PdMA PRODUCT SUPPORT MANUAL
Advanced Insulation System
The Advanced Insulation System (AIS) is an optional
accessory unit that is connected to the MCE for
enhanced insulation testing. The AIS allows greater
voltage selection, from 250V to 5000V DC, and offers
the ability to perform a step voltage test at any of the
selectable voltage levels.
You may choose to perform the Step Voltage test
initially or any of the other MCE tests and change to the
AIS unit as needed.
Testing using either the MCE unit or the AIS unit may
be suspended for several reasons and an appropriate
er ror message will be disp layed. S ome of these
messages are:
Test Suspended Due to Excessive Leakage
Current
Test Suspended! Disconnect MCE Standard Test
Leads and Connect AIS High Voltage Test Leads.
Following Lead Change, Press <OK> to Continue
Testing.
While performing a standard test if the AIS is
connected and turned on, this message informs
you to use the Advanced Insulation System for
the test.
Testing was halted due to exceeding the insulation
resistance low limit setpoint
This message may appear if the Low Limit
Resistance to Ground check box in the Test
Setup section has been activated.
Unable to receive Data from AIS
When communication between the MCE and
AIS is interrupted, the AIS Is Not Responding
window opens with this message. The AIS
con tinues to send voltage. Before
disconnecting the test leads, either turn the AIS
off or click OK, the AIS unit will discharge,
and the test can be restarted or ended.
PROCEDURE FOR STEP
VOLTAGE TESTING
1. Attach the AIS unit to the MCE unit.
2. Connect the AIS test leads to the motor.
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3. Turn on the MCE tester and the AIS unit.
4. Turn the main center switch on the AIS unit to the
var. position.
5. In the Plant Layout, highlight the motor to be
tested.
6. Select Test from the menu.
7. On the Select Software Option window, highlight
MCE and click OK, or double click MCE.
8. On the MCE Test Selection window select Step
Voltage from the Test List.
Note: If the AIS unit is not turned on, Step Voltage
will not appear in the Test List. Click Exit to return
to the Plant Layout, turn the AIS unit on, select Test
from the menu, and MCE from the Select Software
Option window.
The only selection to be made from Test Setup is
Resistance to Ground.
To activate the Resistance to Ground Low
Limit, click the checkbox beside Low Limit in
the Test Setup area. A default value has been
entered in the kohm text box. To change the
value, click in the kohm text box and enter a
value between 50 and 9999.
All other Test Setup selections will be made on the
Step Voltage - xyz window, where xyz is the plant
location. Click OK.
9. In the Test Setup area of the Step Voltage window,
select the desired starting volts value from the
available test volts in the drop-down list. The
minimum value is 0V and the maximum value is
2500V. The default value is the same as the
recommended value.
Note: Occasionally the Voltage and Time graphs
will appear without the numerical identifiers along
the bottom and side axis. This is an Access software
problem and is out of the con trol of PdMA.
However, as soon as testing begins the numbers
will appear.
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10. Select the final volts value from the available test
volts in the drop-down list. The minimum value is
500V and the maxim um value is 5000V. The
default value is the same as the recommended
value. The final voltage may not be lower than the
start voltage. If the final voltage is entered with a
value less than the start voltage, the start voltage
adjusts automatically to a lower value.
11. Select the voltage interval value from the available
volts in the drop-down list. The value changes
depending upon the values chosen for the start and
final volts. The default value is the same as the
recommended value. The voltage interval is the
amount that the voltage is increased at each step
interval.
12. No change can be made to the time interval. Each
interval is set at 60 seconds.
13. When all of the test setup selections have been
made, click Test.
14. The AIS Supply Voltage window opens with the
message You are about to apply up to xyz volts to
AIS test leads. Do you want to continue? XYZ
denotes the value selected for the final voltage.
Click Cancel to return to the Step Voltage
window or OK to continue with the test.
15. As the test is proceeding, the values are inserted
into the Current table. The value from each one
second test is briefly displayed, however the value
at the end of 5 seconds is permanently displayed.
The graphs on the right side of the window display
the time and voltage values in graphical form. In
the Time graph the values are displayed at one
second intervals. The values clear at the end of each
minute, a new blank graph appears with the
numbers along the bottom axis reflecting the total
test time in seconds.
On the voltage graph, no test values are displayed
for the first interval. However, after the first one
minute the values are displayed. The voltage graph
changes with each one second value, so that the
graph is constantly changing to reflect the readings.
At the end of one minute, which is the end of each
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ADVANCED INSULATION SYSTEM
step in the testing interval, an audible sound is
emitted, the final value is displayed on the graph,
the testing pauses for approximately 10 seconds,
testing begins again at the next voltage interval, and
graph again begins to change with each one second
test value.
During testing the voltage and time graphs refresh
each second. This may cause your display screen to
flicker.
Note: With certain test results there is a possibility
that the scale on the A axis will try to adjust to
accommodate them. When this happens the entire
length of the graph line appears to be jumping up
and down from the beginning point. As the test
progresses and the results change this situation will
stop.
The total/accumulated test time is displayed in the
Elapsed box in the upper right corner of the
window.
16. At the end of testing a pop-up window displays the
message End of Test. Click OK.
17. On the Step Voltage - xzy window, where xyz is the
location of the motor, select Exit.
18. The Step Voltage Test window opens with the
message Do you want to save data. Click Cancel
to return to the Step Voltage - xyz window. Click
No to exit without saving data. Click Yes to save
test data and exit.
19. If test data is saved, the Assign Condition Code Y/
N window opens with the message Do you wish to
assign condition Code? Click No to exit without
assigning a condition code. Click Cancel to exit
without assigning a condition code. Click Yes to
open the Motor Condition window.
20. Click on the radio button to select the condition
code you wish to assign this motor and then click
OK. If a condition code was assigned the Add New
Note Y/N window opens. Click Yes to go to the
notes area or No to exit without entering a note.
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Step Voltage Window
Figure 4-142: Step Voltage
Across the top of the Step Voltage window are the
Motor ID,Voltage, and Elapsed time boxes.
Motor ID displays the ID of the motor selected from the
Plant Layout.
Voltage displays the voltage being used for the current
testing phase. It initially displays the starting voltage
value. After each one minute of testing the value
increases by the voltage interval selected.
Elapsed time displays the cumulative time of the test in
minutes and seconds. The value increases by one second
until the end of the test.
On the upper left side of the box is a data table which
displays the Time, Volts, and Current test values. The
Time table displays the test tim e in five second
increments. The Volts table displays the voltage being
used at that point in the testing. The Current table briefly
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ADVANCED INSULATION SYSTEM
displays the test value for each second, but retains only
the final value of each five second interval.
Below the data table is the Voltage Setup text boxes,
which display the Recommended and Actual Start and
F i n al v o l ta ge . N o c ha n ge s ca n b e mad e t o t he
recommended values. The Actual values can be changed
as previously discussed in the procedure section.
The Interval Setup text boxes, located below theVoltage
Setup text boxes, display the Recommended and Actual
volt and time interval. No changes can be made to the
recommended values or the actual time interval. The
Actual volt interval value can be changed as previously
discussed in the procedure section. The Actual voltage
interval is the amount the voltage is increased by at the
end of each one minute testing period. The time interval,
which cannot be changed, reflects the interval in
seconds for the testing period.
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On the right side of the window is the Voltage graph.
The test data results are displayed here beginning with
the end of the first interval selected in the Voltage Setup
section, not the 0,0 point on the graph. During testing
the graph refreshes every second. This may cause the
display screen to flicker.
Below the Voltage graph is the Time graph. The test data
results are displayed here every second. The graph
begins at 0 seconds and the grid is in 10 second
intervals. Every 60 seconds (one minute) a new graph is
displayed and the grid markers increment accordingly.
History Chart
A tab identifying Step Voltage has been added to the
Test Summary window. The Test Summary window
contains the date the test was performed, voltage
interval used for testing, MCE tester number, User name
if entered, starting voltage, and ending voltage. The
MCE# will have HV to indicate that the test was
performed using the AIS.
Viewing Step Voltage test data.
1. Highlight the motor in the Plant Layout.
2. Select Data from the menu.
3. On the Select Software Option window select MCE
and click OK.
4. Click the Step Voltage tab on the Test Summary for
(xyz) window, where xyz is the motor ID.
5. Highlight the test to be viewed.
6. Select View Data to see the actual test values. Go to
step 7. Or select View Graph to see the complete
test results in a graphical display. Go to step 9.
7. The History Chart for (xyz) window, where xyz is
the motor ID, displays the time point of the test in
five second increments, voltage used at that testing
point, and Current Amps value at that testing
point. Use the scroll bar to view the entire test data.
To return to the main Plant Layout window, select
File and Exit. Or you may select View Graph from
this window. Go to step 8.
8. The Step Voltage Test window opens.
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The Voltage graph, on the left of the window,
represents the values taken at one minute intervals.
The bottom axis represents the voltage value at
each step. The side axis represents the test voltage
value.
The Time graph, on the right of the window, plots
the values taken at five second intervals. The
bottom axis represents the cumulative test time in
seconds. The side axis represents the test voltage
value.
The Time graph may be expanded for greater detail
by using the Zoom In button. Click on the Zoom
In button until the desired level of detail is
displayed. When the graph is displayed in expanded
detail, a slide bar is available for use in scrolling. To
compress the graph click the Zoom Out button.
There are two menu items found on the menu bar,
File and Notes. The File menu contains, Print,
Printer Setup, Save as Bitmap, and Exit. The Notes
menu opens the Notes window. All of these menu
items have been discussed earlier in this manual.
9. Click the Cancel button or select File, Exit to close
the Step Voltage Test window and return to the
History Chart window.
10. Select File, Exit to return to the main Plant Layout
window.
STAND ALONE
OPERATING
INSTRUCTIONS FOR
THE AIS:
The Stand Alone Operating Instructions for the AIS are
reproduced with permission from LEM Instruments,
Inc.
ABOUT THIS SECTION
In this section Ip = PI, RISO = RTG, Rad = DA, and V ISO
= voltage.
This symbol means please read with particular
care.
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* This symbol is followed by a list.
This symbol requires an action.
SAFETY
This unit may only be used by qualified staff having the
technical specifications set out below and using
the following safety instructions. During use
any additional legal or safety requirements
applicable to the type of application must also
be met. This also applies to any accessories.
When operating electrical devices some of their parts
necessarily carry dangerous voltages. Ignoring
the safety instructions may therefore result in
serious health hazards or damage to the
equipment.
The accurate and safe operation of this device depends
on appropriate transportation and storage, professional
installation and assembly, and careful operation and
maintenance.
If it becomes apparent that the device cannot be
operated safely, it must be immediately taken out of
service and protected against accidental activation.
Safe operation is not guaranteed when the device
* displays visible damages
* has been exposed to unfavorable conditions
(e.g. s torage outside the adm is sible
temperature limits, in dew, or similar) for some
time
* has sustained heavy stress during transport
(e.g. falling from great height even if no
external damage is visible)
* the display reads -E 1-
WARNING! Testing should not be done on unprotected
test circuits. Make sure prior to measurement
that the measuring object is potential-free.
For safe operation
* avoid contact with the testing probes
* do not use in an explosive atmosphere
* do not disconnect the test leads until the
external capacitors have been discharged
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ADVANCED INSULATION SYSTEM
* use only the safety test leads supplied. The test
leads may only be used with the AIS in CAT III
networks with a maximum 600V to earth
ground and a maximum current that does not
exceed 0.1A.
Qualified Staff
Qualified staff are persons familiar with the installation,
assembly, setting up, and operation of this product and
have the following qualifications
* training or instruction/authorization to switch
on/off, earth ground and mark circuits and
devices/system s according to the safety
engineering standard
* training or instruction according to the safety
e nginee ring s ta nda rds with re gard to
maintenance and use of appropriate safety
equipment
* first aid training
START UP
Although the unit is very easy to operate, please read the
following operating instructions carefully for safety
reasons and to make optimum use of the unit.
Power Supply
The imprint on the battery cover is not applicable. This
version is only supplied with built-in storage batteries.
The batteries must be charged prior to starting the unit
for at least eight hours using the battery charger
supplied. The unit is then ready for operation.
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Opening the unit
Press in the two snap-in locks as shown above at the
positions indicated (D) and open the unit top as
indicated by (E). Put the top into the required position
and let the snap-in locks catch. To close the unit first
press in the snap-in locks, then fold the top down.
CAUTION: Do not use force to open or close the unit.
General
Measurement and test functions:
* Voltage measurement
* Insulation resistance measurement to IEC
61557 Part 2 (EN61557-2) with GUARD
feature. This enables the polarization index and
the dielectric absorption coefficient to be
displayed directly
Step Voltage for insulation resistance
measurements and for surge voltage protector
tests
All device settings can be permanently programmed by
means of a user code so they remain set even after
switching the instrument On and Off. This enables the
instrument to be completely customized. In order to
prevent measurements with undesirably high insulation
measuring voltages, e.g. because of misoperation, every
fixed measuring voltage (500V, 1000V, 2500V, and
50 0 0V ) c an be lo c k e d separa t e ly . A ma ximum
admissible measuring voltage can be programmed at the
var. position. This setting can only be changed after
entering a personal code.
Design
The test instrument consists of two parts:
The base part which integrates the protective cover, set-
up bracket and compartment for the quick reference
manual. It also contains the power supply (storage
batteries and battery charger).
The measuring part which can be unfolded from the
base part in six lock-on positions (five when using the
DOCU-PACK). It contains the entire measuring
electronics and operating ele ments, display and
connecting sockets.
The functions and measuring voltage ranges are selected
with the central switch.
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ADVANCED INSULATION SYSTEM
There are four buttons on the left side of the front panel
to start measurement, call supplementary measured
values and select the special functions.
This construction provides for quick and easy single-
handed operation.
The measured values are displayed on the liquid crystal
display with correct decimal point and unit. Various
additional special characters are used to display the
function, operating state or error messages.
The auxiliary voltage is supplied by 10 1.2V storage
batteries in a rechargeable block which is firmly
integrated in the casing.
The test instrument meets protection category IP 40.
The air gaps and leakage distances are dimensioned to
IEC61010-1 (EN 61010-1).
The device corresponds to safety class II.
Operating voltage 600V, overvoltage category III,
contamination level 2.
The measuring voltage of 5750V DC generated in the
unit is current limited to <2mA.
T he unit has been developed, designed, and
manufactured in compliance with the DIN ISO 9001
quality assurance system.
Operation
Voltage Measurement. The applied voltage is
analyzed automatically for its direct (DC) and alternate
(AC) current fraction. The larger value, alternate or
direct voltage is then displayed. During voltage
measurement the source is loaded with approximately
500 .
Insulation resistance measurement.
After pressing the START button, a test for applied
voltage is carried out prior to measurement. If 50V are
exceeded the measurement is blocked and an audible
warning is sounded.
The measuring voltage for insulation measurement can
be selected via a central switch.
Four fixed voltages are available; 0.5kV, 1kV, 2.5kV,and
5kV.
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PdMA PRODUCT SUPPORT MANUAL ADVANCED INSULATION SYSTEM

There is also a variable range with 10V increments from

50V to 250V or with 50V increments from 250V to
5000V.

The measuring voltage is generated by a

microprocessor-controlled DC/DC converter. The rated
values and voltage/current characteristics are pre-
defined by the software.

The insulation resistance RTG = is determined

from the measuring voltage and the test current

I M . The measurement continues as long as
START is pressed. Upon completion of the
measurement the last measured insulation Operation: Central switch and function buttons
resistance is stored and displayed in digitized
form at. Any residu al voltage of the test Working temperature range: -10 C ...+50 C
specimen is represented on the analog scale,
automatically discharging the test specimens. Operating Temperature range: 0 C ... +35 C

Buzzer.
Reference temperature range: 23 C ... 2 C
The integrated buzzer, which is microprocessor-
controlled, fulfills two functions: Storage Temperature range: -30 C ... +60 C

* signaling any upper or lower deviation of the Temperature Coefficient: 0.2% or m.r./K
limit values set (LIMITS)
Operating error: refers to the operating temperature
* signaling dangerous states or misoperation.
range
LO-BAT. Intrinsic error: refers to the reference temperature
range
The supply voltage is monitored by comparator circuit.
The microprocessor detects a lowering of the voltage to Climatic class: JWG as per DIN 40040 (3/73) relative
9V even during a measurement operation and signals
this with LO-BAT on the display. In this case, the humidity 65% annual mean, 85% maximum, no
integrated storage batteries must be recharged with the damp for measuring values >30 G climatic class KWJ
battery charger. A flashing LED indicates a switch to according to DIN40040.
float charging and the battery charger can be removed.
Maximum operating altitude: 2000 m
Technical Specifications
Clearance and Creepage Distance: according to IEC
General Technical Specifications. 61010-1 (EN 61010-1)

Gen eral: Micro processor -contro lled insu lation Safety Class: safety class II, operating voltage 600V,
measuring instrument with additional functions. overvoltage category III, pollution level 2

Measurement functions: Voltage, insulation resistance Working voltage: 5750V DC maximum, current -
with GUARD limited to < 2 mA

Display: 4-digit, (2999) - 7-segment liquid crystal
display, 16mm high, 56-div. analog scale, additional
symbols and fluorescent display lighting.
Test voltage: 10kV as per IEC 1010-1 (EN 61010 - 1)
Electro-magnetic compatibility: emission values IEC
61326-1 (ENC 50081-1) /Class B immission values IEC
61326 - 1 (ENC 50082-1)

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Q u a l i t y s t a n d a r d s: d e v e l o p e d , d e si g n e d a n d Weight: < 3kg without accessories, < 4kg including

manufactured in compliance with DIN ISO 9001 accessories and carrying case

Auxiliary power: 1 NiMH storage battery, 12V, Casing material: NORYL, shock and scratch-proof
integrated thermoplast

Numb er of measu rements: typically 3,000 Voltage measurements (AC/DC).

measurements (Voltage = 500V, 1mA), typically 1,000 Measuring method: Mean value rectification for AC,
measurements (Voltage = 5000V, 1mA), 5 seconds calibrated for RMS display for sine-shaped signals. The
measuring time, 25 seconds pause as per IEC 61557-2. larger value (AC or DC) is displayed.

Dimensions: 265 mm (L) x 265mm (W) x 90mm (H)

Table 4-24: Digital display

Measuring Display Resolu- Frequency

Intrinsic error
range range tion range
1 ... 600V 1 ... 1000V 1V DC (2% of m.v. +1d)
1 ... 100V 1 ... 1000V 1V 45 ...65 Hz* (2% of m.v. +2d)
100 ... 400V 1 ... 1000V 1V 45 ...65 Hz* (2% of m.v. +1d)
400 ... 600V 1 ... 1000V 1V 45 ...65 Hz* (2% of m.v. +2d)

at 400 Hz typically -5% * calibrated for RMS display of sine-shaped signals

Table 4-25: Analog display

Measuring Display Resolu- Intrinsic

range range tion error
20 ... 600V 0 ... 1000V 20V 1 scale
div.

Measu rin g sequ ence: app roxim ately two Nominal voltage: UN=500V, 1000V, 2500V, 5000V DC
measurements for digital display and approximately five or adjustable from 250V to 5000V DC with 50V
measurements for analog display increments.

Internal resistance: approximately 4 0 0 k I d l e Vo l t a g e : Uo

x U 1.5 N ( 2 5 0 V . . . 4 5 0 V:
Uo 1, 25 x UN )
Maximum admissible overload: Ueff = 1000V
Nominal current: 1mA (505V ... 5000V) DC
Insulation resistance measurement
(RTG) . Short-circuit current: <2mA DC

Measuring method: Current, voltage measurement to

IEC 61557-2 and EN 61557-2 for distribution systems
up to 600V to earth ground.

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Table 4-26: Digital display

Measuring
Measuring range Resolution Operating error
voltage
10 k ...299,9 G 1 k ... 0,1 G 250 ...5000V (3% v. MW + 3 Dig)

0,30o T ...2,99 T 10 G 1000 ... 5000V (3% v. MW + 1o Dig + 1 %/T )

3,0o T ...9,9 T 0,1 T

10.oo k ...29 T 1 T 5000V (3% v. MW + 1oo Dig + 1%/T )

Digit o ... always 0

Table 4-27: Analog display

Display Operating
Measuring range Resolution error
range
10 k ... 1T 5 k ... 1T 5 k ... 200 G 1 scale div.

Preset limit values:

RTG LIMIT: <500 k
Adjustable 100 ... 9.99 T />LIMIT or < LIMIT
Voltage LIMIT: 5000V; adjustable 250 ... 5000V
only with CODE entry in the 0.25 ... 5kV var.
range.
Measuring time: Measurement continues as long as
START button is pressed, 1 minute for DA, 10
minutes for PI or freely adjustable with TIMER
FUNCTION in the range: 1.00 ... 59.00 minutes.

Capacitor influence:100 nF parallel to insulation Response time:

resistance in the range 100 ... 100M typically no For RTG < 3M approximately 3 seconds
influence. In the 100M ...300G range influence For 3 M < RTG < 2.9 G approximately 5
<10% is met by the measured value. As per IEC (EN) seconds
For 3 G < RTG < 29.9 G approximately 10
61557-2 the shunt capacitor influence of 5 F at U N .
seconds
1000 <10% is met.
For 30 G <RTG <299 G approximately 15
seconds
Measu rin g s eq uence: Approx im ately two
measurements for digital display, approximately five
NOTE: The response time can be prolonged with
measurements for analog display.
external capacitors depending on the time constant.

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Diagram of measurement voltage during load

Supplementary functions: Display of the measurement voltage.

Table 4-28: Digital Display

Display Resolu
DC measuring range Operating error
range tion
20 ... 5000V 0 ... 550V 1V (1% of m.v. + 3 Dig)

Table 4-29: Analog display

Display Resolu
DC measuring range Operating error
range tion
100V ... 5000V 0 ... 5500V 100V 1 scale div.

Internal resistance: approximately 600 k

Description of operating elements: 1. Central switch to select measuring functions and

ON/OFF.

2. START button to trigger the selected measuring

function.

3. DISPLAY button to call the respective

supplementary values.

4. CHANGE button to change preset values.

5. SELECT button to select the position to be

changed.

6. Display unit, liquid crystal display digits (LCD),

16mm high with automatic decimal point and
analog scale with 56 divisions and fluorescent
lighting.

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16. Socket for battery charger, located on back of the

unit.

17. Control light for charging status, located on back of

the unit next to the charger socket.

Description of display elements:

7. Connecting socket GUARD for screen

connection (suitable for supplied test leads only).

WARNING! Maximum admissible voltage to earth

ground: Ueff = 600V

8. Connecting socket +Rx (suitable for supplied test

leads only). Positive pole for voltage and insulation
measurements.
The display is divided into display elements
WARNING! Maximum admissible voltage to earth
ground: Ueff = 600V
1. Analog representation of measured values for
9. Connecting socket -Rx (suitable for supplied test
voltage and resistance. Range 100V...550V, 1 k...
lea ds on ly ) . N eg at iv e p o le fo r v ol tag e and 1T
insulation measurements.
2. Digital representation of measured values with
WARNING! Maximum admissible voltage to earth additional information
ground: Ueff = 600V.
3. Measuring function field to display the selected
10. Snap-in locks to lock the instrument in seven function
positions. In order to tilt the instrument press the
snap-in locks on the right and left simultaneously 4. Units field: V, , k ,M ,G , T , minimum
and rotate it.
5. Special characters for user guidance
CAUTION: Do not use force to open or close the
instrument. Explanation of display symbols

11. Carrying strap attachments, can also be removed by U~ AC voltage

pressing them towards the instrument and lifting
them. U DC voltage

12. Technical specifications printed to the bottom side. U ISO Insulation measuring voltage

13. Compartment for accessories. U ISO LIMITMeasuring voltage limit in position

0.25 ... 5 kV var.
14. Type plate with serial number.
U ISO OFF Fixed measuring voltage off
15. Port for serial interface (RS232C, option) located
on back of the unit.
RISO Insulation resistance

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LIMIT Limit value The special test leads supplied may only be used in CAT
III networks with maximum 600V to earth
< Lower limit violation ground. Maximum current may not exceed
0.1A.
> Upper limit violation
The best possible use is made of the instrument if you
Rad Dielectric absorption coefficient observe the following points:

General.
Power On functions. While switching on the unit with
the central switch it is possible to obtain special
Ip Polarization index
operating states by pressing a combination of buttons.
The buttons must be pressed for at least four seconds.

* Normal operation - If the unit is turned on without

I Interval (timer) function, measuring time
freely selectable
GUARD Guard screen connected
Buzzer is activated (signalling a LIMIT
violation)
* Preventing Stand By - Simultaneous pressing of
LO-BAT Battery voltage too low, recharge
REMOTE Remote control via interface (option)
activated - operation via buttons
blocked, interval printing activated
pressing any other buttons it will switch to energy-
s av in g m o d e ( S t an d B y - d is pl a y: - - - )
approximately four minutes after completion of a
measurement, the last pressing of a button or
turning of the switch. Pressing a button or turning
the central switch will reactivate the unit. The
previous measured values can still be called with
DISPLAY. A new measurement is triggered by
pressing the START button.
the DISPLAY and CHANGE buttons during
switch-on will prevent automatic switch-over to the
energy-saving mode (Stand By). The energy-
saving mode is reactivated via On/Off with the
central switch.

WARNING! A dangerous state may occur. Read text in * Prolonging the display test - Holding down the
operating manual very carefully. DISPLAY button during switch-over enables the
Display Test to be prolonged at will. Return to
Effecting Measurements normal operation by pressing any button or turning
the central switch.
Manual operation is very simple
* Software version number - Holding down the
1. Set required measuring voltage with the central SELECT button during the switch-on displays
switch. the software version number. Pressing DISPLAY
switches to the last recalibration date. The display
2. Turn unit on and connect. is stopped by turning the central switch or pressing
START.
3. Trigger measurement with START button.
Display format: SOFTWARE version: x.xx
4. Read measured value.
Recalibration date: MM.YY
CAUTION: During measurement (until results are
displayed) you must not change the position of MM...two - digit indication of month, YY two - digit
the central switch or any connections of the indication of the year. Note: At the time of delivery the
unit. calibration date is indicated with 0.00. A date will only
be displayed once the instrument has been recalibrated
for the first time.

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PdMA PRODUCT SUPPORT MANUAL
Safety Measures. Prior to any measurement the unit
auto m atica lly ch ecks th e pr eva ilin g m easur ing
conditions and prevents the start of the measurement
while displaying the error if any of the following
conditions occur:
* inadmissible voltage at the measuring sockets
(>50V for RTG) Voltages >50V are also
signalled acoustically when the unit is switched
off
* instrument faulty (display -E 1-)
Voltage measurement U. This measuring function is
activated automatically for every central switch position
prior to pressing START. DC and AC voltages from 0
... 600V can be measured. The unit alternately measures
the AC and DC values, automatically displaying the
larger value. AC voltage measurement is effected on the
principle of mean value rectification and displays the
RMS value for sine-shaped voltages.
WARNING! Voltage m easurements may only be
effected on equipment or distribution networks with
circuit breakers connected in series and Common Mode
v o l ta g e s ( t o e a r t h g r o u n d ) o f ma x i m u m 6 0 0 V
(installation category III).
Measuring procedure:
1. Connect unit as shown.
2. Set central switch to the required measuring
function.
3. Read measured value.
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ADVANCED INSULATION SYSTEM
Insulation resistance measurement (RTG) This
measuring function is used to measure insulation
resistances up to maximum 30 T with the measuring
range being selected automatically. The measuring
voltage used is a DC voltage between 250V and 5000V
with a rated current of 1mA to IEC61557-2 generated
by the integrated storage batteries.
NOTE: When measuring in installations with connected
consumers it is important to make sure that consumers
are separated from the network by at least one pole by
switching off the mains switch or removing the
integrated fuse. If the required insulation resistance
values are still not reached the devices must be
separated from the network with all poles.
WARNING! During measurement voltages up to 5750V
w il l o c cu r. I n co n j u n c ti o n w it h h ig h l y
capacitive installations these can be mortally
dangerous! Overvoltage-sensitive devices like
automatic controls, microprocessor-controlled
devices and similar should be separated with
all poles from the network to be measured prior
to measurement.
Measuring procedure:
1. Connect unit as shown, the regulations require all
connectors to be measured against each other and/
or together against earth ground.
2. Select required measuring voltage with central
switch. By pressing DISPLAY all settings and
limits available can be called. In the var. switch
position any measuring voltage between 250V and
1000V can be adjusted in 50V increments. To do so
SELECT and CHANGE buttons.
CAUTION: The installation/test specimen must be set
potential-free prior to measurement! In case of
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PdMA PRODUCT SUPPORT MANUAL ADVANCED INSULATION SYSTEM

external voltages above 50V measurement is
blocked.
3. Press START and hold the button until the
measured value is stable.The measurement will
continue until the button is released.
With the Code programming any fixed measuring
voltage can be blocked (UISO Off). In the var position
a U ISO LIMIT can be set. This LIMIT prevents
measuring voltages above the set LIMIT from being
entered in the var position. Note: Higher fixed
measuring voltages are not blocked by UISO LIMIT.

4. Read measured value. Depending on the

Error messages. Flashing symbols in the display
programing, the analog scale is set to insulation
indicate basic inadmissible conditions or errors. For
resistance or voltage display during measurement.
more details see the section on Display Elements.
After completion of the measurement the analog
scale always displays the residual voltage in the test
Measured value evaluation: The minimum display
specimen.
value, which must at least be displayed taking into
consideration the maximum operation error in order not
5. Read residual voltage on the analog scale, in case of
to fall below the required insulation resistance, can be
voltages above 50V the display flashes
determined from the diagrams below.
automatically.
299.0 G measuring range
WARNING! The test specimen must remain connected
until the residual voltage falls below 50V.
R e si d u a l v o l t a g e s a b o v e 5 0 V p r e v e n t
measurement to be restarted.

By using the DISPLAY button it is possible to display

the measuring voltage, which occurred during insulation
measurement.

NOTE: If, after starting a measurement, an acoustic

signal is output together with the display of U ISO LIMIT
this means that a measuring voltage was selected which
is abo ve th e vo ltage l im it set w ith Cod e an d
measurement is not started.
29.99 G measuring range
Parameter Programming:
Briefly turn the central switch to call the setting loop.
Call the required display with DISPLAY and change
CHANGE or SELECT .

Possible settings:
RTG: 0 ... 9.99 T ; > LIMIT exceeded; < LIMIT not
reached

Buzzer: (N) On/Off in casae of LIMIT violation

Analog display: resistance value or measuring voltage

Measuring voltage: 250V...5000V only with switch
position RTG var.
In the lp (polarization index) function SELECT/
CHA NG E can be used to change the 10 min ute
measuring time displayed. For measuring times other
than 10 minutes this is displayed by the I (interval/
timer) function. Setting range 01 ... 59 minutes. Abort
the Timer function by pressing START.
Measurement with GUARD up to maximum 30 T .
The function insulation resistance measurement with
GUARD (screen) is used for accurate measurements of
resistance without the influence of leakage or parallel
resistances.
It is indispensable for measurements in the 100 G or
T range as the insulation resistances of the test leads
alone (they are parallel to the test specimen) may cause

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PdMA PRODUCT SUPPORT MANUAL
significant measuring errors. When using GUARD any
leakage currents are diverted via the GUARD conductor
direct to mass. Thus, they are not measured and cannot
influence the measuring result.
Condition: The sum of the flowing currents may not
exceed the maximum measuring current (1-2.5 mA).
This condition can be met by checking the measuring
voltage after measurement.
Measurement without GUARD:
The leakage resistances, R A 1 and R A 2 , falsify the
measured value. The displayed value R ISO is smaller
than the required RX.
Measurement with GUARD:
1. Connect the instrument as shown.
2. Select required measuring voltage.
3. Press Start and hold until the measured value is
stable.
Note: Any present shunt capacitors may cause the
measurement to take longer.
4. Read the measured value.
In order to check GUARD for correct functioning press
DISPLAY and read the insulation measuring voltage.
If the value displayed corresponds to the voltage
selected prior to measurement, the measurement is ok. If
REV. 0-8/01 1999, 2001 PdMA Corporation
ADVANCED INSULATION SYSTEM
the voltage measured is smaller the current load was too
large, the measured value is invalid.
Step Test
With this measuring function an increasing step voltage
can be programmed, which makes it possible to perform
automatically insulation resistance measurements with
increasing measuring voltage or surge voltage protector
tests (spark gaps, gaseous discharge tubes or metal
oxide varistors, etc.).
U ad Nominal voltage for the test
(entry in the setting loop;
range: 50...5250V DC; default 250V)
U start Programmable starting voltage
(entry in Code-programming in % of Uad
range: 1...099%, default: 50%)
U stop Programmable stop voltage
(entry in Code-programming in % of Uad
range: 100...255%; default:125%)
N Programmable number of voltage steps
between Ustart and Ustop
(entry in Code-programming
range: 1...255; default 15)
Td Duration of each voltage step
(entry in Code-programming in seconds
range: 10...2550, default: 10 seconds
NOTE: When measuring in installations with connected
consumers it is important to make sure that consumers
are separated from the network by at least one pole by
switching off the mains switch or removing the
integrated fuse. If the required insulation resistance
values are still not reached the devices must be
separated from the network with all poles.
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PdMA PRODUCT SUPPORT MANUAL
WARNING! During measurement voltages up to 5750V
will occur. In conjunction with highly capacitive
in sta ll ati on s th ese can be m or t a ll y d an ge rous.
Overvoltage-sensitive devices like automatic controls,
microprocessor-controlled devices and similar should be
separated with all poles from the network to be
measured prior to measurement.
Measuring procedure:
Choose between two main functions; voltage stair-step
method for insulation resistance measurements or surge
voltage protector test.
Insulation resistance measurements
In this function the measuring voltage for the insulation
resistance measurement increases stair-step.XXX
1. Connect instrument to the installation or test
specimen with the supplied connecting leads.
2. Before measuring define the nominal voltage (U ad).
Do this by pressing DISPLAY the nominal
voltage U ad can be called and set to any voltage
between 50V and 5250V. Use the SELECT and
CHANGE button for this.
3. Select function cont with the central switch.
CAUTION: The installation/test specimen must be set
potential free prior to measurement. In case of external
voltages above 50V measurement is blocked.
4. Press the START button.
5. The measuring voltage rises from Ustart (= % of
U ad ; default 50%) to U stop (= %of U ad ; default:
125%) in the steps (N,Td).
6. An insulation current of 1mA (spurious
response) interrupts the test immediately and the
latest applied voltage Uad (breakdown voltage) and
by pressing DISPLAY the actual insulation
resistance RSIO is shown in the display.
7. If the measurement ends without reaching an
insulation current of 1mA (normal case) the latest
applied measuring voltage U ad (=U stop ) and by
pressing DISPLAY the latest measured insulation
resistance RISO is displayed.
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ADVANCED INSULATION SYSTEM
Surge Voltage protector test
At this test the measuring voltage also increases stair-
step, but with a defined duration of 3 steps/seconds.
This function serves for checking the correct function of
sure voltage protectors (e.g. spark gaps, gaseous
discharge tubes or metal oxide varistors).
1. Connect instrument to the installation or test
specimen with the supplied connecting leads.
2. Before measuring define the nominal voltage (Uad).
Do this by pressing DISPLAY the nominal
voltage Uad can be called and set to any voltage
between 50V and 5250V. Use the SELECT and
CHANGE button for this.
3. Select function cont with the central switch.
CAUTION: The installation/test specimen must be set
potential free prior to measurement. In case of external
voltages above 50V measurement is blocked.
4. After pressing the START button, a test for
applied voltage is carried out prior to measurement.
If 50V are exceeded the measurement is blocked
and an acoustic warning is sounded.
5. The measuring voltage rises from Ustart (= % of
U ad ; default 50%) to U stop (= %of U ad ; default:
125%) in the steps (N, Td).
6. An insulation current of 1mA interrupts the test
prematurely and the latest applied measuring
voltage Uad (breakdown voltage) and by pressing
DISPLAY the insulation current IISO at U start is
shown in the display.
7. If the measurement ends without reaching an
insulation current of 1mA (e.g. because of too low
adjusting Uad) or if the insulation current is higher
than 1mA already after the first step (e.g. because
of too high adjusting U ad ) an appropriate error
message will be displayed because no breakdown
voltage could be determined.
Modifying all settings with
personal code
This function is used to permanently program all limits
and settings so they remain stored even after turning the
instrument On/Off. This enables the instrument to be
entirely customized.
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PdMA PRODUCT SUPPORT MANUAL
The setting is only possible in the respective function
(central switch position).
The following settings can be modified:
Default values:
RTG Measurement:USIO (with var only)
U ISO LIMIT (with var only)500V
UISO 500, 1000, 2500, 5000VOn
RTG LIMIT<500 k
BuzzerOn
Analog scaleresistance display
Storing the code.
1. Press all four buttons simultaneously and turn
central switch from Off position to required
measuring function.
C --- appears on the display.
2. Enter the desired Code number with Change and
Select. Any three-digit number may be entered.
Caution: Once a Code has been stored any programmed
values can only be changed after entering the
Code number. A Code once entered can only
be deleted or modified if it is known. An
unknown Code can only be read or deleted
by the manufacturer or user of the WinlSO
computer software.
Therefore, please write your personal Code
in the space provided below:
Code ________
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ADVANCED INSULATION SYSTEM
3. Entry is effected via the CHANGE or
SELECT buttons. Pressing DISPLAY
confirms the entry. The Code is now stored and C
On appears on the display.
When confirming the display C On with DISPLAY
the first parameter of the selected measuring function is
displayed and can be changed with the CHANGE
or SELECT buttons.
The modified value is stored with DISPLAY. Pressing
the START button quits the setting program.
The new parameters are now always used for the
measurements when turning on the unit in the future.
CAUTION: When changing the limits conforming to
specification wrong test results may be displayed.
Deleting the Code and settings
1. Press all four buttons simultaneously.
2. Turn central switch from Off position to any
measuring function.
C --- appears on the display.
3. Enter the Code number.
4. Entry is effected via the CHANGE or
SELECT buttons.
5. Pressing DISPLAY confirms the entry.
C On appears on the display.
During C On the C ode function can be
deactivated by pressing CHANGE. C Off is
displayed.
When this display is confirmed with DISPLAY the
user code and all stored limits are deleted and the
original default values are used once again.
After that a new Code number can be programmed and
used to set new parameters.
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PdMA PRODUCT SUPPORT MANUAL ADVANCED INSULATION SYSTEM

Symbols in the Display

Upkeep and Maintenance

If used and treated properly the unit is maintenance-free.
To clean the unit only use a wet cloth with a little soap
and water, do not use aggressive domestic flushing
agents or alcohol. Avoid strong detergents and solvents
(tri-chlorothene, etc.).

M ai n ten an ce w or k m a y on ly be c a rrie d o u t b y
appropriately instructed staff.

When carrying out repairs take particular care not to

change the construction features of the unit so as to
reduce safety, that spare parts are equivalent to original
parts in quality and that they are fitted professionally
(state of delivery).

WA R N I N G ! P r i o r t o ma i n t e n a n c e , r e p a i r, o r
replacement of parts or fuses the unit must be
disconnected from all voltage sources.

Power Supply. The instrument is equipped with a block

of storage batteries. If LO-BAT is displayed during a
measurement the batteries must be recharged.

Recalibration. Upon delivery this unit exceeds the

required specifications, in order to maintain this
condition we recommend having the instrum ent

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PdMA PRODUCT SUPPORT MANUAL
checked once a year. Please contact PdMA Technical
Support at 813-621-6463.
Calibration. The technical specifications can be tested
with a multimeter and reference resistances. The output
voltage is to be calibrated at U N = 1000 /V. The
measuring range calibration can be effected at the final
value of the measuring range.
Service
This high-performance unit has been developed,
designed and manufactured by experts according to
state-of-the-art aspects and the DIN ISO 9000 quality
assurance system.
If used to specification we guarantee proper functioning
and calibration for one year from the day of purchase.
We will not be responsible for damages resulting from
improper use, inexpert treatment and operation or
overstressing.
If your unit is in need of repairs call PdMA Technical
Support at 813-621-6463 for a Returned Materials
Authorization (RMA) number before returning unit to
PdMA. The unit must be prepaid and packaged to
prevent damage while in transit to PdMAs facility.
Damage during shipment is the responsibility of the
customer.
NOTE: This section doesnt contain all of the detailed
information for all of the product types for clarity
reasons and is therefore not able to present every
possible case concerning the setting up, operation or
maintenance.
Should you require additional information or encounter
particular problems which are not dealt with in enough
detail please contact PdMA Technical Support at 813-
621-6463.
Appendix
Procedure for measuring the Dielectric Absorption
Ratio
1. Select the measuring voltage with rotary switch
(0.5kV - 1 kV - 2.5 kV - 5 kV - var.)
2. Press the DISPLAY button once.
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ADVANCED INSULATION SYSTEM
Rad 1.00 min. appears.
3. Initiate the test by pressing the START button.
The test can be terminated anytime by pressing the
START button again.
Test duration is one minute. (ATTENTION: the
testing voltage is applied all of the time.) At the end
of the test the DA value is displayed. While the test
is in progress the remaining time can be seen from
the analog bar of the display and an audible signal
is issued as a warning.
4. Pressing DISPLAY acts as a toggle between DA,
the latest measured value of RTG and the actual
measuring voltage.
Procedure for Measuring the Polarization Index
1. Select measuring voltage using the rotary switch.
(0.5kV - 1 kV - 2.5 kV - 5 kV - var.)
2. Press the DISPLAY button twice.
Ip 10.00 min appears.
Use the SELECT and CHANGE buttons to
change the test length if desired. If the measuring
time is different from 10 minutes, the display
changes from IP (PI) to I (interval), because IP(PI)
is only defined for a duration of 10 minutes by the
regulations.
3. Initiate the test by pressing the START button.
The test can be terminated anytime by pressing the
START button again. The test lasts for ten
minutes (ATTENTION: The testing voltage is
applied all of the time.) At the end of the test the
value IP (PI) is displayed. While the test is in
progress the remaining time can be seen from the
analog bar of the display and an audible signal is
issued as a warning.
4. The DISPLAY button acts a a toggle between PI,
the latest measured value of RTG, and the actual
measuring voltage.
4-105