Electrical Manual

HM35

7000/8000 Series Control

Rev 13
9-18-2013
 Electrical Manual
HM35 Sigma5 Sourcing
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 30 YEARS

Table Of Contents
Electrical Safety Rules ................................................................................................................................. vi
Machine Schematic....................................................................................................................................... 1
Centurion 7200 Front Panel Connections ............................................................................................... 24
Centurion 8200 Front Panel Connections ............................................................................................... 27
Spare M-Function Relay Wiring .................................................................................................................. 30
Electrical Panel Layout................................................................................................................................ 32
HM35 Mag Panel Electrical Parts List ..................................................................................................... 32
HM35 Mag Panel Electrical Parts List ..................................................................................................... 33
Sigma5 SD Spindle Drive Parameters, 2-speed Mills ............................................................................. 34
Sigma 5 Axis Drive Parameters For HM35 ............................................................................................. 35
HM35 CNC I/O Listing ............................................................................................................................. 36
7200 Series Front Panel Main Assembly Parts List.................................................................................... 37
7200 Series Front Panel Kit 5202-3,-4 (Front View, -4 shown)............................................................... 37
7200 Series Front Panel Main Assembly Parts List.................................................................................... 38
7200 Series Front Panel Kit 5202-3,-4 (Rear View,-4 shown) ................................................................ 38
7200 Series Front Panel Sub Assembly Kit 5203-2 Parts List.................................................................... 39
7000 Series Front Panel Sub Assembly Kit 5203-2 ................................................................................ 39
8200 Series Front Panel Main Assembly Parts List.................................................................................... 39
8200 Series Front Panel Main Assembly Parts List.................................................................................... 40
8200 Series Front Panel Kit 5208- (Front View)...................................................................................... 40
8200 Series Front Panel Main Assembly Parts List.................................................................................... 41
8200 Series Front Panel Kit 5208- (Rear View) ...................................................................................... 41
8200 Series Front Panel Sub Assembly Kit 5209- Parts List...................................................................... 42
8200 Series Front Panel Compact Flash Location.................................................................................. 43
8200 Series Jumper Location For 9647-2 Daughter Board .................................................................... 44

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History

12-30-04 Rev1 Generate for HMC35

8-25-05 Rev2 Update to include single speed spindle, rotary indexer option, and moving ATC. Rearranged electrical panel
layout for machines shipped August 2005 going forward.
12-7-05 Rev3 Update to included changes for new style frame first built 12-2005. Changes include double acting solenoids
for ATC doors and ATC slide. Add remote ATC panel. Add second washdown pump. X-axis drive and motor
changed from 3KW to 4.4KW motor and 5Kw drive.
3-27-06 Rev3.1 Schematic change on page 18 of 22. Moved ATC slide and door solenoid power from TB12 to TB20.
4-17-06 Rev4 Change rotary indexer switches from mechanical type to proximity type beginning 4-17-06 (s/n 9188).
Schematic now revision C, and switch change is on page 22.
5-16-06 Rev5 Wiring for Dual auger beginning again with #9156. Change on page 3
9-18-06 Rev5 Corrected electrical schematic pages 9 and 16.

8-13-07 Rev6 Update electrical drawings and parts list to Centurion 7 sourcing interface. This version covers only the first
sourcing machine s/n 9893.
1-7-08 Rev 7 Corrections and updates to electrical prints (rev A) and electrical panel layout.
4-4-08 Rename to HM35 (from HMC35), update logo.
9-29-08 Rev 8 Schematic to revB, change fuses for CB, update shift contactor page, all other known changes. Update parts
list, rename this file to rev8 UL-CB.
10-06-08 Rev8 upated some cosmetic changes on drawing 06034101revB
10-14-08 Rev8 pinout and wire color changes on pg16 of schematic. swap out the FP wire connections with the new 7200 and
8200 schematic s.
10-30-08 Rev8 schematic changes, low air pressure switch,CB25 to 8amps, New FP pics and partslist.
11-13-08 Rev8 Fix MC1+2 wiring, Fix Table of Contents
11-14-08 Rev8 page16 indexer unclamp changed to J1-27 from J4-21
01-14-09 rev8 add tb-52 note
03-27-09 rev8 schematic change page16, Indexer Unclamp changed to J4-27 and index table pwr pins swap.
04-22-09 rev9 uprev this manual added the 3 color Cycle Light and removed old EOC. Some other schematic changes.
Updated parts list.
05-15-10 rev10 Updated electrical panel diagram with circuit breakers and minor re-arrangement. Same several schematic
updates. Supercedes rev9.
12-13-10 rev11 Added fan to 8200 front panel connections drawing.
6-20-12 rev12 Changed to Sigma5 axis drives. 7-2-12 Updated front panel parts and connection diagrams
9-18-13 rev13 Changed to Sigma5 SD spindle system.

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Transformer Connection Alert

POWER AND TRANSFORMER CONNECTION ALERT
CAUTION: MACHINE WILL BE DAMAGED IF MAIN POWER PHASE-TO-PHASE
VOLTAGE EXCEEDS 240 VAC OR IF POWER IS CONNECTED INCORRECTLY.

If a transformer is used at the machine or in the building, the ground wire going into the machine must be
connected to a neutral point within the secondary windings of the transformer and to earth ground as
shown below. This is to insure stable phase voltage. A transformer case ground is not adequate.
Computer controlled machines require properly grounded and stable power in order to operate correctly.

To determine if the secondary windings within the transformer are properly grounded:
Disconnect transformer from power supply and machine.
Check resistance between transformer ground wire and each secondary leg.
If resistance is more than 3 ohms, then the transformer ground wire is not connected
to a neutral point within the secondary windings.

In no case may conduit or wire raceways be used as ground.

Use nonconductive conduit or drop cord to route power into machine.

Do not attach conductive conduit to electrical panel. This is to prevent a ground loop
condition that can cause erratic control operation.

The ground wire must be attached to the ground terminal bar inside the
machine electrical panel. The ground bar is labeled PE.

Measure the voltage from each phase to ground. The wild phase needs to be
attached to L2 on the machine main disconnect switch.

Phase-to-phase voltage must not exceed 240 VAC as machine damage will result.
If voltage exceeds 240 VAC, it must be reduced before connecting to machine.

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Electrical Safety Rules

Read and understand the following list of cautions before attempting to perform service on this
equipment. Failure to observe these rules can result in death or serious injury.

Caution
Beware of High Voltage present within the machines electrical cabinet

Do not attempt to service electrical components unless you are qualified to work on them
safely

Only qualified personnel should attempt to make current and voltage readings

Always turn the main power off before servicing components within the electrical cabinet

Always keep hands and fingers away from live electrical terminals

Remove jewelry while servicing the machine to avoid shorting any electrical circuits

Allow all components to discharge before servicing them, wait at least 15 seconds after
powering off, before servicing

FAILURE TO FOLLOW THESE RULES CAN RESULT IN SERIOUS INJURY OR DEATH

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Machine Schematic

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Centurion 7200 Front Panel Connections

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Centurion 8200 Front Panel Connections

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Spare M-Function Relay Wiring

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Electrical Panel Layout

8 18 16 19 1 2

4
10

14
14
22
10
17
23 6

26 3

15

18

7
7

5
10

24 5

13
25

12

11 5 10 13

Picture may vary from actual machine panel depending on machine configuration.

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HM35 Mag Panel Electrical Parts List

ITEM STOCK # DESCRIPTION QTY REMARKS
1
AC SPINDLE CONVERTER, SIGMA5 SD 0 or 1
SEE CHARTS ON
2
AC SPINDLE INVERTER, SIGMA5 SD 0 or 1
SCHEMATICS PAGES 1&2
3
YASKAWA REACTOR 0 or 1
RL-144 CONTACTOR A75-30, 2 SPEED SPINDLE 0 or 2 22 KW 2-SPEED ONLY
4
RL-145 CONTACTOR A95-30, 2 SPEED SPINDLE 0 or 2 11/15 KW 2-SPEED ONLY
5 TB-46 3-PHASE TERMINAL BLOCK (DISTRIBUTION) 4
SW-332 DISCONNECT 60- AMP 0S0J12 0 or 1 50 AMP SYSTEMS
FU-097 FUSE, 50 AMP, LPJ50 0 or 3 FUSE 1A, 1B, 1C STD
6
SW-331 DISCONNECT-100AMP OS100J03 0 or 1 100 AMP SYSTEMS
FU-101 FUSE, 100 AMP, LPJ100SP 0 or 3 FUSE 1A, 1B, 1C OPT
RL-134 CONTACTOR, ABB A-75-30 110 VAC Coil 1 or 2 CONTACTOR K1 & K2*
7
RL-150 CONTACTOR, TELE LC1 D32G7 0 or 1 * K2 FOR 22KW SYSTEMS
CB-115 SINGLE POLE .5AMP CIRCUIT BREAKER 1 CB 5
CB-116 SINGLE POLE 1AMP CIRCUIT BREAKER 1 CB75
CB-117 SINGLE POLE 2AMP CIRCUIT BREAKER 2 CB 24, 27
CB-128 THREE POLE .5AMP CIRCUIT BREAKER 0 or 1 CB 16 ABC*
CB-129 THREE POLE 1AMP CIRCUIT BREAKER 0 or 1 CB 16 ABC*
CB-150 TWO POLE 8AMP CIRCUIT BREAKER 1 CB 25AC
8 CB-155 THREE POLE 20AMP CIRCUIT BREAKER 2 2ABC, 19ABC
CB-161 THREE POLE 60AMP CIRCUIT BREAKER 1 20ABC
CB-167 TWO POLE 4 AMP CIRCUIT BREAKER 1 CB 24A
CB-175 SINGLE POLE 6AMP CIRCUIT BREAKER 1 CB 12
CB-176 TWO POLE 5 AMP CIRCUIT BREAKER 1 CB 11AC
CB-183 SINGLE POLE 1 AMP DC CIRCUIT BREAKER 1 CB RR
* CB-16ABC values are dependent on spindle motor size, 22KW uses 1 AMP, 11-19KW use .5 AMP
MI-50 NOISE SUPPRESSOR, 600 VOLT, 3-phase 5 std
9 MI-51 NOISE SUPPRESSOR, 600 VOLT, 1-phase 7 std Not shown
DI-20 DIODE, 1N4007 11 std
TB-30 TERMINAL BLOCK 4-POSN., TOP ENTRY 89
TB-32 TERMINAL BLOCK JUMPER, 10 POSN. 2.2
10
TB-33 TERMINAL BLOCK LABEL TAB, SHEET OF 110 0.8
TB-31 TERMINAL BLOCK END PIECE 1
11 BU-04 GROUNDING BUS BAR 1
AM-91 AXIS DRIVE MODULE YASKAWA NO. SGDV-120A01 --- Rotary table drive
12
AM-94 AXIS DRIVE MODULE YASKAWA NO. SGDV-330A01 --- X, Y, and Z axis drives
RL102 CONTACTOR, STANDARD 4,5,or 6 K8, K26,26A, K28 (K29 & 100 opt)
RL-103 CONTACTOR, REVERSING 3 K21/22, K24/25 and 24/25a
RL-106 OVERLOAD, 1-1.6 1 K21/22
13
RL-108 OVERLOAD, 2.4 - 4.0 AMP 4 K8, 24/25, 24/25a, 28
RL-143 OVERLOAD, 4.0 6.0 AMP 1, 2, 3 (K26, K26a, K29 opt)
RL-126 OVERLOAD, 6.0 9.0 AMP 0 or 1 (K100 opt)
RL-74 CONTROL RELAY, +24 VDC COIL 1 or 2
14 RELAY, RR, LG
RL-75 RELAY SOCKET BASE 1 or 2
15 PR-38 BREAKOUT BOARD 4 J1 J4
RL-05 RELAY, 110 VAC 1
16 RL-06 BASE FOR RL-05 1 K50
RE-48 RESISTOR, 10 Ohm 10 Watt 1
17 PS-77 REGULATED POWER SUPPLY, 5 VDC, 2 AMPS 1 PS5R-B05 IDEC
PS-76 REGULATED POWER SUPPLY, 24 VDC, 5 AMPS 1 PS5R-SF24 IDEC
18
PS-94 REGULATED POWER SUPPLY, 24 VDC, 10 AMPS 1 PS5R-SG24 IDEC
19 TR-14 TRANSFORMER, 0.5 VKA, 50/60 HZ 1 9T58K4206
20 RL-99 CONTACTOR - 30AMP CONTACTOR AL16Z
0 or 1 For rotary indexer option
21 RL-111 OVERLOAD - 6AMP - 8AMP OVERLOAD
22 RL-130 24V 6AMP TINY RELAY & BASE 3 CR1A, CR12, K28
23 RL-152 RELAY, SAFETY 1
24 7534 INTERFACE PANEL ASSEMBLY 1
25 CB-76 INTERFACE TO AXIS DRIVE CABLE 3 * ONE PER AXIS
26 RL-164 RELAY-SOLID STATE N/C 24VDC W/BASE DC6055-B&HS501DR 1 CR1A
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Sigma5 SD Spindle Drive Parameters, 2-speed Mills

2-1-2013

PARAMETER DESCRIPTION 11KW motor

15/15 kw drive
PN01B Application Function Select Switch 1B 0001H
PN01C Application Function Select Switch 1C 0003H
PN01E Application Function Select Switch 1E 0013H
PN100 Speed Loop Gain 40.0 Hz
PN101 Speed Loop Integral Time Constant 20.00ms
nd
PN104 2 Speed Loop Gain 30Hz
nd
PN105 2 Speed Loop Integral Time Constant 20.00ms
th
PN12E 4 Speed Loop Gain 40.0Hz
th
PN12F 4 Speed Loop Integral Time Constant 20.00ms
PN234 Zero Speed Vibration Suppression 0001H
PN300 Speed Reference Input Gain 1.88V
PN305 Soft Start Acceleration Time 2000ms
PN306 Soft Start Deceleration Time 2000ms
PN401 Torque Reference Filter Time Constant 2.00ms
st nd
PN412 1 Step 2 Torque Ref Filter Time Constant 5.00ms
st rd
PN413 1 Step 3 Torque Ref Filter Time Constant 5.00ms
st th
PN414 1 Step 4 Torque Ref Filter Time Constant 3.00ms
PN432 Motor Flux Lower Limit Level 30%
PN433 Servo Mode Flux Level (High Speed Winding) 70%
PN529 Maximum Motor RPM at Start 8000 RPM
PN541 Maximum Motor RPM 8000 RPM
PN800 For/Rev Signal Acceleration Constant 546
PN802 For/Rev Signal Deceleration Constant 30
PN810 Orient Position (1-4096) Varies
PN812 Orient Speed 13650
PN813 Orient Acceleration 70
PN815 Orient Deceleration 70
PN820 Speed Detect (Pulses Per Second) 54613

This listing contains the spindle drive parameters that have been changed by Milltronics Manufacturing.
All other parameters remain unchanged and are the factory default settings by Yaskawa.

Parameters for your specific machine are stored on the USB thumb drive provided with the machine and
on the machine information network drive at Milltronics.

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Sigma 5 Axis Drive Parameters For HM35

The following table lists the axis drive parameters changed by Milltronics. All other parameters remain set
to the Yaskawa factory default settings.

HM35
P# X Y Z A
000 0001H 0001H 0000H 0000H
100 350 600 450 500
101 400 360 355 650
102 400 300 300 300
103 127 107 107 165
170 1400H 1400H 1400H 1400H
212 6000 6000 6000 500
300 860 860 862 182
401 25 40 25 100
409 265 500 360 350
506 0 30 50 0
50A 8100H 8100H 8100H 8100H
50B 6548H 6548H 6548H 6548H
600 0 30 20 0

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HM35 CNC I/O Listing

Inputs Outputs
01 Estopped 01 Software Estop
02 DrawBar Off 02 Mist Coolant
03 Drawbar On 03 Flood Coolant
04 Up To Speed 04 Spindle CW
05 Tool Change 05 Spindle CCW
06 Lube Fault 06 Spindle OK
07 Wait Channel 07 Drawbar Enable
08 Zero Speed 08 Tool Change
09 Drive Fault 09 Allow Reset
10 15k Spndl Lube 11 Spindle Latch
11 Digitizing 12 Rotary Clamp
12 Home Switch 13 Orient
13 Air Pressure 14 Pot Down
14 Carousel at Home 15 Drawbar
15 On Pocket 16 Carousel CW
16 Pot is Down 17 Carousel CCW
17 Pot is Up 20 NotParked/Fdhld
18 Remote C-Start 21 Low Range
19 Oriented 26 Tap / No Ramps
20 Tool Out Pushed 27 Chip Remove
21 Door is Open 28 Air Blow
22 Arm not Prk/FdHld 29 B axis Brake
22 ArmPrk/ClFlt/FdHld 30 Misc Mcode
23 Edit Switch 31 EndofCylLight
24 Home Switch 32 Misc Mcode 1
28 Chiller Fault 18 Misc Mcode 2
29 Arm Prox 1 53 Misc Mcode 3
30 Arm Prox 2 25 Misc Mcode 4
31 Arm Prox 3 36 Spindle Reverse
32 Tool Setter 37 Xaxis Drv Enabled
33 Back Gear Reverse 38 Yaxis Drv Enabled
36 Home Switch 39 Zaxis Drv Enabled
37 X Axis Drive OK 40 Aaxis Drv Enabled
38 Y Axis Drive OK 41 Baxis Drv Enabled
39 Z Axis Drive OK 42 Axis Drvs Enabled
40 A Axis Drive OK 43 Arm Seq
41 B Axis Drive OK 44 Auger Reverse
48 Home Switch 45 Wash Down
49 Rmt HDW Axis3 46 Spindle Air Purge
50 Rmt HDW FOV1 47 Spindle Gain
51 Rmt HDW FOV2 48 Air Blast
52 Rmt HDW Axis1 22 Coolant Fault FDHLD
53 Rmt HDW Axis2 33 Coolant Blowout
54 Rmt HDW SetCoord 34 CTS Pressure Pump
34 Recycle Pump Pressure 35 CTS Feeder Pump
25 Flood Tank Low 55 ATC In
26 Pressure Tank High 56 ATC Out
27 Pressure Tank Coolant 57 1st Door Open
42 CTS Overpressure 58 2nd Door Open
45 ATC Out 59 2nd Door Close
47 ATC In 60 1st Door Close
55 1st Door Open 64 AuxSetup Door Unlock
56 2nd Door Open
57 2nd Door Closed
58 1st Door Closed

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7200 Series Front Panel Main Assembly Parts List

STOCK
ITEM DESCRIPTION QTY REMARKS
NO.
1 LB-311 7000 SERIES FRONT PANEL LABEL 1
2 SW-242 SWITCH-TWIST TO RELEASE E-STOP 1
SW-290 OVERIDE KNOB FOR FEEDRATE AND SPINDLE 2 1-1437625-2
3 SW-321 OVERRIDE SWITCH - SPINDLE 1 25YY50226
SW-322 OVERRIDE SWITCH - FEEDRATE 1 25YY50227
C7 OPERATORS ELECTRONIC HANDWHEEL
4 9272-1 1 OR 0
ASSEMBLY
5 MP-70 C7 OPERATORS ELECTRONIC HANDWHEEL COVER. 1 OR 0 LATHES ONLY

7200 Series Front Panel Kit 5202-3,-4 (Front View, -4 shown)

4 OR 5
2

9272-1 ELECTRONIC HANDWHEEL ASSY 3

NOT SHOWN

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7200 Series Front Panel Main Assembly Parts List

STOCK
ITEM DESCRIPTION QTY
NO.
6 8896-2 7000 SERIES FRONT PANEL E-STOP CABLE ASSEMBLY 1
7 SW-242 SWITCH-TWIST TO RELEASE E STOP 1
8 CB-84 CABLE-C7 MATRIX IN (CN3) 1
9 CB-86 CABLE-C7 LIGHT (CN6) 1
10 CB-112 LVDS CABLE FOR 12.1 OPTREX 1
11 CB-114 CN5 FRONT PANEL RIBBON CABLE 1
12 CO-288 5mm LEFT ORIENTED EUROSTYLE 2-POSTION PCB BLOCK W/SCREW TERMINALS 2
13 FP-79 GASKET-VK/MB LCD FRONT PANEL 1
14 FP-116 7000/8000 SERIES FRONT PANEL 1
15 MI-59 12.1 TFT 800*600 LVDS LCD 1
16 SP-98 STANDOFF-1.25 HEX1818 7
17 SW-245 SWITCH-CE E-STOP N/C CONTACT 1
18 5202-98 C7/C8 OPTREX TO MOLDED FRONT PANEL CABLE. (no longer used) 0
7200 Series Front Panel Kit 5202-3,-4 (Rear View,-4 shown)

16

15

8 10

11

17 14 6 18 13 12

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7200 Series Front Panel Sub Assembly Kit 5203-2 Parts List
STOCK
ITEM DESCRIPTION QTY REMARKS
NO.
1 9647-1 C7 PROGRAMMED KEYBOARD ENCODER BOARD 1
2 9647-2 C7 PROGRAMMED NCB MOTION CONTROL BOARD 1
3 9706-1 C7 110V POWER SUPPLY 1
4 BD-159 C7 PCM-9388 MOTHERBOARD 1
5 BD-160 CHIP-256MEG MINI DIMM SDRAM 1
CB-151 CABLE-FLOPPY, FOR BD-159 1700001531 1
6 Used together
CB-54 SBC FLOPPY INTERNAL CABLE 04033119 1
7 CB-89 CABLE-C7 MINI DIN KEYBOARD 1
8 CO-262 CONNECTOR-PC104 1
IC-199 CHIP-64MEG COMPACT FLASH 1 or 0
9
IC-198 CHIP-256MEG COMPACT FLASH 0 or 1
10 PL-88 FLAT SUB PLATE FOR C7 CNC 7000 SERIES FP 1
11 PS-91 12 OPTREX ENICOTT INVERTER FOR MI-59 1
12 SP-40 SPACER - #6*.125 .125 NYLON 2
13 SP-96 WASHER - #4 NYLON 2
14 SW-109 SPACER 15mm*#6 THREAD 6
15 9599-3 C7 12 OPTREX LCD 12V CABLE ASSEMBLY 1
7000 Series Front Panel Sub Assembly Kit 5203-2

4
11
14

#5 & #9 UNDER #4 6 7 15 10 12 13

5
#9 SOCKET
LOCATED
UNDER BD-159.

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8200 Series Front Panel Main Assembly Parts List

STOCK
ITEM DESCRIPTION QTY REMARKS
NO.
1 LB-339 8000 SERIES FRONT PANEL LABEL 1
2 SW-242 SWITCH-TWIST TO RELEASE E-STOP 1
SW-290 OVERIDE KNOB FOR FEEDRATE AND SPINDLE 2 1-1437625-2
3 SW-321 OVERRIDE SWITCH - SPINDLE 1 25YY50226
SW-322 OVERRIDE SWITCH - FEEDRATE 1 25YY50227
C7 OPERATORS ELECTRONIC HANDWHEEL
4 9272-1 1 OR 0
ASSEMBLY
5 MP-70 C7 OPERATORS ELECTRONIC HANDWHEEL COVER. 1 OR 0 LATHES ONLY

8200 Series Front Panel Kit 5208- (Front View)

4 OR 5
2

9272-1 ELECTRONIC HANDWHEEL ASSY 3

NOT SHOWN

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8200 Series Front Panel Main Assembly Parts List

STOCK
ITEM DESCRIPTION QTY
NO.
6 8896-2 7000/8000 SERIES FRONT PANEL E-STOP CABLE ASSEMBLY 1
7 SW-242 SWITCH-TWIST TO RELEASE E STOP 1
8 CB-84 CABLE-C7 MATRIX IN (CN3) 1
9 CB-86 CABLE-C7 LIGHT (CN6) 1
10 CB-112 LVDS CABLE FOR 12.1 OPTREX 1
11 CB-114 CN5 FRONT PANEL RIBBON CABLE 1
12 CO-288 5mm LEFT ORIENTED EUROSTYLE 2-POSTION PCB BLOCK W/SCREW TERMINALS 2
13 FP-79 GASKET-VK/MB LCD FRONT PANEL 1
14 FP-116 7000/8000 SERIES FRONT PANEL 1
15 MI-59 12.1 TFT 800*600 LVDS LCD 1
16 SP-98 STANDOFF-1.25 HEX1818 7
17 SW-245 SWITCH-CE E-STOP N/C CONTACT 1
18 5202-98 C7/C8 OPTREX TO MOLDED FRONT PANEL CABLE. (phased out - adapter cable) 0

8200 Series Front Panel Kit 5208- (Rear View)

16

15

8 10

11

17 14 6 18 13 12
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8200 Series Front Panel Sub Assembly Kit 5209- Parts List
STOCK
ITEM DESCRIPTION QTY REMARKS
NO.
1 8844 COM 2 PORT CABLE ASSEMBLY FOR BD-162 1
2 8863 C8 KEYBOARD ENCODER CABLE ASSEMBLY 1
3 8864 C8 ETHERNET CABLE ASSEMBLY 1
4 9647-1 C7 PROGRAMMED KEYBOARD ENCODER BOARD 1
5 9647-2 C7 PROGRAMMED NCB MOTION CONTROL BOARD 1
6 9706-3 C8 220/250 WATT POWER SUPPLY 1
7 BD-162 C8 PENTIUM M SBC MOTHERBOARD 1
8 CB-112 QUADRANGLE 12.1 CUSTOM CABLE 1
9 CB-134 C8 USB CABLE (WITH FEMALE CONNECTORS) 1
10 9599-3 C7 12 OPTREX LCD 12V CABLE ASSEMBLY 1
11 CU-83 C8 INTEL P.M. 1.8G 400F TRAY 1
12 IC-204 C8 2G COMPACT FLASH 1
13 IC-202 C8 MEMORY MODULE 512M SO-DD2 2
14 PL-94 FLAT SUB PLATE FOR C8 CNC 8000 1
15 PS-91 12 OPTREX ENICOTT INVERTER FOR MI-59 1
16 SP-40 SPACER - #6*.125 .125 NYLON 2
17 SP-96 WASHER - #4 NYLON 2
18 SP-109 SPACER 15mm*#6 THREAD 4
19 SP-76 NYLON SPACER 4
--- CB-138 1 METER USB A MALE TO MALE CABLE 1 Shown on following pages

13 11 6

2
9

4
5 14

18 1 19 10 16 17 15

42
Rev 13
 Electrical Manual
HM35 Sigma5 Sourcing
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 30 YEARS

8200 Series Front Panel Compact Flash Location

BOTTOM OF BD-162 MOTHERBOARD

IC-204 (2GB) COMPACT FLASH CARD

SLIDES INTO SOCKET.

IC-204

BD-162 Motherboard Bottom Side.

FAN SUPPORT BRACKET MUST
BE INPLACE ON BOTTOM SIDE
BD-162 Top Side
OF MOTHERBOARD.

PROPER FAN ORIENTATION.

43
Rev 13
 Electrical Manual
HM35 Sigma5 Sourcing
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 30 YEARS

8200 Series Jumper Location For 9647-2 Daughter Board

CO52 JUMPER 1X2

JS1 PINS 15+16

9647-2 Daughter Board

1 Meter USB A Male to Male Cable. CB138

44
Rev 13