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Introduction to Anaerobic Digestion
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Module 1:
Introduction to Anaerobic Digestion
Author:
M. Charles Gould, Extension Educator-Agricultural Bioenergy & Bioproducts and On-farm
Energy Efficiency, Agriculture and Agribusiness Institute, Michigan State University
Peer Reviewers:
Norma McDonald, North America Sales Manager, Organic Waste Systems, Inc.
Sections of this module benefited from comments by David Panofsky, Division of Air and Waste,
Wisconsin Department of Natural Resources.
This material is based upon work supported by the National Institute of Food and Agriculture, U.S. Department of Agricul-
ture, under Agreement No. 2007-51130-03909. Any opinions, findings, conclusions, or recommendations expressed in this
publication are those of the author(s) and do not necessarily reflect the view of the U.S. Department of Agriculture.
Table of Contents
Summary......................................................................................................................... 2
Learning Objectives......................................................................................................... 2
Unit 1.1: The Anaerobic Digestion Process...................................................................... 3
Background and Guiding Questions........................................................................... 3
The Biological Process of Gas Production.................................................................. 3
The History of Anaerobic Digestion............................................................................. 4
The Evolving Science of Anaerobic Digestion............................................................. 4
Anaerobic Digestion in the U.S................................................................................... 5
International Applications........................................................................................... 6
Conclusions............................................................................................................... 6
Unit 1.2: Applications of Anaerobic Digestion................................................................... 7
Background and Guiding Questions........................................................................... 7
Main Applications of Anaerobic Digestion................................................................... 7
Municipal and Industrial Waste Treatment Systems.................................................... 7
On-farm Systems....................................................................................................... 8
Conclusions............................................................................................................. 10
Unit 1.3: Products from Anaerobic Digestion................................................................. 10
Background and Guiding Questions......................................................................... 10
Digestate.................................................................................................................. 11
Filtrate...................................................................................................................... 11
Fiber........................................................................................................................ 12
Biogas..................................................................................................................... 13
Conclusions............................................................................................................. 14
Unit 1.4: Environmental Benefits and Concerns............................................................. 15
Background and Guiding Questions......................................................................... 15
Environmental Benefits of Anaerobic Digestion......................................................... 15
Indirect Benefits....................................................................................................... 17
Digester Scalability................................................................................................... 18
Opportunity Costs.................................................................................................... 18
Conclusions............................................................................................................. 19
References.................................................................................................................... 19
Learning Objectives
1. Understand the biological process for producing biogas.
2. Discuss anaerobic digester applications for agricultural and wastewater systems, the situations that
warrant an on-farm digester and the various digester size options that are available for a producer.
3. Describe the uses for digestate and biogas.
4. Discuss the environmental benefits and concerns associated with anaerobic digesters.
Figure 1: The Basic Anaerobic Digestion Process. Source: Gould and Crook
Cell 1 Cell 2
1
For a summary of the early history of anaerobic digestion, see http://www.biogasworks.com/Reports/MOC-3.htm. The complete
document can be downloaded at: http://www.nrel.gov/docs/fy99osti/25145.pdf.
Introduction to Anaerobic Digestion 5
tion, achieving additional emissions reductions
of greenhouse gases and other air pollutants.
These benefits can also be amplified if the farmer
is able to take in offsite wastes, for a tipping fee,
and further boost energy production. Economic
benefits can also accrue to a farmer from
anaerobic digestion in the production of valuable
products, such as animal bedding, potting soils
and other products discussed in Unit 1.3.
International Applications
In Europe, Germany leads the European
nations with 6800 anaerobic digestion systems, Figure 3: Farm-based anaerobic digestion systems as of September 2012.
Source: AgSTAR. http://www.epa.gov/agstar/projects/index.html
followed by Austria with 551 (IEA, 2011) (IEA
Bioenergy Task 37. 2011). European systems
are typically combined heat and power (CHP) in small- to medium-sized anaerobic digesters, with greater
systems, which benefit from the more supportive than 500 and 1,000 systems, respectively.
renewable energy policies and increased emphasis on
climate change and energy security in Europe. CHP Conclusion
systems use biogas to produce electricity and heat. As Anaerobic digesters are designed to create an oxy-
most internal combustion engines are typically less than gen-free environment in which microorganisms to convert
40 percent efficient, much of the energy from the biogas organic wastes into biogas. Methanogens use organic
is given off as heat. Combined heat and power captures acids produced by fermenting bacteria to create methane,
and utilizes heat energy, resulting in greater efficiency the flammable constituent of biogas. Digesters have been
and energy utilization. European anaerobic digestion with used since ancient times as a source of flammable gas and
CHP systems often utilize a variety of feedstock materials, to stabilize waste. Anaerobic digesters are used in develop-
including manure, energy crops, and food-based products ing countries as a source of fuel for cooking and heat,
and byproducts. and in developed countries to provide renewable energy
There is a long history of anaerobic digestion systems or reduce the amount of organic biosolids in municipal
being used in developing countries. In general, most of wastewater treatment systems. The first applications of
the anaerobic digesters in developing countries are in the anaerobic digesters on farms in the U.S. in the 1970s were
small to medium-size range (approximately 100 m3) and not very successful, but newer designs and a greater focus
are used to supply methane for residential cooking and on renewable energy and greenhouse gas mitigation have
heating. In Africa, Tanzania and Lesotho lead the continent increased the number of successful farm-based digesters.
Main Applications of Anaerobic Digestion greases or other organic components that have a high bio-
Anaerobic digestion is used to treat organic waste logical oxygen demand (BOD). High BOD wastes contain
feedstocks in agricultural, municipal, and industrial waste high amounts of decomposable organic matter. Under
treatment systems. While the focus of this curriculum is on anaerobic conditions, these types of wastes can produce
anaerobic digestion of agricultural feedstocks, municipal biogas. Wastewater treatment plants that do not use
and industrial applications for treating organic waste anaerobic digesters produce more biosolids that require
materials are used as examples. alternative disposal methods such as land application or
incineration.
Municipal and Industrial Waste Treatment
Systems Anaerobic digesters are increasingly being used to
Anaerobic digesters are used in municipal wastewa- treat high-strength wastewater streams at food processing
ter treatment systems as a complementary process to plants, pulp and paper mills and other industrial facilities.
aerobic treatment of wastewater. Digesters are an effective Current options for treating high-strength wastewater
method for treating high-strength wastes delivered directly from industrial facilities include: trucking the wastewater
to the plant and biosolids from the aerobic process. High- to a nearby farm-based or municipal anaerobic digester;
strength wastes are feedstocks such as fats, oils, and direct land application; discharge to municipal wastewater
On-farm Systems
In the U.S., anaerobic digesters are typically
used on farms as a manure treatment method (i.e.
reduce odors and manage nutrients) rather than
for renewable energy production. The trend toward Figure 4: The cost per dairy cow of three different types of digesters.
Source: AgSTAR. 2010. Anaerobic Digestion Capital Costs for Dairy.
http://www.epa.gov/agstar/documents/digester_cost_fs.pdf
2
Wastewater treatment professionals site the lower energy use in anaerobic systems relative to aerobic systems, for an equivalent
waste stream and discharge limitation, as a primary motivation for utilizing anaerobic digestion. The Great Lakes Region Food Industry
Casebook (http://www.ecw.org/ecwresults/261-1.pdf) features a number of case studies that highlight the energy reduction of
anaerobic versus aerobic treatment.
3
For more information on small digesters, please see: Micro-Scale Biogas Production: A Beginners Guide. 2010. Published by the
National Sustainable Agriculture Information Service. Available at: https://attra.ncat.org/attra-pub/summaries/summary.php?pub=339
4
Nutrient management plans are required for many larger dairies. These plans identify the concentrations of soil nutrients over time
(from natural soil development and geology as well as previous nutrient application buildup) and specify which additional nutrients are
needed or would be excessive and possibly contribute to nutrient runoff and water quality impacts. The ability of anaerobic digestion
to change the phosphorus concentration during liquid solid separation can be an effective way to reduce soil phosphorus levels in soils
with high concentrations of this nutrient.
Fiber
The solids from the separation process consist of
fiber in the manure that was not digested by livestock or
microorganisms. This fiber can be used in many different
applications and can be either a source of revenue for the
farmer or used on the farm for things like animal bedding
and compost. Figure 7: Turning cattle manure and bedding using a tractor-pulled
windrow turner at Windy Acres Farm in Michigan. Source: Gail
Animal Bedding
Sikkenga
Animal bedding is used in most types of housing for
dairy cattle to improve cow comfort by cushioning the Compost
animals and removing moisture from the stall or housing. Composting is an
The type of bedding varies by farm and affects not only the aerobic process in which
comfort and cleanliness of the cows, but also determines microorganisms decompose
the type of manure storage and handling system. Various various organic materials to
materials are used for animal bedding including sand, yield carbon dioxide, water,
sawdust, straw and digested solids. The type of bedding and a stable, soil-like product
used on dairy farms can vary considerably in cost and called compost. There are
availability, with some bedding materials, such as sawdust, many composting methods5.
becoming more difficult to procure due to increased use in One example is windrow
other markets (such as for energy) or local changes in pulp (Figure 7). Organic material
and fiber output. Many dairies have realized significant cost is piled in long rows and Figure 8: An example of an
engineered soil product made
savings by using digested solids for bedding as opposed turned mechanically. from digester fiber. Source:
to purchasing alternative bedding materials from off the Solids from anaerobic Charles Gould
farm. digesters can be used to
The type of animal bedding used by a producer can produce high quality compost.
also have an important impact on milk quality and farmers Engineered Soil Products
may be firmly committed to one type of bedding. One of In addition to composting, the digested solids can
the most popular bedding materials at larger dairies, sand, also be blended directly with other materials to produce
creates some difficulty for anaerobic digesters since sand high quality potting soil (Figure 8). This has been a revenue
can quickly collect in the digester and reduce its operating source for dairies with anaerobic digesters. The type of
capacity. Therefore, dairies with sand bedding require ad- separation and the choice of other materials will influence
ditional equipment to remove the sand from the manure the nutrient characteristics of the potting soil.
before it can go into the digester.
5
The On-Farm Composting Handbook (NRAES-54) is an excellent source of information for farmers who want to learn how to
compost manure and other organic materials. It is available through Cornell University.
Introduction to Anaerobic Digestion 12
Composites Anaerobic Digester
Digester fiber can be used to produce composite Operator Handbook
products such as medium density fiberboard and decking available through
material (Figure 9). Significant research in this area has Michigan State Uni-
been conducted by Michigan State University Extension versity Extension.
and the Forest Products Laboratory at the University Biogas becomes
of Wisconsin-Madison. The composite products made biomethane when
with digester fiber are similar to, and meet the industry it is upgraded to
standards for, composite products made with wood that pipeline quality gas, Figure 9: A composite decking
product made at Michigan State
are widely available in the building materials market. meaning carbon University from digester fiber from
dioxide, moisture and three Wisconsin dairies.
Source: Charles Gould
Biogas other impurities are
Biogas formed during anaerobic digestion is con- removed. Biometh-
tinuously collected. Anaerobic digestion produces 7 to ane is chemically identical to natural gas. It is identical in
12 cubic feet of biogas for every pound of volatile matter properties to natural gas, but it is not derived from fossil
digested, depending upon the characteristics of the fuels. Biomethane is suitable for use in natural gas vehicles
feedstock. The biogas produced from a properly function- and meets vehicle engine standards. Biomethane is also
ing digester is typically composed of 55 to 70 percent suitable for insertion into the natural gas pipeline as it
methane and 25 to 30 percent carbon dioxide, with the meets the full Btu content of natural gas (approximately
remaining fraction comprising of water vapor, nitrogen, 1,000 Btu per cubic foot6 ).
hydrogen and hydrogen sulfide (EPA, 2012). Biogas that has been scrubbed of carbon dioxide
The energy content of the biogas per unit of volume and meets pipeline natural gas quality specifications
depends on the feed material and management of the becomes fully compatible with the millions of natural gas
process. When burned, a cubic foot (0.028 cubic meters) appliances in use today. Biogas systems in the U.S. that
of biogas yields about 10 Btu (2.52 kcal) of heat energy per have taken this approach inject biomethane into existing
percentage of methane composition. For example, biogas natural gas pipelines (Figure 10). Current low prices of
composed of 65% methane yields 650 Btu per cubic foot natural gas in the U.S. (as of November 2012) and the lack
(5,857 kcal/cubic meter). of renewable energy policies for the natural gas market
Biogas can be combusted as is, however removing have been a limitation for this application here. In addition
or reducing carbon dioxide, moisture content and H2S in to the applications of biogas in the natural gas grid, other
biogas before combustion takes place extends the life of innovative biogas projects take advantage of the carbon
an internal combustion engine. Water vapor reduces the dioxide produced by cleanup equipment or in the exhaust
energy content of biogas and H2S is converted into an acid of biogas engines to amend greenhouses to boost plant
when combusted. Carbon dioxide has no direct energy growth.
value and little impact on the various end uses of biogas While the majority of biogas energy applications will involve
for energy systems. Information on removing or reducing some type of gas conditioning or cleanup, raw biogas still
carbon dioxide, moisture and H2S, as well as engine care has applications in some boilers and other combustion
and maintenance, can be found in the Michigan On-farm appliances that either mix the biogas with natural gas or in-
6
Pipeline natural gas characteristics and standards vary by utility and interstate pipeline company. The Natural Gas Supply Associa-
tion uses a value of about 1,027 Btus per cubic foot. www.naturalgas.org/overview/background.asp
Conclusions Figure 10: Renewable natural gas injection into the pipeline
The biological processes in anaerobic digesters modify grid at the Scenic View Dairy in Fennville, MI. Source: Norma
McDonald
agricultural organic wastes to reduce costs and generate
revenues or additional benefits. The products from ties, and continued improvement in biogas engines has
anaerobic digestion are divided into digestate and biogas, improved some components resistance to impurities. The
with the digestate further divided into fiber and filtrate. largest and most diverse energy applications of biogas
The type of solids separation used for the digestate can are those that substitute it for natural gas, but for many
result in a wide range of solid separation efficiency, and of these applications the energy content of biogas must
subsequently affect the partitioning of nutrients between be increased by removing carbon dioxide and other inert
the liquids and solids and the market opportunities for gases. Systems are available to remove essentially all the
the solids. The value of the end products and the cost inert gases and allow biogas to meet pipeline natural gas
of producing them must be weighed when deciding how quality specifications, but these systems are expensive
the anaerobic digestion system will be used. Many of the and further growth in this area will likely depend on greater
potential applications of fiber and energy from anaerobic policy opportunities or cost reductions.
digesters are still emerging and may
provide greater opportunities in the
future.
The energy applications of biogas
are also diverse, and depend on
the types of gas scrubbing systems
employed. Raw biogas can be burned
in some appliances, but for most ap-
plications the raw biogas will need to
be scrubbed to remove impurities, (e.g.
hydrogen sulfide and water vapor),
that can damage internal combus-
tion equipment. Various methods
Figure 11: Two internal combustion engines with heat recovery apparatus.
are available to remove these impuri- Source: John Katers
Environmental Benefits of
Anaerobic Digestion
Many of the environmental benefits of anaerobic where anaerobic digestion does not offer environmental
digestion as a waste management method and renewable benefits or even increases negative environmental impacts.
energy source have been described in previous units of this To summarize, the environmental benefits fall into the cat-
module. The intent of this unit is to put these benefits into egories of greenhouse gas emissions, odor control, water
context and explore the fuller picture of the environmental quality, nutrient management and pathogen reduction.
benefits of anaerobic digestion as well as to review areas
References
Unit 1.1
AgSTAR, 2012. Operating Anaerobic Digester Projects. Available at:
http://www.epa.gov/agstar/projects/index.html verified 08/09/2012.
M.C. Gould, Crook, M.F. 2010. Michigan On-farm Anaerobic Digester Operator Handbook. Michigan State University
Extension, East Lansing, MI.
International Energy Agency, 2011. IEA Bioenergy Task 37: Biogas Production and Utilisation: Country Reports of
Member Countries, Istanbul, April. International Energy Agency. Available at:
http://www.iea-biogas.net/_content/publications/member-country-reports.html verified 08/09/2012.
International Energy Agency, 2005. IEA Bioenergy. Task 37: Biogas Production and Utilisation. May. Available at:
http://www.ieabioenergy.com/MediaItem.aspx?id=56 verified 08/16/2012.
P. Lusk. 1998. Methane Recovery from Animal Manures: A Current Opportunities Casebook. Third Edition. NREL/
SR-25145. Golden, CO: National Renewable Energy Laboratory. Work performed by Resource Development Associates,
Washington, DC. Available at:
http://www.biogasworks.com/Reports/MOC-3.htm (summary)
or http://www.nrel.gov/docs/fy99osti/25145.pdf (complete document). verified: 08/15/2012
U.S. Environmental Protection Agency (EPA). 2011. Combined Heat and Power Partnership. Opportunities for Combined
Heat and Power at Wastewater Treatment Facilities: Market Analysis and Lessons from the Field. October. Available at:
http://www.epa.gov/chp/markets/wastewater.html verified 08/09/2012.
Unit 1.2
AgSTAR. 2010. Anaerobic Digestion Capital Costs for Dairy Farms. May. Available at:
www.epa.gov//documents/digester_cost_fs.pdf verified 08/09/2012.
J. Kramer. 2009. Wisconsin Agricultural Biogas Casebook. Prepared for Focus on Energy. December. Available at:
http://www.focusonenergy.com/files/Document_Management_System/Renewables/biogas09_casestudy.pdf verified
08/09/2012.
J. Welch. 2010. Community Manure Digester Dane County. Presentation given at the EPA Ag-STAR Conference, April 28.
Available at:
http://www.epa.gov/agstar/documents/conf10/Welch.pdf verified 08/16/2012.
Unit 1.3
United States Environmental Protection Agency (EPA). 2012. Case Study Primer for Participant Discussion: Biodigesters
and Biogas. Available at:
http://www.epa.gov/agstar/documents/biogas_primer.pdf verified: 8/15/2012.
P. Westerman, Veal M., Cheng, J., Zering, K. 2008. Biogas Anaerobic Digester Considerations for Swine Farms in North
Carolina. North Carolina Cooperative Extension. Available at:
http://www.bae.ncsu.edu/programs/extension/manure/energy/digester.pdf verified 8/15/2012.
J.L. Walsh, Ross, C.C., Smith, M.S., Harper, S.R., Wilkins, W.A. 1988. Handbook on Biogas Utilization. Georgia Tech
Research institute, Georgia institute of Technology, Atlanta, Georgia 30332. Available at:
http://infohouse.p2ric.org/ref/22/21262.pdf verified 8/15/2012.
Unit 1.4
A. Baldwin, Katers, J. 2008. Performance Analysis of Anaerobic Digestion Systems At Two Dairy Farms in Northeastern
Wisconsin. Research conducted at the University of Wisconsin-Green Bay for Focus on Energy. Available at:
http://www.renewwisconsin.org/biogas/AD/performanceanalysisdigestionsystems_finalreport.pdf verified 8/15/2012.
D. Grande. 2010. Report on Wisconsins Livestock Fenceline Ammonia and Hydrogen Sulfide Monitoring Project.
Research conducted by the Wisconsin Department of Natural Resources. Available at:
http://dnr.wi.gov/topic/AirQuality/documents/AgFencelineFinal.pdf verified 08/14/2012.
Lake Michigan Air Directors Consortium. 2007. Interim White Paper, Agricultural Emissions of Ammonia. Available at:
http://www.ladco.org/reports/control/white_papers/Ammonia_LADCO_030308.pdf verified 08/14/2012.
J. MacDonald, ODonoghue, E., McBride, W., Nehring, R, Sandretto, C., Mosheim, R. 2007. Profits, Costs, and the
Changing Structure of Dairy Farming. USDA Economic Research Service. Economic Research Report no. (ERR-47).
September. Available at:
www.ers.usda.gov/publications/err47/err47b.pdf verified 08/14/2012.
E. Odger, Struss, S. 2009. Final Report on Wisconsins Dairy and Livestock Odor and Air Emission Project. Wisconsin
Department of Agriculture, Trade and Consumer Protection, Madison, WI. Available at
http://datcp.wi.gov/uploads/Farms/pdf/CIGFinalReport.pdf verified 08/14/2012.
R.W. Pinder, Anderson, N., Strader R., Davidson, C., Adams, P. 2003. Ammonia Emissions from Dairy Farms: Develop-
ment of a Farm Model and Estimation of Emissions from the United States. Presented at the 12th International Emission
Inventory Conference Emission Inventories Applying New Technologies. Available at:
http://www.epa.gov/ttnchie1/conference/ei12/part/pinder.pdf verified 08/14/2012.
P. Taglia. 2010. Rethinking Biogas: An Emerging Energy Source in the Midwest. Produced by Clean Wisconsin. Available
at: http://ecw.org/project.php?workid=4&resultid=446 verified 08/14/2012.
A.C. Wilkie. 2000. Anaerobic Digestion: Holistic Bioprocessing of Animal Manures. In: Proceedings of the Animal
Residuals Management Conference, p.1-12. Water Environment Federation, Alexandria, Virginia.
Gould, M.C., P. Taglia. 2012. Introduction to Anaerobic Digestion. Module 1 in S. Lezberg, M.C. Gould and M. Jungswirth
(eds.). Introduction to Anaerobic Digestion Course. On-line Curriculum. Bioenergy Training Center.
http://fyi.uwex.edu/biotrainingcenter
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