Part Installation Procedure

Bottom Bracket Repair NXT (7000)

Bulletin Number: 635-4109 Revision: D
Bulletin Date: 01/08/2007 Revision Date: 06/21/2007
Applies to Models: 7000

If the bottom bracket bearings become loose due to a worn bearing housing and the shaft moves up and down, this
procedure will tighten the bottom bracket shaft again for smooth operation.

Time Required
45-60 minutes
Parts Required
Loctite 7471 Primer part number 140-3421 (one 1.75 oz bottle is enough for 10 bikes)
Loctite 680 Retaining Compound part number 140-3420 (two .5 ml capsules per bike)
Bottom Bracket Bearings (qty 2 per bike of 130-1713)*
*Note: Bearings may be required if current bearings are damaged and/or cannot
be re-installed. A bottom bracket shaft should not be needed.
Tools Required
3 mm Allen wrench
Flat screwdriver
Wrench/sockets:

14 mm

15 mm

29 mm
Crank arm puller
Hammer
Drift pin
Tape measure

Before you begin you must understand that you will not be able to use the NXT Spinner for at least 24 hours. The
Loctite used to secure parts will need time to cure. If you can allow additional cure time, please do so.

Step 1. Remove the chain cover and the chain guards.

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Step 2. Loosen the flywheel on both sides. Slide the flywheel back so there is slack on the chain.

First, loosen the jam nut then Next, loosen the axle nut.
back out the screw.

Step 3. Remove chain from the main sprocket. The chain may be dirty. Use a towel to hold the chain while removing.
Note: Use caution to avoid getting your fingers pinched between the chain and sprockets.

Step 4. Remove the crank arms:

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Step 5. Remove the bottom bracket shaft and bearings.

Use a drift pin to tap out the old

bearings. Use caution to not
damage the bearing housing.

Step 6. Clean the bearing housing in the bike frame. Be sure to remove all dirt and grease residue.

Before (dirty) After (clean)

Step 7. Apply Loctite 7471 Primer to the bearing housing in the bike frame as directed on bottle.

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Step 8. Apply Loctite 680 Retaining Compound to the housing in the bike frame and on the outside of the bearings.

Step 9. Install the new bottom bracket shaft and nut on the left side of the bike.

Tighten the nut to

30 ft/lbs (360 in/lbs)

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During the next steps, use caution to not move the bottom bracket too much as the Loctite is drying.

Step 10. Reinstall the crank arms.

Tighten the nut to Install the bolt cap.

30 ft/lbs (360 in/lbs)

Step 11. Reinstall the chain. Pull the flywheel forward to take up the slack in the chain. Finger tighten the flywheel
adjustment screws to hold some tension on the chain. Use caution to not move the bottom bracket too much as the
Loctite is drying.

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Step 12. Use the flywheel adjustment screws to align the flywheel and add tension to the chain. Do not over-tighten the
chain. The chain will be tight when there is about 1 inches (3 cm) of up-down movement in the center between the
sprockets.

Step 13. Secure the axle nut. Reinstall the chain guards and chain cover.

Tighten the nut to

30 ft/lbs (360 in/lbs)

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Do not use the bike for at least 24 hours.

This includes a test ride. The Loctite used to secure parts must cure (dry). If you can allow additional cure time, please
do so. But it is imperative that you allow the Loctite to cure for at least 24 hours.

Final Step. Test bike for function and verify chain tension. Adjust as needed.

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