Professional Documents
Culture Documents
Handbook
DI.
DI ko. sara-
sara-f
D. K. Sarraf
AQyaxa
AQyaxa evaM P`abanQa
banQa inadoSak
Chairman & Managing Director
Aa^yala eND naocaurla gaOsa ka^rpaorSo ana ila.
ila
Oil and Natural Gas Corporation Ltd.
Message
Fire safety is one of the most critical factor for safe operations in hydrocarbon industry
anywhere. With its operations spread over the length and breadth of the country, both in
onshore areas and offshore, ONGC has the daunting task of providing fire safety to its
operational Work Centres as well as other administrative establishments and residential
areas. The ONGC Fire Services faces the onerous task of providing fire protection to ONGC
Assets, personnel and operations in all these areas. It is indeed highly appreciable that our
Fire Service personnel have proved their mettle in meeting these challenges creditably.
ONGC Fire Services has highly qualified and well experienced professionals on its rolls and
has developed infrastructure and equipment comparable to the best in the industry. What is
more important in this regard is the process of obtaining the co-operation of all ONGCians
and their family members to be willing partners in this endeavour through efforts to create
awareness among them on all aspects of fire safety in different situations. Making each
ONGCian a willing partner of the Fire Services to make ONGC a fire safe workplace would
require a programme of sensitization to be undertaken enterprisewide.
The Fire Services Hand Book, is an initiative in this direction. Though it is primarily
intended to be a quick guide to the professionals of the Fire Services, the contents are
simple and uncomplicated, appealing to the ordinary reader as well and would be
instrumental in imparting basic information not only on the characteristics of fire, but also
on the strategy of mitigation, the proper use of equipment in fire fighting etc.
I have great pleasure in releasing this Hand Book on the occasion of Fire Service
Week this year. I do hope that all ONGCians would make good use of the book, which in
addition to being published in hard copy is also being published online today for the use of
all ONGCians in their daily life. I commend the efforts of the Fire Services Team which has
been instrumental in bringing out this Hand Book.
ONGC Fire Services is a critical support service in the operational activities of ONGC, Indias
highest profit making and highest dividend paying company engaged in the business of
exploration and exploitation of hydrocarbons. In the hydrocarbon Industry, the risk of fire is
omnipresent at all levels of activities starting from exploration to drilling, to production, to processing &
distribution and the ONGC Fire Services is entrusted with the responsibility of protecting all the ONGC
Assets, personnel and operations from fire threats. The commitment of the ONGC Fire Services to provide
fire safety to ONGC and thereby ensure energy security of the country is supported by the highly qualified
and well experienced Fire Services personnel comprising 136 Executives and 547 staff members, whose
commitment and dedication to these causes are the cornerstones of the efficiency of the Fire Services
operations. All fire prevention and mitigation facilities located at various onshore as well as offshore
installations are equipped with sophisticated, modern and state of- the- art firefighting equipment to take
care of the fire safety requirements of ONGC Installations. Apart from fire fighting personnel, each member
of the organization also has to contribute his might in preventing a disaster like fire. While timely use and up-
gradation of technology could help in preventing fire, proper training and participation of all the concerned
in the mock drills and other exercises could further hone the capabilities of personnel to extinguish fire at its
incipient stage.
It is in this context that the Corporate Fire Services Cell is bringing out the Fire Services Handbook
on the occasion of Fire Service Week 2014. The Handbook contains basic information on fire hazards,
operational procedures of firefighting equipment, besides general fire safety guidelines, which could further
enhance the knowledge domain of the personnel involved and create a fire free working environment.
I commend the efforts of the Corp. Fire Services Cell in this direction and appeal to all the personnel
working in operational areas as well as offices to draw lessons from this handbook, so as to ensure a safe and
secure work environment. I understand that this handbook is also available on the OR.net as well, and all
employees and their family members must make good use of this knowledge repository.
esa. ena. isaMh
S. N. Singh
AiQaSaasaI inadoSak (sausaurxaa)
xaa
Executive Director (Security)
Aa^yala eND naocaurla gaOsa ka^rpaorSo ana ila.
ila
Oil and Natural Gas Corporation Ltd.
MESSAGE
ONGC Fire Services has the onus of ensuring the fire safe operations of the company right
from the exploration stage to production and the supply stage to its customers. In view of
importance of energy security to the National economy, the need to recover the last drop of
hydrocarbons from the mother earth has been emphasized time and again and which has
become possible through the rapid advancement in the process technology in the
Hydrocarbon industry. But this has also resulted in increasing hazards and risks to all
computer networked process technologies from the inimical forces many of whom being
tech savvy can resort to manipulations of the control mechanisms through various means.
The threat and vulnerability towards fire & security has thus increased manifold. As a matter
of fact since we work in areas charged with hydrocarbons, there is a greater need for fire
safety awareness and hands on experience of the fire equipment during various
exercises/mock drills not only amongst the ONGCians and the family members but also the
contract workers, vendors, etc. Not only should there be zero tolerance to the fire hazards
but we need to update our knowledge and adopt the best practices. In this regard the effort
of Corporate Fire Services Cell to frame a Fire Services Handbook covering all necessary
fire safety measures to be adopted to safeguard our Assets and personnel from fire, SOPs for
mitigation of various threats and challenges to ensure uninterrupted operations is a laudable
step. I am confident that this Handbook would definitely help the ONGCians to hone their
knowledge on basic fire safety as well as maximizing their skills during the fire incidents. It
would also reinforce the idea that fire prevention is foremost rather than only fighting fire.
I would like to once again take the opportunity to commend the efforts of the Fire Services
Executives in bringing out this Hand Book on the occasion of Fire Service Week 2014. I do
hope that all ONGCians would make good use of this Hand Book in true sense and enhance
their knowledge on fire safety which in turn would create a fire free working environment.
Jai Hind!
FOREWORD
The discovery of fire marks the dawn of civilization and since then fire has always remained an
inevitable part of the life of mankind in all periods and cultures. Today fire is an integral part of human
civilization and heart of industrialization. But to get the most out of this much feared, but always universally
worshiped element, we have to contain and control it. When it is kept under control, fire is one of the
greatest boons known to humanity, but when it gets out of control it is a devastating force before which
mankind is left completely helpless. Controlling fire requires awareness about its characteristics and
mitigation methods that can channelize the fire into productive ways rather than spreading into destructive
mode imperiling life and property everywhere.
Fire prevention and control are fundamental in providing protection from the hazards of fire in any
field. Owing to rapid industrialization and modernization in all spheres of human activity, security of life and
property has to be protected to ensure that there is no loss of life or damage to property from uncontrolled
fires. This would be possible only if adequate fire protection measures are adopted in all areas having
inherent fire risks. While, in the earlier stages, fire fighting and fire safety remained a non-organized,
sporadic unitary activity, over a period of time society recognized the need for having organized systems to
fight the menace of fire. Thus was born the idea of Fire Service Organizations mandated with the task of fire
fighting operations. Although Fire Services in India started much earlier than the organized Fire Services of
many Western Countries, in terms of technological capabilities and training facilities, we are lagging far
behind these countries now.
In Oil and Gas Industry fire risk is one of the most dreaded hazards since in all stages of operations in
this sector highly inflammable hydrocarbons are involved in various hazardous processes. The scope of fire
prevention as the most desired option of control over fire is not limited to hazardous industries alone. In
fact, this should be the governing principle of fire safety in all walks of human life where interface with fire is
unavoidable.
When fire incidents do take place in spite of all efforts to prevent them, efficient fire fighting
operations are the only means that could save life and property from the ravaging fury of uncontrolled fire.
Fire fighting in itself is a complex activity, requiring knowledge about the characteristics of the fire, effective
extinguishing media and suitable techniques of application of the media to put out the fire with least
collateral damage. Fire fighting, therefore, requires professional skills of a high order. More importantly, the
fire fighter has to be a person with immense courage and dedication, who is willing to sacrifice his life to
save the life and property of others. This sense of dedication and selfless sacrifice is what makes the fire
personnel different from others and gives them pride of place in civilized societies.
The ONGC Fire Services has a glorious history of serving the fire safety causes of ONGC for the last
more than five decades. With highly qualified professionals in executive cadre and well trained staff on its
rolls, the ONGC Fire Services personnel have remained steadfast in their commitment to protect all ONGC
operations and establishments from fire. In this endeavor, they have depended not only on their own fire
fighting capabilities, but also on all other ONGCians who are equally dedicated to the cause of fire safety in
ONGC. Creating awareness among ONGCians on fire safety related issues has been the most effective way in
which fire safety and fire protection related matters have been efficiently handled by the ONGC Fire
Services.
Though keeping the fire personnel professionally updated is the primary concern of the Fire Services,
creating awareness among the ONGC work force on fire safety related issues is no less important. A handy
reference book which could impart knowledge on professional aspects of fire safety and fire fighting can be
of much help for these purposes. While literature ranging from simple handouts to complex text books on
the subject is available, what would be more useful would be reference material incorporating essential
facts related to fire safety and fire protection measures applicable to ONGC operations in the context of the
existing rules and regulations. The Fire Services Handbook of ONGC is expected to meet this requirement.
The handbook is intended to serve as a primary text for the fire personnel and a simple guide on fire related
matters for all other employees.
The requirement of such a Handbook was felt ever since the Corporate Fire Services Cell started
functioning in Delhi. Initial efforts for the project commenced under the guidance of late Dr. P K Chatterjee,
the then Adviser (Fire), with a group of Senior Fire Service Executives preparing the first draft. The draft
underwent changes when Dr. T P Sharma subsequently took over as the Adviser (Fire) and I deem it a great
privilege that the publication of the Handbook has become possible now with the co-operation and active
participation of a group of Senior Fire Service Executives in contributing to the efforts substantially. The
Fire Services Hand Book cannot claim to cover all aspects of operations of the ONGC Fire Services in
totality, but it is the first step in this direction. The Hand Book will undergo revision and updation in tune
with advancements in fire technology and changes in the regulatory framework governing fire safety in the
hydrocarbon sector.
(N M S Nair)
Senior Consultant (Security & Fire Services)
naIrja Samaa-
Samaa-
Neeraj Sharma
p`Qaana AignaSamana saovaaeoM
Head Fire Services
Aa^yala eND naocaurla gaOsa ka^rpaorSo ana ila.
ila
Oil and Natural Gas Corporation Ltd.
Acknowledgement
In the fast moving world, the technology is becoming obsolete very fast and new
developments as well as modernization has become the order of the day. On the other hand,
it is evident that self preservation and advancement are the expectations of the employees of
any organization.
Although basic and fundamentals remain more or less unaltered, it becomes absolutely essential to
define as well as review the various administrative and technical aspects of fire services from time to time.
Therefore, a need was felt to consolidate all the relevant information of and for the fire services in one
comprehensive document as Fire Services Handbook.
I am confident that this handbook will prove to be an educative tool for ONGCians, resulting in
reduction of the number of fire incidents throughout. I appreciate the efforts of the team who has coined all
information in the form of this handbook.
We would like to express our whole hearted gratitude and thanks to Shri S.N. Singh, ED (Security) for
his courageous support and constant inspiration to undertake the assignment with keen zeal and interest.
We are grateful to Shri N. M. S. Nair, Sr. Consultant (Security & Fire Services) who has modified &
redrafted certain portions and ultimately brought the handbook to its final shape.
It is our privilege to show our sincere gratitude towards late Dr. P. K. Chatterjee, former Advisor
(Fire), ONGC, for his expertise guidance as well as generous advice that enabled us to incorporate various
technical aspects in the handbook.
Further, we also acknowledge the immense contribution made by the following members along with
all the ONGC fire service professionals for providing valuable feedback and showing their keen interest,
without whom it would have been very difficult to prepare this handbook.
Shri A K Tripathi, DGM(FS), Shri Sanjeev Kapoor, DGM(FS), Shri M A Sheikh, CM(FS), Shri Dinesh
Kumar, CM(FS), Shri S Bhattacharya, CM(FS), Shri Pawan Kumar, Manager (FS), Shri Akhilesh Meshram, Dy.
Mgr.(FS) , Shri Puneet Khanna, Dy. Mgr.(FS) & Shri V K Awasthi, Dy. Mgr.(FS).
(Neeraj Sharma)
Index
5 Fire Extinguishment 16 - 20
6.1 Introduction 21
8.2 Training 44
Ever since mans monumental discovery of fire as a means of making his existence more
tenable, major attention has been directed towards its beneficial use. The key to this
benefit is control. Water was the most commonly used medium to fight fire. The
Industrial Revolution which started more than 150 years ago brought about changes in
the fire fighting techniques also, which till then depended on the use of water and
availability of manpower. As the Industrial revolution progressed, steam driven water
pumps increased the extinguishing efficiency of water. Hand portable and soda acid type
extinguishers became available about the time of the American civil war. With the advent
of petroleum and its derivatives, not only did fire hazards increase but the nature of the
fire also changed.
At the end of the World War-I, Marine fire protection became a reality and safety at sea
was greatly enhanced when carbon dioxide was employed in the first major
developments in fire protection. Mechanical Protein based and synthetic based foams
were developed to combat large scale oil fire during the period between World War-I and
II. The mechanical difficulties that plagued the dry chemical extinguishers were gradually
overcome and a new dimension to fire fighting was added. Just before World War-II,
halogenated hydrocarbon were developed that were markedly superior to other fire
fighting media and provided a means of achieving aircraft fire protection. After World
War II, the technology of fire control advanced significantly and progress was so prolific
that it became very difficult to itemize it.
The arsenal available to both fire fighters and fire engineers is constantly increasing
requiring greater knowledge and sophistication in the selection of an ever-increasing
number of choices. Specialization will result in more efficient use of human and material
resources, integrated with economic limitations.
It could well be that the future will mean the development not only of more separate
attacks on fire but, in addition of a more intelligent approach utilizing the various
available extinguisher agents and techniques in concert and in an optimal manner.
The first organised fire protection unit was established when Augustus became ruler of
Rome in 24 BC. Augustus had the foresight to create a watch guard service to look for
fires and prevent them from starting. The fear of a fires capacity to cause death and
destruction was just as prevalent then as it is today.
In 872 A.D. one of the earliest recorded fire protection ordinances was introduced in
Oxford, England, when a curfew was adopted requesting that hearth fire be extinguished
at a certain hour. The earliest known, organized fire brigades were called fire insurance
brigades. They were established in England in 1666 as a result of the great London Fire.
Prior to that in 1643, during the British Civil War, women were organized to patrol the
town of Nottigham during the night and to put out fires and prevent new fire from starting.
It was not until Edinburgs 1824 Fire Brigade establishment that public fire services
began to develop modern standards of operation when a surveyor named James
Fire Services Handbook Page 1 of 93
Braidwood was appointed Chief of the Brigade. He selected 80 Part time aides between
the ages of 17 and 25 and required regular drill and night training.
Until 1853 all fire departments had volunteers workers. Most cities had no training
programme, lacked discipline, and had no positive direction. Fire fighting was not a
paying job and the work was hazardous. On April 1853 in Cincinnati, Ohio, the first paid
fire department was established. The departments only equipment to combat fire was
manpower and horse drawn steam pumpers. Use of steamers, motorised vehicles and
even air crafts for fire fighting operations evolved gradually to make fire fighting a highly
specialized, skilled job today.
The first fire drill school at which basic fire training and company drill were performed
was established in Boston, Massachusetts in 1889. New York City established the first
fire college for advanced fire officer training in 1914.
The regular fire services in India started its journey from the major ports and cities like
Mumbai, (then Bombay) and Calcutta (now Kolkata). The first Fire Services in Bombay
started its function in 1803 in the aftermath of a major fire and initially the Police Force
was entrusted the job of fire fighting. It was only in 1855, that the Bombay Fire Brigade
started its regular Fire Services activities with fire engine drawn by horses. It is believed
that Calcutta Fire Brigade was started in 1822 under Commissioner of Calcutta Police.
Delhi Fire Services was established way back in 1867. In 1888, Bombay Municipal
Corporation Act was enacted and protection of life and properties from fire became the
obligatory duty of the Corporation and W. Nichollls of the London Fire Brigade was
appointed Chief Fire Officer of Bombay Fire Brigade in 1890. The first Fire Brigade Act
was enacted in 1893 in Bengal under which 50% of the annual cost of the Fire Brigade
was to be met from the licence fee and other 50% from the Municipal revenues. History
says, the first petrol driven motor Fire Engine was imported and commissioned in
Bombay Fire Brigade in 1907. It is believed that Madras Fire Services started its
function in 1908 after a devastating fire in the city. The first Fire Service College in India
was established at Rampur, Uttar Pradesh in 1956 as National Fire Service College
which was shifted to its present location at Nagpur in 1957.
Fire Services in India comes under the 12th schedule under the provisions of Article
243W of the Constitution. The performance of functions listed in the 12th schedule comes
under the domain of Municipalities.
In view of the shortcomings in the Fire Services in different States of the country and the
need to upgrade it, the GOI in 1956 formed a Standing Fire Advisory Committee (SFAC)
under the Ministry of Home Affairs (MHA). The mandate of the committee was to
examine the technical problems relating to fire services and to advise the GOI for speedy
development and up gradation of Fire Services all over the country. This committee was
renamed as the Standing Fire Advisory Council (SFAC) in 1980.
Due to Industrialization, the need of Industrial Fire Brigades with specific equipments and
manpower was realized by industries in the mid sixties. ONGC commenced its
commercial production of oil in 1957 after the drilling of the first oil well, Jawalamukhi
Well No 1. A few firemen with a Fire Pump were deputed to oversee the drilling
operations at Jawalamukhi. The team was ably led by the first Fire Officer who was
incidentally on deputation from Delhi Fire Services. Later in the same year, ONGC finally
started its Fire Services operation under the Assam Asset with the first Fire Station set
up at Rudrasagar Oil & Gas field with a few fireman and the first regular Fire Officer, of
ONGC. Since then, the ONGC Fire Services has never looked back. In fact, the unique
The discovery of large oil fields both in offshore and onshore, technological up gradation
in its E&P activities, and the need for compliance to guidelines issued by the regulatory
authorities, viz. Director General of Mines Safety Directorate (DGMS)- under the Ministry
of Labour & the Oil Industry Safety Directorate (OISD) under the Ministry of Petroleum &
Natural Gas, forced the ONGC management to expand and upgrade the Fire Services
by inducting qualified Fire Engineers from National Fire Service College, Nagpur, the
only Govt College under the Ministry of Home Affairs (MHA). Since then, the ONGC Fire
Services has travelled a long way. With 11 Main and 17 Sub - Fire Stations in onshore
areas and 12 offshore Process Complexes equipped with sophisticated, modern and
state of art fire Fighting Equipment, the ONGC Fire Services has grown into a
professional industrial Fire Service. The unsung heroes of the ONGC Fire Services have
provided yeomen service for building a safe environment at various levels so that the E &
P operations of the company are conducted without any hindrance.
The ONGC Fire services Handbook is the outcome of the combined efforts of a large
number of fire executives, who have contributed in one way or the other to make it a
comprehensive handbook on fire related subjects. The publication of this Handbook is
one more achievement for the Fire Services Cell in bringing about systemic changes in
the functioning of the Fire services to enhance the operational efficiency of its personnel
in all spheres of their activity. It is hoped that this Handbook will not only act as an
authoritative reference material for the fire services professionals, but it will also impart
basic knowledge to the ordinary ONGCian on fire safety related topics. After all, though
we all fear the ravageous nature of fire, we still worship its glory.
Oil and Natural Gas Directorate was formed towards the end of 1955 for exploration of
hydrocarbon and for making the country self sufficient on the energy front. For achieving
this objective, ONGC started expanding its activities of exploration by increasing the rigs
and by improving and sustaining the safe processes to enhance the production of
hydrocarbons.
In oilfields, the risk of fire is always present right from exploration, drilling, production,
storage till distribution of the final products to consumers. Fire Hazards ought to be
controlled by efficient methods of prevention, supervision and use of automatic safety
devices for early detection. Technical safeguards to prevent fire during different
operations and the observance of the fire safety methods which are essentially based on
the following principle have been highlighted at appropriate places in this manual:
All persons employed in oilfield installations are individually responsible for fire
prevention and should be capable of sounding alarm and simultaneously taking
necessary emergency actions for limitation and extinguishing fire. This implies
that every worker has to be trained and has to act like Fireman in case of any fire
contingency. He should be capable to receive the information, analyse it and
trained sufficiently to tackle fire immediately at the incipient stage by using
suitable first aid fire-fighting equipment.
The objective of this Handbook is to lay down strategies to manage fire scenarios with
proper utilization of resources available within the organization for fire protection/fighting.
As it is also essential to get assistance from neighbouring industries, state authorities,
local fire-fighting services, etc., a strategy framed for mutual aid scheme has been
highlighted for the users in understanding the fundamentals and benefits of mutual aid in
case of major incidents requiring external assistance.
The volatility of a liquid or a liquefied gas may be defined as its tendency to vaporise that
is to change from the liquid to the vapour or gaseous state. As the liquid should be in the
vapour state to effect combustion, volatility is a primary characteristic of liquid fuels.
Thus, the vapourising tendencies are the basis for the general characterisation of liquid
petroleum fuels such as liquefied petroleum gas, gasoline, naphtha, kerosene, gas oil,
diesel fuels and fuel oils.
Auto-Ignition Temperature
The lowest temperature at which a solid or liquid or gas undergoes self sustained
combustion without initiation by spark or flame or any other sources of ignition.
Boiling Point
The minimum temperature of any liquid at which the liquid undergoes phase change i.e.
liquid to vapour.
Boil-Over
The heat wave, which develops in special crude oils or heavy oils, when comes in
contact with water under the oil surface causes the upper layer of water to convert
immediately into steam. Since water, when converted into steam increases its volume
1700 times unless the steam can break out of the surface in large bubbles; it becomes
entrained in the oil. This steamed oil, greatly increases in volume, pistons out a wave of
burning oil out of the tank. Burning oil erupts and then falls, spreading even beyond the
bund walls of the tank.
Burning Velocity
The velocity at which a flame front propagates relative to the unburnt materials in a
direction perpendicular to the flame front. Burning velocity varies with mixture
composition, temperature, pressure and turbulence in the vicinity of the flame front.
Combustible material
Any material, in the form in which it is used and under the conditions anticipated will
ignite and burn, generally accompanied by flames (temp. rise >500c) glow or emission of
smoke or a combination there of when subjected to a uniform temperature of >7500c for
a prescribed time.
Chemical Explosion
It is also referred as thermal explosion and occurs as a result of release of chemical
energy. Chemical explosion occurs either in the form of (a) Deflagration (b) Detonation or
(c) Combination of both, as per the rate of flame propagation.
Deflagration
A chemical explosion where flame propagation for hydrocarbon and air mixture is
typically of the order of 1 m/sec. to 100 m/sec. and peak pressure generated is of the
order of 8 bars.
Detonation
A chemical explosion where, flame travels as a shock wave, i.e., detonation velocity is of
the order of 2000-3000 m/sec, and peak pressure is of the order of 20 bars (more
destructive power).
Explosion
An abrupt oxidation or decomposition reaction producing an increase in pressure or in
temperature or in both simultaneously. Explosion is a phenomenon of sudden and violent
release of energy accompanied by generation of pressure waves with loud noise.
Fire
A process of combustion characterised by the emission of heat accompanied by smoke
or flame or both with rapid combustion spreading uncontrolled in time and space
Flammable
The process, which is capable of undergoing phase change to vapours and resulting in
combustion in the gaseous phase with the emission of light during or after the application
of an ignition source.
Flammable Liquid
A liquid having a flash point below 37.80C and having a vapour pressure not exceeding
2.7 Kg/ cm2 at 37.80C
Flash Point
It is the lowest temperature at which there is a sufficient vapourisation of substance to
produce a vapour which will give momentarily flash when a tiny flame is applied.
Petroleum liquids have flash point ranging from 43C to +200C. Indian Petroleum Act
has classified petroleum liquids in three categories on the basis of their flash points:
Class A - flash point below 23C
Class B - flash point between 23 to 65C
Class C - flash point above 65C but below 93C
Excluded Class flash point 930C or above
Fire Point
Fire point is the lowest temperature at which the heat from the combustion of a burning
vapour is capable of producing sufficient vapour to flash the continuous flame. Thus fire
point is always higher than flash point.
Pyrophoric Ignition
Spontaneous ignition of flammable vapour is caused by the presence of pyrophoric iron
sulphide deposits when exposed to atmosphere. These deposits are generally found in
locations where hydrogen sulphide or other sulphur compounds are formed in
hydrocarbon process equipment or piping system.
Slop Over
The slop over is not violent eruption like a Boil over. It is an over flow of the contents of
the tank. This can result when a water stream is applied to the hot surface of viscous
burning oil and its temperature exceeds the boiling Point of water. The water sinks into
the heat wave and is expanded into steam. On its way out, the stream forms a froth that
expands the hot oil in the heat wave to greater capacity and thus causes the froth to spill
over from the top of the tank.
Smoke
It is by-product of fire and is available in small micron size particle.
Spontaneous Heating
Spontaneous heating is the process of increase in temperature of material without
drawing heat from its surrounding and usually result from contamination or slow
combustion. Spontaneous heating is reached only where there is enough air for
oxidation but not enough ventilators to carry away the heat as fast as it is generated.
Specific Gravity
The specific gravity of substance (solid & liquid) is the ratio of the weight of that
substance compared with the weight of equal volume of water.
Vapour Density
Vapour Density is the relative density of a gas or vapour compared with that of air at the
same temperature which is taken as one.
Vapour Pressure
When liquid evaporates, molecules leave the liquid to space above. It is the pressure of
a vapour in equilibrium with a non vapour substance (liquid). A substance with a high
vapour pressure is often refiered as volatile.
Volatility
The property of changing the state from liquid to vapour is called volatility of the liquid.
Oil & Gas continues to be the major source of energy and dependency has grown too
high since majority of energy needs are met by this sector. This has necessitated the
adoption of new technologies in exploration, refining & storage of the hydrocarbon in Oil
& Gas Industry. Thus a lot of technological improvements have taken place both in
upstream & downstream sectors of Oil & Gas to enhance oil recoveries in upstream and
make environment friendly products in downstream.
ONGC is committed to the idea that all the incidents (including fire) are preventable;
hence every fire incident can be classified by the place of work of its occurrence. In
ONGC, working areas can be classified as:-
1. Exploration
2. Drilling
3. Production
a) Well on land
b) Well Platform at Offshore
c) Well Head Installation (WHI) on land
d) Early Production System (EPS)
e) Group Gathering Station (GGS)
f) Production Platform Unmanned
g) Production Platform Manned
h) Gas Collecting Station (GCS) Onshore
i) Gas Compressor Station
j) Central Tank Farm (CTF) area
k) LPG Plant
l) Process Plant
m) Gas Processing Complex
n) Effluent Treatment Plant (ETP)
o) Central Processing Facility (CPF)
4. Transportation
5. General Services
i. Workshops
ii. Laboratories
iii. Electrical Substations
iv. Stock Yards
v. Central Stores
vi. Explosive Magazines
vii. Multistoried Office Buildings
viii. Residential Colonies, etc.
The major hazards associated with the oil industry are fire, explosion, sudden pressure
release and toxic release. Of these, fire is the most common, but explosion is particularly
significant in terms of fatality and losses. ONGC has been engaged in oil and natural gas
exploration and production since its inception. Since exploration, production, refining and
marketing of hydrocarbons are the multidisciplinary task and are spread on land and sea,
hence one has to be extremely cautious and safe in each operation being performed.
Therefore, ONGC encounters all types of common fire hazards known in the industrial
operations, besides some special types of fire hazards specific to oil industry only. Some
of the major hazards are listed below:
Most of these hazards lead to major fires as fuel in liquid and gaseous form, air and heat
(as a result of various operations) are present abundantly which under uncontrolled
conditions or malfunctioning of operations may lead to fires or sometimes explosion.
It is almost impossible, in most working environments to avoid oxygen and fuel coming
together - to prevent fires. Therefore the quantities and locations of the fuels must be
controlled and kept away from possible sources of ignition.
a. Chemical Reactions. Chemical reactions may produce heat. This heat can ignite the
substances reacting, products of the chemical reaction, or nearby materials.
b. Electric Sparks and Arcs. An electric spark is the discharge of electric current
across a gap between two dissimilarly charged objects. Although static electricity and
lightning are forms of electric spark, they are listed as separate ignition sources to
emphasize their importance. Electric sparks from most electric supply installations
will usually ignite a flammable mixture because the spark intensity and duration
create enough heat for combustion. An electric arc occurs when an electric circuit
carrying current is interrupted, either intentionally as by a switch or accidentally as
when a contact or terminal becomes loosened or a current- carrying conductor is
broken. The arc can be considered electric momentum. Electric current that is flowing
through a contact will try to keep flowing when the contact is broken. The same
charge will travel across a wider gap as an arc than as a spark. For this reason, the
opening of switches is a potentially greater ignition source than the closing of
switches. Sources of electric sparks and arcs could include but are not limited to the
following:
d. Static Electrical Sparks. If two objects are in physical contact and then separated,
the objects sometimes collect an electric charge through friction or induction. Similar
electric charges can be generated by rapid flow of gases or liquids. If the objects are
not bonded or grounded, they may accumulate sufficient electric charges that a spark
discharge may occur. The terms bonding and grounding are sometimes used
interchangeably; however, the terms have different meanings. Bonding is done to
eliminate a difference in potential between objects. Grounding is done to eliminate a
difference in potential between an object and ground.
Static electrical sparks are normally of very short duration and do not produce
sufficient heat to ignite ordinary combustible materials, such as paper. Some,
Fire Services Handbook Page 10 of 93
however, are capable of igniting flammable vapors and gases. This situation is more
common in a dry atmosphere. Static electrical sparks may be a problem in situations
such as the following:
Fueling operations
Filling containers, tanks, and pressure vessels
High exit fluid velocities
Drawing samples
Drive belt operation
Abrasive blasting
Steam cleaning
e. Flame. When common fuels are burned, energy is released in the form of heat. The
burning is generally accompanied by a luminosity called flame. Examples of
situations where flames may be present on a platform are the following:
Hydrocarbon flaring
Fired production equipment burner operation
Gas welding and cutting
Engine operation (backfires and hot exhaust gases)
Heating, cooking, and other appliances operation
f. Hot Surfaces. Hot surfaces can be a source of ignition. These sources may include
the following:
Welding slag
Fired vessel stacks
Hot process piping and equipment
Engine exhaust systems
High-temperature electrical devices such as incandescent lighting fixtures
Frictional heat such as a slipping belt against pulley,unlubricated bearings, etc.
Heating and cooking appliances
Hot metal particles from grinding
Clothes dryers and exhaust systems
Fire is a chemical reaction which is initiated by the presence of heat energy in which a
substance combines with oxygen present in the air. The process is accompanied by
emission of energy in the form of heat, light and smoke. Therefore, three elements
essential for combustion i.e. before a fire can occur, are:
A combustible substance i.e. fuel ( solid, liquid, gas)
Oxygen (air)
Source of heat (proper ignition temperature, i.e. applied heat, e.g. spark, flame, etc.
Absence of any of these three will result in extinguishing/decay of the fire when it is
already burning.
Fire tetrahedron
For a fire to happen all the three elements should be present. The combustion process
gets completed when sufficient source of heat is continuously available to initiate and
support the reaction, some of this heat is absorbed by the fuel which gives off flammable
vapours, that in-turn mixes with oxygen available in the surrounding atmosphere and fire
starts. This reaction in turn releases a larger amount of heat associated with light and
sound energy. At this stage, even if the source of heat is removed, the fire will continue.
One face of the triangle represents temperature, second fuel and third represents the
phenomenon of oxygen supply. With the advent of dry chemicals and vaporizing
extinguishing agents which extinguish the fire by inhibiting action (breaking the chain
reaction), a new factor has been introduced in the fire triangle. This fourth factor chain
reaction has now led the fire scientists /engineers to describe the phenomenon through
use of a fire pyramid or tetrahedron.
All objects in the environment in an attempt to acheive thermal equilibrium lose or gain
heat. A fuel can be heated to a temperature below its ignition temperature without the
possibility of its combustion. In some cases, an increase in temperature more than this
will result in instantaneous combustion over the whole surface of the fuel. This stage is
known as flash over. This will occur only when the combination of materials have been
preheated sufficiently (directly or indirectly) resulting in evolution of vapour. Rate of
Combustion is dependent on the ability of fuel and oxygen to mix together in the
appropriate proportion which also depends upon the condition of the surrounding
atmosphere and state of the fuel, besides its surface area and density of solid. At one
extreme, the most rapid rate of combustion will give rise to an explosion and a slow rate
may result in a small point fire (may be hidden) known as smouldering.
a) Flame Radiation
Radiant energy emitted by the
flame is transmitted hemi-
spherically to distant locations
independently of the convection
movement.
b) Convective Heating
It becomes important only in the
initial flashover period of fire development phases where large quantity of thermal energy
is released causing appreciable temperature rise at the ceiling level.
Based on the Indian Standard (IS: 2190), and OISD Standard, fires are classified into
four classes. This classification system helps to determine the type of hazard and
selection of the most effective type of extinguishing agent.
CLASS A: Fires involve ordinary solid combustible materials: wood, paper and cloth.
Class A fires are usually slow in their initial development and grow because the materials
are solids and spread and growth of fire depends on the specific gravity and surface area
of the materials and hardness of their surfaces.
CLASS B: Fires involve flammable and combustible liquids such as diesel, petrol,
kerosene, etc. Class B fires are usually developed and grew very rapidly. Since these
materials are liquid, hence they flow and may result into spread of fire very rapidly from
one place to other place. This makes the fire-fighting of these fires quite difficult.
CLASS C: Fires involve flammable gases under pressure. It is necessary to isolate the
burning gas at a fast rate to contain and subsequently extinguish these fires.
Note: Previously, electrical fires were classified as Class E Fires. However, the
electrical fires do not constitute a particular class now. Any fire involving electrical
cables and equipment is classified under the above categories only. The normal
procedure for such fires is to cut off the electricity and extinguish them by using proper
extinguishing agent. Special extinguishing agent which is non-conductor of electricity
and non-damaging to the electrical equipments should be used.
Two dimensional fires are those where fire and fuel are on a single plane or flat
surface. A tank fire, ground fire or a trench fire fall in this group of fires.
Three dimensional fires are complicated fires of falling liquid streams or fuel under
pressure escaping from a container. Any fire resulting from leak of petroleum products
from an elevated position falls under this category.LPG or light hydrocarbons
escaping from a pressurized vessel is also a three dimensional fire.
4.4 Classification of Fire Incidents: Fire incidents in ONGC are classified as Major and
Minor for Onshore areas as per Office Order No. DLH/Dir (Onshore) /Office/16/09 Dated
25th August, 2009 inter alia ONGC/FSC/23/07 dated 22nd August, 2007. The details of
classification are as under:-
Major Fire:
Injury causing permanent Loss of Body Part or Permanent Disability or
Loss of more than 500 Man Hours.
Loss of Proerty ` 5.00 lakhs
Incident resulting in shut down of Plant/Installation/Rig
Blow out/Explosion
Fire more than 15 minutes duration or fire with any of the above
outcome.
Minor Fire: Any incident not falling under any of the categories of major incident.
It is also to be noted that all the fire incidents in offshore shall be compulsorily
reported to OISD and Corp HSE within 24 hours of occurrence, without
classifying into major or minor category. These fire incidents (major and minor)
are to be investigated and their investigation reports shall be submitted to OISD
and Corp HSE within one month of the occurrence of the incident.
For the purpose of extinguishing fires, one or more elements of the fire triangle /
tetrahedron namely fuel, source of ignition, oxygen (air) and chain reaction are required
to be limited or eliminated for stopping the combustion process. Whatever may be the
equipment or the extinguishing media used for fire fighting, they follow the following four
basic mechanisms for fire extinction. These are the commonly adopted methods of
extinguishing fires:
Starvation
Starvation can be brought about in 3 ways:
By removing combustible material from the vicinity of fire such as transfer of fuel from
burning oil tanks, isolating or closing off valve on oil or gas line leading to fire, taking
material out of the ware-house etc.
By removing material on fire from the combustible source nearby.
By breaking continuity of fire by subjecting burning material into small sized isolated
fires.
Smothering
If the oxygen or air source to the burning material can be minimized or limited, the
combustion will tend to retard. This method of extinguishment is accomplished by
covering a burning surface with a wet blanket, Sand, DCP, Foam, etc. These media will
displace the air and bring down the oxygen content in fire zones below the concentration
necessary to support the combustion. This method is inapplicable or ineffective in cases
where the burning material itself is a source of oxygen supply (oxidising materials, such
as peroxide, which contain and release their own oxygen for combustion).
The principle of smothering is employed in a small scale by capping a spirit lamp and on
a large scale by capping a burning oil well. Small fires such as the ones on a persons
clothing can be smothered with a rug or blanket. Another example is smothering a small
metal fire with sand or mud. In the hydrocarbon industries, foam is effectively used as a
smothering agent for oil fires.
Cooling
If the heat generated during combustion can be dissipated by some means at a faster
rate than generation, the combustion cannot sustain. By proper cooling, the heat of
combustion is removed at a faster rate thus reducing the temperature of the burning
mass, continuously. In due course of time, the heat lost will be more than the production
and the fire will die down. Application of water jet or spray for this cooling purpose is
based on this method and principle. The efficiency of an extinguishing agent as a cooling
medium depends upon specific and latent heats, as well as the boiling point. For these
reasons, water is a good cooling medium as its specific and latent heats are higher than
those of other common extinguishing media.
Inhibition
In hydrocarbon fires, inhibition of chain reaction is achieved by the use of dry chemical
powder, which removes the free radicals formed in the fire zone, and thereby inhibits the
chain reaction, which ultimately prevents the propagation of flame - thus extinguishing
the fire.
It is seen that a single H atom, when introduced into an H2-O2 mixture at an elevated
temperature will be transformed by a sequence of rapid reactions. Requiring a fraction of
a millisecond to form two molecules of H2O and three new H atoms. Each of these new
H atoms can immediately initiate the same sequence, and a branching chain reaction is
produced, which continues until the reactants are consumed. Then the remaining H, O
and OH species recombine according to the reactions.
Water: Water is the most commonly used and readily available extinguishing agent. It is
used in portable fire extinguishers and fixed and moveable installed systems. Water
works efficiently as it has a large capacity for absorbing heat (latent heat of vaporization
is very high) which cools the burning materials below its ignition temperature, thus
causing the fire to go out. Water absorbs the most heat during its conversion to steam.
For example 1 kg of water at a room temperature of 210C will require 79 K. cals to raise
its temperature to 1000c i.e. the boiling point of water. When 1 Kg of water is vaporized
into steam, it absorbs approximately another 540 K cals. It is during the conversion to
steam that the maximum benefits from the application of water are gained.
Foam: Foams are used for special applications on flammable liquid fires and are used in
portable fire extinguishers, wheeled extinguishers, fixed systems, and fire tenders.
Mixing water with a specific proportion of foam concentrate creates the foam. Several
types of proportionating devices are used. Connection is made between foam
concentrate tank and water flow line through eductor. The passing water creates a
venturi, which draws the foam concentrate into the water stream. The metering valve
controls the percentage of concentrate to ensure a proper mixture. Air is introduced to
the foam solution at the nozzle in a process called aeration to form the finished foam.
The finished foam is a bubbly substance that is similar to soap suds in appearance.
Foam is suitable for use on Class A and Class B fires but is specifically recommended
for Class B fires. Extinguishing fire by foam involves several extinguishing mechanisms
like cooling, blanketing of flammable liquid resulting in forming barrier between the fuel
surface and the air and flames. The foams are of different types namely AFFF, protein
foam, fluro protein and FFFP, alchohol resistant foam.
b) Multipurpose dry chemical agents are used on class A, B and C fires. The
multipurpose dry chemicals are compounds based on the monoammonium
phosphate and allow the agent to adhere to surface, that is why they are good on
class A fires. Dry chemical powders are used in portable fire extinguishers, wheeled
fire extinguishers, vehicles and fixed fire-fighting systems.
Carbon Dioxide: Carbon dioxide (CO2) is a gaseous fire control agent that is stored
under pressure as a liquid. It is rated for Class B and C fires. The major advantage of
carbon dioxide is that it is non-conducting. Though it does not possess as much fire
extinguishing capability as Halon substitutes, but it is more economical. The mechanism
of extinguishment is by excluding oxygen from the fire. The main disadvantage of carbon
dioxide is that it can create oxygen deficient environment in an enclosure where it has
been used thus posing a significant risk to working personnel. The agent is used in
portable extinguishers, trolley mounted extinguishers and fixed fire fighting system.
Clean Agent: The use of inert gases and their mixtures (e.g. nitrogen, argon) for fire
extinguishing purposes has developed in part as a response to the needs of halon phase
out. The systems that are currently commercially availabe in most parts of the world use
either (ARGOTEC) Argon alone, (ARGONITE) a mixture of Argon and Nitrogen or
(INERGEN) a mixture of Argon, Nitrogen and Carbon Dioxide. Inert gases act by
reducing the flame temperature below thresholds necessarty to maintain combustion
reactions. Other clean agents being frequently used as alternatives to halon have been
tabulated below:
Sand: It is used as a smothering agent, when other agents are not readily available at
hand. It also prevents spreading of burning liquids. But on no account sand is to be used
for putting out fires on machinery such as electric motors, as it may necessitate
dismantling the entire machine for cleaning after the fire incident. Sand buckets are kept
in strategic locations for the purpose of immediate application to arrest oil flowing to
other areas.
6.1 Introduction
The Fire Protection Philosophy in oil and gas industry is based on Fire safety, Loss
Prevention and Control. It considers that in the hydrocarbon industry, the risk of fire is
omnipresent at all levels of operational activities like exploration, drilling, production,
processing and distribution, critical operations requirement and large inventories stored
at facilities. A fire in one part of these operational ares can endanger other part/section of
the area, if not controlled or extinguished as quickly as possible to minimize the loss of
life and property and prevent further spread of fire.
Considering the above philosophy, the basic fire protection requirement depends on
various factors like area of operations, size of storage tanks, layout of facilties like GGS,
CTF, Oil & Gas Processing installation, pipeline installation, disposal system of blow
down, drainage from equipment handling petroleum product, pressure & temperature
conditions in the procees, terrain, etc. Material of construction for infrastructure facilities
shall conform to various statutory regulations like National Building Code (NBC), Oil
Industry Safety Directorate (OISD), National Fire Protection Association (NFPA),
American Petroleum Institute (API), etc.
Depending on the nature of risk, following fire protection facilities shall be provided in the
operational work centres:-
Passive fire protection is also refered to as Pro-active Fire Protection Systems that by its
nature plays an active role in the protection of personnel and property from damage by
fire. It is quite often generically referred to as Structural Fire Protection (SFP).
Generally, passive fire protection is not used as the only means of fire protection, but
rather it is used in concert with active fire protection systems. This is because passive
fire protection does not, in and of itself, provide inherent protection and is normally
effective only for a finite time period. Once passive fire protection is exhausted, the
protected component is vulnerable to damage by fire. Examples where passive fire
protection is used are: critical structural steel, living quarters, firewalls, control rooms, fire
water pump enclosures, well head area in offshore installations etc.
No matter what preventive measures are taken to keep the elements of the fire triangle
from coming together the fact is that fires do occur. Once ignition occurs, the early
detection of fire then becomes critical to control fire. The sooner a fire is detected the
more likely it is to be controlled and extinguished before it reaches destructive
proportions.
Manual Observation
Personnel may observe a fire and manually initiate fire control action before it is detected
by automatic devices.
These are the devices which are a part of alarm system and can be
operated manually to communicate the distress signal to the control
room. In case of fire or any other emergency situations, the glass of the
manual call point is broken which in turns generates an audio visual
alarm in the control room as well in the affected area indicating the
location of fire.
Heat Detectors
They are the ones which respond to the thermal energy from the fire.
Since thermal energy is available in abundance in all types of fires,
heat detectors provide a good method of fire detection. There are
three types of heat detectors: fixed temperature detectors, rate of rise
detectors and combination of fixed and rate of rise detectors.
Depending upon the location and material handling hazard involved, different types of
detectors are installed at onshore and offshore process plants:
Fire Sirens
Fire sirens are used as communication media to alert the persons in the installations,
buildings etc. They are located strategically to cover the whole area within the
operational control of the installation, building etc. Fire siren code is as follows:
4. All Clear (For fire): Straight run siren for two minutes.
Though Indian Standards viz. IS 940:2003 and IS 6234 : 2003 Specification for Portable
Fire Extinguishers, Water (Gas Cartridge) and Specification for Portable Fire
Extinguishers, Water Type (Stroed Pressure) respectively have been withdrawn with the
implementation of IS 15683 : 2006 for Portable Fire Extinguishers Performance and
Construction Specification, but in ONGC Fire Extinguishers conforming to these above
mentioned standards are still in use. Some important parameters of Extinguishers
conforming to IS 940:2003 & IS 6234: 2003 are as under:-
Parameters Gas Cartridge type As Stored pressure type
per IS 940 : 2003 As per IS 6234 : 2003
(fourth revision) (second revision)
Capacity 9 ltrs 9 ltrs
CO2 Gas Cartridge 60 gm Dry N2 Self Pressurised
Capacity
Working Temperature 27+ 20C 27+ 20C
Range
Test Pressure 25 Kg/Cm2 25 Kg/Cm2
Working Pressure 15 Kg/Cm2 15 Kg/Cm2
Dia of Cylinder 175 + 5 mm 175 + 5 mm
Jet Length Not less than 6 mtrs. Not less than 6 mtrs.
Duration of Discharge 60 120 Seconds 60 120 Seconds
Though Indian Standards viz. IS 10204 : 2001 and IS 15397: 2003 i.e. Specification for
Portable Fire Extinguishers, Mechanical Foam Type and Specification for Portable Fire
Extinguishers, Mechanical Foam Type (Stroed pressure) have been withdrawn with the
implementation of IS 15683 : 2006 for Portable Fire Extinguishers Performance and
Construction Specification, but in ONGC Fire Extinguishers conforming to these above
mentioned standards are still in use. Some important parameters of Extinguishers
conforming to IS 10204:2001 & IS 15397 : 2003 are as under:-
Though Indian Standards viz. IS 2171 : 1999 i.e. Specification for Portable Fire
Extinguishers Dry Chemical Powder (Cartridge Type) withdrawn with the implementation
of IS 15683 : 2006 for Portable Fire Extinguishers Performance and Construction
Specification, but in ONGC Fire Extinguishers conforming to the above mentioned
standard is still in use. Some important parameters of Extinguishers conforming to IS
2171 : 1999 are as under:-
Carbon dioxide (CO2) is the most commonly used compressed gas used in extinguishers
which is primarily intended for use on electrical fires. It is also effective on Class A fire
but only to some extent. CO2 is effective as an extinguishing agent because it reduces
the oxygen content of the air (Smothering Effect) to a point where the percentage of O2
will not be able to support combustion and thus fire is extinguished.
Carbon dioxide fire extinguishers are available in different sizes i.e. 2, 4.5, 6.8 Kg. and
22.5 Kgs. CO2 is retained in a heavy metal shell (Cylinder) in a liquid stage at a pressure
of 64 Kg/Cm2 to 70 Kg/Cm2 at temperature below 31oC. The extinguisher consists of
pressure cylinder, a siphon tube, valve for releasing the carbon dioxide gas, a discharge
horn or a combination of discharge horn and hose. The siphon tube extends from the
valve to almost bottom of the cylinder, so that normally only a liquid carbon dioxide
reaches the discharge horn until about 80 percent of the content is discharged.
Indian Standard IS 2878 : 2004 i.e. Specification for Portable Fire Extinguisher Carbon
Di-oxide Type (portable) Capacity 2, 3 and 4.5 Kg withdrawn with the implementation of
IS 15683 : 2006. But, in ONGC still we are using Portable CO2 Extinguishers conforming
to IS 2878. Important parameters for Portable type CO2 Extinguishers conforming to IS
2878: 2004 are as under:-
Trolley /trailer mounted DCP Fire Extinguishers of 25, 50 and 75 Kg capacity are
provided at various locations
depending on type of risk. DCP is
charged in the extinguisher upto a
predetermined level. CO2 gas cylinder
with wheel type valve is fitted outside
the main DCP body and it is to be
operated manually to expel the DCP.
The CO2 is supplied to the main
container through copper tube. DCP is
discharged through the long hose
attached to the main DCP Container.
A discharge nozzle at the end of the
hose controls discharge of DCP from
the extinguisher.
Capacity 25 Kg 50 Kg 75 Kg
Out side Diameter 750 mm 750 mm 750 mm
Neck Ring Diameter 75 mm 75 mm 75 mm
Capacity of CO2 Gas Cartridge 1.5 Ltrs 3 Ltrs. 3 Ltrs.
Test Pressure 30 Kg/Cm2 30 Kg/Cm2 30 Kg/Cm2
Working Pressure Range at 27 20 C 15 Kg/Cm2 15 Kg/Cm2 15 Kg/Cm2
Safety Valve pop up Pressure 20 Kg/Cm2 20 Kg/Cm2 20 Kg/Cm2
Range of Discharge 6 mtrs. 8 mtrs. 10 mtrs
Duration of Discharge 30 Sec. 50 Sec 60 Sec
1. Carry the extinguisher near the fire and place at a distance of 5-6 mtrs. from the
seat of fire
2. Unroll the delivery hose
3. Open the CO2 cylinder valve
4. Squeeze the nozzle and direct the jet of powder on the fire in sweeping motion.
1. Carry the extinguisher near the fire and place at a safe distance from the seat of
fire
2. Unroll the delivery hose
3. Hold the discharge horn firmly
4. Open the CO2 cylinder valve
5. Direct CO2 on the seat of fire in sweeping motion.
they are visible, along with their operating instructions and identification marks;
where they can be easily reached (i.e., they must not be blocked by machines or
materials);
in or near corridors or aisles leading to exits however, they must not block
aisles;
close to potential fire hazards, but not so close that they could be damaged or cut
off by a fire;
where they will not expose people using them to undue risk, e.g., using a Halon
or CO2 extinguisher in an unventilated area
so that they are protected against the elements like rain, dust etc (if stored
outdoors).
locate the extinguisher outside of the room (this will force the potential user to
exit the room and then decide whether to re-enter it to fight the fire).
1. Test that the extinguisher works before you approach the fire.
4. Keep your back to the exit at all times and stand 2 to 2.4m (6 to 8 ft.) away
from the fire.
5. Many fire extinguishers will work on a combination of fire classes. You will
need to decide what type of fire you have, and ensure that your fire
extinguisher is compatible with the fire you are attempting to extinguish.
6. Since the the capacity and discharge duration of fire exinguisher is very less ,
operate the extinguisher only after reaching the site of fire incident
7. Ready the fire extinguisher. Almost all fire extinguishers have a safety pin in
the handle, (usually looks like a plastic or metal ring, sometimes colored red,
which is held in place by a plastic seal.) This will vary on the type of fire
extinguisher you have. Ensure that you are familiar with how your fire
extinguisher works. You must break the seal and pull the safety pin from the
handle before squeezing the lever which discharges the fire extinguishing
agent.
8. Aim for the base of the fire. Shooting into the flame is a waste of your fire
extinguisher as you are not putting out the source of the flame. It is very
important that you stop the fire at the source or remove the fuel from the fire if
possible to put the fire out. That is why you need to focus your spray at the
base of the fire or the source.
9. Always try to operate the fire extiguisher in the upwind direction i.e try to
discharge the extinguishing agent in the direction of wind to get maxiumm
"P" stands for PULL the pin - This will unlock the operating
handle and allow you to
discharge the extinguisher.
13. The maximum travel distance from any point of the facility to an extinguisher
location shall not exceed 15 m.
Fire Beater
They are used for controlling bush fires. They have a rectangular
shaped mesh fitted in a long wooden handle.
Fire Blanket
Hose reel
These are rubber hose of 19 -25 mm dia. having length of 30-60 mtrs.
mounted on a hose reel drum . A small nozzle is fitted at the end of the
hose for regulating the discharge of water. These hose reel are fitted
with wet riser/down comer and generally housed in a cabinet. The
advantage of hose reel is that it can be easily uncoiled by pulling by a
single person and water can be directed on the fire.
(A) Onshore installations (Drilling Rig, Work over Rigs, EPS, GGS, ETP, WHI
and QPS) as per OISD 189
(B) Petroleum Depots, Terminals & Lube Oil Installations as per OISD 117
Pipeline Installations
Sr. No. Type of Area Scale of Portable Fire Extinguishers
1. Main line pump shed 1No. 75 Kg DCP, 10 Kg DCP & 6.8 Kg CO2
(Engine / Motor Driven) extinguishers per two pumps up to a maximum of 4
nos.
2. Booster Pump 1 No. 10 Kg DCP per two pumps up to a maximum of
3 nos. and 1 No. 6.8 Kg CO2 extinguisher.
3. Sump Pump, Transmix 1 No. 10 Kg DCP extinguisher.
Pump & Oil Water
Separator Pump
4. Scrapper Barrel 1 No. 10 Kg DCP extinguisher.
5. Control Room 2 Nos. 2.5 Kg Clean Agent and 1 No. 4.5 Kg CO2
extinguisher.
6. UHF / Radio Room 2 Nos. 2.5 Kg Clean Agent and 1 No. 4.5 Kg CO2
extinguisher.
7. Meter Prover / Separator 1 No. 10 Kg DCP extinguisher.
Filter
8. Repeater Station 1 No. 10 Kg DCP & 1 No. 2 Kg CO2 extinguisher.
9. Mainline Emergency 4 Nos. 10 Kg DCP &
Equipment Centre 2 Nos. 2 Kg CO2 extinguishers.
10. Air Compressor 1 No. 2 Kg CO2 & 1 No. 5 Kg DCP extinguisher.
(C) Refinery/Process Plant as per OISD 117
Hydrocarbon fires are highly complex in nature as these are associated with
some of the most complex chemicals producing toxic vapours and other by-products
whose harmful effects are always not well known. Fire fighting operations in such cases
would require specialized skills and knowledge about the chemical properties of various
hydrocarbons and other chemicals. Fire personnel of ONGC are constantly exposed to
the threat of hydrocarbon fires in all the operational areas and so need to be aware
about the risks associated with combating Oil and Gas fires and various protective
measures against the hazards resulting from such fires.
8.1 Awareness
Creating awareness on fire safety is a continuous process which can be achieved
through methods of theoretical education associated with practical demonstrations
organized by professionals dealing with the subject. Fire prevention, which is the most
desired aspect of fire safety, can be possible only through training imparted to staff at all
levels on the basic principles of fire prevention measures that could ensure protection
from the hazards of fire and effective fire fighting operations, in case of fire, in spite of all
preventive and protective measures. To meet the above requirement a suitable training
programme need to be evolved and incorporated in the fire safety plan of each
Asset/Basin/Work Centre.
For general fire safety awareness the following precautions are recommended:
1. Smoking is strictly prohibited in all the plants, storage tanks areas and near the
effluent drains and gutters. Smoking should be restricted to earmarked area on the
offshore installations and "no smoking" areas should be clearly identified by
warning signs.
2. No one shall light a fire or otherwise cause a possible source of ignition in the
installations except under the authority of a work permit which has to be in
accordance with applicable standards.
3. All employees should make it a point to familiarize themselves with the fire
extinguishers and other fire-fighting equipment in their specific job locations.
Prompt action is essential for effective fire-fighting and knowledge of the location
and use of the equipment are necessary for taking immediate action.
4. Employees must keep fire-fighting equipment and protective gears in easily
accessible places at all times. The piling of materials in front of fire equipment or
otherwise blocking access to the equipment should not be allowed.
5. The concerned area incharge should ensure that all employees under his control
are acquainted fully with the fire orders as well as operations and availability of first
aid fire- fighting equipment.
6. Employees of oil and gas installation must wear personal protective equipment.
7. Any electrical spark due to loose contacts any where inside the area must be
immediately brought to the notice of the area manager and electrical department
simultaneously. The portions of the electrical line where sparks are observed
should be put off by operating switches, if possible.
8. Preventive maintenance of all electrical equipment must be carried out periodically
9. Non-sparking tools (e.g. B-brass tools, safety torches, etc.) shall be provided for
use in the oil and gas zone.
8.2 Training
Training plays a very important role in fire
prevention and fire fighting capability and
effectiveness. It helps also in reducing the
extent of damage in the event of a fire, as
also prevents the fire from spreading out.
It is very essential to train all employees in
all aspects of fire prevention which will
eliminate damage to machinery /
equipment and injury to personnel. Also it
is necessary to train everyone in basic fire
fighting so that they are aware of the
correct actions to be taken in case of a fire.
Oil and gas operations like drilling, production, processing, transportation and distribution
are hazardous. Therefore, fire safety training receives great attention in ONGC. Fire
Safety Training is not only about how to operate a fire extinguisher but, it also starts with
fire prevention, and for this, it is important to have certain basic knowledge of
combustion, fire hazard properties, and the potentially dangerous processes in each
area. Fire safety training; therefore, takes care of the following important factors:
1. Build up the right attitude amongst the
employees
2. Basic and clear information on the phenomenon
of fire combustion.
3. Information on the correct fire fighting
techniques
4. Information on First-Aid, and Rescue
Techniques
5. Knowledge of the Emergency Plan of the
industry
Non-Executives Executive
s
A fire drill for fire personnel is a method of practicing laid down procedures in carrying
out fire fighting related operations as prescribed in the Drill Manual formulated by
National Fire Service College (NFSC). Practice / mock drills conducted in real life
situations involving other personnel are intended to practice the evacuation of a premise
/ installation for a fire or other emergency. Usually, the emergency alarm sounds and the
premises / installation is evacuated as though a real fire had occurred. The time it takes
to evacuate is measured to ensure that it occurs within a reasonable length of time, and
problems with the emergency system or evacuation procedures are identified to be
remedied.
The purpose of fire drill for Fire Services personnel is to train them to perform their
operational activities in an efficient and effective manner in case of any eventuality. It
enables a leader to move his command from one place to another in an orderly manner.
It aids in disciplined conduct in training by instilling habits of precision and prompt
response to the leaders orders.
Hydrant Drill: This involves the usage of hydrant, stand pipe, hydrant key, dividing
breeching, collecting breeching, etc. It can be performed either in a batch of three or
four.
Trailer Pump Drill: It can be performed both from open water source and
hydrant/pressure fed supply, which includes the operation of Trailer Fire Pump (TFP),
usage of suction hose, suction wrench, strainer etc
Ladder Drill: An extension ladder is pitched at the appropriate location and crew
members climb and descend down as per the orders of the commander.
Appliance Drill: Various operations of Fire Fighting Appliances such as water tender,
Foam Tender, Emergency Rescue Tender, DCP Tender, etc. are demonstrated and
performed by the Fire Personnel. The crew of this drill includes the driver cum pump
operator with alongwith other fire fighting personnel.
Breathing Apparatus Drill: It is the most vital drill as the Fire Personnel many times
have to face oxygen deficient atmospheres with toxic and Poisons gases. It includes
assembling of cylinder, back plate&face mask and donning of the breathing apparatus,
conducting pre entry test, entering the smoke filled area, searching and rescuing the
casualties.
Communication Drill: This drill has great importance for the Fire Crew Leader and the
Control Room personnel as the communication system plays a significant part in fire
service operation. It provides essential information about Walkie-Talkies sets and
acquaintance with Radio Telephonic (RT) procedure to be followed.
Rescue Drill: Fire service personnel are expected to carry out salvage as well as rescue
operation while performing fire fighting operations. During fire scenario, it is imperative to
perform the Search and Rescue (SAR) operations along with fire fighting. Picking up and
lowering an unconscious person , usage of stretchers as well as transporting the
casualty from one place to another by various methods like two hand seat, three hand
seat, making an improvised stretcher, etc. are the part of this drill.
Mock fire drill is to be conducted once in a month to rehearse the fire emergency
procedures and to keep the fire fighting team trained and alert, as also to keep the fire
fighting facilities in working order.
1. Person who first notices the fire shouts Fire, Fire, Fire and three times the word fire
in local language.
2. He also raises the alarm through hooter.
3. All installation personnel assemble at designated assembly point.
4. Inform the nearest fire station and concerned agencies and authorities about the fire
incident.
5. Before the arrival of fire vehicle try to extinguish the fire with available fire fighting
equipments.
6. In case of major/uncontrolled fire, cut off the supply of oil/gas to the scene of fire
incident.
7. After arrival of fire vehicle the leader of fire crew reports to the site incharge/site
commander.
8. The fire team starts rescue and fire fighting operation.
9. After completion of rescue and fire fighting operation the fire team leader reports
back to the site incharge/site commander and leaves for fire station.
10. An analysis of the drill is carried out to assess the areas of concern, deficiencies,
etc. to make necessary amenments in future.
Mock fire drills are conducted to familiarize all personnel with all aspects of fire-fighting
and safe evacuation at offshore installations. These drills are conducted as per the
annual schedule. However, surprise drills may be conducted once a year.
Guidelines:
1. Fire-fighting team members shall be made familiar with the muster point relevant to
the location of fire incident. Muster points through out the installation should be
known to each team member and other personnel
2. Fire-fighting team members shall be familiar with every location where fire
equipments including protective clothing are stored and of recognized areas covered
by different fixed firefighting systems.
3. Fire-fighting teams should record access route sessions as important and physically
explore routes at regular intervals and incorporate these in drill sessions.
4. A sample procedure for fire-fighting drill is given as under:
Plan:
Announcement on PA system is made.
Mustering Station:
Mustering Incharges:
The fire-fighting team leader is responsible for taking the head count of the fire fighting
team members. The mustering incharge at the muster station take the head count of all
the other personnel to assure that all personnel have reached the muster station safely.
After mustering:
The fire-fighting team leader informs the OIM about the team members not mustered.
Then the leader directs all the team members to fight the fire and assign various duties
to them viz. starting fire water pump, extinguishing medium to be used, gathering and
using the various fire-fighting equipment etc. Communications between the team leader
and process control room is included in all fire-fighting drills.
Completion of drill:
The fire-fighting team leader ensures that the fire-fighting equipment used in the drill are
returned to a state of readiness. The fire-fighting drill report and the muster list is
returned to HSE Manager/ OIM. Detailed guidelines for offshore mock drill are
deliberated in Emergency Response Plan of the respective platforms.
A fire station is the basic operational Centre of ONGC Fire Service in the Asset /
Plant/Installation. In major Work Centres the main, centrally located fire station is
designated as Main Fire Station for coordinating the activities of other fire stations.
Main Fire Station has minimum two authorised manned fire tenders for initial emergency
response. All other fire stations in the Work Centres are called as Sub-Fire Station. In
smaller Work Centres sub Fire Stations can perform the role of the Main Fire Station of
the Work Centre.
The normal jurisdiction of the fire station extends to the whole of the area of the
concerned Asset/Plant/Installation.It is placed under the charge of I/C Fire Services of
the Asset/Plant/Installation. It is located in a strategic location in the Asset/Plant and
spaced at a safe distance from any process plant and other hazardous areas. The
manpower requirement and authorization of equipment etc are as per approved norms.
In the 249th meeting of EC, the standard layout and design of ONGC Fire Station
Buildings and static water tanks has been approved and circulated by Corporate Fire
Services Cell vide O.O. No. ONG/FSC/Drgs/07 dated 14.06.2007.
(a) Co-ordinate all activities in connection with fire safety, fire protection and fire
fighting operations within the operational jurisdiction.
(b) To respond to any emergency call.
(c) To organize maintenance of fire fighting equipments available in the field and also
which are available at the Fire Station itself. (Refer Part-VI of this Handbook for
ONGC guidelines).
(d) Checking and testing of fixed fire fighting equipment.
(e) To perform standby duties during hot jobs , hot oil circulation, well stimulation,
Helicopter landing and takeoff etc. (Refer Part-VI of this Handbook for ONGC
guidelines).
(f) Conducting onsite training programmes, mock drills etc. (Refer Part-VI of this
Handbook for ONGC guidelines).
(g) Provide mutual aid assistance to sister inductries and assist civil
administration in fire fighting & rescue operations, when so required.
Note: - At Oil and Gas Processing Facilities like Hazira, Uran, CPF Gandhar, C2C3,
Odalarevu, Tatipaka Mini Refinery, etc falling under OISD -116, the specific equipment
enlisted and capacity in the recommendation of OISD 116 prevails over ONGC norms.
Fire Tenders (Self Propelled Multipurpose Mobile Appliances):- Fire tenders are
mobile vehicles used for fire fighting operations using various extinguishing media for
different types of fires.
Since the most commonly encountered fire in every day life is class A fires, water
tenders from the bulk of fire vehicles in organized Fire Services. However, in the
hydrocarbon industry, B & C classes fires are major hazards and so Foam Tenders are
required. The drawback of the two types of fire tenders above is that they cannot be
effectively used in combating electric fires, for which Dry Chemical Powder (DCP) is the
more appropriate fire fighting medium. Initially, fire tenders in use were catering to each
of the above segment and so water tenders, foam tenders and DCP tenders were kept in
the fire stations.
Foam Tank 1000 Litres 5500 Litres 800 Litres 500 Litres
Pump 3200 lpm at 8.5 4000 lpm at 8.5 2250 lpm at 8.5 1800 lpm at 8.5
Kg/Cm2 and Kg/Cm2 and Kg/Cm2 and Kg/Cm2 and
350 lpm at 40 350 lpm at 40 350 lpm at 40 350 lpm at 40
Kg/Cm2. Kg/Cm2. Kg/Cm2. Kg/Cm2.
Foam cum Capacity: 2750 Capacity: 2500 Capacity: 1400 Capacity: 1200
Water lpm at 7 lpm at 10 lpm at 10 lpm at 8.5
Monitor Kg/Cm2 Kg/Cm2 Kg/Cm2 Kg/Cm2
Throw: Water : Throw: Water : Throw: Water: Throw:
55 Mtrs at 7 55 Mtrs at 7 55 Mtrs at 7 Foam: 45 Mtrs
Kg/Cm2 Kg/Cm2 Kg/Cm2 at 10 Kg/Cm2
Foam: 50 Mtrs Foam: 50 Mtrs Foam: 50 Mtrs
at 7 Kg/Cm2. at 7 Kg/Cm2. at 7 Kg/Cm2
DCP : 25 30 DCP : 20 25 DCP: 25 30
Mtrs. @ 25 Mtrs. @ 15 mtrs @ 25
Kg/Sec (Min) Kg/Sec (Min) Kg/Sec (Min)
Dry chemical powder tender of 2000 kg. capacity is generally available at all central fire
stations for major fire-fighting. The DCP tender consists of two nos. of vessels of 1000
Kg. capacity each, 16 Nos. nitrogen
cylinders each of 50 kg capacity at 140
kg/cm2 pressure, two delivery hoses of
30 m. length each and one monitor
with a provision for throwing the DCP
at variable rate of 25 kg/s to 45 kg/s.
fitted at the roof of the vehicle. The
vessels are filled with DCP up to the
predetermined level and nitrogen gas
is filled into the base of the each
vessel through nozzle. Before entering
the DCP vessel, the pressure of the
N2 gas get reduced from 140kgf/cm2
to 14kgf/cm2 throguh a pressure regulator. To expell 2000 kg. of DCP total 08 N2
cylinders are required, however, another 08 cylinders are available in the tender as
standby arrangement.
Water Bouser
Water Bouser is used in cases of large fires. Its primary role is to get large quantities of
water for fighting fire to different locations, to
supply water to different fire fighting vehicles, or to
act as a static emergency water supply. The
bouser also has a demountable pump, which
allows the vehicle to be used for quick attack
purposes. The vehicle can be filled from any
hydrant or other water supply, or open water using
the on board pump.
The pump could be of varying capacities from
2200 to 6500 Lpm at pressure 7-10.5 Kg/cm2 with
single /double stage/multi stage. The carrying capacity of water is from 5000 liters to
20000 liters . To avoid any corrosion the water tank is made up of Stainless steel
It consists of a water tank of app. 500 ltrs. and a foam tank of app. 50 ltrs. capacity. The
Pump is mounted at the middle or rear of the appliance and driven through a separate
engine. Discharge of
pump is app. 35 lpm at
100 bar. The quantity of
water and high pressure
provides high level
kinetic energy effect i.e.
providing sufficient
energy to break up the
water into very fine
droplets thereby
generating water mist.
This jeep is generally
used for stand by duties
and fighting fires in
incipient stages. The jeep can be maneuvered easily in the areas inaccessible to large
fire tenders.
Self Propelled Fire Jeep with DCP and Water Mist System
The main agent used for fire fighting in this appliance is DCP (app. 300 kg capacity) and
the appliance is also capable of towing a trailer.The main use of this jeep is to extinguish
small fires of oil spillage, electrical and carbonaceous materials etc. It is provided with
supplementary water mist gun of app. 35 litres capacity.
Floaters Pumps are used to pump out the water and other
liquid from any static tank above ground or any splilled
chemical above water body
A water mist based fire fighting system utilizes very fine water
spray to extinguish fire. Water is recognized as an outstanding
physically acting fire fighting agent with exceptionally high heat
absorbing capacity and latent heat of vaporization. IN ONGC
water mist system are available in two configurations i.e.
Backpack of 10 Litres Capacity and Trolley Mounted of 50
Litres Capacity. A pressure vessel to hold the media with
safety valve, a compressed air cylinder coupled with a reducer,
hose pipes for discharge of water mist media and
extinguishing gun are th main components in these types of
configurations.
SCBA Set
Fire Suits
Chemical Protective Suit is normally used for protection of personal in close proximity of
high heat source including steam, vapour, high temperature liquids and chemicals.
For discharging foam to the scene of fire, foam branches used are: FB-2X, FB-5X, FB-
10X etc. They have a pick up tube to extract foam coumpound from the tank.
FB-5X FB-10X
Inline Inductor
It is used to facilitate the flow of water into the inductor and discharge
of foam solution from the outlet. To draw foam compound into the
water stream, the inductor has a threaded nipple to which a flexible
pick-up tube is connected for sucking the foam compound.
Suction Hose
It is used for drawing water from the open source into the pump
inlet by creating a vacuum (the pump primer facilitates this)
which can then be delivered under pressure on the delivery side.
For fire appliance, they are available in the size of 4 and 6 and
length of 2.5 m. Both ends of the hose are coupled with the
appropriate male and female threaded couplings.
A. Line Communication:-
I. A telephone only with incoming calls facility for receiving fire calls in the fire
station/control room.
II. Another telephone for communication with outside agencies like local
civil/police/fire authorities, mutual support stations, etc.
III. Intercom / hotline connection for intra communication within the
Asset/Installation/Work Centre etc.
B. Wireless Communication:
I. All Main / Sub Fire Stations are equipped with VHF sets of required capacity
as Base Station to communicate among themselves as well as with the fire
appliances of the station.
II. All fire tenders/fire vehicles are fitted with VHF sets of sufficient capacity as
Mobile Stations to be in constant contact with their respective fire stations.
III. Each fire vehicles is are equipped with 4 walike talkie sets of 5 watt
capacity for use by the crew on fire fighting duty away from the tender.
Communication systems
Apart from the above, any fire incident can be communicated through following
measures:-
1. Mass communication through hooters: Fire Sirens are installed with distant
wailing sound to announce serious fire accident or other serious emergency. The
main purpose to activate the siren is to alert all the employees and other persons
All Clear Siren and Test Siren: Both will be blown for 2
Minutes as straight siren. Test Siren will be operated on
particular day at specific time.
Fire suppression system is an integral part of the Fire Protection philosophy. In a plant all
the fixed fire fighting systems are installed as per the design criterion which includes the
storage and handling capacity of the plant, its layout, its location and various hazards
involved. It includes various fire fighting systems, fixed, portable and mobile type.
Various fixed fire fighting systems provided in onshore installations are listed below:
Water Reservoirs / Tanks
Fire pumps (Electrical driven / Diesel driven)
Piping network
Hydrants
Hose Boxes
Monitors (Foam / Water)
Water spray / Drencher system
Deluge system
Foam systems
Gas based fire protection systems (Halon / CO2 / Clean Agent)
Water for fire water system is stored in any easily accessible surface or underground
lined reservoir or above ground tanks of steel, concrete or masonary. The effective
capacity of the reservoir above the level of suction point shall be minimum 4 hours
aggregate working capacity of pumps. Storage reservoir is available in two equal
interconnected compartments to facilitate cleaning and repairs.
Fire Services Handbook Page 63 of 93
Fire water supply shall be preferably from fresh water source such as river, tubewell or
lake. Where fresh water source is not easily available, fire water supply may be sea
water or other acceptable source like treated water from ETP or WIP. The storage
capacity of fire water tanks for any installation has to be worked out in accordance with
the quantity prescribed by relevant OISD standards.
Fire Pumps
The fire water system primarily consists of a pump and network piping to distribute water
for various fire-fighting purposes. The pump takes suction from the water reservoir and
starts in the event of fire.
The pumps are either horizontal centrifugal type or vertical turbine submersible pumps.
The fire water pumps are generally kept in auto mode and they are so linked that when
header pressure drops to a pressure at which PSL (pressure switch low) of fire water
header is activated, the pumps start in sequential mode.
Fire water pumps are selected to deliver the pressure and flow requirements for the
anticipated manual fire fighting demand as per the applicable standards (Refer to Part-
VI of this manual).
Jockey Pump
A jockey pump, or a pressure-maintenance pump, is a small
apparatus that works together with a fire pump as part of a
fire-protection system Hydrant, monitor, sprinkler, drencher,
etc). It is designed to keep the pressure in the system
elevated to a specific level when the system is not in use, so
that the fire pump doesn't have to run all the time and the
system doesn't go off randomly. It can also help prevent the
system from damage when a fire happens and water rushes into the pipes. If a fire
happens and the pressure drops dramatically, the jockey pump won't be able to keep up,
and the drop in pressure will trigger the large fire pump to start sending water. In our
installation, availability of jockey pump is mandatory as per OISD.
Piping Network
Hydrants
Hose Boxes are used for housing hoses and nozzles and are
generally provided at critical locations preferably near hydrant
points and at periphery of the installation. Two delivery hoses
and one branch are hosued in the hose box.
Fire monitors are devices which discharge water or foam to distant locations and are
such located to direct water on the object as well as to provide water shield to firemen
approaching a fire. These are either installed on the fire water header or available as
portable and mobile devices. Discharge of monitors varies from 1200 lpm to 8000 lpm
and range of throw varies from 30 mtrs. To 100 mtrs. The monitors are installed in the
periphery of storage tank farms, loading gantries, separators and other process areas.
This system is a fixed pipe system connected to a source of water supply and equipped
with water spray nozzles for specific water discharge and distribution over the surface of
area to be protected. The piping system is connected to the fire water network system
through an automatically or manually actuated valve. This system is installed for the
exposure protection on storage tanks, separators, Horton spheres and bullets etc. The
system is designed as per applicable standards to discharge effective water spray within
shortest possible time.
Deluge system
This system is connected to fire water network on the upstream side of fire water
network. The system is operated either in auto mode by automatic FSD actuation
connected to the detection system or in manual mode by manual FSD actuation or
manually operating the valve locally. This system is used for protection of pressure
vessels, storage tanks, process area, well heads etc.
Foam systems
Foam pourers /makers are used to discharge foam in oil storage tank and their number
depends upon the diameter of the storage tank as recommended in OISD standard.
Their discharge capacity varies from 150 lpm. to 1000 lpm. In cone roof tank foam
chamber is connected to the tank shell and it discharges foam through the inside of the
tank shell, whereas in floating roof tanks, it discharges foam on the rim seal of the tank.
The vapour seal chamber is provided with a seal, fragile under low pressure, to prevent
entrance of vapour into the foam conveying piping system.
2. Semi-fixed foam system: It gets supply of foam solution through the mobile foam
tender/foam nurser. A fixed piping system connected to foam makers cum vapour
seal box in case of cone roof tanks and foam maker and foam pourers in the case of
floating roof tanks conveys foam to the surface of tank.
3. Mobile system: It includes foam producing unit mounted on wheels which may be
self propelled or towed by a vehicle. These units supply foam through monitors/foam
towers to the burning surface.
4. Sub-surface foam injection: This is a system for protection of fixed roof storage
tanks. This comprises of high back-pressure foam generator and connected through
product lines or separate lines near the bottom of the tank.
5. Rim seal protection system: The system consists of metallic detection tube and a
number of pre-mixed foam modules, equally spaced on the roof of tanks. Each unit is
dedicated to the protection of an equal portion of the rim seal area. Low expansion
foam is delivered to the entire rim seal and tank shell upon detection of fire. All the
units on the tanks are interfaced to a PC for display, monitoring, control and
configuration of the system from the process control room.
The event of fire occurring at rim seal is detected by a metallic detection tube placed
circumferentially within the rim seal around the whole circumference of the floating roof
tank. The linear heat detector operates on the basis of of an increase in the pressure of
a closed system that corresponds to increase in the rate of rise of an external
temperature of the area.
All industrial establishments dealing with hazardous products have to put in place
appropriate safety systems as mandated under various regulations on the subject. In the
oil and gas business dealing with highly inflammable hydrocarbons, fire safety is a major
concern and stringent provisions on fire safety measures have been incorporated in the
OISD Standards related to the hydrocarbon sector. The underlying philosophy of the fire
safety measures in oil and gas sector is the inbuilt capability of the plants, installations,
operational sites etc to quickly respond to any fire contingencies. In ONGC this is the
precise task assigned to the departmental Fire Services.
However, there may be occasions when fire and related contingencies may overwhelm
the inhouse capabilities and additional external help may be required to contain such
incidents. While the State Fire Services and other such government Fire Services
organizations are mandated to respond to all such situation with all possible assistance,
the expertise and availability of equipment with these Fire Services may be inadequate
and unsuitable for the nature of fire fighting operations required in the petroleum sector.
In such situations, the assistance of nearby industrial concerns having inhouse fire
services organizations may be required. For this mutual aid agreements covering various
aspects of co-operation between the partnering fire service organization would need to
be drawn up to ensure effective and timely response from the mutual aid partners.
As per OISD Standard, the refineries / process plants should have written mutual aid
agreements with similar neighboring industries fully detailing the responsibilities of the
members of the scheme, the procedures to be adopted, the minimum number of
equipment and manpower and minimum quantity of consumables to be exchanged /
loaned.
n the ONGC Emergency Response Procedures the following guidelines have been
given for drawing up mutual aid schemes:-
Under an Onsite DMP, the response requirements and resources are supposed to be
mobilized from within the organization itself, ie. The installations/Assets/Plants of the
Company. However, experience suggest that in actual situation, the size of the disaster
may normally be expected to be so big that the companys Asset/Plant may have to go
for eternal help.
2. Mutual aid arrangements should be worked out in the Onsite plan to facilitate
additional help in the following areas::-
a) Fire Fighting
b) Rescue Operation
c) Manpower Support
4. The agreement should bring out the areas of cooperation in such a way so as to
augment the capabilities of each other, Issues to be discussed and recorded
are:-
a) Fire Fighting equipment available
b) Fire Fighting equipment which can be spared
c) PPEs available/can be spared
d) Number of experts and trained personnel available
e) Types and No of antidotes available/can be spared
f) Quantity and types of decontaminatioin substances available/can be spared
g) Gas detectors and other equipment avaialable/can be spared
h) Number of ambulances and other vehicles available/can be spared
i) Number of public warning system available/spared
j) Number of medical equipment and life saving drugs available/can be spared
k) Other equipment like cranes and portable generators etc.
6. Periodicity of the meeting of all mutual-aid member industries should be fixed and
conducted accordingly.
8. Period visists to each others locations would help in familiarizing and assist in
quick response.
Fire is probably the greatest hazard that can be encountered on an offshore platform and
it needs no emphasis that a production platform at sea possesses nearly all of the fire
hazards to be found in refineries, chemical works or land based oil wells. But, while land
based operations can be spaced out to permit dangerous plants to be widely dispersed
thereby avoiding a possible domino effect, offshore installations are compressed into an
area of less than about 4500 sq.mtr, enhancing the fire risk.
Ministry of Petroleum and Natural Gas vide its gazette of India notification dtd. 18th June
2008 has framed Petroleum and Natural Gas (Safety in Offshore Operations) Rules,
2008 which also covers all aspects of fire safety.
A large number of active fire protection systems are installed at all platforms. These
include fire water system comprising of spray /sprinkler system, deluge valves and
monitors, gaseous fire protection, DCP system, foam system and fire extinguishers.
Except portable fire extinguishers all other systems are fixed in nature. The use and
function of each system is given in brief:
Deluge system
DCP System
This comprises of fixed type DCP skid of 150 kg, 450 kg and 900 kg. capacity. The skid
consists of DCP vessel, N2 cylinders for pressurization of vessel, discharge lines,
selector valves, main valve, hose reel and nozzle. The unit can be operated remotely
with the help of an actuation CO2 cartridge which in turn open the N2 cylinders thereby
pressuring DCP. Each unit of 450kg/900 kg. capacity caters the requirement of two to
three decks of the platform by means of selector valve and deck wise hose reel . Areas
of usage are process area, well head area, ATF refueling area and helideck etc.
In the worst situation, if the above mentioned fixed fire fighting systems installed at
platform fail to meet the fire fighting and rescue of personnel on board the offshore
installations, MSV (Multi Support Vessel) with fire fighting arrangements are stationed at
strategic locations in the offshore area. These can be called for external help from the
installations. These vessels are also known as second line of defence . For fighting oil
fire the vessel has mainly following facilities:
Equipment Capacity
The most serious fires with respect to loss of life and damage to property are those
which occur in buildings. Although fires in buildings do not have the same relative
severity as those of the fires in process area however, these are still important, because
there are many plants which need to be housed in buildings like laboratories, workshop
and offices.
Fire safety in all buildings is regulated by the National Building Code (NBC). The bye
laws and rules framed by the local self government agencies at various locations would
also have to be taken into account while planning and designing construction of
buildings. Moreover at each stage of design and construction effective supervision to
ensure that all fire safety eatures are in place is required. This would require the
association of Fire Services with the construction activities from the design stage itself.
Thus ONGC Fire Services has got a significant role in the fire safety of all buildings
under ONGC occupation in all Work Centres of ONGC. Circular Order No.
DDN/FFW/Circular/2000 2001 dated 06.09.2002 (Part I) and No.
DDN/FFW/Circular/2000 2001 Part II dated 06.09.2002 (Presently under revision)
clearly lay down the roles and responsibilities of various agencies in ensuring fire safety
in ONGC occupied buildings.
From a safety view point, all fire-fighters should have a basic knowledge of the principles
of building construction and detailed layout. Knowledge of the various types of building
construction and how a fire will behave and spread in each type of building will give the
fire-fighter an edge in planning for safe and effective fire attack.
New technologies and designs are being used for building construction everyday.
Therefore, it is impossible to highlight every conceivable situation in this manual. The
purpose of this section in this manual is to introduce to the readers some of the most
basic and common types of building construction and their fire protection characteristics.
The maximum size of fire and its severity which can develop in a building depends on
the amount of materials available for combustion and other parameters like ventilation,
height of windows and types of combustible materials used.
As mentioned in National Building Code (NBC) (revised edition 2005) of India Part 4
Fire and Life Safety, all buildings are classified according to the use or the character of
occupancy in one of the following groups:
Above classification is useful for fire professionals to monitor building conditions for signs
of structural instability. This helps them by creating awareness among them about the
dangerous condition created by a fire, as well as dangerous condition that may be
created due to the extinguishment of the fire.
The longer a fire burns in a building, the higher the chances of structural damage. Some
of the symptoms of the building collapse are as follows:
Cracks or separation in walls, floors, ceilings and roof structures
Loose bricks, blocks or stones falling from buildings
Leaning of the walls or any other buildings element
Unusual cracks and cracking noises
Exposed reinforcement
Bulging walls
Buckling of trusses
All types of buildings depending upon the occupancy and height are protected by
suitable Fire Fighting equipment.
Fixed fire fighting system for buildings includes water based and gas based systems.
Water based systems include fire water tank, fire pumps, piping network, wet riser /
down comer, hydrants, hose reels, sprinkler system and water spray system. Gas based
systems cover CO2, FM-200 and other clean agent flooding systems.
It mainly has static water reservoir, fire pumps, fire water network, hydrant cabinets
inside the buildings and yard hydrants outside the buildings, sprinkler system and water
spray system. A satisfactory supply of water
for the purpose of fire fighting is available in
the form of underground/terrace level static
storage tank. The static water storage tank is
provided with a fire brigade collecting head
with 63 mm diameter instantaneous male
inlets for accessibility to the fire engines of
the local fire service.
Fire pumps are connected to internal fire hydrants and first-aid hose reels through wet
riser / down comer. These hydrants and hose reels are housed inside the fire hydrant
cabinets at each floor of the building along with fire fighting accessories like delivery
hoses, fireman axe and short branch. Yard hydrants are provided outside the buildings
along the periphery.
Sprinkler system is installed in high rise buildings, warehouses and other office buildings.
It operates when temperature of fire causes glass component in the sprinkler head to
break, thereby releasing the water from the sprinkler head. Automatic sprinklers have the
unique properties of automatic detection of fire (since they incorporate thermo-sensitive
devices), control and extinguishment of fire by automatically releasing water of activation
in specific patterns and quantities over designated areas. The system has come to be
universally recognized as the most effective fire protection installation for
buildings/premises. Sprinkler systems are now being replaced by water mist systems
which give finer water droplets.
High / medium velocity water spray system, also known as emulsifying system, is
provided to protect the indoor
oil-cooled transformers. Since
the water is discharged in the
form of minute spray droplets to
the size of few microns, there is
no danger of electrical shock.
All the installations/ plants / assets of ONGC have different types of fire hazards where in
even a small fire has to be tackled immediately. Hence in the interest of the general
safety in ONGC, the below listed precautions should be followed:
2. Ensure that all the fire-fighting equipment installed, are visible and are easily
accessible.
3. When fire siren is sounded, all hot jobs shall be suspended till further clearance.
5. In case of storage tank fires, men should not work inside the bund wall if there is any
danger of boil-over or a slop-over. However, if it is necessary to work within the bund
wall, point of escape should be predecided and well understood.
8. The possibility of splitting or exploding filled pipelines or drums of oil, involved in the
fire, must not be overlooked. When oil is held between two closed valves, a relatively
small amount of heat will cause a considerable rise of pressure with the possibility of
a fracture.
9. The vehicles, which are not involved in emergency operation, shall be parked at least
100 m away from the periphery of the affected area and should not obstruct the
movement of fire-fighting vehicles / persons engaged in handling the emergency.
Types of Blow-out: For the purpose of fire-fighting operations the blowouts have been
classified into three categories, (a) Oil blow-out, (b) Gas blow-out and (c) Gas-oil blow-
out.
a) In case of oil blow-out, the out flow contains greater quantity of oil (i.e., more than
50%) and lesser quantity of gas.
b) In case of gas blow-out the outflow of gas is as high as 95% to 100%.
c) In case of gas-oil blow-out the outflow of gas is more than 50%
In the oil blow-out category, the oil that blows out from the well does not get
completely burnt in the flame but spills around, and can be seen.
In the gas-oil blow-out category, the gas-oil blowout can also be differentiated from
gas blowout by their dark (red) flames and formation of great quantity of smoke.
However, the blow-out with no smoke or with little quantity of smoke resulting from
burning of condensates belongs to the category of gas blow-out.
On the basis of the nature of flame obtained after the wellhead is cleared of all the
obstructions and the place is made ready for conducting fire-fighting operations, blowout
fires can be broadly classified into two types.
In this type of fire, the gusher has a compact flow when the well flows through conductor,
technical or production casing. The well head fittings do not create any obstacle in the
free flow of oil-gas from the well.
The flame takes the scattered shape when any equipment is there at the well head and
causes obstruction to the free flow of the product from the well.
The scattered flame of this type can be converted into compact flame by removing the
obstruction from the well head. In case it is not possible to remove the obstruction by
usual means, assistance from the artillery should be sought. After converting the flame
into compact one the same procedure is followed as mentioned in blow out fire with
straight flame
At the initial stage of blow out scenario, the fire services have the primary role of taking
necessary precautions to prevent any accidental fire. However, if the well has caught fire
then the main role of fire services is to control the spread of fire to nearby areas and
radiation protection by giving water protection cover during removal of debris and other
heavy equipment for clearing the well site location.
1. Area of 500 mtrs. radius around the blow-out site shall be cordoned off to avoid any
unauthorised entry.
2. The incharge of the fire-fighting operations, should engage his men and materials
mainly on those places where the fire is spreading besides protection of nearby
installations
3. Water jets should be directed on the persons working near the blow out area on
drilling equipment and other materials.
4. Fire-fighting operations sometimes continue for days and even weeks, therefore
necessary arrangements for continuous fire fighting for longer durations shall be
made.
5. The fire-fighting staff together with the drilling staff removes the equipment and
materials from the site of blow-out for easy and unhindered operation.
6. During work on a blow-out, the working personnel should wear canvas dresses, hand
gloves, boots, helmets and ear muffs/plugs.
7. Arrangements of fire fighting pumps, monitors and water in sufficient number and
quantity shall be made for fire fighting purpose.
8. The area near the well head, that has to be cooled with water, depends upon the
strength and character or the burning gusher and is determined by the incident
commander or incharge of the fire-fighting operations.
9. After laying the water line, method of extinguishing fire is decided and preparations
are made accordingly before the actual fire-fighting operations starts.
Fires in process plant are a serious hazard to both life and property. It is therefore,
essential to understand the ways in which fires can occur and develop. Normally fire
occurs as a result of leakage or spillage of fluid from the plant. Larger leaks may occur
due to the failure of a vessel, pipe or pump, and smaller ones from flanges, sample and
drain points and other small bore connections.
Prevention of fire in process areas is primarily a matter of preventing leaks and avoiding
sources of ignition. In addition to the fires arising from leakage in general, there are
certain characteristic of fire in process areas. These include:
1) Pump fires.
2) Flange fires
3) Cable tray fire
4) Pipeline fire
5) Storage tank fire.
Out of the above listed types of fire, the storage tank fire is considered to be of very
serious and catastrophic nature.
LPG Leakage
Any LPG leakage is evident by the peculiar smell of the gas. In the event of leakage of
LPG or any other cooking gas, the following precautions must be taken:
(a) Strictly refrain from operating any electrical switch or appliance (either ON/OFF);
(b) Do not light a match-stick or use an open flame to detect the leakage;
(c) A safe way of detecting leakage is by applying soap solution to the suspected point
of leakage. If there is a leakage, soap bubbles would form;
(d) Close the gas supply and the cylinder valve ensuring that the leaked gas does not
enter other parts of the building; and
(e) Normal operations involving the use of LPG may be resumed only after the matter
has been investigated and the leakage is stopped and the environment has been
well ventilated.
1. LPG flame shall not be extinguished, except by fuel elimination, as leaking gas
can result in an explosion due to accidental ignition.
2. Isolate flame area from the tank, if possible.
3. Apply cooling water streams to the top valve assembly and to the top of the
vessel so that the run-off water will cover the shell.
4. Cooling streams should be continued after flame extinguishments until all danger
of reignition from hot steel has been eliminated.
5. Apply cooling streams in an adequate manner to the other adjacent
vessels/spheres also.
6. Stop immediately movement of product to/from the tank
7. If required pump out the tank contents to unaffected storage vessels
Major risk of fire and explosion in helicopter operation is encounterd during landing and
take-off of helicopter. The exhaust coming out from the engines of the helicopter can be
an ignition source for the hydrocarbons present all around. So, all fire-fighting measures
are always kept ready during helicopter operations eg. keeping the fire water cum foam
monitors, foam water hose reel, DCP hose reel and fire tender in ready to operate
condition.
H2S gas is toxic, irritant and asphyxiant. It is a colourless gas which at low
concentrations is accompanied by rotten egg odour. It is a flammable gas which burns
with a blue flame giving rise to sulpher dioxide. Mixture of hydrogen sulphide and air in
the explosive range may explode violently. Since the vapours are heavier than air, they
may accumulate in lower areas or spread and travel along the ground to a source of
ignition.
When approaching the job site it is necessary to take the following precautious to ensure
safe entry.
13.1 Codes/Standards/Guidlelines
14.1 Miscellaneous
1. Uniform Policy on Colour Code for piping and Fire Equipment: Colour codes
and identification are required to promote greater safety, lessen the chances of
error, confusion or inaction, especially in times of emergency, when piping contents
are inherently hazardous. A uniform approach for identification would address all
such issues besides the issues of standardization and ONGC wide uniformity.
Accoridngly, colour codes for piping and Fire Equipment in ONGC had been
approved in the 278th EC Metting held on 15.05.2005 and Office Order issued vide
No. TS/DDN/Colour Coding/2005 dated 24th October, 2005. Colour code for fire
fighting equipment is as under:-
2. Fire Safety Signages: Fire safety signages play a very vital role in the fire
protection and fire fighting arrangements generally in operational areas and
particularly in buildings, especially the multistoreyed buildings used for
commercial purposes like offices, laboratories, auditoriums, etc. Proper signages
displayed at appropriate locations create awareness of the availability of fire
fighting equipment, provide basic instructions for the usage of fire fighting
equipment, provides directions for safe exit of occupants in case of fire
emergencies, help inculcating a feeling of safety and security amongst the
occupants of the building, usage of personal protective equipment, etc. Standard
pattern of signages on fire safety in the buildings was issued vide Circualr No.
ONG/HFS/FSA/06 Dated 26th September, 2006.
3. Maintenance of Fire Fighting Equipment: In order to have proper supervision/
maintenance for ensuring 100% availability of fire fighting equipment/ system on
round the clock basis, EC in its 309th meeting held on 30th May, 2007 approved
the following guidelines which was circulated vide Office Order No.
ONGC/FSC/6/07 Dated 24th July, 2007:-
a) Fire fighting & detection system including fire vehicles be treated at par
with essential operational equipment.
b) In-charge Fire Services will co-ordinate repairs & maintenance jobs
c) Fire department of the concerned Work Centre is responsible for
repair/maintenance of portable and mobile fire fighting equipment.
d) Responsibility of repairs and maintenance support for static/fixed
equipments should be entrusted to the Engineering
Services/HSE/Maintenance department.
Reporting a fire is not something that you need to do everyday; however, it is very
important that you know how to report a fire when the time comes.
Steps
1. Get to the nearest telephone/press the manual call point/break glass of manual
call point.
2. Call emergency numbers i.e. fire service control room, nearby installations,
process control room etc.
4. Explain
Tips
Warnings
Never make a fake call or call when there is no fire. It is unlawful and
illegal