ELE0002 DX Electric System

Electrical System
DX Excavator
Feb, 2009
Overseas Product Support Team
Text No. ELE0002
Table of Contents
I. General & engine

II. LCD Panel & e EPOS Controller
III. Others
1) Air - conditioner
2) Error code
2
Electric system
1) General system & engine
3
Electric system

Wiring color
4
Electric system

Basic symbol
X X
O O (Above 3.3 Volts)
X (Below 3.3 Volts)
Not connected wire Diode Zener Diode
Connected wire Relay Switch
5
Electric system

Basic symbol
Fuse Motor Proportional valve
Solenoid valve Temperature sensor Pressure sensor
6
Electric system

Basic symbol
Light Illuminate (Diode) light Heater
Fusible link Circuit breaker (-) Ground
7
Electric system

Power supply system (Key off position)
? ?
?? ?
8
Electric system

Power supply system (Key on position)
9
Electric system

Power supply system (Key on position)
X
10
Electric system

Power supply system (Charging)
11
Electric system

Power supply system (Charging)
Above 3.3 volt
After starting engine, battery relay is energized by alternator power.

12
Electric system

Engine ignition
e EPOS Controller
(Put in correct password on
LCD panel,
If operator set immobilizer)
13
Electric system
1) General system & engine X

Engine ignition (Protect starter)
e EPOS Controller
(Put in correct password)
When pulse signal has been reached on start controller P from alternator,
the controller dont make starter work by disconnected start relay. 500 RPM
14
Electric system

Engine ignition (Protect starter)
Key SW ACC
Key SW ACC
Key SW C Key SW C
Alternator P
Engine cranking Engine running
15
Electric system

Engine ignition (Immobilizer)
e
EPOS
Engine
E.C.U
Put in password Start relay 2 Engine ECU Remarks

Incorrect password Energized
Cut fuel The password is
or No signal ( Cut 30,87a)
recorded in EPOS
Correct password Released Supply fuel
16
Electric system

Engine preheating
Key position Coolant Temp.() Heating time (sec) Remarks

Below 0 20 Complete heating
On
5 10 Heating light on LDC panel
(= preheating)
Above10 Not working blink
17
Electric system

After heating
E.C.U
e
EPOS
ALT Signal
Alternator Coolant After heating time
Checking after heating time
Signal Temp() (sec)
Below 0 120
During after heating, the battery charge voltage
ON 5 60
will be dropped between 22Vand 23V
Above10 Not working
18
Electric system

Emergency engine stop
E.C.U
Normally the switch is opened (Normal open type)

In case of emergency engine stop, switch should be closed, then engine will stop
19
Electric system

Engine connector (sensor side for DL08 engine)
20
Electric system

Diagnosis connector
21
Electric system
2) e EPOS Controller
22
Electric system
2) e EPOS controller
LCD Monitor panel (1)
z Display machine condition.

Battery z Inform warning. (Buzzer)
z Control work & power mode.
Pilot Buzzer
z Checking machine condition
e EPOS
Communicate with e EPOS and Engine ECU
Engine ECU
23
Electric system
LCD Monitor panel (2)
Ringing buzzer
z Engine oil pressure drop
z Coolant overheating
z Quick clamp is open (Option)
z Overload warning (Option)
z Engaged parking (Wheel)
z Drop brake pressure (Wheel)
24
Electric system
e EPOS (1)
Pressure switch Pressure sensor
Indicator
LCD Monitor
Alternator
Fuel level sensor
Temperature sensor
Key switch
Engine control
dial
Engine
ECU
Low High Speed switch Solenoid valve
Proportional valve
25
Electric system
e EPOS (2)
26
Electric system
Pressure sensor
Load resistance : 10 K Min ( Supply + and ground - )
Supply voltage : 10 ~ 30 DCV

Out put voltage : 1~ 5 V DCV
Ground
Out put voltage with ground is variable by system pressure
Y = 0.00816 * X + 1 Y = 3.5V, X = 300 bar

Y : Out put voltage (V) Y = 2.5V, X = 180 bar
X : Pressure (bar) Y = 1.5V, X = 60 bar
27
Electric system
Fuel level sender
Floating position F 3/4 1/2 1/4 E
Resistance (K) 0.50 1.20 2.68 3.94 5.00
Tolerance (K) 0.5%
28
Electric system
Hydraulic oil temperature sensor
Temp Resistance Temp Resistance

(C) (K) (C) (K)
-30 28.6 50 0.808
-20 16.2 60 0.584
-10 9.56 70 0.430
0 5.88 80 0.322
10 3.73 90 0.245
20 2.45 100 0.189
30 1.65 110 0.148
40 1.14 120 0.117
29
Electric system
Engine control dial
Low RPM High RPM
Supply voltage : 5.0 DCV

Output voltage : 4.0 ~ 1.0 DCV
Ground
30
Electric system
1. LCD Monitor
2) e EPOS controller 2. e EPOS
Control composition 3. Engine ECU
4. Main pump
5. Pilot pump
6. Control valve
7. Pressure switch (PA,PT)
8. Pump pressure sensor
9. Proportional valve for breaker( crusher)
10. Proportional valve for power mode
Engine 11. Pressure up SOL valve
12. Swing priority SOL valve
13. High speed travel SOL valve
Working mode 14. Breaker SOL valve
Auto Idle 15. Travel motor
Machine 16. Main relief valve
information
17. Throttle dial
18. Breaker/shear select switch
19. High speed travel switch
Conduct engine speed 20. Pressure up switch
21. Sensor
22. Auxiliary mode switch
23. Auxiliary resistance 31
Electric system
Power mode control composition(1)
1. LCD Monitor
Engine
2. e EPOS controller
3. Engine ECU
4. Main pump
5. Pilot pump
6. Control valve
10. Proportional valve for power mode
17. Throttle dial
22. Auxiliary mode switch
23. Auxiliary resistance
32
Electric system
Power mode control composition(2)
100 %
Power mode : Use 100% engine power
- If engine RPM is dropped by working load, pump
reduces discharging flow by E EPOS signal
Engine curve Pump curve
85 %
Standard mode : Use 85% engine power

- If engine RPM is dropped by working load, pump
reduces discharging flow by E EPOS signal
Engine curve Pump curve
A: Engine power C: Discharge flow

B: Engine RPM D: Discharge pressure
33
Electric system
Power mode (1)
12
- DX300LC
Mode Current 2nd Pressure Remarks
1 Power mode 150mA ~ 400mA 0.8~16 bar Depend on engine
2 Standard mode 400mA ~ 600mA 16~32 bar R.P.M
3 Auto idle, Low Idle 600mA 32 bar
34
Electric system
Power mode (2)
Low RPM
Model Power mode Standard mode
Auto idle
Current (mA) 150 ~ 600 250 ~ 600 600
DX140LC
2nd pressure (bar) 1.0 ~ 32.0 6.0 ~ 32.0 32.0
Current (mA) 250 ~ 650 320 ~ 650 650
DX180LC
2nd pressure (bar) 2.0 ~ 23.0 7.0 ~ 23.0 23.0
Current (mA) 200 ~ 600 300 ~ 600 600
DX225LC
2nd pressure (bar) 0 ~ 28.0 8.0 ~ 28.0 28.0
Current (mA) 150 ~ 600 300 ~ 600 600
DX255LC
2nd pressure (bar) 0.8 ~ 31.0 7.0 ~ 31.0 31.0
Current (mA) 200 ~ 650 300 ~ 650 650
DX340LC
2nd pressure (bar) 1.5 ~ 23.5 4.0 ~ 23.5 23.5
Current (mA) 200 ~ 600 350 ~ 600 600
DX420LC
2nd pressure (bar) 4.0 ~ 23.0 7.0 ~ 23.0 23.0
35
Electric system
Power mode (3)
Low RPM
Model (Travel) Power mode Standard mode
Auto idle
Current (mA) 200 ~ 650 350 ~ 650 650
DX420LC
2nd pressure (bar) 2.0 ~ 23.0 7.0 ~ 23.0 23.0
DX480LC Current (mA) 300 ~ 650 350 ~ 650 650

DX520LC 2nd pressure (bar) 4.0 ~ 23.5 7.0 ~ 23.5 23.5
Current (mA) (240 ~ 650), 270 ~ 650 320 ~ 650 650

DX140W
2nd pressure (bar) (0.5 ~ 22.0), 2.0 ~22.0 4.7 ~22.0 22.0
Current (mA) (240 ~ 650), 260 ~ 650 360 ~ 650 650
DX190W
2nd pressure (bar) (2.3 ~ 24.2), 3.2 ~24.2 8.2 ~24.2 24.2
Current (mA) (200 ~ 650), 270 ~ 650 350 ~ 650 650

DX210W
2nd pressure (bar) (2.0 ~ 23.0), 2.5 ~ 23.0 7.0 ~23.0 23
36
Electric system
Power mode (4)
Target speed
Actual speed
- DX300LC
Mode Condition Out put current 2nd Pressure
Actual Speed >Target speed 400mA 150mA 16bar 0.8 bar
Power
Actual Speed <Target speed 150mA 400mA 0.8bar 16 bar
Actual Speed >Target speed 600mA 400mA 32bar 16bar
Standard
Actual Speed <Target speed 400mA 600mA 16bar 32 bar
Actual Speed =Target speed Out put current is fixed 2nd pressure is fixed
37
Electric system
Auxiliary mode
LCD Auxiliary mode : 400mA (by fixed resistance)
Panel From fuse box
50
Fixed 400mA
e
EPOS
38
Electric system
Working mode control composition
1. LCD Monitor
3. Engine ECU
4. Main pump
5. Pilot pump
6. Control valve
12. Swing priority SOL valve
17. Throttle dial
39
Electric system
Work mode (3)
Work mode
S/W
Swing priority Sol valve
Working Mode Swing priority SOL valve
Digging mode Off ( Not energized)

Trenching mode On (Energized)
40
Electric system
Auto idle control composition
1. LCD Monitor
3. Engine ECU
4. Main pump
5. Pressure switch
41
Electric system
Auto idle
Auto Idle S/W PX/PY Engine RPM Proportional valve

PX and PY Open Idle engine RPM
On 600 mA
(For 4 Sec) (900 RPM)
Go back to Go back to
Off PX or PY Closed
set control dial RPM set work mode
42
5. Electric system
Engine overheating control composition
1. LCD Monitor
Engine
2. E EPOS controller
3. Engine ECU
4. Main pump
5. Pilot pump
6. Control valve
7. Proportional valve
Pump control signal
31. Warning buzzer
Overheat signal
(from ECU) Overheat signal
(to LCD monitor)
Warning Warning Proportional valve
Work mode Engine RPM
lamp buzzer current
0verheating On On Off Low RPM 600 mA
43
Electric system
Pressure up (Boost pressure) control composition
1. LCD Monitor
3. Engine ECU
4. Main pump
5. Pilot pump
6. Control valve
11. Pressure up SOL valve
16. Relief valve
18. Breaker/shear switch
20. Pressure up switch
44
Electric system
Pressure up (Boost pressure) control
Shear S/W Pressure up switch Pressure up SOL valve
Pressure up position On On
45
Electric system
Breaker / Crusher control composition
1. LCD Monitor
3. Engine ECU
4. Main pump
5. Pilot pump
6. Control valve
9. Proportional valve for option
18. Breaker/shear select switch
20. Breaker/shear switch
46
Electric system
Flow control (1)
LCD
Panel From fuse box
Flow
Control
Flow adjustment switch e

EPOS
12
615 ~ 300 (mA)

47
Electric system
Flow control (2)
DX300LC (@2,000 engine rpm)
Secondly
Graph Current Pump flow
pressure
bar (mA) (L)
(bar)
0 610 29.6 72
1 578 27.0 89
2 545 25.0 106
3 515 23.0 126
4 484 21.0 144
5 455 19.0 161
6 425 17.0 178
7 495 15.0 198
8 365 12.6 217
9 335 10.5 228
10 300 10.0 229
48
Electric system
Flow control (3)
DX140LC DX180LC @1,950rpm DX225LC @1,900 rpm

Display Secondly Secondly Secondly
bar Current Pump Current Pump Current Pump
pressure pressure pressure
(mA) flow (L) (mA) flow (L) (mA) flow (L)
(bar) (bar) (bar)
0 600 32.0 48.5 610 34.1 27.0 615 32.8 34.0
1 570 29.0 57.0 583 31.4 27.0 519 30.6 48.9
2 540 26.0 66.0 555 29.3 30.4 482 28.4 66.9
3 510 24.5 69.0 526 27.3 38.8 446 26.1 85.5
4 480 22.0 78.5 495 25.0 48.5 409 23.6 105.4
5 450 18.0 90.0 466 22.6 58.6 389 21.3 124.0
6 420 16.0 96.5 435 20.3 68.3 371 18.8 143.9
7 390 13.5 106.0 406 17.8 78.9 353 16.5 162.5
8 360 12.0 108.0 375 15.3 89.4 335 14.0 182.4
9 330 10.0 114.0 343 12.9 111.0 317 11.4 203.0
10 300 8.5 114.0 290 8.8 151.0 300 7.2 206.5
49
Electric system
Flow control (4)
DX255LC @ 1,900 rpm DX340LC @1,900rpm DX420LC @1,800 rpm

(bar) (bar) (bar)
0 610 32.8 48.0 560 31.1 49.7 615 33.3 48.0
1 583 30.6 52.5 500 29.1 80.0 583 30.7 60.0
2 555 28.4 70.6 460 26.9 110.0 555 28.4 90.0
3 526 26.1 89.3 430 24.6 130.0 526 26.1 120.0
4 495 23.6 109.3 395 22.0 150.0 495 23.6 150.0
5 466 21.3 128.0 360 19.3 170.0 466 21.3 180.0
6 435 18.8 148.0 345 17.0 190.0 435 18.8 210.0
7 406 16.5 166.7 330 14.5 210.0 406 16.5 240.0
8 375 14.0 186.7 315 12.0 230.0 375 14.2 270.0
9 343 11.4 207.4 305 9.6 250.0 343 11.6 300.0
10 290 7.2 219.0 290 7.0 264.0 300 10.0 308.0
50
Electric system
Flow control (5)
DX480LC @ 1,800 rpm DX140W DX190W

(bar) (bar) (bar)
0 615 33.2 51.9 640 35.2 20.0 605 32.4 24.0
1 519 25.5 130.1 570 29.6 33.0 538 27.0 38.0
2 482 22.6 160.3 540 27.2 46.0 487 23.0 61.0
3 446 19.7 189.6 510 24.8 59.0 438 19.0 80.0
4 409 16.7 219.8 480 22.4 65.0 413 17.0 91.0
5 389 15.1 250.6 450 20.0 72.0 388 15.0 101.0
6 371 13.7 280.6 420 17.6 81.0 365 13.2 133.0
7 353 12.2 310.6 390 15.2 84.0 354 12.3 142.0
8 335 10.8 340.5 360 12.8 88.0 341 11.3 149.0
9 317 9.4 370.5 330 10.4 97.0 325 10.0 165.0
10 300 8.0 398.8 290 7.2 102.0 290 7.2 168.0
51
Electric system
Breaker circuit (One way)
Breaker position
Breaker switch ON
52
Electric system
Breaker circuit (One way) Breaker select signal (= one way)
Solenoid Valve II
Breaker select On

Shear select On
Breaker On e
EPOS (Flow control)
EPOS
Input Signal Output Signal
Breaker Select S/W
(One way)
Breaker S/W Flow control signal
(Breaker) (Fixed flow)
Breaker working signal
Breaker Pressure S/W
(Opt)
Pump discharges set flow with setting flow on

LCD panel

53
Electric system
Crusher circuit (Two way)
Shear position
Shear switch ON
54
Electric system
Crusher circuit (Two way)
Shear select signal
Solenoid Valve (= Two way)
I
Shear select On

Shear close or open On
EPOS (Flow control)

e
Input Signal Output Signal
EPOS
Shear select S/W (Two
way)
Shear S/W Flow control signal
(Shear) (Fixed flow)
Shear signal
Breaker pressure
S/W (Opt)
Pump discharges set flow with setting flow on

LCD panel

55
Electric system
Auto traveling control composition
3. Engine ECU
4. Main pump
5. Pilot pump
6. Control valve
7. Pressure switch (PT)
8. Pressure sensor
13. High SOL valve
15. Travel motor
17. Throttle dial
19. High travel speed switch
56
Electric system
Auto traveling control (Crawler)
Working Condition Low speed traveling High speed traveling Auto traveling
Travel speed switch O position I position II position

PY Switch - Closed Closed
0 ~ 300 bar : High speed
System pressure - -
300 bar ~ : Low speed
Engine RPM - - Over then 1,400 RPM
57
Electric system
Audio control panel
Fuse box
Select switch Voltage Terminal
Power 4.36 0.2 Volt

Scan 2.49 0.2 Volt Audio panel (#3, #4)
Volume Up 1.24 Volt Car stereo(#16,#13)
Volume Down 0.2 Volt
58
Electric system
Cooling fan system (DX420LC / DX480LC)
Target Coolant Temp.

71 ~85
Target Boost Temp. Fan speed is adjusted

by 3 sensors value
Low engine speed : 31 ~45
High engine speed : 46 ~60
Target HYD oil Temp.
56 ~70 59
Electric system
Cooling fan system ( DX420LC / DX480LC)
Real system Temp.
Target temp.
Sensor & Current of Proportional valve
()
Fan speed
Hi : 46 ~ 60
Boost Temp. Above target Temp. : 0 mA (Max PRM)
Lo : 31 ~ 45 Increase RPM

Coolant Temp. 71 ~ 85 Below target Temp. :
Decrease RPM 350 mA (Min PRM)
HYD. Oil Temp. 56 ~ 70
Working condition of reversing fan

Pilot cut off on 600 mA (O PRM)
(= pilot system is not working) Reverse Max RPM
Reverse S/W on 0 mA (Max PRM)
Before reversing fan,
Pilot cut off switch must be off condition (cut pilot line by cut off S/W) and press reverse fan S/W. 5
second later, cooling fan will be reversing to max RPM.
60
Electric system
Cooling fan system ( DX420LC / DX480LC)
Reversing cooling fan
61
Electric system
Cooling fan curve ( DX420LC / DX480LC)
Pressure curve
Fan speed curve
Max. fan RPM

zDX420LC :
170 bar 1,500 RPM
zDX480LC :
185 bar 1,700 RPM
62
Electric system
3) Others
63
Electric system
3) Others
Electric swivel joint ( Wheel excavator)
This swivel joint is for independent outrigger

64
Electric system
3) Others
Electric swivel joint ( Wheel excavator) Top
GY W B L Br
1. Front right side outrigger

6 pin connector 2. Front left side outrigger
3. Rear right side outrigger
4. Rear left side outrigger
GY W B L Br
6 pin connector
Lower
65
Electric system
4) Air conditioner system
66
Electric system

Air conditioner system
1. Evaporator
2. Expansion valve
3. Condenser
4. Condenser fan
5. Compressor
6. Blower motor
7. Receiver dryer
High press, hot gas

High press, Hot gas with liquid
High press, Liquid
Low press, Cool liquid with gas
Low press, Cool gas
67
Electric system

Mix actuator
Air conditioner system
(Inside cover)
Mode actuator Blower relay

(Inside cover)
Duct sensor (Inside cover)
A/C relay
Flow control module
Water sensor
(Inside cover)
Temp. sensor in cabin

Intake actuator
(Behind filter)
68
Electric system

Air conditioner control system (1)
1. Intake actuator.
Mode Output connector
Fresh air CN10-2 /P1(+), CN10-20 /P2(-)
Recirculation CN10-2 P1(-), CN10-20 /P2(+)
2. Mode actuator. (Adjust blow direction)
Output
Mode Voltage
Connector
Vent 0.50.2V
Bi Level 1.30.2V
c(+) : CN10-10
Foot 2.450.2V
b(-) : CN10-4
Defrost/Foot 3.50.2V
Defrost 4.50.2V
3. Mix actuator (Adjust Temp)
Output
Mode Voltage
Connector
Max heating c(+) : CN10-9 Below 0.4V
Max cooling b(-) : CN10-4 Above 4.5V
69
Electric system

4. Duct sensor (Located on evaporator)

Temp. Resistance (K) Temp. Resistance
() () (K)
0 11.360.1 4 9.520.2
2 10.390.2 5 9.120.2
2.5 10.170.2 10 7.360.15
3 9.950.2 25 4.020.08
3.5 9.730.2 30 3.330.07
5. Water sensor (Located on heater core)

Temp. () Resistance (K)
-10 55.81.7
0 32.90.9
15 15.760.5
25 10.00.3
35 6.50.2
70
Electric system

6. Incar sensor ( Located on behind inner filter)
-15 218.27.5
0 97.830.9
15 47.120.7
25 30.00.36
35 19.600.3
7. Ambient Temp sensor (Bottom of cabin)

-10 1634.9
0 96.92.9
10 59.41.8

20 37.41.1
25 300.9
30 24.20.7

71
Electric system

8. Sun load sensor
(Sensing insolation in cabin)
9. Blower control module
Output
Blower Voltage
Connector
1 100.5V
2 12.50.5V
3 150.5V
CN11-2
4 17.50.5V
CN10-4
5 20.00.5V
6 22.00.5V
7 Above 25V
72
Electric system

Diagnosis Air conditioner control system
Fault Fault
Description Description
code code
E0 Normal state E7 Sun load sensor short-circuit

1. Key on
E1 Incar sensor short-circuit E8 Sun load sensor cut wiring

E2 Incar sensor cut wiring E9 Water sensor short-circuit
2. Set temp. 25 or 77
Ambient sensor short-circuit Water sensor cut wiring
E3 E10
3. Keep pressing A/C with SEL 3

E4 Ambient sensor cut wiring E11 Defrost sensor open
times
Duct sensor short-circuit Position fault of intake actuator
E5 E12
4. Shown fault code on display
panel. E6 Duct sensor Cut wiring E13 Position fault of Mix actuator
* No insolation in cabin : Display E8
73
Electric system
5) Error Code
74
Electric system
5) Error code
Machine error code (1)
Code Contents Failure detail Check point

Abnormal
Wire harness, Harness connector,
V201 communication with Malfunction,Failure mode not dentifiable,
LCD panel, Power supply (Fuse)
LCD panel
Abnormal
V202 communication with Malfunction,Failure mode not dentifiable
ECU. Power supply (Fuse)
ECU

Pump proportional Current below normal (Open circuit), Proportional valve
V210
valve Current above normal (Grounded circuit)
Auxiliary switch
Cooling fan Current below normal (open circuit) , Wire harness, Harness connector,
V211
proportional valve Current above normal (Grounded circuit) Proportional valve
Flow control Current below normal (open circuit) , Wire harness, Harness connector,
V212
proportional valve Current above normal (Grounded circuit) EPOS
Current below normal (open circuit) , Wire harness, Harness connector,

Relief pressure up
V213 Pressure up solenoid. Pressure up
solenoid valve Current above normal (Grounded circuit) switch, Power supply
75
Electric system
5) Error code

High speed solenoid
V214 High speed switch, High speed
valve Current above normal (Grounded circuit) solenoid, Power supply
Swing priority solenoid Current below normal (open circuit) , Wire harness, Harness connector,
V215
valve Current above normal (Grounded circuit) LCD panel, Swing priority solenoid

Reverse fan solenoid
V216 EPOS, Reverse fan switch, Reverse
valve Current above normal (Grounded circuit) fan solenoid

V217 Starter relay EPOS, Key switch, Power supply, Start
Current above normal (Grounded circuit) relay
Front pump pressure Voltage above normal, Voltage below Wire harness, pressure sensor, Power
V220
sensor normal (Short) supply
76
Electric system
5) Error code
Rear pump pressure Voltage above normal, Voltage below Wire harness, pressure sensor,
V221
sensor normal (Short) Power supply
V222 HYD Oil Temp. sensor Voltage below normal (Short) Wire harness, Temp.sensor
Voltage above normal (Short), Voltage

V225 Fuel level sensor Wire harness, Level sensor
below normal (Short)
Voltage above normal (Short), Voltage

V226 Alternator potential Wire harness, Alternator
below normal (Short)
Voltage above normal (Short), Voltage Wire harness, Throttle dial, Power
V227 Engine throttle dial
below normal (Short) supply
Parking brake sensor Voltage above normal (Short), Voltage Wire harness, Parking brake sensor,
V229
(Wheel EX) below normal (Short) Power supply
77
Electric system
5) Error code
Above normal range, Incorrect signal, Voltage

Sensor, harness, Over heat
E011 Coolant Temp. sensor above normal (Short), Voltage below normal,
coolant
Failed (Opened circuit)
Above normal range, Voltage above normal

E012 Fuel Temp. sensor Sensor, harness, Over heat fuel
(Open), Voltage below normal (Short), Failed
Boost air Temperature Voltage above normal (Open), Voltage below Sensor, harness, Turbo,
E013
sensor normal (Short), Failed Intercooler, Over heat intake air.
Above normal range, Voltage above normal Sensor, harness, Turbo,

Boost air press.
E014 (Open), Voltage below normal (Short), Failed, Not intercooler, Abnormal intake air
sensor
available pressure.
Above normal range, Voltage above normal

Sensor, harness, Oil cooler, Over
E017 E/G oil Temp. sensor (Short), Voltage below normal (Short), Failed
heat engine oil.
(Open),
Above normal range, Below normal range, Voltage

E/G oil pressure Sensor, harness, Oil cooler,
E018 above normal, Voltage below normal, Failed, Not
sensor Abnormal oil pressure (Leaking)
available
78
Electric system
5) Error code
Engine error code (1)
Code Contents Failure detail Remarks
Above normal range, Below normal range, Voltage

E021 Battery voltage Battery, Alternator, ECU
above normal, Voltage below normal, Failed
Above normal range, Voltage above normal (open),

E022 Fuel presser sensor Pressure sensor, Harness
Voltage below normal (short), Failed, Not available
Abnormal fuel pressure in

Above normal range, Below normal range, Incorrect
E032 Fuel press monitoring rail (Excess range :Above
signal, Voltage above normal, Failed, Not available
Max ~ Below Min)
Abnormal
E037 Failed (open) Bad connection
communication CAN
E038 Engine over speed Voltage above normal
Incorrect signal, Voltage above normal, Voltage Main relay in ECU, Power
E039 Main relay (In ECU)
below normal, Failed supply
79
Electric system
5) Error code
Incorrect signal, Failed, Not available When abnormal engine off, ECU
E041 Redundant shutoff path
problem.
E/G Speed (crank shaft)

E042 Incorrect signal, Failed Sensor, Harness, Air gap
sensor
E/G Speed (cam shaft)

E043 Incorrect signal, Failed Sensor, Harness, Air gap
sensor
E044 Engine speed sensor Incorrect signal, Failed CRS,CAM sensor
E045 Abnormal data save ECU
E046 Recovery Above normal range, Voltage above normal ECU
Rail pressure valve

E047 Above normal range, below normal range Rail pressure sensor, Fuel pump
(=Open rail relief valve)
80
Electric system
5) Error code
E048 Power supply Incorrect signal, Failed, Not available Battery, ECU, Alternator
Voltage above normal, Voltage below normal, ECU connector, ECU Bad
E049 Booster voltage C1
Failed connection, ECU
Voltage above normal, Voltage below normal, ECU connector, ECU Bad
E051 Booster voltage C2
Failed connection, ECU
Solenoid power stage Incorrect signal, Voltage above normal, Voltage Wire harness, Harness
E058
1(DL:1 DV:1) below normal, Failed connection Short
E059
2(DL:5 DV:4) below normal, Failed connection, Short
E061
E062
81
Electric system
5) Error code
Solenoid power Incorrect signal, Voltage above normal,

E063 Wire harness, Harness connection, Short
stage 5 (DL:2 DV:3) Voltage below normal, Failed
Solenoid power Incorrect signal, Voltage above normal,

E064 Wire harness, Harness connection, Short
stage 6(DL:4 DV:6) Voltage below normal, Failed
Incorrect signal, Voltage above normal,

E066 Preheat lamp Wire harness, Harness connection, Lamp
Voltage below normal, Failed
Incorrect signal, Voltage above normal,

E072 Preheat relay Air heater relay, Harness connection
Voltage below normal, Failed
Fuel high pressure Incorrect signal, Voltage above normal, Metering unit, Wire harness, Harness
E083
pump Voltage below normal, Failed connection
System startup test Incorrect signal, Not available

E091 ECU, Power supply
for shutoff path
Monitoring of misfire
E092 Voltage above normal Injector, CAM/CRS sensor signal
cylinder 1
82
Electric system
5) Error code
E093 Monitoring of misfire cylinder 2 Voltage above normal Injector, CAM/CRS sensor signal
Voltage above normal

E094 Monitoring of misfire cylinder 3 Injector, CAM/CRS sensor signal



Monitoring of misfire multiple Voltage above normal

E098 Injector, CAM/CRS sensor signal
cylinder

E099 Monitoring of run over ECU
83
Electric system
5) Error code
E101 Engine speed redundant Voltage above normal CAM/CRS signal error
84

ELE0002 DX Electric System

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ELE0002 DX Electric System

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Electrical System

I. General & engine

1) General system & engine

1) General system & engine

1) General system & engine

Connected wire Relay Switch

1) General system & engine

Fuse Motor Proportional valve

Solenoid valve Temperature sensor Pressure sensor

1) General system & engine

Light Illuminate (Diode) light Heater

Fusible link Circuit breaker (-) Ground

1) General system & engine

1) General system & engine

1) General system & engine

1) General system & engine

1) General system & engine

Above 3.3 volt

After starting engine, battery relay is energized by alternator power.

1) General system & engine

1) General system & engine X

1) General system & engine

Engine cranking Engine running

1) General system & engine

Put in password Start relay 2 Engine ECU Remarks

1) General system & engine

Key position Coolant Temp.() Heating time (sec) Remarks

1) General system & engine

1) General system & engine

Normally the switch is opened (Normal open type)

1) General system & engine

1) General system & engine

z Display machine condition.

Communicate with e EPOS and Engine ECU

Load resistance : 10 K Min ( Supply + and ground - )

Supply voltage : 10 ~ 30 DCV

Out put voltage with ground is variable by system pressure

Y = 0.00816 * X + 1 Y = 3.5V, X = 300 bar

Floating position F 3/4 1/2 1/4 E

Resistance (K) 0.50 1.20 2.68 3.94 5.00

Tolerance (K) 0.5%

Temp Resistance Temp Resistance

-30 28.6 50 0.808

-20 16.2 60 0.584

-10 9.56 70 0.430

20 2.45 100 0.189

30 1.65 110 0.148

40 1.14 120 0.117

Low RPM High RPM

Supply voltage : 5.0 DCV

Engine curve Pump curve

Standard mode : Use 85% engine power

A: Engine power C: Discharge flow

3 Auto idle, Low Idle 600mA 32 bar

DX480LC Current (mA) 300 ~ 650 350 ~ 650 650

Current (mA) (240 ~ 650), 270 ~ 650 320 ~ 650 650

Current (mA) (200 ~ 650), 270 ~ 650 350 ~ 650 650

LCD Auxiliary mode : 400mA (by fixed resistance)

Panel From fuse box

Swing priority Sol valve

Working Mode Swing priority SOL valve

Digging mode Off ( Not energized)

Auto Idle S/W PX/PY Engine RPM Proportional valve

0verheating On On Off Low RPM 600 mA