Emission Control PDF

1218
EMISSION CONTROL EGR SYSTEM (1CDFTV)

1209J02
INSPECTION
1. INSPECT VACUUM REGULATING VALVE ASSY

Ohmmeter (a) Inspect EVRV for open circuit
(1) Using an ohmmeter, measure resistance between
the terminals.
Resistance:
10 to 14 at 20C (68F)
Resistance
A77127
(b) Inspect EVRV for ground

Ohmmeter (1) Using an ohmmeter, check that there is no continu-
ity between each terminal and the body.
Specified condition : No continuity
No Continuity
A77128
(c) Inspect EVRV for air tightness

(1) Apply vacuum to the vacuum output port. Check
that the needle of vacuum pump indicates an in-
Vacuum crease of 66.7 kPa (500 mmHg, 19.7 in.Hg) or
more.
If the air tightness is not as specified, replace the EVRV.
A77129
(d) Inspect EVRV operation

(1) Apply about 4 dry batteries of 1.5V in series.
Vacuum (2) Check that the need does not move when vacuum
is applied to the vacuum outlet port.
If operation is not as specified, replace the EVRV.
6V
A77130
AVENSIS REPAIR MANUAL (RM1018E)

1219
+B2 2. INSPECT EGR VALVE ASSY

EGR3 EGR4
(a) Using an ohmmeter, measure the resistance between the
terminals.
EGR1 EGR2
Terminal Resistance at 20 C (68 F)
+B1 EGR1 19.6 1.4
+B1
+B1 EGR2 19.6 1.4
+B2 EGR3 19.6 1.4
+B2 EGR4 19.6 1.4
A82348

1217
EGR SYSTEM (1CDFTV)

1209I02
ONVEHICLE INSPECTION
HINT:
In a malfunction where the EGR system is always on, black smoke or white smoke may be emitted from the
exhaust pipe. If this occurs, inspect the EGR system as well.
1. INSPECT SEATING OF EGR VALVE
(a) Start the engine and check that it starts and runs at idle.
2. INSPECT HOT ENGINE CONDITION (WHEN USING HANDHELD TESTER)
(a) Connect the handheld tester to the DLC3.
(b) Start the engine and run it at idle.
(c) Select the ACTIVE TEST mode on the handheld tester.
HINT:
Refer to the handheld tester operators manual for further details.
(d) Warm up the engine, the coolant temperature should be above 75C (109F) and bellow 90C
(194F).
(e) Check that the AFM reading is 5ega8 g/s with the engine idling.
(f) Operate the EGR valve with a handheld tester. Regulate the valve opening angle to 0, and check that
the AFM reading is 11ega17 g/s..
If the AFM reading is out of range in either (e) or (f), replace the EGR valve.
If the AFM is out of range in both (e) and (f), replace the air flow meter (air cleaner) and check the EGR valve
operation again.
3. INSPECT HOT ENGINE CONDITION (WHEN NOT USING HANDHELD TESTER)
(a) Install the vacuum gauge.
(1) Using a 3way connector, connect a vacuum gauge to the hose between the intake manifold and
the turbo pressure sensor.
(b) Warm up the engine, the coolant temperature should be above 75C (109F) and bellow 90C
(194F).
(c) Check that the vacuum gauge indicates about more than 2.5 kPa (19 mmHg 0.7 in Hg).
(d) Stop the engine (IG OFF), remove the EGR valve connector, restart the engine, and check that load
under idling is less than 2.5 kPa (19 mmHg 0.7 in Hg).
If the load pressure exceeds the above value, replace the EGR valve.

128
EMISSION CONTROL EMISSION CONTROL SYSTEM (1AZFE)
1209F02
INSPECTION
1. INSPECT CHARCOAL CANISTER ASSY

Port C (a) Inspect charcoal canister operation.
Port A (1) Check the charcoal canister operation according to
the table below.
SST 0999200242
Inspection:
Checking method Result
Port B Close ports B and C, then apply vacuum
No leaks
to port A
A62250
Close port C, then apply vacuum to port
Air flows from port B
A
Close port C, then blow air into port A Air flows from port B
Blow air into port A Air flows from ports B and C
Cylinder Head Side 2. INSPECT VENTILATION VALVE SUBASSY

(a) Install clean hose to the PCV valve.
(b) Inspect the PCV valve operation.
(1) Blow air into the cylinder head side, and check that
air passes through easily.
CAUTION:
Do not suck air through the valve. If contains petroleum
substances and is harmful.
A60562
Intake Manifold Side (2) Blow air into the intake manifold side, and check
that air passes through with difficulty.
If operation is not as specified, replace the PCV valve.
(c) Remove clean hose from the PCV valve.
A60563
3. INSPECT FUEL TANK CAP ASSY

(a) Visually check if the cap or gasket is deformed or dam-
aged.
If necessary, repair or replace the cap.
Gasket
B11870

129
4. INSPECT VACUUM SWITCHING VALVE ASSY NO.1

Ohmmeter (a) Inspect VSV for open circuit.
the terminals.
Resistance: 26 to 30 at 20C (68F)
If the resistance is not as specified, replace the VSV.
Resistance
A77115
(b) Inspect the VSV for ground.

If there is continuity, replace the VSV.
No continuity
A77116
(c) Inspect the VSV operation.

(1) Check that air flows with a little difficulty from port E
to port F.
F E
Air
A77117
(2) Apply battery voltage across the terminals.

(3) Check that air flows from port E to port F.
If operation is not as specified, replace the VSV.
E
F
Air
Battery A77118
Bank 1 Sensor 1:
5. INSPECT AIR FUEL RATIO SENSOR
+B HT (a) Bank 1 Sensor 1:
(1) Using an ohmmeter, measure the resistance be-
tween the terminals.
Resistance:
Terminal No. Resistance
1 (HT) 2 (+B) 1.8 to 3.4 at 20 C (68 F)
1 (HT) (+B) 5.0 to 7.5 at 500 C (932 F)
E1 1 (HT) 4 (E1) No Continuity
A61829
If the resistance is not as specified, replace the sensor.

1210
Bank 2 Sensor 1: (b) Bank 2 Sensor 1:

+B HT
Resistance:
1 (HT) 2 (+B) 1.8 to 3.4 at 20 C (68 F)
1 (HT) 2 (+B) 5.0 to 7.5 at 500 C (932 F)
1 (HT) 4 (E1) No Continuity
E1
A60559 If the resistance is not as specified, replace the sensor.
6. INSPECT HEATED OXYGEN SENSOR

+B HT (a) Using an ohmmeter, measure the resistance between the
terminals.
Resistance:

1 (HT) 2 (+B) 11 to 16 at 20 C (68 F)


E1
A62378

126
EMISSION CONTROL SYSTEM (1AZFE)

1209E02
1. INSPECT AIRFUEL RATIO COMPENSATION SYS-
TEM
HINT:
You can also check the system by choosing DATA MONITOR/
O2 SENSOR OUTPUT VOLTAGE on the monitor of the hand
held tester.
(a) Connect the handheld tester to terminals 21 (OX1B) and

ECM 7 (E1) and to terminals 29 (OX2B) and 7 (E1) of the ECM.
CAUTION:
Connect test leads from the back side of the connector with
the ECM connected.
E1 OX1B
(b) Warm up the heated oxygen sensor with the engine
speed at 2,500 rpm for approximately 2 minutes.
(c) Confirm that the voltage output varies between 0V to 1V
with the engine speed at 2,500 rpm.
OK:
The voltage output varies more than 8 times in 10 se-
conds.
CAUTION:
OX2B Perform the check immediately after the warming up.
A65749
If the voltage variation could not be verified, warm up

the heated oxygen sensor again.
2. INSPECT FUEL CUT OFF RPM
(a) Increase the engine speed to at least 3,500 rpm.
(b) Use a sound scope to check for injector operating sounds.
(c) Check that injector operating sounds stops momentarily and then resumes when the throttle lever is
released.
3. INSPECT EVAPORATIVE EMISSION CONTROL SYS-

TEM
(a) After starting the engine, disconnect the vacuum hose
shown in the illustration.
(b) Check if vacuum occurs at the VSV port when choosing
ACTIVE TEST and PURGE VSV according to the dis-
play on handheld tester.
(c) Finish ACTIVE TEST, then reconnect the vacuum hose.
A77114 (d) After entering to ECU DATA MONITOR on the hand
held tester, choose PURGE VSV to check the operation
of the purge VSV.
(e) After driving the vehicle with a warm engine, confirm that
the VSV turns from off to on.

127
4. VISUALLY INSPECT HOSES, CONNECTIONS AND

GASKETS
(a) Check for cracks, leaks or damage.
B11449

1213
EMISSION CONTROL EMISSION CONTROL SYSTEM (1AZFSE)
1209H02
INSPECTION

the table below.
SST 0999200242
Close ports B and C, then apply vacuum
No leaks
to port A
Port B
A62250 Air flows from port B
A

(a) Install clean hose to the PCV valve.
(b) Inspect the PCV valve operation.
(1) Blow air into the cylinder head side, and check that
air passes through easily.
CAUTION:
A60562
Intake Manifold Side (2) Blow air into the intake manifold side, and check
that air passes through with difficulty.
(c) Remove clean hose from the PCV valve.
A60563

aged.
If necessary, repair or replace the cap.
Gasket
B11870

1214

the terminals.
Resistance
A77115

No continuity
A77116

to port F.
F E
Air
A77117

E
F
Air
Battery A77118
Bank 2 Sensor 1: 5. INSPECT HEATED OXYGEN SENSOR

+B HT (a) Bank 2 Sensor 1:
Resistance:
1 (HT) 2 (+B) 11 to 16 at 20 C (68 F)
E1

1215
Bank 2 Sensor 2: (b) Bank 2 Sensor 2:

+B HT (1) Using an ohmmeter, measure the resistance be-
Resistance:

1 (HT) 2 (+B) 11 to 16 at 20 C (68 F)


E1
A62378
Bank 1 Sensor 1, 2: (c) Bank 1 Sensor 1, 2:

+B HT (1) Using an ohmmeter, measure the resistance be-
Resistance:

1 (HT) 2 (+B) 11 to 16 at 20 C (68 F)


E1
A62378

1211
EMISSION CONTROL SYSTEM (1AZFSE)

1209G02
E1 TEM
HINT:
held tester.
(a) Connect the handheld tester to the following each pair

ECM of the ECM terminals:
(1) Terminals 21 (OX1B) and 1 (E1)
(2) Terminals 22 (OX1A) and 1 (E1)
OX2A OX1B (3) Terminals 23 (OX2A) and 1 (E1)
(4) Terminals 29 (OX2B) and 1 (E1)
CAUTION:
the ECU connected.
OX1A OX2B A59588 (c) Confirm that the voltage output varies between 0V to 1V
OK:
conds.
CAUTION:
Perform the check immediately after the warming up.
(c) Check that the injector operating sounds stops momentarily and then resumes that when the throttle
lever is released.
TEM
(c) Finish ACTIVE TEST, then reconnect the vacuum hose.
of the purge VSV.
the VSV turns from off on to.

1212

GASKETS
B11449

1216
EMISSION CONTROL EMISSION CONTROL SYSTEM (1CDFTV)
EMISSION CONTROL SYSTEM (1CDFTV)

1203V03

GASKETS
(a) Check for cracks, leak or damage.
HINT:
Separation of the engine oil dipstick, oil filler cap, PCV hose,
etc. may cause the engine to run improperly. Disconnection,
looseness or cracks in the parts of the air induction system be-
tween the throttle body and cylinder head will allow air suction
B08075 and cause the engine to run improperly.

123
EMISSION CONTROL EMISSION CONTROL SYSTEM (1ZZFE/3ZZFE)
1209D02
INSPECTION

the table below.
SST 0999200242
Inspection:
Port B Close ports B and C, then apply vacuum
No leaks
to port A
A62250
Air flows from port B
A

the terminals.
Resistance
A77115

No continuity
A77116

to port F.
F E
Air
A77117

124

E
F
Air
Battery A77118

(a) Blow air into the cylinder head side, and check that air
passes through easily.
CAUTION:
A60562
Intake Manifold Side (b) Blow air into the intake manifold side, and check that air
passes through with difficulty.
HINT:
A60563
Bank 1 Sensor 1: 4. IINSPECT HEATED OXYGEN SENSOR

+B HT1A (a) Bank 1 Sensor 1:
Resistance:
1 (HT1A) 2 (+B) 5 to 10 at 20 C (68 F)
1 (HT1A) 4 (E1) No Continuity
E1
(b) Bank 1 Sensor 2:
Bank 1 Sensor 2: (1) Using an ohmmeter, measure the resistance be-
+B HT tween the terminals.
Resistance:
1 (HT) 2 (+B) 11 to 16 at 20 C (68 F)
E1 If the resistance is not as specified, replace the sensor.
A77126

125

aged.
Gasket
B04812

121
EMISSION CONTROL SYSTEM (1ZZFE/3ZZFE)

1209C02
TEM
HINT:
held tester.
(a) Connect the handheld tester to the terminals 21 (OX1B)

ECM and 7 (E1) and to terminals 23 (OX1A) and 7 (E1) of the
ECM.
CAUTION:
E1 OX1B
the ECM connected.
(c) Confirm that the voltage varies output between 0V to 1V
OK:
conds.
OX1A CAUTION:
A65749
Perform the check immediately after the warming up.

(c) Check that injector operating sounds stops momentarily and then resumes when the throttle lever is
released.

TEM
(c) Finish ACTIVE TEST, then reconnect the vacuum.
of the purge VSV.
the VSV turns from off to on.

122
1ZZFE 4. VISUALLY INSPECT HOSES, CONNECTIONS AND

GASKETS
HINT:
Separation of the engine oil dipstick, oil filler cap, PCV hose,
etc. may cause the engine to run improperly. Disconnection,
looseness or cracks in the parts of the air induction system be-
3ZZFE tween the throttle body and cylinder head will allow air suction
A62836 and cause the engine to run improperly.

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1218

EMISSION CONTROL EGR SYSTEM (1CDFTV)

1. INSPECT VACUUM REGULATING VALVE ASSY

(b) Inspect EVRV for ground

(c) Inspect EVRV for air tightness

(d) Inspect EVRV operation

AVENSIS REPAIR MANUAL (RM1018E)

+B2 2. INSPECT EGR VALVE ASSY

AVENSIS REPAIR MANUAL (RM1018E)

EGR SYSTEM (1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)

1. INSPECT CHARCOAL CANISTER ASSY

Cylinder Head Side 2. INSPECT VENTILATION VALVE SUBASSY

3. INSPECT FUEL TANK CAP ASSY

AVENSIS REPAIR MANUAL (RM1018E)

4. INSPECT VACUUM SWITCHING VALVE ASSY NO.1

(b) Inspect the VSV for ground.

(c) Inspect the VSV operation.

(2) Apply battery voltage across the terminals.

If the resistance is not as specified, replace the sensor.

Bank 2 Sensor 1: (b) Bank 2 Sensor 1:

6. INSPECT HEATED OXYGEN SENSOR

If the resistance is not as specified, replace the sensor.

AVENSIS REPAIR MANUAL (RM1018E)

EMISSION CONTROL SYSTEM (1AZFE)

(a) Connect the handheld tester to terminals 21 (OX1B) and

If the voltage variation could not be verified, warm up

3. INSPECT EVAPORATIVE EMISSION CONTROL SYS-

AVENSIS REPAIR MANUAL (RM1018E)

4. VISUALLY INSPECT HOSES, CONNECTIONS AND

AVENSIS REPAIR MANUAL (RM1018E)

1. INSPECT CHARCOAL CANISTER ASSY

Cylinder Head Side 2. INSPECT VENTILATION VALVE SUBASSY

3. INSPECT FUEL TANK CAP ASSY

AVENSIS REPAIR MANUAL (RM1018E)

4. INSPECT VACUUM SWITCHING VALVE ASSY NO.1

(b) Inspect the VSV for ground.

(c) Inspect the VSV operation.

(2) Apply battery voltage across the terminals.

Bank 2 Sensor 1: 5. INSPECT HEATED OXYGEN SENSOR

AVENSIS REPAIR MANUAL (RM1018E)

Bank 2 Sensor 2: (b) Bank 2 Sensor 2:

If the resistance is not as specified, replace the sensor.

Bank 1 Sensor 1, 2: (c) Bank 1 Sensor 1, 2:

If the resistance is not as specified, replace the sensor.

AVENSIS REPAIR MANUAL (RM1018E)

EMISSION CONTROL SYSTEM (1AZFSE)

(a) Connect the handheld tester to the following each pair

AVENSIS REPAIR MANUAL (RM1018E)

4. VISUALLY INSPECT HOSES, CONNECTIONS AND

AVENSIS REPAIR MANUAL (RM1018E)

EMISSION CONTROL SYSTEM (1CDFTV)

1. VISUALLY INSPECT HOSES, CONNECTIONS AND

AVENSIS REPAIR MANUAL (RM1018E)

1. INSPECT CHARCOAL CANISTER ASSY

2. INSPECT VACUUM SWITCHING VALVE ASSY NO.1

(b) Inspect the VSV for ground.

(c) Inspect the VSV operation.

AVENSIS REPAIR MANUAL (RM1018E)

(2) Apply battery voltage across the terminals.

Cylinder Head Side 3. INSPECT VENTILATION VALVE SUBASSY

Bank 1 Sensor 1: 4. IINSPECT HEATED OXYGEN SENSOR

AVENSIS REPAIR MANUAL (RM1018E)