Professional Documents
Culture Documents
Table of Contents
2 Features 5
3 Specifications / Performance 6
4 Dimensions 10
4.1 Water Heater Dimensions 10
4.2 Remote Control Dimensions 12
5 Components 13
6 Troubleshooting 16
8 Periodic Inspection 29
9 Periodic Maintenance 30
9.1 Equipment 30
9.2 Remote Control 30
9.3 Water Drain Valve (With Water Filter) 30
9.4 Descaling 31
9.5 Changing Default Temperature Setting 32
9.6 Draining The Water For Maintenance Or For Freeze Prevention 33
10 Installation Check 34
DANGER
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious PROHIBITED
injury.
Do not short circuit any safety device on this
appliance:
If a safety device is not functioning properly, replace the part.
Do not under any circumstances short circuit the part.
WARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious DANGER
injury.
Exhaust and gas leakage caution:
Always check for leaks when installing or modifying the
exhaust vent or gas piping.
PROHIBITED
PROHIBITED indicates that the described action is 1.2 Post - Service Checks
not allowed under any circumstance.
WARNING
Check parts for leaks:
Confirm that there are no gas, water, or exhaust leaks
regardless of whether the service performed could have
1.1 Safety Tips For Service caused them.
If the unit is installed indoors, check that the flue collar and
vent pipe are installed correctly and that they are in good
WARNING condition.
Wear the appropriate clothing and protective gear:
In order to prevent injury or accident, wear a protective
helmet, safety boots and a lifting belt whenever necessary.
WARNING
Check for combustibles:
DANGER After service or maintenance is completed, check that there
are no combustibles in the vicinity of the unit.
Use only the appropriate tools and parts:
Only use replacement parts manufactured by Bosch for this
model as listed in the Installation Manual Parts List for
service on this unit. Use appropriate tools. DANGER
Check insulation resistance:
After service or maintenance is completed, measure the
PROHIBITED resistance between the electrical wires and ground. If it is
less than 10M , there is a risk of electrical shock.
Modification of the unit is prohibited:
Do not attempt to modify or alter the unit. This will cause a
fire hazard and a risk of electrical shock.
DANGER
Properly reconnect the power supply:
Confirm that the power supply has been reconnected
properly after service or maintenance is completed. Also
confirm that there is no dust or other obstacles that might
cause an electric shock or a fire hazard.
2 Features
3. Elevation Adjustment
The water heater can be quickly configured for
installations above 2000ft by simply disconnecting a
jumper inside of the unit. No additional equipment or
adjustments are necessary. See the Installation Manual
for details.
3 Specifications / Performance
3.1 Specification Tables
Specifications Table 1
Description 660 EF 660 EFO
Installation Options Indoor, Wall Mounted Outdoor, Wall Mounted
Exhaust Type Power Vented
Ignition Direct Ignition
Recommended Water Pressure 29-70 psi
Maximum Operating Water Pressure 150 psi
Minimum Flow Rate 0.5 GPM
Dimensions 20.5"(Height) x 13.8"(Width) x 6.7"(Depth)
Weight 36 lbs.
Water Holding Capacity 0.2 Gallon
Water Inlet Connection Size "
Water Outlet Connection Size "
Gas Inlet Connection Size "
Power Supply 120 VAC (60Hz)
NG : 54W NG : 51W
Power Consumption LP : 59W LP : 52W
Freeze Prevention 141W Freeze Prevention 141W
Casing Materials Zincified Steel Plate/ Polyester Coating
Flue Collar Materials Stainless Steel
Heat Exchanger Materials Copper Sheeting, Copper Tubing
Safety Devices Flame Rod, Thermal Fuse, Lightning Protection
Device (ZNR), Overheat Prevention Device,
Freezing Protection Device, Fan Rotation Detector
Accessories Anchoring Screws
Performance Table 2
Description 660 EF 660 EFO
Gas Consumption Maximum Performance 140,000 btuh
Gas Consumption Minimum Performance 20,000 btuh
Hot Water Capacity @ 45F Rise 5.3 Gal./min.
Capacity Range 0.5-6.6 Gal./min.
Default Temperature Options 120F, 130F*, 140F*, 160F** (Original is 120F)
Temperature Settings
100-150F (In 5F intervals), 160F (12 Options)
(Using the remote controller)
180
170
160
150
Set temperature ( F)
140
130
120
110
100
90
80
0 1 2 3 4 5 6 7 8
Flow Rate (GPM)
180
170
160
150
Set temperature ( F)
140
130
120
110
100
90
80
0 1 2 3 4 5 6 7 8
Flow Rate (GPM)
180
170
160
150
Set temperature ( F)
140
130
120
110
100
90
80
0 1 2 3 4 5 6 7 8
Flow Rate (GPM)
30
60
25
50
Pressure Loss (psi)
20
Ft of Head
40
15
30
10
20
5
10
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0
Flow Rate (gpm)
YES
(With remote controller) Self-diagnosis NO
Maximum output limited Normal combustion 90 (With remote controller)
Self-diagnosis possible
NO Warning indication
Normal combustion YES
possible Warning indication
YES 10
90
Self-diagnosis NO
Normal combustion 99
possible
YES
1 NO
Thermal fuse normal 14
YES
Stop hot water demand
3 Inlet thermistor
Hot water demanded 31
open or shorted
4 Outlet thermistor
32
open or shorted
2 NO
Circuit board
> 0.5 GPM 70
abnormality
YES
Abnormal gas solenoid
71
valve drive circuit
Initial check NO
normal 5 Flame rod circuit
YES abnormality 72
(1A or more)
*1
3 Inlet water high NO Approx. 35.7
temperature check
*1 water inlet temperature (F)
Normal
If the inlet temp is less than 122
YES or if the following statements Set temperature 127F 127F
about K are true , the inlet temprature
will be normal (YES) K 136F Set temp +18F Fan motor stops
6 Fan motor
ON
12
Flame rod
detects > 1A
NO ( 1st, 4th, 7th: after 5 sec.
others: after 2 sec. ) Primary gas solenoid
valve closes Primary gas solenoid
Gas solenoid valve 1 valve closes
closes Gas solenoid valve 1
YES Gas proportioning valve closes
Igniter stops sparking
closes
Gas solenoid valve 2
closes
Igniter stops sparking
*2 Gas proportioning valve
closes
a b
3.5 GPM 1.9 GPM
(99,000BTU/h) (56,500BTU/h) Gas solenoid Valve 2
closes
Hot water capacity NO
> a *2
YES
Hot water capacity NO
> b *2
14 Gas solenoid valve 2
opens
14 YES 14 31 61 99
Gas solenoid valve 2
opens
At max BTU, is NO Gas solenoid valve 1
outlet water temp. less closes
than setting
16 32 90
YES
5 4 4
*3 When the present fan speed is 500rpm more or less than target speed.
4 Dimensions
4.1 Water Heater Dimensions
10.0"
7.0"
4.3"
2.2"
1.5"
1.6"
3.8"
13.3"
3.9"
HOT WATER OUTLET(3/4")
GAS INLET (3/4")
COLD WATER INLET(3/4") 7.2"
WIRING THROUGHWAYS
13.8"
0.4" 6.7" 13.1"
4.7"
3.0" 3"
0.4"
3.2"
FLUE COLLAR
UPPER WALL MOUNT BRACKETS
1.2"
21.4"
20.5"
19.2"
4.7"
AIR INLET
2.4"
AIR INLET
1.9"
1.8"
2.0"
LOWER WALL MOUNT BRACKETS
0.4"
3.3"
WATER DRAIN VALVE COLD WATER INLET
(WATER FILTER)
10.0"
7.0"
4.3" 13.3"
2.2"
3.8"
1.5"
1.6"
3.9"
HOT WATER OUTLET(3/4")
GAS INLET (3/4")
COLD WATER INLET(3/4") 7.2"
WIRING THROUGHWAYS
13.8"
13.1"
4.7" 0.4" 6.7"
0.4"
8.4"
1.0"
UPPER WALL MOUNT BRACKETS
1.2"
1.7"
21.4"
20.5"
19.2"
4.7"
AIR INLET
2.4"
AIR INLET
1.8"
1.9"
2.0"
0.4"
LOWER WALL MOUNT BRACKETS
3.3"
5.0" 0.8"
4.7"
Part number:
BRC US (for United States)
BRC CA (for Canada)
5 Components
5.1 Water Heater Components
Flame Rod
Thermal Fuse
Ignition Electrode
Manifold
ENW
Igniter
Gas Valve Unit
Circuit Board
Flow Control Valve
PU`
PU`
Anti-Frost Heater
G.F.C.I
Exhaust Terminal
Anti-Frost Heater
Thermal Fuse
Flame Rod
Ignition Electrode
Manifold
ENW
Igniter
Fan Motor
Gas Valve Unit
Anti-Frost Heater
G.F.C.I
* Before use, remove the protective sheet from the remote controller surface.
* The unit has been shipped from the factory with the remote control set at 110F.
Burner On Indicator
Error Code
failure occurs.
6 Troubleshooting
6.1 Error Codes and Checkpoints
(With optional remote control connected)
Error Code List Table 3
Display Description Diagnosis Point (Trouble Point*)
Combustion Abnormality (BTU Drop) Check for abnormal combustion, Check flue for blockage or obstruction. To
10 (Unit Continues Working) reset this error code, the power needs to be disconnected and then
reconnected.
Check gas supply piping and pressure. Check for igniter spark (8). Check gas
Ignition Failure (Initial Flame Fault
11 solenoid valves (9),(10),(11). Check flame rod (12). Check ground, paying
detection)
special attention to the ground connection to the circuit board.
Flame Rod Does Not Detect Flame Check for accidental extinction of the flame. Check for abnormal combustion,
12 (Secondary Flame Fault Detection) check gas solenoid valves, check flame rod (12). Check ground, especially on
circuit board.
Thermal Fuse Triggered Check for melting or damage to the thermal fuse (1). Check for improper
14
connection of thermal fuse.
Measure the resistance through the outlet thermistor (4).
16 Abnormally High Output Temperature
Check for proportional gas valve trouble (11)
Check if high limit switch is triggered (13). Check for improper connection of
20 High Limit Switch Triggered. high limit switch. To reset this error code, the power needs to be disconnected
and then reconnected.
Measure the resistance through the inlet thermistor (3). Check for an open or
31 Inlet Thermistor Abnormality
short circuit. Check for improper connection to the inlet thermistor.
Measure the resistance through the outlet thermistor (4). Check for improper
32 Outlet Thermistor Abnormality
connection or an open or short circuit.
Check for scale build-up in heat exchanger. Check for abnormal combustion.
59 Heat Exchanger Flow Abnormality Check flue blockage or obstruction. Check that flame ignites all across the
burner. ).
Check that the fan is rotating. Check the pulse frequency from the fan rotational
61 Fan Motor Abnormality frequency sensor (6), (7). Check for improper connection of the fan. Check
voltage from circuit board.
70 Circuit board Abnormality Circuit board failure
Gas Solenoid Valve Drive Circuit
71 Check for damage to the gas solenoid vavle drive circuit on the circuit board.
Abnormality
Flame Rod Circuit Abnormality
Measure the current from the flame rod when there is no
72 (Detection of Flame when no flame is
flame (5). Check for a ground fault.
present)
Check for proper setting of maintenance writers on circuit board. Check the
Circuit board setting abnormality (High circuit board (microcomputer) for damage. Check the Dip switch. Check the
73
elevation connector, dipswitch, etc) "Control switch connector" (ex. high elevation connector etc.). To reset this
error code, the power needs to be disconnected and then reconnected. )
Remote Controller Transmission Check connection from remote controller to circuit board.
760
Abnormality Check remote controller and circuit board for damage. )
Combustion Abnormality
Check for abnormal combustion. Check flue for blockage or obstruction
(Warning indication)
90 Combustion abnormality Check for abnormal combustion. Check flue for blockage or obstruction. Check
(Unit shuts off) that flame ignites all across the burner. To reset this error code, the power
needs to be disconnected and then reconnected.
Combustion Abnormality (Unit shuts Check for abnormal combustion. Check flue for blockage or obstruction. To
99 off) reset this error code, the power needs to be disconnected and then
reconnected.
* For trouble point location refer to Sec. 3.4 Operation Flow Chart.
) This error code is not mentioned in the flowchart.
The Priority lamp lights, but an error code appears soon after:
Error Possible Causes Checkpoint Connector Pin No. & Normal How to Fix Problem and
Code No. Color Code Value Reset Unit
Combustion A blinking 10 indicates there
Abnormality (Unit Check for abnormal has been a loss of gas input,
continues burning combustion. but combustion will continue.
10
with error code Check flue for blockage or In order to reset the unit, the
flashing and drop in obstruction. power must be disconnected
heat output) and then reconnected..
If the overheat prevention
device (Thermal fuse) has
fused, it has been exposed to
Check for melting or
Overheat Prevention temperatures in excess of
improper connection of the 2 or
14 Device (Thermal CN-59 1 BL-R 4 372F. First fix the cause of
overheat protection device less
Fuse) the high temperature exposure
(Thermal fuse)
(i.e hole in heat exchanger),
then replace the overheat
prevention device.
Check remote controller If there is a voltage
and circuit board. Check DC13 abnormality, replace the
terminal
connection of remote - 16V circuit board
Remote Controller control cord.
760 Transmission
Abnormality Closed If an open or short circuit or a
Check remote control cord
circuit ground fault exists, replace
for a short or open circuit,
(no open remote control cord
or for a ground fault.
or short)
The Priority lamp lights, but an error code appears soon after (continued):
Error Possible Causes Checkpoint Connector Pin No. & Normal How to Fix Problem and
Code No. Color Code Value Reset Unit
If abnormal combustion is
detected the error code will
flash and combustion stops.
Combustion This error code can be reset
Abnormality by turning the water heater
OFF on the operation panel.
Remove the cause of abnormal
combustion
Check for abnormal
90 combustion. Check flue for Check maintenance monitor
blockage or obstruction. No. 48, 49. If the fan has
increased its speed by 110%
Combustion and the unit plunge into input
Abnormality down mode, the error code
(Warning Indication) will flash but combustion
(Unit Shuts Off) continues. If the fan has
requested more improvement,
the error code will flash and
combustion stops.
If this error code is displayed
Combustion Check for abnormal and the water heater has been
99 Abnormality combustion. Check flue for in use for 10 years, the unit
(Unit Shuts Off) blockage or obstruction. has reached the end of its life
cycle and should be replaced.
Fan does not begin rotating when hot water is being demanded:
Error Possible Causes Checkpoint Connector Pin No. & Normal How to Fix Problem and
Code No. Color Code Value Reset Unit
If the flow monitor indicates
Water Flow Sensor Check maintenance higher than the minimum, the
0.5 GPM
Abnormality monitor no. 14 circuit board will need to be
replaced.
OK if K > 35.7/Flow Rate (GPM)
No
less than + inlet water temp (F), where K
error
122F = 136F for 127F or lower
code Inlet Water
Check inlet water using temperature setting, K = Set
Temperature is too CN-59 13 W-W 14
temperature thermistor Temp (C) + 18F for 127F or
high
characte- more setting. Also check
ristics thermistor temperature
characteristics.
Fan does not begin rotating when hot water is being demanded (continued):
Error Possible Causes Checkpoint Connector Pin No. & Color Normal How to Fix Problem and
Code No. Code Value Reset Unit
Disconnect electrical power,
then reconnect electrical power
Circuit Board Detection of circuit board
70 to water heater to reset system.
Abnormality abnormality
If abnormality continues,
replace circuit board.
Disconnect electrical power,
then reconnect electrical power
Check for damage to the
Gas Valve Drive to water heater to reset system.
71 gas valve drive circuit on
Circuit Abnormality If the error code "71" is
the circuit board
continuous, replace circuit
board.
If the "72" error code is
BL-
75kHz- displayed, check the signal from
1 burner GND
Flame Rod Measure the current from 92KHz the flame rod (also make sure
case
Abnormality (Flame the flame rod when there that there is not a problem with
72 CN-78
detected when no is no flame. Check for the grounding of the appliance).
BL- DC
flame present) ground fault. Elec- If the signal is normal, replace
1 elec- 0.45A
trode the circuit board. If it is
trode or less
abnormal, replace flame rod.
Fan does not begin rotating, or the fan rotation is abnormal when hot water is being demanded:
Error Possible Causes Checkpoint Connector Pin No. & Color Normal How to Fix Problem and
Code No. Code Value Reset Unit
4 BR-BL 2 DC 0V Confirm the measured fan
- 43V speed by Maintenance Monitor
Check that the fan is (no. 10). If the fan motor does
DC 11V
rotating and check the 1 R-BL 2 not rotate, but voltage is
- 13V
pulse frequency from the normal, then fan motor should
Fan Motor fan rotational frequency be replaced. If voltage is
61 CN-27
abnormality sensor. Check for abnormal, replace the circuit
improper connection to board. If the fan motor is
120Hz
fan. Check voltage from 3 Y-BL 2 rotating and if the voltage is
- 387Hz
circuit board normal, but there is a "61" error
code, then the fan motor should
be replaced.
DC 1 During Operation.
3 BL-G 5
No - 16V
error
DC 1 During Operation.
code Check flow control valve. 3 BL-V 7
Flow Control Valve - 16V
Check for improper CN-86
Abnormality DC 1 During Operation.
connection of the valve. 3 BL-BK 6
- 16V
DC 1V or When valve is fully open. (When
2 Y-BL 1
less operation is OFF)
DC 14 During Operation.
8 R-BL 1
- 16V
If the outlet temperature is over
194F for 0.3 seconds, or over
27F more than set temp for 25
seconds with the set
Check resistance of the
Abnormally High 14 W-W 15 temperature 125F or more, or
outlet thermistor
Output over 140F for 4 seconds with
16 CN-59 the set temp 120F or less, the
(temperature is too
hot) unit will shut off and error code
"16" will flash
Check for short or open circuit
Check gas proportioning DC 0.3V
4 R-BL 3 or improper connection of
valve -15V
wiring to valve.
3 Inlet Thermistor CN59 13 W-W CN59 14 DC0.6 4V 32F 212F see pg. 23
4 Outlet Thermistor CN59 15 W-W CN59 14 DC0.6 4V 32F 212F see pg. 23
7200
23200pulses/
7 Fan Motor CN27 3 Y-BL CN27 2
min. (120Hz
387Hz)
13 High Limit Switch CN1 1 W-W CN1 3 less than 1 Measure contact resistance
Temperature (C) 0 10 20 30 40 50 60 70 80
Resistance (k) 23.7 15.5 10.3 7.0 4.9 3.5 2.5 1.9 1.4
Display Procedure
Indications
Display
(Data No.)
1. The maintenance monitor data no. will appear on the
display for two seconds, and then the data will appear.
3. With the remote controller in maintenance mode, the Fig. 9 Remote Control Maintenance Monitors
hot water set temperature and flow meter alarm cannot
be adjusted.
Size the gas line according to total BTU/H demand of the 7.4 Sizing Gas Line
building and length from the meter or regulator so that the
following supply pressures are available even at maximum 1. Size each outlet branch starting from the furthest us-
demand: ing the BTU/H required and the length from the meter
(see Fig. 11).
660EF-EFO Gas Pressure Requirements Table 5 2. Size each section of the main line using the length to
the furthest outlet and the BTU/H required by every-
Natural Gas Supply Pressure LP Gas Supply Pressure
thing after that section (See Fig. 11).
Min: 4" W.C. Min: 8" W.C.
Max: 10.5" W.C. Max 14" W.C.
Sample Gas Line
Select a gas meter capable of supplying the entire BTU/H Tankless Gas Water Heater
Barbecue
(see Maximum Performance box below)
demand of all gas appliances in the building. (50,000 Btuh)
Outlet E
Outlet A
Clothes Dryer
7.2 Gas Connection 10' (35,000 Btuh)
Outlet C 10'
In order to check the gas supply pressure to the unit, a tap Fig. 11 Sample Gas Line
is provided on the gas inlet (see Fig. 10). Remove the hex
head Phillips screw from the tap, and connect a manome- Sample Calculation (refer to Fig. 12)
ter using a silicon tube. Outlet A: 45 (Use 50), 50,000 BTU/H requires 1/2"
Outlet B: 40, 65,000 BTU/H requires 1/2"
In order to check the gas manifold pressure, a pair of taps
are provided on the gas valve inside the unit. The pressure Section 1: 45 (Use 50), 115,000 BTU/H requires 3/4"
can be checked either by removing the hex head Phillips Outlet C: 30, 35,000 BTU/H requires 1/2"
screw and connecting a manometer with a silicon tube, or
Section 2: 45 (Use 50), 150,000 BTU/H requires 3/4"
by removing the 1/8 NPT screw with an allen wrench and
connecting the appropriate pressure gauge. Outlet D: 25 (Use 30), 25,000 BTU/H requires 1/2"
Section 3: 45 (Use 50), 175,000 BTU/H requires 1"
Outlet E: 25 (Use 30), 180,000 BTU/H requires 3/4"
Section 4: 45 (Use 50), 355,000 BTU/H requires
1-1/4"
Maximum Capacity of Flex TracPipe in Cubic Feet per Hour of Natural Gas
R
Maximum Capacity for Gas Flex Connectors in Cubic Feet per Hour of Natural Gas
Pipe Length in Inches
Size 12" 24" 36" 48" 60" 72"
1/2" 180 150 125 106 93 86
3/4" 290 255 215 197 173
1" 581 512 442 397 347
1 1/4" 1470 1200 1130 960 930
Maximum Capacity for Gas Flex Connectors in Thousands of Btuh ( 0.5" WC Pressure Drop)
Pipe Length in Inches
Size 12" 24" 36" 48" 60" 72"
1/2" 288 240 200 169 149 137
3/4" 465 409 344 315 278
1" 930 825 708 638 556
1 1/4" 2352 1920 1808 1536 1488
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
8 Periodic Inspection
WARNING
When servicing:
To prevent burns or scalding, turn off the power button and
wait until the equipment cools before performing
maintenance.
Check For dryer lint, newspaper, Check For dust and soot in
for: construction debris, oil, for: the exhaust vent or
spray cans and other exhaust vent terminal.
combustible materials.
9 Periodic Maintenance
9.1 Equipment
Wipe the outside surface with a wet cloth, then dry the
surface. Use a neutral detergent to clean any stains.
PROHIBITED
When cleaning the remote control:
Do not use benzene, oil or fatty detergents to clean the Water drain valve
remote controller; deformation may occur.
PROHIBITED
Do not submerge remote control:
The remote controller is water resistant but not water proof. Water Supply
Keep it as dry as possible. Valve
9.3 Water Drain Valve (with Water Filter) Fig. 15 Water Drain Valve With Water Filter
If the water filter is covered with debris, the hot water may
not run smoothly, or the unit may put out cold water.
Check and clean the filter as explained below:
WARNING
When servicing:
To prevent burns or scalding, wait until the equipment cools
down before draining the water. The appliance will remain hot
after it is turned off.
9.4 Descaling
15. Close the cold water main valve wing handle and clean
If the unit becomes saturated with lime or scale build-up, the water inlet filter. Place the filter back into the unit.
the hot water may not run smoothly, or the unit may put
out cold water. In addition, damage can occur resulting in 16. Close the hot water drain valve lever handle, remove
failure of the unit if lime or scale deposits are left untrea- the drain hose and replace cap and washer onto the
ted within the unit. To remove these deposits from the hot water drain valve outlet.
unit, follow the procedure as explained below. To ensure 17. Open both the hot and cold water main valve wing
full warranty coverage, hard, acidic, or otherwise impure handles. Wing handles should now be (OPEN) parallel
water should be treated with approved methods. to the main valve body and lever handles should be
(CLOSED) perpendicular to the drain portion of the
Note: Isolation valves will need to be installed in order to body, which is the normal operating position.
perform this procedure. 18. Open the gas supply valve and reset the unit by
turning the power off and then on again using the
1. If not already on, turn the unit on with the Power Power Button on the Remote Controller.
Button on the Remote Controller.
2. Close the gas supply valve.
3. Close both the hot and cold water valves with a
quarter turn of the main valve wing handle. The handle
will be perpendicular to the main valve body.
4. Ensure the drain valve lever handles are closed
on both the hot and cold valves (the lever will be
perpendicular to the drain portion of the body) and
slowly remove drain caps. Be sure to retain the rubber
washer inside of the drain cap.
5. Connect the pump outlet hose to the cold water drain
valve of the isolation valve as shown in Figure 16.
6. Connect a drain hose to the hot water drain valve
outlet of the isolation valve as shown in Figure 16.
7. Fill bucket with descaling solution so both lines inside
are submersed. We recommend a straight white
vinegar solution. If using a commercial descalant, refer
to manufacturers instructions for proper dilution
ratio.
8. Place both the pump inlet hose and the drain outlet
hose into the pail.
9. Open both drain valve lever handles on the isolation
valves.
10. Turn the pump on. The unit will attempt to ignite
(make sure that the gas has been turned off) and a
number 11 should flash on the remote controller Hose
after about 1 minute. Do not reset the unit. Allow
Water Inlet
solution to circulate for 45 minutes. Water
Note: It may take a few minutes to clear air out of the Outlet
heater and hoses.
Bucket
11. Turn pump off and close the cold water drain valve of
the isolation valve. Hose
12. Remove the hose from the cold water drain valve and
replace cap and washer onto the drain valve outlet.
13. Remove the pump and hose from the bucket and
empty the solution.
14. Put the hot water drain hose end back into the empty Pump
bucket and open the cold water main valve wing
handle. This procedure will flush out the heater with Fig. 16 Descaling Procedure
fresh cold water. Flush for at least 5 minutes or until
20 gallons of water has passed through the heater.
Controller
3. Set the upper limit of the hot-water supply
Remote
temperature to 125F, 130F, 135F or 140F using the
UP and DOWN setting buttons.
4. To put the water heater back into operation, press the
ON/OFF button on the remote controller. To keep the
water heater off, let the unit sit for 30 sec. to return to
the original display. UP
When setting the maximum temperature to 125-160F
1. Turn the water heater off by pressing the ON/OFF but- DOWN
ton on the remote controller.
2. Disconnect electrical power to the water heater.
3. Remove the front cover of the water heater (4 screws).
EMW
4. Locate the bag of temperature selection wires
attached to the inside of the unit in the bottom left
corner.
5. Connect the temperature selection wire labeled
"160F" to the circuit board as shown on the right.
6. Replace the front cover of the water heater (4 screws).
7. Reconnect electrical power to the water heater, but do Fig. 17 Circuit Board Connection
not turn it on.
8. Press and hold the FLOW METER ALARM SET button
until a sound is heard (2 sec.) and "120F" appears on
the display.
9. Set the upper limit of the hot-water supply
temperature to 125F, 130F, 135F, 140F, 145F,
150F, 160F using the UP and DOWN setting buttons.
10. To put the water heater back into operation, press the
ON/OFF button on the remote controller. To keep the
water heater off, let the unit sit for 30 sec. to return to
the original display.
WARNING
When servicing:
To prevent burns or scalding, wait until the equipment cools
down before draining the water. The appliance will remain hot
after it is turned off.
10 Installation Check
Installation problems can cause the unit to work Gas Supply Piping
unsatisfactorily. If the unit is not working properly, but 1. Because a large quantity of gas is used with these
there are no error codes or evidence of malfunction, check appliances, make sure to size the gas meter and
the following in regards to the installation: supply piping to match the maximum Btu rating of the
heater.
Altitude
1. If this water heater is installed in a location where
the altitude is greater than 2000 ft., the combustion
may become abnormal because of the thinness of the Air Supply and Vent Pipe
air. The unit must be configured for high elevation Before installation, note the following:
installations by disconnecting the "High Elevation 1. Vent pipe diameter: 3 inches
Disconnect" jumper located inside of the water Maximum vent length: 35 feet with 1 - 90 elbow
heater. Refer to theInstallation Manual for detailed 25 feet with 2 - 90 elbows
instructions. 15 feet with 3 - 90 elbows
2. Make sure the installation location allows for a flue
Air Supply/Exhaust
to be built that will be shorter than the maximum
1. Make sure that the installation location provides allowable vent length. A longer vent will cause a
sufficient combustible air and enough space for an danger of explosion.
exhaust vent.
3. Do not penetrate the vent pipe through a fire wall.
2. Install the venting only as outlined in the installation
manual. 4. Extend the vent pipe all the way to the outdoors.
3. Install a condensate drain when required. 5. Steam and condensed water may exit the vent pipe.
Be sure to install the vent pipe so that the steam and
Installation Environment water droplets will not harm anything.
1. If this unit will be installed in a factory, salon, or
Electrical
laundry service, install it in a location where it will
1. The electrical power supply (120VAC, 60hz) to the unit
not be exposed to steam, ammonia, sulfur, chlorine,
ethylene compounds, or acids. should be installed by a qualified technician.
2. If this unit will be installed in a restaurant, locate it so 2. Allocate 2A on the circuit for this water heater.
that it will not be affected by steam.
3. Avoid any installation that will expose the unit to
steam or moisture.
Installation of Strainer
1. If the unit will be installed in a system with a
circulating or pressure increasing pump, install a
strainer with a #50 or greater mesh to protect the unit
from damage caused by debris in the plumbing line.
This is especially important for older piping.
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