Creep Analysis as per ASME FSS-1 - (100-R-201)

Creep Analysis for Shell

Design Pressure = 5.05 N/mm2
Design Temperature = 425 C
= 797 F
Internal Diameter of shell Di = 2950 mm
Thickness of shell tscomp = 95 mm
Lorentz factor for cylinder Lf = 1
Mean diameter of shell Dm = Di+ts
= 3045 mm
Additional thickness due to suplementary ts1 = 0 mm
loads
Reference temperature Trefa = 273

Calculation of principal stresses

Principal stress 1 = P x Dm x Lf / 2 x tscomp. N/mm2
= 80.9329 N/mm2

Principal stress 2 = P x Dm x Lf / 4 x (tscomp.-ts1)

= 40.4664 N/mm2

Principal stress 3 = 0 N/mm2

Equivalent principal stress e = /root x - ^ + -

^ + - ^
= 70.0899 N/mm2

Stress parameter S1 = log e

= 1.8457

Material of construction = Carbon steel

Strain rate parameter values are taken
from Table 10 B.1M for Carbon steel
material
= SA-516 Gr.70
A0 = -16.3
A1 = 26079.171
A2 = -6912.806
A3 = 1505.186
A4 = -333.333

Prager factor = 0.333

Bailey Norton factor nBN = - ( A2 +2A3 x S1 + 3 x A4 x

S1^2)/(Trefa + T)
= 6.824
Damage parameter exponent = x + + /e -
= 0.2438

B0 = -1
B1 = 3060
Omega parameter values are taken from
B2 = 135
Table 10 B.1M for Carbon steel material
B3 = -760
B4 = 247

Adjustment factor for creep ductility cd = -0.3

Log to base 10 of Omega multiaxle damage log10() = ((B0

parameter +cd + B +B S +B S ^ +B S
1^3)/(Trefa +T )
= 1.9567

= inverse log10 (log10

= 90.51

Min. value of Omega multiaxle damage = max((-nBN),3)

parameter = 83.686

Coefficient for cylinder = 3

Coefficient for formed head 2

Omega multiaxle damage parameter = ^ + + BN

= 266.733
Adjustment factor for Omega multiaxle sr = 0.5
damage parameter
-
Log to the base 10 of creep strain rate A+sr + A+AS +A S ^ +A S
log10(co) =
^3)/ (Trefa +T)
= -7.63

Creep strain rate co = i verse log log co

= 2.34423E-08

Rupture life L = / co x m)
= 159928 hrs

Creep Damage factor Dc = co x

= 6.25283E-06
Allowable creep damage factor = 1

The creep damage factor calculated is less than the allowable creep damage factor as pr ASME FSS-1 Edition
2016 is safe for the defined life period of service
 Creep Analysis as per ASME FSS-1 - (100-R-201)
Creep Analysis for Dish
Design Pressure = 5.05 N/mm2
Design Temperature = 425 C
= 797 F
Internal Diameter Di = 3044 mm
Thickness tscomp = 48 mm

Mean diameter Dm = Di+ts

= 3092 mm
Additional thickness due to suplementary ts1 = 0 mm
loads
Reference temperature Trefa = 273

Calculation of principal stresses

Principal stress 1 = P x Dm / 4 x tscomp. N/mm2
= 81.326 N/mm2

Principal stress 2 = P x Dm / 4 x tscomp.

= 81.326 N/mm2

Principal stress 3 = 0 N/mm2

Equivalent principal stress e = /root x - ^ + -

^ + - ^
= 81.326 N/mm2

Stress parameter S1 = log e

= 1.9102

Material of construction = Carbon steel

Strain rate parameter values are taken
from Table 10 B.1M for Carbon steel
material
= SA-516 Gr.70
A0 = -16.3
A1 = 26079.171
A2 = -6912.806
A3 = 1505.186
A4 = -333.333

Prager factor = 0.333

Bailey Norton factor nBN = - ( A2 +2A3 x S1 + 3 x A4 x

S1^2)/(Trefa + T)
= 6.8929
Damage parameter exponent
Omega parameter values are taken from
Table 10 B.1M for Carbon steel material
Adjustment factor for creep ductility
Log to base 10 of Omega multiaxle damage
parameter
Min. value of Omega multiaxle damage
parameter
Coefficient for cylinder
Coefficient for formed head
Omega multiaxle damage parameter
Adjustment factor for Omega multiaxle
damage parameter
Log to the base 10 of creep strain rate
Creep strain rate
Rupture life
Creep Damage factor
Allowable creep damage factor
The creep damage factor calculated is less than the allowable creep damage factor as pr ASME FSS-1 Edition
2016 is safe for the defined life period of service
= x + + /e -
= 0.333
B0 = -1
B1 = 3060
B2 = 135
B3 = -760
B4 = 247
cd = -0.3
log10() = ((B0
+cd + B +B S +B S ^ +B S
1^3)/(Trefa +T )
= 1.9469
= inverse log10 (log10
= 88.49
= max((-nBN),3)
= 81.5971
= 3
2
= ^ + + BN
= 367.1824
sr = 0.5
-
log10(co) = A+sr + A+AS +A S ^ +A S
^3)/ (Trefa +T)
= -7.18
co = i verse log log co
= 6.60693E-08
L = / co x m)
= 41221 hrs
Dc = co x
= 2.42595E-05
= 1