Professional Documents
Culture Documents
Civil Engineering Materials The main objective of this lecture is to explain to students:
SAB 2112 1. Workability, test of fresh concrete, segregation and
bleeding in concrete
Introduction to Concrete 2 Concrete on site - method of production
2. production, concrete strength
and grade
3. Concrete proportions - standard, nominal; Hardened
Dr Mohamad Syazli Fathi concrete tests-destructive and non-destructive tests
Department of Civil Engineering
RAZAK School of Engineering & Advanced Technology
UTM International Campus New blog: SAB2112.wordpress.com
Leonard P. Zakim Bunker Hill Bridge in
Boston. (Image courtesy of the Federal Highway
August 18, 2010 Administration.)
Introduction
Concrete is one of the most common
construction materials and is used in a
wide variety of applications, ranging
from piles, multistory buildings, dams,
foundations, pavements, storage tanks
and many other structures.
The deck is supported from an inclined tower on a single plane of pre-stressed stays in the
median which are anchored on the back span to a precast boom. An outrigger beam is
employed to stabilize the tower with transverse stays anchored to the beam below deck
level.
Sources: http://www.bandraworlisealink.com/abroad-pro.html
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Sources: http://www.transport.vic.gov.au/DOI/Internet/transport.nsf/AllDocs/74164766E0CEAF95CA25700500122952?OpenDocument
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Slump Test
100
Developed in 1913 in
US, by Chapman
BS 1881 Part 102
Required
Slump cone 300
Tamping Rod
Ruler
Suitable for normal
mixes of med to high
workability
200 13 14
Adding more water to a mix will create a weaker hardened concrete! Compacting
Standards: BS 1881-103, BS 5075
Factor Test
The Apparatus enables a check to
be made on the weight of concrete
when it is falls from fixed heights
into a cylindrical container of
standard capacity.
Comprises:
The Apparatus consists of two
conical hoppers each with a hinged
trap with quick release mechanism
to allow free flow of the
Reference concrete sample.
Cement Concrete & Aggregates Australia (2008) Premixed concrete delivery to domestic house floor slabs and footings
changes to the Australian standard: Important information for concrete placers, www.ccaa.com.au A cylindrical mould is fitted Sources: http://geotechnical-equipment.com/Concrete.html
18
Source: http://hia.com.au/HIA/Content/IS/BPS/NAT%20Change%20in%20slump%20helps%20straighten%20your%20back.aspx beneath the hoppers.
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Vebe test - time for standard cone to be compacted flat by glass plate
19 on vibrating table eg for workable concrete the Vebe time = approx
20 3s
20 0
200
me (sec)
6
3
Slump ((mm)
1:2:4 mix
6
Vebe Tim
10 3,6 50 with
100 w/c=0.775
3 ?
0 100
0 50 100 0.6 0.8 1.0 0.6 0.8 1.0
Slump (mm) Compacting Factor Compacting Factor
0
For aggt/cement ratio = 3,6 0 2 4 5 20 40
23
Time (h) Temp (oC) 24
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Segregation Segregation
25 26
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Tendency for
water to rise to the
surface
This will cause
weakness or dustiness
of the surface of the
finished concrete, or a
line of weakness
between pours
34
Sources: https://rdl.train.army.mil/soldierPortal/atia/adlsc/view/public/9708-1/accp/en5466/lsn4.htm
35 36
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Mixing
The mixing operation consists of rotation or stirring, the objective
being to coat the surface the all aggregate particles with cement
paste, and to blind all the ingredients of the concrete into a uniform
mass; this uniformity must not be disturbed by the process of
discharging from the mixer.
Sources: http://www.crusher2.com/machine-concrete_batching_plant.htm
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Type of Mixer
Batching
Plant
Continuous mixers:
These are fed automatically by a continuous weigh-batching system.
Batching
Plant
Source: http://www.hi-unique.com/productdetail.aspx?cpid=98
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Uniformity of mixing
Mobile Concrete Mixing Plant Mixing time:
It is important to know the minimum mixing time necessary to
produce a concrete of uniform composition, and of reliable strength.
The mixing time or period should be measured from time all the
cementing materials and aggregates are in mixer drum till taking out
the concrete.
Mixing time depends on the type and size of mixer, on the speed of
rotation, and on the quality of blending of ingredients during charging
of the mixer. Generally, a mixing time of less than 1 to 1.25 minutes
produces appreciable non-uniformity in composition and a significant
lower strength; mixing beyond 2 minutes causes no significant
improvement in these properties.
Table: Recommended minimum mixing times
6 2.25
10 3.25
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Placing Concrete
Placing
58
Why It Matters?
Sources: https://rdl.train.army.mil/soldierPortal/atia/adlsc/view/public/9708-1/accp/en5466/lsn4.htm
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Compaction Compaction
It is important to compact the concrete fully because: Summing up, fully compacted concrete is dense, strong and
1. Air voids reduce the strength of the concrete. For every 1% of entrapped durable; badly compacted concrete will be porous, weak and
air, the strength falls by somewhere between 5 and 7%. This means that
concrete containing a mere 5% air voids due to incomplete compaction can prone to rapid deterioration. Sooner or later it will have to
lose as much as one third of its strength. be repaired or replaced. It pays, therefore, to do the job
2. Air voids increase concrete's permeability. That in turn reduces its properly in the first place.
durability. If the concrete is not dense and impermeable, it will not be
watertight. It will be less able to withstand aggressive iquids and its exposed Stiff mixes contain far more air than workable ones. That is
surfaces
f will
ill weather
h badly.
b dl one of the reasons why a low-slump concrete requires more
3. Moisture and air are more likely to penetrate to the reinforcement causing
it to rust. compactive effort than one with a higher slump - the
4. Air voids impair contact between the mix and reinforcement (and, indeed, compaction needs to continue for a longer time, or more
any other embedded metals). The required bond will not be achieved and the equipment has to be used.
reinforced member will not be as strong as it should be.
5. Air voids produce blemishes on struck surfaces. For instance, blowholes and
honeycombing might occur.
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Heat of Hydration
Strength
Predominantly affected by the
amount of pores in the Vibration
Compressive Strrength
60 Interior Interior
Temp (oC)
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0
0 6 12
Age (months)
78
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Compression Testing
Relativve Strength
The most common in the UK is the
cube test
However a cylinder with a height-
diameter ratio of 2 can be used
cylinder
li d strengthh = cube
b strengthh x
0.87
1.0
0.87
1 2
Height/diameter 79
Compression test of concrete specimen is the most widely used test to measure its
compressive strength. Two types of concrete specimen: Cubes & Cylinders are used
for this purpose:
Cubes of size 150mm are more common in Asia, Russia & European countries
while Cylinders of 150mm in diameter & 300mm high are common in U.S and
81
Australia.
Sources: http://buildingresearch.com.np/services/mt/mt1.php
Deformation of Concrete
To sense the deformation of concrete, cement or rock
specimens under compression.
Standards ASTM C469
ISO 6784
DIN 1048
UNI 6556
ASTM D2664 (R (Rock
k testing)
i )
ASTM D2938 (Rock testing)
ASTM D3148 (Rock testing)
ASTM D5407 (Rock testing)
Applications
1. For determining the Elastic Modulus and strength
characteristics.
2. To be directly glued to the specimens for the
measurement of deformation as alternative to the
Electronic Compressometer. 84
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E=Stress/Strain
Load sustained Load removed
But the stress-strain curve Immediate
for concrete is non- elastic
linear
Streess
recovery
Creep Creep
E varies from 15 to 40 recovery
Mpa, but the tangent
modulus at high stress Permanent
gets much lower deformation
Elastic deformation
on loading
Strain Time
85 86
Creep Creep
Concrete naturally shrinks as it cures. If the pour is large enough, cracks WILL
occur.
Structural designers introduce so-called "control joints" in large pours so that
Concrete creep is defined as: deformation of structure under sustained cracking either does not occur, or occurs in predictable areas.
load. If you look at a typical concrete driveway for instance
instance, you will notice lines
scored across the concrete every few feet. Any stress cracks that occur are more
Basically, long term pressure or stress on concrete can make it change likely to happen in the joint, where they will be less noticeable.
shape. This deformation usually occurs in the direction the force is This can be a huge problem in certain structures such as dams or the
being applied. Like a concrete column getting more compressed, or a containment building at a nuclear power plant.
beam bending. Concrete for these types of structures has to be carefully engineered and layed.
Concrete gives off heat as it cures (an 'exothermic' chemical reaction) and this
can make the problem much worse.
Creep does not necessarily cause concrete to fail or break apart. Creep It is common to mix the concrete for a dam with chilled water and pour it in
is factored in when concrete structures are designed. many thin layers to minimize creep and shrinkage caused cracks and flaws.88
Creep Creep
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