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Abstract
A technique is described for the automatic computation of numerical stress histories in the steel truss railway
bridges, caused by the passage of pre-dened trains. The 3-D frame of the bridge is combined with nite element
method plate/shell sub-models of selected details. The eects of joint rigidity and interaction of structural elements are
taken into account by the global model. Joint geometry is introduced by the local sub-models. Connection nodes in the
global beam model correspond to the end cross-section centroids of the sub-model. Their displacements are interpreted
as imposed deformations on the sub-models.
The load cases for the global model simulate the passage of two vertical unit forces along the stringers. The load
cases for the sub-model are imposed unit deformations. Combining these, and applying train loads, numerical stress
histories are obtained. The method is illustrated by test load results of an existing railway bridge. 2000 Civil-Comp
Ltd. and Elsevier Science Ltd. All rights reserved.
Keywords: Stress history; Multi-level models; Geometrical stress concentrations; Steel bridges; Finite element modelling.
0045-7949/00/$ - see front matter 2000 Civil-Comp Ltd. and Elsevier Science Ltd. All rights reserved.
PII: S 0 0 4 5 - 7 9 4 9 ( 0 0 ) 0 0 0 7 9 - 1
330 K. Kiss, L. Dunai / Computers and Structures 78 (2000) 329339
restraining all the six degrees of freedom of the central surface stresses in any direction) belonging to each node
node. of the sub-model.
The section properties are obtained in two steps:
First, temporary values are calculated using the cross- 2.4. The 3-D beam model of the bridge
section dimensions of each beam. Unit axial and shear
forces, bending and torsional moments are applied to 2.4.1. The bridge structure
each endpoint (connection node), as distinct load cases. The Banreve bridge is a simply supported structure,
These forces and moments, reduced to stresses, then made up of two main triangular trusses, with horizontal
applied to the FEM sub-model, act as equivalent loads upper and lower chords, and diagonals of nearly 59
on that model. Next, the translations and rotations of inclination (Fig. 2). Floor beams, connected rigidly to
the connection nodes resulting from each load case are the main truss, support the two continuous stringers.
compared with the corresponding displacements of the The height of the oor beams and the stringers are
end cross-section centroids in the FEM sub-model. Fi- equal. At each oor beamstringer joint, a single, 40 mm
nally, the original section properties are corrected ac- thick element serves as the upper ange of those mem-
cording to this comparison. bers. Secondary oor beams transfer the loads from the
rail tracks to the stringers. Upper as well as lower
2.3. The load model for the sub-model bracing systems are formed by K-trusses. The bridge has
a span of 66.0 m, a height of 6.8 m, and a width of 5.0 m.
The primary aim was to develop a technique that The distance between the main truss nodes is 8.25 m, the
requires a relatively modest hardware background, with distance between the oor beams is 2.75 m, and the
the minimum computing time and eort. In this light, it distance between the stringers is 1.50 m. All beams have
would be unrealistic to perform the nite element welded ``I'' sections, and the connections are riveted. An
stress analysis of an FEM sub-model with more than ten interesting feature of the bridge structure is the fact that
1000 degrees of freedom for each combination of de- the inner anges of the upper and lower chords are
formations resulting from the connection node deec- joined to the anges of the diagonals by curved sections
tions during the passage of a train. For this reason, a at the joints.
stiness-matrix-like approach is used: unit deformations There are some features of the bridge structure that
corresponding to the six degrees of freedom of each result in a mechanical behaviour which only faintly re-
connection node are imposed on the sub-model as dis- sembles the behaviour of a hypothetical truss structure.
tinct load cases, and the resulting stress distributions are These are the following features: occasional drastic
treated as the ``elements'' of the stiness matrix. Thus, changes in cross-sections, the curved anges, the rela-
the sub-model needs to be analysed only 6 n times, tively rigid joints, the bending of the lower chords
where n is the number of connection nodes. In the cur- caused by the intermediate oor beams, the presence of
rent example, this means, that the FEM analysis of the some quite thick web and ange plates, the interaction
sub-model has to be run 6 5 30 times (Table 1). of the main truss and the oor beam/stringer system,
The imposed unit deformations of the sub-model are and the strong welded connections of the whole struc-
applied as translations of the nodes that form the end ture. These features result in the bending of the beams,
cross-sections. The result of these node translations is and the transversal bending of the curved anges, that
the desired imposed deformation of each end cross- cannot be predicted by traditional models.
section. The boundary conditions are dened as follows:
all translation components of the nodes belonging to the 2.4.2. The computational model of the bridge
end cross-sections are restricted, except for the transla- Using a 3-D beam model, as opposed to a plane truss
tion components that correspond to the imposed unit model, allows the consideration of the secondary mo-
deformations. ments from joint rigidity, and the interaction of the
The results of these stress analyses contain the values main girders with the oor beams, stringers and the
of the chosen stress components (membrane, bending or bracing system. The bridge is modelled as a frame, using
Table 1
The sub-models load cases (unit translation: 1 mm, unit rotation: 103 )
Connection node x translation y translation z translation x rotation y rotation z rotation
1 1 2 3 4 5 6
2 7 8 9 10 11 12
3 13 14 15 16 17 18
4 19 20 21 22 23 24
5 25 26 27 28 29 30
K. Kiss, L. Dunai / Computers and Structures 78 (2000) 329339 333
beam elements with six degrees of freedom per end- 3. Beam model stress histories
point. The beam sub-model, with section properties
calculated in Section 2.2, is incorporated into the bridge 3.1. The applicability of the simplied method
model.
All connections are assumed to be fully rigid, in Often, a precise stress calculation is required in cer-
agreement with the design code philosophies. In Ref. [4, tain places, where geometric stress concentrations may
Chapter 5.2.2.2] (models for global analysis), paragraph occur. In these situations, the multi-level model is used,
6 states the following: ``In general, the connections in as described in Section 4. To illustrate this necessity,
bridges should be designed as rigid except for pinned strain histories calculated in the centre of the upper and
connections or connections of cables which may be lower anges of Section IIII, from both the beam
considered as nominally pinned, to improve their fatigue model and the multi-level model, are plotted and com-
life''. In Chapter 5.2.3.5 (truss bridges), paragraph 2 pared with the gauge measurements in Figs. 5 and 6.
contains this note: ``For the fatigue verication sec- Experimental results are plotted with a thick line,
ondary moments shall be taken into account.'' computed results with a thin line (multi-level model:
The stringers are divided into 25 cm long segments, continuous line, beam model: dashed line). Section IIII
as this is required to apply the load cases (see Section is located near the studied joint, where stresses are much
2.5). The Banreve bridge model contains 970 beams and inuenced by the details geometry. This explains why
736 nodes, with a total of 6 736 4416 degrees of the multi-level model results are closer to the measure-
freedom. ments than the simplied beam model results.
In certain cross-sections, however, the stresses cal-
culated directly from the internal forces of the beam
2.4.3. The load test of the bridge model are suciently accurate, such as at beam mid-
Ordered by the Hungarian Railways, the load test of sections. In these cases, numerical stress histories can be
the B anreve bridge had been carried out in October produced from the beam model stress inuence lines by
1987, by a scientic team from the Department of Steel applying the pre-dened train loads. The rst steps in
Structures, TU Budapest [5]. Static and dynamic load any et al. in Ref. [2].
this direction had been taken by Ad
test was performed, measuring displacements, stresses,
and frequencies. Displacements were measured using
surveying instruments, stresses were measured using
strain-gauges and ``D'' type rosettas 3 60. The
measured stress histories result from the gauge mea-
surements corresponding to 20 positions of the train.
These experimental results are used to verify the pro-
posed model and methodology in Section 5.
This method for stress history generation based on beam given point changes during the passage of the two ver-
models was developed in Ref. [6]. tical unit forces along the stringers, a stress history
shows how this stress value changes during the passage
3.2. Creating axial stress inuence lines of a train. This means, that the length of a stress history
diagram equals the length of the bridge plus the length
First, numerical inuence lines of the internal forces of the train.
belonging to the endpoints of requested beams are cre-
ated from the results of the beam models stress analysis
(the internal force components are listed in Table 2). 4. Multi-level model stress histories
Then, these inuence lines for the axial force and both
bending moments at the beam endpoints can be converted 4.1. Obtaining stress-distribution inuence lines from the
to axial stress inuence lines in any section of the beam multi-level model
simply by introducing the section properties.
As the sub-model's stress distributions from each unit
3.3. Applying the train load to the inuence lines deformation are known, as well as the beam model's
connection node deections for each load case, numer-
The axle weights and the axle co-ordinates of the pre- ical stress-distribution inuence lines of the multi-level
dened train load must be rst specied. The train used model can be computed by forming linear combinations
in the load test of the B anreve bridge was assembled of those stress distributions. The output of the beam
from three ``M62'' diesel locomotives of six axles each, model analysis is a database containing the connection
weighing 19.33 tons/axle (approximately 95 kN/wheel), node displacements due to the passage of the unit forces.
as shown in Fig. 7. The total length of the train is The output of the plate/shell model is a database con-
48.1 m. taining the stresses at the sub-model nodes due to each
Since the ordinates of the numerical inuence lines of the 30 unit deformations. A cyclic linear superposi-
are known every 25 cm, and in a general situation the tion is carried out to compute a specied stress com-
axle distances cannot be divided by this value, the in- ponent at a given node of the sub-model due to the
uence line ordinates are linearly interpolated for every actual system of deformations during the passage of
5 cm. Then, the train load can be applied to any selected the unit forces. This way, the desired stress inuence
numerical stress inuence line. The program creates the line may be obtained. This calculation is detailed be-
numerical stress histories through a series of three em- low.
bedded loops. (The ``outer'' loop cycles through the The superposition principle used in this technique
stress history ordinates to be computed, the ``middle'' states, that the stress distribution in the sub-model re-
loop cycles through the train axles, and the ``inner'' loop sulting from a linear combination of the imposed unit
through the inuence line ordinates.) Just as an inuence deformations is equal to the same linear combination of
line shows how the value of a stress component at a the stress distributions resulting from those unit imposed
deformations separately:
Table 2 !
X6n X
6n
Internal force components r ai ei ai rei : 1
i1 i1
1 Axial force (R1)
2 Shear force in the direction of the weak axis (R2)
3 Shear force in the direction of the strong axis (R3) In Eq. (1), ei means the ith unit deformation imposed
4 Torque (M1) on the sub-model, ai is its combination factor (the actual
5 Bending moment about the weak axis (M2) connection node displacement component), r(e) symb-
6 Bending moment about the string axis (M3) olises the sub-models stress distribution resulting from
the imposed deformation system e, and n is the number
of connection nodes. The ordinates of the numerical
inuence line corresponding to the specied stress type
and node number are calculated step by step, consider-
ing each connection node in a separate cycle. At the end
of this cyclic computation, the desired stress inuence
line ordinates are known. These inuence lines can be
used directly for design purposes, or they can serve as
the input data for creating stress histories with specic
pre-dened trains, in which case they are linearly inter-
Fig. 7. The train used in the load test. polated at every 5 cm.
K. Kiss, L. Dunai / Computers and Structures 78 (2000) 329339 335
During the load test, strain gauges were used to Fig. 9. Beam 68 (lower chord).
measure stress histories in the middle cross-section of
beams 68 (lower chord) and 770 (upper chord).
Gauges 5759 were xed on the upper ange, Gauges 5.2. Multi-level model strain histories
7779 on the lower ange of beam 68. Gauges 2 and 3
were attached to the upper ange, and Gauges 1 and 5 As part of the load test, a number of strain gauges
to the lower ange of beam 770 . In Fig. 8, the stress had been attached to the upper and lower anges of that
histories computed for the upper and lower anges at part of the bridge included in the sub-model (Fig. 10).
the middle cross-section of beam 770 are compared An especially dense array of gauges was applied in the
with the corresponding gauge results. These stresses are curved upper ange at 0, 20, 40 and 60 angles
calculated using the axial force P, the bending moment (Sections IIII to VV).
about the strong axis (M3 ), and area A and section In the anges, only longitudinal deformations had
modulus S3 . been measured during the load test. It can be seen
A similar comparison between the measured and looking at the calculated stress histories, however, that
calculated numerical stress histories for the middle sometimes the transversal stresses in the anges are not
cross-section of beam 68 is made in Fig. 9. Experi- negligible when compared to the longitudinal stresses.
mental results are plotted by thick lines, the corre- To illustrate this, strain histories at gauge 49 are shown
sponding computed results are plotted by thin lines in in Fig. 11. The measured longitudinal strain is plotted
both gures. It can be seen from these charts, that in the with a thick line, the calculated strain considering the
middle cross-sections of the main girders, the stresses Poisson eect with a thin continuous line, and the cal-
calculated from the 3-D beam model closely follow the culated strain without the Poisson eect with a dashed
measured stresses. The eect of secondary moments line. The importance of the transversal stresses in some
from the joint rigidity may be noted also as the dier- parts of the ange is clearly indicated. For this reason,
ence between the axial stresses in the anges caused by the measured longitudinal strains in the anges are
bending. compared with the calculated longitudinal strains using
A detailed comparison of test load results of another
bridge with stress histories generated by this beam model
method can be found in the work of Mark o [7].
Fig. 8. Beam 770 (upper chord). Fig. 10. Location of strain gauges and rosettas.
336 K. Kiss, L. Dunai / Computers and Structures 78 (2000) 329339
Fig. 12. Section IIII, upper ange (Gauges 46 and 47). Fig. 15. Section IVIV, upper ange (Gauge 40).
K. Kiss, L. Dunai / Computers and Structures 78 (2000) 329339 337
Fig. 16. Section IVIV, upper ange (Gauge 39). Fig. 19. Section VIVI, lower ange.
lower chart) of the curved part of the upper ange are 6. Summary and conclusions
plotted, corresponding to Sections VV, IVIV, IIIIII
and IIII, for certain positions of the train load. It can The advanced fatigue design methods, e.g. in Euro-
be seen, that the tendencies obtained from the calcu- code 3 [4], require the renement of stress analysis
lated stress histories follow closely the tendencies of the models of steel bridges. The eects not addressed in the
measured deformations. The gradually changing be- traditional calculation methods, such as geometrical
haviour from the beginning of the curved ange (IIII) stress concentrations, joint rigidity, bending of chords,
to the middle of the curved ange (VV) is illustrated by transversal bending of anges, and the interaction of
the gure. In addition to shear lag, the curvature of the structural elements, should be considered in the rened
ange also contributes to the change in the transverse models.
distribution of the stresses. The combination of the two Traditional truss computational models cannot deal
phenomena results in the change of the sign of the with these problems. Using the available numerical
stresses on the curved part of the ange. models, e.g. modelling the entire bridge with surface -
Two pairs of rosettas were used during the load test, nite elements, or dening the load model directly as train
on both sides of the web, 20 mm from the upper ange axles passing through the bridge would lead to imprac-
(see Fig. 10 for the location of the rosettas). They tical solutions that require an immense hardware back-
measured the deformations horizontally (0), at 60 and ground.
at 120 angles. The measured and computed deforma- In this paper a multi-level computational model and
tions at Rosetta 2 are compared in Fig. 21 on the inside methodology is proposed for the stress analysis of steel
of the web, and in Fig. 22 on the outside. bridges. The method can take into account the above
The strains were calculated from the 090, 60150 eects but keeps the advantages of applicability, by
and 12030 stress component pairs, taking into ac- combining a 3-D beam model with surface sub-models.
count of the Poisson eect by Eq. (2). The dierence The method involves the formation of sub-model sti-
between the strains on the two sides of the web indicate ness matrices, the computational links between the dif-
the presence of bending stresses besides the membrane ferent models, the computation of numerical inuence
stresses. lines, and the derivation of the stress histories by the
applied vehicle model.
The proposed model and the developed method is
veried experimentally using the measured data ob-
tained from the load test of a steel truss bridge. It has
been demonstrated in part 5 on an existing railway
bridge, that the stress histories produced by this method
are quite accurate, and they follow the values and ten-
dencies resulting from the strain-gauge measurements
performed during the load test.
The model and methodology discussed in this paper
therefore can be used to produce stress histories for
design purposes. On the bases of the calculated geo-
metrical stress ranges and the pertinent stress spectra the
advanced fatigue design methods can be used.
Fig. 21. Rosetta 2 (inside). Further work is planned to introduce the design
related stochastic uncertainties of material-and cross-
section properties, execution, loading, and the com-
putational model, by performing a reliability analysis
based on the method described in this paper, combined
with Monte Carlo simulation. It is planned to develop a
third level of modelling to analyse the micro-scale en-
vironment of welds.
Acknowledgements