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Wire Description

Wire Wire Electrical Schematic Symbols And Definitions


Wire Description Number
Wire Color Description
Number
Wire Color Description SENR4253
Wire Wire December 1988
Number
Wire Color Description
Number
Wire Color Description
Accessory Circuits (Cont'd) Control Circuits (Cont'd) Symbols
Power Circuits Basic Machine Circuits (Cont'd) 530 OR Windshield Washer - Right 744 BU Switching Up Solenoid
101 RD Battery (+) 312 PK Starter No. 2 Solenoid to Resistor 531 WH Fire Warning Horn 745 GY Switching Down Solenoid
102 BU Head Lamp 313 GY Starter No. 2 Resistor to Diagnostic 532 WH Fire Warning Lamp 746 PK Switching Synchronize Solenoid
103 YL Dome,DashLamp/Park,Tail Lamp 314 PU Starter Relay No. 2 Output 533 OR Heat Sensor/Test Sw. 747 WH Switching No Synchronize Solenoid T
104 YL Torque Converter Switch 315 GN Start Aid Breaker to Start Aid Relay
105 BR Key Switch 316 PK Cane to Elevator Neutral Start SW Jumper
534 WH Heat Sensor/Test Sw. 748 BR Secondary Steering Dump Valve (Motor Gr) Pressure Temperature Level Flow Circuit Breaker
535 BU Windshield SW. to Wiper Sw. 749 OR Secondary Steering Governor Sw. (Motor Gr)
106 WH Main Power Relay/Input 317 YL Start Aid Relay to Start Aid Solenoid Symbol Symbol Symbol Symbol Symbol
536 WH Hazard Sw. to Turn Sw. 750 GN Ejector Kickout
107 WH Engine Shut Down/Auto Fire Control 320 OR Horn Relay Coil to Switch
537 GR Turn Signal Sw. to Flasher 751 GN Countershaft Shift Solenoid No. 1 or 3
108 BU Misc Wiper, Dome Lamp, Cigar Lighter 321 BR Bckp Alarm
538 BR Hazard Indicator 752 YL Countershaft Shift Solenoid No. 2 Component Location
109
110
OR
GN
Alt Output (+) Term.
Windshield Wiper Switch (Right)
322
323
GY
WH
Warning Horn (Forward)
Fuel Transfer Pump Power
539 BU Turn Signal Indicator Basic/Right 753 GY Lockup Clutch Control to Switch
Schematic Machine Schematic Machine
Symbols And Definitions
540 WH Turn Signal Indicator Left 754 BU Countershaft Shift Solenoid No. 3 or 1 Component Component
111 YL Windshield Wiper Switch (Left) 324 BU Differential Lockup Solenoid Location Location Location Location Fuse - A component in an electrical circuit that will open the circuit if too much current flows
541 GN Accessory 755 OR Countershaft Shift Solenoid No. 4 or 5
112 PU Main Power Relay Output 325 PK Fuel Pump Relay Oil Press Switch Alarm - Backup B-12 1 Solenoid - 4-Way (Traction Aid) B-11 33 through it.
113 OR Opr Mon Panel B (+) Switched 326 PU Key SW "C" Term.
542 BU Accessory 756 WH Xmsn Lockup Clutch Solenoid
Alarm - Engine Overspeed E-4 A Solenoid - A/C Clutch B-3 34
114 GN Warning Horn (Forward) 327 PK Shutdown Solenoid 543 BR Trailer Connector (Tail Lamp) 761 GY Lift Kickout Solenoid Sw. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
544 RD Trailer Connector (Stop Lamp) 762 YL Bucket Positioner Soledoid Sw. Alarm - Action I-3 A Solenoid - Downshift A-11 35
115 PK Flood Lamp (Front) 328 OR Shutdown Module "Off" circle indicates that the component has screw terminals and a wire can be disconnected from it.
116 BR Flood Lamp(Rear)-(Side on D8,D9,D10,D11) 329 YL Fuel Pump to Switch 545 BU Toggle Sw. to Button (Momentary Tilt Table) 763 BU Torque Converter Switch Alternator A-3 2 Solenoid - Engine Shutdown B-3 36
117 YL Flood Lamp (Side) 330 YL Neutral Start Relay Coil 546 BU Aux Hydraulic - Rotate Clockwise 764 PU Secondary Steering Control Sw (Motor Gr) Batteries A-6 3 Solenoid - Lock Up A-11 37 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
118 GY Windshield Wiper Switch (Front) 331 OR Back-Up Alarm Relay Coil 547 OR Aux Hydraulic - Rotate Counterclockwise 765 OR Apron Solenoid (Scraper) Breaker - Alternator D-4 A Solenoid - Proportional (Traction Aid) B-11 38 No circle indicates that the wire cannot be disconnected from the component.
119 PK Windshiels Wiper Switch (Rear) 332 BU Shutdown Switch to Shutdown Control 548 GY Aux Hydraulic - Open 766 GN Xmsn Disconnect Solenoid Breaker - Blower Motor E-4 A Solenoid - Upshift B-11 41
120 YL Converter (24V to 12V) 333 GN Scraper Key Switch "R" Terminal 549 PK Aux Hydraulic - Close 767 WH Antispin Pickup Power Breaker - Brake Retract E-4 A Speedometer F-3 A
121 YL Backup Alarm/Lamp Monitoring Circuits 550 OR Aux Hydraulic Left - Disconnect to Sw. 768 OR Antispin Pickup Xmsn
Ground (Wired): This indicates that the component is connected to a grounded wire. The
Breaker - Eng Shtdn, Secondary Steering D-4 A Switch - Aftercooler Temp (EMS) B-7 42 grounded wire is fastened to the machine.
122 BU Air Dryer 400 GN Service Meter Switch 551 YL Aux Hydraulic Right - Disconnect to Sw. 769 BU Wheel Speed Pickup - Left
Breaker - Head Lamp E-4 A Switch - Backup Alarm F-8 C
123 WH Gauges (Service Meter, Torque Convert Sol) 401 BU Hyd Oil Temp Gauge Sensor (B+) 552 WH Four Wheel Drive Solenoid 770 GN Wheel Speed Pickup - Right
124 GN A/C 402 YL Coolant Temp Gauge Sensor (B+) Breaker - Key D-4 A Switch - Blower F-6 D
553 YL Pitch Solenoid to Trigger Sw. (DualTilt) 771 PU Antispin Service Brake Sw.
125 OR Fuel Transfer Pump 403 GN Alternator (R) Term. Breaker - Park, Stop, Tail Lamp D-4 A Switch - Body raise E,F-8 B Ground (Case): This indicates that the component does not have a wire connected to ground.
554 PK Momentary Sw. to Single Tilt Sol (DualTilt) 772 BR Antispin Retarder Sw.
126 PK Transmission Control 404 YL Operator Mon Panel Hyd Oil Temp Control - Engine Shutdown E-3 4 Switch - Brake Air Press (EMS) D-12 43
It is grounded by being fastened to the machine.
555 OR Trigger Sw. to Toggle (Dual Tilt) 773 GY Antispin Servovalve
127 OR Cab Floos Lamp 405 GY Operator Mon Panel Oil Press (Low Settng) 556 WH Differential Lock 774 YL Antispin Solenoid - Left Control - Neutral Start G-7 5 Switch - Brake Master Cylinder Overstroke A-11 44
128 PK Kickout Soleniod Switch 406 PU Operator Mon Panel Coolant Temp 557 YL Trailer Connector (Left Turn/Hazard) 775 BR Antispin Solenoid - Right Control - Payload Monitor E,F-11 6 Switch - Brake Oil Temperature (EMS) B-8 45 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
129 BU Cigar Lighter 407 PK Operator Mon Panel Conv/Retarder Oil Temp
558 GN Trailer Connector (Right Turn/Hazard) 776 YL Brake Release Relay Control Control - Secondary Steering I-2 7 Switch - Brake Retract E-2 A contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

776B Wheel Tractor & 777B Truck


130 GN Stop Lamp Aux Floods 408 WH Operator Mon Panel Brake Press (Air)
559 YL AutoLube Solenoid 777 PU Brake Release Motor Control - Traction Aid C,D-8 8 Switch - Converter Temperature (EMS) B-8 46
131 BR Fire Control-Operator Warning 409 OR Operator Mon Panel Neutral
560 GN Halon Press SDw / Halon Press Sw 778 BR Direct Drive Low Range Solenoid Control - Transmission (Xmsn) F-8 9 Switch - Coolant Flow (EMS) A-3 47
132 PK Antispin Control 410 WH Operator Mon Panel Fault Alarm
561 BU Halon Press Sw / Nitrogen Press Sw 779 WH Coupler Engage Solenoid Sender: A component that is used with a temperature or pressure gauge. The sender
133 OR Main Power Relay Diag Res To Diagnostic 411 PK Operator Mon Panel Master Fault Lamp Distributor - Transmission Speed I-5 10 Switch - Disconnect I-5 B measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
562 YL Nitrogen Press Sw / Nitrogen Press Sw 780 PU Coupler Disengage Solenoid T
134 PK Programmed Electronic Engine Cntrl Logic 412 BU Operator Mon Panel Coolant Flow
563 PU Nitrogen Press Sw / Fire Monitor 781 PK Auger Master Sw. to Auger Sw.
Dryer - Air C-7 11 Switch - Dome Lamp F-6 D the gauge of the temperature or pressure.
135 BU AM/FM Radio 413 BR Operator Mon Panel Fuel Press Flasher D-3 A Switch - Door Courtesy Lamp I-4 D
564 GY Rear Wiper Interrupt Sw to Wiper Sw 782 GY 4th Valve Sw. to 4th Valve Solenoid
136 GN Secondary Steering 414 PK Operator Mon Panel Low Fuel
565 PU Toggle Sw to Buttn (MomentaryTilt Disable) 783 OR Downshift Inhibit Gauge - Air Pressure I-3 A Switch - Engine Coolant Temp B-4 48 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
137 OR Steering Motor Fuse (Small Trucks) 415 GN Operator Mon Panel Test Sw.
566 YL Condenser relay Coil to Thermostat Sw 784 YL Lockup Clutch Inhibit Gauge - Brake Oil Temperature G-2 A Switch - Engine Coolant Temp (Start Aid) A-3 49 It has a coil that makes an electromagnet when current flows through it. The
138 GN Auto Lube Pump/Payload Monitor 416 OR Secondary Steering Sw.
Gauge - Engine Coolant Temperature G-3 A Switch - Engine Oil Press (EMS) B-4 50 electromagnet can open or close the switch part of the relay.
139
140
OR
BU
Brake Release Relay
Brake Release Switch
417
418
GY
WH
Primary Steering Sw.
Operator Mon Panel Oil Press (High Setting)
567
568
WH
GN
A/C Switch Jumper
Warning Buzzer to Diodes
785
786
PK
GN
Eng Spd Cntl Press Sw to Mode Sw
Eng Spd Cntl - Hi Press Switch Indicator - Transmission Gear G-9 A Switch - Engine Oil Press (Service Meter) B-4 51
776B: 777B:
141
142
PK
BU
Auxilary Heater/Defroster (Front)
Fast Dumping Soleniod
419
420
YL
OR
Operator Mon Panel Parking Brake
Operator Mon Panel Fuel Filter/Low Press
569
570
PK
BU
A/C Switch to Jumper No. 2
Blade Cushion Solenoid
787
788
WH
YL
Auger Switch to AEM Resistor
Engine Speed (+)
Meter - Service
Monitor - Engine Overspeed
I-5
E-5
B
12
Switch - Engine Overspeed Test
Switch - Fuel Filter Pressure (EMS)
E-5
B-4
A
52
6JC1-UP 4YC1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
143 BK Transmission Disconnect Switch 421 BU Operator Mon Panel Action Lamp (Scraper) 571 OR Dozer Float Solenoid/Bucket 789 PK Control Lever Lock can open or close a valve or move a piece of metal that can do work.
Monitor - Operator (EMS) F-4 A Switch - Fuel Pressure (EMS) B-4 53
144 GN Fog Lamp/Beacon 422 YL Operator Mon Panel Warning Horn (Scraper) 572 PU Blade Float Limit Sw. No. 1 790 BU Eng Spd Cntl - Med Speed Solenoid
Motor - Blower F-6 D Switch - Head Lamp Dimmer H-2 D
145 BU Dual HP Soleniod Switch 423 PU Operator Mon Panel Test Sw. (Scraper) 573 GN Blade Float Limit Sw. No. 2 791 PK Eng Spd Cntl - Low Speed Solenoid
Motor - Brake Retract B-9 13 Switch - Key Start E-3 A MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
146 GY Accessory Switch 1 424 GY Operator Mon Panel Power Train Temp 574 WH Blade Float Solenoid 792 OR Underspeed Proportional Solenoid
Motor - Starter A-4 14 Switch - Operator Monitor F-3 A activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
147 PU Accessory Switch 2 425 PK Operator Mon Panel Power Train Oil Level 575 YL Windshield Wiper - Aux (Park) 793 YL Eng Spd Cntl - Low Press Switch
148 WH A/C Switch 426 BR Operator Mon Panel Power Train Oil Filter Motor - Starter A-5 15 Switch - Parking Brake Pressure D-12 54 that make electromagnet when current flows through them. It also has an internal switch that places
576 PK Windshield Wiper - Aux (Low) 794 YL Payload Monitor Xmsn Pickup
149 PU Floodlamp (Front -Attach) 427 GN Operator Mon Panel Power Trn Oil Fltr Jmpr 577 PU Windshield Wiper - Aux (High) 795 YL Dual kW Solenoid Motor - Secondary Steering B-6 16 Switch - Refrigerant C-2 55 the latch coil circuit open at the time the coil latches.
150 OR Floodlamp (Rear -Attach) 428 OR Operator Mon Panel Xmsn Oil Temp 578 BU Windshield Wiper - Aux 798 GN Fast Dump Sw. to 4th Function Sw. Motors - Blower F-6,7 D Switch - Retarder H-12 56
151 GN Defroster 429 YL Operator Mon Panel Brake Oil Temp 579 BR A/C Blower Motor No. 1 799 WH Payload Monitor Sensor Power Panel - Payload Monitor Operator D-6 A Switch - Running Lamp I-3 A
152
153
BU
WH
Aux Wiper Switch
3 Pt. Hitch Control
430
431
BU
GN
Operator Mon Panel Air Filter
Operator Mon Panel Low Xfer Pump Press
580 OR A/C Blower Motor No. 2 800 BU Automatic Mode - Lockup Clutch Relay - Start B-4 17 Switch - Secondary Brake I-11 57 Harness And Wire Symbols
581 GY Left Rear Turn/Hazard 801 PK Lube Solenoid Relay - Start B-5 18 Switch - Service Brake H-11 58
154 WH Air Conditioner 432 PK Operator Mon Panel Brake Press (Oil) Wire, Cable, or Harness Component
582 PK Right Rear Turn/Hazard 802 YL Lube Pressure Switch
156 YL CB Radio 433 BU Operator Mon Panel Brake Press (Oil) Jmpr Relay - Steering Motor B-6 19 Switch - Service Brake (Traction Aid Control) H-11 59 Part Number
583 OR A/C Blower to Blower Breaker 803 BU Auto Fire System Switch Power Assembly Identification
157 YL Turn Fuse to Hazard Switch 434 BU Operator Mon Panel Pwr Train Temp Jmpr Resistor - Blower Motor Speed F-6 A Switch - Shift Lever F-8 C Pin Socket Wire Color Fuse
584 YL Wiper Switch Jumper 804 GN Auto Fire Brake Switch
158 BR B+ to Condenser Relay Contact 435 YL Operator Mon Panel Pwr Train Temp Jmpr
585 YL Aux Hydraulic - Open 805 PK Auto Fire Brake Switch
Resistor - Panel Lamp Dimmer I-3 20 Switch - Start Aid I-4 A A AA 105-9344
159 BU Wiper Motor (Right) 436 OR Operator Mon Panel Pwr Train Oil Fltr Jmpr Resistor - Starter to Diagnostic Connector B-4 21 Switch - Steering Oil Flow C-6 60
586 BR Aux Hydraulic - Close 806 GY Auto Fire Discharge Switch 325-PK-14 1
160 PU Wiper Motor (Left) 437 BR Oprator Mon Panel Fuel Lvl to Fuel Fltr Jmpr
Lighting Circuits 807 BR Auto Fire Nitrogen Switch to Control Resistor - Starter to Diagnostic Connector B-5 22 Switch - Secondary Steering I-4 A
161 PK Hazard Fuse to Hazard Switch 438 YL Operator Mon Panel Coolant Temp Jmpr Receptacle
600 BR Dash Basic 808 PU Auto Fire Nitrogen Sw. to Nitrogen Sw. Resistors - Blower Motor Speed F-6,7 A Switch - Thermostat F-6 D
162 YL Aux Hydraulic (Left) 439 YL Lamp Indicator
601 GY Dash High 809 GN Auto Fire System Warning Circuit Sender - Brake Oil Temperature B-8 23 Switch - Traction Aid Test E-2 A Single Wire Circuit Number Wire Gauge
163 WH Aux Hydraulic (Right/Swing) 440 BR Air Pressure Gauge Connector Identification
165 YL Differential Lock/Apron Soleniod 441 OR Engine Coolant Temp Gauge
602 WH Dome Lamp 810 BU Auto Fire System Failure Circuit Sender - Engine Coolant Temperature B-4 A Switch - Transmission A,B-10 61
603 PK Rotary Beacon 811 GY Fire Test Circuit Plug
167 OR Lockup Clutch 442 GY Hyd System Temp Gauge Sender - Left Wheel Speed C-12 25 Switch - Transmission Oil Filter Press (EMS) B-8 62
604 OR Stop Lamp 784 YL Lockup Clutch Inhibit
2 200-BK-14
168 GN Refueling Pump 443 YL Power Train Temp Gauge Sender - Right Wheel Speed A-12 26 Switch - Transmission Oil Temp (EMS) A-8 63
169 PK Blade Cushion 444 BU Conv/Retarder Oil Temp Gauge (Tractor) 605 YL Turn - Left 785 PK Eng Spd Cntl Press Sw to Mode Sw
Sender - Transmission Speed B-11 27 Switch - Turn Signal G-4 A
170 YL Blade Float 445 GN Conv/Retarder Oil Temp Gauge (Scraper) 606 GY Turn - Right 786 GN Eng Spd Cntl - Hi Press Switch Ground Connection Pin or Socket Number
Sensor - Engine Speed Pickup B-6 28 Switches - Blower G-6 D
171 GN Dozer Float 446 PU Brake Oil Temp Gauge 607 PK Flood - Front 787 WH Auger Switch to AEM Resistor
Sensor - Left Front Strut C-2 29 Switches - Stop Lamp H-11 64
172 GN Hazard Fuse to Flasher 447 PK Fuel Level Gauge 608 GN Flood - Rear 788 YL Engine Speed (+) Typical representation of a Deutsch Typical representation of a Sure-Seal
173 YL Turn Fuse to Flasher 448 WH Air Press Gauge 609 YL Flood - Side 789 PK Control Lever Lock Sensor - Left Rear Strut A-10 30 Tachograph G-6 B 1 connector. The plug contains all
1 connector. The plug and receptacle
174 PK Customer Add-Ons 449 BU Speedometer Sender (Signal No. 1) 610 OR Head Lamp - Basic 790 BU Eng Spd Cntl - Med Speed Solenoid Sensor - Right Front Strut A-2 31 Tachometer G-3 A 2 sockets and the receptacle contains 2 contain both pins and sockets.
175 PK Trailer Turn/Hazard 450 YL Tachometer Sender (+) 611 PU Head Lamp - High 791 PK Eng Spd Cntl - Low Speed Solenoid Sensor - Right Rear Strut A-10 32 all pins.
176 YL Customer Add-Ons 451 BR Tachometer Sender (-) 612 GY Backup 792 OR Underspeed Proportional Solenoid
177 OR Main Breaker 452 PU Torque Converter 613 PK License Plate 793 YL Eng Spd Cntl - Low Press Switch
178 GN Main Breaker 453 PK Secondary Steering Fault Lamp 614 PU Park/Tail/Dash 794 YL Payload Monitor Xmsn Pickup
With Neutral Start Control, Transmission Gear Indicator and Payload Monitor
180 GN Dual H.P. Breaker 454 GN Retarder Indicator Lamp 615 YL Cab Floods/ROPS 795 YL Dual kW Solenoid
181 GY Engine Speed Control (+Battery) 455 YL Converter Temp Sw. to Time Delay 616 BU Bucket Flood/Boom Flood 798 GN Fast Dump Sw. to 4th Function Sw. 1988 Caterpillar Printed in U.S.A.
182 PU Engine Underspeed Control 456 BR Monitor Panel PTO
Ground Circuits 457 PU Monitor Panel Ground Speed Sensor
617 BR Tail Pos. Lamp-Left (Roading Package) 799 WH Payload Monitor Sensor Power All Rights Reserved
618 YL Tail Pos. Lamp-Right (Roading Package) 800 BU Automatic Mode - Lockup Clutch
200 BK Main Chassis 458 PK Monitor Panel (+V)
619 GR Head Lamp Low 801 PK Lube Solenoid
201 BK Operator Monitor Return 459 PK Monitor Panel Implement Position
620 WH Flood - Front (Engine Flood Lamp) 802 YL Lube Pressure Switch
202 BK XMSN Ctrl 460 BU Monitor Panel Program Pin
621 GY Floodlamp Indicator Lamp 803 BU Auto Fire System Switch Power
203 BK Chassis Diagnostic 461 OR Operator Panel Brake Air Press Jumper
622 PU Floodlamp 3 Way Switch Jumper 804 GN Auto Fire Brake Switch
204 BK Operator Monitor Panel (Scraper) 462 YL Steering Motor Indicator
623 BU Floodlamp 3 Way Switch Jumper 805 PK Auto Fire Brake Switch
205 BK Instrument 463 YL Sensor Present
624 YL Floodlamp Bowl 806 GY Auto Fire Discharge Switch
206 BK Battery Side of Disconnect 464 GY Monitor Panel Engine Oil Press Sensor
625 BK Courtesy Lamp 807 BR Auto Fire Nitrogen Switch to Control
207 BK Starter Diagnostic 465 OR Low Charge Press Warning
208 BK Trailer Connector (Ground) 466 WH Monitor Panel Steering Oil Temp
626 BU Dash Dimmer 808 PU Auto Fire Nitrogen Sw. to Nitrogen Sw.
209 BK Fire Suppression System 467 WH System Fault (Hydrst) 627 YL Fog Lamp 809 GN Auto Fire System Warning Circuit
210 BK Converter Output (24V to 12V) 468 YL Brake Oil Circulation Jumper 628 PK Right Turn Indicator 810 BU Auto Fire System Failure Circuit
629 PK Aux Head Lamp 811 GY Fire Test Circuit
211 BK Disconnect Diagnostic Resistor 469 GN Fuel Level Sender (B+) Connector Location
212 BK Antispin Coding Pin 16 470 PU Cane Switch Neutral 630 GY Flood Rear (Attch) 812 GN Fire Nitrogen Actuation Solenoid
631 GY Fog Lamp - Right 813 PK Auto Fire Agent Cylinder Sw. to Nitrogen Sw.
Schematic Machine
213 BK Antispin Coding Pin 17 471 PK Xmsn Neutral to Parking Brake Connector Number
214 BK Antispin Coding Pin 18 472 OR Parking Brake Sw. to Overstroke Sw. 632 WH Fog Lamp - Left 814 YL Auto Fire Agent Sw. to Agent Sw. Location Location
215 BK Antispin Coding Pin 19 473 GY Overstroke Sw. to Overstroke Sw. 633 BU (Attch) Lighting Circuit 815 WH Lockup Clutch Xmsn Press Sw. CONN 1 F-8 1
216 BK Antispin Coding Pin 20 474 WH Overstroke Sw. to Overstroke Sw. 634 WH Head Lamp Sw. to Work/Head Lamp Jumper 816 BR Auto Fire Alarm CONN 2 C-10 2
217 BK Transmission Coding Pin 17 475 BR Overstroke Sw. to Trailing Unit 635 BR Turn Signal Common 817 WH Backup Alarm Relay
CONN 3 C-11,12 3
218 BK Transmission Coding Pin 18 476 BU Control Lever Lock Indicator 635 BU Payload Monitor Red Light 818 BR Payload Monitor Serial Data (TX)
219 BK Transmission Coding Pin19 477 YL Speedometer Sender (Signal No. 2) 636 GN Payload Monitor Green Light 819 GY Payload Monitor Serial Data (RX) CONN 4 I-6,7 4
220 BK Engine Oil Pressure Sensor 478 GY Press Sw. to Red Lamp (Impact Ripper) 637 GN Lockup Clutch Lamp 820 BU Payload Monitor Transmit Key CONN 5 F-4 5
221 BK Engine Coolant Temp Sensor 479 BU Press Sw. to Green Lamp (Impact Ripper) Control Circuits 821 YL Lockup Clutch Press Sensor Return CONN 6 C-9 6
222 BK Monitor Panel Coding 1 480 PK Neutral-CST to AWD 700 PK Antispin Test Switch 822 PK Forward Hydrst Sync Solenoid
223 BK Monitor Panel Coding 2 481 GN Conv Temp Sw to Brake Oil Temp Sw CONN 7 E,F-11 7
701 OR Xmsn Lockup Clutch Solenoid (Scraper) 838 YL Front Guard Motor
CONN 8 C,D-8 8

(Dimensions: 39 inches x 28 inches)


224 BK English/Metric Coding 483 BR Brake Fluid Level
702 OR Xmsn Brake Switch Jumper 839 BU Front Guard Motor
226 BK Hyd Oil Temp Sensor 484 YL Primary Steering Lamp CONN 9 F-8 9
703 BU Xmsn Uo Solenoid 856 GN Engine Underspeed Cntl - Throttle Sw.
227 BK Transmission Coding Pin 37 485 YL Operator Mon Panel AWD Fault
704 GY Xmsn Down Solenoid 857 OR Swing Orifice Solenoid (Excavator) CONN 10 C-8,9 10
228 BK Fuel Level Sender A400 PK Fuel Pressure Sender
705 PK Xmsn Lockup Clutch Sol Basic 858 GY Payload Monitor Right Front Signal
230 BK TMC Actuator Ground A402 BU Coolant Press Sender CONN 11 B-10 11
706 BR Xmsn Retarder Switch 859 YL Payload Monitor Left Front Signal
231 BK Transmission Switch A417 WH Ems Scraper Transmission CONN 12 B-10 12
707 PU Xmsn Bed Raise Switch 860 PK Payload Monitor Right Rear Signal
232 BK Eng Speed Cntl Solenoid Gnd Accessory Circuits
708 YL Xmsn Hold Switch 861 BU Payload Monitor Left Rear Signal CONN 13 F-8 13
233 BK Eng Underspeed Cntl-Proportional Solenoid 500 BR Wiper - Front (Park)
234 BK Eng Speed Cntl Solenoid Gnd 501 GN Wiper - Front (Low)
709 OR Xmsn Pickup Power 863 BU Payload Monitor Transmit LCD Out CONN 14 G-7 14
236 BK Transmission Coding Pin 36 502 OR Wiper - Front (HI)
710 GN Xmsn Speed Pickup Signal 864 BR Payload Monitor Clock LCD Out CONN 15 I-2 15
240 BK Engine Speed Control 503 BR Wiper - Rear (Park) 711 BR Xmsn Lever Code 1 865 GY Payload Monitor Latch LCD Out
CONN 16 C-11 16

SENR4253
241 BK Operator Mon Panel Time Delay Pin 3 504 YL Wiper - Rear (Low) 712 WH Xmsn Lever Code 2 866 PK Payload Monitor Test/Set
713 OR Xmsn Lever Code 3 867 PU Payload Monitor Mode CONN 17 G-3 17
242 BK Operator Mon Panel Time Delay Pin 4 505 BU Wiper - Rear (HI)
243 BK Operator Mon Panel Time Delay Pin 5 506 PU Washer - Front 714 YL Xmsn Lever Code 4 870 OR 3 Point Hitch Control - Down Solenoid CONN 18 E-5 18
244 BK Operator Mon Panel Time Delay Pin 6 507 WH Washer - Rear 715 GN Xmsn Lever Code 5 871 BU 3 Point Hitch Control - Solenoid Common CONN 19 E-5 19
250 BK Payload Monitor-Customer Ground 508 PU Radio Speaker - Left 716 BU Xmsn Lever Code 6 872 YL 3 Point Hitch Control - Up Solenoid
CONN 20 D-6 20
251 BK Payload Monitor-System Ground 509 WH Radio Speaker - Left (Commom) 717 BR Bowl Apron Sol Float/VCTC Sol 873 WH Front Guard Power
CONN 21 E-3 21
252 BK Payload Monitor-Display to Control 510 YL Windshield Washer - Primer 720 PU Xmsn Brake Switch 874 GY Rear Guard power
256 BK LUC Harness Code 0 511 BR Radio Speaker - Right 721 BR Xmsn Gear Code 1 878 OR Displacement Solenoid CONN 22 I-5 22
257 BK LUC Harness Code 1 512 GN Radio Speaker - Right (Common) 722 WH Xmsn Gear Code 2 888 PK 3 Point Hitch Control - Hitch Position CONN 23 G-9 23
258 BK LUC Harness Code 2 513 OR A/C Compressor/Refrigerant Pressure SW 723 OR Xmsn Gear Code 3 889 GY 3 Point Hitch Control - Handle Position CONN 24 F-10 24
259 BK LUC Harness Code 3 514 PU Air Conditioner Condenser Motor 724 YL Xmsn Gear Code 4 890 PU 3 Point Hitch Control - Hookup Switch
260 BK TEHC Ident Code 0 515 GY Blower Motor (HI) CONN 25 G-4 25
725 GN Xmsn Gear Code 5 896 GN Neutral Start Control to Auger Master Sw.
261 BK TEHC Ident Code 1 516 GN Blower Motor (Medium) 726 BU Xmsn Gear Code 6 897 GN Rear Motor Guard CONN 26 B-4 26
262 BK TEHC Ident Code 2 517 BU Blower Motor (Low) 727 GN Steering Motor Relay 898 PU Rear Motor Guard CONN 27 C-5 27
263 BK TEHC Ident Code 3 518 OR Hazard Flasher to Switch
728 BU Secondary Steering Control Switch 904 WH Impactor Switch to Relay Contact CONN 28 B-11 28
Basic Machine Circuits 519 PK Thermostat to Refrigerant Press Sw.
729 PU Ejector Return Solenoid 905 PK Impactor Switch to Relay Control
301 BU Starter No. 1 Solenoid to Resistor 520 WH Operator A/C Sw. to Thermostat/Fuse CONN 29 F-5 29
730 OR Ejector Return Detented Solenoid 906 PU Relay Contact to Drawbar Press Sw.
302 OR Starter No. 1 Resistor to Diagnostic 521 YL A/C SW To Refrigerant SW
731 BU Ejector Eject Detented Solenoid 907 YL Trigger Switch to Hour Meter
CONN 30 D-8 30
304 WH Starter Relay No. 1 Output 522 WH A/C Clutch To Thermostat SW
732 BR Ejector Kickout On Return Solenoid 908 GY Drawbar Press Sw. to Rippr Frme Press Sw. CONN 31 D-8 31
305 BU Key Switch to Alarm Horn 523 BR Windshield Wiper - Left (Park)
306 GN Starter Relay Coil 524 BU Windshield Wiper - Left (Low)
733 BR Switching Gear Code 1 Front 910 YL Xmsn Neutralizer Sw. to Override CONN 32 F-1 32
734 WH Switching Gear Code 2 Front 916 BU Scraper Xmsn Gear Code 6 CONN 33 B-5 33
307 OR Key Switch to Neutral Start Switch 525 GY Windshield Wiper - Left (High)
735 OR Switching Gear Code 3 Front 916 GY Switch to Lockup Clutch Control Enable
308 YL Main Power Relay Coil 526 YL Windshield Wiper - Right (Park) CONN 34 B-5 34
309 GY Alternator Regulator Term 527 GN Windshield Wiper - Right (Low)
736 YL Switching Gear Code 4 Front 917 WH Dual HP Relay to Switch
737 GN Switching Gear Code 5 Front 918 OR Engine Overspeed Light and Horn CONN 35 B-2 35
310 PU Start Aid SW To Start Aid Sol 528 PK Windshield Wiper - Right (High)
311 WH Start Aid Sol To Temp SW 529 WH Windshield Washer - Left 738 BR Switching Gear Code 1 Rear 919 GN Engine Overspeed Test Switch CONN 36 F-11 36
739 WH Switching Gear Code 2 Rear 929 GN Brake Retract Breaker to Relay

30 Page,
CONN 37 I-8 37
740 OR Switching Gear Code 3 Rear 930 BR Brake Retract Switch to Relay Coil
CONN 38 F-3 38
741 YL Switching Gear Code 4 Rear 931 GY Auto Fire Nitrogen Sw. to Nitrogen Sw.
742 GN Switching Gear Code 5 Rear 932 GN Auto Fire Agent Sw. to Agent Sw.
CONN 39 E,F-8 39
743 PU Switching Neutral/Run Sw. 933 PU Auto Fire Agent Sw. to Nitrogen Sw. CONN 40 C-5 40
CONN 41 B-11 41
CONN 42 E-1 42
CONN 43 D-1 43
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
Service/Retarder Press (Traction Aid) 55.2 13.8 kPa 41.4 kPa MIN.
3L-6306 Normally Closed
Service/Retarder Press (Transmission) (8 2 psi) (6psi)
Parking Brake Press (EMS) 656 35 kPa 552 35 kPa
3T-3195 Normally Open
Secondary Brake Press (Trans) (95 5 psi) (80 5 psi)
93 20.8 kPa 68.9 20.8 kPa
Related Electrical Service Manuals Truck Payload Measurement System (TPMS) 6T-7663 Engine Oil Pressure Normally Open
(13.5 3.0 psi) (10.0 3.0 psi)
Title Form Number Fault Circuit Description Fuel Filter Press (EMS) 119 14 kPa -
7N-4447 Normally Closed
Actual Gear Indaicator SENR4252 F01 Suspension cylinder charge Resistor, Sender and Solenoid Specifications Torque Converter Inlet Filter (EMS) (17.0 2.0 psi) -
F02 Suspension cylinder charge
TPMS Display Mode Part No. Component Description Resistance (Ohms) Brake Oil Temp (EMS) 123.9 2.8C 112.8C MIN
Alternator: 7N-7854 Normally Closed
Delco Remy SENR7507 Mode Of Operation Mode Number Converter/Retarder Temp (EMS) (255 5F) (235F MIN)
F03 Suspension cylinder charge 2G-0413 Resistor - Blower Motor Speed (Attch) 5.0
Bosch SENR2082 107.2 2.8C 91.0C MIN
Normal 0 3T-3437 Resistor - Panel Dimmer 10.0 0.1 7N-9785 Engine Coolant Temp (EMS) Normally Closed
Nippondenso SENR4130 F04 Suspension cylinder charge (225 5F) (195.8F MIN)
Model Setting 1 6T-2217 Resistor - Starter/Diagnostic Conn 150 7.5
Automatic Electronic Traction Aid SENR2986 F05 Left front suspension cylinder pressure sensor circuit 82.2 2.8C 74 C MIN
Units 2 8N-1425 Aftercooler Temperature (EMS) Normally Closed
Automatic Ether Injection System SENR4705 F06 Right front suspension cylinder pressure sensor circuit 9G-9988 Solenoid - Four way 24.9 (180 5F) (165 F MIN)
Max Target Weight 3 5T-4434 Solenoid - Air Start 42.0 4.0 30.0 3.5 kPa 26.5 kPa MIN
Electronic Monitoring System SENR2945 F07 Left rear suspension cylinder pressure sensor circuit 4D-4785 Retarder Normally Open
Truck ID Code 4 (4.35 0.5 psi) (3.84 psi MIN)
Electonic Neutral Start Control SENR3889 F08 Right rear suspension cylinder pressure sensor circuit 6T-9290 Solenoids - Down Shift, Up Shift, Lockup 26.0 .2
Options 5 51.87 2.8C 43.33C MIN
F09 7W-5967 Solenoid - Engine Shutdown 44.7 4.5 9G-3341 Power Train 0IL Temperature (EMS) Normally Closed
Engine Overspeed Indicator SENR4263 Batt backup/real time clock setting (125 5F) (110F MIN)
Calibration 6 9X-7137 Solenoid - Start Aid . 3.3 1
Power Train SENR3143 F10 System setting/memory 517 35 kPa 448 35 kPa
Status/Diagnostics 7 9G-8009 Brake Air Pressure (EMS) Normally Open
F13 Green light open circuit or ground short circuit 3T-0062 Solenoid - Proportional 16.0 (75.0 5.0 psi) (65.0 5.0 psi)
Starting And Charging Systems SENR2947
At room temperature unless otherwise noted. 93 21 kPa 69 21 kPa
Starting Motor 1W-6363 SENR3860 F14 Green light + battery short circuit 9W-3187 Fuel Pressure (EMS) Normally Closed
(13.5 3.0 psi) (10.0 3.0 psi)
Truck Payload Measurement System SENR4733 F15 Red light open circuit or ground short circuit 25.4 ID Line: 11 L/MIN MAX 4.9 L/MIN MAX
7T-2078 Primary Steering Flow (EMS) Normally Open
F16 Red light + battery short circuit 38.1 ID Line: 25 L/MIN MAX 12.1 L/MIN MAX
21.11 2.78C 12.78C MIN
7X-5988 Engine Coolant Flow (EMS) Normally Closed
(70 5F) (55F MIN)
362 29 mN (45.6 mm ID point) 303 mN MIN
9W-2343 Engine Coolant Flow (EMS) Normally Open
(1.3 .1 oz, 1.8 in ID point) (1.1 oz MIN)
12 11 10 9 8 7 6 5 4 3 2 1

SECONDARY
STEERING CONT
3E5184

ALTERNATOR
DDD PAYLOAD

OPR PANEL
+ BATTERY
MONITOR

STER SW
STER SW
L30 636-GN 2 BK

GROUND

MAG SW
GREEN LAMP

KEY SW
799-WH 1 RD 8T9684
L30 635-BU BULB
203-BK 799-WH 8T9749

SPEEDOMETER
DOOR LAMP
CONN 4 XMSM SPEED

XMSM SPEED

OR-18

GN-18
GN-18
WH-18

GY-18
BR-18

BU-18
PU-18
COURTESY

BK-18
PK-18
YL-18
PAYLOAD

310-PU
7N5876

TRACTN AID
DISTRIBUTOR LAMP SW

+ BATTERY
3T5438 2 BK MONITOR
I

PAYLOAD
DIAGNOSTIC CONNECTOR SERVICE METER (NOTE B) I

GROUND
AIR PRESS RED LAMP
3T8325 9D4068 START SECONDARY GAUGE 1 RD 8T9683 CONN 15

11
14
13

15
16
12

17
18
19
20
10
STEERING DDD

600-BR
BULB

6
4

2
7

8
9
1
5

200-BK
AID SW

7
1W3306

1
2
6
3
2
4
5
8
9
A LAMP 8T9749 1
- + 206-BK 8C9812 A A

311-WH
304-WH

310-PU
7N5876

203-BK
313-GY
306-GN

302-OR

109-OR
101-RD
314-PU

105-BR
207-BK

107-WH-14
728-BU
308-YL
308-YL

403-GN
727-GN
200-BK
200-BK

417-GY
308-YL
DISCONNECT SW COURTESY 3 2

WH-18
OR-18
GN-18
GY-18
PK-18
BK-18
YL-18
7N0718 LAMP 1 200-BK

OPERATOR STATION
RD
7N5876

BK
PANEL DIMMER
L33 RESISTOR ACTION
CONN 22

307-OR
308-YL
308-YL
1 2 3T3437

4
6
1
7
3
5
2

2
1
602-WH ALARM

138-GN
A A

891-BU

200-BK-14
9G9813

123-WH
794-YL
SUPPL 4 600-BR 2

202-BK
202-BK
123-WH

123-WH
794-YL
768-OR
710-GN

400-GN

RD
237-BK
449-BU

BK
251-BK
202-BK
202-BK
202-BK
201-BK
201-BK
201-BK
200-BK
STEERING SW 5 614-PU 1

BK-00
BK-00
A

727-GN

403-GN
417-GY
107-WH-14
8D2676

728-BU

200-BK
200-BK
102-BU-14

308-YL
SECONDARY

137-RD
310-PU
614-PU

610-OR-14
BRAKE SW

2
1
614-PU
DDD

103-YL
3T3195 794-YL RUNNING A

614-PU
CONN 37 L26

1
4
3
2
LAMP SW

410-WH
201-BK
720-PU 202-BK A L23 202-BK HEAD LAMP
7N8005

123-WH

727-GN
727-GN
FFF BK-00 DIMMER SW 610-OR-14
W/O PAYLOAD MONITOR BK-00 2H1855 611-PU-14
706-BR BK CONNECT WIRE AS. FFF 251-BK
TO HARNESS AS. A 768-OR 610-OR-14 611-PU-14

138-GN

891-BU
202-BK
794-YL
L22 132-PK
308-YL 202-BK 200-BK
202-BK 710-GN 410-WH
604-OR XXX STOP LAMP SW 201-BK L4
202-BK
STOP
720-PU
706-BR
202-BK

RETARDER SW SERVICE SERVICE/RETARDER 2M9346

L4
LAMP SW (776 ONLY) 400-GN
4D4785 BRAKE SW BRAKE 2M9346 103-YL
3L6306 201-BK
TEE 103-YL 513-OR-14
SERVICE 794-YL
L8

BRAKE SW
454-GN

202-BK L26

604-OR
3L6306 L23
BK-00 727-GN
BK-00 102-BU-14
767-WH L37 L37 103-YL
772-BR 123-WH L5
L22
L22 132-PK 132-PK

L5
H

403-GN
767-WH 141-PK 141-PK
L21 201-BK
H
L21 L20 200-BK 200-BK 200-BK
L23 728-BU
L3 403-GN
L7
L7 327-PK-14
L33 L33
L8 L17

L33
L8

327-PK-14
L9

L17

403-GN
417-GY
200-BK
308-YL 308-YL
200-BK L20

L9
124-GN-14
L20

308-YL
201-BK 600-BR

124-GN-14
L3 L3 308-YL
L18 L18 123-WH
L17 307-OR L2 L1

308-YL
L17 307-OR

123-WH
L9 L9

307-OR
L25 308-YL

307-OR
L25 L18

408-WH

418-WH
454-GN

409-OR
405-GY
426-BR
437-BR
413-BR
406-PU
412-BU

308-YL
407-PK

226-BK
103-YL

419-YL

L18
101-RD-6 201-BK
122-BU 537-GN
109-OR-6 200-BK L6

537-GN
L9
138-GN-14 200-BK
121-YL 307-OR

L6
L35 611-PU-14
777-PU-10 308-YL 614-PU L32
306-GN 539-BU
L19 540-WH
L19
123-WH 123-WH
446-PU
COOLANT 123-WH BRAKE OIL

306-GN
409-OR

307-OR
891-BU
470-PU
200-BK
200-BK
308-YL
TEMP GAUGE TEMP GAUGE
TACHOMETER 4W0483 IGN IGN 4W2067
8C5471 441-OR SEND SEND
123-WH

600-BR
+ LAMP LAMP GRD LAMP GRD
OPERATOR STATION

A R 7N5876 5D0019
451-BR 1 205-BK 205-BK 5D0019
SIG
G TACHOGRAPH
L25 450-YL 2 450-YL 205-BK
7D1513 - G

124-GN-14
513-OR-14
200-BK-14
TRANSMISSION GEAR

123-WH
451-BR
200-BK
205-BK

450-YL
409-OR
306-GN

307-OR
INDICATOR

891-BU

470-PU
200-BK
200-BK
308-YL
L A

L6
8C9609 1 600-BR 2 600-BR
2 600-BR 205-BK
CONN 14 141-PK 1 141-PK

611-PU-14
3 600-BR
3

123-WH

540-WH
537-GN

415-GN
449-BU

539-BU

600-BR
A

FRONT GR1
FRONT GR2
FRONT GR3
FRONT GR4
FRONT GR5

411-PK
201-BK
A 600-BR 205-BK

+ BATTERY
2

ID CODE 1
ID CODE 3
ID CODE 2
540-WH

3
2
1

1
9
4
2
5
6
7
8
3
GROUND
A LEFT TURN
TURN SW INDICATOR

WH-18
A R

OR-18
GN-18

OR-18

GN-18
GY-18

1
3
2
PU-18

BU-18
BR-18
PK-18

BK-18
8D6947

YL-18
M 6 6 201-BK LAMP
5 P A 7 600-BR 7N5876
3 8 540-WH
1 2 2 1 611-PU-14 611-PU-14

WH-18

START RELAY
OR-18
GN-18

GY-18
RD-18

BU-18
PU-18

BR-18
BK-18
YL-18
3 1 4 6 2 411-PK

OPR PANEL
BLOWER SW

+ BATTERY
5 5 415-GN

START SW
NEUTRAL
1V6652 STD

GROUND
CONN 1

124-GN-14
4 5 4 3 539-BU 205-BK
1V6653 ATCH 6 727-GN 1 4 441-OR HIGH BEAM

1
3
4
5
6
7
2

1
3
2
4

OPERATOR STATION
CONN 23 D 137-RD

515-GY-14
517-BU-14
D D CONN 25 INDICATOR LAMP
L25 711-BR 11 LEVEL 1 1 2 BLOWER SW
L19 614-PU CONN 17 7N9967

734-WH
1V6652 STD

202-BK
202-BK
735-OR
737-GN
712-WH 12 LEVEL 2

308-YL
441-OR

733-BR

202-BK
3

736-YL

712-WH
1V6653 ATCH

715-GN
713-OR
L25

321-BR
470-PU
716-BU

711-BR
NEUTRAL START

202-BK
713-OR 13 LEVEL 3 446-PU

121-YL

714-YL
710-GN

321-BR
470-PU
CONTROL

202-BK
714-YL 14 LEVEL 4 606-GY 600-BR

308-YL
121-YL
4 5
715-GN 15 LEVEL 5 CONN 9 7X1362 605-YL

515-GY-14
6

517-BU-14
CONN 24
716-BU 16 GND VERIFY D OPERATOR
706-BR 6 RETARDER A MONITOR
A

14
13
12
11
10
520-WH-14

CV/RTD TEMP
1

ALTERNATOR

ALTERNATOR
XMSN FILTER
8
7
9
6
5
4
3
2

415-GN
720-PU 20 BRAKE N 3T9200 411-PK

FUEL FILTER
COOL FLOW
COOL TEMP
L8

4
1
2
5
3
6

ENG OIL PR

ENG OIL PR
520-WH-14
ZZ

+ BATTERY
PRIM STER
202-BK 8 PK-14 201-BK

200-BK-14

BRAKE ON
BACKUP

BK AIR PR
D

NEUTRAL
MASTER

GROUND
27 A R 205-BK 201-BK

FUEL PR
ALARM SW DOME L32

PK-14
ACTION

710-GN
891-BU

321-BR
470-PU

ALARM
202-BK
28 1 446-PU
794-YL

308-YL
121-YL
9G7204 PANEL LAMP SW

610-OR-14
611-PU-14
LAMP
LAMP

TEST
29 RESISTOR LAMP 8D2676 4 123-WH 201-BK
7N1996

540-WH
539-BU
614-PU
30 2G1942 205-BK 2 205-BK

WH/RD-14
2G0413 Z
733-BR 31 FRONT GR1 321-BR RESISTOR N 3 449-BU OPERATOR MONITOR
CONN 5

PK-14
734-WH 32 FRONT GR2 121-YL WW TEST SW 9D3721

12
13
14

19
18
16
17
10
11
15
20
WH/RD-14
WH-18

5
9
6

7
4
8

1
3
2
2G0413

OR-18

GN-18
OR-18
BU-18

BR-18
BK-18

YL-18
CONN 38

BK
735-OR 33 FRONT GR3 BLOWER SW A
BLOWER 1V6652 A
736-YL 34 FRONT GR4 9G0397 405-GY CONN 32
2 1

5
1
4
2
3
CONN 36 737-GN 35 FRONT GR5 205-BK
ZZ MOTOR BK-14 QQ DOME S
F 36

408-WH
418-WH

410-WH
454-GN
409-OR

403-GN

415-GN
405-GY

417-GY
412-BU
406-PU
413-BR
437-BR
426-BR
407-PK

226-BK

201-BK
411-PK
BLOWER

419-YL

308-YL
10
CONN 13 3 A F

6
7
2
GND VERIFY 1
9
8
5
4
3
CUSTOMER 707-PU 7 BODY RAISE LAMP
DDD

9G0397 CONN 29

OR-14
BU-14
DATA 7X6398 BBB 539-BU

4
5
2
1
3
202-BK 2 GROUND
C
D
A
B

CONNECTOR 308-YL 1 + BATTERY MOTOR BK-14 200-BK-14 SPEEDOMETER 205-BK


513-OR-14 3T3408 IGN

NEUTRAL
710-GN 10 205-BK

GROUND
XMSN SPEED

LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
799-WH
819-GY

519-PK-14
820-BU

818-BR
250-BK

218-BK 18 ID CODE 1 449-BU SEND RIGHT TURN

WH/RD-14
219-BK 19 ID CODE 0 M INDICATOR
703-BU 3 UP SOL RESISTOR GRD LAMP LAMP

2
1
704-GY 4 DOWN SOL 7N5876 7N5876
T 2G0413
VV

L6
705-PK 5 LKUP SOL SHIFT

123-WH
513-OR-14

450-YL

L4
519-PK-14

405-GY
200-BK
200-BK
709-OR 9 +10V LEVER SW THERMOSTAT SW L6

L1
L36 721-BR 21 GEAR 1 9W0681 L4
DDD 2G0396
722-WH 22 GEAR 2 L1

L17
308-YL
LINK GND 5 250-BK 723-OR 23 GEAR 3 MOTOR BLOWER L17

L30
251-BK
TRANSMISSION 9G0397

707-PU
202-BK
TX OUT 13 818-BR 724-YL 24 GEAR 4
TX KEY OUT 14 820-BU 725-GN 25 GEAR 5 CONTROL
9W0009

540-WH
107-WH-14

610-OR-14
L2

539-BU
614-PU
726-BU 26

611-PU-14
RX IN 15 819-GY GND VERIFY QQ

124-GN-14
CONN 39
NEUTRAL 16 891-BU 217-BK 17 ID CODE 2 BK-14 BK-14

123-WH
537-GN

307-OR
307-OR
308-YL

308-YL

308-YL
308-YL
XMSN SPD 6 794-YL 227-BK 37 ID CODE 3 4 707-PU 1 2

L32
BED RAISE 20 707-PU 707-PU 3 707-PU ENGINE OVERSPEED

L18

L33
MONITOR 7T3821

L9

L5
+24V (IN) 1 799-WH 202-BK 2 202-BK
RED LAMP 707-PU 1 707-PU 3 4 BBB

454-GN
3 635-BU
GREEN LAMP 4 636-GN D WH 4 PARK-TURN
L FRONT PR 7 859-YL BODY OR 7 LAMP
RAISE SW GP

251-BK
R FRONT PR 8 858-GY 3 3T3967
L REAR PR 9 861-PU 8C5681 YL 8 LOW BEAM
L28

L30
R REAR PR 10 860-PK ENG SPEED GN 5 450-YL HEAD LAMP
TX LCD OUT 11 863-BU GROUND BK 2 200-BK 200-BK 2 BK 8C5373
LCD CLOCK 12 864-BR + BATTERY BU 1 123-WH 1 RD
LCD LATCH 17 865-GY WARNING PK 6 918-OR
TEST/SET 18 866-PK ENGINE
MODE 19 867-PU ID CODE BR 1 200-BK OVERSPEED
GROUND 2 251-BK RD 2

RD
BR
ALARM
799-WH OR 3 9G9813
PAYLOAD YL 4 HI BEAM
MONITOR 5 405-GY HEAD LAMP

1
2
CONN 7 ENG OIL PR GN
CONTROL BU 6 T 9W0052
9X6846 PU 7 KEY
START SW
E TEST SW GY 8 919-GN
9G7641 E

OPERATOR STATION
308-YL

610-OR-14
611-PU-14
BBB R 308-YL 308-YL

540-WH
RETARDER

614-PU
BRAKE RETRACT 308-YL
(Dimensions: 39 inches x 28 inches)

BREAKER INDICATOR OFF C


LAMP ON S 326-PU
3T8728 307-OR 307-OR
200-BK AAA 7N5876 ST B
109-OR-8 20A 139-OR-10 105-BR 307-OR T
ENGINE CONN 42

1
4
2
3
ENGINE OVERSPEED OVERSPEED TRACTION AID
TEST SWITCH LAMP 454-GN 105-BR 2 3 S
WARNING LAMP BLOWER MOTOR TEST SW 4D1836
9D3721

540-WH
614-PU
610-OR-14
611-PU-14
7N1996 BREAKER 1 700-PK
BASE 6N8589 767-WH L18
3T0304 Y
200-BK 109-OR-10 124-GN-14 124-GN-14
918-OR 15A
ENGINE SHUTDOWN A BRAKE
AAA HEAD LAMP BREAKER CONTROL 9G9287
109-OR-12 3T2662 YL 5 307-OR RETRACT SW
408-WH

767-WH

RESET
710-GN
604-OR
201-BK

321-BR

200-BK
202-BK
121-YL

BK-00
BK-00

109-OR-12 102-BU-14 OFF (KEY) WH 6 326-PU

138-GN
L7
L3

L9
L35

L28
L19

L23

L25

15A
L36

L37
L22
L18

109-OR-12 10A BACKUP ALARM 109-OR-8 Y OR 7 139-OR-10 777-PU-10

L32
4
109-OR-12 10A DOME LAMP & AUX HEATER 109-OR + BATTERY RD 1 107-WH-14 9D3721

121-YL
GROUND BK 2 200-BK

L2
L2

141-PK
109-OR-12 10A GAUGE 109-OR-6 60A 101-RD-6 109-OR L33 ENG SOL BU 3 327-PK-14
138-GN SUPPL STER, SERVICE METER & DIST PICKUP 109-OR-8 101-RD 101-RD

610-OR-14
611-PU-14
L33

123-WH
109-OR-12 10A AIR DRYER ALTERNATOR BREAKER 105-BR

539-BU
614-PU
123-WH
L30 9S0174 107-WH-14

122-BU
109-OR-12 10A TRACTION AID 15A 107-WH-14
109-OR-10 107-WH-14

132-PK
10A SPARE ENG SHUTDOWN & SECNDY STER

799-WH
799-WH
636-GN
635-BU
BREAKER 6N8589 777-PU-10
FUSE 105-BR 109-OR-6

138-GN-14
3K8782
SENR4253

105-BR
10A KEY 101-RD-6

L9
109-OR-10 102-BU-14 121-YL L9
BREAKER 141-PK 122-BU
OPERATOR STATION

9G9487 123-WH 138-GN-14


451-BR
450-YL

635-BU L32 132-PK


636-GN 109-OR-8 103-YL 103-YL 103-YL
858-GY PARK,STOP & 10A 103-YL FLASHER 8D6946
L29 L29
859-YL TAIL LAMP BREAKER 103-YL 537-GN
861-PU 9G9882
D L28 860-PK DDD
D
CONN 30 799-WH 138-GN 1 GN-18 + BATTERY 105-BR
799-WH 799-WH 3 WH-18 +24V (OUT) 123-WH
L5
L19

L35

251-BK 251-BK 2 BK-18 GROUND L5


408-WH

201-BK

767-WH 4
L3

L9

L18

863-BU 863-BU 4 BU-18 TX LCD OUT

539-BU
614-PU
132-PK 1

858-GY
861-PU
860-PK
859-YL

610-OR-14
864-BR 864-BR 5 BR-18 LCD CLOCK

611-PU-14
W/O 768-OR 3 BK 865-GY 865-GY 6 GY-18 LCD LATCH
418-WH

121-YL
777-PU-10
727-GN
441-OR

403-GN

306-GN

138-GN-14
606-GY

137-RD

PAYLOAD MONITOR
614-PU
446-PU

426-BR
437-BR
413-BR
406-PU
412-BU

728-BU

122-BU
109-OR-6
407-PK

226-BK

202-BK 2
101-RD-6
605-YL

419-YL

TRACTION 866-PK 866-PK 7 PK-18 TEST/SET


327-PK-14

767-WH

OPERATOR PANEL
700-PK

AID USE 700-PK 5 867-PU 867-PU 8 PU-18 MODE


HARNESS F TRACTION AID 9X6847
A F CONTROL
BRAKE K 3T0529 CONN 20 S
201-BK

AIR SW CONN 43

1
4
2
3
9G8009 767-WH 4 767-WH 4 U
L22 132-PK 1 132-PK 1 + BATTERY

610-OR-14
611-PU-14
539-BU
614-PU
768-OR 3 768-OR 3 XMSN SP
202-BK 2 202-BK 15
700-PK 5 700-PK 700-PK 11 TEST
A K 202-BK 18 ID CODE 2

799-WH
636-GN
858-GY
635-BU

251-BK
859-YL
201-BK

202-BK 2 GROUND
PARKING CONN 31 767-WH 5 + 12V
BRAKE SW L37
772-BR 9 BRAKE
472-OR

3T3195 U
8 CONN 40 DDD DDD

1
2
769-BU 6 LEFT SP

1
2
3
4
OPERATOR STATION OPERATOR STATION

1
5
6
4
3
2
770-GN 7 RIGHT SP GGG EEE CONN 27

RD
BR
775-BR 13 RIGHT SOL REFRIGERANT SW

799-WH
861-PU
251-BK
860-PK
774-YL 12 LEFT SOL 519-PK-14 (NOTE A) HI BEAM
L23

773-GY 10 PROPN SOL L32 L32 513-OR-14 9D6888 HEAD LAMP


L7

9W0052
30 Page, Color 2,

L36

CONN 6 212-BK 16 ID CODE 0


213-BK 17 ID CODE 1
400-GN

403-GN

306-GN
109-OR-6
201-BK

216-BK 20 ID CODE 4
101-RD-6
513-OR-14
446-PU-14

122-BU-14

777-PU-10
327-PK-14

19 ID CODE 3
311-WH
304-WH

418-WH

722-WH

767-WH

767-WH
472-OR

306-GN

302-OR
604-OR

727-GN
441-OR

710-GN

709-OR

723-OR
725-GN

770-GN
606-GY

313-GY

137-RD

704-GY

773-GY
321-BR
614-PU

451-BR
728-BU

314-PU

122-BU
426-BR

437-BR
413-BR
406-PU
412-BU

703-BU

721-BR

726-BU

769-BU
775-BR
201-BK

207-BK

407-PK

226-BK

202-BK
202-BK
705-PK

227-BK
219-BK

217-BK
218-BK

213-BK
216-BK
212-BK

202-BK

14
419-YL
605-YL

450-YL

724-YL

774-YL

CCC
BK-00
BK-00

BK-4 L31 PARK-TURN


CAB CONN 8 EEE
GROUND LAMP
A CONN 2 A RR RR D K CONN 10 251-BK 799-WH 1 GN-18 +V 3T3967 LOW BEAM
CONN 3 LEFT FRONT HEAD LAMP
20
14
12
10
11
13

16

19

17
15
18

16
10
15
25
17
21

18
12
23
13
11
14
19
20

24
22

16
11
18
20
10
12
15
19
13
14
17

13
12
10

14
11

L31
9
2

859-YL 251-BK 2 GY-18 GROUND


8
9
3
1
4
6
2
7
5

5
8

6
4
3
1

9
1
2
3
4
5
6
7
8

5
8
6
7

2
9
1
3
4

OPERATOR STATION 799-WH 859-YL 3 SIGNAL STRUT SENSOR 8C5373


B C E G YL-18
9W3352
418-WH

FRAME
727-GN
441-OR

400-GN

403-GN

306-GN
513-OR-14
311-WH
304-WH

722-WH

767-WH

767-WH
405-GY

137-RD
446-PU-14
437-BR
413-BR
406-PU
412-BU

310-PU

122-BU-14

109-OR-6

C
407-PK

201-BK

226-BK
327-PK-14

101-RD-6
472-OR

306-GN

302-OR
604-OR

710-GN

709-OR

723-OR
725-GN

770-GN
606-GY

313-GY

704-GY

773-GY
321-BR
614-PU

451-BR
728-BU

314-PU

122-BU
426-BR

703-BU

721-BR

726-BU

769-BU
775-BR
201-BK

207-BK

231-BK
202-BK
705-PK

202-BK

202-BK
202-BK

202-BK

202-BK
419-YL
605-YL

450-YL

724-YL

774-YL

GROUND AIR DRYER C


BK-000

C B STEERING SW
LEFT WHEEL 2G2159 251-BK
BK-0
BK-0

7T2078
SPEED SENDER 777-PU-10 777-PU-10 122-BU 122-BU 858-GY
3T2469 226-BK T C 799-WH
KK
GROUND B 202-BK B C 109-OR-6 728-BU 2 BK-18
SIGNAL C 769-BU 446-PU-14 1 446-PU-14 403-GN 201-BK 1 BK-18 799-WH
+V A 767-WH 481-GN 2 481-GN 327-PK-14 BK-0 BK-0 799-WH
Q 513-OR-14 BK-0 BK-0 636-GN WIRES THAT HAVE BATTERY VOLTAGE IDENT PART NO. LOC
441-OR L10 L10 635-BU WHEN THE KEY SWITCH IS OFF. HARNESS AS.
L16

310-PU A 8W8238 C-11,12


TURN 605-YL 412-BU
LAMP WIRES THAT HAVE BATTERY VOLTAGE B 8W6083 C-11,12
406-PU WHEN THE KEY SWITCH IS ON. C 8W8222 C-10
3T3968 207-BK 413-BR D 8W8268 C-9
302-OR 2 302-OR 437-BR STARTING CIRCUIT. E 8W8349 C-9
313-GY 3 313-GY L14 418-WH G 5T5140 C-8,9
314-PU 5 314-PU 122-BU-14 L11 H 5T1949 B-7
604-OR 304-WH 4 304-WH 400-GN L11 GAUGE CIRCUIT.
STOP/ L10 L10 K 8W1578 C,D-8
S 604-OR 311-WH 1 311-WH 405-GY L12 L 5T1660 G-5
TAIL T 614-PU 306-GN 6 306-GN 306-GN L12 MONITOR CIRCUIT.
LAMP M 3T0781 G-6 STD
614-PU 728-BU 7 728-BU 201-BK 438-YL 438-YL M 3T0782 F-6 ATCH
6N7981 L11 PANEL LAMP CIRCUIT.

441-OR

403-GN
413-BR
406-PU
310-PU

412-BU
109-OR-6
226-BK
450-YL 8 450-YL 101-RD-6 437-BR P 6G9462 G-4

513-OR-14
L24

327-PK-14
451-BR 9 451-BR 137-RD L24 L11 201-BK FUEL Q 5T5141 C-12

513-OR-14
B C 727-GN 201-BK FILTER SW AIR TRACTION AID CONTROL CIRCUIT.
BACKUP L16 L16 CONDITIONER R 5T1308 G-4
200-BK 201-BK 201-BK 201-BK 7N4447
CONN 16 S 6G9747 E-1

200-BK-14
ALARM L12 CLUTCH HEATER AND AIR CONDITIONER CIRCUIT.

201-BK
321-BR 413-BR T 6G9745 E-1
3T1815 L12 CONN 33 SOLENOID

201-BK
321-BR FUEL SW 7N4297 U 6G9746 D-1

418-WH
400-GN
405-GY
201-BK 200-BK 2 BK 9W3187 GROUND CIRCUIT. W 5T9181 B-2

122-BU-14
201-BK 200-BK-10 450-YL 306-GN 306-GN 1 GN 406-PU QQ 6G0783 F-6

201-BK
L14 451-BR 3 GN ENGINE SHUTDOWN CONTROL CIRCUIT. SS 5T9182 B-5
L14 728-BU 314-PU 4 WH START 438-YL
L15 L15 RELAY TT 9G9172 B-3
122-BU 311-WH 313-GY 5 OR PP TURN SIGNAL CIRCUIT. XX 7T3418 B-10
PROPORTIONAL 9F3099 COOLANT SW T
727-GN
137-RD

426-BR 314-PU 200-BK 2 BK


101-RD-6

SOLENOID C SS C 7N9785 ZZ 8W6419 F-8


3T0062 202-BK 313-GY 306-GN 1 GN START RELAY NN 8W3048 B-4
L14 PAYLOAD MONITOR CIRCUIT. ZZZ

WH/BK-10

1
6
5
4
3
2
1 311-WH
201-BK

767-WH 306-GN 306-GN 3 GN 9F3099 XXX 6G3017 H-11


R L 304-WH 304-WH 4 WH ZZZ 2 200-BK
PP CONN 26 COOLANT SW BBB 8W8267 F-5
481-GN

START AID CIRCUIT.


407-PK

C C 302-OR 302-OR 5 OR C DDD 8W7713 C-5


7X5988 T

400-GN

201-BK
405-GY
201-BK
NN
481-GN

207-BK C SS 8W7711 B-2

RD-10
EEE

WH/BK-10
1
2

B +V A 709-OR 709-OR CONN 34 TRANSMISSION CONTROL CIRCUIT.


B
WH

WH

H H COOLANT GGG 8W7712 A-10


WH

BK
BK

4-WAY
BK

SIGNAL C 710-GN 710-GN C ENGINE SPEED SENDER 441-OR


777-PU-10

200-BK-10

327-PK-14
200-BK-14

200-BK-14
101-RD-6

SOLENOID GROUND B 202-BK 202-BK


2
1

PICKUP STEERING 6N5926 WIRE AS.


STOP/ 9G9988
727-GN

T
137-RD

S 604-OR 703-BU MOTOR ALL DASHED LINES ARE ATTACHMENTS.


TRANSMISSION E T 6T4361 F 5T3943 D-8
3
2
1

TAIL 1
2
3
4

T 614-PU G G SPEED SENDER 704-GY CONVERTER SW RELAY N 6G1105


LAMP 705-PK ENGINE A720-PK C SIGNAL 3E0154 BK START AID F-6
6N7981 CONN 41 9X7000 T 7N7854 SPEED V 2 311-WH V 8D8999 B-6
773-GY

775-BR
202-BK

202-BK
202-BK

A717-OR A V+ SOLENOID
774-YL

BRAKE OIL PICK-UP 1 310-PU C Y 8W1196 E-4


201-BK

MOTOR 237-BK B GROUND 2 2 7X1061


438-YL

GG HH

RD-00
TEMP SW 9X5393 Z 8P6778 F-6

1
2
C

RD-0
RD-00 MOTOR BK-00 1 1
446-PU-14

NNN

RD-10
TURN 7N7854 NN 2P9081 B-4

RD-0
606-GY 727-GN RESISTOR RESISTOR PP 2P9082
FF B-4

799-WH

799-WH
LAMP BRAKE RETRACT

636-GN
PK-18
BK-18
XX E

635-BU
BRAKE OIL 101-RD-6 6T2217 6T2217
137-RD-12

G S UU 5H0837 A-3
201-BK

3T3968 5T1060 G S

109-OR-6
XX K SENDER 137-RD 10A SUPPL
STEERING VV 5T4605 F-6

1 412-BU
2 201-BK
774-YL GROUND 10 BK-18 G 231-BK 8N3844 FUSE WW 6G0512
T F-6

799-WH
2G5515 MTR BAT MTR BAT SYMBOL DESCRIPTION

858-GY
3K8782 ABBREV COLOR
426-BR

251-BK
775-BR GND VERIFY 1 BU-18 H 726-BU BU RD-00 BU ENGINE EEE EEE YY 9F4337
UP SHIFT AFTERCOOLER SW A-5

403-GN
RD-0
RD-0

202-BK

226-BK
773-GY BK 2 9 D MM RD-00 SHUTDOWN BLADE, SPADE, RING, AAA 8W1197 E-4

2
1

2
1
202-BK SOLENOID BK 1 703-BU GEAR 5 2 GN-18 F 725-GN 8N1425 SOLENOID RD RED OR SCREW TERMINAL
6T9290 T MOTOR STARTER MOTOR STARTER C FFF 8W8354 I-8
321-BR 202-BK 3 202-BK E GEAR 4 3 YL-18 E 724-YL 7W5967 WH WHITE
1W6363 1W6363 EEE

RD

RD
BACKUP

BK

BK
769-BU 2 769-BU GEAR 3 6 OR-18 C 723-OR 201-BK OR ORANGE CIRCUIT CONNECTED CABLE AS.

3
2
1
LAMP 767-WH 1 767-WH GEAR 2 7 WH-18 B 722-WH 201-BK RD-0 TT YL YELLOW
8C5582 LL BK-00 AA 5T2078 A-6
PK PINK

BK
BK
770-GN 5 770-GN GEAR 1 8 BR-18 A 721-BR XMSN BK-0 C CIRCUIT NOT CONNECTED BB 5T2082 A-6

GN-18
BK BLACK

GY-18
BK-000
767-WH 4 767-WH DOWN SHIFT 4 J BK-0 BK-00

YL-18
FILTER SW ENGINE CC 9G0549 A-6

1
2
Q 202-BK 6 202-BK SOLENOID BK 2 202-BK BK-00 BK-00 BK-6 ALT GY GRAY
426-BR

5 3T9343 YY OIL SW ELECTRICAL CONNECTION DD 5T2079 A-6


+V A 767-WH Q G CONN 28 6T9290 BK 1 704-GY CONN 19 EE CC BB DD CC AA TO ENG + R ALTERNATOR PU PURPLE TO MACHINE STRUCTURE EE 5T2080 A-6
GROUND B 202-BK TRANSMISSION SW POS NEG POS NEG POS NEG POS NEG BLOCK 6T7663 ENGINE BR BROWN
E 6V5828 KK 5S9088 PAYLOAD PAYLOAD FF 5T2083 B-6
SIGNAL C 770-GN 207-BK OIL SW MONITOR MONITOR GN GREEN INTERNAL ELECTRICAL
UU GG 5T2081 B-6

GROUND
201-BK 200-BK-10 6T7663 BK-8 TO GREEN LAMP RED LAMP BU BLUE CONNECTION TO SURFACE

SIGNAL
RIGHT WHEEL BRAKE MASTER LEFT REAR +V GN-18 1 799-WH 12V BATTERY 12V BATTERY 12V BATTERY 12V BATTERY OF COMPONENT HH 2G4177 B-6
SPEED SENDER T XMSN OIL SW TO COOLANT SW ENGINE 8T9684 8T9683 JJ 7N3850 A-4
CYLINDER STRUT SENSOR GROUND GY-18 2 251-BK 9G3341 9G2648 9G2648 9G2648 9G2648 AUX START BLOCK BULB BULB RIGHT FRONT CONNECTOR
3T2469 FRAME RD-00 9W2343 KK 2G5786 A-5

+V
OVERSTROKE SW LOCK UP 9W3352 SIGNAL YL-18 3 861-PU RECEPTACLE 8T9749 8T9749 STRUT SENSOR
7V5647 BK 2 202-BK BK-00 9W3352 LL 6S1061 B-5
SOLENOID BK 1 705-PK GGG ATCH WIRE, CABLE, MM 6S1060 B-5
6T9290 JJ COMPONENT
472-OR E USE W/O ELECTRIC STARTERS, CONNECTS TO RR 9D3437 C-9
L31 L31 L# CIRCUIT GROUPING CCC 7G1060 C-10
5 PIN CONNECTOR OF HARNESS C AT B-5 DESIGNATION
861-PU 200-BK 2 200-BK 2 BK
472-OR RIGHT REAR +V GN-18 1 799-WH 799-WH L31 306-GN 1 306-GN 1 GN
419-YL 419-YL STRUT SENSOR GROUND GY-18 2 251-BK 251-BK 306-GN 3 306-GN W
9W3352 SIGNAL YL-18 3 860-PK 860-PK 304-WH 4 306-GN AIR START
SOLENOID
A GGG 302-OR
C
5 306-GN
5T4434 A
W THIS SCHEMATIC (5T2581 - CHG 7) IS FOR
CONN 35 THE 776B TRACTOR AND 777B TRUCK

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY OFF

UNLESS OTHERWISE SPECIFIED ALL WIRE TO BE 16 GAUGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE


NOTE B: NORMALLY CLOSED WHEN DOOR OPEN

12 11 10 9 8 7 6 5 4 3 2 1

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