VanAir Compressor Parts Manual Reliant

60-85 CFM HYDRAULIC-DRIVEN ROTARY
SCREW AIR COMPRESSOR

OPERATORS MANUAL & PARTS LIST
NOTE
This publication contains the
latest information available at
the time of preparation. Every
effort has been made to ensure
accuracy. However, Vanair Read this manual before
Manufacturing, Inc. takes no installing, operating or
responsibility for errors or servicing this equipment.
consequential damages Failure to comply with the
caused by reliance on the operation and maintenance
information contained herein. instructions in this manual
WILL VOID THE EQUIPMENT
Vanair Manufacturing, Inc.
WARRANTY.
reserves the right to make
design change modifications
or improvements without prior
notification.
Vanair Manufacturing, Inc. NOTE

Making unauthorized
NOTE modifications to the system
10896 West 300 North
components WILL VOID THE
Use only Vanair Vanguard
Michigan City, IN 46360 WARRANTY!
Premium Synthetic Oil and
Genuine Vanair Parts. Inspect Always inform Vanair
and replace damaged Phone: (219) 879-5100 Manufacturing, Inc., before
components before operation. beginning any changes to the
Substituting non-Vanguard
(800) 526-8817
Hydraulic-driven system.
Oil or non-genuine Vanair filter Service: (844) VANSERV
components WILL VOID THE [844-826-7378]
COMPRESSOR WARRANTY!
Service Fax: (219) 879-5335
Parts Fax: (219) 879-5340
Sales Fax: (219) 879-5800
KEEP THE MANUAL www.vanair.com
2015 Vanair Manufacturing, Inc.
P/N: 090060-OP_r0
WITH THE VEHICLE All rights reserved. Effective Date:
JANUARY-2015
TM
WARRANTY: Reliant Series - RS60, RS70, RS80 and RS85
The rotary screw compressor unit is warranted for life when adhering to prescribed maintenance
schedule. The hydraulic motor unit is warranted for two (2) years. All other parts, including the
compressor unit shaft seal, are warranted for twelve (12) months. This warranty does not cover
damage caused by accident, misuse or negligence. If a compressor unit is disassembled the
warranty is void. Any disassembly of major components must be approved by Vanair to avoid
voiding of warranty. Any and all such claims for warranty consideration must be coordinated prior to
work being performed, through the Warranty-Service Department at the address below. Please do
not return parts without prior authorization.
Warranty is limited to the supply of replacement parts failing within the warranty period. Credit for
labor required to refit replacement parts is NOT included. All warranted parts are to be shipped
PREPAID to VANAIR. Replacement parts will be shipped back to the customer by VANAIR via
GROUND SHIPMENT. Cost to expedite delivery of replacement parts will be incurred by customer.
Factory installed units will also include warranty on the installation for one year.
Warranty will commence upon receipt of the Warranty Registration Card. If the Warranty Registration
Card is not received within six (6) months, then warranty commencement date shall be thirty (30)
days from the date of shipment from VANAIR. Records of warranty adherence are the responsibility
of end user.
This statement of warranty is expressly in lieu of and disclaims all other express warranties, implied
warranties of merchantability and fitness for a particular purpose and all other implied warranties
which extend beyond the description on the face hereof. In no event shall Vanair be responsible for
special, indirect, incidental, consequential or punitive damages of any kind, including without
limitation, lost profits or other monetary loss, whether or not any such matters or causes are within
Vanairs control or due to negligence or other fault of Vanair, its agents, affiliates, employees or
representatives.
This warranty shall be void and VANAIR shall have no responsibility to repair, replace or repay the
purchase price of defective or damaged parts resulting from the use of or repair of replacement parts
or fluids not of VANAIRS manufacture or from buyers failure to store, install, maintain and operate
the compressor according to the recommendations contained in the Manual.
All claims under the Warranty shall be made by contacting VANAIR Warranty-Service Department.
Register Your Warranty Online at www.vanair.com under the Support Tab!

Or Call: (800) 526-8817 Fax: (219) 879-5800
Mail to: 10896 W 300 North Michigan City, IN 46360
Effective August 2014
RELIANT HYDRAULIC 60-85 CFM TABLE OF CONTENTS
TABLE OF CONTENTS
WARRANTY .............................................. BEHIND COVER
TABLE OF CONTENTS .....................................................I
WARRANTY CLAIMS PROCEDURE ................................V
CLAIMS PROCESS FOR WARRANTED VANAIR PARTS .....................................................................V
PROCEDURE ..........................................................................................................................................V
SECTION 1: SAFETY.........................................................1
1.1 GENERAL INFORMATION ............................................................................................................1
1.2 SUMMARY OF DANGERS, WARNINGS, CAUTIONS AND NOTES ............................................1
1.2.1 DANGERS........................................................................................................................................................... 1
1.2.2 WARNINGS ......................................................................................................................................................... 1
1.2.3 CAUTIONS .......................................................................................................................................................... 2
1.2..4 NOTES ................................................................................................................................................................ 2
1.2.5 SAFETY DECALS ............................................................................................................................................... 3
1.3 DISPOSING OF MACHINE FLUIDS ..............................................................................................3
SECTION 2: SPECIFICATIONS .........................................5

TABLE 2A: SPECIFICATIONS .............................................................................................................5
TABLE 2B: PRIME LUBRICANT CHARACTERISTICS.......................................................................6
TABLE 2C: BOLT AND TORQUE SPECIFICATIONS ..........................................................................6
SECTION 3: INSTALLATION .............................................7

3.1 MACHINE PACKAGE RECEIPT/INSPECTION .............................................................................7
3.2 GENERAL INSTRUCTIONS ..........................................................................................................7
3.3 DETERMINING THE RELIANT UNIT MOUNTING LOCATION.....................................................7
3.4 HYDRAULIC SYSTEM REQUIREMENTS.....................................................................................8
3.5 VENTILATION REQUIREMENTS ..................................................................................................8
3.6 HYDRAULIC REQUIREMENTS.....................................................................................................10
3.6.1 HYDRAULIC OIL REQUIREMENTS ................................................................................................................... 10
3.7 HYDRAULIC LINE SIZING.............................................................................................................10
TABLE 3A - OIL SELECTION GUIDE ............................................................................................11
Continued on next page...
VANAIR MANUFACTURING, INC.

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TABLE OF CONTENTS RELIANT HYDRAULIC 60-85 CFM
SECTION 3: INSTALLATION (CONTINUED)

3.7.1 SUCTION LINE SIZING .......................................................................................................................................11
TABLE 3B - SIZING FOR SUCTION HOSE ........................................................................................................11
3.7.2 RETURN LINE SIZING ........................................................................................................................................11
TABLE 3C - RETURN LINE SIZING.....................................................................................................................11
3.7.3 PRESSURE LINE SIZING....................................................................................................................................11
TABLE 3D - PRESSURE LINE SIZING................................................................................................................11
3.8 HYDRAULIC SYSTEM FILTRATION..............................................................................................12
3.9 HYDRAULIC OIL RESERVOIR ......................................................................................................12
3.9.1 DETERMINING RESERVOIR SIZE .....................................................................................................................12
3.9.2 DETERMINING RESERVOIR SHAPE .................................................................................................................12
3.9.3 MANDATORY RESERVOIR FEATURES .............................................................................................................12
3.9.4 RECOMMENDED OPTIONS ...............................................................................................................................13
3.9.5 FEATURES TO AVOID.........................................................................................................................................14
3.10 INSTALLATION...............................................................................................................................14
3.10.1 MACHINE LOCATION..........................................................................................................................................14
3.10.2 CLEARANCE .......................................................................................................................................................14
3.10.3 MOUNTING..........................................................................................................................................................14
3.10.4 SERVICE CONNECTIONS ..................................................................................................................................14
3.10.5 ELECTRICAL CONNECTIONS............................................................................................................................14
3.10.6 HYDRAULIC SUPPLY CIRCUIT ..........................................................................................................................14
3.10.7 ROUTING.............................................................................................................................................................15
SECTION 4: OPERATION..................................................17
4.2 PURPOSE OF CONTROLS ...........................................................................................................17
4.3 INITIAL START-UP PROCEDURE .................................................................................................19
4.4 ROUTINE START-UP PROCEDURE .............................................................................................19
4.5 ROUTINE SHUTDOWN PROCEDURE .........................................................................................20
4.6 OPERATING CONDITIONS ...........................................................................................................20
SECTION 5: MAINTENANCE ............................................21

5.2 MACHINE MAINTENANCE SCHEDULE .......................................................................................22
5.3 REPLACEMENT PARTS................................................................................................................22
5.4 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES....................................................22
TABLE 5A ROUTINE MAINTENANCE SCHEDULE................................................................................23
5.4.1 SERVICING THE FUSES AND CIRCUIT BREAKER ..........................................................................................24
5.4.2 SAFETY SHUTDOWN SYSTEMS .......................................................................................................................24
5.4.2.1 TESTING THE GAUGES SHUTDOWN FEATURE .................................................... 24
5.4.2.2 PRESSURE RELIEF VALVE ....................................................................................... 25
5.4.3 LONG TERM STORAGE......................................................................................................................................25

PAGE - II 090060-OP_r0 (JANUARY-2015) (800) 526-8817 www.vanair.com
RELIANT HYDRAULIC 60-85 CFM TABLE OF CONTENTS
SECTION 6: TROUBLESHOOTING ..................................27

6.2 TROUBLESHOOTING GUIDE.......................................................................................................28
SECTION 7: ILLUSTRATED PARTS LIST ........................31

7.1 PARTS ORDERING PROCEDURE ...............................................................................................31
TABLE 7A:RECOMMENDED SPARE PARTS LIST ........................................................................................................... 32
TABLE 7B: MAINTENANCE TRACKING LOG................................................................................................................... 33
7.2A COMPRESSOR ASSEMBLY AND REPLACEMENT PARTS ........................................................34
7.2B COMPRESSOR AND MOUNTING PARTS ...................................................................................36
7.3A HYDRAULIC MOTOR AND DRIVE - OPEN CENTER ..................................................................36
7.3B CLOSED CENTER AND HYDRAULIC THERMAL VALVE............................................................36
7.4 COOLING SYSTEM 12V DC / 24V DC..........................................................................................38
7.5 CONTROL SYSTEM ......................................................................................................................38
7.6 FRAME AND CANOPY - OVERALL ASSEMBLY ..........................................................................40
7.6A FRAME AND CANOPY - FRONT SIDE PANEL.............................................................................40
7.6B FRAME AND CANOPY - ACCESS DOOR ....................................................................................42
7.6C FRAME AND CANOPY - ROOF PANEL ........................................................................................42
7.6D FRAME AND CANOPY - BACK SIDE PANEL ...............................................................................44
7.6E FRAME AND CANOPY - HYDRAULIC DRIVE FRAME ................................................................44
7.6F FRAME AND CANOPY - COMPRESSOR SIDE PANEL...............................................................46
7.7 THERMAL CONTROL....................................................................................................................46
7.8A CONTROL MANIFOLD - 12V DC / 24V DC OPEN CENTER ........................................................48
7.8B CONTROL MANIFOLD - 12V DC CLOSED...................................................................................50
7.8C HYDRAULIC THERMAL VALVE - 12V DC / 24V DC .....................................................................52
7.9 DECAL LOCATIONS (PART 1 OF 2) .............................................................................................54
7.9 DECAL LOCATIONS (PART 2 OF 2) .............................................................................................55
7.10 WIRING DIAGRAM ........................................................................................................................56
7.11 SCHEMATIC - HYDRAULIC OIL FLOW, OPEN CENTER.............................................................57
7.12 SCHEMATIC - HYDRAULIC OIL FLOW, OPEN CENTER, COLD WEATHER ..............................58
7.13 SCHEMATIC - HYDRAULIC OIL FLOW, CLOSED CENTER ........................................................59
7.14 SCHEMATIC - COMPRESSOR OIL/AIR FLOW (PART 1 OF 2) ...................................................60
7.14 SCHEMATIC - COMPRESSOR OIL/AIR FLOW (PART 2 OF 2) ...................................................61
7.15 HOSE AND TUBING - OPEN CENTER, COLD WEATHER ..........................................................62
7.16 HOSE AND TUBING - CLOSED CENTER SYSTEM ....................................................................64
7.17 HOSE AND TUBING - OPEN CENTER SYSTEM .........................................................................66

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TABLE OF CONTENTS RELIANT HYDRAULIC 60-85 CFM
BLANK PAGE

PAGE - IV 090060-OP_r0 (JANUARY-2015) (800) 526-8817 www.vanair.com
RELIANT HYDRAULIC 60-85 CFM WARRANTY CLAIMS PROCEDURE
WARRANTY CLAIMS
PROCEDURE
CLAIMS PROCESS FOR Note that the above information will also
need to be included on the Return Material
WARRANTED VANAIR Authorization Form (per Step #6); this form
PARTS is necessary for warranty processing if the
warranty claim is deemed valid by the
This process must be used by owners of service case review.
Vanair equipment in situations where a
3. Contact the Vanair Service Department
warranted item needs repair or replacement
by phone (1-844-VANSERV) to speak with
under the terms of the purchase warranty.
a Service Technician.
Do not return items to Vanair without prior
authorization from the Vanair Warranty 4. Vanair Service will troubleshoot the
Administrator. problem based on the information
provided by the customer, and attempt to
PROCEDURE: return the unit to service as quickly as
possible.
When a customer needs assistance in
troubleshooting a system and/or returning 5. If the unit cannot be returned to service,
parts, follow the steps below. and Vanair determines this matter is a
warranty issue, the Service Technician
1. Locate the machines serial number: will assign an RMA (Return Material
Authorization) number that will provide
The machine package serial number plate is
for the return of the item to Vanair for
located inside the machine compartment on
analysis and a final determination as to
the floor next to the generator mounting
location (see Figure W-1). the items warranty status.
The engine and the compressor also have NOTE

individual serial numbers respectively (see
Figure W-1). For engine warranty issues, The RMA number must be placed on the
consult the Engine Operators Manual for outside of the package being returned.
the engines limited warranty details. For
particular compressor unit issues, the 6. Warranty Claims are solicited via a
compressor serial number may be needed. Return Material Authorization (RMA)
In any case, engine and/or compressor Form. This form can be obtained via
issues can be confirmed using the machine download from the web site, or requested
serial number as found in Figure W-1. directly from the Vanair Service
2. Have a list of the symptoms/condition/ Department:
malfunctions along with any applicable Once a current form has been obtained,
temperature and pressure readings, and follow the instructions given on the form to fill
also the number of operational hours in the information needed. This form is used
available: for the purpose of soliciting a warranty case.
All of the field information except for the

(800) 526-8817 www.vanair.com 090060-OP_r0 (JANUARY-2015) PAGE - V
WARRANTY CLAIMS PROCEDURE RELIANT HYDRAULIC 60-85 CFM
Figure W-1: Machine and Unit Serial Number Locations
bottom section block fields, which include RMA number on the invoice at the time of
Disposition of Goods, Notifications and purchase.
Additional Notes, will be required.
No items can be returned freight collect.
Customers have 30 days after the RMA Freight costs will be addressed at the time
number is issued to return the item. If the the claim is closed. The customer pays any
part is not returned within this period, the additional costs for warranty parts delivered
RMA is void and any claims will be denied. through expedited services (i.e., Next Day,
Second Day).
NOTE VANAIR WILL NEVER ACCEPT ANY
All labor claims or invoices must be INVOICES FOR PARTS RETURNED: ANY
approved by the Vanair Warranty PARTS RETURNED VIA INVOICE WILL BE
Administrator prior to starting repair work RETURNED FREIGHT COLLECT: NO
along with the cost of the repair. All PARTS ARE TO BE RETURNED FREIGHT
paperwork associated with the returned COLLECT!
item and warranty repair cost must
reference the RMA number issued against Vanair Mfg., Inc. strives to continuously
the part, and be forwarded to Vanair improve its customer service. Please forward
within 30 days of the completion of work. any questions, comments, or suggestions to
Vanair Service (844-VANSERV) or e-mail us
Before sending a warranty part to a (warranty@vanair.com).
customer, Vanair will need a P.O. or credit
card number to cover the cost of the part and
shipping. After the part is analyzed and
deemed to be covered under warranty,
Vanair will issue credit to the customer. All
parts eligible for warranty must have the

PAGE - VI 090060-OP_r0 (JANUARY-2015) (800) 526-8817 www.vanair.com
RELIANT HYDRAULIC 60-85 CFM SECTION 1: SAFETY
SECTION 1:
SAFETY
1.1 GENERAL INFORMATION DO NOT EVER use this compressor as a
breathing air source. Vanair disclaims any
The products provided by Vanair Mfg., Inc. and all liabilities for damage or loss due to
are designed and manufactured for safe fatalities, personal injuries resulting from the
use of a Vanair compressor to supply
operation and maintenance. But it is breathing air.
ultimately the responsibility of the users and
DO NOT perform any modifications to
maintainers for safe use of this equipment. this equipment without prior factory
Part of this responsibility is to read and be approval.
familiar with the contents of this manual
DO NOT operate the compressor or any
before operation or performing maintenance of its systems if there is a known unsafe
actions. condition. Disable the equipment by
disconnecting it from its power source.
Install a lock-out tag to identify the
1.2 SUMMARY OF equipment as inoperable to other
DANGERS, WARNINGS, personnel.
CAUTIONS AND NOTES DO NOT operate the compressor with
any by-pass or other safety systems
These boxed inserts are placed throughout disconnected or rendered inoperative.
this manual in the sections where they apply. DO NOT operate the equipment while you
This subsection is a general summary of are under the influence of alcohol or drugs.
their contents. DO NOT operate the equipment while you
are feeling ill.
1.2.1 DANGERS DO NOT attempt to service the equipment
while it is operating.
DANGER Before performing maintenance, or replacing
parts, relieve the entire system pressure by
Identifies actions or conditions which will opening a service valve which will vent all
cause death, severe injury, or equipment pressure to the atmosphere: remove all
damage or destructive malfunctions. electrical power.
DO NOT use the compressor for
Keep tools or other conductive objects away purposes other than for which it is
from live electrical parts. intended. High pressure air can cause
Never touch electrical wires or components serious and even fatal injuries.
while the machine is operating. They can be DO NOT operate the compressor
sources of electrical shock. outside of its specified pressure and
speed ratings. (See Section 2:
1.2.2 WARNINGS Specifications or refer to the equipment
data plate.)
WARNING DO NOT use flammable solvents or
cleaners for cleaning the compressor or
Identifies actions or conditions which may its parts.
cause death, severe injury, or equipment
DO NOT operate the compressor in
damage or destructive malfunctions.
areas where flammable, toxic, or

(800) 526-8817 www.vanair.com 090060-OP_r0 (JANUARY-2015) PAGE - 1
SECTION1: SAFETY RELIANT HYDRAULIC 60-85 CFM
corrosive fumes, or other damaging Install, operate, and maintain this

substance can be ingested by the equipment in full compliance with all
compressor intakes. applicable OSHA, other Federal, state,
local codes, standards, and regulations.
Keep arms, hands, hair and other body
parts, and clothing away from fans, drive When lifting objects, be aware of proper
shafts, and other moving parts. lifting techniques to avoid injury.
DO NOT wear jewelry, unbuttoned cuffs, ALWAYS read and follow safety related
ties, or loose-fitting clothing when you are precautions found on containers of
working near moving/rotating parts. hazardous substances.
ALWAYS confine long hair when working
near moving/rotating parts. 1.2.3 CAUTIONS
NEVER operate the equipment while
wearing a headset to listen to music or the CAUTION
radio.
Identifies actions or conditions which will or
Wear personal protective equipment such as
gloves, work shoes, and eye and hearing can cause injuries, equipment damage or
protection as required for the task at hand. malfunctions.
DO NOT operate the compressor with Check all safety devices for proper
any guards removed or damaged, or operation on a routine basis.
other safety devices inoperative.
Ensure that no tools, rags, or other
DO NOT operate the compressor in objects are left on compressor drive
enclosed or confined spaces where systems or near intakes.
ventilation is restricted or closed-off.
Keep the equipment clean when
DO NOT install shut-off valves between performing maintenance or service
the compressor and the compressor actions. Cover openings to prevent
receiver tank (sump). contamination.
Ensure that hoses connected to service DO NOT operate the compressor if
valves are fitted with correctly sized and cooling air is not available (fan/cooler not
rated flow limiting devices which comply operating) or if lubricant levels are below
with applicable codes. Pressurized their specified minimum levels.
broken or disconnected hoses can whip,
causing injuries or damage. Ensure all plugs, hoses, connectors,
covers, and other parts removed for
DO NOT use tools, hoses, or equipment maintenance actions are replaced
that have maximum ratings below that of before applying power to the
this compressor. compressor.
Keep metal tools, and other conductive Avoid touching hot surfaces and
objects away from live electrical components.
components.
Ensure that electrical wiring, terminals;
Before performing maintenance or repair hoses and fittings are kept in serviceable
operations on the compressor, ensure condition through routine inspections
that all power has been removed and and maintenance. Replace any
been locked out to prevent accidental damaged or worn components.
application.
DO NOT assume that because the 1.2.4 NOTES
compressor is in a STOPPED condition
that hydraulic power has been removed.
NOTE
Use this compressor only to compress
atmospheric air. Use of this equipment Additional information (or existing
as a booster pump and/or to compress information) which should be brought to the
any other gaseous or aerosol substance attention of operators/maintainers affecting
constitutes improper use. It can also operation, maintenance, or warranty
cause damage or injuries. Such misuse requirements.
will also void the warranty.

PAGE - 2 090060-OP_r0 (JANUARY-2015) (800) 526-8817 www.vanair.com
RELIANT HYDRAULIC 60-85 CFM SECTION 1: SAFETY
Note boxes are usually listed to convey and precautions. Always heed the information
give focus to a distinct piece of information, noted on the safety decals.
which is not directly related to a safety issue,
but is necessary to understand machine WARNING
function and operation. Special note
referrals in the manual may be contained in DO NOT REMOVE OR COVER ANY
a box titled with an IMPORTANT banner, as SAFETY DECAL. Replace any safety
shown below, and may also contain the decal that becomes damaged or illegible.
WARNING symbol, should the information
be linked to a safety issue: 1.3 DISPOSING OF MACHINE
FLUIDS
IMPORTANT Always dispose of machine fluids under the
Additional, CRUTIAL information (or existing guidance of all applicable local, regional and/
information) which should be brought to the or federal law.
attention of operators/maintainers affecting
operation, maintenance, or warranty
Vanair encourages recycling when allowed.
requirements. For additional information, consult the
container label of the fluid in question.
1.2.5 SAFETY DECALS

Safety decals are placed onto, or located
near, system components that can present a
hazard to operators or service personnel. All
pertinent decals listed in Section 7.9, Decal
Locations are located near a component
which is subject to respect in terms of safety

SECTION 1: SAFETY RELIANT HYDRAULIC 60-85 CFM
BLANK PAGE

RELIANT HYDRAULIC 60-85 CFM SECTION 2: SPECIFICATIONS
SECTION 2:
SPECIFICATIONS
TABLE 2A: SPECIFICATIONS
GENERAL SYSTEM INFORMATION SPECIFICATION
RATINGS
GPM vs CFM AT 100 PSIG SERVICE AIR

21
20
19
18
17
HYDRAULIC FLOW
16
15
(GPM)
14
13
12
11
10
45 50 5565 60 70 75 80 85 90
COMPRESSOR ICFM CFM vs HYDRAULIC FLOW
2440 PSIG MAX HYD PRESSURE @ COMPRESSOR @ 100 PSIG SERVICE AIR @ 85 CFM
2950 PSIG MAX HYD PRESSURE @ COMPRESSOR @ 150 PSIG SERVICE AIR @ 80 CFM
Ratings above are approximate and are based on 120F Hydraulic Fluid Temperature.
Maximum compressor oil temperature 240F

Maximum Hydraulic oil temperature 150F
COMPRESSOR
Type: Encapsulated, Oil-injected, Rotary Screw
Compressor oil tank capacity: 5 U.S. Quarts (4.7L)
Compressor overheating protection: Shut Down at 240F
Air inlet system: Dry-type, Single Stage Filter
Drive coupling: Internal Spline
Hydraulic motor: Gear Type
PACKAGE
Main frame: Formed Steel with Boltdown Provision
Electrical supply: 12V Standard; 24V Optional
Electrical connections: 4-pin Deutsch
Hydraulic: Oil In 3/4 in. 37 JIC
Hydraulic: Oil Out 1 in. 37 JIC
Supply connections (customer hook-up): Electrical: 12V DC Positive and Ground (Standard)
24V DC Positive and Ground (Optional)
Electrical: High Temp Shutdown
Enclosure: Sheet Metal with Service Access
Cooler: Hydraulic Oil Cooler/Radiator Core - Electric Fan
Dimensions: 39.5 L x 21 W x 25 H
Weight: 375 lbs.

SECTION 2: SPECIFICATIONS RELIANT HYDRAULIC 60-85 CFM
TABLE 2B: PRIME LUBRICANT CHARACTERISTICS

Viscosity 178 SUS at 100 F (38C)
Flashpoint 457 F (236C)
Pour Point -49 F (-45C)
Contains Rust and Oxidation Inhibitors and Detergents
TABLE 2C: BOLT AND TORQUE SPECIFICATIONS
SAE 2 SAE 5 SAE 7 SAE 8
SOCKET HEAD
2 5 7 8
CAP SCREW
I.D. Marks No markings 3 lines 5 lines 6 lines Allen head
Medium - carbon, Medium carbon, High-carbon,

Low carbon Medium -carbon,
Material quenched & quenched & quenched &
S.S. tempered
tempered tempered tempered
Tensile strength
74,000 psi 120,000 psi 133,000 psi 150,000 psi 160,000 psi
(minimum)
US BOLT TORQUE SPECIFICATIONS (Torque in foot-pounds)

Socket head Socket head
5 5 8 8
cap screw cap screw
Bolt Thread
Dry Oiled Dry Oiled Dry Oiled
Diameter per inch
1/4 20 8 6 12 9 14 11
5/16 18 17 13 25 18 29 23
3/8 16 30 23 45 35 49 39
1/2 13 75 55 110 80 113 90

RELIANT HYDRAULIC 60-85 CFM SECTION 3: INSTALLATION
SECTION 3:
INSTALLATION
3.1 MACHINE PACKAGE WARNING
RECEIPT/INSPECTION
DO NOT perform any modifications to this
Upon receipt of the machine package, equipment without prior factory approval.
inspect the exterior of the shipping crate for
signs of shipping/transit damage. Any
damage should be reported immediately to WARNING
the shipping company. Open the lid and
DO NOT use plastic pipe, or incorrectly
inspect the component parts and supports to
rated piping or hose. Incorrectly rated
ensure that there has been no internal connection material can fail and cause
movement of assemblies or components injury or equipment damage.
which may have caused damage. To install
the Reliant compressor system, refer to the
following sections: WARNING
DO NOT operate the compressor in
3.2 GENERAL INSTRUCTIONS enclosed or confined spaces where
This section provides general guidance for ventilation is restricted or closed off.
locating and preparing the Reliant
compressor package for operation. Each 3.3 DETERMINING THE
installation is unique and can be affected by
location, ventilation, and other factors such
RELIANT UNIT
as electrical and hydraulic power supply MOUNTING LOCATION
availability and location. When determining the location to mount the
Reliant unit, the following criteria must be
WARNING taken into consideration:
Install, operate, and maintain this Refer to Section 3.10. The location must
equipment in full compliance with all allow for the machine dimensions
applicable OSHA, other Federal, state, (Figure 3-5), and additional space
local codes, standards, and regulations. requirements for minimum cooling,
access and maintenance. Refer to
Figure 3-5 to determine the minimum
WARNING space requirements.
Before performing maintenance or repair The mounting surface must be level and
operations on the compressor, ensure that able to accommodate the four [4]
all power has been removed and locked mounting bolts of the base frame. Refer
out to prevent accidental application.
to Figure 3-1.
DO NOT assume that because the
The mounting surface must be able to
compressor is in a STOPPED condition
support the units weight (375 lbs.).
that power has been removed.
The external gauges must be easily
visible to the operator.

SECTION 3: INSTALLATION RELIANT HYDRAULIC 60-85 CFM
NOTE
NOTE: For additional
machine measure-
ments, consult Figure
3-2.
051167_rA
Figure 3-1: Base Frame and Mounting Hole Locations
It is recommended, for most installations, to

mount the compressor on the drivers side of NOTE
the vehicle. The unit should be situated in Vanair recommends a dedicated pump and
such a manner that the fan (rear) and hydraulic circuit.
hydraulic cooler (front) are not obstructed.
Do not place the compressor in any location The following criteria should be taken into
where it can intake exhaust fumes, dust or consideration for the hydraulic system
debris. requirements:
The hydraulic flow and pressure
3.4 HYDRAULIC SYSTEM requirements of the air compressor.
REQUIREMENTS A continuous hydraulic load requirement
is needed when the compressor is
IMPORTANT running.
Vanair highly recommends consulting a The duty cycle and ambient
hydraulic supply expert for specifying the temperatures.
correct hydraulic pump size and type, oil
reservoir size, hydraulic pressure relief, Other hydraulic equipment which may
and other hydraulic supply components for share the same hydraulic supply
your application. system.
3.5 VENTILATION
NOTE
REQUIREMENTS
Hydraulic performance will derate at
The variables involved with installing the
temperatures above 150 degrees F.
hydraulic pump system make it impossible to
recommend detailed specifics, as each
customer is potentially different in regard to

vehicle type, customer needs, etc. The unobstructed clearance on all sides of the
following information is therefore given not machine.
as absolute instruction, but as good practice
Although enclosed mounted-units provide a
guideline degree of shelter and security, this type of
machine location is not recommended, due
IMPORTANT to its limiting effect on the air flow needed to
cool an operating system. Should this
Operation of the hydraulic system will
mounting type be preferred, then provision
generate an amount of heat that will damage
system components. For this reason the
should be made to maximize the machines
equipment package must have a proper exposure to the air (i.e., a pull-out mounting
ventilation system installed. platform; removable enclosure walls, etc.).
For enclosed-mountings, it is also
Machine placement will play an important recommended to install a safety switch on
factor in providing adequate and consistent the access door that allows for compressor
cooling air for the system operation. In this operation only when the door is open.
regard, there are two types of mounting The unit must have a minimum additional six
locations to consider: open-mounting and inch (6) unobstructed clearance on all sides
enclosed-mounting (Figure 3-2). of the machine for operation.
Open-mounting refers to machine
placement location on the service body, IMPORTANT
whereby the machine is directly exposed to
the environmental ambient. Enclosed- DO NOT mount Hydraulic Reservoir in same
mounting refers to machine placement enclosed space as the machine.
location within an enclosure located on the Installing enclosed-mounting type without
proper cooling air ducted to coolers is NOT
service body.
RECOMMENDED.
Open-mounting provides for the best cooling
situation, allowing for maximum unrestricted Ideal ventilation regardless of the type of
air flow to interact with the heat displacement mounting installation of the unit, needs to
components. The mounted unit must have a provide adequate, unrestricted air flow
minimum additional six inch (6) through the unit. Additionally, the cooler must
be exposed to, or provided with (ducted),
A B KEY DESCRIPTION
A OPEN-MOUNTING TYPE LOCATION
B ENCLOSED-MOUNTING TYPE LOCATION
Fresh air ducting with

additional ventilation fan
to the cooler(s) is
required for enclosed
unit mounting.
Figure 3-2: Unit Mounting Types

cool ambient air, and an exhaust fan within types, proportional to listed environmental
the enclosed space to displace the heated conditions.
air.
NOTE
3.6 HYDRAULIC This table should be used as guideline
REQUIREMENTS when choosing the hydraulic oil best
suited for working condition. Consultation
The hydraulic pump must be rated for 2,900
with a professional hydraulic system
psi consistent operation, and 3,300 psi for
installer is strongly recommended to
pressure spikes. determine the optimal hydraulic oil type
best matched for the operating conditions.
IMPORTANT
The relief valve is set to 3,300 psi. The pump 3.7 HYDRAULIC LINE SIZING
must be rated for this relief valve setting. Industrial hydraulic system design guidelines
generally call for the following maximum fluid
The compressor capacity will depend on velocities, which are then used to select line
hydraulic oil flow. sizes for any particular GPM:
NOTE In regard to a particular hydraulic system

GPM, line sizing selection for maximized
The values depicted in TABLE 2A are fluid velocity is matched via industrial
referential only: Due to the variable hydraulic system guidelines, that include:
relationship between CFM output and
hydraulic flow, adjustments should be Suction @ 4 ft/sec
tested to achieve the desired CFM output in Return @ 10 ft/sec
regard to flow, load and system efficiency.
Pressure @ 20 ft/sec
In cases where mobile hydraulics are to be
NOTE added to a pre-built chassis, the above
The information in this manual is in regard guidelines are not comprehensive due to the
to a fixed displacement pump. For systems following factors:
utilizing a variable displacement pump,
Extreme start-up temperature variations
consult a qualified hydraulic system
specialist. Long suction line
Piggy-backing of motor case drain flow
If the compressor is being installed on a truck onto main return line
that already has a functioning hydraulic Pump failure, caused by cavitation of the
system, check the specifications for that circulating fluid; and motor seal breakdown
system to ensure that it meets minimum due to excess return line pressure, can occur
requirements. if proper allowances are not taken for the
3.6.1 HYDRAULIC OIL REQUIREMENTS above factors when determining line sizing.
Depending upon situational, or seasonal, NOTE

climate types, the viscosity of the oil can be
affected by temperature conditions. For Note that line size refers to the inside
diameter of the hose.
these particular cases, cold and/or extreme
For cold weather operation below 0F, the
condition augmentations to the hydraulic next larger size hoses should be used.
system may be warranted. TABLE 3B
shows a suggested approach to oil viscosity

TABLE 3A - OIL SELECTION GUIDE
EXTREME COLD CLIMATE COLD CLIMATE TEMPERATE CLIMATE
-40 to 32F 0 to 80F 32 to 120F
No tank preheat Tank and suction Open-Mounted Enclosed- Open-Mounted Enclosed-

line preheat Mounted Mounted
I AW 32 AW 22 II AW 32 AW 32 AW 46
I
A seasonal hydraulic oil change is recommended to get best component life. Recommended oils include:
Summer - When overnight temperatures do not go below 32F (0C), use AW 32.
Winter - When overnight temperatures is consistently below 32F (0C), use Texaco 5606H, PetroCanada Hydrex
MV Arctic 15, Shell fluid 41, Mobil Aero HFA, Anderol Royco 78C.
II
When possible, change to AW 32 during summer months.
3.7.2 RETURN LINE SIZING

3.7.1 SUCTION LINE SIZING IMPORTANT
Based on the 4 ft/sec fluid velocity condition,
Failure to match the correct system return
choose a suction hose size from TABLE 3B. line sizing for the hydraulic system can
Upsize the hose, if necessary. cause rupture of the hydraulic motors shaft
Hose size recommendation for the Reliant seal during cold start-ups.
are:
Based on the 10 ft/sec fluid velocity
Return line size: 1 (one inch) condition, choose a suction hose size from
Pressure line size: 3/4 (0.75 inch) Table 3C.
TABLE 3B - SIZING FOR SUCTION HOSE TABLE 3C - RETURN LINE SIZING

Maximum Operating GPM Suction Hose Size Maximum GPM Return Line Size
8-13 1 8-14 3/4
14-15 1-1/4
15-22 1
16-22 1-1/2
3.7.3 PRESSURE LINE SIZING

Based on the 20 ft/sec fluid velocity
condition, choose a suction hose size from
TABLE 3D.
TABLE 3D - PRESSURE LINE SIZING

Maximum GPM Pressure Line Size
8-12 1/2
13-18 5/8
19-22 3/4

3.8 HYDRAULIC SYSTEM 3.9.2 DETERMINING RESERVOIR SHAPE

FILTRATION The reservoir structure should be tall and
Vanair recommends using a 10 micron oil narrow rather than shallow and broad
filter on the hydraulic oil return line. Flow (Figure 3-4). A tall, narrow tank is
rating of the filter must be equal to, or greater recommended because:
than, the maximum GPM at which the 1. The oil level is well above suction line
system will be operated. opening, avoiding the possibility of
drawing air into the pump due to a
IMPORTANT vortex or whirlpool effect within the
tank during operation flow.
Use only a filter that is specifically intended
for hydraulic systems. 2. Allows for better oil level tolerance
level of the system if vehicle operates
at an unusual (slightly off level) vehicle
3.9 HYDRAULIC OIL angle.
RESERVOIR 3. To keep return flow well below the
surface so it does not break the surface
3.9.1 DETERMINING RESERVOIR SIZE and cause aeration (cavitation) of the oil.
In a conventional hydraulic system, minimum 3.9.3 MANDATORY RESERVOIR FEATURES
tank size, in gallons, should be equal to the
maximum GPM flow rate, times two (x 2). Refer to Figure 3-4. The reservoir should
incorporate the following design features:
For the Reliant RS85, a minimum 35 gallon
reservoir is recommended.
KEY DESCRIPTION
J A SUCTION LINE
H K C BAFFLE
G D DRAIN
L
F E FILL CAP / BREATHER I
E F HYDRAULIC RESERVOIR
G FLUID FILTER
H RETURN LINE
J DIFFUSER (SPLASH) PLATE
D
K CLEANOUT ACCESS COVER
L FLUID LEVEL SIGHT GLASS
C I
Breather cap is desiccant-filled to pro-
mote absorption of moisture.
Arrow indicates direction of

A hydraulic oil flow.
Figure 3-3: Unit Mounting Types

action contact with the tanks inner

surfaces, and promote separation of any
air or contaminants that interact with the
A flowing oil.
An ideal baffle design would position
several (but not too many) baffles to
promote an S shape flow within the
reservoir, as viewed from above. The
area of the end gaps should be at least
twice the area of the suction line
diameter.
A drain port with plug, situated at the
lowest point of the reservoir, is needed to
assure complete draining. It should be
installed using an adapter or housing
B which does not protrude above the inner
surface of the floor of the tank. It should
be visible and accessible for removal,
with sufficient space available for
catching the waste oil.
If the return line entrance to the tank is
located near the top, it should be
extended downward within the tank to
minimize foaming and aeration of the
circulating oil. This extends oil integrity,
which in turn helps to maintain system
performance and reliability.
An inline filter on the return line is
needed to protect the system against
contaminants being introduced into the
KEY DESCRIPTION oil. The filter should be mounted
A PREFERRED SHAPE: TALL AND NARROW externally from the reservoir in a location
B SHAPE TO AVOID: BROAD AND SHALLOW
that allows for ease of service access.
A breather and fill cap is needed at the
Figure 3-4: Reservoir Design Shape oil fill port, which needs to be located
above the system oil level. The breather
cap acts to both filter air that is drawn
In terms of location of the reservoir tank into the reservoir as the oil level
within the hydraulic system, note that the diminishes, and bleeds air out as the
hydraulic pumps inlet line (suction line level is regained. This maintains
out from the reservoir to the pump) constant atmospheric pressure in the air
should be located near the bottom of the volume within the reservoir.
tank, well below the oil level. The suction A sight-glass provides a direct visual
line should protrude a minimum of two indication of the oil level without having
(2) inches into the reservoir to keep it to open, or otherwise access, the
away from potential contaminant surface reservoir.
buildup.
A baffle or baffles should be included to 3.9.4 RECOMMENDED OPTIONS
prevent sloshing, or centrifugal motion of Although not essential for an adequately
the oil; the goal is to break up direct flow
functioning reservoir, the following
of the oil from the return point to the
suction point. This allows for the cooling components will contribute to maximize the

hydraulic systems efficiency and maintain a facing the instrument panel end of the
quality operational level. machine, passes through the cooler and
exits through vents in the upper sides and
Magnetic drain plug: Attracts and
concentrates ferrous contaminants at the rear.
the drain plug source for easier
accessibility and removal when cleaning 3.10.2 CLEARANCE
tank interior.
Refer to Figure 3-5. Ensure that adequate
A temperature gauge: Located in surrounding clearance exists to allow for the
approximation to, or built in to, the sight canopy shroud to be re-positioned or
glass assembly allows for temperature removed for service access.
reading at a glance.
Filler port strainer: Prevents large 3.10.3 MOUNTING
contaminant particles from blending with
system oil when adding new oil. Mounting surface or support should be
adequate for the weight of the machine (375
Return line diffuser (splash) plate
lbs.), and should be level for normal
reduces velocity of oil flow before return
oil stream merges with the main operation. Mounting holes are located in the
reservoir oil volume. frame footing for four (4) 1/2 hold down
bolts.
A reservoir heater: For those systems
that are exposed to cold climate 3.10.4 SERVICE CONNECTIONS
ambients, having the ability to preheat
the hydraulic oil prior to start up will Refer to Figure 3-5. Service connections are
make for easier startups, and reduce the conveniently grouped at the lower rear
strain of warming up the system under section of the unit in the base frame.
adverse cold conditions.
3.9.5 FEATURES TO AVOID 3.10.5 ELECTRICAL CONNECTIONS

This system is offered with either 12V DC or
A strainer used to screen the suction line is
not recommended for systems designed for 24V DC negative ground. Refer to Section
mobile equipment use. Having equipment 7.10, Wiring Diagram.
that likely experiences long suction lines,
Wire #1 Battery (+) VDC supply
cold startups and non-tracked or infrequent (10 gauge)
maintenance practices may cause this
strainer to potentially promote system strain Wire #3 Ignition (+) VDC supply
(12 gauge)
(cavitation) than prolong fluid integrity
through filtration. Wire #2 Fan Circuit
(10 gauge)
A pressurized reservoir is not recommended
for vehicles, as its complexity invites too Wire #4 Ground
(10 gauge)
much potential for loss of system reliability if
it is not properly maintained.
3.10.6 HYDRAULIC SUPPLY CIRCUIT
3.10 INSTALLATION It is recommended that the compressor unit
3.10.1 MACHINE LOCATION possesses a separate pump/flow/return
hydraulic circuit to other hydraulic
It is vital to locate the machine so that there equipment. This is to prevent the possibility
is no restriction of cooling air through the of pressure/flow drops that may occur if
enclosure (Refer to Figure 3-5). Cooling air other hydraulically-powered equipment is
enters the enclosure at the right end when activated during compressor operation,

which may in turn, cause the compressor to

stall out. Alternatively, use of a diverter valve
will permit hydraulics to power different
equipment selectively.
3.10.7 ROUTING
Refer to Section 7.11, Schematic
Hydraulic Oil Flow. Ensure that all supply
hoses and electrical wiring are correctly
specified, adequately supported, and do not
touch or rest on any sharp edges. Wiring
should be protected with split loom to
prevent corrosion, and consequently, loss
due to down time.

AIR FLOW
PAGE - 16
A 24.00 14.76 4.43 24.00
11.35
16.00
SECTION 3: INSTALLATION
20.00
25.00
2.06
5.63 ELECTRICAL
A OIL DRAIN HOSE AND
CONNECTION 1.41
4-PIN DEUTSCH REF. 39.43
OIL FILTER ACCESS PANEL
AIR DISCHARGE
3/4" FNPT HYDRAULIC COMPRESSOR OIL
RETURN 1.0 INCH JIC SIGHT GLASS MECHANICAL GAUGE PANEL
HYDRAULIC SUPPLY
3/4 JIC
HOUR METER
COMPRESSOR AIR INLET TEMPERATURE GAUGE
PRESSURE GAUGE
SAFETY RESET BUTTON
LID HINGE
DIRECTION
1.22
Figure 3-5: Dimensions
090060-OP_r0 (JANUARY-2015)
21.00 18.56
NOTES:
1) DECAL AREA SHOWN IN DASHED GRAY LINES
NOTE
2.19 30.50
The dimensions listed in this 0.56 TYP.
diagram are the minimum

required clearance distances
VIEW A-A
SCALE 1/5 needed for properly cooling the
machine. Additional clearance
room may be desired for easier
access for control and/or
maintenance functions.
051167_rA
RELIANT HYDRAULIC 60-85 CFM
(800) 526-8817 www.vanair.com

RELIANT HYDRAULIC 60-85 CFM SECTION 4: OPERATION
SECTION 4:
OPERATION
4.1 GENERAL INFORMATION operating optimally. The information in the
Operation Section will help the operator to
recognize and interpret the readings, which
WARNING will call for service or indicate the beginning
Before starting, performing maintenance, of a malfunction.
or replacing parts, relieve the entire system
pressure by opening a service valve which
will vent all pressure to the atmosphere: IMPORTANT
remove all electrical power. Before starting the Vanair Reliant
Hydraulic compressor, read this
The Reliant Hydraulic compressor has a section thoroughly and familiarize
comprehensive array of controls and yourself with the controls and
indicators (see Figure 4-1). Understanding indicators - their purpose, location
the correct operation of the system will help and use.
you to understand and recognize when it is
4.2 PURPOSE OF CONTROLS

CONTROL OR INDICATOR PURPOSE
Discharge Air Pressure Continuously monitors service line discharge air temperature. Will activate shut-
(Pressure Gauge) down if over-pressure occurs.
Discharge Air Temperature Continuously monitors service line discharge temperature. Will activate shutdown if
(Temperature Gauge) over-temperature occurs.
Hour Meter Gauge Indicates accumulated hours of operation for planning and logging service sched-
(Operation Hours) ules.
Reset Button To reset latch-in relay in event of over-pressure or over-temperature.
Oil Fill/Level Plug To check/fill compressor oil level.
Minimum Pressure Check Maintains minimum operating pressure and prevents back flow when unloaded/
Valve shutdown.
Pressure Regulator Controls operating pressure.
Inlet Solenoid Valve Opens/closes inlet valve in response to pressure regulator.
Air Inlet Valve Opens/closes in response to air demand and acts as check valve upon unload/shut-
down to prevent oil blow back into air filter.
Hydraulic Pressure Relief Relieves hydraulic pressure to return line in event of hydraulic over-pressure condi-
Valve tion.
Hydraulic Solenoid Valve Responds to on/off switch to direct flow to compressor motor or to return line.
Air Pressure Relief Valve Opens sump pressure to atmosphere in case of air over-pressure condition.
Continued on next page

SECTION 4: OPERATION RELIANT HYDRAULIC 60-85 CFM
4.2 PURPOSE OF CONTROLS

CONTROL OR INDICATOR PURPOSE
Fault Reset Fault button pops out if over temperature or over pressure condition is encountered.
Button must be pressed to reset.
A
B
F
C
G
B
A E
L M
V ITEM DESCRIPTION
J COMPRESSOR OIL LEVEL SIGHT GLASS

N
G K CIRCUIT BREAKERS
U
P T
L INSTRUMENT PANEL
Q S
R M COOLER
N COOLER FAN
ITEM DESCRIPTION P COMPRESSOR OIL DRAIN
A AIR FILTER HOUSING Q COMPRESSOR OIL FILTER
B COALESCER/SEPARATOR R SERVICE AIR DISCHARGE
C COMPRESSOR OIL FILL PORT S HYDRAULIC SUPPLY (3/4 JIC)
D BLOWDOWN VALVE T ELECTRICAL CONNECTION LOCATION (4-

PIN DEUTSCH)
E COMPRESSOR UNIT U HYDRAULIC RETURN (1 JIC)
F LIFTING BAIL V PRESSURE RELIEF VALVE
G THERMAL VALVE W AIR INLET VALVE
H HYDRAULIC MOTOR X PRESSURE REGULATOR VALVE
Figure 4-1: Main Machine Component Locations

RELIANT HYDRAULIC 60-85 CFM SECTION 4: OPERATION
4.3 INITIAL START-UP 8. Check for leaks.
PROCEDURE 9. Check pressure and temperature

gauges. Readings should be within
the operating ranges specified in
WARNING Table 2A (found in Section 2,
DO NOT remove caps, plugs and/or other Specifications).
components when compressor is running
or pressurized. Stop compressor and de- IMPORTANT
pressurize system prior to maintenance of
Pressure settings are pre-set at the
system. Relieve the entire system pressure
factoryDO NOT manually attempt to
by opening the air tank drain/vent valve,
adjust the pressure regulator. Consult the
which will vent all pressure to the
factory if pressure readings deviate from
atmosphere.
the specified pressure rating range.
Wear personal protective equipment such
as gloves, work boots, and eye and hearing
10. Partially open service valve to load
protection as required for the task at hand.
compressor and allow to warm up.
Monitor the temperature gauge for
The compressor has been factory-tested and
ideal operating temperature, which
its air and hydraulic valves have been
should be between 165F and
adjusted to their specified operating settings.
190F.
Refer to procedure below for all unit checks
to perform before initial start-up: 11. Cycle compressor on/off with
service valve to ensure proper
1. Position the compressor on a level operation.
surface so that proper amounts of 12. Close the service valve.
liquid can be added if necessary. 13. Disengage hydraulic system;
2. Unit should be securely bolted down. compressor ceases to produce air.
14. Make sure all foam is gone from
WARNING sightglass prior to opening fill port.
15. Allow air to vent to atmosphere.
Do not rely on hoses to hold the module in
position. Check compressor oil level and add
if necessary. Check and correct any
leaks, tighten any loose fittings and
3. Ensure all hose connections are
check drive belt tension.
tight, and wiring connections are
correct and tight.
4. Check compressor oil level and add
4.4 ROUTINE START-UP
if necessary. PROCEDURE
Check and refill oil to proper level. 1. Check compressor oil level and add
5. Ensure hydraulic oil to pump inlet, if necessary.
and prime if necessary. 2. Close the air service valve.
6. Make sure service valve on 3. Engage hydraulic system (PTO or
compressor is closed. hydraulic supply). This will activate
7. Engage hydraulic system (PTO or the compressor.
hydraulic supply), and allow 4. Allow machine to warm up for
hydraulic oil to circulate back to tank. several minutes before operating.
Oil should quickly circulate to the
hydraulic motor on the compressor,
and start producing air.

SECTION 4: OPERATION RELIANT HYDRAULIC 60-85 CFM
4.5 ROUTINE SHUTDOWN 4.6 OPERATING CONDITIONS

PROCEDURE 1 . Operate only in well ventilated areas.
2. Ensure there are no obstructions of
WARNING cooling air intakes and outlets
around the unit.
If the reset button on the instrument panel
3. Do not leave anything resting on top
has been tripped, NEVER FORCE the
button back into position, or hinder it in of the machine. Hot cooling air will
any way, in order to allow for machine generate high heat and must not be
operation. A tripped reset button indicates restricted.
a problem that should be addressed and 4. Be sure to leave sufficient room
resolved before operation can continue. around the unit for cooling air
circulation. A minimum of ten (10)
1. Close service valve and allow inches clearance is needed for the
compressor to unload and cool down cooler intake and sides, and ten (10)
(approximately five [5] minutes.). inches for the rear of the unit.
2. Shut off hydraulic power supply. Heated air must be able to vent
away from the intake.
5. Operate machine with top cover
closed.
6. Refer to specifications for operating
parameters.

RELIANT HYDRAULIC 60-85 CFM SECTION 5: MAINTENANCE
SECTION 5:
MAINTENANCE
5.1 GENERAL INFORMATION WARNING
A good maintenance program is the key to
DO NOT remove caps, plugs and/or other
long compressor life. This section contains a
components when compressor is running
program that, when adhered to, should keep or pressurized. Stop compressor and de-
the compressor in top operating condition. pressurize system prior to maintenance of
However, it should be understood that these system. Relieve the entire system pressure
intervals are for normal operation in a good by opening the air tank drain/vent valve,
clean environment. More frequent which will vent all pressure to the
inspections, oil changes and general atmosphere.
maintenance should be carried out in dusty Wear personal protective equipment such
environments, high ambient temperatures or as gloves, work boots, and eye and hearing
extended light load conditions. protection as required for the task at hand.
Follow the prescribed periodic maintenance
schedules given in this section as
recommended. Failure to follow the WARNING
prescribed periodic maintenance at the
DO NOT work on any electrical components
recommended intervals will impair the
unless the battery is disconnected.
package safety, performance characteristics,
shorten the packages life, and will negatively
affect the warranty coverage of the package.
WARNING
NOTE It is important that the compressor oil be of
a recommended type and that it is
It is important to keep in mind that inspected and replaced together with the
operating the compressor package in a oil and air filters, in accordance with this
severe environment may require more manual.
frequent service intervals than prescribed
in the periodic maintenance schedule.
Before starting the compressor system,

CAUTION
inspect the machine package for any Always wear personal protective
suspect condition that may cause a safety equipment such as gloves, work shoes,
hazard or hamper operation. Replace eye, and hearing protection as required for
damaged components with Genuine Vanair the task at hand.
Replacement Parts.
WARNING CAUTION
Follow all applicable safety Compressors and drive motors generate
recommendations as outlined in Section 1: heat and create hot surfaces. Use caution
Safety of this manual. when operating or servicing the
compressor system. Some surfaces and
components may be hot.

SECTION 5: MAINTENANCE RELIANT HYDRAULIC 60-85 CFM
purchased. If, for any reason, parts are not

CAUTION available in this manner, they can be
Use only original Vanair equipment filters. purchased through Vanair directly.
Other filters may not have correct pressure
rating or may have different thread. NOTE
For assistance when ordering new
CAUTION replacement parts, consult Section 7.1,
Parts Ordering Procedure, and Table 7A:
Do not mix oils of different types. Recommended Spare Parts List.
IMPORTANT Vanair Manufacturing, Inc.

Using replacement parts other than 10896 West 300 North
Genuine Vanair Replacement Parts will Michigan City, IN 46360
void the warranty.
Phone: (219) 879-5100
(800) 526-8817
5.2 MACHINE MAINTENANCE Service: (844) VANSERV
SCHEDULE [844-826-7378]
Refer to Table 5A: Routine Maintenance Service Fax: (219) 879-5335
Schedule. A routine maintenance schedule Parts Fax: (219) 879-5340
based on time and/or hours logged, is given Sales Fax: (219) 879-5800
in Table 5A. The intervals are determined
www.vanair.com
from machine usage under typical operation
conditions. However, the operator must be
aware that operating conditions will vary
depending on such things as specific NOTE
customer requirements, environmental
temperatures and cleanliness of the ambient If additional spare parts are being stored
for future use, make certain that they are
air. With this in mind, the specifications given
stored in proper containers that allow for
in Table 5A should be used as a guideline
protection against contamination, and kept
instead of a fixed agenda. A safe approach in a clean area of moderate temperature
to routine maintenance would be to perform reading. For information on storing the
the given maintenance task more frequently machine package for periods of non-use,
under harsher conditions. consult Section 5.5.7, Long Term Storage.
Vanair provides a routine maintenance parts
list in Section 7, Table 7A. Should a non- 5.4 PARTS REPLACEMENT
routine part need replacement or servicing,
peruse the various parts list illustrations in
AND ADJUSTMENT
Section 7 to help determine the exact part PROCEDURES
and part number in question. Our parts and Most routine maintenance assistance can be
service departments are ready to assist in found in the appropriate Action to Take
identifying and/or replacing non-routine column given for a specific routine
parts. maintenance item. This section is mainly
concerned with non-routine maintenance
5.3 REPLACEMENT PARTS items and procedures. For assistance with
Replacement parts should be purchased any procedure needed beyond what is
through your local Vanair representative or presented in this manual, please contact the
where the compressor system was Vanair Service Department.

TABLE 5A: ROUTINE MAINTENANCE SCHEDULE Refer to Section 7, Table 7A, for Part and Kit Order Numbers
MAINTENANCE System maintenance personnel

WARNING INTERVALS must be familiar with all Safety
Hourly or regulations set forth in the Safety B C
Before performing maintenance: Calendar Period -
whichever comes Section of this manual before performing
Shut down machine, relieve all first maintenance on this machine
system pressure and lock out all
A
power, as per the Safety Section of NOTE: E
this manual.
If working in dusty or dirty conditions,
NOTE THAT THE SYSTEM CAN BE
reduce the recommended time
STARTED REMOTELY:
Daily
Hours
intervals between servicing by half for
Annually
Always clearly tag the start-up
(800) 526-8817 www.vanair.com

engine and compressor oil change,
After Initial 50
After 8 Hours or
and engine and compressor filter D
After 500 Hours or

KEY TASK DESCRIPTION ACTION TO TAKE
RELIANT HYDRAULIC 60-85 CFM
Before starting, check Figure 5-1. Ensure vehicle is F

compressor oil level. situated on a level surface before
1 checking oil level. Add oil if
necessary.
Check for any leaks or Tighten if necessary.

2
loose bolts.
After starting, check

KEY DESCRIPTION
3 pressure gauge for correct
operating pressure. A COMPRESSOR (PLUGGED) FLUID FILL TUBE
B AIR FILTER ELEMENT I
Check for leaks. Visually note any leaks or evidence
WARNING!!! When of leaks around the compressor unit C OIL COALESCER/SEPARATOR ELEMENT I & II
tightening hoses or fittings and hose connections. Tighten any
090060-OP_r0 (JANUARY-2015)
4 D OIL FILTER I & II
make sure unit it shut off. loose connection point where
WARNING!!! Never use needed. Repair or replace any E FILTER SEAL RING II
hand to check for leaks. damaged part.
F COMPRESSOR FLUID LEVEL SIGHT GLASS III
Change oil filter element Figure 5-1. Always replace the oil
Kit 1222 OIL CHANGE
5 and oil filter element at the same
change interval. Kit 1221 COMPLETE
Compressor oil change Figure 5-1. Drain and refill air/oil For part order number consult Table 7A in Section 7.
6 compressor sump tank. I
Coat the seal ring surface of a new filter with a light film of com-
pressor oil before mounting in place.
7 Inspect intake air filter. Figure 5-1. Change if necessary.
II
Fluid level should rest at approximately halfway through the
Replace separator element Figure 5-1. Replace. sight glass, with the compressor on a level surface after sys-
8 tem is completely blown down.
PAGE - 23
SECTION 5: MAINTENANCE
Inspect exterior of front- Clean if necessary.

9 Figure 5-1: Checks and Routine Maintenance Items
mounted oil cooler.
Access the fuse and breaker locations by

DANGER opening the lid and locating the gauge panel
(See Figure 5-2).
Adjustments should be made with
compressor switched OFF since electrical 5.4.2 SAFETY SHUTDOWN SYSTEMS
terminals inside pressure regulator will be
exposed, and opening the canopy exposes Protection for over-pressure and/or over-
the belt drive system. temperature is provided. If either condition
should occur, the diverter valve should
activate to divert hydraulic fluid back to the
WARNING tank and the compressor will stop, the fault
reset on the instrument panel will pop out
Before performing maintenance:
and stay out until reset.
Shut down machine, relieve all system
pressure and lock out all power, as per the
Safety Section of this manual. IMPORTANT
NOTE THAT THE SYSTEM CAN BE Reason for shutdown should be
STARTED REMOTELY: investigated before pressing reset.
Always clearly tag the start-up
instrumentation against accidental system
start-ups during maintenance. WARNING
NEVER FORCE the reset button back into
NOTE position, or hinder it in any way, in order to
It may be necessary to change the allow for machine operation. A tripped
compressor fluid and fluid filter more reset button indicates a problem that
frequently if the compressor fluid has water should be addressed and resolved before
contamination, or if the compressor system operation can continue.
is operated in a dirty environment.
5.4.2.1 TESTING THE GAUGES
5.4.1 SERVICING THE FUSES AND SHUTDOWN FEATURE
CIRCUIT BREAKER Periodically (every 6 months or every 500
hours), the shutdown system should be
The fuse and circuit breaker can both be
tested as follows:
found on the inside of the control panel,
accessed with the shroud removed. Consult Refer to Figure 5-3.
Figure 5-2 for the location of the fuses and
1. While compressor is operating,
circuit breaker. Vanair recommends using a
close service valve and allow
fuse removal tool, though pliers will suffice
compressor to unload
when removing the fuse. (approximately two [2] minutes).
2. Touch across button contact [B]
WARNING on gauge face to bezel [A]
(surrounding the respective
Before performing maintenance:
gauge) with an insulated
Shut down machine, relieve all system
pressure and lock out all power, as per the screwdriver.
Safety Section of this manual.
NOTE THAT THE SYSTEM CAN BE WARNING
STARTED REMOTELY:
Before making the contact connection [D]
Always clearly tag the start-up between the test contact [B] and the bezel
instrumentation against accidental system [A], ensure that you are not touching the
start-ups during maintenance. machine to allow for groundingonly the
screwdriver should be making any
connection with the machine, and at the
contact points indicated.

RELIANT HYDRAULIC 60-85 CFM SECTION 5: MAINTENANCE
A B C F
D KEY DESCRIPTION
A FUSE (10A)
B CIRCUIT BREAKER (30A for 12V),
E (20A for 24V)
C RELAY (x2)
D FUSE (14A)
E BACKSIDE OF INSTRUMENT
PANEL (REFERENCE)
F LIFTING BAIL (REFERENCE)
Figure 5-2: Fuse and Breaker Locations
3. The reset button should pop out

and the compressor should
stop, indicating that the gauge
shutdown contact is working.
4. Switch compressor OFF and
press reset button to reactivate
shutdown system.
5.4.2.2 PRESSURE RELIEF VALVE

Refer to Section 7.2 for valve location. D
Although the pressure relief valve has a
reset ring at the cap, DO NOT test the A
pressure relief valve by pulling on the reset B
ring. The pressure relief valve requires no C
safety testing.
5.4.3 LONG TERM STORAGE KEY DESCRIPTION

A GAUGE BEZEL
Parts can wear out over time, regardless of
B GAUGE TEST CONTACT
the degree of usage. If storing the Reliant
unit for long periods of time, depressurize C INSULATED SCREW DRIVER
the air tank and open the drain valve on the D SAFETY TEST CONTACT
tank. Cover with a tarp or plastic to prevent Reset button should pop out, and compressor
the accumulation of dust, but leave the should stop.
bottom open for air circulation. Whenever
possible, store in a sheltered area to Figure 5-3: Safety Shutdown Test
minimize exposure to the elements.

BLANK PAGE

RELIANT HYDRAULIC 60-85 CFM SECTION 6: TROUBLESHOOTING
SECTION 6:
TROUBLESHOOTING
6.1 GENERAL INFORMATION WARNING
The information contained in this section has DO NOT operate the compressor or any of its
been compiled from field report data and systems if there is a known unsafe condition.
factory experience. It contains symptoms and Disable the equipment by disconnecting it from
usual causes for the most common types of its power source.
problems that may occur; however, DO NOT NOTE THAT THE SYSTEM CAN BE STARTED
assume that these are the only problems that REMOTELY:
may occur. All available data concerning the Install a lock-out tag to identify the equipment
trouble should be systematically analyzed as inoperable to other personnel to prevent
before undertaking any repairs or component accidental application.
replacement procedures.
A detailed visual inspection is worth
performing for almost all problems, and may WARNING
avoid unnecessary additional damage to the Before starting, performing maintenance, or
machine. The procedures which can be replacing parts, relieve the entire system
performed in the least amount of time and pressure by opening a service valve, which will
with the least amount of removal or vent all pressure to the atmosphere.
disassembly of parts, should be performed
first. Always remember to:
1. Check for loose wiring.
2. Check for damaged piping.
3. Check for parts damaged by heat or an
electrical short circuit, usually noticeable
by discoloration or a burnt odor.
Should the problem persist after making the
recommended check, consult your nearest
Vanair representative or the Vanair Service
Department.

Michigan City, IN 46360
Phone: (219) 879-5100
(800) 526-8817
Service: (844) VANSERV
[844-826-7378]
Service Fax: (219) 879-5335
Parts Fax: (219) 879-5340
Sales Fax: (219) 879-5800
www.vanair.com 6-1: Machine Serial Plate /Serial Number Location

6.2 TROUBLESHOOTING GUIDE

MALFUNCTION/FAULT POSSIBLE CAUSE CORRECTIVE ACTION
Compressor shuts down Compressor discharge Cooling air flow is insufficient; clean
air with demand present temperature switch is open cooler and check for proper ventilation.
Low fluid sump level; add fluid.
Fan not operating. Check ground and

fan switch.
Plugged oil filter Replace oil filter.
Dirty cooler core exterior Clean cooler core.
Contaminated cooler core Remove and clean cooler core.
Hydraulic pressure and flow Adjust and reset.
incorrect
Compressor will not build Air demand is too great Check service lines for leaks or open
up pressure valves. Too much air demand.
Dirty air filter Check the filter and clean or change
element if required.
Pressure regulator out of DO NOT ATTEMPT TO ADJUST.
adjustment Contact the Vanair Service Department
for assistance.
Defective pressure regulator Replace pressure regulator.
Motor does not speed up Check hydraulic flow and pressure and
adjust if necessary.
Service valve wide open Close service valve.
Inlet stuck shut Check oil level
Compressor over pres- Pressure regulator out of Contact factory service department.
sures adjustment
Defective pressure regulator Replace pressure regulator; Contact
factory service department.
Leak in air control line Check line and correct.
Inlet valve stuck open Free or replace valve.
Restriction in control line Dirt or ice present. Clean or free up.
Defective safety valve Replace safety valve.
Plugged coalescer (air/oil Replace coalescer.

separator)


Insufficient air delivery Plugged air filter Replace air filter.
Plugged coalescer (air/oil Replace coalescer element.

separator)
Motor speed to low Check hydraulic flow and pressure and
Inlet valve stuck closed. Free or replace inlet valve. Order
rebuild kit if necessary.
Defective regulator Replace regulator.
Stuck minimum pressure valve Free or replace valve.
Oil carryover Oil level overfull Drain to proper level.

Plugged oil scavenge line Remove and clean strainer thoroughly.
See Section 7.2A, P/N 271054.
Discharge pressure too low Check minimum pressure valve and
adjust. Replace if necessary.
Defective coalescer Replace coalescer element.
Overspeeding Readjust speed.
Incorrect oil used Drain and replace with proper oil.
Compressor overheating Check oil level and fill to proper level.
Reposition machine to assure proper

air flow.
Check ground connection and ensure
proper connection.
Check fan switch.
Check circuit breaker.
Check for short in wires.
Check fan motor.
Plugged oil filter Replace oil filter.
Cooler core plugged Clean cooler core.
Pressure set too high Contact factory service department.
Contaminated cooler core Remove and clean cooler core.
Unit running too fast Check hydraulic flow and pressure and
Thermal valve Faulty valve; replace thermal valve.
Incorrect oil used Drain and replace with proper oil.

System retains pressure Blowdown valve stuck Clean or replace blowdown valve.
after shutdown Leak back from air line Check minimum pressure valve for
leaks.
Compressor stalls Insufficient hydraulic system Check setting on supply pressure

pressure flow. This can occur if system relief valve.
another hydraulically activated Check to ensure adequate pressure/
component is used off same flow. Check if other systems are
pump system. Activating the activated off same supply.
secondary component may drop
hydraulic supply system
pressure/flow and leave
insufficient for compressor.
NOTE: Even a momentary drop
in supply hydraulic supply
pressure/flow may initiate
compressor blowdown to
commence.
Hydraulic pressure relief valve Contact factory service department.
set too low
Leak in seals on pressure relief Remove and check seals or fit new
valve. valve cartridge.
Air pressure set too high for Contact Vanair Service Department.
hydraulic system.
Leak in solenoid valve cartridge Remove and check seals or fit new
(directional flow control valve) on valve cartridge.
manifold.
Check over-pressure or over- Adjust if necessary.
temperature

RELIANT HYDRAULIC 60-85 CFM SECTION 7: ILLUSTRATED PARTS LIST
SECTION 7:
ILLUSTRATED PARTS LIST
7.1 PARTS ORDERING
PROCEDURE
Part orders should be placed through the
distributor from whom the unit was pur-
chased. If for any reason parts cannot be
obtained in this manner, contact the fac-
tory directly at the address or phone
numbers below.
When ordering parts always indicate the
Serial Number of the machine package.
This can be obtained from the Bill of Lad-
ing for the machine package, or from the
compressor unit serial number plate.
See Figure 7-1 for location of machine
package serial plate. Consult Table 7A:
Recommended Spare Parts List on the
next page for a listing of replacement
parts.

Phone: (219) 879-5100
(800) 526-8817
[844-826-7378]
Service Fax: (219) 879-5335
Parts Fax: (219) 879-5340
7-1: Machine Serial Plate /Serial Number Location
Sales Fax: (219) 879-5800
www.vanair.com

SECTION 7: ILLUSTRATED PARTS LIST RELIANT HYDRAULIC 60-85 CFM
TABLE 7A: RECOMMENDED SPARE PARTS LIST

IDENTIFICATION
KEY
PART NUMBER DESCRIPTION QTY REFERENCE
NO.
SECTION ITEM NO.
ROUTINE/SCHEDULED MAINTENANCE ITEMS
1 266801 Filter, Oil Element Replacement 1 7.2A 19
2 273080 Coalescer, Replacement Element 1 7.2A 30
3 265546 Filter, Air Element Replacement 1 7.2A 17
4 264626-Gal Oil, Vanguard (1 Gallon Container) 1 7.2A D
NON-ROUTINE MAINTENANCE ITEMS
5 273806 Kit, Hose and Tubing 1 - -
6 273396 Air Inlet Replacement 1 - -
7 271079 Kit, Minimum Pressure / Discharge Check Valve 1 - -
8 263173 Fuse, 10A (Red) 1 Fig. 5-3 A
9 260066 Fuse, 14A 1 Fig. 5-3 D
10 260837 Breaker, Circuit 30A (for 12V DC) 1 Fig. 5-3 B
11 260034 Breaker, Circuit 20A (for 24V DC) 1 Fig. 5-3 B
12 262589 Boot, Rubber Reset Switch Replacement 1 7.5 5
13 See Kit number under Kit 1222 - Oil Change (2 gal. oil, 1 oil filter, 1 1 - -
Description coalescer)
Kit 1221 - Complete Change (2 gal. oil, 1 air filter,
1 oil filter, 1 coalescer)
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER.
IMPORTANT IMPORTANT
Use only approved oil and genuine Vanair parts. Inspect If additional spare parts are being stored for
damaged components before operation. Substituting future use, ensure that they are stored in
non-approved oil will void the compressor warranty. proper containers that allow for protection
against contamination, and kept in a clean
area of moderate temperature reading. For
IMPORTANT information on storing the machine package
for periods of non-use, consult Section 5.4.4,
The above table listing contains items that require Long Term Storage.
maintenance on a routine basis, and also those parts that
may require maintenance over the course of the
compressor package's performance schedule. Although
this recommended list is pro-offered as a comprehensive NOTE
guide to replacement parts, damage may occur to the
machine beyond the scope of this listing. An optional heating package is offered for
Should any part of the compressor package that is not cold weather operation. Consult factory for
listed in Table 7A become damaged or inoperable, use details.
the various sub-sections in Section 7 to best locate and
identify the damaged part(s).

TABLE 7B: MAINTENANCE TRACKING LOG

DATE DESCRIPTION OF MAINTENANCE PART(S) REPLACED

7.2A COMPRESSOR ASSEMBLY AND REPLACEMENT PARTS
29 9
21
24 43
7 19
30
16
27 36
35 44 39
26 6 9
42
29 13
44
28
9
4 32
31 3
14 11
25 37 7
33 10
23
2 30 38
8 18
22
6 6 12
26 27 1
4
41
20
28 35
40
31
15
5
25
23
2 33
8
6 18 34
A
C 28
25
4 8 41
33 40
21 38
18
19 37 2
23
9
7
6
24
15
10
39 34
9
6 5 35
20
1
22 6180003ID_r3

7.2A COMPRESSOR ASSEMBLY AND REPLACEMENT PARTS

PART PART
ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NUMBER NUMBER
1 SIGHTGLASS, O-RING TMBD 250097-610 2 CONNECTOR, OIL FILTER 270037 1
23
1 5/16" VANAIR ENCAPS
2 CONNECTOR, O-RING 1-3/16 260387-143 1 24 VALVE, BLOWDOWN 1/4
270807 1
x 3/4 JIC PARKER PISTON
3 TEE, MALE STREET 1/4 x 1/4 260402-102 1 ORIFICE, STRAINER 0.030 #6 271054 1
25
x 1/4 MSAE x #4 MJIC
4 ELBOW, 90 DEG #4 MJIC x #4 260403-101 1 26 VALVE, MIN PRESS
271079 1
MSAE INTERNAL PARTS VMI80
ELBOW, 90 DEG #8 MJIC x O-RING, VITON 1/16 DIA x
5 260403-112 1 27 272689 1
#10 MSAE 1.176 ID
ELBOW, 90 DEG #12 MJIC x MANIFOLD, AIR/OIL VMI80 272920 1
6 260403-114 2 28
#10 MSAE
SWITCH, PRESSURE N.C. 10 29 SEPARATOR, AIR/OIL SPIN 273080 1
7 260818 2
PSI ON 106CFM
30 ADAPTER, AIR/OIL 273081 1
8 ELBOW, 1/4T x 1/8P PUSH-ON 261309 1
SEPARATOR M42 x M39
9 ELBOW, 90 deg. PUSH ON 261310 3 31 CAPSCREW, HX SOC 5/16-18 273239 3
1/4T x 1/4P x3
10 CONNECTOR, 1/8P x 1/4T 261316 1 32 273396 1
VALVE INLET, 1.5 VMC RH38
PUSH ON
11 CONNECTOR, 1/4P x 1/4T 261317 1 33 TUBE, SCAVANGE 0.25
274385 1
PUSH ON VANAIR COMPRESSOR
12 TUBING, PLASTIC 1/4 WHITE 261322 3 FT 34 HOSE, OIL DRAIN NEW ADHD 274446 1
13 VALVE, REGULATOR, 6:1 262047 1 COMPR & PARTS
35 6170003 1
VSE075GDSP347
14 ADAPTER, FEMALE PIPE x 263748-004 1
36 CROSS, PIPE GALV 1/4 801315-010 1
BSPP 1/4
15 VALVE, RELIEF 200 PSI 1/4 264232 1 TEE, PIPE GALV 1/8 804415-005 1
37
NPT MALE
16 FILTER, AIR UNDERHOOD 265546 1 38 NIPPLE, PIPE GALV 1/8 x 1.5 823102-015 1
17 CLAMP, HOSE #28 265560 1 39 NIPPLE, PIPE GALV 3/4 x 10 823112-100 1
18 FILTER, OIL 6" TANK 266801 1 40 O-RING, VITON .691 OD x .070 826502-015 1
ADAPTER, 3/4 NPT TO 1 1/16
19 267483 1 41 O-RING, VITON .941 OD x .070 826502-019 1
SAE O-RING
PLUG, PIPE 1/2 NPT HOLLOW SCREW, SER WASH 5/16-18 x
20 267942 1 42 829705-100 4
HEX 1
21 PLUG, SAE O-RING HOLLOW 268081-008 1
43 NIPPLE, PIPE HEX 1/4 x 1/4 860404-025 1
HEX #12
22 ELBOW, 90 DEG #16 MSAE x 1
269071-009 44 ELBOW, PIPE 1/4M x 1/4M 860504-025 2
3/4 FNPT
COMMONLY REPLACED PARTS

ITEM DESCRIPTION PART NUMBER QTY
A ELEMENT, COALESCING (SEPARATOR) 273080 1
B ELEMENT, OIL FILTER 266801 1
C ELEMENT, AIR FILTER 265546-004 1
D VANGUARD OIL 264626-Gal 1
7.2B COMPRESSOR AND MOUNTING PARTS
1
2
4 4
6010143ID_r0
7.3A HYDRAULIC MOTOR 7.3B CLOSED CENTER AND

AND DRIVE - OPEN CENTER HYDRAULIC THERMAL VALVE
NOTE: Belly on motor is up. NOTE: Belly on motor
is up. 2
2 3
3 Elbow will face down

1 for hydraulic thermal
valve option.
4
5 4
5 6100120ID_r0
6100079ID_r1

7.2B COMPRESSOR AND MOUNTING PARTS

1 AIREND & ATT, VSE075GDSS 6180003 1

2 PLUG, PIPE 1/2 807800-020 1
3 NUT, HEX LOCKING 3/8-16 825506-198 3
4 CAPSCREW, HEX GR 8 3/8-16 x 1 3/4 829406-175 3
7.3A HYDRAULIC MOTOR AND DRIVE - OPEN CENTER

1 ELBOW, 90 DEG #12 MJIC x #12 MSAE 260403-107 1

2 TEE, JIC/JIC/SAE #16 263749-007 1
3 MOTOR, HYD. PERMCO M124 13 TOOTH SPLINE 273689 1
4 CAPSCREW, HEX GR8 1/2-13 1.75 829408-175 2
5 WASHER, LOCK 1/2 838508-125 2
7.3B CLOSED CENTER AND HYDRAULIC THERMAL VALVE

3 MOTOR, HYD. PERMCO M124 13 TOOTH SPLINE 273689 1
4 CAPSCREW, HEX GR8 1/2-13 x 1.75 829408-175 2
5 WASHER, LOCK 1/2 838508-125 2

7.4 COOLING SYSTEM 12V DC/24V DC
6020107ID_r1
7.5 CONTROL SYSTEM

4
2
3
1
5
9
2
10
2
6
11
1
5 8
7 6040065ID_r3

7.4
/ COOLING SYSTEM 12V DC/24V DC
1 CONNECTOR, #12 MSAE x #12 MJIC 260387-112 2

3A COOLER, COMPR AND HYD WITH FAN (12V DC) 273479 1
3B COOLER, COMPR AND HYD WITH FAN (24V DC) 274592
4 NUT, HEX FLANGE 5/16-18 825305-283 4
5 SCREW, SER WASH 5/16-18 x 1 829705-100 4
7.5 CONTROL SYSTEM

1 GAUGE, HOUR METER 040035 1

2 SWITCH, HIGH TEMP. SHUTDOWN 260625 1
3 ELBOW, 90 deg. PUSH ON 1/4T x 1/4P 261310 1
4 CONNECTOR, 1/4P x 1/4T PUSH ON 261317 1
5 GAUGE, AIR PRESSURE w/SWITCH 261974 1
6 BOOT, RUBBER RESET SWITCH 262589 1
7 GAUGE, TEMP. MURPHY 6 1/2 266740 1
8 PANEL, GAUGE RELIANT RS60-85 273549 1
9 TEE, PIPE GALV 1/4 804415-010 1
10 BUSHING, RED STEEL 1/4 x 1/8 807600-005 1
11 SCREW, SER WASH 5/16-18 x 0.75 829705-075 2
12 TERMINAL, RING #8 x 22-18 ga 849300-022 1

7.6 FRAME AND CANOPY - OVERALL ASSEMBLY

6
2 3
1
4
7
1
8
1
9 2
5 1 6030081ID_r2
2
7.6A FRAME AND CANOPY - FRONT SIDE PANEL

5 3 4
6030081ID-A_r2

7.6 FRAME AND CANOPY - OVERALL ASSEMBLY

1 WASHER, NYLON 5/16-18 262943 26

2 SCREW, TRUSS HD 5/16-18 x 3/4 SS 262945 26
3 PANEL, COOLER SIDE NEW ADHD 273545 1
4 PANEL, FRONT SIDE 6030081ID-A 1
5 DOOR, ACCESS 6030081ID-B 1
6 PANEL, ROOF RELIANT RS60-85 6030081ID-C 1
7 PANEL, BACK SIDE 6030081ID-E 1
8 PANEL, SOUND ATTENUATION COMPRESSOR SIDE 6030081ID-G 1
NEW ADHD
9 FRAME NEW ABOVE DECK HYD DRIVE 6030081ID-F 1
7.6A FRAME AND CANOPY - FRONT SIDE PANEL
1 PANEL, FRONT SIDE RELIANT RS60-85 273544 1

2 PANEL,1" ACOUSTICAL FOAM 19.50 x 27.00 274312-001 1
3 WASHER, FLAT METRIC M6 838906-180 4
4 NUT, LOCK, M6 x 1.0 PITCH FA55272 4
5 HINGE, 2" x 2", BLACK HA88014 2

7.6B FRAME AND CANOPY - ACCESS DOOR
2 3
1 1
1 6030081ID-B_r2
7.6C FRAME AND CANOPY - ROOF PANEL
6030081ID-C_r2

7.6B FRAME AND CANOPY - ACCESS DOOR

1 LATCH, SENTRY PANEL 267124 1

2 DOOR, ACCESS RELIANT RS60-85 273719 1
3 PANEL,1" ACOUSTICAL FOAM 7.00 x 8.50 274312-004 1
7.6C FRAME AND CANOPY - ROOF PANEL
1 LATCH, SENTRY PANEL 267124 2

2 PANEL, ROOF RELIANT 273542 1
3 PANEL, 1" ACOUSTICAL FOAM 18.00 x 30.00 274312-003 1

7.6D FRAME AND CANOPY - BACK SIDE PANEL
6030081ID-E_r1
7.6E FRAME AND CANOPY - HYDRAULIC DRIVE FRAME

5
2 11 9
3
8
14
1
13
17 18
10
6 15
16
12 6030081ID-F_r2

7.6D FRAME AND CANOPY - BACK SIDE PANEL

1 PANEL, BACK SIDE RELIANT 273543 1

7.6E FRAME AND CANOPY - HYDRAULIC DRIVE FRAME
1A RELAY, NO/NC WEATHERPROOF w/RESISTOR (12V) 260246 2

1B RELAY, NO/NC WEATHERPROOF w/RESISTOR (24V) 265182 2
2A BREAKER, CIRCUIT w/ STUDS (30A ) (12V) 260837 1
2B BREAKER, CIRCUIT w/STUDS (20A) (24V) 264739 1
3 SCREW, TRUSS HEAD #8-32 x 3/4 263273 2
4 FRAME, RELIANT RS60-85 273539 1
5 BAIL, LIFTING RELIANT 274045 1
6 BRACKET, SERV AIR ASSY 274047 1
7 BRACKET, MOUNTING RELAY BREAKER RELIANT 274304 1
8 NUT, HEX FLANGE 1/4-20 825304-236 2
9 NUT, HEX LOCKING #8-32 825501-070 2
10 NUT, HEX LOCKING 3/8-16 825506-198 4
11 CAPSCREW, HEX GR5 1/4-20 X 1/2 829104-050 2
12 CAPSCREW, HEX GR5 3/8-16 x 2.5 829106-250 4
13 SCREW, SER WASH 5/16-18 x 0.5 829705-050 2
14 SCREW, HEX SELF THREAD 1/4x3/4 834204-075 2
15 WASHER, INTERNAL TOOTH 1.25 INCH 837414-125 1
16 WASHER, FLAT 3/8 838206-071 4
17 CONNECTOR, 37FL/MPT #12 x 3/4 860112-075 1
18 BULKHEAD, MJIC x MJIC #16 862116-100 1

7.6F FRAME AND CANOPY - COMPRESSOR SIDE PANEL
6030081ID-G_r1
7.7 THERMAL CONTROL
6120176ID_r1

7.6F FRAME AND CANOPY - COMPRESSOR SIDE PANEL

1 WASHER, NYLON FLAT 1/4 262704 2

2 ROD, ROOF SUPPORT NEW ADHD 274060 1
3 CLIP, PROP ROD 274069 1
5 PANEL, 1" ACOUSTICAL FOAM 3.75 x 15.69 x 19.43 274312-006 1
8 PANEL, ASSY SOUND ATTENUATION CMPRSR SIDE 274329 1
9 NUT, HEX 1/4-20 825204-226 1
10 NUT, HEX LOCKING 1/4-20 825504-145 1
7.7 THERMAL CONTROL


2 TEE, JIC/JIC/SAE #12 263749-006 1
3 VALVE, THERMAL 180 DEGREE ALUM BODY 3/4" SAE 273480 1
4 BRACKET, SUPPORT THERMAL VALVE 273548 1
5 NUT, HEX LOCKING 1/4-20 825504-145 2
6 CAPSCREW, HEX GR5 1/4-20 x 2.75 829104-275 2
7 SCREW, SER WASH 5/16-18 x 0.75 829705-075 2

7.8A CONTROL MANIFOLD - 12V DC/24V DC OPEN CENTER
6120192ID_r1

7.8A CONTROL MANIFOLD - 12V DC/24V DC OPEN

2 PLUG, SAE O-RING HOLLOW HEX #8 268081-006 1
4 TEE, RUN #16 MSAE x #16 MJIC 269792-008 1
5 MANIFOLD, HYD OPEN CENTER 25 GPM 3000PSI, 273708 1
COMPLETE
5A BLOCK 273708-001 1
5B RELIEF 273708-002 1
5C SOLENOID 273708-003 1
5D 12V COIL 273708-004 1
5E 24V COIL 273708-005 1
6 FLAT, SHIM HYDRAULIC MANIFOLD RELIANT 274071 1
7 NUT, HEX LOCKING 5/16-18 825505-166 2
8 CAPSCREW, HEX GR5 5/16-18 x 3.5 829105-350 2
9 WASHER, FLAT 5/16 838205-071 2

7.8B CONTROL MANIFOLD - 12V DC CLOSED
7
6
3c
2
3a
4
3b
7 5
6120200ID_r0

7.8B CONTROL MANIFOLD - 12V DC CLOSED
1 CONNECTOR, O-RING 1/4 SAE x 1/4 JIC 260387-103 1

3a VALVE, HYDRAULIC, COMPLETE BLOCK 267617 1
3b REGULATOR 267617-001 1
3c SOLENOID 267617-002 1
4 FLAT, SHIM HYDRAULIC MANIFOLD 271836 1
5 NUT, HEX LOCKING 5/16-18 825505-166 2
6 CAPSCREW, HEX GR5 5/16-18 x 3.5 829105-350 2
7 WASHER, FLAT 5/16 838205-071 4

7.8C HYDRAULIC THERMAL VALVE - 12V DC/24V DC
11
2
4 7
14
10
8 6
13
2
1
12
1
9
3
6120204ID_r0

7.8C HYDRAULIC THERMAL VALVE - 12V DC/24V DC

3 ELBOW, 45 DEG 16 JMIC x 16 ORB 264276-017 1
5 TEE, RUN SWIVEL #16 268769-008 1
6 MANIFOLD, HYD OPEN CENTER 25 GPM 3000 PSI, 273708 1
COMPLETE
6A BLOCK 203708-001 1
6B RELIEF 203708-002 1
6C SOLENOID 203708-003 1
6D 12V COIL 203708-004 1
6E 24V COIL 203708-005 1
7 FLAT, SHIM HYDRAULIC MANIFOLD RELIANT 274071 1
8 MANIFOLD, HYDRAULIC THERMAL RELIEF 274296 1
9 VALVE, CARTRIDGE THERMAL RELIEF 274346 1
10 O-RING, BUNA 3/32 x 1.362 id PARKER 2-126 274348 1
11 NUT, HEX LOCKING 5/16-18 825505-166 2
12 CAPSCREW, HEX GR5 5/16-18 x 3.5 829105-350 2
13 CAPSCREW, HEX GR5 5/16-18 x 5.5 829105-550 4
14 WASHER, FLAT 5/16 838205-071 2

7.9 DECAL LOCATIONS (PART 1 OF 2)
WARNING
DO NOT REMOVE OR COVER ANY
SAFETY DECAL. Replace any safety decal
that becomes damaged or illegible.
5
8
8
2
1 9
4
7
ITEM DESCRIPTION PART QTY

NUMBER
2 DECAL, ROTATING PARTS 264374 1
3 DECAL, DO NOT USE AIR 261886 1
4 DECAL, HOT PARTS 264372 1
5 DECAL, AIR HOSE 261885 1
6 DECAL, READ MANUAL 272424 1
7 DECAL, HIGH PRESSURE 264380 1

HYDRAULIC SYSTEM
ITEM DESCRIPTION PART QTY
NUMBER 8 DECAL, CAUTION AUTO START 272041 2
1 DECAL, CAP AND PLUG REMOVAL 264378 1 9 DECAL, COMPRESSOR OIL DRAIN 1
NOTE: All decals on this page included with decal assembly sheet no. 264416.

7.9 DECAL LOCATIONS (PART 2 OF 2)
WARNING
10 DO NOT REMOVE OR COVER ANY
SAFETY DECAL. Replace any safety decal
that becomes damaged or illegible.
12
13
14
17
15 16
11
MACHINE ROOF/HOOD PANEL - INSIDE VIEW
10 DECAL, HYDRAULIC RETURN SHEET 1

11 DECAL, FAN GUARD 264383 1
12 DECAL, 12V DC SHEET 1
13 DECAL, HYDRAULIC SUPPLY SHEET 1
14 DECAL, AIR DISCHARGE SHEET 1
15 DECAL, VANGUARD COMPRESSOR OIL 272501 1
16 DECAL, CAUTION, DO NOT OVERFILL SHEET 1
17 DECAL, RELIANT RS85 274585 1
NOTE: All decals on this page included with decal assembly sheet no. 264416.

7.10 WIRING DIAGRAM
273631_r3

7.11 SCHEMATIC - HYDRAULIC OIL FLOW OPEN CENTER
273630_r1

7.12 SCHEMATIC - HYDRAULIC OIL FLOW OPEN

CENTER, COLD WEATHER
= AIR
HYDRAULIC
OIL COOLER = AIR / HYDRAULIC OIL
= HYRAULIC OIL
= DIRECTION
MACHINE
END PANEL
RETURN
FILTER
RETURN
TRUCK SYSTEM
RESERVOIR
MOTOR
ROTATION
PUMP
PRESSURE
PRESSURE
PRESSURE
RELIEF VALVE SOLENOID
VALVE
TRUCK SYSTEM
COMPRESSOR
HYDRAULICS
274602_r0

7.13 SCHEMATIC - HYDRAULIC OIL FLOW, CLOSED

CENTER
HYDRAULIC
OIL COOLER
MACHINE
END PANE L
RETURN
FILTER
RETURN
TRUCK SYSTEM
RESE RVOIR
MOTOR SOLENOID
ROTATION VALVE
PUM P
PRESSURE PRESSURE
PRESSURE RELIEF
FLOW
CONTRO L VALVE
LOAD SENSE LINE
MACHINE
RESERVOIR HYDRAULICS
TRUCK SYSTEM
274618_r0

7.14 SCHEMATIC - COMPRESSOR OIL/AIR FLOW (1 OF 2)
AIR DISCHARGE
COMPRESSOR
COMPRESSOR
CANOPY PANEL
OIL DRAIN
MACHINE
ROTARY-SCREW
COMPRESSOR
THERMAL
VALVE
COMPRESSOR COOLER
'A'
'C'
'B'
= DIRECTION
= COMPRESSOR OIL
= AIR
274445_r3(1of 2)

7.14 SCHEMATIC - COMPRESSOR OIL/AIR FLOW (2 OF 2)
BLOWDOWN VALVE
'P'
= DIRECTION
= COMPRESSOR OIL
REGULATOR
VALVE
= AIR
274445_r3(2 of 2)

7.15 HOSE AND TUBING - OPEN CENTER, COLD

WEATHER
3
4
17
14
6 2
16
12
13
5 9 10
7
1
15
18
11 6130116ID_r1

7.15 HOSE AND TUBING - OPEN CENTER, COLD

WEATHER
1 RELAY, NO/NC WEATHERPROOF w/RESISTOR N/A 2

2 HOSE, FLEX 2 I.D. x 10 LONG 262705 1
3 TUBE, 3/4 THERMAL VALVE TO COMP COOLER IN 273806-001 1
4 TUBE, 0.75 O.D. OIL COOLER TO THERMOVALVE 273806-002 1
5 TUBE, 3/4 O.D. MANIFOLD TO MOTOR IN 273806-003 1
6 TUBE, 3/4 O.D. COMP OIL PICK UP TO THERMAL 273806-004 1
7 TUBE, 3/4 AIR DISCHARGE 273806-008 1
8 TUBE, 3/4 THERMAL VALVE TO OIL FILTER/INJECTION 273806-009 1
9 TUBE, 1.00 O.D. THERMAL BLOCK TO COOLER 274601-001 1
10 TUBE, 1.00 O.D. COOLER OUT TO RETURN 274601-002 1
11 TUBE, 1.00 O.D. RETURN TEE TO BULKHEAD 274601-003 1
12 TUBE, 1.00 O.D. MOTOR TO MANIFOLD 274601-004 1
13 COMPR & PARTS RELIANT RS60-85 6010143 1
14 COOLER COMPR. & HYD. WITH FAN N/A 1
15 INSTR. PANEL RELIANT RS60-85 6040065 1
16 MOTOR & DRIVE PARTS RELIANT CLOSED/COLD 6100120 1
17 COMPRESSOR THERMAL CONTROL RELIANT 6120176 1
18 THERMAL VALVE ASSY OPEN CENTER HYD N/A 1

7.16 HOSE AND TUBING - CLOSED CENTER SYSTEM
10
4 13
5
9
15
16
6 1 7
11
3
14
2
12
17
6130119ID_r1

7.16 HOSE AND TUBING - CLOSED CENTER SYSTEM

2 WASHER, NYLON 5/16-18 262943 1
7 TUBE, 1.00 O.D. HYD COOLER RETURN TO 273806-006 1
BULKHEAD
10 HOSE, MOTOR TO HYD COOLER IN 273806-011 1
11 TUBE, 3/4 MANIFOLD TO MOTOR SUPPLY 274384-002 1
14 INSTR. PANEL RELIANT RS60-85 6040065 1
15 MOTOR & DRIVE PARTS RELIANT CLOSED / COLD 6100120 1
17 BULKHEAD, MJIC x MJIC #4 862104-025 1

7.17 HOSE AND TUBING - OPEN CENTER SYSTEM
15
4
13
11
18
7
1
14
17 9 16
3
10
8
12
6
19
6130110ID_r1

7.17 HOSE AND TUBING - OPEN CENTER SYSTEM

2 WASHER, NYLON 5/16-18 262943 1
6 TUBE, 3/4 O.D. MANIFOLD TO MOTOR IN 273806-003 1
8 TUBE, MANIFOLD TO MOTOR RETURN 273806-005 1
9 TUBE, 1.00 O.D. HYD COOLER RETURN TO BULKHEAD 273806-006 1
12 TUBE, 1.00 O.D. TO ACCUMULATOR 273806-010 1
13 HOSE, MOTOR TO HYD COOLER IN 273806-011 1
16 INSTR. PANEL RELIANT RE60-85 6040065 1
17 MOTOR AND DRIVE PARTS RELIANT 6100079 1
19 CONTROL MANIFOLD RELIANT N/A 1

BLANK PAGE

BLANK PAGE
Phone: (219) 879-5100
(800) 526-8817
[844-826-7378]
Service Fax: (219) 879-5335
Parts Fax: (219) 879-5340
Sales Fax: (219) 879-5800
www.vanair.com
Printed in the U.S.A.

Specifications Subject to
Change Without Prior Notice
051167

VanAir Compressor Parts Manual Reliant

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60-85 CFM HYDRAULIC-DRIVEN ROTARY

SCREW AIR COMPRESSOR

Vanair Manufacturing, Inc. NOTE

WARRANTY: Reliant Series - RS60, RS70, RS80 and RS85

Register Your Warranty Online at www.vanair.com under the Support Tab!

SECTION 2: SPECIFICATIONS .........................................5

SECTION 3: INSTALLATION .............................................7

Continued on next page...

VANAIR MANUFACTURING, INC.

SECTION 3: INSTALLATION (CONTINUED)

SECTION 5: MAINTENANCE ............................................21

VANAIR MANUFACTURING, INC.

SECTION 6: TROUBLESHOOTING ..................................27

SECTION 7: ILLUSTRATED PARTS LIST ........................31

VANAIR MANUFACTURING, INC.

VANAIR MANUFACTURING, INC.

The engine and the compressor also have NOTE

VANAIR MANUFACTURING, INC.

Figure W-1: Machine and Unit Serial Number Locations

VANAIR MANUFACTURING, INC.

VANAIR MANUFACTURING, INC.

corrosive fumes, or other damaging Install, operate, and maintain this

VANAIR MANUFACTURING, INC.

1.2.5 SAFETY DECALS

VANAIR MANUFACTURING, INC.

VANAIR MANUFACTURING, INC.

GPM vs CFM AT 100 PSIG SERVICE AIR

Maximum compressor oil temperature 240F

VANAIR MANUFACTURING, INC.

TABLE 2B: PRIME LUBRICANT CHARACTERISTICS

Flashpoint 457 F (236C)

Pour Point -49 F (-45C)

Contains Rust and Oxidation Inhibitors and Detergents

TABLE 2C: BOLT AND TORQUE SPECIFICATIONS

SAE 2 SAE 5 SAE 7 SAE 8

I.D. Marks No markings 3 lines 5 lines 6 lines Allen head

Medium - carbon, Medium carbon, High-carbon,

US BOLT TORQUE SPECIFICATIONS (Torque in foot-pounds)

1/2 13 75 55 110 80 113 90

VANAIR MANUFACTURING, INC.

VANAIR MANUFACTURING, INC.

Figure 3-1: Base Frame and Mounting Hole Locations

It is recommended, for most installations, to

VANAIR MANUFACTURING, INC.

Fresh air ducting with

Figure 3-2: Unit Mounting Types

VANAIR MANUFACTURING, INC.

NOTE In regard to a particular hydraulic system

Depending upon situational, or seasonal, NOTE

VANAIR MANUFACTURING, INC.

TABLE 3A - OIL SELECTION GUIDE

EXTREME COLD CLIMATE COLD CLIMATE TEMPERATE CLIMATE

-40 to 32F 0 to 80F 32 to 120F

No tank preheat Tank and suction Open-Mounted Enclosed- Open-Mounted Enclosed-

3.7.2 RETURN LINE SIZING

TABLE 3B - SIZING FOR SUCTION HOSE TABLE 3C - RETURN LINE SIZING

3.7.3 PRESSURE LINE SIZING

TABLE 3D - PRESSURE LINE SIZING

VANAIR MANUFACTURING, INC.

3.8 HYDRAULIC SYSTEM 3.9.2 DETERMINING RESERVOIR SHAPE

Arrow indicates direction of

Figure 3-3: Unit Mounting Types

VANAIR MANUFACTURING, INC.

action contact with the tanks inner