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Desalination 391 (2016) 112125

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Desalination

journal homepage: www.elsevier.com/locate/desal

Reverse osmosis applications: Prospect and challenges


I.G. Wenten , Khoiruddin
Department of Chemical Engineering, ITB, Jl, Ganesha 10, Bandung 40132, Indonesia

H I G H L I G H T S

Applications of reverse osmosis (RO) membrane are reviewed.


Advantages and limitations of the applications are discussed.
Challenges and perspective are pointed out.

a r t i c l e i n f o a b s t r a c t

Article history: Reverse osmosis (RO) is a pressure driven membrane process which has been widely applied and recognized as
Received 17 October 2015 the leading technology of desalination process. Improvement in RO technology including advanced membrane
Received in revised form 15 December 2015 material, module and process design, and energy recovery has led to cost reduction which in turn gaining interest
Accepted 17 December 2015
to its commercial applications. RO is now being used in various applications including selective separation, puri-
Available online 30 December 2015
cation, and concentration processes. In food industry, RO is applied for concentration of fruits and vegetable
Keywords:
juices, pre-concentration of milk and whey, and dealcoholization of alcoholic beverage. For area which has
Desalination large source of natural humic water or peat water, RO can be applied to produce clean water for community
Water treatment water supply. RO was also investigated for organic mixture separation and CO2 regeneration from essential oil
Wastewater treatment extraction using supercritical uid. The application of RO as a nal step of wastewater treatment for water
Food processing reuse and valuable component recovery seems to be promising in wastewater reclamation. In this paper, the ap-
Organic mixture separation plications of RO, its advantages, and limitations are discussed. In addition, challenges and perspective of RO mem-
Dealcoholization branes are pointed out.
2015 Elsevier B.V. All rights reserved.

1. Introduction permeant through RO membranes is controlled by diffusion known


as solutiondiffusion mechanism. In the solutiondiffusion mecha-
Rapid growth in membrane technology development is primarily nism, permeants dissolve in membrane material and then diffuse
based on consciousness on the potential of this technology. Membrane through the membrane [1]. RO membrane is very hydrophilic; there-
processes have many advantages allowing various applications in fore water will be able to readily diffuse into and out of the mem-
almost every industrial sector. The major breakthrough in the develop- brane polymer structure.
ment of membrane technology was recorded in the late 1950s, when RO systems can be found today in a wide range of facilities: kitchens,
Sartorius Werke GmbH, Germany manufactured industrial scale hospitals, reneries, power plants, pulp and paper industries, crude palm
membranes and microltration membranes, for the rst time. However, oil milling, semiconductor manufacturing facilities, manned spacecraft,
industrial application was just started ten years later, when Loeb and sailboats, etc. RO is used as a concentration step particularly in food in-
Sourirajan discovered very thin membrane for reverse osmosis (RO), dustry, galvanic industry, and dairy industry [2]. Improvement in RO
the asymmetric membranes for seawater desalination. technology such as membrane material, module and process design,
RO system separates dissolved solutes (includes single charged pre-treatment, and energy recovery has led to cost reduction that drives
ions, such as Na+, Cl) from water via a semipermeable membrane the interest in its commercial applications [3]. RO is now being used for
that passes water in preference to the solute. RO can be described various applications both for purication and concentration and becomes
as a diffusion-controlled process in which the mass transfer of a leading technology for brackish and seawater desalination. In this
paper, the applications of RO are pointed out including water treatment,
wastewater treatment, food and beverage processing, organic mixture
Corresponding author. separation, and other applications. In the last part, challenges and per-
E-mail address: igw@che.itb.ac.id (I.G. Wenten). spectives in RO process are discussed.

http://dx.doi.org/10.1016/j.desal.2015.12.011
0011-9164/ 2015 Elsevier B.V. All rights reserved.
I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125 113

2. Water treatment also removes pollutants to meet the standard of drinking water. Low
pressure RO (LPRO) membranes have been studied by several research
2.1. Desalination on this purpose [1215]. The studies indicated the efcacy of LPRO on
removing the pesticides from water. For example, up to 99.8% removal
Application of RO in desalination of various water sources to produce efciency can be achieved by using commercial RO membrane [13].
drinking water, process water, and demineralized water is presented in Meanwhile, in a recirculation aquaculture system (RAS), the presence
Table 1. The production of potable water from seawater and brackish of ammonia should be controlled due to its toxicity to sh. RO mem-
water sources is presently the largest application of RO. Since the end brane could achieve a complete removal of ammonia and about
of the 1970s, energy consumption of seawater reverse osmosis 50.2 Lm2h1 of ux from 9.60 mg/L ammonia containing solution
(SWRO) has been reduced signicantly due to process improvement at 2.45 MPa of pressure which is desirable for RAS [16].
[4]. Nowadays, RO membranes in desalination plants are represented
by 60% of the total number of worldwide plants [5]. Typical example 2.2. Peat water treatment
of the largest SWRO desalination plant was commissioned in 2013 in
Sorek, Israel, with production capacity of 624,000 m3/day potable Peat water or natural brown water is an acidic brown water
water as reported by IDE technologies [6]. The system incorporates a commonly found in peat land area which has high content of natural
16 inch RO element which is arranged in vertical and uses 100,000 m2 organic matter (NOM) [23]. Meanwhile, the peat water contains a
of land area. The energy consumption is minimized by IDE's Proprietary small concentration of total dissolved solid (TDS). Due to its availability,
3-Center Design (pumping center, membrane center and energy recov- an appropriate peat water treatment could be a potential source of
ery system) and double line intake. The plant is expected to produce water supply. However, peat water usage as clean water source is
water with maximum energy consumption of 4 kWh/m3 and inhibited by its high dissolved organic matter, especially humic acids
b0.3 mg/L of boron. Every element of the plants was customized to and humic substances. Humic substance is the major fraction of NOM
minimize investment costs and environmental impacts. The lower that endowed with aromatic and aliphatic characteristic which contrib-
investment cost is achieved by several strategies, such as decreasing utes to surface charge and reactivity mainly by the phenolic and
the number of pressure vessels, piping headers, control and instrumen- carboxyclic groups [24]. The reactions between the water clarifying
tation equipment, and reduction of footprint. antiseptics and dissolved humic substance or phenolic molecules can
In producing high quality water, such as high pressure boiler feed produce some carcinogenic substances, which are known as disinfec-
water or ultrapure water, RO system requires more deionization process tant by-products (DBPs) that have negative effects on the human health
as the polishing step to achieve complete removal of ions, silica, and in long-term period [25]. Trihalomethanes (THMs) are formed due to
boron. Conventional ion-exchange and electrodeionization (EDI) chlorination of water containing organic compounds, principally
processes are generally used as the polishing step. Nowadays, EDI is humic and fulvic acids. The DBP formation could be reduced by mini-
more preferable over conventional ion-exchange process due to its ad- mizing the number of THM precursors in water prior to chlorination
vantages which include technological and economical point of view [7]. process.
Desalination of geothermal water using RO for water supply is also Removal of humic acid from natural water has been already studied
reported in literatures [811]. Geothermal water is considered as a valu- by using membrane ltration. degaard and Koottatep [26] reported an
able water source. For this purpose, RO can be applied to treat the geo- investigation of humic substance removal from natural water using sev-
thermal water for high quality water production. However, according to eral RO membranes in order to remove color and haloform precursors.
those reports, more treatment of RO permeate is needed to achieve Results of the study showed that the removal of humic substances
more removal of boron since the geothermal water contains a relatively amounted to 80100% in terms of color removal for selected membrane.
high concentration of boron. In similar study, Agui et al. [27] investigated separation characteristics of
Surface water may be contaminated with pollutants such as pesti- humic substances on RO membranes. They found that the rejection of
cides from the irrigation system. In order to be used as the source of humic substances was around 75% and could be improved up to 90%
drinking water, those pollutants contained in surface water should be by adjusting pH level. Flux decline of RO membranes due to humic
removed. RO not only removes dissolved solids in surface water but acid fouling is a major drawback in the treatment of humic containing

Table 1
Typical example of RO application in desalination process.

Cost ($/m3) Seawater RO (SWRO) Brackish water RO (BWRO) Low-pressure RO (LPRO) ROEDI RO-DM

Feed water Seawater Brackish watera Surface waterb Well waterc Seawater
Target quality Drinking water Drinking water Drinking water Boiler feed water Boiler feed water
Fixed charge 0.311d 0.180e 0.046f 0.118g
Energy 0.134h 0.056 0.032 0.102
Chemical 0.021 0.022 0.015i 0.005
Membrane replacement 0.028 0.020 0.179 0.179
Filters 0.005
Others 0.017 0.066j 0.018 0.012
Water cost 0.525 0.344 0.129 0.53 1.56
Ref. [17,18] [19] [20] [21] [22]

DM demineralizer; EDI electrodeionization


a
Total dissolved solid (TDS): 1600 mg/L.
b
TDS: 500 mg/L.
c
TDS: 30 mg/L.
d
Capacity 330,000 m3/d.
e
Capacity 45,455 m3/d.
f
Capacity 700,000 m3/d.
g
Capacity 2880 m3/d.
h
Electrical energy b 3.9 kWh/m3 (using energy recovery device).
i
Membrane module: 16 60.
j
Operating labor and maintenance.
114 I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125

water. Fouling causes signicant loss of productivity and added Table 2


operational cost thus becomes a challenge on membrane operation. As Economic evaluation of RO plant in peat water treatment (calculated by GDP Filter,
Indonesia).
a major challenge, humic acid fouling on RO was studied to overcome
this drawback [28,29]. Results of those studies indicated that ux per- Input data and assumption
formance of membrane in humic solution depended on hydrodynamic Parameter Value Unit
solution such as cross ow velocity and ux and solution composition
Capacity 80 L/s
including humic acid concentration, pH, ionic strength, and calcium 288 m3/h
concentration. In practical, cleaning using caustic solution could remove Electricity 0.06 US$/kWh
the humic foulants from membrane surface. Operating time 300 days/year
RO membranes have been used in peat water treatment to produce Operating hours 20 hours/day
Plant life 10 years
potable water in small and large scale plant as shown in Fig. 1. In small Water production 1728,000.00 m3/year
scale, RO system can be used to provide clean water for remote area for
example in forestry which only has peat water as water source. RO can Calculation
Capital cost 2,236,338.58 US$
deliver high quality water for community which has limited access to Operational cost and maintenance cost
clean water by treating the peat water. Meanwhile, a centralized peat Total electrical cost 159,840.00 US$/year
water system can be an alternative of clean water supply in a region Total maintenance cost 22,363.39 US$/year
which has large source of peat water replacing conventional treatment Total manpower cost 18,000.00 US$/year
Total membrane replacement cost 99,000.00 US$/year
that uses chlorination.
Total chemical cost 1728.00 US$/year
An economic evaluation of peat water treatment plant using RO Total operational and maintenance cost 300,931.39 US$/year
membrane with 288 m3/h capacity is summarized in Table 2. The eco- Specic water production cost 0.17 US$/m3
nomic factors to be considered are capital cost and annual cost. Capital Total depreciation cost 0.13 US$/m3
cost covers purchasing cost of equipment (intake, sand lter, screen l- Total water production cost 0.30 US$/m3

ter, RO system including cleaning and chemical injection, distribution/


transfer system, and pumps, piping, control system, and installation
cost (including contractor risk and prot), commissioning, training, surface rinsing water from painting industry containing rhodamine B,
mobilization/demobilization, and project management. Meanwhile, surface water contaminated with different chemical components,
the annual cost is divided into operational and maintenance cost. The solution of garage cleaning water and chemical used, wastewater from
operational cost includes electrical cost, manpower cost, membrane re- photographic industry concentrated by evaporation, leachate water,
placement cost, and chemical cost. Among those operational costs, total aqueous suspension of cutting oil used to cool drilling machines (UF
electrical cost is the highest portion of all annual cost. The main portion pre-treated), and efuent from a pig slaughterhouse (MF pre-treated).
of electrical energy is consumed by high pressure pump needed to The study reported that RO was able to treat various industrial waste-
transfer feed water toward RO membrane. Membranes are replaced as water with about 80% water recovery under an operating pressure of
their performance declines due to membrane fouling caused by organic lower than 60 bar. RO membrane exhibited very high rejection of
compounds while chemical cleaning cannot effectively recover its per- inorganic and organic compounds. However, a post-treatment is
formance. Actually, in the economic evaluation, the economic mem- required to further remove organic compounds.
brane life time is assumed to be 2 years. Chemical cost was derived The combined membrane bioreactor (MBR)RO system is consid-
from chemical injection required for membrane cleaning using the ered as an attractive process for wastewater reclamation and reuse
cleaning-in-place system. Meanwhile, a maintenance cost is deter- e.g. municipal wastewater, textile wastewater, thin-lm transistor liq-
mined as 1% from capital cost. From the economic analysis, the produc- uid crystal display manufacturing wastewater, and semiconductor
tion cost of drinking water from peat water using RO membrane system wastewater [3135]. Xiao et al. [31] investigated the feasibility of the
is found about 0.30 USD/m3. combined MBRRO technology for semiconductor wastewater treat-
ment. RO membrane autopsy analysis showed that the dominant
3. Wastewater treatment foulants were loose inorganic deposits (including BaSO4 and deposits
of calcium, magnesium, silica, aluminum, Fe, and Zn) while biofouling
RO applications in wastewater treatment are listed in Table 3. Appli- and organic fouling were negligible. Chemical cleaning using
cation of RO in treating various industrial wastewater has been reported HClNaOH/EDTA was proved to be effective on removing the foulants
by Walrand-Grller [30]. The wastewater samples include: a mixture of and effectively recovering membrane permeability to the fresh one.

Fig. 1. RO system applied in peat water treatment: (A) small scale mobile ultra-low pressure RO (ULPRO) unit and (B) large scale ULPRO system (Courtesy of GDP Filter, Indonesia:
gdplter.co.id).
I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125 115

Table 3
Applications of RO in wastewater treatment.

Wastewater Target of treatment Remarks Ref.

Municipal sewage efuent Make-up water for high pressure steam production RO combined with ion-exchange process [38]
Municipal wastewater Water reclamation Integrated MFRO system [39]
Municipal wastewater Potable water production Pre-treatment required: fast mixing, coagulation, occulation and sedimentation [40]
using Fe III, cationic polyelectrolyte and a sanitizing agent
Municipal wastewater Drinking water production Integrated MFROUV system. Chlorine is dosed before and after the MF to control [41]
biofouling.
Dumpsite leachate Zero discharge Integrated RONFcrystallizationhigh pressure RO system. A 97% water recovery [42]
and ~8.3 kWh/m3 permeate energy consumption.
Landll leachate Purication, discharge High pressure RO (120 bar) and NF in combination with a controlled crystallization [43]
process. Permeate recovery rates of more than 95%.
Electroplating wastewater Purication, discharge Pre-treatment: cartridge depth ltration, pH adjustment and UF. Initial copper [44]
concentration of 340 mg/L was reduced to 4 mg/L.
Sugary wastewater Sugar recovery Combined ROEDI system. A more than 99% rejection of sugar on RO membrane. [45]
Wastewater of dairy industry Water reuse A 95% water recovery. [46]
Tannery wastewater Water reuse Integrated microlterUFRO system. Flux of RO is 40 lmh at 30 bar. More than [47]
98% rejection of salts and COD rejection.
Olive mill wastewater Water reuse CentrifugeUFRO system. COD removal: ~96%; conductivity removal: ~95%; [48]
permeate ux: ~13 lmh

lmh lm2.h1; MF microltration; NF nanoltration; UF ultraltration.

Choi and Chung [36] used advanced oxidation process (AOP) as post- in produced water management which attributed to the ability on re-
treatment for MBRRO system in treatment of semiconductor wastewa- moving various pollutants compared to the other methods.
ter. Pilot scale study of RO and AOP exhibited satisfactory result of In produced water treatment, RO membranes were employed for re-
wastewater recovery and fulll the ultrapure water quality standard. moving total dissolved solids (TDS) and organics. RO is an efcient tech-
In the textile wastewater, RO enables the reuse of water for dyeing nology to remove organic molecules particularly for low molecular
processes [37]. Since MBR could not remove residual color and salts, weight of organic compounds from water due to its characteristics.
RO treatment was required. The combined MBRRO system could Mnif et al. [52] have investigated parameters affecting RO performance
treat the wastewater with consistent reduction of the color and other during removal of phenol from water. It was found that RO performance
parameters to within drinking water specication. depended on phenol concentration in feed water, ionic strength, trans-
In municipal wastewater treatment, RO plays an important role in membrane pressure, and recovery. Li et al. [53] conducted an investiga-
removing dissolved solids and harmful contaminants. The use of RO as tion of fouling mechanisms and primary foulant constituents in RO
a polishing step of secondary or tertiary waste water efuent allows to membrane reclamation of a petrochemical secondary efuent. They
reclaim water for direct consumption. An autopsy analysis of RO mem- found that irreversible fouling was most likely caused by the residual or-
brane used in full scale municipal wastewater treatment was reported ganic foulants including phenol, methylphenol, benzeneacetic acid,
by Tang et al. [49]. According to their analysis, organic pollutant is the dibutyl phthalate, and xylenol.
major problem for RO membrane with about 75% portion of deposits Produced water contains a variety of salt components with a wide
found. Hydrophobic acid was recommended as a key factor for range of concentrations. For produced water with elevated salinity, re-
predicting the fouling of RO membrane since it was the largest fraction moval of this salinity is crucial to avoid serious impact on environment
in the deposit. Furthermore, Fe, Ca, and Si were the major inorganic wherein it disposed. In addition, the removal of high inorganic contam-
elements found in the deposit, and Fe element was found as the major inants through tertiary treatment using RO membranes would enable
deposit due to its easy deposition. the reuse of produced water [5456]. Produced water from oil produc-
Chung et al. reported a feasibility study of combined ROferrite pro- tion site usually contains high concentration of heavy metal. The con-
cess for reclamation of plating wastewater and recovery of heavy metals centration of heavy metals in produced water is often higher than in
[50]. The RO membrane was used in simultaneous purication and con- seawater where dilution of soluble metals is very rapid. Fe is a major
centration of wastewater containing zinc and chromium ions. Mean- component together with other minor components such as Pb, Co, Cu,
while, the ferrite reaction was used to recover zinc ions from RO Mn, Ni, and Zn. High heavy metal concentration is toxic and can lead
concentrate. A pilot-scale RO tests showed that the zinc plating waste- to serious environmental problem i.e. bio-accumulation hence it needs
water treated by one pass RO and chrome plating wastewater treated to be treated prior to discharge. These various heavy metals could also
by two pass RO met the quality required for pre-plating rinse water. be removed by applying RO membranes.
Furthermore, more than 99% zinc ions were recovered in the second NF and RO are typical membrane processes that have been applied
stage of RO concentrate in the form of zinc ferrite while the signicant for removal of total dissolved solid from produced water. Mondal and
chromium ions were retained in the concentrates. Wickramasinghe [57] studied produced water treatment using NF and
Hydrocarbon exploration and exploitation activities pose serious en- RO membranes. An NF90 (NF type membrane) exhibited the removal
vironmental problem due to toxic contaminants in produced water. of TOC (initial concentration = 136 mg/L) and TDS (initial concentra-
Most of the contaminants include: dispersed oil, organic and inorganic tion = 2090 mg/L) for about 28% and 36%, respectively. Meanwhile,
contaminants, treatment chemical (from oil production process such the BW30 type of RO membrane could remove about 93% of salt concen-
as: emulsion breaker, corrosion and scaling inhibitor, and coagulant), tration from produced water in low pressure operating conditions (to
produced solids, bacteria, metal and naturally occurring radioactive ma- 7 bar). RO membrane is also able to remove TDS up to 99% and organics
terial (NROM) [51]. Produced water is usually managed by several ways (toluene) 99.5% using MFI-type zeolite as reported by Liu et al. [58].
such as reinjection, reuse, and discharge. Generally, there are four treat- Hybrid RO-constructed wetland has been reported as an effective pro-
ment categories that can be chosen to treat produced water namely cess for treatment produced water aiming to reuse or to be disposed
physical, chemical, biological and membrane-based treatment [51]. [59]. The wetland post-treatment improved the removal of soluble
Membrane-based methods (for example: pressure driven membrane toxic components which may not be removed by RO. Hence, the hybrid
including MF, UF, NF, and RO) have demonstrated high effectiveness process could treat produced water for irrigation.
116 I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125

Despite the ability of RO membranes in handling the complex con- conventional evaporator. It was found that the ROevaporator system
tents of produced water, the investigations were conducted in bench could save about 33% energy consumption compared to the convention-
and pilot scale [60]. Therefore, further development of RO on commer- al evaporator. The RO was able to concentrate the sugar juice up to
cial scale applications is required. In addition, fouling and scaling are 20 Brix with negligible sugar loss at two stage membrane arrangement.
still the main problems on this application resulting in the ux decay. Performances of RO membrane during concentration of various juices
RO performance in wastewater treatment is determined to very large are presented in Table 4.
extent by pre-treatment, membrane with high resistance to fouling, Despite the excellent performance, RO applications on juice concen-
permeate ux, recovery and control of fouling and scaling on membrane tration have some limitations. Those limitations are fouling phenome-
[61]. Integrated membrane pre-treatment combined with chlorination non, high pressures required, inactivation of enzyme pre-treatment is
has been proved as an appropriate strategy to control fouling on RO needed, juice concentration limited by osmotic pressure, and high cost
membrane. Hydrophilization of membrane surface is also able to of membrane replacement [63]. Therefore, further development is
mitigate membrane fouling. In addition, permeate ux of membrane needed to improve RO performance in concentrating of fruit juice,
determines the periodical cleaning required for RO membrane mainte- especially by improving membrane characteristics which include high
nance. In the case of produced water treatment, Xu and Drewes found ux, membrane selectivity, and fouling resistivity.
that chemical cleaning using caustic or anionic surfactant solution
could restore the membrane ux more efcient than hydraulic cleaning 4.2. Dairy industry
or using acids and metal chelating agents, and more effective for hydro-
philic membrane [62]. Membrane processes have been widely applied in dairy industries.
The applications of membrane in the dairy industry includes: alterna-
4. Food and beverage processing tives to conventional processes such as centrifugation and evaporation,
as means in resolving the separation issues such as defatting of whey,
4.1. Juice concentration protein recovery and separation, creating dairy new products, standard-
ization of milk products using milk UF permeate, and on-farm UF for the
The potential applications of RO membrane as the concentration reduction of milk transportation costs [81]. In dairy industries, RO has
technique for increasing concentration of fruit juice by reducing water potential to be applied in concentrating process of milk and whey.
content have been of interest since more than 40 years due to its advan- Milk could be concentrated by removing about 70% water content with-
tages over conventional thermal based processes. Since RO is operated out undergoing thermal processes while the valuable components are
at low temperature condition, RO membranes offer the following retained [82,83]. In addition, due to low temperature operation, the
features: (i) damage of thermal sensitive component could be avoided, nutritive component damage during the operation could be avoided.
(ii) low energy consumption, and (iii) lower investment cost [63]. In Pre-concentration of milk prior to transportation may reduce the trans-
addition, RO membranes are able to retain avor which is favorable in portation cost [84]. The concentrated milks and skim milks were used
production of fruit juice with high quality [63,64]. In addition, a report for various products such as cheddar cheese, yoghurt manufacturing,
also indicates that RO is a potential technique to improve antioxidant dried milk, dried skim milk, and butter, with good quality [8588].
properties of fruit juice concentrate which suggest the applicability of An early study of RO application for concentrating of dairy liquids
RO for enhancing health promoting juice [65]. has been conducted by Hiddink et al. [89]. They found that compositions
Early studies on RO applications for various fruit juice concentrations of feed and operating conditions signicantly affect the membrane ux
(such as orange, apple, pear, grape, and tomato juices) have been while the limiting factors of ux were osmotic pressure and fouling
conducted to evaluate the performance of RO and factors affecting the phenomenon. In Gouda whey processing, the fouling phenomenon
process [6671]. From those early studies it can be summarized that occurred due to Ca-phosphate precipitation. Meanwhile, the foulant
RO membrane can retain the aromatic compounds of the fruit juice, during the processing of skim milk, desalted whey, and acid whey is
polyamide membranes exhibit the higher ux and rejection of avor protein. According to their study, some fouling control strategies could
and other components, and membrane performance was affected by be applied during dairy liquid processing. Fouling at Gouda whey pro-
operating conditions and membrane module conguration. cessing could be mitigated by decreasing the pH value of decalcifying
Application of RO for sugar juice pre-concentration has been the whey. Furthermore, a proper ow velocity could decrease the
evaluated in terms of energy consumption [72]. The energy consump- mass transfer resistance due to fouling and polarization concentration.
tion of the ROevaporator system was calculated and compared to a In the dairy industry, long-term fouling on RO membranes occurs due

Table 4
Performance of RO membrane in juice concentration.

Juice Initial concentration Membrane Operating conditions Results Ref.

Onion juice 10 Brix Tubular PA membrane P = 55 bar 18 Brix [73]


T = 35 C Flux = 19.25 lmh
Apple juice 11 Brix Tubular PA membrane P = 5.5 bar 26 Brix [74]
T = 40 C
Carrot juice 5Brix Spiral wound PA P = 25 bar 13.6Brix [75]
T = 20 C
Acerola juice 7.1 Brix Plate-and-frame thin lm composite P = 60 bar 29.2 Brix [76]
T = 25 C
Camu-camu juice 6 Brix Plate-and-frame thin lm composite P = 60 bar 25.5 Brix [77]
T = 22 C
Orange juice 8 Brix Plate-and-frame PA membrane P = 60 bar 36 Brix [64]
T = 25 C Flux = 28 lmh
Blackcurrant juice 16.5 Brix Tubular PA membrane P = 60 bar 28.6 Brix [78]
T = 25 C
Grape juice 14.7 Brix Plate-and-frame thin lm composite P = 60 bar 28.2 Brix [79]
T = 40 C
Peach juice 10.9 Brix PA membrane (pilot plant) P = 40 bar 30.5 [80]
Pear juice 11.9 Brix T = 2527 C 28.9
I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125 117

to an increasing thickness of the protein gel layer and deposition of cal- using UF/RO and FO/RO integrated membrane systems [99]. They re-
cium phosphate/protein complexes [90]. Generally, chemical cleaning is ported that FO/RO system could be an interesting process with the
applied to remove foulant on membrane surface. Chemical cleaning highest water recovery of 77.4%, the whey powder production of
using HCl (0.05 wt.%) resulted in maximum ux recovery and complete 98,874 entity/year, and net present value of $12,347,000 and also 0.8
resistance removal of membrane used in whey concentration [91]. A years payback lower than UF/RO.
more comprehensive review of membrane cleaning in dairy applica-
tions can be found elsewhere [92]. 4.3. Dealcoholization of fermented beverage
Syrios et al. reported the comparison of UF, NF, and RO processes for
concentrating of skim milk prior to drying [93]. The work was aimed to Due to its characteristic of selective-permeable to low molecular
investigate the effect of milk concentration by those processes on the weight component and ability to retain high molecules under low
heat stability of recombined skim milk powders to establish whether a operating temperature, RO exhibits the promising alternative for
heat-stable skim milk powder can be produced by utilizing one of dealcoholization replacing the thermal-based processes. The low mole-
these processes without incorporating fore-warming. In RO process, cules, ethanol and water, permeate across the membrane by employing
milk was preheated to 50 C prior to RO at a 50 bar outlet pressure. an operating pressure required to exceed osmotic pressure. Meanwhile,
They found that RO yielded in maximum retention of calcium in powder retained constituents especially avors preserve the taste and nutritive
and reduction in pH of the retentate and its reconstituted powder. content of the product. The advantages of RO over traditional distillation
Moreover, the heat stability of RO product was poor. are reduction in energy consumption, high quality of dealcoholized
Some works also indicate that NF and RO membranes are able to product (similar quality to standard beer), and low damage to temper-
simultaneously concentrate the milk constituents in non-food applica- ature sensitive compounds (chemical alteration and physical losses) as
tions and to produce treated water that can be reused in the dairy the process is carried out at low temperatures and it does not involve
factory [94,95]. A single membrane operation is possible for milk con- phase change for alcohol removal [100].
centration with excellent component retention [94]. Furthermore, Ethanol removal from fermented beverage such as beer, wine, and
water permeate of RO process could be reused by employing addition- cider using RO has been reported by several studies which are summa-
al polishing steps such as RO or other treatment processes [94]. rized in Table 5 [101105]. Results of those studies showed that RO can
Frappart et al. reported the comparison of vibratory and rotating disk produce dealcoholized beverage without altering their avor and quality.
modules of RO for treating diluted skim milk [96]. Results of the Dealcoholization of homemade beverages containing different concentra-
study show the potential of high shear dynamic ltration in RO for tions of alcohol (5.5 to 7.1%) was conducted using renew the spiral-
treating the wastewater containing milk due to minimization of wound RO system under a 3550 bar operating pressure [103]. Results
concentration polarization, higher permeate uxes, and better solute of the study showed that the RO is not feasible for reducing the alcoholic
rejection than with cross-ow ltration modules. In addition, the RO content under 0.45%. Reduction of original extract and carbohydrate con-
permeate could be reused without NF pre-treatment step. Surez tents was observed when the system was operated below 45 bar. They
et al. reported a pilot plant study on ultra-high temperature (UHT) also recommended dilution on initial alcoholic solution to keep the levels
condensate recovery using RO membrane [97]. The UHT ash cooler of carbohydrate content, extract percentage, and salts in an acceptable
condensates were obtained in the dairy industry and were processed range. Furthermore, considerable solute ux decline due to fouling phe-
in situ using a commercial RO membrane. They found that RO could nomena was found for the original beverage with higher pH.
be combined with activated carbon to fulll boiler water requirement. Catarino and co-wokers [100,106] investigated the performance of RO
The activated carbon exhibited the effectiveness of organic load reduc- system during dealcoholization of beer using different membrane mate-
tion which was suitable as a post-treatment following to RO. The fur- rials at various operating conditions. Several cellulose acetate and poly-
ther study estimated that for 20 m3/h capacity, the investment of amide membranes were compared. They found that cellulose acetate
installation will return within 2.2 years [98]. membrane exhibited the highest permeate ux and the lowest rejection
In dairy industry, cheese whey is considered as a by-product with of ethanol. RO process was proved to be effective for removing ethanol
high pollutant capacity. To control environmental pollution due to content from beer to below 0.5%v/v with high aroma content under a
whey discharges, water recovery and whey powder recovery can be low operating temperature. Meanwhile, the lowest ethanol rejection
an alternative strategy. Aydiner et al. investigated the techno- was 3.6% at 20 bar of operating pressure, 5 C of temperature, and 7 L/
economic of water recovery and whey powder production from whey min of feed ow rate. Comparison of RO materials was also conducted

Table 5
Performance of RO in dealcoholization.

Membrane Beverage Operating conditions Ref.

Operation C0 P T Qf Cp RE Cf

Renew spiral wound membrane, no available Home-made alcoholic beverage Continuous 5.5 35 0 0.34 0.5 [103]
information of the material 5.5 40 0 0.34 0.6
5.5 45 0 0.34 0.5
5.5 50 0 0.34 0.5
Cellulose acetate, DSS-CA995P, Alfa Laval Beer Dialtration, 180 min 5.49 40 5 7.22 2.03 63.0 [106]
5.45 40 10 1.96 3.84 29.5
5.47 40 20 7.22 2.29 58.1
5.40 20 6 7.22 2.16 60
Dialtration, 120 min. 5.28 20 5 7.0 5.09 3.6 [100]
5.27 30 5 7.0 4.87 7.59
5.28 40 5 7.0 4.72 10.61
5.26 40 10 7.0 4.81 8.56
5.28 40 15 7.0 4.88 7.58
5.25 40 20 7.0 4.92 6.29
Cellulose acetate, CA995PE Red wine Semi-continuous, 150 min 12 16 30 2 11.6 2.5 8.4 [104]
Osmonics SE With model wine Batch 12 29 15 36 [107]

Note: C0 initial concentration of alcohol (%v/v); Cf alcohol concentration in nal product (%v/v); Cp alcohol concentration in permeate (%v/v); P feed pressure (bar); Qf feed ow
rate (L/min); RE ethanol rejection (%); T temperature (C).
118 I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125

by Lo'pez et al. on apple cider [102]. The high rejection of polyamide of NF and RO membranes in combination with supercritical CO2 extrac-
membranes was considered as the effect of hydrophobicity. Moreover, tion for macauba oil extraction. They found that the hydrophobicity of
the study also investigated the effect of membrane system congura- the studied membranes was increased after CO2 exposure in both sub-
tions: batch and dialtration on the efcacy of dealcoholization. In the and supercritical conditions which results in increasing CO2 ux. The PA
batch mode, the feed solution in tank was circulated to achieve a desired thin lm composite RO membrane exhibited high rejection of oil about
volume concentration ratio so the volume of the feed decreased. 95.5%. The combined process was also investigated for fatty acid fraction-
Meanwhile, in dialtration mode, solution volume in the feed tank ation. Results showed that the combined process was also technically
was maintained by adding water until the desired concentration of alco- feasible for fatty acid fractionation.
hol was achieved. Results of the study showed that dialtration is recom- Despite those features, the study on organic mixture separation is
mended over batch operation since the higher removal of ethanol and now hardly found. This may be due to insufcient resistance of the
the higher rejection of desirable aroma compounds could be obtained. membrane to hydrocarbon compounds as reported in literature [109].
Commercial RO membrane is normally operated for an aqueous solu-
5. Organic mixture separation tion which also indicates that the membrane has low stability in non-
aqueous solvent [114]. Furthermore, solvent resistant nanoltration
Even though RO membranes are primarily fabricated and designed for [115] is more interesting in the eld of separation of component from
desalination, the materials are considered as selective and chemically re- organic solvent.
sistant in the case of organic solvent [108]. The characteristics drive the
applications of RO for treatment of solvent-contaminated wastewater. 6. Other applications
Some applications of RO on organic mixture separation have been report-
ed in literatures. The typical examples are summarized in Table 6. An Due to its characteristics of highly hydrophilic, RO membranes have
early study has reported the applicability of RO membrane for separation been also applied for other purposes. Recently, the possibility to use
of organic mixture solution [109]. The binary mixtures used in the study thin lm composite (TFC) PA membranes for simultaneous removal of
were alcohols and/or hydrocarbons including azeotropic and isomeric carbon dioxide and hydrogen sulde from agro-biogas has been studied
mixtures. Results of the study showed that porous cellulose acetate [116]. The membrane was employed in its water-swollen state. The
(CA) membrane used was sufciently good for the separation of alco- separation occurs owing to higher solubility of sour gases in water
holhydrocarbon mixture containing about 25 mol% of alcohol. However, compared to methane. Results showed that the water-swollen TFC was
hydrocarbons tend to collapse the porous structure of the CA membrane able to remove carbon dioxide and SO2 up to 82 and 77 vol.%,
thus a further development of membrane materials is needed. Mean- respectively at 220 kPa. The SO2 permeation was higher than CO2. More-
while Fang et al. [110] reported the investigation of RO applications in over, the good permselectivities were obtained when the feed stream
separation of organic mixture solution using CA and polyamide mem- contains N85% relative humidity. The advantage of the proposed process
brane (PA). The results indicated that PA membrane provides the higher is no pre-treatment required for water vapor removal as encountered in
selectivity than CA membrane. During the separation, the components glassy polymer membranes which often lose performance during
with smaller Stokes' radius tend to be enriched in permeate stream. plasticization by water vapor.
Koops et al. [111] prepared the asymmetric cellulose acetate mem- Since RO membrane has ability in rejecting most of solute in water
brane with 85.5% NaCl rejection and used to separate linear hydrocar- solution, RO provides the possibility to concentrate component from
bon and carboxylic acids such as, hexadecane, eicosane, tetracosane, aqueous solutions. For example, Li et al. [117] investigated an integrated
and stearic acid from ethanol and hexane solutions. Results of the RO-membrane crystallization system for recovery of Na2SO4 from an
study indicated that ethanol has higher ux, up to three fold, than the aqueous solution. The Na2SO4 could be a product of absorbed SO2 gas
hexane. Solute rejection of linear rejection and carboxylic acids was which was removed from ue gases and was reacted with NaOH solu-
about 6090% in ethanol solvent. tion (as the absorbent). The integrated process was able to recover
Recently, membrane ltration is coupled with supercritical CO2 ex- Na2SO410H2O crystals, with b150 g/L initial concentration and a
traction for obtaining organic substances. Several studies have been con- 30 bar operating pressure as the optimal condition. About 95.9% of
ducted to investigate the applicability of combined RO-supercritical CO2 Na2SO4 could be recovered from 1 kg/s feed stream (60 g/L Na2SO4)
extraction for the extraction of essential oil while simultaneously regen- using 1836.96 m2 of membrane crystallization. Moreover, the use of
erated the CO2. Sarmento et al. [112] investigated the performance of RO RO minimizes the total membrane area.
in CO2 and essential oil (lemongrass, orange and nutmeg essential oils) Ahsan et al. [118] conducted a study for recovering and concentrat-
separation using three commercial membranes supplied by Osmonics ing sugars and acetic acid from prehydrolysis liquor of the kraft-based
at 120 bar and 40 C. They found that the best retention, up to 90%, dissolving pulp process prior to the fermentation of hemicellulosic
was obtained using SG membrane (thin-lm membrane) with sugars by integrated activated carbon, NF, and RO. In the rst step, acti-
8.75 kgh1m2 CO2 ux. Rezzadori et al. [113] studied the application vated carbon was used as pre-treatment to adsorb fouling components

Table 6
Typical example of RO applications in organic mixture separation.

Mixture Membrane Component enriched in permeate Remarks Ref.

EtOH/cyclohexane CA EtOH S = 3.55; P = ~70 [109]


n-BuOH/cyclohexane CA n-BuOH S = 5.74; P = ~70
Benzene/toluene CA Benzene S = 1.14; P = ~70
p-Xylene/benzene CA xylene S = 1.25; P = ~70
n-BuOH/iso-BuOH CA n-BuOH S = 1.30; P = ~70
m-xylene/o-xylene CA m-xyelene S = 1.30; P = ~70
EtOH/1-hexanol PA EtOH S = ~1.70; P = ~34.5; Cf = 0.3 [110]
EtOH/p-xylene PA EtOH S = ~1.50; P = ~34.5; Cf = 0.4
n-heptane/p-xylene PA Heptane S = ~1.25; P = ~34.5; Cf = 0.4
EtOH/n-heptane PA EtOH S = ~2.25; P = ~34.5; Cf = 0.4
Linear hydrocarbon/EtOH and carboxylic acids/EtOH CA EtOH R = 6090; P = 440 [111]
Linear hydrocarbon/hexane CA Hexane R = 4060; P = 440

BuOH buthanol; EtOH ethanol; CA cellulose acetate membrane; PA polyamide membrane; Cf mole fraction in feed; P pressure (bar); R rejection (%); S selectivity.
I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125 119

such as lignin. Subsequently, the treated liquor passed through NF to re- only due to membrane characteristics, but also the hydrodynamic within
tain sugars. In the nal step, RO was used to concentrate the acetic acid. the membrane module, such as for permeation ux and fouling [122].
Results of the study showed that the sugars were concentrated from 48
to 227 g/L by NF under a volume reduction ratio of 5, pH 4.3, and 500 psi. 7.1. Non-modular UF membrane
RO increased the concentration of acetic acid from 10 g/L to 50 g/L under
the similar pH and pressure of NF. In seawater desalination processes, RO faces the problems of fouling,
In concentrating process, RO membranes were also applied in treat- the reject brine disposal, and boron removal [123]. Notably, fouling is
ment of biogas slurry [119,120]. An integrated sand lter/MF/UF/RO the most signicant hurdle in membrane application, which inuences
process was used for concentrating biogas slurry to recover fertilizer capital investment and operating and maintenance costs [124]. Fouling
and water [119]. The pilot test results showed that RO membrane was inuences capital investment which attributed with the need of addi-
able to concentrate the biogas slurry up to 5 concentrating factors and tional pre-treatment units, energy, material, and chemicals required to
removed more than 97% of COD and NH3-N. In the biogas slurry overcome the fouling [125]. This fouling phenomenon also contributes
concentration, RO faced a problem of fouling including organic and inor- to the increase of mass transfer resistance that leads to the increase of
ganic. They found an optimal strategy for combating those fouling by trans-membrane pressure to maintain constant ux thus increases the
using a combination of chemical agent of NaOH + sodium dodecyl energy consumption. Moreover, the operational cost is also increased
sulfate + sodium tripolyphosphate in the rst step then HCl solution due to chemical cleaning required for foulants removal. Due to its
in the last step. major impact on process efciency and economics, strategies in fouling
mitigation have been proposed by many studies. Those methods can be
7. Challenges and perspective classied as three categories, namely fouling control, pre-treatment
technologies, and anti-fouling membranes and modules [126].
RO has immense possibilities over a range of applications not only Generally, proper pre-treatment which produces high-quality feed
for seawater and brackish water desalination but also for selective sep- water for RO can ensure the long-term stability of the membrane
aration, purication and concentration. In food industry, RO has been system. Microltration (MF)/UF techniques have been progressively
applied for concentration of heat sensitive product and dealcoholization used to reduce fouling of RO membranes instead of conventional pre-
of alcoholic beverage. For area which has a large source of natural humic treatment [126]. UF is the most competitive pre-treatment, especially
water or peat water, RO has been applied to produce clean water from for high fouling feed water source such as surface water, wastewater,
peat water as community water supply. RO has also been investigated or an open-intake seawater. The important features of UF pre-
for organic/organic mixture separation and CO2 regeneration from essen- treatment are continuous and easily automated operation, no break-
tial oil extraction using supercritical uid. The application of RO as a nal through as occurs in granular media ltration, good downstream pro-
step of wastewater treatment to target water reuse and valuable compo- tection of RO membranes, no addition of chemicals, simple chemical
nent recovery such as metals seems to be promising in wastewater recla- shock disinfection treatment, and compact design of pre-treatment
mation. In addition, more other applications are being investigated to equipment. However, the similar problem of complexity and many in-
employ the characteristics of RO membrane e.g. its hydrophilicity for se- terconnections required will be faced especially when it is constructed
lective separation and concentration. In spite of the potential and advan- in large scale plant. Therefore, an emerging non-modular concept of
tages of membrane based processes, they have some limitations such as: UF membrane will be an effective solution for the large scale RO
low permeation ux, inadequate selectivity, inadequate membrane dura- pre-treatment [127]. A non-modular UF can produce high capacity of
bility, membrane fouling, and high equipment and operating cost that water in a single vessel (see Fig. 2). Due to the simple piping and con-
render the process uneconomic [121]. Most of these limitations are not nection with single pumping for operation and backwashing, the non-

Fig. 2. Non-modular UF membranes (UF module: 24, 6.5 m, capacity: 80 m3/h, 80% recovery).
Courtesy of GDP Filter, Indonesia, gdplter.co.id.
120 I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125

modular UF requires smaller footprint and less connection and piping zeolite membrane [135]. Meanwhile, from material point of view, alumi-
thus reducing the capital cost. num content of zeolite membrane was reported to play an important role
in determining the separation performance including ion rejection and
7.2. Novel cleaning processes water permeability which were associated with surface charge and hy-
drophilicity [136]. Zeolite membrane was also used in produced water
In the case of inorganic fouling or scaling, pre-treatment step such as treatment which suggests its applicability in ions and organic removal
pH adjustment, ion exchange, and UF/NF may reduce scaling on RO from produced water [56,58]. In addition, a zeolite membrane was also
membrane [128]. Nevertheless, chemical cleaning is inevitable. It reported in separation of ethanol/water mixture with about 44% rejection
should be noted that chemical cleaning may affect membrane lifetime. of ethanol (at 1.5 MPa) [137]. Beneting from its properties e.g. thermal
Pomerantz et al. proposed a ow reversal to prevent scaling formation and chemical stabilities, zeolite membrane could be alternative for poly-
[129]. The ow reversal is applied by changing the entrance and exit meric membrane in treating various kinds of water and wastewater that
of the pressurized feed before precipitation occurs. Reversing the ow is hardly to be handled by polymeric membrane [138]. The properties
before the induction time of the system is reached replaces the super- may also allow the application of zeolite membrane for separation of
saturated brine at the exit with the unsaturated feed ow which is organic mixture and solve the problem which is faced by polymeric RO
called as zeroes the elapsed nucleation time. The concept has been membrane indicated previously. More detail development of RO mem-
proved in a small pilot unit. Recently, a new method of RO cleaning is in- brane materials could be found elsewhere [3,139].
troduced which is called as osmotic backwash [130,131]. Osmotic
backwash is based on water back ow from the permeate side to the 7.4. Boron removal
feed side driven by osmotic force difference between both sides. The os-
motic backwash is possible by increasing feed concentration to increase Boron removal gives another challenge for RO membrane in desalina-
osmotic pressure in the feed side above the operating pressure differ- tion process to meet the requirement of fresh water quality. Boron pre-
ence, by reducing applied feed pressure below osmotic pressure differ- sents in seawater at average concentration of 4.6 mg/L [140]. According
ence, or by increasing permeate pressure to level that allows back ow to WHO regulation, the maximum concentration of boron in drinking
[131]. Osmotic backwash is considered as an appropriate cleaning water is 0.5 mg/L [141]. Recently, the guideline has been revised from
method for diluting concentration polarization layer on membrane sur- 0.5 to 2.4 mg/L in 2011 due to the lack of toxicity data to human [142].
face without the need of chemical agent. However, the method is still in To obtain more than 90% boron removal is typically hard to be achieved
initial stage of development and needs further investigation for practical by RO membrane [143]. System design is one of alternative solutions to
applications. It is expected that improvement of RO operation can be improve the boron rejection. Typically, the RO system is operated under
achieved by using the strategies on fouling mitigation which contributes neutral pH which is considerably ineffective for removing boron. Boron
in enhancing and prolonging RO operation without deteriorating rejection of more than 99% could be achieved at higher pH [144]. Suitable
product quality, increasing energy consumption, increasing chemical design of post-treatment can also enhance the boron removal for exam-
consumption, or increasing membrane cost. ple by incorporating conventional ion exchange bed with boron-
selective ion exchange resin or electrodialysis process (ED) [145].
7.3. Membrane materials Boron-selective resin is able to remove boron from the rst pass RO per-
meate to below 0.1 mg/L [146]. An integrated process ROED is also pro-
Membrane modication is also effective in reducing the fouling ten- posed to remove boron by simultaneous concentration and recovery
dencies of RO membrane by tailoring surface hydrophilicity, roughness, [147]. Electrodeionization (EDI) is a deionization process that combines
zeta potential, and functional groups [132]. However, more develop- the advantages of conventional ion exchange and ED. Beneting from
ments are needed to tackle the problems associated with the membrane the advantages of those processes, EDI is able to achieve high removal
modications including trade-off effect between anti-fouling properties of ionic components including weakly ionized substances such as boron
and ux, stability of the modied layer, and complexities of the modi- and silica to a relatively low concentration. It is proved that EDI has capa-
cation method [132]. bility to remove boron for more than 99% as reported in literature [148].
The advent of improved novel materials such as nano-structured The study investigated the performance of EDI using feed water with
materials will signicantly increase the performance and efciency of boron concentration about 3 mg/L. Results of the study showed that EDI
RO system. The goals include decreasing energy cost and membrane was able to produce diluted water with 25 g/L of boron. Therefore, EDI
area required, simplifying pre-treatment processes, reducing mem- has potential to be applied as SWRO post-treatment in order to achieve
brane maintenance costs, achieving single pass RO desalination, and in- high quality water that meets the requirement of boron removal. Recent-
creasing plant capacity [3]. In spite of the promise of nano-structure ly, a report of new generation RO membrane showed that high boron re-
materials, many problems are yet to be overcome e.g. high cost of mate- moval could be achieved even using a single pass RO conguration
rials, difculty in scaling-up, and issues of health and safety in using resulting in boron level below 1.4 mg/L (91% rejection) which could com-
nano-materials [3]. Therefore, researchers are still in search of the ply with WHO guideline [142]. Moreover, a higher boron removal of
most optimal options to obtain material with sufcient selectivity and N96% could be obtained by using a double-pass conguration without
permeability with reasonable cost. pH adjustment [142].
Nowadays, there is growing activities in developing RO membrane
from inorganic materials such as ceramic membrane due to their ther- 7.5. Integrated desalination processes
mal, mechanical, and chemical properties. Some experimental studies
reported the use of zeolite membrane for RO process in various applica- Typically, desalination process extracts a large volume of water and
tions. A molecular simulation on the separation of aqueous solution discharges concentrated brine back into environment. The brine concen-
using zeolite membrane showed the promise of the material for RO pro- tration is higher than the original feed water. Furthermore, pollutant com-
cess in desalination [133]. RO desalination using -alumina supported ponents in the brine can be classied as: corrosion products, anti-scaling
MFI-type zeolite membranes showed a 76.7% rejection of Na+ with additives, anti-fouling additives, halogenated organic compounds
0.112 kgm2h 1 of water ux for 0.1 M NaCl solution which was (formed by the reaction of residual chlorines and bromines with natural
operated under 2.07 MPa of operating pressure [134]. Further study organic matters), anti-foaming additives, oxygen scavengers, acid, and
on removal mechanism in RO zeolite membrane revealed that charge concentrate [149]. The brine could potentially give impact on environ-
density, size, and apparent dynamic hydration numbers of ions and its ment due to its salt concentration and chemical content. The impact
mobility signicantly affect ion diffusion and water permeation through involves physicochemical and ecological of receiving environment
I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125 121

wherein the brine is being discharged [150]. Brine disposal has potential achieves 40% energy reduction (an RO specic energy consumption of
to degrade characteristics of receiving water and its severity depends on 2.0 kWh/m3) using cellulose triacetate membrane at 50% water recovery.
volume, characteristics, dilution rate prior to dispose, and characteristics In addition, a maximum power density of 10 W/m2 could be achieved by
of receiving water [149]. Many technologies have been investigated to PRO. Minhas et al. conducted an analysis of RO-capacitive deionization
manage brine rejected from desalination plant. According to the (CDI) process [156]. The RO-CDI and double stage RO system (RORO)
nal purpose, brine management options can be categorized into four were compared based on their energy requirement and water production
different groups: (1) reducing and eliminating brine disposal, during brackish water treatment in a simulation using published data on
(2) commercial salt recovery, (3) brine adaption for industrial uses, and brackish water RO. Results showed that RO-CDI has lower specic energy
(4) metal recovery [151]. consumption than RORO system. Also the water recovery of RO-CDI was
One of the promising alternatives for brine handling is the integrated higher than RORO system. Moreover, RO-CDI product water was accept-
process. To achieve the purpose of zero liquid discharge and dual- able for drinking water as recommended by WHO. The RO-CDI system
purpose desalination and salt production, integrated desalination pro- was also proposed to produce ultrapure water from seawater wherein
cesses have been proposed (Table 7). The integrated processes yield in the CDI was recommended to be operated under constant current
zero or near zero liquid discharge, increase water recovery, and benecial [157]. Even though results of simulation showed that the system could
salt production that can be used to reduce the overall fresh water produc- produce the high quality water, further investigation is still needed to de-
tion cost. The integrated process includes combined membrane-thermal velop an energy economic system. An integrated NF/forward osmosis
desalination process and integrated membrane processes. For example, (FO)/BWRO was reported as high recovery brackish desalination process
integrated MF/NF/RO/MCr was reported to produce salts which with N 90% total water recovery [158]. The integrated process was able to
completely cover the fresh water production cost [152]. A more complex produce different water qualities which are applicable for human uses
integration has been proposed to further produce edible salt and electrol- and agricultural activities. The main power consumption (about 80%)
ysis product such as H2, Cl2, and NaOH. In concentrating RO brine using was due to BWRO process while the rest is for NF and FO. More integrated
electrodialysis (ED) for the chlor alkali industry, minor contaminations processes such as SAL-PROC process, ROSP process, and other processes
could occur due to the concentration of Ni and Cu [153]. Those compo- can be found elsewhere [159]. The integrated processes are intended to
nents form Cu and Ni complexes with chloride ions. Sorour et al. pro- improve water recovery and recover the valuable salts. In addition, the in-
posed an integrated desalination/salt recovery facility based on tegrated processes are also used to manage brine produced by RO desali-
membrane and thermal based processes [154]. The integrated facility in- nation plants thus avoids environmental impact. Finally, the improved
cludes MF, NF, RO, and electrodialysis (ED) membranes in addition to water recovery and salt production may reduce the overall water
thermal based processes i.e. multiple effect evaporator (MED) and evap- production.
orator crystallizer. The integrated system was designed with product
water capacity of 20,000 m3/day. Techno-economic assessment showed 7.6. Energy reduction and renewable energy sources
that the integrated facility enabled 70% total water recovery with the
average product water salinity of 74 mg/L after mixing. Salt product in- There have been many studies that contribute to the reduction of
cludes raw magnesium (215 t/y), calcium (47 t/y), and sodium chloride energy consumption of RO desalination process. The main energy con-
salts (754 t/y). The cost of water is about 0.98 $/m3 by selling the recov- sumption is energy required by pump to deliver feed water with high
ered salts. Integrated desalination process is also developed to gain more pressure condition into RO units. Reversible pumps, pelton turbine,
energy reduction in SWRO system. Prante et al. investigated RO-pressure turbo exchanger, pressure exchanger, and hydraulic pressure booster
retarded osmosis (PRO) as an integrated low-energy approach to seawa- are typical energy recovery devices which have been used to recover en-
ter desalination [155]. The system is called RO-PRO desalination. Specic ergy [140]. By using those devices, dramatic reduction in energy con-
energy consumption is modeled using RO conditions at the thermody- sumption can be achieved. In spite of its success on energy recovery,
namic restriction and a novel module-based PRO model. The estimated further development is still investigated to gain more reduction in
specic energy consumption was 1.2 kW/m3 which theoretically energy consumption. Improving desalination process design is also

Table 7
Typical example of proposed integrated desalination processes.

No. Schematic diagram of integrated process Description Ref.

1. NF decreases scale components. NF improves RO recovery. MSF produces high concentrated [160]
brine. System recovery is 61%. The water cost is $ 0.43/m3.

2. Integrated process MFNFROMCr. MCr unit treats NF retentante. Fresh water recovery is [152]
71.6%. The system produces 1.19 kg/m3 of CaCO3, 9.79 kg/m3 of NaCl, and 1.25 kg/m3 of
MgSO47H2O. Water production cost is $0.680.55/m3 (exclude the sale of the salts
produced). The cost of fresh water is completely covered by salts sale.

3. Integrated MF/UFNFROMCr processes. Brines from NF and RO unit are further [161]
concentrated up to salt crystal formation in a MCr unit. NaCl, CaCO3 and MgSO47H2O are
obtained as solid products from the NF retentate stream. NaCl is the product from the RO
brine. Other products such as LiCl can be produced when further concentration factor. The
introduction of MCr leads to a theoretical 100% recovery from the overall system.
4. ROED combined desalination and salt manufacturing process. The system produces drinking [162]
water from RO, edible salt and bittern (byproduct) from evaporation, and Cl2, H2, and NaOH
from electrolysis. H2 is supplied to fuel cells to generate electric power.
122 I.G. Wenten, Khoiruddin / Desalination 391 (2016) 112125

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Publisher, Netherlands, 1996.
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reported to reduce the specic energy consumption for a same water re- desalinationdevelopment to date and future potential, J. Membr. Sci. 370 (2011)
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stage reverse osmosis (SSRO) serves as the feed to a countercurrent seawater reverse osmosis desalination technology, Desalination 284 (2012) 18.
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[6] IDE-Technologies, http://www.ide-tech.com/blog/case-study/sorek-israel-project/,
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Additionally, renewable energy sources are increasingly being investi- [7] Khoiruddin, A. Hakim, I.G. Wenten, Advances in electrodeionization technology for
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[8] B. Tomaszewska, L. Pajk, M. Bodzek, Application of a hybrid UFRO process to
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