4R G45 (Report ID): 110223150621D PONY Pony Testing International Group fH HL UN38.3 Wl) it AR Lithium Battery UN38.3 Test Report Sample Description Lithium-ion battery 18650 & Model Applicant Shandong Pengxiang Photovoltaic Technology Co., Ltd Manufacturer Shandong Pengxiang Photovoltaic Technology Co., Ltd ‘No.:110223150621D_ Code: p30q100Pony Testing International Group Report ID: 110223150621D 1, SAMPLE DESCRIPTION Page 1 of 11 ‘Sample Description Lithium-ion battery ‘Sample Model | 18650 Ap Shandong Pengxiang Photovoltaic Technology Co., Ltd Manufacturer Shandong Pengxiang Photovoltaic Technology Co., Ltd e : Limited Charge im, 42v Nominal Voltage 3.7V | Rated Capacity | 2200mAh has Maximum 5 End Chi Charge Current | 1100mA Continuous, 200mA, ae 44mA, Charge Current Current Maximum Cut-off Voltage 2.75V _| pischarge Cument | _2200mA Use Power supply Cells Number 1Pcs Cell Model 18650 Cell Capacity | 2200mAh Manufacturer of cell Shandong Pengxiang Photovoltaic Technology Co., Ltd Entrust date 2014-10-22 Finished date 2014-11-17 Il, TEST METHOD ‘United Nations Recommendations On The Transport Of Dangerous Goods, Manual Of Tests And Criteria) (ST/SG/AC.10/11/Rev.5, amend.1 & amend.2, 38.3). Ml, TEST ITEM 1. Altitude simutation 5. Extemal short circuit 2. Thermal test 6. Impact 4 3. Vibration 7. Overcharge 4. Shock 8. Forced discharge i IV. CONCLUSION ITEM SAMPLE NUMBER STANDARD CONCLUSION Altitude simulation | PASS ‘Thermal test PASS Vibration | NI-NIO PASS Shock eas PASS External shor circuit PASS Impact NII-NIS PASS Overcharge = N/A (Not applicable) Forced discharge | _NI6-N25C1~C10 PASS ‘The Samples has passed the test items of UNITED NATIONS “Recommendations on the ‘TRANSPORT OF DANGEROUS GOODS” Manual of Tests and Criteria, ST/SG/AC.10/1 /Rev.S amend. & amend.2, 383. Edited by:Rvam ng WA checked by: Issue Date: November 17, 2014 www ponytest.com DHottine 400-819-5688 mune piin0Report ID: 110223150621D PONY Pony Testing International Group Notes: ‘NI-NIO: Cells at first eycle in fully charged states; NII-NIS: Cells at first eycle at 50% of the design rated capacity; NI6-N25: Cells at first cycle in fully discharged states; CI-C10: Cells after 50 cycles ending in fully dis harged states. V. PHOTO OF THE SAMPLE. Authenticate the photo on original report only www.ponytest.com — @Hotline 400-819-5688 Ms SERAUR EAM LABAKKUT ACD PONY #2... = —, AenaReunen (ote Eoane re Raha Page 2 of 11 gpmancenmise WoNtewReport ID: 110223150621D Page 3 of 11 Pony Testing International Group VI, TESTMETHOD ‘Tests T.1 to 5 shall be conducted in sequence on the same cell or battery. Tests T.6 and 7.8 shall be conducted using not otherwise tested cells or batteries. Test T.7 may be conducted using undamaged batteries previously used in tests T.1 to T.5 for purposes of testing on cycled batteries. In order to quantify the mass loss, the following procedure is provided: ‘Mass loss(%) = (Mi-Mz) /M:X 100 Where My is the mass before the test and Mz is the mass after the test. When mass loss does not exceed the values in Table blow, it shall be considered as “no mass loss” Mass M of cell or battery ‘Mass loss limit M75e, 0.1% T1_ Altitude simulation ‘Test cells and batteries shall be stored at a pressure of 11.6 kPa or less for at least six hours at ambient temperature (20+ 5 °C). Cells and batteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture ‘and no fire and if the open circuit voltage of each test cell or battery after testing is not less than 90% of its voltage immediately prior to this procedure. The requirement relating to voltage is not applicable to test cells and batteries at fully discharged states. 72 Thermal test ‘est cells and batteries are to be stored for at least six hours at a test temperature equal to 722 °C, followed by storage for atleast six hours ata test temperature equal to - 40 + 2 °C. The maximum time interval between test temperature extremes is 30 minutes. This procedure isto be repeated until 10 total cycles are complete, after which all test cells and batteries are to be stored for 24 hours at ambient temperature (20 + 5 °C). For large cells and batteries the duration of exposure to the test temperature extremes should be at least 12 hours. Cells and batteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture ‘and no fire and ifthe open circuit voltage of each test cell or battery after testing isnot less than 90% of its voltage immediately prior to this procedure. The requirement relating to voltage is not applicable to test cells and batteries at fully discharged states. www.ponytesticom ©Hotline 400-819-5688 PONY #.2. 4. |: oo ," WeaReport ID: 110223150621D Page 4 of 11 PONY Pony Testing International Group 13 Vibration Cells and batteries are firmly secured to the platform of the vibration machine without distorting the cells in such a manner as to faithfully transmit the vibration. The vibration shall be a sinusoidal waveform with a logarithmic sweep between 7 Hz and 200 Hz and back to 7 Hz traversed in 15 minutes. This cycle shall be repeated 12 times for a total of 3 hours for each of three mutually perpendicular mounting positions of the cell. One of the directions of vibration must be perpendicular to the terminal face. ‘The logarithmic frequency sweep shall differ for cells and batteries with a gross mass of not more than 12 kg (cells and small batteries), and for batteries with a gross mass of more than 12 kg (large batteries). For cells and small batteries: from 7 Hz.a peak acceleration of 1 ga is maintained until 18 Hz.is reached. ‘The amplitude is then maintained at 0.8 mm (1.6 mm total excursion) and the frequency increased until ‘peak acceleration of 8 ga occurs (approximately 50 Hz). ‘A peak acceleration of 8 gy is then maintained until the frequency is increased to 200 Hz. For large batteries: from 7 Hz to a peak acceleration of | ga is maintained until 18 Hz is reached. The amplitude is then maintained at 0.8 mm (1.6 mm total excursion) and the frequency increased until a peak acceleration of 2 g, occurs (approximately 25 Hz). A peak acceleration of 2 g, is then maintained, until the frequency is increased to 200 Hz. Cells and batteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture and no fire during the test and after the test and if the open circuit voltage of each test cell or battery directly after testing in its third perpendicular mounting position is not less than 90% of its voltage immediately prior to this procedure. The requirement relating to voltage is not applicable to test cells and batteries at fully discharged states. TA Shock ‘Test cells and batteries shall be secured to the testing machine by means of a rigid mount which will ‘support all mounting surfaces of each test battery. Each cell or battery shall be subjected to a half-sine shock of peak acceleration of 150 ga and pulse duration of 6 milliseconds. Each cell or battery shall be ‘subjected to three shocks in the positive direction followed by three shocks in the negative direction of three mutually perpendicular mounting positions ofthe cell or battery for a total of 18 shocks. However, large cells and large batteries shall be subjected to a half-sine shock of peak acceleration of '50 gq and pulse duration of 11 milliseconds. Each cell or battery is subjected to three shocks in the positive direction followed by three shocks in the negative direction of each of three mutually perpendicular mounting positions of the cell for a total of 18 shocks. wwwponytestcom — QHotline 400-819-5688 cm mai ap PONY ®..2. 4% — eeePONY #23. | © Pony Testing International Group Report ID: 110223150621D Page 5 of 11 Cells and batteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture voltage of each test cell or battery after testing isnot less than 90% of and no fire and if the open its voltage immediately prior to this procedure. The requirement relating to voltage is not applicable to test cells and batteries at fully discharged states. ‘TS. Extemal short circuit ‘The cell or battery to be tested shall be temperature stabilized so that its extemal case temperature reaches 55 +2 °C and then the cell or battery shall be subjected to a short circuit condition with a total external resistance of less than 0.1 ohm at 55 + 2 °C. This short circuit condition is continued for at least one hour after the cell or battery external case temperature has returned to 552°C. Cells and batteries meet this requirement if their external temperature does not exceed 170 °C and there is no disassembly, no rupture and no fire during the test and within six hours after the tet. 1.6 Impact / Crush Impact (applicable to cylindrical cells not less than 18 mm in diameter) ‘The sample cell or component cell is to be placed on a flat smooth surface. A 15.8 mm + 0.1mm diameter, at least 6 cm long, or the longest dimension of the cell, whichever is greater, Type 316 stainless steel bar is to be placed across the centre of the sample. A 9.1 kg + 0.1 kg mass is to be dropped from a height of 61 + 2.5 em at the intersection of the bar and sample in a controlled manner using a near frictionless, vertical sliding track or channel with minimal drag on the falling mass. The vertical track or channel used to guide the falling mass shall be oriented 90 degrees from the horizontal supporting surface. ‘The test sample is to be impacted with its longitudinal axis parallel to the flat surface and perpendicular to the longitudinal axis of the 15.8 mm + 0.1mm diameter curved surface lying across the centre of the test sample. Each sample isto be subjected to only a single impact. Crush (applicable to prismatic, pouch, coin/button cells and cylindrical cells less than 18 mm in diameter) A cell or component cell is to be crushed between two flat surfaces. The crushing is to be gradual with a speed of approximately 1.5 emis at the first point of contact. The crushing is to be continued until the first ofthe three options below is reached. (@) The applied force reaches 13 KN + 0.78 KN; (b) The voltage of the cell drops by at least 100 mV; or (©The cell is deformed by 50% ot more of its original thickness. ‘Once the maximum pressure has been obtained, the voltage drops by 100 mV or more, or the cell is deformed by at least 50% of its original thickness, the pressure shall be released. www.ponytesticom — ©Hotline 400-819-5688 aoe MwReport ID: 110223150621D Page 6 of 11 PONY Pony Testing International Group {A prismatic or pouch cell shall be crushed by applying the force to the widest side, A button/coin cell shall be crushed by applying the force on its flat surfaces. For cylindrical cells, the crush force shall be applied perpendicular to the longitudinal axis. Each test cell or component cell is to be subjected to one crush only. The test sample shall be observed for a further 6 h. The test shall be conducted using test cells or component cells that have not previously been subjected to other tests. Cells and component cells meet this requirement if their extemal temperature does not exceed 170 °C and there is no disassembly and no fire during the test and within six hours after this test. TT Overcharge ‘The charge current shall be twice the manufacturer's recommended maximum continuous charge current. The minimum voltage of the test shall be as follows: (a) When the manufacturer’s reeommended charge voltage is not more than 18V, the minimum voltage of the test shall be the lesser of two times the maximum change voltage of the battery ot 22. (b) When the manufacturer's recommended charge voltage is more than 18, the minimum voltage of the test shall be 1.2 times the maximum charge voltage. ‘Tests are to be conducted at ambient temperature; the duration of the test shall be 24 hours. Rechargeable batteries meet this requirement if there is no disassembly and no fire during the test and within seven days after the test. T8 Forced discharge Each cell shall be forced discharged at ambient temperature by connecting it in series with a 12V D.C. power supply at an initial current equal to the maximum discharge current specified by the ‘manufacturer. ‘The specified discharge current is to be obtained by connecting a resistive load of the appropriate size and rating in series with the test cell. Each cell shall be forced discharged for atime interval (in hours) equal to its rated capacity divided by the initial test current (in ampere). Primary or rechargeable cells meet this requirement if there is no disassembly and no fire during the test and within seven days after the test. wuw.ponytesticom — @Hotline 400-819-5688 AwmaK mmm aA ‘A aw.Report ID: 110223150621D Page 7 of 11 Pony Testing International Group VII, TEST PROCEDURE Marking Pretreatment NI-NIO NII-NIS NI6-N25 cr-c10 Altitude simulation Thermal test ¥ ¥ Impact Forced discharge % ¥ Shock x External short circuit Eraa an ae a cae eae Analysis, Vill, TEST APPARATUS IE-0121 Rechargeable battery test system TE-0503 Vibration test instrument TE-0125 FA/JA Electronic balance 1E-0090 Digital multimeter 1E-0434 Vacuum chamber TE-0287 Shock test instrument 1E-0506 Battery impact test instrument IE-0185 Thermoelectric pair 1E-0219 Temperature circulation chamber IE-0281 Battery anti-explosion chamber 1E-0077 TPR series high precision DC regulated power supply www.ponytestcom — QHotline 400-819-5688 PONY #23. usrPONY Pony Testing International Group Report ID: 110223150621D Page 8 of 11 TX, DATA 1, Altitude simutation Prectest After test Mass loss | Voltage | Whether leakage, No. | Mass | Votiage | Mass | votiage | "(os | toss oe) | “ttn: disassembly, ® w ® Ww rupture, fire (Y/N) ni | 43992 | 4163 | 43.992 | 4160 | 0.000 | 0072 N n2 | 44457 | 4163 | 44457 | 4161 | 0.000 | 0.048 N N3 | 44308 | 4168 | 44398 | 4165 | 0.000 | 0.072 N ni | 44104 | 4166 | 44104 | 4.164 | 0.000 | 0.048 N | ws | 44478 | 4169 | 44478 | 4166 | 0.000 | 0072 N No | 44128 | 4165 | 44127 | 4163 | 0.002 | 0.048 N Nn7 | 44235 | 4166 | 44233 | 4.164 | 0.005 | 0.048 N ns | 44106 | 4163 | 44185 | 4161 | 0.002 | 0.048 N no | 44a16-| 4168 | 44416 | 4166 | 0.000 | 0.048 N Nio | 43996 | 4166 | 43996 | 4164 | 0.000 | 0.048 N 2. ‘Thermal test Pre-test After test Mass toss | Votage | Whether leakage, No. | ass | Voltage [Mass | Voltage | (oq) | joss) | Venting: disassembly, @ w @ wo rupture fire (Y/N) ni | 43092 | 4160 | 43077 | 4130 | 0034 | 0721 N n2 | 44457 | 4161 | 44439 | 4132 | 0040 | 0697 N Na | 44308 | 4165 | 44370 | 4132 | 0.043 | 0792 N Na | 4404 | 4164 | 44103 | 4120 | 0025 | 0841 N ws | 44a7e | 4166 | 44456 | 4134 | 0049 | 0.768 N No | 44127 | 4163 | 44408 | 4129 | 0043 | 0.817 N n7 | 44233 | 4164 | 44216 | 4131 | 0038 | 0793 N ns | 44185 | 4161 | 4atea | 4129 | 0.048 | 0769 N no | 44416 | 4166 | 44401 | 4133 | 0.034 | 0.702 N Nio | 43906 | 4164 | 43977 | 4131 | 0043 | 0.793 N seweponyteatcom | Otltline 400-419-5688 a Severs OS t AMRReport ID: 110223150621D Page 9 of 11 PONY Pony Testing International Group 3. Vibration eae aan eee oe ee (6) | toss (%) (a) Ww) @ wm) rupture, fie (Y/N) NI 43.977 4.130 43.976 4.130 0.002 0.000 N nz | 44430 | 4132 | 44430 | 4.131 | 0.000 | 0.024 N N3. 44.379 4.132 44.377 4.132 0.005 0.000 N Nd 44.183 4.129 44.182 4.128 0.002 0.024 N NS 44.456 4.134 44.456 4.132 0.000 0.048 N N6 44.108 4.129 44.108 4.129 0.000 0.000 N N7 44.216 4.131 44.214 4.130 0.005 0.024 N NS 44.164 4.129 44.163 4.129 0.002 0.000 N NO 44.401 4.133 44.400 4.133 0.002 0.000 N NIO | 43.977 4.131 43.977 4.130 0.000 0.024 N 3 4, Shock \ ‘ Pre-test After test Muss bes | Vollege oe leakage, 4 No. [Mass [Voltage [Mass [Voltage |“ (oy)| tous aq) | veting disassembly, " ® W) @ W) rupture, fire (Y/N) NI 43.976 4.130 43.976 4.130 0.000 0.000 N nz | 44439 | 4131 | 44.498 | 4.131 | 0.002 | 0.000 N N3 44.377 4.132 44.377 4.131 0.000 0.024 N na | 4402 [ 4128 | 44180 | 4128 | 0.005 | 0.000 N NS 44.456 4.132 44.456 | 4.132 0.000 0.000 N Ne | 44108 | 4120 | 44.108 | 4128 | 0.000 | 0.024 N n7 | 44214 | 4130 | 44213 | 4130 | 0.002 | 0.000 N NS 44.163 4.129 44.163 4.129 0.000 0.000 N no | 44400 | 4133 | 44.400 | 4132 | 0.000 | 0.024 N NIO | 43.977 4.130 43.977, 4.130 0.000 0.000 N @Hottine 400-819-5688 PONY #.2Report ID: 110223150621D Page 10 of 11 PONY Pony Testing International Group 5. External short circuit No. Peak temperature (0) | _ Whether disassembly, rupture, fire (Y/N) NI 725 N N2 736 N N3 684 N Na 652 N NS 718 N N6 694 N NI 697 N NB 703 N NO 68.8 N NIO 675 N 6. Impact : No. Peak temperature (0) ‘Whether disassembly, fire (Y/N) Nil 886 N Ni2 95.4 N NIB 98.1 N NIA 93.3 N NIS 77 N 7. Overcharge N/A www.ponytestcom — ©Hlatline 400-819-5688PONY Pony Testing International Group 8. Forced discharge Report ID: 110223150621D Page 11 of 11 No. Whether disassembly, fire (Y/N) Ni6 N NI7 NI8. NI9 N20. N2i N22 N23 ‘N24 N25 a cio. z\z|z/z|z|z|z|z|z|z|z|z|z|z|z|z|z/z\z PONY #.2. 2% www ponytest.com *** End of report *** @Hotline 400-819-5688 i Bseee sce eetanit —