MN06135 PDF

Electronic Preset Delivery System
Smith Meter AccuLoad III

with ALX Firmware
Installation Bulletin
Issue/Rev. 0.8 (9/07) Bulletin MN06135
The Most Trusted Name In Measurement

Caution
The default or operating values used in this manual and in the program of the AccuLoad III are
for factory testing only and should not be construed as default or operating values for your
metering system. Each metering system is unique and each program parameter must be
reviewed and programmed for that specific metering system application.
Disclaimer
FMC Technologies Measurement Solutions, Inc. hereby disclaims any and all responsibility for
damages, including but not limited to consequential damages, arising out of or related to the
inputting of incorrect or improper program or default values entered in connection with the
AccuLoad III.
i
Receipt of Equipment
When the equipment is received the outside packing case should be checked immediately for any shipping dam-
age. If the packing case has been damaged, the local carrier should be notified at once regarding his liability.
Carefully remove the unit from its packing case and inspect for damaged or missing parts.
If damage has occurred during shipment or parts are missing, a written report should be submitted to the Customer
Service Department, FMC Technologies Measurement Solutions, Inc., 1602 Wagner Avenue, Erie, Pennsylvania
16510.
Prior to installation, the unit should be stored in its original packing case and protected from adverse weather con-
ditions and abuse.
Caution:
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with this Instruction Manual, may cause interference to radio communications. It has not been
tested to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC
Rules, which are designed to provide reasonable protection against such interference when operated in a
commercial environment. Operation of this equipment in a residential area is likely to cause interference, in
which case the user, at his own expense, will be required to take whatever measures may be required to
correct the interference.
Warning
These preset devices must be used with fail-safe backup equipment to prevent accidental runaway delivery of
product. Failure to provide backup equipment could result in personal injury, property loss and equipment damage.
Warning
On initial power-up of a new unit or after installation of a new computer board, there are several alarms that will be
triggered which cannot be cleared until the AccuLoad is programmed.
United States NIST Handbook 44 UR.3.5.1. and UR.3.5.2.

For compliance to United States NIST Handbook 44 UR.3.5.1. and UR.3.5.2., invoices printed using a mechanical
numeric-only printer (e.g., Smith Load Printer) must contain in preprinted form the following information:
a. Volume corrected to 60 degrees F

b. API/C of E _____________________
c. Temperature ____________________
d. Gross Volume ____________________
where the API/C of E, temperature, and gross volume may be hand-written on the ticket. Refer to Handbook 44,
UR.3.5.1. and UR.3.5.2. for current requirements.
ii
Table of Contents
Section I - Introduction ............................................................................................................................................... 1

Receipt of Equipment ............................................................................................................................................. 1
Section II - Pre-Installation Considerations ................................................................................................................ 2

Mechanical ............................................................................................................................................................. 2
Electrical ................................................................................................................................................................. 2
Section III - Installation ............................................................................................................................................... 4

Mechanical ............................................................................................................................................................. 4
Electrical ................................................................................................................................................................. 4
To Meet Standard Australia Certification ............................................................................................................ 4
Installing and Removing the Analog I/O Module ................................................................................................. 5
Input Frequency x2.............................................................................................................................................. 5
Start-Up............................................................................................................................................................... 5
Section IV - Diagrams ................................................................................................................................................ 6

Analog Module Settings (JP1 on EAAI) ................................................................................................................ 10
Bi-State DC Inputs and Output Jumper Settings (JP1 on the BSE) ..................................................................... 12
Pulse Inputs .......................................................................................................................................................... 14
Wiring Terminals, 4-20mA and 1-5 Vdc Inputs/Outputs....................................................................................... 45
Digital Inputs ......................................................................................................................................................... 46
Wiring Terminals, Digital Inputs............................................................................................................................ 47
Digital Outputs ...................................................................................................................................................... 48
Wiring Terminals, Digital Outputs......................................................................................................................... 49
Digital Inputs AICB............................................................................................................................................. 63
Optional AICB Board(s) (Additive Inputs/Outputs) ............................................................................................... 65
Communications (AICB Boards) .......................................................................................................................... 68
Jumper Locations ................................................................................................................................................. 68
Optional ComFlash Mass Storage Expansion Board ........................................................................................... 75
Optional CIVACON Overfill/Grounding Board ...................................................................................................... 78
Section V - Specifications ........................................................................................................................................ 84

Specifications ....................................................................................................................................................... 84
Electrical Inputs ................................................................................................................................................. 84
Electrical Outputs .............................................................................................................................................. 85
Pulse Outputs.................................................................................................................................................... 85
Pulse Outputs 1 & 2 ..................................................................................................................................... 85
Pulse Outputs 3, 4 & 5 ................................................................................................................................. 85
Environment ...................................................................................................................................................... 86
Approvals .......................................................................................................................................................... 86
Electromagnetic Compatibility ........................................................................................................................... 86
Communications................................................................................................................................................... 86
General ............................................................................................................................................................. 86
EIA-232 (1 dedicated, 2 programmable) ........................................................................................................... 86
EIA-485 (1 dedicated, 2 programmable) ........................................................................................................... 87
Specifications (AICB Board - Optional) ................................................................................................................ 87
Electrical Outputs .............................................................................................................................................. 87
Environment ...................................................................................................................................................... 87
Approvals .......................................................................................................................................................... 87
Specifications (CIVACON Microrack Monitor) ........................................................................................................ 87
Electric Outputs................................................................................................................................................. 87
Environment ...................................................................................................................................................... 88
iii
Table of Figures
Figure 1. Analog Modules .......................................................................................................................................... 5

Figure 2. Connector and Switches on PIB Board....................................................................................................... 5
Figure 3. AccuLoad III-Q Dimensions ........................................................................................................................ 6
Figure 4. AccuLoad III-S Dimensions......................................................................................................................... 7
Figure 5. KDC Layout................................................................................................................................................. 8
Figure 6. EAAI Layout ................................................................................................................................................ 9
Figure 7. BSE Layout ............................................................................................................................................... 11
Figure 8. KDC/EAAI/PIB/BSE Boards ...................................................................................................................... 13
Figure 9. PIB Boards ................................................................................................................................................ 14
Figure 10. Wiring Schematic, Prime 4 Meter Single Pulse ...................................................................................... 21
Figure 11. Wiring Schematic, Prime 4 Meters Dual Pulse....................................................................................... 22
Figure 12. Wiring Schematic, UPT Transmitter Single Pulse .................................................................................. 23
Figure 13. Wiring Schematic, UPT Transmitter Dual Pulse..................................................................................... 24
Figure 14. Wiring Schematic, PEX-P Transmitter Single Pulse............................................................................... 25
Figure 15. Wiring Schematic, PPS Transmitters Single Pulse ................................................................................ 26
Figure 16. Wiring Diagram, PPS Dual Pulse Transmitter ........................................................................................ 27
Figure 17. Wiring Diagram, Turbine Meters with PA-6 Preamps Single Pulse........................................................ 28
Figure 18. Wiring Schematic, Dual Pulse Turbine Meters with PA-6 Preamps ....................................................... 29
Figure 19. Wiring Diagram, Apollo Single Pulse Transmitter................................................................................... 30
Figure 20. Wiring Schematic, Apollo Dual Pulse Transmitter .................................................................................. 31
Figure 21. Wiring Schematic, Open Collector Output .............................................................................................. 32
Figure 22. Metered Injector to PIB Wiring Diagram ................................................................................................. 34
Figure 23. Wiring Schematic, Four Additive Meters................................................................................................. 35
Figure 24. Typical Block Valve Feedback Wiring..................................................................................................... 36
Figure 25. Typical Additive Feedback Wiring........................................................................................................... 37
Figure 26. Electric Motor-Operated Block Valve/Pump Control............................................................................... 38
Figure 27. AccuLoad III Pump and Alarm Contacts................................................................................................. 39
Figure 28. Wiring Schematic, High Speed Prover Output (Open Collector Opto Coupler)...................................... 40
Figure 29. Resistance (RTD) Input .......................................................................................................................... 41
Figure 30. AC Remote Start and Stop ..................................................................................................................... 42
Figure 31. DC Remote Start and Stop ..................................................................................................................... 42
Figure 32. 4-20mA Inputs (Active) ........................................................................................................................... 43
Figure 33. 4-20mA Inputs (Passive)......................................................................................................................... 43
Figure 34. 4-20mA Outputs...................................................................................................................................... 44
Figure 35. 1-5 Vdc Input........................................................................................................................................... 44
Figure 36. 1-5 Vdc Output........................................................................................................................................ 45
Figure 37. DC Inputs ................................................................................................................................................ 46
Figure 38. AC Inputs ................................................................................................................................................ 46
Figure 39. DC Outputs ............................................................................................................................................. 48
Figure 40. AC Outputs ............................................................................................................................................. 48
Figure 41. KDC Typical Diagram ............................................................................................................................. 51
Figure 42. KDC Pulse Output 3, 4, and 5 Connections............................................................................................ 52
Figure 43. KDC Pulse Output 3, 4, and 5 Connections to Smith Ticket Printer ....................................................... 53
Figure 44. EIA-485 Multi-Drop Communications ..................................................................................................... 54
Figure 45. Network Configuration for Multiplue AccuLoads ..................................................................................... 55
Figure 46. EIA-485 Multi-Drop Communications ..................................................................................................... 56
Figure 47. Lubrizol EIA-232 Communications.......................................................................................................... 57
Figure 48. Lubrizol EIA-485 (Two-Wire) Communications ...................................................................................... 58
Figure 49. EIA-485 (Four-Wire) Additive Communication (Lubrizol Blend-Pak) ...................................................... 59
Figure 50. EIA-485 (Four-Wire) Additive Communication (Titan Pac3)................................................................... 60
Figure 51. Two-Arm Straight Product Loading as Configured Through AccuMate (AccuLoad III-S Hardware)............... 61
Figure 52. Six-Arm Straight Product Loading as Configured Through AccuMate (AccuLoad III-Q Hardware) ............... 62
Figure 53. Metered Injector / Pulse Transmitter Wiring Diagram............................................................................. 63
Figure 54. Metered Injector / Open Collector Wiring Diagram ................................................................................. 63
Figure 55. Metered Injector / Contact Closure Wiring Diagram ............................................................................... 64
Figure 56. Optional AICB Board(s) .......................................................................................................................... 71
Figure 57. AICB Jumper Locations .......................................................................................................................... 72
Figure 58. AICB Communications and DC Power ................................................................................................... 73
iv
Table of Figures
Figure 59. AICB Communications and DC Power with Two AICB Boards (AccuLoad III-Q Hardware Only) .......... 74
Figure 60. ComFlash Mass Storage Expansion Board ........................................................................................... 76
Figure 61. AICB Additive Outputs (Typical ALIII-S Hardware) ................................................................................. 77
Figure 62. Typical Plan for Wiring the CIVACON Board into the AccuLoad III........................................................... 79
Figure 63. Power Wiring........................................................................................................................................... 80
Figure 64. I.S. Wiring ............................................................................................................................................... 81
Figure 65. UL/DEMKO Control Drawing #1 for CIVACON Option.............................................................................. 82
Figure 66. UL/DEMKO Control Drawing #2 for CIVACON Option.............................................................................. 83
v
Table of Tables
Table 1. Typical Wire Sizes........................................................................................................................................ 2

Table 2. Maximum Cable Length and Baud Rate (EIA-232)...................................................................................... 2
Table 3. Maximum Cable Length and Baud Rate (EIA-485)...................................................................................... 2
Table 4. Analog Module Settings ............................................................................................................................. 10
Table 5. Bi-State Inputs and Outputs ....................................................................................................................... 12
Table 6. Pulse Inputs ............................................................................................................................................... 16
Table 7. Analog Terminal Connection...................................................................................................................... 45
Table 8. Digital Inputs .............................................................................................................................................. 47
Table 9. Digital Outputs............................................................................................................................................ 49
Table 10. Bi-State Inputs/Outputs ............................................................................................................................ 50
Table 11. EIA 232 Communication Ports ................................................................................................................. 54
Table 12. EIA-485 Communication Ports................................................................................................................. 56
Table 13. Meter Pulses (Optional AICB #1 and #2) ................................................................................................. 65
Table 14. Additive Pumps (Optional AICB #1 and #2) ............................................................................................. 66
Table 15. Additive Solenoids (Optional AICB #1 and #2)......................................................................................... 67
Table 16. Communications (AICB Boards) .............................................................................................................. 68
Table 17. Jumper Locations..................................................................................................................................... 68
Table 18. Optional AICB DC Inputs ......................................................................................................................... 69
Table 19. Optional AICB AC Outputs....................................................................................................................... 70
vi
Section I Introduction
This manual is to be used for the installation of the Receipt of Equipment

AccuLoad III Electronic Preset Controller with Accu-
Load III firmware. The manual is divided into six sec- When the equipment is received the outside packing
tions: Introduction, Pre-Installation Considerations, case should be checked immediately for any shipping
Installation, Diagrams, Specifications, and Related damage. If the packing case has been damaged, the
Publications. local carrier should be notified at once regarding his
liability. Carefully remove the unit from its packing
"Pre-Installation Considerations" describes the areas case and inspect for damaged or missing parts.
that must be considered prior to the installation of the
AccuLoad III.
If damage has occurred during shipment or parts are
"Installation" describes the areas that have to be missing, a written report should be submitted to the
considered when installing the AccuLoad III. Customer Service Department, FMC Technologies
Measurement Solutions, Inc., 1602 Wagner Avenue,
"Diagrams" covers dimensional outline drawings, wir- Erie, Pennsylvania 16510.
ing schematics, etc.
Before installation, the unit should be stored in its
"Specifications" describes the specifications of the original packing case and protected from adverse
AccuLoad III Electronic Preset. weather conditions and abuse.
"Related Publications" lists the literature that is asso-

ciated with the AccuLoad III.
MN006135 Issue/Rev. 0.8 (9/07) 1

Section II Pre-Installation Considerations
Mechanical 2. The DC signal wires must be multi-conductor

shielded cable of 18 to 24 AWG minimum strand
In addition to the following, all previous warnings and copper.
cautions should be reviewed before installation.
Note: The following recommendations are based on our knowledge
1. A solid base (pedestal or shelf) should be used to of the electrical codes. The local electrical codes should be
reviewed to ensure that these recommendations follow the local
support the explosion-proof AccuLoad III housing. code. Also installation manuals of all the equipment being wired
into the AccuLoad should be reviewed for transmission distances
and wire recommendations.
Weight: = 50 lb. (22.7 kg) ALIII-S Hardware
Weight: = 125 lb. (57.5 kg) ALIII-Q Hardware Table 1. Typical Wire Sizes
2. The location and the height of AccuLoad III should Belden
be selected to permit easy viewing of the display Number &
Equipment Number or
and to provide convenient access to the keypad Gauge of Wire
Equivalent
by all users.
Transmitters 4 / 18 Ga. 9418
3. Access for servicing AccuLoad III is through the 4 / 20 Ga. 8404
front cover. For ease of service and removal of Temp. Probes 4 / 22 Ga. 8729
parts the cover must swing open more than 90. Density and OR
The explosion-proof AccuLoad III is hinged on the Pressure 9940
left. Transmitters
EIA-232 Com- 3 / 24 Ga. 9533
4. Conduit entry to the explosion-proof AccuLoad III munications
is both through the bottom and top. The top en- EIA-485 Com- 4 / 24 Ga. 9842
tries are used for those units where the CIVACON munications
Grounding and overfill board is installed. For the
ALIII-S hardware there are three 1-1/4" 11.5 NPT
conduit entrances in the bottom of the unit and
two 1" 11.5 NPT conduit entrances in the top of Table 2. Maximum Cable Length and Baud Rate
the unit. For the ALIII-Q hardware there are two 1- (EIA-232)
1/4" 11.5 NPT conduit entrances and five 1" 11.5
NPT conduit entrances in the bottom of the unit Baud Rate Feet Meters
and one 1" 11.5 NPT conduit entrance in the top
of the unit. 38,400 250 75
19,200 500 150
5. In warm climates, AccuLoad III should be shaded
9,600 1,000 305
from direct sunlight. The maximum external
temperature of the AccuLoad III housing must not 4,800 2,000 610
exceed 140F (60C) to ensure that the internal 2,400 4,000 1,220
temperature limit is not exceeded.
1,200 4,000 1,220
Electrical
Table 3. Maximum Cable Length and Baud Rate
1. All DC wiring must be routed into AccuLoad III
(EIA-485)
through the conduit entries located in the bottom of
the housing. Do not route DC and AC wiring Baud Rates Feet Meters
through the same conduit entry.
1,200 to 38,400 4,000 1,220
Note: For Ethernet communications, refer to standard IT practices
for connecting any AccuLoad using routers, hubs, switches,
etc.
2 MN06135 Issue/Rev. 0.8 (9/07)

Section II Pre-Installation Considerations
3. All AC wiring must be routed into AccuLoad III b) The proper grounding point is a " to " di-
through the conduit entries located in the bottom ameter copper stake that extends into the
of the housing. Connectors sized for a maximum water table. Where this is not practical, a
of 14 gauge wire, consult the local electrical codes ground plane may be used.
for the minimum AC wire size required for your
application. Do not route AC and DC wiring Note: Electrical conduit, piping, and structural steel are
through the same conduit entry. not considered proper grounding points for equipment
using electronics.
4. All AC wiring should be stranded copper and must

c) No other devices, except AccuLoad IIIs and
comply with federal, state and local codes and
ancillary equipment such as load printers,
specifications.
should be connected to any point in the
grounding circuit.
5. Two separate AC circuits must be provided from
the breaker panel. One circuit will supply isolated
7. If external relay permissives are used in series
power to the AccuLoad III electronics (instrument
with AccuLoad III relays, an RC network must be
power). The second circuit will supply power to the
placed in parallel with the permissive to prevent a
external devices.
false turn-on of the AccuLoad III relays. Rec-
ommended RC network = 0.1 UF capacitor and a
6. For proper operation the AccuLoad III must be
680 resistor (Electrocube part number RG
earth grounded. The grounding point should be as
2031-11).
close to the unit as possible. To ensure proper
earth ground:
8. Interposing relays must be installed between the
pump controller, alarming device, and the Accu-
a) The resistance between the ground lug in the
Load III permissive sense relays.
AccuLoad III and the grounding point must not
exceed 2 .
MN06135 Issue/Rev. 0.8 (9/07) 3

Section III Installation
Mechanical 4. All shields must be connected to terminals 3, 13,

14, or 15 on terminal block TB4 on the EAAI Board
See Pre-installation Considerations. or terminal 3 and 4 on terminal block TB6 on the
KDC Board, or terminals 9 and 10 on TB14 on the
BSE Board.
Electrical
All exposed shields must be properly insulated to
1. AC circuits must be isolated from DC circuits and prevent short circuits to other terminals or to the
brought into the unit through their respective chassis. The shield at the device (e.g., temperature
conduit openings. device, transmitter, etc.) must be cut back to the
insulation and taped off. All shields should be
2. CENELEC-Approved Units continuous. If splices are required, they must be
soldered and properly insulated.
(a) Cable entry must be to EN50018 Para 12.4:
The cable end must be securely installed and, If other communicating devices are used with the
depending on cable type, be properly AccuLoad III, refer to the manual for that unit for
protected from mechanical damage. If the shielding information. Shields for other commu-
cable end is connected in the hazardous area, nicating equipment should not be terminated in
then an EN-APPROVED connector or the AccuLoad III.
terminal box must be used.
Note: Shields must not be terminated at the ground lugs.
(b) Cable gland or conduit systems:
5. Sufficient slack should be provided for the wiring
Connection is only allowed via suitable,
in the AccuLoad III to permit easy removal of the
EN-APPROVED glands or conduit.
boards. With sufficient slack, the terminal blocks
can be removed and laid back out of the way so
Unused entries must be suitably blocked that the boards can be replaced without removing
according to EN50018 Para 12.5. individual wires.
Non-certified standard cable glands are 6. There is a ground lug provided in the unit. The
not to be used. wire from the lug should be connected to the
proper grounding point. See Pre-Installation
Considerations, page 2.
To Meet Standard Australia Certification
AS2480 Note: CENELEC approved AccuLoad IIIs require that the
customer install ferrules (Aderendhulsen) per DIN 46 228 on
1. An NPT to metric conduit adapter must be supplied the grounding wires prior to installation into the grounding
and fitted by the installer to provide the entry lugs.
required by AS2480.
7. Typical electrical installation diagrams are pro-
2. All signal and DC wiring should be connected be- vided in the following sections to show the Accu-
fore connecting AC wiring. Load III and ancillary equipment. Before wiring the
ancillary equipment, refer to its installation
3. Be sure all connections on the terminal blocks are manual.
tight.
4 MN06135 Issue/Rev. 0.8 (9/07)

Section III Installation
8. Installing and Removing the Analog I/O Module
Caution: Turn off the power at the unit prior to installing or re-
moving the Analog I/O Module. Failure to do so will damage
modules.
Care should be taken when installing or removing the

Analog I/O modules so as not to damage the board or
the module. To install the module, line up the
alignment pins with the socket and push down on the
module. Once it is seated, screw in the mounting
screw until tight. Do not over-tighten the screw. To
Figure 2. Connector and Switches on PIB Board
remove the modules from the board, loosen the
mounting screw and pull up on the module.
The default setting from the factory is "times 1." The
switch is closed (ON). To multiply the incoming pulses
times 2, push the switch of the incoming pulse
channel to the open (OFF) position. The switches are
located on the PIB boards, as shown in Figure 2
above. The PIB board that is located on the EAAI
board is for pulse inputs 1 through 6. The PIB board
that is located on the BSE board is for pulse inputs 7
through 12.
Note: The switches correspond to the pulse input channels (i.e.,

Meter Pulse In #1 is equal to Switch #1.) See Table 6 for corre-
sponding Pulse Input channels.
Figure 1. Analog Modules Start-Up

When the wiring is completed and verified, power may
be applied to the unit. The displays should light,
Input Frequency x2 indicating that the AccuLoad III is ready for Start-Up.
If the application requires a pulse rate that is higher Please reference the Operator Reference Manual.
than the meter is capable of putting out, the AccuLoad
III can multiply the incoming pulses times 2. This
option is activated by switches located on the PIB
boards. The PIB boards are located on the EAAI and
the BSE boards.
MN06135 Issue/Rev. 0.8 (9/07) 5

Section IV Diagrams
12.6"
(322)
1.00" - 11.5" NPT for

Conduit Entrances 21.6"
Typical 5 Places (547)
1.25" - 11.5" NPT for

Conduit Entrances
Typical 2 Places CL 3.5"
(89) 4.88"
7.8" (124)
(198) 3.5"
13.8" (89)
(351)
6.0"
(152)
4.12" 3.75"
(105) (85) 1.00" - 11.5" NPT for
7.12" 7.30" Conduit Entrance
0.500 - 13 UNC - 2B x .050 Deep (181) (185) Top Side of Housing
Typical 8 Places 8.5"
(216) Typical 1 Place
17.0"
(432)
4.0"
(102)
CL
8.0"
(203)
Figure 3. AccuLoad III-Q Dimensions
6 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
1 - 11.5" NPT
2 Places
8.0"
(203)
2.69"
(68)
7.5"
(190)
14.2"
8.5"
(361)
(216)
4.2"
(107)
3.00"
(76)
11.8"
6.00" (300)
(152)
5.00"
Back View (127)
2.5"
(64)
1.25" - 11.5" NPT for

Conduit Entrance
Typical 3 Places
0.375" - 16 UNC-2B x 0.56" Deep

Typical 8 Places
3.56" 2.87"
(Bottom and Back Mounting)
(90) (73)
1.4"
(36)
4.2"
(107)
8.5"
(216)
Figure 4. AccuLoad III-S Dimensions
MN06135 Issue/Rev. 0.8 (9/07) 7

Section IV Diagrams
CN3 CN2 TB1
CN16 S1
1 8
TB2
TB4
U6 U6
TB3
CN7
U5 U5
CN9
TB5
CN11 J22 TB6
J25
J15 J16
CN13 CN14
CN8 1 H7
CN4
J2 J3
+3.3VDC
KDC.NET +5.0VDC GND
CN10 236060-1-21 SERIES

1 CN6
Figure 5. KDC Layout

Configurable jumper locations are heavily circled on the diagram above. It is important to note that all but one of
these jumpers, J22, are factory defaults and should not be configured by the user. The proper settings are provided
below so if one of these is accidentally changed, it can be returned to its original position. J22 is the jumper used to
zero the passcodes and security input access level (151-157). Jumpers are configured using the plugs that fit over
the jumper prongs. A jumper with no prongs plugged, or with one prong plugged, is OUT. A jumper with both prongs
plugged is IN.
Note: Should Program Mode be inaccessible after changing PROMs, or if the operator loses or forgets the access code, set J22 to In, then
power up. Entry to the program mode is provided. Check passcodes and remove jumper J22 when finished.
1 In 4 Out 7 Out 10 Out 13 In 16 Out 25 Out

2 In 5 Out**** 8 Out 11 In 14 Out 23 In*
3 In 6 In*** 9 Out 12 Out 15 In 24 In**
* Jumper 23 if removed indicates there is not a BSE board in the System (ALIII-S Hardware)
** Jumper 24 if removed indicates there is only one display (ALIII-S Hardware)
*** For units shipped prior to October 2001: J6 must be in the "in" position for Optrex Model DMF5003N. For units shipped after October 2001: J6
must be in the "out" position for Model MTG-2406 displays.
**** For units shipped prior to August 2005: J5 must be in the out position. After August 2005 and for all units with Rev. B displays, the
Jumper J5 must be in the in position.
8 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Switch Settings
A new 8 pin DIP switch will be available for use (SW SW1-8). The switch will be utilized as follows:
SW1-1 force firmware upgrade (powers up waiting for firmware upgrade)

SW1-2 SW1-3
OFF OFF use programmed IP address
ON OFF use 192.168.0.1
OFF ON use 10.0.0.1
ON ON use DHCP
Ribbon Cable
Figure 6. EAAI Layout
The user-configurable jumper on the EAAI board is indicated by a circle and arrow in the diagram above. See the
table on the following page for an explanation of analog module settings. This jumper has been configured for the
modules that were shipped with the unit. Changes should only be made if different modules are added or deleted.
Modules must be installed with inputs first, followed by outputs.
MN06135 Issue/Rev. 0.8 (9/07) 9

Section IV Diagrams
Analog Module Settings (JP1 on EAAI)
6 Inputs, 0 Outputs 2 Inputs, 4 Outputs
5 Inputs, 1 Output 1 Input, 5 Outputs
3 Inputs, 3 Outputs
Table 4. Analog Module Settings
10 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 7. BSE Layout

Note: JP1 3 through 6 define the number of BIOB inputs. JP1 1 and 2 are not used.
MN06135 Issue/Rev. 0.8 (9/07) 11

Section IV Diagrams
Bi-State DC Inputs and Output Jumper Settings (JP1 on the BSE)
7 Inputs, 1 Output 2 Input, 6 Outputs
4 Inputs, 4 Outputs
Table 5. Bi-State Inputs and Outputs
12 MN06135 Issue/Rev. 0.8 (9/07)

TB5
KDC Smith Meter 1 RTD +
TB1
COM #1 2 SIG +
MN06135 Issue/Rev. 0.8 (9/07)

1 TX TB10 BSE TB14 AM #1
6
5
9
8
7
4
3
2
1
3 EAAI
12
11
10
SIG -
2 RX 1 FT1 1
PT1
Out # 15 AC 4 RTD -
3 RTS 232 2 FT2 2
3 FT3 3
5 RTD + TB2
4 CTS Out # 16 AC Notice: Before returning EAAI board to factory for service
-
-
-
-
-
-
+
+
+
+
+
+
4 FT4 4 6 SIG + AM #2 remove all analog modules, AC Input and Output Modules
5 COM TB2 7 and PIB Board. Reinstall all modules into their respective AC in Com 1
5 FT5 5 SIG - locations on the EAAI replacement board.
6 TX + COM #2 Out # 17 AC 8 WARNING: CMOS Circuitry. Use grounded facility when In #7 (AC) 2
TX 1 6 FT6 6 RTD -
7 TX - handling.
In #8 (AC)
Figure 8. KDC/EAAI/PIB/BSE Boards

232 RX 2 7 FT7 7 9 RTD + 3
8 RX + 485 Out # 18 AC
Pulse In #7
COM 3 8 FT8 8 10 SIG + In #9 (AC)
Pulse In #9
Pulse In #8
AM #3 4
Pulse In #12
Pulse In #11
Pulse In #10
9 RX - TX + 9 Gnd 9 11 SIG -
4 Out # 19 AC In #10 (AC) 5
10 COM TX - 10 Gnd 10 12
5 TB9 RTD -
ON
1
In #11 (AC) 6
TB4 485 RX + 6 Out # 20 AC PIB 13 SIG +
2
AM #4 TB3
RX - 7 14 SIG -
1 + 3
S1
In #1 DC COM 8 Out # 21 AC Board 15 SIG + 1
2 - AM #5 Out #4 (AC)
On = X1
4 2
OFF = X2
3 16 SIG -
123456
+ TB3 5
In #2 DC Out # 22 AC 17 SIG + 3
4 - 6 AM #6 Out #5 (AC)
TX + 1 18 SIG - PT1 4
5 + 7
In #3 DC TX - 2 Out # 23 AC 5
6 - COM #3 8 1 + Out #6 (AC)
3 TB6 6
RX + 9 Pulse In #1
7 + 485 2 -
Pulse Out #1 RX - 4 Out # 24 AC 1 FT1 7
8 - 10 3 + Out #7 (AC)
COM 5 2 FT2 Pulse In #2 8
N.C. 11 TB12
9 Out # 25 AC 3 4 -
12 FT3 9
10 N.C. BIO In #1 1 5 + Out #8 (AC)
1 JP1 4 FT4 Pulse In #3 10
Out # 26 AC Com #1 2 6 -
TB5 2 123456 5 FT5 11
BIO Out #1 3 7 + Out #9 (AC)
1 + 3 BIO In #2 4
6 FT6 Pulse In #4
PIB 12
TB6 Out # 27 AC 8 -
2 Out #1 DC 4 7 FT7 TB7
- Com #2 5
5 8 FT8 9 +
3 + 1 Out # 28 AC BIO Out #2 6 Pulse In #5
+24 VDC In 10 - 1
Out #2 DC 2 6 BIO In #3 7 9 FT9 Out #10 (AC)
4 - 2
Gnd 3 7 10 FT10 11 +
5 + Out # 29 AC Com #3 8 Pulse In #6 3
Out #3 DC 8 12 - Out #11 (AC)
6 - Gnd 4 BIO Out #3 9 4
9 BIO In #4 10
7 + Out # 30 AC TB4
10 5
Pulse Out #2 Com #4 11 1 TX Out #12 (AC)
8 - Com #4 6
TB8 BIO Out #4 12 2 RX
232 7
BIO In #5 1 3 Gnd Out #13 (AC)
TB11 8
Com #5 2 4 -
BIO Out #5 3 In #4 DC 9
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
3 In #14 AC BIO Out #6 6
8 -
BIO In #7 7 In #6 DC
4 In #15 AC 9 +
Com #7 8
Section IV Diagrams
10
5 AC In Com BIO Out #7 9 +24 VDC
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Prewired at the factory
13
Section IV Diagrams
PT1 PT1
1 + 1 +
Pulse In #7 Pulse In #1
2 - 2 -
3 + 3 +
4 -
Pulse In #8 BSE PIB 4 -
Pulse In #2
EAAI PIB
5 + Board 5 +
6 -
Pulse In #9 S1
6 -
Pulse In #3 Board
7 + ON 7 +
123 45 6 Pulse In #4 S1
Pulse In #10
8 - On = X1 8 -
OFF = X2 ON
9 + 9 + 123 45 6
Pulse In #11 Pulse In #5 On = X1
10 - 10 - OFF = X2
11 + 11 +
Pulse In #12 Pulse In #6
12 - 12 -
Figure 9. PIB Boards

Note: AccuLoad III-S hardware has one PIB board.
PIB Update
Refer to MN06113
Note: If AccuLoad III Rev. 10.12 or higher is being used and the reverse flow is implemented; PIB board Rev. 3 or above must be used.
Pulse Inputs
6-Product Meters (AccuLoad III-Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6
Single Pulse Meter #1A Meter #2A Meter # 3A Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B Meter # 3A Meter #2A Meter #2B Meter # 3B
Dual/Integrity N/A N/A N/A N/A N/A N/A
Single Pulse Meter #4A Meter #5A Meter #6A Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #4A Meter #4B Meter #6A Meter #5A Meter #5B Meter #6B
Single Pulse Meter #1A Meter #2A Meter # 3A Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B Meter # 3A Meter #2A Meter #2B Meter # 3B
Single Pulse Meter #4A Meter #5A Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #4A Meter #4B Injector/Dens. Meter #5A Meter #5B Injector/Dens.
14 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams

Dual/Integrity Meter #1A Meter #1B Meter #1A Bar Meter #2A Meter #2B Meter #2A Bar
Single Pulse Meter #3A Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #3A Meter #3B Injector/Dens. Reserved Reserved Injector/Dens.
Dual/Integrity Meter #3A Meter #3B Meter #3A Bar Injector/Dens. Injector/Dens. Injector/Dens.
Single Pulse Injector Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Injector Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual/Integrity Injector Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
1-Product Meter (AccuLoad III-Q Hardware)
Single Pulse Meter #1A Reserved Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B Reserved Injector/Dens. Injector/Dens. Injector/Dens.
Single Pulse Injector Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Injector Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual/Integrity Injector Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
MN06135 Issue/Rev. 0.8 (9/07) 15

Section IV Diagrams
6-Product Meters (AccuLoad III-S Hardware Rev. 10.08 and above firmware
Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A. Meter #5A. Meter #6A
Dual Pulse N/A N/A N/A N/A N/A N/A
Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A. Meter #5A. Injector/Dens.
Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A. Injector/Dens. Injector/Dens.
3-Product Meters (AccuLoad III-S Hardware)
Single Pulse Meter #1A Meter #2A Meter #3A Injector/Dens. Injector/Dens. Injector/Dens.
2-Product Meters (AccuLoad III-S Hardware)
1-Product Meter (AccuLoad III-S Hardware)
Single Pulse Meter #1A Reserved Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B Reserved Injector/Dens. Injector/Dens. Injector/Dens.
Table 6. Pulse Inputs

Note: When using dual pulse and not the A Bar inputs for transmitter security, the pulse inputs for the A Bar assignment will be not used
16 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Dual Pulse Inputs for Rev. 10.07 and Above Firmware (With Flow Controlled Additive)
5 Product Meters with 1 Flow Controlled Additive (AccuLoad III Q Hardware)
Dual/Integrity NA NA NA NA NA NA
Dual Pulse Meter #4A Meter #4B FC Inj #1A Meter #5A Meter #5B FC Inj #1B
Dual Pulse Meter #4A Meter #4B FC Inj #2A FC Inj #1A FC Inj #1B FC Inj #2B
Dual Pulse Meter #4A Meter #4B Injector/Dens FC Inj #1A FC Inj #1B Injector/Dens
Dual Pulse FC Inj #1A FC Inj #1B FC Inj #3A FC Inj #2A FC Inj #2B FC Inj #3B
Dual Pulse FC Inj #1A FC Inj #1B Injector/Dens FC Inj #2A FC Inj #2B Injector/Dens
MN06135 Issue/Rev. 0.8 (9/07) 17

Section IV Diagrams

Dual Pulse Meter #1A Meter #1B Injector/Dens Meter #2A Meter #2B Injector/Dens
Dual/Integrity Meter #1A Meter #1B Meter #1 Bar Meter #2A Meter #2B Meter #2 Bar
Dual Pulse Meter #3A Meter #3B Injector/Dens FC Inj #1A FC Inj #1B Injector/Dens
Dual/Integrity Meter #3A Meter #3B Meter #3 Bar FC Inj #1A FC Inj #1B FC Inj #1 Bar

Dual Pulse FC Inj #2A FC Inj #2B FC Inj #4A FC Inj #3A FC Inj #3B FC Inj #4B

Dual/Integrity FC Inj #1A FC Inj #1B FC Inj #1 Bar FC Inj #2A FC Inj #2B FC Inj #2 Bar

18 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams

Dual Pulse FC Inj #1A FC Inj #1B Injector/Dens Reserved Reserved Injector/Dens
Dual/Integrity FC Inj #1A FC Inj #1B FC Inj #1 Bar Injector/Dens Injector/Dens Injector/Dens

Dual Pulse Meter #1A Meter #1B FC Inj #2A FC Inj #1A FC Inj 1 B PC Inj #2B
Dual Pulse FC Inj #3A PC Inj #3B Injector/Dens FC Inj #4A FC Inj #4B Injector/Dens
Dual Pulse Meter #1A Meter #1B Injector/Dens FC Inj #1A FC Inj 1 B Injector/Dens
Dual/Integrity Meter #1A Meter #1B Meter #1 Bar FC Inj #1A FC Inj 1 B FC Inj # 1
Bar
Dual Pulse FC Inj #2A PC Inj #2B Injector/Dens FC Inj #3A FC Inj #3B Injector/Dens
Dual/Integrity FC Inj #2A PC Inj #2B PC Inj #2 Bar FC Inj #3A FC Inj #3B FC Inj # 3 Bar

Dual Pulse Meter #1A Meter #1B Injector/Dens FC Inj #1A FC Inj 1 B Injector/Dens
Dual/Integrity Meter #1A Meter #1B Meter #1 Bar FC Inj #1A FC Inj 1 B FC Inj#1 Bar

Dual Pulse FC Inj #2A PC Inj #2B Injector/Dens Reserved Reserved Injector/Dens
Dual/Integrity FC Inj #2A PC Inj #2B PC Inj #2 Bar Injector/Dens Injector/Dens Injector/Dens
MN06135 Issue/Rev. 0.8 (9/07) 19

Section IV Diagrams

Dual Pulse Meter #1A Meter #1B Injector/Dens FC Inj A FC Inj 1 B Injector/Dens
Dual/Integrity Meter #1A Meter #1B Meter #1 Bar FC Inj A FC Inj 1 B FC Inj Bar
Dual Pulse Injector Injector Injector/Dens Injector/Dens Injector/Dens Injector/Dens
Dual/Integrity Injector Injector Injector/Dens Injector/Dens Injector/Dens Injector/Dens
2 Product Meters with 1 Flow Controlled Additive (AccuLoad III S Hardware)

Dual Pulse Meter #1A Meter #1B FC Inj #1A Meter #2A Meter #2B FC Inj #1 B
1 Product Meter with 2 Flow Controlled Additive (AccuLoad III S Hardware)

Dual Pulse Meter #1A Meter #1B Injector/Dens. FC Inj A FC Inj 1 B Injector/Dens.
1 Product Meter with 1 Flow Controlled Additive (AccuLoad III S Hardware)
Dual Pulse Meter #1A Meter #1B Injector/Dens. FC Inj A FC Inj 1 B Injector/Dens.
20 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Black Black Black Black Black Black
Yellow Yellow Yellow Yellow Yellow Yellow
Red Red Red Red Red Red
White White White White White White
Meter #5 Meter #3 Meter #1

Note: Yellow wire only connected
when dual pulse input required.
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
11
12
10
3
5
9
8
7
6
4
3
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
Out # 16 AC 6 Notice: Before returning EAAI board to factory for service
+
4
-
FT4 4 remove all analog modules, AC Input and Output Modules

7 and PIB Board. Reinstall all modules into their respective AC in Com 1
Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7
5 FT5 5 locations on the EAAI replacement board.

6
Out # 17 AC
FT6 6 8 WARNING: CMOS Circuitry. Use grounded facility when In #7 (AC) 2
handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
123 45 6
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 TB6 1 + Out #6 (AC)
Pulse In #1 6
9 2 -
Out # 24 AC 1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
Out #8 (AC)
1
Out # 26 AC
JP1
BIO In #1
Com #1
1
2
4 5
6
+
-
Pulse In #3 PIB 10
2 123456 5 11
BIO Out #1 3 7 + Out #9 (AC)
3 BIO In #2 4
6 Pulse In #4 S1 12
Out # 27 AC 8 -
4 7 ON TB7
Com #2 5
5 8 9 + 12 34 5 6
Out # 28 AC BIO Out #2 6 Pulse In #5 On = X1 1
6 9 10 - OFF = X2 Out #10 (AC)
BIO In #3 7 2
7 10 11 +
Out # 29 AC Com #3 8 Pulse In #6 3
8 BIO Out #3 9
12 - Out #11 (AC)
9
4
Out # 30 AC BIO In #4 10 TB4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
BIO Out #5 3
In #4 DC 9
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 10. Wiring Schematic, Prime 4 Meter Single Pulse

Caution: For clarity, shields not shown. Connect Terminals 3, 13, 14, or 15 to Terminal Block 4.
Prime 4 Wire Codes:

Black: Common
Red: +24 Vdc
White: Signal A
Yellow: Signal B
MN06135 Issue/Rev. 0.8 (9/07) 21

Section IV Diagrams
Prime 4 Prime 4 Prime 4 Prime 4 Prime 4 Prime 4
Yellow Yellow Yellow Yellow Yellow Yellow

TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
12
11
10
3
5
9
8
7
6
4
3
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
+
+
-
4 FT4 4 remove all analog modules, AC Input and Output Modules

Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

6
Out # 17 AC
handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
123456
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 1 + Out #6 (AC)
TB6 6
9 Pulse In #1
Out # 24 AC 2 -
1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
1 Out #8 (AC)
1
Out # 26 AC
JP1
BIO In #1
Com #1 2
4 5
6
+
-
Pulse In #3 PIB 10
2 123 456 5 11
BIO Out #1 3 7 + Out #9 (AC)
3 6 Pulse In #4 S1 12
Out # 27 AC BIO In #2 4 8
4 7 -
Com #2 5 ON TB7
5 8 9 + 12345 6
6 10 - OFF = X2 Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 12 - Out #11 (AC)
BIO Out #3 9 4
9 BIO In #4 10
Out # 30 AC TB4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 11. Wiring Schematic, Prime 4 Meters Dual Pulse
Note: Drawing is shown with dual meters and each meter being shown wired as a dual pulse input. When not using the dual pulse input, see
figure 10.
Prime 4 Wire Codes:

Black: Common
Red: +24 Vdc
White: Signal A
Yellow: Signal B
22 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
UPT Transmitter UPT Transmitter UPT Transmitter UPT Transmitter UPT Transmitter UPT Transmitter
10 10 10 10 10 10
9 9 9 9 9 9
8 8 8 8 8 8
7 7 7 7 7 7
6 6 6 6 6 6
5 5 5 5 5 5
4 4 4 4 4 4
3 3 3 3 3 3
2 2 2 2 2 2
1 1 1 1 1 1
Meter #6 Meter #5 Meter #4 Meter #3 Meter #2 Meter #1
TB5
Smith Meter 1
TB10 BSE TB14
2
EAAI
11
12
10
3
5
6
8
7
4
3
9
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2 Notice: Before returning EAAI board to factory for service
3 FT3 3 5 remove all analog modules, AC Input and Output Modules TB2
Out # 16 AC 6
+
4
-
FT4 4 and PIB Board. Reinstall all modules into their respective AC in Com 1
7
Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

Out # 17 AC 8 In #7 (AC) 2
6 FT6 6
In #8 (AC) 3
7
Out # 18 AC
FT7 7 9 WARNING: CMOS Circuitry. Use grounded facility when
8 FT8 8 10 handling. In #9 (AC) 4
9 Gnd 9 11 In #10 (AC) 5
10 Out # 19 AC
Gnd 10
ON
TB9 12 In #11 (AC) 6

1 PIB 13
Out # 20 AC
1 2 3 4 5 6
2 14 TB3
OFF = X2
On = X1
Board
S1
3 15 1
4 Out # 21 AC Out #4 (AC)
16 2
5 17 3
6 Out # 22 AC Out #5 (AC)
18 PT1 4
7 5
8 Out # 23 AC + Out #6 (AC)
TB6 1 6
9 Pulse In #1
2 - 7
10 Out # 24 AC 1 Out #7 (AC)
3 + 8
11 2 Pulse In #2
Out # 25 AC TB12 3 4 - 9
12 5 + Out #8 (AC)
1 JP1
BIO In #1
Com #1
1
2
4
6 -
Pulse In #3 PIB 10
Out # 26 AC 5 11
2 123456 BIO Out #1 3 7 + Out #9 (AC)
3 BIO In #2 6 Pulse In #4 S1 12
Out # 27 AC 4 7 8 -
4 Com #2 5 ON TB7
8 9 + 1 2 3 4 5 6
5 BIO Out #2 6 Pulse In #5 On = X1 1
Out # 28 AC 10 - OFF = X2 Out #10 (AC)
6 BIO In #3 7 9 2
7 Com #3 10 11 +
Out # 29 AC 8 Pulse In #6 3
8 BIO Out #3 12 - Out #11 (AC)
9 4
9 BIO In #4 10 TB4
Out # 30 AC 5
10 Com #4 11 1 TX Out #12 (AC)
2 Com #4 6
TB8 BIO Out #4 12 RX 232 7
TB11 Com #5
8
2 4 -
BIO Out #5 In #4 DC 9
1 In #12 AC 3 5 + Out #14 (AC)
BIO In #6 10
4 6 -
2 In #13AC Com #6 5 7 + In #5 DC
3 In #14 AC BIO Out #6 6 8 -
4 In #15 AC 9 +
Com #7 8 10
BIO In #8 11 Out
10
Com #8 12
TB2 11 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 12. Wiring Schematic, UPT Transmitter Single Pulse

Caution: For clarity, shields not shown, Connect Terminals 3, 13, 14, or 15 to Terminal Block 4.
UPT Terminal Connections:

1: Electronics Ground
2: +24 Vdc
3: Signal B
4: B Bar
5: Signal A
6: A Bar
7: Shield
8: Verification Pulse Output
9: Inverted Verification Pulse
10: Not Used
MN06135 Issue/Rev. 0.8 (9/07) 23

Section IV Diagrams
UPT Transmitter UPT Transmitter UPT Transmitter UPT Transmitter UPT Transmitter UPT Transmitter
10 10 10 10 10 10
9 9 9 9 9 9
8 8 8 8 8 8
7 7 7 7 7 7
6 6 6 6 6 6
5 5 5 5 5 5
4 4 4 4 4 4
3 3 3 3 3 3
2 2 2 2 2 2
1 1 1 1 1 1
TB5
Smith Meter 1
TB10 BSE TB14 2 EAAI
11
12
10
3
5
6
8
7
4
3
9
2
1
PT1
1 FT1 1 Notice: Before returning EAAI board to factory for service

2
Out # 15 AC FT2 2 4
3 5 remove all analog modules, AC Input and Output Modules TB2
3
Out # 16 AC FT3 and PIB Board. Reinstall all modules into their respective
4 6 AC in Com
+
FT4
-
4 1
7 locations on the EAAI replacement board.
Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7
5 FT5 5
Out # 17 AC 6 8 In #7 (AC) 2
6 FT6
7 FT7 7 9 WARNING: CMOS Circuitry. Use grounded facility when In #8 (AC) 3
Out # 18 AC handling.
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11 In #10 (AC) 5
10
Out # 19 AC Gnd 10 12
ON
TB9 In #11 (AC) 6

1 PIB 13
Out # 20 AC TB3
1 2 3 4 5 6
2 14
OFF = X2
On = X1
Board
S1
3 15 1
4
Out # 21 AC Out #4 (AC)
16 2
5 17 3
6
Out # 22 AC Out #5 (AC)
18 PT1 4
7 5
8
Out # 23 AC 1 + Out #6 (AC)
TB6 Pulse In #1 6
9 1 2 - 7
Out # 24 AC
10
2
3 + Out #7 (AC) 8
11 Pulse In #2
Out # 25 AC TB12 3 4 - 9
12 BIO In #1 1 5 + Out #8 (AC)
1 JP1 Com #1 2 4
6 -
Pulse In #3 PIB 10
2
Out # 26 AC 5 11
123456 BIO Out #1 3 7 + Out #9 (AC)
3 BIO In #2 4 6 Pulse In #4 S1 12
Out # 27 AC 7 8 -
ON
4 Com #2 5 TB7
5 8 9 +
Pulse In #5
1 2 3 4 5 6
Out # 28 AC BIO Out #2 6
10 On = X1 1
6 9 - OFF = X2
Out #10 (AC)
BIO In #3 7 2
7 Com #3 8 10 11 +
Out # 29 AC 12 -
Pulse In #6 3
8 BIO Out #3 9 Out #11 (AC) 4
9 BIO In #4 10 TB4
Out # 30 AC 5
10 Com #4 11 1 TX Out #12 (AC)
BIO Out #4 12 2 RX Com #4 6
TB8 232 7
TB11 Com #5 8
2 4 - In #4 DC
BIO Out #5 3 9
1 In #12 AC 5 + Out #14 (AC) 10
BIO In #6 4 6 -
2 In #13AC Com #6 5 7 + In #5 DC
3 BIO Out #6 6 8
In #14 AC -
4
BIO In #7 7
9 + In #6 DC
In #15 AC Com #7 8
10
5 BIO Out #7 9 +24 VDC
AC In Com BIO In #8 10 11 Out
Com #8 11 12 L1 L2 Gnd
TB2 13
+ - BIO Out #8 12 DC 1 2 3
14 Gnd
1 2 J6 TB13 15
16 N.C. TB1
Figure 13. Wiring Schematic, UPT Transmitter Dual Pulse

Caution: For clarity, shields not shown, Connect Terminals 3, 13, 14, or 15 to Terminal Block 4.
UPT Terminal Connections:

1: Electronics Ground
2: +24 Vdc
3: Signal B
4: B Bar
5: Signal A
6: A Bar
7: Shield
8: Verification Pulse Output
9: Inverted Verification Pulse
10: Not Used
24 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
PEX-P Tranmitter PEX-P Tranmitter PEX-P Tranmitter PEX-P Tranmitter PEX-P Tranmitter PEX-P Tranmitter
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
12
11
10
3
8
7
6
5
4
3
9
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
+
+
4
-

Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

Out # 17 AC 8 WARNING: CMOS Circuitry. Use grounded facility when In #7 (AC) 2
6 FT6 6 handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
12345 6
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 TB6 1 + Out #6 (AC)
Pulse In #1 6
9 2 -
Out # 24 AC 1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
Out #8 (AC)
1
Out # 26 AC
JP1
BIO In #1
Com #1 2
1
4 5
6
+
-
Pulse In #3 PIB 10
2 123456 5 11
BIO Out #1 3 7 + Out #9 (AC)
3 6 Pulse In #4 S1 12
4 7 -
Com #2 5 ON TB7
5 8 9 + 123456
6 10 - OFF = X2 Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 BIO Out #3 9
12 - Out #11 (AC)
9 4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 14. Wiring Schematic, PEX-P Transmitter Single Pulse

PEXP Wire Codes:

Black: Signal
Red: +24 Vdc
White: Common
MN06135 Issue/Rev. 0.8 (9/07) 25

Section IV Diagrams
PPS Transmitter PPS Transmitter PPS Transmitter PPS Transmitter PPS Transmitter PPS Transmitter
6 6 6 6 6 6
5 5 5 5 5 5
4 4 4 4 4 4
3 3 3 3 3 3
2 2 2 2 2 2
1 1 1 1 1 1
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
12
11
10
3
9
8
7
6
5
4
3
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
5 TB2
3 FT3 3
+
4 FT4 4
-
remove all analog modules, AC Input and Output Modules

Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

6
Out # 17 AC
handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
123 4 5 6
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 1 + Out #6 (AC)
TB6 6
9 Pulse In #1
Out # 24 AC 2 -
1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
Out #8 (AC)
1
Out # 26 AC
JP1
BIO In #1
Com #1 2
1
4 5
6
+
-
Pulse In #3 PIB 10
2 123 456 5 11
BIO Out #1 3 7 + Out #9 (AC)
3 6 Pulse In #4 S1 12
4 7 -
Com #2 5 ON TB7
5 8 9 + 12 3 4 5 6
6 10 - OFF = X2 Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 BIO Out #3 9
12 - Out #11 (AC)
9 4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 15. Wiring Schematic, PPS Transmitters Single Pulse

PPST Terminal Connections

1: Common
2: + 24 Vdc
3: Signal B
4: B Bar
5: Signal A
6: A Bar
26 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
PPS Transmitter PPS Transmitter PPS Transmitter PPS Transmitter PPS Transmitter PPS Transmitter
6 6 6 6 6 6
5 5 5 5 5 5
4 4 4 4 4 4
3 3 3 3 3 3
2 2 2 2 2 2
1 1 1 1 1 1
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
11
12
10
3
9
8
7
6
5
4
3
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
+
4 FT4 4
-

Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

6
Out # 17 AC
handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
12 3 45 6
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 TB6 1 + Out #6 (AC)
Pulse In #1 6
9 2 -
Out # 24 AC 1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
Out #8 (AC)
1
Out # 26 AC
JP1
BIO In #1
Com #1 2
1
4 5
6
+
-
Pulse In #3 PIB 10
2 123456 5 11
BIO Out #1 3 7 + Out #9 (AC)
3 6 Pulse In #4 S1 12
4 7 -
Com #2 5 ON TB7
5 8 9 + 123 4 5 6
6 10 - OFF = X2 Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 BIO Out #3 9
12 - Out #11 (AC)
9 4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 16. Wiring Diagram, PPS Dual Pulse Transmitter

PPST Terminal Connections

1: Common
2: +24 Vdc
3: Signal B
4: B Bar
5: Signal A
6: A Bar
MN06135 Issue/Rev. 0.8 (9/07) 27

Section IV Diagrams
Turbine Meter Turbine Meter Turbine Meter Turbine Meter Turbine Meter Turbine Meter
1 1 1 1 1 1
3 3 3 3 3 3
5 5 5 5 5 5
PA-6 Preamp PA-6 Preamp PA-6 Preamp PA-6 Preamp PA-6 Preamp PA-6 Preamp
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
12
11
10
3
9
8
7
6
5
4
3
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
+
+
-

Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

6
Out # 17 AC
handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
123 4 5 6
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 TB6 1 + Out #6 (AC)
Pulse In #1 6
9 2 -
Out # 24 AC 1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
Out #8 (AC)
1
Out # 26 AC
JP1
BIO In #1
Com #1
1
2
4 5
6
+
-
Pulse In #3 PIB 10
2 123456 5 11
BIO Out #1 3 7 + Out #9 (AC)
3 6 Pulse In #4 S1 12
4 7 -
Com #2 5 ON TB7
5 8 9 + 123 4 5 6
6 10 - OFF = X2 Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 12 - Out #11 (AC)
BIO Out #3 9 4
9 BIO In #4 10
Out # 30 AC TB4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 17. Wiring Diagram, Turbine Meters with PA-6 Preamps Single Pulse
PA-6 Terminal Connections

1: Common
3: Signal
5: +24 Vdc
28 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Turbine Meter Turbine Meter Turbine Meter Turbine Meter Turbine Meter Turbine Meter
1 1 1 1 1 1
3 3 3 3 3 3
5 5 5 5 5 5
PA-6 Preamps PA-6 Preamps PA-6 Preamps PA-6 Preamps PA-6 Preamps PA-6 Preamps
1 1 1 1 1 1
3 3 3 3 3 3
5 5 5 5 5 5
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
11
12
10
3
9
8
7
6
5
4
3
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
+
+
-

Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

6
Out # 17 AC
handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
123 456
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 1 + Out #6 (AC)
TB6 6
9 Pulse In #1
Out # 24 AC 2 -
1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
Out #8 (AC)
1
Out # 26 AC
JP1
BIO In #1
Com #1 2
1
4 5
6
+
-
Pulse In #3 PIB 10
2 12 345 6 5 11
BIO Out #1 3 7 + Out #9 (AC)
3 6 Pulse In #4 S1 12
4 7 -
Com #2 5 ON TB7
5 8 9 + 12345 6
6 10 - OFF = X2 Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 12 - Out #11 (AC)
BIO Out #3 9 4
9 BIO In #4 10
Out # 30 AC TB4 5
10 Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 18. Wiring Schematic, Dual Pulse Turbine Meters with PA-6 Preamps
PA-6 Terminal Connections (Preamp #1)

1: Common
3: Signal A
5: +24 Vdc
PA-6 Terminal Connections (Preamp #2)
1: Common
3: Signal B
5: +24 Vdc
MN06135 Issue/Rev. 0.8 (9/07) 29

Section IV Diagrams
Apollo Transmitter Apollo Transmitter Apollo Transmitter Apollo Transmitter Apollo Transmitter Apollo Transmitter
10 10 10 10 10 10
9 9 9 9 9 9
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
12
11
10
3
5
9
8
7
6
4
3
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
+
4
-

Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

6 FT6 6 handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
123 4 5 6
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 TB6 1 + Out #6 (AC)
Pulse In #1 6
9 2 -
Out # 24 AC 1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
Out #8 (AC)
1
Out # 26 AC
JP1
BIO In #1
Com #1 2
1
4 5
6
+
-
Pulse In #3 PIB 10
2 123456 5 11
BIO Out #1 3 7 + Out #9 (AC)
3 6 Pulse In #4 S1 12
4 7 -
Com #2 5 ON TB7
5 8 9 + 123 4 5 6
6 10 - OFF = X2 Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 BIO Out #3 9
12 - Out #11 (AC)
9 4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 19. Wiring Diagram, Apollo Single Pulse Transmitter

Note: AccuLoad III 24 Vdc power supply can be used to power a maximum of two Apollo meters. If more than two Apollo meters are connected
to an AccuLoad III, an extended power supply must be used to power the meter transmitter.
Note: Apollo internal transmitter jumper connecting pins must be strapped for +15V by selecting the 10-8 jumper position.
Apollo Transmitter Connections

1. Remote Zero 6. Analog 1 11-14. Remote Display
2. Control Output 7. Analog 1 + 15. 24 Vdc Power Common
3. Control Output + 8. Frequency 2 + 16. +24 Vdc Power
4. Analog 2 9. Return 17-21. User Serial Port
5. Analog 2 + 10. Frequency 1 +
30 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Apollo Transmitter Apollo Transmitter Apollo Transmitter Apollo Transmitter Apollo Transmitter Apollo Transmitter
10 10 10 10 10 10
8 8 8 8 8 8
9 9 9 9 9 9
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
12
11
10
3
9
8
7
6
5
4
3
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
+
+
-

Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

6
Out # 17 AC
handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
12 3 45 6
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 1 + Out #6 (AC)
TB6 6
9 Pulse In #1
Out # 24 AC 2 -
1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
Out #8 (AC)
1
Out # 26 AC
JP1
BIO In #1
Com #1 2
1
4 5
6
+
-
Pulse In #3 PIB 10
2 12345 6 5 11
BIO Out #1 3 7 + Out #9 (AC)
3 6 Pulse In #4 S1 12
4 7 -
Com #2 5 ON TB7
5 8 9 + 123 4 5 6
6 10 - OFF = X2 Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 12 - Out #11 (AC)
BIO Out #3 9 4
9 BIO In #4 10
Out # 30 AC TB4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 20. Wiring Schematic, Apollo Dual Pulse Transmitter

Note: AccuLoad III 24 Vdc power supply can be used to power a maximum of two Apollo meters. If more than two Apollo meters are connected
to an AccuLoad III, an extended power supply must be used to power the meter transmitter.
Note: Apollo internal transmitter jumper connecting pins must be strapped for +15V by selecting the 10-8 jumper position and the quadrature
output selection with a jumper from 1-2.
Apollo Transmitter Connections

1. Remote Zero 6. Analog 1 11-14. Remote Display
2. Control Output 7. Analog 1 + 15. 24 Vdc Power Common
3. Control Output + 8. Frequency 2 + 16. +24 Vdc Power
4. Analog 2 9. Return 17-21. User Serial Port
5. Analog 2 + 10. Frequency 1 +
MN06135 Issue/Rev. 0.8 (9/07) 31

Section IV Diagrams
Open Collector Output #6 Open Collector Output #5 Open Collector Output #4 Open Collector Output #3 Open Collector Output #2 Open Collector Output #1
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
12
11
10
3
8
7
6
5
4
3
9
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
+
4 FT4 4
-

Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7

6
Out # 17 AC
handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
123 45 6
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 1 + Out #6 (AC)
TB6 6
9 Pulse In #1
Out # 24 AC 2 -
1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
BIO In #1 1 5 + Out #8 (AC)
1 JP1 4 Pulse In #3 10
Out # 26 AC Com #1 2 6 -
2 123 45 6 5 11
3
BIO Out #1
BIO In #2
3
4
6
7 +
Pulse In #4
PIB Out #9 (AC)
12
Out # 27 AC 8 -
4 7 TB7
Com #2 5
5 8 9 +
Out # 28 AC BIO Out #2 6 Pulse In #5 1
6 10 - Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 12 - Out #11 (AC)
BIO Out #3 9 4
9 BIO In #4 10
Out # 30 AC TB4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 21. Wiring Schematic, Open Collector Output

32 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 19B. Wiring Schematic, GPST Dual Pulse Transmitter + 24 Vdc with Open Collector Output with
Common Ground
Figure 19C. Wiring Schematic, GPST Dual Pulse Transmitter + 12 Vdc with Open Collector Output with
Common Ground Converter P2412 see MN06117.
MN06135 Issue/Rev. 0.8 (9/07) 33

Section IV Diagrams
+24Vdc
METERED INJECTOR PIB
+V R
SIG Input
COMM
+V
P.S.
GND
Typical Metered Injector Additive Meter
Figure 22. Metered Injector to PIB Wiring Diagram
34 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Signal - Signal - Signal - Signal -
Signal + Signal + Signal + Signal +
24 Vdc + 24 Vdc + 24 Vdc + 24 Vdc +
Additive Meter #4 Additive Meter #3 Additive Meter #2 Additive Meter #1
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
11
12
10
3
9
8
7
6
5
4
3
2
1
PT1
1 FT1 1
Out # 15 AC 4
2 FT2 2
3 FT3 3
5 TB2
+
+
4
-
-
Pulse In #12
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7
6 FT6 6 handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6

1
Out # 20 AC PIB 13
TB3
123456
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 1 + Out #6 (AC)
TB6 6
9 Pulse In #1
Out # 24 AC 2 -
1 7
10 3 + Out #7 (AC)
2 Pulse In #2 8
11 TB12
Out # 25 AC 3 4 -
12 9
BIO In #1 1 5 + Out #8 (AC)
Out # 26 AC Com #1 2 6 -
2 123 456 5 11
3
BIO Out #1
BIO In #2
3
4
6
7 +
Pulse In #4
PIB Out #9 (AC)
12
Out # 27 AC 8 -
4 7 TB7
Com #2 5
5 8 9 +
6 10 - Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 12 - Out #11 (AC)
BIO Out #3 9 4
9 BIO In #4 10
Out # 30 AC TB4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 23. Wiring Schematic, Four Additive Meters
This diagram is valid only when using one or two product meters. For other setups refer to the table on pulse inputs
for available wiring connections.
MN06135 Issue/Rev. 0.8 (9/07) 35

Section IV Diagrams
L1 N or L2
Valve Feedback Switches AccuLoad III

#1 Input #___
Voltage
Sense
#2 Input #___ Voltage

Sense
#3 Input #___
Voltage
Sense

Sense
Arm #1
Figure 24. Typical Block Valve Feedback Wiring
36 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
L1 N or L2
Injector Feedback Switches AccuLoad III

#1 Input #___
Voltage
Sense

Sense
#3 Input #___
Voltage
Sense

Sense
Arm #1
Figure 25. Typical Additive Feedback Wiring
MN06135 Issue/Rev. 0.8 (9/07) 37

Section IV Diagrams
Figure 26. Electric Motor-Operated Block Valve/Pump Control
38 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
L1 N
B1 B1
R1A
R1B
R1C
R2A R2B R2C R2D R2N
R1D
R1N
Pump Controller
Notes:
1. This figure shows wiring for a typical pump and alarm contact array for multiple
AccuLoad III-controlled load arms if the pump and alarm control options are used.
2. R1A through R1N represent the contacts of the customer-supplied relay (R1) on
the output of the AccuLoad III pump permissive contacts.
3. R2A through R2N represent the contacts of the customer-supplied relay (R2) on
the output of the AccuLoad III alarm permissive contacts.
4. An interposing relay must be used between the pump controller and the AccuLoad
III pump contacts.
Figure 27. AccuLoad III Pump and Alarm Contacts
MN06135 Issue/Rev. 0.8 (9/07) 39

Section IV Diagrams
High Speed Prover Output
TB5
Smith Meter 1
2
TB10 BSE TB14 EAAI
12
11
10
3
9
8
7
6
5
4
3
2
1
PT1
1 Prover + 1
Out # 15 AC Out _ 4
2 2
3 FT3 3
5 TB2
+
-
-
Pulse In #12 7 and PIB Board. Reinstall all modules into their respective AC in Com 1
Pulse In #11
Pulse In #10
Pulse In #9
Pulse In #8
Pulse In #7
6
Out # 17 AC
handling.
7 FT7 7 9 In #8 (AC) 3
Out # 18 AC
8 FT8 8 10 In #9 (AC) 4
9 Gnd 9 11
Out # 19 AC In #10 (AC) 5
10 Gnd 10 12
ON
TB9 In #11 (AC) 6
1
Out # 20 AC PIB 13
TB3
123456
2 14
OFF = X2
On = X1
Board
S1
3 1
Out # 21 AC 15 Out #4 (AC)
4 2
16
5 3
Out # 22 AC 17 Out #5 (AC)
6
18 PT1 4
7
Out # 23 AC 5
8 1 + Out #6 (AC)
TB6 6
9 Pulse In #1
Out # 24 AC 2 -
1 + Prover 7
10 3 + Out #7 (AC)
2 _ Out 8
11 Pulse In #2
Out # 25 AC TB12 3 4 -
12 9
BIO In #1 1 5 + Out #8 (AC)
Out # 26 AC Com #1 2 6 -
2 123456 5 11
3
BIO Out #1
BIO In #2
3
4
6
7 +
Pulse In #4
PIB Out #9 (AC)
12
Out # 27 AC 8 -
4 7 TB7
Com #2 5
5 8 9 +
6 10 - Out #10 (AC)
BIO In #3 7 9 2
7 10 11 +
8 12 - Out #11 (AC)
BIO Out #3 9 4
9 BIO In #4 10
Out # 30 AC TB4
10 5
Com #4 11 1 TX Out #12 (AC)
Com #4 6
232 7
TB11 8
Com #5 2 4 -
1 In #12 AC 5 + Out #14 (AC)
BIO In #6 4 10
6 -
2 In #13AC Com #6 5 In #5 DC
7 +
8 -
4 In #15 AC 9 +
Com #7 8
10
BIO In #8 10 11
Out
Com #8 11 12
TB2 L1 L2 Gnd
BIO Out #8 12 13
+ - DC 1 2 3
14
1 2 J6 TB13 Gnd
15
16 N.C. TB1
Figure 28. Wiring Schematic, High Speed Prover Output (Open Collector Opto Coupler)
40 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Resistance Temperature
AccuLoad III - EAAI Probe Meter #1
Terminal Block TB5
Red
RTD + 1
SIG + 2 Red
Black
SIG - 3
RTD - Black
4
Red
RTD + 5
SIG + 6 Red
Black
SIG - 7
RTD - Black
8
Probe Meter #2
Red
RTD + 9
SIG + 10 Red
Black
SIG - 11
RTD - Black
12
Terminal Block as noted Probe Meter #3
TB6 Red
RTD + 7
SIG + TB5 13 Red
TB5 Black
SIG - 14
RTD - TB6 Black
8
Probe Meter #4
TB6 Red
RTD + 5
SIG + TB5 15 Red
TB5 Black
SIG - 16
RTD - TB6 Black
6
Probe Meter #5
RTD + TB6 Red

3
SIG + TB5 17 Red
SIG - TB5 Black
18
RTD - TB6 Black
4
Ground (TB6) 9
Probe Meter #6
Ground (TB6) 10
Figure 29. Resistance (RTD) Input

Note: If using two twisted pairs of wires, RTD+ and RTD should be wired with one twisted pair. Sig+ and Sig should be wired with another
twisted pair.
Used for temperature input from a platinum RTD. This input requires a four-wire connection to a platinum sensor with the following
specification:
1. 100 @ 0 Degrees Celsius.
2. 0.00385 Deg. C., DIN 43760, BS1904, or IPTS 1948 Temperature Coefficient.
MN06135 Issue/Rev. 0.8 (9/07) 41

Section IV Diagrams
Remote Stop or
Remote Start
AccuLoad III - EAAI (Momentary Contact)
IN X+
IN X-
L1
Terminal Block TB2 L2 or

Neutral
AC Power
Supply
Figure 30. AC Remote Start and Stop
Remote Stop or
Remote Start
(Momentary Contact)
AccuLoad III KDC & EAAI
3K
IN X+
IN X-
V+
KDC Terminal Block TB4 V-

EAAI Terminal Block TB4
DC Power
Supply
Figure 31. DC Remote Start and Stop
42 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
AccuLoad III - EAAI

Terminal Block TB5
RTD +
SIG X +
Vin
SIG X -
RTD - GND
4-20 mA
Ground (TB4)
Transmitting Device
Figure 32. 4-20mA Inputs (Active)
AccuLoad III - EAAI

Terminal Block TB5 External
RTD + Power
SIG X +
Vin
SIG X -
RTD - GND
4-20 mA
Ground (TB4)
Transmitting Device
Figure 33. 4-20mA Inputs (Passive)
The 4-20mA inputs are isolated from the processor and main power and can be programmed for the function re-
quired by the application. The analog inputs are also scaleable through the I/O Configuration Menu of the unit. The
inputs should be wired with shielded twisted pairs of wires of 18 to 24 gauge.
MN06135 Issue/Rev. 0.8 (9/07) 43

Section IV Diagrams
AccuLoad III - EAAI

Terminal Block TB5
RTD + No Connection
SIG X +
SIG X -
RTD - No Connection
4-20 mA
Ground (TB4)
Receiving Device
Figure 34. 4-20mA Outputs
The 4-20mA outputs are isolated from the processor and main power and can be programmed for the function re-
quired by the application. The analog outputs are also scaleable through the I/O Configuration Menu of the unit. The
outputs should be wired with shielded twisted pairs of wires of 18 to 24 gauge.
AccuLoad III - EAAI

Terminal Block TB5
RTD + No Connection
SIG X +
Vin
SIG X -
RTD - No Connection
1-5 Vdc
Ground (TB4)
Transmitting Device
Figure 35. 1-5 Vdc Input
The 1-5 Vdc inputs are isolated from the processor and main power and can be programmed for the function re-
quired by the application. The inputs are scaleable through the I/O Configuration Menu of the unit. The inputs
should be wired with shielded twisted pairs of wires of 18 to 24 gauge.
44 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
AccuLoad III - EAAI

Terminal Block TB5
RTD + No Connection
SIG X +
Vout
Vin
SIG X -
RTD - No Connection
1-5 Vdc
Ground (TB4)
Receiving Device
Figure 36. 1-5 Vdc Output
The 1-5 Vdc outputs are isolated from the processor and main power and can be programmed for the function re-
quired by the application. The outputs are also scaleable through the I/O Configuration Menu of the unit. The out-
puts should be wired with shielded twisted pairs of wires of 18 to 20 gauge.
Wiring Terminals, 4-20mA and 1-5 Vdc Inputs/Outputs
Module Number Connection Terminal Number Board Terminal Block

AM #1 + 2 EAAI TB5
AM #1 - 3 EAAI TB5
AM #1 Shield 3, 13, 14, or 15 EAAI TB4
AM #2 + 6 EAAI TB5
AM #2 - 7 EAAI TB5
AM #3 + 10 EAAI TB5
AM #3 - 11 EAAI TB5
AM #4 + 13 EAAI TB5
AM #4 - 14 EAAI TB5
AM #5 + 15 EAAI TB5
AM #5 - 16 EAAI TB5
AM #6 + 17 EAAI TB5
AM #6 - 18 EAAI TB5
Table 7. Analog Terminal Connection
MN06135 Issue/Rev. 0.8 (9/07) 45

Section IV Diagrams
Digital Inputs
The AccuLoad III is capable of providing fourteen DC digital inputs and nine AC digital inputs (standard). The inputs
can be programmed as to function through the configuration directory. Eight of the DC digital inputs are bi-state and
can be used as either inputs or outputs depending on how they are programmed and wired. (See Tables 8 and 10
for digital inputs terminal connections. For optional AICB inputs, see Table 18.)
AccuLoad III KDC & EAAI
3K
IN X+
Input Device
IN X-
V+
KDC Terminal Block TB4 V-

EAAI Terminal Block TB4
DC Power
Supply
Figure 37. DC Inputs
AccuLoad III - EAAI
IN X+
Input Device
IN X-
V+
Terminal Block TB2 V-
AC Power
Supply
Figure 38. AC Inputs
46 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Wiring Terminals, Digital Inputs
Terminal Connections
Input # Voltage Type Board Terminal Block
Input (+) Common (-)
1 DC KDC TB4 1 2
2 DC KDC TB4 3 4
3 DC KDC TB4 5 6
4 DC EAAI TB4 5 4
5 DC EAAI TB4 7 6
6 DC EAAI TB4 9 8
7 AC EAAI TB2 2 1
8 AC EAAI TB2 3 1
9 AC EAAI TB2 4 1
10 AC EAAI TB2 5 1
11 AC EAAI TB2 6 1
12 AC BSE TB11 1 5
13 AC BSE TB11 2 5
14 AC BSE TB11 3 5
15 AC BSE TB11 4 5
Table 8. Digital Inputs
MN06135 Issue/Rev. 0.8 (9/07) 47

Section IV Diagrams
Digital Outputs
The AccuLoad III is capable of providing eleven DC digital outputs and twenty-seven AC digital outputs (standard).
The outputs can be programmed as to function through the configuration directory. Eight of the DC digital outputs
are bi-state and can be used as either inputs or outputs depending on how they are programmed and wired. (See
Tables 9 and 10 for digital outputs terminal connections. For optional AICB outputs, see Table 19.)
AccuLoad III KDC

Terminal Block TB5
Out X-
Alarm, V+
Valve,
V-
Etc.
Out X+ Receiving DC Power

Device Supply
Figure 39. DC Outputs
AccuLoad III - EAAI

Terminal Blocks TB3 & TB7
Out X-
Alarm, V+
Valve,
V-
Etc.
Out X+ Receiving AC Power

Device Supply
Figure 40. AC Outputs
48 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Wiring Terminals, Digital Outputs
Terminal Connections
Output # Voltage Type Board Terminal Block
Output (+) Common (-)
1 DC KDC TB5 1 2
2 DC KDC TB5 3 4
3 DC KDC TB5 5 6
4 AC EAAI TB3 1 2
5 AC EAAI TB3 3 4
6 AC EAAI TB3 5 6
7 AC EAAI TB3 7 8
8 AC EAAI TB3 9 10
9 AC EAAI TB3 11 12
10 AC EAAI TB7 1 2
11 AC EAAI TB7 3 4
12 AC EAAI TB7 5 6
13 AC EAAI TB7 7 8
14 AC EAAI TB7 9 10
15 AC BSE TB10 1 2
16 AC BSE TB10 3 4
17 AC BSE TB10 5 6
18 AC BSE TB10 7 8
19 AC BSE TB10 9 10
20 AC BSE TB9 1 2
21 AC BSE TB9 3 4
22 AC BSE TB9 5 6
23 AC BSE TB9 7 8
24 AC BSE TB9 9 10
25 AC BSE TB9 11 12
26 AC BSE TB8 1 2
27 AC BSE TB8 3 4
28 AC BSE TB8 5 6
29 AC BSE TB8 7 8
30 AC BSE TB8 9 10
Table 9. Digital Outputs
MN06135 Issue/Rev. 0.8 (9/07) 49

Section IV Diagrams
Voltage Terminal
Input* Output* Board Terminal Connections
Type Block
Input + Common - Output +
16 31 DC BSE TB12 1 2 3
17 32 DC BSE TB12 4 5 6
18 33 DC BSE TB12 7 8 9
19 34 DC BSE TB12 10 11 12
20 35 DC BSE TB13 1 2 3
21 36 DC BSE TB13 4 5 6
22 37 DC BSE TB13 7 8 9
23 38 DC BSE TB13 10 11 12
Table 10. Bi-State Inputs/Outputs
*Note: Relay numbers for programming
50 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 41. KDC Typical Diagram
MN06135 Issue/Rev. 0.8 (9/07) 51

Section IV Diagrams
Figure 42. KDC Pulse Output 3, 4, and 5 Connections

Note: Maximum Frequency of these pulse outputs is 125 Hz.
Pulse Output 3: Terminals 1 & 2 on TB4 and 1 & 2 on TB5.
52 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 43. KDC Pulse Output 3, 4, and 5 Connections to Smith Ticket Printer
Note: Maximum Frequency of these pulse outputs is 125 Hz.
Pulse Output 3: Terminals 1 and 2 on TB4 and 1 and 2 on TB5.
MN06135 Issue/Rev. 0.8 (9/07) 53

Section IV Diagrams
Tx
Tx Rx
Rx Gnd
Gnd Shield
AccuLoad III Communicating

Device
Tx
Rx
Gnd
AccuLoad III
Tx
Rx
Gnd
AccuLoad III
Tx
Rx
Gnd
AccuLoad III
Figure 44. EIA-232 Multi-Drop Communications
The figure shows the typical wiring scheme for multi-drop communications between a communications device and
multiple AccuLoad IIIs. Refer to the table below for pin numbers on each of the EIA-232 communication ports. Note
that the shield is to be terminated at the communication device.
Comm Port Tx Rx Common Board Terminal Block

1 1 2 5 KDC TB1
2 1 2 3 KDC TB2
4 1 2 3 EAAI TB4
Table 11. EIA 232 Communication Ports

Note: Communications Ports 1 and 2 can be either EIA-232 or EIA-485.
54 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 45. Network configuration for multiple AccuLoads connected via a hub then linked directly to the
automation system and LAN.
Refer to the standards IEEE 802.X states for wiring and using Ethernet connectivity rules and regulations. Utilize
standard IT practices and protocol when connecting several AccuLoads to any type of hub, router, or switching
device. There are various connectivity configurations and the responsibility of each configuration is left to each in-
dividual. Distances, transmission time, etc. will all follow the standard IEEE spec rating. If there are any questions
regarding installation of multiple AccuLoads over Ethernet communications, please consult the factory.
Employ the standard CAT 5 Cable, used for connecting

an AccuLoad to any router, switch, or hub.
MN06135 Issue/Rev. 0.8 (9/07) 55

Section IV Diagrams
Tx +
Tx/485+
Tx -
Tx/485-
Rx +
Rx/485+
Rx -
AccuLoad III Rx/485-
Tx +
Shield
Tx -
Communicating
Rx +
Device
Rx -
AccuLoad III
Tx +
Tx -
Rx +
Rx -
AccuLoad III
Tx +
Tx -
Rx +
Rx -
AccuLoad III
Figure 46. EIA-485 Multi-Drop Communications
The figure shows the typical wiring scheme for multi-drop communications between a communications device and
multiple AccuLoad IIIs. Refer to the table below for pin numbers on each of the EIA-485 communication ports. Note
that the shield is to be terminated at the communication device.
Terminal
Comm Port Tx + Tx - Rx + Rx - Board
Block
1 6 7 8 9 KDC TB1
2 4 5 6 7 KDC TB2
3 1 2 3 4 KDC TB3
Table 12. EIA-485 Communication Ports

Note: Communications Ports 1 and 2 can be either EIA-485 or EIA-232.
56 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 47. Lubrizol EIA-232 Communications
MN06135 Issue/Rev. 0.8 (9/07) 57

Section IV Diagrams
TB1
KDC Additive Systems
COM #1
1 TX
2 RX
+
3 RTS 232
-
4 CTS
5 COM TB2
6 TX + COM #2
TX 1
7 TX -
232 RX 2
8 RX + 485
COM 3
9 RX - TX + 4 +
10 COM TX - 5 -
TB4 485 RX + 6
RX - 7
1 +
In #1 DC COM 8
2 -
3 + TB3
In #2 DC
4 -
TX + 1
5 + +
In #3 DC TX - 2
6 - COM #3 -
RX + 3
7 + 485
Pulse Out #1 RX - 4
8 -
COM 5
9 N.C.
10 N.C.
TB5 +
1 -
Out #1 DC TB6
2
3 1
+24 VDC In
Out #2 DC 2
4
Gnd 3
5 +
Out #3 DC Gnd 4
6 -
7 + +
Pulse Out #2
8 - -
+
-
+
-
+
-
Figure 48. Lubrizol EIA-485 (Two-Wire) Communications
58 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Blend Pak
Additive Systems
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Figure 49. EIA-485 (Four-Wire) Additive Communication (Lubrizol Blend-Pak)
MN06135 Issue/Rev. 0.8 (9/07) 59

Section IV Diagrams
Additive Systems
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Rx +
Rx -
Tx +
Tx -
Figure 50. EIA-485 (Four-Wire) Additive Communication (Titan Pac3)
60 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 51. Two-Arm Straight Product Loading as Configured Through AccuMate (AccuLoad III-S Hardware)
MN06135 Issue/Rev. 0.8 (9/07) 61

Section IV Diagrams
Figure 52. Six-Arm Straight Product Loading as Configured Through AccuMate (AccuLoad III-Q Hardware)
62 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Digital Inputs AICB
+V
V+ (SELECTABLE)
SIG
SIG
COMM
COMM
METERED INJECTOR
OR
PULSE TRANSMITTER AICB
Monoblock Additive Meter
Figure 53. Metered Injector / Pulse Transmitter Wiring Diagram
SIG
COMM
AICB
METERED INJECTOR
OR
PULSE TRANSMITTER
Figure 54. Metered Injector / Open Collector Wiring Diagram
MN06135 Issue/Rev. 0.8 (9/07) 63

Section IV Diagrams
SIG
COMM
AICB
METERED INJECTOR
OR
PULSE TRANSMITTER
Figure 55. Metered Injector / Contact Closure Wiring Diagram
64 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Optional AICB Board(s) (Additive Inputs/Outputs)

Terminal connections for the optional AICB board are shown in Figure 6. Metered Additive Pulses 1 and 2 (Accu-
Load III-S) or Metered Additive Pulses 1 through 4 (AccuLoad III-Q) are wired into the PIB board on the EAAI board.
Metered Additives 5 through 24 are wired to the AICB board(s). Connections are shown in the table below.
Meter Pulses (Optional AICB #1)

Injector # Metered Additive Pulses
ALIII-S ALIII-Q
Terminal Block + Voltage Signal Common
Hardware Hardware
5 5 TB5 1 2 3
6 6 TB5 4 5 6
7 7 TB5, TB4 7 (TB5) 8 (TB5) 1 (TB4)
8 8 TB4 2 3 4
9 9 TB4 5 6 7
10 10 TB4 8 9 10
11 11 TB3 1 2 3
12 12 TB3 4 5 6
13 13 TB3 7 8 9
14 14 TB3 10 11 12
Meter Pulses (Optional AICB #2)
N/A 15 TB5 1 2 3
N/A 16 TB5 4 5 6
N/A 17 TB5, TB4 7 (TB5) 8 (TB5) 1 (TB4)
N/A 18 TB4 2 3 4
N/A 19 TB4 5 6 7
N/A 20 TB4 8 9 10
N/A 21 TB3 1 2 3
N/A 22 TB3 4 5 6
N/A 23 TB3 7 8 9
N/A 24 TB3 10 11 12
Table 13. Meter Pulses (Optional AICB #1 and #2)
MN06135 Issue/Rev. 0.8 (9/07) 65

Section IV Diagrams
Additive Pumps 1 through 4 are wired to the programmed terminals on the EAAI board. Additive Pumps 3 through
12 (AccuLoad III-S hardware) or Additive Pumps 5 through 24 (AccuLoad III-Q hardware) are wired per the follow-
ing table. Terminals are automatically assigned as additive pumps if metered injectors are programmed in the Ac-
cuLoad.
Additive Pumps (Optional AICB #1)

Additive Pump #
ALIII-S Hardware ALIII-Q Hardware Terminal +V Terminal Block
5 5 10 TB8
6 6 8 TB8
7 7 6 TB8
8 8 4 TB8
9 9 2 TB8
10 10 10 TB7
11 11 8 TB7
12 12 6 TB7
13 13 4 TB7
14 14 2 TB7
Additive Pumps (Optional AICB #2)
N/A 15 10 TB8
N/A 16 8 TB8
N/A 17 6 TB8
N/A 18 4 TB8
N/A 19 2 TB8
N/A 20 10 TB7
N/A 21 8 TB7
N/A 22 6 TB7
N/A 23 4 TB7
N/A 24 2 TB7
Table 14. Additive Pumps (Optional AICB #1 and #2)
66 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Additive Solenoids 1 through 4 are wired to the programmed terminals on the EAAI board. Additive Solenoids 3
through 12 (AccuLoad III-S hardware) or Additive Solenoids 5 through 24 (AccuLoad III-Q hardware) are wired per
the following table. Terminals are automatically assigned as additive solenoids if metered injectors are programmed
in the AccuLoad.
Additive Solenoids (Optional AICB #1)

Additive Solenoid #
ALIII-S Hardware ALIII-Q Hardware Terminal +V Terminal Block
5 5 9 TB8
6 6 7 TB8
7 7 5 TB8
8 8 3 TB8
9 9 1 TB8
10 10 9 TB7
11 11 7 TB7
12 12 5 TB7
13 13 3 TB7
14 14 1 TB7
Additive Solenoids (Optional AICB #2)
N/A 15 9 TB8
N/A 16 7 TB8
N/A 17 5 TB8
N/A 18 3 TB8
N/A 19 1 TB8
N/A 20 9 TB7
N/A 21 7 TB7
N/A 22 5 TB7
N/A 23 3 TB7
N/A 24 1 TB7
Table 15. Additive Solenoids (Optional AICB #1 and #2)
MN06135 Issue/Rev. 0.8 (9/07) 67

Section IV Diagrams
Communications (AICB Boards)
Communications
Type Function Terminal Jumpers
CN4 CN5
EIA - 232 TX TB2 (4) 1-2 Out 1-2 Out
EIA 232 RX TB2 (2) 3-4 Out 3-4 Out
EIA 232 Com TB1 (2) 5-6 In
EIA - 485 RX+ TB2 (1) 1-2 Out 1-2 In
EIA - 485 RX- TB2 (2) 3-4 Out 3-4 In
EIA - 485 TX+ TB2 (3) 5-6 Out
EIA - 485 TX- TB2 (4)
Table 16. Communications (AICB Boards)
Jumper Locations
Transmitter Power
Designation Jumpers Description
CN2 12 24V +V Out
CN2 34 12V +V Out
CN2 56 5V +V Out
Communications
Designation Jumper Description
CN4 12 In Address 200, Out Address 100*
CN4 34 In 9600 Baud, Out 38.4K Baud
In 232 Communications,
CN4 56
Out 485 Communications
Last Unit Only (Termination of Communications with AccuLoad)
Designation Jumper Description
CN5 12 In EIA 485, Out EIA 232
CN5 34 In EIA 485, Out EIA 232
Table 17. Jumper Locations
*Note: For ALIII-S hardware and Additives 5 through 14 on the ALIII-Q hardware, jumper must be out (Address 100). For Additives 15 through
24, the jumper must be installed (Address 200).
Note: Jumpers CN1 and CN3 for factory use only.
68 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Optional AICB Board(s) (General Purpose Inputs/Outputs)

DC Inputs (Optional AICB #1)
Input # Terminal Block Signal Common
24 TB5 2 3
25 TB5 5 6
26 TB5/TB4 8 (TB5) 1 (TB4)
27 TB4 3 4
28 TB4 6 7
29 TB4 9 10
30 TB3 2 3
31 TB3 5 6
32 TB3 8 9
33 TB3 11 12
DC Inputs (Optional AICB #2) (Not Applicable to ALIII-S Hardware)
34 TB5 2 3
35 TB5 5 6
36 TB5/TB4 8 (TB5) 1 (TB4)
37 TB4 3 4
38 TB4 6 7
39 TB4 9 10
40 TB3 2 3
41 TB3 5 6
42 TB3 8 9
43 TB3 11 12
Table 18. Optional AICB DC Inputs
AC Outputs (Optional AICB #1)

Output # Terminal +V Terminal Block
39 10 TB8
40 9 TB8
41 8 TB8
42 7 TB8
43 6 TB8
44 5 TB8
MN06135 Issue/Rev. 0.8 (9/07) 69

Section IV Diagrams
AC Outputs (Optional AICB #1)

45 4 TB8
46 3 TB8
47 2 TB8
48 1 TB8
49 10 TB7
50 9 TB7
51 8 TB7
52 7 TB7
53 6 TB7
54 5 TB7
55 4 TB7
56 3 TB7
57 2 TB7
58 1 TB7
AC Outputs (Optional AICB #2) (Not Applicable to ALIII-S Hardware)
59 10 TB8
60 9 TB8
61 8 TB8
62 7 TB8
63 6 TB8
64 5 TB8
65 4 TB8
66 3 TB8
67 2 TB8
68 1 TB8
69 10 TB7
70 9 TB7
71 8 TB7
72 7 TB7
73 6 TB7
74 5 TB7
75 4 TB7
76 3 TB7
77 2 TB7
78 1 TB7
Table 19. Optional AICB AC Outputs
70 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
TB5
AICB Board
1 + V Out TB9
2 DC IN #1 Signal
3 Common AC L1 Input
4 + V Out To Out 1 - Out 10
5 DC IN #2 Signal
6 Common
7 + V Out TB8
8 DC IN #3 Signal
TB4 N/C 12
1 Common N/C 11
2 + V Out Out 1 10
3 DC IN #4 Signal Out 2 9
4 Common Out 3 8
5 + V Out Out 4 7
7 Common Out 6 5
8 + V Out Out 7 4
10 Common Out 9 2
TB3 Out 10 1
1 + V Out
2 DC IN #7 Signal
3 Common TB7
4 + V Out
Out 11 10
5 DC IN #8 Signal
6 Common Out 12 9
7 + V Out Out 13 8
DC IN #9 Signal Out 14 7
8 Out 15
9 Common 6
Out 16 5
10 + V Out
12 Common Out 18 3
Out 19 2
TB2 Out 20 1
1 RS485 (Rx +)
2 RS-485 (RX -)/RS232 (Rx) TB6
3 RS-485 (Tx +)
4 RS-485 (Tx -)/RS232 (Tx) AC L1 Input 2
TB1 To Out 11-Out 20 1
1 +24 VDC
2 Common
Figure 56. Optional AICB Board(s)
MN06135 Issue/Rev. 0.8 (9/07) 71

Section IV Diagrams
Jumpers CN4
Jumpers CN5
Jumpers CN2
Figure 57. AICB Jumper Locations
72 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 58. AICB Communications and DC Power
MN06135 Issue/Rev. 0.8 (9/07) 73

Section IV Diagrams
Factory Supplied
Figure 59. AICB Communications and DC Power with Two AICB Boards (AccuLoad III-Q Hardware Only)
Note: Change Address to #2 via jumpers
74 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Optional ComFlash Mass Storage Expansion Board

The ComFlash Mass Storage Expansion Board is an optional hardware feature to the A3X that provides additional
flash memory to store transaction data. The expansion board comes with a 512M DS card that has the capability of
storing approximately 10,000+ additional transactions per arm. The ComFlash operates on Com4 and uses
RS2332 communications. The ComFlash also has the capability of alarming if the device is not operating correctly.
(The ComFlash Alarm will be invoked when the interface driver fails to receive a response within a reasonable
amount of time.) The A3X also has the ability to operate (on Com4) both the memory expansion board and the
Smith Meter Card Reader simultaneously. This option can be chosen by navigating through the system directory
and setting the Com4 function to: 20 Card Reader/ComFlash.
IMPORTANT: Must have EAAI board manufacture date year 2006 or newer AND have firmware Rev. 10.13 or
higher.
Installation of the ComFlash Data Storage Device:
1. Make sure Power to the AccuLoad is turned OFF.
2. Open the cover of the AccuLoad so that the EAAI board is easily accessible.
3. The ComFlash will be mounted so the SD card is face up.
4. On the EAAI board you will notice CN1, CN2, and J4 & J5. The bottom of the SD Card should be posi-
tioned so that the female connectors will line up with all three of the male connectors (CN1, CN2, and J4 &
J5).
5. Once the connectors are lined up, simply press the memory expansion board onto the EAAI board until the
male connectors are seated fully into the female connectors. All CN1, CN2, and J4 & J5 should now be
firmly secured and covered by the ComFlash board (no pins on any of these connectors should be ex-
posed).
MN06135 Issue/Rev. 0.8 (9/07) 75

Section IV Diagrams
Figure 60. ComFlash Mass Storage Expansion Board.
76 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
N Or N Or
L2 for 240V L2 for 240V
L1 L1 Control Control
Terminal Designations
AICB Connections
TB6
CB1 CB2 CB2 CB1
TB7
TB8
TB9 AICB
2
1
AC Output #1 Add. Pump 5

10
AC Output #2 Add. Sol. 5

9
8
7
6

5
4
3
2
1

10

9

8

7
6

5

4

3
2
1
2
1
Figure 61. AICB Additive Outputs (Typical ALIII-S Hardware)

Note: 1. ALIII-Q Hardware Additive Pumps start at 5 and go through 14, as do the additive solenoids.
2. Optional AICB Board #2 Additive Pumps start at 15 and go through 24, as do the additive solenoids.
MN06135 Issue/Rev. 0.8 (9/07) 77

Section IV Diagrams
Optional CIVACON Overfill/Grounding Board

All wiring entering the rack monitor enclosure must enter through the NPT conduit openings provided by the factory.
Use weather-tight conduit fittings and thread sealant on pipe threads to keep out external moisture if permitted by
electrical code. Ensure that the proper sealing fittings are installed and potted (sealed) appropriately, if required by
the local regulatory agency. CIVACON recommends the installation of these seals.
Caution: The control monitor's wiring and terminal strips on one side are intrinsically safe, and are separated from
the input power wiring by barriers. This separation of wires must be maintained. All sensor wires must enter the top
(intrinsically safe) side of the enclosure, and not mix with the AC power wiring or any other wiring at the bottom. AC
power and control circuit wiring must enter through the conduit openings in the bottom of the enclosure. Wires
should be cut to length with no excessive wire coiled inside the enclosure.
Do not apply power to the CIVACON board without reading the associated manual and thoroughly checking all con-
nections. If the power wires pass through a Class I, Division 1, Group C or D area, the conduit and wire type must
be suitable for this use.
Safety first! Power must be off when installing or removing power leads to the monitor. The wires for the
power from the AccuLoad must be kept separate from the plug (sensor) wiring.
At least 50 mm (approximately 2 inches) of separation must be maintained between this wiring. This is important to
maintain safe current levels in the intrinsically safe wiring.
Three terminals are provided for the overfill permissive signal on the board. These connections are on Terminal
block J3, Common terminal 6, Terminal 7 Normally Closed, and Terminal 5 Normally Open, Form C-type contacts.
The proper control signal source must be wired to these terminals. It is suggested that the control signal source be
wired into the Common terminal, as it is the fused control terminal. The wire going to the controlled device should
then be connected to the Normally Open (or Normally Closed if applicable) contact of the terminal strip.
Three terminals are also provided for the ground verification permissive signal. These are also on terminal block J3,
Common terminal 11), Normally Closed terminal 12, and Normally Open terminal 10), Form C-type contacts. The
proper control signal source must be wired to these terminals. It is suggested that the control signal source be wired
into the Common terminal, as it is the fused control terminal. The wire going to the controlled device should then be
connected to the Normally Open (or Normally Closed if applicable) contact of the terminal strip.
If separate overfill and ground outputs are not desired, the two outputs may be combined into a single output. This
is accomplished by wiring the control signal source to the Common terminal 6, connecting a jumper between the
Normally Open terminal 5 and the Common terminal 11. The wire going to the controlled device should then be
connected to the Normally Open (or Normally Closed if applicable) contact of the terminal strip, terminal 10 or ter-
minal 12.
78 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
1
2
I/S
3
4 Connector
To Truck Sensor 5
6
7
8 CIVACON
9
10
Grounding
Board
J2
KDC TB3 3 1 Comm +
KDC TB3 4 2 Comm -
KDC TB3 5 3 Comm Gnd
AccuLoad III 4
Ground
Overfill
Micro
5
EAAI TB4 14 6 Common J3
EAAI TB4 11 7 + 24 Vdc
1 2 3 4 5 6 7 8 9 10 11 12
Customer Supplied
EAAI TB2 1 L1
EAAI TB2 2 110 VAC
Neutral
210 Valve Optional External

EAAI TB7 1
EAAI TB7 2 ByPass Switch
EAAI TB7 3
EAAI TB7 4 3 Pole
EAAI TB7 5 Double Throw
Green Optional External

Indicator Lamps
Red
Figure 62. Typical Plan for Wiring the CIVACON Board into the AccuLoad III
MN06135 Issue/Rev. 0.8 (9/07) 79

Section IV Diagrams
Figure 63. Power Wiring
The monitor must be wired according to the figure above. Installation must be in accordance with NEC ANSI/NFPA
70 and ANSI/ISA RP12.6. In Canada, the system must be installed in accordance with the Canadian Electrical
Code, CEC Part I.
80 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 64. I.S. Wiring
It is strongly suggested that a high quality stranded and tinned copper wire with a minimum thickness of 18 gauge
be used for all electrical connections to the intrinsically safe area connections. For wire lengths greater than 1000
feet (300 meters), please consult the factory.
MN06135 Issue/Rev. 0.8 (9/07) 81

Section IV Diagrams
Figure 65. UL/DEMKO Control Drawing #1 for CIVACON Option
82 MN06135 Issue/Rev. 0.8 (9/07)

Section IV Diagrams
Figure 66. UL/DEMKO Control Drawing #2 for CIVACON Option
MN06135 Issue/Rev. 0.8 (9/07) 83

Section V Specifications
Specifications Temperature Probe:

Type: four-wire, 100 Platinum Resistance Tem-
Accuracy perature Detector (PRTD).
Calculated Accuracy: The gross at standard tem-
perature to gross volume ratio, excluding the accu- Temperature Coefficient: @ 32F: 0.00214 //F
racy of fluid temperature measurement, will exactly (0.00385 /C).
match the proper volume correction factor of ASTM- Temperature Range: -148F to 572F (-100C to
D-1250 (Sept. 1980) over the fluid temperature 300C).
range of -40F to 572F (-40C to 300C). Offset: Temperature probe offset is program-
Temperature Measurement Accuracy: Fluid tem- adjustable through the AccuLoad keypad in 0.1
perature is measured to within 0.72F (0.4C) degree increments in the unit of temperature
over the fluid temperature range of -148F to 572F measurement used.
(-100C to 300C). Fluid temperature is measured to Self-calibrating: Lead length compensation that
within 0.45F (0.25C) over the fluid temperature requires no resistance balancing of leads.
range of 32F to 572F (0C to 300C).
Analog (4-20 mA):
Stability: 0.1F (0.06C)/year. Type: Two-wire, 4-20 mA current loop receiver,
Flow Totalizing: Within one pulse of input frequency. isolated from ground, programmable as to function.
Span Adjustment: Program-adjustable through the

Electrical Inputs AccuLoad keypad or communication in tenths of
AC Instrument Power: the unit used.
Universal input 100 to 240 Vac, 58W maximum, 48 Input Burden: 50 .
to 63 Hz. The AC circuitry is fuse-protected. Accuracy: 0.025% of range.
Surge Current: 28A maximum for less than 0.1 Resolution: One part in 65,536.
seconds.
Voltage Drop: 2 Volts maximum.
Power Interruption Tolerance: Interruption of power
greater than .05 seconds (typical) will cause an Sampling Rate: One sample/300 mSec minimum.
orderly shut-down of the AccuLoad and the control Analog (1-5 Vdc):
valve will be immediately signaled to close. Type: Two-wire, 1-5 Vdc voltage loop receiver,
isolated from ground, programmable as to function.
Note: A constant voltage transformer (CVT) is recommended if
the available AC power is suspected not to comply with these Span Adjustment: Program-adjustable through the
specifications.
AccuLoad keypad or communications in tenths of
Pulse Input: the unit used.
Type: High-speed, edge-triggered, optically isolated Input Burden: 1 m
pulse transmitter input. The input pulse must rise
above V (high min.) for a period of time and then Accuracy: 0.025% of range
fall below V (low) to be recognized as a pulse by Resolution: One part in 65,536.
AccuLoad II. Sampling Rate: One sample/300 mSec minimum.
V (High): 5 Vdc minimum to 28 Vdc maximum. AC Inputs:
V (Low): 1 Vdc maximum. Type: Optically-isolated, solid-state voltage sensor.
Input Impedance: 1.8 K.
Pulse Resolution: 1 pulse/unit minimum, 9,999 Input Voltage Range: 90 to 280 Vac.
pulses/unit maximum. Pickup Voltage: 90 Vac minimum.
Frequency Range: 0 to 10.0 kHz. Drop-out Voltage: 30 Vac maximum.
Response: Within one pulse to a step change in Current at Maximum Voltage: 20 mA maximum.
flow rate. Input Resistance: 44,000 typical.
Mode: Single, dual, dual with power sensing, den-
sity.
Duty Cycle: 35/65 to 65/35 (on/off).
84 MN06135 Issue/Rev. 0.8 (9/07)

DC Inputs: Type: Two-wire, 1-5 Vdc voltage loop transmitter,

Type: Optically-isolated solid state voltage sensors. isolated from ground, programmable as to function.
Input Voltage Range: 5 to 28 Vdc. Span Adjustment: Program adjustable through the
Pickup Voltage: 5 Vdc minimum. AccuLoad keypad or through communications.
Drop-out Voltage: Less than 1 volt. Accuracy: 0.025% of range.
Current at Maximum Voltage: 20 mA maximum. Resolution: One part in 65,536.
Input Level Duration: 120 mSec minimum. Pulse Output:
Type: Optically-isolated solid state output. Pulser
Keypad:
output units are program-selectable through the
Type: Metal encapsulated, one-piece, sealed, no
AccuLoad keypad or communications.
moving parts, piezoelectric design. Protected
against the environment. Polarity: Programmable (normally open or normally
closed).
Display:
The Graphics Display is a 240 by 64 pixel graphic Switch Blocking Voltage (Switch Off): 30 Vdc
Liquid Crystal Display (LCD) modules with LED maximum.
back-lighting. Load Current (Switch On): 10 mA with 0.6 volts
drop.
Electrical Outputs Frequency Range: 0 to 3000 Hz.
DC Power: Duty Cycle: 50/50 (on/off).
24 Vdc 10%, 1 A maximum, short circuit pro-
tected. Pulse Output 1 & 2:
Type: Optically-isolated solid state output. Pulser
AC Outputs: output units are program-selectable through the
Type: Optically-isolated, AC, solid-state relays. AccuLoad keypad or communications.
User-programmable as to function.
Polarity: Programmable (normally open or normally
Load Voltage Range: 90 to 280 Vac (rms), 48 to 63 closed).
Hz.
Switch Blocking Voltage (Switch Off): 30 Vdc
Steady-State Load Current Range: 0.05A (rms) maximum.
minimum to 1.0A (rms) maximum into an inductive
load. Load Current (Switch On): 10 mA with 0.6 volts
drop.
Leakage Current at Maximum Voltage Rating: 5.2
mA (rms) maximum @ 240 Vac. Frequency Range: 0 to 3000 Hz.
On-State Voltage Drop: 2 Vac at maximum load. Duty Cycle: 50/50 (on/off).
DC Outputs: Pulse Output 3, 4, & 5:
Type: Optically-isolated solid state output. User- Type: Solid state relay digital output switch
programmable as to function. Load Current: 100mA max.
Polarity: Programmable (normally open or normally Frequency Range: 0-125Hz
closed).* Programmable maximum frequency Output: all in-
Switch Blocking Voltage: 30 Vdc maximum. tended pulses will be transmitted, the total period
Load Current: 150 mA maximum with 0.6 volt drop. may increase to ensure all pulses are output.
Note: When used, these outputs use the DC output points on
the KDC (DC outputs 1-3 respectively) and also the digital in-
Note: *Power-down normally open. puts (1-3 respectively).
Analog (4-20 mA):
Type: Two-wire, 4-20 mA current loop transmitter,
isolated from ground, programmable as to function.
Span Adjustment: Program adjustable through the

AccuLoad keypad or through communications.
Accuracy: 0.025% of range.
Resolution: One part in 65,536.
Voltage Burden: 4 volts maximum.
Analog (1-5 Vdc):
MN06135 Issue/Rev. 0.8 (9/07) 85

IEC 1000-4-8: Power Frequency Magnetic Field Im-

Environment
munity Test.
Ambient Operating Temperature IEC 1000-4-11: Voltage Disp, Short Interruptions and
-40oF to 140oF (-40oC to 60oC). Voltage Variations Immunity Tests.
Humidity:
5 to 95% with condensation.
Enclosure: Communications
Explosion-proof (NEMA 7, Class I, Groups C and
D) and watertight (NEMA 4X), IP65. General
Approvals Number of Ports: Four plus one Ethernet port.
UL/CUL Configuration: Multi-drop network. Up to 32 AccuLoad
Class I, Division 1, Groups C & D; Class II, Groups IIIs can be connected onto the same transmit and
E, F & G, UNL-UL Enclosure 4X, CNL-CSA receive data lines vie serial communications. Follow
Enclosure 4. standard IT practices when connecting several
AccuLoads via Ethernet communications. (There are
Class I, Zone 1, Group IIB, IP65. various methods of connecting multiple AccuLoads via
Class I, Zone 1, AEx d IIB T6, IP65. Ethernet comm.; such as routers, hubs, switches,
UL/CUL File E23545 (N). etc.)
CENELEC Data Rate: Keypad-selectable to asynchronous data

rates of 1,200, 2,400, 3,600, 4,800, 7,200, 9,600,
EEx d IIB T6, IP65.
19,200, or 38,400 bps via serial communications.
DEMKO A/S Certificate No. 99.E.125227.
Data Format: Programmable one start bit, program-
Notes: The Standard AccuLoad III does not contain intrinsically-
safe circuitry; therefore, all peripheral equipment must be suitable
mable seven or eight data bits even, odd, or no
for the area in which it is installed. parity, one stop bit.
When supplied with the optional Civacon Overfill and Grounding Line Protocol: Half-duplex, full-duplex, no character
Board the AccuLoad III does contain intrinsically safe circuitry. echo.
Only the equipment connected to the circuitry is intrinsically safe.
Data Structure: ASCII character-oriented, modeled
AccuLoad III-S Weight: 50 lb (22.7 kg). after ISO Standard 1155.
AccuLoad III-Q Weight: 125 lb (57.5 kg).
Protocol: Smith ASCII LRC, Smith ASCII CR, Smith

Electromagnetic Compatibility
ASCII binary, Modbus. Smith and Modbus commu-
Meets the requirements of EMC directive 89/336/EEC. nications are also available over TCP/IT.
AccuLoad II Style: Terminal Mode, Minicomputer
EN 50081-1: Generic Emission Standard, Residential, Mode.
Commercial and Light Industry.
EN 55022: Conducted (Class B) EIA-232 (1 dedicated, 2 programmable)
EN 55022: Radiated (Class B). Type: Interfaceable with EIA-232 data communication
IEC 61000-3-2: Limits for Harmonic Current Emis- standards. Data transmitters are tri-state design.
sions. Typical Applications: Product receipt ticket printing
IEC 61000-3-3: Limits of Voltage Fluctuations and (used with a stand-alone ASCII printer or as a backup
Flicker in L-V Supply Systems (Pending). in the standby mode with automation for BOL
EN-50082-2: Generic Immunity Standards, Industrial emulation) or communications with Product Man-
Environment. agement Automation Systems. Up to 16 AccuLoads
IEC 1000-4-2: Electrostatic Discharge (Severity Lev-el can be connected onto the same transmit and receive
4). data lines.
IEC 1000-4-3: Radiated, RF, Electromagnetic Field
Immunity (Severity Level 3).
IEC 1000-4-4: Electrical Fast Transient/Burst Immu-
nity Test (Severity Level 4).
IEC 1000-4-5: Surge Immunity Test (Class 3).
IEC 1000-4-6: Immunity to Conducted Disturbances,
Induced by RF Fields.
86 MN06135 Issue/Rev. 0.8 (9/07)

EIA-485 (1 dedicated, 2 programmable) Ambient Operating Temperature

Type: Interfaceable with EIA-485 data communication -40oF to 140oF (-40oC to 60oC).
standards. Humidity:
Typical Application: Communications with Product 5 to 95% with condensation.
Management Automation Systems. Remote Enclosure:
Number of Units per Communication Line: Up to 32 Explosion-proof (NEMA 7, Class I, Groups C and
AccuLoads can be connected onto the same transmit D) and watertight (NEMA 4X), IP65
and receive data lines. Approvals
UL/CUL:
Class I, Division 1, Groups C and D; Class II,
Ethernet Communications Port Groups E, F and G, UNL-UL Enclosure 4X, CNL-
10/100 Base TRJ-45 CSA Enclosure 4.
80 or 10 pin VTP (unshielded twisted pair) connector
Class I, Zone 1, AEx d IIB T6, IP65.
Specifications (AICB Board - Optional) CENELEC (DEMKO):
EEx d IIB T6, IP65
Electrical Inputs Class I, Zone 1, Ex d IIB T6.
DC Instrument Power:
24 Vdc 10%, 1 watt maximum
Specifications
Pulse Input:
Type: High-speed, edge-triggered, optically iso- (CIVACON Microrack Monitor)
lated, compatible with contact closure, open col- Electrical Inputs
lector or voltage sink/source pulse transmitter input. DC Instrument Power:
The input pulse must rise above V (high min.) for a 24 Vdc 10%, 36 W maximum
period of time and then fall below V (low) to be
recognized as a pulse. Bypass Switch
No contact, 12 Vdc 50mA
V (High): 10 Vdc minimum to 24 Vdc maximum.
Sensor Inputs
V (Low): 8 Vdc maximum. Thermistor
Pulse Resolution: 1 pulse/unit minimum, 9,999 200/2000 W
pulses/unit maximum.
9 Vdc 1.8 W maximum
Frequency Range: 0 to 5 kHz.
Optic
Response: Within one pulse to a step change in 5-wire and 2-wire Quickstart
flow rate.
9 Vdc 1.8 W maximum
Minimum Pulse Width: 50 uS.
Electric Outputs
Electrical Outputs Overfill Relay Contact
AC Outputs: Type: 1 form C (SPDT)
Type: Optically-isolated, AC, solid-state relays. Voltage: 20 Vac/24 Vdc
User-programmable by the host as to function. Current: 5A
Load Voltage Range: 90 to 275 Vac (rms), 48 to 63
Ground Relay Contact
Hz.
Type: 1 form C (SPDT)
Steady-State Load Current Range: 0.05A (rms)
Voltage: 120 Vac/24 Vdc
minimum to 0.5A (rms) maximum into an inductive
load. Current: 5A
Leakage Current at Maximum Voltage Rating: Ground Relay Bypass Switch
0.1mA (rms) maximum at 240 Vac. Type: No contact
On-State Voltage Drop: 1.5 Vac at maximum load. Voltage: 120 Vac/24 Vdc
Current: 5A
Overfill Bypass Switch
Type: No contact
Voltage: 120 Vac/24 Vdc
Current: 5A
Environment
Environment
MN06135 Issue/Rev. 0.8 (9/07) 87

Ambient Operating Temperature

-40F to 140F (-40C to 60C)
Humidity
5 to 95% with condensation
Remote Enclosure
Explosion-proof (NEMA 7, Class I, Groups C and
D) and watertight (NEMA 4X), IP65
Approvals
UL/CUL (Pending):
Class I, Division I, Groups C and D; Class II,
Groups E, F, and G, UNL-UL Enclosure 4X, CNL-
CSA Enclosure 4.
Class I, Zone I, AEx d [ia] IIB T6, IP65
CENELEC (DEMKO) (Pending):
EEx d [ia] IIB T6, IP65
Class I, Zone 1, Ex d [ia] IIB T6.
88 MN06135 Issue/Rev. 0.8 (9/07)

Section VI Related Publications
The following literature can be obtained from FMC Technologies Measurement Solutions, Inc. Literature Ful-
fillment at johno@gohrs.com or online at www.fmctechnologies.com/measurementsolutions. When requesting
literature from Literature Fulfillment, please reference the appropriate bulletin number and title.
AccuMate for AccuLoad III

Specification.......................................................................................................................... Bulletin SS06038
Installation/Operation ............................................................................................................ Bulletin MN06136
AccuLoad III
Specification.......................................................................................................................... Bulletin SS06036
Operator Reference .............................................................................................................. Bulletin MN06129
Communications ................................................................................................................... Bulletin MN06130L
Modbus Communications .................................................................................................... Bulletin MN06131L
CIVACON Microrack Monitor System

MN06135 Issue/Rev. 0.8 (9/07) 89

Section VI Related Publications
Revisions included in MN06135 Issue/Rev. 0.8 (9/07):

Page 2: Added note.
Page 8: Replaced diagram
Page 23: Added new Figure 12. Wiring Schematic, UPT Transmitter Single Pulse
Page24: Added new Figure 13. Wiring Schematic, UPT Transmitter Dual Pulse
Page 42: Added new Figure 42. KDC Pulse Output 3, 4, and 5 Connections
Page 49: Replaced diagram
Page 52: Added network configuration chart and CAT cable info
Page 82: Editorial changes
Page 83: Added Pulse Output 3, 4, and 5 section to specifications
All figures have been renumbered throughout entire document due to recent additions.
The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are cur-
rently in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect.
Headquarters:
1803 Gears Road, Houston, TX 77067 USA, Phone: 281/260-2190; Fax: 281/260-2191
Gas Measurement Products: Liquid Measurement Products: Moscow, Russia Phone (7) 095/564-8705
Houston, TX USA Phone 281/260-2190 Erie, PA USA Phone 814/898-5000 Melbourne, Australia Phone (61) 3/9807-2818
Thetford, England Phone (44) 1842-82-2900 Longmont, CO USA Phone 303/702-7400 Beijing, China Phone (86) 10/6500-2251
Kongsberg, Norway Phone (47) 32/286-700 Los Angeles, CA USA Phone 310/328-1236 Singapore Phone (65) 6861-3011
Buenos Aires, Argentina Phone 54 (11) 4312-4736 Slough, England Phone (44) 1753-57-1515 Chennai, India Phone (91) 44/450-4400
Ellerbek, Germany Phone (49) 4101-3040
Integrated Measurement Systems: Barcelona, Spain Phone (34) 93/201-0989
Corpus Christi, TX USA Phone 361/289-3400
Kongsberg, Norway Phone (47) 32/286-700
San Juan, Puerto Rico Phone 787/274-3760
United Arab Emirates, Dubai Phone 971 +4/331-3646
Visit our Web site at www.fmcmeasurementsolutions.com
Printed in U.S.A. 2/01 FMC Technologies Measurement Solutions, Inc.. All rights reserved. MN06135 Issue/Rev. 0.8 (9/07)

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Electronic Preset Delivery System

Smith Meter AccuLoad III

The Most Trusted Name In Measurement

United States NIST Handbook 44 UR.3.5.1. and UR.3.5.2.

a. Volume corrected to 60 degrees F

Section I - Introduction ............................................................................................................................................... 1

Section II - Pre-Installation Considerations ................................................................................................................ 2

Section III - Installation ............................................................................................................................................... 4

Section IV - Diagrams ................................................................................................................................................ 6

Section V - Specifications ........................................................................................................................................ 84

Figure 1. Analog Modules .......................................................................................................................................... 5

Table 1. Typical Wire Sizes........................................................................................................................................ 2

This manual is to be used for the installation of the Receipt of Equipment

"Related Publications" lists the literature that is asso-

MN006135 Issue/Rev. 0.8 (9/07) 1

Mechanical 2. The DC signal wires must be multi-conductor

2 MN06135 Issue/Rev. 0.8 (9/07)

4. All AC wiring should be stranded copper and must

MN06135 Issue/Rev. 0.8 (9/07) 3

Mechanical 4. All shields must be connected to terminals 3, 13,

4 MN06135 Issue/Rev. 0.8 (9/07)

8. Installing and Removing the Analog I/O Module

Care should be taken when installing or removing the

Note: The switches correspond to the pulse input channels (i.e.,

Figure 1. Analog Modules Start-Up

MN06135 Issue/Rev. 0.8 (9/07) 5

1.00" - 11.5" NPT for

1.25" - 11.5" NPT for

Figure 3. AccuLoad III-Q Dimensions

6 MN06135 Issue/Rev. 0.8 (9/07)

1.25" - 11.5" NPT for

0.375" - 16 UNC-2B x 0.56" Deep

Figure 4. AccuLoad III-S Dimensions

MN06135 Issue/Rev. 0.8 (9/07) 7

CN3 CN2 TB1

CN11 J22 TB6

CN10 236060-1-21 SERIES

Figure 5. KDC Layout

1 In 4 Out 7 Out 10 Out 13 In 16 Out 25 Out

8 MN06135 Issue/Rev. 0.8 (9/07)

SW1-1 force firmware upgrade (powers up waiting for firmware upgrade)

Figure 6. EAAI Layout

MN06135 Issue/Rev. 0.8 (9/07) 9

Analog Module Settings (JP1 on EAAI)

6 Inputs, 0 Outputs 2 Inputs, 4 Outputs

5 Inputs, 1 Output 1 Input, 5 Outputs

4 Inputs, 2 Outputs 0 Inputs, 6 Outputs

Table 4. Analog Module Settings

10 MN06135 Issue/Rev. 0.8 (9/07)

Figure 7. BSE Layout

MN06135 Issue/Rev. 0.8 (9/07) 11

Bi-State DC Inputs and Output Jumper Settings (JP1 on the BSE)

8 Inputs, 0 Outputs 3 Inputs, 5 Outputs

7 Inputs, 1 Output 2 Input, 6 Outputs

6 Inputs, 2 Outputs 1 Inputs, 7 Outputs

5 Inputs, 3 Outputs 0 Inputs, 8 Outputs

Table 5. Bi-State Inputs and Outputs

12 MN06135 Issue/Rev. 0.8 (9/07)

MN06135 Issue/Rev. 0.8 (9/07)

Figure 8. KDC/EAAI/PIB/BSE Boards

Prewired at the factory

Figure 9. PIB Boards

6-Product Meters (AccuLoad III-Q Hardware)