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NEW Clamp-On Flow Meter

FD-R Series

All You Need To Do Is

Clamp-On

FD-R Series
2
Clamp-On Flow Meter
NEW
FD-R Series

INNOVATIVE
INSTALLATION

Mounted securely
in minutes

No pipe
modifications necessary

LIMITLESS
USES

Compatible with
various pipes and liquids

Versatile features
for any situation

LASTING
RELIABILITY

Consistently
stable detection

Completely
non-invasive setup

FD-R50 FD-R80

FD-R125 FD-R200

3
INNOVATIVE INSTALLATION

Mounted in Minutes

Main Unit

Upper Bracket

Lower Bracket

Three Pieces and as few as Four Screws


All models feature a simple three piece design, consisting of the lower bracket, upper
bracket, and main unit. These pieces are quickly and easily secured to the pipe with
either 4 or 6 screws

Repeatable Setup
Regardless of who installs the unit, the results will always be repeatable. The intuitive
bracket design removes the guess work from installation and ensures consistent
mounting by anyone.

Rugged Yet Lightweight Design


The FD-R brackets are expertly designed to be durable enough to withstand the
rigors of the factory environment, yet light enough to be installed by just a
single individual.

4
Benefits of the Clamp-On Design

No Pipe Modification
Necessary
The difficulties commonly associated with installing a
new flow meter are eliminated by simply Clamping-On.
This design eliminates the need to cut pipes, thread
pipes, shut down machines, contract plumbers/
engineers, weld segments, and much more.

Cutting/
Downtime Welding
Plumbing

No Special Tools
Needed
All it takes is a single Phillips-head screwdriver to install
the FD-R securely to an existing pipe. This ensures that
proper installation can be achieved by any member of
the team without the need for special tools or
specialized knowledge.

Greatly Reduced Costs Conventional FD-R


Flow Sensor/Meter Series
The elimination of the time and money associated with
pipe modification, machine downtime, and additional
TIME AND COST

component purchasing, allows the FD-R to be utilized Total Cost


Reduction
with all machines for continuous process improvement.
Justification has never been easier.

5
LIMITLESS USES

Ideal in Nearly any Situation

1 1/2" to 2" 2 1/2" to 3" 4" to 5" 6" to 8"

Detectable Fluids

Water DI Water Oil Chemicals Product

Compatible Pipe Materials


Stainless Iron Copper PVC Resin
Steel

Available Sizes
1 1/2" to 2" 2 1/2" to 3" 4" to 5" 6" to 8"
(44 mm to 64 mm)* (64 mm to 100 mm)* (100 mm to 152 mm)* (152 mm to 220 mm)*

*Pipe Outer Diameter

6
Versatile Features for all Applications

Impressive Accuracy
The measurement accuracy specifications associated
with the FD-R allow it to be used for both general ACCURACY
sensing applications and situations requiring more
precise monitoring. This makes it easier than ever
before to properly detect flow. 2.0 %
of RD*

*Please see the specifications.

Superior Environmental
Resistance

IP65/67 IP69K NEMA 4X *

Whether being used indoors or outdoors, in the


cleanest or the dirtiest environments, the FD-R Series
is designed to last. The ratings above ensure proper
operation regardless of contact with liquids or dust in
the environment.
*Enclosure Type 4X (NEMA 250)

Integrated Temperature
Monitoring
Temperature and flow monitoring can now be achieved
simultaneously with just one device. Quickly and easily
monitor a range of temperatures using the Integrated
Temperature Monitoring function.

Temperature
Accuracy : 3C (5.4F )*
Sensor
*-20 to 50C(-4 to 122F), ambient temperature is 25C(77F)

7
LASTING RELIABILITY

Dependable Detection That Lasts

High Powered Standard Power Increased Power


Signal (Clean Pipe) (Pipe With Build-Up)

The FD-R utilizes an ultrasonic


signal 20X stronger than
conventional models.

Automatic
Build-Up
Resistance
The FD-R automatically
increases its signal strength to
blast through harsh build-up for
lasting detection.
The already powerful signal will automatically increase its strength
when build-up is detected

8
Downtime Eliminated

Completely Non-Invasive
Setup
The design of the FD-R Series ensures that there will
be zero impact on the flow system. Unlike conventional
models (mechanical, thermal, etc.), this removes
concerns associated with pressure loss, contamination,
flow obstructions, and/or liquid leakage.

No Adjustments Necessary
The robust mounting provided by the FD-R brackets
eliminates the need for any adjustments after the unit
has been installed. Unlike conventional ultrasonic flow
meters that stop working due to physical contact or
build-up, the FD-R Series provides consistently stable
detection that lasts.

Built-In Predictive
Maintenance
Using Conditional Monitoring, it is possible to easily
identify potential flow concerns early and prevent them
from causing downtime. This is possible using multiple
outputs and the easy to read display, which can show
flow as a percentage of an optimum value.

9
ADDITIONAL FUNCTIONALITY

Detection Modes

Typical flow control Flow range control Totalizing flow

[STD] Mode [AREA] Mode [TOTAL] Mode


The output turns ON when the instantaneous The output turns ON when the instantaneous The output turns ON after a user defined
flow rate is above or below a user defined flow rate falls outside or inside a user defined amount of liquid has passed.
threshold. window.

Available I/O

Control Outputs Analog Outputs External Input IO-Link

PNP/NPN 4 to 20 mA Reset Instantaneous Flow


Single/Dual 0 to 20 mA Flow Rate Zero Shift Total Accumulated Flow
Flow & Temperature Single/Dual Origin Adjustment Settings Information
Flow & Temperature

Easily Reviewable Data


Quickly check historic flow and temperature
data through the display on the FD-R Series
using its built-in data recorder.

Types of Data
Instantaneous flow rate
Temperature
Total accumulated flow
Event information

Frequency of Recording
Once every 5 minutes*
Once per day
Once per week
Once per month
* Instanteneous flow rate and temperature only

10
Simulation Mode Quick Setting Code

NO/NC

NPN/PNP

Flow Direction

Response time

Conveniently check that the outputs are connected properly All it takes is a 10 digit code to seamlessly transfer settings
without needing to change the actual flow rate or temperature. from one unit to any number of additional units.

Highly Visible Indicator AC/DC Compatible

STATE 1 STATE 2 STATE 3


DC 20-30 V
SOLID FLASHING SOLID
GREEN GREEN RED

AC 100-240 V

The highly visible indicator and display provide clear indications Perfectly integrate into any system with the ability to operate
of the current situation for hassle-free troubleshooting. using either AC or DC power supplies.

11
Furnace/Annealing Machine Processing Machine

Die Casting Machine

VARIOUS
APPLICATIONS

Stirrer

Chiller Cooling Tower

12
Two-Solution Mixer Sterilization Machine

Plating Machine

Concrete Mixer

Waste Water System

13
SELECTION GUIDE

STEP 1 Main Unit Selection Outer diameter guide


[The diagrams below display the
applicable pipe widths]

Select the main unit by referencing the size of the Confirm the rated flow velocity and flow rate ranges
pipe the unit will be mounted on. are acceptable for the application

Supported pipe size Rated flow


Appearance Model Flow rate range (Typical) Weight
(Outer diameter) velocity range

1 1/2" (40A) 36 to 400 L/min 9 to 100 gal/min 2.4 to 24 m3/h


(44 to 55)

1 1/2"(40A)
Approx.
FD-R50
2.5 kg

2" (50A) 36 to 600 L/min 9 to 150 gal/min 2.4 to 36 m3/h


(55 to 64)

2"(50A)
2 1/2" (65A) 90 to 1000 L/min 24 to 260 gal/min 5.4 to 60 m3/h
(64 to 83)

2 1/2"(65A)
Approx.
FD-R80
3.0 kg

3" (80A) 90 to 1500 L/min 24 to 390 gal/min 5.4 to 90 m3/h


(83 to 100)

3"(80A)
0.3 m/s
to
5 m/s
4" (100A) 220 to 2500 L/min 60 to 660 gal/min 12 to 150 m3/h
(100 to 127)

Approx.
FD-R125
3.3 kg
220 to 3700 L/min 60 to 990 gal/min 12 to 220 m3/h

4"(100A)
5" (125A)
(127 to 152)

6" (150A) 570 to 5500 L/min 150 to 1400 gal/min 36 to 330 m3/h
(152 to 191)

Approx.
FD-R200
3.5 kg

5"(125A)
8" (200A) 570 to 9500 L/min 150 to 2500 gal/min 36 to 570 m3/h
(191 to 220)

*The minimum flow rates (zero cut flow rates) can be changed in the settings.

6"(150A)

STEP 2 Cable / Cable Gland Selection Necessary parts differ based on supplied power type (AC/DC)

When supplying DC power to the unit

FD-R A M12 power supply cable


Select the M12 power supply cable based upon
cable length and indoor or outdoor usages

A M12 power supply cable

Specifications Appearance Model Length Material Weight


8"(200A)

Indoor use OP-75721 2 m 78.74' PVC Approx. 55 g


(standard) OP-85502 10 m 393.70' Brass nickel plating Approx. 220 g
Indoor use OP-87636 2 m 78.74' PUR Approx. 55 g
(oil resistant) OP-87637 10 m 393.70' Zinc nickel plating Approx. 260 g
PUR
Outdoor use OP-88196 10 m 393.70' Approx. 310 g
SUS316L

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When supplying AC power to the unit

FD-R M4 round terminals B Cable gland


Detach the covers on the end of the unit Power supply cable
and install the cable glands
I/O cable

M3 round terminals C
B Cable gland

Appearance Material Compatible cable outer diameter Number of pieces Model Weight

Approx. 20 g
PA/FKM/EPDM 7 to 12 2 Pieces OP-88199
2 pieces

C Compatible cables and terminals (To be obtained from a 3rd party)

Type Finished outer diameter Nominal cross-sectional area No. of Wires d


B
Power supply cable 1.75 mm or more
2 *2
3*2

Cable 7 to 12*1
I/O cable 0.3 mm2 or more 4*3

Type Size Outer size of the round part B Inside of the round part d
For power supply cable M4 8.5 or less 4.3 or more
Round terminal
For I/O cable M3 5.5 or less 3.2 or more

*1 Finished outer diameter of the cable when using OP-88199


*2 Please use a two-wire cable with nominal cross area of 0.5 mm2 or greater to ground the sensor when performing grounding with the protective grounding terminal of the main unit case
*3 The ch.2 core wire is not required when the ch.2 function is not being used.
*4 Use cables with heat resistance of 90C 194F or higher for the power cable and the I/O cable depending on the temperature conditions. Please see the specifications.

When using a non-KEYENCE cable gland


The threading on FD-R main unit is G1/2. When using M20 or NPT1/2 cable glands, please use the thread conversion couplings below
Appearance Material Size Conversion Number of pieces Model Weight

G1/2 M20 OP-88200 Approx. 30 g


Brass nickel plating
1 Piece
FKM
G1/2 NPT 1/2 OP-88201 Approx. 35 g

*If the compatible cable outer diameter or the effective thread depth is not appropriate, the specifications for the enclosure rating cannot be met. Therefore, fluid may enter into the product, leading to electric
shock and damage.

STEP 3 Optional Parts Selection

Description Appearance Model Usage Weight

Prevent damage to the main unit or


Protection cover FD-RP1 unintended settings changes Approx. 285 g
Material : SUS304, Polycarbonate

Modular cable OP-26487 Approx. 72 g

Send recorded data stored in


FD-R to a computer

RS-232C conversion adapter [9-pin] OP-26401 Approx. 25 g

15
OPERATING PRINCIPLE AND TECHNOLOGY

Delta TOF

Sub Unit

Signal B

Signal A

Flow Direction
Main Unit

Conventional ultrasonic flow meters measure flow by monitoring Basic Principle Delta TOF
the time it takes for an ultrasonic pulse to travel from a The duration of the pulse is easily influenced by External factors do not affect detection as the time
external factors. DIFFERENCE between signals A and B remains the same.
transmitting element to a receiving element. As the flow rate
increases, the signal is accelerated and the transmission time t3 t5
Signal

Signal
decreases. This transmission time can then be directly
correlated to the instantaneous flow rate. The FD-R Series
improves upon this method of detection by simultaneously Time Time

monitoring two signals (one moving in the direction of flow and


(Lower Temp)

(Lower Temp)
t4 t6
Signal

Signal
one moving against the direction of flow). By doing this, the
readings remain consistent and stable regardless of external
Time
factors such as clogging or temperature changes. Time

Optimal Frequency Selection Automatic Build-Up Resistance

The most appropriate frequency to use may change over time Reciving signal drops Transmitter power increased
due to environmental factors. due to build-up for stable detection
SELECTED SELECTED

A B C D E A B C D E
After initial installation, After the pipe gets dirty, Frequency A Frequency A
Frequency B is used Frequency E is used

Unlike conventional flow meters, which typically use only one The stable transmission of the ultrasonic signal is imperative
frequency for their ultrasonic signal, the FD-R Series for consistently stable detection. Build up or rust on the
continuously tests various frequencies to determine the ideal inside of a pipe can become problematic over time for
fit in every situation. By selecting the signal that travels conventional flow sensors. By utilizing the Automatic Build-
through the pipe, liquid, and potential build-up with the least Up Resistance Function, the FD-R automatically adjusts its
amount of loss, the FD-R Series is able to ensure proper flow power to compensate for this build-up and provide lasting
monitoring. stable detection.

16
SPECIFICATIONS

Model FD-R50 FD-R80 FD-R125 FD-R200


DN (Diameter Nominal) 40 A 50 A 65 A 80 A 100 A 125 A 150 A 200 A
Supported NPS (Nominal Pipe Size) 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8"
pipe diameter 44 to 55 55 to 64 64 to 83 83 to 100 100 to 127 127 to 152 152 to 191 191 to 220
Outer diameter of pipe (mm)
1.73" to 2.17" 2.17" to 2.52" 2.52" to 3.27" 3.27" to 3.94" 3.94" to 5.00" 5.00" to 5.98" 5.98" to 7.52" 7.52" to 8.66"
Supported pipe materials Metal/resin *1
Supported fluids Various liquids (i.e. water, oils, chemicals)*1
Fluid temperature -20 to +120C -4.0 to +248 F (no freezing on the pipe surface)*2
5.0 m/s
Rated flow
(400 L/min 100 gal/min (600 L/min 150 gal/min (1000 L/min 260 gal/min (1500 L/min 390 gal/min (2500 L/min 660 gal/min (3700 L/min 990 gal/min (5500 L/min 1400 gal/min (9500 L/min 2500 gal/min
velocity range Flow rate range (Typical)
24 m /h)
3
36 m /h)
3
60 m /h)
3
90 m /h)
3
150 m3/h) 220 m3/h) 330 m3/h) 570 m3/h)
Zero cut 0.3 m/s
(default)*3 Flow rate (Typical) (36 L/min 9 gal/min 2.4 m3/h) (90 L/min 24 gal/min 5.4 m3/h) (220 L/min 60 gal/min 12 m3/h) (570 L/min 150 gal/min 36 m3/h)
Dual row, 5-digit display with white, 14-segment LED; Large status indicator; Output indicators; Stability indicator;
Display method
Unit indicator
Display update cycle Approx. 3 Hz
Display resolution 0.1 / 1 (L/min) 1 (L/min)
Response time 0.5 s / 1.0 s / 2.5 s / 5.0 s / 10.0 s / 30.0 s / 60.0 s / 120.0 s / 200.0 s (variable)
Measurement Between 20 and 100% of F.S. 2.0% of RD *4, 5
accuracy Between 6 and 20% of F.S. 0.4% of F.S.*4, 5
Zero point error 0.5% of F.S. *4, 6
Hysteresis Variable
Flow units L/min, m3/h, gal/min
Integrated flow unit display 1/10/100/1000/10000 (L)
Pipe temperature measurement accuracy 3C 5.4F (liquid temperature of -20 to + 50C, -4 to +122F)
(ambient operating temperature of 25C 77F)*4 5C 9F (liquid temperature of 50 to +120C, 122 to 248F)
Wiring Power supply DC power supply: M12 4-pin connector/AC power supply: M4 screw terminal block (selectable)
specifications I/O When using a DC power supply: M12 4-pin connector/when using an AC power supply: M3 screw terminal block
Control output/Integrated pulse output/Error output/Temperature alarm, NPN/PNP setting switchable,
Control output (ch.1/ch.2)
open collector output 30 VDC or less, max. 100 mA/ch., residual voltage: 2.5 V or less
I/O *7
Analog output (ch.1/ch.2) Flow rate analog output/Temperature analog output and 4-20 mA / 0-20 mA (selectable), load resistance: 500 or less
(selectable)
Integrated flow reset input/Flow rate zero input/Origin adjustment input (selectable),
External input (ch.2)
short-circuit current: 1.5 mA or less, input time: 20 ms or more
Power supply voltage 20 to 30 VDC including 10% ripple (P-P), Class 2/100 to 240 VAC - 15% or + 10%(50/60 Hz)
Rating When using a DC power supply: 200 mA or less (load current excluded),400 mA or less (load current included)
Current consumption
When using an AC power supply: 15 VA or less
Power supply reverse connection protection, Power supply surge protection, Short-circuit protection for each output,
Protection circuit
Surge protection for each output
Enclosure rating IP65/67(IEC60259), IP69K(ISO20653), Enclosure Type 4X(NEMA250)
Ambient temperature -20 to +60C -4.0 to 140 F (no freezing)*2
Environmental
Ambient humidity 5 to 90%RH (no condensation)
resistance
Vibration resistance 10 to 55 Hz, compound amplitude 1.5 mm 0.06", XYZ axes 2 hours for each axis
Shock resistance 100 m/s2, 16 ms pulse, XYZ axes, 1000 times for each axis
Main unit Body: aluminum die-casting + coating/PPS, display: reinforced glass, connectors: SUS304-equivalent
Material Unit rear Rubber
Upper/lower bracket SUS304
Main unit Approx. 1.0 kg
Weight Upper/lower bracket
Approx. 1.5 kg Approx. 2.0 kg Approx. 2.3 kg Approx. 2.5 kg
(including sub unit)
Main unit size 218.5 mm 66.9 mm 70.7 mm 8.60" 2.63" 2.78"

*1 L iquid must allow for the passage of an ultrasonic pulse, as well as not contain large air pockets or excessive bubbles.
Detection may be unstable due to the type and status of the pipes.
*2 Perform derating depending on the ambient temperature and liquid temperature when using an AC power supply.
*3 The zero cut flow rate can be changed in the settings.
*4 This value is guaranteed by KEYENCE inspection facilities. Errors will be introduced by the type and status of the pipes, the type and temperature of the fluid, and the zero cut flow rate.
*5 This is the value when considering linearity + span error + repeatability in a stable environment of 25C 77F.
*6 It is possible to enhance the precision of zero point error by performing an origin adjustment.
*7 IO-Link: Compatible with Specification v1.1 / COM2 (38.4 kbps) The setting file can be downloaded from the KEYENCE website (http://www.keyence.com). If using the unit in an environment where downloading the file is not accessible
via Internet, contact your nearest KEYENCE office. IO-Link is either registered trademarks or trademarks of PROFIBUS Nutzerorganisation e.V. (PNO)

Temperature range when supplying DC power to the Temperature range when supplying AC power to this Temperature range when supplying AC power to the unit
unit product and being exposed to radiation such as direct sunlight.
Ambient temperature [C F] Ambient temperature [C F] Ambient temperature [C F]

60 60 60 (37.5C 99.5F, 60C 140F)


140 140 140
50 50 50 (85C 185F,
122 122 122
22C
40 40 40 71.6F)
104 104 104

0 0 0
32 32 32
-20 -20 -20
-4 -4 -4

-20 -4 0 32 120 248 -20 -4 0 32 50 122 60 140 85 185 -20 -4 0 32 40 104 50 122 85 185
Fluid temperature[C F] Fluid temperature[C F] Fluid temperature[C F]

When using the FD-R Series in the temperature condition shown by oblique lines, use cables with heat resistance of 90C 194F or higher for the power cables and the I/O cables.

17
DIMENSIONS

Flow meter

G1/2 2
M12 connector
FD-R50 Effective thread
length of screw : 10 0.39" M3 4 M6 2

M4

76 2.99" 256 10.08"


17 17 24.6 0.97"
0.67" 0.67"

70.6
2.78"

42.3
1.67"

(4.4) (0.17") (149.5)(5.89")


53 8.9 1 to 7.9 0.04" to 0.31" 247 9.72" Max. 37
2.09" 0.35" 1.46"
1 1/2" (40A) : 2.6 0.10"
2" (50A) : 6.7 0.26"

G1/2 2
M12 connector
FD-R80 Effective thread
length of screw : 10 0.39" M3 4 M6 2

M4

114 4.49" 7.9 0.31"


73 2.87" -1.6 to 14.1* -0.06" to 0.56" 256 10.08"
17 0.67" 17 0.67" 2 1/2" (65A) : 9.3 0.37" 24.6 0.97"
3" (80A) : 4.3 0.17"
70.6
2.78"

42.3
1.67"

(43.2) (1.70") (149.5)(5.89")


*The correct orientation is one
53 8.9 265 10.43" Max. 37 in which the upper bracket is
2.09" 0.35" 1.46" to the right of the lower bracket

G1/2 2 M12 connector


FD-R125/FD-R200 Effective thread
length of screw : 10 0.39" M3 4 M6 2

M4

71 2.80" B 256 10.08"


17 0.67" 17 0.67" 24.6 0.97"

70.6
2.78"

4.6 FD-R125 FD-R200


0.18" 42.3 A 57 2.24" 62 2.44"
1.67"
14.1 to 34.6 17.1 to 42.9
16 0.56" to 1.36" 0.67" to 1.69"
0.63" B
4"(100 A): 29 1.14" 6"(150 A): 37.6 1.48"
5"(125 A): 19 0.75" 8"(200 A): 18.5 0.73"
C (149.5)(5.89") C (76.9)(3.03") (104.3)(4.11")
A 14.4 0.57" Max. 37
D 1.46" D 306 12.05" 315 12.40"

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Unit: mm inch

M12 power supply cable

Indoor use (standard) (OP-75721/85502) Indoor use (oil resistant) / Outdoor use (OP-87636/87637/88196)
OP-87636: 2000 78.74"/
Pin layout
M12 44 1.73" OP-87637, OP-88196: 10000 393.70"
4 0.16" 40.28mm2
12 0.47" 2 No. Color
1 3
14 14.8 4 1 Brown
0.55" 0.58" 2 White
13.7 30 1.18" 3 Blue
4.7 0.19"(40.34 mm2)
0.54"
OP-75721: 2000 78.74" / OP-85502: 10000 393.70" 4 Black

Min. 67.5 2.66"


When the
4.5
M12 power supply cable R1 .57"
R0
is attached

Cable gland

OP-88199 When the cable glands are attached


Compatible cable
outer diameter : 7 to 12 0.28" to 0.47"
Campatible cable
outer diameter:7 to 12 0.28" to 0.47" G1/2 Max. 27 1.06"

24 (Across-flats;
0.94" 27.8 1.09")

Thread conversion coupling

OP-88200/88201 When the thread conversion couplings are attached

M20 (OP-82200) OP-82200 : 13 0.51"


M20(OP-88200) OP-88201 : 17 0.67"
NPT1/2 (OP-82201)
NPT1/2(OP-88201) G1/2

24 (Across-flats;
0.94" 27.8 1.09")
Effective thread
length of screw :
9 0.35"(OP-88200)
12 0.47" (OP-88201)

Protection cover

FD-RP1 When the protection cover is attached


204 8.03"

73
73
2.87"
2.87"

26 1.02" 204 8.03"

75.8 Max. 80
2.98" 3.15"

C A D D ATA D O W N L O A D

www.keyence.com/CADG
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WIRING

When supplying DC power to the unit

The wiring varies depending on the selected functions.


When ch.1: OUT, ch.2: OFF or ch.1: OUT, ch.2: OUT are selected
(1) Brown (20-30 VDC)

(4) Black (ch.1) NPN PNP

(2) White (ch.2) (1) Brown (1) Brown


20-30 V 20-30 V

(3) Blue (0 VDC) (4) Black (ch.1) (4) Black (ch.1)

(2) White (ch.2) (2) White (ch.2)

(3) Blue (3) Blue


0V 0V
Load Analog 2 Pin layout on the
3 1
(input device) current input device 4 flow meter side
When you select ch.1: OUT, ch.2: OFF, independently insulate the white wire (2).

When ch.1: OUT, ch.2: Analog are selected When ch.1: OUT, ch.2: input are selected

NPN PNP NPN PNP


(1) Brown (1) Brown (1) Brown (1) Brown
20-30 V 20-30 V 20-30 V 20-30 V
(4) Black (ch.1) (4) Black (ch.1) (4) Black (ch.1) (4) Black (ch.1)

(2) White (ch.2) (2) White (ch.2) (2) White (ch.2) (2) White (ch.2)

4-20 mA or 4-20 mA or
(3) Blue 0-20 mA (3) Blue 0-20 mA (3) Blue (3) Blue
0V 0V 0V 0V

When ch.1: Analog, ch.2: OFF or ch.1: Analog, ch.2: Analog are selected When ch.1: Analog , ch.2: Input are selected

NPN PNP
(1) Brown (1) Brown (1) Brown
20-30 V 20-30 V 20-30 V
4-20 mA or
0-20 mA
(4) Black (ch.1) 4-20 mA or 0-20 mA (4) Black (ch.1) 4-20 mA or 0-20 mA (4) Black (ch.1)

(2) White (ch.2) (2) White (ch.2) (2) White (ch.2)

(3) Blue 4-20 mA or (3) Blue (3) Blue


0-20 mA 0V 0V 0V

When you select ch.1: Analog, ch.2: OFF, independently insulate the white wire (2).

When supplying AC power to the unit

Terminal block number Terminal signal Purpose


(1) ch.1 ch.1

1 2 (2) ch.2 *1 ch.2


5 6 (3) COM+*2 Common (+)
3 4
(4) COM- Common (-)
7 (5) L
Power supply
(6) N
(7) PE*3 Protective grounding terminal

*1 The ch.2 core wire is not required when the ch.2 function is not being used.
*2 The COM+ core wire is not required, when the analog outputs are used only.
*3 PE is only required when the terminal block of the main unit is used to perform grounding.
*4 The I/O terminal block (parts [1] to [4]) and the AC terminal block (parts [5] and [6]) are insulated.

20
RELATED PRODUCT

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Flow Sensors
Series Type Applicable Fluid Flow Range

FD-Q Series Clamp-on Flow Sensor Liquid 1 to 500 L/min (1 to 132.1 G/min)

Level Sensors
Series Type Recommended Amplifier Size

FL Series Sensing Guide Pulse Type 20 to 2,000 mm 0.79" to 78.74" Probe

FU-93/93Z Contact Probe Fiber Type 2,000 mm 78.74" Probe

Fiber Sensor
FS-N Series

FU-95 Series Pipe Mountable Fiber Type Pipe dia. greater than or equal to 4 mm 0.16"

(*) For specific part number, please contact KEYENCE local office

21
RELATED PRODUCT

Clamp-on Flow Sensor FD-Q Series

NO PIPE
MODIFICATON
NECESSARY

1 WATER OIL CHEMICAL


Detectable
fluids

METAL PIPES Stainless Steel/Iron/Copper RESIN PIPES PVC/Others

2
Compatible
pipe STAINLESS IRON COPPER PVC OTHERS
STEEL
materials

3
Compatible 1/4" to 2"
pipe (13.8 mm to 60.5 mm)*1
sizes
*1 Outer Pipe Diameter Size

22
LINEUP

Sensors
Appearance Model Rated flow range Compatible Pipe Size

20 L/min
1/4"(8 A)
5.2 G/min
FD-Q10C
30 L/min
3/8"(10 A)
7.9 G/min

60 L/min
1/2"(15 A)
15.9 G/min
FD-Q20C
100 L/min
3/4"(20 A)
26.4 G/min

200 L/min
1"(25 A)
52.8 G/min
FD-Q32C
300 L/min
1 1/4"(32 A)
79.3 G/min

400 L/min
1 1/2"(40 A)
105.7 G/min
FD-Q50C
500 L/min
2"(50 A)
132.1 G/min

Power Supply Cables Protection Cover


Appearance Model Material Connector type Cable termination Length (m ft) Appearance Model Name Material

OP-75722 PVC 2 6.56'


M12 4 pins Display Protection
(Polyvinyl Loose wire FD-QP1 Polysulfone
L-shape Cover
OP-87274 chloride) 10 32.81'

OP-87640 PUR 2 6.56'


M12 4 pins
(Polyurethane) Loose wire
L-shape
OP-87641 (Oil Resistant) 10 32.81'

DIMENSIONS Unit: mm inch

Sensor M12 connector cable PVC (polyvinyl chloride) OP-75722/87274

Model A B C 33.8 1.33" 4 0.16" (4 0.20 mm2) Pin layout


2* 38 25.3 2 No. Color
FD-Q10C 28.2 1 3
0.08" 1.50" 1.00" 1 Brown
<for securing the main body> 1.11" 4 2 White
max.2.5 48 30 M4 thread x2 14 OP-75722: 2000 78.74" Blue
FD-Q20C 3
0.10" 1.89" 1.18" (P0.7, length 16 mm 0.63", 0.55" OP-87274: 10000 393.70" 4 Black
SUSXM7)
max.4.2 67 46.7
FD-Q32C
0.17" 2.64" 1.84"
max.3.6 88 56
FD-Q50C
0.14" 3.46" 2.20"
* When installing the unit on a 1/4" pipe, the
threaded portion of the screw will protrude by M12 connector cable PUR (polyurethane) OP-87640/87641
approximately 0.8 mm 0.03".

12 0.47"(When the slide cover is opened) 34.5 1.36


" 4.7 0.19" (4 0.34 mm2) Pin layout
38 * FD-Q32C/Q50C only 106 4.17"
1.50" 27.4 2 No. Color
1.08" 1 3 1 Brown
36 4 White
<for securing the bracket> 8 2
1.42" FD-Q10C : M4 thread x4 OP-87640 : 2000 78.74" 3 Blue
(P0.7, length 13 mm 0.51", SUSXM7) 14.8 0.58" OP-87641 : 10000 393.70" 4 Black
Pipe outside C FD-Q20C : M4 thread x4
diameter (P0.7, length 19 mm 0.75", SUSXM7)
FD-Q32C : M5 thread x4
A B* (P0.8, length 30 mm 1.18", SUSXM7)
101 3.98"
FD-Q50C : M5 thread x4 C A D D ATA D O W N L O A D
* When using the FD-Q10C, the width of the 106 4.17" (P0.8, length 38 mm 1.50", SUSXM7)
sensor and the bracket are the same. www.keyence.com/CADG

23
Trouble-Free Level Sensing
FL Series - Sensing Guide Pulse Level Sensor

Completely Eliminate FALSE TRIPS Caused By:

Foam Build-Up Rust

Consistently Stable Level Detection


The FL Series utilizes the innovative sensing guide pulse method of level detection.
This style of level detection works by transmitting an electrical pulse down a probe and
measuring the amount of time it takes to reflect off the liquid surface and back to sensor.

Internal waveform

Transmitted pulse
Received pulse

Distance
Detection
Foam Point

Build-Up

Rust

Distance is determined by measuring The FL Series ignores build-up and


the time it takes for the signal to be foam by detecting only the peak of
sent and received. the returned signal.

Compatible with Various Applications


Fluid Compatibility Tank Size Compatibility Application Compatibility

Probe Length
4 Independent Outputs
Water Oil
0.2 to 2 m 4 to 20 mA Analog Output

Chemicals
Viscous 0.6' to 6.6'
Liquids Stability and Alarm Outputs

www.keyence.com

E-mail: keyence@keyence.com

E-mail: keyencecanada@keyence.com
E-mail: keyencemexico@keyence.com

Copyright (c) 2017 KEYENCE CORPORATION. All rights reserved. FD-R-KA-C-US 1087-2 611F19

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