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1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
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Copyright Intersil Americas Inc. 2005, 2009. All Rights Reserved
All other trademarks mentioned are the property of their respective owners.
ISL6232
Ordering Information
PART
NUMBER PART TEMP. RANGE PACKAGE PKG.
(Note) MARKING (C) (Pb-Free) DWG. #
Pinout
ISL6232
(28 LD QSOP)
TOP VIEW
OUT3 1 28 BOOT3
CS3 2 27 PHASE3
EN3 3 26 UGATE3
PGOOD 4 25 LGATE3
COMP3 5 24 LDO3
FB3 6 23 PGND
SHDN# 7 22 VIN
SKIP# 8 21 LDO5
REF 9 20 LGATE5
GND 10 19 VCC
FB5 11 18 UGATE5
COMP5 12 17 PHASE5
EN5 13 16 BOOT5
CS5 14 15 OUT5
2 FN9116.1
April 20, 2009
ISL6232
CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and
result in failures not covered by warranty.
NOTE:
1. JA is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.
Electrical Specifications VIN = 12V, SHDN# = EN3 = EN5 = VCC, SKIP# = FB3 = FB5 = 0V, ILDO5 = 0mA, ILDO3 = 0mA, CREF = 0.22F,
CLDO3 = CLDO5 = 4.7F, TA = -10C to +100C (Note 2). Parameters with MIN and/or MAX limits are 100%
tested at +25C, unless otherwise specified. Temperature limits established by characterization and are not
production tested.
3.3V Fixed Output Voltage VIN = 5.5V to 25V, FB3 = 0V, SKIP# = VCC 3.250 3.300 3.350 V
5.0V Fixed Output Voltage VIN = 5.5V to 25V, FB5 = 0V, SKIP# = VCC 5.023 5.100 5.177 V
FB3/FB5 at Programmable Mode VIN = 5.5V to 25V, SKIP# = VCC 0.788 0.800 0.812 V
OUT3/OUT5 Input Leakage Current LDO5 = OUT = 5.5V, EN3 = EN5 = 0V 0.1 1 A
3 FN9116.1
April 20, 2009
ISL6232
Electrical Specifications VIN = 12V, SHDN# = EN3 = EN5 = VCC, SKIP# = FB3 = FB5 = 0V, ILDO5 = 0mA, ILDO3 = 0mA, CREF = 0.22F,
CLDO3 = CLDO5 = 4.7F, TA = -10C to +100C (Note 2). Parameters with MIN and/or MAX limits are 100%
tested at +25C, unless otherwise specified. Temperature limits established by characterization and are not
production tested. (Continued)
UGATE/LGATE Gate Driver Sink Current UGATE and LGATE are forced to 2.5V 2 A
UGATE/LGATE Gate Driver Source Current UGATE and LGATE are forced to 2.5V 1 A
VIN Operating Supply Current LDO5 switched to OUT5, 5V SMPS enabled and 1 7 A
LDO3 switched to OUT3, 3.3V SMPS enabled.
LDO5 Output Voltage VIN = 6V to 25V, EN3 = EN5 = 0, ILDO5 = 0 to 100mA 4.9 5.0 5.1 V
VIN = 5.5V to 25V, EN3 = EN5 = 0, ILDO5 = 0 to 100mA 4.8 V
LDO5 Maximum Output Current VIN = 5.5V to 25V, EN3 = EN5 = 0 100 mA
LDO3 Output Voltage VIN = 6V to 25V, EN3 = EN5 = 0, ILDO3 = 0 to 100mA 3.215 3.28 3.345 V
Quiescent Power Consumption VIN = 5.5V to 25V, FB3 = FB5 = SKIP# = 0V, Both 3.5 5 mW
SMPSs are enabled
FAULT DETECTION
Output Overvoltage Trip Threshold OUT is above the target voltage at no load 109 113 117 %
Rising
Output Overvoltage Fault Propagation Delay FB = 1.0V 1 s
Output Undervoltage Trip Threshold OUT is below the target voltage at no load 70 75 78 %
4 FN9116.1
April 20, 2009
ISL6232
Electrical Specifications VIN = 12V, SHDN# = EN3 = EN5 = VCC, SKIP# = FB3 = FB5 = 0V, ILDO5 = 0mA, ILDO3 = 0mA, CREF = 0.22F,
CLDO3 = CLDO5 = 4.7F, TA = -10C to +100C (Note 2). Parameters with MIN and/or MAX limits are 100%
tested at +25C, unless otherwise specified. Temperature limits established by characterization and are not
production tested. (Continued)
Falling 83 88 %
INPUTS
High 2.4
High 2.4 V
NOTES:
2. For specifications to -10C, limits should be considered typical and are not production tested.
3. Limits established by characterization and are not production tested.
5 FN9116.1
April 20, 2009
ISL6232
Typical Operating Performance Circuit in Figure 29, no load on LDO5, LDO3, OUT3 OUT5, and REF, VIN = 12V,
EN3 = EN5 = VCC, SHDN# = VIN, TA = 25C, unless otherwise noted.
100 100
90 90
80 7V-SKIP 80
EFFICIENCY (%)
EFFICIENCY (%)
7V-ULTRA SKIP
70 70 12V-ULTRA SKIP
60 60 25V-ULTRA SKIP
50 12V-SKIP 50
25V-SKIP 7V-PWM
40 12V-PWM 40
30 25V-PWM 30
20 20
10 10
0 0
0.001 0.010 0.100 1.000 10.000 0.001 0.010 0.100 1.000 10.000
3.3V OUTPUT LOAD (A) 3.3V OUTPUT LOAD (A)
FIGURE 1. EFFICIENCY OF 3.3V OUTOUT vs LOAD FIGURE 2. EFFICIENCY OF 3.3V OUTPUT vs LOAD
(7V, 12V, 25V-PWM, SKIP) (7V, 12V, 25V-ULTRA SKIP)
350 350
300 300
FREQUENCY (kHz)
FREQUENCY (kHz)
250 250
150 150
7V-ULTRA SKIP 12V-ULTRA SKIP
100 7V-SKIP 100 12V-SKIP
50 50
0 0
0.001 0.010 0.100 1.000 10.000 100.000 0.001 0.010 0.100 1.000 10.000
3.3V OUTPUT LOAD (A) 3.3V OUTPUT LOAD (A)
FIGURE 3. FREQUENCY OF 3.3V OUTPUT vs LOAD FIGURE 4. FREQUENCY OF 3.3V OUTPUT vs LOAD
(7V-PWM, SKIP, ULTRA SKIP) (12V-PWM, SKIP, ULTRA SKIP)
350 3.34
12V-ULTRA SKIP
300 3.32
OUTPUT VOLTAGE (V)
FREQUENCY (kHz)
250 3.30
25V-PWM 3.28
200
12V-PWM 12V-SKIP
150 3.26
25V-ULTRA SKIP 25V-SKIP
100 3.24
50 3.22
0 3.20
0.001 0.010 0.100 1.000 10.000 0.001 0.010 0.100 1.000 10.000
3.3V OUTPUT LOAD (A) 3.3V OUTPUT LOAD (A)
FIGURE 5. FREQUENCY OF 3.3V OUTPUT vs LOAD FIGURE 6. OUTPUT VOLTAGE REGULATION OF 3.3V vs
(25V-PWM, SKIP, ULTRA SKIP) LOAD (12V-PWM, SKIP, ULTRA SKIP)
6 FN9116.1
April 20, 2009
ISL6232
Typical Operating Performance Circuit in Figure 29, no load on LDO5, LDO3, OUT3 OUT5, and REF, VIN = 12V,
EN3 = EN5 = VCC, SHDN# = VIN, TA = 25C, unless otherwise noted. (Continued)
100 100
90 90
12V-SKIP
70 25V-SKIP
EFFICIENCY (%)
70 12V-SKIP
60 60
50 50 7V-PWM
40 12V-PWM
40
25V-PWM
30 30
20 20
12V-PWM
10 10
0 0
0.001 0.010 0.100 1.000 10.000
0.001 0.010 0.100 1.000 10.000
5V OUTPUT LOAD (A)
3.3V OUTPUT LOAD (A)
FIGURE 7. OUTPUT RIPPLE OF 3.3V vs LOAD FIGURE 8. EFFICIENCY OF 5V OUTPUT vs LOAD
(12V-PWM, SKIP, ULTRA SKIP) (7V, 12V, 25V-PWM, SKIP)
100 350
90
300
80
7V-ULTRA SKIP
FREQUENCY (kHz)
250
EFFICIENCY (%)
70
12V-ULTRA SKIP
60 25V-ULTRA SKIP 7V-PWM
200
50
40 150
7V-ULTRA SKIP
30 100 7V-SKIP
20
50
10
0 0
0.001 0.010 0.100 1.000 10.000 0.001 0.010 0.100 1.000 10.000
5V OUTPUT LOAD (A) 5V OUTPUT LOAD (A)
350 350
300 300
FREQUENCY (kHz)
FREQUENCY (kHz)
250 250
12V-PWM 25V-PWM
200 200
150 150
12V-ULTRA SKIP 25V-ULTRA SKIP
100 12V-SKIP 100 25V-SKIP
50 50
0 0
0.001 0.010 0.100 1.000 10.000 0.001 0.010 0.100 1.000 10.000
5V OUTPUT LOAD (A) 5V OUTPUT LOAD (A)
FIGURE 11. FREQUENCY OF 5V OUTPUT vs LOAD FIGURE 12. FREQUENCY OF 5V OUTPUT vs LOAD
(12V-PWM, SKIP, ULTRA SKIP) (25V-PWM, SKIP, ULTRA SKIP)
7 FN9116.1
April 20, 2009
ISL6232
Typical Operating Performance Circuit in Figure 29, no load on LDO5, LDO3, OUT3 OUT5, and REF, VIN = 12V,
EN3 = EN5 = VCC, SHDN# = VIN, TA = 25C, unless otherwise noted. (Continued)
5.20 60
50 12V-ULTRA SKIP
OUTPUT VOLTAGE (V)
5.10 30
12V-SKIP
12V-ULTRA SKIP 20
5.05
12V-PWM
10
5.00 0
0.001 0.010 0.100 1.000 10.000 0.001 0.010 0.100 1.000 10.000
5V OUTPUT LOAD (A) 5V OUTPUT LOAD (A)
FIGURE 13. OUTPUT VOLTAGE REGULATION OF 5V vs LOAD FIGURE 14. OUTPUT RIPPLE OF 5V vs LOAD
(12V-PWM, SKIP, ULTRA SKIP) (12V-PWM, SKIP, ULTRA SKIP)
50 700
45 600
BATTERY CURRENT (mA)
40 500
35 400
30 300
25 200
20 100
6 8 10 12 14 16 18 20 22 24 26 6 8 10 12 14 16 18 20 22 24 26
INPUT VOLTAGE (V) INPUT VOLTAGE (V)
FIGURE 15. PWM NO-LOAD BATTERY CURRENT vs INPUT FIGURE 16. IDLE NO-LOAD BATTERY CURRENT vs INPUT
VOLTAGE VOLTAGE
160 5.0
158 4.5
BATTERY CURRENT (A)
BATTERY CURRENT (A)
156 4.0
154 3.5
152 3.0
150 2.5
148 2.0
146 1.5
144 1.0
142 0.5
140 0
6 8 10 12 14 16 18 20 22 24 26 6 8 10 12 14 16 18 20 22 24 26
INPUT VOLTAGE (V) INPUT VOLTAGE (V)
FIGURE 17. STANDBY INPUT CURRENT vs INPUT VOLTAGE FIGURE 18. SHUTDOWN INPUT CURRENT vs INPUT
VOLTAGE
8 FN9116.1
April 20, 2009
ISL6232
Typical Operating Performance Circuit in Figure 29, no load on LDO5, LDO3, OUT3 OUT5, and REF, VIN = 12V,
EN3 = EN5 = VCC, SHDN# = VIN, TA = 25C, unless otherwise noted. (Continued)
3.5 5.20
5.15
LDO3 OUTPUT VOLTAGE (V)
3.2 5.00
4.95 EN5 = 0
3.1
EN3 = VCC 4.90
3.0
4.85
2.9 4.80
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
LDO3 OUTPUT CURRENT (mA) LDO3 OUTPUT CURRENT (mA)
FIGURE 19. LDO3 REGULATION OUTPUT VOLTAGE vs FIGURE 20. LDO5 REGULATION OUTPUT VOLTAGE vs
OUTPUT CURRENT OUTPUT CURRENT
2.00
1.99
1.98
VREF (V)
VIN
(5V/DIV)
1.97
LDO3
(1V/DIV)
1.96 LDO5
(2V/DIV)
REF
1.95 (1V/DIV)
-10 0 10 20 30 40 50 60 70 80 90 100
IREF (A)
FIGURE 21. REFERENCE VOLTAGE vs OUTPUT CURRENT FIGURE 22. REF, LDO3, AND LDO5 POWER-UP
EN EN5
(2V/DIV) (2V/DIV)
VOUT3 VOUT3
(2V/DIV) (2V/DIV)
VOUT5 VOUT5
(2V/DIV) (2V/DIV)
FIGURE 23. DELAYED START WAVEFORMS (EN5 = REF) FIGURE 24. DELAYED START WAVEFORMS (EN3 = REF)
9 FN9116.1
April 20, 2009
ISL6232
Typical Operating Performance Circuit in Figure 29, no load on LDO5, LDO3, OUT3 OUT5, and REF, VIN = 12V,
EN3 = EN5 = VCC, SHDN# = VIN, TA = 25C, unless otherwise noted. (Continued)
VOUT5
(100mV/DIV)
IL3
(2A/DIV)
IL5
(5A/DIV)
IL3
(2A/DIV)
VOUT3 LGATE3
(2V/DIV)
(5V/DIV)
VOUT5
(5V/DIV)
FIGURE 25. SOFT-START WAVEFORMS FIGURE 26. 5V PWM-MODE LOAD TRANSIENT RESPONSE
VOUT3
(100mV/DIV)
IL3
(2A/DIV)
LGATE3
(5V/DIV)
10 FN9116.1
April 20, 2009
ISL6232
11 FN9116.1
April 20, 2009
ISL6232
C13
0.1F
5V ALWAYS ON
VIN VCC LDO5
C6
ISL6232 4.7F
4.7
C10 C1
10F BOOT3 BOOT5 10F
10
Q3 Q1
IRF7807V UGATE3 UGATE5 IRF7807V
OUT3 C9 C4 OUT5
R2: 8m,1%
,1% L2: 4.7F L1: 6.8 H R1: 8m,1%
3.3V/5A 0.1F 0.1F
0.1 5V/5A
PHASE3 PHASE5
Q4 Q2
C11 IRF7811AV LGATE3 LGATE5 C2
IRF7811AV
220F
220 180F
12mW 12mW
CS3 PGND
4.0V 6.3V
OUT3 CS5
GND OUT5
C3 FB3 FB5
R3 R5 C5
VCC
270pF 390k 390k 270pF
COMP3 COMP5
R4
SKIP# REF 100k
C7
0.22F
0.22
PGOOD
VCC EN3
EN5 VCC
ON
SHDN# 3.3V ALWAYS ON
OFF LDO3
C12
4.7F
4.7
FIGURE 28. ISL6232 TYPICAL APPLICATION CIRCUIT WITH ACCURATE CURRENT SENSING
12 FN9116.1
April 20, 2009
ISL6232
5V ALWAYS ON
VIN VCC LDO5
C14 C6
ISL6232 1F
1 4.7
4.7F
C10 C1
10F
10 BOOT3 BOOT5
10F
10
Q3 Q1
IRF7807V UGATE3 UGATE5 IRF7807V
OUT3 C9 C4 OUT5
Rdc218mW
L2:4.7H L2: 4.7H
RDC2:12m L1:6.8H
L1:6.8H RDC1:12m
Rdc1:22mW
3.3V/5A 0.1F 0.
0.1F 5V/5A
PHASE3 PHASE5
C15: 0.47F R9: 1.0k R7:1.5k C8: 0.47F
R7:
C11 LGATE3 LGATE5 C2
220
220F Q4 Q2 180F
12m IRF7811AV IRF7811AV
12m
4.0V PGND 6.3V
R4: 2.0k CS3 R8: 3k
CS5
OUT3
OUT5
GND
FB5
R5 C5
FB3 VCC
C3 R3 390k 270pF
270pF 300k COMP5
COMP3
R6
REF 100k
100k
SKIP# C7
PGOOD 0.22
0.22F
FIGURE 29. ISL6232 TYPICAL APPLICATION CIRCUIT WITH DCR CURRENT SENSING
13 FN9116.1
April 20, 2009
ISL6232
VCC LDO5
BOOT5 BOOT3
UGATE5 UGATE3
PHASE5 PHASE3
LGATE5 LGATE3
5V SYNCH 3.3V SYNCH
PWM BUCK PWM BUCK
COMP5 COMP3
CONTROLLER CONTROLLER
ENA5 ENA3
FB5 DECODER FB3
DECODER
PGOOD5 PGOOD3
6pF 6pF
OUT5 OUT3
4.5V 3.0V
+
-
-
+
+
LDO5 LDO3
5V LDO 3.3V LDO
VIN
PGOOD
OSC
SHDN#
SHUTDOWN REF REF
EN3 STANDBY
POWER-UP
EN5
SQUENCE
Each buck controller includes a feedback resistor divider circuitry that can monitor the undervoltage and overvoltage
network, a multiplexer for programmable mode, a trans- conditions of the OUT3 and OUT5 buck controller output
conductance error amplifier, a PWM comparator, high-side voltages. A power-on sequence is implemented to control
gate and low-side gate drivers, and control logic circuit. the power-up timing of OUT3 and OUT5. The power good
Figure 31 shows the synchronous buck PWM controller signal, PGOOD, is toggled to logic high once both OUT3 and
block diagram. OUT5 reach 90% of the regulation points and soft start
period is finished.
The external loop compensator is used to optimize the
transient response with optimized external components. An The ISL6232 also includes 5V and 3.3V linear regulators, 2V
accurate current sensing resistor in series with output reference, and automatic switch-over circuits. All the blocks
inductor or the DC resistance of the inductor is used to inside ISL6232 are not directly powered by VIN voltage.
sense the output current for current ramp signal and Instead, the VIN voltage is stepped down to 5V by the 5V
overcurrent protection. Moreover, it contains fault-protection LDO5 regulator to supply both internal circuitry and the gate
14 FN9116.1
April 20, 2009
ISL6232
COMP SKIP#
BOOT
0.8V +
EAMP +
+
COMP UGATE
CLK PWM/SKIP
SOFT- PHASE
START LOGIC
CONTROLLER
LDO5
SLOPE LGATE
+
COMP
DC
OFFSET
UV OV CS
FB ++
+ CSA
x16
20
OUT
0.2V
+
OCP
1.0V
OUT
0.2V
+
SKIP
+
PGOOD
0.72V
+ 0.06V
+
ZERO
Zero
CROSS
Cross
OV +
0.9V
+ 0.1V
+ +
NOCP
UV 20ms NCSA
BLANKING 0.6V x8
drivers. The low side drivers are directly powered from LDO5 inductor current. Finally, thermal shutdown is included in
and the high side drivers are indirectly powered from LDO5 ISL6232 to protect the part from overheating.
through the internal Schottky diode and external bootstrap
PWM Controller
capacitor. Only after soft-start is finished and when OUT5 is
above 4.75V, an automatic switch-over circuit turns off the The two-buck controllers are nearly identical. The only
internal LDO5 regulator and powers the device from OUT5. difference is the fixed output voltage, 3.3V vs 5V. Both buck
This prevents the LDO5 and LDO3 from a voltage dip during controllers use a peak current-mode PWM control scheme.
the switch-over. It switches back to LDO5 when OUT5 is For peak current mode control, the system can be unstable
disabled for EN5 = 0. Similary, only after soft-start is finished when the duty cycle is higher than 0.5. A slope
and when OUT3 is above 3.0V, it turns off the 3.3V LDO3 compensation signal is used to stabilize the system. A PWM
regulator and powers the device from OUT3. It switches comparator compares the integrated voltage feedback signal
back to LDO3 just before OUT3 is disabled. (COMP) with the sum of the amplified current-sense signal
and the slope-compensation ramp. At each rising edge of
ISL6232 has internal soft-start to control the inrush current. the internal clock, the high side MOSFET turns on until the
This soft-stop feature avoids negative output voltage for PWM comparator trips. During this on-time, current ramps
undervoltage protection and overcurrent protection so that up through the inductor, sourcing current to the output and
the part can be shut down by first discharging OUT3 or storing energy in the inductor. The current-mode feedback
OUT5 through an internal 20 switch and damping the system regulates the peak inductor current as a function of
the output voltage error signal. To preserve loop stability, a
15 FN9116.1
April 20, 2009
ISL6232
slope-compensation ramp is summed into the main PWM When SKIP# = VCC, the controller always operates in forced
comparator. During the off cycle, the external high side PWM mode for the lowest noise and zero-cross detection is
MOSFET turns off and the external low side MOSFET turns bypassed. The inductor current becomes negative at light
on. The inductor releases the stored energy as its current load condition because the PWM loop tries to maintain a
ramps down while still providing current to the output. The duty cycle set by VOUT/VIN, leading to poor efficiency at light
output capacitor stores the charge when the inductor current loads. During forced PWM operation, each clock rising edge
exceeds the load current and releases the charge when the sets the main PWM latch that turns on the high side switch
inductor current is lower, smoothing the voltage across the for a period determined by the duty cycle. As the high side
load. During an overcurrent or short-circuit condition, it MOSFET turns off, the synchronous rectifier latch sets and
immediately turns off the high side MOSFET and turns on the low side MOSFET turns on. The low side MOSFET stays
the low side MOSFET. This peak current limit prevents the on until the beginning of the next clock cycle. Table 1 shows
inductor from saturation. If the overcurrent still exists at the the operation mode.
rising edge of the next clock, the high side MOSFET will stay
TABLE 1. OPERATION MODE TABLE
off and the low side MOSFET remains on to let the inductor
current ramp down. LOAD
SKIP# MODE CONDITION DESCRIPTION
When SKIP# = GND, the efficiency is automatically
GND Skip Light Pulse skipping, DCM. Turn
optimized throughout the entire load current range. Skip off UGATE when the
mode significantly improves light-load efficiency by reducing inductor current reaches the
the effective frequency, which reduces switching losses. The skip current threshold.
automatic transition to skip mode is determined by the GND PWM Heavy Constant frequency PWM
currents zero-cross comparator, which detects inductor
REF Ultrasonic Light Pulse skipping, DCM. Turn
current zero crossing and turns off the low side MOSFET.
Skip on LGATE if there is no
The boundary is set by Equation 1: switching after 30s. Turn it
off once it reaches negative
V OUT ( 1 D ) (EQ. 1)
I OUT = ------------------------------------ current limit or PWM
2Lf comparator's output has
s
toggled to high before the
where D = duty cycle, fs = switching frequency, L = inductor next clock cycle.
value, IOUT = output loading current, VOUT = output voltage. REF PWM Heavy Constant frequency PWM
The PWM controller keeps the peak inductor current about VCC PWM Light Constant frequency PWM
15% of the overcurrent limit in an active cycle, thus allowing VCC PWM Heavy Constant frequency PWM
subsequent cycles to be skipped as long as the COMP pin
voltage is low enough. The switching waveform at light load
UGATE and LGATE Drivers
behaves noisy and is asynchronous due to pulse skipping.
Skip mode transits smoothly to fixed-frequency PWM A 0.1F capacitor connected between BOOT and PHASE,
operation as load current increases. as well as the internal Schottky diode connected from LDO5
to BOOT, generate the gate drive for the high side MOSFET.
When SKIP# = REF, the ultrasonic mode is enabled so that When the low side MOSFET turns on, PHASE goes to
the minimum switching frequency can be maintained higher PGND. LDO5 charges the bootstrap capacitor through the
than 25kHz. This ultrasonic pulse-skipping mode eliminates Schottky diode. When the low side MOSFET turns off and
the audio noise that can occur in skip mode at very light load the high side MOSFET turns on, PHASE voltage goes to
condition. Ultrasonic pulse skipping occurs if no switching VIN. The Schottky diode prevents the capacitor from
has taken place within the last 30s. The low side MOSFET discharging into LDO5. The LGATE synchronous rectifier
turns on to induce a negative inductor current. Then, the drivers are powered by LDO5.
high side MOSFET turns on when the inductor current
reaches the negative current limit, or when the PWM Both UGATE and LGATE gate drivers sink 2A peak current
comparator output has toggled to high before the next clock out of gate terminal, ensuring adequate gate drive for high-
cycle. The negative current limit is determined by current applications. The internal pull-down transistors that
Equation 2: drive LGATE low have a 1 typical ON-resistance. These
low ON-resistance pull-down transistors can prevent LGATE
V NLIM
I
NLIM
= ------------------- (EQ. 2) from being pulled up during the fast rise time of the PHASE
R CS
nodes due to capacitive coupling from the drain to the gate
of the low side MOSFETs. In the case of high-current
where VNLIM is the negative current limit threshold and RCS applications, some combinations of both high side and low
is current sense resistance. side MOSFETs can still cause sufficient gate-drain coupling,
which leads to shoot-through currents and poor efficiency. To
16 FN9116.1
April 20, 2009
ISL6232
get around this situation, a small resistor (a few ohms) in current mode (CCM) and discontinuous current mode
series with the BOOT pin can be added to increase the (DCM). In CCM mode, the boundary is set by Equation 3,
turn-on time of the high side MOSFETs at the cost of V OUT ( 1 D )
I OUT = ----------------------------------- (EQ. 3)
efficiency.
2Lf s
Dead-time control circuitry is also implemented to monitor
the UGATE and LGATE voltages so that one of the external where D = duty cycle, fs = switching frequency, L = inductor
MOSFETs can be prevented from turning on before the other value, IOUT = output loading current, VOUT = output
one completely turns off. This method can allow operation voltage.
without shoot-through with a wide selection range of external
However, the boundary is set by the following formula,
MOSFETs, minimizing delays and maintaining efficiency. To
Equation 4, in DCM condition.
achieve this, the trace from UGATE and LGATE to the
MOSFET gates must be low resistance and low inductance. V SKIP
I OUT = ----------------- (EQ. 4)
Otherwise, the control circuitry will regard the MOSFET gate 2R CS
as in the off-state when there is still some charge left on the
gate. where VSKIP is the current limit threshold at skip mode. The
above two boundary values can not be completely matched
CURRENT SENSE INPUTS, CS AND OUT due to the tolerance of the pulse skipping current limit
An internal current-sense amplifier produces a current signal threshold, inductance, frequency, and line input voltage. The
proportional to the voltage generated by the sense ISL6232 is designed in such a way that it operates in a
resistance and the inductor current (RCS*IL). The amplified mixed mode between DCM mode CCM mode during the
current-sense signal and the internal slope-compensation mode transition, which may have one longer pulse and is
signal sum together at the comparator inverting input. The followed by one shorter pulse. But this does not affect the
PWM comparator turns off the high side MOSFET when this output ripple voltage. This is a normal operation and it is not
summed voltage exceeds the COMP voltage of the error the loop stability issue. The inductor current is regulated in
amplifier. the CCM mode to meet the load current requirement since
the inductor current is fixed in the DCM mode during the
The ISL6232 has a positive current limit threshold of 80mV
mixed mode operation.
with a 20% tolerance. Whenever the voltage difference
between CS and OUT exceeds 80mV, the high side POWER GOOD (PGOOD)
MOSFET turns off and the low side MOSFET turns on. This PGOOD is kept low during soft-start. When both OUT3 and
lowers the duty cycle and causes the output voltage to drop OUT5 voltages reach 90% of the regulation points, PGOOD
until the current limit is no longer exceeded. toggles to high after the end of soft-start period. When either
The external low-value sense resistor, RCS, should be output turns off or is 10% below its regulation point, or a fault
picked for 65mV/IPEAK, where IPEAK is the required peak occurs in either output, PGOOD goes low. PGOOD is set to
inductor current to support the full load current. Also, the low during shutdown, standby, and soft-start.
other components must be chosen to sustain continuous DISCHARGE MODE
current of 95mV/RCS. It is useful to wire the current-sense
When the output is disabled by toggling EN3 or EN5 from
inputs with a twisted pair, which can reduce the possible
high to low or latched off due to the undervoltage or
noise picked up at CS and OUT as well as avoid unstable
overcurrent fault, it is discharged through an internal 20
switching.
switch from PHASE to PGND until the output drops to 0.3V.
A negative current limit threshold, typical of 20mV, is After the output drops below 0.3V, LGATE is forced to high to
implemented to prevent excessive reverse inductor currents discharge the output to ground. LDO5, VCC, and REF are
when OUT dumps charges. This negative current limit is active at this mode.
used to determine when the low side MOSFET should turn
POWER-ON RESET, DIGITAL SOFT-START, AND UVLO
off at ultrasonic pulse skipping mode.
When VIN rises above approximately 3.8V, power-on reset
Mode Transition Between DCM and CCM occurs. After internal reference voltages and bias currents
The automatic transition to skip mode is determined by the are ready, both LDO3 and LDO5 are enabled. After LDO5
current zero-cross comparator, which detects the inductor reaches undervoltage lockout (UVLO) voltage, 4.3V, the
current's zero crossing and turns off the low side MOSFET. buck controller is enabled if either EN3 or EN5 is tied to
The threshold between pulse skipping pulse frequency VCC. Then, the internal digital soft-start circuitry begins to
modulation (PFM) and non-skipping PWM can not charge-up the output capacitor of the buck controller
completely coincide with the boundary between continuous gradually in 44 steps within 1.2ms (typ), so that the VIN
in-rush current can be reduced. Each buck controller
17 FN9116.1
April 20, 2009
ISL6232
includes its own internal digital soft-start circuit. In shutdown Thermal Protection
or standby mode, the soft-start output is reset to zero. Thermal-overload protection limits total power dissipation in
the device. When the junction temperature exceeds +150C,
Fault Protection a thermal sensor forces most of the internal circuitry into
Undervoltage Protection shutdown mode, thus allowing the device to cool down. The
thermal sensor turns the device on again after the junction
When the output undervoltage is detected at below 75%
temperature drops by +25C, causing a pulsed output during
(typ) of the regulation output for 20ms blanking time, it enters
continuous overload conditions. The digital soft-start
the discharge mode by discharging the output through the
sequence begins after the thermal shutdown condition is
internal 20 switch connected from PHASE to PGND. When
removed.
the output voltage drops below 0.3V, the external low side
MOSFET is latched on to discharge the output to ground. Power-Up Sequence
When either output is in UVP, both outputs are latched off EN3 and EN5 control the power-up sequencing of buck
through soft-discharge. The latches can be reset by toggling controllers. Setting EN above 2.4V enables the outputs, and
VIN, SHDN#, or EN. setting EN below 0.8V disables the outputs. Connecting EN3
Overvoltage Protection or EN5 to REF forces the respective output off until the other
output reaches 90% of the regulation point and soft-start
When either output voltage is above 113% (typ) of the
cycle has ended. One of the buck controllers can remain on
regulation point, both outputs are latched off by turning on
even though the other buck controller turns off. Table 2
the low side MOSFET and turning off the high side MOSFET.
shows the power sequence selection.
Discharging the output capacitors through the inductor and
low-side MOSFET causes negative output voltage. For loads TABLE 2. POWER-UP SEQUENCE TABLE
that cannot tolerate a negative voltage, place a 1A power 3.3V
Schottky diode across the output to act as a reverse-polarity SHDN# EN3 EN5 LDO3 LDO5 5V BUCK BUCK
clamp. If the overvoltage is due to a short in the high side
Low x x OFF OFF OFF OFF
MOSFET, the battery fuse will be blown and isolated from
the output. High Low Low ON ON OFF OFF
18 FN9116.1
April 20, 2009
ISL6232
19 FN9116.1
April 20, 2009
ISL6232
Equation 8 gives the approximate response time interval for Check the current limit ILIMIT as shown in Equation 12:
application and removal of a step transient load: R8
--------------------
-R I = 65mV (EQ. 12)
LI LI R 7 + R 8 dc1 LIMIT
STEP STEP
t rise ----------------------------------, T fall ---------------------- (EQ. 8)
V V V
IN OUT OUT
We have ILIMIT = 6.5A. Therefore, the circuit can easily
Where ISTEP is the transient load current step, trise and tfall deliver the fully rated 5A current.
are the response time to the application and the removal of
Output Capacitor Selection
load, respectively. The worst-case response time can be
either at the application or removal of load. Be sure to check The output filter capacitor must have low enough equivalent
both of these equations at the minimum and maximum series resistance (ESR) to meet output ripple and
output levels for the worst-case response time. load-transient requirements. The ISL6232 uses peak current
mode control, which does not require high enough ESR to
Determining the Overcurrent Limit satisfy stability requirements. The output capacitance must
The minimum current-limit threshold must be great enough also be high enough to absorb the inductor energy while
to support the maximum load current when the current limit transitioning from full-load to no-load conditions without
is at the minimum tolerance value. ISL6232 uses peak tripping the overvoltage fault latch. In applications where the
current detection. The peak inductor current occurs at output is subject to large load transients, the output capacitor
IOUT,MAX plus half of the ripple current; therefore, size depends on how much ESR is needed to prevent the
I output from dipping too low under a load transient, ignoring
L
I LIMIT > I OUTMAX + --------
(EQ. 9)
2 the sag due to finite capacitance.
20 FN9116.1
April 20, 2009
ISL6232
21 FN9116.1
April 20, 2009
ISL6232
1 1 C
^ Vind^ Where esr = --------------- ,Q p R o ------o- , o = ---------------
Vin ILd^ 1:D Rc Co L LC o
+ Rc Transfer function F2(S) from control to inductor current is
RT
Ro
given by Equation 24:
Co S
I 1 + ------
o V in z
F 2 ( S ) = ---- = --------------------- --------------------------------------- (EQ. 24)
T i(S) d Ro + RL 2
S S
------- + --------------- + 1
d^ 2 Q
K o o p
Fm
1
where z = --------------
Ro Co
-
FIGURE 32. SMALL SIGNAL MODEL OF SYNCHRONOUS The voltage loop gain with open current loop is shown in
BUCK REGULATOR Equation 26:
V FB
Where Se is the slew rate of the slope compensation and Sn K = ----------- , V
Where Vo FB is the feedback voltage of the voltage
is given by Equation 21:
error amplifier. If Ti(S)>>1, then Equation 27 can be
V in V o (EQ. 21) simplified as shown in Equation 28:
S n = R t ---------------------
L S
1 + ------------
V FB R o + R L esr A v ( S ) 1
where RT is trans-resistance, and is the product of the L v ( S ) = ----------- --------------------- ---------------------- ---------------- , p --------------- (EQ. 28)
Vo RT S H (S) Ro Co
current sensing resistance and gain of the current amplifier 1 + ------- e
p
in current loop.
From Equation 28, it is shown that the system is a single
order system, which has a single pole located at p before
the half switching frequency. Therefore, a simple type II
compensator can be easily used to stabilize the system.
22 FN9116.1
April 20, 2009
ISL6232
GAIN (dB)
S 1 + ----------
v FB C1 + C2 S
0
cp
where: -20
C1 + C2 -40
1 1
cz1 = --------------- , cz2 = ---------------, cp = -----------------------
R1 C1 R2 C3 R1 C1 C2 -60
100 1103 1104 1105 1106
COMPENSATOR DESIGN GOAL FREQUENCY (Hz)
High DC gain
1 1 110
Loop bandwidth fc: --4- to -----
- f
10 s
85 VLOOP
Gain margin: >10dB
Phase margin: 40 60
PHASE(o)
23 FN9116.1
April 20, 2009
ISL6232
The power requirements of the auxiliary supply must be PCB Layout Guidelines
considered in the design of the main output. The flyback Careful PC board layout is critical to achieve minimal
transformer must be designed to deliver the required current switching losses and clean, stable operation. This is
in both the primary and the secondary outputs with the especially true when multiple converters are on the same PC
proper turns ratio and inductance. The overcurrent limit circuit board, where one circuit can affect the other due to
threshold may also be adjusted accordingly. Power from the the noise coupling through the power ground. The switching
main and secondary outputs is combined to get an power stages require particular attention. Mount all of the
equivalent current referred to the main output, which is given power components on the top-side of the board with their
by Equation 32. ground terminals flush against one another, if possible.
(EQ. 32)
P main + P auxiliary Use the following guidelines for good PC board layout:
I total = -------------------------------------------------
V OUT
Isolate the power components from the sensitive analog
components. Use a separate power plane ground and
where Pmain and Pauxiliary are the main power and auxiliary
signal power ground if possible.
power, respectively.
Use a star ground connection on the power plane to
For the circuit in Figure 35, the turns ratio N of the flyback is minimize the cross-talk between OUT3 and OUT5.
determined by Equation 33.
Keep the high-current paths short, especially at the
V SEC + V F V OUT (EQ. 33)
ground terminals. This practice is essential for stable,
N = ---------------------------------------------------
V OUT + V RECT jitter-free operation.
Keep the power traces and load connections short. This
where, VSEC is the minimum required rectified secondary
practice is essential for high efficiency. Using thick copper
voltage, VF is the forward voltage drop across the secondary PC boards (2oz vs 1oz) can enhance full-load efficiency
rectifier, and VRECT is the on-state voltage drop across the by 1% or more. Correctly routing PC board traces must be
synchronous rectifier MOSFET. The secondary rectifier in approached in terms of fractions of centimeters, where a
the flyback must withstand flyback voltages, which is given single milliohm of excess trace resistance causes a
by Equation 34. measurable efficiency loss.
(EQ. 34)
V REV = V SEC + N ( V IN V OUT ) When trade-offs in trace lengths must be made, it is
preferable to allow the inductor-charging path to be made
longer than the discharge path. For example, it is better to
The secondary rectifier's reverse breakdown voltage rating
allow some extra distance between the input capacitors
must also accommodate any ringings due to leakage and the high-side MOSFET than to allow distance
inductance. This voltage ringings can be minimized by between the inductor and the synchronous rectifier or
adding a snubber circuit across the secondary rectifier. Its between the inductor and the output filter capacitor,
current rating should be at least twice the DC load current on because the synchronous rectifier conduction time is
the auxiliary output. The optional linear post regulator must usually longer than that of high-side MOSFET.
be selected to deliver the required load current, and it should
Ensure that the OUT connection to the output capacitors is
be configured to run close to dropout to minimize power short and direct. This reduces the voltage spike or dip due
dissipation. to the trace resistance between OUT and output
capacitors.
12V Route high-speed switching nodes (BOOT, UGATE,
LDO
PHASE, and LGATE) away from sensitive analog areas
Optional (REF, COMP, FB, and CS). Use PGND3 and PGND5 as
ISL6232
ISL6232
ISL6232
an EMI shield to keep radiated switching noise away from
D1 12V/20mA the ICs feedback divider and analog bypass capacitors.
BOOT5
Q1
R Keep the FB traces as short as possible for good radiated
D2 4.7F
4.7
UGATE5 immunity design.
1:N
1:
N OUT5
PHASE5
Q2 T: L1- 6.8 H
H
N = 2.2
LGATE5
T: Delta Electronics
STQ125-6822
24 FN9116.1
April 20, 2009
ISL6232
N M28.15
INDEX 28 LEAD SHRINK SMALL OUTLINE PLASTIC PACKAGE
AREA H 0.25(0.010) M B M
(0.150 WIDE BODY)
E
GAUGE INCHES MILLIMETERS
-B- PLANE
SYMBOL MIN MAX MIN MAX NOTES
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25 FN9116.1
April 20, 2009