Component Locations RENR9906-01

32 17 2 16 18 October 2009
Description
Part Machine Schematic FLUID POWER SYMBOLS
Number Location Location 11 21 29 23 30 27
BASIC COMPONENT SYMBOLS
Accumulator Gp 164-6981 1 A-4
MAIN AUX
Block 187-6716 2 D-8
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder Gp - Boom NOTE A 3 E-2 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Bucket NOTE A 4 E-3
Cylinder Gp - Stick NOTE A 5 F-7 3 5
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter Gp - Case Drain 289-8194 6 A-6 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Filter Gp - Pilot Hydraulic 188-2084 7 A-4 24 25 VALVES
VALVE ENVELOPES VALVE PORTS
Filter Gp - Return Oil 188-4140 8 A-7
26
Manifold Gp - Control 215-5037 9 B-5
Motor Gp - Swing 177-2459 10 F-6
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Motor Gp - Travel Left 215-9952 11 F-5
Motor Gp - Travel Right 215-9952 12 F-4 1 9 CONTROL VALVES CHECK VALVES
AB A B
Pump GP - Main Hydraulic 272-6957 13 A-2 22 28
P T P T
Sensor As - Left Pump Pressure 221-8859 14 B-3 BASIC SPRING SHUTTLE PILOT
34 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Sensor As - Right Pump Pressure 221-8859 15 A-3
FLUID STORAGE RESERVOIRS
Switch As - LH Travel Pressure 167-3466 16 D-8
Switch As - Pilot Pressure 167-3466 17 B-7 13 14 3
Switch As - RH Travel Pressure 167-3466 18 D-7 15 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Swivel Gp 234-4440 19 E-4
Tank Gp - Hydraulic Oil 266-6561 20 A-5
12 6 20 19 10 4
324D Excavator MEASUREMENT ROTATING SHAFTS

Valve Gp - Cooler Bypass 173-4672 21 A-8

Valve Gp - Heavy Lift Solenoid
Valve Gp - LH Joystick
121-6303
297-0533
22
23
B-3
C-8
33 7 31 Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

8 COMBINATION CONTROLS
Valve Gp - Load Control Boom Cylinder 255-5683 24 D-2
LAB1-UP
Valve Gp - Load Control Stick Cylinder 255-5680 25 D-5
Valve Gp - Main Control 285-1349 26 C-2 thru C-6
EJC1-UP
23
Valve Gp - Pilot Travel 310-0414 27 D-8 T2D1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

21 24 25 29 3 5
Valve Gp - Press Reducing Boom/Swing 310-0210 28 B-3 TRH1-UP MANUAL CONTROL SYMBOLS
Valve Gp - RH Joystick 297-0532 29 C-7 26 BTK1-UP
Valve Gp - Shuttle 185-0462 30 B-8
SYM1-UP
Valve Gp - Shuttle 123-2430 34 B-4 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Swing Cushion 322-8716 31 E-6 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Travel LT Counterbalance 204-2819 32 E-5 1 9
Valve Gp - Travel RT Counterbalance 204-2819 33 E-4 22 28
NOTE A: Check the parts manual for the correct cylinder part number. EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
34 SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

13 14
15 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
4 DIRECTION

11 12 6 20 19 10 2 17 16 18
32 33 2009 Caterpillar, All Rights Reserved Printed in U.S.A.
7 31 30 27
8

MACHINE COMPONENT/LOCATIONS
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
ELECTRICAL SYMBOLS TABLE
Number Description Location
HYDRAULIC SYMBOLS (ELECTRICAL)
EE Left Pump Delivery Pressure B-3
FF Right Pump Delivery Pressure A-3
GG Pilot Pump Delivery Pressure A-4
G
HH
JJ
KK
Left Pump Power Shift Pressure
Case Drain Pressure
Right Pump Power Shift Pressure
B-2
A-2
A-2
8 M
SOS Hydraulic Oil Sampling Port A-3
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

STR TRAVEL
(FLUID) (GAS / AIR)

ATTACHMENT

(Dimensions: 39 inches x 28 inches)

TRAVEL (R)

TRAVEL (L)
STICK(2)

STICK(1)
BOOM(1)

BOOM(2)
EE

BUCKET

SWING
LOCK
SOLENOID

RENR9906-01
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
JJ (ADJUSTABLE) SWITCH

SWING
SOLENOID 13
HYD.
TRAVEL KK TANK
ELECTRICAL SYMBOLS (ELECTRICAL)

SPEED
SOLENOID 6
T

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD
14 GG HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
SOS WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

HH 26 CIRCUIT NUMBER WIRE WIRE GAUGE

9 FF IDENTIFICATION COLOR 325-PK
15
PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

CONTROL MANIFOLD MAIN PUMP AND FILTER CIRCUITS MAIN CONTROL VALVE
 8 7 6 5 4 3 2 1
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

MOTOR GP
TRAVEL LEFT
215-9952
MOTOR GP
TRAVEL RIGHT
215-9952
PG MOTOR GP
SWING
177-2459
F DR F

STICK CYLINDER
MU
Pp3 Pp3

BOOM BOOM
BUCKET CYLINDER CYLINDER CYLINDER
B1 DR A1 T T
VALVE GP
TRAVEL LT
FINE COUNTERBALNCE
SWING 204-2819
AL3 BL3
VALVE GP
SWING
CUSHION
322-8716 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RIGHT MAIN PUMP OUTPUT
PILOT PUMP OUTPUT
LEFT MAIN PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
E DRAIN / RETURN LINE E
AR3 BR3 AR4 BR4 LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT
VALVE GP HEAVY LIFT CONTROL CIRCUIT
TRAVEL RT RIGHT TRAVEL MOTOR CONTROL CIRCUIT
A B B A COUNTERBALNCE LEFT TRAVEL MOTOR CONTROL CIRCUIT
B A 204-2819 SWING MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
VALVE GP BL2 AL2 BUCKET CYLINDER CONTROL CIRCUIT
PILOT RAVEL STICK CYLINDER CONTROL CIRCUIT
TP TT 310-0414

TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1

SWIVEL GP
234-4440

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3 VALVE GP
LOAD CONT.
STICK CYL. aL2
aL1 bL1 bR1 aR1 VALVE GP
255-5680 LOAD CONT.
AR1 aR4 AR4 BOOM CYL.
D SWITCH AS. AL2 AL1 aL1 aR3 255-5683 D
RH TRAVEL AL3 BR1
SWITCH AS. PRESS
LH TRAVEL 167-3466 BL3 BL2 BL1 aR1 aR2 BR2 AR2 BR3 AR3 BR4
PRESS Di4 Pi4 BR5 AR5 aR5 R3
167-3466 T AL4 SP3 SPi aL3 Pi1 BP3 BDr BPi
VALVE GP
aL4 (UP) SDr (IN) (L) (REV) (REV) (CLOSE) (DOWN) BP2 MAIN CONTROL
285-1349

BLOCK
187-6716

VALVE GP VALVE GP
LH JOYSTICK RH JOYSTICK
297-0533 297-0532
(Dimensions: 39 inches x 28 inches)

JLP JLT JRP JRT

STICK SWING BUCKET BOOM
RENR9906-01

C OUT IN R L OPEN CLOSE DOWN UP

C
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

TRAVEL(R)

BOOM(1)

STICK(2)
BUCKET
ATCH
TRAVEL(L)
BOOM(2)

STICK(1)

SWING
A1 A2 A3 A4 A5 A6 A7 A8
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
VALVE GP
SHUTTLE HL Pi3 Di3 PL PR
185-0462 Di2 Pi2 DST Pi5 bR2 Di1 bR5 HR
bL1 bR1 bR3
bL4 bL3 bL2 bR4

B1 B2 B3 B4 B5 B6 B7 B8
30 Page,

EE PUMP GP
MAIN HYD.
272-6957

aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 VALVE GP G2 M2

SHUTTLE
B 123-2430 A B
SWITCH AS.
PILOT PRESS RR SENSOR AS
167-3466 LEFT PUMP
P2 Pi1 P-IN PSA2 DR1 PSA1 PRESSURE Pn2
FR 221-8859
U Ps2 HH
T-OUT2 DR2 B1 A1 B2 A2 T P A2 PsM2
(TRAVEL)

G2
(SWING)

VALVE GP
NO.1

NO.2

HEAVY LIFT
(LOCK)

SOLENOID
121-6303 S3
NO.3

Dr2
JJ
T S1 Dr1
P1 P2
LINE PATTERNS
P1 Pressure Line
MANIFOLD GP G3 Pilot / Load Sensing Pressure
CONTROL
215-5037 PsM1
FILTER GP VALVE GP Drain / Return Lines
RETURN OIL PRESS REDUCING Ps1
DR3 BOOM/SWING
188-4140
DR4
Pi2
DR5 T-OUT1 DR6 ACCUMULATOR GP 310-0210 KK Component Group
C 164-6981
A1 Attachment
OUT IN
Air Line
B G A3
A Pn1 CALLOUTS
T A
A
FILTER GP PG PC Pi YY Taps (Pressure, Sampling,Sensor) by letter
CASE DRAIN TANK GP
D E F 289-8194 HYDRAULIC
SENSOR AS 52 Components by number
OIL FILTER GP RIGHT PUMP
266-6561 PILOT HYDRAULIC PRESSURE G1 M1
VALVE GP 188-2084
GG SOS 221-8859 THIS SCHEMATIC IS FOR THE 324D EXCAVATOR
COOLER BYPASS
173-4672 Pm PART #: 259-7521 HE00
Components are shown installed on a fully operable machine
FF with the key and engine off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting,
Specifications and Systems Operations

8 7 6 5 4 3 2 1