Krulex Services Limited: International

KL KRULEX INTERNATIONAL SERVICES LIMITED
Oil & Gas, Supply of Electrical, Mechanical, Civil, Agents, Procurement,

Fire Equipment, Hiring of Equipment, Inspection & Certification of Lifting
Equipment, Maintenance & General Contractors
RC NO: 1259577
CHECKLIST FOR MOBILE CRANE Applicable Standard:

BS 7121
Company Name PI MOFF RESOURCES NIG LTD
Equipment MOBILE TEREX CRANE
Make TEREX
Model RT 665
Rated capacity 65TONS
Serial Number 16195
Inspection Date 13/10/2015
Registration Number XA394TDU
Year of Manufacture 2008
S/N CHECK ITEM BAD NA GOOD REMARK

1 Check that all ropes are correctly positioned on their YES
sheaves and drums.
2 Check that no electrical equipment is exposed to YES
contamination by oil, grease, water or dirt.
3 Check the operation of all limits switches cut-outs and the YES
dead mans handle or lever.
4 Check the hydraulic system including hoses and oil level. YES
5 Check that the RCI/L is set for its correct duty. YES
6 Check that the load radius scale is appropriate to the jib YES
configuration fitted.
7 Check that the correct air pressure is maintained in any YES
pneumatic control system.
8 Check that lights, windscreen wiper(s) and washers operate YES
efficiently.
9 Check the security of wheels and the condition of tyres on YES
wheel mounted cranes.
10 Check that all crane controls function correctly without a YES
load applied.
11 Check that all audible warning devices operate satisfactorily. YES
12 Check all wire ropes for broken wires, flattening, basket YES
distortion or other signs of damage, excessive wear and
surface corrosion.
13 Check all rope terminations, swivels, pins and retaining YES
devices and inspect all sheaves for damage, worn bushes or
seizure.
14 Check the crane structure for damage, for example missing YES
and bend bracings on bridges and strut jibs, bulges,
indentations and unusual rubbing marks on telescopic jibs,
cracked welds and loose bolts and other fasteners.
15 Check hook(s) and other load lifting attachments, safety YES
Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com
9024230541 Website: www.krulexservices.com
RC NO: 1259577
catch (es) for damage, free movement or wear. Inspect the

hook shank thread and securing nut for undue movement.
16 Check the correct operation and adjustment of controllers. YES
17 Check the hydraulic rams for creep rate. YES
18 Check the functional effectiveness of brakes and clutches. YES
19 On wheel mounted cranes check the tyre pressure and NA ___

inspect the tyres for damage and wear on walls and tread.
Also inspect wheel nut for correct tightness.
20 On rail mounted cranes, inspect rails, end stops and ties if NA ___
fitted.
21 Check the slew lock if fitted. Inspect the steering, travel YES
brakes [both foot and parking] light, indicators, horn, wind
screen wipers and washers.
22 Check crane log for any history of defects or malfunctions, YES
and whether any repairs, alterations or additions have been
made.
23 Wire rope termination for main and auxiliary hoist YES
24 Check Condition of drum and spooling YES
25 Check Load chart and crane manual in the cabin YES
26 Check operators competency YES
27 Check Counter weight YES

RC NO: 1259577
RP/001/PM/11/15
ADDENDUM REPORT ON
THOROUGH EXAMINATION AND LOAD TESTING
OF A 35Tons
MOBILE TELESCOPIC TEREX CRANE
FOR
(PI MOFF RESOURCES NIG LTD)
OCTOBER, 2015

RC NO: 1259577
CLOSE OUT OF RECOMMENDED ITEMS
1. The wire rope was properly spooled to the drum.
2. The damaged safety latch on the Auxiliary hoist was replaced as shown in the picture.
3. At six (6) parts of line (three sheaves reeved), the SWL from the crane manual correspond to 37560kg
(37.560tons). To be on a safer operation the SWL will be 35tons.
4. A load test for 20tons was also carried out on the crane and it was found to be structurally stable
5. The load test on the main hoist was just to confirm the functionality of the load moment indicator (LMI).
From the report, the difference in values between the LMI and the load chart is within acceptable limits.
A. LOAD TEST (MAIN HOIST BLOCK)
Load Applied; 6.8Tons
LOAD CHART ACTUAL LMI OBSERVATION

PARAMETER READING
1 Radius 10.8m 11.0m The load was
2 Boom Length 25m 26.8m lifted and held
3 Boom Angle 480 480 for 15munites,
4 Rated Load 7.7Tons 7.8Tons no drop was
Actual load 6.9Tons noticed,
signifies the
effectiveness
of the hoist
brake and the
LMI
Observation/ Comment
1. The number of parts of line does not correspond to the safe work load on the load chart.
2. The auxiliary hoist safety latch is damaged
3. The safety critical gadgets are found functional including the ALARM systems and the
lightings.
4. LMI is fixed and functional.
5. The wire rope is not properly spooled on the drum

RC NO: 1259577
6. No significant leakages were observed from the seals, valves, outriggers and the hydraulic
hoses.
Recommendations
1. The crane safe work load should be reduce to 35tons as recorded on the crane manual due
to the number of reeved sheaves for maximum safe operations.
2. The wire rope must be spooled uniformly on the drum to prevent damage.
3. Load chart should always be kept in the crane cabin and should be consulted before
commencement of any Lifting Operations.
4. The Crane manual should also be made available in the cabin.
5. Pre use inspection must be carried out before operations.
6. Operate crane only in accordance with the recommendations as given in the manufacturers
manuals and only competent operators should operate the crane.
Survey Statement
The equipment after thorough examination is found in good structural and functional
condition as at the time of inspection and is hereby certified fit for purpose only within
designated operational parameters.
CONCLUSION:
We certify that the Equipment described herein was thoroughly examined in accordance with the
relevant sections of the factory Acts 1990 and those other standards upon which our procedure
is drawn.
For: KRULEX INTL SERVICES LTD
COMPETENT INSPECTOR: IDUSERI GEORGE
SIGN/DATE

RC NO: 1259577
CERTIFICATE OF TEST/THOROUGH EXAMINATION OF LIFTING EQUIPMENT

Issued in accordance with the relevant sections of the Nigerian Factories Act 1990 and other relevant Regulations.
Name of Client Certificate No. STA/001/CT/10/15

PI MOFF RESOURCES NIG LTD Clients Order TBA
Number
Applicable Standard: BS 7121 Location DELTA BOAT YARD, WARRI
Identification Number Item Description Number Date of Test/Proof SWL

Tested Test Load(Tonnes) (Tonnes)
SERIAL NUMBER MOBILE TELESCOPIC BOOM 1pc 13TH OCT, LOAD TESTED 35TONS
CRANE 2015 TO 7.0TONS AT
16195 MAKE: TEREX 28m BOOM
REG NO: XA 394TDU LENGTH, 48.90
MODEL NO: RT 665 BOOM ANGLE
RATED CAPACITY. 65TONS HELD FOR
15MUNITES.
HOOK BLOCK
MAKE: JOHNSON
WLL: 60TONS
Date of last Examination/Name of NIL

Examiner/Company
Name & Address of Manufacturer / Supplier TEREX
We certify that the item described herein was thoroughly examined and found to be adequate. It is therefore certified fit
for use.
Next Due Date: 12th OCTOBER, 2016
Date Issued Competent Signature Release Signature
person/Inspector Authorization
13/10/2015 IDUSERI GEORGE NWABUDE ALEX

RC NO: 1259577
CHECKLIST FOR A FORKLIFT APPLICABLE

STANDARD: BS 4430
Company Name PI MOFF RESOURCES NIG LTD
Equipment FORKLIFT
Make DOOSAN
Model D7OS-5
Rated capacity 7.0TONS
Serial Number D7065-03053
Inspection Date 13/10/2015
Registration Number WWR 874 XA
Location DELYA BOAT YARD, WARRI
S/N CHECK ITEM BAD NA GOOD REMARK

VISUAL CHECKS
1 General condition of forklift, parking brake, fluid leaks YES
damage etc.
2 Check overhead guard for missing bolt, damaged areas YES
3 Check the forks, mast and carriage, lift chains and rollers, for YES
bend, crack, greased, rust and broken welds.
4 Check the tires, wheels and axle, lug nut, rim damage, side YES
wall tread and pressure.
5 Check seat belt and operators restraint, worn, damaged and YES
lock when attached.
6 Hydraulic hoses/cylinders, check for leaks, damage, YES
bubbles/cut on hose.
7 Check that lights, windscreen wiper(s) and washers operate YES
efficiently.
8 Battery, check if secure, cell caps, leak, corrosion and cables. YES
9 Check that all crane controls and pedals function correctly YES
without a load applied.
10 Check that all audible warning devices operate satisfactorily. YES
11 Capacity plate/safety decals, check if legible, attached to YES

unit.
12 Radiator, check for water, leaks, cover etc
13 Check for operation manual, operators competency etc
OPERATIONAL CHECKS
12 Check seat belt, seat belt is engaged prior to any motion YES
13 Gauges, check all warning lights and gauges, horn YES

RC NO: 1259577
14 All hydraulic operations, proper operation and no leak YES

through full range of motion: lift, lower, tilt, side-shift, reach
etc.
15 Steering, check for unusual noise, excessive free-play etc. YES

RC NO: 1259577
THOROUGH EXAMINATION AND LOAD TESTING
OF A
MOBILE FORKLIFT
FOR
(PI MOFF RESOURCES NIG LTD)
OCTOBER, 2015

RC NO: 1259577
FORK LIFT
A. PARTICULARS
1 Make / Model DOOSAN/ D7OS-5
2 Serial No. D7065-03053
3. SWL 7.0T
3 F/Code / Reg No. WWW 874 XA
4 Date of Inspection 13/10/2015
Due: 12/04/2016
5 Inspection / Test Reference No. NIL
6 Date of previous inspection NIL
7 Inspected by/Name KRULEX INTL SERVICES
8 Date of commissioning Not Sighted
9 Fork Lift configuration Hydraulic Ram
10 Location DELTA BOAT YARD WARRI
11 Owner / Owner Address PI MOFF RESOURCES NIG LTD.
B. STRUCTURE/ ACCESSORIES CONDITION

RC NO: 1259577
1 Length of fork x max. 1.8m x 1.7m carriage in good condition.

span
Max. backward: 6 degrees
2. Max. Mast( Carriage) Over 5m. Mast model: Not Sighted

height
Rated Capacity: 9000kg at 5700mm
3 Hydraulic seals/Hoses In good condition; No Leakages observed.
4. Rams/Cylinders 2-offlifting Rams; in good condition.
5 Coating/ Chassis/ In good condition. With cabin well covered.

Superstructure
6 Wear / Nil
Corrosion/deformation
7 Labels / Markings OK. Intact.
8 Weldments / joints/ All in good condition. Chains well lubricated

chains/ Rollers and lubrication.
Pulleys
9 Tires 4-off: Radial Regrovable operating pressure

N/A.
10 Engine Type/Make 4 cylinder cat.
In- Line diesel engine.
13 M/C weight Unladen wt; 90000kg
EQUIPMENT FUNCTIONALITY
1 Lift Motion OK
2 Tilting Motions OK
3 Brake Active
4 Operation Alarm/Light Reverse alarm ok.

RC NO: 1259577
5 Operating In good condition

buttons/levers
6 Proof load applied Functional Load Test to 3.5Tons
OBSERVATIONS /COMMENT.
1. That the Equipment was found in good structural conditions
2. That equipment was functionally sound.
RECOMMENDATION
1. Operate within the limits of the SWL of 7.0T recommended only.

2. Use only qualified operators
STATEMENT OF SURVEY
Equipment is hereby certified fit for purpose only within its operational parameters
provided; no major mechanical repairs or any alterations are carried out on the equipment
without the prior knowledge of the undersigned as such will nullify the validity of this
report.
For: KRULEX INTL SERVICES LTD
IDUSERI GEORGE
CERTIFICATE OF TEST/THOROUGH EXAMINATION OF LIFTING EQUIPMENT

Issued in accordance with the relevant sections of the Nigerian Factories Act 1990 and other relevant Regulations.
Name of Client Certificate No. STA/001/CT/11/15

RC NO: 1259577
PI MOFF RESOURCES NIG LTD Clients Order TBA

Number
Applicable Standard: BS 4430 PART 4 Location DELTA BOAT YARD WARRI
Identification Number Item Description Number Date of Test/Proof SWL

Tested Test Load(Tonnes) (Tonnes)
SERIAL NUMBER FORK LIFT 1pc 13TH OCT Able to lift 7.0TONS
2015
3.5Tons and
D7065-03053
REG NO: WWR 874 XA suspended
for 10mins
MODEL: D70S-5
MAKE: DOOSAN
Date of last Examination/Name of NIL

Examiner/Company
Name & Address of Manufacturer / Supplier DOOSAN
We certify that the item described herein was thoroughly examined and found to be adequate. It is therefore certified fit
for lifting.
Next Due Date: 12TH APR. 2016
Date Issued Competent Signature Release Signature
person/Inspector Authorization
13/10/2015 IDUSERI GEORGE NWABUDE ALEX
OVERHEAD TRAVELLING CRANES APPLICABLE

STANDARD: BS 7121

RC NO: 1259577
NAME
MAKE
OWNER
PLACE OF INSPECTION
FLEET NUMBER
CRANE CAPACITY
CRANE SAFE WORKING LOAD
COUNTER WEIGHT
BLOCK TONNAGE
NUMBER OF LINE PULL
TYPE OF TEST: VISUAL----------, FUNCTIONAL------------, LOAD TEST--------
S/N CHECK ITEM BAD FAIR GOOD REMARK

1 Check that the identification and rated capacity marked on
the crane are compatible with the records
2 Check crane log for any history of defects or malfunctions,
and whether any repairs, alterations or additions have been
made.
3 Operate the crane through all the motions. Listen for any
sounds that might indicates defects and observe any other
malfunctions.
4 Examine the general appearance and condition of the crane.
5 Examine the structure of the crane for damage, cracks, wear,
distortion, corrosion, and missing parts including the
following parts; end carriages, bridge girders, mechanism for
crab, gentry rail, end stops and buffers.
6 Examine the log travel mechanism for damage, cracks, wear,
alignment, distortion, corrosion, missing part and lubrication
including the following parts; Motor, Gearing, Transmission
machinery, bearings brakes, long travel wheels, gear cases,
covers and guards.
7 Examine All the wire ropes/chains, anchorages and their
fittings.
8 Examine the hook/ bottom/ return block assembly for

RC NO: 1259577
damage, seizure, alignment, cracks, wear, distortion,

corrosion, missing parts and lubrication.
9 Examine the cab and seating for security, integrity and
tidiness.
10 Examine controls (including pendant and cable-less) for
markings of their function and mode of operation.
11 Functionally test all controls for smoothness of operation
and freedom from wear and other damage.
12 Examine the audible and visible warning devices for damage,
security, and integrity, and functionally test the warning
devices for correct operation.
13 Examine all limit switches for damage, security, and integrity.
14 Functionally test all limit switches including hoist, lower,
long travel, cross travel and proximity, for correct operation.
15 Examine the platforms and access ladders for damage,
corrosion, integrity and security, obstructions and tidiness.
16 Examine fire extinguishes to determine whether they are
within date.
17 Examine the electrical system for integrity, deterioration,
damage and security.
CHECK LIST FOR SELF LODER CRANE
NAME
MAKE

RC NO: 1259577
OWNER
PLACE OF INSPECTION
FLEET NUMBER
CRANE CAPACITY
CRANE SAFE WORKING LOAD
COUNTER WEIGHT
BLOCK TONNAGE
NUMBER OF LINE PULL

1 Check the sub frame attached to the lorry chassis for
damages, or sign of distortion, cracking and corrosion
2 Check for tightness, all bolts and fastenings used to attach
the crane to the sub frame, and the sub frame of the lorry
chassis.
3 Carry out a functional check on the hand brake interlock, to
determine whether the power takes off disengages when
the hand brake is released.
4 Check that there is a label visible from the operators seat,
displaying the travelling height of the lorry loader.
5 Check the crane control valve for damage, leakage and
security.
6 Check whether all valve levers marked with their function
and mode of operation.
7 Functionally test all controls (levers, buttons etc) for
smoothness of operation and to determine whether they
are free from wear and any other damage to any linkage.
Check that all controls return to neutral when released.
8 Check whether all manufacturers load plate(s) are firmly
attached and readable from the control positions.
9 Deploy the stabilizers and check for wear, security and
freedom of movement. Check whether the cam locks and
automatic latches on the beams functions correctly and are
free from wear, distortion and corrosion. Lower the leg jacks
to make firm contact with the ground and check that they do
not creep during crane operations.
RC NO: 1259577
10 Check all pipe work on the loader crane for chafing, leakage,
damage, security and corrosion.
11 Check all hydraulic cylinder for alignment, and for leakage
and corrosion on the cylinder rode.
12 Check all pivoting joints of the crane for wear, corrosion,
security and evidence of lubrication
13 Check the crane structure for corrosion, damage, cracks and
distortion
14 Operate telescopic extension on the loader crane and
examine them for wear, lubrication and security
15 Check any means of access for completeness and security of
loader, walkways and hand rails/hand holds
16 Check weather the operators seat restraint, where fitted, are
complete and secure
17 Check whether the hoist rope is of the size and type
specified by the manufacturer
18 Check the entire length of the hoist rope for sighs of wear,
damage, corrosion and broken wires
19 Check the hoist limit switches, when fitted, check that they
operate correctly and are free from damage
20 Check whether all pulleys/sheaves and drums are effectively
lubricated, free from damage and wear and that the rope
fits correctly. Check whether all idle pulleys/sheaves turn
freely and all guide are in place and undamaged
CHECK LIST FOR VACUUM TRUCK, SEWAGE TRUCKS, DIESEL TANKERS
NAME
MAKE/MODEL
REGISTRATION NUMBER
OWNER

RC NO: 1259577
SERIAL NUMBER
TANK CAPACITY
PLACE OF INSPECTION
FLEET NUMBER
SAFE WORKING PRESSURE
DATE OF TEST
REFERENCE STANDARD
TYPE OF TEST: VISUAL------, FUNCTIONAL--------, PRESSURE TEST--------

1 Check the tyres for wear and inflation pressure
2 Carry out visual inspection and functional check on the axle
locking system for correct operation, freedom from leaks,
damage, corrosion, distortion and correct operation of all
Indicators
3 Visually examine the truck structure, including the chasis for

signs of damage, distortion, cracking and corrosion
4 Visually check for all bolt and fastenings to check that they
are not loose
5 Visually examine all pipe work on the truck for corrosion,
leakage, security and fretting
6 Examine all cylinders for leakage, corrosion and alignment.
7 Visually examine pivoting joints on truck and attachment of
the truck to the tank/vessel.
8 Check tank pressure/vacuum gauge for pipe functioning.
9 Check connecting flanges and manhole doors for leak,
corrosion and distortion.
10 Check welds integrity of tank using NDT method.
11 Check and report dents on tanks/vessel
12 Climbing step properly secure
13 Seat Belt (3 point Inertia)
14 Check PTO for functioning
15 Inlet and outlet nozzle
16 Lighting &Electrical System
17 Drivers particulars & competency certificate
18 Check operators cabin
19 Manufactures certificate
20 Operators manual
RC NO: 1259577
21 Cut off valves

22 Fire Extinguisher
OBSERVATIONS/DEFECTS
......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
..................................................................................................
Acceptable........................................ Rejected..................................................
Name of Inspector............................................................................
Signature............................................................... Date..........................................
CHECK LIST FOR LIFTING PERSONS AND SUSPENDED BASKET

1 Check that the crane has an RCI/L with an appropriate duty
for personnel lifting(i.e half the rated capacity for lifting
other loads
2 Check that the crane is equipped with a motion device that
brings motion to rest automatically when the control are
released
3 Check that the is equipped with an appropriate anemometer
or other device to monitor in service wind speed.
4 Check that any crane equipped with a winch has lowering
power lowering. Cranes with free-fall ability should not be
used to lower and raise persons unless the free-fall facility
has been locked out
RC NO: 1259577
5 Check that load bearing hydraulic cylinders are fitted with

load valves(over centre valves) to stop movement in case of
hose rupture or pipe fracture. Cranes only equipped with
simple check or hose equipped with valves should not be
used for lifting of persons
6 Carry out a functional check to determine whether the crane
control system is able to provide a smooth transition of the
carrier. The control should be such that the carrier can
proceed gently and the working speed should not exceed
0.5m/s on all motion.
7 Check that means are provided so that if the power supply
or control system fails, the carrier can be positioned to
enable access/egress without risk.
8 Measure the wire rope used for hoisting and lowering the
carrier. The wire rope should have a diameter of at least
8mm
9 Visually check that the carrier is marked with the number of
persons that can be carried and the maximum load that can
be carried.
10 Visually check that the storage accommodation for
equipment, including any emergency egress equipment (for
example safety harness, lanyard), is provided in the carrier.
11 Check that any doors in the carrier do not open outwards
and can be securely fastened .
12 Visually check that the carrier has handrails to provide
security for persons, mounted in positions that do not trap
hands.
13 Visually check that the carrier sides prevent persons or
materials falling from the carrier
14 Visually check that any attachment point for safety devices
such as harness are secure and undamaged.
15 Visually check any safety device or harness and lanyards for
integrity and completeness.
16 Visually examine the structure of the carrier. It should be
free from damage, corrosion, crack, and other
imperfections.
17 Visually check for any mechanism provided to ensure that
floor of the carrier remains horizontal. It should be free from
damage, leaks, corrosion and wear.
18 Visually check for a unique identification mark and record
this on the report of thorough examination.
19 On the report of thorough examination, state that the crane
and carrier have been thoroughly examined for the purpose
of lifting persons.
20 Visually examine the seat structure for damage, security and
contamination
21 Visually examine the harness belts for damage,
contamination, security of their fixings and check them for
correct operation.
RC NO: 1259577
22 Visually examine the harness for signs of cuts, abrasion,

damage stitching or contamination
23 Check the harness for correct operation of all buckles,
adjusters, fasteners etc
24 Visually examine both primary and secondary suspension
points. They should be free from damage, corrosion, cracks
and other imperfections.
25 Check the age of the harness to determine whether it is
within the age range recommended by the manufacturer.
LIFTING TACKLES CHECKLIST

CLAMPS
1 Check clamp Jaw teeth
2 Check locking Spring
3 Check locking lever
4 Check Hook on the clamp
5 Check spindle lock pin
6 Check for identification mark

RC NO: 1259577
7 Check for range of safe working load in

straight pull and, where applicable, also
at an angle to the side plate of the
clamp, specifying the angle
8 Range of plate thickness permitted
Conditions for Removal:

Blunted teeth in either fixed or removable jaws.
Frame opened out
Worn or bent pins.
Mechanism not working freely
Wear on gripping surfaces
Nicks, Cracks, Gouges or Corrosion present
Broken or stretched spring in locking lever
Unsatisfactory action of locking lever.
WIRE ROPES CHECKLIST APPLICABLE STANDARD: BSEN 12385-4

1 Check rope construction
2 Manufacturers identification
No.
3 SWL
4 Measure diameter, Measure

overall length
5 Measure Rope Lay length
6 Rope Damage

RC NO: 1259577
7 Check numbers of broken wire
In 1 rope lay
In 1 strand of lay
8 Check the thimble for

distortion
9 Check the protruding part of

the turn back loop from the
ferrule that is at least 1
10 Check for kinks or other

permanent deformation set in
the wire rope.

Illegible Marking, i.e. the sling identification mark and SWL
Damage or wear to any of the terminal fittings including protective thimbles
Mechanical damage to the rope, fittings, hand splice or ferrules, including any indication of cracking or spillage.
Broken wires
Corrosion or drying out of lubricant.
Kinks or other permanent set in the wire rope

RC NO: 1259577
SHACKLES CHECKLIST APPLICABLE STANDARD: BS 13889

1 Check for safe working

load
2 Check for Identification

No.
3 Check the pin for

straightness and
appropriateness
4 Check the thread on pin or

in tapped eye
5 Check for distorted body

or pin

RC NO: 1259577
6 Check for worn body or

pin
7 Check for nicks, gouges,

cracks corrosion.

Safe working load missing or unreadable. Damage thread on pin pr in trapped eye
Identification missing or unreadable. Cracks, gouges, Nicks, corrosion.
Incorrect pin.
Distorted body or pin. Worn body or pin.
LIFTING BEAM, SPREADER & FRAME
1 Check the lifting eyes, bows bolt
2 Check load attachment points for wear

and distortion
3 Check for attachment point for shackles

used for lifting the beam, for wear and
elongation
4 Check for bolted connections to the beam

for tightness.
5 Check the beam for distortion
6 Check for localized physical damage on

the beam

RC NO: 1259577
7 Check for corrosion damage
8 Check for signs of cracks and distortion.
9 Check lifting accessories, such as

shackles, eyebolts, wire rope sling, chain
slings, synthetic web slings, plate clamp,
hooks, turnbuckles etc.

Lifting eyes, bows, bolt, etc with obvious signs of wear, distortion and physical damage.
Load attachment points such as hooks fabricated into the beam with wear, distortion and physical damage
Attachment points for shackles used for lifting beam with wear and elongation of holes
When bolted connection to the beam is not light, illegible markings, Lifting accessories failing in inspection
WEBBING SLING: CHECKLIST APPLICABLE STANDARD: BS EN 1492-1
1 Check for chaffed surface
2 Check for local abrasion
3 Check for cuts, both longitudinal and cross cuts
4 Check for cuts and chafing to the selvedge.
5 Check for chemical attack
6 Check for heat and friction damage
7 Check for weld spatter burns
8 Check stitching
9 Check for loose webbing
10 Check the eyes and terminal fittings

RC NO: 1259577
11 Check for markings
12 Check for soiling

Surface chafe
Local abrasion
Cuts, longitudinal and cross cut to the bell
Cuts and chafing to the selvedge
Chemical attack
Damage eyes or terminal fittings
Weld spatters burn
Missing or illegible marking.
ROUND ENDLESS SLINGS CHECKLIST APPLICABLE STANDARD: BS EN 1492

1 Check for exposed core, some scuffing

and general wear of the protective cover
2 Check outer protective cover.
3 Check stitching
4 Check for Heat and friction
5 Check for weld spatter
6 Check for chemical attack
7 Check markings on label
8 Check for general condition of sling

RC NO: 1259577
Exposed core, especially that affect inner load bearing core

Cuts in the outer protective cover
Failure of the stitching
Heat and friction damage
Weld spatter burn
Chemical attack
Illegible marking or missing label
Soiling. Heavy soiling that obscures damage. Especially where cleaning has little or no effect
CHAIN CHECKLIST APPLICABLE STANDARD BS EN 818-3

1 Check the load chain for wear or damage
2 Check opening out of hooks.
3 Check for signs of damage to slack end

anchor
4 Check the hand chain for wear or damage
5 Check for jumping when operated under

load
6 Check for noise under load
7 Check for weld spatter burns
8 Check for visible slipping of the brake
9 Check the general condition of the block

body

RC NO: 1259577
The load chain is worn or damaged

Obvious sign of Opening out of hooks
The hand chain is worn or damaged
When operated under load there is jumping or excessive noise of either the hand chain or load chain, any undue
effort is required or any visible slipping of the brake.
General damage to the block body, including any gear cover or chain guide
EYE BOLTS CHECKLIST APPLICABLE STANDARD: BS 4278

1 Check for distortion
2 Check opening out of hooks.
3 Check the thread
4 Check for nicks, cracks, gouges, corrosion
5 Check for the SWL, thread Identification

Distortion, such as bent shank, deformed eye, reduced diameter at undercut
Thread worn, corroded, damaged or incorrectly formed.
Damage, such as cracks, gouges, nicks, corrosion etc.
Missing or illegible identification markings, SWL and thread identification marks

RC NO: 1259577
CHECKLIST FOR FORKLIFT

1 Check Registration Number
2 Check truck Identification Number
3 Check design Lifting capacity
4 Check the type and condition of mast frame
5 Check No. of hydraulic cylinders
6 Check the condition of sling frame
7 Check the fork brake
8 Check fork carriage
9 Check the Max. Lifting Height
10 Free Lift Height
11 Max. Truck Height at Max. Lifting Height
12 Fork lift Angle
13 Turning radius
14 No. of Wheel.
15 Distance between Truck front & Rear Tyres.

RC NO: 1259577
16 Brakes
17 Reverse Alarm
18 Front and Rear light
19 Horn
20 Type and make of prime Mover.

Bad Tyres
Leakage of hydraulic cylinder
Lack of audible alarm for traveling and reverse
Hydraulic ram slips under load
Bad fork brake and carriage
Excessive wear on chain


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Krulex Services Limited: International

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KL KRULEX INTERNATIONAL SERVICES LIMITED

Oil & Gas, Supply of Electrical, Mechanical, Civil, Agents, Procurement,

CHECKLIST FOR MOBILE CRANE Applicable Standard:

S/N CHECK ITEM BAD NA GOOD REMARK

catch (es) for damage, free movement or wear. Inspect the

17 Check the hydraulic rams for creep rate. YES

18 Check the functional effectiveness of brakes and clutches. YES

19 On wheel mounted cranes check the tyre pressure and NA ___

24 Check Condition of drum and spooling YES

25 Check Load chart and crane manual in the cabin YES

26 Check operators competency YES

27 Check Counter weight YES

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com

MOBILE TELESCOPIC TEREX CRANE

(PI MOFF RESOURCES NIG LTD)

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com

CLOSE OUT OF RECOMMENDED ITEMS

1. The wire rope was properly spooled to the drum.

A. LOAD TEST (MAIN HOIST BLOCK)

Load Applied; 6.8Tons

LOAD CHART ACTUAL LMI OBSERVATION

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com

For: KRULEX INTL SERVICES LTD

COMPETENT INSPECTOR: IDUSERI GEORGE

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com

CERTIFICATE OF TEST/THOROUGH EXAMINATION OF LIFTING EQUIPMENT

Name of Client Certificate No. STA/001/CT/10/15

Identification Number Item Description Number Date of Test/Proof SWL

Date of last Examination/Name of NIL

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com

CHECKLIST FOR A FORKLIFT APPLICABLE

S/N CHECK ITEM BAD NA GOOD REMARK

11 Capacity plate/safety decals, check if legible, attached to YES

13 Check for operation manual, operators competency etc

13 Gauges, check all warning lights and gauges, horn YES

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com

14 All hydraulic operations, proper operation and no leak YES

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com

THOROUGH EXAMINATION AND LOAD TESTING

(PI MOFF RESOURCES NIG LTD)

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com

1 Make / Model DOOSAN/ D7OS-5

2 Serial No. D7065-03053

3 F/Code / Reg No. WWW 874 XA

4 Date of Inspection 13/10/2015

5 Inspection / Test Reference No. NIL

6 Date of previous inspection NIL

7 Inspected by/Name KRULEX INTL SERVICES

8 Date of commissioning Not Sighted

9 Fork Lift configuration Hydraulic Ram

10 Location DELTA BOAT YARD WARRI

11 Owner / Owner Address PI MOFF RESOURCES NIG LTD.

B. STRUCTURE/ ACCESSORIES CONDITION

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com

1 Length of fork x max. 1.8m x 1.7m carriage in good condition.

2. Max. Mast( Carriage) Over 5m. Mast model: Not Sighted

3 Hydraulic seals/Hoses In good condition; No Leakages observed.

4. Rams/Cylinders 2-offlifting Rams; in good condition.

5 Coating/ Chassis/ In good condition. With cabin well covered.

7 Labels / Markings OK. Intact.

8 Weldments / joints/ All in good condition. Chains well lubricated

9 Tires 4-off: Radial Regrovable operating pressure

10 Engine Type/Make 4 cylinder cat.