Professional Documents
Culture Documents
Service Manual
2007-2009 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights
Reserved.
For this Service Manual, the issued Date is 2009-03 (Version: 1.3).
WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
I
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
This warranty shall not extend to:
any Mindray product which has been subjected to misuse, negligence or
accident;
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
any product of any other manufacturer.
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
1 Obtain return authorization: Contact the Mindray Service Department and
obtain a Customer Service Authorization (Mindray) number. The Mindray
number must appear on the outside of the shipping container. Returned
shipments will not be accepted if the Mindray number is not clearly visible.
Please provide the model number, serial number, and a brief description of
the reason for return.
2 Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
3 Return address: Please send the part(s) or equipment to the address offered
by Customer Service department
Company Contact
Manufacture: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan, Shenzhen, P.R.China, 518057
Phone: +86 755 26582479 26582888
Fax: +86 755 26582500 26582501
II
Preface
Safety Symbols
This chart explains the symbols used in this manual.
Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.
EC Representative
Name: Shanghai International Holding Corp. GmbH (Europe)
Address: Eiffestrae 80, 20537 Hamburg Germany
Phone: 0049-40-2513175
Fax: 0049-40-255726
i
Contents
Preface........................................................................................................................................... i
Who Should Read This Manual .............................................................................................. i
Conventions Used in This Manual .......................................................................................... i
1 Specifications.................................................................................................................... 1-1
1.1 System Feature ................................................................................................... 1-1
1.2 Loading System Feature ..................................................................................... 1-1
1.3 Analysis System Feature..................................................................................... 1-2
1.4 Others .................................................................................................................. 1-2
1
Contents
2
1 Specifications
1-1 1
Specifications
Mixing bar: for single-reagent tests, it functions after sample dispensing; for
double-reagent tests, it functions after the dispensing of the sample and the
second reagent.
1.4 Others
Operating system: Windows 2000 or Windows XP
Display: optional
System interface: RS-232
Printer: optional
Built-in bar code scanner: optional
ISE module: optional
1-2
2 System Installation
NOTE:
The analyzer should be installed or moved to another place by
Mindray-authorized personnel only.
2-1 2
System Installation
14 Select the [System/Status] menu, and then observe the system status and
record it in the table below:
Feeder status Unconnected Full Half full Empty
Reaction disk
temperature
Reagent disk
temperature
Ambient temperature
Waste tank status Abnormal (full) Normal (not full)
Detergent status Abnormal (empty) Normal (available)
Printer status No printer Normal
Main control unit Unconnected Idle Running
Reaction disk unit Unconnected
Reagent disk unit Unconnected
Sample disk unit Unconnected
Loading/unloading unit Unconnected
Temperature control Unconnected
unit
Lamp
Network connection Unconnected
2-2
System Installation
17 Set parameters for test, reagent and calibration under the Parameters menu.
18 Request for calibration and samples, run and then debug the results.
19 After debugging the results, fill them in the table below:
Test ALT CREA BUN
Target value
2sd range
Test value 1
Test value 2
Test value 3
Test value 4
Test value 5
Test value 6
Test value 7
Test value 8
Test value 9
Test value 10
20 Training
Can the user complete daily tests? Yes No
Is the user familiar with the analytical methods such as Yes No
kinetic, two-point, endpoint?
Is the user familiar with the daily, weekly and monthly Yes No
maintenance and relevant maintenance methods?
Is the user skilled in washing dust screens? Yes No
Is the user skilled in cleaning and replacing the probes Yes No
and the mixing bar?
Is the user skilled in replacing the plunger assemblies Yes No
of syringes?
Is the user familiar with replacing the filter? Yes No
Is the user skilled in replacing the lamp? Yes No
Is the user skilled in maintenance of built-in bar code Yes No
scanner?
Is the user skilled in maintenance of ISE unit? Yes No
Does the user know the positions, roles and Yes No
preparation methods of distilled water and acid and
alkaline detergents?
2-3
3 System Descriptions
The BS-300 analyzer consists of the analyzing unit, operation unit and output unit.
The analyzing unit consists of the dispensing system, feeder, temperature control
system, photometric system and fluid system.
3-1
System Descriptions
The shaft and the bushing must corporate with each other precisely, so they cannot
be used confusedly.
3-2
System Descriptions
The step motors control the disk assemblies, and the synchronizing belts serve as
the gearing.
There is a build-in bar code scanner to the left of the sample disk. The scanner is
optional.
3-3
System Descriptions
3.2 Feeder
The feeder consists of the feeder assemblies and the manipulator. It is designated to
send cuvette segments to the reaction disk, take out the used ones and abandon
them to the used-cuvette bucket.
The supporting plate of the feeder assemblies is a square piece of steel that is
connected to the analyzing unit by its four poles, which are secured by four nuts.
Unscrewing the nuts, you can disassemble the feeder assemblies from the analyzing
unit easily.
3-4
System Descriptions
There are five transducers that are shown in the figure below.
Pressure Transducer
No-Cuvette
Transducer
3.2.2 Manipulator
Two step motors (horizontal and vertical) supply power for horizontal and vertical
movements of the manipulator.
The upper finger and lower finger are same in their structures. They work together to
replace used cuvette segments with new ones.
The manipulator runs in a relatively complicated way. There are four transducers on
it: vertical transducer, horizontal transducer and two finger transducers.
3-5
System Descriptions
3-6
System Descriptions
The function of heaters is to compensate the heat for incubating the reagent and for
maintaining the temperature of the temperature-controlled chamber.
Fans are used in series in the temperature-controlled chamber. It makes the air
circulating in the chamber, and enhances the convective heat exchange. There are
four fans in the chamber. All have the alarm function.
The temperature transducer feeds back the air temperature at the position several
millimeters from the bottom of the reaction cuvette.
The overheat protection switch is to switch off the power when the temperature
controller does work and the temperature-controlled chamber reaches 55, so as to
avoid overheat or fire. When the temperature-controlled chamber becomes 35,
this switch will automatically be reset.
The temperature of the thermal source of the preheater is controlled at 45. The
initial temperature of the reagent is 4 ~ 10 when it is taken out of the refrigeration
chamber. When the reagent passes the heater, its temperature increases to 35.
Then the reagent is added into the reaction cuvette and the preheating process is
finished.
3-7
System Descriptions
3-8
System Descriptions
Tungsten-halogen Plano
Plano
lamp
Biconvex
lens Main fiber convex
convex lens Cuvette Filter lens Photodiode
Fibers
Measurement
. lights
.
.
Photodiode
light
Reference
3-9
System Descriptions
As shown in the figure above, the fluid system consists of interior washing and
exterior washing.
The syringe assembly controls the aspiration volume by controlling the travel of the
sample/reagent syringe. It is the core part of the fluid system.
Calibrant B Calibrant A
ISE Pump W Pump A Pump B
Waste
3-10
System Descriptions
3-11
4 Functions of Boards
The analyzer is integrated with the following boards:
PC
Power supply assembly
PFC board Level detection boards
12V&5V board
24V board Transducers
ISE power supply board Main control board
Reagent
Power drive board refrigeration board
4-1
Functions of Boards
receiving signals of fluid level detection and bump collision through the interface
with the level detection boards.
detecting signals from temperature transducers and controlling temperature of the
reaction disk and reagent preheating.
receiving signals from position transducers, deionized water transducer and waste
transducer and controlling the transducers.
controlling the built-in sample bar code scanner, reading the data and sending it to
the PC.
controlling the ISE module, reading the results and sending them to the PC.
to 2 heaters of to reagent
to lamp power
reaction disk preheating
The A/D conversion board filters and amplifies the 10 channels of electric signals
output from the photoelectric conversion boards, transmits them through the
multi-way gating switch to the A/D converter and then sends them to the main control
board for further processing.
4-2
Functions of Boards
Heat sink system for the whole device: 3 lamp-cooling fans, 4 temperature control
fans of the reaction disk.
Connections:
Connections:
4-3
Functions of Boards
AC/DC conversion;
Supplying the +390V and VDD voltage to the 24V board and the 12V&5V board;
Supplying stable 12V voltage for the lamp;
Supplying control signals of the analyzing unit switch to control the C12V, 5V and
24V outputs.
The 24V board converts the 390VDC current transmitted from the PFC board to the
separated 24VDC outputs through the forward converter.
4-4
Functions of Boards
The 12V&5V board converts the 390VDC voltage from the PFC board to B12V,
C12V and 5V voltages through the forward converter.
The ISE power supply board converts the 12V of the reagent refrigeration board to
24V that provides power supply for the ISE unit (optional).
4-5
5 Maintenance and Service
WARNING:
Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal.
CAUTION:
Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.
Refer to the BS-300 Chemistry Analyzer Operation Manual for details about
5-1
Maintenance and Service
Lens
Screw Shield Box
Lens Seat
Filter Gasket
Gasket Photoelectric
Flat Spring Conversion Board
Supporting Sleeve
WARNING:
Before operating, ensure to place the POWER (main switch) to OFF.
1 Unscrew (counter clockwise) the two cap screws on the screen gland
whose wavelength is to be replaced.
2 Open the cover of the A/D conversion board, and unplug the plug
corresponding to certain wavelength.
5-2
Maintenance and Service
3 Take out the photoelectric conversion board and the supporting sleeve.
4 Keep the photoelectric conversion board upward, and loosen the two
retaining screws on it.
5 Keep the photoelectric conversion board upward, and pull the photoelectric
amplification board out of the supporting sleeve.
6 Unpack the new supporting sleeve containing the optical assembly. Be sure
to keep the top side (where to assemble the photoelectric amplification
board) of the supporting sleeve upward.
7 Install the original photoelectric conversion board onto the new supporting
sleeve, and then fasten the two retaining screws.
8 Install the screen gland, and fasten the retaining screws.
5-3
Maintenance and Service
WARNING:
When replacing the light filter assembly, do not touch the optical
assembly in the supporting sleeve and the photoelectric receiving tube
of the photoelectric conversion board by hand.
The light filters and the photoelectric conversion boards are in
one-to-one relationship. Do not disarrange them.
WARNING:
Before operating, ensure to place the POWER (main switch) to OFF.
1 Unscrew the four screws on the supporting pillars of the cuvette feeder, and
remove the cuvette feeder.
5-4
Maintenance and Service
2 Unscrew the four screws on the reaction disk cover, and open the reaction
disk cover.
Attention should be paid to the power cable of the upper heater when the
reaction disk cover is being opened.
3 Take out two cuvette segments in a diagonal with the needle-nose pliers to
make two spaces for disassemble the colorimetric disk.
5-5
Maintenance and Service
4 Unscrew three M3 cap screws, and then disassemble the colorimetric disk.
6 Take out the optical fibers one by one, and fix the optical components in the
colorimetric clamp by fastening the screws slightly.
7 Draw out all the nine optical fibers from the reaction compartment.
5-6
Maintenance and Service
8 Loosen the M3 cap screw (used for retaining optical fibers) on the lamp
housing, and then draw out the optical fibers.
9 Put nine of the ten branches of the new optical fiber into the reaction disk
from its bottom one by one, loosen the retaining screw, insert the optical
fiber to the end, and then fasten the retaining screw.
10 Fix the reference light optical fiber.
11 Fix the optical fiber of the lamp housing.
12 Put the colorimetric disk back and fix it.
13 Put the reaction disk cover back and fix it.
14 Install the cuvette feeder and fix it.
CAUTION:
When replacing the optical fiber, ensure that its bending radius is no
less than 20cm. Otherwise, the optical fiber will be damaged.
NOTE:
Debug the lower arm first (The relation between the lower arm position
and the reaction cuvette position is very important.), and then the upper
arm. When debugging the lower arm, move the cuvette compartment
aside.
5-7
Maintenance and Service
1 Disassemble the cuvette feeder, and adjust the circular position of the
reaction disk (through the initial position transducer of the reaction disk) to
the standard position (The finger of the lower arm points to the center of the
slot between reaction cuvette segments).
3 Vertically adjust the manipulator the standard position (The finger of the
lower arm can work on reaction cuvette well, and the finger support of the
lower arm should be 0.15mm above the reaction cuvette.).
5-8
Maintenance and Service
4 Run the manipulator to the position for taking new cuvettes, and
horizontally adjust the reaction cuvettes in the feeder. When catching a
cuvette, ensure a clearance of 0.4mm ~ 0.6mm between the finger of the
upper arm and the cuvette, and center them.
NOTE:
Adjust the positions of the three probes and reaction cuvettes, and then
others.
1 Adjust the working position of the reagent probe (To minimize the
cumulative error, ensure that the reagent probe return to the initial position
before each adjustment.) as follows:
A For the reagent discharging position, ensure the reagent probe is in
the center of the reaction cuvette and the probe tin is 2 ~ 3mm away
from the bottom of the reaction cuvette.
B Adjust the position of the initial-position transducer of the reagent
disk. Ensure the mouths of reagent cuvettes in the inner and outer
circles fit the reagent disk cover well.
C Adjust the washing position of the reagent probe. Ensure the reagent
probe is in the center of the wash well and the probe pin is 5mm
away from the bottom of the wash well. If necessary, adjust the
position of the wash well.
D Adjust the reagent probes position on the outer circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the outer
circle.
E Adjust the reagent probes position on the inner circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the inner
circle.
2 Adjust the working position of the sample probe (To minimize the
cumulative error, ensure that the sample probe return to the initial position
before each adjustment.) as follows:
A For the sample discharging position, ensure the sample probe is in
the center of the reaction cuvette and the probe tin is 2 ~ 3mm away
from the bottom of the reaction cuvette.
B Adjust the position of the initial-position transducer of the sample
disk. Ensure the mouths of sample cuvettes in the inner and outer
circles fit the reagent disk cover well.
5-9
Maintenance and Service
C Adjust the washing position of the sample probe. Ensure the sample
probe is in the center of the wash well and the probe pin is 5mm
away from the bottom of the wash well. If necessary, adjust the
position of the wash well.
D Adjust the sample probes position on the outer circle of the sample
disk. Ensure the sample probe is in the center of the hole of the outer
circle.
E Adjust the sample probes position on the inner circle of the sample
disk. Ensure the sample probe is in the center of the hole of the inner
circle.
3 Adjust the working position of the mixing bar.
A Switch off the analyzing unit first, and then rotate the mixing arm to
see if its rotation radius is proper. If the mixing bar cannot reach the
center of the reaction cuvette, adjust the position of the mixing bar on
the mixing arm properly.
B Disassemble the mixing arm, and then switch on the analyzing unit to
run the reaction disk and stop it at any cuvette. Hold the mixing arm
by hand, and fix it at the center of the reaction cuvette.
C Vertically adjust the mixing bars position in the reaction cuvette.
Ensure the mixing bar tip is 1 ~ 2mm away from the bottom of the
reaction cuvette.
D Adjust the washing position of the mixing bar. Ensure the mixing bar
is in the center of the wash well and about 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.
4 In the engineering adjustment software, select the Debug instruction
menu, and rotate the reaction disk for one lap. Dive probes and mix the
reactant at every position or every several positions to see if the three
probes interfere with any reaction cuvette (Command 61). If the mixing bar
knocks the side or the bottom of any cuvette, repeat Step 3.
5-10
Maintenance and Service
2 Inject water into the new filter assembly through the big adapter by using
the syringe. When water wells up from the small adapter, the injection is
completed. Purpose: increase the weight of the filter assembly to make
it sink to the bottom of the water tank.
3 Connect the new filter assembly to the tubes of the cap assembly.
5-11
Maintenance and Service
2) Place the Main Power and Power of the analyzer to ON. Turn on
the computer and start the operating software.
3) Reset 10 times (click Motion and then select Others, click Reset
Mechnical Parts) to expel the air in the filter assemby and the
tubes.
4) Check for large amount of buubles in the outlet tube. If yes, continue the
resetting process; if not, the air expelling is completed.
5-12
Maintenance and Service
NOTE:
(1) Fluidic tubing can be divided into the following six types.
W1 with two adapters connects the ISE module and the pump W.
Pump module
ISE module
Reagent module to be
placed here
Pump tubing
Pump head
5-13
Maintenance and Service
Note that when pulling out the fluidic tubing adapter, in order not to release
the right angle adapter, you can hold the right angle adapter with a finger.
After that, install a new W1. For W2 exchange, it just needs to replace the
W2 with a new one.
10 If you want to replace the W2, replace it with a new one. Otherwise, insert
the W2 back to the reagent module.
11 Place the POWER to ON.
12 Enter the System Maintenance screen of the system software.
13 Select the Others tab and click the Download Settings button.
14 Enter the ISE Maintenance screen.
15 Click the A purge button to observe if there is solution leaking out. If there
is solution leaking out, repeat from the step 4 to install the tubing again.
16 Install the cover of the ISE module if it has been taken off.
17 Close the ISE unit door.
5-14
Maintenance and Service
Tubing shelf
5-15
Maintenance and Service
4 Put one adapter of the new pump tubing onto the tubing shelf and make the
tubing around the pump ahead, then put the other adapter onto the shelf
with a little strength.
5 Start the analyzing unit and the system software.
6 Enter the ISE Maintenance screen.
7 Click the Pumps button to see if the calibration of pump is correct. If not,
repeat the upper steps.
Cable
Pump motor
5-16
Maintenance and Service
5-17
6 Software Introduction
The software of BS-300 analyzer is composed of the system software and the control
software.
According to different functions, the entire PC software system can be divided into the
following parts:
System Initialization
This part includes the initialization of the PC operating system, the initialization of the
communication between the PC and analyzing unit, and the controls of analyzing unit
reset.
Control system
This part includes the formation of the work schedule, instruction data sending and
receiving.
GUI
This part includes the requests for tests (routine tests, emergency tests, calibration
tests and QC tests), the observation of test status (status of the reaction disk, sample
disk and reagent disk), test management, calibration management, QC management,
result query, alarm management and the help system.
Shutdown Processing
This part includes the resets of sub-units.
Check the PC operating system. The system software must run under Windows
2000 or Windows XP. Otherwise, the system will prompt that the system software
cannot run under other operating system, and then the system software system
exits automatically.
Check the current screen resolution for the operating system. The system software
must run under the resolution of 1024 768. Otherwise, the system prompts to
reset the resolution before restarting the system software and exit the system
software.
Disable the screen protection program. The system software must keep displayed
while running. To prevent the screen protection program from disturbing users in
the operating and observing processes, disable it.
Lock the keyboard. When running, the system software will lock some key
combinations to prevent users from starting any other program and conducting any
6-1
Software Introduction
other operation. In this case, users cannot switch over to any other program or
print the current screen.
Check whether there is any username and password of the
maintenance/debugging personnel in the registry. The system software has the
debugging function. Only the authorized maintenance/debugging personnel can
enter the debugging window and maintain or debug the system and the host. For
the confidentiality, the username and password are saved in the registry. If they
are unavailable in the registry, the system will re-write the default username and
password into the registry.
Set serial ports and initialize them, including such parameters as the baud rate,
data bit, start bit, stop bit, parity bit, transmitting/receiving buffer, control protocol
and so on. In addition, start the serial port receiving thread.
Handshake for communication. Send a handshake instruction to the analyzing unit.
If the analyzing unit responds to this instruction (namely, send back a handshake
instruction to the PC), it indicates the PC handshakes with the host successfully. If
the host fails to respond to handshake instruction, it will re-send the handshake
instruction back in a specific period. If it fails for continuously three times, the
system will prompt to exit the system software. If you ignore that and continue to
enter the system software, all tests cannot be conducted under the system.
Check whether the printer is connected. If not, the system will prompt to connect it.
Send an instruction for querying the auto-check results of the units, check the
auto-check result of each unit. (The units are auto-checked when the analyzing
unit is started, and the auto-check results are stored in the main unit.) In case of
any fault data in the auto-check result of any unit, the system will prompt to switch
off the analyzing unit and check the faulty unit.
6-2
Software Introduction
Unit Function
Main unit Receives macroinstructions from the PC, decomposes them
into a series of action instructions, and then delivers the
action instructions to destination sub-units (in specific order)
at a certain interval.
Monitors the status of other units, and transmits data
collected by the photoelectric unit to the PC.
Photoelectric Photoelectrically detects, amplifies and converts the solution
unit in reaction cuvettes, and stores A/D converted data at the
twin port FIFO for the main unit to read and transmit them to
the PC.
Reaction disk Contains 80 cuvette No.
unit
Runs the reaction cuvette with the specified No., following
the instruction of the main unit, to the reagent dispensing
position, sample dispensing position, mixing position, and
photoelectric detection position at all wavelengths.
Reagent disk Contains 50 bottle positions.
unit
Carries reagents, and runs the reagent bottles with specified
No., following the instruction of the main unit, to the reagent
aspirating position.
Sample disk Contains 60 tube positions in the inner and outer circles.
unit
Carries samples, and runs the sample tubes with specified
No., following the instruction of the main unit, to the sample
aspirating position.
Reagent probe Receives instructions from the PC, and controls the reagent
syringe unit probe in aspirating a specific volume of reagent from the
reagent bottle and dispensing it to the specified reaction
cuvette.
Sample probe Receives instructions from the PC, and controls the sample
syringe unit probe in aspirating a specific volume of sample from the
sample tube and dispensing it to the specified cuvette.
Mixing bar unit Receives instructions from the PC, and controls the mixing
bar in mixing the solution in the cuvette that has been run to
the mixing position.
Runs the mixing bar to the wash well, and wash it after each
mixing process to avoid carryover.
Loading and Controls the cuvette feeder and manipulator.
manipulator
unit The feeder assembly is responsible for detecting whether
there are enough reaction cuvettes in the cuvettes
compartment and pushing reaction cuvettes to the position
for the manipulator to take cuvettes.
The manipulator is responsible for taking reaction cuvettes
from the reaction disk, placing them into the used cuvette
bucket, taking new reaction cuvettes from the cuvette
compartment, and putting them on the reaction disk.
6-3
Software Introduction
Unit Function
Temperature Controls the reaction disk temperature, reagent probe
control unit preheating temperature and fluid tubing.
Note: The reaction disk temperature should be kept at 37,
the heating cavity of the reagent probe should be preheated
to 45 .
Fluid tubing unit Controls the fluid tubing in washing the reagent probe,
sample probe and mixing bar.
Reagent Refrigerates the reagent chamber and controls its
refrigeration temperature between 4 ~ 10.
unit
6-4
7 Service Flow
WARNING:
Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
When you disassemble or replace any board, ensure to wear antistatic
gloves.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
The
When this failure occurs, the sample probe cannot detect
reagent
the surface at the reaction disk, but there is no alarm at
probe mis-
the reagent unit. For details, see Surface Detection
detected
Failure: Sample Probe.
the surface
7-1
Service Flow
7-2
Service Flow
7-3
Service Flow
Failing to
Detect the Pump damaged: In this case, there will
Surface of be no water in the three wash wells.
the Water Troubleshooting: Replace the pump.
for
No water in the
Washing
wash well
Exteriors Tubing blocked: In this case, there will be
insufficient water for washing exteriors,
the three water flows are not the same, or
there will be no water in any of the three
wash wells.
Possible cause: The unidirectional valve
is blocked, or the detergent entrance is
blocked.
7-4
Service Flow
Some results
are higher,
and some are The volumes of dispensed sample are not the same.
lower, with In this case, it can be seen from the reaction curve
bad that the response is proportional to the volume of the
repeatability. sample.
Possible cause: Tubing leakage, valve not shut
tightly, or cuvette segments not cleaned well.
Good repeatability
Troubleshooting: Re-calibrate it.
Bad repeatability
Observe the reaction curve, and find the possible
causes.
7-5
Service Flow
7-6
Service Flow
Insufficient Light
Intensity of the Lamp
Replace lamb
Estimate whether the
lamp has worked for
2000h (lifetime),
replace Lamb Replace the lamp.
Check whether the AD value of the
channel whose lamp vase value is
YES
smaller increases obviously.
YES
NO
Adjust the gain parameter to make the Replace the lamp with
lamp base AD values of all channel the original lamp
lamps increase to about 62000.
Replace the NO
photoelectric
transducer assembly.
Change the positions with the
smaller fiber end, and check
whether the lamp base value
YES
Remove the fault alarm Replace the optical increases obviously.
fiber
NO
Note:
Do not adjust the photoelectric gain parameter in case you have no idea about the
cause for the alarm indicating insufficient light intensity of the lamp.
7-7
Service Flow
Replace the
Check whether the temperature
temperature NO
transducer is normal.
transducer.
yes
7-8
Service Flow
WARNING:
Light sent by the bar code scanner may hurt your eyes. Do not stare
into the laser beam from the bar code scanner.
If the bar code scanner cannot emit laser, you can service it according to the following
steps.
7-9
Service Flow
1 Place sample tubes with bar code labels that meet the requirements
mentioned in the operation manual.
2 Restart the analyzer.
3 Enter the Scanner Setup & Maintenance screen of the system software.
4 Enter the Maintenance tab.
5 Enter the sample position range in the Sample Position field and click the
Step Scan button. Observe if the scanner can emit laser. If not, click the
Laser on button. If the scanner still cannot emit laser, go to the next step.
If the bar code scanner emits laser normally but is failed in reading, you can service it
according to the following steps.
7-10
Service Flow
Bracket 1
Bracket 2
14 If the scanner cannot read the bar codes successfully, replace the bar code
scanner. If the new scanner cannot read the bar code, you need to check
the bar code labels the user used.
Pressure Transducer
No-Cuvette
Transducer
7-11
Service Flow
7-12
Service Flow
The upper hand of the 1. The snap ring of the manipulator is not 1. Adjust the
manipulator cannot flexible (infrequently). positions of the
close/open. 2. The coupler of the upper finger cannot upper hand and
Direct cause: work any more (scarcely). the feeder/
The finger signal has 3. The upper hand of the manipulator is reaction disk.
not been detected after not arranged well with the position of the 2. Replace the
the electromagnet of feeder/reaction disk (frequently). manipulator (Its
the manipulator is 4. The coupler connector is not position must be
switched on. connected well (infrequently). adjusted).
Manipulator
Failure 1. The operator has added too many
cuvette segments into the feeder (behind
the trolley). When the trolley moves 1. Press the
backward, the jaw is pressed back by the cuvette-taking
The lower hand of the cuvette segments; when it moves forward key after adding
manipulator cannot again, the hand fails to open in time, so cuvette
close/open. the jaw may press one side of the trolley segments into
Direct cause: only. As a result, the cuvette segment at the feeder.
The finger signal has the front fails to corporate with the upper 2. Adjust the
not been detected after hand of the manipulator well (frequently). positions of the
the electromagnet of 2. The lower hand of the manipulator fails lower hand and
the manipulator is to corporate with the reaction disk reaction disk.
switched on. position well (frequently). 3. Replace the
3. The snap ring of the manipulator is not manipulator (Its
flexible (infrequently). position must be
4. The lower hand coupler of the adjusted)
The upper/lower hand manipulator cannot work any more
of the manipulator (scarcely).
accidentally closes/
opens.
Direct cause:
After the manipulator is
switched on, the finger
coupler signal is Troubleshooting:
1. The snap ring of the manipulator is not 1. Replace the
received, but the signal flexible (frequently).
changes suddenly manipulator (Its
2. The finger coupler of the manipulator position must be
while the manipulator cannot work any more (scarcely).
is moving. adjusted).
7-13
Service Flow
You can find all the seven numbers in the table below digit by digit and then know
what is wrong with the ISE unit. 0 means no error.
For example, when you see <0001000>, you only need to find where the 1 locates
in the Digit 4 column and you will see it locates in the Na+ row. So you will know the
cause of this error is the noise in mV of Calibrant B or sample related to the Na+
electrode.
7-14
Service Flow
The following table displays the causes and the correction measures of some errors.
Note that if the correction measure is the replacement of board, bubble detector or
other components in the ISE unit, you have to replace the whole ISE unit. You can
refer to the chapter 5 for detailed information about some replacement procedures.
7-15
Service Flow
7-16
Service Flow
7-17
Service Flow
7-18
8 Mechanical Structure
Synchronous belts
Reagent disk motor Reaction disk motor
Coder sensors
8-1
Mechanical Structure
8-2
Mechanical Structure
8-3
Mechanical Structure
8-4
Mechanical Structure
Washing assemblies
Valves Pumps
Reagent syringe Sample syringe
8-5
Mechanical Structure
8-6
Mechanical Structure
Loading system
Manipulator
assembly
8-7
Mechanical Structure
8-8
9 Tools and Parts
9.2 Parts
S/N P/N Name
1 BA30-20-06448 Cable for reagent probe assemblys elevator motor
9-1
Tools and Parts
28 A21-000010--- Tubing
31 0040-10-32304 Connector
32 0040-10-32305 Connector
38 M90-100071--- Tubing
9-2
Tools and Parts
9-3
Tools and Parts
9-4
Tools and Parts
9-5
10 Maintenance and Test Software
10.1 General
The maintenance and test software of the BS-300 Chemistry Analyzer is the
software that helps maintenance personnel debug and maintain the BS-300
Chemistry Analyzer. Maintenance personnel can, through this software, check
whether the probes, mixing bar, disks, fluidic system and photometric system of
the BS-300 Chemistry Analyzer work normally, modify parameters, and execute
individual commands or combined commands.
Run the NewDebug.exe file to enter the Maintenance and Test window. See
Figure 10-1.
Display Area
As shown in Figure 10-1, there are 4 tabs in the Maintenance and Test window:
Command
PARA and Speed
Temperature
Photoelectric
10-1
Maintenance and Test Software
Note:
The buttons displayed in gray in software interface are not
functional.
Display area
At the bottom of the window is the display area for displaying the frame
information and fault/error information. The upper box is for frame information, and
the lower one is for fault/error information.
There are five types of frame information, including Result, Echo, Data,
Command and Warning.
Select the check box in front of frame information to display relevant frame
information. Click the check box again to de-select, and the frame information will
not be displayed.
Click the Clear button to clear the information displayed in relevant box. The two
Clear buttons are respectively for two boxes.
Setup button
Click the Setup button at up right corner to show a dialog as shown in Figure 10-2,
which is used to change communication port and set baud rate and check sum
type of the port. Check sum type includes odd, even and none.
Communication Port
About button
Clicking the About button at up right corner of the interface, you can view the
version information of this software.
In the following sections, the 4 tabs mentioned above will be detailed respectively.
10-2
Maintenance and Test Software
Note:
The units of parameters involved in this software are respectively:
Time: 50ms;
Sample (reagent) aspirating/dispensing volume: steps of motors;
Temperature: .
Temperature control coefficient: 0.01.
10.2 Command
In the Command tab, you can send commands to the analyzing unit and check
whether probes, mixing bar, disks, fluidic system, photometric system, ISE unit
and built-in bar code scanner work normally.
As shown in Figure 10-3, the Command tab mainly consists of two parts: Single
Command Area and Macroinstruction Area.
Main Unit
Reagent Unit
Sample Unit
10-3
Maintenance and Test Software
Load Unit
Temp Unit
Photoelectric Unit
ISE Module
Sample Bar Code Module
There are several buttons in each tab. Click a button and you can send a
command to the counterpart on the analyzing unit.
Note:
After starting this software, you must click the Download
parameters to Analyzing Unit button in the Main Unit sub-tab.
Otherwise, the software will not operate the analyzing unit
successfully.
After clicking the Enable modifying parameters button in the Main
Unit sub-tab, you can modify the parameters in the PARA and
Speed tab.
Main Unit
Command What it does
Download parameters to Configures running parameters for the
Analyzing Unit analyzing unit.
Reset all mechanical parts Moves all units of the analyzing unit to their
initial position, and cleans reagent probe,
sample probe and mixing bar.
Enable modifying Switches on the switch for modifying parameter
parameters through this operation before modifying
parameter at PARA and Speed tab.
Disable modifying Switches off the switch for modifying parameter
parameters through this operation after modifying
parameter at PARA and Speed tab.
Handshake with Analyzing Checks that the communication cable works
Unit normally.
Send a direct instruction Edits and sends user-defined commands.
Reagent Unit
Command What it does
Reagent probe wash Cleans the reagent probe.
Pump, valve (interior) on Turns on the pump and the valves that control
flow of washing the interior of reagent probe.
10-4
Maintenance and Test Software
10-5
Maintenance and Test Software
Sample Unit
Command What it does
Sample probe wash Cleans the sample probe.
Pump, valve (interior) on Turns on the pump and the valves that control
flow of washing the interior of sample probe.
Pump, valve (interior) off Turns off the pump and the valves that control
flow of washing the interior of sample probe.
Pump, valve (exterior) on Turns on the pump and the valve that control
flow of washing the exterior of sample probe.
Pump, valve (exterior) off Turns off the pump and the valve that control
flow of washing the exterior of sample probe.
Probe above wash well Moves the sample probe to the top of wash
well.
Probe above reaction disk Moves the sample probe to the top of reaction
disk.
Probe above outer circle Moves the sample probe above the outer circle
of sample disk.
Probe above inner circle Moves the sample probe above the inner circle
of sample disk.
Probe tip above tube top Moves the sample probe until the probe tip a
(outer circle) few millimeters above the top of the tube in the
outer circle of sample disk.
Probe tip above tube top Moves the sample probe until the probe tip a
(inner circle) few millimeters above the top of the tube in the
inner circle of sample disk.
Probe tip above cuvette top Moves the sample probe until the probe tip a
few millimeters above the top of cuvette in the
reaction disk.
Probe down to reaction disk Moves the sample probe down to the reaction
cuvette in reaction disk.
Probe down to wash well Moves the sample probe to its washing
position.
Probe down to outer circle Moves the sample probe down to the tube in
the outer circle of sample disk.
Probe down to inner circle Moves the sample probe down to the tube in
the inner circle of sample disk.
Sample disk rotate Rotates the sample disk for specified circles
and stop it at specified tube position. Input
rotating circles in the first box and position No.
in the second box.
Sample disk rotate to Rotates the sample disk to specified tube
position position. Input position No. in the box.
Sample syringe init Moves the sample syringe to its initial position.
Sample syringe empty Empties the sample syringe.
Sample syringe full Moves the sample syringe to its largest travel.
10-6
Maintenance and Test Software
Load Unit
Command What it does
Mixer to the top of wash well Moves the mixing bar to the top of wash well.
Mixer move into wash well Moves the mixing bar to its washing position.
Mixer move to the top of Moves the mixing bar to the top of reaction
reaction disk disk.
Mixer move into reaction Moves the mixing bar to mixing position in
disk reaction disk.
Mixer stir for a while Mixing bar stirs for a specified period.
Mixing bar rotates for a while Moves the mixing bar above its wash well and
above wash well then rotates it for a specified period.
Take new cuvettes Moves the compartment trolley backwards to
get new cuvettes.
Load New cup Rotates the reaction disk to specified position,
then get new cuvettes with the manipulator and
put them in reaction disk.
Unload cup Rotates the reaction disk to specified position,
then get the cuvettes in reaction disk with the
manipulator and put them in used-cuvette
bucket.
Motion of manipulator fingers Tightens or loosen manipulators fingers
(grabbing mechanism).
After entering a value of 0-3 to the box, click
the button and the fingers will motions. 0
means both fingers tighten; 1 means the upper
loosen and the lower tightens; 2 means the
upper tightens and the lower loosens; and 3
means both loosen.
Manipulator to vertical init. Moves the manipulator to vertical initial
pos. position.
Manipulator to horiz. init. Moves the manipulator to horizontal initial
pos. position.
To H-pos. for taking cuvettes Moves the manipulator to horizontal position for
getting cuvettes.
To V-pos. for taking cuvettes Moves the manipulator to vertical position for
getting cuvettes.
To H-position for placing Moves the manipulator to horizontal position for
cuvettes placing cuvettes.
To V-position for placing Moves the manipulator to vertical position for
cuvettes placing cuvettes.
10-7
Maintenance and Test Software
Temp Unit
Command What it does
Temperature control on Turns on the specified temperature
controller(s).
Therere two temperature controllers as
Reaction Disk and Reagent PreHeat.
Selects the check box(es) in front of a
controller(s), click the button, you can turn on
the selected controller(s).
Temperature control off Turns off the specified temperature
controller(s).
Therere two temperature controllers as
Reaction Disk and Reagent PreHeat.
Selects the check box(es) in front of a
controller(s), click the button, you can turn off
the selected controller(s).
Photoelectric Unit
Command What it does
Reaction disk rotate Rotates the reaction disk for specified circles
and stop it at specified cuvette position. Input
rotating circles in the first box and position No.
in the second box.
Reaction disk rotate some Rotates the reaction disk for specified cuvette
positions positions, and input number of cuvette
positions in the box.
Rotate and measure Rotates the reaction disk, collects reaction data
during rotating, and then stops it at specified
cuvette position.
Turn on light Turns on the light.
Turn off light Turns off the light.
Test dark current Turns off the light and measures the dark
current at this time. The dark current data will
be displayed in the box below.
10-8
Maintenance and Test Software
ISE Module
Command What it does
Handshake The ISE unit shakes hands with the main unit.
Maintain Executes the maintaining cycle to run the waste pump until
the electrode flow path is cleared of fluid.
Detect Bubble Checks to see if the bubble detector is functioning
properly.
Cleaning Period Removes protein build-up from the ISE Module electrodes.
Calibrate Calibrates the electrodes of the ISE Module.
Correct Pumps Calibrates the peristaltic pumps of the ISE Module.
Measure Serum Measures serum or plasma samples on the ISE Module.
A Purge Purges Calibrant A solution through the tubing from the
pouch of Calibrant A to the ISE Module.
B Purge Purges Calibrant B solution through the tubing from the
pouch of Calibrant B to the ISE Module.
<DSPA> Pumps 200l of Calibrant A to make it convenient for you
to aspirate it from the sample entry port.
<SWBC> Displays the result of bubble detector checking for the last
time.
<SWPC> Displays the result of pump correction for the last time.
<CKSM> Displays the software version of the ISE unit.
<DVON> After clicking this button, the results in mv will also be
displayed when calibration, measurement or a sip cycle is
finished.
<MVON> After clicking this button, the results in mv will also be
displayed when calibration or measurement is finished.
<DVFF> Disables the effect of clicking <DVON> or <MVON>.
10-9
Maintenance and Test Software
Commands
Button
Parameters of the
current command
10-10
Maintenance and Test Software
Note:
After all commands in each macroinstruction are executed, the
system counts it as one time.
When the check box on the right of the macroinstruction pulldown
list is selected, the selected macroinstruction will be executed for
once; otherwise, the macroinstruction will be executed cyclically.
For each macroinstruction, the commands of it are executed one by one in the
sequence in which they are listed. When the set delay expires after a command is
executed, the next command is executed immediately. In case of an error in the
execution process, the macroinstruction will be stopped.
10-11
Maintenance and Test Software
10-12
Maintenance and Test Software
10-13
Maintenance and Test Software
Parameters Buttons
As shown in Figure 10-5, the PARA and Speed tab mainly consists of two parts as
unit parameter and several operating buttons.
Unit Name includes Main unit, Sample unit, Reagent unit, Photoelectric unit,
Temp unit and Load unit.
At this screen, you can not only inquire and configure each unit parameters, but
also save and read relevant data. Now lets introduce them respectively.
10-14
Maintenance and Test Software
5 Click the Config button to configure the parameter for relevant unit of the
analyzing unit.
Save data
1 Select a unit in Unit Name.
2 Click the Save button, then pop up a dialog.
3 Input a filename and click the Save button, you can save parameters of the
currently selected unit to a .txt file.
Read Data
1 Click Load button, then pop up a dialog.
2 Select the relevant .txt file and click Open button, you can configure
parameters in the file for relevant unit of the analyzing unit.
10-15
Maintenance and Test Software
Reagent unit
Parameter Unit Default What the parameter means
H-pos. for washing Whole 42 Position correction of the
reagent probe step reagent probe in the horizontal
direction when it is above its
wash well.
H-pos. of reaction disk Whole -42 Position correction of the
step reagent probe in the horizontal
direction when it is above the
reaction disk.
H-pos. of reagent disk Whole 215 Position correction of the
inner circle step reagent probe in the horizontal
direction when it is above the
inner circle of reagent disk.
H-pos. of reagent disk Whole 165 Position correction of the
outer circle step reagent probe in the horizontal
direction when it is above the
outer circle of reagent disk.
Position correction of Micro 10 The position correction of the
reagent disk inner circle step reagent disk when it stops at
the specified position according
to the position No. of its inner
circle.
Position correction of Micro 10 The position correction of the
reagent disk outer circle step reagent disk when it stops at
the specified position according
to the position No. of its outer
circle.
Sample unit
Parameter Unit Default What the parameter means
Bar code position Micro 18 Position correction of the inner
correction of sample step circle of sample disk relative to
disk inner circle the outer circle when the bar
code scanner scans specified
positions.
H-pos. for washing Whole 102 Position correction of the
sample probe step sample probe in the horizontal
direction when it is above its
wash well.
H-pos. of sample disk Whole 202 Position correction of the
inner circle step sample probe in the horizontal
direction when it is above the
inner circle of sample disk.
H-pos. of sample disk Whole 165 Position correction of the
outer circle step sample probe in the horizontal
direction when it is above the
outer circle of sample disk.
10-16
Maintenance and Test Software
Load unit
Parameter Unit Default What the parameter means
Manipulator h-position Whole 70 Position correction of the
for placing cuvettes step manipulator in horizontal
direction when it places a
cuvette segment into the
reaction disk.
Manipulator h-position Whole 259 Position correction of the
for taking cuvettes step manipulator in horizontal
direction when it takes a
cuvette segment from the
cuvette compartment.
Manipulator v-position Whole 70 Position correction of the
for placing cuvettes step manipulator in vertical direction
when it places a cuvette
segment into the reaction disk.
Manipulator v-position Whole 768 Position correction of the
for taking cuvettes step manipulator in vertical direction
when it takes a cuvette
segment from the cuvette
compartment.
Mixing bar h-position Whole 68 Position correction of the
for washing step mixing bar in the horizontal
direction when it is above its
wash well.
10-17
Maintenance and Test Software
Photoelectric unit
Parameter Unit Default What the parameter means
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 405 conversion for wavelength of
405nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 450 conversion for wavelength of
450nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 510 conversion for wavelength of
510nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 546 conversion for wavelength of
546nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 578 conversion for wavelength of
578nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 630 conversion for wavelength of
630nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 670 conversion for wavelength of
670nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 700 conversion for wavelength of
700nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter reference conversion for wavelength of
light reference light.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 340 conversion for wavelength of
340nm.
Start position of Micro 25 Correction of the start position
photoelectric collection step when photoelectric collection
starts.
10-18
Maintenance and Test Software
10.4 Temperature
Reagent
Temperature Curve
Control Panel
Reaction Tray
Temperature Curve
Control Panel
The two temperature curves are controlled respectively through two control panels
on the right.
After setting Xrange, Yrange and Temp on the control panel, click Confirm button
to implement them on relevant temperature curve.
Start: After setting Period, clicking it, you can start collecting the temperature
data;
10-19
Maintenance and Test Software
Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve.
10.5 Photoelectric
In the Photoelectric tab, the values of photoelectric data and photoelectric data
curve of the selected wavelength are displayed.
Display difference
between the above two
Panel
Display curve
Through the panel, you can set relevant parameters of photoelectric test data and
photoelectric curve.
Nine wavelengths (340, 405, 450, 510, 546, 578, 630, 670 and 700) and a base
wavelength are listed on the control panel. You can select one of them to display
its photoelectric data curve.
10-20
Maintenance and Test Software
Through the control panel, you can select parameters like Wavelength, MinMax,
YRange, CupIndex and Period. Moreover, you can select Mixer stir as required.
After setting them, click the Confirm button to confirm the settings.
Start: Clicking it, you can start collecting the temperature data;
Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve;
Save: Clicking it, you can save the photoelectric data of all current wavelengths
as a .txt file;
Load: Clicking it, you can read the data in a .txt file saved with photoelectric
data.
10-21
Appendix A Boards Connection Diagrams
Manipulator
Power supply
connection
assembly
board
Reagent
Main control Power drive
refrigeration
board board
board
Probes Feeder
A/D conversion
connection connection
board
board board
A-1
Boards Connection Diagrams
BNC BNC
1 VCC red 1 Power drive board Probes connection board
J20
temperature transducer
Reagent refrigeration 12&5V board
2100-10-07946
2 RXD
BA30-10-06630
board
BA30-21-15164
BA30-21-15163
Reset button
3 TXD blue 2
BA33-30-35080
transducer
5 GND black 4 J205 J204 J203 BA30-30-06312
12 11
18 17
28 27
32 31
38 37
42 41
22 21
48 47
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
1
3
5
7
9
BA34-20-63598
2
4
6
8
4
7 CTS yellow 10
Cable
8 TRIG orange 9 P352
J87
1 black
2red
3
2
4
1
2
9 NC NC 5
1
1
2
3
BA30-20-06481
4 NC NC 7
black
3
red
BA30-20-06462
NC 8
BA30-20-15292
1 green BA30-20-15291
2 yellow WASH_EMPTY
Cable
BA30-21-15182
BA30-20-15290
BA30-20-06484
BA30-20-06480
NC 11
3yellow
1blue
2black
4 red
Cable
BA30-20-15305
Cable
4 red WASTE_FULL
NC 12
Cable
Cable
Cable
Cable
Cable
12 P_PUMP_WASTE
NC 13
Cable
11 P_PUMP_OUT
6 MAG_DOWNN+
7 MAG_DOWNN-
9 RP_VALVE_IN
2 PRTD_REF
8 SP_VALVE_IN
NC 14
15 LAMP_CTRL
17 STIR-VALVE
22 LOADX-CLK
25 LOADY-CLK
16 STIR_PUMP
10 P_PUMP_IN
23 LOADX-DIR
24 LOADY-DIR
1 white GND
1 black GND
2 white FAN
3 PRTD_T1
32 STIRU-CLK
30 STIRR-CLK
20 REAC-CLK
33 STIRU-DIR
31 STIRR-DIR
21 REAC-DIR
3 blue GND
13 PELTIER
2 LOAD_DC+
14 STIR_DC
3 LOAD_DC-
NC 15
4 MAG_UP+
18 T-RELAY
5 MAG_UP-
6 12GND
28 RT-CLK
26 ST-CLK
43 RU-CLK
41 RR-CLK
37 SU-CLK
35 SR-CLK
39 SS-CLK
45 RS-CLK
44 RU-DIR
42 RR-DIR
29 RT-DIR
27 ST-DIR
38 SU-DIR
3 red 5V
36 SR-DIR
40 SS-DIR
4 GND
46 RS-DIR
1 green
1 VCC
3 white
1 black
3 white
3 12V
19 GND
34 GND
47 GND
48 VCC
50 VCC
2 blue
2 black
49 VCC
2 blue
1 GND
4 red
4 red
2red
3red
J45
4
J33
J47
J44
J42
J34
J35
6
5
1 2 3 4 5 6 7 8
12 11
18 17
28 27
32 31
38 37
42 41
9 1
22 21
48 47
J9 2 2 3 4 2 3 4 4 3 2 1 1 2
J40
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
1 1
3
1
3
5
7
9
1
2
3
2
3
J8 1 2 3 4 5 6 7 8 9
2
4
6
8
4
1
3
2
J38
Main control board
BA34-30-63557
13 12 11 10 9 8 7 6 5 4 3 2 1
6 7 8 9
J7 2 4 6 8 10 12 14 16 18 20 22 24 26 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 10 2 4 6 8 10 2 4 6 8 10 J39
24 23 22 18 16 14
1
1 2 3 4 5
2
3
J41 25 21 20 19 17 15 J46
1 3 5 7 9 11 13 15 17 19 21 23 25 J37 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 J32 1 3 5 7 9 J43 1 3 5 7 9 J31 1 3 5 7 9
Cable Cable
Cable Cable
BA34-20-63652
BA30-20-06485 BA34-20-63651
BA30-20-06476 VCC 1 BA30-20-06477
+
1red 1red VCC 1 1 PRESSURE_PHO 1 1 URAM_PHO 1
+
Cable
C18: reagent probe vertical 4white RU_PHO 2 C27: mixing bar rotation 4white STIRR_PHO 2 2 FRONT_PHO 2 2 LOADX_PHO 2
position transducer
C
2black GND 3 position transducer C 2black GND 3
-
GND 4 - 3 BUTTON_S 3 3 DRAM_PHO 3 Cable
BA30-21-15155 E 3green BA30-21-15160 E 3green GND 4
1red VCC 5 + 1red VCC 5 4 BACK_PHO 4 4 LAODY_PHO 4 BA30-20-06552
Cable C17: reagent probe rotation + 4white RR_PHO 6 C28: mixing bar vertical 4white STIRU_PHO 6 5 VCC 5 5 VCC 5
position transducer C
2black GND 7 position transducer C 2black GND
BA34-20-63597 - - 7 6 MIDDLE_PHO 6 6 MAGU_PHO 6
10 DCP_CLK
18 AD_BUSY
BA30-21-15156 3green GND
11 DCP_DIN
E 8 BA30-21-15159
E 3green GND 8
19 AD_CLK
9 7 GND 7 7 GND 7
9 DCP_EN
1red VCC 9
6 AD_DIN
1red VCC PC COM
20 AD_RC
22 CH_A2
23 CH_A1
24 CH_A0
+ +
21 CH_A3
4 15GND
17 15GND
1 NC 1 NC C19: reagent syringe position 10 8 LOADE_PHO 8 8 MAGD_PHO 8
4white RS_PHO C15: reagent disk coder 4white RTC_PHO 10 1
12 GND
25 GND
13 GND
C C
1 +15V
14 +15V
5 GND
7 GND
8 GND
16 VCC
15 -15V
3 VCC
transducer 2black GND 11 11 GND
2 -15V
3 blue RXD 2 - transducer - 2black GND 9 9 9 GND 9 NC
BA30-21-15161 3green GND 12 BA30-21-15149 3green 12
2 green TXD 3
E
1red VCC 13 E GND 10 GND 10 10 GND 10 2
+ 1red VCC 13 RXD232
4 NC NC 4 C24: sample syringe position + 4white SS_PHO 14 C16: reagent disk initial 4white RT_PHO 14
transducer C
GND 15 C 3
- 2black position transducer - 2black GND 15 TXD232
ISE module 5 black GND 5 BA30-21-15162 E 3green GND 16 BA30-21-15150 E 3green GND 16
1red VCC 17 1red VCC 17 4
6 NC NC 6 C13: reaction disk initial
+
4white REAC_PHO 18 C22: sample probe vertical + 4white 18 ISP_PSEN
C C SU_PHO 14 15 16 17 18 19 20 21 22 23 24 25
8 white RTS 7 position transducer 2black GND 19 position transducer 2black GND 19 5 J61
- - GND
7 yellow CTS 8
BA30-21-15154 E 3green GND 20 BA30-21-15157 E 3green GND 20
1red VCC 21 1red VCC 21 6
9 NC NC 9 C14: reaction disk coder +
4white REACC_PHO 22 C23: sample probe rotation + 4white SR_PHO 22 NC 1 2 3 4 5 6 7 8 9 10 11 12 13
C C
transducer - 2black GND 23 position transducer - 2black GND 23 2 4 6 8 10 2 4 6 8 10 7
BA30-21-15153 E 3green GND 24 BA30-21-15158
E 3green GND 24 ISP_RESET
J99 J107
C20: sample disk initial + 4white ST_PHO
VCC 25
26
1 3 5 7 9 1 3 5 7 9
NC
8 A/D conversion board BA30-30-06306
position transducer C 2black GND 27 9
-
BA30-21-15152 E 3green GND 28 NC
+ 1red VCC 29 Feeder connection Manipulator connection 10
C21: sample disk coder
C
4white STC_PHO 30 NC
transducer
- 2black GND 31 board board
BA30-21-15151 3green GND 32 SHIELD
E
33 BA30-30-06314 BA30-30-06316
34
A-2
Cable
J51
BA30-20-06536 1 340nm
1
2
2
+15V Photoelectric conversion
3 AGND board (340nm)
3
4
4 AGND BA30-30-06673
5 AGND_SHILED
5
6
6 -15V
J62 Cable
J52 BA30-20-06537 1
405nm
1
2
1 +15V 2
+15V Photoelectric conversion
3 AGND board (405nm)
3
4
2 AGND 4 AGND BA30-30-06675
5 AGND_SHILED
VCC
5
6
3 6 -15V
4 GND Cable
J53 BA30-20-06538 1
450nm
1
2
2
+15V Photoelectric conversion
3 AGND board (450nm)
3
4
4 AGND BA30-30-06677
5 AGND_SHILED
5
6
6 -15V
Cable
J54 BA30-20-06539 1
510nm
1
2
2
+15V Photoelectric conversion
3 board (510nm)
BA30-30-06306
AGND
3
4
4 BA30-30-06679
A/D conversion board
AGND
5 AGND_SHILED
5
6
6 -15V
Cable
J55
J39
BA30-20-06540 1 546nm
1
2
2
1 +15V +15V Photoelectric conversion
J61
1
14 +15V
3 AGND board (546nm)
3
4
2 -15V
1
2
15 -15V
AGND BA30-30-06681
3 VCC
5
2
AGND_SHILED
3
5
6
16 VCC 6 -15V
4 15GND
4
3
17 15GND Cable
A-3
5 GND J56
4
5
BA30-20-06541 1
18 AD_BUSY 578nm
1
2
6 AD_DIN 2
5
6
19 AD_CLK
+15V Photoelectric conversion
3 AGND board (578nm)
7 GND
6
7
3
4
5
8
BA34-30-63557
Main control board 21 CH_A3 AGND_SHILED
5
6
Cable
9 DCP_EN
6
8
-15V
22 CH_A2
Cable
BA30-20-06552
10 DCP_CLK
23 CH_A1 J57 BA30-20-06542 1
11 DCP_DIN 630nm
1
2
24 CH_A0
2
+15V Photoelectric conversion
12 GND 3 AGND board (630nm)
25 GND
3
4
14 15 16 17 18 19 20 21 22 23 24 25
13 GND
4 AGND BA30-30-06685
9 10 11 12 13
5
14 15 16 17 18 19 20 21 22 23 24 25
AGND_SHILED
5
6
9 10 11 12 13
6 -15V
Cable
J58 BA30-20-06543 1 670nm
1
2
2
+15V Photoelectric conversion
3 AGND board (670nm)
3
4
4 AGND BA30-30-06687
5 AGND_SHILED
5
6
6 -15V
Cable
J59 BA30-20-06544 1 700nm
1
2
2
+15V Photoelectric conversion
3 AGND board (700nm)
3
4
4 AGND BA30-30-06689
5 AGND_SHILED
5
6
6 -15V
Cable
J60 BA30-20-06545 1
REF
1
2
2
+15V Photoelectric conversion
3 AGND board (REF)
3
4
4 AGND BA30-30-06691
5 AGND_SHILED
5
6
6 -15V
Boards Connection Diagrams
Boards Connection Diagrams
PROBES LIFT
2 M15INNER PUMP
BA33-30-35078
M17SAMPLE VALVE
M16OUT PUMP
2000-10-06120
1 2000-10-06120
BA30-21-06470
BA30-21-06469
M18REAGENT
CONNECTING BD COONCTING BD
BA34-30-63648
CONNCETING BD
PFC BD
BA30-30-15284
VALVE
BA34-30-63650
J207 J206
LOADING
MAGD-
MAGD+
MAGU+
MAGU-
1 2 1 2
J97
DC+
P6
DC-
1 2 1 2 3 4 J106
2
1
1
2
2
1
1
2
2
1
BA30-20-06465
BA30-20-15289
BA30-20-06464
B
BA30-20-15293
R
W
R
B
BA30-20-06468
CONTROL CABLE
BA33-20-35186
BA30-20-06463
LAMB 12V
BA34-20-63755
W
R
B
Y
B
R
24V BD
B
Y
B
R
W
B
R
6
M10:MOTOR OF Y BA33-30-35082
4
REAGENT SYRINGE J J J18 BA33-20-35185 P405
B J21 1 2 1 2 3 4 1 2 3 4 J19 1 2 J3 1 2 3 4 1 BLC
J22
J24
1 2 1 2
3
BA31-21-56814 2 1 1 1
R
DC-
DC+
2 R
1
2 2
1
BA30-20-15351
1 GND BA30-20-06481
W 1 2 2 LOAD_DC+ 1 2
2
6
M13:LIFT MOTOR OF Y 3 LOAD_DC-
J8
3 4 4 MAG_UP+ 3 4
4
SAMPLE PROBE
3
5 MAG_UP-
1
BA31-21-56816 3 B J23 1 2 3 4 5 6 5 6 6 MAG_DOWNN+ 5 6
4
7 MAG_DOWNN-
R 7 8 7 8
2
8 SP_VALVE_IN
1
BA34-30-63557
9 RP_VALVE_IN
J4
BA30-20-15349 9 4 10 P_PUMP_IN 9 4
CPU BD
1 1 11 P_PUMP_OUT 1 1
W
1
11 2 12 P_PUMP_WASTE 11 2
6
4
M14:MOTOR OF SAMPLE 1 13 PELTIER 1
Y J17 14 STIR_DC
31 4 31 1
4
2
1
4
SYRINGE 15 LAMP_CTRL
J10
8 24V 16 STIR_PUMP
BA31-21-56814 B 15 16 15 16
3
17 STIR-VALVE
3
18 T-RELAY
R 71 82 71 82
1
19 GND
4
1
2
BA30-20-15348 22 LOADX-CLK
12 22 12 22
J5
W POWER DRIVE BD 23 LOADX-DIR
6 GND J20
6
M8:ROTATORY MOTOR
3
24 LOADY-DIR
Y BA34-30-63559 32 4
2 25 LOADY-CLK 32 4
2
OF REAGENT PROBE
4
26 ST-CLK
1
25 26 25 26
4
BA31-21-56814 5 GND 27 ST-DIR
B 28 RT-CLK
3
2 72 83 29 RT-DIR
72 83
R
J13
30 STIRR-CLK
39 30 39 03
1
4 12V 31 STIRR-DIR
13 2 32 STIRU-CLK 2
3 13 3
BA30-20-15347 33 STIRU-DIR
4
4
33 3 34 GND 4
W 3 12GND 33 3
6
35 SR-CLK
M9:LIFT MOTOR OF 36 SR-DIR
Y 35 36 3 36
5
4
40 SS-DIR
R 49 40 41 RR-CLK 49 40
1
1
GND 14 24 42 RR-DIR
14 24
43 RU-CLK
34 4
4
44 RU-DIR 34 4
4
45 RS-CLK
46 RS-DIR
4 3 2 1 J15 45 46 47 GND 45 46
74 85 48 VCC 74 85
49 VCC
8
24V 7
2
3
6
VCC
12GND
GND
GND
GND
12V
24V POWER CABLE
BA34-20-63775
BA30-20-15353
BA34-20-63756
BA30-20-15357
BA30-20-15358
BA30-20-15352
BA30-20-15354
BA34-20-63630
O
4 O
2 W
1 W
R
2 B
1 B
3 Y
3
W
Y
R
B
W
Y
B
R
W
Y
B
R
W
Y
B
R
W
Y
B
R
P403
W
Y
R
B
W
Y
B
R
W
Y
B
R
1
2
1
4
3
2
P350
6 4 3 1 6 4 3 1 6 4 3 1 6 4 3 1 6 4 3 1 6 4 3 1 6 4 3 1
4
6 4 3 1
3
24V BD P350
BA33-30-35082 12&5V BD
BA33-30-35080
M7:REAGENT M11SAMPLE M4LIFT MOTOR OF
M20:MIXING MODULE M3:HORIZENTAL MOTOR M6:REACTION M21:LIFT MOTOR OF M12:ROTAORY MOTOR
COMPARTMENT MOTOR COMPARTMENT MOTOR LIFT
ROTATORY MOTOR OF LIFT COMPARTMENT MOTOR MIXING OF SAMPLE PROBE
BA31-21-56816 BA31-21-56816 BA31-21-568164
BA31-21-56814 BA33-21-55743 BA31-21-56816 BA31-21-56816 BA31-21-56814
A-4
Boards Connection Diagrams
GND
GND
GND
12V
12V
12V
2 blue
2 blue
2 blue
1 red
1 red
1 red
BA30-20-06529
BA30-20-06523
Cable
Cable
GND
GND
12V
12V
1 blue
1 blue
1 blue
2 red
2 red
2 red
J88 1 2 J81 1 2 J79 1 2 J80 1 2 J78 1 2 J82 1 2 J83 1 2 J84 1 2 J85 1 2
12&5V board
BA33-30-35080
J89 J86 Cable
Cable
12V BA30-20-15308 P353
BA30-20-06535 6 4 yellow
1 red
12V 1 12V
M30-M31: PELTIER
12V 5 5 yellow 4 1
2100-20-06633
2 black
GND 2 COOLER 4 1 blue
GND
Reagent refrigeration board 5 2
3 red 3 2 blue
12V 3 12V BA30-30-06312 GND
2 3 white
GND 4 black 4 6 3
COOLER GNDFAN 1 6 orange
12FAN
1 blue
1 blue
2 red
1black
2 red
2 white
1 yellow
1 yellow
1 yellow
1 yellow
3 red
1 blue
2 blue
2 blue
2 blue
2 blue
3 red
3 red
3 red
2 red
3 red
BA30-20-06525
BA30-20-06480
BA30-20-06524
GND
GND
GND
12V
12V
12V
FAN
FAN
FAN
Cable
GND
12V
FAN
GND
GND
GND
12V
12V
FAN
Cable
Cable
5V
3 yellow
3 yellow
3 yellow
3 yellow
2 white
2 blue
2 blue
2 blue
2 blue
1black
2 blue
1 red
2 blue
1 red
1 red
2 blue
1 red
1 red
1 red
1 red
3 red
3 2 1 3 2 1 3 2 1 3 2 1 2 1 2 1 2 1
1 2 3
J42
M24-M27: Reaction temperature fan M37-M38: Fans on sides of lamp
Fan on rear side Main control board
BA30-21-06530 housing
of lamp housing BA34-30-63557
2100-20-08114
A-5
Boards Connection Diagrams
BA34-30-63559
1 1 blue 1 blue
P6 Cable 1
Power drive
J21
1 red BA33-20-35186 2 red
Main control board 2 2
board
BA34-30-63557 1 2 blue 1 blue
1 P403
Cable Cable
P352 J38 BA34-20-63600 J17
1 blue BA30-20-15305 12GND 6 4 4 orange 24V 1
3 1 2 black GND 4 3 6 2 6
P5 Cable M32: lamp 3 3 orange 24V 2
3 yellow 12V 3 2 5 2 black BA33-20-35091
2 12VGND 2 2 white GND 6
4 2 VCC 1 1 5
4 red 1 4 1 white GND 5
1 1 red 1
LAMP12V
A-6
Cable
J22
BA34-20-63603
J202
Cable
1 blue blue1
1
1
1 black BA30-20-15296
1
-
J207
2 red red 2 M19: DC mixing motor
2
2
2 red 2000-10-15052
+
J24 Cable
BA34-20-63604
1 blue blue 1
1
1
J201
Cable
J206
BA34-30-63559
Power drive board
1 yellow BA30-20-15294
1
2
2
BA30-10-15115
2 orange
Cable
2
J45 BA30-20-15290
2 black black 1
1
1
J205
3 brown
3
C30: Preheating
2
3 red red 2 temperature transducer
2
4 purple
3
4
BA30-10-06631
J34 Cable
BA30-20-15291 5 green AGND 1
5
1
J65
1 green green1
1
Cable
1
J66
J204
A-7
6 blue RP_RAM_PHO 2 BA30-20-06546
6
2
BA30-30-15284
GND
2
2
2red 2red
Probes connection board
7 black RP_LEVEL 3
7
2
3
3
BA30-30-06304
C31: Reagent probe
8 red 12V 4
8
4
4 red red 4
4
4
Reagent level detection board
Cable
J200
J35 Cable
BA30-20-15292
BA34-30-63557
green 1 1 green AGND BA30-20-15295 1
Main control board
1 green
1
J65
1
1
1
J203
Cable
J66
2
2
1black 1black
1
GND
3 white white 3 3 black SP_LEVEL 3 2red 2red
3
3
2
3
3
PROBE
4 red 12V 4
BA30-30-06304
red 4
C32: Sample probe
4 red
4
4
4
4
Sampel level detection board
Boards Connection Diagrams
Boards Connection Diagrams
2 red red
Cable M2: Upper finger magnet
1 blue BA33-21-35151 BA30-21-06497
blue
2 red red
Cable M1: Lower finger magnet
1 blue BA33-21-35152 blue BA30-21-06498
J101
J104 2 1 J105 2 1
VCC 4 red
Power drive board 4 red
MAGU+
MAGU-
MAGD+
Cable
MAGD-
BA34-30-63559 3 white
LOADX_PHO 3 BA33-21-35153 white C1: Manipulator horizontal
J3 Cable J106 position transducer
BA30-20-06463 2 black
4 red 4 red GND 2 black BA30-21-06495
MAGU+ 4 4 MAGU+
GND 1 1 green
3 blue 3 blue green
MAGU- 3 3 MAGU-
J102
MAGD+ 2 yellow 2 yellow
2 2 MAGD+ VCC 4 red
4 red
1 white Cable
MAGD- 1 1 white 1 3 white
MAGD- BA33-21-35154 white
LOADY_PHO 3 C2: Manipulator vertical
position transducer
Main control board 2 black
GND 2 black BA30-21-06496
BA34-30-63557 Manipulator connection board
BA30-30-06316 1 green
GND 1 green
J108
J43 Cable J107
1 BA30-20-06486 1 VCC 4 red
URAM_PHO 1 2 URAM_PHO 4 red
2 2 1 2 Cable
LOADX_PHO LOADX_PHO
3 3 MAGU_PHO 3 3 white BA33-20-35150
DRAM_PHO 3 4 DRAM_PHO white C3: Upper electromagnet
4 4 3 4
LOADY_PHO LOADY_PHO transducer
5 5 GND 2 2 blue
VCC 5 6 6 5 6 VCC blue BA30-30-15060
6
MAGU_PHO MAGU_PHO
7 7 GND 1 1 black
GND 7 8 8 7 8 GND black
8
MAGD_PHO 9 9 MAGD_PHO J103
GND 9 9 10 GND
10 10 4 red
GND GND VCC 4 red
Cable
3 white BA33-20-35149
MAGD_PHO 3 white C4: Lower electromagnet
URAM_PHO
DRAM_PHO
transducer
2 blue
GND 2 blue BA30-30-15062
GND
GND
GND
GND
1 1 black
GND black
J110 4 3 2 1 J109 4 3 2 1
A-8
Boards Connection Diagrams
Cable
4 red BA30-20-06490 red
3 white white C7: Cuvette-pushing
2 black limit transducer
black BA30-21-06490
1 green
green
J92 Cable
J91 4 3 2 1 BA30-20-06491
VCC 4 red red
4
3 white C8: Cuvette-taking
BACK_PHO 3 white
limit transducer
Main control board Feeder connection board 2 black
GND 2 black BA30-21-06491
BA34-30-63557 BA30-30-06314
GND 1 1 green green
1 black
DC- M5: Feeder motor
J19 2 red BA30-21-06494
Power drive board 2 red Cable DC+
BA34-30-63559 DC+ 2 BA30-20-06494
DC- 1 1 blue
Cable
BA30-20-06464
A-9
Appendix B Test Points of Boards
B-1
Test Points of Boards
TP TOP/BOTTOM Descriptions
TP2 BOTTOM&TOP RxD of Sample Unit
TP3 BOTTOM&TOP ALE of Sample Unit
TP4 BOTTOM&TOP TxD of photoelectric unit
TP5 BOTTOM&TOP RxD of photoelectric unit
TP6 BOTTOM&TOP ALE of photoelectric unit
TP7 BOTTOM&TOP INT of SPI port
TP8 BOTTOM&TOP RxD of Main unit
TP9 BOTTOM&TOP TxD of Main unit
TP10 BOTTOM&TOP ALE of Main unit
TP11 BOTTOM&TOP Clock Output of Crystal 16MHZ
TP12 BOTTOM&TOP TxD of loading/mixing unit
TP13 BOTTOM&TOP RxD of loading/mixing unit
TP14 BOTTOM&TOP ALE of loading/mixing unit
TP15 BOTTOM&TOP GND
TP16 BOTTOM&TOP VDD 3.3V power
TP17 BOTTOM&TOP VEE 1.5V power
TP18 BOTTOM&TOP VTTP +15V power
TP19 BOTTOM&TOP VTTN -15V power
TP20 BOTTOM&TOP GNDTT GND of 15V
TP21 BOTTOM&TOP VCC 5V Power
TP22 BOTTOM&TOP VPP 12V power
TP23 BOTTOM&TOP VCCA analog power of 5V
TP24 BOTTOM&TOP AGND analog GND of 5V
TP25 BOTTOM&TOP GND
TP26 BOTTOM&TOP RxD of Sample Unit Extended COM for Bar Code Scanner
TP27 BOTTOM&TOP TxD of Sample Unit Extended COM for Bar Code Scanner
TP28 BOTTOM&TOP TxD of Reagent Unit Extended COM for Bar Code Scanner
TP29 BOTTOM&TOP RxD of Main Unit Extended COM for ISE module
TP30 BOTTOM&TOP RxD of Reagent Unit Extended COM for Bar Code Scanner
TP31 BOTTOM&TOP TxD of Main Unit Extended COM for ISE module
TP32 BOTTOM&TOP Clock Output of Crystal 10MHZ
TP33 BOTTOM&TOP ALE of temperature unit
TP34 BOTTOM&TOP TxD of temperature unit
TP35 BOTTOM&TOP RxD of temperature unit
TP36 BOTTOM&TOP RxD of Reagent unit
TP37 BOTTOM&TOP TxD of Reagent unit
TP38 BOTTOM&TOP ALE of Reagent unit
B-2
Test Points of Boards
B-3
Test Points of Boards
B-4
P/N: BA34-20-63690 (1.3)