Energy Integrated Systems Support and Service

A Power Utility Consulting and Engineering Services

company
INTERNAL ROGRESS REPORT
TOLEDO CHEMICAL CLEANING UNIT 2 INSTALLATION July 11, 2017

PLANT SITE: TVEP TOLEDO CEBU CITY SHIFT SCHEDULE

PROJECT: TVEP PRE-BOILER CHEMICAL CLEANING UNIT 2 0800H 1700H

I. DAILY ACTIVITY: Weather: Cloudy

Description Assigned Status
1. Tool Box Meeting: 0830H Manny Merluza
1.1 Skid Assembly
1.2 Tie Ups
2. Safety Permits and Work Preparation
2.1 PTW and Hot Work Permits AISSI Activities inside STG Bldg. on Hold
2.2 Other Safety Concerns
3. Document Requirements AISSI/EISSS
4. Material Procurement Status AISSI/EISSS
5. Equipment Status AISSSI
6. Dosing System Skid Assembly AISSI/EISSS Motors are Plastic Covered
7. Circulating System Skid Assembly AISSI/EISSS Pipes are being repositioned
8. Auxiliary Boiler AISSI/EISSS Tubes being repaired
9. Piping and Tie ups Installation AISSI/EISSS In Progress
4.1 Feed water Tie Up AISSI/EISSS In Progress (35%)
4.2 Boiler Tie Up AISSI/EISSS TBS
5. Next Day Activities
Prepared by:
Louie Raymond A. Fernandez

11
 Energy Integrated Systems Support and Service
A Power Utility Consulting and Engineering Services
company

3. Document Requirements
# Document Status Notes
1.

3. Material Procurement Status

# Description Quantity Unit Notes
1 BFP BY-PASS TIE-A/B/C (suction)
PIPE: 8"dia, carbon steel,schedule80,6meters 2
PIPE: 4"dia, carbon steel,schedule80,6meters 2
ELBOW:8" dia,90 deg, carbon steel,schedule80 2
ELBOW:4" dia,90 deg, carbon steel,schedule80 1
REDUCER: 8"X4",carbon steel,schedule80 1
Consumable 1
2 BFP BY-PASS TIE-A/B/C (discharge)
GATE VALVE:8",SS304,class 300 4
FLANGE:8"dia,carbon steel,class 300 8
Consumable 1
3 BFP RECIRCULATION LINE TIE UP- A/B/C
PIPE: 4" dia,carbon steel,schedule80,6meters 3
ELBOW:4" dia,90 deg, carbon steel,schedule80 3
FLANGE:4"dia,carbon steel,class 300 11
GATE VALVE:4",SS304,class300 4
Consumable 1
4 DA-DAST BY-PASS TIE-UP
PIPE:8'',dia,carbon steel,6m,schedule 40 1
PIPE:4'',dia,carbon steel,6m,schedule 40 1
FLANGE:4''dia,carbon steel,class 300 3
ELBOW:8''dia,90 deg,carbon steel,schedule 40 4
Consumable 1
5 WILO PUMP SUCTION LINE
PIPE:12'',dia,carbon steel,schedule 40 2
ELBOW:12''dia,90 deg,carbon steel,schedule 80 1
REDUCER: 12"X10",carbon steel, schedule 40 1
FLANGE: 12",carbon steel,class 150 2
FLANGE: 10",carbon steel,class 300 1
EXPANSION RUBBER: 12" 1
GATE VALVE: 4",SS304,class300 1
GATE VALVE: 8",SS304,class300 1
FLANGE: 8",carbon steel,class 300 2
STRAINER: 4",SS304,mesh85,class300 1
Consumables 1
 Energy Integrated Systems Support and Service
A Power Utility Consulting and Engineering Services
company

4.1 Tie ups Feedwater

# Tasks Status Notes
1. HP Heater Tie Up In Progress Waiting for activities inside STG Building
1.1 Piping In Progress to be finished in order to proceed.
1.2 Tie Up In Progress
1.3 Hyrdrotest TBS (To be scheduled)
2. LP heater Tie up Waiting for activities inside STG Building
In Progress
2.1 Piping to be finished in order to proceed.
In Progress
2.2 Tie Up In Progress
2.3 Hyrdrotest TBS

3. BFP-A tie up In Progress Waiting for activities inside STG Building

3.1 Piping In Progress to be finished in order to proceed.
3.2 Tie ups (In/Out/RH) In Progress
3.3 Hydrotest TBS
4. BFP-B tie up In Progress Waiting for activities inside STG Building
4.1 Piping In Progress to be finished in order to proceed.
4.2 Tie ups (In/Out/RH) In Progress
4.3 Hydrotest TBS
5. BFP-C tie up In Progress Waiting for activities inside STG Building
5.1 Piping In Progress to be finished in order to proceed.
5.2 Tie ups (In/Out/RH) In Progress
5.3 Hydrotest TBS
6. Condensate Tie up TBS Waiting for activities inside STG Building
6.1 Piping In Progress to be finished in order to proceed.
6.2 Tie up In Progress
6.3 Hydrotest TBS
7. Deaerator Tie Up
6.1 Piping
6.2 Tie up
6.3 Hydrotest TBS
 Energy Integrated Systems Support and Service
A Power Utility Consulting and Engineering Services
company

Feed Water Suction and Discharge Pipes to/from Piping Installation from STG Building to Boiler U2
STG Building Downcomer

Boiler U2 Downcomer Pipes Unit 2 BFP A Piping and Tie up Installation

Unit 2 BFP B Piping and Tie up Installation Unit 2 BFP C Piping and Tie up Installation

Repositioning of Circulation Skid Suction Pipes Insulation Resistance Testing of Circulation

Dosing Sytem Pump Motors
 Energy Integrated Systems Support and Service
A Power Utility Consulting and Engineering Services
company

4.2 Tie Ups Boiler

# Tasks Status Notes
1.
Steam drum tie up* TBS
1.1 Li/Lx TBS
1.2 Orifice Plate TBS
1.3 Corrosion Coupon TBS
1.4 Camera TBS
2. Downcommer Tie up* TBS
2.1 Piping TBS
2.2 Tie Up TBS
2.3 Hyrdrotest TBS
3. Economizer Tie up* TBS
3.1 Piping TBS
3.2 Tie Up TBS
3.3 HYRDROTEST TBS
4. Super Heater Backfill Tie Up TBS
4.1 Piping TBS
4.2 Tie Up TBS
4.3 Hyrdrotest TBS
5.
Demin tank Tie up Completed
5.1 Piping Completed
5.2 Tie Up Completed
5.3 Hyrdrotest Completed

6. Sedimentation Pond Tie Up In Progress

6.1 Piping Completed
6.2 Tie Up Completed
6.3 Hyrdrotest Completed
6.4 Ip Camera TBS
 Energy Integrated Systems Support and Service
A Power Utility Consulting and Engineering Services
company

III. EQUIPMENT STATUS

Item # Equipment Remarks / Status

1 Circulation System
1.1 Wilo Pump Plastic Covered (Megger Tested. Each line is Approx. 15Mohm Insulation Resistance )
1.2 Grundfos Pump Plastic Covered (Megger Tested. Each line is Approx. 150Mohm Insulation Resistance )
2 Dosing System System
2.1 Grundfos Pump Plastic Covered (Megger Tested. Each line is Approx. 50Mohm Insulation Resistance )
2.2 Ebara Pump Plastic Covered (Megger Tested. Each line is Approx. 200Mohm Insulation Resistance )
3 Auxiliary Boiler
3.1 Old (500BHP) -Boiler Tubes being repaired
3.2 New -Not in operation, Standby
3.3 Fuel Oil
4 Power Supply
4.1 500KVA Diesel Gen -Currently not on site
4.2 115KVA Diesel Gen -Diesel Genset in Operation
4.3 Fuel Oil -OK
5 Instrument/PPE
5.1 Radio - Radio pulled out of Site
5.2 Flow meters - Flow meters pulled out of Site
5.3 PLC/HMI - PLC/HMI Pulled out of site
5.4 LX and Camera - LX and Level indicator inside mobile office
5.5 PPE - Ok