Fosroc Catalogue 2011

constructive solutions
Admixtures for Concrete

Profile 4 & Mortar
Conplast X421IC 12
Conplast P211 14
Product Selection Guide 6

Conplast SD110 16
Conplast WP90 Powder 17
Nitobond SBR (Latex) 19
Cebex 112 21
Concrete Repair & Anchors

Conbextra GP1 26
Conbextra GP2 28
Nitobond SBR (Latex) 31
Nitoprime Zincrich 33
Nitozinc Primer 35
Renderoc FC 37
Renderoc HB2 40
Renderoc HS 43
Non-Shrink Grout & Fillers Water Plug
Conbextra GP1 48 Renderoc Plug 78
Conbextra GP2 50
Decofill 53 Waterproof & Protective Coatings

Hydrocell XL 55 Brushbond RFX 82
Renderoc FC 57 Brushbond TGP 84
Brushbond 86
Concure LP90 88
Tile Adhesive & Grouts Dekguard S 90
Nitotile GP 62 Dekguard Standard 92
Nitotile Grout 64 Dekguard WB300 94
Nitotile GTA 66 Nitobond SBR (Latex) 96
Nitotile MPA 67 Nitocote EPW100 98
Nitocote SN522 100
Nitoproof 100/120 102
Water Bars Nitoproof 600 105
Supercast PVC waterstops 72
Crack Controlling Additives

Fosroc PPF 110
Profile 4
Customers faced with potential water ingress problems

are placed at the heart of Fosroc Waterproofing
Solutions' Philosophy.
Utilizing our extensive range of products, combined

with the expert knowledge and experience of our
people, Fosroc strives to deliver an innovative and
value-driven solution. Always in constant consultation
with our customers, we will develop a tailored
waterproofing solution for any construction project.
Adding value and becoming more than just a materials
supplier.
Fosroc have over 50 years of experience in

waterproofing solutions with an extensive network of
international offices across Europe, the Middle East,
Gulf States, North and South Asia (for full details of
local offices refer to www.fosroc.com)
Full product portfolio includes;

n Concrete admixtures
n Joint Sealants
n Corrosion Solutions
n Grouts and anchors
n Flooring and coatings
n Surface treatments
The FOSROC brand stands synonymous with

5 n Innovation
n Quality
n Reliability
Introduction
Fosroc is an international supplier of high performance chemicals for the construction
industry. It operates primarily in Europe, the Middle East and Asia Pacific through a network
of operating companies and distributors.
Fosrocs product portfolio is made up as follows:

n Additives for the cement and readymix / precast concrete industries.
n Formulated cement based products for grouting, concrete repair and flooring
markets.
n Formulated polymer based products for waterproofing, sealing and protection of
structures.
Fosroc's strategic intent to continue to grow in selected markets and differentiate itself from
competitors through a combination of innovative technological development and excellent
local customer support.
New technology development is carried out at regionally based laboratories throughout the
world., under the direction of the Fosroc Technology Centre, India.
Customer support is delivered through locally based operating companies equipped with
manufacturing and local technical development facilities.
Seventy years of experience in solving problems have gained FOSROC the acknowledgment
as market leaders in quality production and supply of the most comprehensive range of high
performance constructive solutions.
Quality, Standards and Specifications

n FOSROC is ISO 9001:2000 and ISO 14001 certified company which ensures that the quality of all
FOSROC products and services and the level of customer satisfaction are on par with the highest
standards in the concrete industry.
n The new European standard EN934 is rapidly replacing the original British Standard for
admixtures BS5075. The American Standard for Admixtures. ASTM C 494 is globally
accepted.
FOSROC products and services comply with the above standards.

Product Selection
GUIDE 6
Waterproofing 1. Brushbond
(Acrylic polymer modified elastomeric waterproofing membrane coating for concrete and masonry)
For toilet floor & walls Pack sizes: (23kg powder + 4L Liquid) pack
(6kg powder + 1L Liquid) pack
Balcony floor
Coverage: 1.60kg per 1 m2 per coat @ 1mm thickness
Terrace floor (2 coats recommended)
Foundations
Water tanks 2. Brushbond RFX
(High performance elastomeric cementitious waterproof Coating)
Swimming pools Pack size: (15kg powder + 4.8L Liquid) pack
(5kg powder + 1.63L Liquid) pack
Coverage: 1.58kg per 1 m2 per coat @1mm thickness (2 coats
recommended)
3. Nitoproof 100
(Bituminous waterproof protective coating)
Pack size: 5 & 20L Containers
Coverage: 4 6 m2 per 1 Litre per coat (2 coats recommended)
4. Nitoproof 120
(Bituminous waterproof protective coating)
Pack size: 15L Containers
Coverage: 2 2.5 m2 per 1 Litre per coat (2 coats recommended)
5. Nitocote EPW100
(Water dispersed epoxy coating and sealer)
Pack size: 4L Packs
Coverage: 1Litre per 5.25 m2 per 1 coat (2 coats recommended)
Waterproofing 1. Nitocote SN522

(Ready to use Colourless silicone water repellent)
For Walls Pack sizes: 1L, 5L & 20L Containers
Concrete Coverage: 4.5 9 m2 per 1Litre per 1 coat (2 coats recommended)
Masonry and Plaster
2. Conplast WP90 Powder
(Integral waterproofing powder additive for concrete & mortar)
Pack sizes: 1Kg bags
Dosage: 1Kg per 50Kg Cement
3. Conplast X421IC
(Integral waterproofing liquid admixture for concrete and mortar)
Pack sizes: 125ml, 1L, 5L, 20L & 200L
Dosage: 125ml per 50Kg Cement
4. Dekguard S
(High performance aliphatic acrylate based protective and decorative coating for concrete and
masonry)
Pack sizes: 20L Cans
Coverage: 1 L will cover 3 m2 (for 2 coats)
Dekguard Primer
Coverage: 1 L will cover 2.5 m2
Product Selection
7 GUIDE
Curing Membrane 1. Concure LP90
(High efficiency Polymer based film forming curing agent)
For Concrete and Pack sizes: 1L, 5L & 20L Containers
Cementitious Materials Coverage: 3.5 5 m2 per 1 Litre
1. Conplast WP90 Powder

CONCRETE & (Integral waterproofing powder additive for concrete and mortar)
Pack sizes: 1Kg bags
MORTAR Dosage: 1Kg per 50Kg Cement
ADMIXTURES
For Plasticizing and 2. Conplast X421IC
(Integral waterproofing liquid admixture for concrete and mortar)
waterproofing for Pack sizes: 125ml, 1L, 5L, 20L & 200L
concrete & mortar Dosage: 125ml per 50Kg Cement
3. Conplast P211
(Water reducing concrete admixture)
Pack sizes: 1L, 5L, 20L
4. Nitobond SBR(Latex)
(Mortar & Screed cum bonding aid)
Dosage: 5 Litre per 50Kg Cement
Block Making 1. Conplast SD110

Admixture (Cement saver for concrete and mortar blocks)
For Cement Saver For
Concrete And
Mortar Blocks
Crack controlling 1. Fosroc PPF

(High performance micro-polypropylene fibre)
admixture Pack sizes: 0.6kg bags
For Plaster Dosage: 55g per 50Kg Cement, 0.6kg bag per 1 m3
Concrete & other
cementitious materials
Bonding agents 1. Nitobond SBR(Latex)

For bonding old and (Mortar & Screed cum bonding aid)
new concrete Pack sizes: 1L, 5L, 20L
Old and new plaster Coverage: 1 Litre per 4 5 m2
Product Selection
GUIDE 8
Concrete & 1. Nitobond SBR(Latex)

(Mortar & Screed cum bonding aid)
mortar repair Pack sizes: 1L, 5L, 20L
For repair of Dosage: 5 Litre per 50Kg Cement
damaged concrete
and mortar 2. Renderoc FC
(Single component polymer modified cementitious pinhole filler)
Pack sizes: 1kg, 5kg, 20kg bags
Coverage: 20Kg bag will cover 4 m2 at 3mm thick
3. Fosroc Renderoc HS
(Shrinkage compensated, polymer modified, fibre rein reinforced thixotropic repair mortar
system)
Pack sizes: 25kg bags
Yield: 13 Litres of mortar per 25kg bag.
4. Conbextra GP1
(Non-shrink, free flow, general purpose cementitious grout)
Pack sizes: 1kg, 5kg & 25kg bags
Yield: 13.7 Litres of mortar per 25kg bag.
Corrosion 1. Nitozinc Primer

(Two component epoxy zinc rich primer)
protection Pack sizes: 1L Packs
For exposed Coverage: 4 5 m2 per 1 Litre per coat (2 coats recommended)
reinforcements bars
and steel structures
2. Nitoprime Zincrich
(Single component zinc primer)
Pack sizes: 1L Packs
Coverage: 7.4 m2 per 1 Litre per coat (2 coats recommended)
Tile adhesive 1. Nitotile GP

(Polymer modified high quality tile adhesive for permanent fixing of ceramic tiles)
and grouts Pack sizes: 25kg bags
For fixing tiles on Coverage: 3.8Kg per 1 m2 at 2mm thickness
interior
Exterior 2. Nitotile MPA
(Multipurpose tile adhesive for exterior, tile on- tile, tile-on-glass and specialised Applications)
Tile on tile Pack sizes: 25kg bags
Submerged conditions Coverage: 3.8Kg per 1 m2 at 2mm thickness
3. Nitotile GTA
(Polymer modified high strength adhesive for marble and granite tiles)
Pack sizes: 5kg packs
Coverage: 5kg per 0.8 m2 at 3 mm thickness
Product Selection
9 GUIDE
4. Nitotile Grout (Pigmented cementitious tile joint filler)
Pack sizes: 1kg bags
Coverage: Approx. 49 running meter of 3mmx5mm joint / kg.
Water plugs 1. Renderoc Plug

(Rapid setting cement based, water leak plugging mortar)
plugging mortar Pack sizes: 1kg, 5kg bags.
for active leaks from
concrete water tanks,
swimming pools etc
PVC water bars 1. Supercast PVC Waterstops

(Integral sealing system for movement and Construction joints in concrete cast in-situ)
Centrally & externally
Pack sizes: 200mm width x 15m length rolls
placed PVC waterstops
150mm width x 15m length rolls
for movement,
construction joints in
swimming pools,
water tanks,
foundations ..etc
Admixtures
for Concrete & Mortar

Conplast X421IC
Conplast P211
Conplast SD110
Conplast WP90 Powder
Nitobond SBR (Latex)
Cebex 112
Conplast X421IC
Integral waterproofing liquid admixture for constructive solutions
concrete and mortar
max. allowable under IS:2645 compared to control sample.

12
Uses
To minimise permeability and increase the waterproofing

properties of concrete and cement sand mortars for critical Setting Time: No significant effect on setting time of
applications like roof slabs and screeds, basements, external concrete or mortar.
plastering, bathroom floors, water tanks, sumps, drains etc.
Compressive Strength: Maintains compressive strength

equal to control concrete or mortar and can even improve on
Advantages
strength property if full advantage of water reduction
dispersionthroughout
Liquid admixture: Instant and complete
the mix. Uniform waterproofing
potential is utilised.
throughout concrete matrix.

Workability: Improves workability at reduced water cement
concrete/
High efficiency: Dramatic reduction in permeability of
mortar ratio
Improved workability: Improves compaction of

concrete and mortar, even where harsh sands or
aggregates are used. Application instructions
Improved concrete quality: Minimises porosity and

honeycombing. Produces dense homogenous concrete.
Mortar: Conplast X421IC is ideal for use with all
sand/cement mortars where it is required to reduce
permeability to a minimum.
Concrete: Conplast X421IC is recommended for all general
mass concrete work where, due to harsh aggregates,
difficulty of compaction or mix control, the risk of porosity and
Standards compliance
permeability must be minimised. Eg. Basements, bund walls,
Conplast X421IC conforms to IS:2645-2003. tanks, balcony, floor and roof slabs.
N.B.: The minimum dosage is 125ml and the maximum is
200ml per 50kgs of cement. If maximum dosage is used a
Description minimum of 15% water should be reduced to ensure no loss
in strength. Site trials shall be carried out to arrive at the
Conplast X421IC is a dark brown liquid based on optimum dosage.
lignosulphonates which mixes readily with water and
The required quantity of Conplast X421IC is measured and
therefore disperses evenly.
stir into the first or second bucket of water.
Conplast X421IC waterproofs by improving the quality of the
Conplast X421IC water mixture shall be added to the
concrete or mortar. It reduces the water demand for required
concrete or mortar and mixed thoroughly.
workability and minimises segregation and bleeding. Thus it
is more efficient compared to traditional powder Mixing shall be continued and further water shall be added
waterproofers as its use results in two fold improvement of until the required workability is obtained.
concrete or mortar.
The total amount of water added per mix in the initial batches
shall be maintained for the remaining batches.
Note: Mixes using Conplast X421IC will require much less
Technical support
water than normal mixes for the same workability. Water
Fosroc provides a technical advisory service for onsite reduction may be as much as 15% or more. If the moisture
assistance and advice on admixture selection, evaluation content of the sand or aggregate changes i.e., it becomes
trials and dispensing equipment. Technical data and wetter or dryer, then the amount of water used must be
guidance can be provided for admixtures and other products reduced or increased to give the original workability.
for use with fresh and hardened concrete.
Properties
Estimating
Chloride content : Nil as per IS:2645-2003
Packaging
Conplast X421IC is supplied in 125ml, 1, 5 , 20 and 200 litre
Compatibility : Can be used with all types of cements, containers.
including pozzolanic but not High Alumina Cement.
Permeability to water : Less than 15% as compared to 50%
Conplast X421IC
Storage Additional information

13
Conplast X421IC has a minimum shelf life of 12 months, if The Fosroc range of associated products includes high
kept in a dry store in unopened containers. strength cementitious, epoxy grout, polyester resin based
mortar for rapid presetting of steel shims to level or for direct
bedding of small base plates; Resin Anchoring systems for
Precautions same day anchoring of bolts in drilled holes in concrete or
Health and Safety instructions rock. Also available a range of products for use in
construction; viz., admixtures, curing compounds, release
Conplast X421IC is non-toxic. Any splashes on skin should agents, flooring systems and repair mortars.
be washed well with water. If contact with eyes occurs, it
shall be washed well with plenty of water and medical advice
sought immediately. Separate datasheets are available on these products.
Fire
Conplast X421IC is non-flammable.
Conplast P211
Water reducing concrete admixture constructive solutions
Uses 14
and mix design and provides a complete assessment of
To improve the effectiveness of the water content of
a concrete mix.
the concrete mix. A starting point for such trials is to use a
dosage within the normal typical range of 0.20 to 0.50
Higher dosages provide effective means of reducing litres /100kg of cementitious material, including PFA,
GGBFS and microsilica.
concrete permeability and thereby reducing water
penetration.
Use at other dosages
Advantages Dosages outside the typical ranges quoted above may be

Allows specified strength grades to be met at
reduced cement content or increased workability.
used if necessary and suitable to meet particular mix
requirements, provided that adequate supervision is
available. Compliance with requirements must be
Water reduction significantly improves compressive
strengths at all ages and enhances durability through
assessed through trial mixes. Contact Fosroc Technical
Services Department for advice in these cases
the production of low permeability concrete.
Minimises the risk of segregation and bleeding and

assists in the production of a dense, close textured
surface, improving durability. Properties
Chloride free, safe for use in prestressed and

reinforced concrete.
Appearance : Brown liquid
Specific gravity : 1.150 - 1.170 @250C
Chloride content : Nil to IS:456
Standards compliance Air entrainment : Typically less than 1.5%.
Conplast P211 conforms to IS:9103-1999. It also Additional air is entrained
complies with IS : 2645 : 2003 as an integral at normal dosages.
waterproofing compound and ASTM C494 Type A as a
normal water reducing admixture. Alkali content : Typically less than 5.0g Na O
2 equivalent / litre of admixture.
Description
Application instructions
Conplast P211 is a chloride free water reducing
admixture based on selected sugar-reduced Compatibility
lignosulphonates. It is supplied as a brown solution which
instantly disperses in water. Conplast P211 is compatible with other Fosroc
admixtures in the same concrete mix. All admixtures
Conplast P211 disperses the fine particles in the concrete should be added to the concrete separately and must not
mix, enabling the water content of the concrete to perform be mixed together prior to
more effectively and improving the consistency of the
concrete. This produces higher levels of workability for addition. The performance of concrete containing more
the same water content, allowing benefits such as water than one admixture should be assessed by the trial mix
reduction and increased strengths to be taken. procedure recommended in this data sheet to ensure
that, effects such as unwanted retardation do not occur.
Technical support Conplast P211 is suitable for use with all types of ordinary
Fosroc provides a technical advisory service for on-site Portland cements and cement replacement materials
assistance and advice on admixture selection, evaluation such as PFA, GGBFS and micro silica.
trials and dispensing equipment. Technical data and
guidance can be provided for admixtures and other
products for use with fresh and hardened concrete. Reducing water permeability ('Waterproofing')
One of the most effective means by which the water
Typical dosage permeability of a concrete mix can be reduced is to make
The optimum dosage of Conplast P211 to meet specific a large reduction in water-cement ratio. Conplast P211
requirements should always be determined by trials using can be used to provide such a reduction and to produce a
the materials and conditions that will be experienced in concrete with the benefits of low permeability.
use. This allows the optimisation of admixture dosage
Conplast P211
Dispensing Department should be contacted for advice.

15
The correct quantity of Conplast P211 should be
measured by means of a recommended dispenser. The
admixture should then be added to the concrete with the Precautions
mixing water to obtain the best results. Health and safety
Conplast P211 does not fall into the hazard
Effects of overdosing classifications. However, it should not be swallowed or
allowed to come into contact with the skin and eyes.
An overdose of double the intended amount of Conplast
P211 will result in an increase in retardation as compared Suitable protective gloves and goggles should be worn.
to that normally obtained at the intended dosage. This Splashes on the skin should be removed with water. In
effect is found with most water reducing admixtures case of contact with the eyes, it should be rinsed
although the degree may vary. Retardation is affected by immediately with plenty of water and medical advice
factors other than the admixture depending on the mix sought immediately. If swallowed medical attention shal
details and conditions involved. Trials to assess the lbe sought imediately - Vomiting should not be
effects in a particular mix are strongly recommended if induced.
this aspect is of particular importance, provided that
adequate curing is maintained. The ultimate strength of
Fire
the concrete will not be impaired by increased retardation
and will generally be increased. The effects of overdosing Conplast P211 is water based and nonflammable.
will be further increased if sulphate resisting cement or
cement replacement materials are used.
Overdosage may also cause increased air entrainment, Additional Information
which will tend to reduce strength. The degree of this
Technical data and guidance can be provided on wide
effect will depend on the particular mix design and
range of Admixtures and Concreting aids, including
overdose level.
Plasticisers, Superplasticisers, Retarding Admixtures and
An overdose will tend to increase the plasticising effect of accelerators etc.
the admixture. As concrete is normally batched to a target
Separate datasheets are available on request.
workability, increased plasticising will allow an increasing
ultimate strength and partially or fully offsetting the effect
of any increased air entrainment. If no increase in water Typical example of laboratory trials M20 Mix
reduction is taken and a significant rise in workability is
allowed the chance of segregation may be higher. Mix : Sand zone 2 (IS:383) 35%, aggregate 20 - 5mm
Increased initial workability will tend to extend the working (IS:383) 65%, Cement O.P. (IS:269)
life of the concrete, which will delay finishing and ---------------------------------------------------------------------------
stiffening time to some extent. Test Cement Dosage of W/C Slump Compressive
Content Conplast P211 ratio (mm) strength (N/mm 2)
100kg cement 3D 7D 28D
Curing (litre)
As with all structural concrete, good curing practice --------------------------------------------------------------------------------------------

should be maintained, particularly in situations where an
1. Control 360 Nil 0.55 40 14 21 30
overdose has occurred. Water spray, wet hessian or a
Concure spray applied curing membrane should be used. 2. Workability
Increased 360 0.30 0.55 100 14 20 30
3. Strength
Increased 360 0.30 0.50 50 16 24 33
Estimating
---------------------------------------------------------------------------
Packing
Note : The values quoted are representative of results
Conplast P211 is supplied in 5,20 and 200 litre obtained and are provided as illustrations of performance
containers. in different situations. Because of the variability of
Storage concreting materials the results should only be taken as
typical of the performance to be expected.
Conplast P211 has a minimum shelf life of 12 months
provided the temperature is kept within the range of 200C
to 400C. Should the temperature of the product fall
outside this range then the Fosroc Technical Service
Conplast SD110
Cement Saver for Concrete Blocks constructive solutions
Uses Application instructions 16

Conplast SD110 is used to reduce material cost by Dosage
reduction in cement without loss of strength or by
Conplast SD110 is supplied as ready to use materials.
increasing strength without additional cement. To get high
Optimum dosage is best determined by site trials. 0.40
early strength to improve upon productivity.
litres per 100 Kg of cement is normally used.
Advantages Dispensing
The measured quantity of Conplast SD110 should be
Cement saving - strength, density and yield
maintained with less cement. added alongwith the guaging water. It should be noted
that Conplast SD110 should be thoroughly stirred before
Increased strengths - higher strength without
additional cement
use. For best results Conplast SD110 should be added in
wet mixes.
Reduction in breakages - reduced breakages
through increased 'green strength'.
Over dosing
Improved production - production cycle time can
be reduced allowing more blocks to be produced in a An over dose of double the normal quantity can result in
set retardation.
given period.
Estimating
Description
Packaging
Conplast SD110 is a brown liquid which has been
formulated for optimum performance as a cement saver Conplast SD110 is supplied in 5, 20, and 200 llitre
under manufacturing conditions encountered in Concrete containers.
blocks. Improved formulation helps in both cement
dispersion and compaction, maximising the strength
obtained from the cement used. Storage
Shelf life
Conplast SD110 has a shelf life of 12 months, when
Technical Support
stored under normal ambient temperatures. Should be
The company provides a technical advisory service protected from extreme temperatures and stored in
supported by a team of specialists in the field. shade.
Properties Precautions
Specific Gravity : 1.000 - 1.010 at 270C Health and Safety instructions
Chloride Content : Nil to IS:456 and BS:5075 Conplast SD110 is non toxic. Any splashes to the skin
Compatibility : Can be used with all types of should be washed immediately with water. Splashes to
Portland Cement the eyes may be washed immediately with water and
medical advise shall be sought.
Compatibility with Fosroc shall be contacted
other Admixtures:
Additional Information
Technical data and guidance can be provided on wide
range of Admixtures and Concreting Aids, including
Plasticisers, Super Plasticisers, Retarding Admixture and
Accelators, etc. Separate data sheets are available on
request.
Integral waterproofing powder additive for constructive solutions
concrete and mortar
17 Uses Where to use

To reduce permeability of concrete and sand /cement Mortar - Conplast WP90 powder is suitable for use with
mortar for use in basements, roof slabs and screeds, sand/ cement mortars where it is required to reduce
water retaining structures, external plastering, bathrooms permeability. It can also be used in external plastering of
and balconies. roof and balcony screeds, plastering of basements and
tanks, external masonry walls.
Advantages Concrete - Conplast WP90 powder is recommended for

use with concrete mixes where it is required to reduce
Easy to use- Simple application familiar to site
operations
permeability.
High Quality - Traditional waterproofing material

manufactured to latest standards.
Note : Where water bleeding or segregation proves
difficult to overcome, or in mass pours where maximum
Workability - Improves workability economy and efficiency of compaction and water
tightness is essential.
Standards compliance Conplast X421IC liquid waterproofing compound is
recommended. Separate data on this product is available
Conplast WP90 powder conforms to IS:2645 - 2003 and from Fosroc on request.
is certified by the Bureau of Indian Standards.
Description
Dosage
Conplast WP90 powder is a fine, white powder ready for
use with concrete or cement mortar mixes. Conplast With normal concrete and sand/cement mortar mixes use
Wp90 powder is a traditional admixture to fill natural 1 kg of Conplast WP90 Powder for every 50 kg bag of
pores within the concrete or mortar matrix to reduce cement.
porosity and improve water tightness.
Technical Support Hand mixing
Fosroc offers a comprehensive range of high 1. Measure out the required quantity of sand/ aggregate
performance, high quality concrete repair and followed by the cement.
construction products. In addition, Fosroc offers technical 2. Sprinkle the correct quantity of Conplast WP90 powder
support service to specifiers, end-users and contractors, evenly over the cement.
as well as on - site technical assistance in locations all
over the country. 3. Mix the dry materials until an even colour is obtained.
4. Add the normal measured quantity of water and mix as
Properties usual.
Chloride content As per IS:2645-2003.
Compatibility Can be used with all cements Machine mixing
with cements including Pozzolonic cements
1. Add the measured quantity of sand/ aggregate into the
Permeability Has very low permeability when drum and mix continuously.
to water compared to the reference sample
without waterproofer 2. Add the cement and sprinkle-in-the correct quantity of
Setting Time Conplast WP90 powder conforms to Conplast WP90 powder at the same time.
IS:2645 - 2003 for initial and final set 3. Mix the dry materials for at least 2 minutes.
of concrete
4. Add the normal measured quantity of water and mix to
Compressive Conplast WP90 powder has no
strength particular effect on the compressive completion.
strength of concrete or sand/ cement
mortar
Estimating Additional information

18
Packaging Fosroc manufactures a wide range of complementary
products which include :
Conplast WP90 powder is supplied in 1 and 25 kg bags.
< waterproofing membranes & waterstops
< joint sealants & filler boards
Storage <cementitious & epoxy grouts
Conplast WP90 powder has a minimum shelf life of < specialised flooring materials
12 months in unopened packs when stored under normal
warehouse conditions.
Fosroc additionally offers a comprehensive package of
products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc's 'Systematic
Precautions Approach' to concrete repair features the following :
Health and Safety instructions < hand-placed repair mortars
Conplast WP90 powder is non-toxic and is not < spray grade repair mortars
flammable. Use of gloves are recommended when
< fluid micro-concretes
handling Conplast WP90 powder. If accidental contact
with eyes occur, wash well with water and seek < chemically resistant epoxy mortars
immediate medical advice.
< anti-carbonation/anti-chloride protective
coatings
< chemical and abrasion resistant coatings
Nitobond SBR(Latex)
Mortar and Screed modifier cum bonding aid constructive solutions
Uses Mechanical properties Control Nitobond

19 SBR(Latex)
For modifying and improving bonding of floor toppings,
Compressive strength (N/mm2)
renderings and mortars; repair of worn, damaged and
spalled concrete, repair of large cracks; polymer modified 3 days 11.5 12.5
floor screeds; waterproof plasters for masonary and 7 days 13.0 14.5
slurries. 28 days 22.0 24.0
Tensile strength
(N/mm2) @ 28 days 2.5 3.5
Advantages
Flexural strength
< Simple to use - Single component, gauged as (N/mm2) @ 28 days 5.0 6.5
required. Note : Increased dosages of Nitobond SBR (Latex) and further
water reduction leads to improved mechanical properties.
< High - Provides excellent bond to concrete,
adhesion plaster, masonry, stone work, etc. Chemical resistance :
Cementitious based materials have limited chemical
< Improves -Gives weather resistant mortar with
resitance. The addition of Nitobond SBR (Latex) to
improved durability impermeability to chlorides and
cement mortars reduces permeability and therefore helps
other harmful agents.
reduce the rate of attack by aggressive chemicals.
< Reduces - Provides waterproof screeds, plasters
and Permeability slurries.
< Increases - Improved tensile and flexural Application instructions
properties strength allow thin applications.
Surface Preparation:
< Versatile - Compatible with all common hydraulic
The object of the surface preparation is to achieve a
cements.
clean sound surface with a good mechanical key. All
< Cost effective - Nitobond SBR (Latex) is substrates should be cleaned and free of dust, plaster, oil,
economical to use paint, grease, corrosion deposits, and any other
deleterious substances. Laitence should be removed by
mechanical means. Smooth substrates must be
Description mechanically roughened e.g. by scabbling, needle gun or
Nitobond SBR(Latex) is modified styrene butadiene grit blasting to provide an adequate key.
emulsion specially designed for use as a bonding aid and Corroded reinforcing steel should be exposed around its
gauging liquid for cementitious systems. It is resistant to full circumference and cleaned to remove all loose scale
hydrolysis and can therefore be used for external and corrosion deposits. It is always preferably to clean
applications too. the steel to a bright condition. Use of emery cloth, grit or
sand blasting is recommended.
Technical Support
Priming
Fosroc provides a technical advisory service supported Reinforcing steel must be primed with Nitozinc Primer
by a team of specialists in the field. immediately after cleaning. The concrete substrate
should be thoroughly dampened with water and any
excess removed before being primed by thoroughly
scrubbing in a slurry coat of 1 volume Nitbond SBR
Properties
(Latex) to 1 volume water to 3 volumes fresh cement.
Typical mechanical properties of 1 : 3 cement sand In order to obtain a smooth consistency the cement
mortar at W/C - 0.45 for control and W/C - 0.35 for mortar should be blended slowly into the liquids. Stir frequently
containing Nitobond SBR (Latex) ( 5 lites / 50 kg cement during use to offset settlement.
). Tested in accordance with BS 6319 & wet cured.
Nitobond SBR(Latex)
Avoid 'puddling' of the slurry coat. The topping must be permanently immersed conditions consult Local Fosroc
applied on to the wet slurry. If the slurry dries out it must office.
be removed and the clean substrate reprimed. 20
Typical Mix designs :
1. Patching and repair mortars and plaster for Estimating
masonary Packaging
Cement 50 kg Nitobond SBR (Latex) is supplied in 1, 5 and 20 litre
Zone II sand 150 kg containers.
Nitobond SBR (Latex) 5 - 9 litres
Recommended water addition 11 - 15 litres
Coverage
Recommended thickness 8 to 30mm
Slurry primer - approximately 4- 5 m2/ litre depending on
substrate porosity.
2. Heavy duty floor screeds Storage
Cement 50 kg
Shelf life
3-6mm Granite chips 75 kg
Nitobond SBR (Latex) has a shelf life of 12 months if kept
Zone II sand 75 kg
in a dry store in unopened condition.
Nitobond SBR (Latex) 5-9 litres
Recommended water addition 8-12 litres
Recommended thickness 10-25mm
Precautions
The screed should be of a semi-dry cohesive
consistency. Health & Safety instructions
Nitobond SBR (Latex) should not come in contact with
3. Polymer modified cement grout for injection - skin and eyes or be swallowed. Protective gloves and
Nitobond SBR (Latex) can be used to effectively modify goggles should be worn.
properties of cement grout for crack injection. The dosage Nitobond SBR (Latex) should not come in contact with
of Nitobond SBR(Latex) shall be in the range of 3 L/bag skin and eyes or be swallowed.
of cement. The injection is carried out as per standard
If contact with skin occurs, wash well with soap and
practice.
water. Eye contamination should be washed thoroughly
with clean water and medical advice sought. If swallowed
Cleaning seek medical attention immediately - Do not induce
vomiting.
Tools and equipment should be washed with water
Fire
immediately after use. Nitobond SBR (Latex) is non flammable.
Additional Guidance
Additional information
Prepare surfaces thoroughly. Toe-in at edges wherever
Nitobond SBR (Latex) is part of a wide range of
possible to avoid feather edging.
adhesives, repair mortars, sealing compounds and
All surfaces including edges must be primed. flooring products specially designed and manufactured by
All applications should be wet on wet, the primer must not Fosroc for the construction industry. Separate datasheets
be allowed to dry. are available on all these products.
The level of added water in the mix designs may need

adjusting to achieve the required consistency. In general
water content should be kept to the minimum necessary.
For consistent performance the use of clean, dry sand is
recommended. Where wet sand is used, reduce the
added water level as appropriate.
In order to prevent rapid drying, mortars should be
properly cured with Concure WB, curing compound.
Protect uncured mortar from frost.
Do not retemper mortar or primer after initial set.
Minimum application temperature is 100C. For
Cebex 112
Mortar Plasticiser constructive solutions
Uses Plasticising action : Cebex 112 entrains a controlled

21 amount of microscopic air bubbles which increase
To improve workability and trowelling properties of sand/ cohesion and provide lubrication to the sane particles in
cement mortar mixes during application. To increase the mix, thereby imparting improved workability to the
quality of masonry and plastering. mortar. The air bubbles hold the cement/water matrix at
the contact surfaces which results in improved bond
strengths.
Advantages
Frost resistance : Where this is a consideration, that air
Improved moisture retention and bond strength: entrainment appreciably increases the frost resistance of
Slows down drying out of mortar which remains the fully cured mortar and also improves that of fresh
workable longer. mortar, as established by international practice.
Increased yield : The special action of Cebex 112
Ensures better bond to all surfaces, including
causes the cement particles to disperse evenly
ceiling. throughout the mix, which combined with its air
< Makes mortar crack resistant : Minimises entrainment property, expands the volume of the mortar.
drying shrinkage cracks and increases frost Increase in yield for the same quantities of sand and
resistance in cold climates. cement is typically between 8% and 18%, depending
upon the coarseness or fineness of the sand used.
< High workability : Even with harsh sands,
With typical mixes of 1:3 and 1:4 cement : sand, the cost
makes creamy easy-to-apply mortar. of Cebex 112 will normally be recovered and, in most
< Cost saving : Increase yield of the same cases, a net cost saving will be obtained, as a result of
quantity of sand/ cement. Extra coverage the increased yield.
normally exceeds material costs.
< Better & safer masonry : Mortar fills joints Application instructions
easily and efficiently and ensures stronger
construction. Mixing
Cebex 112 Mortar Plasticiser may be added either direct
< Improved appearance : Mortar cuts cleanly
to an individual mix or to the gauging water, depending
from faces of brick, block or stone work. upon site convenience.
< Increased productivity : Speeds up work
by easy application of mortar.
Direct to the mix
1. Use between 0.100 and 0.200 litres of Cebex 112 per
100kgs of cement. Soft fine sand will require least and
Description harsh sands most. Site trials will best determine the
Cebex 112 is supplied as an off-white to pale yellow liquid practical rate of addition in each case and are
recommended.
which mixes readily with water in any proportions. It is
based on internationally recognised chemicals and is free 2. Cebex 112 to be stirred thoroughly before use.
from calcium chloride and similar salts. Measure the total required quantity of Cebex 112 and
stir into the first bucket of the gauging water.
3. After dry mixing the sand/cement in the normal way,
Technical support add the Cebex 112 and start wet mixing.
Fosroc offers technical support service to specifiers, end 4. Continue adding plain water and mixing the mortar
users and contractors, as well as on-site technical until the required workability is obtained.
assistance in locations all over the country.
Properties Note : Do not add Cebex 112 directly to dry sand/cement

mortar.
Chloride content : Nil
1. Add between 0.100 and 0.2 litres of Cebex 112 to
Compatibility with cements : Can be used with any
every 100 litres of water and stir well to ensure even
type of Portland, Super Sulphate, Blast furnace or
dispersion.
Pozzolanic cements.
2. Use the Cebex 112 to make the mortar in the usual
Setting time : There is no significant effect on the setting
way and keep adding and mixing until the required
of sand/cement mortars.
workability is obtained.
Cebex 112
Lime Mixes : Estimating 22

Where a small quantity of hydrated lime is usually added Packaging
to a sand/cement mix to fattiness and plasticity, the lime
may normally be omitted and Cebex 112 used to replace Cebex 112 is supplied in 100ml, 1, 5, 20 and 200 litre
it with economic benefits. containers.
Curing : Mortar containing Cebex 112 should be properly

cured in accordance with accepted practice and protected
Storage
against sun and drying winds.
Shelf life
Overdosing : Overdosing of Cebex 112 will result in
increased workability and air entrainment. Cebex 112 has a minimum shelf life of 12 months under
normal ambient temperatures. It should be protected from
Cleaning : Spillages of Cebex 112 should be removed
temperatures above 400C and stored in shade.
with water.
Precautions
Limitations
Health and safety instructions
Excess dosage of Cebex 112 will result in reduction of the
final strength of the mortar. An overdose of double the Cebex 112 is mildly alkaline. Avoid contact with the skin.
recommended measure of Conplast P509 will result in Accidental splashes to eyes should be washed
increased retardation of the initial set of the concrete. The immediately with plenty of water and medical treatment
ultimate strength of the concrete will not be affected and sought.
could be increased if advantage is taken of the increased
workability by reducing water.
Concrete Repair
and Anchors
Conbextra GP1
Conbextra GP2
Nitoprime Zincrich
Nitozinc Primer
Renderoc FC
Renderoc HB2
Renderoc HS
Conbextra GPI
Non-shrink, free flow, general purpose constructive solutions
cementitious grout
Uses Compressive strength with addition of aggregates

26
Conbextra GPI is used for effective support beneath load Age Compressive strength (N/mm2 )
bearing units especially where static and operational loads (days) ( W/P 0.19)
apply. Also as an efficient medium for transferring all Aggregate by weight
operational loads to the foundation.
50% 75% 100%
For free flow grouting of machine base plates, crane and
1 12 14 16
transporter rails, standing equipment bed plates, stanchion
bases, steel rolling mill beds, pump sets etc. 3 29 32 34
7 38 40 44
28 48 50 53
Advantages
Note : Cubes cast were kept under resistant before testing to
Non-shrink - Will continue to occupy the filled space
simulate site condition. Size of the cubes used 70.6mm x
without shrinkage. Continues to provide support to the
bearing areas and dampens vibration. 70.6mm x 70.6mm tested at 300C.
Free flow - Ensures high level of contact with load bearing Young's modulus : 24 kN/mm2
area. Also helps complete filling without voids. No need for
external aids like rodding, poking, chaining etc.
Expansion characteristics : Controlled expansion occurs in
Pre-packed and factory controlled - Consistency and the unset material to ensure that the grout, when cured, will
reliability ensured. Site batching and blending variations continue to occupy its original volume within the confines of
eliminated.
the voids in which it has placed.
Iron free - No chance of deterioration by uncontrolled rust
expansion, corrosion and staining of grout.
Unrestrained expansion : 1 to 4%
Chloride free - Does not cause corrosion of machine parts,
anchor bolts etc., in contact with grout. Time of expansion : Starts 20 minutes
Finish 150 minutes
Pressure to restrain : Approx. 0.004 N/mm2
Description plastic expansion
Conbextra GPI is supplied as a ready to use dry powder,
requiring only the addition of water to produce a free-flowing,
Note : It is necessary to restrain free flow grout edges over
non-shrink grout. The material is blend of specially 50mm wide. Otherwise unrestrained expansion may lead to
processed cement, pregraded fillers and additives which some cracks.
impart :
Coefficient of thermal expansion: 11x10-6 per 0C
Thermal conductivity : 1.04 W/m0 C
Good early and final strengths due to very low water
requirement Fresh wet density : At flowable consistency 2170 kg/m3
Controlled expansion to retain the original volume filled Water powder ratio :
even after setting
Consistency W/P Water required per
Free flow characteristics without any segregation and 25 kg bag
bleeding.
Flowable 0.19 4.75 litres
Conbextra GPI, on setting will have a micro-cellular structure Flow characteristics : The maximum distance of flow is
with high frost, fire and oil resistance. governed by the gap width and the head of the grout. Typical
data for flow design, assuming grout is poured immediately
Technical support after mixing, is given in the table below.
An experienced technical advisory team is available to give Max flow distance in mm
technical service on request.
Grout Gap width 50mm 100mm 250mm
Properties Consistency (mm) head head head
Compressive strength: (BS1881 : Part 116, 1983) Flowable 30 500 1000 2000
Compressive strength (N/mm2) 50 1000 2000 3000+
consistency (W/P - 0.19)
Age(days) Flowable N.B : This table is based on the following factors: Temperature -
250C : Water saturated substrate; Minimum unrestricted flow
1 10 width : 300mm.
3 27
Specification Clauses
7 35
Performance specification : All grouting ( specify details and
28 45 areas of application) must be carried out with a prepackaged
Conbextra GPI
cement based product which shall be mixed with water on to achieve the desired consistency is given below:
site at water powder ratio of 0.19. The grout must not bleed Flowable : 4.75 litres
or segregate, must be iron free and chloride free. Expansion
The selected water content should be accurately measured into
of 1 - 4% shall occur while the grout is plastic. The
the mixer. The total content of the Conbextra GPI grout bag
compressive strength of the grout must exceed 30 N/ mm2 at should be slowly added and continuous mixing should take place
27 7 days and 40 N/mm2 at 28 days. The grout must be stored, for 5 minutes. This will ensure that the grout has a smooth even
handled and placed strictly in accordance with the consistency.
manufacturer's instructions.
Supplier specification : All grouting (specify details & areas of
application) must be carried out using Conbextra GPI grout manufactured Placing
by Fosroc applied strictly in accordance with the manufacturer's
At 30 0C place the grout within 20 minutes of mixing to gain full
application manual for Conbextra grouts.
benefit of the expansion process.
Application Instructions Conbextra GPI can be placed in thicknesses up to 100mm in a
Preparation single pour when used as an underplate grout.
Foundation surface For thicker sections it is necessary to fill out Conbextra GPI grout
with well graded silt free aggregate to minimise heat build up.
The substrate surface must be free from oil, grease or any
Typically a 10mm aggregate is suitable. 50 - 100% aggregate
loosely adherent material. If the concrete surface is defective
weight of Conbextra GPI can be added.
or has laitence, it must be cut back to a sound base. Bolt
holes and fixing pockets must be blown clean of any dirt or Any bolt pockets must be grouted prior to grouting between the
debris. substrate and the base plate.
Continuous grout flow is essential. Sufficient grout must be
Pre-soaking
prepared before starting. The time taken to pour a batch must be
Several hours prior to placing, the concrete substrates regulated to the time to prepare the next one.
should be saturated with clean water.
Typical hopper system
Immediately before grouting takes place any free water Removable hopper : For large pours the grout may be hand
should be removed with particular care being taken to blow placed or pumped into a removable hopper ( trough). Pouring
out all bolt holes & pockets. should be from one side of the void to eliminate any air or
Base plate presoaked water becoming trapped under the base plate. It is
advisable to pour the grout across the shortest distance of travel.
It is essential that this is clean and free from oil, grease or The grout head must be maintained at all times so that a
scale. Air pressure relief holes should be provided to allow continuous grout front is achieved.
venting of any isolated high spots.
Where large volumes have to be placed Conbextra GPI grout
Levelling shims
may be pumped. A heavy duty diaphragm pump is
If these are to be removed after the grout has hardened, they recommended for this purpose. Screw feed and piston pumps
should be treated with a thin layer of grease. may also be suitable.
Formwork Curing
The formwork should be constructed to be leakproof. This On completion of the grouting operation, exposed areas should
can be achieved by using foam rubber strip or mastic sealant be thoroughly cured. This should be done by the use of Concure
beneath the constructed formwork and between joints. curing membrane, continuous application of water and/or wet
hessian.
In some cases it is practical to use a sacrificial semi-dry sand
and cement formwork. The formwork should include outlets Cleaning
for pre-soaking. Conbextra GPI grout should be removed from tools and
equipment with clean water immediately after use. Cured
Unrestrained surface area
material can be removed mechanically, or with Reebaklens.
This must be kept to a minimum. Generally the gap width
Estimating
between the perimeter formwork and the plate edge should
not exceed 150mm on the pouring side and 50mm on the Packaging: Conbextra GPI grout ins supplied in 25 kg single
opposite side. It is advisable, where practical, to have no gap lined HDPE bags.
at the flank sides. Yield: One bag of Conbextra GPI will yield 13.7 litres at flowable
consistency
Mixing and placing
Storage
Mixing
Shelf life : 6 months if stored in a dry and well enclosed place.
For best results a mechanically powered grout mixer should
be used. When quantities up to 50kg are used, a slow speed Precautions
drill fitted with a high shear mixer is suitable. Larger
Health and safety instructions
quantities will require a high shear vane mixer. Do not use a
colloidal impeller mixer. Conbextra GPI is non toxic, but alkaline in nature. Gloves should
be worn while handling this product. Splashes of grout on the
To enable the grouting operation to be carried out skin or eyes should be washed off with clean running water. In
continuously, it is essential that sufficient mixing capacity and the event of prolonged irritation, medical attention shall be
labour are available. The use of a grout holding tank with sought immediately.
provision to gently agitate the grout may be required.
Consistency of grout mix
For further details about the use and selection of grout refer to the Fosroc
The quantity of clean water required to be added to a 25kg bag Information module entitled 'Precision grouting in the Construction
industry'.
Conbextra GP2
Free flow, high strength, non-shrink, constructive solutions
cementitious precision grout
Compressive strength with addition of aggregates
Uses 28
Age Compressive strength (N/mm 2) W/P 0.18
Conbextra GP2 is used for precision grouting where it is (days) % of aggregates ( IS 516 - 1959)
essential to withstand static and dynamic loads. Typical
applications would be the grouting of base plates of turbines, 50% 75% 100%
compressors, boiler feed pumps etc., It can also be used for 1 28 30 32
anchoring a wide range of fixings. These include masts,
3 50 52 55
anchor bolts and fence posts.
7 60 63 68
Advantages 28 70 75 78
Gaseous expansion system compensates for shrinkage

and settlement in the plastic state
Flexural strength ( BS 4551, 1998)
Age Flexural strength (N/mm2)
No metallic iron content to cause staining

Pre-packed material overcomes onsite batching
(days) W/P 0.18
1 2.5
variations 3 7.0
Develops high early strength without the use of
7 9.0
High ultimate strength ensure the durability of the
chlorides
28 10.0
hardened grout Tensile strength 3.5N/mm2 @ 28 days
Free flow ensures high level of contact with load bearing (W/P - 0.18)
area Pullout bond strength 17 N/mm2 @ 7 days
(W/P - 0.18) 20 N/mm2 @ 28 days
Description Time for expansion Start : 20 minutes

(after mixing ) Finish : 120 minutes
Conbextra GP2 is supplied as a ready to use dry powder.
The addition of a controlled amount of clean water produces Freshwet density Approximately 2220kg/m3 depen-
a free flowing, non-shrink grout for gap thicknesses up to ding on actual consistency used
100mm. Young's modulus 28 kN/mm2
Conbextra GP2 is a blend of Portland cement, graded fillers (ASTM D469 - 94)
and chemical additives which impart controlled expansion in Dynamic load Specimens of Conbextra GP2
the plastic state whilst minimising water demand. The low resistance remained undamaged even after
water demand ensures high early strength. The graded fillers subjecting them to alternate loads
are designed to assist uniform mixing and produce a of 5N/mm2 & 25N/mm2 at the rate
consistent grout. of 500 cycles / minute for two
million cycles.
Coefficient of thermal expansion 11 x 10 -6/ 0 C
Technical support
Unrestrained expansion 2 - 4 % in the plastic state
An experienced technical advisory team is available to give enables to overcome shrinkage.
technical service on request.
Pressure to restrain : 0.004 N/mm2 approx.
plastic expansion
Properties Flow characteristics : The maximum distance of flow is

governed by the gap width and the head of the grout. Typical
Compressive strength: (BS 1881-Part 116: 1983) data for flow design assuming grout is poured immediately
Compressive strength (Nmm2) after mixing is given in the table below :
Age (days) Consistency Grout Max. flow distance in mm

consistency Gap width 50mm 100mm 250mm
Flowable (W/P 0.18) Pourable (W/P 0.165) (mm) head head head
1 24 27 Flowable 30 350 1000 1500
3 45 54 40 500 1500 2000

50 900 2000 3000+
7 55 66
28 65 78 Note : This table is based on the following factors
temperature - 300C ; Water saturated substrate; Minimum
unrestricted flow width is 300mm.
Conbextra GP2
Specification Clauses Leveling shims
Performance specification If these are to be removed after the grout has hardened, they
should be treated with a thin layer of grease.
All grouting shown on the drawing must be carried out with a
29 pre packed cement based product which is chloride free.
It shall be mixed with clean water to the required Formwork
consistency. The grout must not bleed or segregate. The formwork should be constructed to be leakproof. This
A positive volumetric expansion shall occur while the grout is can be achieved by using foam rubber strip or mastic sealant
plastic by means of gaseous system. beneath the constructed formwork and between joints.
In some cases it is practical to use a sacrificial semi-dry
Typical detail of stanchion base plate sand and cement formwork. The formwork should include
outlets for pre-soaking.
Unrestrained surface area

not exceed 150mm on the pouring side and 50mm on the
opposite side. It is advisable, where practical, to have no gap
at the flank sides.
Mixing and placing

Mixing
be used. When quantities up to 50kg are used, a heavy duty
slow speed drill (400-500 rpm) fitted with a paddle is suitable.
The compressive strength of the grout must exceed 50 Larger quantities will require a heavy duty mixer.
N/mm2 at 7 days and 60 N/mm2 at 28 days. To enable the grouting operation to be carried out
The flexural strength of grout must exceed 9N/mm2 @ 28 continuously, it is essential that sufficient mixing capacity and
days. labour are available. The use of a grout holding tank with
The fresh wet density of the mixed grout must exceed 2150
kg/m3.
The storage, handling and placement of the grout must be in Consistency of grout mix
strict accordance with the manufacturer's instructions. The quantity of clean water required to be added to a 25kg
bag to achieve the desired consistency is given below :
Pourable : 4.125 litres
Preparation
Flowable : 4.500 litres
Foundation surface
The selected water content should be accurately measured
The substrate surface must be free from oil, grease or any into the mixer. The total content of the Conbextra GP2 bag
loosely adherent material. If the concrete surface is defective should be slowly added and continuous mixing should take
or has laitence, it must be cut back to a sound base. Bolt place for 5 minutes. This will ensure that the grout has a
holes and fixing pockets must be blown clean of any dirt or smooth even consistency.
debris.
Placing
Pre-soaking
At 300C place the grout within 20 minutes of mixing to gain
Several hours prior to placing, the concrete substrates full benefit of the expansion process.
should be saturated with fresh water.
Conbextra GP2 can be placed in thicknesses up to 100mm
Immediately before grouting takes place any free water in a single pour when used as an underplate grout.
should be removed with particular care being taken to blow
out all bolt holes and pockets. For thicker sections it is necessary to fill out Conbextra GP2
Typically a 10mm aggregate is suitable. 50 - 100%
Base plate aggregate weight of Conbextra GP2 can be added.
It is essential that this is clean and free from oil, grease or Any bolt pockets must be grouted prior to grouting between
the substrate and the base plate.
scale. Air pressure relief holes should be provided to allow
venting of any isolated high spots. Continuous grout flow is essential. Sufficient grout must be
Conbextra GP2
prepared before starting. The time taken to pour a

30
batch must be regulated to the time to prepare the next one.
High temperature working
Typical hopper system At ambient temperatures above 400 C, cool water ( below
Removable hopper : For large pours the grout may be hand 200C) should be used for mixing the grout prior to
placed or pumped into a removable hopper (trough) placement.
Estimating
Packaging
Conbextra GP2 is supplied in 25 kg moisture resistant bags.
Yield
Allowance should be made for wastage when estimating
quantities required. The approximate yield per 25 kg bag
fordifferent consistency is :
Consistency Pourable Flowable
Yield (litres) 12.5 13.3
Storage
Shelf life
Pouring should be from one side of the void to eliminate any Conbextra GP2 has a shelf life of 6 months if kept in a dry
air or presoaked water becoming trapped under the base store in sealed bags. If stored in high temperature and high
plate. It is advisable to pour the grout across the shortest humidity locations, the shelf life may be reduced.
distance of travel. The grout head must be maintained at all
Precautions
times so that a continuous grout front is achieved.
Where large volumes have to be placed Conbextra GP2 may Health and Safety instructions
be pumped. A heavy duty diaphragm pump is recommended Conbextra GP2 is alkaline and should not come into contact
for this purpose. Screw feed and piston pumps may also be with skin and eyes. Inhalation of dust during mixing should
suitable. be avoided.
Gloves, goggles and dust mask should be worn.
Curing If contact with skin occurs, it shall be washed with water.
On completion of the grouting operation, exposed areas Splashes to eyes should be washed immediately with plenty
should be thoroughly cured. This should be done by the use of clean water and medical advice sought.
of Concure WB curing membrane, continuous application of
water and/or wet hessian.
Fire
Conbextra GP2 is non flammable.
Limitations
Low temperature working
When the air or contact surface temperatures are 100C or
below on a falling thermometer, warm water ( 30 - 400C) is Additional information
recommended to accelerate strength development. For further details about the use and selection of grouts refer
For ambient temperature below 100C the formwork should to the Fosroc Information module entitled 'Precision grouting
be kept in place for at least 36 hours. in the Construction industry'.
Normal precautions for winter working with cementitious
materials should then be adopted.
Nitobond SBR(Latex)
Mortar and Screed modifier cum constructive solutions
bonding aid
Uses
31
For modifying and improving bonding of floor toppings, Chemical resistance :
renderings and mortars; repair of worn, damaged and
Cementitious based materials have limited chemical
spalled concrete, repair of large cracks; polymer modified
resitance. The addition of Nitobond SBR (Latex) to cement
floor screeds; waterproof plasters for masonary and slurries.
mortars reduces permeability and therefore helps reduce the
rate of attack by aggressive chemicals.
Advantages
Simple to use - Single component, gauged as required. Application instructions

High - Provides excellent bond to concrete, adhesion
plaster, masonry, stone work, etc. Surface Preparation:
durability
Improves -Gives weather resistant mortar with improved
impermeability to chlorides and other harmful
The object of the surface preparation is to achieve a clean
sound surface with a good mechanical key. All substrates
agents. should be cleaned and free of dust, plaster, oil, paint, grease,
corrosion deposits, and any other deleterious substances.
Permeability
Reduces - Provides waterproof screeds, plasters and
slurries.
Laitence should be removed by mechanical means. Smooth
substrates must be mechanically roughened e.g. by
Increases - Improved tensile and flexural properties
strength allow thin applications.
scabbling, needle gun or grit blasting to provide an adequate
key.
cements.
Versatile - Compatible with all common hydraulic Corroded reinforcing steel should be exposed around its full
circumference and cleaned to remove all loose scale and
use
Cost effective - Nitobond SBR (Latex) is economical to corrosion deposits. It is always preferably to clean the steel
to a bright condition. Use of emery cloth, grit or sand blasting
is recommended.
Description Priming
Nitobond SBR(Latex) is modified styrene butadiene emulsion Reinforcing steel must be primed with Nitozinc Primer
specially designed for use as a bonding aid and gauging immediately after cleaning. The concrete substrate should be
liquid for cementitious systems. It is resistant to hydrolysis thoroughly dampened with water and any excess removed
and can therefore be used for external applications too. before being primed by thoroughly scrubbing in a slurry coat
of 1 volume Nitbond SBR (Latex) to 1 volume water to 3
volumes fresh cement.
Technical Support In order to obtain a smooth consistency the cement should
be blended slowly into the liquids. Stir frequently during use
Fosroc provides a technical advisory service supported by a
to offset settlement.
team of specialists in the field.
Avoid 'puddling' of the slurry coat. The topping must be
appliedon to the wet slurry. If the slurry dries out it must be
removed and the clean substrate reprimed.
Properties
Typical Mix designs :
Typical mechanical properties of 1 : 3 cement sand mortar at
W/C - 0.45 for control and W/C - 0.35 for mortar containing 1. Patching & repair mortars and plaster for masonry
Nitobond SBR (Latex) ( 5 lites / 50 kg cement). Tested in Cement 50 kg
accordance with BS 6319 & wet cured.
Zone II sand 150 kg
Mechanical properties Control Nitobond SBR (Latex)
Recommended water addition 11 - 15 litres
Recommended thickness 8 to 30mm
3 days 11.5 12.5
7 days 13.0 14.5
2. Heavy duty floor screeds
28 days 22.0 24.0
Cement 50 kg
Tensile strength
3-6mm Granite chips 75 kg
(N/mm2) @ 28 days 2.5 3.5
Zone II sand 75 kg
Flexural strength
(N/mm2) @ 28 days 5.0 6.5 Nitobond SBR (Latex) 5-9 litres
Note : Increased dosages of Nitobond SBR (Latex) and Recommended water addition 8-12 litres
further water reduction leads to improved mechanical Recommended thickness 10-25mm
properties.
Nitobond SBR(Latex)
The screed should be of a semi-dry cohesive consistency. and eyes or be swallowed.
If contact with skin occurs, wash well with soap and water.
3. Polymer modified cement grout for injection - Nitobond Eye contamination should be washed thoroughly with clean 32
SBR (Latex) can be used to effectively modify properties of water and medical advice sought. If swallowed seek medical
cement grout for crack injection. The dosage of Nitobond attention immediately - Do not induce vomiting.
SBR(Latex) shall be in the range of 3 L/bag of cement. The
injection is carried out as per standard practice. Fire
Nitobond SBR (Latex) is non flammable.
Cleaning
Tools and equipment should be washed with water
immediately after use. Additional information
Nitobond SBR (Latex) is part of a wide range of adhesives,
Additional Guidance repair mortars, sealing compounds and flooring products
specially designed and manufactured by Fosroc for the
Prepare surfaces thoroughly. Toe-in at edges wherever construction industry. Separate datasheets are available on
possible to avoid feather edging. all these products.
All surfaces including edges must be primed.
All applications should be wet on wet, the primer must not be
allowed to dry.
For consistent performance the use of clean, dry sand is
recommended. Where wet sand is used, reduce the added
water level as appropriate.
In order to prevent rapid drying, mortars should be properly
cured with Concure WB, curing compound.
Minimum application temperature is 100C. For permanently
immersed conditions consult Local Fosroc office.
Estimating
Packaging
Nitobond SBR (Latex) is supplied in 1, 5 and 20 litre
containers.
Coverage
substrate porosity.
Storage
Shelf life
Nitobond SBR (Latex) has a shelf life of 12 months if kept in
a dry store in unopened condition.
Precautions
Health & Safety instructions
Nitobond SBR (Latex) should not come in contact with skin
and eyes or be swallowed. Protective gloves and goggles
should be worn.
Nitoprime Zincrich
Single component zinc primer constructive solutions
Uses substrate.
33
Nitoprime Zincrich is the recommended anti-corrosion primer Nitoprime Zincrich is recoatable generally between 30
for exposed steel reinforcement for use with Fosroc concrete minutes and one hour after the initial application. Application
repair mortars. The product actively resists corrosion within of concrete repair materials may also proceed at this time. At
the confines of the repair location and avoids the generation elevated temperatures, the recoatable and overlay times will
of incipient anodes in immediately adjacent locations. be reduced. The minimum application temperature for
Nitoprime Zincrich, an electrically conductive coating, is fully Nitoprime Zincrich is 5C. Consult the local Fosroc office for
compatible with all Renderoc mortars, fluid micro-concretes further information.
and certain electrochemical products.
Specification
Advantages Steel reinforcement primer
< 'Active' Zinc-rich system combats corrosion by The steel reinforcement primer shall be Nitoprime Zincrich, a
electrochemical means single component zinc-rich liquid, packed and supplied ready
< Formulated for use with Renderoc repair products to use. An unbroken 40 microns thick coating shall be
capable of providing 'active' galvanic protection within the
< Single component product - easy to use with no repair zone.
restrictive pot life
It shall be a suitable viscosity to enable the coating to
< Time saving - fast drying time penetrate imperfections and pits within the surface of
corrosion damaged steel bars.
The formulation of the primer shall be such that drying
occurs to allow the application of the repair mortar to
Water bye-laws scheme - approved product. The product has proceed after 20 to 45 minutes at 35C or after 30 minutes to
also been approved by the British Board of Agrement, one hour at 20C. It shall be fully compatible with the
Certificate No 98/3461 as part of the Renderoc System of Renderoc system of concrete repair.
concrete repair.
Instruction for use

Description
Preparation
Nitoprime Zincrich is supplied as a single component grey Expose fully any corroded steel in the repair area and
coloured liquid based on metallic zinc. remove all loose scale and corrosion deposits. Steel should
be cleaned to a bright condition with particular emphasis to
the back of exposed bars. Grit blasting is recommended for
PropertiesTest Typical result this process.
Specific gravity : 2.5 Where corrosion has occurred due to the presence of
chlorides, the steel should be high pressure washed with
Recommended
clean water immediately following grit blasting, to remove
thickness /coat : 40 microns (dry)
corrosion products from pits and imperfections within its
Application thickness surface.
per coat : 135 microns (wet)
Drying Time
(BS4652) : <1 Hour
Application
Pigment Vol. Concentration
(BS4652) : 76.0% The application of Nitoprime Zincrich must take place as
soon as possible to a dry steel surface after completion of
Flexibility
the preparation work but always within 3 hours. Although a
(BS4652) : Passed
single component product, it should be stirred thoroughly
Salt spray test before use in order to re-disperse any settlement.
(BS4652) : Passed
Apply one full and unbroken coat of Nitoprime Zincrich by
suitable brush, making sure that the back of exposed
reinforcing bars are fully coated. A small brush is generally
Design criteria more suitable for this purpose. Allow to dry fully before
One or two coats of Nitoprime Zincrich are generally continuing. If any doubt exists about having achieved an
required, dependent largely on the nature and profile of the unbroken coating, a second application should be made as
soon as the first coat is fully dry (generally between 30
Nitoprime Zincrich
minutes and one hour).
The primed surfaces should not be left exposed to the Technical support
elements for longer than necessary before overcoating or
application of the repair material. Nitoprime Zincrich will, Fosroc offers a comprehensive range of high performance, 34
however, protect steel under clean interior exposure high quality concrete repair and construction products. In
conditions for a period of several months. addition, Fosroc offers a technical support package to
specifiers, end-users and contractors, as well as on-site
In non-aggressive exterior environments, a maximum interval technical assistance.
of 14 days will be tolerated but in industrial and/or marine
environments this interval should be reduced to the practical
minimum.
Precautions
The application of concrete repair materials should proceed
as soon as the Nitoprime Zincrich is fully dry (generally 20 Health and safety
minutes to one hour - see under properties). Nitoprime Zincrich and Fosroc Solvent 102 should not come
in contact with skin or eyes, or be swallowed. Ensure
adequate ventilation and avoid inhalation of vapours. Some
Low temperature working people are sensitive to resins, hardeners and solvents. Wear
The minimum application temperature is 5C. The material suitable protective clothing, gloves and eye protection.
should not be applied when the substrate and/or air If working in confined areas, suitable respiratory equipment
temperature is 5C and falling. At 5C static temperature or must be used.
at 5C and rising, the application may proceed.
The use of barrier creams provide additional skin protection.
In case of contact with skin, rinse with plenty of clean water,
Cleaning then cleanse with soap and water. In case of skin contact
with Nitoprime Zincrich, remove immediately with resin
Nitoprime Zincrich should be removed from tools, mixers and removing cream followed by washing with soap and water.
equipment with Fosroc Solvent 102* immediately after use.
Do not use solvent. In case of contact with eyes, rinse
immediately with plenty of clean water and seek medical
advice. If swallowed, seek medical attention immediately - do
Limitations
not induce vomiting.
- Nitoprime Zincrich should not be applied when the
temperature is below 5C or is 5C and falling. If any doubts
arise concerning temperature or application conditions, Fire
consult the local Fosroc office. Nitoprime Zincrich and Fosroc Solvent 102 are flammable.
Keep away from sources of ignition. No smoking. In the
event of fire, extinguish with CO2 or foam. Do not use a
Estimating water jet.
Supply
Nitoprime Zincrich : 1 litre Flash points
Fosroc Solvent 102 : 5 litre cans Nitoprime Zincrich : 16oC
Coverage Fosroc Solvent 102 : 33oC
Nitoprime Zincrich : 7.4 m2/litre
Note : The coverage figure for Nitoprime Zincrich is For further information, refer to the Product Material Safety
theoretical due to wastage factors and the variety and nature Data Sheet.
of possible substrates, practical figures will be reduced.
Storage
Shelf life
Nitoprime Zincrich has a shelf life of 6 months and Fosroc
Solvent 102 has a shelf life of 12 months, if kept in a dry
store in the original unopened packs.
Nitozinc Primer
Two component epoxy zincrich primer constructive solutions
Uses Specification clauses

35
Nitozinc Primer is recommended for priming exposed steel Steel reinforcement primer
reinforcement for use with Fosroc concrete repair mortars. Performance specification
The product actively resists corrosion within the confines of
the repair location and avoids the generation of incipient The steel reinforcement primer shall be an epoxy, two
anodes in immediately adjacent locations. component, zinc rich liquid packed and supplied ready to
use. An unbroken 40 microns dft coating shall be capable of
Nitozinc Primer is compatible with all Renderoc mortars and providing 'active' galvanic protection and avoiding the
fluid micro concretes. generation of incipient anodes in the immediately adjacent
locations. It shall be of suitable viscosity to enable the
coating to penetrate into imperfections and pits within the
Advantages
surface of the structural steel.
< Anti corrosive - Active 'Zinc-rich' system combats The formulation of the primer shall be such that drying
corrosion by electro chemical means. occurs to allow the application of the repair mortar after 45
< Two component product - Easy to mix and use. minutes at 350C or after one hour at 200C.
< Timesaving - Touch dry after 30 to 45 mins. It shall be fully compatible with the reinstatement methods
adopted.
< Excellent adhesion - Exhibits excellent bond
strength in cementitious repairs.
Supplier specification
The steel reinforcement primer shall be Nitozinc Primer,
Description manufactured by Fosroc and used in accordance with the
Nitozinc Primer is supplied as a two component system manufacturer's datasheet.
based on metallic zinc and epoxy resin which on mixing Nitozinc Primer is fully compatible with Fosroc's
gives a grey coloured liquid. reinstatement techniques.
Technical support
Fosroc offers a comprehensive range of high performance,
high quality concrete repair and construction products. In
addition, Fosroc offers technical support service to specifiers, Preparation
end-users and contractors, as well as on-site technical Any corroded steel shall be fully exposed and all loose scale
assistance in locations all over the country. and corrosion deposits shall be removed. Steel should be
Design Criteria cleaned to a bright condition paying particular attention to the
back of exposed steel bars. Grit-blasting is recommended for
One or two coats of Nitozinc Primer are generally required, this process.
dependent largely on the nature and profile of the substrate.
Where corrosion has occured due to the presence of
Nitozinc Primer is recoatable generally between 30 minutes
chlorides, the steel should be high-pressure washed with
and one hour after the application of first coat. Application of
clean water immediately after grit-blasting to remove
top coat may also proceed at this time. At elevated
corrosion products from pits and imperfections within its
temperatures, the recoatable and overlay times will be
surface.
reduced. The minimum application temperature for Nitozinc
Primer is 100 C. The local Fosroc office may be consulted for
further information. Mixing
Both components shall be mixed until a homogenous mixture
Properties is obtained. It is important that both components are
intermixed thoroughly and that no traces of the components
Specific gravity 1.75 remain unmixed. A slow speed heavy duty drill fitted with a
Recommended thickness paddle is recommended for mixing.
per coat 40 microns (DFT)
Application thickness 100 microns (wet)
per coat
Drying times @ 20 0C @ 35 0C
Touch dry 45 mins 15 mins
Fully dry/Recoatable 45 minutes to 1 hour.
Surface drying time @270C 20 to 40 mins.
Note : At temperatures below 20 0C, the drying times will be
slower. Conversely, at temperatures above 35 0C, the drying
times will be faster.
Nitozinc Primer
Application Precautions
The application of Nitozinc Primer must take place as soon Health & Safety instructions
as possible to a dry steel surface after completion of the
Nitozinc Primer and Nitoflor Sol should not come in contact 36
preparation work but always within 3 hours.
with the skin and eyes, or be swallowed. Adequate
One full and unbroken coat of Nitozinc Primer shall be ventilation should be ensured and inhalation of vapours
applied using a suitable brush, making sure the surfaces of should be avoided. Some people are sensitive to resins,
the steel are properly coated. A small brush is generally hardeners and solvents. Hence suitable protective clothing,
suitable for this purpose. It shall be allowed to dry fully before gloves and eye protection shall be worn. If working in
continuing. If in doubt of having achieved an unbroken confined areas, suitable respiratory protective equipment
coating, a second application should be made as soon as the must be used. The use of barrier creams, provide additional
first coat is fully dry (generally between 30 minutes and one skin protection. Incase of contact with skin, it shall be rinsed
hour) with plenty of water, then cleansed with soap and water.
Incase of skin contact with Nitozinc Primer, it shall be
The primed surfaces should not be left exposed to the
removed immediately with resin removing cream followed by
elements for longer than necessary before overcoating.
washing with soap and water. Solvent should not be used.
Nitozinc Primer will, however, protect steel under clean
Incase of contact with eyes, it shall be rinsed immediately
interior exposed conditions for a period of several months. In
with plenty of clean water and medical advice shall be sought
non-aggressive exterior environments, a maximum interval of
immeidately. If swallowed, medical attention shall be sought
14 days will be tolerated but in industrial and/or marine
immediately - Vomiting should not be induced.
environments this interval should be reduced to the practical
minimum.
The application of concrete repair materials should proceed Fire
as soon as the Nitozinc Primer is fully dry (generally 45 min.
Nitozinc Primer and Nitoflor Sol are flammable. It shall be
to 1 hour - Refer properties).
kept away from source of ignition. Smoking is prohbited
during handling / application of the product. In the event of
fire, it shall be extinguished with Carbondioxide or foam. Use
of water jet is not recommended.
The minimum application temperature is 100 C. The material
should not be applied when the substrate and/or air
temperature is 100 C and below. Flash points
Cleaning Nitozinc Primer 160C
Nitozinc Primer should be removed from tools, equipment Nitoflor Sol 330C
and mixers with Nitoflor Sol immediately after use.
Limitations
Nitozinc Primer should not be applied when the temperature
is below 100C . If any doubts arise concerning temperature Dekguard S was formerly known as Nitocote Dekguard S.
or application conditions, the local Fosroc office shall be Fosroc manufactures a wide range of products specifically
contacted. designed for repair and refurbishment of damaged reinforced
concrete. This includes hand-placed and spray grade repair
Estimating mortars, fluid micro - concretes, chemical resistant epoxy
Packaging mortars and a comprehensive package of protective
coatings. In addition, a wide range of complementary
Nitozinc Primer 1 & 5 litre Pack products is available. This includes joint sealants, water
Nitoflor Sol 5 & 20 litre containers proofing membranes, grouting, anchoring and specialised
Coverage flooring materials.
Nitozinc Primer 4 - 5 m2 / litre Fosroc have also produced several educational

trainingvideos which provide more detail about the
Note : This coverage figure is theoretical - due to wastage mechanisms which cause corrosion within reinforced
factors, variety and nature of possible steel substrates, the concrete structures and the solutions which are available to
practical coverage figures may be reduced. arrest or retard these destructive mechanisms. Further
information is available from the publication : Concrete
Repair and Protection - The Systematic Approach.
Storage
For further information about products, training videos or
Shelf life publications, contact the local Fosroc office.
6 months if kept in dry store in the original, unopened

containers. If stored at high temperature and/or high humidity
conditions the shelf life may be reduced.
Renderoc FC
Single component polymer modified constructive solutions
cementitious pinhole filler
Uses also enhance other performance properties; but should not
37 be viewed as mandatory for every application. However,
Renderoc FC is designed for application to minor
where subsequent coatings are to be applied, it is important
imperfections in concrete and masonry surfaces. It is suitable
to produce a dust-free surface upon which to apply the
for application in the range 0 to 3 mm, and can be used in
coating.
the following situations :
Filling pinholes prior to overcoating
General reprofiling over large areas, up to 3 mm depth Properties

Fairing coat, in association with other Renderoc mortars The following results were obtained at a liquid:powder ratio
of 0.3:1 by weight or 1:3 by volume.
Advantages
Cost effective - no independent primer necessary Test method Typical result
Time saving - curing not necessary @ 20oC @ 35oC

Coefficient of thermal
High performance - excellent bond to the substrate
expansion : 7 to 12 x 10-6/C
Working life (Approx.) : 45 mins 20 mins
Description
Setting time (BS 5075) : 60 mins 45 mins
Renderoc FC is supplied as a ready to use blend of dry
powders which requires only the site addition of clean water Fresh wet density : 2000 kg/m3
to produce a highly consistent cementitious mortar. Compressive strength
Renderoc FC exhibits excellent thermal compatibility with @ 28 days : 20 N/mm2
concrete, and is fully compatible with other Renderoc* Note: Working life and setting time will vary dependent on
mortars and Dekguard* protective coatings. ambient and substrate temperatures.
Instructions for use

Preparation
Clean the surface and remove any dust, unsound material,
plaster, oil, paint, grease, corrosion deposits or algae.
Roughen the surface to remove any laitence and expose the
fine aggregate by light scabbling or grit-blasting.
Oil and grease deposits should be removed by steam
cleaning, detergent scrubbing or the use of a proprietary
degreaser. The effectiveness of decontamination should then
be assessed by a pull-off test.
Renderoc repair mortars require no additional preparation
prior to the application of Renderoc FC.
The cleaned areas should be blown clean with oil-free
Specification compressed air before continuing. All prepared areas should
The filler for minor surface imperfections (up to 3 mm depth) be thoroughly soaked with clean water immediately prior to
shall be Renderoc FC - a single component, polymer the application of Renderoc FC. Any residual surface water
modified, cementitious mortar. The material shall be capable should be removed prior to commencement.
of use without the need for an independent primer or curing
system.
Mixing - small quantities
Standards compliance Care should be taken to ensure that Renderoc FC is
Renderoc FC has been approved by the British Board of thoroughly mixed. Small quantities (up to 5 kg) can be mixed
Agrement, under Certificate No. 98/3461. using a suitable mixing drum or bucket. Greater quantities
should be mixed using a forced-action mixer. Mixing in a
suitably sized drum using an approved spiral paddle
attached to an approved slow speed (400/500 rpm) heavy-
Design criteria
duty drill is an acceptable alternative.
Renderoc FC is designed for vertical and overhead use in
If mixing small quantities by hand, Renderoc FC should be
filling voids up to a depth of 3 mm. It can also be used to
volume-batched. Add 3 volumes of the Renderoc FC powder
render over large areas, from a feather-edge up to 3 mm
(loose-filled to excess and struck off level with the top of the
thickness.
measuring container) to one volume of potable water. This
Anti-dusting properties may be imparted upon the mix by the should be mixed vigorously until fully homogeneous.
addition of Nitobond SBR* to the gauging water. This will
Renderoc FC
Mixing - large volumes
For larger volumes, place 6.0 litres of cool, potable water into
the mixer and, with the machine in operation, add one full 20 It is suggested that, for temperatures above 350C, the
kg bag of Renderoc FC and mix continuously for 3 to 5 following guidelines are adopted as good working practice:
minutes until fully homogeneous.
i Store unmixed materials in a cool (preferably temperature 38
Water addition may vary slightly according to both the controlled) environment, avoiding exposure to direct
ambienttemperature and the desired consistency of the mix, sunlight.
but it should not exceed 6.0 litres ii Keep equipment cool, arranging shade protection if
necessary. It is especially important to keep cool those
For additional anti-dusting, or enhanced performance
surfaces of the equipment which will come into direct
properties, add 0.6 litres of Nitobond SBR to the gauging contact with the material itself.
water until the desired consistency is achieved.
iii Try to avoid application during the hottest times of the day,
Note: In all cases Renderoc FC powder must be added to the and in direct sunlight.
water.
iv Make sufficient material, plant and labour available to
Application ensure that application is a continuous process.
Apply the mixed Renderoc FC to the prepared substrate, up
to 3 mm thickness, by steel trowel. It should be applied with Technical support
the minimum of working and be allowed to partly set before
finally trowelling to a smooth finish. Fosroc offers a comprehensive technical support service to
specifiers, end users and contractors. It is also able to offer
If a very smooth finish is required, a small amount of water on-site technical assistance, an AutoCAD facility and
may be flicked on to the surface of the Renderoc FC with a dedicated specification assistance in locations all over the
paint brush prior to final trowelling. Do not proceed with the world.
application when rainfall is imminent unless in a sheltered or
protected situation. Estimating
Finishing Supply
Renderoc FC is finished by striking off with a straight edge Renderoc FC : 20 kg bags
and closing with a steel or plastic float. Note that water can Nitobond SBR : 25 and 200 litre drums
be drawn to the surface if overworking with the float occurs,
and an unsightly finish may result. Nitobond AR : 1 and 5 litre packs
Damp sponges or plastic floats may be used to achieve Coverage and yield
adesired surface texture, but care should again be taken not Renderoc FC : 4.0 m2 at 3 mm thick
to overwork the surface. (approx. 12.0 litres/bag)
Curing Nitobond AR : 6 to 8 m2 per litre
Curing is not generally required. However, under extreme Note : Actual coverage of Renderoc FC will be wholly dependent
conditions - high temperatures and drying winds - it may be upon the general substrate condition. It is recommended,
prudent to use Nitobond AR* as a curing agent. Nitobond therefore, that site trials over a typical area are carried out to
AR does not require mechanical removal prior to determine actual usage.
overcoating.
Cleaning
Storage
Renderoc FC should be removed from tools, equipment and
mixers with clean water immediately after use. Cured Shelf life
material can only be removed by mechanical means. All products have a shelf life of 12 months if kept in a dry
Overcoating with protective/decorative finishes store in the original, unopened bags or packs @ 25oC.
Renderoc FC may be overcoated with a protective Storage conditions
/decorative coating after about 48 hours, dependent on Store in dry conditions in the original, unopened bags or
ambient conditions. packs. If stored at high temperatures and/or high humidity
Fosroc recommend the use of the Dekguard range of conditions the shelf life may be considerably reduced to 4 to
protective, anti-carbonation coatings. These products provide 6 months.
a decorative and uniform appearance as well as protecting
parts of the structure which have not been repaired and
might otherwise be at risk from the environment. Precautions
Limitations Health and safety
< Renderoc FC should not be used when the temperature is
below 5C and falling. Renderoc FC contains cement powders which, when mixed
or become damp, release alkalis which can be harmful to the
< Do not proceed with the application when rainfall is skin. Nitobond AR and Nitobond SBR are slightly alkaline.
imminent unless in a sheltered or protected situation.
During use, avoid inhalation of dust and contact with skin and
< The product should not be exposed to moving water eyes. Wear suitable protective clothing, gloves, eye
during application or prior to initial set.
protection and respiratory protective equipment.
< If any doubts arise concerning temperature or substrate
The use of barrier creams can provide additional skin
conditions, consult the local Fosroc office.
Renderoc FC
protection. In case of contact with skin, rinse with plenty of Additional Information
clean water, then cleanse with soap and water. In case of
contact with eyes, rinse immediately with plenty of clean Fosroc manufactures a wide range of complementary
water and seek medical advice. If swallowed, seek medical products which include :
39 attention immediately - do not induce vomiting. waterproofing membranes & waterstops
For further information, refer to the appropriate Product joint sealants & filler boards
Material Safety Data Sheet.
cementitious & epoxy grouts
Fire
Renderoc FC, Nitobond AR and Nitobond SBR are all non- specialised flooring materials
flammable products. Fosroc additionally offers a comprehensive package of
refurbishment of damaged concrete. Fosrocs Systematic
Approach to concrete repair features the following :
hand-placed repair mortars
spray grade repair mortars
fluid micro-concretes
chemically resistant epoxy mortars
anti-carbonation/anti-chloride protective coatings
chemical and abrasion resistant coatings
For further information on any of the above, please consult
your local Fosroc office - as below.
Renderoc HB2
Two component high build polymer modified constructive solutions
cementitious reinstatement mortar
Uses Properties
40
Renderoc HB2 is a cementitious repair compound which is The following results were obtained at a Water: Powder ratio
used to reinstate damaged and deteriorated concrete. This of 0.18 and temperature @ 200C.
product is suitable where above average chloride and
carbondioxide resistance is required. Due to the light weight
nature of the product Renderoc HB2 is recommended for 1D 3D 7D 28 D
high build repair to reinforced concrete in vertical or
7 12 16 20
overhead situations where thicknesses of upto 40mm
vertically or 25mm overhead can be achieved in a single Tensile strength 1.7N/mm2 @ 28 days
application.
Flexural strength 4.5N/mm2 @ 28 days
Water absorption ISAT
(BS 1881 Pt.5 1970 )
Advantages
10 min 0.01/ml/m2/Sec
< In vertical and overhead situations, a high
thickness can be built up. 2 hours 0.005 ml/m2/Sec
< Extremely low permeability provides maximum Carbon dioxide barrier

protection against carbon dioxide and chlorides. Equivalent thickness of concrete
at 20mm thickness
< Excellent bond to the concrete substrate (Taywood method ) Greater than 100mm
< Shrinkage compensated Coefficient of thermal expansion 7 - 12 x 10-6/0C
< Only addition of water at site to be made while Setting time ( BS 4551 Pt 14 : 1980)
mixing the powder and liquid parts
Initial set 2 hours
< Contains no chloride admixtures
Final set 5 hours
Description
Fresh wet density Approx. 1600kg/m3
Renderoc HB2 is a light weight, cementitious, polymer dependent on actual
modified repair mortar to provide high build properties as well consistency used
as excellent resistance to chloride ions and the diffusion of
acidic gases such as carbon dioxide. It contains special
preblended cements, graded sands and chemical additives
Specification clauses
which thermally combine to provide a product that has
excellent compatibility with concrete as well as outstanding Preparation
water repellent properties. Renderoc HB2 can be applied in
The area to be repaired shall be saw cut 10mm depth and
thicknesses from 10mm to 40mm in vertical and 25mm in
broken out to a minimum of 10mm to provide a defined repair
overhead situations.
area. Feathered edges will not be accepted. It is essential
that no contaminated or carbonated concrete shall be in
contact with the reinforcing bars. The concrete shall be
Technical support broken out to expose the full circumference of the reinforcing
Fosroc offers a technical support package to specifiers, end bars if they are within the contaminated area of the
users and contractors as well as technical on-site assistance substrate.
in locations all over the country. In addition, Fosroc offers a
comprehensive range of high performance, high quality
construction products. Priming
The prepared steel be primed with a full coat of Nitozinc
Primer within 2 hours of cleaning. The concrete substrate
Design criteria shall be thoroughly soaked with clean water prior to priming.
The bonding agent shall be Nitobond HAR and shall be well
Renderoc HB2 is designed for vertical or horizontal worked in to the substrate. The repair compound shall be
application use. It can be applied from a minimum of 5mm to applied whilst the Nitobond HAR is tacky.
15mm thickness in vertical sections. Higher thicknesses can
be achieved by the use of form work. Thicker sections can Repair material
be built up in layers. In horizontal locations Renderoc HB2 The area to be reinstated shall be repaired with Renderoc
can be applied up to 50mm thickness. The material should HB2. The material shall be mixed with the specified amount
not be applied at less than 5mm thickness. Consult Fosroc of water and applied strictly in accordance with the
for further information. manufacturer's instructions. Note that only full bags of
Renderoc HB2 shall be mixed. The repair shall be cured in
Renderoc HB2
accordance with the manufacturer's requirements. Thoroughly compact the mortar on to primed substrate and
around the reinforcement.
41 Surface preparation
Build up
plaster, oil, grease, corrosion deposits or algae. Roughen the Additional build up on overhead can be achieved by
surface and remove any laitence by light scabbing or grit application of multiple layers and final thickness is dependent
blasting. Saw cut or cut back the extremities of the repairs to on the material consistency and substrate profile. Exposed
a depth of atleast 10mm to avoid feather edging and to steel reinforcing bars should be secured to avoid movement
provide a square edge. Break out the complete repair area to during the application process as this can affect mortar
a minimum depth of 10mm, up to the saw edge. compaction and build.
Oils and grease deposits should be removed by steam Where thicker sections are required, the surface of the
cleaning, detergent scrubbing or by use of a proprietary intermediate layer should be scratch keyed and cured with
degreaser. The effectiveness of decontamination should then Nitobond AR. Repriming with Nitobond HAR and further
be assessed by a pull off test. application of Renderoc HB2 may proceed as soon as this
layer has set.
Expose fully any corroded steel in the repair area and
remove all loose scale and corrosion deposits. Steel should The minimum applied final thickness of Renderoc HB2 is
be cleaned to a bright condition. Grit blasting is 10mm.
recommended. If sagging occurs, the Renderoc HB2 should be completely
removed and reapplied at a reduced thickness on to the
correctly primed substrate.
Reinforcing steel priming
Apply one full coat of Nitozinc Primer and allow to dry before
continuing ( approx. 1 - 2 hrs at 300C). Finishing
Renderoc HB2 is finished by striking off with a straight edge
and closing with a steel float. Wooden or plastic floats or
Concrete / Masonry Priming sponges may be used to provide different surface textures.
The substrate should be thoroughly soaked with water (any
excess being removed) prior to applying one coat of
Nitobond HAR and scrubbing it well into the surface. Curing
Renderoc HB2 can be applied as soon as the Nitobond HAR A gap of 20mm shall be allowed behind the reinforcing bars.
become tacky.(If Nitobond HAR is too wet built up of the The final substrate shall be clean and sound. Corroded
Renderoc HB2 inoverhead or vertical situations may be reinforcement shall be mechanically cleaned to bright steel
difficult ). condition.
In exceptional circumstances, e.g. where a substrate/ repair Renderoc HB2 requires curing immediately after completion
barrier is required, or where the substrate is liable to remain of trowelling. Large areas should be cured as trowelling
permanently damp, Nitobond EP should be used. For further progresses (0.5m2 at time) without waiting for completion of
details, Fosroc should be consulted. the whole area. In fast drying conditions, it may be necessary
Mixing to supplement this with polythene sheet taped down around
the edges. When using in cold climates the finished repair
Care should be taken to ensure that Renderoc HB2 is must be protected from freezing
thoroughly mixed. A forced action mixer is essential. Mixing
in a suitably sized drum using a paddle in a slow speed (400/
500 rpm) drill is an acceptable alternative. Mixing of part Overcoating with protective decorative finishes
bags should never be attempted.
As part of the Fosroc concrete repair and protection system,
For 1 bag mix : Renderoc HB2 is extremely durable and will provide
Place about 2.75 litres of drinking quality water in the mixer excellent protection to the embedded steel reinforcement in
and, add the supplied liquid polymer part and mix with the the repaired areas. The existing sound parts of the structure
machine in operation, add Renderoc HB2 powder and mix will benefit from the application of a barrier/decorative
for 2 to 3 minutes. Depending on the ambient temperature coating to limit the advance of the carbonation front, prevent
and the desired consistency, a small additional amount of chloride ingress and bring them upto the same protective
water may be added up to a maximum total water content of standard as the repair. The Dekguard range of coatings is
3.25 litres. designed to achieve this and may be applied. Separate
datasheets on this range are available.
Cleaning
Application
Renderoc HB2 should be removed from tools and mixers
Apply the mixed Renderoc HB2 to the prepared substrate with clean water immediately after use. Cured material can
with a gloved hand or trowel. First work a mini layer of the be removed mechanically only.
mortar on to the layer.
Equipment used with Nitozinc Primer and Nitobond EP
Renderoc HB2
should be cleaned with Nitoflor Sol. The use of protective clothing, goggles, gloves and barrier
creams is recommended.
42
If contact with skin or eyes occurs wash thoroughly with
Storage clean water. If irritation persists seek medical attention
immediately.
Shelf Life
If swallowed, seek medical attention immediately. do not
All products have a shelf life of 12 months if kept in induce vomiting.
unopened packs in a dry store. If stored in permanent high
humidity locations, the shelf life may be reduced . Nitobond Renderoc HB2, Nitobond HAR and Nitobond AR are
AR and Nitobond HAR should be protected from frost. nonflammable.
Flash points
Estimating
Nitobond HAR N/A
Packaging and Coverage
Nitobond EP N/A
Product Packing Theoretical
Nitozinc Primer 200C
coverage
Nitoflor Sol 330C
Renderoc HB2 18 kg bag 1.3 m2 at
and 0.54 kg liquid 10mm
polymer thickness
Nitobond HAR 5 litre Can 3 -4 m2 / litre
Renderoc HB2 is one of a wide range of products for the
Nitobond EP 1& 4 Litre 2.5m2/litre repair and protection of damaged reinforcing concrete. Other
Nitozinc Primer 5 litre Can 5 m2 / litre products in the Renderoc range include heavy duty and fluid
cementitious repair compounds as well as Nitomortar
Nitoflor Sol 5 litre Can - chemical resistant epoxy resin mortars. In addition, Fosroc
manufactures a comprehensive range of Dekguard
decorative and anti-carbonation coating.
The coverage figures for liquid products are theoretical. Due
to wastage factors and the variety and nature of possible All products are described in greater detail in individual
substrates, practical coverage figures may be reduced. technical data sheets.
Precautions
Health & Safety

Renderoc HB2 contains cementitious powders which during
normal use have no harmful effect on dry skin. However
when Renderoc HB2 is mixed or becomes damp, alkali is
released which can be harmful to the skin.
During use
< Avoid inhalation of dust

< Avoid contact with skin and eyes
< Wear suitable gloves and eye protection
< Incase of contact with skin, wash with water
< In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
< Nitobond bonding agents, Nitozinc Primer, and
Nitoflor Sol should not be allowed to come into
contact with skin or eyes or be swallowed.
Fosroc Renderoc HS
Shrinkage compensated, polymer modified, constructive solutions
fibre reinforced, thixotropic repair mortar system
Uses Instructions for use
43
Renderoc HS is suitable for sprayed or trowelled Preparation
applications, with high build characteristics. Typical
It is essential that the substrate to be repaired is sound,
applications would include, but not be limited to, the
clean and free of all contamination.
following:
The damaged areas of concrete to be removed must be
< All types of structural repair which can be applied by
clearly identified. The Perimeter of the area should be saw
trowel or wet spray
eping the sides square. Feather-edging is not permitted and
< Repair of structural members subjected to repetitive a minimum thickness of 10mm must be maintained over the
loading including application in trafficked areas whole area.
< Repairs to reinforced or pre-stressed beams or The substrate should be prepared to provide a rough surface
columns having at least a 5mm amplitude at 20mm frequency.
< Repairs in industrial area, especially those containing If unsound or oil contaminated concrete is found to extend
mineral oils, lubricants etc beyond the premarked area, consult the engineer in charge.
Subject to approval cut back to clean sound concrete.
< Repairs in marine environments
If reinforcement is corroded ensure that the back of the steel
has been exposed. reinforcement should have all rust
Advantages removed by the use of power tools, abrasive basting (wet or
dry) or wire brushing. Reinforcing steel should be exposed
< Wet or dry spray application - rapid application of and cleaned around its whole circumference. Steel should
large quantities be prepared to Swedish Standard SIS 05-900:1967-SA2 or
< Low rebound - when dry spray applied rebound is BS4232 Ref. 24 second quality. Extra protection to the
minimal with subsequent saving in material cost reiforcement can be provided by Nitoprime Zincrich* and
Galvashied XP* or Galvashield CC*. Dependent on the
< Extremely low permeability - gives excellent circumstances of use and requirement of the client. Severely
resistance attack by aggressive elements corroded reinforcement may require replacement and the
engineer must be consulted.
Description
Water Saturation
Renderoc HS is supplied as a ready to use blend of dry
powders, which requires only the addition of clean water to Thoroughly saturate the surface of the concrete to provide a
produce a highly consistent, repair mortar suitable for saturated surface dry condition. Poor quality concrete may
structural concrete and masonry repairs. Renderoc HS require soaking for a significant length of time. Any surface
contains no metallic aggregate and is chloride free. water should be removed using an oil free compressed airjet.
Renderoc HS is formulated for sprayed or trowelled

applications, in thicknesses upto 50mm in one layer by hand Mixing
application. Greater thicknesses can be achieved when
spray applied. Renderoc HS should be mixed mechanically with a Heavy
Duty, slow speed drill or a forced action mixer fitted with
Properties Fosroc MR3 mortar mixing paddle. Add 3.75 litres of water
per 25kg bag. Pour the desired quantity of water into a
The following typical results were obtained at a water to suitably sized mixing vessel for full bag mixing. Do not use
powder ratio of 0.15. part-bags. Place 3.75 litres of cool, clean drinking water in
Test method Typical result the mixing container followed by the full bag of Renderoc HS
and mix for 3-5 minutes, until the mix becomes fully
Compressive strength : > 30 N/mm at 1 day homogeneous. (water levels may be adjusted to allow good
BS1881 : Pt 116 > 50 N/mm at 3 days spray techniques between 3.75 to 4.25ltrs per 25kg bag
> 60 N/mm at 7 days depending upon the ambient temperature)
> 70 N/mm at 28 days
Flexural Strength : > 6 N/mm
(BS 6319 pt 3)
Tensile Strength : > 4 N/mm
(BS 6319 pt 7)
Initial surface water
Absorption [ml/(m2sec)] : 0.04
(BS 1881 Pt 208)
Note 1: 50 mm cubes, water cured @ 25C
Fosroc Renderoc HS
Application Precautions
44
After mixing, Renderoc HS can be sprayed or trowel applied. Health and safety
Suitable spraying units are Putzmeister P11, Turbosol T20 or
Meyco Deguna 20. When applying by hand, Renderoc HS, Renderoc HS contains cement powders which, when mixed
must be forced tightly into the substrate to ensure intimate with water or upon becoming damp, release alkalis which
contact with the pre-wetted substrate. Levelling and initial can be harmful to the skin. In case of contact with eyes, rinse
finishing should be carried using a wooden or plastic float. immediately with plenty of clean water and seek medical
Final finishing should be carried out using a steel float. When advice. If swallowed seek medical attention immediately - do
the material has stiffened to the point where finger pressure not induce vomiting.
lightly marks the surface, a final firm trowelling should be
given using a steel float.
Fire
Renderoc HS, is non-flammable and thus presents no fire
Curing hazard.
Renderoc HS demands good curing. Particular care is For further information, please refer to the Product Material
required in hot/windy conditions. Curing is to be commenced Safety Data Sheet for Renderoc HS.
immediately either by applying Concure 1315, or by covering
the work with plastic sheet fixed over wet hessian and taped
at all edges. Nitobond AR can be used as a curing
compound but not recommended in situations where
overcoating with epoxy coatings is required. However it is
suitable when overcoated with the Dekguard range of
protective coatings.
Estimating
Supply
Renderoc HS : 25kg bags
Yield
Renderoc HS : approx. 13 litres per 25kg bag
Limitations
- Renderoc HS should not be used when the ambient

temperature is below 5C and falling.
- Renderoc HS should not be exposed to running water
either during application or prior to final set.
Storage
Shelf life
Renderoc HS has a shelf life of 12 months; if kept in a dry
environment, in its original, unopened packing. If stored in
conditions of high humidity and/or temperature, the shelf life
will be reduced.
Non-Shrink Grout
and Fillers
Conbextra GP1
conbextra GP2
Decofill
Hydrocell XL
Renderoc FC
Conbextra GPI
Non-shrink, free flow, general purpose constructive solutions
cementitious grout
Uses Note : Cubes cast were kept under resistant before testing to
simulate site condition. Size of the cubes used 70.6mm x 48
Conbextra GPI is used for effective support beneath load 70.6mm x 70.6mm tested at 300C.
bearing units especially where static and operational loads
apply. Also as an efficient medium for transferring all Young's modulus : 24 kN/mm2
operational loads to the foundation. Expansion characteristics : Controlled expansion occurs in
For free flow grouting of machine base plates, crane and the unset material to ensure that the grout, when cured, will
transporter rails, standing equipment bed plates, stanchion continue to occupy its original volume within the confines of
bases, steel rolling mill beds, pump sets etc. the voids in which it has placed.
Unrestrained expansion : 1 to 4%
Advantages
Time of expansion : Starts 20 minutes
Non-shrink - Will continue to occupy the filled space
without shrinkage. Continues to provide support to the Finish 150 minutes
bearing areas and dampens vibration.
Pressure to restrain : Approx. 0.004 N/mm2
Free flow - Ensures high level of contact with load bearing
area. Also helps complete filling without voids. No need for
plastic expansion
Note : It is necessary to restrain free flow grout edges over 50mm wide.
external aids like rodding, poking, chaining etc. Otherwise unrestrained expansion may lead to some cracks.
Pre-packed and factory controlled - Consistency and
reliability ensured. Site batching and blending variations
Coefficient of thermal expansion : 11x10-6 per 0C
eliminated. Thermal conductivity : 1.04 W/m0 C
Iron free - No chance of deterioration by uncontrolled rust

expansion, corrosion and staining of grout.
Fresh wet density : At flowable consistency 2170 kg/m3
Water powder ratio :
anchor
Chloride free - Does not cause corrosion of machine parts,
bolts etc., in contact with grout.
Consistency W/P Water required per
25 kg bag
Description Flowable 0.19 4.75 litres

Flow characteristics : The maximum distance of flow is
Conbextra GPI is supplied as a ready to use dry powder,
governed by the gap width and the head of the grout. Typical
requiring only the addition of water to produce a free-flowing,
data for flow design, assuming grout is poured immediately
non-shrink grout. The material is blend of specially
after mixing, is given in the table below.
processed cement, pregraded fillers and additives which
impart : Max flow distance in mm
Good early and final strengths due to very low water
requirement
Grout Gap width 50mm 100mm 250mm
Consistency (mm) head head head
Controlled expansion to retain the original volume filled
even after setting
Flowable 30 500 1000 2000
50 1000 2000 3000+
Free flow characteristics without any segregation and
bleeding.
N.B : This table is based on the following factors: Temperature - 250C :
Water saturated substrate; Minimum unrestricted flow width : 300mm.
Conbextra GPI, on setting will have a micro-cellular structure
with high frost, fire and oil resistance. Specification Clauses
Technical support Performance specification : All grouting (specify details
An experienced technical advisory team is available to give and areas of application) must be carried out with a
technical service on request. prepackaged cement based product which shall be mixed
with water on site at water powder ratio of 0.19. The grout
Properties must not bleed or segregate, must be iron free and chloride
Compressive strength : (BS1881 : Part 116, 1983) free. Expansion of 1 - 4% shall occur while the grout is
Compressive strength (N/mm2) consistency (W/P - 0.19) plastic. The compressive strength of the grout must exceed
Age(days) Flowable 30 N/ mm2 at 7 days and 40 N/mm2 at 28 days. The grout
must be stored, handled and placed strictly in accordance
1 10
with the manufacturer's instructions. Supplier specification :
3 27
All grouting (specify details and areas of application) must be
7 35
carried out using Conbextra GPI grout manufactured by
28 45
Fosroc applied strictly in accordance with the manufacturer's
Compressive strength with addition of aggregates application manual for Conbextra grouts.
Age Compressive strength (N/mm2 )
(days) ( W/P 0.19) Aggregate by weight Application instructions
50% 75% 100% Preparation

1 12 14 16 Foundation surface
3 29 32 34 The substrate surface must be free from oil, grease or any
7 38 40 44 loosely adherent material. If the concrete surface is defective
28 48 50 53 or has laitence, it must be cut back to a sound base. Bolt
Conbextra GPI
holes and fixing pockets must be blown clean of any dirt or For thicker sections it is necessary to fill out Conbextra GPI
debris. grout with well graded silt free aggregate to minimise heat
Pre-soaking build up. Typically a 10mm aggregate is suitable. 50 - 100%
aggregate weight of Conbextra GPI can be added.
49 Several hours prior to placing, the concrete substrates
should be saturated with clean water. Any bolt pockets must be grouted prior to grouting between
the substrate and the base plate.
Immediately before grouting takes place any free water
should be removed with particular care being taken to blow Continuous grout flow is essential. Sufficient grout must be
out all bolt holes and pockets. prepared before starting. The time taken to pour a batch
must be regulated to the time to prepare the next one.
Base plate
It is essential that this is clean and free from oil, grease or
scale. Air pressure relief holes should be provided to allow Removable hopper : For large pours the grout may be hand
venting of any isolated high spots. placed or pumped into a removable hopper (trough). Pouring
should be from one side of the void to eliminate any air or
Levelling shims presoaked water becoming trapped under the base plate. It
If these are to be removed after the grout has hardened, they is advisable to pour the grout across the shortest distance of
should be treated with a thin layer of grease. travel. The grout head must be maintained at all times so
that a continuous grout front is achieved.
Formwork
Where large volumes have to be placed Conbextra GPI grout
The formwork should be constructed to be leakproof. This
may be pumped. A heavy duty diaphragm pump is
can be achieved by using foam rubber strip or mastic sealant
recommended for this purpose. Screw feed and piston
beneath the constructed formwork and between joints.
pumps may also be suitable.
In some cases it is practical to use a sacrificial semi-dry sand
Curing
and cement formwork. The formwork should include outlets
for pre-soaking. On completion of the grouting operation, exposed areas
should be thoroughly cured. This should be done by the use
of Concure curing membrane, continuous application of
Unrestrained surface area water and/or wet hessian.
This must be kept to a minimum. Generally the gap width Cleaning
Conbextra GPI grout should be removed from tools and
equipment with clean water immediately after use. Cured
material can be removed mechanically, or with Reebaklens.
at the flank sides.
Mixing and placing Estimating

Mixing Packaging: Conbextra GPI grout ins supplied in 25 kg single
lined HDPE bags.
be used. When quantities up to 50kg are used, a slow speed Yield: One bag of Conbextra GPI will yield 13.7 litres at
drill fitted with a high shear mixer is suitable. Larger flowable consistency.
quantities will require a high shear vane mixer. Do not use a
colloidal impeller mixer.
To enable the grouting operation to be carried out Storage
continuously, it is essential that sufficient mixing capacity and Shelf life: 6 months if stored in a dry and well enclosed
labour are available. The use of a grout holding tank with place.
Precautions
The quantity of clean water required to be added to a 25kg Health and safety instructions
bag to achieve the desired consistency is given below: Conbextra GPI is non toxic, but alkaline in nature. Gloves
Flowable : 4.75 litres should be worn while handling this product. Splashes of
grout on the skin or eyes should be washed off with clean
The selected water content should be accurately measured running water. In the event of prolonged irritation, medical
into the mixer. The total content of the Conbextra GPI grout attention shall be sought immediately.
bag should be slowly added and continuous mixing should
take place for 5 minutes. This will ensure that the grout has a
smooth even consistency.
Placing Additional information
At 30 0C place the grout within 20 minutes of mixing to gain
For further details about the use and selection of grout refer
full benefit of the expansion process.
to the Fosroc Information module entitled 'Precision grouting
Conbextra GPI can be placed in thicknesses up to 100mm in in the Construction industry'.
a single pour when used as an underplate grout.
Conbextra GP2
Free flow, high strength, non-shrink, constructive solutions
cementitious precision grout
Uses
Flexural strength ( BS 4551, 1998) 50
Conbextra GP2 is used for precision grouting where it is 2
Age Flexural strength (N/mm )
essential to withstand static and dynamic loads. Typical
applications would be the grouting of base plates of turbines, (days) W/P 0.18
compressors, boiler feed pumps etc., It can also be used for 1 2.5
anchoring a wide range of fixings. These include masts, 3 7.0
anchor bolts and fence posts.
7 9.0
Advantages 28 10.0
< Gaseous expansion system compensates for Tensile strength 3.5N/mm2 @ 28 days
shrinkage and settlement in the plastic state (W/P - 0.18)
< No metallic iron content to cause staining Pullout bond strength 17 N/mm2 @ 7 days
(W/P - 0.18) 20 N/mm2 @ 28 days
< Pre-packed material overcomes onsite batching
variations Time for expansion Start : 20 minutes
(after mixing ) Finish : 120 minutes
< Develops high early strength without the use of
chlorides Freshwet density Approximately 2220kg/m3 depending
on actual consistency used
< High ultimate strength ensure the durability of the
Young's modulus 28 kN/mm2
hardened grout
(ASTM D469 - 94)
< Free flow ensures high level of contact with load
Dynamic load Specimens of Conbextra GP2
bearing area resistance remained undamaged even after
Description subjecting them to alternate loads of
5N/mm2 & 25N/mm2 at the rate of 500
Conbextra GP2 is supplied as a ready to use dry powder. cycles / minute for two million cycles.
The addition of a controlled amount of clean water produces
Coefficient of thermal expansion 11 x 10 -6/ 0 C
a free flowing, non-shrink grout for gap thicknesses up to
100mm. Unrestrained expansion 2 - 4 % in the plastic
state enables to overcome shrinkage.
Conbextra GP2 is a blend of Portland cement, graded fillers
Pressure to restrain : 0.004 N/mm2 approx.
and chemical additives which impart controlled expansion in
plastic expansion
the plastic state whilst minimising water demand. The low
water demand ensures high early strength. The graded fillers Flow characteristics : The maximum distance of flow is
are designed to assist uniform mixing and produce a governed by the gap width and the head of the grout. Typical
consistent grout. data for flow design assuming grout is poured immediately after
mixing is given in the table below :
Technical support Grout Max. flow distance in mm
An experienced technical advisory team is available to give consistency Gap width 50mm 100mm 250mm
technical service on request. (mm) head head head
Flowable 30 350 1000 1500
40 500 1500 2000
Properties
50 900 2000 3000+
Compressive strength: (BS 1881-Part 116: 1983)
Note : This table is based on the following factors
Compressive strength (Nmm2)
temperature - 300C ; Water saturated substrate; Minimum
Age (days) Consistency unrestricted flow width is 300mm.
Flowable (W/P 0.18) Pourable (W/P 0.165)
1 24 27
3 45 54 Specification Clauses
7 55 66 Performance specification
28 65 78 All grouting shown on the drawing must be carried out with a
Compressive strength with addition of aggregates pre packed cement based product which is chloride free.
Age Compressive strength (N/mm 2) W/P 0.18 It shall be mixed with clean water to the required
(days) % of aggregates ( IS 516 - 1959) consistency. The grout must not bleed or segregate.
50% 75% 100% A positive volumetric expansion shall occur while the grout is
1 28 30 32 plastic by means of gaseous system.
3 50 52 55
7 60 63 68
28 70 75 78
Conbextra GP2
Typical detail of stanchion base plate sand and cement formwork. The formwork should include
outlets for pre-soaking.
51 Unrestrained surface area

at the flank sides.
Mixing and placing
Mixing
The compressive strength of the grout must exceed 50 be used. When quantities up to 50kg are used, a heavy duty
N/mm2 at 7 days and 60 N/mm2 at 28 days. slow speed drill (400-500 rpm) fitted with a paddle is suitable.
The flexural strength of grout must exceed 9N/mm2 @ 28 Larger quantities will require a heavy duty mixer.
days.
To enable the grouting operation to be carried out
The fresh wet density of the mixed grout must exceed 2150 continuously, it is essential that sufficient mixing capacity and
kg/m3. labour are available. The use of a grout holding tank with
The storage, handling and placement of the grout must be in provision to gently agitate the grout may be required.
strict accordance with the manufacturer's instructions.

Application instructions The quantity of clean water required to be added to a 25kg
bag to achieve the desired consistency is given below :
Preparation
Foundation surface Pourable : 4.125 litres
The substrate surface must be free from oil, grease or any Flowable : 4.500 litres
loosely adherent material. If the concrete surface is defective The selected water content should be accurately measured
or has laitence, it must be cut back to a sound base. Bolt into the mixer. The total content of the Conbextra GP2 bag
holes and fixing pockets must be blown clean of any dirt or should be slowly added and continuous mixing should take
debris. place for 5 minutes. This will ensure that the grout has a
smooth even consistency.
Pre-soaking Placing
Several hours prior to placing, the concrete substrates At 300C place the grout within 20 minutes of mixing to gain
should be saturated with fresh water. full benefit of the expansion process.
Immediately before grouting takes place any free water Conbextra GP2 can be placed in thicknesses up to 100mm
should be removed with particular care being taken to blow in a single pour when used as an underplate grout.
out all bolt holes and pockets.
For thicker sections it is necessary to fill out Conbextra GP2
Base plate Typically a 10mm aggregate is suitable. 50 - 100%
It is essential that this is clean and free from oil, grease or aggregate weight of Conbextra GP2 can be added.
scale. Air pressure relief holes should be provided to allow Any bolt pockets must be grouted prior to grouting between
venting of any isolated high spots. the substrate and the base plate.
Continuous grout flow is essential. Sufficient grout must be
prepared before starting. The time taken to pour a
Leveling shims
batch must be regulated to the time to prepare the next one.
If these are to be removed after the grout has hardened, they
should be treated with a thin layer of grease.
Formwork Removable hopper : For large pours the grout may be hand
placed or pumped into a removable hopper (trough)
The formwork should be constructed to be leakproof. This
can be achieved by using foam rubber strip or mastic sealant
beneath the constructed formwork and between joints.
In some cases it is practical to use a sacrificial semi-dry
Conbextra GP2
Estimating
52
Packaging
Conbextra GP2 is supplied in 25 kg moisture resistant bags.
Yield
Allowance should be made for wastage when estimating
quantities required. The approximate yield per 25 kg bag
fordifferent consistency is :
Consistency Pourable Flowable
Yield (litres) 12.5 13.3
Pouring should be from one side of the void to eliminate any Storage
air or presoaked water becoming trapped under the base
plate. It is advisable to pour the grout across the shortest Shelf life
distance of travel. The grout head must be maintained at all Conbextra GP2 has a shelf life of 6 months if kept in a dry
times so that a continuous grout front is achieved. store in sealed bags. If stored in high temperature and high
Where large volumes have to be placed Conbextra GP2 may humidity locations, the shelf life may be reduced.
be pumped. A heavy duty diaphragm pump is recommended
for this purpose. Screw feed and piston pumps may also be
suitable. Precautions
Curing Health and Safety instructions
On completion of the grouting operation, exposed areas Conbextra GP2 is alkaline and should not come into contact
should be thoroughly cured. This should be done by the use with skin and eyes. Inhalation of dust during mixing should
of Concure WB curing membrane, continuous application of be avoided.
water and/or wet hessian. Gloves, goggles and dust mask should be worn.
If contact with skin occurs, it shall be washed with water.
Splashes to eyes should be washed immediately with plenty
Limitations
of clean water and medical advice sought.
When the air or contact surface temperatures are 100C or Fire
below on a falling thermometer, warm water ( 30 - 400C) is
recommended to accelerate strength development. Conbextra GP2 is non flammable.
For ambient temperature below 100C the formwork should

be kept in place for at least 36 hours.
Normal precautions for winter working with cementitious
materials should then be adopted. For further details about the use and selection of grouts refer
to the Fosroc Information module entitled 'Precision grouting
in the Construction industry'.
At ambient temperatures above 400 C, cool water ( below
200C) should be used for mixing the grout prior to
placement.
Decofill
Fast setting flexible acrylic sealant constructive solutions
53
Uses Properties
< Wall / ceiling angles, cornices Form : Paste
< Door and window frame surrounds Solids content : 85%
< Fitted furniture Density at 270C : 1.70 kg/litre
< Skirtings Colour : White
< Staircases Physical or
< Replacement window installations chemical change : Curing by loss of water
Application temp. : 50C-400C
Skinning time : 15-45 minutes dependent
Advantages onthickness, ambient
< Easy to apply and finish temperature and humidity.
< Excellent adhesion to most building materials Cure rate : 3-5 days depending on
thickness, ambient
< Fast setting temperature and humidity.
< Non-staining Water immersion : Will resist water when cured
< Flexible seal but not suitable for immersed
joints
< Can be over painted or papered
Typical hardness
Shore 'A' : 30
Description MAF : 10%

Decofill acrylic sealant is a white acrylic based gap filler in
paste form for application from a cartridge. It is very quick
and easy to apply and can be finished or smoothed off Specification clause
with a spatula or a damp sponge. It sets quickly on The flexible filler for interior gaps and cracks, shall be
application and will accept paint or wallpaper finishes. Decofill acrylic sealant, which shall exhibit excellent
Typical uses for Decofill acrylic sealant are gaps between adhesion to most building materials and compatible for
skirtings, window and door frames, fitted furniture units application over walls/ceiling cornices, door and window
and ceiling cornices and adjacent plaster work. Where frame surrounds, fitted furniture, skirtings, staircase, etc.,
replacement windows are installed Decofill acrylic sealant easily applied and finished. It shall be fast setting,
can be used to make good between new frames and nonstaining, and form a flexible seal, which can be over
interior plaster work. painted or papered just after 8 hours at 30 0C. Cured
Decofill acrylic sealant shall have a Shore 'A' hardness of
about 30, and resist water. It shall fully cure by loss of
water. It shall have a solids content minimum of 80% and
maximum density of about 1.7 kg/litre at 25 0C and shall
Design criteria be easily applied with the help of a sealant gun.
Joint size
Decofill acrylic sealant is primarily applied as a triangular
fillet into angles. Gaps up to 25mm wide can be filled Application instructions
using Decofill acrylic sealant without slumping although Preparation
the larger volume of compound will take longer to set and
will give some shrinkage on setting, forming a concave Surfaces shall be clean, dry and free from grease.
surface. Decofill acrylic sealant adheres to most materials
common in the building industry including concrete,
brickwork, plaster, wood and glazed tiles.
Priming is not normally required. Decofill acrylic sealant
should not be used in poorly ventilated spaces or in
prolonged high humidity conditions.
Decofill
On very porous surfaces priming is advised. A suitable Estimating

primer can be made by diluting and mixing thoroughly
54
one part of Decofill acrylic sealant with two parts of water. Packaging
Apply by brush and allow to dry.
Decofill acrylic sealant is supplied in cartons containing
Cut the conical tip of catridge end thread. Screw on 25 cartridges, of 310ml each.
nozzle, cut the nozzle at 450 to required size and fit into a
sealant gun.
Extrude sealant directly into joint ensuring complete Storage
contact with joint faces.
12 months minimum in original containers in cool, dry
Tool the sealant off within 15 minutes of application using
conditions. Store above 0 0C to prevent damage by frost.
a scraper or tooling stick dipped in clean plain water.
Where a particularly neat finish is required, use masking
tape along the joint edges. Remove immediately after
tooling. Precautions
Health and Safety instruction
Painting and wallpapering There are no health hazards associated with Decofill
Decofill acrylic sealant can be painted or where acrylic sealant in normal use. However with any material,
necessary papered, allow at least one hour after finishing, good hygiene practices should be followed, i.e., keep out
with overnight drying times recommended to allow for any of eyes, do not consume, keep away from children and
drying shrinkage. For painting, use any conventional pets and wash hands thoroughly after use.
emulsion paint. Oil paints may also be used, provided the
sealant has been fully cured. Note that paint or paper
should not be applied over moving joints, as they will
restrict movement with possible damage to the paint,
paper or sealant.
Cleaning equipment
Use a damp cloth to clean the neighbouring surfaces.
Tools may be cleaned in water.
Limitations
Decofill acrylic sealant is not recommended for exterior
applications
Hydrocell XL
High performance, cross linked, closed cell, constructive solutions
nonabsorbent, polyethylene joint filler
55 expansion joints between adjacent in-situ or precast

Uses
components. Hydrocell XL provides excellent support
Hydrocell XL is a cross linked, non absorbent, semi-rigid, backing to elastomeric sealants and is especially
cellular polyethylene joint filler used for forming expansion recommended for use in expansion joints in brickwork and in
joints in concrete, brickwork and blockwork. The product the construction of water retaining and water excluding
provides excellent support to sealants subject to hydrostatic structures.
pressure and is particularly recommended for water retaining The compression load properties of Hydrocell XL prevents
or water excluding structures. the transfer of load across movement joints.
Hydrocell XL is a high-performance replacement for Each cell is cross linked thereby preventing breakdown
traditional sponge rubber (ASTM D1752, type 1) and cork under hydrostatic pressure. The closed cell formation
(ASTM D1752, type 2) joint fillers. prevents the absorption of water.
Advantages
< Cross linked to resist lateral and hydrostatic Properties

pressure
The value given below are typical figures achieved in
< High density support of sealant to prevent adhesion laboratory tests. Actual values obtained on-site may show
failure minor variations from those quoted.
< Non absorbent closed cell structure Compressive strength
< High compression recovery (ASTM D3575) : 0.15 N/mm2

Extrusion
< Non-extruding
(*DTp clause 1015) : 0.3mm
< Low load transfer to joint edges
Recovery : 98% after 50%
< Non tainting (ASTM D3575) compression
< Chemically resistant Water absorption : Less than 0.05%
(ASTM D3575) by volume
< Natural bond breaker
Weathering test
< Rot proof
(DTp clause 1015) : No disintegration
Drinking water approval : WFBS, listing
(BS6920) number 9308528
* These test methods are equivalent to those specified in
Water Authorities Association, Civil Engineering Spec. for the ASTM D1752
Water Industry, 4th Edition Clause 2.124.
UK WFBS listed product suitable for use in contact with
potable water. Listing number 9308528. Chemical resistance
DTp Specification for Highway Works, Dec 1991, Series Excellent resistance to acids, alkalis, oxidising agents and
1000 clause 1015. biological degradation.
Exceeds the performance requirements of ASTM D1752-84

and AASHTO M153-92 for recovery and extrusion. Compression loading
The load compression curve shown below gives typical
compression values achieved in accordance with ASTM
Specification D3575.
The joint filler shall be cross linked, non absorbent, semirigid,
cellular polyethylene with a nominal density of 60 kg/m3. It
shall have a recovery of 98% after 50% compression and a Typical load/compression curve
compressive strength of 0.15 N/mm 2 when tested in
accordance with ASTM D3575. It shall have a water
absorption of less than 0.05% by volume when tested in
accordance with ASTM D3575 and be resistant to
weathering and chemical attack. The joint filler shall have
Water Byelaws Scheme approval for use in contact with
potable water.
Description
Hydrocell XL is a cross linked, semi-rigid, closed cell

polyethylene sheet material used for forming or filling
Hydrocell XL
Design criteria Storage

56
Typical detail of a wall expansion joint occurring in a closed Hydrocell XL should be stored in a clean area and should not
reservoir be left exposed to direct sunlight for long periods, especially
in hot climates.
Precautions
There are no health hazards associated with Hydrocell XL in

normal use.
1 Hydrocell XL
2 Supercast Hydrofoil
3 Thioflex 600
Joint sealing slots

When forming expansion joints with Hydrocell XL in in-situ
concrete, joint sealing slots can be readily formed in the
following manner.
Before installing, simply cut off a strip to the required depth.
Pin the strip back on using two-inch nails at approximately
100 mm intervals. Then install the filler flush with the finished
surface.
Prior to sealing the top strip can then be pulled easily from
the joint to provide an uncontaminated sealing slot ready for
preparation and sealing.
As elastomeric sealants will not bond to Hydrocell XL the
additional need for bond breaker strips is eliminated.
Limitations
Hydrocell XL should not be used when the operational

temperature is continuously outside the range of -70C to
100C.
Estimating
Supply
Hydrocell XL : 900 x 1800 mm sheets
Thickness : 10mm, 15mm, 20mm & 25mm
Renderoc FC
Single component polymer modified constructive solutions
cementitious pinhole filler
Uses Anti-dusting properties may be imparted upon the mix by the
57 addition of Nitobond SBR* to the gauging water. This will
Renderoc FC is designed for application to minor also enhance other performance properties; but should not
imperfections in concrete and masonry surfaces. It is suitable be viewed as mandatory for every application. However,
for application in the range 0 to 3 mm, and can be used in where subsequent coatings are to be applied, it is important
the following situations : to produce a dust-free surface upon which to apply the
< Filling pinholes prior to overcoating coating.
< General reprofiling over large areas, up to 3 mm
depth
< Fairing coat, in association with other Renderoc Properties
mortars The following results were obtained at a liquid:powder ratio
of 0.3:1 by weight or 1:3 by volume.
Advantages
Test method Typical result
< Cost effective - no independent primer necessary
@ 20oC @ 35oC
< Time saving - curing not necessary
Coefficient of thermal
< High performance - excellent bond to the substrate expansion : 7 to 12 x 10-6/C
Working life (Approx.) : 45 mins 20 mins
Description Setting time (BS 5075) : 60 mins 45 mins
Renderoc FC is supplied as a ready to use blend of dry Fresh wet density : 2000 kg/m3
powders which requires only the site addition of clean water Compressive strength
to produce a highly consistent cementitious mortar. @ 28 days : 20 N/mm2
Renderoc FC exhibits excellent thermal compatibility with Note: Working life and setting time will vary dependent on
concrete, and is fully compatible with other Renderoc* ambient and substrate temperatures.
mortars and Dekguard* protective coatings.
Preparation
plaster, oil, paint, grease, corrosion deposits or algae.
Roughen the surface to remove any laitence and expose the
fine aggregate by light scabbling or grit-blasting.
Oil and grease deposits should be removed by steam
cleaning, detergent scrubbing or the use of a proprietary
degreaser. The effectiveness of decontamination should then
be assessed by a pull-off test.
Renderoc repair mortars require no additional preparation
prior to the application of Renderoc FC.
The cleaned areas should be blown clean with oil-free
compressed air before continuing. All prepared areas should
Specification be thoroughly soaked with clean water immediately prior to
the application of Renderoc FC. Any residual surface water
The filler for minor surface imperfections (up to 3 mm depth)
should be removed prior to commencement.
shall be Renderoc FC - a single component, polymer
modified, cementitious mortar. The material shall be capable
of use without the need for an independent primer or curing Mixing - small quantities
system.
Care should be taken to ensure that Renderoc FC is
Standards compliance thoroughly mixed. Small quantities (up to 5 kg) can be mixed
using a suitable mixing drum or bucket. Greater quantities
Renderoc FC has been approved by the British Board of
should be mixed using a forced-action mixer. Mixing in a
Agrement, under Certificate No. 98/3461.
suitably sized drum using an approved spiral paddle
attached to an approved slow speed (400/500 rpm) heavy-
duty drill is an acceptable alternative.
Design criteria
If mixing small quantities by hand, Renderoc FC should be
Renderoc FC is designed for vertical and overhead use in volume-batched. Add 3 volumes of the Renderoc FC powder
filling voids up to a depth of 3 mm. It can also be used to (loose-filled to excess and struck off level with the top of the
render over large areas, from a feather-edge up to 3 mm measuring container) to one volume of potable water. This
thickness. should be mixed vigorously until fully homogeneous.
Renderoc FC
Mixing - large volumes Limitations
For larger volumes, place 6.0 litres of cool, potable water into < Renderoc FC should not be used when the temperature
the mixer and, with the machine in operation, add one full 20 is below 5C and falling.
kg bag of Renderoc FC and mix continuously for 3 to 5 58
< Do not proceed with the application when rainfall is
minutes until fully homogeneous. imminent unless in a sheltered or protected situation.
Water addition may vary slightly according to both the < The product should not be exposed to moving water
ambienttemperature and the desired consistency of the mix, during application or prior to initial set.
but it should not exceed 6.0 litres
< If any doubts arise concerning temperature or substrate
For additional anti-dusting, or enhanced performance conditions, consult the local Fosroc office.
properties, add 0.6 litres of Nitobond SBR to the gauging
water until the desired consistency is achieved. High temperature working
Note: In all cases Renderoc FC powder must be added to the It is suggested that, for temperatures above 350C, the
water. following guidelines are adopted as good working practice:
i Store unmixed materials in a cool (preferably temperature
controlled) environment, avoiding exposure to direct
Application
sunlight.
Apply the mixed Renderoc FC to the prepared substrate, up
ii Keep equipment cool, arranging shade protection if
to 3 mm thickness, by steel trowel. It should be applied with necessary. It is especially important to keep cool those
the minimum of working and be allowed to partly set before surfaces of the equipment which will come into direct
finally trowelling to a smooth finish. contact with the material itself.
If a very smooth finish is required, a small amount of water iii Try to avoid application during the hottest times of the day,
may be flicked on to the surface of the Renderoc FC with a and in direct sunlight.
paint brush prior to final trowelling. Do not proceed with the iv Make sufficient material, plant and labour available to
application when rainfall is imminent unless in a sheltered or ensure that application is a continuous process.
protected situation.
Finishing
Renderoc FC is finished by striking off with a straight edge Estimating
and closing with a steel or plastic float. Note that water can Supply
be drawn to the surface if overworking with the float occurs,
Renderoc FC : 20 kg bags
and an unsightly finish may result.
Nitobond SBR : 25 and 200 litre drums
Damp sponges or plastic floats may be used to achieve
adesired surface texture, but care should again be taken not Nitobond AR : 1 and 5 litre packs
to overwork the surface. Coverage and yield
Renderoc FC : 4.0 m2 at 3 mm thick
(approx. 12.0 litres/bag)
Curing
Nitobond AR : 6 to 8 m2 per litre
Curing is not generally required. However, under extreme
conditions - high temperatures and drying winds - it may Note : Actual coverage of Renderoc FC will be wholly
dependent upon the general substrate condition. It is
be prudent to use Nitobond AR* as a curing agent.
recommended, therefore, that site trials over a typical area
Nitobond AR does not require mechanical removal prior to
are carried out to determine actual usage.
overcoating.
Cleaning
Renderoc FC should be removed from tools, equipment and Storage
mixers with clean water immediately after use. Cured Shelf life
material can only be removed by mechanical means.
All products have a shelf life of 12 months if kept in a dry
store in the original, unopened bags or packs @ 25oC.
Overcoating with protective/decorative finishes
Renderoc FC may be overcoated with a protective Storage conditions
/decorative coating after about 48 hours, dependent on
Store in dry conditions in the original, unopened bags or
ambient conditions.
packs. If stored at high temperatures and/or high humidity
Fosroc recommend the use of the Dekguard range of conditions the shelf life may be considerably reduced to 4 to
protective, anti-carbonation coatings. These products provide 6 months.
a decorative and uniform appearance as well as protecting
parts of the structure which have not been repaired and
might otherwise be at risk from the environment. Precautions
Health and safety
Renderoc FC contains cement powders which, when mixed
Renderoc FC
or become damp, release alkalis which can be harmful to the Fosroc manufactures a wide range of complementary
59 skin. Nitobond AR and Nitobond SBR are slightly alkaline. products which include :
During use, avoid inhalation of dust and contact with skin waterproofing membranes & waterstops
and eyes. Wear suitable protective clothing, gloves, eye joint sealants & filler boards
protection and respiratory protective equipment.
cementitious & epoxy grouts
The use of barrier creams can provide additional skin
protection. In case of contact with skin, rinse with plenty of specialised flooring materials
clean water, then cleanse with soap and water. In case of Fosroc additionally offers a comprehensive package of
contact with eyes, rinse immediately with plenty of clean products specifically designed for the repair and
water and seek medical advice. If swallowed, seek medical refurbishment of damaged concrete. Fosrocs Systematic
attention immediately - do not induce vomiting. Approach to concrete repair features the following :
For further information, refer to the appropriate Product hand-placed repair mortars
Material Safety Data Sheet. spray grade repair mortars
fluid micro-concretes
Fire chemically resistant epoxy mortars
Renderoc FC, Nitobond AR and Nitobond SBR are all non- anti-carbonation/anti-chloride protective coatings
flammable products.
chemical and abrasion resistant coatings
For further information on any of the above, please consult
your local Fosroc office - as below.
Tile Adhesive
and Grouts
Nitotile GP
Nitotile Grout
Nitotile GTA
Nitotile MPA

Nitotile GP (Formerly known as Nitotile SP)
Polymer modified tile adhesive constructive solutions
Uses 62
Surfaces
Nitotile GP is a high quality adhesive for the permanent Nitotile GP can be applied directly on concrete, cement
fixing of ceramic tiles. It can also be used for fixing of screeds, and cement or lime mortar. Special attention
insulating and acoustic boards based on expanded must be given to new construction prior to commencing
polystyrene etc. tiling. Tiles should not be placed on concrete or brickwork
< Typical uses include : until all shrinkage movement has taken place.
< Wet areas - kitchens and bathrooms To use Nitotile GP on gypsum or gypsum board
substrates, diluted Nitobond AR (1 : 3 with water) should
< Tile claddings be applied to the surface of the gypsum or gypsum board
prior to application of Nitotile GP.
Advantages
Mixing
< Tropical grade to suit Indian working conditions
Nitotile GP should be mixed with clear potable water in
< Good open wet time the ratio 3:1 by weight (3 part powder : 1 part water). A
slow speed drill fitted with a mixing paddle is
< Good slip resistance
recommended for mixing. Add powder to water and mix
< High adhesion strength until a uniform, lumpfree consistency is achieved. The
total quantitiy of water may be slightly adjusted to achieve
< Water proof
the required consistency.
< Good slip resistance
< Can be used in totally submerged conditions
Application
Nitotile GP should be spread on the substrate to a
uniform thickness of 2-3mm, and then combed
Standards compliance horizontally with a serrated trowel.
Nitotile GP conforms to BS 5980 Class AA Type 1 and Place tiles firmly into adhesive bed, ensuring good
suitability for contact with potable water as per BS 6920 contact with a twisting motion. Only apply to areas which
Part 1. can be tiled in the adhesives open wet time (up to 1m2 at
a time).
Description Joints
Nitotile GP cementitious powder is available in grey or It is recommended that when fixing ceramic tiles, a
white colour. minimum spacing of 2mm be left around each tile.
Technical support Finishing
Fosroc offers a comprehensive technical support service Remove excess adhesive with a damp cloth before
to specifiers, end users and contractors. It is also able to material has set. Joint grouting with Nitotile Grout* may
offer on-site technical assistance, an AutoCAD facility and be commenced 24 hours after tiles have been laid.
dedicated specification assistance in locations all over the
world.
Cleaning
Nitotile GP should be removed from tools, equipment and
Instructions for use mixers with clean water immediately after use. Cured
material can only be removed mechanically.
Surface preparation
All surfaces must be sound and thoroughly clean before
Nitotile GP is applied. All traces of grease or oil must be Limitations
removed with a chemical degreaser. All loose particles of
mortar, old wallpaper, paint etc. must be physically Nitotile GP should not be used when the temperature is
removed. below 5C and falling. The product should not be

Nitotile GP
exposed to moving water during application. If any doubt Fire

63 arise concerning temperature or substrate conditions,
consult your local Fosroc office. Nitotile GP is non-flammable
Estimating Additional information
Supply Nitotile GP is part of a range of Fosroc tile adhesive and

tile grouts. In addition, Fosroc manufactures a range of
Nitotile GP : 25 and 5 kg bags complementary products which includes waterproofing
Coverage membranes, joint sealants, grouting, anchoring and
specialised flooring materials. Additionally, a wide range
Nitotile GP : Approx. 3.8 kg/m2@ 2mm of products specifically designed for the repair and
Note : Actual yield will vary according to water addition refurbishment of damaged reinforced concrete is
available. This includes hand-placed and spray grade
repair mortars, fluid microconcretes, chemical resistant
epoxy mortars and a comprehensive package of
protective coatings.
Storage
Shelf life
Nitotile GP has a shelf life of 12 months if kept in a dry
store in the original, unopened bags.
Storage conditions
Store in dry conditions in the original, unopened bags or
packs. If stored at high temperature and / or high humidity
Precautions
Health and safety
Nitotile GP contains cement powders which, when mixed
with water or upon becoming damp, release alkalis which
can be harmful to the skin.
During use, avoid inhalation of the dust and contact with
the skin or eyes. Wear suitable protective clothing - eye
protection, gloves and respiratory equipment (particularly
in confined spaces).
The use of barrier creams to provide additional skin
protection is also advised. In case of contact with the
skin, rinse with plenty of clean water, then cleanse
thoroughly with soap and water.
In case of contact with eyes, rinse immediately with
plenty of clean water and seek medical advice. If
swallowed seek medical attention immediately - do not
induce vomiting.
Nitotile Grout (Formerly known as Nitotile GR)
Pigmented cementitious tiles joint filler constructive solutions
Uses Application
64
As a grout for dry tile joints in: Apply Nitotile Grout to the spaces between the tiles using
a sponge or a small piece of soft cloth. Work the mixture
Kitchens into the joints and around the edges.
Bathrooms Remove surplus material from the face of the tiles with a
Shower stalls dry cloth and run the tip of a gloved finger or suitable
rounded tool along the grout to level it off and form a
Swimming pools profile.
When the grout is dry, clean the tiles with a damp sponge
to remove any excess material. It is advisable to remove
Advantages
uncured grout from textured tiles prior to setting, failure to
Low cost service life - Mould resistant, tropical grade do so may result in difficulty in removal.
Easy to apply - Just add water for a thixotropic, non- Cleaning
slump grout
Nitotile Grout should be removed from tools, equipment
Can be used in submerged conditions and mixers with clean water immediately after use. Cured
Available in a range of attractive colours material can only be removed mechanically.
Description Limitations
Nitotile Grout is a blend of specially selected cements, Nitotile Grout should not be used when the temperature is
fillers and synthetic organic polymers. When added to below 50C and falling. The product should not be exposed
water it readily blends to produce a smooth creamy paste to moving water during application. If any doubts arise
which when set is water and mould resistant. Nitotile concerning temperature or substrate conditions, consult
Grout is used in conjunction with Nitotile* tile adhesives. your local Fosroc office.
Properties Estimating
Typical Properties of mixed material.
Supply
Working time at 200C : 90 minutes
Nitotile Grout : 1 kg pack
Working time at 350C : 30 minutes
Coverage
Compressive strength : 38 N/mm2 @ 28 days
Nitotile Grout : Approx. 49 running meter of
(ASTM C 109)
3mmx5mm joint / kg.
Tensile strength : 3 N/mm @ 28 days
(BS 6319: Pt 7)
Storage
Instructions for use Shelf life

Nitotile Grout has a shelf life of 12 months if kept in a dry
Preparation store in the original, unopened bags or packs.
All tiles must be securely fixed in place and thoroughly
Storage conditions
cleaned before Nitotile Grout is applied. The gap between
tiles should not exceed 4mm. Tile joint filling should only Store in dry conditions in the original, unopened bags or
be done 24 hours after fixing the tiles. packs. If stored at high temperature and / or high humidity
Mixing
300 ml of water is required for each kg bag of Nitotile Technical support
Grout. Add powder to water and mix until a uniform, lump-
Fosroc offers a comprehensive range of high
free, thick creamy paste is produced, allow to stand for
performance, high quality repair, maintenance and
ten minutes prior to use.
construction products.
Nitotile Grout
In addition, Fosroc offers a technical support package to

65
specifiers, end-users and contractors, as well as on-site
technical assistance in locations all over the world.
Precautions
Health and safety

Nitotile Grout is cement based. Care should be taken to
avoid inhalation of dust and contact with eyes. All cement
based products, when mixed or damp release alkalis
which can be harmful to the skin.
Nitotile Grout is part of a range of Fosroc tile adhesives

and tile grouts.
Fosroc manufactures a wide range of complementary
products which include:
< Waterproofing membranes & waterstops
< Joint sealants & filler boards
< Cementitious & epoxy grouts
< Specialised flooring materials
Approach to concrete repair features the following:
< Hand-placed repair mortars
< Spray grade repair mortars
< Fluid micro-concretes
< Chemically resistant epoxy mortars
< Anti-carbonation/anti-chloride protective coatings
< Chemical and abrasion resistant coatings
Nitotile GTA
Polymer modified high strength adhesive for constructive solutions
marble and granite tiles
Uses Finishing
66
Nitotile GTA is a two part high quality polymer based Remove the excess adhesive using a damp cloth before
adhesive for the permanent fixing of granite and marble it sets.
tiles.
Grouting of joints may be commenced 24 hours after the
Advantages tiles have been fixed.
Prepacked product requiring only direct mixing at site

High adhesive bond strength - Ideal for vertical and Limitations
horizontal applications of granite, marble, etc. Nitotile GTA is not recommended for overhead
Excellent grab during open time applications. On vertical applications, heavy slabs need
proper support till appropriate grab is achieved
Quick fixing - Reduces labour costs
Note : Nitotile GTA should not be applied on Gypsum
Can be used in the interior and exterior of buildings board substrates.
Surface preparation Estimating
All surfaces must be sound and thoroughly cleaned Coverage
before Nitotile GTA is applied. All traces of grease and oil
must be removed. All loose particles of mortar, wallpaper, Approx. 0.8 sq.m for 5 kgs of Nitotile GTA at 3mm
paint etc., must be physically removed. The prepared thickness.
surface must be wetted with water, prior to application of
Nitotile GTA and must attain a saturated surface dry
condition. Packaging
Nitotile GTA can be applied directly on concrete, cement Nitotile GTA is supplied in two parts A & B, 5 kg
screeds, cement or lime mortars provided they are preweighed packings.
strong.
Storage
Mixing Shelf life - 6 months in unopened bags under normal
Take the liquid polymer in a suitable container and add warehouse conditions.
the powder part under mixing. Use a slow speed drill
fitted with a paddle to get a uniform lump free
consistency. Overmixing can result in air entrainment Precautions
which should be avoided. Water should not be added to
adjust the consistency of the paste. Health & Safety
Nitotile GTA is a special cement based material.
Application Care should be taken to avoid inhalation of dust and

contact with skin and eyes during use.
Nitotile GTA is applied on to the prepared substrate and
spread with a serrated trowel to achieve a uniform
thickness of 3 - 4mm. Place the tiles firmly on to the Additional information
adhesive bed ensuring total contact with a twisting
motion. Choose work areas so that the tiles can be fixed In addition to granite/marble tile adhesives, Fosroc
within the open time of the adhesive which is approx. 20 manufactures a wide range of other products which
mins at 30 deg.C. Normally granite and marble tiles upto include concrete admixtures, waterproofing membranes,
a thickness of 20mm can be fixed in vertical position joint sealants, grouts and anchors and specialised
without problem. flooring materials. Additionally, a wide range of products
specifically designed for the repair and refurbishment of
damaged reinforced concrete are also available.
Properties
Specific gravity : a) Liquid : 1.008 - 1.02 g/cc

b) Powder : 1.9 to 2.0 g/cc
Nitotile MPA
Multipurpose tile adhesive for exterior, tileon- constructive solutions
tile, tile-on-glass and specialised applications
67
Uses Properties
Nitotile MPA tile adhesive is a high quality adhesive used Density of the
for the permanent fixing of tiles over smooth surfaces mixed material : 1.95g/cc
such as existing tiles, ceramic tiles or glass, subjected to
Pot life : Approx. 2 hrs
damp and tropical conditions and for specialised
applications such as tile on tile and tile-on-glass etc. Setting time : Initial - 13 hrs
Final - 2 days
Pull out bond strength
Advantages on tile at 28 days : > 1 N/mm2
Polymer modified - prewetting of tiles not required Compressive strength

and hence less prone to cracking of mortar ( N/mm2) : 3 days 10.4
7 days 16.0
Single component - ease of application 28 days 21.6
Non toxic - User friendly application W/P ratio : 0.25
Excellent adhesion on smooth surfaces -
Develops high adhesive bond strength
Non shrink - excellent bond with the substrate Application instructions
Excellent work and open wet time of 2 hrs at 300C Surface preparation
- allows the mason to fix tiles at ease even under hot
conditions All surfaces must be sound and thoroughly cleaned
before Nitotile MPA is applied. All traces of grease or oil
Self cure - does not require external curing must be removed with suitable degreaser. All loose
Forms a dense and impermeable mortar bed - particles of mortar, old wallpaper, paint etc., must be
waterproof physically removed. In case of cementitious surfaces, the
areas of application must be thoroughly wetted with water
to obtain saturated surface dry condition.
Incase of smooth surfaces , prewetting of substrate with
Standard compliance water is not essential.
Nitotile MPA meets / exceeds the requirements for tensile

adhesive strength of BS 5980-1980, Class AA, A & B. Mixing
Nitotile MPA should be mixed with water in the ratio of 3 :
Description 1 by volume or 4:1 by weight. While mixing, add powder
to the water to avoid lump formation. A slow speed drill
Nitotile MPA is a single component, polymer modified fitted with a suitable mixing paddle is recommended for
cement based grey coloured powder. mixing. Hand mixing may also be resorted to if small
quantities are mixed. (Note : Use of chilled water in
extreme temperatures will increase open time of Nitotile
Technical support MPA).
The company provides a technical advisory service

supported by a team of specialists in the field. Application
Nitotile MPA , is spread on the substrate to a uniform
thickness of 2 - 3mm. This is then combed horizontally
with a notched trowel. The tiles are then placed firmly into
the adhesive bed ensuring good contact with the mortar
by a twisting motion.
Finishing
The excess material shall be removed with a damp cloth
before it sets.
Nitotile MPA
Joint grouting with Nitotile Grout may be commenced 24 Precautions

hours after tiles have been fixed. 68
Nitotile MPA is cement based and hence alkaline in
Estimating nature. Care should be taken to avoid inhalation of dust
and contact with skin and eyes during use.
Packaging
Nitotile MPA is supplied in 25 kg bags.
Coverage The Fosroc range of associated products include high

strength cementitious and epoxy grout, polyester resin
Approximately 3.8 kg of Nitotile MPA is required per sq.m based mortar for rapid presetting of steel shims to level or
when uniformly applied at 2mm thickness. Material for direct bedding of small base plates. Also available a
consumption will increase if the substrate is not even. range of products for use in construction; viz.,
admixtures, curing compounds, release agents, flooring
systems, repair mortars, sealants and waterproofing
Storage compounds.
Shelf life Separate datasheets are available on these products.
12 months in unopened bags under normal warehouse

conditions. Nitotile MPA must be stored in a cool dry
place.
Water Bars
Supercast PVC
waterstops range
Supercast PVC
waterstops range constructive solutions
Centrally & externally placed PVC waterstops
Hydrofoil sections
72
Uses
The Supercast range of PVC waterstops is designed to
provide and intergral sealing system for movement and
construction joints in concrete cast in-situ: These joints
typically occer in the following types of structure.
Water retaining
< Basements and underground car parks
< Tunnels and subways
Heavy duty sections
< Abutments and retaining walls
Increase web thickness gives a much stiffer section. The
< Roof decks and podium areas stiffened profile is used where large volumes of concrete are
being placed. They are used where concrete is being placed
from a great height such as deep wall shutters.
Advantages
< Range of profiles to suit every need XHD Hydrofoil sections
< Fully continuous 4 bulb network
< Reinforced eyeletted edge flanges for positive
fixing
< Simple on-site jointing
< Full range of moulded and fabricated intersections
pieces All dimensions shown are approximate and subject to Fosroc
manufacturing tolerances.
< WRs approval for use in contract with portable
water
The range consists of centrally placed profiles; Supercast Supercast Rearguard S
Hydrofoil and Supercast XHD Hydrofoile; and externally
placed profiles; Supercast Rearguard S. Sections incorporate a flat top centre box which allows
movement to be accommodated in expansion joints. The
centre box also provides a seating to support joints fillers.
Standard complicance Supercast Rearguar S can also be used in contraction and
Supercast PCV waterstops are suitable for use in contact construction joints.
with portable water. Water Regulations Advisory Service All Rearguard sections incorporate a nailing flange with a
approved product. reinforced edge to provide a secure fixing that will resist
tearing.
Description
Rearguard S sections
Supercast waterstops are extruded from a high grade PVC
compound which has been formulated to give excellent
flexibility and longevity characteristics. They are availably as
straight lengths & factory produced intersections or as a
factory prefabricated segment of a network to minimise site
jointing.
Supercast Hydrofoil sections

Centre bulb sections are used in expansion, contraction and
construction joints. The centre bulb allows for movements in
a structure to be accommodated whilst its All dimensions are approximate & subject to Fosroc
hexagonal design provides a flat surface. This allows manufacturing tolerances.
shuttering and joint fillers to fit snugly.
All centrally place Supercast waterstops incorporate an
eyeletted, reinforced edge flange. This enables them to Technical support
easily positioned by wiring to surrounding reinforcement. Fosroc offers a comprehensive range of high performance,
high quality, construction products all backed by BS EN ISO
Supercast PVC
waterstops range
9001 certification. Fosroc offers a technical support package injection moulded transition pieces to ensure continuity of the
to specifiers and contractors which includes somputer-aided four bulb profiles.
73 design (CAD), standard details and technical advice from
staff with unrivaled expedience in the industry.
2. Performance specification
Where indicated on the drawings, PVC waterstops shall be
Design criteria made from extruded plasticised PVC compound. The
compound used shall meet the US Corps of Engineers
The choice of the width and thickness of waterstop is largely specification CRD-C 572-74. IT shall have a tensile strengthe
governed by concrete thickness, the position of the in excess of 14 MN/m2 and an elongation at break excess of
reinforcement, aggregate size and complexity of the pour. 300%.
In general the 250mm width of waterstop is suited to wall
thicknesses of 250mm and over. For concrete less than
250mm thick, the use of 200mm waterstop will be Installation instructionsHydrofoil
appropriate.
Waterstops must be installed so that they are securely held
in their correct position while the concrete is being placed.
Centrally placed waterstops Concrete must be fully compacted around the waterstops to
These waterstops are positioned within the thickness of the ensure that no voids or porous areas remain. Where
concrete components and as a result are supported by reinforcement is present, an adequate must be left to permit
concrete on both sides. They are therefore able to withstand proper compaction.
water presser from either side. This makes them suitable for The brass eyelets used in securing the waterstops are
use in water retaining structures. They will prevent loss of located outside the edge bulbs so as not to create water
water from within the tank and will prevent ingress of around paths around the profile.
water when the tank is drained down.
Supercast Rearguard
Externally placed waterstop When used on ground slabs where the waterstop is
These waterstops are designed for use basement, supported on blinding, Rearguard profiles usually require no
foundation and floor slab construction in vertical and fixing. Lay the waterstop centrally over the line of the joint to
horizontal joints in both water retaining and water excluding be formed.
structures. Fixing to vertical shuttering is done by nailing through the
When used in walls, externally placed waterstops will only outer nailing flanges leaving the head of the nail proud so
resist water pressure from the face to which they are fixed. that it is held in the cured concrete. This prevents the
When used below floor slabs, where the waterstop is waterstop being displaced when the shuttering is struck.
supported by the blinding concrete or when placed in vertical Fixing to vertical shutter
situations against permanent concrete shuttering, externally
placed waterstops will resist water pressure from either face.
Properties
Profiles
From: Extruded thermoplastic sections
Colour: Blue
Hydrostatic head:Up to 10m
Site jointing instructions
Joint movement: Up to 10mm
Jointing of Supercast waterstops is carried out using Fosroc
Compound Heat Welding Equipment. The ends to be joined are cut
Typical figures: To BS 2782 at 25oC square and held in alignment in a special jig. The ends are
Tensile strength: min 14 MN/m2 then pressed either side of a special heated blade, until an
even, molten bead of PVC appears around the section. The
Elongation at break: min 300% heated blade is then removed & molten ends pressed fully
Hardness: Shore A 80-90 together. The PVC cools to form a strong fusion welded joint.
Full instructions are available from Fosroc.
Intersection pieces
Specification clauses
Standard intersection pieces are available for each
1. Supplier specification Supercast waterstop profile. The standard on-flat intersection
Where indicated on the drawings, PVC waterstops shall be leg length is 230 mm from centre line. On-edge intersections
Supercast waterstops obtained from Fosroc. All wall/ floor have a standard 75mm leg length.
waterstop connections shall be made using Supercast Factory welded intersections for Supercast Hydrofoil &
Supercast PVC
waterstops range constructive solutions
Supercast XHD Hydroil.

Storage
74
Store in original unopened packaging, in cool dry conditions,
away from sunlight.
Equipment
jointing jigs
200 mm Supercast Rearguard S
250 mm Supercast Rearguard S
200 mm Supercast Hydrofoil
250 mm Supercast Hydrofoil
250 mm XHD Supercast Hydrofoil
Heater blades
110v & 220v, 350w blades are available. Non-electric blades
are also available.
Warning: Ensure that heater blades are earthed by the
Factory welded intersections for Supercast Rearguard S green/yellow wire, & that the wiring operation is carried
out by a competent electrician.
Warning: Hot blade
Do not immerse blade in water/liquids.
Precautions
Heal and safety
Hot weld site jointing of PVC waterstops liberates hydrogen
chloride mist & vapour. Ensure adequate ventilation. If
working in still air or confined spaces, provide forced
ventilation or suitable respiratory protective equipment.
Application at low temperatures
Care in the handling & installation of Supercast PVC
waterstops is necessary at low ambient temperature. Such
temperatures will also require special precautions to be
taken with the placing & curing of concrete.
Moulded Supercast Rearguard S to Hydrofoil & Rearguard S
to XHD Hydrofoil As well as waterstops and ancillary products, Fosroc also
manufactures a wide range of complementary products
which includes waterproofing membranes, joint sealants,
grouting, anchoring & specialised flooring materials. In
addition, a wide range of products specifically deigned for the
repair and refurbishment of damaged reinforced concrete is
available. This includes hand-placed & spray grade repair
mortars, fluid micro-conctetes, chemical resistant epoxy
mortars & a comprehensive package of protective coatings.
Estimating
Storage
Section Wt/roll Min rad Roll
Store in original unopened packaging, in cool dry conditions,
width in in on flat on edge length
away from sunlight.
Supercast mm kg m m m
Hydrofoil 250 27.1 15 0.15 12
200 27.3 14 0.15 15
Rearguard S 250 33.4 10 5.0 12
200 24.0 9 5.0 12
XHD Hydrofoil 250 42.9 15 0.23 10
Water Plug
Renderoc Plug
Renderoc Plug
Rapid setting cement based, constructive solutions
water leak plugging mortar
Uses Properties
78
For the rapid temporary patching and plugging of Initial set time Approx. 1 - 2 mins. at 300C
concrete segments, concrete and brick tunnel linings, Note : Set times will be extended when mixed or applied
sewage systems, below ground access chambers, pipes, at lower temperatures.
basements, foundations and mines.
Compressive strength : 25N/mm2 @ 28 days @ 300C
Heat generation characteristics : High heat output
Advantages
(exotherm) leads to undesirably high shrinkage and
< Emergency water - stopping capability consequent thermal cracking. The curves below show the
low heat output of Renderoc Plug which minimises the
< Single component - only the addition of clean risk of shrinkage and thermal cracking.
water is required.
< Excellent bond to the substrate
< Low exotherm minimises thermal cracking
< Pre-packed formulation to overcome variation in
site batching
< Contains no chloride admixtures.
Description
Renderoc Plug is supplied as a ready to use blend of dry
powders which requires only the addition of clean water
at site to produce a highly consistent, rapid setting mortar
which is easy to apply in many difficult conditions. The
material is based on a blend of cements, graded
aggregates, special fillers and chemical additives which Specification clauses
control the rate of set and minimise the risk of thermal
cracking. Water stopping mortar
The water stopping mortar shall be Renderoc Plug, a
single component cement based product to which only
Technical support the site - addition of clean water shall be permitted. It
must be chloride free and shall have a low exotherm to
minimise thermal cracking.
performance, high quality concrete repair and
construction products. In addition, Fosroc offers technical
support service to specifiers, end users and contractors,
as well as on-site technical assistance in locations all Application instructions
over the country.
Preparation
Areas to be patched should be cut back to a depth of
Design criteria 15mm and given a good mechanical key. Feather edges
must not be allowed. Surface should be brushed clean to
Renderoc Plug can be applied to horizontal, vertical or remove loose material, dust and laitence. Grease, slime
overhead surface at a wide range of thickness. Generally, or mould growth should be removed by steam cleaning or
the volume of mixed material used in a single application high pressure water jetting. A proprietary degreasing
is restricted to that which can be applied by trowel or agent should be used for removal of light oil or grease
gloved hand. Thicker sections can be built up in layers. If contamination.
any doubt arises about the nature of the substrate,
consult the local Fosroc office for further information. To seal leaks, crack openings must be chased out to
approximately 20mm. The chase should always be
undercut to avoid leaving a V-section. All loose material
and debris should be removed.
Renderoc Plug
79 Mixing Precautions
Renderoc Plug should be added to clean water in the Health & Safety
following proportions :
Renderoc Plug contains cement powders which, when
One part clean water : 3 parts Renderoc Plug (measured mixed or become damp, release alkalis which can be
by volume). harmful to the skin. During use, avoid inhalation of dust
Mix to a stiff consistency in a suitable container using a and contact with skin and eyes. Wear suitable protective
trowel or gloved hand. Due to the rapid set characteristics clothing, gloves, eye protection and respiratory protective
of the product, only prepare a quantity of mortar which equipment. The use of barrier creams provide additional
can be placed within the prescribed set time. skin protection. In case of contact with skin, rinse with
plenty of clean water, then cleanse with soap and water.
In case of contact with eyes, rinse immediately with
plenty of clean water and seek medical advice. If
Application swallowed, seek medical attention immediately - do not
induce vomitting.
Trowel apply or hand-knead the mixed mortar in place,
ensuring maximum contact with the substrate before the
material sets. If being used to plug running water,
Renderoc Plug should be used and held in place until the Fire
initial set is reached.
Renderoc Plug is non-flammable.
Cleaning
Renderoc Plug should be removed from tools, equipment
and mixers with clean water prior to the initial set. Cured
material can only be removed mechanically.
Limitations
Renderoc Plug should not be used when the temperature
is below 100C and falling.
Storage
Shelf life
Renderoc plug has a shelf life of 6 months if kept in a dry
store in the original, unopened bags.
Waterproof
& Protective Coatings
Brushbond RFX
Brushbond TGP
Brushbond
concure LP90
Dekguard S
Dekguard Standard
Dekguard WB300
Nitocote EPW100
Nitocote SN522
Nitoproof 100-120
Nitoproof 600
Brushbond RFX
High performance elastomeric cementitious constructive solutions
waterproof coating
Technical Support 82
Uses
Fosroc offers technical support service to specifiers,
Brushbond RFX is an high performance elastomeric endusers and contractors, as well as on-site technical
cementitious coating used for waterproofing and to assistance in locations all over the country.
protect atmospherically exposed reinforced concrete
structures from attack by acid gases, chloride ions,
oxygen & water.
Properties
Brushbond RFX is suitable for all types of structures
Pot life : 30 min @ 270C
including those in coastal environments.
Mixed density : 1.68g/cc (brushable
The product can be used on concrete, brick and
consistency)
blockwork substrates and is equally suitable for new and
existing structures. The product is designed to reface and Colour : Grey
even out variations in concrete and masonry surfaces
Application temp. : Not less than 100C
and bridge shrinkage cracks. It provides a seamless,
flexible waterproof coating suitable for water tanks, Adhesion to concrete : >1N/mm2
reservoirs, drainage culverts basements and roofs. The
Toxicity : Non-toxic
product provides a tough durable water resistant coating
which can withstand light pedestrian traffic and also has Static crack : 1mm
excellent weather resistance for exterior applications. accommodation
Advantages Application Instructions

Excellent barrier to carbon dioxide, chloride and Surface Preparation
sulphate ions.
All surfaces which are to receive the coating must be free
Allows water vapour to escape from the structure. from oil, laitance, grease, wax, dirt or any other form of
Waterproof-suitable for water retaining structures. foreign matter which might affect adhesion. Typically
concrete surfaces can be cleaned using high pressure
High resistance to the effect of long-term weathering, water jet or grit blasting or by proper wire brushing.
durable in all climate conditions including UV attack. Spalled surfaces or those containing large blow holes,
Non toxic - ideal for potable water tanks. cracks and other such defects should be repaired using
Renderoc concrete repair mortars. For further advice on
Flexible, with thermal expansion similar to concrete. suitable repair mortars, contact the local Fosroc Office.
Excellent bond to concrete and masonry.
Good crack accommodation capacity. Mixing
Minimum surface preparation needed and low labour Nitobond BBX concentrate should be poured into a
costs. plastic container or metal drum. Clean fresh water is
added in the proportions shown below and mixing
commenced with a propeller agitator attached to a slow
speed drill (500pm). The powder component should be
Standards compliance added gradually to the liquid to avoid lump formation and
mixed for 2-4 minutes. Brushbond RFX should be
Tested to ASTM D4060, ASTM D4541, ASTM D638,
immediately used after mixing. Do not mix more material
ASTM C836.
than can be used within the pot life. Keep stirring
Brushbond RFX during the application
Description
Mixing ratio
Brushbond RFX is a two component acrylic polymer
Brushbond RFX Brush Application
modified cementitious coating which consists of
Components Indl Pack Small
Brushbond RFX powder and Nitobond BBX acrylic
emulsion. It requires only the addition of clean water at Powder 15kg 5kg
site to produce an easily brushable coating. Nitobond BBX 4.8L 1.63L
Brushbond RFX can simply be applied by stiff brush, Water 3L 1L
roller or trowel to obtain the desired thickness.
Brushbond RFX
Application Storage
83
For best results, surfaces should be damp. In order to Shelf life
obtain the protective properties of Brushbond RFX, it is
9 months in unopened packs if kept in a dry store.
important that the correct rates of application are
observed. Use a short stiff brush preferably 120-150mm
width and apply the mixed material like paint.
Precautions
The application of Brushbond RFX should not be done if
the temperature of the substrate is below 100C. When Health and Safety instruction
applying Brushbond RFX on hot substrates i.e., over Brushbond RFX is non-toxic but alkaline in nature.
300C surface temperature, saturate the surface with Gloves and goggles should be worn. Any splashes to the
water. Apply Brushbond RFX in 2 coats to achieve 1mm skin or eyes should be washed off with clean water. In the
thickness. The second coat of Brushbond RFX shall be event of prolonged irritation, seek medical advice. Use a
applied as soon as the first coat has reached touch dry dust mask while handling the powder.
state. It is recommended that for general surfacing
Brushbond RFX should be applied at a minimum
thickness of 1mm. Areas subjected to moderate and Fire
heavy loads/hydrostatic pressure, minimum 2mm
thickness coating is recommended with screed above. Brushbond RFX components are non inflammable.
Allow the Brushbond RFX coating to dry before covering

with screed. Sprinkle coarse sand on wet surface of final
coating for better adhesion of screed. Additional Information
Average drying time is 4 to 6 hours at normal The Fosroc range of associated products includes high
temperatures. strength cementitious, epoxy grout, polyester resin based
mortar for rapid presetting of steel shims to level or for
direct bedding of small base plates; Resin Anchoring
Cleaning systems for same day anchoring of bolts in drilled holes
in concrete or rock. Also available a range of products for
Brushbond RFX should be removed from tools and use in construction; viz., admixtures, curing compounds,
equipment with clean water immediately after use. release agents, flooring systems and repair mortars.
Hardened material can only be removed mechanically.
Separate datasheets are available on these products.
Estimating
Packing
Powder component : 15kg & 5kg packs
Liquid polymer component : 4.8L & 1.63 L containers
Coverage
This depends on the required consistency. The
approximate coverage per pack at even consistency
(1mm thickness) is as follows
Consistency Brush application
Coverage (15kg + 4.8 L pack) 12 - 14m2
Coverage (5 + 1.63 L pack) 4 - 4.5m2
Brushbond TGP (Formerly known as Tegraproof C)
Crystalline capillary waterproofing system constructive solutions

for cementitious substrates
84
Uses
Brushbond TGP* crystalline waterproofing system is used Properties
for waterproofing against the positive or negative sides of
Specific gravity : 1.6 to 2.0 g/cc
hydrostatic heads of water, for dampproofing, repairing
cracks, plugging holes, sealing wall - floor joints and Pot life : 40 minutes
stopping active leaks in a wide variety of condtions
including :
Sewage treatment and water treatment plants, tanks,
Surface preparation
foundations, tunnels and manholes.
Old concrete
Terrace garden, balconies, sunshades etc.
Surfaces must be clean and sound. Remove all oil, dirt,
Roof and Sunken slabs
laitance and other contaminants by water blasting. Water
Industrial and office buildings blasting is preferred for surface preparation because it
mechanically cleans and roughens the surface, is
Reservoirs, water holding structures etc.
environmentally safer and leaves the surface saturated
with water. Surface must be damp for application of
Brushbond TGP* crystalline waterproofing system,
Advantages concentrate.
Meets the requirements as per ANSI/NSF Std 61 for
suitability to potable water
New concrete
Penetrates concrete, seals capillary tracts
After forms are stripped, acid etch or sand blast / water
Contains no chloride blast to facilitate penetration of crystals formed during the
Easy to apply chemical reaction. Surface must be left damp for
application on Brushbond TGP* crystalline waterproofing
Resists chemical attack of sewage and industrial system.
wastes
Construction joints, cold joints and non-leaking joints
Suitable for external and internal applications. greater than 0.25mm wide must be cut in V-groove shape
and filled with Brushbond TGP* crystalline waterproofing
system in mortar consistency.
Description
Mixing
Brushbond TGP* crystalline capillary waterproofing
For best results, clean, potable water should be added to
system contains proprietary blend of portland cement,
Brushbond TGP* crystalline waterproofing system
quartz aggregate and special chemicals. In the presence
concentrate.
of moisture, the active chemicals in Brushbond TGP*
crystalline waterproofing system penetrates concrete and
react chemically with free lime to produce insoluble
Application
crystals. This crystalline growth reduces porosity by
blocking capillaries and filling hairline non structural Existing concrete
cracks ( upto 0.25mm wide) caused by shrinkage or
3 parts of powder shall be added to 1 part of clean and
expansion. Unlike metallic and membrane types of
mixed thoroughly with a slow speed drill equipped with a
waterproofing which only form a surface barrier,
paddle. For larger batches, mixing shall be done with a
Brushbond TGP* crystalline waterproofing system, in the
mortar mixer. Do not mix more material than can be used
presence of water, continues producing crystals and
in 20 minutes @ 270C, 50% R.H. If mixture thickens, it
lasting imperviousness to water.
shall be restirred to reduce consistency. Extra water
should not be added.
Technical support
The company provides a technical advisory service Curing and Protecting
supported by a team of specialists in the field. Brushbond TGP* crystalline waterproofing system
Brushbond TGP
application must be kept moist for a minimum of 48 application. Generally, it is applied in 2 coats for effective
85 hours. After initial set, moist curing, using continuous performance of the system.
water spray is recommended. Treated surfaces shall be
fog sprayed 3 to 4 times daily for the 48 hour period. For
warmer climates, more frequent spraying may be
Storage
required. It is important to keep the Brushbond TGP*
crystalline waterproofing system moist to allow the crystal Brushbond TGP* crystalline waterproofing system
formation to occur. The surfaces shall be protected from concentrate should be stored in protected, dry areas.
foot traffic for 48 hours or heavy traffic for 7 days. Freshly When left in original unopened package, Brushbond
applied Brushbond TGP* crystalline waterproofing system TGP* crystalline waterproofing system will maintain its
must be protected from extreme weather conditions such design performance characteristics for 1 year.
as rain, strong winds, high temperatures and freezing for
a period of not less than 48 hours after application. A Precautions
minimum of 7 days of air curing shall be allowed prior to
immersing the surface in water. Health & Safety Instructions
Brushbond TGP* crystalline waterproofing system contain
chemicals that may cause irritation to the eyes and skin.
Clean up Goggles, rubber gloves and long sleeves should be worn
Prior to curing, Brushbond TGP* crystalline waterproofing when working with these products. Read warnings noted
system concentrate may be cleaned from tools and other on product package and refer to product material safety
surfaces with water. datasheet prior to use.
Limitations
Brushbond TGP should not be used when the
temperature is 5C and falling. Full activation and
effectiveness of Brushbond TGP may require 2-3 weeks
following application.
Estimating
Supply
Brushbond TGP : 15 kg bags
Coverage
Brushbond TGP : 1.0 to 2.0 kg/m2 per application (brush)
The coverage of Crystalline waterproofing system is
recommended depending upon the type of structure and
Brushbond
Acrylic polymer modified elastomeric constructive solutions
waterproofing membrane coating
for concrete and masonry surfaces
86
Uses Technical Support
The company provides a technical advisory service
Brushbond provides a seamless, waterproof coating
supported by a team of specialists in the field.
suitable for use in water tanks, reservoirs, swimming
pools, roofs and to ensure water tightness.
Brushbond effectively protects against concrete decay Properties
providing a long lasting barrier to waterborne corrosive
salts and atmospheric gases. Pot life at 200C : 1 hour
at 350C : 20 min.
Brushbond is designed to re-face and even out variations
in concrete and masonry surfaces. Mixed Density : 1.90kg/ltr. (brushable
consistency)
Brushbond effectively seals concrete masonry walls and
bridges the shrinkage cracks which are static. Tensile strength
(ASTM D 638) : 2 N/mm2 (at 1.5mm thickness)
Brushbond provides a tough and durable coating which
cannot be easily damaged or worn away. Colours : Grey and white
Application temperature : Not less than 100C
Advantages
Toxicity : Non-toxic
Minimum surface preparation needed - Low labour
costs. Adhesion to concrete : >1N/mm2
Applied directly to the damp concrete and masonry
Brushbond provides an elastomeric protective waterproof
Excellent adhesion - Bonds to porous and nonporous coating and is shown to resist positive hydrostatic
surfaces. pressure upto 7 meter head. The degree of resistance of
Non-toxic-ideal for potable water tanks Brushbond to water under pressure depends on the
coating thickness. Areas subjected to moderate and
Waterproof - Excellent for damp-proofing basements heavy loads/hydrostatic pressure. minimum 2mm
Breathable-allows transmission of water vapour from thickness coating is recommended with screed above.
interior of building
Excellent for concrete roof, leaking brick and
masonry walls Application Instructions
Good resistance to Carbon dioxide and Chloride ion Preparation

diffusion All the surfaces which are to receive Brushbond, must be
free from oil, grease, wax, dirt or any other form of foreign
matter which might affect adhesion. Spalled and deeply
disintergrated concrete should be removed to sound
Description concrete and repaired with Renderoc System.
Brushbond is a two component acrylic polymer modified

elastomeric waterproofing membrane which consists of Mixing
Brushbond powder and Nitobond BB acrylic emulsion. It
requires only the addition of water on site and when Nitobond BB is poured into a plastic or metal drum. To
mixed in the proper proportions, an easily brushable this, an equal volume of clean fresh water is added, for
coating is produced. Brushbond can simply be applied by brush application consistency. Then mixing is started with
a stiff brush, or trowel to obtain the desired thickness. a slow speed drill (350-450 rpm). The powder component
is added gradually to the liquid avoiding lump formation
Brushbond powder consists of specially selected and mixed for 2-4 minutes. Mix and use. More material
cements, graded hard-wearing aggregates and additives should not be mixed than can be used within pot life.
supplied in powder and Nitobond BB liquid component of Retempering with water should not be done. Keep on
blended acrylic copolymers. stirring during application.
The polymer provides Brushbond with exceptional
adhesion, toughness and durability.
Brushbond
Mixing Ratio Estimating

87
Brushbond Components Indl.pack Small pack
Packaging
Powder 23 kg 6 kg
Brushbond powder is supplied as a package of 23kg
Nitobond BB 4L 1L (Industrial Pack) and 6kg powder. Nitobond BB is
supplied in 4 litres and 1 litre jerry can.
Water 4L 1L
Coverage
This depends on the required consistency. The
Application
approximate coverage per pack at even consistency (1
For best results moisten the surface before coating with mm thickness) is
Brushbond. Apply the mixed material using a short, stiff
as follows :
bristle brush preferably 100 to 150mm width like a paint.
Trowel applications can be undertaken as necessary Consistency Brush Application
using the correct mixing ratio to obtain satisfactory
Coverage in m2 (23kg + 4lit pack) 16 - 18
consistency.
Coverage in m2 (6kg + 1lit pack) 4 - 4.5
Brushbond shall be applied in two coats to achieve 1mm
thickness. The second coat of Brushbond shall applied as Allowances should be made for any possible wastages
soon as the first coat has reached touch dry state. when estimating.
On hot substrates, i.e., over 400C surface temperature, a
primer coat of mixed Brushbond and water with a slurry Storage
like consistency should be applied. Prime only areas that
can be coated with Brushbond before the primer dries. Brushbond has a shelf life of 6 months in unopened
Material should not be applied at temperatures below 10 packs, if kept in a dry store. In high humidity locations,
0C. It is recommended that for general re-surfacing the the shelf life may be reduced to less than 6 months.
total thickness of the applied material be 1 to 2 mm. Prevent Nitobond BB from freezing.
Areas subjected to moderate and heavy loads/hydrostatic

Precautions
pressure, minimum 2mm thickness coating is
recommended with screed above. Health and Safety instructions
Allow the Brushbond to dry before covering with screed. Brushbond is non-toxic but it is alkaline in nature. Gloves
Sprinkle coarse sand on wet surface of final coat for and goggles should be worn. Any splashes to the skin or
better adhesion of screed. eyes should be washed off with clean water. In the event
of prolonged irritation, medical advice should be sought.
Average drying time is 4 to 6 hours at normal Should use a dust mask while handing the powder.
temperatures.
Fire
Subsequent Finishes
Brushbond components are non-flammable.
Brushbond provides an aesthetically pleasing surface
finish texture depending on the method of application,
and does not normally require any further surface
finishes.
Brushbond is however compatible with most forms of
subsequent coatings.
Cleaning
Brushbond should be removed from tools and equipment
immediately after use with clean water. Hardened
material can be removed mechanically.
Concure LP90
High efficiency Polymer based film constructive solutions
forming curing agent
88
Uses
As a spray applied membrane to retain moisture in Application instructions
concrete for effective curing. Application
Suitable for all general concrete applications and of Pigmented grades should be stirred before use to ensure
particular benefit for large area concrete surfaces, such even dispersion of pigment.
as airport runways, roads and bridgeworks.
Concure LP90 should be spray applied to the surface of
fresh concrete. Application should begin as soon as the
Advantages concrete is free from surface water. Do not apply if bleed
Improved curing of concrete enhances cement water is forming or present on the concrete surface.
hydration and provides a more durable concrete
The spray nozzle should be held approximately 450mm
Control of moisture loss improves surface quality, from the concrete surface and passed back and forth to
reducing permeability, producing a hard-wearing, ensure complete coverage. Pump pressure should be
dust free surface and minimising potential for surface maintained to give an even, fine spray.
cracking and shrinkage
After spraying, no further application of water or other
Light reflective grades minimise solar temperature material is necessary to ensure continued curing. The
gain concrete surface should not be disturbed until it has
Spray application reduces labour costs and sufficient strength to bear surface loads. The applied film
eliminates the need for alternative curing systems. should not be walked on before it is fully dry and care
should be taken to ensure that the film is not broken.
Concure LP90 may also be applied to the surface of
Description newly hardened concrete immediately after demoulding.
Concure LP90 concrete curing compound is polymer In such cases the concrete surface should be sprayed
based continuous film forming curing compound and is with water to saturate it prior to the application of Concure
supplied in various pigmented grades. LP90. Dry surfaces may prevent correct film formation
and cause absorption of the Concure LP90 which may
Clear : Straw liquid curing to a clear film lead to staining and difficulty in later removal.
Blue : As clear grade but with blue fugitive dye
Coverage rate
Specific Gravity : 0.82 - 0.85 The recommended coverage rate is between 3.5 and 5.0
When first applied to a fresh cementitious surface the m2 / litre (0.200 to 0.285 litres/m2). Coverage rates outside
product forms a continuous, non-penetrating coating. This this recommended range may be used if necessary and
coating dries to a form a continuous film which provides a suitable to meet specific requirements. Contact local
barrier to moisture loss ensuring more efficient cement Fosroc office for advice in such cases.
hydration, improved durability and reduced shrinkage.
Equipment
Technical Support Spray equipment producing a fine mist may be used for
Concure LP90, such as knapsack or motorised sprayers.
Fosroc provides a technical advisory service to specifiers,
The suitability of equipment should be ensured by an
end-users and contractors as well as on-site technical
application trial.
assistance in locations all over the country.
Equipment cleaning
Spray equipment should be cleaned immediately after
All grades of Concure LP90 give 90% or greater curing use by flushing throughly with Nitoflor Sol.
efficiency when tested to BS 7542-1992.
Concure LP90
Overcoating and removal Cleaning and disposal

89
Concure LP90 need not be removed from a concrete Spillages of Concure LP90 should be absorbed onto
surface before application of a subsequent coating. sand, earth or vermiculite and transferred to suitable
containers.
The disposal of excess of waste material should be
Limitations
carried out in accordance with local legislation under the
Specifications calling for wax or water based curing guidance of the local waste regulatory authority.
membranes can be met using Concure WB.
Estimating
Packaging
Concure LP90 is supplied in 20 and 200 ltrs containers.
Storage
Concure LP90 has a minimum shelf life of 6 months,
when stored in the original unopened containers under
normal warehouse conditions.
Precautions
Health and Safety
Concure LP90 should not be swallowed or allowed to
come into contact with skin and eyes. Avoid inhalation of
vapours and ensure adequate ventilation.
Suitable protective gloves and goggles should be worn.
Some people are sensitive to resins and solvents. Resin
Barrier creams provide additional skin protection.
Should accidental skin contact occur, remove
immediately with a resin removing cream followed by
washing with soap and water - do not use solvent.
Incase of contact with eyes rinse immediately with plenty
of water and seek medical advice. If swallowed seek
medical attention immediately - do not induce vomiting.
Fire
Concure LP90 is flammable. Do not expose to naked
flames or other sources of ignition.
Flash point : 400C

Dekguard S
High performance aliphatic acrylate based constructive solutions
protective and decorative coating
for concrete and masonry
Properties 90
Uses Dekguard S Control
To protect atmospherically exposed reinforced concrete concrete
structures from attack by acids, gases, chloride ions, Percentage water
sulphates, oxygen and water. The product is also suitable to absorption after 24 hours Nil 1.02
protect other cementitious substrate and masonry. Dekguard Permeability as per
S is suitable for use on all types of structures, especially BS:1881 (ml/m2/s) after
those in aggressive marine and coastal environments.
2 hours Nil -
Dekguard S is a component of Fosroc's Renderoc system of
6 hours Nil 9.0
concrete reinstatement.
24 hours Nil 30.3
Advantages 48 hours 10 52.8
Excellent barrier to carbon dioxide, chloride ions, Depth of carbonation in mm
sulphates, oxygen and water (Accelerated carbonation test)
Allows water vapour to escape from the structure 2 hours Nil 1.0
Highly UV resistant aliphatic acrylate gives exceptional 4 hours Nil 3.0

resistance to the effects of long term weathering. 6 hours Nil 5.0
Highly durable in all climatic conditions. 12 hours Nil 7.0
Selected range of decorative colours 24 hours Nil 8.0
Ease of application - Single pack - no mixing of
separate components. Specification clauses
Protective / decorative surface coating
The protective coating shall comprise Dekguard Primer, a
Dekguard S has been approved by the British Board of penetrating silane/silaxone primer and Dekguard S, a single
Agreement under Certificate No. 92/2824. component aliphatic acrylate coating. The total dry film
thickness of the coating shall be not less than 150 microns
and shall be capable of providing carbon dioxide diffusion
Description resistance and the depth of carbonation shall be Nil, when
tested at 24 hours by the accelerated carbonation test. The
Dekguard S system comprises of a single component,
permeability shall be Nil when tested at 24 hours as per BS
penetrating silane/silaxone primer and a single component
1881.
pigmented coating, both ready for immediate site use.
The primer, Dekguard primer is supplied as a clear liquid and
is based on a silane/silaxone blend dissolved in a Application instructions
penetrating organic carrier. The primer is reactive and
capable of producing a chemically bound hydrophobic Preparation
barrier, thus inhibiting the passage of water and waterborne All surface should be dry and free from contamination such as
contaminants. oil, grease, loose particles, decayed matter, moss, algae growth,
laitance, and all traces of mould release oils and curing
Dekguard S is aliphatic acrylate, solvent based protective compounds. This is best achieved by lightly grit blasting the
coating, providing outstanding resistance to aggressive surface. Where moss, algae or similar growths have occurred,
agents, UV light and rain. It is available in a selected range treatment with a proprietary biocide should be carried out after
of colours. the grit blasting process.
Note : It is not necessary to remove Fosroc's Nitobond AR
curing membrane prior to the application of Dekguard S provided
the adhesion to the substrate is excellent.
Technical support Where application over existing sound coatings is required, trials
The company provides a technical advisory service should be conducted to ensure compatibility and retention of the
supported by a team of specialists in the field. bond between the underlying coating and the substrate. For
further advice, consult Fosroc.
It is essential to produce an unbroken coating of Dekguard S. To
Design criteria ensure this is achieved, surfaces containing blow holes or similar
areas of pitting should first be filled using a suitable cementitious
The coating should be applied in two coats at a wet film fairing coat like Renderoc FC or Acrylic fairing coat like Nitocote
thickness of not less than 175 microns per coat. To achieve Putty (for further details, refer to Fosroc).
the correct protective properties, Dekguard S primer and top
The cementitious fairing coat should be allowed to cure for about
coat system must be applied on to the substrate at the
48 hours depending on ambient conditions before the application
coverage rates recommended.
of Dekguard S.

Dekguard S
Application paints, the performance characteristics of Dekguard S may
In order to obtain the protective properties of the Dekguard be impaired. Compatibility and soundness should be
system, it is important that the correct rates of application assessed on a trial area. For further advice, consult Fosroc.
91 and over coating time are observed.
Dekguard Dekguard S Estimating
Primer
Packaging & coverage
Number of coat(s) As required 2
Dekguard primer 5 & 20 litre cans
Theoretical
2 2 Dekguard S 5 & 20 litre cans
Application rate 0.4 litres/m 0.35 litres/m
Nitoflor Sol 5 litre cans
Total dry film thickness NA 150 microns
Coverage
Over coating time
Dekguard primer 2.5 m2 per litre
@ 200C 2 hours 6 hours
Dekguard S 3 m2 per litre
@ 300C 90 min. 5 hours The coverage figures given are theoretical. Due to wastage factors and
Application should not commence if the temperature of the the variety and nature of possible substrates, practical coverage figures
substrate is below 100C. may be reduced.
Any areas of glass should be masked. Plants, grass, joint

sealants, asphalt and bitumen - painted areas should be Storage
protected during application.
Shelf life
The primer should be applied in one or more coats until the
recommended application rate of 0.4 litre per square meter All products have a shelf life of 12 months if kept in a dry
has been achieved. This is best accomplished by using store in the original, unopened packs. If stored at high
portable spray equipment of the knapsack type. If in doubt temperatures and/or high humidity conditions the shelf life
about the condition of the substrate the local Fosroc office may be reduced.
should be consulted.
The primer should be allowed to dry for a minimum of two
hours (at 250 C ) before application of Dekguard S. Under no Precautions
circumstances should the primer be overcoated until the Health & Safety
surface is properly dry.
Dekguard primer and Dekguard S and Nitoflor Sol should not
Dekguard S may be applied by the use of suitable brushes or come in contact with the skin and eyes, or be swallowed.
rollers. Queries relating to spray application should be Adequate ventilation should be ensured and inhalation of
referred to the local Fosroc office prior to the commencement vapours should be avoided. Some people are sensitive to
of work. For further information about application techniques, resins, hardeners and solvents, hence suitable protective
please consult Fosroc. clothing, gloves and eye protection should be worn. If
All primed substrates should be treated with two coats of working in confined areas, suitable respiratory protective
Dekguard S. The material should be stirred thoroughly equipment must be used. The use of barrier creams provide
before use. The first coat should be applied to all areas by additional skin protection. In case of contact with skin, should
the use of suitable brushes or rollers to achieve a uniform be rinsed immediately with plenty of clean water and medical
coating with wet film thickness not less than 175 microns. advice sought. If swallowed, medical attention sought
This coat should be allowed to dry before continuing. immediately. Should not induce vomiting.
The second coat of Dekguard S should be applied exactly as Fire
detailed above, again achieving a wet film thickness not less Dekguard Primer, Dekguard S and Nitoflor Sol are flammable,
than 175 microns. should be kept away from sources of ignition. Smoking not
allowed. In the event of fire, extinguish with CO 2 or foam,
should not use a water jet.
Cleaning
Flash points
Cementitious fairing coat should be removed from tools and
equipment with clean water immediately after use. Dekguard Primer 380C
Dekguard Primer, Dekguard S should be removed from tools Dekguard 420C

and equipment using Nitoflor Sol. Nitoflor Sol 330C
Limitations Dekguard S was formerly known as Nitocote Dekguard S. Fosroc
manufactures a wide range of products specifically designed for repair
The Dekguard S system is formulated for application to and refurbishment of damaged reinforced concrete. This includes hand-
clean, sound concrete or masonry. The product should not placed and spray grade repair mortars, fluid micro - concretes, chemical
be applied over dense, nonporous materials. Where resistant epoxy mortars and a comprehensive package of protective
application over existing sound coating or paints is required, coatings. In addition, a wide range of complementary products is
available. This includes joint sealants, water proofing membranes,
trials should be conducted to ensure compatibility and grouting, anchoring and specialised flooring materials.
retention of the bond between the underlying coatings or
Dekguard Standard
Anticarbonation, aliphatic acrylate based constructive solutions
protective & decorative coating for
concrete and masonry
92
Uses Application instructions
Dekguard Standard system is suitable for use on all types Preparation
of structures which are not directly exposed to sea, to
All surface should be dry and free from contamination
protect structures from attack by acid gases, chloride
such as oil, grease, loose particles, decayed matter,
ions, sulphates, oxygen and water. The product is also
moss, algae growth, laitance, and all traces of mould
suitable to protect other cementitious substrate and
release oils and curing compounds.This is best achieved
masonry.
by lightly grit blasting the surface. Where moss, algae or
similar growths have occurred, treatment with a
proprietary biocide should be carried out after the grit
Advantages
blasting process.
Protects exposed reinforced concrete structures from
It is essential to produce an unbroken coating of
atmospheric gases - Excellent barrier to carbon
Dekguard Standard system. To ensure this is achieved,
dioxide, chloride ions, sulphates, oxygen and water
surfaces containing blowholes or similar areas of pitting
Breathable - Allows water vapour to escape from should first be filled using a suitable fairing coat.
thestructure. But does not allow water vapour to
penetrate the structure
Application
UV resistant - Aliphatic acrylate gives resistance to
long term weathering. In order to obtain the protective properties of the
Dekguard Standard system, it is important that the correct
Single pack - Ease of application, can be applied
rates of application and over coating time are observed.
with brush or airless spray.
Dekguard Dekguard
Standard Primer Standard
Number of coat(s) 1 2
Description recommended
Dekguard Standard system comprises of a single Total dry film thickness N.A. min.100 microns
component, penetrating silane/siloxane primer and a
Over coating time @ 30 C 2 hours 6 hours
single component aliphatic acrylate, solvent based top
coat, providing resistance to aggressive agents, UV rays
and rain. Dekguard Standard system is supplied in ready Application should not commence if the temperature of
to use packs and is available in a range of colours the substrate is below 100C.
The primer should be allowed to dry for a minimum of two
hours (at 250C) before application of Dekguard Standard
Technical support topcoat. Under no circumstances should the primer be
The company provides a technical advisory service over coated until the surface is properly dry.
supported by a team of specialists in the field. All primed substrates should be treated with two coats of
Dekguard Standard system. The material should be
stirred thoroughly before use. The first coat should be
Properties applied to all areas by the use of suitable brushes or
rollers to achieve a uniform coating. This coat should be
Adhesion to concrete : Good allowed to dry before applying the second coat. The
Water permeability : Nil after 24 hours. second coat of Dekguard Standard system should be
applied exactly as detailed above.
Resistance to chloride,
sulphate ions & carbonation : Good Dekguard Standard system can also be spray applied.
Queries relating to spray application should be referred to
UV resistance : Good the local Fosroc office prior to the commencement of
Resistance to algae & fungi : Good work. For further information about application
techniques, Fosroc shall be contacted.
Breathability : Breathable
Dry Film thickness : 100 microns in 2 coats
Dekguard Standard
Cleaning
93
Dekguard Standard primer, Dekguard Standard should be Precautions
removed from tools and equipment using Nitoflor Sol,
solvent.
Dekguard Standard primer, Dekguard Standard and
Nitoflor Sol should not come in contact with the skin and
eyes, or be swallowed. Adequate ventilation should be
Estimating
ensured and inhalation of vapours should be avoided.
Packaging Some people are sensitive to resins, hardeners and
solvents, hence suitable protective clothing, gloves and
Dekguard Standard primer 5 & 20 litre cans eye protection should be worn. If working in confined
Dekguard Standard top coat 5 & 20 litre cans areas, suitable respiratory protective equipment must be
used. The use of barrier creams provide additional skin
Nitoflor Sol, solvent 5 & 20 litre cans protection. In case of contact with skin, it shall be rinsed
immediately with plenty of clean water and medical
advice sought. If swallowed, medical attention sought
Coverage immediately. Vomiting should not be induced.
Dekguard Standard primer 8 m2 / litre / coat
Dekguard Standard 8 m2 / litre / coat Fire
Dekguard Standard Primer, Dekguard Standard and
The coverage figures given are theoretical. Due to Nitoflor Sol are flammable, should be kept away from
wastage factors and the variety and nature of sources of ignition. Smoking is prohibited during handling
possible substrates, practical coverage may vary. / application of the product. In the event of fire, it shall be
extinguished with CO2 or foam. Use of water jet is not
suggested.
Storage
Flash points
Shelf Life
Dekguard Standard Primer 380C
12 months if kept in a dry store in its original sealed
packing under normal warehouse conditions. Dekguard Standard 420C
Nitoflor Sol 330C
Dekguard WB300
High performance elastomeric, protective constructive solutions
coating for concrete and masonry
Uses system shall comprise the following elements :
i) a penetrating WB acrylic primer (Dekguard WB primer and
94
Dekguard WB300 is designed to protect atmospherically
exposed reinforced concrete structures (above any splash ii) a single component, elastomeric, aliphatic acrylic coating
(Dekguard WB300)
zones) from attack by chloride ions, oxygen and moisture
ingress, especially where there is a danger of subsequent The total dry film thickness of the protective coating system shall be
cracks appearing within the substrate. Typical uses include, not be less than 300 microns
but are not necessarily limited to, the following : Application instructions
New and existing structures, Concrete storage tanks - Substrate preparation
external surfaces, Bridge structures & Coastal
environments All surface should be dry and free from contamination such
as oil, grease, loose particles, decayed matter, moss, algae
growth, laitance, and all traces of mould release oils and
Advantages curing compounds which may impair adhesion. This is best
achieved by lightly grit blasting the surface. Where moss,
High performance - comprehensive barrier against carbon algae or similar growths have occurred, treatment with a
dioxide, water, sulphates and chloride ions. Extremely proprietary biocide should be carried out after the grit
durable - maintains elastomeric performance, with high blasting process.
recovery, even after long term UV weathering. Breathable
water vapour can escape from the structure. It is essential to provide an unbroken coating of Dekguard
WB300. Thus all blow holes and similar surface irregularities
should be filled using Renderoc BF and should be allowed to
Description cure properly before the application of Dekguard WB300.
Dekguard WB 300 is an elastomeric, water-based [protective

coating based on a acrylic polymer. It provides excellent Substrate priming
elongation and recovery, resistance to aggressive elements, A primer coat is required to penetrate and stabilise the
UV light and rain. It is available in a wide range of colours. substrate. The depth of penetration of the primer, and thus its
The complete system also includes a film-forming, stabilising coverage rate are determined by substrate profile, porosity
primer (Dekguard WB Primer ) which is supplied as a white and general condition.
liquid and is based on an acrylic emulsion. The primer is Hence for low permeability concretes, primer penetration will
capable of producing a thin film of hydroprobic barrier, thus be low and area covered per litre will be high - permeability
inhibiting the passage of water and water-borne may be affected by cement replacements (e.g. microsilica). It
contaminants. A thin surface film is produced which is thus recommended that a general coverate rate of 8-10m2
consolidates and stabilises porous substrates. /litre be observed, noting that this may change according to
The DekguardWB300 system thus comprises a single substrate condition.
component acrylic primer and a single component Any areas of glass should be masked. Plants, grass, joint
elastomeric pigmented coating, both ready for immediate site sealants, asphalt and bitumen-painted areas should be
use. protected during application.
Design criteria
To achieve the desired protective properties, the Dekguard Application
WB300 system must be applied to the substrate at the The correct application rates and overcoating times should
correct coverage rates. The coating should thus be applied in be observed, in order to obtain the complete benefits of the
two coats to achieve a total dry film thickness of not less than protective properties of the Dekguar WB300, except where
300 microns. substrate condition dictates different application rates for the
primer.
Dekguard WB Primer
Properties
Number of coats 1
The values obtained are for the Dekguard WB300 system
Theoretical application 10m2/litre
applied at the minimum recommended application rate.
rate per coat
Solids by weight : 70% + 3%
The primer should be allowed to dry for approx. 1 hr at 30oC
Volume solids : 65% before application of Dekguard WB300
Density : 1.45 + 0.05 gm/cm3 Dekguard WB300
Dry film thickness : 300 microns in 2 coats Number of coats 2
Adhesion strength : >1.0 N/mm 2 Theoretical application 4.2-4.5 m2/litre @230
(ASTM D4541) rate per coat microns WFT
Theoretical wet film 230 microns
Specification thickness per coat
Where shown on the contract documents, the protective coating Overcoating time: 12 hrs
Dekguard WB300
Dekguard WB300 should preferably be applied by airless Application rates and coverage of Dekguard WB300
spray equipment, but can also be applied by brush or roller. may be varied according to particular service
For further information about application techniques and conditions. However, to ensure that the desired
equipment consult the local Fosroc office. performance properties of the material are attained, it
95 is important to observe correct application procedure.
All primed substrates should be treated with two coats of
Dekguard WB300. It is important that no gaps or raw edges
appear in the finished coating. Special care should be taken Storage
to provide an unbroken coating at external corners and
When stored in cool, dry conditions, away from sources of
similar exposed protrusions.
heat and naked flames, in the original, unopened packs, all
The first coat should be applied to achieve a uniform coating products have a shelf life of 12 months.
with a wet film thickness not less than 230 microns. This coat
If stored at high temperatures and/or high humidity
should be allowed to dry until firm to the touch. Typically, this
conditions the shelf life may be reduced. Dekguard WB300
will be after approximately 12 hours in dry weather at 35oC.
should be protected from frost.
The second coat of Dekguard WB300 should be applied at
90oC to the first, to ensure a final full unbroken coating to the
substrate. The second coat should once more be applied at Precautions
a wet film thickness of not less than 230 microns. Health and Safety
In order to maintain a record of the coating activities a Dekguard WB Primer, Dekguard WB300 should not come in
coating log should be kept. contact with the skin and eyes, or be swalloed. Ensure
adequate ventillation and avoid inhalation of vapours. Some
people are sensitive to alkalis, resins and solvents. Wear
Cleaning
suitable protective clothing, gloves and eye protection. If
Dekguard WB300 , Dekguard WB Primer should be removed working in confined areas, suitble respiratory protective
from tools and equipment with clean water immediately after equipment must be used. The use of barrier creams provide
use. additional skin protection. In case of contact with skin, rinse
with plenty of clean water, then cleanse with soap and water.
Do not use solvent. In case of contact with eyes, rinse
Limitations immediately with plenty of clean water and seek medical
- Where application over existing sound coatings or paints is advice. If swallowed, seek medical attention immediately - do
required, trials should be conducted to ensure compatibility not induce vomiting.
and retention of the bond between the underlying coating
and the substrate. Compatibility and soundness should be
assessed on a trial aread. Fire: Dekguard WB Primer & Dekguard WB300 are
nonflammable.
- Dekguard WB300 should not be used in submerged or
permanently wet conditions. Consult the local Fosroc office
for recommendations. Additional Information
- Application should not commence if the temperature of the Hot weather working practices
substrate is below 10oC or above 60oC or where the
Whilst the performance properties of Dekguard WB300 at
prevailing relative humidity exceeds 90%.
elevated temperatures are assured, application under such
- In conditions of high relative humidity i.e 85-90% good conditions can sometimes be difficult. It is therefore
ventilation conditions are essential. Substrate temperature suggested that, for temperatures above 35o C, the following
should be at least 3oC above dew point. guidelines are adopted as a prudent working regime.
- Dekguard WB300 should not be applied in windy conditions (i) Store unmixed materials in a cool (preferably temperature
where early-age dust adhesion may occur, or where rain is controlled) environment , avoiding exposure to direct sunight.
likely within 2 hours.
(ii) Keep application equipment cool, arranging shade
protection if necessary. It is especially important to keep cool
Estimating those surfaces of the equipment which will come into direct
contact with the material itself.
Supply
(iii) Try to eliminate application in the middle of the dy, when
Dekguard WB Primer : 4 litre drums ambient temperatures will be excessively high.
Dekguard WB 300 : 20 litre drums (iv) Ensure that there are sufficient operatives available to
Coverage comprete application within the pot life of the material.
Dekguard WB Primer : 10 m2/litre (v) Have a ready supply of Fosroc Solvent 102 available for
Dekguard WB300 : 2.2m2/litre @ 300 microns immediate cleaning of tools after use.
DFT
Note : The coverage figures given are theoretical - due to

wastage factors and the variety and nature of possible
substrates, practical coverage figures will be reduced.
Nitobond SBR(Latex)
Mortar and Screed modifier cum bonding aid constructive solutions
Uses
96
For modifying and improving bonding of floor toppings, Chemical resistance :
renderings and mortars; repair of worn, damaged and Cementitious based materials have limited chemical
spalled concrete, repair of large cracks; polymer modified resitance. The addition of Nitobond SBR (Latex) to cement
floor screeds; waterproof plasters for masonary and slurries. mortars reduces permeability and therefore helps reduce the
rate of attack by aggressive chemicals.
Advantages
Simple to use - Single component, gauged as required.

High - Provides excellent bond to concrete, adhesion
Surface Preparation:
plaster, masonry, stone work, etc.
The object of the surface preparation is to achieve a clean
Improves -Gives weather resistant mortar with
sound surface with a good mechanical key. All substrates
improved durability impermeability to chlorides and
other harmful agents. should be cleaned and free of dust, plaster, oil, paint, grease,
corrosion deposits, and any other deleterious substances.
Reduces - Provides waterproof screeds, plasters and Laitence should be removed by mechanical means. Smooth
Permeability slurries. substrates must be mechanically roughened e.g. by
scabbling, needle gun or grit blasting to provide an adequate
Increases - Improved tensile and flexural properties
strength allow thin applications. key.
Versatile - Compatible with all common hydraulic Corroded reinforcing steel should be exposed around its full
cements. circumference and cleaned to remove all loose scale and
corrosion deposits. It is always preferably to clean the steel
Cost effective - Nitobond SBR (Latex) is economical to
to a bright condition. Use of emery cloth, grit or sand blasting
use
is recommended.
Description Priming
Reinforcing steel must be primed with Nitozinc Primer
Nitobond SBR(Latex) is modified styrene butadiene emulsion
immediately after cleaning. The concrete substrate should be
specially designed for use as a bonding aid and gauging
thoroughly dampened with water and any excess removed
liquid for cementitious systems. It is resistant to hydrolysis
before being primed by thoroughly scrubbing in a slurry coat
and can therefore be used for external applications too.
of 1 volume Nitbond SBR (Latex) to 1 volume water to 3
volumes fresh cement.
In order to obtain a smooth consistency the cement should
Technical Support
be blended slowly into the liquids. Stir frequently during use
Fosroc provides a technical advisory service supported by a to offset settlement.
team of specialists in the field. Avoid 'puddling' of the slurry coat. The topping must be
applied on to the wet slurry. If the slurry dries out it must be
removed and the clean substrate reprimed.
Properties
Typical mechanical properties of 1 : 3 cement sand mortar at Typical Mix designs :
W/C - 0.45 for control and W/C - 0.35 for mortar containing
Nitobond SBR (Latex) ( 5 lites / 50 kg cement ). Tested in 1. Patching and repair mortars and plaster for masonary
accordance with BS 6319 & wet cured. Cement 50 kg
Zone II sand 150 kg
Mechanical properties Control Nitobond Recommended water addition 11 - 15 litres
SBR(Latex) Recommended thickness 8 to 30mm
3 days 11.5 12.5
7 days 13.0 14.5 2. Heavy duty floor screeds
28 days 22.0 24.0 Cement 50 kg
Tensile strength 3-6mm Granite chips 75 kg
(N/mm2) @ 28 days 2.5 3.5 Zone II sand 75 kg
Nitobond SBR (Latex) 5-9 litres
Flexural strength Recommended water addition 8-12 litres
(N/mm2) @ 28 days 5.0 6.5 Recommended thickness 10-25mm
Note : Increased dosages of Nitobond SBR (Latex) and further The screed should be of a semi-dry cohesive consistency.
water reduction leads to improved mechanical properties.
Nitobond SBR(Latex)
97
3. Polymer modified cement grout for injection - Nitobond
Precautions
SBR (Latex) can be used to effectively modify properties of
cement grout for crack injection. The dosage of Nitobond Health & Safety instructions
SBR(Latex) shall be in the range of 3 L/bag of cement. The
injection is carried out as per standard practice.
and eyes or be swallowed. Protective gloves and goggles
should be worn.
Cleaning Nitobond SBR (Latex) should not come in contact with skin
Tools and equipment should be washed with water and eyes or be swallowed.
immediately after use. If contact with skin occurs, wash well with soap and water.
Eye contamination should be washed thoroughly with clean
water and medical advice sought. If swallowed seek medical
Additional Guidance attention immediately - Do not induce vomiting.
Prepare surfaces thoroughly. Toe-in at edges wherever
possible to avoid feather edging. Fire
All surfaces including edges must be primed. Nitobond SBR (Latex) is non flammable.
All applications should be wet on wet, the primer must not be
allowed to dry.
Nitobond SBR (Latex) is part of a wide range of adhesives,
repair mortars, sealing compounds and flooring products
specially designed and manufactured by Fosroc for the
For consistent performance the use of clean, dry sand is construction industry. Separate datasheets are available on
recommended. Where wet sand is used, all these products.
reduce the added water level as appropriate.
In order to prevent rapid drying, mortars should be properly
cured with Concure WB, curing compound.
Minimum application temperature is 100C. For permanently
immersed conditions consult Local Fosroc office.
Estimating
Packaging
Nitobond SBR (Latex) is supplied in 1, 5 and 20 litre
containers.
Coverage
substrate porosity.
Storage
Shelf life
Nitobond SBR (Latex) has a shelf life of 12 months if kept in
a dry store in unopened condition.
Nitocote EPW100
Water dispersed epoxy coating and sealer constructive solutions
Uses Note : After the usable life has expired, the material
although not hardened, increases in viscosity and the
98
Nitocote EPW100 coating provides a pigmented sealing characteristics of the product change. Excess material
coat onto cementitious and concrete surfaces providing should be discarded after this point.
dustproof, easily cleanable and resistant to penetration of
oils and liquids. The cured film is resistant to corrosion,
chemicals and abrasion. Suitable for application to Chemical resistance
reservoirs, tanks, ducts, silos, water treatment works,
breweries, dairies, kitchens and food processing plants. Samples of Nitocote EPW100 coating have been
The cured film forms a waterproof barrier and is non- subjected to constant immersion at 300C for 3 months in
toxic. the following chemicals and have been found to be
unaffected.
Also recommended as internal waterproof coating.
Dilute Sulphuric acid
Advantages Dilute Citric acid
Dilute Sodium Hydroxide
Improves the resistance of concrete to many Ammonia 10% solution
industrial chemicals. Oil and grease
Petrol
Hygienic - easily cleaned due to impervious Tap water
finish.
Good housekeeping is essential in areas where chemical
Odour free - environmental friendly. spillage is likely to occur. It is especially important that
Water based - all tools and equipment can be such spillage should not be allowed to dry as higher
cleaned with water. concentrations of chemicals are involved.
Economic and easy to apply. Where chemicals at higher temperatures are involved ,
Fosroc shall be contacted.
Attractive - available in a range of colours.
Antifungal - resistant to fungal attack.
Preparation
Description
Surfaces to be treated should be clean and free from all
Nitocote EPW100 is a three component prepacked, water contamination. Oil or grease should be removed by
dispersed epoxy resin system supplied ready for onsite suitable means, followed by washing off with clean water.
mixing and use. Excess laitence should be removed by etching with
Reebaklens followed by washing off with clean water.
The cured film forms a hard, flexible, matt seal to
concrete and other substrates.
Mixing
Technical support The paste component of Nitocote EPW100 coating

system shall be added to the hardener component and
Fosroc offers technical support service to specifiers, end then stirred for a period of 3 minutes followed by addition
users and contractors, as well as onsite technical of base. The resultant mix is further mixed for a period of
assistance in locations all over the country. 2 - 3 minutes. The use of a slow speed drill fitted with a
paddle is recommended.
Properties Coating
@200C @300C The mixed Nitocote EPW100 coating shall be applied to
Usable life 2 hrs 1 hr the prepared and cleaned surface, using a brush or
lambswool roller. ensuring that the area is completely
Time between coats Within 24 hrs Within 16hrs coated and that 'ponding' of the material does not occur
as water may be trapped and the material will not cure
Initial hardness 30 hrs 24 hrs
completely.
Full cure 21 days 21 days
Nitocote EPW100
The second coat may be applied as soon as the first coat Fire
99 has initially dried. The time will be dependant on the type
Nitocote EPW100 coating is non-flammable.
of surface and ambient conditions but will be in the range
of 24 hours at 300C.
Temperature limitations
Fosroc manufactures a wide range of products
Minimum application temperature is 200C. specifically designed for the repair and refurbishment of
damaged reinforced concrete. This includes repair
mortars, fluid micro concretes, chemical resistant epoxy
mortars in addition to comprehensive package of
Estimating protective coatings. In addition, a wide range of
complementary products are available. This includes
Packaging and coverage admixtures, joint sealants, waterproofing membranes,
Nitocote EPW100 is supplied in 4 litre packs. grouts and anchors specialised flooring materials and
bonding agents.
The coverage of Nitocote EPW100 coating depends to a
large extent on the substrate and site conditions. For
calculation purpose 20 - 22m2 /pack /per coat @ 180
microns WFT (100 microns DFT) can be taken as the
coverage.
Storage
Nitocote EPW100 coating should be stored under normal
warehouse conditions, and must be protected from frost.
Shelf life
6 months in unopened containers.
Precautions
Since some people are sensitive to epoxy resins, gloves,
goggles and barrier creams should be used when
handling these products. If contact with skin occurs, it
must be removed, before it hardens, with resin removing
creams followed by washing with soap and water. Solvent
should not be used. The use of goggles is recommended
but should accidental eye contamination occur, washing
thoroughly with plenty of water and seeking immediate
medical treatment is suggested.
Nitocote SN522
Colourless silicone water repellent constructive solutions
Uses Properties 100

Nitocote SN522 water repellent, is used to provide water Water resistance
repellent surface with improved self cleaning properties
Repels rain water and inhibits ingress of surface water
on exterior building - brick work, concrete, cement
provided there is no hydrostatic pressure.
rendering, natural or cast stone. Helps in reducing
efflorescence due to soluble salts in brickwork.
Permeability
Permeability is low to water, salt solution, dust and soot
Advantages
particles. Leaching of soluble salts from brick work, which
< Ready to use : Brush or spray applied direct causes efflrescence, absorption of deicing salts by
from container. concrete which causes degradation and absorption of
atmospheric dirt by brickwork, concrete and stone are all
< Versatile: Equally effective on old or new minimised.
surfaces.
< Self-cleaning : Unaffected by salt-laden
atmosphere, reduces unsightly staining. Water vapour release
< Protects brickwork: Risk of efflorescence is Nitocote SN522 water repellent allows building surfaces
reduced. to breathe naturally.
< Protects concrete: Reduces causes of cracking

and crazing in in-situ or precast concrete
< Colourless: Preserves natural colour and
texture of created material. Allows surface to Preparation
breathe.
Surfaces should be dry, although slight dampness is not
detrimental. Surface to be treated should be free from oil,
grease, loose particles, decayed matter and moss or
Standards compliance algae growth. For this, cleaning with Reebaklens is
recommended. Joints in brickwork should be sound. If not
Nitocote SN522 water repellent complies with BS 6744- should be raked and redone with cements/sand mortar
92 Class A and Class B as silicone - based water using Conplast X421IC waterproofing compound.
repellent.
For application on brickwork, concrete, cement rendering,
nature or cast stone of predominantly silicaceous nature, Coating
it complies with BS6744-92 Class A. Apply Nitocote SN522 water repellent evenly by spraying
For application on sand stone, lime stone, calcium or brushing. Ensure an even coat over the entire surface.
silicate, brickwork, natural or cast stone of predominantly Porous surface should be well saturated with a two coat
calcareous nature, complies with BS6744-92 Class B. application.
Decorating
Description
Decorative coatings can be applied to surfaces previously
Nitocote SN522 water repellent is supplied as a treated with Nitocote SN522 water repellent. Water based
colourless, ready to use, silicone resin solution which can cement or emulsion paints should not be applied on
be sprayed or brush applied onto the surface. coated areas. They can be applied before coating the
surface with Nitocote SN522 water repellent coating.
Technical Support
Cleaning
Brushes and equipment should be cleaned with Nitoflor
performance, high quality concrete repair and
Sol immediately after use.
construction products. In addition, Fosroc offers technical
support service to specifiers, end users and contractors,
as well as on site technical assistance in locations all
over the country.
Nitocote SN522
101 Estimating Additional information

Packaging and coverage Fosroc manufactures a wide range of products specially
designed for the repair and refurbishment of damaged
Nitocote SN522 water repellent is available in 1, 5 & 20
reinforced concrete. This includes repair mortars, fluid
litre containers. On brick work and smooth cement
micro concretes, chemical resistant epoxy mortars in
renderings, 4.5 - 9 m2 per litre can be covered depending
addition to comprehensive package of protective
upon porosity of the substrate.
coatings. In addition, a wide range of complementary
products are available. This includes admixtures, joint
sealants, waterproofing membranes, grouts and anchors
Storage and specialised flooring materials.
Separate datasheets are available on these products.
Shelf life
Nitocote SN522 water repellent has a shelf life of 6
months if kept in a dry store in its original packing. High
temperature and humidity storage may reduce this period.
Precautions
Contact with skin and eyes shall be avoided.
Contamination with skin and eyes should be washed with
water. Nitocote SN522 water repellent in liquid state is
slightly toxic. Should be kept away from children and
animals. Prolonged inhalation of the vapour should be
avoided and adequate ventilation be ensured.
Fire
Nitocote SN522 water repellent is inflammable. Liquid
vapour should not be exposed to naked flames. Smoking
should be prohibited during application.
Flash point
Nitocote SN522 water repellent : 380C
Note : It is important to reseal containers after use to
prevent deterioration of the product or evaporation. Any
spillage should be absorbed with sand or saw dust.
Nitoproof 100/120
Bituminous waterproof protective coating constructive solutions
Surface must be clean and dry and all loosely adhering 102
Uses
particles such as rust, mill scale, soft mortar, cement laitence
Horizontal and vertical damp-proof membranes in sandwich or old coatings must be carefully and thoroughly removed by
construction for floors, walls and roofs. Internal lining of wire brush and/or using Reebaklens. All dust must be
water storage tanks including for potable water. External removed by soft brushing. Surfaces must also be free from
treatment of below ground structures against water ingress oil or grease.
and attack by aggressive ground water.
Where a mortar or concrete surface is smooth and shiny as
the result of 'polishing' with a steel trowel, it must be lightly
wire brushed to ensure a satisfactory key.
Advantages
In the case of newly emptied water tanks in contact with
< Easy to use : Simple brush or trowel application water, the body of the surface must be allowed to dry out
< Cold applied :No heating or dangerous handling thoroughly before application. Otherwise, residual water may
prevent a satisfactory bond being obtained.
< Liquid membranes : Can be applied to rough or
contoured surfaces. Nitoproof 100 and 120 should not be applied to surfaces
which are wet. In such cases, Fosroc should be consulted for
< No joints :Continuous unbroken film
alternative treatments.
< Non toxic : Safe with drinking water.
Important : The strength and reliability of any coating is only
as good as the surface on which it is applied. If this is weak
or powdery, such as soft or friable mortar or poor concrete;
or flaky, as cement laitence or old coating material; then the
Nitoproof 100 and 120 comply with IS:9862 - 1981 Nitoproof 100 and 120 membrane may fail along with the
specification for ready mixed paint, brush applied bituminous, substrate surface.
black, leadfree, acid, alkali, water and chloride resistant. Where any surface is suspect, it should be chipped off or cut
They also meet the requirements for coatings suitable for back to sound material and, if necessary, made good with
use on surfaces in contact with potable water - tested by suitable good quality mortar or concrete, and well cured,
Public Health Institute, Bangalore. prior to coating with Nitoproof 100 and 120.
Priming
All surfaces should first be primed with one full coat of
Description
Nitoproof 100 to ensure the adhesion of subsequent coats of
Nitoproof 100 and 120 are based on raw materials which are either Nitoproof 100 or Nitoproof 120. The coverage obtained
amongst the most water and water-vapour resistant surface with the priming coat of Nitoproof 100 will vary considerably
coating materials available. They are also resistant to a wide with the nature and porosity of the substrate but will typically
range of chemical attack. be in the range of 4.0 to 6.0 sq.m / litre.
Specially selected bitumens are blended to produce various To determine if one coat is sufficient, is best judged by the
grades, each designed to provide the best possible colour after drying. If a dense and even black coating is
protective coating for its practical purpose. obtained, the surface may be adequately primed irrespective
of coverage obtained. If the coating is patchy in appearance,
Nitoproof 120 incorporates fibres which give body to the film
then a further coat is necessary to ensure satisfactory
and act as reinforcement in the coating, eliminating cracking
priming.
and crazing under conditions of thermal movement.
Over coating
Note : In common with all bituminous and tar based coatings,
and many other organic materials, Nitoproof 100 and 120 are Once the priming coat of Nitoproof 100 is dry, it may be
susceptible to prolonged exposure to ultraviolet light and are overcoated with either further coats of Nitoproof 100 or
not, therefore, recommended for use in situations where they Nitoproof 120 according to the requirements, allowing each
will be exposed to direct daylight. They are however, ideally to dry completely before applying the next.
suited for use in sandwich constructions, or as surface
Important
coatings in enclosed tanks or structures, or below ground,
where their durability is well proven. 1. Each successive coat must be applied at right
angles to the previous one to ensure efficient filling
Technical Support to brush marks and low spot and a satisfactory over-
An experienced technical advisory team is available to give all film thickness. Medium stiffness bristle brushes
technical service on request. are recommended for both Nitoproof 100 and
Nitoproof 120 but should not be too stiff as to cause
grooving of the film. In case where a very heavy
Surface preparation bodied coat is required, Nitoproof 130 may be used
Preparation of surfaces prior to the application of Nitoproof and should be applied with a steel trowel.
100 and 120 is most important. 2. Nitoproof 100 and Nitoproof 120 must be brushed
Nitoproof 100/120
evenly and not allowed to form pools in hollows and, Structural joints : In all structures where it is required to coat
particularly, in troughs or rough tamped concrete. over the intersection between vertical walls and base slabs,
Otherwise, a surface skin may form causing solvent or between adjacent walls, special care should be taken.
entrapment before complete drying can occur. This
103 Where such intersections form a right angle, it is
may later give rise to blow holes in the protective film.
recommended that, after first priming with Nitoproof 100 or
Drying times Nitoproof 120, a fillet should be provided at the intersection.
Under warm dry conditions where good ventilation and air Where intersections do not form a right angle, either due to
circulation exists, drying both Nitoproof 100 and Nitoproof prior shaping of the substrate or the line of the structural
120 is fairly rapid. Typically 4 to 8 hours in cool or very humid members forming a shallow angle, then reinforcement of the
weather, e.g., during monsoon, or in enclosed tanks or area upto 75mm either side of the joint is recommended.
spaces with little ventilation or air flow, 24 hours or even This should be done using gunny cloth or glass fibre mesh
more may be required before each coat is dry. In case of as described for shrinkage cracks and construction joints.
enclosed water tanks final filling of tanks should wait for a
minimum of three days or until the last coat dries and all
solvent vapour has disappeared. Covings
The junction between concrete slab and parapet wall shall be
Cracks and joints treated with polymer modified mortar using Nitobond SBR.
Effective coating over cracks and joints in the substrate is
dependent upon their size and extent and whether they are Mortar toppings
liable to further movement.
Where Nitoproof 100 and 120 membrane is to be covered
with either concrete or sand/cement layer or tiles are to be
Hair-line cracks : Fine hair-line cracks which are confined to bedded on mortar. The final coat of Nitoproof 120, whilst
the surface of the substrate only, can generally be sealed stillwet, should be sprinkled liberally with 3mm clean grit (
with a combination of one coat of Nitoproof 100 followed by Not sand or dusty aggregate ). When the coating is dry all
two coats of Nitoproof 120. loose grit should be removed with a soft brush, to leave the
remainder embedded in the coating to form a key for topping
Shrinkage cracks and construction joints : Provided which can then be placed.
these are not subject to further movement or only very minor
movement treatment is recommended.
Vertical plastering
If crack is relatively wide, say 2mm or more, it should be
raked out to approximately 6mm width and 6 to 12mm depth The provision of a grit key is not feasible on vertical surfaces
to form a groove with vertical sides. A Vee shaped groove is except where the coating is carried only a short distance, say
unsuitable. The formed groove may then be filled with a 100mm or so, up a wall.
suitable repair material such as Nitomortar PE, a polyester If a complete sandwich construction, such as an inner lining
repair mortar or Conbextra GPI, cementitious grout mixed to wall of bricks, blocks or poured concrete is intended, then it
mortar consistency, and applied in accordance with is necessary to provide a mechanical key for plastering. A
manufacturer's instructions. Very narrow cracks do not suitable and proven method is :
normally require filling.
1. Coat the vertical surface fully with Nitoproof 100 and
1 Prepare a piece of gunny cloth or glass fibre mesh 120 to the finished requirement.
of sufficient size to overlap the crack or joint by 75
mm on either side and beyond it in each direction. 2. Drill and plug the wall at intervals of a maximum of
300mm in each direction using suitable galvanised
2 Apply one full coat of Nitoproof 100 over the area of screws or nails into plugs.
the surface to be covered and, whilst still wet, press
the cloth strip firmly onto the Nitoproof 100. 3. Attach galvanised wire mesh of 20mm to 25mm
gauge, tightly stretched between fixings and held
3 Immediately, follow this with another coat of slightly off the wall.
Nitoproof 100 over the reinforced area by using the
brush as stippler, work the Nitoproof 100 through the 4. Using sand/cement mortar, preferably
cloth to fuse with the wet Nitoproof 100 beneath. This incorporating Conplast X421IC, integral
fusing of the Nitoproof 100 coat is important, and, waterproofing admixture, plaster the wall in the normal way
when dry, will hold the cloth strip in position. making sure a good bond is obtained with the mesh.
Generally two thin coats, say 20mm of
4 Further coatings, usually with Nitoproof 120, are plaster with suitable setting time between
then applied over the entire surface to be treated, each, are preferable to one thicker coat. The first coat
once the cloth strip is set and dry. of plaster is scratched to form a key for the second.
Movement of cracks and joints : In all cases where these
occur, it is likely that cracks will propogate through any Note : Drilling through Nitoproof 100 and 120 membrane
protective film, including additional screed or plaster does not normally impair the water resistance of the overall
covering, and an alternative method of sealing such cracks film but if undue disturbance is feared, the area around each
or joints must be employed. fixing should be spotted with Nitoproof 100 before attaching
Nitoproof 100 and 120 are not recommended in such cases. the mesh.
Nitoproof 100/120
Cleaning Estimating
Tools and equipment should be scraped as clean as possible Packaging
and all remaining Nitoproof 100 and 120 should be removed
with white spirit or kerosene. Spillages of Nitoproof 100 and Nitoproof 100: Supplied in 5,20,50 & 200 lr containers. 104
120 should be covered with sand or sawdust and later Nitoproof 120: Supplied in 73, 15 and 3.75 ltr containers.
removed as far as possible by scraping. The use of solvent is
not recommended as this may extend the risk of staining. Coverage
The following may be used as a guideline.
Nitoproof 100 - 4.0 to 6.0 m2 / litre dependent upon porosity
Typical applications
and texure of the substrate (see section on priming)
Nitoproof 100 and 120 have a wide range of uses and there Nitoproof 120 - 2.0 - 2.5 m2/kg on medium to smooth
are few buildings or other structures where they may not be surfaces first primed with Nitoproof 100 gives dry film
used in some part of the construction to meet a specification thickness approx. 250 microns per coat
or overcome a problem, where a water resistant membrane
is required. Note : For optimum protection 1 full coat of Nitoproof 100
Primer plus 2 coats of Nitoproof 120 applied in accordance
Typical applications are : with the above instructions for use and coverage is generally
External tanking of new constructions below ground to inhibit recommended.
ingress of water, or protection of concrete against sulphate
bearing or other aggressive ground water. Storage
Shelf life
Basements and foundations Nitoproof 100 and 120 have a minimum shelf life of 12
Internal tanking of existing below ground structure in months under normal ambient temperatures, but they must
seasonal situations, where these are dry at the time of be stored in a dry shady place and protected from
application and adequate restraint against subsequent water temperatures above 400C.
pressure can be provided. It shall be kept away from sources of heat or ignition.
Ground floors
Precautions
Horizontal DPC courses in concrete sandwich constructions
to prevent rising damp through floors and walls. Health & Safety instructions
Contact with skin or eyes shall be avoided. Splashes shall be
Construction joints removed from skin with soap and water. Use of solventis not
suggested. Any eye contamination should be washed with
Coating of joint faces in concrete floor and wallbefore placing
plenty of water and immediate medical treatment shall be
concrete, increases water tightness or dry joints, particularly
sought.
where an overlap or tongue and groove features are
employed in water retaining structures. If accidentally swallowed, medical attention shall be sought
immediately. Vomiting should not be induced. Prolonged
inhalation of the vapour should be avoided. Adequate
Bathrooms
ventilation shall be ensured during application of the product.
Tanking membranes below entire floor tiling or screeds and
Fire
inside W/C floor recesses, to prevent downward leakage and
tracking of water through floor and wall structure. Nitoproof 100 and 120 are flammable.
Flash point : 370C
Roofs and balconies
No smoking or sources of ignition should be allowed and the
DPC membranes laid through sandwich slab constructions working area be thoroughly ventilated. In the event of fire,
and parapet wall to arrest downward ingress of water into the use of fire extinguishers viz.CO2 or foam is suggested.
structure.
Spillage
Water tanks
Replace lid when not in use. Soak up any spillage with sand
Internal water resistant tiling. Also to protect the concrete
or saw dust. Burn or bury in accordance with local
against effects of chlorinated water, and to inhibit algae
regulations.
growth and facilitate easier cleaing.
Detail application guidance on any of the above and other
potential applications is available from Fosroc on request.
Nitoproof 600
Liquid applied single component elastomeric constructive solutions
waterproofing membrane
Uses
105
The high elasticity, excellent bond and low water Properties
permeability of Nitoproof 600 make it ideal for a wide
Tack free time @ 25C : 15 hours
range of water/vapour proofing applications such as
foundations, basements, tunnels, ground floors, Time to full cure @ 25C : 48 hours @ 1.3mm thickness
suspended floors, car decks, roof terraces, balconies, Typical cured membrane properties (at 28 days)
patios, bridges, precincts, inspection pits, water retaining
structures (not potable water), sewage works, and Elongation
inverted roofs. The excellent chemical resistance of (ASTM D412) : 620 %
Nitoproof 600 makes it particularly suitable for tanking Tensile strength
applications in areas where aggressive ground water (ASTM D412) : 1.5 N/mm2
conditions prevail.
Modulus @ 100%
elongation (ASTM D412) : 0.62 N/mm2
Advantages Recovery from 200%

elongation (ASTM D412) : 95 %
One component; ready to apply direct from the can Tear resistance
Liquid application means details are simplified and (ASTM D624) : 15 N
there are no joints in the membrane Water vapour transmission
Highly elastic, cures to give a permanently flexible for 1.3mm film
resilient barrier over a wide range of temperatures (ASTM E96) : 9.7 g/m2/24 hrs.
Permeability
Rapid installation; significantly reduces time spent on
(ASTM E96) : 0.063 ng/m/sec/Pa*
preparatory works and detailing
Shore A hardness
Excellent adhesion, can be applied to a wide range (ASTM D2240) : 50
of substrates. Continuous adhesion prevents lateral
migration of water Artificial weathering : No loss of flexibility after
4000 hours exposure
Impervious - outstanding barrier properties ensure
protection against corrosive soil conditions Extensibility after heat
aging (min. requirement -
Thermally stable - irreversible chemical cure extended to 6.4mm
eliminates melting and flow at high temperature without cracking) : No cracking or tearing
Excellent resistance to oxidation and embrittlement Service temperature
(continuous ambient) : -40C to 70C
Mechanical damage to the membrane can be easily
repaired by spot application * 1ng = 10-12kg
Chemical properties
Standard compliance Nitoproof 600 is unaffected by a range of mild acids,
alkalis and water borne salts and is resistant to bio-
Nitoproof 600 meets the requirements of ASTM C836-84. deterioration.
Description Instructions for use

Nitoproof 600 single component pitch modified Preparation
polyurethane cures by reaction with atmospheric moisture
to give a tough elastomeric waterproof membrane. It is All surfaces to be waterproofed should be sound, clean
supplied in a single grade to meet all site application and dry.
methods and requirements. Concrete surfaces should have a light steel-trowel
Nitoproof 600 is a medium viscosity grade (approximately followed by a fine hair-broom or equivalent finish which is
600 poise) for roller, squeegee or spray application to dry and free of dust, oil and other contaminants. All high
horizontal and vertical surfaces. spots should be removed.
Moss and lichen must be removed physically followed by
treatment with fungicidal wash to kill any spores and
Nitoproof 600
inhibit further growth. After treatment wash down squeegee or airless spray (two coat application for
thoroughly with clean water and allow to dry. standard grade on vertical surfaces) at a minimum wet
film thickness of 1.3mm (1.3 litre/m2). This is in addition to 106
All metal surfaces should be made clean of paint, oils,
the preparatory work.
rust and other contaminants. Abrade to expose bright
metal then wipe clean with Fosroc Solvent 102 prior to The minimum application life (after opening the pack) is
priming. up to 48 hours if stored in closed containers.
On a vertical surface a film build of 1.3mm is achievable
in two coats. In critical applications where surety of film
Priming
thickness is paramount, two coats should be applied at
Priming is not normally required on good quality concrete right angles to one another. Quantities per coat should be
substrates. However, absorbent surfaces such as porous gauged to give the specified final film thickness.
concrete, sand/cement and cement boards will require
A short haired synthetic pile roller should be used if
sealing to prevent absorption of Nitoproof 600. This
applying by roller. For spray application, use a Graco
should be done using a 1:1 mixture of Nitoproof 600 and
King type pump with 60:1 ratio at pressure 5.5 bar (80
Fosroc Solvent 102. Use Nitoprime 32* as a primer for
psi), hose diameter 13mm with a 10mm wip end. Tip size:
bituminous surfaces. All metal and PVC surfaces should
0.58mm - 0.84 (23-33 thou).
be cleaned and abraded before priming.
If a water test is to be run, the membrane should be fully
cured.
Movement joints
All expansion and movement joints should be sealed with
Flood test
Nitoseal 220*. When cured, Nitoseal Debonding Tape*
should be applied to the top surface of the sealant and Prior to placement of protection, flood to a minimum
the joint then overcoated with a 1.3mm thick application depth of 50mm of water for 24 hours. Drains shall be
of Nitoproof 600 extending 150mm each side of the tape. plugged and barriers placed to contain the water.
Embed a 100mm or 150mm wide strip of Nitoproof
Scrim*, then allow to cure before general application.
Curing and protection

Cracks
Nitoproof 600 membrane must be cured for a minimum of
All shrinkage and non-moving structural cracks should be
24 hours @ 25C before placing protection. Where
pretreated with not less than a 1.3mm coating of
damage to the membrane is possible (by traffic, back-
Nitoproof 600 extending 75mm either side of the crack.
filling, etc) it should be protected by a cementitious
Allow to cure overnight before general application.
screed or protection boards. A dust coat of cement should
be used to prevent adhesion of the membrane to the
boards. Where a bond with the topping is not required, a
Right angle bends
separator sheet should be used.
All right angle bends must have a cant strip or coving
To prevent damage to the membrane it is recommended
detail installed. This may be formed in either sand &
that Nitoproof 600 is laid in strips of 1 metre width to
cement or Plastijoint* and it must be bedded into a layer
permit the application of a screed or Protection Board
of Nitoproof 600, then given a reinforcing pretreatment by
from the uncoated area.
application of a 1.3mm thick coat extending 150mm either
side of the coving. Whilst still wet, a 150mm wide strip of All exposed areas of Nitoproof 600 should be coated with
Nitoproof Scrim is embedded into the Nitoproof 600 as Nitoproof Reflectacoat* to ensure maximum resistance to
reinforcement (ensure thorough wetting). ultraviolet radiation.
All other angles, joints, protrusions and stress points
should be pretreated with a heavy application of Nitoproof
Cleaning
600 extending 50-100mm either side of the detail.
Reinforcement with Nitoproof Scrim is recommended Tools and equipment should be cleaned with Fosroc
where movement is possible. Solvent 102 immediately after use. Do not use the solvent
for thinning except where a sealing coat is required.
Allow pretreatments to cure overnight before general
application.
Limitations
Application - Application should not commence if the temperature of
Nitoproof 600 should be applied by brush, trowel, the substrate is below 5C.
Nitoproof 600
107
Technical support Fire
Nitoproof 600, Nitoproof Reflectacoat and Fosroc Solvent
102 contain flammable solvents. Do not use near an open
performance, high quality repair, maintenance and
flame or smoke during use.
construction products. In addition, Fosroc offers a
technical support package to specifiers, end-users and Flash points
contractors, as well as on-site technical assistance in
Nitoproof 600 : 45C
locations all over the world.
Nitoproof Reflectacoat : 23C
Fosroc Solvent 102 : 33C
Estimating
Supply
For further information, refer to the Product Material
Nitoproof 600 : 20 litre drums Safety Data Sheet.
Nitoprime 32 : 1 litre packs
Nitoproof Reflectacoat : 20 litre containers Additional Information
Nitoproof Scrim : 1000 mm wide x 50 m long
Fosroc manufactures a wide range of complementary
Fosroc Solvent 102 : 5 and 25 litre containers products which include :
< waterproofing membranes & waterstops
Coverage
< joint sealants & filler boards
Nitoproof 600 : 0.76 m2/litre @ 1.3 mm
< cementitious & epoxy grouts
Nitoprime 32 : 5.0 m2/litre
< specialised flooring materials
Storage products specifically designed for the repair and
Shelf life Approach to concrete repair features the following :
Nitoproof 600 has a shelf life of 12 months if kept below < hand-placed repair mortars
25C in the original, unopened packs.
< spray grade repair mortars
Nitoprime 32 has a shelf life of 12 months if kept in a dry
store in the original, unopened packs. < fluid micro-concretes
< chemically resistant epoxy mortars
< anti-carbonation/anti-chloride protective coatings
Precautions
< chemical and abrasion resistant coatings
Health and safety
Some people are sensitive to resin systems. Gloves and
a barrier cream such as Kerodex Antisolvent, Rozalex
Antipaint or Debba-Wet-Work should be used when
handling these products. If contact with the resin occurs it
must be removed before it hardens with a resin removing
cream such as kerocleanse Standard grade Skin
cleanser or Rozaklens Industrial Skin cleanser. Follow by
washing with soap and water. Do not use solvent. The
use of goggles is recommended but should accidental
eye contamination occur, wash thoroughly with plenty of
water and seek medical advice. Ensure adequate
ventilation when using resin and solvent containing
materials.
Crack Controlling
Additives
Fosroc PPF
Fosroc PPF
High performance micro polypropylene constructive solutions
fibre
110
Uses Method of use
Fosroc PPF is primarily used as a crack controlling Compatibility
additive for cementitious materials. Typical applications
are: Fosroc PPF is compatible with all types of ingredients or
additives used in the concrete.
< Crack control in readymix concrete,
precast concrete, micro-silica concrete and
screeds Mixing
< Concrete slabs, pavements, driveways, t is recommended that Fosroc PPF is added at the
imprinted concrete beginning of the mixing process of the concrete. If it is
< Water retaining structures, marine concrete etc. added to the mixer at any other time, an additional time of
5 minutes mixing is necessary to make sure that a
uniform dispersion is obtained. The bags will disintegrate
when added to a readymix. However Fosroc
Advantages recommends that the fibres are added directly into thin
screed or mortar mixes.
< Cost effective - replaces anti crack wire mesh
< User friendly - decreases construction time and
labour Finishing
< Versatile - inhibits intrinsic cracking in concrete, The finishing of concrete containing Fosroc PPF is by
improves finishing characteristics, concrete manual or mechanical means.
durability and acts as a rust proofer
< Disperses uniformly throughout the mix and
does not rust Curing
< Is resistant to acids and alkalis The inclusion of Fosroc PPFdoes not alter the need for
< Supplied in biodegradable bags proper curing of the concrete.
A curing membrane from the Fosroc Concure range must
be used, wet hessian or polythene sheeting, especially in
Description zones exposed to the air or with high environmental
temperatures.
Fosroc PPF is a polypropylene fibre, available 12mm or
6mm in length, supplied in 0.6kg bags.
Packaging
Fosroc PPF is supplied ready to use in 0.6kg bags.

Dosage
Fosroc PPF is dosed at a rate of 0.6kg/m3 of concrete. An
overdose of Fosroc PPF can considerably reduce the Storage
workability of the concrete.
Fosroc PPF has a shelf life of 12 months provided it is
stored in a clean and dry place, off the ground.
Properties
Appearance : white fibre Precautions
Length : 12mm Fosroc PPF is non hazardous.

Diameter : 17dtex (49 microns)
Chloride content : Nil
Water Absorption : Nil
Fosroc PPF is resistant to cement and the mixing

process.
showroom
M. Aasmaanuge, Majeedhee Magu

Male 20263, Maldives
T: 3306 360, F: 3343 764
E: professional@sonee.com.mv
www.sonee.com.mv
FOSROC-Vol.1.2 (4/2011) 130420111156
official agent Important note

Fosroc products are guaranteed against defective materials and manufacture and are sold
subject to its standard terms and conditions of sale, copies of which may be obtained on
request. Whilst Fosroc endeavours to ensure that any advice, recommendation specification or
information it may give is accurate and correct, it cannot, because it has no direct or continuous
control over where or how its products are applied, accept any liability either directly or
indirectly arising from the use of its products whether or not in accordance with any advice,
specification, recommendation
or information given by it.
Sonee Hardware Pvt. Ltd. T + 960 333 6699
181, Boduthakurufaanu Magu F + 960 332 1656
Male', 20181 , Maldives E info@sonee.com.mv
W www.sonee.com.mv FOSROC is the registered trademark of Fosroc International Limited.

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Fosroc Catalogue 2011

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constructive solutions

Admixtures for Concrete

Product Selection Guide 6

Conplast WP90 Powder 17

Nitobond SBR (Latex) 19

Concrete Repair & Anchors

Nitobond SBR (Latex) 31

Decofill 53 Waterproof & Protective Coatings

Renderoc FC 57 Brushbond TGP 84

Tile Adhesive & Grouts Dekguard S 90

Nitotile GP 62 Dekguard Standard 92

Nitotile Grout 64 Dekguard WB300 94

Nitotile GTA 66 Nitobond SBR (Latex) 96

Nitotile MPA 67 Nitocote EPW100 98

Nitocote SN522 100

Nitoproof 100/120 102

Water Bars Nitoproof 600 105

Supercast PVC waterstops 72

Crack Controlling Additives

Customers faced with potential water ingress problems

Utilizing our extensive range of products, combined

Fosroc have over 50 years of experience in

Full product portfolio includes;

The FOSROC brand stands synonymous with

Fosrocs product portfolio is made up as follows:

Quality, Standards and Specifications

FOSROC products and services comply with the above standards.

Waterproofing 1. Nitocote SN522

1. Conplast WP90 Powder

Block Making 1. Conplast SD110

Crack controlling 1. Fosroc PPF

Bonding agents 1. Nitobond SBR(Latex)

Concrete & 1. Nitobond SBR(Latex)

Corrosion 1. Nitozinc Primer

Tile adhesive 1. Nitotile GP

Water plugs 1. Renderoc Plug

PVC water bars 1. Supercast PVC Waterstops

max. allowable under IS:2645 compared to control sample.

To minimise permeability and increase the waterproofing

Compressive Strength: Maintains compressive strength

throughout concrete matrix.

Improved workability: Improves compaction of

Improved concrete quality: Minimises porosity and

Storage Additional information

Use at other dosages

Advantages Dosages outside the typical ranges quoted above may be

Minimises the risk of segregation and bleeding and

Chloride free, safe for use in prestressed and

Dispensing Department should be contacted for advice.

As with all structural concrete, good curing practice --------------------------------------------------------------------------------------------

Uses Application instructions 16

17 Uses Where to use

Advantages Concrete - Conplast WP90 powder is recommended for

High Quality - Traditional waterproofing material

Technical Support Hand mixing

Estimating Additional information

Uses Mechanical properties Control Nitobond

The level of added water in the mix designs may need

Uses Plasticising action : Cebex 112 entrains a controlled

Properties Note : Do not add Cebex 112 directly to dry sand/cement

Lime Mixes : Estimating 22

Curing : Mortar containing Cebex 112 should be properly

Uses Compressive strength with addition of aggregates

Gaseous expansion system compensates for shrinkage