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FD-R Series
Clamp-On
FD-R Series
2
Clamp-On Flow Meter
NEW
FD-R Series
INNOVATIVE
INSTALLATION
Mounted securely
in minutes
No pipe
modifications necessary
LIMITLESS
USES
Compatible with
various pipes and liquids
Versatile features
for any situation
LASTING
RELIABILITY
Consistently
stable detection
Completely
non-invasive setup
FD-R50 FD-R80
FD-R125 FD-R200
3
INNOVATIVE INSTALLATION
Mounted in Minutes
Main Unit
Upper Bracket
Lower Bracket
Repeatable Setup
Regardless of who installs the unit, the results will always be repeatable. The intuitive
bracket design removes the guess work from installation and ensures consistent
mounting by anyone.
4
Benefits of the Clamp-On Design
No Pipe Modification
Necessary
The difficulties commonly associated with installing a
new flow meter are eliminated by simply Clamping-On.
This design eliminates the need to cut pipes, thread
pipes, shut down machines, contract plumbers/
engineers, weld segments, and much more.
Cutting/
Downtime Welding
Plumbing
No Special Tools
Needed
All it takes is a single Phillips-head screwdriver to install
the FD-R securely to an existing pipe. This ensures that
proper installation can be achieved by any member of
the team without the need for special tools or
specialized knowledge.
5
LIMITLESS USES
Detectable Fluids
Available Sizes
1 1/2" to 2" 2 1/2" to 3" 4" to 5" 6" to 8"
(44 mm to 64 mm)* (64 mm to 100 mm)* (100 mm to 152 mm)* (152 mm to 220 mm)*
6
Versatile Features for all Applications
Impressive Accuracy
The measurement accuracy specifications associated
with the FD-R allow it to be used for both general ACCURACY
sensing applications and situations requiring more
precise monitoring. This makes it easier than ever
before to properly detect flow. 2.0 %
of RD*
Superior Environmental
Resistance
Integrated Temperature
Monitoring
Temperature and flow monitoring can now be achieved
simultaneously with just one device. Quickly and easily
monitor a range of temperatures using the Integrated
Temperature Monitoring function.
Temperature
Accuracy : 3C (5.4F )*
Sensor
*-20 to 50C(-4 to 122F), ambient temperature is 25C(77F)
7
LASTING RELIABILITY
Automatic
Build-Up
Resistance
The FD-R automatically
increases its signal strength to
blast through harsh build-up for
lasting detection.
The already powerful signal will automatically increase its strength
when build-up is detected
8
Downtime Eliminated
Completely Non-Invasive
Setup
The design of the FD-R Series ensures that there will
be zero impact on the flow system. Unlike conventional
models (mechanical, thermal, etc.), this removes
concerns associated with pressure loss, contamination,
flow obstructions, and/or liquid leakage.
No Adjustments Necessary
The robust mounting provided by the FD-R brackets
eliminates the need for any adjustments after the unit
has been installed. Unlike conventional ultrasonic flow
meters that stop working due to physical contact or
build-up, the FD-R Series provides consistently stable
detection that lasts.
Built-In Predictive
Maintenance
Using Conditional Monitoring, it is possible to easily
identify potential flow concerns early and prevent them
from causing downtime. This is possible using multiple
outputs and the easy to read display, which can show
flow as a percentage of an optimum value.
9
ADDITIONAL FUNCTIONALITY
Detection Modes
Available I/O
Types of Data
Instantaneous flow rate
Temperature
Total accumulated flow
Event information
Frequency of Recording
Once every 5 minutes*
Once per day
Once per week
Once per month
* Instanteneous flow rate and temperature only
10
Simulation Mode Quick Setting Code
NO/NC
NPN/PNP
Flow Direction
Response time
Conveniently check that the outputs are connected properly All it takes is a 10 digit code to seamlessly transfer settings
without needing to change the actual flow rate or temperature. from one unit to any number of additional units.
AC 100-240 V
The highly visible indicator and display provide clear indications Perfectly integrate into any system with the ability to operate
of the current situation for hassle-free troubleshooting. using either AC or DC power supplies.
11
Furnace/Annealing Machine Processing Machine
VARIOUS
APPLICATIONS
Stirrer
12
Two-Solution Mixer Sterilization Machine
Plating Machine
Concrete Mixer
13
SELECTION GUIDE
Select the main unit by referencing the size of the Confirm the rated flow velocity and flow rate ranges
pipe the unit will be mounted on. are acceptable for the application
1 1/2"(40A)
Approx.
FD-R50
2.5 kg
2"(50A)
2 1/2" (65A) 90 to 1000 L/min 24 to 260 gal/min 5.4 to 60 m3/h
(64 to 83)
2 1/2"(65A)
Approx.
FD-R80
3.0 kg
3"(80A)
0.3 m/s
to
5 m/s
4" (100A) 220 to 2500 L/min 60 to 660 gal/min 12 to 150 m3/h
(100 to 127)
Approx.
FD-R125
3.3 kg
220 to 3700 L/min 60 to 990 gal/min 12 to 220 m3/h
4"(100A)
5" (125A)
(127 to 152)
6" (150A) 570 to 5500 L/min 150 to 1400 gal/min 36 to 330 m3/h
(152 to 191)
Approx.
FD-R200
3.5 kg
5"(125A)
8" (200A) 570 to 9500 L/min 150 to 2500 gal/min 36 to 570 m3/h
(191 to 220)
*The minimum flow rates (zero cut flow rates) can be changed in the settings.
6"(150A)
STEP 2 Cable / Cable Gland Selection Necessary parts differ based on supplied power type (AC/DC)
14
When supplying AC power to the unit
M3 round terminals C
B Cable gland
Appearance Material Compatible cable outer diameter Number of pieces Model Weight
Approx. 20 g
PA/FKM/EPDM 7 to 12 2 Pieces OP-88199
2 pieces
Cable 7 to 12*1
I/O cable 0.3 mm2 or more 4*3
Type Size Outer size of the round part B Inside of the round part d
For power supply cable M4 8.5 or less 4.3 or more
Round terminal
For I/O cable M3 5.5 or less 3.2 or more
*If the compatible cable outer diameter or the effective thread depth is not appropriate, the specifications for the enclosure rating cannot be met. Therefore, fluid may enter into the product, leading to electric
shock and damage.
15
OPERATING PRINCIPLE AND TECHNOLOGY
Delta TOF
Sub Unit
Signal B
Signal A
Flow Direction
Main Unit
Conventional ultrasonic flow meters measure flow by monitoring Basic Principle Delta TOF
the time it takes for an ultrasonic pulse to travel from a The duration of the pulse is easily influenced by External factors do not affect detection as the time
external factors. DIFFERENCE between signals A and B remains the same.
transmitting element to a receiving element. As the flow rate
increases, the signal is accelerated and the transmission time t3 t5
Signal
Signal
decreases. This transmission time can then be directly
correlated to the instantaneous flow rate. The FD-R Series
improves upon this method of detection by simultaneously Time Time
(Lower Temp)
t4 t6
Signal
Signal
one moving against the direction of flow). By doing this, the
readings remain consistent and stable regardless of external
Time
factors such as clogging or temperature changes. Time
The most appropriate frequency to use may change over time Reciving signal drops Transmitter power increased
due to environmental factors. due to build-up for stable detection
SELECTED SELECTED
A B C D E A B C D E
After initial installation, After the pipe gets dirty, Frequency A Frequency A
Frequency B is used Frequency E is used
Unlike conventional flow meters, which typically use only one The stable transmission of the ultrasonic signal is imperative
frequency for their ultrasonic signal, the FD-R Series for consistently stable detection. Build up or rust on the
continuously tests various frequencies to determine the ideal inside of a pipe can become problematic over time for
fit in every situation. By selecting the signal that travels conventional flow sensors. By utilizing the Automatic Build-
through the pipe, liquid, and potential build-up with the least Up Resistance Function, the FD-R automatically adjusts its
amount of loss, the FD-R Series is able to ensure proper flow power to compensate for this build-up and provide lasting
monitoring. stable detection.
16
SPECIFICATIONS
*1 L iquid must allow for the passage of an ultrasonic pulse, as well as not contain large air pockets or excessive bubbles.
Detection may be unstable due to the type and status of the pipes.
*2 Perform derating depending on the ambient temperature and liquid temperature when using an AC power supply.
*3 The zero cut flow rate can be changed in the settings.
*4 This value is guaranteed by KEYENCE inspection facilities. Errors will be introduced by the type and status of the pipes, the type and temperature of the fluid, and the zero cut flow rate.
*5 This is the value when considering linearity + span error + repeatability in a stable environment of 25C 77F.
*6 It is possible to enhance the precision of zero point error by performing an origin adjustment.
*7 IO-Link: Compatible with Specification v1.1 / COM2 (38.4 kbps) The setting file can be downloaded from the KEYENCE website (http://www.keyence.com). If using the unit in an environment where downloading the file is not accessible
via Internet, contact your nearest KEYENCE office. IO-Link is either registered trademarks or trademarks of PROFIBUS Nutzerorganisation e.V. (PNO)
Temperature range when supplying DC power to the Temperature range when supplying AC power to this Temperature range when supplying AC power to the unit
unit product and being exposed to radiation such as direct sunlight.
Ambient temperature [C F] Ambient temperature [C F] Ambient temperature [C F]
0 0 0
32 32 32
-20 -20 -20
-4 -4 -4
-20 -4 0 32 120 248 -20 -4 0 32 50 122 60 140 85 185 -20 -4 0 32 40 104 50 122 85 185
Fluid temperature[C F] Fluid temperature[C F] Fluid temperature[C F]
When using the FD-R Series in the temperature condition shown by oblique lines, use cables with heat resistance of 90C 194F or higher for the power cables and the I/O cables.
17
DIMENSIONS
Flow meter
G1/2 2
M12 connector
FD-R50 Effective thread
length of screw : 10 0.39" M3 4 M6 2
M4
70.6
2.78"
42.3
1.67"
G1/2 2
M12 connector
FD-R80 Effective thread
length of screw : 10 0.39" M3 4 M6 2
M4
42.3
1.67"
M4
70.6
2.78"
18
Unit: mm inch
Indoor use (standard) (OP-75721/85502) Indoor use (oil resistant) / Outdoor use (OP-87636/87637/88196)
OP-87636: 2000 78.74"/
Pin layout
M12 44 1.73" OP-87637, OP-88196: 10000 393.70"
4 0.16" 40.28mm2
12 0.47" 2 No. Color
1 3
14 14.8 4 1 Brown
0.55" 0.58" 2 White
13.7 30 1.18" 3 Blue
4.7 0.19"(40.34 mm2)
0.54"
OP-75721: 2000 78.74" / OP-85502: 10000 393.70" 4 Black
Cable gland
24 (Across-flats;
0.94" 27.8 1.09")
24 (Across-flats;
0.94" 27.8 1.09")
Effective thread
length of screw :
9 0.35"(OP-88200)
12 0.47" (OP-88201)
Protection cover
73
73
2.87"
2.87"
75.8 Max. 80
2.98" 3.15"
C A D D ATA D O W N L O A D
www.keyence.com/CADG
19
WIRING
When ch.1: OUT, ch.2: Analog are selected When ch.1: OUT, ch.2: input are selected
(2) White (ch.2) (2) White (ch.2) (2) White (ch.2) (2) White (ch.2)
4-20 mA or 4-20 mA or
(3) Blue 0-20 mA (3) Blue 0-20 mA (3) Blue (3) Blue
0V 0V 0V 0V
When ch.1: Analog, ch.2: OFF or ch.1: Analog, ch.2: Analog are selected When ch.1: Analog , ch.2: Input are selected
NPN PNP
(1) Brown (1) Brown (1) Brown
20-30 V 20-30 V 20-30 V
4-20 mA or
0-20 mA
(4) Black (ch.1) 4-20 mA or 0-20 mA (4) Black (ch.1) 4-20 mA or 0-20 mA (4) Black (ch.1)
When you select ch.1: Analog, ch.2: OFF, independently insulate the white wire (2).
*1 The ch.2 core wire is not required when the ch.2 function is not being used.
*2 The COM+ core wire is not required, when the analog outputs are used only.
*3 PE is only required when the terminal block of the main unit is used to perform grounding.
*4 The I/O terminal block (parts [1] to [4]) and the AC terminal block (parts [5] and [6]) are insulated.
20
RELATED PRODUCT
Pressure Sensors
Series Type Applicable Fluids Rated Pressure Range
GP-M Heavy Duty Self-Contained Digital Pressure Sensor -14.5 to 5,802 PSI (-0.1 to +40 MPa)
Hydraulic (Liquid),
Pneumatic (Air)
AP-V80 Separate Amplifier Digital Pressure Sensor -14.5 to 7,250 PSI (-0.1 to +50 MPa)
Flow Sensors
Series Type Applicable Fluid Flow Range
FD-Q Series Clamp-on Flow Sensor Liquid 1 to 500 L/min (1 to 132.1 G/min)
Level Sensors
Series Type Recommended Amplifier Size
Fiber Sensor
FS-N Series
FU-95 Series Pipe Mountable Fiber Type Pipe dia. greater than or equal to 4 mm 0.16"
(*) For specific part number, please contact KEYENCE local office
21
RELATED PRODUCT
NO PIPE
MODIFICATON
NECESSARY
2
Compatible
pipe STAINLESS IRON COPPER PVC OTHERS
STEEL
materials
3
Compatible 1/4" to 2"
pipe (13.8 mm to 60.5 mm)*1
sizes
*1 Outer Pipe Diameter Size
22
LINEUP
Sensors
Appearance Model Rated flow range Compatible Pipe Size
20 L/min
1/4"(8 A)
5.2 G/min
FD-Q10C
30 L/min
3/8"(10 A)
7.9 G/min
60 L/min
1/2"(15 A)
15.9 G/min
FD-Q20C
100 L/min
3/4"(20 A)
26.4 G/min
200 L/min
1"(25 A)
52.8 G/min
FD-Q32C
300 L/min
1 1/4"(32 A)
79.3 G/min
400 L/min
1 1/2"(40 A)
105.7 G/min
FD-Q50C
500 L/min
2"(50 A)
132.1 G/min
23
Trouble-Free Level Sensing
FL Series - Sensing Guide Pulse Level Sensor
Internal waveform
Transmitted pulse
Received pulse
Distance
Detection
Foam Point
Build-Up
Rust
Probe Length
4 Independent Outputs
Water Oil
0.2 to 2 m 4 to 20 mA Analog Output
Chemicals
Viscous 0.6' to 6.6'
Liquids Stability and Alarm Outputs
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Copyright (c) 2017 KEYENCE CORPORATION. All rights reserved. FD-R-KA-C-US 1087-2 611F19