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Cour se Evaluation
YOUR NAME (please print)
To assist us in planning and improving our future classes, we are asking for your
frank and honest evaluation of this course.
We encourage you to use the back side of this form for any additional comments.
Thank You.
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TABLE OF CONTENTS
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1 System Overview
OBJ ECTIVES OF THIS CHAPTER
5. Identify the different types of I/O modules and how software addresses each point.
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Ethernet
HIS HIS
Vnet
FCS FCS
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Processing speeds of 1 second (Standard), 500 ms, 200 ms, 100ms and 50ms are selectable for the function blocks.
Vnet (Vnet/IP)
This is the communication highway that links the system components together for control and monitoring functions.
New instruments are downloaded to the FCS from the HIS via the Vnet (Vnet/IP). Vnet (Vnet/IP) runs at a 10
Mbits/1Gbits rate.
Ethernet
Ethernet communication link between HIS units used to download files from the PC with builder if Vnet is used.
Vnet/IP is using Bus 2 for inter HIS communication (open communication)
Ethernet communication link for loading soft and transmission data from printers,
amount of PC station
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FCS
HIS
Ethernet
Domain 1 Vnet
BCV
FCS
HIS
Vnet
Domain 2
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Domain
A Domain is a grouping of stations on a Vnet segment. CS3000 Domains can have up to 64 stations; the domain
address range on the V net is 1-16. A maximum of 256 stations are allowed per CS3000 system.
CS1000 is fixed as Domain 1 with a maximum of 24 station.
When CS1000 is connected to a uXL, the uXL is assigned Domain 17.
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Since the HIS runs Windows XP, this allows the user to run standard Windows XP based applications, like MS
Word , or Excel for spreadsheets.
CPU
Pentium 800MHz or higher.
Memory
128 MB for operations and monitoring.
256 MB for operations and builder.
CRT
17 inch or larger; 1024 x 768 (16 bit color depth colors).
Vnet STATION
ADDRESS Switches ODD PARITY ODD PARITY
1 1
Domain 1 0 Station 24 0
12345678 12345678
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Addressing for both types of units is carried out through setting dip-switches on the unit.
Vnet STATION
ADDRESS Switches ODD PARITY ODD PARITY
1 1
Domain 1 0 Station 1 0
12345678 12345678
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The Node Inter face Unit houses the I/O modules that are wired directly to the process.
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I/O connection:
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When a user creates an instrument (called a function block), it must be told which input point it will be using for
reference or output point for control. This is accomplished in an engineering screen called a Control Drawing.
Using FIC100 (on the previous page) as an example, this is how the function blocks running in the processor know
which I/O module to use.
%Z 0 1 1 1 0 1
CS3000 NIU #
(1-15)
1 Slot #
(1-8) Terminal #
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2 System Operations
OBJ ECTIVES OF THIS CHAPTER
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OFF
ON
EN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
_
! @ # $ % ^ & * ( ) + ~ | .
ES 1 2 3 4 5 6 7 8 9 0 BS
- = ` \
TA Q W E R T Y U I O P { } DE
[ ]
: "
CAPS LOCK A S D F G H J K L ; RETUR ITE
'
SHIF Z X C V B M N < > ? SHIF NAM
, . /
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OPERATOR KEYS
Circulate
?
Operator guide message Cascade
Control group
Tuning panel
Move cursor
Trend panel
Scroll keys
Cancel
.
Confirm
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Process Alarm
System Alarm
Tool Box
OperationGuide messages
Message monitor
Display Always
User In
System Ststus Display
Window Call Menu
HELP Message Window
Operation Menu
Process Alarm Window Preset Window Menu
Operator Guide Window
Tool Box
Control Window Navigator
Tuning Window Name Input
Trend Window Circulate
Process Report
Next Level Up
Navigate right
Overview Window
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Tag Number
Tag Comment
Tag mark
Mode Cascade Mark
Alarm status
Engineering Units
Index Mark
Scale
Manipulated Variable
Setpoint
Index Mark
Process Variable
Manipulated
Scale Variable
Drain
(On/Off)
Answerback
.
After the new mode has been selected, push the to confirm the change.
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INSTRUMENT FACEPLATE
MODE Changes
Clicking on the text of the current mode makes the mode selection box appears. Click on the appropriate icon, then
Confir m.
To open or close a switch instrument, press the up or down ramping arrow for the selected tag or
click on the faceplate position you want.
The left-hand box on the faceplate shows the current output.
The right-hand box on the faceplate shows the answer back (digital confir mation) from the field instrument.
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CG0007
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Alar m color s:
Gr een: Normal operations
Red: Process alarm (IOP, HH, LL, OOP)
Yellow: Alarm has occurred (Deviation, Velocity, or Output limits)
Blue: Alarm output disabled
White: Tag without alarms (i.e.: internal switch)
Security Levels:
Eight different access levels can be selected to specify the instruments operation, the mode selection key affects
the security level assigned to an instrument. The chart shown below contains a simplified version of the
different security levels. Specific security information can be found in the Instruction Manuals.
Monitoring Operation
Level
S1 S2 S3 S1 S2 S3
1
2 **1
3 **2
4 x
5 x x x
6 x x x
7 x x x x x
8 x x x x x x
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HELP WINDOWS
Help messages can be assigned to any operation window, with specific text created to aid the operator.
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OV0001
CG0004 3D type
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Specifications:
Number of display blocks: 32 per page
When a instrument is assigned to one of the 32 overview blocks, the alarm status of the assigned that tag or window
is reflected as the color of the block. The display block changes color and flashes according to the alarm status.
Pressing the key (or icon) will acknowledge (stops flashing status) all of the alarms on the displayed window.
{xe "**Empty**"}
Scr een Hier ar chy Layout:
The alarm statuses can be read from the lowest level window to the Overview window.
Overview Overview
Plant-A Plant-B
Overview Overview
Area-A Area-B Area-A Area-D
Graphic
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Tr end display.
The Tuning Trend starts displaying when the window is displayed. 48 minutes of data maximum.
Selecting the Reduce or Enlarge time or data axis icon allows the modified for optimum viewing.
Moving the scroll bar under the tuning trend allows viewing of past trend data.
Selecting the Reduce or Enlarge data axis changes the vertical scale. Move the up or down arrow at the
right- hand side of the trend to see the expanded data. (1, 2, 5, 10x)
Selecting the Stop/Resume icon will pause the updating of the trend data. Selecting it again releases the
pause.
Touching the Reser ve icon allows the trend data to be recorded even when the Tuning Window isnt being
displayed. Up to 16 points can be reserved.
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Pen assignment
Stop/Resume display
Enlarge time axis
Reduce time axis
Reduce data axis
Enlarge data axis
Pen numbers
Display/delete reference
Display initialize
Save data
Read data
Stop/resume collection
Start collection
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1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 8
10
11
12
13
14
15
16
Trend blocks can have different sampling periods. (2880 samples each):
1 second, (48 minutes)
10 seconds (8 hours)
1 minute (2 day)
2 minutes (4 days)
5 minutes (10 days)
10 minutes (20 days)
There is a maximum of 1024 trend pens, with 256 pens for 1 and 10 second sampling.
Tr end display. Trends are displayed by typing in TGbbgg (bb=block #, gg=group # i.e. TG0101)
Selecting the Reduce or Enlar ge time axis icon changes the displayed time scale.
Moving the scroll bar under the tuning trend allows viewing of past trend data.
Selecting the Reduce or Enlar ge data axis changes the vertical scale. Move the up or down arrow at the
right- hand side of the trend to see the expanded data. (1, 2, 5, 10x).
Selecting the Stop/Resume icon pauses the updating of the trend data. Selecting it again releases the pause.
There is a blue (cyan) pointer at the top of the trend, the data shown at the right-hand side of the screen
is the result of where the pointer is on the trend. To move the pointer, click where you want it to be.
Trend data can be saved (maximum of 100) and read from a Windows file. Trend data can also be read from
other HIS.
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Graphic items can be modified, depending upon the process state, to change color or blink.
Each primitive (graphic item) can have up to 8 condition modifiers.
A graphic window can be a representation of a plant or a control system. Displaying the plant status graphically for
intuitive operation and monitoring. The Over view and Contr ol windows ar e gr aphic windows also.
The window can be built with:
Process data displayed
Touch targets assigned (so a loop can be controlled from this window)
Links to other windows.
Bit maps can be imported.
Faceplate windows
Overview primitives.
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Re-alar m:
If the process doesnt return to a normal state on a loop with a pr ior ity alar m, the HIS will re-generate the alarm at
a specified time interval.
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Rotate windows
M ake larger
M ake smaller
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2.11 Navigation
The Navigator window displays a list of HIS window like Windows Explorer. Clicking on the panel name will
display that panel.
USER displays all of the operation windows in the HIS.
Clicking on a graphic panel with a + in front displays the assigned panel hierarchy.
SYSTEM displays all of the message and system level windows in the HIS.
HELP WINDOWS
Help windows can be created for special help situations. A help window (up to 70 characters and 21 lines) can be
attached to any of the graphic operations windows and is displayed when the "HELP" button is pressed.
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Alar m conditions:
Green: Normal.
Red: Failure (Duplex stations will also show processor failures).
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The system alarm message window is used to display the system alarms in order of occurrence, beginning with the
most recent.
HELP icon displays an on-line help message for the system message with the cursor positioned in front.
Filter icon allows for custom system alarm searching either by FCS, HIS (current) or All stations.
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HIS Setting
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Selecting HIS Setting icon on the System Overview window will bring up this display.
Station displays the setup information when the HIS was defined.
Printer defines the Windows printer to use for specific message types.
Buzzer allows the changing of alarm tones and volumes.
Display defines the screen mode (full screen or window) and the length of the tag name to be displayed.
Window switching allows the changing of the size or type of display when the process alarm window, system
alarm window, Operator Guide, or process alarms are selected.
Vnet shows the status of the Vnet.
Alar m allows definition of the alarm types to be displayed on the HIS.
Preset Menu is used to configure the Preset Window Menu which allows quick access to important or often
used operation windows.
Equalize used to equalize the database files. A message will appear when this is necessary.
Function key shows the current definition of the programmable function keys on the operator keyboard. The
keys can be re-assigned on this display by using drop down menus.
Example
Display pre-defined operation screens. O CG0001
Start and stop trends. T TG0001 STOP
Execute system function K HDCP Most of these are existing Keyboard, Tool
Box, or System Message Window functions.
Light LED (FLASH, ON, or OFF) E 10 F
Run programs F C:\file\program
Run multimedia files X PLAY1 filename.avi
NOTE: The multimedia files must be in file: C:\CS1000/3000\his\Media\User
A function keys LED can be defined to show the alarm status of an operation window.
Oper ation Mar k allows the creation and customization of the operation marks text and color.
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Learn the functions of the Pr ocess report and Histor ical report pages:
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Tag Search
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Tag Sear ch Dialog icon allows the user to conduct custom searches for:
A range of FCS or control drawings.
Specific tags
Specific elements with tag names assigned.
Specific alarm states.
Arbitrary Character can be used to search for a Tag Comment
Tag Sear ch icon searches for the parameters defined on the selected Sheet.
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I/O Search
I/O Search Dialog
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I/O Sear ch Dialog icon allows the user to display screens showing:
Which annunciator messages are active.
The state of Common switches.
Which digital inputs and outputs are active.
The status of communication bits to subsystems (PLC).
I/O Sear ch icon searches for the parameters defined on the I/O Search Dialog icon..
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The historical message window is used to search the operation records and process alarms that are stored on the HIS
hard drive, and displays up to 3500 previously generated messages.
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5.1 Architecture
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6 Control Concept
In all system is created one tag standard and programming standard. This standard will include PCS and also SCS
controllers.
I/O tag name should consist of the following figures and characters:
XXX-YYZZZS
Description of tag creation:
Position Description
S (suffix) A, B, C
O - Open
C - Close
R - Run
F - Failure
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Alarm functions shall be implemented using the data acquisition and shared processing equipment of the control
system. All alarms shall be visually and audibly indicated and shall be connected to event logging facilities.
Standar ds
Each alarm level gives its importance. High alarm is most critical alarm for the technology and in control system will
have separate critical alarm display. Low alarm has lowest priority. Log alarm will not be represented on alarm
screen, but will be written to alarm history file. By these alarm levels we can optimally manage our alarm strategy.
Also each alarm will have audible and graphical representation.
Each alarm will have graphical representation on the process screen and on alarm summary screen.
Bad Measure include open loop, out of the measure range and other, according the control system capabilities.
On the alarm summary screen we can clearly distinguish importance of the incoming alarms:
Not acknowledge alarm Blinking
Acknowledge alarm remaining Remain current alarm colour without blinking
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Stop - White
Run - Green
Failure - Red
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Close - White
Open - Green
Failure - Red
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Manual
Close - White
Auto
Feedback of the
setpoint
Cascade
Open - Green
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Alarm
7.4.5 Regulator
Measurement value
Output value
Alarm
Measurement value:
Green if measurement value is in operational limits.
Red if measurement value reaches LO or HI limits or LL or HH limits.
7.4.6 Faceplates
- Faceplates shall be designed according technological requirements and possibilities of selected control system.
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