50 Ps 80

Training Manual
50PS80 Plasma Display
Advanced Single Scan

Troubleshooting
August 2009
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OUTLINE
Overview of Topics to be Discussed
Section 1
Contact Information, Preliminary Matters, Specifications,

Plasma Overview, General Troubleshooting Steps,
Disassembly Instructions, Voltage and Signal Distribution
Section 2
Circuit Board Operation, Troubleshooting and Alignment of :

Switch Mode Power Supply
Y SUS Board
Y Drive Boards
Z SUS Output Board (Connects directly with FPC to Panel)
NEW Control Board Receives its 5V from Power Supply, not Y-SUS
X Drive Boards (3)
Main Board
NEW Power Button (Front Key Board)
Turns off the SMPS via Key On line.
2 August 2009 Plasma 50PS80

Overview of Topics to be Discussed
This Section will cover Contact Information and remind the Technician of
Important Safety Precautions for the Customers Safety as well as the Technician
and the Equipment.
Basic Troubleshooting Techniques which can save time and money sometimes
can be overlooked. These techniques will also be presented.
This Section will get the Technician familiar with the Disassembly, Identification and
Layout of the Plasma Display Panel.
At the end of this Section the Technician should be able to Identify the Circuit
Boards and have the ability and knowledge necessary to safely remove and
replace any Circuit Board or Assembly.

Preliminary Matters (The Fine Print)
IMPORTANT SAFETY NOTICE

The information in this training manual is intended for use by persons possessing an adequate
background in electrical equipment, electronic devices, and mechanical systems. In any attempt
to repair a major Product, personal injury and property damage can result. The manufacturer or
seller maintains no liability for the interpretation of this information, nor can it assume any
liability in conjunction with its use. When servicing this product, under no circumstances should
the original design be modified or altered without permission from LG Electronics. Unauthorized
modifications will not only void the warranty, but may lead to property damage or user injury. If
wires, screws, clips, straps, nuts, or washers used to complete a ground path are removed for
service, they must be returned to their original positions and properly fastened.
CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power
is required for diagnosis or test purposes, disconnect the power immediately after performing
the necessary checks. Also be aware that many household products present a weight hazard. At
least two people should be involved in the installation or servicing of such devices. Failure to
consider the weight of an product could result in physical injury.

ESD Notice (Electrostatic Discharge)
Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage
the electronics in a manner that renders them inoperative or reduces the time until their next failure.
Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively,
you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before
removing a replacement part from its package, touch the anti-static bag to a ground connection point or
unpainted metal in the product. Handle the electronic control assembly by its edges only. When
repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.
Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a residential installation. This equipment generates, uses,
and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate
the receiving antenna; Increase the separation between the equipment and the receiver; Connect the
equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the
dealer or an experienced radio/TV technician for help.

Contact Information
Customer Service (and Part Sales) (800) 243-0000
Technical Support (and Part Sales) (800) 847-7597
USA Website (GCSC) aic.lgservice.com
Customer Service Website us.lgservice.com
LG Web Training lge.webex.com
LG CS Academy lgcsacademy.com http://136.166.4.200
LCD-DV: 32LG40, 32LH30, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 47LG90

PLASMA: 42PG20, 42PQ20, 42PQ30, 50PG20, 50PS80, 50PS60
Also available on the Plasma Panel

New Training Materials on
Plasma page Alignment Handbook the Learning Academy site
Published August 2009 by LG Technical Support and Training

LG Electronics Alabama, Inc. 201
James Record Road, Huntsville,
AL, 35813.

Plasma Overview
Safety & Handling Regulations
1. Approximately 10 minute pre-run time is required before any adjustments are performed.
2. Refer to the Voltage Sticker inside the Panel when making adjustments on the Power Supply, Y SUS and Z SUS Boards.
Always adjust to the specified voltage level.
3. Be cautious of electric shock from the PDP module since the PDP module uses high voltage, check that the Power Supply
and Drive Circuits are completely discharged because of residual current stored before Circuit Board removal.
4. C-MOS circuits are used extensively for processing the Drive Signals and should be protected from static electricity.
5. The PDP Module must be carried by two people. Always carry vertical NOT horizontal.
6. The Plasma television should be transported vertical NOT horizontal.
7. Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit.
8. Be cautious of lost screws and other metal objects to prevent a possible short in the circuitry.
9. New Panels and Frames are much thinner than previous models. Be Careful with flexing these panels. Be careful
with lifting Panels from a horizontal position. Damage to the Frame mounts or panel can occur.
10. New Plasma models have much thinner cabinet assemblies and mounts. Be extremely careful when moving the
set around as damage can occur.
Checking Points to be Considered

1. Check the appearance of the Replacement Panel and Circuit Boards for both physical damage and part number accuracy.
2. Check the model label. Verify model names and board model matches.
3. Check details of defective condition and history. Example: Y Board Failure, Mal-discharge on screen, etc.

Basic Troubleshooting Steps
Define, Localize, Isolate and Correct
Define Look at the symptom carefully and determine what circuits could be causing
the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and
check for possible overheated components. Capacitors will sometimes leak dielectric material
and give off a distinct odor. Frequency of power supplies will change with the load, or listen for
relay closing etc. Observation of the front Power LED may give some clues.
Localize After carefully checking the symptom and determining the circuits to be
checked and after giving a thorough examination using your senses the first check should
always be the DC Supply Voltages to those circuits under test. Always confirm the supplies
are not only the proper level but be sure they are noise free. If the supplies are missing check
the resistance for possible short circuits.
Isolate To further isolate the failure, check for the proper waveforms with the
Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing
and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes
glitches or road bumps will be an indication of an imminent failure.
Correct The final step is to correct the problem. Be careful of ESD and make sure to
check the DC Supplies for proper levels. Make all necessary adjustments and lastly always
perform a Safety AC Leakage Test before returning the product back to the Customer.

PRODUCT INFORMATION:
This section of the manual will discuss the specifications of the

50PS80 Single layer design. The 1080p Full HD resolution and THX
Display certification makes this series the must have HDTV in 2009.

Specifications Pg 1 1080P PLASMA HDTV
Broadband Full HD 1080p Plasma TV (50 diagonal)
LG NetCast Entertainment Access*
(Netflix, YouTube, Yahoo! Widgets, My Media Access CIFS)
50" Screen
Full HD 1080p
THX Display Certification and THX Cinema Mode
THX Media Director
Super Bright Panel: 1,500 cd/m2 Brightness
600Hz (Sub Field Driving)
Four (4) HDMI (V.1.3 with Deep Color)
ISFccc ready
USB 2.0 for access to digital music and photos (MP3, JPEG)
LG SimpLink(TM) Connectivity
Smart Energy Saving
LG Core Technologies
Clear Voice
Easy UI menu interface
Pure Black Level
Auto Navigation: (VCR, DVD, Bluray, HD DVD, SetTop Box, Satellite, Cable Box, Game, PC)
Input Labeling

Specifications Pg 2 (Continued from Previous Page)
Quick View (Previous Channel)

Parental Control w/V-Chip
Key Lock
Closed Caption 3 (English, Spanish, French)
Trilingual Menus (English/Spanish/French)
EZ Menus (High Performance Interface)
Channel Add/Delete
Favorite Channel
Auto Clock
Manual Clock
On/Off Timer
Sleep Timer
SimpLink
Auto Off (When no video is present)
Image Sticking Minimization
100,000 Hour Panel Life (typical)
NTSC/ATSC Tuners with Clear QAM

Specifications Logo Familiarization (Pixels, HDMI, Invisible Speakers, XD Engine)
FULL HD RESOLUTION 1080p HD Resolution Pixels: 1920 (H) 1080 (V)

High definition television is the highest performance segment of the DTV system used in
the US. Its a wide screen, high-resolution video image, coupled with multi-channel,
compact-disc quality sound.
HDMI (1.3 Deep Color) Digital multi-connectivity

HDMI (1.3 Deep color) provides a wider bandwidth (340MHz,
10.2Gbps) than that of HDMI 1.2, delivering a broader range of colors,
and also drastically improves the data-transmission speed.
Invisible Speaker
Personally tuned by Mr. Mark Levinson for LG
TAKE IT TO THE EDGE newly introduces Invisible Speaker system,
guaranteeing first class audio quality personally tuned by Mr. Mark
Levinson, world renowned as an audio authority. It provides Full Sweet
Spot and realistic sound equal to that of theaters with its Invisible
Speaker.
Dual XD Engine
Realizing optimal quality for all images
One XD Engine optimizes the images from RF signals as another XD
Engine optimizes them from External inputs. Dual XD Engine presents
images with optimal quality two times higher than those of previous
models.

Specifications Logo Familiarization Broad Band TV
User friendly interface
Content service from Yahoo, Netflix, YouTUBE
Widget service from Yahoo!

Weather, VoD, shopping and information
FIXED:
Yahoo! News, Yahoo! Weather, Yahoo! Finance, Yahoo! Video,
Yahoo! Sports, Flicker, OMG

Specifications Logo Familiarization (Picture Wizard)
Picture Wizard easily guides

consumers through the
calibration process using
on-screen reference
points.
Customers can customize

picture performance
without the need for
additional expense.

Specifications Logo Familiarization (AV Model, Vol Control, Clear Voice, Energy)
AV Mode "One click" - Cinema, Sports, Game mode. Cinema Mode is

TAKE IT TO THE EDGE is a true multimedia TV with an AV Mode precalibrated
which allows you to choose from 3 different modes of Cinema, Sports using ISFccc,
and Game by a single click of a remote control. (new in 2009)
Clear Voice Clearer dialogue sound

Enhanced Clear Voice feature with 12level voice control (6 to +6)
enables adjustment to the voice frequency ensuring clear sound despite loud background
noise.
Save Energy, Save Money

It reduces the plasma displays power consumption.
The default factory setting complies with the Energy Star requirements and is adjusted
to the comfortable level to be viewed at home.
(Turns on Intelligent Sensor).
Save Energy, Save Money
Home electronic products use energy when they're off to power features like clock
displays and remote controls. Those that have earned the ENERGY STAR use as much
as 60% less energy to perform these functions, while providing the same performance at
the same price as less-efficient models. Less energy means you pay less on your energy
bill. Draws less than 1 Watt in stand by.

600Hz Sub Field Driving
(600 Hz Sub Field Driving)
600 Hz Sub Field Driving is achieved by using 10 sub-fields per frame process
(vs. Comp. 8 sub-field/frame)
Note: Sub field 2
No smeared images during fast motion scenes through 10 are
actually in reverse.
Brighter image
should be last.
Sub Field firing occurs using wall charge and polarity differences between Y-SUS and Z-SUS signals.

THX Familiarization
Dazzling visual and sound performance (certified by THX)
LG is one of the first consumer electronics companies to achieve THX Display

Certification. An industry benchmark for video quality, THX Display Certification
signifies that an HDTV delivers exceptional images, bringing more immersive movie,
broadcast and video game experiences to your living room.
Long history in the video category

DVD/D-cinema mastering programs, THX Optimizer
THX is unique, since it is involved in every step of the production chain
Mission : make the picture at home look like the picture in the studio

Remote Control
TOP PORTION
BOTTOM PORTION

Accessing the Service Menu
SIDE KEYS
REMOTE
TOP PORTION To access the Service Menu.
1) Turn the Set On
2) Simultaneously, Press and
Hold the Menu Key on the
Side Key pad and Press and
Hold the Menu Key on the
Remote approximately 5
seconds.
3) If Customers Menu appears,
continue to hold until it
disappears.
4) The Service Menu appears
Note: It is possible, dependant upon the Software Version,

a Password may be required to enter the Service Menu.
If a password is required, enter
0000

Rear and Side Input Jacks
AC In
USB
Music/Pictures and
Software Upgrades
LAN also for

Software Upgrades

USB Download
1) Open the USB Flash Drive.
5) Cursor left and highlight START Button and
push Enter button using the remote control.
6) You can see the download progress Bar.
7) Do not unplug until unit has automatically restarted.
8) When download is completed,
you will see COMPLETE.
9) Your TV will be restarted automatically.
2) Copy new software (xxx.bin) to Root. CAUTION:

Make sure to have correct software file.
Do not remove AC power or the USB Flash Drive.
3) With TV turned on, insert USB flash drive.
Do not turn off Power, during the upgrade process.
4) You can see the message TV Software Upgrade
Shows the
Currently Installed Shows the
Version Software file
found on the USB
Shows the Flash Drive
Software Version
found on the USB
Flash Drive

50PS80 Dimensions
Power: There must be at least 4 inches of Clearance on all sides
282W (Typical) 3-1/8"
48-5/16" 78.7mm
0.13W (Stand-By)
1226.8mm
6-5/16"
160mm
15-3/4"
400mm
16-5/16"
415mm
32-7/8" 15-3/4" 15-3/4"

835.7mm 400mm 400mm
Model No.
Serial No.
31-5/16"
Label
795mm
15-3/4"
400mm
Remove 4 screws to
remove stand for 5-9/16" 1-3/4"
wall mount 140.7mm 45mm
7-7/8"
200mm
2-5/16"
59.3mm
25-7/16"
82.2 lbs with Stand 14-5/16"
Weight: 646mm
75.6 lbs without Stand 363.2mm
22

DISASSEMBLY SECTION
This section of the manual will discuss Disassembly, Layout and Circuit
Board Identification, of the 50PS80 Advanced Single Scan Plasma Display Panel.
Upon completion of this section the Technician will have a better

understanding of the disassembly procedures, the layout of the printed
circuit boards and be able to identify each board.

Removing the Back Cover
To remove the back cover,

remove the 29 screws indicated by the arrows.
(The Stand does not need to be removed).
PAY CLOSE ATTENTION TO THE TYPE, SIZE AND LENGTH

Of the screws when replacing the back cover.
Improper type can damage the front.
24

Circuit Board Layout
Y Drive Upper
FPC
Panel Voltage Label Power Supply

(SMPS) PWB Panel ID Label
FPC
FPC
Z-SUS PWB FPC

FPC
Y SUS PWB FPC

FPC
Z-SUB
PWB
FPC
Side Input FPC
(part of main)
FPC
Y Drive Lower Control PWB

FPC
AC In
TCP Main PWB
Control Keys
Heat Sink
Left X Center X Right X
Power
Button Invisible Speakers Conductive Tape Under Main PWB

SMPS (Switch Mode Power Supply) PWB Removal
Disconnect P811, P812, P813 and SC101
Then Remove the 8 Screws
P811 P812
P813
SC101

Main PWB Removal P203
Disconnect P1101,
P1108 and P900
P1108
Disconnect P203 by
lifting up the locking n/c
mechanism and
removing the LVDS
n/c
ribbon cable.
P1101
Then Remove the

4 Screws
P900

Control PWB Removal
Disconnect P2, and P200
Disconnect P5 (LVDS cable) by pressing inward on the two locking tabs and rocking the cable out.
Disconnect P1, P101, P102 and P104 by removing the tape and lifting upward on the locking tab
pulling the cable out.
Then Remove the 4 Screws P200 P2
n/c
P1 P5
Look on back
for heat transfer
material
P101
P104
n/c
n/c
P102

Y-SUS PWB Removal
P302
Disconnect P302 and P307.
Disconnect P101 and P309 by

removing the tape and lifting
upward on the locking tab
P309
pulling the cable out.
Then Remove the 10 Screws
Carefully separate
the Y-SUS from
the Y-Drive
Upper and Lower
n/c
Boards.
P101
P3
07

Y-Drive Upper PWB Removal
Note: All connectors
Disconnect P111 and P112. going to the Y-
Y-SUS board
are fragile.
Disconnect P101, P102, P114, P116, P214 and
P103 and P104 by lifting up P101 P216.
on the locking tab and then Removing and reinserting
lifting up slightly on the the drive board or the
FPC to release the small Y-SUS can cause an
wings on the cable. intermittent or open
P102 connection.
Investigate these
Then Remove the 3 Screws connectors carefully after
replacing either the Y-
Y-SUS
or Upper or Lower Y-Y-Drive
Carefully separate
boards and resolder if
the Y-Drive from necessary.
the Y-SUS Boards which is
P114
connected via P114 and P103
P116.
P116
P111
P104 P112

Y-Drive Lower PWB Removal
Disconnect P211. going to the Y-
Y-SUS board
P211 are fragile.
Disconnect P201, P202, P114, P116, P214 and
P203 and P204 by lifting up P201 P216.
on the locking tab and then P214 Removing and reinserting
lifting up slightly on the the drive board or the
FPC to release the small Y-SUS can cause an
wings on the cable. intermittent or open
P202 connection.
P216
Investigate these
Then Remove the 3 Screws connectors carefully after
replacing either the Y-
Y-SUS
or Upper or Lower Y-Y-Drive
Carefully separate
boards and resolder if
the Y-Drive from necessary.
the Y-SUS Boards which is
connected via P214 and P203
P216.
P204

Z-SUS PWB Removal
Disconnect P100 and P101
Disconnect P102 and P104

P104
by pulling out (to the right)
the locking tabs and
removing the FPC from
the connector.
Then Remove the 8

Screws
P101
Carefully separate
the Z-SUS from
the Z-SUB P103 and
remove.
P102
P100
n/c P1
03

Removing Front Power LED and IR Board
To remove the Ft Power LED and Ft IR board,
1 Remove the 2 screws in the Front IR PWB
2 Remove the 1 screw at the bottom of the Power LED PWB.
Bottom
Metal
Front IR PWB Power LED PWB
Ground
snap
1
Screw
2
Ground
Strap
screw Cabinet
Bottom
Note, the left screw in step 1 has a ground strap Note, this screw
s has an
1 lug. Make sure to return it when reinstalling the 2 Oversized washer which
board. This ground snaps into the Bottom Metal. locks the board in place.

Removing the X Drive Circuit Board LVDS Cable Connector
Lay the Plasma down carefully on a padded surface.
Make sure AC is removed and remove the Back Cover and the
Stand.
Carefully remove the LVDS Cable P203 from the Main Board by
lifting the Locking Tab upward and pull the ribbon cable free. (See
illustration to the right). This prevents possible damage to the cable.
PROCEDURE: (See Figure on next page). Flip up the Locking Tab
(A) Remove the Stand (4 Screws removed during back removal)

Pull the stand out of the stand support bracket.
(B) Remove the Stand Metal Support Bracket (5 Screws).
(C) On the Main board, remove connectors P1108, P1101 and P900.
The LVDS connector should already be removed (see above).
(D) Remove the 4 screws from the Main Board Mounting Bracket.
(Note: Decorative Plastic Piece on right does not need to be removed)
Carefully reposition the Main Board and Mounting Bracket up and off to the right side.
(E) Remove the metal support Braces marked E. Note: There is a Left and a Right brace.
(3 Screws per/bracket).
(F) Remove the 13 screws holding the Heat Sink.
X-DRIVE PWBs REMOVAL:

Disconnect all TCP ribbon cables from the defective X-Drive PWB.
Remove the 5 screws holding the PWB in place.
Remove the PWB. Reassemble in reverse order. Recheck Va / Vs / VScan / -VY / Z-Bias.

Getting to the X Circuit Boards
Warning: Never run the TV with the TCP Heat Sink removed
E
E
Right
Left
C
Heat Sink
D
B
F
Warning Shorting Hazard: Conductive Tape under the Main board. Do not allow to touch energized circuits.

CIRCUIT OPERATION, TROUBLESHOOTING AND CIRCUIT ALIGNMENT SECTION
This Section will cover Circuit Operation, Troubleshooting and

Alignment of the Power Supply, Y-SUS Board, Y Drive Boards, Z-SUS
Board, Control Board, Main Board and the X Drive Boards.
At the end of this Section the technician should understand the operation
of each circuit board and how to adjust the controls. The technician
should be able with confidence to troubleshoot a circuit board failure,
replace the defective circuit and perform all necessary adjustments.

50PS80 SIGNAL and VOLTAGE DISTRIBUTION DIAGRAM
Y Drive
Display Panel
Upper
FPCs 5VFG indicates SMPS OUTPUT VOLTAGES IN STBY SMPS OUTPUT VOLTAGES IN RUN Grids Address
measured from STB5V, +5V, 17V, 12V to Main PWB Reset
STB +5V (also AC Voltage Det)
P101 Floating Ground Vs, Va and M5V to Y-SUS, Z-SUS
Floating M5V to Control PWB
Ground P811 P812
P102
P114
P101 P312 (FG) P201
SMPS Note: Va not used
5VFG M5V, Vs, Va M5V, Vs, Va
P103
P103 P311 Note: PWB P813
FPCs
P116 Va not used P101
(V Scan) (5VFG) (FG)
P104
by Y-SUS SK101 P814
P104 P112 SMPS Relay On +5V, 12V
P309 Data, Clock (i2c)
P111 Turn On M5 On M5V
Drive Data
AC
Input Commands VS On 17V, Va, Vs
Z SUS
FPCs
Clock (i2c)
Y-SUS PWB Filter PWB P102
P211 17V
5VFG
P313 P100
P201 P214
(V Scan) (5VFG) (FG) Logic Signals P103
M5V 17V Z Drive Signals Z Drive Signals
P202 P101 P1 P200 P2 LVDS P105
P216 P314 (FG) 17V CONTROL P5
P106
P307 Note: 17V not used Set in
P203 Floating by Control PWB LVDS
Ground Stand By:
P101 P104 FPCs
P102 STB +5
P1108 P203 Speakers
P204 AC Voltage
Det MAIN PWB
3.3V
Y Drive Va
P1101
Key Board
RGB Logic RGB Logic P900
Lower 5V STBY Pull Up
Signals Signals
Display Panel IR, Power LED, Control Keys
Horizontal Grids Luminance 3.3V 3.3V 3.3V Intelligent Sensor Power Button
P210
P121 P110 P310
X-PWB-Left P120 P220 X-PWB-Center
P232 P211 P311 P331
P221 P320 X-PWB-Right
Va Va
P201 P202 P203 P204 P205 P206 P301 P302 P303 P304 P305 P306
Display Panel Vertical Address (Color Information)
37

Panel Label Explanation
(9) (10)
(1)
(8)
(2) (11)
(3) (12)
(4)
(5) (13)
(14)
(6) (7) (15)
(1) Model Name (9) TUV Approval Mark

(2) Bar Code (10) UL Approval Mark
(3) Manufacture No. (11) UL Approval No.
(4) Adjusting Voltage DC, Va, Vs (12) Model Name
(5) Adjusting Voltage (Set Up / -Vy / Vsc / Ve / Vzb) (13) Max. Watt (Full White)
(6) Trade name of LG Electronics (14) Max. Volts
(7) Manufactured date (Year & Month) (15) Max. Amps
(8) Warning

Adjustment Order
All Adjustments MUST be done in White Wash
It is critical that the DC Voltage adjustments be checked when;

1) SMPS, Y-SUS or Z-SUS PWB is replaced.
2) Panel is replaced, Check Va/Vs since the SMPS does not come with new panel
3) A Picture issue is encountered
4) As a general rule of thumb when ever the back is removed
ADJUSTMENT ORDER IMPORTANT

Remember, the Voltage Label MUST
DC VOLTAGE ADJUSTMENTS be followed, it is specific to the
1) SMPS PWB: Va Vs (Always do SMPS first) panels needs.
2) Y-SUS PWB: Adjust Vy, Vscan,

3) Z-SUS PWB: Adjust ZBias
WAVEFORM ADJUSTMENTS
1) Y-SUS PWB: Set-Up, Set-Down
The Waveform adjustment is only necessary

1) When the Y-SUS PWB is replaced All label references are from a specific panel.
2) When a Mal-Discharge problem is encountered They are not the same for every panel
3) When an abnormal picture issues is encountered encountered.

SWITCH MODE POWER SUPPLY PWB SECTION
The following section gives detailed information about the Switch

Mode Power Supply (SMPS) This board develops voltages for all
other boards.
This board has 2 DC adjustments:

1 (VS) Voltage for Sustain
2 (Va) Voltage for Address
The SMPS outputs the following voltages:

STBY 5V (Stand-By), 12V, 17V to the Main board.
VS to the Y-SUS and Z-SUS boards.
VA (through Y-SUS) to the X boards for TCPs.
M5V to the Control, Y-SUS and Z-SUS boards.

Switch Mode Power Supply Overview
The Switch Mode Power Supply Board Outputs to the :

VS (Vs = Voltage for Sustain)
Drives the Display Panel Horizontal Grid (SUS Boards)
Y-SUS Board
VA (Va = Voltage for Address)
Z-SUS Board
Primarily responsible for Display Panel Vertical Grid (X Boards, TCPs).
Control Board Va routed to the Y-SUS then to the left X board.
M5V (M5V = Monitor 5 volts)
Used to develop Bias Voltages on the Y-SUS, Z-SUS and Control
Boards.
17V Audio B+ Supply

Main Board
5V Signal Processing Circuits
There are 2 adjustments located on the Power Supply Board VA and VS. The
5V VCC is pre-adjusted and fixed. All adjustments are made with relation to
Chassis Ground. Use Full White Raster 100 IRE. Each panel has its own
adjustment values for Va and Vs. Use the Panels Voltage Label for reference.
VA RV901
Adjustments
VS RV501

SMPS (Switch Mode Power Supply) PWB Layout Hot Ground Symbol
VS
P811 M5V VS
M5V NC 1
Gnd Gnd
VA Gnd P812
To VA
VA
Y-SUS Vs Adj VA To
Gnd
Gnd VR901 Gnd Z-SUS
NC M5V
1 VS M5V
Va Adj
VS VR501 1
P813
F801 To
1~4 M5V
4A/250V Control
5~8 Gnd
F302 IC701
1A/250V
SK101
P814
1
To
Fuse F101-2
Main
15A/250V

Power Supply Basic Operation
AC Voltage is supplied to the SMPS Board at Connector SC101 from the AC Input assembly. Standby 5V is developed from
165V source supply (which during run measures 380V measured from the primary fuse F302).
This supply is also used to generate all other voltages on the SMPS.
The STBY5V (standby) is B+ for the Sub Micon (IC701) on the SMPS and output at P814 pins 11 and 23 then sent to the
Main PWB for Microprocessor (IC1) operation. AC Detect is generated on the SMPS, by rectifying a small sample of the
A/C Line at D102 and associated circuitry and routed to the Sub Micon (IC701) where it outputs at pin 15 and sent to P814
pin 18 to the Main Board where it is sensed and monitored by the Main Microprocessor (IC1106). If AC Det is missing the
set will not work. The Main Board will be held in Reset until AC Det returns.
A new feature included on the side keypad is called a Power Button which opens a ground allowing the Key On line of
P814 Pin 24 to go high, turning off the 5V STB line defeating the Micro Processor (IC1106) on the Main Board and Remote
Control Operation.
When the Microprocessor (IC1106) on the Main Board receives an ON Command from either the Power button or the
Remote IR Signal, it outputs a high called RL ON at Pin 19 of P814. This command causes the Relay Drive Circuit to
close both Relays RL102 and RL103 bringing the PFC source up to full power by increasing the 165V standby to 380V
run which can be read measuring voltage at Fuse F302 and F801 from Hot Ground. At this time the run voltages 12V,
and +5V sources become active and are sent to the Main Board via P814 (12V at pins 5 and 6 and 5V at pins 9,10, and
12). The 5V detect line from the Main Board to the SMPS Board can be measured at pin 17 of P814. It is not used.
The next step is for the Microprocessor (IC1106) on the Main Board to output a high on M5V ON Line to the SMPS at P814
Pin 21 which is sensed by the Sub Micon (IC701) turning on the M5V line and output at P811 and P812 pins 9 and 10 to
the Y and Z SUS boards and P813 pins 1~4 to the Control board.
Full Power occurs when the Microprocessor (IC1106) on the Main Board brings the VS-ON line high at Pin 20 of P814 of
the SMPS Board. VS-ON is routed to the Sub Micon (IC701) which turns on the 17V Audio, VA, and the VS supplies. VA
and VS output at P811 to the Y-SUS board and P812 to the Z-SUS board. (VA pins 6 and 7 and VS pins 1 and 2 of either
connector) the 17V Audio supply outputs to the Main board at P814 pins 1 and 2.
AUTO GND Pin 22 of P814: This pin is grounded on the Main board. When it is grounded, the Sub Micon IC701 works in
the normal mode. Meaning it turns on the power supply via commands sent from the Main board. When this pin is floated
(opened), it pulls up and turns the Sub Micon IC701 on in the Auto mode. In this state, the Sub Micon turns on the power
supply in stages automatically. A load is necessary to regulate the 17V with the SMPS disconnected. This is a good test if
the Main board is suspect.

50PS80 POWER SUPPLY START UP SEQUENCE
In Stand-By Primary side is 163V
Standby 5V will not In Run (Relay On) Primary side is 386V 10
be output if the M5V
9 Reg
Power Button is off.
6 16 16
AC In 5V/12V Vs
Regulators Reg
Vs
14
1 17V
Stand 15
By 5V Reg Not Reg Va Va
Used Reg
15
AC Stand 5V
M5V Va Vs M5V Va Vs M5V M5V
Det. By 5V 12V
17V On Vs
15 16 10 15 16 10 10
3 2 Relay 8
On On
5V Det. 6 14 Va 5VFG 17V 17V 17V 3.3V
17V
7 9 14 15 12 11 11 11 13
17V Audio 5V
5V Floating
12V Video
Det.
Gnd 12
AC Det. +5V HDMI EDID
If missing, And other input circuits
5V
set turns
Reg
off within 13
10 sec. Other At point 4 TV is in 13
Stand-By state. It is
Relay Energy Star Compliant. 15
Circuits
On Less than 1 Watt
3.3V 2 6 15 15
Reg
9 STBY 5V
Microprocessor 14 2 Front IR Remote Power Button
IC1 Power On
Reset Board Or Key
4
5 5
Off
On
44

SMPS Adjustments
Set should be in Full White Raster and Heat Run 10 Minutes.
These two voltages are adjustable and should be adjusted to the

correct values as indicated by your specific panel label.
Example shown on the right.
VS and VA adjustment resistors are shown in the drawing below.

VR901 is the VS adjustment pot.
VR501 is the VA adjustment pot.
1) VS ADJUST:
Connect DVM to pin 1 or 2 of P812.
Adjust VR901 until the voltage
matches your panels voltage label.
2) VA ADJUST:
Connect DVM to pin 6 or 7 of P812.
Adjust VR501 until the voltage
matches your panels voltage label.

50PS80 SMPS STATIC TEST UNDER LOAD
Using two 100 Watt light bulbs, attach one end to Vs and the other end to ground. Apply AC to SC101. If the light bulbs
turn on and VS is the correct voltage, allow the SMPS to run for several minutes to be sure it will operate under load. If
this test is successful and all other voltages are generated, you can be fairly assured the power supply is OK.
Note: To be 100% sure, you would need to read the current handling capabilities of each power supply listed on the silk
screen on the SMPS and place each supply voltage under the appropriate load.
4 or 5 or 8 P812
P811 Check Pins 6 or 7
Gnd
100W
10) M5V for Va voltage

9) M5V
8) Gnd Provided the Power Button is
Vs 7) VA 10) M5V closed, any time AC is applied to
100W
6) VA 9) M5V the SMPS, STBY 5V and AC DET

P812
5) Gnd 8) Gnd should be present.
Pins 1 or 2 4) Gnd 7) VA
3) NC 6) VA P813 If AC Det is missing,
2) VS 5) Gnd the TV will not come on. It will
P811 1) VS 4) Gnd completely shut down Main
Check Pins 1 or 2 3) NC board.
for Vs voltage 2) VS
P813
1) VS 1,2,3,4) M5V
Check Pins 1~4 for
5,6,7,8) Gnd
M5V
P814
T301
Check Pins 11 or 23 for
IC701 5V SBY
Check Pin 18 for

SC101 AC Det (5V)
P814
1 23 Check Pin 9,10,12 for
(+5V)
2 24
Check Pins 1 or 2 for
17V
Note: This SMPS will run without a load, however if the Vs is not loaded,
the 17V will pulsate up and down. Check Pins 5 or 6 for
It is always best to test the SMPS under a load using the 2 light bulbs. 12V
46

50PS80 Power Supply Troubleshooting
Using two 100 Watt light bulbs, attach one end to Vs and the other end to ground. Apply AC to SC101. If the light
bulbs turn on and VS is the correct voltage, allow the SMPS to run for several minutes to be sure it will operate
under load. If this test is successful and all other voltages are generated, you can be fairly assured the power
supply is OK.
Note: To be 100% sure, you would need to read the current handling capabilities of each power supply listed on the
silk screen on the SMPS and place each supply voltage under the appropriate load.
4 or 5 or 8
P811 Note: Placing the two 100 Watt light bulbs from Vs to
Gnd
Ground will assure the power supply will regulate with a
100W
10) M5V load and that the 17V will be stable. Without out this
9) M5V
8) Gnd load, the 17V will pulsate up and down.
Vs C 100
100W
7) VA
10) M5V
STBY 5V
6) VA P812
Relay On
5) Gnd 9) M5V 100
STBY 5V
M5 On
8) Gnd
Pins 1 or 2
4) Gnd
3) NC 7) VA B
P813
2) VS 6) VA 5V
1) VS 5) Gnd
4) Gnd 17V Gnd 12V Gnd +5V Gnd Gnd Det
3) NC
2) VS
1 3 5 7 9 11 13 15 17 19 21 23
P814
1) VS
1,2,3,4) M5V
5,6,7,8) Gnd 2 4 6 8 10 12 14 16 18 20 22 24
17V Gnd 12V Gnd +5V +5V Gnd A
T301
AC V S Auto Key
U701 D Det O n Gnd On
100
SC101
P814
1 23
2 24
This Power Supply can be powered on sequentially for understanding of the operation and for troubleshooting purposes.
When the supply is operational in its normal state the Auto Ground line at Pin 22 of P814 is held to ground by the Main Board.
When the Power Button is in the off state the Standby 5V Supply will be at 0v, the Key On Line at Pin 24 will be 4.3V. When the
Power Button is pressed on, the Key On Line is grounded which allows the 5V Standby to go to 5V.
(A) Grounding both the Auto Gnd and the Key On Lines will allow the supply to be powered up one section at a time.
(B) Add a 100 watt resistor from 5V Standby to RL_ON and the 12V and 5V Run Lines will become active.
(C) Add a 100 watt resistor from 5V Standby to M5V_ON to make the Main 5V Line operational.
(D) Add a 100 watt resistor from 5V Standby to Vs_On to make the 17V, Va and Vs lines operational. (See note at top)
47

P814 Pins ID, Voltages and Diode Mode Measurements for the SMPS
P814 CONNECTOR SMPS" to Main PWB" P1108 * Pins 9, 10, 12: (+5V) Turned on by Relay On Command.
Pin Label STBY Run Diode Mode Pin Label STBY Run Diode Mode
1* 17V 0V 17.3V 2.2V 2* 17V 0V 17.3V 2.2V
3 Gnd Gnd Gnd Gnd 4 Gnd Gnd Gnd Gnd
5 12V 0V 12V Open 6 12V 0V 12V Open
9 +5V 0V 5.15V 1.2V 10 +5V 0V 5.15V 1.2V
11 Stby 5V 5.15V 5.15V Open 12 +5V 0V 5.15V 1.2V
15 Gnd Gnd Gnd Gnd 16 n/c n/c n/c n/c
17* 5V Det 0V 4.8V 1.45V 18* AC Det 5V 5V 1.45V
19 RL On 0V 3.3V Open 20 VS On 0V 3.2V Open
21 M5 ON 0V 3.3V Open 22 Auto Gnd Gnd Gnd Open
23 Stby 5V 5V 5V Open 24* Key On *0V *0V Open
* Pin 1 and 2: 17V If Vs is unloaded will pulsate. * Pin 18: AC DET if missing will cause the set to be
Turned on by Vs On Command. inoperative. Main board held in reset.
* Pin 17: 5V Det not used.
* Pin 24: When the Power Button is opened,
Pin 24 pulls up to 4.3V.
Stand-By 5V turns off. AC-Det remains.
Diode Mode Readings taken with all connectors Disconnected.
Black lead on Gnd. DVM in Diode Mode.

SK101 and P811 Pin ID and Voltages
Voltage and Diode Mode Measurements for the SMPS.
SK101 AC INPUT
Connector Pin Number Standby Run Diode Mode

SK101 1 and 3 120VAC 120VAC Open
P811 CONNECTOR "Power Supply PWB to Y-SUS P302

Diode Mode Diode Mode
Pin Label STBY Run
Connected Disconnected
1 Vs 0V *195V Open Open
3 n/c n/c n/c n/c n/c
4 Gnd Gnd Gnd Gnd Gnd
6 Va 0V *65V Open Open
9 M5V 0V 5V 0.74V 0.86V
10 M5V 0V 5V 0.74V 0.86V
* Note: This voltage will vary in accordance with Panel Label

Diode Mode Readings taken with all connectors Disconnected. Black lead on Gnd. DVM in Diode Mode.

P812 Pin ID and Voltages
Voltage and Diode Mode Measurements for the SMPS.
P812 CONNECTOR "Power Supply PWB to Z-SUS P101

Pin Label STBY Run
8 n/c n/c n/c Gnd Gnd
9 M5V 0V 5V 0.74V 0.86V
10 M5V 0V 5V 0.74V 0.86V
Diode Mode Readings taken with all connectors Disconnected, Unless specified. Black lead on Gnd. DVM in Diode Mode.

P813 Connector Pin ID and Voltages
Voltage and Diode Mode Measurements for the SMPS. P813
1
P813 CONNECTOR "Power Supply PWB to Control PWB P200
Diode Mode
Pin Label STBY Run
Connected
1 M5V 0V 5V 0.75V
2 M5V 0V 5V 0.75V
3 M5V 0V 5V 0.75V
4 M5V 0V 5V 0.75V
5 Gnd Gnd Gnd Gnd
6 Gnd Gnd Gnd Gnd

NOTE: The Black wire on P813
7 Gnd Gnd Gnd Gnd Connector is not pin 1.
8 Gnd Gnd Gnd Gnd

Y-SUS PWB SECTION
The following section gives detailed information about the Y-SUS

board. This board develops the Panel Sustain Signals and delivers
the Luminance signals to the panel. The Y-SUS board receives the
waveform development signals from the Control board. The Y-SUS
also develops additional voltages via internal switch mode power
supplies. 15V, floating ground 5V, VSC voltages and Vy voltages.
This board has 4 adjustments, 2 DC and 2 Waveform:

2 DC: VSC AND Vy
2 Waveform: Set-Up and Set-Dn
Board Receives its main B+ from the:

Switch Mode Power Supply sends VS
Switch Mode Power Supply sends M5V

Y-SUS PWB Layout
VS
VS
P312 FS302 (Vs) NC
3A/250V P302 GND
GND
Not for FS303 (Va) To SMPS VA
To
Adjustment of 10A/125V VA
Y Drive
P311 the Y-Drive NC
Upper
signal, used to M5V
test Y-SUS. M5V
FS301 (M5V)
P309 C324 lower leg 4A/125V
Y-SUS drive TP
400V p/p
- C323 upper leg
Vsc TP
R306
+ Set-Up1 Top 6 pins 17.8V (out)

P313
Adj VR602
Logic Signals (in)
To Set-Dn1 P101
Y Drive To Control
Adj VR601 n/c
Lower
- + -Vy Adj
P314 VR902
-Vy TP Vsc Adj P307 FS901 (5V)

R305 To Left X 4A/125V
VR901
Pins 1~4 Va

50PS80 (50H3 Panel) P312
Y-SUS PWB LAYOUT
FS302
Vs
P302
P311 FS303
Va
FS301
M5V
P309
R306
(-) VSC TP
P313
(+)
VR602
SET-up1
VR601
SET-dn1 P101
P314 (-) (+)
VR902
DD_Var (-Vy)
FS901
R305 M5V
-VY TP
VR901
VSCAN
54 P307

Y-SUS Vy and VSC Adjustments
1) Pre-Heat unit for at least 10 Minutes before making adjustments.
Vs and Va adjustments complete.
2) Place unit into White Wash from the Customers Menu for all adjustments.
3) Be sure to use all adjustment values as indicated on your panels
voltage label in the upper right of the panel. (Example shown above)
PROCEDURE: (See figures for locations) -Vy VR902 -Vy TP R305
4) Adjust Vy using VR902.

Measured across Vy TPs R305.
Match your specific Panels Voltage
label 1V.
5) Adjust VSC using VR901.

Measured across VSC TPs R306. Location Lower left
Match your specific Panels Voltage
label 1V.
VSC VR901
Location Bottom Center VSC TP R306
Location Lower Center

Y-Drive Signal Test Points
c
Overall signal
observed 2mS/div
d
Highlighted signal from
waveform above observed
100uSec/div
Y-Drive PWB Test Points

(Middle of bottom
Y-Drive Board)
e
Highlighted signal
from waveforms
above observed
50uS/div
Either test point is OK to use. 50uS 510V p/p

NOTE: The Waveform Test Points are fragile. If by accident the land is torn and the
run lifted, make sure there are no lines left to right in the screen picture.

Observing (Capturing) the Y-Drive Signal for Set-up or Set-down Outlined
Blanking Area
Set must be in WHITE WASH All other DC Voltage
adjustments should have already been made.
Fig 1: FIG1
As an example of how to lock in to the Y-Drive Waveform. 2mS
Fig 1 shows the signal locked in at 2ms per/div.
Note the blanking sections.
The signal for Set-Up / Down adjustment is outlined within
the Waveform
Area to FIG2
be adjusted 100uS
Fig 2:
At 100us per/div. the signal for Set-Up / Down adjustment is
now easier to recognize. It is outlined within the Waveform
Fig 3: Set Up
At 50uSec per/division, the adjustment for
SET-UP or SET-DOWN can be made.
Area to FIG3
Note: When actually performing the adjustments, be adjusted 50uS
The portion of the waveform being adjusted can be
Zoomed in on by increasing the speed of the scope.
Set Down

Y-SUS (Y Drive Waveform Set-Up and Set-Down Adjustments)
1) Pre-Heat unit for at least 10 Minutes before making adjustments. V Set-Up Adj
VR602
Vs, Va, -Vy and VSC adjustments should be completed.
PROCEDURE: (See figure to the right for locations)
Oscilloscope TP on the Waveform TPs on the Y-Drive PWB.
3) SET-UP ADJUSTMENT VR602: V Set-Dn Adj

Adjust VR602 while observing area (A) and set the flat portion to VR601
10uSec 5uSec. While observing only the peak of the waveform,
turning the pot CW which cause the peak to dome to the left of the
flat portion. CCW will cause the peak to decrease in amplitude.
Turn CW until the dome appears, then back off CCW. Lower Center Of PWB
4) SET-DOWN ADJUSTMENT VR601:

Adjust VR601 while observing
area (B) and set to
160uSec 5uSec.

V Set Up Too High or Low NOTE: If Vset DN too high, this set will go to excessive bright,
All Waveforms taken at 50V per/div, 50uSec per/div then shutdown. To correct, remove the LVDS from control
PWB and make necessary adjustments.
Ramp (Vset UP) too high

Vset DN too high
Ramp (Vset UP) too low Vset DN too low

Y SUS Block Diagram
Block Diagram of Y-Sustain Board
Power Supply Board - SMPS Z-SUS Board

Vs and M5V
Distributes 15V
M5V
Receive M5V, Va, Vs Distributes 15V Control Board

from SMPS Generated by
Distributes VA on board SMPS
Logic signals R, G, B
needed to Logic
generate drive
waveform 3.3V
Circuits generate Generates Vsc and -Vy
Y Sustain Waveform from Vs or M5V by internal SMPS
Also controls Set Up/Down via adj.
Generates Floating Ground

Left X Board
5V by on board SMPS
FETs amplify Sustain
VA Waveform
Logic signals needed to control buffer
outputs. Routed through Y-SUS board.
Center X Board
To Horizontal
VA Electrodes
Y Drive Board
Right X Board Display Panel
Receives Scan Waveform
Operates referenced to Floating Gnd

To Vertical Electrodes Logic signals needed to generate drive waveform
R, G, B Logic and 3.3V

YSUS P302 to SMPS P811 Plug Information
P302
Voltage and Diode Mode Measurements.
Note: There are no Stand-By Voltages to this board.
1
P302 CONNECTOR "Y-SUS" to "Power Supply PWB" P811
Pin Label Run
1 Vs *195V Open Open
3 n/c n/c n/c n/c
4 Gnd Gnd Gnd Gnd
5 Gnd Gnd Gnd Gnd
6 Va *65V Open Open
7 Va *65V Open Open
8 n/c n/c Gnd Gnd
9 M5V 5V 0.74V 1.14V
10 M5V 5V 0.74V 1.14V
Diode Mode Readings taken with all connectors Disconnected unless specified. Black lead on Gnd. DVM in Diode Mode.

Y-SUS P307 to Left X Drive P121 Plug Information P307
Voltage and Diode Mode Measurements.
Note: There are no Stand-By Voltages to this board.
1
P307 CONNECTOR "Y-SUS PWB" to "X-Drive Left P121

Pin Label Run Diode Mode
1 VA *65V Open
2 VA *65V Open
3 VA *65V Open
4 VA *65V Open
5 NC NC NC
6 Gnd Gnd Gnd
7 Gnd Gnd Gnd

Y-SUS P101 to Control P1 Pin 50 on Y-SUS is Pin 1 on Control
Connector Layout
Top 25 Pins Bottom 25 Pins
P101 P1 P101 P1
Y-SUS PWB Control PWB Y-SUS PWB Control PWB
50 17.8V
15V 1 15V 0.7V
17.8V DELTA_VY_ON_OFF 25 26 DELTA_VY_ON_OFF
15V 49 2 15V Gnd
17.8V GND 24 27 GND
15V 48 3 15V 0.68V
17.8V DELTA_VY1 23 28 DELTA_VY1
15V 47 4 15V Gnd
17.8V GND 22 29 GND
15V 46 5 15V 0V
17.8V SET_UP2 21 30 SET_UP2
15V 45 6 15V
NC GND 20 Gnd 31 GND
NC 44 7 NC
2.84V SET_UP1 19 0.1V 32 SET_UP1
OC2_ODD 43 8 OC2_ODD
Gnd GND 18 Gnd 33 GND
GND 42 9 GND
1.87V SET_DN2 17 4.9V 34 SET_DN2
GND 40 11 GND
0.3V SET_DN1 15 3.48V 36 SET_DN1
CLK 39 12 CLK
Gnd CTRL_OE 14 0V 37 CTRL_OE
GND 38 13 GND
0V GND 13 Gnd 38 GND
DATA_ODD 37 14 DATA_ODD
Gnd PASS_TOP 12 1.4V 39 PASS_TOP
GND 36 15 GND
0V GND 11 Gnd 40 GND
DATA_EVEN 35 16 DATA_EVEN
Gnd DELTA_VY2 10 0.7V 41 DELTA_VY2
GND 34 17 GND
GND 33 18 GND
4.3V ER_UP 8 0.2V 43 ER_UP
STB 32 19 STB
GND 31 20 GND
2.8V ER_DN 6 0.1V 45 ER_DN
OC2_EVEN 30 21 OC2_EVEN
GND 29 22 GND
Gnd SUS_UP 4 0.1~0.4V 47 SUS_UP
GND 28 23 GND
1.85V GND 3 Gnd 48 GND
OC1_EVEN 27 24 OC1_EVEN
Gnd SUS_DN 2 4V 49 SUS_DN
GND 26 25 GND
GND 1 Gnd 50 GND
Top 6 pins are 17V to Control then to Z-SUS

Control does not use 17V
63

Y-SUS P101 to Control P1 Connector Information Pin 1 on Control is Pin 50 on Y-SUS
Pin Label Run Diode Mode Pin Label Run Diode Mode
1 15V 17.8V Open 26 DELTA_VY_ON_OFF 0.7V 1.44V
2 15V 17.8V Open 27 GND Gnd Gnd
3 15V 17.8V Open 28 DELTA_VY1 0.68V 1.44V
5 15V 17.8V Open 30 SET_UP2 0V 1.44V
7 NC NC NC 32 SET_UP1 0.1V 1.44V
8 OC2_ODD 2.84V 1.44V 33 GND Gnd Gnd
9 GND Gnd Gnd 34 SET_DN2 4.9V 1.44V
12 CLK 0.3V 1.44V 37 CTRL_OE 0V 1.44V
13 GND Gnd Gnd 38 GND Gnd Gnd
14 DATA_ODD 0V 1.44V 39 PASS_TOP 1.4V 1.44V
16 DATA_EVEN 0V 1.44V 41 DELTA_VY2 0.7V 1.44V
18 GND Gnd Gnd 43 ER_UP 0.2V 1.44V
19 STB 4.3V 1.44V 44 GND Gnd Gnd
20 GND Gnd Gnd 45 ER_DN 0.1V 1.44V
21 OC2_EVEN 2.8V 1.44V 46 GND Gnd Gnd
22 GND Gnd Gnd 47 SUS_UP 0.1~0.4V 1.44V
24 OC1_EVEN 1.85V 1.44V 49 SUS_DN 4V 1.44V
Voltage and Diode Mode Measurement (No Stand-By Voltages)


Y SUS Floating Ground 5V (5VFG) and Scan Input Check
Note: All connectors going to the Y-
Y-SUS board are fragile.
P114, P116, P214 and P216. Checked from Floating Gnd.
Removing and reinserting the drive board or the Y-
Y-SUS can Y-Drive boards connected.
cause an intermittent connection or cold connection.
Investigate these connectors carefully after replacing either
VSCAN: Black Lead: 0.76V Red Lead: Open
the Y-
Y-SUS or Upper or Lower Y-
Y-Drive boards and resolder if
5V FG: Black Lead: 0.5V Red Lead: 0.6V
necessary.
Y-SUS Y-SUS
P311 1 P313
1 VSCAN
n/c
Floating 5V FG
Ground
5V FG Floating
Ground
n/c
VSCAN
Diode Check means the Digital Volt Meter is in Diode Mode.


Y-SUS Connectors P311 P314 to Y-Drive Information
Voltage and Diode
Note: All Voltage Measurement taken from Floating Ground Check Measurements.
This board has no
P311 CONNECTOR Y-SUS " to Upper Y-Drive " P116 Stand-By voltage.
P312 CONNECTOR Y-SUS to
1~7 *FGnd FGnd FGnd Upper Y-Drive " P114
8-9 5VFG 5V 1.3V All Pins are Floating Ground
10 n/c n/c n/c
11~12 VScan 140V 2.7V
* Note: (FGnd) Floating Ground
P313 CONNECTOR Y-SUS " to Lower Y-Drive " P214
1~2 VScan 140V 2.7V P314 CONNECTOR Y-SUS

to Lower Y-Drive " P216
3 n/c n/c n/c
All Pins are Floating Ground
4~5 5VFG 5V 1.3V
6~12 *FGnd FGnd FGnd
Diode Mode Readings taken with all connectors Disconnected. Black lead on Floating Gnd. DVM in Diode Mode.

Y DRIVE UPPER AND LOWER PWB SECTION
The following section gives detailed information about the
Y Drive boards (Upper and Lower). These boards deliver the
Y Drive Sustain Signals to the Panels horizontal electrodes,
(This determines the Vertical resolution of the panel).
Each Y Drive board contains 6 buffers (12 total) driving 8 flexible
ribbon cables connecting 1080 horizontal electrodes.
These boards have no DC adjustments.
These boards receives their main B+ from the Y-SUS PWB:

Floating ground 5V from the Switched Mode Power
Supply on the Y-SUS board.
(Must be measured from the Floating Ground).
Y Scan signal (over 500V peak/peak from the Y-SUS board.
Logic signals from the Control board, routed through Y-SUS.

Y Drive Upper and Lower PWB Layout
Y Drive Upper Y Drive Lower
P211
going to the Y-
Y-SUS
FPC
board are fragile.
FPC
P101 P201
P114, P116, P214
P214 and P216.
Removing and
reinserting the drive
FPC
P102 board or the Y-

Y-SUS can
P202
FPC
cause an intermittent
connection or cold P216
connection.
Investigate these
P114 connectors carefully
FPC
P103
FPC
after replacing either P203
the Y-SUS or Upper
or Lower Y-Drive
P116
boards and resolder
if necessary.
P204
FPC
P104
FPC
P112
P111

Y Drive Upper and Lower PWB Connector Information
Y Drive Upper Y Drive Lower
All control signals for
lower drive board P211
Y Drive (V Scan) signal
in on top two pins 11 and 12.
P214
Floating Ground 5V pins 8 and 9
All Pins Floating Ground P216
P114
All Pins Floating Ground
Floating Ground 5V
P116 pins 4 and 5.
Y Drive (V Scan) signal in
on bottom two pins 1 and 2.
P112
All control signals
input from Y-
Y-SUS
P111
All control signals for
lower Y Drive board

Y Drive Upper and Lower PWB Chocolate Piece Locations
Y Drives Removed
Chocolate pieces are behind
Chocolate both Y-
Y-Drive boards.
Pay attention and make sure
to replace these pieces if the
board is removed.
Note: When removing either
Y-Drive board, these
Chocolate pieces will Stick
Stick
making the board feel as
thought its still attached.
Stand-
Stand-Off
Note the PWB stand-

stand-off. The
top of the stand-
stand-off has a
collar which enters the PWB
screw hole. The board must
be lifted up slightly to clear
these collars before it can be
Chocolate
removed.

Y Drive Removing the Flexible Printed Circuits Gap (Tab exposed)
Tab
Flip the locking tab up

to unlock the FPC from
the connector
Slide a thin plastic

object under either end
of the FPC and lift up
gently releasing the tab.
Gently pull the FPC

from the connector.
When reinserting the

FPC, make certain that
both tabs are seated
correctly before
attempting to lock
Tab
No Gap (Tab seated)

Y Drive Floating Ground 5V and Scan Input Check
Checked from Floating Gnd
Diode Mode Check: All checks from Floating Gnd.
VSCAN BL: 0.76V RL:
RL: Open
BL = Black Lead on test point red lead on FG.
RL= Red Lead on test point black lead on FG. 5V FG BL: 0.60V RL:
RL: Open
Y Drive Upper P116 These are Y Drive Upper P214 These are
fragile fragile
connections connections
VSCAN
n/c
Floating 5V FG
Ground
Floating
5V FG Ground
n/c
VSCAN
1 1
Diode Check means the Digital Volt Meter is in Diode Mode, all connectors to PWB are removed.

Y Drive Connectors P116 P214 to Y-SUS Information
Voltage and Diode
Note: All Voltage Measurement taken from Floating Ground Check Measurements.
This board has no
P116 CONNECTOR Upper Y-Drive" to Y-SUS" P311 Stand-By voltage.
P114 CONNECTOR Upper
1~2 VScan 140V Open "Y-Drive" to Y-SUS" P312
3 n/c n/c n/c All Pins are Floating Ground
4~5 5VFG 5V Open
6~12 *FGnd FGnd FGnd
P214 CONNECTOR Lower Y-Drive" to Y-SUS" P313
1~7 *FGnd FGnd FGnd

P216 CONNECTOR Lower
8-9 5VFG 5V Open "Y-Drive" to Y-SUS" P314
10 n/c n/c n/c All Pins are Floating Ground
11~12 VScan 140V Open
Diode Mode Readings taken with all connectors Disconnected. Black lead on Floating Gnd. DVM in Diode Mode.

Y Drive Upper P111 Checked Diode Mode Check: All checks from Floating Gnd.
RL= Red Lead on test point black lead on FG.
5V Floating Ground
BL: 0.6V RL:
RL: Open OC1-T-B-Even BL: 0.87V
OC2-T-Odd BL: 0.87V
Scan (Y Drive Signal) Same
CLK-T BL: 0.85V All
as 5
BL: 0.76V RL:
RL: Open readings
below STB-T BL: 0.85V Open
Floating Ground with RL
OC2-T-Even BL: 0.84V
OC1-T-B-Odd BL: 0.87V
BL: 0.87V OC1-T-B-Even
BL: 0.87V OC2-T-Odd 1 BL: Open
BL: 0.85V CLK-T 2 BL: Open
Same
BL: 0.85V STB-T as 6 3 5 3 BL: Open
BL: 0.87V OC2-T-Even below
4 BL: Open
7
BL: 0.84V Data-Even 1 5 BL: 0.87V
BL: 0.84V Data-Odd 2 4 6 8 6 BL: 0.87V
BL: 0.87V OSC1-T-B-Odd 7 Reading will vary
P111
All readings Open with RL 8 Reading will vary
Bottom of PWB
All readings Open with RL

Y Drive Upper P211 Checked Diode Mode Check: All checks from Floating Gnd.
RL= Red Lead on test point black lead on FG.
P211 Top of PWB
Floating Ground
1
1) Data-Even BL: 0.84V
2 2) Data-Odd BL: 0.84V

8
BL: 0.76V RL:
RL: Open 3) OC1-T-B-Odd BL: 0.87V
Scan
4) OC1-T-B-Even BL: 0.87V
5V Floating Ground 5) STB-B BL: 0.84V
BL: 0.6V RL:
RL: Open 6) CLK-B BL: 0.84V
7) OC2-B-Odd BL: 0.87V
Floating Ground
8) OC2-B-Even BL: 0.87V
All readings Open with RL

Y Drive Buffer Output Check
Note: The buffer output pins
Diode Mode Check: All checks from Floating Gnd. identified on the left are actually the
BL = Black Lead on test point red lead on FG. bottom connections on the Flexible
RL= Red Lead on test point black lead on FG. Ribbon Cable to the Panel (FPC). The
top connections to the FPC are on top
of the board as shown on the right.
Back Side of Y Drive board
Front Side of Y Drive board
Floating Ground
Buffer FG Checking any pin

from Floating Gnd
BL: 0.8V RL:
RL: Open
Buffer Output
Buffer
Pins Bottom
Output
Side 135 Total Output Pins
per FPC Pins
12 FPC connections Top
1080 Total Horizontal Side
electrodes establishing
68 pins vertical pixel count
67 pins

Z-SUS PWB SECTION
The following section gives detailed information about the

Z-SUS board. The Z-SUS board develops the Panel Erase
Sustain Signals.
This board has one DC adjustment (Z-Bias)
Board Receives its main B+ from the:
VS from the Switched Mode Power Supply
15V from the Control board but developed on the

Y-SUS board

Z-SUS PWB Layout
Z-SUS
P104
To Panel
FS102 (Vs)
3A/250V
No
VS IPMs
VS
NC
GND
GND P312 No
VA Z Drive TP
To SMPS IPMs
VA FL103
NC
M5V
M5V FS100 (5V)
Z Bias TP
4A/125V
R457
Top Side to P102
Chassis Gnd To Panel
+
Pins
Z-Bias
P100 Adj VR201
1~4
17.8V To Control
P103
P301 To Z-Sub
-
nc

Z-SUS PWB Adjustment
PREPARATION:
1) Pre-Heat unit for at least 10 Minutes before making adjustments.

3) Be sure to use all adjustment values as indicated on the panel
voltage label in the upper right hand corner of the panel. (Example above)
PROCEDURE: (See preceding page for locations)
4) Place DC Volt meter on VZB TP Z-Bias TP

(Top of R457 to Chassis Gnd). Top of R457 to
Chassis Gnd
5) Adjust VZB (Z Bias) VR201 to match your Z-Bias
specific Panels voltage label. ADJ
VR201
Lower Right Side Of PWB

Z-SUS PWB Comparing to Y-SUS During Reset
PURPOSE: To show the timing between Y-SUS and Z-SUS
From the Waveform it can be seen that the timing of the Z-SUS must align to the Y-SUS for the panel to work
correctly.
If the timing is out of sync, the Control board is at fault.
Note: While making adjustments to the Ramp Up and/or Rame Down portion of the Y-Drive signal, the Control
board makes the same adjustments to the Z-SUS waveform.

Z-SUS PWB Testing without Y-SUS
PREPARATION: Light bulbs must remain
connected to the Vs from the
1) The Power Supply must be working normally under Light Bulb test. Power Supply to Gnd.
2) Leave the Light Bulbs in place for the following test. Failure to do so, will cause the
17V to fluxuate and cause the
3) Jump the 17V from pin 1 or pin 2 P814 to the Z-SUS Z-SUS to shutdown.
connector P100 1~5.
4) Place the Scope on the Z-SUS

waveform Test Point FL103.
5) Confirm there is an Output from the

Z-SUS PWB (approximate 230V p/p)
This test confirms that the Power Supply,

Control Board and Z-SUS boards
are all working OK.

Z-SUS P101 Connector Pin ID and Voltages
P101
Voltage and Diode Mode Measurements for the Z-SUS PWB.
This board has no Stand-By voltages. 1
P101 CONNECTOR "Z-SUS PWB to Power Supply P812

Pin Label Run
3 n/c n/c n/c n/c
4 Gnd Gnd Gnd Gnd
5 Gnd Gnd Gnd Gnd
6 Va *65V Open Open
7 Va *65V Open Open
8 n/c n/c Gnd Gnd
9 M5V 5V 0.74V Open
10 M5V 5V 0.74V Open

Diode Mode Readings taken with all connectors Disconnected unless specified. Black lead on Gnd. DVM in Diode Mode.

P100 Pin ID and Voltages
Voltage and Diode Mode Measurements for the Z-SUS PWB. Note: Black wire is NOT pin 1.
This board has no Stand-By voltages.
1
P100 CONNECTOR "Z-SUS PWB to Control Board P2
1 15V 17.8V 1.9V
2 15V 17.8V 1.9V
3 15V 17.8V 1.9V
4 15V 17.8V 1.9V
5 CTRL-OE 0V Open
6 ER-UP 0V Open
7 ER-DN 0V Open
8 Gnd Gnd Gnd
9 Z Bias 3V Open
10 Gnd Gnd Open
11 SUS-UP 0.4V Open
12 SUS-DN 0.7V Open

CONTROL BOARD (LOGIC) SECTION
The following section gives detailed information about the Control board.
The control board develops all Panel Drive Signals. This signal is
developed from software stored in the boards ROM.
This board has no adjustment.
The Auto Generator is located on this board which

(when pins 1 and 2 of P6 are jumped together) will product a pattern on the
screen for testing purposes. This can be done without the Main board
delivering LVDS video to confirm if the problem lies with the Main board or
the panel and its boards.
The Control Board Receives its main B+ from the:

5V from the Switched Mode Power Supply,
(Pins 1 through 4 of P200).
The Control board does receive 15V from the Y-SUS, but simply
passes this voltage on to the Z-SUS board.
Generates 3.3V and routes this voltage down to the two X Boards.

Control Board Layout Pins 1~4 Pins 9~12
5V 17.8V
P200 P2
P202 To SMPS To Z-SUS
n/c
1 1
D6
Top 6 pins Temp FL4 (5V) FL5 (5V)
17.8V (in)
P5
P1 D7
IC7 LVDS
To Y-SUS Data
X2
50Mhz
P101 IC12
IC1 P104
To Left X
P6 To Right X
Pins 1~4 Auto Gen Pins 1~4
3.3V Short 1~2 3.3V
IC304 IC16
1
P102 P3
3.3V Pins 1~4 To Center X n/c
FOR TCPs To each
X Board Pins 1~4
3.3V

Control Board (EMI Filter) Explained
NOTE: The Black wire on 1

P200 Connector is not pin 1.
The two EMI Filters just below P200 are surface mount mini
devices which shunt high frequencies to ground. They
have 4 pins. The top and bottom are the B+ route, the
FL4 or FL5
two side solder points are Chassis Gnd. (5V EMI filters)
P200 5V
Gnd Gnd
5V
FL4 (5V) FL5 (5V)

Control Board Regulator Checks Pins 1~4 (5V) Pins 9~12 (15V)
P200 P2
To SMPS To Z-SUS
D6
Temp FL4 (5V) FL5 (5V)
5V
D7 IC7
Data
2.5V 0V
5V
IC12 0V
3.3V
0V 0V
IC304 IC16
3.3V 3.3V
5V 5V
If the M5V input from P200 is missing, the Control board can still
still be tested. If the
SMPS is developing STBY 5V, the STBY 5V can be jumped to any 5V point on the
Control board. Confirm that LED D6 and LED D7 are illuminated or blinking, if they
are, the board is most likely OK.

Control Board Crystal X2 Check
Use bottom left

leg of Crystal
50Mhz 4V P/P

Control PWB Signal Block
The Control Board supplies Video Signals to the TCP (Tape Carrier Package) ICs.
If there is a bar defect on the screen, it could be a Control Board problem.
Control Board to X Board Basic Diagram of Control Board

Address Signal Flow IC1
This Picture shows Signal Flow Distribution to help determine the
failure depending on where the problem shows on the screen. MCM CONTROL PWB
Resistor Array X-DRIVE PWB
DRAM
16 bit TCP PANEL
EEPROM
MCM 23 Total TCPs
2 Buffers 5888 Line Outputs
IC1 per TCP
RGB per/Pixel
128 Lines per Buffer 5888 / 3 = 1962
256 Lines output Total 1920 actual
(42 pin outputs not used)
To X-Drive To X-Drive To X-Drive
Left Board Center Board Right Board

Control Board LVDS P5 Connector LVDS Cable Connector Removal
If a video problem is encountered, to eliminate all Panel
Press Inward
boards, remove the LVDS cable and then jump the Auto Gen
connector pin 1 and 2. If the picture is OK, the Power Supply,
Y-SUS, Z-SUS, Y-Drives, X-Boards, TCPs and the Panel are
OK. And most likely the Control board is OK too.
The pin connections on the LVDS plug are too close

together for safe readings, use Test Points. To remove the
LVDS cable, press the two locking tabs inward, then rock
the connector side to side while pulling out on the
connector.
1
Press Inward
P6 Auto Gen:
Jump pin 1 to 2, a series of patterns will be produced on screen.

Control Board LVDS P5 Connector Voltages and Diode Check
P5 Connector "Control Board to Main PWB P203
Pins 7~10, 47~51 are n/c
Pin Run Diode Mode Pin Run Diode Mode Pins 1, 11, 18, 21, 34, 37, 44~46 are Gnd
2 0V 1.3V 25 1.2V 1.3V
3 0V 1.3V 26 1.1V 1.3V 51 P5
5 1.1V 1.3V 27 1.2V 1.3V
6 1.2V 1.3V 28 1.2V 1.3V Gnd
5 1.1V 1.3V 29 1.1V 1.3V
40
6 1.2V 1.3V 30 1.2V 1.3V
12 1.2V 1.3V 31 1.1V 1.3V 35
13 1.1V 1.3V 32 1.1V 1.3V 30
14 1.0V 1.3V 33 1.2V 1.3V 25
15 1.3V 1.3V 35 1.1V 1.3V 20
16 1.1V 1.3V 36 1.2V 1.3V 15
17 1.2V 1.3V 38 1.1V Open
19 1.2V 1.3V 39 1.2V Open Gnd
5
20 0V 1.3V 40 3.3V Open
22 0V 1.3V 41 3.3V Open
2
23 0V 1.3V 42 3.3V Open
23 1.1V 1.3V 43 0.58V Open
Blue Pins indicate 24 bit
Note: There are no voltages in Stand-By mode. (12 bit differential) video signal

Control Board P2 Connector Pin ID and Voltages
Voltage and Diode Mode Measurements for the Control PWB.
Note: There are no voltages in Stand-By mode. P2
P2 CONNECTOR " Control Board to Z-SUS PWB P100
1 SUS-DN 0.7V 1.49V

17.8V
2 SUS-UP 0.4V 1.49V
1
3 Gnd Gnd 1.49V
4 Z Bias 3V 1.48V
5 Gnd Gnd Gnd

6 ER-DN 0V 1.48V
7 ER-UP 0V 1.48V
8 CTRL-OE 0V 1.4V P2 Label

9 15V 17.8V 1.32V
10 15V 17.8V 1.32V
11 15V 17.8V 1.32V
12 15V 17.8V 1.32V

Control Board P200 Connector Pin ID and Voltages
P200
Voltage and Diode Mode Measurements for the Control PWB.
Note: There are no voltages in Stand-By mode.
1
NOTE: The Black wire on

P200 Connector is not pin 1.
P200 CONNECTOR "Control PWB to Power Supply PWB P813

Pin Label Run
1 M5V 5V 0.75V 0.92V
2 M5V 5V 0.75V 0.92V
3 M5V 5V 0.75V 0.92V
4 M5V 5V 0.75V 0.92V
5 Gnd Gnd Gnd Gnd
6 Gnd Gnd Gnd Gnd
7 Gnd Gnd Gnd Gnd
8 Gnd Gnd Gnd Gnd
Diode Mode Readings taken with all connectors Disconnected, (Unless Specified). Black lead on Gnd. DVM in Diode Mode.

P101 P1
Control P1 to Y-SUS PWB Control PWB
Pin 1 on Control is
Y-SUS 15V
15V
50
49
17.8V
17.8V
1
2
15V
15V
Pin 50 on Y-SUS
P101 Plug 15V
15V
48
47
17.8V
17.8V
3
4
15V
15V
17.8V
Information 15V
15V
46
45
17.8V
NC
5
6
15V
15V
NC 44 7 NC
2.84V
Gnd
GND 42 9 GND
1.87V
Gnd
GND 40 11 GND
0.3V
CLK 39 12 CLK
Voltage Measurements for GND 38
Gnd
13 GND
0V
the Control PWB. Note: DATA_ODD 37
Gnd
14 DATA_ODD
GND 36 15 GND
There are no voltages in DATA_EVEN 35 0V
16 DATA_EVEN
Gnd
Stand-By mode. GND 34
Gnd
17 GND
GND 33 18 GND
4.3V 19
STB 32 STB
Gnd 20
GND 31 GND
2.8V 21
OC2_EVEN 30 OC2_EVEN
Gnd 22
GND 29 GND
Gnd 23
GND 28 GND
1.85V 24
OC1_EVEN 27 OC1_EVEN
Gnd 25
GND 26 GND
0.7V 26
DELTA_VY_ON_OFF 25 DELTA_VY_ON_OFF
Gnd 27
GND 24 GND
0.68V 28
DELTA_VY1 23 DELTA_VY1
Gnd 29
GND 22 GND
0V 30
SET_UP2 21 SET_UP2
20 Gnd 31
GND GND
19 0.1V 32
SET_UP1 SET_UP1
18 Gnd 33
GND GND
17 4.9V 34
SET_DN2 SET_DN2
16 Gnd 35
GND GND
15 3.48V 36
SET_DN1 SET_DN1
14 0V 37
CTRL_OE CTRL_OE
GND 13 Gnd 38 GND
PASS_TOP 12 1.4V 39 PASS_TOP
GND 11 Gnd 40 GND
DELTA_VY2 10 0.7V 41 DELTA_VY2
GND 9 Gnd 42 GND
ER_UP 8 0.2V 43 ER_UP
GND 7 Gnd 44 GND
ER_DN 6 0.1V 45 ER_DN
GND 5 Gnd 46 GND
SUS_UP 4 0.1~0.4V 47 SUS_UP
GND 3 Gnd 48 GND
SUS_DN 2 4V 49 SUS_DN
GND 1 Gnd 50 GND
94

Control P1 to Y-SUS P101 Plug Information Pin 1 on Control is Pin 50 on Y-SUS.
Note: There are no voltages in Stand-By mode
Pin Label Run Diode Mode Pin Label Run Diode Mode
1 15V 17.8V Open 26 DELTA_VY_ON_OFF 0.7V 1.44V
3 15V 17.8V Open 28 DELTA_VY1 0.68V 1.44V
5 15V 17.8V Open 30 SET_UP2 0V 1.44V
7 NC NC NC 32 SET_UP1 0.1V 1.44V
12 CLK 0.3V 1.44V 37 CTRL_OE 0V 1.44V
14 DATA_ODD 0V 1.44V 39 PASS_TOP 1.4V 1.44V
16 DATA_EVEN 0V 1.44V 41 DELTA_VY2 0.7V 1.44V
18 GND Gnd Gnd 43 ER_UP 0.2V 1.44V
19 STB 4.3V 1.44V 44 GND Gnd Gnd
20 GND Gnd Gnd 45 ER_DN 0.1V 1.44V
21 OC2_EVEN 2.8V 1.44V 46 GND Gnd Gnd
22 GND Gnd Gnd 47 SUS_UP 0.1~0.4V 1.44V
24 OC1_EVEN 1.85V 1.44V 49 SUS_DN 4V 1.44V

P101 Connector "Control Board to Left X PWB P110
1~4 pins 3.3V TP
Leave Connector P101 Connected to the X-Board P110
1~4
Pin Run Diode Mode Pin Run Diode Mode
6
1~4 3.3V 0.67V 33 1.0V 0.97V Pin 1
6 1.0V 0.97V 34 1.27V 0.97V
7 1.27V 0.97V 36 1.0V 0.97V White hash
marks count
8 1.0V 0.97V 37 1.27V 0.97V
as 5
11
9 1.27V 0.97V 39 1.0V 0.97V
11 1.0V 0.97V 40 1.27V 0.97V
12 1.27V 0.97V 41 1.0V 0.97V 20
13 1.0V 0.97V 42 1.27V 0.97V
14 1.27V 0.97V 44 1.0V 0.97V
15 1.0V 0.97V 45 1.27V 0.97V 31
16 1.27V 0.97V 46 1.0V 0.97V
18 1.0V 0.97V 47 1.27V 0.97V
19 1.27V 0.97V 49 1.0V 0.97V 40
20 1.0V 0.97V 50 1.27V 0.97V
21 1.27V 0.97V 51 1.0V 0.97V 60
23 1.0V 0.97V 52 1.27V 0.97V 50
24 1.27V 0.97V 53 1.0V 0.97V
26 1.0V 0.97V 54 1.27V 0.97V 59
27 1.27V 0.97V 56 1.87V 1.2V
28 1.0V 0.97V 57 1.87V 1.2V 58
29 1.27V 0.97V 58 3.22V 1.2V
57 56
31 1.0V 0.97V 59 0.49V 1.1V
32 1.27V 0.97V 60 0.49V 1.1V Pins with no TP are Gnd.

P102 Connector "Control Board to Center X PWB P210
White hash
marks count
6
as 5
Pin 1
1~4 10 21 30 40 56 60
3.3V TP
51
1ST 4 pins
Leave Connector P102 Connected to the Center X-Board P110

Diode Diode Diode Diode
Pin Run Pin Run Pin Run Pin Run
Mode Mode Mode Mode
1~4 3.3V 0.67V 21 1.27V 0.97V 37 1.27V 0.97V 53 1.0V 0.97V
6 1.0V 0.97V 22 1.0V 0.97V 39 1.0V 0.97V 54 1.27V 0.97V
7 1.27V 0.97V 24 1.0V 0.97V 40 1.27V 0.97V 56 1.0V 1.2V
9 1.0V 0.97V 25 1.27V 0.97V 42 1.0V 0.97V 57 1.27V 1.2V
10 1.27V 0.97V 27 1.0V 0.97V 43 1.27V 0.97V 58 1.0V 1.2V
12 1.0V 0.97V 28 1.27V 0.97V 45 1.0V 0.97V 59 1.27V 1.1V
13 1.27V 0.97V 30 1.0V 0.97V 46 1.27V 0.97V 60 1.0V 1.1V
15 1.0V 0.97V 31 1.27V 0.97V 48 1.0V 0.97V

49 1.27V 0.97V
Note:
16 1.27V 0.97V 33 1.0V 0.97V
There are no voltages in
18 1.0V 0.97V 34 1.27V 0.97V 51 1.0V 0.97V
Stand-By mode.
19 1.27V 0.97V 36 1.0V 0.97V 52 1.27V 0.97V
Pins with no TP are Gnd.

P104 Connector "Control Board to Right X PWB P310 White hash
Leave Connector P104 Connected to the X-Board P310 marks count
60 as 5
1~4 3.3V 0.67V 33 1.0V 0.98V
6 1.0V 0.98V 34 1.27V 0.98V
50
7 1.27V 0.98V 36 1.0V 0.98V
8 1.0V 0.98V 37 1.27V 0.98V
9 1.27V 0.98V 39 1.0V 0.98V
40
11 1.0V 0.98V 40 1.27V 0.98V
12 1.27V 0.98V 41 1.0V 0.98V 56
13 1.0V 0.98V 42 1.27V 0.98V
14 1.27V 0.98V 44 1.0V 0.98V
15 1.0V 0.98V 45 1.27V 0.98V 31
16 1.27V 0.98V 46 1.0V 0.98V
18 1.0V 0.98V 47 1.27V 0.98V
20
19 1.27V 0.98V 49 1.0V 0.98V
20 1.0V 0.98V 50 1.27V 0.98V
21 1.27V 0.98V 51 1.0V 0.98V 10 Pin 1
23 1.0V 0.98V 52 1.27V 0.98V
24 1.27V 0.98V 53 1.0V 0.98V
26 1.0V 0.98V 54 1.27V 0.98V 6
27 1.27V 0.98V 56 1.87V 0.49V
1~4
28 1.0V 0.98V 57 1.87V 0.49V
3.3V TP
29 1.27V 0.98V 58 3.22V 3.22V
31 1.0V 0.98V 59 0.49V 1.87V Note:
There are no voltages in Stand-By mode.
32 1.27V 0.98V 60 0.49V 1.87V
Pins with no TP are Gnd.

X BOARD (LEFT, RIGHT and CENTER) SECTION
The following section gives detailed information about the X boards.
These boards deliver the Color information signal developed on the
Control board to the TCPs, (Taped Carrier Packages). The TCPs are
attached to the vertical FPCs, (Flexible Printed Circuits) which are
attached directly to the panel. The X boards are the attachment
points for these FPCs.
These boards have no adjustment.
These boards receive their main B+ from the:
Originally developed on the Switched Mode Power Supply

Va (Voltage for Address) is routed through the Y-SUS board
and then to the Left X board via P121 pins 1~4. Va also
leaves P120 and is sent to the Center X via P220. Then it
leaves on P221 and goes to the Right X P320.
Control board develops 3.3V and routes to each X board via
ribbon connectors P110, P210 and P310.

X PWB Additional Information
There are three X boards, the Left, Center and the Right
(As viewed from the rear of the set).
The three X boards have very little circuitry. They are basically signal
and voltage routing boards.
They route the Va to all of the Taped Carrier Packages (TCPs).
Va is introduced to the Left X board first, then the Left X sends
Va to the Center X and then the Center X sends Va to the Right X.
They route the Logic (Color) signals from the Control board
to all of the Taped Carrier Packages (TCPs). Including VPP which is
generated on each of the 3 X boards.
The X boards have connectors to 23 TCPs, 8 on the left and right and
7 on the center. The Center X board has connections to 7 TCPs.
There are a total of 23 TCPs and each TCP has 2 buffers. So there
are a total of 46 buffers feeding the panels vertical 5760 electrodes.

X PWB TCP Heat Sink Warning
NEVER run the television with this heat sink removed.
Damage to the TCPs will occur and cause a defective panel.
The Vertical
Address buffers
(TCPs) have one
heat sink across
all 23 TCPs as
indicated by the
arrow.

X PWB Layout Primary Circuit Diode Check
The three X-Boards have two similar circuit layouts for the connections going to the TCPs., as shown below.
On any Gnd - On any Gnd

+
- On the below: On the below:

+
On any Va (0.54V) TCPs connected. On any Va (Open)

On any Va (0.84V) TCPs disconnected. On 3.3V (0.62V)
On 3.3V (0.42V) On any VPP (Open)
On any VPP (0.42V)
Readings given with TCPs connected unless specified.

TCP (Tape Carrier Package)
There are a total of 23 TCP ICs on the 50H3 panel. 8 on the left and right X boards
and 7 connected to the center X board. Each TCP is supplied with 16 bit RGB data and decodes it
to the Panel by connecting the PAD Electrode of the PANEL with the TCP and the TCP with the
X-Board. 1920 Horizontal (5888 / 3 vertical electrodes) 42 not used.
X Drive Board
Va
Y-SUS Board
Front panel Horizontal Address
Rear panel Vertical Address
Logic
X_B/D
Control Board
Frame
Chocolate
ctor
Conne
TCP
Taped Carrier 128 lines 128 lines
Package
256 total lines
256 Vertical Con
nect
Electrodes or
Flex
ibl
Cabl e
e
TCP
Attached directly Heat Sink
to Flexible cable Back side of TCP Ribbon

TCP Testing Must be checked on flexible cable.
On any Gnd
+
VPP 3.3V VPP Look for any TCPs

Gnd
- On the below: Gnd being discolored.
Gnd Ribbon Damage.
On any Va (0.58V) Va Va
Cracks, folds
On 3.3V (0.72V)
Pinches, scratches,
On any VPP (0.58V)
etc
1 5 10 15 20 25 30 35 40 45 50
Reverse leads reads Open

TCP 3.3V B+ Check Warning: DO NOT attempt to run the set with the
Heat Sink over the TCPs removed.
For Connectors P101, P102
and P104 on the Control Checking IC304 for 3.3V, use center pin.
board, see Control board
section. IC304
0V 3.3V for TCPs
3.3V IC304 on
Red Lead On 3.3V (0.42V)
Black Lead On 3.3V (0.62V) 5V Control Board
This also test IC100, IC200 and IC300
3.3V in on Pins 57 ~ 60 on any connector
Left X PWB P110 Center X PWB P210 Right X PWB P310
All Connectors to All TCPs look very

similar for the 3.3V test point. The
upside down L trace at pins 34 and 35 of
each connector.
Example here from P204. You can only
check for continuity, you can not run
the set with heat sink removed.

TCP Visual Observation. Damaged TCP
Warning: DO NOT attempt to run the set with the Heat Sink over the TCPs removed.
After a very short time, these ICs will begin to self destruct due to overheating.
This damaged TCP can,

a) Cause the Power Supply to shutdown
b) Generate abnormal vertical bars
c) Cause the entire area driven by the TCP to be All White
d) Cause the entire area driven by the TCP to be All Black
e) Cause a Single Line defect

Left X Drive P121 Connector to Y-SUS P307 Information
Voltage and Diode Mode Measurement (No Stand-By Voltages)
P121 CONNECTOR " X-Drive Left PWB" to "Y-SUS P307

1 VA *65V Open
2 VA *65V Open
3 VA *65V Open
1
4 VA *65V Open
5 NC NC NC
6 Gnd Gnd Gnd
7 Gnd Gnd Gnd

P110 Connector Left X PWB to Control P101
Leave Connector P310 Connected to the Control Board P104 White hash marks
count as 5
Pin 1
15
1 0.49V 1.1V 29 1.27V 0.97V
57~60 1
2 0.49V 1.1V 30 1.0V 0.97V
3 3.22V 1.2V 32 1.27V 0.97V
4 1.87V 1.2 33 1.0V 0.97V
5 1.87V 1.2V 34 1.27V 0.97V
7 1.27V 0.97V 35 1.0V 0.97V
57~60 pins Pins with no TP are Gnd.
3.3V TP
8 1.0V 0.97V 37 1.27V 0.97V 53 Gnd
9 1.27V 0.97V 38 1.0V 0.97V 50 Gnd
10 1.0V 0.97V 40 1.27V 0.97V 47 Gnd
11 1.27V 0.97V 41 1.0V 0.97V 44 Gnd
12 1.0V 0.97V 42 1.27V 0.97V
41 Gnd
14 1.27V 0.97V 43 1.0V 0.97V
38 Gnd
15 1.0V 0.97V 45 1.27V 0.97V
35 Gnd
16 1.27V 0.97V 46 1.0V 0.97V
32 Gnd
17 1.0V 0.97V 47 1.27V 0.97V
27 Gnd
19 1.27V 0.97V 48 1.0V 0.97V
22 Gnd
20 1.0V 0.97V 49 1.27V 0.97V
21 1.27V 0.97V 19 Gnd
50 1.0V 0.97V
22 1.0V 0.97V 52 1.27V 0.97V 14 Gnd
24 1.27V 0.97V 53 1.0V 0.97V 11 Gnd

25 1.0V 0.97V 54 1.27V 0.97V 6 Gnd
27 1.27V 0.97V 55 1.0V 0.97V
28 1.0V 0.97V 57~60 3.3V 0.67V 56 n/c

P210 Connector "Center X PWB to Control Board P102
Leave Connector P210 Connected to the Control Board P102
White hash marks
count as 5
Pin 1
1 0.49V 1.1V 29 1.27V 0.97V
15
2 0.49V 1.1V 30 1.0V 0.97V 1
3 3.22V 1.2V 32 1.27V 0.97V
4 1.87V 1.2 33 1.0V 0.97V
5 1.87V 1.2V 34 1.27V 0.97V
7 1.27V 0.97V 35 1.0V 0.97V
57~60 pins Pins with no TP are Gnd.
8 1.0V 0.97V 37 1.27V 0.97V 3.3V TP 51 Gnd
9 1.27V 0.97V 38 1.0V 0.97V 57~60
44 Gnd
10 1.0V 0.97V 40 1.27V 0.97V
39 Gnd
11 1.27V 0.97V 41 1.0V 0.97V 36 Gnd
12 1.0V 0.97V 42 1.27V 0.97V 31 Gnd
14 1.27V 0.97V 43 1.0V 0.97V 26 Gnd
15 1.0V 0.97V 45 1.27V 0.97V 23 Gnd
16 1.27V 0.97V 46 1.0V 0.97V 18 Gnd
17 1.0V 0.97V 47 1.27V 0.97V 13 Gnd
19 1.27V 0.97V 48 1.0V 0.97V 6 Gnd
20 1.0V 0.97V 49 1.27V 0.97V
21 1.27V 0.97V 50 1.0V 0.97V 56 n/c
22 1.0V 0.97V 52 1.27V 0.97V

24 1.27V 0.97V 53 1.0V 0.97V
25 1.0V 0.97V 54 1.27V 0.97V
27 1.27V 0.97V 55 1.0V 0.97V
28 1.0V 0.97V 57~60 3.3V 0.67V

P310 Connector Right X Board to Control P104
Leave Connector P310 Connected to the Control Board P104
White hash marks
count as 5
1 0.49V 1.1V 29 1.27V 0.97V
Pin 1
15 1
2 0.49V 1.1V 30 1.0V 0.97V 57~60
3 3.22V 1.2V 32 1.27V 0.97V
4 1.87V 1.2 33 1.0V 0.97V
5 1.87V 1.2V 34 1.27V 0.97V
7 1.27V 0.97V 35 1.0V 0.97V 57~60 pins Pins with no TP are Gnd.
8 1.0V 0.97V 37 1.27V 0.97V 3.3V TP
51 Gnd
9 1.27V 0.97V 38 1.0V 0.97V
44 Gnd
10 1.0V 0.97V 40 1.27V 0.97V
39 Gnd
11 1.27V 0.97V 41 1.0V 0.97V
36 Gnd
12 1.0V 0.97V 42 1.27V 0.97V
31 Gnd
14 1.27V 0.97V 43 1.0V 0.97V
26 Gnd
15 1.0V 0.97V 45 1.27V 0.97V
23 Gnd
16 1.27V 0.97V 46 1.0V 0.97V
18 Gnd
17 1.0V 0.97V 47 1.27V 0.97V 13 Gnd
19 1.27V 0.97V 48 1.0V 0.97V 6 Gnd
20 1.0V 0.97V 49 1.27V 0.97V
21 1.27V 0.97V 50 1.0V 0.97V 56 n/c
22 1.0V 0.97V 52 1.27V 0.97V
24 1.27V 0.97V 53 1.0V 0.97V
25 1.0V 0.97V 54 1.27V 0.97V
27 1.27V 0.97V 55 1.0V 0.97V
28 1.0V 0.97V 57~60 3.3V 0.67V

P120, P220, P221 and P320 X Board Connector Information (Va distribution)
White hash marks count as 5
P120 P220 P221 P320

Left X Center X 16~30 Center X Right X
16~30
Gnd Gnd
1~15 1~15
Gnd Gnd
16~18 13~15 16~18

13~15 nc nc nc
nc
1~12 19~30 1~12 19~30

Va Va Va Va
On any Gnd - On any Gnd

+
- On any Va (0.54V) TCPs connected. On any Va (Open)

+
On any Va (0.84V) TCPs disconnected. TCPs connected

or disconnected
Note: Va voltage will vary by panel, check your specific panels voltage label.

MAIN PWB SECTION
The following section gives detailed information about the Main board. This
board contains the Microprocessor, Audio section, video section and all
input, outputs. It also receives all input signals and processes them to be
delivered to the Control board via the LVDS cable. The main tuner (VSB,
8VSB and QAM) is located on the main board. This board is also where the
televisions software upgrades are accomplished through the USB input.
This board has no adjustment.
The Main Board Receives its operational voltage from the SMPS:
DURING STAND BY 5V:

STBY 5V
DURING RUN: (STBY 5V remains)

+5V from the Switched Mode Power Supply
12V for Tuner (Stepped down to 5V)
17V for Audio

Main PWB Layout P203 Video
To Control TPs
IC1005
P1108 IC1008
To SMPS
P1111 Video
P201
N/C Reset
IC100 N/A
IC1106
Micro Video Processor
X1102
P1101 X300
To Ft Control
IC900
Audio Micro Reset
Amp
19
IC801
P900 HDMI
To Speakers
Tuner
LAN
HDMI

50PS80 MAIN PWB COMPONENT VOLTAGES
Pin Q201 Q202 Pin Q500 Q501 Q602 Q703 Q704 Q705 Q706 Q707 Q708 Q709 Q900 Q901 Q1102 D801 D1010
G 0V 0V E 3.0V 2.2V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 3.2V A-6V
S 3.3V 3.3V B 2.4V 1.6V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0.6V 0V 3.0V C-5V
D 3.3V 3.3V C 0V 0V 5V 0V 0V 0V 0V 0V 0V 0V 3.3V 0V 3.3V
IC1004 P203 IC1018 IC1005

P1108 Q201 8V Reg
D D 1 (12.0V) In
D1010 C Q202 2 (0.0V)
S G S G
P203 3 (8.0V) Out to IC1008
Q1005 A LVDS Video test
Video Main PCB ICs
Q1007 points IC1008
28, 27
IC1108 2 Q1006 Reset P201

22, 21
n/c Pin IC103 IC602 IC1007 IC1018 IC1107

17,16
3.3VST-Micro IC1007
12,11
BCM
1) Gnd 3 1 n/c Reset 1 3.3V 0V 6.V 0V 5V
IC1108 Q1006 IC102 IC103
2) 3.3V 1 (3.3V)
3) 5V-ST P1111 2 (0.0V)
2 3.3V 0V *0.3V 3.3V 0V
3 (3.3V) 3 0V 0V 0.6V 0.9V 3.3V
P1101 X1102 4 0V 0V 0.5V 0.9V 3.3V
IC1106 L300
10Mhz 5 3.3V 3.7V 3.8V 1.7V 0V
Micom IC100
X300 IC1107 6 3.3V 4.4V 0.5V 3.3V 5V
B E
BCM 54Mhz TP 7 0V 5.0V 0V 1.7V
Q1102 EEPROM
Audio Mute C 8 3.3V 5.0V 5.0V 0.9V
IC1103
IC1006
Q709 Q706 Q708 9 --- --- 0V
Q901 C C C C
C Q707 10 --- --- 5.0V
E B
Main Board E
B E B
B C
E
C
B E B E
11 --- --- 3.4V
IC900 Micom 12
Q1004 Q705 --- --- 0V
B E Reset C B E B E
IC601
Q704 Q703 13 --- --- 1.2V
Q501
C
IC602 TUNER TU503 14 --- --- 2.6V
Q900 19 Video C
TDVW-H103F * The load from the

16 SIF C E B
C
Main Run / *Stby Voltages 15 (5V) DVM will cause the
Q602 13 DIF - E B
unit to shut down.
E B IC1004 IC1006 Q1005 Q1006 Q1007 Q1004
12 DIF + Q500
P900 Q801 3.4V A2.5V 1.8V 1.2V IC1007 +5V-B
S) 2.5V Pin Regulator Regulator DDR B+ Core B+ Reset Source
G) 3.3V
1 0V 6.6V 1.78V GND 1.26V 0.12V
TUNER
D) 3.2V
B) 2.5V 2 5V / 0.5V 5V / 0.5V 1.78V GND 1.26V 5V
4 (5V)
3 3.3V 2.5V 1.78V GND 1.26V 5V
S G 1 (n/c)
Q801 4 Gnd Gnd 3.83V 3.4V 2.53V 5V
IC802
B D 5 0.9V 0.9V 2.44V 1.26V 4.97V 3.3V
IC601
1) Gnd 4.97V 0.12V
6 1.1V 1.2V 2.44V 1.26V
2) 1.8V C A
3) 3.3V 3.29V 4.97V IC603 IC1105 5V Switch
7 3.34V 2.44V 1.26V
C
8 3.57V 3.57V 2.44V 1.26V 4.97V 5Vstby (16) In
D801
5V (10, 11) Out
RS232
114

Main PWB Crystal X1 and X501 Check
X1102 3.5V p/p 10Mhz
X1102
Runs all
the time
X300 980mV p/p 54Mhz

L300
X300
MAIN PWB
Crystal Location
X300 Runs only when set is on.
Use bottom leg of L300 to measure

Main PWB Tuner Check (Shield Off) Pins Exposed TDVW-H103F
TU501
Video Pin 19 Video Test Point
SIF Pin 16 Audio Test Point
DIG IF (-) Pin 13

DIG IF (+) Pin 12
Digital Channel Test Point
Data Pin 9
MAIN PWB Clock Pin 8
Pin 4 Tuner B+ (5V)
Pin 1
Tuner Location

Main PWB Tuner Video Note:
and SIF Output Check Video Out Signal only when
receiving an analog Channel.
USING COLOR BAR SIGNAL INPUT
2.24Vp/p
Pin 19
MAIN PWB Video
Tuner Location Signal
500mV / 10uSec
Pin 16 SIF
Signal 450mVp/p
Pin 1
700mVp/p
200mV / 2uSec
Pin 12 and Pin 13
Dig IF Signal
Note:
Dig IF Signal only when
100mV / 1uSec receiving a Digital Channel.

Main PWB P203 LVDS (Disconnecting)
(2) Remove the ribbon cable from the connector.
(1) Using your fingernail, lift up the locking mechanism.

Since the locking tab is very thin and fragile, its best to lift
slightly one end, then work across the locking tab
a little at a time, back and forth until the tab is released.

Main PWB P203 LVDS Video Signal Check Location Identified
P203
Video TPs
Video TP
Location
28 27
21
Numbers relate to P203 16
Pin Numbers. 22
11
17
MAIN PWB 12

Main PWB P203 LVDS Video Signal Check
Pins 21, 22, 27 and 28 Waveform TP see previous page. SMTP Color Bar Signal Input
Pin 28 Pin 27
Pin 22 Pin 21

Main PWB P203 LVDS Video Signal Check SMTP Color Bar Signal Input
Pins 11, 12, 16 and 17 Waveform TP Under the LVDS Cable
Pin 17 Pin 16
Pin 12 Pin 11

Main PWB
Semiconductor
Component
Voltages

P1108 Pin ID, Voltages and Diode Mode Measurements for the SMPS
P1108 CONNECTOR Main PWB" to P814 SMPS" * Pins 9, 10, 12: (+5V) Turned on by Relay On Command.
Pin Label STBY Run Diode Mode Pin Label STBY Run Diode Mode
1* 17V 0V 17.3V 2.2V 2* 17V 0V 17.3V 2.2V
5 12V 0V 12V Open 6 12V 0V 12V Open
9 +5V 0V 5.15V 1.2V 10 +5V 0V 5.15V 1.2V
11 Stby 5V 5.15V 5.15V Open 12 +5V 0V 5.15V 1.2V
15 Gnd Gnd Gnd Gnd 16 n/c n/c n/c n/c
17* 5V Det 0V 4.8V 1.45V 18* AC Det 5V 5V 1.45V
19 RL On 0V 3.3V Open 20 VS On 0V 3.2V Open
21 M5 ON 0V 3.3V Open 22 Auto Gnd Gnd Gnd Open
23 Stby 5V 5V 5V Open 24* Key On *0V *0V Open
* Pin 1 and 2: 17V If Vs is unloaded will pulsate. * Pin 18: AC DET if missing will cause the set to be
Turned on by Vs On Command. inoperative. Main board held in reset.
* Pin 17: 5V Det not used.
* Pin 24: When the Power Button is opened,
Pin 24 pulls up to 4.3V.
Stand-By 5V turns off. AC-Det remains.
Diode Mode Readings taken with all connectors Disconnected.
Black lead on Gnd. DVM in Diode Mode.

Main PWB Connector P1101 Voltage and Resistance
P1101 CONNECTOR "MAIN PWB" to J1 "Front Control PWB"
For Voltages when Pin Label STBY Run Diode Check P1101
each Key is
pressed, see the 1 IR 4V 3.98V 2V
Key PWB section. 2 Gnd Gnd Gnd Gnd 1
3 Key1 3.3V 3.3V 1.9V
* Pin 5 (Power Key) 4 Key2 3.3V 3.3V 1.9V

This pin is 0V when *5 Key On 0V/4.3V 0V Gnd / Open
the button is locked
On (In) and 5V 6 Gnd Gnd Gnd Gnd
when locked Off
(Out). 7 EYEQ-SCL 3V 3.3V 2V
8 EYEQ-SDA 3V 3.3V 2V
7&8 9 Gnd Gnd Gnd Gnd

Intelligent 10 STBY 5V 5V 5V 1.25V
Sensor
11 +5V 0.56V 5V 0.6V
Stand 12 Gnd Gnd Gnd Gnd
By 5V
13 LED R 3.19V 0V 1.87V
*Green LEDs turn
This TV has a center 14 LED W 0V *0V 1.7V on when TV first
LED which also turns turned on. Next
15 LED Cent 0V *0V 1.5V
on then goes off they get brighter,
after turn on. then they go off.

Main PWB Speaker Plug P900
Voltage and Diode Mode Measurements for the Main Board Speaker Plug
P1005 CONNECTOR "Main" to "Speakers"
Pin Label SBY Run Diode Mode

1 R- 0V 8.65V Open
2 R+ 0V 8.65V Open
3 L- 0V 8.65V Open
4 L+ 0V 8.65V Open
Board
Location
P900
Speaker
Connector
MAIN PWB
Diode Mode Check with the PWB Disconnected. DVM in the Diode mode.

FRONT IR, POWER LED and SIDE KEY PWB SECTION
The following section gives detailed information about the Front IR,
Power LED and Side Key PWBs. These boards contains the Infrared
Receiver, Intelligent Sensor, Side Keys and Power LEDs section.
The front Intelligent Sensor IC communicates with the Main PWB
Microprocessor via Clock and Data lines.
These boards have no adjustments.
The Front Control Board (IR and Intelligent Sensor) receives its main
B+ from the Main PWB:
STBY 5V from the Main PWB. This voltage is originated on the

Switched Mode Power Supply
3.3V generated on the Main PWB.
The Front Power LEDs are driven by 3 separate pins from the
Main board.

Front Control PWB Layout
J2 J1
Lower Left Side (As viewed from rear).

Removing Front Power LED and IR Board
3 Power LED PWB
To remove the Ft Power LED
and Ft IR board,
Remove the two screws
1
from the Right Tweeter Screw
2 Drop it out of the way.
Screw
Remove the 2 screws in the Front IR PWB
3
Front IR PWB and the 1
screw at the bottom of the
Power LED PWB. Screw
Right Tweeter
Right Right
Tweeter Tweeter
Screw Screw
Cabinet Bottom

Front Power LED and IR Board Layout
Power
IR LEDs
Intelligent Sensor
Sensor
P1
P2 Right
Tweeter
J1
J2
Front IR PWB Center LED

Power LED PWB
PWB
P3
From Power LED PWB P3

to Center LED PWB
Location: Dead center under Panel

Front Power LED and IR Board Connector Layout
Power LED Power

Front IR PWB PWB front
LEDs
J1
J2
P2
Green
Red (Stand-By)
Green
Green LEDs turn

on when power
P1 first turned on.
Then they get
brighter, then
they go off.
P3
P3 connector receives the Center

LED control signal from pin 15 of
P1 and then delivers it to the
Power LED
Center LED PWB.
PWB back

Front IR and Intelligent Sensor Board Layout
U2
U1
iew
Ft V
Intelligent Sensor Infrared Sensor

Front Control PWB Connector P1 Voltage and Pin Identification
P1 CONNECTOR " Front Control PWB" to P1101 "Main PWB"
For Voltages when Pin Label STBY Run Diode Check P1
each Key is
pressed, see the 1 IR 4V 3.98V 2V
Key PWB section. 2 Gnd Gnd Gnd Gnd
3 Key1 3.3V 3.3V 1.9V
* Pin 5 (Power Key) 4 Key2 3.3V 3.3V 1.9V

This pin is 0V when *5 Key On 0V/4.3V 0V Gnd / Open
the button is locked
On (In) and 5V 6 Gnd Gnd Gnd Gnd
when locked Off
(Out). 7 EYEQ-SCL 3V 3.3V 2V
8 EYEQ-SDA 3V 3.3V 2V
7&8 9 Gnd Gnd Gnd Gnd

Intelligent 1
10 STBY 5V 5V 5V 1.25V
Sensor
11 +5V 0.56V 5V 0.6V
Stand 12 Gnd Gnd Gnd Gnd
By 5V
13 LED R 3.19V 0V 1.87V
*Green LEDs turn
This TV has a center 14 LED W 0V *0V 1.7V on when TV first
LED which also turns turned on. Next
15 LED Cent 0V *0V 1.5V
on then goes off they get brighter,
after turn on. then they go off.

Front IR PWB Plug J2 to Side Key (Voltages and Pin Identification)
Voltage and Diode Mode Measurements for the Main Board
*STBY1 Main Power Button is OUT
J2 CONNECTOR Ft IR PWB" to "Ft Key
Pin *STBY1 *STBY2 Run Diode Mode

1 0V 3.3V 3.3V Open
2 0V 3.3V 3.3V Open
3 4.38V Gnd Gnd Open
4 Gnd Gnd Gnd Gnd
*STBY2 Main Power Button is IN
For Voltages when each Key is pressed, see the Key PWB section.

Side Key Assembly
SW1
SW3
SW5
SW4
SW7
SW6
SW2
SW8
c c
To Ft IR PWB P1

P1 Resistance Measurements with Key pressed.
Side Key Assembly
KEY Pin 1 measured Pin 2 measured
KEY
PRESSED from Gnd (KEY 1) from Gnd (KEY 2)
CH (Up) 0.61K Ohms Volume (+) 3.6K Ohms
CH (Dn) 9K Ohms Volume (-) 0.62K Ohms

Input 3.66K Ohms Enter 22K Ohms
Menu 9K Ohms
P1 Voltage Measurements with Key pressed.

KEY Pin 1 measured Pin 2 measured
KEY
PRESSED from Gnd (KEY 1) from Gnd (KEY 2)
CH (Up) 0.19V Volume (+) 0.86V
CH (Dn) 1.57V Volume (-) 0.19V
Input 0.88V Enter 2.2V
Menu 1.56V
c P1 Connector Side Key" to IR/LED Control PWB J2 (No Key Pressed)
STBY1 Pin *STBY1 *STBY2 Run Diode Mode
PWR SW 1 KEY 1 0V 3.3V 3.3V Open
Out
2 KEY 2 0V 3.3V 3.3V Open
STBY2 3 PWR SW 4.38V Gnd Gnd Open
PWR SW
4 Gnd Gnd Gnd Gnd Open
In

11X17 FOLDOUT INTERCONNECT DIAGRAM SECTION
The following section deals with the 11 X 17 Foldout Interconnect

drawing. This drawing is a quick reference, single sheet drawing with
references to many of the repair tips, voltages and layouts giving
during the presentation.
The 11 X 17 foldout is best viewed in the Adobe version in which the

page can be zoomed in and out for easier reading.

Y-SUS LOCATION Generic Part P302 Pin Diode Check Pin Diode Check 50PS80 TV INTERCONNECT DIAGRAM
D51, 52, 61, 62, 71, 72 MA3DF30 1,2 Open 6,7 Open
NOTE: Diode tests are conducted with the PWB disconnected.
Q51, 52, 61, 62, 71, 72, 73, 81, 82, 83 45F122 3 NC 8 NC
4,5
Note: If AC Det (Pin 18) is missing, the set will not come on
Q98, 99 K3667 Gnd 9,10 0.86V
Note: The 17V supply will pulsate 2 to 3 times a second with Vs unloaded. Z-SUS LOCATION Generic Part
Q93, 94, 95, 96, 97 IRFI14229 D16, 17 RF2001
VS Adj
A Flat Period: Set-up VR602 VR901 Q10, 11, 12, 20, 21, 22, 30, 31, 40, 41 45F122
P814 SMPS - P1108 MAIN D30, 31, 40, 41 MA3DF30
10 5us 520V p/p P811 / P812 SMPS Pin Label STBY Run Diode Check
P101 P812 Q13, 14 20NF20
A 78V RMS Pin Label STBY Run Diode Check 1,2 17V 0V 17V 2.2V Pins 1,2 (17V) turned on with Vs On.
Q15 51N25
1,2 VS 0V 195V Open 3,4 Gnd Gnd Gnd Gnd
F801 5,6 0V 12V
3 NC NC NC NC 12V Open 260V p/p
B VS P811 4A 250V 7,8 Gnd Gnd Gnd Gnd 41V RMS
0V 4,5 Gnd Gnd Gnd Gnd
Odd VA Adj 9,10, 12 5V 0.5V 5V 1.2V Pins 9,10,12 (+5V) turned
6,7 VA 0V 65V Open
Waveform B Set-dn VR601 -VY VSC 11 5V STBY 5V 5V Open on with PWR On Command.
8 NC NC NC NC
160us 5us 13,14,15 Gnd Gnd Gnd Gnd
Scope Settings 100V 50uS 9,10 M5V 0V 5.0V 0.86V VR501
P102 16 NC NC NC NC Read in
FS302 VS
P813 SMPS - P200 CONTROL P813 17 5V DET 0V 4.7V 1.45V Pin 17 (5V Det) not used. White Wash
Pin Label STBY Run Diode Check 18 A/C DET 5V 5V 1.45V TIP: To Test Z-SUS
3A 250V F302 1,2,3,4 5V 0.75V
P114 5V 0V
D51
P312 19 RL ON 0V 3.3V Open Without a good Y-SUS.

1A 250V 5,6,7,8 Gnd Gnd Gnd Gnd
Q22 Q21 Q20

Floating
D30
Floating 20 VS ON 0V 3.2V Open 1) Light bulb load Vs.
D74
Gnd GND P302 21 M5V ON 0V 3.3V Open 2) Jump the 17V from pin 1 or
D52
P103 Switch Mode Power Supply 22 AUTO GND 0V 0V Open

pin 2 P814 to the Z-SUS FS102 VS
D31
23 P104
D72
STBY 5 5V 5.0V Open 3A 250V

Even FS303 VA connector P100 1~5.
*24 KEY ON *0V *0V Open
Waveform 10A 125V FS301
Q51
SC101
M5V *If pin 24 is at 4.3V the Power Button is off. P101
Q30
1~7 FG P814
FS301 4A/125V F101-2 This will prevent the unit from coming on. (STBY 5V is turned off).
Q73 Q72 Q71
8~9 FG5V
Q52
D17 D16 Q12 Q11 Q10

P116 15A / 250V
Q93
P311 Y-SUS
Q31
TIP: If A/C DET is low or missing, Remove AC Det (pin 28) out of P814 and FS100 5V
11~12 Y-Drive
LOCATION
Q901
SMPS TEST: Removing connector P814 will force the SMPS into full jump it to any pin carrying 5V STBY. Then reapply power to the unit. If the 4A 125V Z-SUS
FQB27N25
run mode. Only do this with AC power removed then reapply AC power. Set now works normally, the SMPS is defective.
Q94
Q61
P104 Q902, Q904 Complete testing of the SMPS requires that you Fl103
Q40
KTN2222AU load VS with 2 100 watt light bulbs with P811 Pin Q201 Q202 Pin Q500 Q501 Q602 Q703 Q704 Q705 Q706 Q707 Q708 Q709 Q900 Q901 Q1102 D801 D1010 Z-SUS TP
G 0V 0V E 3.0V 2.2V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 3.2V A-6V
Logic Sig Q903 and P812 unplugged to verify it is functioning
Q95
Q62
0V 0V 0.6V 0V 3.0V C-5V

Q83 Q82 Q81
P112 FQB6N70 S 3.3V 3.3V B 2.4V 1.6V 0V 0V 0V 0V 0V 0V 0V

P309 correctly. D6 blink pattern Pins 9~12
Q41
IC902, IC903 D 3.3V 3.3V C 0V 0V 5V 0V 0V 0V 0V 0V 0V 0V 3.3V 0V 3.3V
VSC TP (-) shows temperature Pins 1~4 (5V) 17.8V P100
P111 LTV817MVB IC1004 P203 IC1018 P102
Q96
IC904 8V Reg IC1005 Pins 1 ~ 4 are (+)VZB TP

Q201
D61
P1 labed as 15V
LVDS
1 (12.0V) In
R306 P1108 D1010 C D D
P203
Q15 Q14 Q13

KIA431AF
Pins 1 ~ 6 D6 P202 P200 P2 Q202
D40
P211 IC908, IC909 IC306 2 (0.0V) but measures
are 17.8V n/c Q1005 A S G S G LVDS Video
Q97
3 (8.0V) Out to IC1008 17.8V.

BA17BM15T *FL4 *FL5
D62
IC1108 BCM test points

1~ 2 pins Y-Drive from Y-Sus Q1007 P201 IC1008 R457
5V 5V 28, 27 P100
IC905 3.3VST- 2 Reset
P1
D41
P214 P313 Y-SUS KIA78M05F D7 P5 Micro IC1108 1 (3.3V)
22, 21
VZB
17,16
12,11
Black wire
P201 4~5 pins FG5V Anode: D7 Control PWB IC7 1) Gnd 3 1 Q1006 IC102 2 (0.0V) n/c Tuner B+ is not Pin 1
VR201
Q98
IC12 2) 3.3V
P1111 n/c 3 (3.3V) 1 (3.7V) (-)VZB TP
6~12 pins FG D909,D910 shows IC12 3) 5V-ST
PWB 1 (0V) X2 IC103 2 (5.0V TU) Out
VR602 IC7 IC1106 X1102 3 (8.0V) In P301 P103
D902 = (+Vy) FG 30V p/p 2 (2.5V) IC1 50Mhz P1101 L300 N/C
SET-Up1 D903 = (Vsc) FG
running 3 (5.0V)
1 (0V)
Micom 10Mhz IC100
2 (3.3V) X300
D909 / D910 = 17.8V OK P101 3 (5.0V) BCM 54Mhz IC1107 Main PCB ICs P100 - P2
Q99
-VY TP (+) D911 = (15V FG) Pin 1-4 is 3.3V to

B E
EEPROM Pin IC103 IC602 IC1007 IC1018 IC1107 Diode P106
VR601 P104 Q1102 TP Pin Label Run
P202 D912 = (5V FG) P101 TCP from IC304 50Mhz TP IC1103 1 3.3V 0V 6.V 0V 5V Check
SET-Dn1 IC304 IC16
Pin 1-4 is
Audio Mute C Q709 Q706 2 3.3V 0V *0.3V 3.3V 0V 1~4 15V 17.8V 1.49V
Even R305 3.3V to TCP IC1006 3 0V 0V 0.6V 0.9V 3.3V
VR902 N/C P310
Waveform DD_Var (-VY)
1 (0V) Pin 1-4 is 3.3V to
2 (3.3V) TCP from IC304
71 (0V)
2 (3.3V)
from IC304 Q901C Main Q707
C
B EBE
C C
BE BE
C
Q708 4
5
0V 0V 0.5V 0.9V 3.3V
3.3V 3.7V 3.8V 1.7V 0V
5
6
Gnd Gnd
ER-UP 0V
Gnd
2.2V
P6 C
Board 6
BC
IC904 C 17.8V 3 (5.0V) 3 (5.0V)
N/C
E B
IC900 Micom Q1004 E
Q703
3.3V 4.4V 0.5V 3.3V 5V 7 ER-DN 0V 1.8V
P216 IC902 ZD902
Q903 P102 E
Q705 7 0V 5.0V 0V 1.7V
P314 IC908 IC903 IC905
S G Source AUTO GEN P3
B
Reset C B E B E 8 3.3V 5.0V 5.0V 0.9V 8 Gnd Gnd Gnd P105
Floating D902 IC304 IC16 Q900 IC601 Q704 Q501 9 --- --- 0V
Floating A D911 C 9 Z Bias 3.0V 1.2V
GND
+Vy C
D 15VFG
IC602 19 Video C 10 --- --- 5.0V
10 Gnd Gnd Gnd
GND D904 A D909 AUTO GEN is activated by 11 --- --- 3.4V
D903 C D914 D910 * FL4 / FL5: Q602 16 SIF C E B 12 --- --- 0V 11 SUS-UP 0.4V .5V
Vsc C A fg cg shorting pin 1 to pin 2 of C Main Run / *Stby Voltages 15 (5V) 13 --- --- 1.2V
FS901 5V 12 SUS-DN 0.7V .5V
S G VSCAN fg cg D912
connector P6 ONLY with These EMI filters have 4 13 DIF - E B 14 --- --- 2.6V
5VFG T902 Q801 E B IC1004 IC1006 Q1005 Q1006 Q1007 Q1004 12 DIF + Q500
(VSC) T901 C A 4A 125V LVDS cable removed. solder tack points the center P900 3.4V A2.5V 1.8V 1.2V IC1007 +5V-B *The load from the DVM will The 17.8V on pins 1 ~ 4 is
P203 Q901 S) 2.5V Pin Regulator Regulator DDR B+ Core B+ Reset Source
D VR901 two are tied to ground. G) 3.3V 1 0V 6.6V 1.78V GND 1.26V 0.12V TUNER cause the unit to shut down. derived on the Y-SUS PWB.
IC909 IC802
Fg = Floating Gnd cg = Chassis Gnd P307 D) 3.2V 2 5V / 0.5V 5V / 0.5V
P1101 Main - J1 Ft IR
Odd
Floating Gnd A C B) 2.5V 3 3.3V 2.5V
1.78V
1.78V
GND
GND
1.26V
1.26V
5V
5V
4 (5V)
TUNER TU503 P2 Control
D904 Across +Vy-Vsc 163V 180V S G Pin
Pin Label STBY
STBY Run
Run Diode Check
P116 P214 2.53V 1
Waveform IC601 Q801 4 Gnd Gnd 3.83V 3.4V 5V
TDVW-H103F 1 IR 4V 3.98V 2V
Pin Diode Check
Pin Run V Diode Chk Pin Run V Diode Chk These voltages are reference to floating GND. B D 5 0.9V 0.9V 2.44V 1.26V 4.97V 3.3V
1~2 140V Open 1~7 F Gnd F Gnd LOC Pin 1 Pin 2 Pin 3 Pin 4 LOC Developes Cathode Front PWB 1) Gnd
2) 1.8V C A 6 1.1V 1.2V 2.44V 1.26V 4.97V 0.12V 2
3
Gnd
Key1
Gnd
3.29V
Gnd
3.29V
Gnd
1.9V
1
2
1.48V
1.48V
IR Receiver 7 3.29V 3.34V 2.44V 1.26V 4.97V IC1105 5V Switch
3 nc nc 8~9 FG5V Open IC902 9V 8V Cold Gnd 1.8V cg D902 +Vy 180V 3) 3.3V 4 Key2 3.29V 3.29V 1.9V
C 8 3.57V 3.57V 2.44V 1.26V 4.97V 5Vstby (16) In 3 1.48V
4~5 FG5V Open 10 nc nc IC903 1V 0V Cold Gnd .08V cg D903 Vsc 163V Power Button 5V (10, 11) Out *5 Key On
0V/
0V/4.3V 0V
Gnd /
Gnd / Open
P204 D801 IC603 RS232 4.3V Open 4 1.48V
6 ~ 12 F Gnd F Gnd 11 ~ 12 140V Open IC904 2.1V 0V 7.7V N/A D911 15VFG 23.3V 6 Gnd Gnd Gnd Gnd
Voltages are reference to floating ground. ZD2 ZD3 Pin 5: 7 EYEQ
EYEQ -SCL
SCL 3V 3.3V 2V 5 Gnd
IC905 17.9V Cold Gnd 5V N/A D913 15VFG Reg 23.3V *If no voltage is shown for Stby then it is 0V.
P311 P313 IC908 23.3V 0V 15.2V N/A D912 5VFG 10.58V ZD1 When the Power Button is 8 EYEQ
EYEQ SDA
-SDA 3V 3.3V 2V 6 1.48V
Pin Run V Diode Chk Pin Run V Diode Chk 5.0V
J2 J1 opened, 9 Gnd Gnd Gnd Gnd 7 1.48V
IC909 10.5V 0V 5.0V N/A D914 5VFG Reg 4.7V STBY
1 ~ 7 F Gnd F Gnd 1 ~ 2 140V 2.7V
LOC Source Gate Drain ZD902 Feedback 15.3V Pin Stby Run P1 Pin 5: pulls up to 4.3V.
10
11
STBY 5V
5V
+5V
5V
0.56V
5V
5V
1.25V
0.6V
8 1.4V
8~9 5V 1.3V 3 nc nc
Q901 140V 163V ZD902 Anode 3V 1~2 3.3V 3.3V Pin 10: Stand-By 5V turns 12 Gnd Gnd Gnd Gnd 9~12 1.32V
10 nc nc 4 ~ 5 FG5V 1.3V 144V
P1 If Power Button is
3 Gnd Gnd off. 13 LED
LEDRR 3.19V 0V 1.87V
11~12 140V 2.7V 6 ~ 12 F Gnd F Gnd Q903 85V 88V 275V *Generic parts list for sub supplies Side (Key) Controls open, pin 3 (4.38V) 14
LED
LED W 0V 0V 1.7V Note: P2 pins
located in and above Y-SUS. W
Diode test is reference to floating GND (F Gnd) 4 Gnd Gnd 15 LED Cent 0V 0V 1.5V reversed from P100
P307 Y-SUS P121
P110 P120 P210 P221 P310
Pin Run Diode Check Pin Run Diode Check P320
3.3V in Va out 3.3V in on Va out on 3.3V in on
1,2,3,4
5
VA Voltage
nc
Open
nc
1,2,3,4
5
VA Voltage
nc
Open
nc on Pins on Pins
P220
Va in on Pins 57~60 X-Board Center Pins 1~12 Va in on
Pins 19~30 Pins 57~60 X-Board Right
6,7 Gnd Gnd 6,7 Gnd Gnd 57~60 1~12 Pins 19~30
P101 P102 P103 P104 P105 P106 P107 P108 P201 P202 P203 P204 P205 P206 P207 P301 P302 P303 P304 P305 P306 P307 P308

NOTE: LVDS P203 Information WAVEFORMS:
50PS80 LVDS P203 WAVEFORMS There are actually 20 pins carrying Video plus 4 pins carrying clock signals to the Waveforms taken using SMTP Color Bar input. All readings give their Time Base related to scope settings.
Control board. Only 8 are shown as an example of what signals are on each pin. All waveforms taken from the 8 Test Points on the Main PWB.
MAIN PWB VIDEO TEST POINT (28) MAIN PWB VIDEO TEST POINT (27) MAIN PWB VIDEO TEST POINT (22) MAIN PWB VIDEO TEST POINT (21)
200mV per/div 10uSec per/div 900mV p/p 1V per/div 10uSec per/div 6V p/p 1V per/div 10uSec per/div 6.25V p/p 1V per/div 10uSec per/div 7V p/p
MAIN PWB VIDEO TEST POINT (17) MAIN PWB VIDEO TEST POINT (16) MAIN PWB VIDEO TEST POINT (12) MAIN PWB VIDEO TEST POINT (11)
1V per/div 2mSec per/div 5.25V p/p 1V per/div 2mSec per/div 6.4V p/p 1V per/div 2mSec per/div 7.25V p/p 1V per/div 2mSec per/div 5.25V p/p

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Training Manual

50PS80 Plasma Display

Advanced Single Scan

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Contact Information, Preliminary Matters, Specifications,

Circuit Board Operation, Troubleshooting and Alignment of :

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50PS80 Plasma Display

3 August 2009 Plasma 50PS80

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IMPORTANT SAFETY NOTICE

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5 August 2009 Plasma 50PS80

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Technical Support (and Part Sales) (800) 847-7597

USA Website (GCSC) aic.lgservice.com

Customer Service Website us.lgservice.com

LG Web Training lge.webex.com

LG CS Academy lgcsacademy.com http://136.166.4.200

LCD-DV: 32LG40, 32LH30, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 47LG90

Also available on the Plasma Panel

Published August 2009 by LG Technical Support and Training

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Checking Points to be Considered

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Define, Localize, Isolate and Correct

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This section of the manual will discuss the specifications of the

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10 August 2009 Plasma 50PS80

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Quick View (Previous Channel)

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FULL HD RESOLUTION 1080p HD Resolution Pixels: 1920 (H) 1080 (V)

HDMI (1.3 Deep Color) Digital multi-connectivity

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User friendly interface

Content service from Yahoo, Netflix, YouTUBE

Widget service from Yahoo!

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Picture Wizard easily guides

Customers can customize

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AV Mode "One click" - Cinema, Sports, Game mode. Cinema Mode is

Clear Voice Clearer dialogue sound

Save Energy, Save Money

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Dazzling visual and sound performance (certified by THX)

LG is one of the first consumer electronics companies to achieve THX Display

Long history in the video category

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18 August 2009 Plasma 50PS80