Calculations:

Given:

Q = 14,000 gal/hr of water (52.995765 m3/hr)

Pipe Diameter= 0.0508 m (2 inch)

Required:

a. The head that the pump must deliver

b. Outlet pressure when inlet pressure is 172.369 KPa (25psig)
c. Shaft work (Ws)
d. Annual electricity consumption if motor efficiency is 85%,

Solutions:

Assumptions

1. Commercial steel pipe was used (with roughness of 0.046mm)

2. Water temperature is at 250C,

Table A. Fittings and its velocity head constant (Geankoplis, 2013)

Fittings Kf
0
90 elbow 0.75
Gate valve 0.17
Globe valve (1/4 opened) 112

Properties of Water at 250C

= 997.08 kg/m3
= 0.8937 cp

Solving for the fanning friction factor

(0.05082 )(7.2631 )(997.08 3 )

=
= 0.8937103 /
= 411645.4552 , turbulent flow

From moody chart: =411645.4552 and roughness of 0.046 mm

f = 0.0032

Calculation for total friction (F)

F = Form Friction (Ff) + Skin Friction (Fs)

4 2 4 (0.0032)(35.052)(7.26312 )
Fs = 2
= 2(0.0508)
= 232.955577 m2/s2
 1hr
(52.9957653 /hr)( )
3600s
Velocity = Q/Area= = 7.2631 m/s
(0.0508)2
4

For 900 Elbows (6 pieces)

2 (7.2631/)2
hf= 6(kf 2
)= 6(0.75)( 2
) = 118.6933986 m2/s2

For 2 gate valves

2 (7.2631/)2
hf= 2(kf 2
)=2(0.17) 2
=8.967945675 m2/s2

For opened globe valve

2 (7.2631/)2
hf= (kf 2
)=(112) 2
= 2954.14681 m2/s2

Ff = hf = 118.6933986 m2/s2 + 8.967945675 m2/s2 + 2954.14681 m2/s2

Ff = 3081.808154 m2/s2

F = 3081.808154 m2/s2 + 232.955577 m2/s2

F = 3314.763731 J/kg

F = 3314.76 J/kg

Head that the pump must deliver

= F
= (F) ()
g = (F) ()
F 3314.763731 J/kg
h=
= 9.81 /
=337.8964 m
h = 337.90 m

Shaft Work (Ws)

1
Hydraulic Power = Q = (52.995765 m3/hr)(3600)(9.81m/s2)(997.08 kg/m3)( 337.8964m)
Ph = 48654.3015 J/s
Ph = 48.654 KW

Ps = Ph/ = 48.654/0.84
 Ps = 57.2403547 KW

57240.3547 J/s
Ws = =
(52.995765 m3/hr)( 1 )(997.08 kg )
3600 m3
Ws= 3899.721981 J/kg
Ws =3899.72 J/kg

Outlet pressure (P2)

For noncompressible fluid:

2 1 2
Ws = gZ+
+ 2
+ F

2 273694
3899.721981 J/kg = (9.81m/s2)(9.7536m)+ 997.08 /3
+3314.763731 J/kg
P2 = 761.541 KPa

Electric cost
CEPALCO electric rate = Php 10.656 / KWhr

Php 10.656 8760

Cost = (
)( )(57.240 )
Cost = Php 5,343,157.094 per year