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August 2006
Catnic
August 2006
9616 Catnic Lintel Brochure 2/8/06 12:40 Page ii
9616 Catnic Lintel Brochure 2/8/06 12:40 Page 1
Contents
Page Introduction
2 Leaders in Technical Innovation
3 Help When You Need It
4 Catnic Service Package
Lintel Guidelines
5 How to Select a Lintel
6 Catnic Lintel Benefits
10 Lintel Selector - Cavity Walls
11 Lintel Selector - All Products
12 Installing a Cavity Wall Lintel
13 Installing a Lintel Supporting Concrete Floors
Products
14 Cougar Open Back Lintels
24 Classic Combined Box Lintels
25 CXL Lintels
28 Cavity Wall Eaves Lintels
32 Timber Frame Lintels
35 Installing a Timber Frame Lintel
36 External Solid Wall Lintels
40 Internal Partition and Loadbearing Wall Lintels
Extended Range
46 Standard Arch Lintels
47 Bespoke Lintels
48 Fabricated Arch Lintels
49 Enquiry Form - Fabricated Arch Lintels
50 Fabricated Corner and Bay Lintels
51 Enquiry Form - Fabricated Bay Lintels
52 Corner Lintels
53 Enquiry Form - Bay and Corner Lintels
Accessories
55 Lintel Arch Centres
56 Stop Ends
57 Weep Vents and Soffit Cladding
Technical Specifications & Quality Assurances
58 Where to Use a Separate DPC
59 Quality Assurance
60 Technical Information
61 The Environment
62 Technical Specification & Glossary
63 Technical Enquiry Request Form
64 Notes Page
65 Other Catnic Products
Catnic - Leaders in
Technical Innovation
Catnic has pioneered the steel lintel for more than three generations and designs,
manufactures and supplies the construction industry with technically superior
products. Catnics reputation has been earned through constant technical innovation
and leading the UK lintel market.
Far from just leading, Catnic in fact has worked over the
years with the BSI to establish the standards for lintels
in this country, and continues to develop and invest in
improving on these standards with its extensive range of
products and unique features.
Catnic is committed to providing the building industry Catnics sales and technical teams are dedicated to
with new and improved products, borne from investment matching the quality of our products with the excellence
in design and manufacturing technologies. of our service, from the professional voice at the end of
the telephone to our on-site consultation.
Catnic means:
The strongest brand in the industry Full service support for customers
A partnership approach to the way we work Catnic has been at the forefront of lintel design for over
Dedicated haulier - liveried lorries 35 years. Our reputation for exceptional quality and
Servicing builders, architects, specifiers technical expertise has ensured customers satisfaction
and merchants and loyalty in the products and services that we offer.
Committed to both national and independent
merchants Catnics team:
Investment in plant and machinery and the latest Are professional and experienced
technologies Are extensively trained
Continuously dedicated to research and development Have comprehensive product and industry knowledge
of the industry and our product offering Have a committed parent company who are Investors
in People Corus.
We hope that you will find this Lintel Product Selector
both useful and informative. Should you require any visit
our website
further assistance or information about our other
product ranges then please call us on 029 2033 7900. www. .com
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c atnic.c
Technical support
Experienced engineers qualified in construction enable Catnic
to offer an advisory service to anyone engaged on building
projects, regardless of size, from a private house extension, to
a major housing development or commercial building.
Built in DPC Conforms to NHBC required Product Benefits & Design Features
profile. No additional DPC is required in many Self - weight of lintel allows easy handling solutions
areas of the UK, making construction quicker Profile shape designed for use without a separate DPC,
and easier, giving extra peace of mind but also whilst providing additional support when required
saving on time and cost. Where a DPC is BBA and BSI kitemark certified products
required, the lintel profile is shaped to support Corrosion protected
the DPC during construction. Safe working lintel loads are provided throughout this
product selector with reference to various differential
loading arrangements which are common to traditional
cavity wall construction
The Black Lintel = Improved Corrosion Protection The protection system complies fully with the chemical and
Many Catnic lintels employ not one but two methods of physical test requirements outlined in Table 2 of BS5977:
protection against corrosion attack: the unique, PART 2: 1983 for lintels having their own built-in Damp
sophisticated Duplex double protection system. Proof Course (DPC).
Catnic Lintels
Our rigid adherence to quality control and compliance
is your guarantee of technical superiority
Catnics Cougar Open Back (page 14) lintels are easy to Load ratios
use profiles allowing masonry to be built up continuously on Safe working loads, as defined by BS 5977: Part 2 for
both the inner and outer leaves saving time and cost on cavity wall lintels refer to uniform distributed loads
site. Cougars are fully insulated by moulding expanded applied in the inner to outer leaf ratios:
polystyrene bead into the CG style lintel, forming a ribbed
1:1 For lintels supporting masonry only
finish on the underside to provide a plaster key. The rigid
3:1 For lintels normally carrying timber floors
slotted base on CL & CU lintels provides plaster adhesion
5:1 For lintels normally carrying concrete floors
and avoids the hazards of working with mesh.
The CL & CU lintel range refers to uniformly distributed
Parts L1 & L2 of the Building Regulations loads in the ratio of 19:1 when non standard or unusual
Approved Documents loading conditions occur.
Catnics lintels comply with the amended Approved
Document L regulations. Catnics compliance illustrates their
position as technical leaders, always striving for continuous
improvement in more energy efficient construction practices.
Material
Catnic Cougar and Classic lintels are manufactured from
high quality grade galvanised steel to BS EN 10327:2004
DX51D & Z275, with a black coloured polyester resin finish.
Damp Proof Course Quality control checks on the incoming steel include:
The design of Catnic Cougar open back and combined Dimensional tolerances
box lintels incorporates a built in DPC, and any water Mechanical properties
penetrating the cavity automatically transfers across the Thickness
sloping face of the lintel and is disposed of externally. In Quality of the galvanising
areas of sheltered to medium exposed weather conditions
there is no need to install a separate DPC. Quality control checks during manufacture include:
Dimensions
Quality Thickness
Catnic lintels are manufactured to the highest quality and Weld quality
are continually assessed both internally and by numerous Quality and accuracy of the black coating
external, independent organisations. All quality assurance Insulation
systems comply with BS EN ISO 9001: 2000.
Inner Block size (mm) Cavity 50-65mm Page Cavity 70-85mm Page Cavity 90-105mm Page
Note:
The above table represents our standard stock range of cavity wall lintels. For any requirements that fall outside of these
parameters please contact Technical Services on 029 2033 7900 for advice on Catnics extensive range of special lintels
125-140 50-65 102 CG50/125, CGH50/125, CLA50/125, Wide Inner Leaf Open Back Lintel 19
125-140 70-85 102 CG70/125, CGH70/125, CLA70/125, Wide Inner Leaf Open Back Lintel 21
125-140 90-105 102 CG90/125, CGH90/125, CLA90/125, Wide Inner Leaf Open Back Lintel 23
100-115 50 140-150 CN42, CN99/124 Combined Box Lintel Wide Outer Leaf 24
125-140 50-85 N/A CGE50/125 Wide Inner Leaf Open Back Eaves Lintel 30
125-140 90-105 N/A CGE90/125 Wide Inner Leaf Open Back Eaves Lintel 30
Ensure a nominal
150mm end bearing
Ensure lintel is
at each end.*
not damaged.
Structural opening
or clear span.
Additional notes
Do Do not
Install a separate DPC in severe exposure conditions. Use damaged lintels
A Catnic Cougar Open Back or Classic Combined Box
Apply point loads without prior consultation. Where the
lintel with an additional DPC membrane installed in
loading or a substantial part of it is applied as
accordance with normal practice provides the best
concentrated loads, each concentrated load must be
possible protection (page 58)
supported over a length of lintel of not less than 200mm.
Locate the window/door frame so that the drip on the In such cases, the total loading must not produce
front of the lintel projects forward of the drip on the front bending moments or shear forces greater than those
of the frame. It is good building practice to insert a produced by the uniformly distributed loads specified in
flexible joint between the lintel and the top of the frame the relevant data tables
Ensure that timber floor joists and roof trusses have a Allow blockwork to overhang the lintel by more
full block depth between them and the lintel flange on than 25mm
Cougar Open Back Lintels
Apply concrete floor loads without ensuring that the total
Refer to the Catnic How to Install a Lintel Supporting loads are checked by a structural engineer, or by Catnic
Concrete Floors or the Steel Lintel Manufacturers Technical Services
Association guidelines (available on request) when using
Do not cut CG or CGH type lintels under any
Classic Combined Box or CL & CU Open Back Lintels to
circumstances
support concrete floors
Apply point loads directly on lintel flanges
Consider the use of our soffit cladding for all coastal
sites (refer to page 56 & 57)
Lintel
Brick outer leaf
Typical applications
CG
Triangulated masonry load
Supporting uniformly distributed masonry load
Supporting uniformly distributed timber floor and
roof loads
Suitable for fair faced inner leaf masonry
CGH
As above plus:
Increased loading conditions CG Lintel
Uneven loading situations
Nominal point loading eg. stair trimmers, stud
partition supports, etc.
CL & CU
As above plus:
Supports concrete floors
Attic truss loads CU Lintel
Benefits
Larger span multiple truss loads
Materials used in Lintels
The CG, CGH, CL and CU ranges are formed from
Conditions of use
galvanised steel, then powder coated
Nominal 150mm end bearings
Both leaves are raised together
Integral insulation
One course of block prior to installation of floor/roof
Maximising thermal efficiency, minimising cold bridging
Refer to Installing a cavity wall lintel (page 12)
Note: For a definition of these terms see the Glossary Duplex corrosion protection
of Technical Terms on page 62 Ensures optimum durability and longevity
Built-in DPC
Saves time in construction, and means cavity is easy to
clean without risk of damage to DPC (refer to page 58)
Accessories
ArchCentres, Stop Ends, Cavity Weep Vents, Soffit
Cladding (refer to page 54)
NOTE: Whilst the above information is intended to offer general guidance regarding typical applications, it should not be considered as comprehensive. Requirements not fully covered
by the above should be referred to our technical services department for individual consideration.
Lightweight plaster or
plasterboard
Insulated plasterboard
(Gyproc Thermal Board
LD or similar approved)
to soffit area
100 48 95
CGH50/100
Standard lengths (mm) 900-1200 1350-1500 1650-1800 1950-2100
SWL 1:1/3:1 (kN) 23 29 34 40
Weight (kg/m) 9.5 11.1 14.2 16.2
Nominal height h (mm) 140 180 180 220
CU50/100
Standard lengths (mm) 2100-3000 3300-3900 4200-4800 Note: To achieve the CL & CU loading
figures indicated, lintels must be built-in
SWL 1:1/19:1 (kN) 74 47 29 as illustrated, ensuring that the blockwork
infill is well-jointed during construction and
Weight (kg/m) 19.4 19.4 19.4 compatible with the strength of the
masonry above.
Nominal height h (mm) 232 232 232
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm (including 4575mm, but excluding 4500mm).
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
Continuous
solid infill
Continuous block
solid infill
block
125 48 95
CGH50/125*
Standard lengths (mm) 900-1200 1350-1500 1650-1800 1950-2100
SWL 1:1/3 :1 (kN) 23 29 34 40
Weight (kg/m) 10.0 11.6 14.8 16.8
Nominal height h (mm) 140 180 180 220
CU50/125
Standard lengths (mm) 2100-3000 3300-3900 4200-4800 Note: To achieve the CL & CU loading
figures indicated, lintels must be built-in
SWL 1:1/19:1 (kN) 74 47 29 as illustrated, ensuring that the blockwork
infill is well-jointed during construction and
Weight (kg/m) 19.76 19.76 19.76 compatible with the strength of the
masonry above.
Nominal height h (mm) 232 232 232
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm (including 4575mm, but excluding 4500mm).
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
* For applications incorporating 140mm solid aggregate concrete blocks, contact our Technical Services Department on 029 2033 7900
Continuous
solid infill
Continuous block
solid infill
block
100 68 95
CG70/100
Standard lengths (mm) 750-1500 1650-1800 1950-2100 2250-2400 2550-2700 2850-3000 3300-3900
SWL 1:1/3 :1 (kN) 15 18 20 22 26 26 26
Weight (kg/m) 5.98 7.48 8.1 8.7 9.98 12.46 16.29
Nominal height h (mm) 140 140 160 180 220 220 220
CGH70/100
Standard lengths (mm) 900-1200 1350-1500 1650-1800 1950-2100
SWL 1:1/3 :1 (kN) 23 29 34 40
Weight (kg/m) 9.7 11.3 14.5 16.5
Nominal height h (mm) 140 180 180 220
CU70/100
Standard lengths (mm) 2100-3000 3300-3900 4200-4800 Note: To achieve the CL & CU loading
figures indicated, lintels must be built-in
SWL 1:1/19:1 (kN) 74 47 29 as illustrated, ensuring that the blockwork
infill is well-jointed during construction and
Weight (kg/m) 19.91 19.91 19.91 compatible with the strength of the
masonry above.
Nominal height h (mm) 232 232 232
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm (including 4575mm, but excluding 4500mm).
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
Continuous
solid infill
block
Continuous
solid infill
block
125 68 95
CG70/125*
Standard lengths (mm) 750-1200 1350-1800 1950-2400 2550-2700 2850-3000
SWL 1:1/3 :1 (kN) 12 17 20 26 26
Weight (kg/m) 6.33 7.95 9.18 13.07 16.9
Nominal height h (mm) 140 140 180 220 220
CGH70/125*
Standard lengths (mm) 900-1200 1350-1500 1650-1800 1950-2100
SWL 1:1/3 :1 (kN) 23 29 34 40
Weight (kg/m) 10.2 11.8 15.1 17.1
Nominal height h (mm) 140 180 180 220
CU70/125
Standard lengths (mm) 2100-3000 3300-3900 4200-4800 Note: To achieve the CL & CU loading
figures indicated, lintels must be built-in
SWL 1:1/19:1 (kN) 74 47 29 as illustrated, ensuring that the blockwork
infill is well-jointed during construction and
Weight (kg/m) 20.27 20.27 20.27 compatible with the strength of the
Nominal height h (mm) 232 232 232 masonry above.
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm (including 4575mm, but excluding 4500mm).
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
* For applications incorporating 140mm solid aggregate concrete blocks, contact our Technical Services Department on 029 2033 7900
Continuous
solid infill
Continuous block
solid infill
block
100 88 95
CG90/100
Standard lengths (mm) 750-1500 1650-1800 1950-2100 2250-2400 2550-2700 2850-3000 3300-3900
SWL 1:1/3 :1 (kN) 15 18 20 22 26 26 26
Weight (kg/m) 6.13 7.63 8.26 8.88 10.15 12.96 16.6
Nominal height h (mm) 140 140 160 180 220 220 220
CGH90/100
Standard lengths (mm) 900-1200 1350-1500 1650-1800 1950-2100
SWL 1:1/3 :1 (kN) 23 29 34 40
Weight (kg/m) 10.0 11.6 14.8 16.8
Nominal height h (mm) 140 180 180 220
CU90/100
Standard lengths (mm) 2100-3000 3300-3900 4200-4800 Note: To achieve the CL & CU loading
figures indicated, lintels must be built-in
SWL 1:1/19:1 (kN) 74 47 29 as illustrated, ensuring that the blockwork
infill is well-jointed during construction and
Weight (kg/m) 20.48 20.48 20.48 compatible with the strength of the
Nominal height h (mm) 232 232 232 masonry above.
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm (including 4575mm, but excluding 4500mm).
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
Continuous
solid infill
block
Continuous
solid infill
block
Cavity Walls
125 88 95
125 88 95
CG90/125*
Standard lengths (mm) 750-1200 1350-1800 1950-2400 2550-2700 2850-3000
SWL 1:1/3:1 (kN) 12 17 20 26 26
Weight (kg/m) 6.5 8.13 9.36 13.28 17.2
Nominal height h (mm) 140 140 180 220 220
CGH90/125*
Standard lengths (mm) 900-1200 1350-1500 1650-1800 1950-2100
SWL 1:1/3:1 (kN) 23 29 34 40
Weight (kg/m) 10.4 12.0 15.4 17.4
Nominal height h (mm) 140 180 180 220
CU90/125
Standard lengths (mm) 2100-3000 3300-3900 4200-4800 Note: To achieve the CL & CU loading
figures indicated, lintels must be built-in
SWL 1:1/19:1 (kN) 74 47 29 as illustrated, ensuring that the blockwork
infill is well-jointed during construction and
Weight (kg/m) 20.85 20.85 20.85
compatible with the strength of the
Nominal height h (mm) 232 232 232 masonry above.
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm (including 4575mm, but excluding 4500mm).
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
* For applications incorporating 140mm solid aggregate concrete blocks, contact our Technical Services Department on 029 2033 7900
Continuous
solid infill
Continuous block
solid infill
block
CN42C
Standard lengths (mm) 750-4200
100 50 130
SWL 1:1/5:1 (kN) 29
Weight (kg/m) 20.5
nominal
h
height (see
Nominal height h (mm) 219 tables below)
CN99/124C
Standard lengths (mm) 750-4200
100 70 130
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4200mm
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
CXL Lintels
Longer spans
High loads at longer spans
Varying widths
Suits a variety of wall widths with special widths
on application
Applications
Cavity Walls
133 133 133
6 6 6
234 259 284
CXL240
Standard lengths (mm) 2100-3000 3300-4800 5100 5400 5700 6000 6300 6600
SWL 5:1/19:1(kN) 88 83 78 71 64 56 52 47
Weight (kg/m) 41.1 41.1 41.1 41.1 41.1 41.1 41.1 41.1
Ixx (cm ) 4
4051 4051 4051 4051 4051 4051 4051 4051
Zxx (cm3) 303 303 303 303 303 303 303 303
Serviceability moment (kNm) 50 50 50 50 50 50 50 50
Allowable reaction (kN) 68 68 68 68 68 68 68 68
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 200mm end bearings.
Eaves Lintels
Closed eaves lintels are manufactured from
galvanised steel and powder coated for extra
protection. Available in both Cougar open back or
Classic box styles
Integral insulation
Maximising thermal efficiency, minimising
cold bridging
Extended durability
Duplex system providing twice the protection
Closed Eaves
Cougar Open Back
CGE50/100
Standard lengths (mm) 750-1500 1650-2100 2400 2700 100 48 60
SWL (kN)* 25 22 20 20
h
Weight (kg/m) 7.0 8.0 10.2 10.2
Nominal height h (mm) 95 115 115 115 CGE50/100
CGE50/125
Standard lengths (mm) 900-1500 1650-2100 2400 2700 125 48 60
SWL (kN)* 25 25 25 25
h
Weight (kg/m) 8.3 9.3 11.9 11.9
Nominal height h (mm) 115 140 140 140 CGE50/125
CGE90/1000
100 88 60
Standard lengths (mm) 750-1500 1650-2100 2400 2700
SWL (kN)* 25 22 20 20
h
Weight (kg/m) 7.7 8.3 10.7 10.7
Nominal height h (mm) 95 115 115 115 CGE90/100
CGE90/125
125 88 60
Standard lengths (mm) 900-1500 1650-2100 2400 2700
SWL (kN)* 25 25 25 25
h
Standard lengths are available in increments of 150mm, except for 2250mm and 2550mm.
*To achieve the stated safe working load (SWL), closed eaves lintels must be built in with solid blockwork and continuous timber wall-plates. Allow 150mm at each end for bearing support.
Closed Eaves
Classic Box
Typical applications
Universal application caters for all loading conditions
Direct roof loading
Attic truss loads
Supports point loads e.g. multiple trusses
CN55A
Standard lengths (mm) 900 &1200 1500 1650-2100 2400&2700
SWL (kN) 30 30 25 20
Weight (kg/m) 9.0 9.0 9.0 9.0
100 75
Standard lengths are available in increments of 150mm.
For lengths over 2700mm please contact Technical Services.
143
CN55C CN55
Eaves Lintel
Restraint clips
Allows vertical differential movement of timber frame
Accessories
ArchCentres, Stop Ends, Cavity Weep Vents,
Soffit Cladding (refer to page 57)
Lintels for timber frame construction are supplied with lintel restraint clips (free of charge), which must be screw or
nail fixed to the timber frame, to allow for differential movement between the timber structure and the brick facing.
Lintel Number
Lintel code Length (mm) Clip fixings Length (mm) of clips
CTF5, 6 & 7 750-3600 50mm x 3.35mm diam. Plain head galvanised nails Up to 1800 3
CTF5, 6 & 7 3900-4800 38mm x No10 RD/HD sherardised wood screws 1950-3000 5
CN23 Up to 4800 38mm x No10 RD/HD sherardised wood screws 3300-4200 7
4575-4800 9
38 95
Cavity Walls
47 95 60 95 67 95
Timber Frame
h h h h
CTF5
Standard lengths (mm) 750-1200 1350-1500 1650-2400 2550-3000 3300-3600 3900-4800
SWL (kN) 4 5 7 7 9 10
Weight (kg/m) 3.8 4.8 5.6 7.2 8.0 9.0
Nominal height h (mm) 128 128 183 183 218 256
CTF6
Standard lengths (mm) 750-1200 1350-1500 1650-2400 2550-3000 3300-3600 3900-4800
SWL (kN) 4 5 7 7 9 10
Weight (kg/m) 4.48 5.6 5.88 7.28 8.03 9.05
Nominal height h (mm) 170 170 187 187 222 265
CTF7
Standard lengths (mm) 750-1200 1350-1500 1650-2400 2550-3000 3300-3600 3900-4800
SWL (kN) 4 5 7 7 9 10
Weight (kg/m) 4.18 5.23 5.88 7.52 8.29 9.35
Nominal height h (mm) 145 145 187 187 218 265
CN23B CN23C
Standard lengths (mm) 750-3600 3900-4800
SWL (kN) 10 10
Weight (kg/m) 12.8 16.3
Nominal height h (mm) 268 268
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm.
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
When propping, a horizontal board should be placed The prop can be removed after the mortar has cured
along the flat underside of the lintel soffit; this will and the wall ties become effective.
prevent any point loading, which could cause localised
A timber pinch batten should be fixed at the heel of the
deformation of the lintel flange.
timber frame lintel in order to minimise any rotation.
On small openings a single prop should be placed
Catnic timber frame lintels (e.g. CTFs) are intended only
centrally within the opening and gently wedged into place.
to support an outer skin of brickwork where it is tied to
The number of props should be increased for larger an inner skin of timber frame and must be suitably
openings. Generally props should be installed at propped during construction.
maximum centres of 1 metre.
Centre of lintel
Pinch batten Lintels for timber frame construction are supplied with
lintel restraint clips (free of charge), which must be
Timber frame screw or nail fixed to the timber frame, as shown on
page 33, to allow for differential movement between the
timber structure and the brick facing.
Clearance 1950-3000 5
Clearance 3300-4200 7
Brick outer leaf 4575-4800 9
Integral insulation
Maximising thermal efficiency
Staggered slots
Minimises cold bridging
Box section
Resists twisting during construction
External Solid Wall CN71 Lintel
h nominal
For 200 & 215mm Exterior Solid Walls height (see
tables below)
CN71A CN71C
Standard lengths (mm) 750-1500 1650-2100 2250-2700 900-1500 1650-1950
SWL (kN) 29 27 20 49 44
Weight (kg/m) 9.3 9.3 9.3 14.6 14.6
Nominal height h (mm) 143 143 143 143 143
CN81B CN81C
Standard lengths (mm) 2100-3600 2100-2700 2850-3300 3600 3900-4575 4800
SWL (kN) 29 54 47 39 29 26
Weight (kg/m) 15.1 18.5 18.5 18.5 18.5 18.5
Nominal height h (mm) 219 219 219 219 219 219
CN99/394C
Standard lengths (mm) 3000-3300 3600-3900 4200-4800
SWL (kN) 54 51 49
Weight (kg/m) 22.3 22.3 22.3
Nominal height h (mm) 295 295 295
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm (including 4575mm, but excluding 4500mm).
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
55
100 91 182
For 102 & 215mm Exterior Solid Walls CN48 & CN49 CNZ94, CNZ95, CN50 & CN51
CNZ96 & CNZ97
CN48C CN49C
Standard lengths (mm) 750-1800 1950-2700
SWL (kN) 15 20
Weight (kg/m) 7.5 9.3
Nominal height h (mm) 154 229
Lintels CN48 and CN49 should be suitably propped and laterally restrained during construction.
To achieve loading figures, lintels must be constructed with brickwork (blockwork) fully built-in as shown.
CNZ96C CNZ97C
Standard lengths (mm) 2250-2400 2550-2700
SWL (kN) 10 15
Weight (kg/m) 6.3 7.5
Nominal height h (mm) 167 215
Lintels CNZ94, CNZ95, CNZ96 and CNZ97 should be suitably propped and laterally restrained during construction.
Profile CNZ94A is designed for use over meter boxes only.
CN50C CN51C
Standard lengths (mm) 750-1800 1950-2700
SWL (kN) 10 12
Weight (kg/m) 9.0 12.7
Nominal height h (mm) 91 167
Typical applications
CN92 & CN102
Suitable for nominal domestic loading
CN100
As above plus:
Suitable for masonry and timber floor loads
Note: 1800 and 2100mm lengths are not suitable
for floor loads
Box profiles
Sized to suit brick or block course heights. Use box
profiles for heavier loads and wider openings,
Typical application showing CN5X box profile lintel in 100mm wall
manufactured from galvanised steel with additional
polyester powder coating
Plaster/mortar keys
Incorporated in all lintels
NOTE: Whilst the above information is intended to offer general guidance regarding typical applications, it should not be considered as comprehensive.
Requirement not fully covered by the above should be referred to our technical services department for individual consideration.
68 98
Note: When using CN92 and CN102 lintels normal building practice should be observed, in that one course of blockwork should be laid on
the lintel and the mortar allowed to harden for at least 24 hours before additional loads are applied.
103 (inside)
nominal
height (see h
For 100mm Interior Solid Walls tables below)
CN5XA CN5XC
Standard lengths (mm) 750-1500 1650-2100 2250-2700 750-1500 1650-1950
SWL (kN) 29 25 20 49 39
Weight (kg/m) 7.6 7.6 7.6 12.3 12.3
Nominal height h (mm) 143 143 143 143 143
CN6XB CN6XC
Standard lengths (mm) 2100-3600 2100-2700 2850-3300 3600 3900-4575 4800
SWL (kN) 29 49 39 34 29 26
Weight (kg/m) 12.4 15.7 15.7 15.7 15.7 15.7
Nominal height h (mm) 219 219 219 219 219 219
CN99/438C
Standard lengths (mm) 3000 -3300 3600 - 3900 4200-4800
SWL (kN) 54 51 41
Weight (kg/m) 19.5 19.5 19.5
Nominal height h (mm) 295 295 295
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm (including 4575mm, but excluding 4500mm).
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
nominal
height (see h
tables below)
For 140-150mm Interior Solid Walls
CN56X & CN66X & CN99/436
CN56XA CN56XC
Standard lengths (mm) 1050-1500 1650-2700 1200 & 1350 1800 & 2100
SWL (kN) 29 20 49 44
Weight (kg/m) 9.0 9.0 14.5 14.5
Nominal height h (mm) 143 143 143 143
CN66XC
Standard lengths (mm) 1650-2700 2850-3300 3600 3900-4575 4800
SWL (kN) 54 47 39 29 26
Weight (kg/m) 18.0 18.0 18.0 18.0 18.0
Nominal height h (mm) 219 219 219 219 219
CN99/436C
Standard lengths (mm) 3000-3300 3600-3900 4200-4800
SWL (kN) 54 51 49
Weight (kg/m) 23.0 23.0 23.0
Nominal height h (mm) 295 295 295
Standard lengths are available in increments of 150mm at lengths up to 3000mm, 300mm at lengths from 3000mm 4800mm (including 4575mm, but excluding 4500mm).
The SWL (safe working load) is based on the total UDL (uniform distributed load) over maximum span using 150mm end bearings.
CN5X Lintel supporting first floor partition CN56X Lintel over door opening
Feature Lintels
When buildings require a more unconventional
support solution, Catnic have the expertise to design
and manufacture special and fabricated lintels to suit
a variety of shapes and sizes. These include both the
standard and bespoke fabricated arch lintel ranges
for the use in more creative openings.
Catnic - Arches
When you want to make a feature of brickwork you may
need more than a standard lintel, so Catnic offers
both standard and innovative bespoke designs
Bespoke Designs
When a building requires a more unconventional support
solution, Catnic is again, one step ahead and has an
experienced feature design engineer dedicated to
providing innovative design solutions to achieve the
architects vision.
Although the majority of arches are semi-circular, Catnic lintels can often be delivered along with standard lintels
also offer gothic arches for Victorian styled buildings and minimising delays on site. Each lintel, as always, is
apex designs for triangular or diamond shaped openings, manufactured to a high quality standard; hot dip
curved on-plan for bays, in curved walls and also galvanised after manufacture to BS EN ISO 1461:1999
elliptical, parabolic, Arabian and segmental. The list
is endless and there are limitless variations which Feature lintels
Catnic have the capacity to fabricate virtually any While your imagination runs wild with creative openings,
arch specification required. why not be inventive with brickwork too? Catnic has the
expertise to design and manufacture lintels for decorative
A fast and cost effective fabrication service from a unique brick and stone work, for example reduced toe lintels for
and specialised fabrication facility means that bespoke discrete use with cant bricks.
B
Plaster key requirements (internal and external) E
C
E
Inner Leaf
Dim B Cavity
Outer Leaf A
Dim C B
C E
Typically, end bearings are 200mm
H
Dim Dim
B C
R
Dim C
D
Traditional cavity wall Single leaf support E
application application
D A
B
NOTE: As part of Catnics BS EN ISO 9001:2000, manufacture of fabricated lintels will C E
not commence without a signed (approved) copy of our drawing(s) returned to our
Technical Services Department.
Apex arch
H
B
C E
Please complete all relevant details and submit to Technical Services on Fax: 029 2086 0135
If you require further information please Tel: 029 2033 7900
Date:
Name:
E-mail: E-mail:
R H H
E A E
E A E
R H H
D
E A E
E A E
Load per metre (kN) Inner leaf Outer leaf (Please provide full working drawings if unknown)
Curved Lintel The illustrations shown here are for guidance only.
To ensure the lintel design meets the application,
the following information will be required:
Please complete all relevant details and submit to Technical Services on Fax: 029 2086 0135
If you require further information please Tel: 029 2033 7900
Date:
Name:
E-mail: E-mail:
E
E A E
A
R
E
Note: If submitting this enquiry form, please do not allow for end bearings. This will be calculated by Catnic Technical Services.
Load per metre (kN) Inner leaf Outer leaf (Please provide full working drawings if unknown)
Corner Lintels
Notes:
Support posts
Notes:
Please complete all relevant details and submit to Technical Services on Fax: 029 2086 A0135
If you require further information please Tel: 029 2033 7900
Date:
Name:
Select required lintel shape - Standard lintels available for mitre, welded corner & bay windows
Lintel Wall construction SWL* Select Lintel Wall construction SWL* Select
Outer Cavity Inner Outer Cavity Inner
CG50/100 102 65 100-115 26 (kN) CG70/125 102 70-85 125-140* 26 (kN)
CG50/125 102 65 125-140* 26 (kN) CG90/100 102 90-105 100-115 26 (kN)
CG70/100 102 70-85 100-115 26 (kN) CG90/125 102 90-105 125-140* 26 (kN)
*Safe working loads are maximum per leg length for load ratios of 1:1 / 3:1
C
Angle
Angle
Angle
A A A
A A
B B B
Note: If submitting this enquiry form, please do not allow for end bearings. This will be calculated by Catnic Technical Services.
CG70/100 CG90/100
Please select Post length required A
CG70/125 CG90/125
1000mm* 2500mm*
1500mm* 3000mm*
2000mm* *Cut to length on site Typical details showing 8mm thick base plates bolted to substructure using 12mm diameter fixing bolts
For Catnic to check suitability of Lintel application, please include the following.
Plans/Dimensions Elevations Sections Suspended floor layout Roof layout
Accessories
A range of accessories including ArchCentres,
Stop Ends, Cavity Weep Vents and Soffit Cladding
to complement your specific lintel requirements.
ArchCentre Span
ACA - 75mm
Lintel ArchCentre ACB - 150mm
Installation notes
i) Do not use damaged ArchCentres, refer to ArchCentre
ArchCentre ArchCentre Structural Installation Leaflet.
Code Span (mm) Opening (mm) Rise (mm)
ii) Remove the ArchCentre from its protective wrapping.
ACA0475 475 450-500 75
ACA0625 625 600-650 75
iii) Check that the ArchCentre is correct for application
ACA0925 925 900-950 75 (Refer to the code identification on the underside of
ACA1050 1050 1025-1075 75 the arch unit, and to the lintel specification).
ACA1225 1225 1200-1250 75
iv) Ensure the ArchCentre and lintel mounting surfaces are
ACA1350 1350 1325-1375 75
ACA1485 1485 1460-1510 75 clean and dry.
ACA1625 1625 1600-1650 75 v) Locate the unit centrally over the opening to determine
ACA1700 1700 1675-1725 75 the position on the lintel. The front drip section should
ACA1785 1785 1760-1810 75
be trimmed off at the bearing end to allow for thin
ACB1975* 1975 1950-2000 150
ACB2125* 2125 2100-2150 150 mortar joints and to enhance the appearance.
ACA2250* 2250 2225-2275 75 vi) Ensure the lintel is adequately bedded-in at supports,
ACB2325* 2325 2300-2350 150
and is parallel to the wall face.
ACB2425* 2425 2400-2450 150
vii) Remove the backing from the self-adhesive tape and
locate the unit against the toe of the lintel at a position
Note
previously determined, and rotate onto the lintel.
* Incorporate a solid base plate
Special ArchCentres available - for details please call our Technical viii) Apply downward pressure to ensure full contact of the
Services Department on 029 2033 7900 self-adhesive tape.
Figure 2:
Lintel Stop End type C90 for use with CG or CGH lintels and
external solid lintels
Figure 1:
Lintel Stop End type CL3 for use with combined lintels
or CL & CU lintels
Important note
All external wall lintels fitted with lintel cladding must be
installed with a flexible damp proof course (DPC) ensuring
that the DPC projects beyond the front face of the cladding.
Lintel Product Selector 57
9616 Catnic Lintel Brochure 2/8/06 12:53 Page 58
Stirling
Glasgow Dunbar
Exposure Approximate wind Edinburgh
zones driven rain
(litres/m2 per spell) Ayr
exposure categories.
Quality Assurance
manufacturer to be awarded For copies of Catnics BBA Certificates Clarification and documentation
a BSI Kitemark licence and please visit www.Catnic.com or call of policies and objectives
BBA certificate. us on 029 2033 7900
Relating to customers
BSI Kitemark requirements to production with a
Technical Conformity
The Kitemark is a BSI certification view to achieving customer
Catnic comply with the technical
mark, licensed for use on a product satisfaction
requirement of:
after independent testing has been
National House-Building Council
carried out to establish conformity Understanding how statutory and
(NHBC): NHBC is the independent
with the stated standard, and regulatory requirements impact
regulatory board and the worlds
satisfactory assessment of the on Catnic and our customers
leading warranty and insurance
manufacturing control process has
provider for new homes in the UK.
taken place to establish that such Clear responsibilities and
conformity may consistently be authorities increasing motivation
Housing Association Property
achieved. BSI verifies continuing and commitment
Mutual (HAPM): with appropriate
product conformity by periodic adjustment factors lintels are rated
Reduce waste
product testing and assessment of by HAPM as satisfying the 35 years
the manufacturing control process. to first maintenance durability Consistency and traceability of
rating, laid down in the HAPM products and services
BRITISH
TO S
Component Life Manual.
CERTIFIED
TA
NDARD
Technical Information
Research and Development The CL & CU lintel range refers to Also, because Catnic cavity wall
The Research, Development and uniformly distributed loads in the lintels are shaped to form a built-
Technology business of Corus ratio of 19:1 when non standard or in damp proof course, partial fill
combines top class innovation and unusual loading conditions occur. cavity wall insulation can extend
cutting edge technology to deliver down to the top of the lintel. This
metals solutions in a constantly A lintel should not exceed a means that the cold voids normally
changing world. maximum vertical deflection of associated with separate damp
0.003 x the effective span (effective proof courses are avoided, without
We use up to the minute technology span = distance between centre of the need to install specially shaped
to expand and improve the quality bearings) when subjected to the insulation batts behind the DPC.
of our performance; we continually safe working load (SWL).
invest in and upgrade our To achieve the thermal benefits of
manufacturing processes and use * The brochure SWLs are based on a Cougar open back or Classic
the latest methods in process the lesser value derived from a combined box lintel in accordance
analysis and design. serviceability deflection limitation of with the robust details as referred
in the approved documents: Part L1
Structural performance [ effective span
325
] or
[ ultimate failure
1.6 (min)
] and Part L2, the window frame
The structural data published in the should be positioned so that the
loading tables included in this Fire tests back face of the frame overlaps the
technical guide, was achieved in Catnic lintels have been inner face of the outer leaf of the
accordance with the requirements independently tested in accordance cavity wall by a minimum of 30mm.
of BS 5977: Part 2:1983 and BS EN with the relevant parts of BS476,
845-2.2003. Extensive testing was Methods of Determination of the The standard range of cavity wall
undertaken at the following test Fire Resistance of Loadbearing lintels incorporating perforated
houses: Elements of Construction. Details base plates have been designed to
of the test results can be found minimise any potential cold bridge
The University of Wales, School in TRADA (Timber Research and path without compromising its
of Engineering Development Association) Nos. structural integrity. The unique
The University of Glamorgan, FR254, 275, 659, 863, 1662 and slotted base plate design on the
Construction Centre RF94015 and FROSI (Fire Research underside of the lintels provides an
Ceram Building Technology, Organisation) No. 5001. effective conductivity not exceeding
Stoke-on-Trent 30W/mK which satisfies the
Thermal performance requirements of the approved
Safe working loads (SWL)*, as All Catnic cavity wall lintels document to support Part L1 & L2
defined by BS 5977: Part 2:1983 for contribute to the thermal integrity of 2002 edition.
cavity wall lintels refer to uniform the building as they are supplied
distributed loads applied in the with an insulated core. The core of
inner to outer leaf ratios: the Cougar Open Back style lintels
is fully filled with CFC & HCFC free
1:1 For lintels supporting
insulation to prevent cold voids.
masonry only
3:1 For lintels normally carrying
timber floors
5:1 For lintels normally carrying
concrete floors
The Environment
We consider care for the advises on the economic, All products should be used in
environment to be essential both environmental and social accordance with their specific
in terms of our duty to society performance of its products in instructions to prevent failure.
and to ensure the continuity of buildings and structures, in order to
our business. improve sustainability awareness Handling storage and disposal
throughout the supply chain. Gloves should be worn to avoid
Environmental Policy injury from any sharp edges.
Catnic are committed to protecting Corus encourage, promote and
the environment by minimising the assist in the return of steel for When lifting or carrying,
impact of our operations and our recycling and also actively consideration must be given to
products through the adoption of encourage customers to use the size and weight of the
sustainable practices and through products sustainably. As a result, product.
continuous improvement in the metals used in construction are
environmental performance and now often recycled, as are the Processes such as welding,
control. We believe that respect for metals used in other sectors, such burning, cutting or grinding can
the environment is critical to the as automotive and packaging. result in vaporising the metal or
success of our business and our generating airborne particles that
aim, therefore, is to continuously Health & Safety Policy may present additional hazards.
improve our performance. Catnic actively work towards Corus
own international safety rating Unless required for immediate
Sustainability system and have one of the highest use on site, all products should
Corus places great emphasis on the scores amongst all Corus be stored in a clean and dry
contribution we make to a manufacturing sites in the UK. environment on firm and level
sustainable society and is ground.
committed to incorporating the We believe that all our activities
principles of sustainable can be undertaken safely and we Do not use damaged goods.
development into all aspects of will never compromise safety.
our operations. When disposing of any Catnic
We will conduct our business in a products or packaging, due
Steel is one of the worlds most way that ensures the health and consideration must be given to
recycled materials with, for well being of our employees, the environmental impact of the
example, around 40% of the worlds contractors and any person method of disposal.
production of new steel made from affected by our activities.
recycled steel. Steel products play
Control of Substances
a role in everything we do in We know that continuous Hazardous to Health
modern day life and much of the improvement of our health and Regulations 1994 (COSHH)
steel in use today will therefore be safety performance is essential for
All products are considered non-
reused and recycled in the same a succesful company.
hazardous to health under normal
and different applications in
conditions of use.
the future. Everyone in Corus has
responsibility for their own and
Corus provides advice to designers
others' health and safety.
to help minimise the use of scarce
natural resources while maximising
We will encourage a health and
the potential of low energy,
safety culture in Corus.
recyclable products. For example,
in the construction sector, Corus
Cougar Open Back Styles Classic Combined Box/External Safe working load (SWL)
CG and CGH ranges Solid Wall/ Internal and Timber The total uniformly distributed load
The lintels are manufactured from Frame Styles (UDL) that the lintel is designed to
galvanised steel to BS EN10327: 2004 support, whilst providing an
CN and CTF range
(continuously hot-dip coated strip and appropriate safety factor.
The lintels are manufactured from
sheet of low carbon steels and cold galvanised steel to BS EN 10327: Triangulated masonry load
forming - technical delivery conditions) 2004 (continuously hot-dip coated A load assessed in accordance with
of grade DX51D & Z275, but with a strip and sheet of low carbon steels the guidelines of BS 5977 Part 1:1981
minimum yield stress of 250N/mm2. and cold forming - technical delivery and AMD 4796:1985
The lintels are further protected against conditions) of grade DX51D & Z275
corrosion by a black coloured polyester but with a minimum yield stress of Uniformly Distributed Load (UDL)
resin coating applied to all external 250N/mm2. The lintels (excluding A load that is uniformly spread along
surfaces. The lintels are fully insulated internal lintels CN92 and CN102) are the entire length of the lintel.
with expanded polystyrene bead of further protected against corrosion by
density 18kg/m3 giving a thermal Point load
a polyester resin coating applied to all
conductivity of between 0.031W/mK The load applied from a single
external surfaces of the lintel. The
and 0.036W/mK. member such as a steel beam or
lintels are insulated (where applicable)
girder truss. It should be spread over
CL & CU range with expanded polystyrene board to
an appropriate area so that the
The lintels are manufactured from BS 3837 Part 1: 2004 (expanded
limiting design values are not
galvanised steel to BS EN10327: 2004 polystyrene boards specification
exceeded.
of grade DX51D & Z275 with a for boards manufactured from
minimum yield stress of 250N/mm2. expandable beads). Moment of inertia (Ixx)
The lintels are further protected CNZ range Represents the moment of inertia or
against corrosion by a black coloured The lintels are manufactured from second moment of area of the lintel
polyester resin coating applied to all galvanised steel to BS EN 10327: section about a horizontal axis
external surfaces of the lintels. 2004 (continuously hot-dip coated through the lintel centroid indicating
strip and sheet of low carbon steels the stiffness of a lintel under a given
The lintels are fully insulated with
and cold forming - technical delivery load and indicative of the lintel shape.
expanded polystyrene board
conditions) of grade DX51D & Z275 The greater the Ixx level, the stiffer the
manufactured in accordance with
but with a minimum yield stress of lintel will be and hence the less a lintel
BS 3837: Part 1: 2004 (Expanded
250N/mm2. The lintels are further will deflect.
polystyrene boards specification for
boards manufactured from protected against corrosion by a
Deflection ( )
expandable beads). The material is polyester resin coating applied to all
Vertical/horizontal displacement of the
CFC & HCFC free and has an ozone external surfaces of the lintel.
lintel due to bending about the
depletion potential (ODP) of zero. Feature Lintels vertical/horizontal axis.
The CU range can also be supplied CCA and CCB range Modulus of elasticity (Zxx min)
with a hot dip galvanised finish after The lintels are manufactured from The section Modulus of the lintel
manufacture to BS EN ISO1461: 3.0mm structural grade steel plate of about a horizontal axis, when
1999. At ordering stage ensure that a grade S275 to BS EN10025-2:2004 multiplied by the permissible working
suffix PG is included within the lintel and hot-dip galvanised after stress, the resultant value is the
code reference, ie. CU50/100PG. manufacture to BS EN ISO1461:1999. serviceability moment.
To satisfy the corrosion protection Glossary
system of BS 5977: Part 2 and NHBC Serviceability reaction
Lintel The permissible load at an end
technical requirements, lintels
A structural member spanning an support within the working load
galvanised to BSEN ISO1461: 1999
opening in a wall. capacity of the lintel webs.
must be installed with a separate
damp proof course. Clear span or Clear opening
End bearing
The clear distance between
The bearing length at lintel supports.
lintel supports.
62 Lintel Product Selector
9616 Catnic Lintel Brochure 2/8/06 12:54 Page 63
From: Date:
E-mail: E-mail:
Please indicate whether outer leaf support is required at eaves level Yes No
Special Requirements (eg. send to Site/Merchant etc.)
EITHER Suspended floor carcass timber OR Suspended concrete floor span directions
Roof carcass (for girder trusses) Structural engineers steelwork arrangements Attic truss carcassing
NOTE: IT IS IMPORTANT FOR A QUICK TURNAROUND THAT ALL BOXES ARE COMPLETED CORRECTLY BY REFERRING TO THE
DRAWINGS BEFORE SENDING TO OUR TECHNICAL SERVICES DEPARTMENT
Lintel Product Selector 63
9616 Catnic Lintel Brochure 2/8/06 12:54 Page 64
Notes
www.catnic.com
Copyright 2004
Corus
Catnic
Pontypandy Industrial Estate
Caerphilly
CF83 3GL
Telephone 029 2033 7900
Facsimile 029 2086 7796 C03:30000:UK:08/2006
PDA8753/05