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TECHNICAL SPECIFICATION
FOR
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HARYANA VIDYUT PRASARAN NIGAM LTD.
CONTENTS
2.0 STANDARDS 1
7.0 INSPECTION 7
ANNEXURES
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TECHNICAL SPECIFICATONS FOR
HOT DIP-GALVANISED HEXAGONAL HEAD BOLTS AND NUTS,
ELECTRO-GALVANISED SPRING WASHERS AND HOT DIP
GALVANISED STEP BOLTS
1. SCOPE:
2. STANDARDS:
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2.2 Material manufactured according to any other international and
authoritative standards which ensures an equal or better quality
material than in the specification mentioned above, shall also be
acceptable. The salient points of differences between the standard
adopted and the Indian Standard Specifications referred above, or
these specifications shall be brought out in a comparative statement
to be attached with the tender. The specific standard to which the
material quoted by the tenderer shall comply, shall be clearly stated
and copies of such standard specifications in English
must be attached.
3. CLIMATIC CONDITIONS:-
G.I. nuts and bolts shall have hexagonal head with threads
conforming to clause 8 g of IS:4218 (Part-6) 1978. ISO metric
Screw threads with latest amendments for M 16 size bolts with nuts.
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4.1.1 DIMENSIONS
The dimensions of the bolts shall be as per IS:12427-1988.
4.1.2 GRADES
The bolts shall be of product grade C as specified in IS:1367
(Part-2)-1979 Technical supply conditions for threaded steel
fasteners (Part-2) for product grades and tolerances
(second revision).
For Tensile, proof load and wedge loading tests, three threads only shall be
exposed between the grips. This is obtained by freely running the nut or fixture to
the fullest extent and then unscrewing the specimen three full turns. These tests
are to be done after chemically degalvanising the bolts.
Bolts having nominal length less than the 3 times the nominal diameter shall
meet the hardness requirements of HB-147 to HB-242 (or HRB-79 to HRB-100 or
HV-155 to HV-255).
4.1.4.2 The shear strength and the testing for shear strength of the bolts shall be in
accordance with clause 5.2 of IS:12427-1988.
4.1.5 FINISH
4.1.5.1 The bolts heads shall be neatly finished and free from fins, scales and other
defects. The threads of nut shall not be torn or rubbed and shall be of proper
contour, bolts and nuts shall be completely
inter-changeable. The bolts and nuts shall be hot dip Galvanised in accordance
with the requirements of IS:1367 (Part-13)-1983. The uniformity of zinc coating
shall be tested as per IS:2633-1986.
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4.1.5.2 Hot dip Galvanised bolts and nuts shall be passivated by dipping, Immediately
after galvanizing in a 0.15%. Solution of Sodium dichromate with 0.5%
concentrated sulphuric acid maintained at a temperature more than 32 0C to
provide protection against wet storage.
4.1.6.1 Bolts upto M 16 and having length upto 10times the diameter of the bolts
should be manufactured by cold forging and thread rolling process to
obtain good and reliable mechanical properties and effective dimensional
control. The shear strength of bolts for 5.6 grade should be 310-MPa
minimum as per IS:12427, bolts should be provided with washer in
accordance with IS:1363 Part-1 to ensure proper bearing.
4.1.6.3 The permissible surface, discontinuities of the bolts shall conform to IS:1367
(Part-9)-1979, Technical supply conditions for threaded steel Fasteners (Second
revision).
4.1.6.4 The requirements which are not covered under the standard IS:12427-1988,
shall conform to IS:1367 (Part-1) 1980 (Second revision).
4.1.7 DESIGNATION
4.2.3 DIMENSIONS:
The dimensions of the spring washers shall be as per IS:3063:1972.
4.2.4 DESIGNATIONS:
Each bolt shall be supplied with two hexagonal nuts and two plain
washers of thickness 5+1.-0mm. The hexagon nuts to be used with
step bolts shall conform to the requirement given in IS:1363-1967
Specification for black hexagonal bolts, nuts and lock nuts
(First revision).
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The step bolts & nuts shall be Galvanised as specified in IS:1367
(Part-XIII)-1982 Technical supply conditions for threaded steel
fasteners Part-XIII Hot Dip Galvanised coating on threaded
fasteners. The length of step bolts shall be 175mm in accordance
with IS:10238-1982 (Amendment No. 2). The dimensions of the nuts
before galvanizing shall be conforming to IS:1363-1967. Plain
washers shall be conforming to IS:2016-1967.
The dimensions & tolerances for the step bolts shall be conforming
to IS:10238-1982. (Amendments No. 2).
4.3.2 GRADE
4.3.4 DESIGNATION
The step bolt shall be designated by size, length and number of BIS standard.
For example a step bolt of size M 16 and length 175mm with 2 nuts and 2 plain
washers shall be designated as.
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The step bolt shall not have any permanent set when subjected to
the cantilever test as per clause 7 amendment No. 2 to IS:10238.
6.1 Sampling and criteria of acceptance for hot dip Galvanised hexagonal head
bolts with nuts shall be in accordance with IS:2614-1969 Methods for sampling
of fasteners; (1ST revision).
6.2 Sampling size and acceptance criteria for Electro Galvanised spring washers
shall be in accordance with IS:6821-1973 Methods for sampling non-threaded
fasteners.
6.3 The method of sampling and acceptance criteria for Hot Dip Galvanised step
bolt shall be in accordance with IS:2614-1969 Methods for sampling of
fasteners (1st revision).
6.4 The Hot Dip Galvanised Hexagonal head bolts with nuts, electro-Galvanised
spring washers and hot dip Galvanised step bolts offered against this
specification shall be subjected to all the tests specified in the latest editions of
the relevant Indian Standard Specifications as referred in this specification and
the test result shall conform therewith. Every test shall be performed in the
presence of Inspecting Authority appointed by the purchaser, and the
manufacturer shall have to give intimation of the place, date, time and detail of
each test to be carried out, to the said inspecting authority well in advance to
enable the later to be present to witness the tests. All test results must be
recorded in the presence of the Inspecting Authority. In the event of the
purchaser deciding to accept certificates of routine tests carried out by the
supplier, the same shall be got approved before dispatch of the material.
7.0 INSPECTION
7.1 The purchaser and its representatives shall have access at all times
to the works and all other places of manufacture, where the hot dip
Galvanised hexagonal head bolts with nuts, electro Galvanised
spring washers and hot dip Galvanised step bolts are being
manufactured and the supplier shall provide all facilities for
unrestricted inspection of the suppliers works, raw materials,
manufacture and for conducting necessary tests as detailed herein.
7.2 The supplier shall keep the purchaser informed in advance for the
time of starting and of the progress of manufacture so that
arrangements could be made for inspection.
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7.4 The acceptance of any quantity of material shall in no way relieve
the supplier of his responsibility for meeting all the requirements of
the specification and shall not prevent subsequent rejection if such
material is later found to be defective.
8.1 The hot dip Galvanised hexagonal head transmission tower bolts shall be
marked with the following symbols on the top surface of the bolt head either
embossed or indented as given below:-
8.2 Electro Galvanised spring washers shall be packed in cartons of 500 or 1000
numbers.
Each carton containing the spring washers shall be marked with the
manufacturers name or trade mark, type, nominal size and quantity of the
washers.
8.3 Hot dip Galvanised step bolts shall be marked and packed as specified in
IS:1367 (Part-XVIII)- 1979.
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ANNEXURE-1
QUANTITY AND DELIVERY REQUIREMENT
Sr. Description of Material Qty. Destination Desired
No. (Metric Delivery
Tonne)
1 Hot Dip Galvanised Hexagonal Head Bolts
with nuts
i) M16 X 35 N IS:12427
ii) M16 X 40 N IS:12427
iii) M16 X 45 N IS:12427
iv) M16 X 50 N IS:12427
v) M16 X 55 N IS:12427
vi) M16 X 60 N IS:12427
vii) M16 X 70 N IS:12427
viii) M16 X 75 N IS:12427
2 3.5MM THICK Spring Washers B-16-
IS:3063 Electro-Galvanised
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ANNEXURE-II
GUARANTEED TECHNICAL PARTICULARS OF HOT DIP GALVANISED HEXAGONAL HEAD
BOLTS WITH NUTS AND STEP BOLTS TO BE SUPPLIED BY THE BIDDER
Sr.No. Mechanical Property/Particulars Hot Dip Galvanised Hot Dip
Hexagonal head Galvanised step
bolts with nuts M 16 bolts
1 Mechanical properties/particulars of bolts conforming to IS:1367 (Part-2)- 1979
Product Grade-C
i) Tensile Strength N/mm2
(Strength under
wedge loading)
ii) Rockwell hardness HRB
iii) Yield stress N/mm2
iv) Stress under proof load
v) Strength under wedge Kg/ mm2
vi) vii) loading
viii) Weight of zinc coating gm/ m2
ix) Shear strength N/mm2
2 Mechanical properties/particulars of Nuts conforming to IS:1367 (Part-6)
property class 5.
i) Rockwell hardness
ii) Proof load stress
3 Raw materials being used in manufacture
A) MS Round
i) IS to which conforming
ii) Sources of receipt
iii) Contents of Sulphur, Carbon and
Phosphorous
B) Zinc
i) % purity
ii) IS and grade to which conforming
iii) Sources of receipt
C) Recommended tightening Torque and Clamping load
i) Recommended tightening Torque.
ii) Clamping load
4 Conformity with Indian Standard No . IS: 12427-1988 IS:3063-1972
IS: 2016-1967 IS:10238-1982
Name .
Designation
Date
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ANNEXURE-II
(Contd.)
3. SIZE
4. RAW MATERIAL
Grade
Type of steel used
5. CHEMICAL COMPOSITION
Carbon
Phosphorous (Max.)
Sulphur (Max.)
Silicon (Max.)
Magnise
7. PACKING DETAILS
Any other particulars as the tenderers may line to give
Name .
Designation
Date
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