Professional Documents
Culture Documents
TECHNOLOGY
T H AT S E T S
N E W S TA N D A R D S
Quality made by
A
t a time of high quality require-
on request.
2
TA B L E O F C O N T E N T
DUNKES Check-Lift-System 8
Assembly Presses 10
Try-Out Presses 22
Trimming Presses 24
Wheel-Set Presses 28
Engineering 29
Pneumatic Presses 34
3
BLANKING AND
DRAWING PRESSES
4
6. Open-fronted blanking press
with conveyor belt 1.600 kN
9. Open-fronted
blanking press with
6-fold guided ram
7. Open-fronted press
Detail
- prism-controlled ram
- light barrier, movable
to rear, 2.500 kN
8. 3-fold double-
sided drawing press
5.000 kN with tool
changing rack
10. Open-fronted
press with movable
drawing cushion
1.600 kN
8a) Detail
drawing tool
5
BLANKING AND
DRAWING PRESSES
6
The double-action 1 - Blank holder 4 - Holding-down device 7 - Ejector
2 - Ram 5 - Blank 8 - Table plate
drawing press function 3 - Stamp 6 - Drawing die 9 - Sleeves
7. Prism-guided
ram at head
7
DUNKES
CHECK-LIFT
SYSTEM
DUNKES supplies a complete system ranging from the tool change bay up to
loading and removal from each press. Max. tool weight for the tool rack or the tool
carriage is 5.000 kg. With the help of a tool change system, resetting times can be
reduced to a minimum. Each tool rack system is designed and constructed to
individual problem requirements. Flexibility, improved work processes and clear cost
allocation through standardization are only some of the advantages of this ultra-
modern technology.
2. Double-sided
tool change rack,
tool weight
max. 1.000 kg
3. Tool-change
rack, tool weight
max 2.500 kg
8
ADDITIONAL
FITTINGS
Tool Fixtures
9
A S S E M B LY
PRESSES
10
Each machine can be fitted with a programmable
control unit from the S5 or S7 series. Loading and
unloading may be directly in the workpiece holder or
via a sliding table.
Quality control by measuring the force/path process
and recording this is a further important component of
this product range.
6. Frame-press with
2 controlled cylinders, 7. Double-column press with
each 250 kN direct force/path control 250 kN
11
A S S E M B LY P R E S S E S
1a.Detail:
sliding table with
induction spool
2. Double-sided
press with
column-guided
ram plate and
sliding table,
2.500 kN
4. Assembly press
with 2 cylinders for
parallel operations
(100 kN each)
12
8. Open-fronted table press with light barrier, 63 kN
12. Double-sided
press with sliding table
and column-guided
ram plate, 250 kN
13
DUNKES MACHINES
AND SYSTEMS
14
3. Double-sided press with transfer device,
capstan and straightening machine,
4.000 kN
3a) Detail:
transfer tool with
movable tool change
arms
4. Open-fronted
blanking press with
handling device and
stacking magazine,
250 kN
7. Double-sided
5. Open-fronted with conveyor,
press with turntable capstan, straight
and automatic machine and too
loading and changing rack,
unloading, 250 kN 4.000 kN
15
CONTROL SYSTEMS
16
At the most sophisticated
level we supply powerful
open micro-processor
controls with user-friendly
graphic display. This is based
on the operating system
Windows 95. All path, speed,
and force curves are
illustrated graphically. As a
quality control measure, envelope
curves can be inputted for the force-
path curve. The control programming
is carried out using icons. In contrast to
conventional wiring, this system uses
optical fibres. Other possibilities of
meeting the requirements for user- 6. Force-path
friendliness and integration in existing control for
data networks include, for example, a quality control,
2 or 4-line display in conjunction with a in the product range assembly presses/
store-programmable S5/S7 control as riveting machines
well as quality control using force-path
control devices.
4. CNC control,
type CNC 1000
17
INTERNAL HIGH
PRESSURE FORMING
18
Internal High Pressure Techniques Application
IHF-prototyping by PC-control
6. Jointing and forming connections
motor parts
sandwich construction
220
8. Punching bodies and chassis
200
180
160
140
120
100 9. Pressing flanged pipes gear components
80 transmission parts
motor parts
60
40
20
0
10.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0
19
POWDER PRESSES /
MASSIVE FORMING
20
The deviation of upper and lower
pistons is, related to the stroke,
approx. 0,1 mm!
CNC or PC control technology are
used to program and store all
necessary data. Additional compo-
nents for a powder press such as the
filling station for the granulates,
hydraulic tool clamping, or activating
the pressing start by means of a light-
barrier, provide further ways of reducing
cycle or down times. The feed shoe at
the rear of the press is integrated in the
press process control.
When changing tools, this feed shoe
moves automatically. This means that a
tool change can be carried out in a
1. 4-column
relatively short time without disassemb-
press with CNC
ling the filling device.
control,
The filling height of the powder/ automatic feed,
granulates is programmed using the 5.000 kN.
CNC control. After filling, the mould is
automatically skimmed off using
specially developed software. This
means that skimming can take place
without any additional compression of
the powder/granulates in the mould.
The thickness of the pressed part is
controlled after the pressing process
by an automatic readjustment of the
filling height, which is incorporated in
the next pressing cycle. Needless to
say, there is an intelligent, self-
correcting control which guarantees a
consistent product quality.
2. Double-sided press
with ejector and Massive Forming
knock-out axis,
3.150 kN As an alternative to the deep-drawing technology of sheet
metal there is also the possibility of manufacturing high-
precision parts using extrusion technology, e.g out of close-
to-end-shape aluminium.
Using this technique there is a work-hardening of up to 50%.
A further advantage of this method is that it is more economi-
cal than machining, and less material is required.
The DUNKES range of presses offers specially for this tech-
nology hydraulic presses which possess the necessary cha-
racteristics such as optimum frame rigidity, hydraulic knock-
out axis in table and ram, as well as oversized eightfold con-
trolled ram for high precision. Programming is carried out by
means of the various types of DUNKES control systems.
Together with associated manufacturers of tools and of the
method of forward/backward extrusion we can supply you
with all necessary know-how and a complete package.
21
T R Y- O U T P R E S S E S
Die-casting die for Mercedes Benz gearbox housing, form weight 22 to.
Dunkes try-out presses make state-of-
the-art solutions available to the user.
Optimal ram movement is achieved
using overlong guides either in the form
of round or eightfold flat guides.
Depending on the requirements, and
bearing in mind the necessary reprodu-
cible ram switch-off accuracy, either a
proportional valve technique or a
power-assisted positioning control is
used. Parameters for tilting, table
deflection, drawing-cushion force distri-
bution and ram force movement enable
the running-in phase of the production
start to be significantly reduced.
1a) Moving the table in
1. 4-column try-out
press with roll-out
table, 180 tilting
ram plate, and reci-
procal 45 tilting
table, pressing force
2.500 kN
22
T R Y- O U T P R E S S E S
2. Double-sided
out press for foll
on composite to
2-cylinder, with
power-assisted
positioning contr
2-hand and
handlever contro
(joystick) includin
cutting force
absorption and
parallel operatio
(2.500 kN)
23
TRIMMING PRESSES
2a) Detail NC
control and
pressing force
display with
pressure gauge
3. Open-fronted
trimming press
1. Open-fronted with tilt-table,
trimming press with blow-out station
NC control, cast part remova
hydraulic lateral 250 kN
slides, light-barrier,
cast part removal,
holding-down
function etc., 320 kN
2. Four-column trimming
press with NC control, 2c) Hydraulic/
diecast removal, holding- electrical
down function etc., 630 kN connections for
lateral slide
24
STRAIGHTENING
PRESSES
1. Hydraulic
straightening pre
for profiled mate
with torsion devi
measurement st
and horizontal
straightening uni
630 kN/1.000 kN
torsional momen
250.000 N/m.
DUNKES offers a special solution in the whole field of straightening technology for
round, flat and profiled materials.
It makes no difference whether the items to be straightened are simple and round
or have a complex profile which must also be torsioned. As a standard procedure,
the straightening presses are delivered as handlever-controlled, semi- or fully auto-
matic machines. DUNKES straightening technology exceeds even todays high-
quality demands for true-running, straightness and torsion.
2. Straightening
press with sensitive
handlever control,
motor-driven
straightening
carriage, motor-
3. Horizontal driven rotary drive
straightening press and automatic
with sensitive loading station,
handlever control 1.600 kN
including roller
blocks for profiles,
3.150 kN
25
STRAIGHTENING
PRESSES
26
7. Detail semi-automatic straightening
press with NC control, motorized rotary
and traversing drive, 250 kN
27
WHEEL-SET PRESSES
28
ENGINEERING
2. DUNKES
transfer press line with
automation and tool
change rack.
29
RIVETING MACHINES
1a) Measuring
device for force/path
indication
2. Wobble riveti
machine with sli
table and force/
control (20 kN)
1b) Layout of
flanging unit,
pressure gauge,
displacement
pickup
3. Rotary rivetin
machine with 6
tions, mechanic
controlled rotary
table, testing po
for riveting heig
force/path cont
and tool clampi
(20/40 kN riveti
force)
30
4. Wobble riveting machine with
sliding table, tool clamping,
force/path control, NC control,
PC and printer (20 kN)
8. Automatic
7. Wobble riveting riveting machine
machine as a seated with 12-fold clip
work place (riveting feed for console
force 20 kN each)
31
RIVETING MACHINES
3. DUNKES open-fronted
wobble riveting machine with
adjustable table (20 kN)
4. Open-fronted
wobble riveting
machine with multi-
spindle riveting
head and tool
changer (100 kN)
5. Horizontal
riveting machine
with hydraulic
riveting units
(100 kN each)
32
Working Examples
for Rivet Head Types
i j k l
8. DUNKES preci
wobble riveting
machine with mu
spindle riveting he
(20 kN)
7. DUNKES precision
wobble riveting machine
with adjustable head
(20 kN)
10. Pressure
riveting with
9. Detail, pressure riveting automatic rivet
with automatic rivet feed feed (10 kN)
33
P N E U M AT I C P R E S S E S
Pressing
Stamping
Calibrating 3. Pneumatic
sensitively
controlled
Punching straightening
press with light-
Straightening column
measurement
indicator (20 kN) 2. Pneumatic open-
Pressure riveting fronted press with
adjustable table,
Bending sensitive handlever
control, can be
switched to 2-hand
Assembling operation
Jointing
Caulking
Trimming
Flanging 34
W O R K P I E C E - R E L AT E
PRODUCTION
EQUIPMENT AND
SERVICE
1.
3.
4. 5.
35
T H E W AY
TO DUNKES
KIRCHHEIM-
von
OETLINGEN
from
direction de How to find us
KNGEN
WENDLINGEN Stut
tgar
On the A8 motorway
stra n d -
s se
ter
Str
B 313 as
la
se
trasse
Wie
E 11
ac
He He
nri
KIRCHHEIM Munich/Karlsruhe/
Wies
Hegels
im e tte
8 e ns
tra
nw
ss
von e Stuttgart/Airport
ie
se
from Sc
h
n
direction de llko
direction:
r
pfs
se ge
i tr.
n
STUTTGART hr s
Z tra Drive past the Kirchheim/Teck exit as
KARLSRUHE S
far as the Kirchheim/Teck-West exit to
Tan
She elle
Shell-petrol station.
DEA Tankstelle Past the underpass join the left junction
Ausfahrt
Exit 56 to the Zhringerstrae and afterwards
Sortie
Kirchheim/Teck- E 11 the junction to the industrial area
West Heimenwiesen. Please consider the
Nrtingen/ 8
Reudern direction of the narrow!
von
ass r
Str rtinge
from
e
direction de
N
By train