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CESSNA AIRCRAFT COMPANY

AIRCRAFT DIVISION
WICHITA, KANSAS 67277

L-3 COMMUNICATIONS FA2100 CVDR


ICA Supplement

MODEL NO: 208/208B

SUPPLEMENT NO: ICA-208-31-00001

SUPPLEMENT
DATE: 03/30/2010

PREPARED BY: JAR


JAR
CHECKED BY: ACW
ACW
APPROVED BY: BAM
BAM
APPROVED BY: MDM
MDM
APPROVED BY: NLC
NLC

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page i
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

REVISIONS

Rev Date By Approved By


- 03/30/2010 JAR See Title Sheet
ECR 064691
Section Description L-3 Communications FA2100 CVDR ICA
Supplement
All Initial Release

Rev Date By Approved By


A 05/25/2010 JAR ACW ACW

BAM BAM

MDM MDM

NLC NLC
ECR 064691
Section Description
2.1 Beginning Effectivity in Table 1, 524 was EC064691.
2.1 Beginning Effectivity in Table 1, 2226 was EC064691.
3.2, 6.1.2, 6.3 3931321R0X was 393121X.cfg
5.1 Add recommended maintenance procedures and time intervals.
7.1 Added the text is non-essential and and Refer to Section 5.1 for
recommended practices. to the second paragraph.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page ii
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

Rev Date By Approved By


B 07/26/2010 JAR ACW

BAM

MDM

NLC
ECR 064691
Section Description
2.2.1, 6.1.2 P/N 165E1630-00 Rev 4 or later was P/N 165E1630-00
2.2.1, 6.1.2 P/N 165E1696-02 Rev 3 or later was P/N 165E1696-02
2.2.1, 6.1.2, 6.3 P/N 190-00869-00 Rev D or later was P/N 190-00869-00
2.2.1 Added Garmin G1000 Integrated Flight Deck Pilot's Guide for the
Cessna Caravan (P/N 190-00749-02 or later).
6.2 Refer to Section 5.1 of this supplement. was Refer to L-3
Communications FA2100 CVDR Installation and Operation
Instruction Manual (P/N 165E1847-01) and Garmin G1000
Integrated Flight Deck Line Maintenance Manual for the Cessna
Caravan (P/N 190-00869-00).
6.3 Refer to Garmin G1000 Integrated Flight Deck Pilot's Guide for
the Cessna Caravan (P/N 190-00749-02 or later). was Refer to
Garmin G1000 Integrated Flight Deck Line Maintenance Manual
for the Cessna Caravan (P/N 190-00869-00).

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page iii
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

CONTENTS

Section / Title Page

REVISIONS .................................................................................................................................................... i
CONTENTS ..................................................................................................................................................iii
TABLES ........................................................................................................................................................ v
FIGURES ...................................................................................................................................................... v
1. INTRODUCTION HEADING ..................................................................................................................... 1
1.1. Purpose ..................................................................................................................................... 1

2. APPLICABILITY ....................................................................................................................................... 2
2.1. Effectivity ................................................................................................................................... 2
2.2. Complete ICA Documents ........................................................................................................ 2

3. DESCRIPTION AND OPERATION .......................................................................................................... 3


3.1. System Description ................................................................................................................... 3
3.2. System Operation ..................................................................................................................... 4
3.3. CVDR System Major Components and Locations .................................................................... 6

3.3.1. CVDR System Major Components ........................................................................... 6

3.3.2. CVDR Major Component Locations .......................................................................... 6


3.4. Aircraft Wiring............................................................................................................................ 7

3.4.1. Avionics and Electrical Wiring ................................................................................... 7


3.5. System Software Requirement. ................................................................................................ 7

4. REMOVAL AND INSTALLATION ............................................................................................................ 8


4.1. FA2100 Cockpit Voice and Data Recorder ............................................................................... 8

4.1.1. Remove the FA2100 Cockpit Voice and Data Recorder. ......................................... 8

4.1.2. Install the FA2100 Cockpit Voice and Data Recorder. ............................................. 9
4.2. GSD41 Data Concentrator Unit ................................................................................................ 9

4.2.1. Remove the GSD41 Data Concentrator Unit. ........................................................... 9

4.2.2. Install the GSD41 Data Concentrator Unit. ............................................................... 9


4.3. Area Microphone ..................................................................................................................... 10

4.3.1. Remove the Area Microphone. ............................................................................... 10

4.3.2. Install the Area Microphone. ................................................................................... 11


4.4. 3-Axis Accelerometer .............................................................................................................. 12

4.4.1. Remove the 3-Axis Accelerometer. ........................................................................ 12

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page iv
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

4.4.2. Install the 3-Axis Accelerometer. ............................................................................ 13


4.5. Impact Switch .......................................................................................................................... 13

4.5.1. Remove the Impact Switch. .................................................................................... 13

4.5.2. Install the Impact Switch. ........................................................................................ 14


4.6. Audio Summing Amplifiers ...................................................................................................... 15

4.6.1. Remove the Audio Summing Amplifiers. ................................................................ 15

4.6.2. Install the Audio Summing Amplifiers. .................................................................... 16


4.7. Flap Potentiometer .................................................................................................................. 17

4.7.1. Remove the Flap Potentiometer. ............................................................................ 17

4.7.2. Install the Flap Potentiometer. ................................................................................ 18

5. MAINTENANCE AND SPECIAL TOOLS............................................................................................... 20


5.1. Maintenance FA2100 CVDR System .................................................................................. 20
5.2. Special Tools FA2100 CVDR Test Equipment .................................................................... 21
5.3. System Wiring ......................................................................................................................... 21

6. TESTING, RETURN TO SERVICE AND TROUBLESHOOTING .......................................................... 22


6.1. Adjustment/Test ...................................................................................................................... 22

6.1.1. Adjustment .............................................................................................................. 22

6.1.2. Test ......................................................................................................................... 22


6.2. Inspection/Check..................................................................................................................... 24
6.3. Troubleshooting ...................................................................................................................... 24

7. AIRWORTHINESS LIMITATIONS ......................................................................................................... 28


7.1. Limitations and Replacement Intervals ................................................................................... 28

7.1.1. Mandatory replacement times................................................................................. 28

7.1.2. Mandatory inspection intervals. .............................................................................. 28

7.1.3. Mandatory inspection procedures. .......................................................................... 28

ATTACHMENT 1: Wiring Diagram 3929306 FA2100 CVDR. .............................................................. 29

ATTACHMENT 2: Wiring Diagram 3929307 GSD41 Data Concentrator Unit................................... 31

ATTACHMENT 3: Configuration Drawing 3931321 FA2100 CVDR Option. ..................................... 32

ATTACHMENT 4: Configuration Drawing 3931322 Flap Potentiometer. ......................................... 33

ATTACHMENT 5: FA2100 CVDR / PC (LAPTOP) INTERFACE ............................................................. 34

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page v
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

TABLES

Table / Title Page


Table 1: L-3 Communications FA2100 CVDR Installation ICA Effectivity .................................... 2
Table 2: CVDR Major Components ............................................................................................. 6
Table 3: FA2100 CVDR System Test Equipment ...................................................................... 21
Table 4: Troubleshooting Symptoms and Recommended Actions ......................................... 27

FIGURES

Figure / Title Page


Figure 1: FA2100 CVDR (w/ULD) ................................................................................................ 3
Figure 2: FA2100 CVDR System Interconnect ............................................................................ 5
Figure 3: Major Component Locations ......................................................................................... 6
Figure 4: FA2100 CVDR Installation ............................................................................................ 8
Figure 5: Area Microphone Installation ...................................................................................... 11
Figure 6: 3-Axis Accelerometer Installation ............................................................................... 12
Figure 7: Impact Switch Installation ........................................................................................... 14
Figure 8: Audio Summing Amplifiers Installation ....................................................................... 16
Figure 9: Flap Potentiometer Installation ................................................................................... 18

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page 1
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

1. INTRODUCTION HEADING
1.1. Purpose

1.1.1. The purpose of this Instructions for Continued Airworthiness Supplement is to


provide the maintenance technician with the information necessary to ensure the
correct functionality and performance of the L-3 Communications FA2100 Cockpit
Voice and Data Recorder (CVDR) system on the Cessna Models 208/208B.
1.1.2. This supplemental document is designed to satisfy CFR 23.1529 Instructions for
Continued Airworthiness requirements associated with this installation. This
document is a supplement to the Model 208/208B Maintenance Manual and may
or may not be incorporated.
1.1.3. If this information is incorporated into the Model 208/208B Maintenance Manual,
the maintenance manual shall take precedence over this supplemental document.
Refer to applicable ATA chapter and section of the latest Maintenance Manual for
the status of all ICA Supplements applicable to your model.
NOTE: This document must be placed with the aircraft operators Technical Library CD-
ROM or Maintenance Manual and incorporated into the operators scheduled
maintenance program.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

2. APPLICABILITY
2.1. Effectivity

This Instructions for Continued Airworthiness (ICA) supplement is effective for the following
aircraft model(s) and serialization where this L-3 Communications FA2100 CVDR System is
installed:

Beginning Ending
Model
Effectivity Effectivity
208 524 and On

208B 2226 and On

Table 1: L-3 Communications FA2100 CVDR Installation ICA Effectivity

2.2. Complete ICA Documents

2.2.1. The following document(s), in conjunction with this supplement, constitute the
Instructions for Continued Airworthiness for the L-3 Communications FA2100
CVDR system. All items must be available to the operator at initial delivery.

Garmin G1000 Integrated Flight Deck Cockpit Reference Guide for the Cessna
Caravan (P/N 190-00748-02 or later). On-board requirement for flight.

Garmin G1000 Integrated Flight Deck Pilot's Guide for the Cessna Caravan (P/N
190-00749-02 or later).
L-3 Communications FA2100 CVDR Installation and Operation Instruction
Manual (P/N 165E1847-01).
L-3 Communications Portable Interface (PI) Operators Manual (P/N 165E1630-
00 Rev 4 or later).
L-3 Communications ROSE / RI Software Version 3.0 or Higher Operators
Manual (P/N 165E1696-02 Rev 3 or later).
Garmin GSD41 Data Concentrator Installation Manual (P/N 190-00303-26).

Garmin G1000 Integrated Flight Deck Line Maintenance Manual for the Cessna
Caravan (P/N 190-00869-00 Rev D or later).
Model 208/208B Maintenance Manual.

Model 208/208B Wiring Diagram Manual.

Model 208/208B Aircraft Serial Wiring Diagram CD ROM.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

3. DESCRIPTION AND OPERATION


3.1. System Description

The L-3 Communications FA2100 Cockpit Voice and Data Recorder (CVDR) System as
installed in the Cessna models 208/208B consists of one each FA2100 CVDR, area
microphone, GSD41 Data Concentrator Unit (DCU), 3-axis accelerometer, 5g impact switch,
flap potentiometer, and two audio summing amplifiers. The components are listed in Table 2.
The FA2100 CVDR is a single LRU that provides both cockpit voice recorder (CVR) and flight
data recorder (FDR) functions. The CVDR is housed in an international orange, ARINC
404A, - ATR short case with two reflective strips and meets the requirements of FAA TSO
C123a and C124a. An Underwater Locator Device (ULD), also referred to as an underwater
acoustic beacon, is mounted on the front of the CVDR and meets the requirements of FAA
TSO C121. The CVDR records 120 minutes of high quality audio on each of four audio
channels and 25 hours of flight data at a rate of 64, 128, or 256 words per second. A Ground
Support Equipment (GSE) connector is located on the front of the CVDR and is used to
download recorded audio and flight data to a readout device (portable interface, computer,
laptop, etc.). Reference Figure 1.

The accelerometer, summing amplifiers, and CVDR operate from 28Vdc supplied from the
aircrafts Electrical bus. Power to the CVDR first passes through the systems impact switch.
The impact switch interrupts power to the CVDR and stops the recording of data in the event
of a crash to prevent recording over the data recorded prior to the crash. The GSD41
operates from 28Vdc supplied from the aircrafts Avionics Bus 1.

Figure 1: FA2100 CVDR (w/ULD)

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

3.2. System Operation

The L-3 Communications FA2100 Cockpit Voice and Data Recorder (CVDR) System
provides dual operational functions; cockpit voice recording (CVR) and flight data recording
(FDR).

The CVDR contains four designated audio channels that each record 120 minutes of high
quality audio. Channel one records all audio coming over the cabin and PA speakers.
Channel two records all incoming/outgoing audio from the copilots headset after being
passed through a summing amplifier. Channel three records all incoming/outgoing audio
from the pilots headset and cabin handheld PTT microphone after being passed through a
separate summing amplifier from that of the copilot. Channel four records all audio being
picked up by the area microphone located on the instrument panel, above the audio panel
bezel. Greenwich Mean Time (GMT) is provided to the CVDR via ARINC 429 from GIA1 and
recorded simultaneously with audio.

Flight data from the G1000 System is provided to the CVDR from the GSD41 Data
Concentrator Unit. PFD1 sends flight data, including flap position and accelerometer data
from the GEA, via Garmins proprietary High Speed Data Bus (HSDB), to the GSD41. The
data is then converted to ARINC 717 by the GSD41 and sent to the CVDR for recording.

The FA2100 CVDR initiates a built-in-test (BIT) function at power up that continuously
monitors the unit for fault conditions. In the event that a fault is detected, the CVDR will
trigger the annunciation of CAS advisory messages, CVD FAIL and/or FDR FAIL on the
G1000 display(s) via separate discrete I/Os dependent on the fault detected. The FA2100
CVDR System interface to the G1000 System is shown in Figure 2.

Recorded audio and flight data from the CVDR can be downloaded and analyzed using a
laptop. Attachment 5 shows the interface between the CVDR and a laptop containing ROSE
software version 3.8 or higher. The latest ROSE aircraft configuration file in accordance to
Cessna drawing 3931321 (file 3931321R0X) defines the recorded flight paramaters and is
necessary to properly interpret the data.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page 5
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

Figure 2: FA2100 CVDR System Interconnect

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

3.3. CVDR System Major Components and Locations

3.3.1. CVDR System Major Components

The Cockpit Voice and Data Recorder System consists of the following major components:

Component Manufacturer Qty Part Number Location


FA2100 Cockpit Voice L-3 Communications 1 2100-3083-51 Top shelf in tailcone
and Data Recorder
(CVDR) w/ULD
Area Microphone L-3 Communications 1 S056-0048-00 Instrument panel
GSD41 Data Garmin International 1 011-01457-00 Bottom shelf in tailcone
Concentrator Unit
3-Axis Accelerometer Magnetek 1 3001-01-111 Left cabin overhead by
wing root.
5-G Impact Switch Aerodyne Controls 1 6895-D-2-X-5-5 Top shelf in tailcone
Audio Summing Amplifier Baker Electronics Inc. 2 M1090 Forward side of pedestal
Flap Potentiometer Voltronics Inc. 1 V200639 Left cabin overhead,
right of accelerometer.

Table 2: CVDR Major Components

3.3.2. CVDR Major Component Locations

Figure 3 below illustrates the aircraft locations of the major components listed in Table 2.

Figure 3: Major Component Locations

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Cessna Aircraft Company Page 7
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

3.4. Aircraft Wiring

3.4.1. Avionics and Electrical Wiring

Refer to the Model 208/208B Aircraft Serial Wiring Diagram CD ROM provided with
each aircraft for a listing and illustration of all Avionics/Electrical system wiring
diagrams installed specifically in that aircraft. Reference Attachments 1 and 2 for
Avionics/Electrical wiring diagrams 3929306 and 3929307 for the CVDR System.

3.5. System Software Requirement.

The L-3 Communications FA2100 CVDR System requires G1000 System software version
0767.07 or later.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

4. REMOVAL AND INSTALLATION

NOTE: The following procedures are for reference only. Make sure that the aircraft is
configured for maintenance as defined by the associated system in the maintenance
manuals listed in Section 2.2.1, including the removal of electrical power, avionics
power, etc., prior to removal or installation of aircraft components.

For each installation performed, visually inspect and verify there are no nicks, dents,
or scratches on the equipment that might have occurred during installation, and that
all connectors are properly installed. Check all cables for proper routing and tie-
down and attach points. Especially check that equipment/cables do not interfere
with aircraft controls or other equipment. Check that connectors are not strained due
to cable routing or tie-down points.

4.1. FA2100 Cockpit Voice and Data Recorder

4.1.1. Remove the FA2100 Cockpit Voice and Data Recorder.

1. Remove electrical power from the aircraft.


2. Disengage the CVDR circuit breaker on the electrical circuit breaker panel.
3. Access the FA2100 CVDR, located on the aft top avionics shelf in the tailcone
of the aircraft, by removing the rear compartment wall. Reference Chapter 25-
25-00 Rear Compartment Wall Maintenance Practices in the aircraft
maintenance manual.
4. Loosen the knurl nuts and unlatch the locking mechanism located on the front of
the FA2100 CVDR mounting tray as shown in Figure 4.

Figure 4: FA2100 CVDR Installation

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

5. Carefully pull the FA2100 CVDR straight forward from its mounting tray and
remove it from the aircraft, leaving the connector and wiring attached to the
mounting tray.
4.1.2. Install the FA2100 Cockpit Voice and Data Recorder.

1. Ensure electrical power is removed from the aircraft.


2. Ensure the CVDR circuit breaker on the electrical circuit breaker panel is
disengaged.
3. Access the FA21000 CVDR mounting tray, located on the aft top avionics shelf
in the tailcone of the aircraft, by removing the rear compartment wall.
Reference Chapter 25-25-00 Rear Compartment Wall Maintenance Practices
in the aircraft maintenance manual.
4. Carefully slide the FA21000 CVDR into its mounting tray until the connector is
firmly engaged.
5. Secure the FA2100 CVDR in the mounting tray by latching the locking
mechanism and tightening the knurl nuts as shown in Figure 4.
6. Engage the CVDR circuit breaker and restore electrical power to the aircraft.
7. Test the FA2100 CVDR per Section 6.1.2.
8. Reinstall rear compartment wall.
4.2. GSD41 Data Concentrator Unit

4.2.1. Remove the GSD41 Data Concentrator Unit.

1. Remove electrical power from the aircraft.


2. Disengage the DCU circuit breaker on the avionics circuit breaker panel.
3. Access the GSD41, located on the aft bottom avionics shelf in the tailcone of
the aircraft, by removing the rear compartment wall. Reference Chapter 25-25-
00 Rear Compartment Wall Maintenance Practices in the aircraft maintenance
manual.
4. Remove the GSD41 from the aircraft per the Garmin G1000 Line Maintenance
Manual referenced in Section 2.2.1.
4.2.2. Install the GSD41 Data Concentrator Unit.

1. Ensure electrical power is removed from the aircraft.


2. Ensure the DCU circuit breaker on the avionics circuit breaker panel is
disengaged.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page 10
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

3. Access the GSD41 mounting rack, located on the aft bottom avionics shelf in
the tailcone of the aircraft, by removing the rear compartment wall. Reference
Chapter 25-25-00 Rear Compartment Wall Maintenance Practices in the
aircraft maintenance manual.
4. Install the GSD41 per the Garmin G1000 Line Maintenance Manual referenced
in Section 2.2.1
5. Engage the DCU circuit breaker and restore electrical power to the aircraft.
6. If the GSD41 was returned for service or is a new unit, reload software (v767.07
or later) per the Garmin G1000 Line Maintenance Manual referenced in
Section 2.2.1.
7. Test the GSD41 per Section 6.1.2.
8. Reinstall rear compartment wall.
4.3. Area Microphone

4.3.1. Remove the Area Microphone.

1. Remove electrical power from the aircraft.


2. Disengage the CVDR circuit breaker on the electrical circuit breaker panel.
3. Access the area microphone located on the forward side of the G1000
Instrument Panel above the GMA1347 Audio Panel. Reference the aircraft
maintenance manual in Section 2.2.1 for accessibility.
4. Disconnect connector PI527 from JI527. Reference wiring diagram 3929306 in
Attachment 1.
5. Remove the two screws (P/N MS35206-227) that secure the area microphone
to the bracket riveted to the instrument panel as shown in Figure 5.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

Figure 5: Area Microphone Installation


6. Remove the area microphone from the aircraft.
4.3.2. Install the Area Microphone.

1. Ensure electrical power is removed from the aircraft.


2. Ensure the CVDR circuit breaker on the electrical circuit breaker panel is
disengaged.
3. Access the forward side of the G1000 Instrument Panel and locate the
microphone mounting bracket above the GMA1347 Audio Panel. Reference the
aircraft maintenance manual in Section 2.2.1 for accessibility.
4. Install and secure the area microphone to the bracket using the two screws (P/N
MS35206-227) as shown in Figure 5.
5. Connect connector PI527 to JI527. Reference wiring diagram 3929306 in
Attachment 1.
6. Reinstall all parts and equipment removed for accessibility in Step 3 per the
aircraft maintenance manual.
7. Engage the CVDR circuit breaker and restore electrical power to the aircraft.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page 12
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

8. Test the area microphone per Section 6.1.2.


4.4. 3-Axis Accelerometer

4.4.1. Remove the 3-Axis Accelerometer.

1. Remove electrical power from the aircraft.


2. Disengage the CVDR circuit breaker on the electrical circuit breaker panel.
3. Access the 3-axis accelerometer, located on the left hand fuselage root rib
assembly wing intersection, by removing the hard shell headliner panel.
Reference Chapter 25-23-00 Cabin Upholstery Maintenance Practices in the
aircraft maintenance manual.
4. Disconnect connector PC302 from the 3-axis accelerometer. Reference wiring
diagram 3929306 in Attachment 1.
5. Remove the three screws (P/N MS35207-263) that secure the 3-axis
accelerometer to the bracket as shown in Figure 6.

Figure 6: 3-Axis Accelerometer Installation


6. Remove the 3-axis accelerometer from the aircraft.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page 13
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

4.4.2. Install the 3-Axis Accelerometer.

1. Ensure electrical power is removed from the aircraft.


2. Ensure the CVDR circuit breaker on the electrical circuit breaker panel is
disengaged.
3. Access the accelerometer bracket, located on the left hand fuselage root rib
assembly wing intersection, by removing the hard shell headliner panel.
Reference Chapter 25-23-00 Cabin Upholstery Maintenance Practices in the
aircraft maintenance manual.
4. Install and secure the 3-axis accelerometer to the bracket using the three
screws (P/N MS35207-263) as shown in Figure 5.
5. Connect connector PC302 to the 3-axis accelerometer. Reference wiring
diagram 3929306 in Attachment 1.
6. Engage the CVDR circuit breaker and restore electrical power to the aircraft.
7. Test the 3-axis accelerometer per Section 6.1.2.
8. Reinstall the hard shell headliner panel.
4.5. Impact Switch

4.5.1. Remove the Impact Switch.

1. Remove electrical power from the aircraft.


2. Disengage the CVDR circuit breaker on the electrical circuit breaker panel.
3. Access the impact switch, located under the aft top avionics shelf in the tailcone
of the aircraft, by removing the rear compartment wall. Reference Chapter 25-
25-00 Rear Compartment Wall Maintenance Practices in the aircraft
maintenance manual.
4. Disconnect connector PT305 from the impact switch. Reference wiring diagram
3929306 in Attachment 1.
5. Remove the four screws (P/N MS35207-263) and spacers (P/N NAS43DD3-
8FC) that secure the impact switch under the aft top avionics shelf as shown
in Figure 3.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page 14
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

Figure 7: Impact Switch Installation


6. Remove the impact switch from the aircraft.
4.5.2. Install the Impact Switch.

1. Ensure electrical power is removed from the aircraft.


2. Ensure the CVDR circuit breaker on the electrical circuit breaker panel is
disengaged.
3. Access the aft top avionics shelf, located in the tailcone of the aircraft, by
removing the rear compartment wall. Reference Chapter 25-25-00 Rear
Compartment Wall Maintenance Practices in the aircraft maintenance manual.
4. Install and secure the impact switch under the aft top avionics shelf using the
four screws (P/N MS35207-263) and spacers (P/N NAS43DD3-8FC) as shown
in Figure 3.
5. Connect connector PT305 to the impact switch. Reference wiring diagram
3929306 in Attachment 1.
6. Engage the CVDR circuit breaker and restore electrical power to the aircraft.
7. Test the impact switch per Section 6.1.2.
8. Reinstall rear compartment wall.

ICA Supplement.dot (Rev. 09/26/2008) Form 2261


Cessna Aircraft Company Page 15
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

4.6. Audio Summing Amplifiers

4.6.1. Remove the Audio Summing Amplifiers.

1. Remove electrical power from the aircraft.


2. Disengage the CVDR circuit breaker on the electrical circuit breaker panel.
3. Access the audio summing amplifiers located on the forward side of the
pedestal. The pedestal is located between the pilot and co-pilot seats.
Reference Chapter 53-22-00 Pedestal Description and Operation in the
aircraft maintenance manual.
4. Disconnect connector(s) PI528 and/or PI529 as necessary from the audio
summing amplifiers. Reference wiring diagram 3929306 in Attachment 1
and Figure 8.
5. Remove the screws (P/N MS35206-228) and washers (P/N NAS1149FN632P),
four per unit. that secure the audio summing amplifier(s) to the bracket on the
pedestal as shown in Figure 8.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

Figure 8: Audio Summing Amplifiers Installation


6. Remove the audio summing amplifier(s) from the aircraft.
4.6.2. Install the Audio Summing Amplifiers.

1. Ensure electrical power is removed from the aircraft.


2. Ensure the CVDR circuit breaker on the electrical circuit breaker panel is
disengaged.
3. Access the amplifier mounting bracket located on the forward side of the
pedestal. The pedestal is located between the Pilot and Co-pilot seats.
Reference Chapter 53-22-00 Pedestal Description and Operation in the
aircraft maintenance manual.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

4. Install and secure the audio summing amplifier(s) to the bracket on the pedestal
using the screws (P/N MS35206-228) and washers (P/N NAS1149FN632P),
four per unit, as shown in Figure 8.
5. Connect connector(s) PI528 and/or PI529 as necessary to the left and right
audio summing amplifiers, respectively. Reference wiring diagram 3929306 in
Attachment 1 and Figure 8.
6. Engage the CVDR circuit breaker and restore electrical power to the aircraft.
7. Test the audio summing amplifiers per Section 6.1.2.
4.7. Flap Potentiometer

4.7.1. Remove the Flap Potentiometer.

1. Remove electrical power from the aircraft.


2. Disengage the CVDR circuit breaker on the electrical circuit breaker panel.
3. Access the flap potentiometer, located near the flap interconnect rod assembly
between the left and right wings in the overhead compartment, by removing the
hard shell headliner panel. Reference Chapters 25-23-00 Cabin Upholstery
Maintenance Practices and 27-50-01 Flap System Maintenance Practices in
the aircraft maintenance manual.
4. Disconnect connector JC303 from PC303. Reference wiring diagram 3929306
in Attachment 1.
5. Loosen the two set screws (P/N AN565D4H3) that attach the lever assembly to
the potentiometer shaft as shown in Figure 9.
6. Loosen or remove the three screws (P/N MS35206-217) that hold the
potentiometer to the bracket assembly as shown in Figure 9.
7. Turn, if not removed in previous step, the three mount cleats (P/N L3-7) so that
the potentiometer can be easily removed from the bottom of the bracket
assembly as shown in Figure 9.

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Cessna Aircraft Company Page 18
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

Figure 9: Flap Potentiometer Installation


8. Remove the potentiometer from the airplane.
Note: The potentiometer lever assembly shown in Figure 9 must be properly
secured or removed if the flap system will be used prior to re-installing the
potentiometer.
4.7.2. Install the Flap Potentiometer.

1. Ensure electrical power is removed from the aircraft.


2. Ensure the CVDR circuit breaker on the electrical circuit breaker panel is
disengaged.
3. Access the potentiometer bracket assembly, located near the flap interconnect
rod assembly between the left and right wings in the overhead compartment, by

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

removing the hard shell headliner panel. Reference Chapters 25-23-00 Cabin
Upholstery Maintenance Practices and 27-50-01 Flap System Maintenance
Practices in the aircraft maintenance manual.
4. Install the potentiometer to the bracket assembly, ensuring the potentiometer
shaft is properly fitted in the lever assembly, using the three screws (P/N
MS35206-217) and mount cleats (P/N L3-7) as shown in Figure 9. Do not
tighten the screws yet.
5. Tighten the two set screws (P/N AN565D4H3) to secure the potentiometer shaft
to the lever assembly as shown in Figure 9.
6. Connect connector JC303 to PC303. Reference wiring diagram 3929306 in
Attachment 1.
7. Engage the CVDR circuit breaker and restore electrical power to the aircraft.
8. Configure and test the flap potentiometer per configuration drawing 3931322 in
Attachment 4, ensuring screws and mount cleats referenced in Step 4 have
been tightened before continuing.
9. Reinstall the hard shell headliner panel.

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Cessna Aircraft Company Page 20
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

5. MAINTENANCE AND SPECIAL TOOLS


5.1. Maintenance FA2100 CVDR System

Preflight: Check that neither FDR FAIL or CVR FAIL messages are displayed on PFD1
and/or PFD2. If either message is displayed, refer to troubleshooting procedures listed in
Section 6.3.

Every 12 Months: Download and analyze at least one entire flights data and audio
recording. The operator must verify that the recorded values for each parameter being
recorded and the quality of the audio are both acceptable with regards to the actual flight
characteristics and communications that occurred during the recorded flight. Downloading
and testing procedures are listed in Section 6.1.2 of this report or in Section 4 of the L-3
Communications FA2100 CVDR Installation and Operation Instruction Manual (P/N
165E1847-01). The latest ROSE aircraft configuration file in accordance to Cessna
drawing 3931321 (file 3931321R0X) can be obtained through Propeller Aircraft Customer
Service at 316-517-5800.

Every 2 Years: Visually inspect the FA2100 CVDR (and ULD), GSD41, accelerometer,
potentiometer, impact switch, summing amplifiers, and area microphone for security of
installation, undue deterioration and wear, corrosion or any other form of damage. Check
that these components are clean and nameplates are legible. Visually inspect the
associated electrical connectors and strain reliefs at the mounting trays. Check for
cleanliness, unwarranted looseness, foreign material, properly installed clamp points, wire
damage, and bend radius. Visually inspect the associated wiring for signs of wire
degradation, evidence of broken, charred or corroded wiring. Look for evidence of:
moisture or fluids contamination, wire discoloration due to contamination or heat, wire
damage resulting from vibration (under clamps and tie straps), damage due to improper
maintenance, and damage due to foreign material. If any wire degradation is detected,
identify and eliminate the cause leading to wiring degradation. Repair/replace wiring as
required, referring to the aircraft and system wiring Sections 3.4 and 5.3. The ULD and
impact switch must also be tested. Refer to Section 6.1.2 for ULD and impact switch
testing procedures, and this Section, under maintenance interval Every 6 Years, for
servicing (battery replacement) the ULD if necessary.

Every 5 Years: The flap potentiometer must be adjusted/calibrated every five years or
any time maintenance is performed on the aircrafts flap control system. Verification of

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

flap potentiometer operation is covered in the adjustment/calibration process. Refer to


Section 6.1.1 for adjustment/calibration procedures of the flap potentiometer. The 3-axis
accelerometer is also to be tested for proper operation verification. Verify proper operation
of the accelerometer per test procedures in Section 6.1.2.

Every 6 Years: The ULD is equipped with a battery that has an expected life of 6 years.
The ULD is part of the FA2100 CVDR unit and is mounted on the front for easy removal.
Refer to the L-3 Communications FA2100 CVDR Installation and Operation Instruction
Manual (P/N 165E1847-01) for instructions on servicing the ULD for battery replacement.

5.2. Special Tools FA2100 CVDR Test Equipment

Table 3 provides a list of recommended equipment to test the FA2100 CVDR system per
the procedures listed in Section 6.1. Similar or equivalent test equipment is permissible to
use in place of the listed items.

Note: Test equipment must be maintained and inspected periodically to ensure good
working condition in accordance to the manufactures recommendations and/or the
Cessna Quality Control Manual (QCM).

Equipment / Item Description / Part Number


Ground Power Unit (GPU) 28 VDC
PC or Laptop Must contain L-3 Read Out Support Equipment (ROSE)
software version 3.8 or later installed, P/N 17TES0321.
Yokogawa Voltage Tester Model 255701 or equivalent.
Air Data Tester LAVERSAB Model 6500 or equivalent.
Ultrasonic Test Set Dukane Model 42A12D, P/N 15977 or equivalent.
Inclinometer Readout range of 0 to +35o.
IFR 6000 XPDR/DME Tester
IFR 4000 NAV/VOR/GS Tester
CAT5E Crossover Cable L-3 P/N 024-98-00386 or equivalent
Portable Interface L-3 P/N 17TES0043
CICC/3 L-3 P/N 17TES0075
Table 3: FA2100 CVDR System Test Equipment
5.3. System Wiring

Refer to the Wiring Diagram Manual, Chapter 20, Standard Practices - Airframe, for wiring
maintenance requirements and practices.

Refer to the Aircraft Serial Wiring Diagram CD ROM provided with the aircraft for all
system wiring diagrams specific to that aircraft.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

6. TESTING, RETURN TO SERVICE AND TROUBLESHOOTING


6.1. Adjustment/Test

6.1.1. Adjustment

FA2100 CVDR System


No adjustments to the L-3 FA2100 CVDR system are necessary, except the flap
potentiometer.
Flap Potentiometer
Refer to Cessna configuration drawing 3931322 in Attachment 4.
6.1.2. Test

FDR /CVR Option Installed


In configuration mode, go to the GDU-Airframe Configuration page on PFD1 and
verify FDR / CVR appears in the Airframe window/field using the FMS knob.
Reference the Garmin G1000 Integrated Flight Deck Line Maintenance Manual for
the Cessna Caravan (P/N 190-00869-00 Rev D or later) for instructions on placing
the G1000 into configuration mode.
FA2100 CVDR Built-In-Test (BIT)
Verify the absence of annunciated CAS advisory messages CVR FAIL and/or
FDR FAIL at power up on PFD1 in normal mode.
Pull CVDR circuit breaker on the Electrical circuit breaker panel and verify CVR
FAIL and FDR FAIL CAS advisory messages annunciate on PFD1.
Engage CVDR circuit breaker and verify both CAS advisory messages extinguish
from PFD1.
Pull DCU circuit breaker on the Avionics circuit breaker panel and verify FDR
FAIL CAS advisory message annunciates on PFD1.
Engage DCU circuit breaker and verify CAS advisory message extinguishes from
PFD1.
FA2100 CVDR System (CVR Operation)
Refer to L-3 Communications Portable Interface (PI) Operators Manual (P/N
165E1630-00 Rev 4 or later) for instructions on operating the portable interface
with the FA2100.
Refer to Sub-section, CVR Function in Section 4 in L-3 Communications FA2100
CVDR Installation and Operation Instruction Manual (P/N 165E1847-01) for
instructions on testing the FA2100 CVR function with the portable interface.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

FA2100 CVDR System (FDR Operation)


Refer to L-3 Communications ROSE / RI Software Version 3.0 or Higher
Operators Manual (P/N 165E1696-02 Rev 3 or later) for instructions on using
ROSE software with the FA2100.
Obtain latest ROSE aircraft configuration file in accordance to Cessna drawing
3931321 (file 3931321R0X) through Propeller Aircraft Customer Service at 316-
517-5800.
Refer to Sub-section, FDR Function in Section 4 in L-3 Communications FA2100
CVDR Installation and Operation Instruction Manual (P/N 165E1847-01) for
instructions on testing the FA2100 FDR function using a laptop (or pc) containing
ROSE software version 3.8 of later. Attachment 5 illustrates the interface between
the FA2100 CVDR and a laptop.
Analyze the data for correct operation using the laptop with ROSE software. If the
FA2100 CVDR is removed from the aircraft, an additional assembly is required to
power the FA2100 CVDR for downloading or directly reviewing recorded data.
Underwater Locator Device (ULD)
Refer to Appendix F in L-3 Communications FA2100 CVDR Installation and
Operation Instruction Manual (P/N 165E1847-01) for instructions on testing the
ULD with the Dukane ultrasonic test set. If necessary, remove the four screws that
secure the ULD to the FA2100 to remove the ULD and use a metal braid or other
flexible conductor to temporarily short the ULD switch.
GSD41 Data Concentrator Unit
Refer to Garmin G1000 Integrated Flight Deck Line Maintenance Manual for the
Cessna Caravan (P/N 190-00869-00 Rev D or later).
3-Axis Accelerometer
In configuration mode with the aircraft sitting on level pavement, go to the GEA
Status page on PFD1 and verify the following values. Values in parenthesis are
ROSE output values and for reference only.
o Analog Channel 2 In = 2.60 0.25 (Longitudinal 0.00g 0.10)
o Analog Channel 4 In = 2.60 0.25 (Lateral 0.00g 0.10)
o Analog Channel 6 In = 2.33 0.25 (Vertical 1.00g 0.45)
Reference the Garmin G1000 Integrated Flight Deck Line Maintenance Manual for
the Cessna Caravan (P/N 190-00869-00 Rev D or later) for instructions on placing
the G1000 in configuration mode.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

Impact Switch
Verify the light on the impact switch is off and no annunciated CAS advisory
messages CVR FAIL and FDR FAIL are displayed at power up of PFD1.
Trip the impact switch by gently tapping the top aft avionics shelf with a blunt object
using a cloth or pad to protect the shelf from being scratched or damaged.
Verify the light on the impact switch turns on and both CVR FAIL and FDR FAIL
CAS advisory messages annunciate on PFD1.
Reset the impact switch by pressing the reset button on the switch.
Verify the light on the impact switch turns off and both CVR FAIL and FDR FAIL
CAS advisory messages extinguish on PFD1.
Area Microphone and Audio Summing Amplifiers
Refer to FA2100 CVDR System (CVR Operation) test procedure listed in this
section.
6.2. Inspection/Check

Refer to Section 5.1 of this supplement.

6.3. Troubleshooting

Note: The L-3 Communications FA2100 CVDR System requires G1000 System software
version 0767.07 or later.

Symptom Recommended Action


Only FDR FAIL on PFD. Verify DCU circuit breaker is engaged.
Verify operation and discrete input settings of GSD41.
Refer to Attachment 2 and Section 6.1.2.
Check system wiring, connectors, and pins per Attachments
1 and 2.
Reload FDR / CVR option per Attachment 3.
Refer to Attachment 2. De-pin wire 32PT303-8JT307 at
either end and temporarily stow. Apply ground to GSD41
through pin 32 of PT303. If message extinguishes,
reconnect wire 32PT303-8JT307 and replace CVDR per
Section 4.1.

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Cessna Aircraft Company Page 25
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

Symptom Recommended Action


Only CVR FAIL on PFD. Verify operation and discrete input settings of GIA#1. Refer
to Attachment 1 and Garmin G1000 Integrated Flight Deck
Line Maintenance Manual for the Cessna Caravan (P/N
190-00869-00 Rev D or later).
Check wiring, connectors, and pins between GIA connector
PI507 and PT304 per Attachment 1.
Reload FDR / CVR option per Attachment 3.
Refer to Attachment 1. De-pin wire 44PI507-23PT304 at
either end and temporarily stow. Apply ground to GIA
through pin 44 of PI507. If message extinguishes,
reconnect wire 44PI507-23PT304 and replace CVDR per
Section 4.1.
FDR FAIL and CVR FAIL Verify CVDR and DCU circuit breakers are engaged.
on PFD.
Verify light on impact switch is off. Reset and test switch if
light is on. Refer to Section 6.1.2.
Verify operation and discrete input settings of GIA#1 and
GSD41. Refer to Attachments 1 and 2, and Garmin G1000
Integrated Flight Deck Line Maintenance Manual for the
Cessna Caravan (P/N 190-00869-00 Rev D or later).
Check system wiring, connectors, and pins per Attachments
1 and 2.
Reload FDR / CVR option per Attachment 3. If messages
remain annunciated, replace CVDR per Section 4.1.
Failed Data Path Verify operation of GSD41 per Section 6.1.2.
(Assuming CVDR related)
Check GSD41 to PFD1 wiring, connectors, and pins per
Attachment 2.
Invalid Recorded Flight Data Verify FDR / CVR option is installed per Section 6.1.2.
(Using ROSE)
Verify ROSE software version is 3.8 or higher.
Verify ROSE aircraft configuration file in accordance to
Cessna drawing 3921321 (file 3921321R0X) is being used.
Verify operation of GSD41 per Section 6.1.2.
Verify validity of data from G1000 utilizing the systems
Data Logging feature. Refer to Garmin G1000 Integrated
Flight Deck Pilot's Guide for the Cessna Caravan (P/N 190-
00749-02 or later).
Check system wiring, connectors, and pins per Attachments
1 and 2.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
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Symptom Recommended Action


Invalid Flap Position Data Verify FDR / CVR option is installed per Section 6.1.2.
Verify ROSE software version is 3.8 or higher.
Verify ROSE aircraft configuration file in accordance to
Cessna drawing 3921321 (file 3921321R0X) is being used.
Check GEA analog input and flap potentiometer
configuration per Attachment 4.
Check wiring, connectors, and pins between GEA
connector PI002 to PC303 per Attachment 1.
Verify resistance between pins 1 and 3 of JC303 is 5K
5%, and total resistance between pins 1and 2 and 2 and 3
is also 5K 5%. Refer to Attachment 1.
Check wiring from JC303 is properly soldered at
potentiometer. Replace potentiometer if necessary per
Section 4.7.
Invalid Acceleration Data Verify FDR / CVR option is installed per Section 6.1.2.
-Vertical
-Lateral Verify ROSE software version is 3.8 or higher.
-Longitudinal Verify ROSE aircraft configuration file in accordance to
Cessna drawing 3921321 (file 3921321R0X) is being used.
Check GEA analog inputs and accelerometer values per
Section 6.1.2.
Disconnect PC302 from accelerometer and verify values on
GEA-Status page drop to zero ( 0.05).
Check wiring, connectors, and pins between GEA
connector PI001 to PC302 and verify 28Vdc at pin A of
PC302 per Attachment 1. Replace accelerometer if
necessary per Section 4.4.
Noise Present in Audio Channel 1 (Cabin and PA Speakers):
(Using ROSE and PI)
Check audio quality over cabin speakers.
Check audio quality over PA speakers.
Check audio (cabin and PA speakers) wiring, connectors,
and pins, if necessary. Refer to Section 3.4.
Check wiring, connectors, and pins between Channel 1 of
connector PT304 to PI500. Refer to Attachment 1.
Channel 2 (Copilot):
Check audio quality from copilot headset.
Recheck with different headset, if necessary.
Check audio (copilot headset) wiring, connectors, and pins,
if necessary. Refer to Section 3.4.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

Symptom Recommended Action


Check wiring, connectors, and pins between Channel 2 of
connector PT304 to PI529 to PI501. Refer to Attachment 1.
Disconnect PI528 and PI529. Connect PI529 to pilot
summing amplifier and check copilot headset audio quality
over channel 3 with PI. Replace copilot summing amplifier
if necessary per Section 4.6 and rewire per Attachment 1.
Channel 3 (Pilot and Handheld PTT Mic):
Check audio quality from pilot headset and handheld PTT
microphone.
Recheck with different headset and/or handheld PTT
microphone, if necessary.
Check audio (pilot headset and handheld mic) wiring,
connectors, and pins, if necessary. Refer to Section 3.4.
Check wiring, connectors, and pins between Channel 3 of
connector PT304 to PI528 to PI501. Refer to Attachment 1.
Disconnect PI528 and PI529. Connect PI528 to copilot
summing amplifier and check pilot headset and handheld
PTT microphone audio quality over channel 2 with PI.
Replace pilot summing amplifier if necessary per
Section 4.6 and rewire per Attachment 1.
Channel 4 (Area Mic):
Check wiring, connectors, and pins between Channel 4 of
connector PT304 to JI527 to EI008. Refer to Attachment 1.
Replace area microphone if necessary per Section 4.3.

Table 4: Troubleshooting Symptoms and Recommended Actions

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

7. AIRWORTHINESS LIMITATIONS
7.1. Limitations and Replacement Intervals

Cessna Aircraft Company Model 208/208B Maintenance Manual, Chapter 4, Airworthiness


Limitations, contains the system and airframe limitations for the Model 208/208B.

NOTE: The Airworthiness Limitations section is FAA-approved and specifies


maintenance required under Section 43.16 and 91.403 of Title 14 Code of
Federal Regulations, unless an alternative program has been FAA
approved.

The FA2100 CVDR System is non-essential and has no mandatory replacement time,
inspection interval, structural inspection procedures, or impact on the Cessna Aircraft
Company Model 208/208B Maintenance Manual, Chapter 4 Airworthiness Limitations.
Refer to Section 5.1 for recommended practices.

7.1.1. Mandatory replacement times.

1. None.
7.1.2. Mandatory inspection intervals.

1. None.
7.1.3. Mandatory inspection procedures.

1. None.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

ATTACHMENT 1: Wiring Diagram 3929306 FA2100 CVDR.

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Cessna Aircraft Company Page 30
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

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Cessna Aircraft Company Page 31
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

ATTACHMENT 2: Wiring Diagram 3929307 GSD41 Data Concentrator Unit.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
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ATTACHMENT 3: Configuration Drawing 3931321 FA2100 CVDR Option.

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Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
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ATTACHMENT 4: Configuration Drawing 3931322 Flap Potentiometer.

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Cessna Aircraft Company Page 34
Aircraft Division L-3 Communications FA2100 CVDR ICA Supplement
Wichita, Kansas 67277 Supplement No.: ICA-208-31-00001 Rev B

ATTACHMENT 5: FA2100 CVDR / PC (LAPTOP) INTERFACE

ICA Supplement.dot (Rev. 09/26/2008) Form 2261

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