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ERROR SERVICE
TREES REFERENCE

MODIFICATION
FAQ
INSTRUCTION

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Content
Changing PCB SCC_WE
Changing PCB CM_P
Unit not heating
Water leakage from unit
Display Selftest
Display Service 10
Display Service 11
Display Service 17
Display Service 19.1
Display Service 25
Display Service 26
Display Service 27
Display Service 32
Display Service 33
Display Service 34.1 - 34.15 (BUS)
Display Service 37, Humidity control, uneven cooking result
Display Service 40

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 back

Display Service 41
Display Service 42
Display Service 43 (only 2008 - 2011)
Display Service 44
Display Service 110
Display Service 120
SCC_WE no display
CM_P no display
Function test not responding
Display RESET gas (rES)
No gas flame
Gas burner noises

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 YES
back Changing PCB SCC_WE NO

All calibration and selftest data are located on both the PCB and the SD
card Only the user
manual and the HACCP data are only on the PCB.
For this reason a software update must be done after changing the PCB.

Changing pcb (pcb defective)

Isolate unit from power supply

(Disconnect control fuses F1, F2)

Removed SD card for usage in new PCB.

Remove faulty PCB

Replace pcb

Connect SD card to new PCB

In order to avoid Service 16 or 17 connect white USB stick with

latest software to USB interface before re-inserting the control
fuses.

Reconnect unit to power supply (reconnect control fuses) and

switch unit ON

Note: Display may be dark during the first minute.

Do NOT switch off the unit!

Software update to latest version

Only disconnect Software update stick when basic SCC dis-

play is shown.

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 YES
back Changing PCB CM_P NO

All calibration and selftest data are only located on the PCB.
For this reason a new selftest must be started after changing the PCB!
Please refer to Basic Settings SE20!
With gas units a flue gas analysis must be done after selftest.
Replace PCB at CM_P: Software version of re-
placement PCB s unknown.

Disconnect unit from power supply

(Remove fuses F1 and F2)

Replace new PCB

Do not connect original external EEPROM yet

Replace fuses F1 and F2

Connect USB stick with new CM_P Software and switch unit on.
Start software update by pressing blinking Start key.
Note: Spare part PCB with old and unknown sotware version:
If the Start key does not blink, press 3 Keys Start, Humidity down
and Humidity up simultaneously and switch unit off and on again at
the same time. Wait until the identical software version is displayed in
the Temperature and timer display before disconnecting the USB stick.

Switch off unit

Reconnect EEPROM and switch unit on again Error E17

EEPROM defective
Run Self test routine; (set SE20 in Basic Settings
to 1, switch unit off and on again.) Call Rational Service
Gas units: Flue gas analysis Software repair is need-
ed.
OK
-5-
 YES
back Unit not heating NO

Electric unit is running but no steam or hot air production

Sticker over row of relais Sticker over row of relais

42.00.080 fully equipped PCB 42.00.160 partially equipped
PCB (Plug X20 is not needed)

Plug with wire link on X20 exist- Check connections 12V DC to

ing? Electric units only! SSR

Connect plug
40.04.180 to X20

Check connections 12V DC to

SSR

Electric or Gas unit is running, steam ok but no hot air production

Check if fan motor LED is blinking

Refer to LED blink code motor error

Change motor if required

Gas unit is running but no steam or hot air production

Follow error tree:

No gas flame
Gas reset

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 YES
back Water leakage from unit NO

When water is dripping from the unit check the following positions:
After correction check if corrective measure was sufficient!

White sticky substance is found in unit drip

Door adjustment too collector tray.
loose for Cleanjet opera- Adjust door closer to the cabinet. Door gas-
tion. ket must be leak tight when CleanJet is run-
ning.

Wrap kitchen paper around the hose connec-

Water hose connections tion positions and activate all solenoids in
of solenoid valves and function test. Inspecting the paper for water
nozzles. will indicate the leakage point.
For standard water connections use hose
clamp 2066.0205.

Check hose for deterioration during preven-

Steam hose between tive maintenance.
steam generator and in- Replace hose whenever the steam generator
terior cabinet is moved.
Make sure the hose clamps are tightened
properly.

Check hose clamps of pump connection to

steam generator and SC hose.
Connections to SC pump Press SC hose to detect internal thinning ef-
M4 and SC hose. fect by permanent pumping of solid scale
particles.

If water is coming from the emergency drain

Quenching box - emer- when door is closed please check if vent pipe
gency drain from quenching box is free of scale / grease
deposits and connection form piece from
quenching box is not squeezed.

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 YES
back
NO

A leaking motor shaft gasket can cause

longer steaming time and uneven cooking
Motor shaft gasket results. Water marks can be seen on cabi-
(22.00.985) net insulation under motor shaft.
Replace motor shaft gasket and run humid-
ity calibration.

CombiDuo installation Often the gasket of the vent pipe exten-

Water marks on lower sion for the lower unit is cut. Replace by
unit 60.72.543 (50mm) before WE or 60.71.554
(60mm) for WE and later.

During CleanJet water is coming from the

Care drawer table units care drawer. On units until 09-2012 lower
(mainly SCC_WE 101 the care pump hose by 10cm and create a
and only until 09-2012) horizontal hose routing at the bottom of the
unit. Hose is modified in units after 10-2012

Bushing drip collector Units since 01-2013 have the new long last-
(50.00.303) ing material. When mounting the new bush-
ings make sure they are not twisted.

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 YES
back Display Selftest NO

After initial installation the SCC_WE and CM_P will run a Selftest to deter-
mine the unit specific humidity data at the place of installation.

Selftest is displayed,
but the start key does
not show.

Initialisation of the drain Thermocouple B1, B2 or Door contact

valve not yet complete B4 in the unit is too hot closed?
(only SCC_WE) (temperature must be
below 40C (104F))
Check door contact

Wait until initialisation is Coold down unit with

completed the function test.

Display of Service 63 (SCC_WE) or Selftest interrupts with a indicated

CALI WET (CM_P) fault number.

Initial Selftest was done without water. Related the indicated fault num-
Now water was detected. ber to the calibartion table (chap-
ter Selftest) and eliminate the rea-
son.

SCC_WE: In Basic settings set Selftest Restart Selftest.

to ON;
CM_P: In SE20 set Selftest from 0 to 1;
Switch unit OFF and ON again.

Now Selftest will run with water and

boiling point calculation.

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 YES
back Display Service 10 NO

SC pump does not work during automatic pump off, level electrode has
permanent water contact

Activate function test

Select SC pump M4 and

press START

Check pump for Short circuit level elec-

scale deposits or Pump active, water is dis- trode; check drain sys-
other foreign mat- charged tem, quenching box
ter which might block for blockage and clean
the pump drain if needed.

Clean pump housing, Check cable, pump

check pump hose for 230V signal at PCB X18
1/2 during function test? and plugs. Change de-
thinning and replace fective parts.
if needed, descale
steam generator
and / or change SC Auxiliary contact 13/14 of Change auxiliary con-
pump. main contactor K1 ok? tact of main contactor

Fuses F1/F2 on main

PCB OK? Change PCB

Check cable and pump

for short circuit, change
fuses

Reset Service 10 by
manual flushing the
steam generator.
CM_P: ESG
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 YES
back Display Service 11 NO

The measured water volume of the steam generator is higher than it

should.

Water line from CDS to steam gen- Eliminate leakage

erator leaking?

Check venting valve above the

steam generator for leakage. Valve Change venting valve
OK?

Level electrode clean, cable and Clean electrode, change elec-

plug OK? trode if needed.

Reverse osmosis water connected? Water conductivity must be

50S or higher

Restart volume measuring by start-

ing manual pump off steam genera-
tor, press function key, service key
and empty steam generator

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 YES
back Display Service 17 NO
Basic unit data got missing

Report the serial number of the unit

to Rational

Download data from white USB stick

to computer empty USB stick

Unpack data package from Rational

to white USB stick
1x directory startexec
1x file _startexec

Connect stick to unit interface and

switch off and on again.

Caution gas units.

Original unit data are restored Confirm gas type setting and
perform flue gas analysis.

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 YES
back Display Service 19.1 NO

PCB can not correspond with the SD card.

After Selftest Service 19.1 is displayed

PCB can not correspond with the SD card.

Insert new SD card 42.00.128 REV01; Now

all data will be copied automatically from the
PCB to the SD card.

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back
Cleanjet pump does not pump enough water (possible water loss during
pumping. Cleanjet time counts up.
Water connection OK ?
Cabinet door leak tight?
Water jet hits 3-4 rail of the
hinged rack / trolley?
Activate Cleanjet pump in
function test. Pump work-
ing?
Activate solenoid valves
moistening and quenching
in function test. Both work-
ing?
Start Cleanjet program.
Remove all containers
from cabinet. Air baffle
and racks properly locked?
Floor units: trolley inside
the unit?
Program is running cor-
rectly? (Enough water
comes from cleanjet noz-
zle?)
Error caused by wrong ap-
plication. Inform customer
on correct handling.
YES
Display Service 25
NO
Check water filter, wa-
ter pressure and hoses
Check door gasket and
trolley gasket (floor
units) and door adjust-
ment.
Position rack / trolley
correctly
Voltage output at PCB Check pump, cable
and plugs, change
terminal X18 3/4 exist-
ing? defective part if need-
ed.
Change fuse on main
PCB.
Voltage output at PCB Check solenoid,
terminal X19/5 (Y2) or cable and plugs,
X75.1(Y4) existing? change defective
part if needed. Check
quenching box and
Replace fuse on PCB moistening nozzle for
scale build up.
Cleanjet pump, hoses
and pipes clean?
Check drain valve,
change if needed
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 YES
back Display Service 26 NO

Micro switch drain valve permanently closed. Unit without function.

Activate drain valve in

function test

Check motor and end

switch drain valve Voltage output at PCB Check 18V AC
(function test), cable terminal X25 7/8 (12V power supply
and plugs. Change DC) existing? from T1.
drain valve if needed.

Check drain valve run-

ning times in doagnostic
program; if 0 initialize
new. Switch unit off and on
again.

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 YES
back Display Service 27 NO

Micro switch drain valve permanently open. Clean Jet not possible.

Isolate unit from mains pow-

er (ON / OFF switch is not
sufficient!) Reconnect after
20 seconds.

Start a Cleanjet
Service 27 no more existing? Program and check
function

Activate drain valve in func-

tion test.

Drain valve blocked

Check 18V AC power Voltage at Pub terminal X25 by foreign particles.
supply from T1 7/8 (12V DC) existing? Clean drain valve.
Change if needed.

Check drain valve runing

times in diagnostic program;
if 0 initialize new. Switch
unit off and on again.

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 YES
back Display Service 32 NO

Internal error of ignition box,

Service 32.1 - Table or floor unit top, Service 32.2- floor unit bottom

Service 32 is triggered by pushing the RESET key 5x after a gas error 22

(hot air) or 32 (steam)

A flame was detected but failed during operation and enegry demand.
Gas blower must be working as without feedback signal of blower speed
the ignition box will not ignite.
Gas supply might be closed
Gas valve might be defective and does not open
Electric ground signal not on same potential as neutral line

Switch unit OFF and ON again

Function ok? Test run

After switching the unit OFF and ON

again 3 times the ignition box does Change respective ignition box
not reset and the unit still displays No
function

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 YES
back Display Service 33 NO

Service 33 is triggered by pushing the RESET key 5x after a gas error 22

(hot air) or 32 (steam)
Reason
There was no flame detection after ignition.
Gas blower must be working as without feedback signal of blower speed
the ignition box will not ignite.
Gas supply might be closed
Gas valve might be defective and does not open
Electric ground signal not on same potential as neutral line
Blower speed wrong causing no proper air / gas mixture
Broken ignition wire causing spark outside gas area
Permanant ignition to groung connection at ignition electrode

Gas error 22 (hot air) or 32

(steam) in error history

Open gas supply (switch

Static gas pressure ok?
Check static and dynamic
gas pressure on hot air gas
valve top and bottom when
gas error 22 is existing
Pressure drop on gas valve
on exhaust hood as it
might be connected to
gas supply)
Check power supply
to gas valve from igni-
tion box (appr. 205V DC Change igni-
tion box
(black coil) or 108V DC
(orange coil)

Check potential of ground

and neutral (commmon) Change gas valve
wire. Potential difference
existing?

Check power supply /

(2AC - wiring and ground
connection of transformer T3
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 YES
back Display Service 34.1 - 34.15 (BUS) NO

BUS error of faulty BUS connection according to below table (combina-

tions of different errors are possible.
- 1: Motor top
- 2: Motor bottom
- 4: Ignition box top
- 8: Ignition box bottom

Power supply to component exist- Check power supply (K1 etc)

ing?

LED on? Change part

Disconnect and reconnect BUS

cable from indicated component. Test run
Error eliminated?

Change BUS cable. Error elimi- Test run

nated?

Service 34.3 or 34.12 Jumper on lower motor or ignition

box is missing

Change component

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 Display Service 37, Humidity con- YES
back
trol, uneven cooking result NO

Humidity measuring or control faulty

Change motor shaft gasket fol-

Dirt particles / moisture are visible un- lowed by manual humidity cali-
ter the motor on the cabinet isolation bration

Change door gasket and set

Door gasket damaged? door properly.

Clima valve functioning? Check power supply 12VDC to

(function test Clima) clima valve

Cool down unit below 40C Change clima valve

22.00.725

Run unit in hot air 40C (104F) setting

Check output value P1 in diagnostic,

real time data, clima. Must be :
61, 101, 201 appr.: 3,2 V (+/- 0,4)
62, 102, 202 appr.: 4,8 V (+/- 0,4)

If value is below 2V, outer connection

to P1 is blocked.
Remove fan wheel and clean hose
connection.
After mounting fan wheel run manual
humidity calibration.

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 YES
back Display Service 40 NO

Care pump does not pump enough care solution into the steam generator
(CDS sensor detects a too big volume by the following water topping up
by Y1 up to level electrode)

- Hose from Care pump to steam gen-

Care pump can be operated in erator is kinked or
function test? blocked or care pump is blocked
- Connection between care drawer and
pump is blocked

Power supply 230V at PCB ter-

minal X18: 3-4 to care pump ex- Logic error. Check plug and cable and
isting change PCB if needed.

Change Care pump Check power supply via auxiliary con-

tact K1

Reset error message by suc-

cessful running a rinse program.

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 YES
back Display Service 41 NO

At the beginning of Cleanjet +Care Y3 is tested automatically (CDS sen-

sor). First time display: Descale nozzle, second time display: Service 41

Remove nozzle
(15mm) and descale,
remove scale depos-
its from pipe connec-
Moistening nozzle is tion. Operate mois-
blocked by scale tening valve to flush
hose and nozzle pipe,
reconnect nozzle.
Operate solenoid Y3 in
function test
Reset error message
by successful running
a rinse program.

Power supply at sole- Check power output Check fuses on main

noid Y3 existing? at PCB terminal X21 PCB

Check power supply Logic error, check

at auxiliary switch K1 plugs and cable and
change PCB if needed

Solenoid valve opens Check CDS sensor

Change triple solenoid

50.01.050

Reset error message

by successful running
a rinse program.

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 YES
back Display Service 42 NO

At the beginning of the CleanJet+Care process Care valve Y4 is automati-

cally tested (CDS sensor does not measure any pulses)

Operate solenoid Y4
in function test

Check power output at Logic error, check

Power supply at sole- PCB terminal X75:1-6 plugs and cable and
noid Y4 existing? change PCB if needed

Check power supply at

auxiliary switch K1

Solenoid valve opens Check CDS sensor

Change triple sole-

noid 50.01.050

Reset error message

by successful running
a rinse program.

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 Display Service 43 (only 2008 - YES
back
2011) NO

During testing of solenoid valves Y1,Y3 and Y4 the CDS sensor detected,
that any of the solenoids are not closing properly.

Deselect any cooking mode

Check unit drain for running

water

Change triple solenoid Reset error message by suc-

50.01.050 cessful running a rinse pro-
gram.

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 Display Service 44 YES
back
NO

B1 does not detect temperature increase during steam production at the

beginning of the Cleanjet+Care process.

Unit is set to E/2 (half energy) Disable half energy setting in cus-
tomer settings

Check Amp draw in function test

(electric unit)

Current draw ok? Check steam elements / SSR for

function

Check thermocouple B1 for function Reset error message by successful

running am rinse program.

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 YES
back Display Service 110 NO

SC pump without function while Care solution was inside the steam gen-
erator. Chemical solution could not be pumped off, unit is without func-
tion.

Follow error tree Service 10! Function test can not be activated

Disconnect bus cable at Motor or

pcb to force Service 34 error

In service mode press process

abort and follow error tree 10

Reset error message by successful Reset error message by success-

running an ABORT program. ful running an ABORT program.

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 YES
back Display Service 120 NO

After filling of care solution into the steam generator and twice opening
Y1 no water is detected by level electrode S2. Steam generator can not be
rinsed / washed. Chemical remains in the steam generator. No function!
Open water tap

Operate solenoid Y1 in Function test can not

function test. be activated

Disconnect bus ca-

ble at Motor or pcb to
force Service 34 error

In service mode press

process abort and fill
steam generator via
Y1
Water flow quantity Y1
very low? Solenoid valve opens. Water flow quantity Y1
sufficient?

Water flow quantity Check function, wir-

(min 12 l / min, 5gpm) ing, connection of wa-
at water tap sufficient? ter level electrode

Power supply at PCB

Strainer at water inlet terminal X19: 1-4
of the unit is free of existing?X19: 1-4 exist- Logic error, check
deposits ing? plugs and cable and
change pcb if needed

Change triple solenoid Check power supply at Change triple sole-

valve auxiliary switch K1 noid valve

Reset error message

by successful running
an ABORT program.
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 YES
back SCC_WE no display NO

Supply voltage, Safety thermostats, fuses, T1, cable, PCB

Check main fuse box, fuses of pow-

Supply voltage ok? er supply and earth leakage breaker

Fuses F1/F2 and contactor K1 OK? replace faulty component and trou-
ble shoot failure reason

Press high limit steam generator

once
Trouble shoot failure reason (SSR -
Display now active? Scale - Water supply)
Change safety thermostat
Press high limit cabinet once

Trouble shoot failure reason (SSR).

Display now active? Change safety thermostat.

Main switch S1 OK? Check main switch, change inter-

face PCB if needed

LED V68 below the SD card active? Power supply 18V AC from T1 faulty

LED V10 above the SD card active? Change PCB

Connection from main PCB (A2) Check flat cable 40.03.515 from
X107 to MMI (A1) faulty A1 to TFT display. Change TFT
42.00.112 if needed.

Check cable and plugs, no pins are

bent. Change PCB A1 42.00.081 or
cable 40.03.516 if needed.

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 YES
back CM_P no display NO

Supply voltage, Safety thermostats, fuses, T1, cable, PCB

Check main fuse box, fuses of

Supply voltage ok? power supply and earth leakage
breaker

Fuses F1/F2 and contactor K1 OK? replace faulty component and trou-
ble shoot failure reason

Press high limit steam generator

once

Trouble shoot failure reason (SSR).

Display now active? Change safety thermostat.

Press high limit cabinet once

Display now active? Trouble shoot failure reason (SSR).

Change safety thermostat.

Power supply at control fuse on

PCB ok? Replace fuse

18V AC from T1 at PCB terminal Check 5A fuse on T1, Check plug

X14 ok? on X14.

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 YES
back Function test not responding NO

Components can not be actuated in function test

After pressing fan motor in function test display is dark, only header line
shows: Caution Service level - only for Service Technician

Running Cleanjet+Care process was terminated in Service mode with pro-

cess abort key.

Components are shown in function test but can

not be actuated or Display shows header line
only.

In the background the Cleanjet+Care process is

still active and must be terminated first.

Set unit into Show mode

Start an Cleanjet process in show mode and al-

low it to end. (Appr. 30 sec)

Set unit back into normal mode

Start function test

All components can be actuated

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 YES
back Display RESET gas (rES) NO

Reason: No flame detected after 5 ignition cycles

Connected type of
gas is corresponding Change unit setting to connected gas type. Refer
with unit gas setting to training manual for changing gas type. NOTE:
(Data plate)? Run Flue gas analysis

Gas supply open Open gas supply and switch exhaust hood on
and exhaust hood
switched on?

Reset only happens Diameter of gas pipe too small. Dynamic gas
when all other gas pressure insufficient. Dynamic gas pressure in
consumers in the manual mode hot air shall not be more than 20%
kitchen are switched below the static gas pressure.
on? Note 202 Gas only:
Internal dynamic gas pressure drop (Pdrop) to the
hot air gas valve top of 202G unit is appr. Pdrop:
Press Reset key sev- 6mbar (2.4wc).
eral times? (CM_P:
Timer key) To judgeThis pressure drop must be added to the
Service 33 when Re- measured dynamic drop.
set was triggered 4
times. Service 33 dis- Pstat: 22mbar (8.8wc) at top hot air gas valve
play is cancelled by Pdyn: 14mbar (5.6wc) at top hot air gas valve
switching unit OFF
and ON 14mbar Pdyn + 6mbar Pdrop =20mbar (8wc):
Dyn. Pressure drop = 2mbar (0.8wc) =9%: OK

Check: ignition elec-

trode, ignition wire,
ignition box and gas Have gas pipe diameter corrected and / or in-
valve crease gas pressure. Check capacity of pressure
regulator.

- 31 -
 YES
back No gas flame NO

Unit shows Reset? Follow error tree Reset

gas

Unit shows Service 60 Run SD recovery soft- Start Selftest and

(E60) ware flue gas analysis

Check 3-pol wire con-

Gas blower running nection between ingni-
tion box and gas blower.
RPM signal not sent back
to ignition box.
Change cable igni-
tion box to gas blower
40.03.452 Change 6 pol cable
40.04.601 for Blower top
or 3 pol cable 40.04.602
for hot air blower bottom
Gas blower running?

Change gas blower

70.00.566

- 32 -
 YES
back Gas burner noises NO

CO2 setting or offset wrong

Check CO2 Max and Min
Whisteling sound If CO2 Min is higher than Max change the gas
valve.

Ignition spark is not at Ignition electrode but at ce-

Explosion noise ramic or even earlier.
when starting Inspect for brown / black ignition marks at loca-
tions along the ignition electrode and ceramic
Check electrode distance, Change electrode

Check dynamic gas pressure.

Diameter of gas pipe too small. Dynamic gas pres-
sure insufficient. Dynamic gas pressure in manual
mode hot air shall not be more than 20% below
the static gas pressure.

Note 202 Gas only:

Internal dynamic gas pressure drop (Pdrop) to the
hot air gas valve top of 202G unit is appr. Pdrop:
6mbar (2.4wc).

To judgeThis pressure drop must be added to the

measured dynamic drop.

Pstat: 22mbar (8.8wc) at top hot air gas valve

Pdyn: 14mbar (5.6wc) at top hot air gas valve

14mbar Pdyn + 6mbar Pdrop =20mbar (8wc):

Dyn. Pressure drop = 2mbar (0.8wc) =9%: OK

- 33 -
 back Service Reference content

Service Reference content

Service Reference SCC 5Senses
Function Key
Service level
Service messages
Blink code motor
Calibration error
Gas error
Change PCB SCC
Calibration / Self test
Service Reference CMP
Additional functions CMP
Software Update CMP
Activation Service Level CMP
Calibration / Self test CMP
Service messages CMP
Function test CMP

- 34 -
 back

Diagnostic CMP
Basic settings CMP

- 35 -
 back Service Reference SCC 5Senses

ON/OFF switch

Care Key

iLevel Control
Program Key

Function Key
(Display Show Mode)
off on

- 36 -
back Function Key

Favourites

Settings
Time, language, C/F,Acoustics, plate weight, etc.

Acoustics
Master volume, Keypead sound, etc.

System administration
USB Stick, IP Address, customer programs
MyEnergy
Half energy, cooking cabinet lighting, etc.

Expert settings
Start time preselec., recording mode, forced cleaning

MyDisplay- Passwort RAdmin

Service
Unit Data, Service package, Hotline numbers,
Self test, Calibration, Show Mode (press 10 sec),
Service level - Password TECLEVEL

- 37 -
back Service level

All sensors and actuators

Diagnostic Real time data are checked for their actual
values.

All times of actuators, coo-

Running times
king modes and switches
are recorded.

Water All unit specific data accor-

Basic setting
Cleanjet / Care ding to unit size, energy
Ultravent and connections are set.
Self test In order to store any chan-
Phones
ges made the unit must be
Gas system
switched off and on again.

All components can be operated individu-

Function test ally
to test function and electrical connections.
Flue Gas Analysis
Calibration Start calibration

- 38 -
 back Service messages

Ser-
vice
10 SC-pump, level electrode, hose
11 Level electrode
12 CDS sensor
13 change water level electrode
14 Level electrode, conductivity water
16 Flash new software
17 ! Inform Rational, flash SD card or change
18 change SD card
19.1 change SD card
20-x Thermocouple defective, x= sensor
1= cabinet B1
2= quenching B2
4= humidity B4
8= steam generator B5
23 SSR Steam short circuit
24 SSR Hot air short circuit
25 No water flow detected during CleanJet.
Pump or circulation blocked by foreign particles, rack/
trolley not in cabinet
26 Drain valve permanently closed; at Show Mode switch
unit off - on

- 39 -
 back

27 Drain valve doesnt close during initialisation, Clean-

Jet without function
28 Thermocouple B5 above 180C (356F), discale
steam generator
29 Change air filter, proof cooling fan / converter
30 humidity control failure,differential pressure sensor P1
31.X Core probe B3
32.X Ignition box: 0-top; 1-bottom; 2-both; see trainings ma-
nual up to V 03
33.X open gas supply,
ignition box: 0-top; 1-bottom; 2-both; see trainings ma-
nual up to V 03
34.X BUS Signal error
- 1: Motor top - 2: Motor bottom
- 4: Ignition box top - 8: Ignition box bottom
when installed as a gas unit B13 (with exhaust
through chimney) check safety thermostat in draft di-
verter
35 Connect Ultravent
36 Differential pressure sensor P1 defective
37 Differential pressure sensor P1 not in expected range,
check connection of hoses.

- 40 -
 back

Ser-
vice
40 Care hose snapped off, Care pump defective
41 Solenoid valve Y3 defective or moistening valve
blocked
42 Solenoid Y4 Care defective or hose to care container
blocked or kinked
43 Y1, Y3 or Y4 do not close
CDS sensor sends always pulses;
44 heating elements or SRR defective
55 no action if motor running
56 no action if motor running
60 Initialisation of ignition box incorrect; Check gas set-
tings
63 Start Selftest
110 SC pump defective or level electrode calcified
120 Y1 or level electrode defective

- 41 -
 back Blink code motor

Blink
code
Reason Remedy
mo-
tor
Starting er- check if fan wheel is not blocked and
1x
ror can turn freely, change motor
2x,
4x, Motor defec-
change motor
7x, tive
10x
SCC_WE: flash software to 05.00.11.4
3x, internal error
or higher, change motor
Motor defec-
5x,
tive, tempe- change motor
11x
rature
6x, voltage error check voltage supply, change motor
only with
8x 3-phase mo- phase is missing
tor
communica- check bus cable, apply contact grease
9x
tion error (9003.0219) to bus cable plug

- 42 -
 back Calibration error

Calibration errors occur either during self test or manual cali-

bration.
The error number relates to the calibration step where the
error ocured.
CM_P: If an error occurs, FAIL will be displayed. When
pressing the core temperature key the related error number
is shown.

Likely calibration errors are:

10 Unit too warm: B1, B2 or B4 above 40C (104F)
20 Differential pressure sensor defect
100 RPM recognition of the fan motor not working -
change motor
200 Steam heating not working, (check voltage supply,
SSR, Gas supply, X20), heating up needs too long time;
(Install p-trap in drain and fill with water.

- 43 -
 back Gas error

Gas errors occur when ignition is not successfull or a diffe-

rent error is existing in the ignition box. These gas errors are
generated by the ignition box and are only shown in service
level or service download.
(Please refer to chapter gas)

The most common gas errors are:

19(HL), 29(D) Ignition electrode distance, burner blocked
from inside (2004-2011)
22(HL), 32(D) Gas supply, Gas stop valve, Gas pressure,
Gas valve

- 44 -
 back Change PCB SCC

- Isolate unit from power supply

- Remove SD card for usage in new PCB.
- Change PCB
- Insert SD card
- Connect white USB stick with latest software to
USB interface
- Reconnect unit to power supply and swich unit on
- Software update to latest version
- SCC display is shown
- Remove USB stick
- Proof calibration data

# 87.01.275
# 42.00.128

- 45 -
 back Calibration / Self test

This basic information is evaluated during selftest after ins-

tallation or during manual calibration and stored on the PCB
and SD Card.
Manual calibration has to be done when:
1 changing differential pressure sensor P1,
2 changing thermocouple B4,
3 removing of fan wheel / motor
4 changing PCB if no calibration data
5 Usage of a different standard rack, replacing the air baff-
le or divider plate of a floor model
6 Installation of a Ultravent or extraction hood on top of the
unit, Installation as Combi Duo
7 Customer complaint for uneven cooking results
A Self test has to be done when:
1 new installation
2 change of location

- 46 -
 back

Basic conditions:
Cabinet sensor B1 < 40C
Quench. sensor B2 < 40C
Humidity sensor B4 < 40C
Side panel closed; Unit must be clean, if possible dry, con-
trol panel closed.

To achieve best calibration values insert a closed 20mm GN

container with opening facing down onto the rail closest to
the center of the fan wheel.
During Self Test all functions of the unit will be checked and
the unit will establish its own specific data and the installati-
on altitude.
If the individual functionsare completed successfully they will
be marked with an .

A flue gas analysis must be done after successfuly self-

test on gas units!

- 47 -
back Service Reference CMP

Steam (30 - 130C)

Hot Air (30C - 300C)

Combination (30C - 300C)

Finishing (30C - 300C)

Cool Down
Programming (100 Prog.)
Humidity reducing
Humidity increasing
Humidity indication
Temperature display

Temperature setting

Fan speed setting

Time selection
Core probe selection
Time - Core probe display
Preheating
Time - Core probe setting

Continuous run

- 48 -
 back Additional functions CMP

1. Select Prog / Start

2. Select additional program with temperature dial:

upload program from stick

download program to stick
download HACCP to stick
download Service Data to stick
Setting of date and time (real time clock)
set temperature from C - F
set IP address
ESG - Empty steam generator
CALC - Descale steam generator
Cleaning program (light pollution)
Cleaning program (increased pollution)

3. Start selected Programm by pressing button

- 49 -
 back Activation Service Level CMP

Activation Service Level (diagnostic, basic settings, running

times)
Switch unit ON,
On operator PCB set DIP switch 1 to ON position

Activation function test, calibration

Switch unit ON,
On operator PCB set DIP switch 2 to ON position

Software Update CMP

- Switch unit off

- connect white USB stick with latest software to
USB interface
- Switch unit on
- In the upper display must be the higher SW version
- The Prog/Start key is blinking. Pressing the
Prog/Start key will start the software update; wait until
key is blinking again
- Switch unit off
- Remove USB stick

# 87.01.275

- 50 -
 back Calibration / Self test CMP

This basic information is evaluated during selftest after

installation or during manual calibration and stored on the
PCB.
Manual calibration has to be done when:
1 changing differential pressure sensor P1,
2 changing thermocouple B4,
3 removing of fan wheel / motor
4 Usage of a different standard rack, replacing the air
baffle or divider plate of a floor model
5 Installation of a Ultravent or extraction hood on top of
the unit, Installation as Combi Duo
6 Customer complaint for uneven cooking results
A Self test has to be done when:
1 new installation
2 change of location
3 changing PCB
Basic conditions:
Cabinet sensor B1 < 40C
Quench. sensor B2 < 40C
Humidity sensor B4 < 40C

- 51 -
 back

Side panel must be fitted; Unit must be clean, if possible

dry, control panel closed.
To achieve best calibration values insert a closed 20mm GN
container with opening facing down onto the rail closest to
the center of the fan wheel.

Start calibration: On operator PCB set DIP switch 2 to ON

position and select ,activate with .

Start self test: On operator PCB set DIP switch 1 to ON

position- select with time dial, activate with , select
with time dial, during pressing change from 0 to 1
with time dial, activate with and switch unit off and on.

During Self Test all functions of the unit will be checked and
the unit will establish its own specific data and the installati-
on altitude.

A flue gas analysis must be done after successfuly self-

test on gas units!

- 52 -
 back Service messages CMP

Timer Cabinet Description / Remedy

display display
Open water tap

Phase / Neutral (only gas units)

Flame detection after ignition faulty

Temperature at PCB to high. Change air
filter
Unit had done a selftest without water;
Now water is detected and a full selftest
must be done.
Low battery; change soon, Type CR 2032

M4 SC pump, level electrode

Flash new software without EEPROM

Switch unit off and on. Apply EEPROM
repair
EEPROM defective

EEPROM not inserted

- 53 -
back

Thermocouple defective, 1= cabinet B1;

1,2,4,8 2= quenching B2; 4= humidity B4; 8=
steam generator B5
SSR Steam short circuit

SSR hot air short circuit

1: temp. B5 below -5C (23F); 2: temp.
B5 above 150C (302F) steam heating
1,2
switched off, error message is surpressed
for 30 sec.
PCB temperature to high. Change air fil-
ter.
Emergency humidity control active for
longer than 15min, P1
Core probe defective B3
Ignition error; Ignition box defective; 0 =
0,1,2
top; 1 = bottom; 2 = both
Flame signal not recognized; Ignition box
0,1,2 defective:
0 = top; 1 = bottom; 2 = both

- 54 -
back

BUS Signal error

- 1: Motor top - 2: Motor bottom
- 4: Ignition box top - 8: Ignition box bot-
1,2,4,8 tom
when installed as a gas unit B13 (with
exhaust through chimney) check safety
thermostat in draft diverter
Bus connection UltraVent not recognised,
Bus connec-tion defective or UV not con-
nected to mains supply.
Differential pressure sensor defective
(P1)
Differential pressure sensor signal out of
range (P1)
Mode switch defective

Temperature potentiometer defective

Timer / core probe potentiometer defecti-
ve
real time clock CPU (rtc) not initialised

change battery, Type CR 2032

- 55 -
back

no action if motor running

no action if motor running

Initialisation of ignition box incorrect.
Check gas settings
change PCB

- 56 -
 back Function test CMP

Note:
In function test components are NOT protected against
overload!
Cabinet Time
Function test
display display
actual temp.B5
Steam 50%, Electric unit steam genera- 0 - 50
tor
actual temp.B5
Steam 100%, Electric
steam genera- 0 - 100
unit
tor
actual temp.B1
Hot air 50%, Electric unit 0 - 50
cabinet
Hot air 100%, Electric actual temp.B1
0 - 100
unit cabinet
actual temp.B5 0 = off
Steam Gas unit B5 steam ge- 100 =
nerator on
0 = off
Hot air Gas unit table / actual temp.B1
100 =
floor top cabinet
on
0 = off
Hot air Gas floor unit actual temp.B1
100 =
bottom cabinet
on

- 57 -
back

Motor top MAX rpm Tab- Act.

Set rpm
le and floor models rpm
Motor top MAX rpm Tab- Act.
Set rpm
le and floor models rpm
Motor top MIN rpm Table Act.
Set rpm
and floor models rpm
Motor top MIN rpm Table Act.
Set rpm
and floor models rpm
Motor bottom MAX rpm Act.
Set rpm
floor models only rpm
Motor bottom MAX rpm Act.
Set rpm
floor models only rpm
Motor bottom MIN rpm Act.
Set rpm
floor models only rpm
Motor bottom MIN rpm Act.
Set rpm
floor models only rpm
Solenoid valve quen- actual temp. Y2 (1 /
ching B2 quenching 0)
Level electrode Y1 (1 /
Solenoid valve filling
S2 1 / 0 0)
Level electrode M4 (1 /
SC Pump
S2 1 / 0 0)
Buzzer 1/0

- 58 -
back

All Displays / LED

Relays Ultravent / ext-
0/2
raction hood
Y5 Clima valve 1/0
Gas blower Steam MIN Set
actual rpm
rpm CO2
Gas blower Steam Start
actual rpm
rpm
Gas blower Steam MAX Set
actual rpm
rpm CO2
Gas blower HA top MIN
rpm Set
actual rpm
table units / floor units CO2
top
Gas blower HA top Start
rpm table units / floor actual rpm
units top
Gas blower HA top MAX
Set
rpm table units / floor actual rpm
CO2
units top

- 59 -
back

Gas blower Hot air bot-

tom Set
actual rpm
MIN rpm floor units bot- CO2
tom
Gas blower Hot air bot-
tom
actual rpm
Start rpm floor units bot-
tom
Gas blower Hot air bot-
tom Set
actual rpm
MAX rpm floor units bot- CO2
tom

- 60 -
back Diagnostic CMP

actual Software Ver-

Software Version
sion:
B1 thermocouple cabinet actual value
B2 thermocouple quen-
actual value
ching
B3 thermocouple core pro-
actual value
be
B4 thermocouple humidity actual value
B5 thermocouple steam
actual value
generator
PCB temperature actual value

S2 level electrode S2: 0 - 1

S3 door contact S3: 1 - 0

Steam heating
Act. Temp. B5
0 = off; 50; 100
Hot air heating
Act. Temp. B1
0 = off; 50; 100
rpm fan motor
Set rpm
table unit / floor unit top

- 61 -
back

rpm fan motor

Set rpm
floor unit bottom
Voltage signal P1 Offset

humidity in % clima valve actual value

calibration value fan speed Possible display:
1 T dry, N wet, C Com-
calibration value fan speed bi
2 T11 = dry
(T) top motor (1) di-
calibration value fan speed
rection 1
3
T12 = dry,
(T) top motor (1) di-
rection 2
N21 = wet,
(N) bottom motor (2)
calibration value fan speed direction 1
4 C22 = combi,
(C) bottom motor (2)
direction 2
Time display: Shown
figures x 1000
Steam SSR time
SC Automatic since last SC auto-
matic in min.

- 62 -
back

Unit size / energy 61 - 202 E/G

flame current steam [A]

flame current hot air
[A]
table unit / floor unit top
flame current hot air
[A]
floor unit bottom
Installation height (boiling
n ts [m]
point)
Installation height (P1 cold) n dd [m]

Installation height (factory) dLL [m]

- 63 -
back Basic settings CMP

Steam heating time since last SC-Automatic

Preset Steam heating time until SC-Automatic
(default 60min)
Flushing time SC-Automatic (default 45 seconds)
Operation SC pump (oFF - continuous or on - pul-
sing)
Show mode (on - oFF)

Setting of quenching temperature hot air

Setting of quenching temperature wet modes
(Steam, Combi, Finishing)
Setting new gas type (G20, G25, G30, G31, 13A)
Presetting of CO2 screw in mm on gas valve after
gas type modification / changing gas valve
Adjusting speed of blower motor steam MIN

Adjusting speed of blower motor steam START

Adjusting speed of blower motor steam MAX

Adjusting speed of blower motor hot air top MIN

- 64 -
back

Adjusting speed of blower motor hot air top

START
Adjusting speed of blower motor hot air top MAX
Adjusting speed of blower motor hot air bottom
MIN
Adjusting speed of blower motor hot air bottom
START
Adjusting speed of blower motor hot air bottom
MAX
Deactivation of Ultravent; calibration needed;
NOTE: Gas units: A flue gas analysis must be
done after deactivation
Start Self test

- 65 -
 back Content FAQs

Content FAQs
What must be observed when installing a floor unit?
Parts of the display are not visible
Set a new SCC into demo mode without prior Selftest
Set a new CMP into demo mode without prior Selftest
Unit reset by removing the battery
SCC_WE unit does frequently ask for Cleanjet +Care
CM_P shows P- -
Unit without energy optimizing shows
The unit reaches only 78C ( 173F) in steam mode
A SCC from 2006 shows uneven cooking result
CM_P or SCC_WE does not produce enough steam
Test water leakage at water connection points
Water marks and white substance in floor unit
Water and cleaning marks
 back

How to check the valve Y5?

Unit is showing repeatedly Service 27
Multiple failure of triple solenoid valve
TFT display (SCC Index H)
Calibrate the core probe
Dynamic gas pressure
Cooking cabinet light not working
Foam forms at the top of the outlet
 What must be observed when installing a
back
floor unit?

200mm to top of trolley guide rail

Set unit legs that a height of 200mm (7 7/8) is reached

200mm
(7 7/8)

Fixing in position

trolley level
cooking in liquids
 back Parts of the display are not visible

Check Profile Settings in MyDisplay

What is the password for MyDisplay?

RAdmin
 Set a new SCC into demo mode without
back
prior Selftest

From the Selftest screen press Function key and enter

service mode.
Abort Selftest program.
Set Selftest to off in Basic settings
set demo mode in the service package
Press HOME key
 Set a new CMP into demo mode without
back
prior Selftest

You have set a new CM_P unit into show mode but
always get a Selftest request.

Set Selftest to off in Basic settings SE20 first to avoid

the Selftest request.
 back Unit reset by removing the battery

No! There is no reset !

Removing of the battery has no influence on any unit

error.

The battery is only a backup power supply for time and

date setting and HACCP when the unit is not switched
on.

Time and date setting must be done new when the bat-
tery is removed too long.
 SCC_WE unit does frequently ask for
back
Cleanjet +Care

Check the date setting in the bottom left hand of the

display.

If date is incorrect the battery might be empty.

Observe battery contacts when changing.

If forced clean in enabled check the time setting.

 back CM_P shows P- -

The unit is in program lock mode.

To unlock:
- Select any program number.
- Press timer key and select 110.
- Keep the timer key pressed and press Prog/Start
key simultaneously. - is displayed. The customer is
able to program.

(To reverse use same procedure)

 back Unit without energy optimizing shows

The unit is not connected to an energy optimizing

system
Check if the 230V components (e.g. solenoid valves)
can be actuated in function test.
If not the 230V input to the PCB is not existing.
Check cables and plugs.
 The unit reaches only 78C ( 173F) in
back
steam mode

Clima valve leaking air into the cabinet, which is de-

stroying the steam
 A SCC from 2006 shows uneven cooking
back
result

Check if the humidity flap is leaking air into the cabinet

Check if the cabinet drain sieve installed.

Check if the vent pipe from the drain control box is not
pushed down

Check if the rubber connection of the control box to the

vent pipe is not squeezed or collapsed.

Check if the vent pipe is partially blocked by carbon

residues (when high grilling application)
 CM_P or SCC_WE does not produce
back
enough steam

Check the P1 value in diagnostic Clima when the unit is

cold and motor is turning at standard speed.

If below 2V the outer hose to P1 is blocked.

Remove fan wheel, clean, fix fan wheel and run manual
calibration.
 Test water leakage at water connection
back
points

Wrap kitchen paper around all connections and run

function test for water components. Check paper for
water signs.
 Water marks and white substance in floor
back
unit

You find water marks and white substance on a 201

or 202 unit from 2008 in the area below the water
solenoid valves.

Check if the bold holding the divider plate between the

fan wheels is pulled out.
If yes use retrofit kit 87.00.455 and observe MI 04-2010
 back Water and cleaning marks

Water and cleaning marks in the area of the hand

shower 61 - 102?

Check interior light, used rivet nuts with gasket #

10.01.429, Check door gasket for tight fit.

refer to MI 05 / 2015
 back How to check the valve Y5?

You suspect a leaking Y5 humidity valve on a unit

with Ultravent. How can you check if the valve Y5
is properly sealed as you cant reach the top of the
valve easily?

Disconnect the drain hose from the valve, connect an-

other hose and use it to fill water in. If no water is run-
ning into the cabinet the valve is leaktight.
Actuate the valve in function test to release the water
before commencing cooking.
Reconnect original drain hose.
 back Unit is showing repeatedly Service 27

The unit does not achieve a proper drain valve initializa-

tion (1:3).

Update the software to SCC_06.00.6 or higher.

 back Multiple failure of triple solenoid valve

Remove check valves in water path.

In case there are units out in the field with an increased

number of defective solenoid valves it is also possible
to remove these check valves from the water input.

Remove
check valves
 back TFT display (SCC Index H)

Colored background (red, green, blue).

Short circuit on the 30pol cable or connectors between
the main PCB and the interface PCB. Change Cable

Display is black
Error happened during normal operation:
Check LED10 and LED68 on main PCB ok? Check ca-
ble, plugs of main PCB and MMI.

Display has white background,

If the touch is audible (factory setting), change display.
If touch is not audible, the Interface PCB might be de-
fective.

Error happend after software update:

Repeat software update. If error still remains, contact
Rational.

Vertical or horizontal lines

The TFT touch is defective and must be changed
 back

After software update the display remains dark for

a long time
If you hear beep sounds with a 1 second interval wait
at least 2 minutes and do NOT switch off the unit in be-
tween as otherwise you damage the main PCB and in-
terface PCB.
Check the LED under the SD card. If OFF check 18V
from control transformer to X14.
Check connection from Main PCB to Interface PCB and
to display.

The unit is stuck in CleanJet +Care mode, the dis-

play is frozen and you cant change any setting
Disconnect the bus cable from either the PCB or the
motor. This forces an error 34. Now you can go into
service mode, interrupt the CleanJet cycle and trouble
shoot the specific CleanJet problem.

Display is frozen or unit reboots automatically

Bad contact of SD card causes this behaviour. Push
SD card several times into its slot or replace with V01
version. When replacing with new V01 data are copied
automatically to SD card.
 back Calibrate the core probe

This thermocouple is an electronic device where you

cant change the rating because it is based on the type
of metals involved. The PCB is evaluating the meas-
ured temperature.
 back Dynamic gas pressure

In which unit setting and on which gas valve do you

measure the dynamic gas pressure?
Hot air 300C and on the hot air gas valve input nipple.
 back Cooking cabinet light not working

Check MyEnergy: Cooking cabinet lighting

Halogen lamp is defective.

Change lamp
 back Foam forms at the top of the outlet

Foam forms at the top of the outlet pipe during

cleaning
Check Basic Settings; Water; Softwater
 back Content modification instructions

Content modification instructions

Insert pipe for moistening # 87.00.651
Changing fan motor
Changing Care Pump 61 102 # 87.00.352
Preheat flap door 201 - 202
 back Insert pipe for moistening # 87.00.651

Note:

Based on a high water hardness it is possible that the

moistening nozzle and pipe is blocked with scale. For this
case we offer a conversion kit to prevent such scale build
up.

3 2 1

This kit consists of:

Description Art.-Nr.

1 Pipe 178mm 50.01.721

2 Silicon hose 20mm 50.01.720

3 2x hose clamp 8-16x9mm 2066.0205

Note:

This conversion kit can be mounted in:

Index H: 61Electric, 62 Electric, 101 Electric, 201 Electric.

For all other units the pipe must be shortened

 back

Isolate unit from power

Disassemble the existing moistening nozzle (15mm) and

hose.
 back

Remove all scale particles from the hose and pipe.

Descale the nozzle as described in the operator manual.
Change the water hose if needed.
 back

Reconnect the hose to the moistening pipe.

Switch unit on.
Flush the hose and pipe with fresh water without the moisten-
ing nozzle.
 back

Switch power off once again.

Disconnect hose from the moistening pipe.

Push the plastic pipe into the moistening nozzle (appr. 5mm)
The hole on the moistening nozzle shall not be blocked by the
plastic pipe.

Insert plastic pipe and nozzle from the cabinet side into the
moistening pipe and secure with the 15mm union nut.
 back

In the electrical compartment:

Push the silicone hose over the plastic pipe until it rests
against the metal pipe.
 back

24mm

20mm

Should the pipe protrude more than 6 mm beyond the silicone

hose, shorten it to 24mm +/- 2mm from the end of the mois-
tening pipe.
The internal of the plastic pipe must be free or burrs to
achieve the desired effect.
 back

In the electrical compartment:

Push the water hose over the silicone pipe and the moisten-
ing pipe.
 back

Secure the hose with 1 hose clamp at

a) over the metal pipe and
b) with 1 hose clamp over the silicone hose.

Connect unit to power

Check system in function test for leakages.

The water spray from the moistening nozzle must be directed
to the heating elements.
 back Changing fan motor

Note:

Since 2015 all units are equipped with a new motor mount-
ing rail.
 back

Isolate unit from power.

Open left side panel.
Remove left rack and air baffle.

Note!
Wear protective gloves.

Remove the motor shaft screw M8.

Replace it with the center hole screw and turn out 1 turn
again.
 back

Caution!
Wear ear protection!

Pull the fan wheel with the fan wheel puller:

Remove fan wheel.

Remove motor shaft gasket flange and gasket.

 back

Remove all cables and connections from the motor

Loose top motor holding nuts M10.

 back

Remove the motor.

Note the two different slots in the mounting rails.

 back

Mount new motor with the white isolation material.

Slide the lower motor bracket through the slot in the mounting
rail.

Fix the two top motor brackets with 2x nut 10.00.709 M6.
 back

until february 2015

from february 2015

Only units until February 2015:

Bend right side lower motor bracket slightly backwards to pre-
vent motor shifting to the right.
 back

Reconnect all plugs and wires to the motor again.

Note!
Units 201 and 202 receive a jumper on the two lower pins of
the bottom motor. This jumper is fixed to the wiring harness.
Caution: These pins carry 120VAC.
 back

Assemble motor shaft gasket according the installation in-

struction.

NOTE!

After motor and fan wheel assembly a manual humidity cali-

bration is needed!
 back Changing Care Pump 61 102 # 87.00.352

Note:

To get easier access to the pump location you can raise the
unit by 50mm at a convenient location. When doing so make
sure the unit is secured against unintended shifting.
 back

The set 87.00.352 consists of:

1x Care Pump 56.00.451
2x Hose clamp 2066.0506
1x Sleeve 56.00.462
1x Fixing kit pump cover 87.01.287 consisting of:

2x Lock screw M5x16 1005.2100 Units Index G

2x Washer D15x5 2x2 10.01.441 Units Index G
2x Hex screw M6x16 1006.0760 Units Index H until 01/15
2x Washer D15x6 2x2 10.01.442 Units Index H until 01/15
2x Expanding nut with screw 10.00.989 Units Index H from
02/15
 back

Isolate unit from mains and close water tap.

Remove unit drip pan and lower drip pan drain by removing
door contact holder.
 back

Only units Index G:

Remove outer pump cover by loosing 2 screws holding front
cover.

All units:
Remove pump cover by loosing 2 nuts M8
 back

Mark 6 oclock position on pump housing.

Important
This marking is important for later correct positioning of the
new pump.
 back

Loose one-way click clamp with flat screw driver. Do not use
again!

Check pump coupling and replace if necessary. Fix new pump

coupling with 1 new hose clamp to care container.

Note:
Wear protecting gloves!
Water with care chemical will drain from the pump.
 back

Remove spring clamp from care hose.

Twist the care hose on the metal pipe connector and pull it off.

Pull out care pump with the care pump connection from under
the unit.
 back

Mark the position of the spring clamp to the pump housing.

Remove the care hose from the old care pump.

 back

Copy both pump markings to the new care pump.

Fix the care hose to the new care pump observing the mar-
king and original spring clamp position
 back

Place the new screw clamp on the care pump coupling.

 back

Fix the new care pump observing the 6 oclock marking.

Important
Fix the new care pump observing the 6 oclock marking.

Correct alignment of the pump ensures a proper pump cover

fixing.
 back

Reconnect the care pump in the control compartment.

Reconnect power and water to the unit.

Check pump and hose connections in function test.

Fix pump cover as shown with screws and washers.

Assemble unit drip pan.

Units index G only:

Fix protection frame.
 back Preheat flap door 201 - 202

The preheat flap in the door of 201 and

202 shall enable preheating of the unit
in the hot air mode without trolley. In
case the flap or its mechanism is da-
maged the flap must be replaced.

201: 87.00.653 comprises:

24.00.177 preheat flap cpl. 201 +
87.00.652 Sliding sleeve trolley 201 (MI 1508)

202: 87.00.654 besteht aus:

24.00.178 preheat flap cpl. 202 +
87.00.333 Sliding plate trolley 202 (MI 0802)
 back

Remove the door from the unit and place it on a table with
the inner door glas facing up.

Note: it is very difficult to change the preheat flap with the

door attached to the unit. Repair time is much longer.
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Remove the two M4 screws on the right side.

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Pull out the preheat plate from the left side holder.
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Remove the holder.

Remove 3x M5 screws.

Note the position of the spring behind the metal cover.

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Remove the metal cover:

1) press to the back and
2) lift up

Fix new lever arms

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Attach new lever bar to the metal cover.

Note the position of the spring hook.
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Align the lever bar with the metal cover to the door.
Press back and down to fix it in position.

Fix the metal cover with the 3x M5 screws.

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Fix new plate holder.

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Insert preheat plate in left side pin positions.

Fix the plate on the right side with2x M4 screws.

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Fix door back to unit.

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200mm
(7 7/8)

IMPORTANT!
Check door setting according TI 1319 !