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Ceramics International xxx (xxxx) xxxxxx

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Ceramics International
journal homepage: www.elsevier.com/locate/ceramint

Damage and failure of ber-reinforced ceramic-matrix composites


subjected to cyclic fatigue, dwell fatigue and thermomechanical fatigue
Li Longbiao
College of Civil Aviation, Nanjing University of Aeronautics and Astronautics, No.29 Yudao St., Nanjing 210016, PR China

A R T I C L E I N F O A BS T RAC T

Keywords: In this paper, the damage and failure of ber-reinforced ceramic-matrix composites (CMCs) subjected to cyclic
Ceramic-matrix composites (CMCs) fatigue, dwell fatigue and thermomechanical fatigue at elevated temperatures have been investigated. The
Fatigue damage and failure models considering multiple fatigue damage mechanisms, including the cracking of matrix,
Damage accumulation debonding and sliding of the interface, and the oxidation and fracture of the bers have been established. The
Failure
eects of material properties, damage mechanisms, fatigue peak stress, hold-times, testing environments and
thermomechanical fatigue phase angles on the damage and failure of CMCs at elevated temperatures have been
analyzed. The damage and failure of cross-ply SiC/MAS composite under cyclic fatigue, dwell fatigue and
thermomechanical fatigue with dierent phase angles have been predicted. The eects of testing temperature,
loading frequency, loading type on the internal damage accumulation and fracture have been discussed.

1. Introduction 2. Theoretical model

Ceramic-matrix composites (CMCs) are a breakthrough material 2.1. Damage model


technology for jet engines, which can withstand much higher
temperature and lower fuel burn and emissions [13]. CMCs will Under combined eects of cyclic loading, hold-time, testing
play a key role in the performance of CFM's LEAP turbofan engine environments and phase angles, the multiple damage mechanisms
for Airbus A320neo, Boeing 737max and COMAC C919 [4]. During existed inside of CMCs, i.e., cracking of matrix, debonding and
service, the combination of cyclic loading, hold time and testing sliding between the ber and the matrix in the debonded zone, and
environment aects the damage accumulation and nal fracture in the oxidation of the bers [11,12]. The cracking of the matrix
CMCs components [5]. However, many researchers focused on the depends upon the internal aw inside of the matrix, and the crack
cyclic fatigue behavior in CMCs at elevated temperature [610], spacing of the matrix (lc) can be determined using the statistical
which cannot reect the operational load histories. For a more cracking method, as shown in Eq. (1a); the debonding length of the
realistic fatigue evaluation, the combined eects of cyclic loading, interface (ld) can be determined using the fracture mechanics
long hold-times, testing environments and thermomechanical fati- approach, as shown in Eq. (1b); the sliding length (lu and lr) of the
gue phase angles should be included in the fatigue damage and bers upon unloading/reloading can be determined based on the
failure analysis. sliding mechanisms, as shown in Eqs. (1c) and (1d). The material
The objective of this paper is to investigate the damage and failure properties, (i.e., the ber volume fraction (Vf), ber, matrix and
of ber-reinforced CMCs under cyclic fatigue, dwell-fatigue, in-phase composite elastic modulus (Ef, Em and Ec), interface shear stress i,
(IP) and out-of-phase (OP) thermomechanical fatigue (TMF). The f and i(N) in the debonded zone (ld), oxidation zone () and wear
damage and failure models considering multiple fatigue damage zone, and the interface debonded energy d), damage mechanisms
mechanisms, including the cracking of matrix, debonding and sliding parameters, (i.e., matrix cracking stress (mc), matrix characteristic
of the interface, and the oxidation of the bers have been established. strength (R) and matrix thermal residual stress (th)), and the peak
The eects of material properties, damage mechanisms, peak stress, stress (), aect the damage accumulation and fracture in CMCs
hold-times, testing environments and TMF phase angles on the damage under combination of cyclic loading, hold time, testing temperature
and failure have been investigated. The experimental damage and and phase angle.
fracture in cross-ply SiC/MAS composite subjected to cyclic fatigue,
dwell fatigue and thermomechanical fatigue have been predicted.

E-mail address: llb451@nuaa.edu.cn (L. Longbiao).

http://dx.doi.org/10.1016/j.ceramint.2017.07.130
Received 2 July 2017; Received in revised form 14 July 2017; Accepted 17 July 2017
0272-8842/ 2017 Elsevier Ltd and Techna Group S.r.l. All rights reserved.

Please cite this article as: Longbiao, L., Ceramics International (2017), http://dx.doi.org/10.1016/j.ceramint.2017.07.130
L. Longbiao Ceramics International xxx (xxxx) xxxxxx

2ld 2f 2 4f 4 (N )
unloading = + + (ld ) + i (l u ) 2
Vf Ef lc rf Ef lc rf Ef lc rf Ef lc
2 (N )
i (2lu ld )2
rf Ef lc
2 l 2rf Vm 2 2 (N )
+ fo c ld + mo + f + i (2lu ld )
Ef lc 2 Ef lc Vf rf rf
l /2 ld
1 exp c (c f )
rf (2a)

2 4f 2 2f
reloading = ld z + (2lr )2
Vf Ef lc rf Ef lc rf Ef lc
4 4 (N )
f (2lr )(ld ) + i (l u ) 2
rf Ef lc rf Ef lc
2 (N ) 2 l
i (2lu ld )2 + fo c ld
rf Ef lc Ef lc 2
2rf Vm 2f 2i(N )
+ mo (2lr ) + (2lu ld )
Ef lc Vf rf rf
l /2 ld
1 exp c (c f )
rf (2b)

The area of the fatigue hysteresis loops is dened by Eq. (3).


max
Ue =
min
[unloading( ) reloading( )]d
(3)

2.2. Lifetime prediction model


Fig. 1. The schematic of cyclic fatigue loading, dwell-fatigue, in-phase and out-of-phase
thermomechanical fatigue loading.
Under cyclic loading at elevated temperatures, bers fracture
occurred due to the gradual interface wear and interface oxidation
[1316]. The Global Load Sharing (GLS) assumption is used to
VmEm R

(mc th ) m
1
determine the stress carried by the intact and fracture bers [17].
lc = rf
1 exp
(R th ) (mc th ) 2l
Vf Ec 2i(N )
(1a)
2l
= 1 Pf 1 + f T + Pr f Tb
Vf lc lc (4)
f r V E 1 rf 2 rf VmEmEf where lf denotes the slip length over which the ber stress would decay
ld = 1 + f m m + d
i(N ) 2 Vf Eci(N ) 2 Eci2 (1b) to zero if not interrupted by the far-eld equilibrium stresses; Tb
denotes the average stress carried by the broken bers; Pf denotes the
total ber failure probability; and Pr denotes the ber failure prob-
1
ld + 1
f r V E 1 ability in the interface debonded region and interface bonded region.
lu = f m m
2 i(N )

2 Vf Ec i(N )
Pf = [Pfa + (1 )Pfb] + Pfc + Pfd (5)

r 2
f + f m m f2 d
rV E E Pr = Pfc + Pfd (6)
2 Ec[i(N )]
(1c) where Pfa, Pfb, Pfc and Pfd denote the ber failure probability of
oxidized bers in the oxidation region, unoxidized bers in the
oxidation region, bers in the interface debonded region and interface
i(N )

1 f r V E 1 bonded region, respectively; denotes the oxidation bers fraction in
lr = lu ld + 1 f m m
f 2 i(N )

2 Vf Ec i(N ) the oxidized region; and denotes the fraction of oxidation in the

multiple matrix cracks.

r 2 l T m f
f + f m m f2 d
rV E E

2 Ec[i(N )] Pfa = 1 exp 2 t


l0 0(t )

(1d) (7)

The unloading and reloading stressstrain relationships of CMCs l T m f


can be determined by Eq. (2), corresponding to the partially debonding Pfb = 1 exp 2 t
l0 0

in the debonded zone. (8)

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Fig. 2. (a) The fatigue hysteresis dissipated energy versus cycle number curves; (b) the interface debonded length 2ld/lc versus cycle number curves; (c) the interface oxidation length /
ld versus cycle number curves; and (d) the interface counter-slip length y/ld versus cycle number curves corresponding to dierent ber volume fraction of Vf = 35% and 45% under max
= 240 MPa with the hold time of 10 s and oxidation temperature of Tem = 800 C.

m f +1 o(N ) = o[1 p1(log N ) p2 ] (12)


rf T m f +1
Pfc = 1 exp 1 1 ld(N )
l0(0(N ))m f i(N )(m f + 1) l ( N )

f (9) 1
(i s )/(0 s ) = (1 + b0 )(1 + b0N j ) (13)

2rf T mf where mf denotes the ber Weibull modulus; KIC denotes the critical
Pfd = 1 exp
l0(0(N )) f (m f + 1)1 fo ld(N )
m stress intensity factor; Y is a geometric parameter; k is the parabolic
T ls(N )
rate constant; b0 is a coecient; j is an exponent which determines the
rate at which interface shear stress drops with the number of cycle N;
l (N ) l (N ) l (N )
m f +1
1 ld(N ) 1 Tfo ld(N ) dr and p1 and p2 are ber strength degradation parameter.
f f f
With increasing of the cycle number, the interface shear stress and
bers strength decrease due to the interface wear and interface
ld(N ) lc
m f +1
1
l d (N )
1
fo

oxidation [5]. The bers failure probability in the interface oxidation
l f (N ) T l f (N ) 2rf

(10)
region, interface debonded region and interface bonded region can be
obtained by combining the interface wear model, interface oxidation
where model and ber strength degradation model with Eqs. (4)(6). The
evolution of bers failure probability versus cycle number curves can be

1 KIC
4
, t obtained. When the bers broken fraction approaches to the critical

0 k Y0 value, the composite fatigue fractures. The fatigue limit stress is
0(t ) = calculated when the fracture applied cycles approach to the maximum
KIC 1K
4
Y 4 kt , t > k YIC cycle number.
0 (11)

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Fig. 3. (a) The fatigue hysteresis dissipated energy versus cycle number curves; (b) the interface debonded length 2ld/lc versus cycle number curves; (c) the interface oxidation length /
ld versus cycle number curves; and (d) the interface counter-slip length lu/ld versus cycle number curves corresponding to dierent matrix crack spacing of lc = 250 and 300 m under
max = 200 MPa with stress-rupture time of t = 10 s and oxidation temperature of Tem = 800 C.

3. Results and discussions tion of max = 240 MPa, hold-time of t = 10 s, and oxidation
temperature of Tem = 800 C is illustrated in Fig. 2.
Under cyclic loading at elevated temperatures, there are four types When Vf = 35%, Ue increases from 16.3 kJ/m3 at the rst cycle to
of loading sequences considered as shown in Fig. 1, including: 36.5 kJ/m3 at the 253th cycle, i.e., A1B1 part in Fig. 2(a), correspond-
ing to 2ld/lc < 1 and A1B1 part in Fig. 3(b), /ld < 1 and AB1 part in
(1) Case 1: cyclic fatigue. Fig. 2(c), and lu/ld < 1 and AB1 part in Fig. 2(d); and increases to
(2) Case 2: dwell-fatigue. 56.7 kJ/m3 at the 2370th cycle, and decreases to 46.7 kJ/m3 at the
(3) Case 3: in-phase thermomechanical fatigue (TMF, = 0). 4130th cycle, i.e., B1C1 part in Fig. 2(a), corresponding to 2ld/lc = 1
(4) Case 4: out-of-phase thermomechanical fatigue (TMF, = ). and B1C part in Fig. 2(b), /ld < 1 and B1C part in Fig. 2(c), and lu/
ld < 1 and B1C1 part in Fig. 2(d); and remains constant of 46.7 kJ/
The eects of material properties, damage mechanism, peak stress, m3, i.e., C1D1 part in Fig. 2(a), corresponding to 2ld/lc = 1 and B1C
hold-times, testing environments and TMF phase angles on the damage part in Fig. 2(b), /ld = 1 and CD part in Fig. 2(c), and lu/ld = 1 and
and failure of cross-ply SiC/MAS composite have been investigated. C1D part in Fig. 2(d).
The material properties are given by: Vf = 40%, rf = 7.5 m, Ef = When Vf = 45%, Ue increases from 6.5 kJ/m3 at the rst cycle to
200 GPa, Em = 138 GPa, f = 4 106/C, m = 2.4 106/C, i = 22 kJ/m3 at the 1372th cycle, i.e., A2B2 part in Fig. 2(a), correspond-
20 MPa, f = 5 MPa, and d = 0.1 J/m2. ing to 2ld/lc < 1 and A2B2 part in Fig. 2(b), /ld < 1 and AB2 part in
Fig. 2(c), and lu/ld < 1 and AB2 part in Fig. 2(d); and increases to
3.1. Eect of material properties 41.3 kJ/m3 at the 3559th cycle, and decreases to 40.5 kJ/m3 at the
4127th cycle, i.e., B2C2 part in Fig. 2(a), corresponding to 2ld/lc = 1
The eect of ber volume fraction (Vf = 35% and 45%) on the and B2C part in Fig. 2(b), /ld < 1 and B2C part in Fig. 2(c), and lu/
damage and failure of cross-ply SiC/MAS composite under combina- ld < 1 and B2C2 part in Fig. 2(d); and remains constant of 40.5 kJ/

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Fig. 4. (a) The fatigue hysteresis dissipated energy versus cycle number curves; (b) the interface debonded length 2ld/lc versus cycle number curves; (c) the interface oxidation length /
ld versus cycle number curves; and (d) the interface counter-slip length y/ld versus cycle number curves under fatigue peak stresses of max = 180 and 240 MPa with the hold time of t =
10 s and oxidation temperature of Tem = 800 C.

m3, i.e., C2D2 part in Fig. 2(a), corresponding to 2ld/lc = 1 and B2C to 18.6 kJ/m3 at the 827th applied cycle, i.e., A2B2 part in Fig. 3(a),
part in Fig. 2(b), /ld = 1 and CD part in Fig. 2(c), and lu/ld = 1 and corresponding to 2ld/lc < 1 and A2B2 part in Fig. 3(b), /ld < 1
C2D part in Fig. 2(d). and AB2 part in Fig. 3(c), and lu/ld < 1 and AB2 part in Fig. 3(d);
and increases to 33.4 kJ/m3 at the 2809th cycle, and decreases to
3.2. Eect of damage mechanism 31.5 kJ/m3 at the 3641th cycle, i.e., B2C2 part in Fig. 3(a),
corresponding to 2ld/lc = 1 and B2C part in Fig. 3(b), /ld < 1
The eect of matrix crack spacing (lc = 250 and 300 m) on the and B2C2 part in Fig. 3(c), and y/ld < 1 and B2C2 part in
damage and failure of cross-ply SiC/MAS composite under combina- Fig. 3(d); and remains constant of 31.5 kJ/m3, i.e., the C2D2 part in
tion of max = 200 MPa, the hold-time of t = 10 s and oxidation Fig. 3(a), corresponding to 2ld/lc = 1 and B2C part in Fig. 3(b), /ld
temperature of Tem = 800 C is illustrated in Fig. 3. = 1 and C2D part in Fig. 3(c), and y/ld = 1 and C2D part in
When lc = 250 m, Ue increases from 8 kJ/m3 at the rst cycle to Fig. 3(d).
19.2 kJ/m3 at the 382th cycle, i.e., the A1B1 part in Fig. 3(a),
corresponding to 2ld/lc < 1 and A1B1 part in Fig. 3(b), /ld < 1 3.3. Eect of peak stress
and AB1 part in Fig. 3(c), and lu/ld < 1 and AB1 part in Fig. 3(d);
and increases to 31.5 kJ/m3 at the 2012th cycle, and decreases to The eect of peak stress (max = 180 and 240 MPa) on the damage
27.8 kJ/m3 at the 3032th cycle, i.e., the B1C1 part in Fig. 3(a), and failure of cross-ply SiC/MAS composite under the hold-time of t =
corresponding to 2ld/lc = 1 and B1C part in Fig. 3(b), /ld < 1 and 10 s and oxidation temperature of Tem = 800 C is illustrated in Fig. 4.
B1C1 part in Fig. 3(c), and lu/ld < 1 and B1C1 part in Fig. 3(d); and When max = 180 MPa, Ue increases from 4.3 kJ/m3 at the rst
remains constant of 27.8 kJ/m3, i.e., the C1D1 part in Fig. 3(a), cycle to 16 kJ/m3 at the 1550th cycle, i.e., A1B1 part in Fig. 4(a),
corresponding to 2ld/lc = 1 and B1C part in Fig. 3(b), /ld = 1 and C1 corresponding to 2ld/lc < 1 and A1B1 part in Fig. 4(b), /ld < 1 and
D part in Fig. 3(c), and y/ld = 1 and C1D part in Fig. 3(d). AB1 part in Fig. 4(c), and lu/ld < 1 and AB1 part in Fig. 4(d); and
When lc = 300 m, Ue increases from 6.7 kJ/m3 at the rst cycle increases to 30 kJ/m3 at the 3695th cycle, and decreases to 29.7 kJ/m3

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Fig. 5. (a) The fatigue hysteresis dissipated energy versus cycle number curves; (b) the interface debonded length 2ld/lc versus cycle number curves; (c) the interface oxidation length /
ld versus cycle number curves; and (d) the interface counter-slip length lu/ld versus cycle number curves under max = 200 MPa corresponding to dierent hold time t = 1, 5 and 10 s.

at the 4130th cycle, i.e., B1C1 part in Fig. 4(a), corresponding to 2ld/lc and oxidation temperature of Tem = 800 C is illustrated in Fig. 5.
= 1 and B1C part in Fig. 4(b), /ld < 1 and B1C part in Fig. 4(c), and When the hold-time is t = 1 s, Ue increases from 5.9 kJ/m3 at the
lu/ld < 1 and B1C1 part in Fig. 4(d); and remains constant of 29.7 kJ/ rst cycle to 19 kJ/m3 at the 7546th cycle, i.e., AB1 part in Fig. 5(a),
m3, i.e., C1D1 part in Fig. 4(a), corresponding to 2ld/lc = 1 and B1C corresponding to 2ld/lc < 1 and AB1 part in Fig. 5(b), /ld < 1 and
part in Fig. 4(b), /ld = 1 and CD part in Fig. 4(c), and lu/ld = 1 and AB1 part in Fig. 5(c), and lu/ld < 1 and AB1 part in Fig. 5(d); and
C1D part in Fig. 4(d). increases to 35.4 kJ/m3 at the 33,206th cycle, and decreases to
When max = 240 MPa, Ue increases from 10.2 kJ/m3 at the rst 34.2 kJ/m3 at the 41,291th cycle, i.e., B1C1 part in Fig. 5(a),
cycle to 27 kJ/m3 at the 751th cycle, i.e., A2B2 part in Fig. 4(a), corresponding to 2ld/lc = 1 and B1C part in Fig. 5(b), /ld < 1 and
corresponding to 2ld/lc < 1 and A2B2 part in Fig. 4(b), /ld < 1 and B1C1 part in Fig. 5(c), and lu/ld < 1 and B1C1 part in Fig. 5(d); and
AB2 part in Fig. 4(c), and lu/ld < 1 and AB2 part in Fig. 4(d); and remains constant of 34.2 kJ/m3, i.e., C1D1 part in Fig. 5(a), corre-
increases to 47.2 kJ/m3 at the 3029th cycle, and decreases to 43.7 kJ/ sponding to 2ld/lc = 1 and B1C part in Fig. 5(b), /ld = 1 and C1D1
m3 at the 4130th cycle, i.e., B2C2 part in Fig. 4(a), corresponding to part in Fig. 5(c), and lu/ld = 1 and C1D1 part in Fig. 5(d).
2ld/lc = 1 and B2C part in Fig. 4(b), /ld < 1 and B2C part in When the hold-time is t = 5 s, Ue increases from 5.9 kJ/m3 at the
Fig. 4(c), and lu/ld < 1 and B2C2 part in Fig. 4(d); and remains rst cycle to 18.8 kJ/m3 at the 2188th cycle, i.e., AB2 part in Fig. 5(a),
constant of 43.7 kJ/m3, i.e., C2D2 part in Fig. 4(a), corresponding to corresponding to 2ld/lc < 1 and AB2 part in Fig. 5(b), /ld < 1 and
2ld/lc = 1 and B2C part in Fig. 4(b), /ld = 1 and CD part in Fig. 4(c), AB2 part in Fig. 5(c), and lu/ld < 1 and AB2 part in Fig. 5(d); and
and lu/ld = 1 and C2D part in Fig. 4(d). increases to 35.3 kJ/m3 at the 6841th cycle, and decreases to 34.2 kJ/
m3 at the 8259th cycle, i.e., B2C2 part in Fig. 5(a), corresponding to
3.4. Eect of hold-time 2ld/lc = 1 and B2C part in Fig. 5(b), /ld < 1 and B2C2 part in
Fig. 5(c), and lu/ld < 1 and B2C2 part in Fig. 5(d); and remains
The eect of hold-time (t = 1, 5 and 10 s) on the damage and failure constant of 34.2 kJ/m3, i.e., C2D2 part in Fig. 5(a), corresponding to
of cross-ply SiC/MAS composite under combination of max = 200 MPa 2ld/lc = 1 and B2C part in Fig. 5(b), /ld = 1 and C2D2 part in

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Fig. 6. (a) The fatigue hysteresis dissipated energy versus cycle number curves; (b) the interface debonded length 2ld/lc versus cycle number curves; (c) the interface oxidation length /
ld versus cycle number curves; and (d) the interface counter-slip length lu/ld versus cycle number curves corresponding to dierent testing temperature of Tem = 700 C and 900 C.

Fig. 5(c), and lu/ld = 1 and C2D2 part in Fig. 5(d). increases to 47.5 kJ/m3 at the 6839th cycle, and decreases to 43.6 kJ/
When the hold time is t = 10 s, Ue increases from 5.9 kJ/m3 at the m3 at the 9618th cycle, i.e., B1C1 part in Fig. 6(a), corresponding to
rst cycle to 18.8 kJ/m3 at the 1256th cycle, i.e., AB3 part in Fig. 5(a), 2ld/lc = 1 and B1C part in Fig. 6(b), /ld < 1 and B1C1 part in
corresponding to 2ld/lc < 1 and AB3 part in Fig. 5(b), /ld < 1 and Fig. 6(c), and lu/ld < 1 and B1C1 part in Fig. 6(d); and remains
AB3 part in Fig. 5(c), and lu/ld < 1 and AB3 part in Fig. 5(d); and constant of 43.6 kJ/m3, i.e., the C1D part in Fig. 6(a), corresponding
increases to 35.2 kJ/m3 at the 3468th cycle, and decreases to 34.2 kJ/ to 2ld/lc = 1 and B1C part in Fig. 6(b), /ld = 1 and C1D part in
m3 at the 4130th cycle, i.e., B3C3 part in Fig. 5(a), corresponding to Fig. 6(c), and lu/ld = 1 and C1D part in Fig. 6(d).
2ld/lc = 1 and B3C part in Fig. 5(b), /ld < 1 and B3C3 part in When Tem = 900 C, Ue increases from 10.2 kJ/m3 at the rst cycle
Fig. 5(c), and y/ld < 1 and B3C3 part in Fig. 5(d); and remains to 26.6 kJ/m3 at the 463th cycle, i.e., AB2 part in Fig. 6(a), corre-
constant of 34.2 kJ/m3, i.e., the C3D3 part in Fig. 5(a), corresponding sponding to 2ld/lc < 1 and AB2 part in Fig. 6(b), /ld < 1 and AB2
to 2ld/lc = 1 and B3C part in Fig. 5(b), /ld = 1 and C3D3 part in part in Fig. 6(c), and lu/ld < 1 and AB2 part in Fig. 6(d); and increases
Fig. 5(c), and lu/ld = 1 and C3D3 part in Fig. 5(d). to 46.9 kJ/m3 at the 1545th cycle, and decreases to 43.6 kJ/m3 at the
2054th cycle, i.e., B2C2 part in Fig. 6(a), corresponding to 2ld/lc = 1
3.5. Eect of testing temperature and B2C part in Fig. 6(b), /ld < 1 and B2C2 part in Fig. 6(c), and lu/
ld < 1 and B2C2 part in Fig. 6(d); and remains constant of 43.6 kJ/
The eect of testing temperature (Tem = 700 C and 900 C) on m3, i.e., the C2D part in Fig. 6(a), corresponding to 2ld/lc = 1 and B2
the damage and failure of cross-ply SiC/MAS composite under C part in Fig. 6(b), /ld = 1 and C2D part in Fig. 6(c), and y/ld = 1 and
combination of max = 240 MPa and the hold-time of t = 10 s is C2D part in Fig. 6(d).
illustrated in Fig. 6.
When Tem = 700 C, Ue increases from 10.2 kJ/m3 at the rst cycle 3.6. Eect of TMF phase angle
to 27.7 kJ/m3 at the 1287th cycle, i.e., AB1 part in Fig. 6(a),
corresponding to 2ld/lc < 1 and AB1 part in Fig. 6(b), /ld < 1 and The eect of TMF phase angle ( = 0 and ) on the damage and
AB1 part in Fig. 6(c), and lu/ld < 1 and AB1 part in Fig. 6(d); and failure of cross-ply SiC/MAS composite under max = 100 MPa at the

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Fig. 7. (a) The fatigue hysteresis dissipated energy versus cycle number curves; (b) the fatigue peak strain versus cycle number curves; (c) the interface debonded length 2ld/lc versus
cycle number curves; and (d) the interface counter-slip length 2lu/lc versus cycle number curves corresponding to phase angle of = 0 and .

elevated temperature between 100 C and 1000 C is illustrated in B2C2 part in Fig. 7(b), corresponding to 2ld/lc = 1 and B2C part in
Fig. 7. Fig. 7(c), and 2lu/lc < 1 and B2C2 part in Fig. 7(d); and Ue increases
When the TMF angle is = 0, Ue increases from 6.1 kJ/m3 at the to 31 kJ/m3 at the 10,000th cycle, i.e., C2D2 part in Fig. 7(a), the peak
rst cycle to 14.6 kJ/m3 at the 20th cycle, i.e., A1B1 part in strain increases to 0.221% at the 10,000th cycle, i.e., C2D2 part in
Fig. 7(a), the peak strain increases from 0.116% at the rst cycle Fig. 7(b), corresponding to 2ld/lc = 1 and B2C part in Fig. 7(c), and
to 0.182% at the 20th applied cycle, i.e., A1B1 part in Fig. 7(b), 2lu/lc = 1 and C2D part in Fig. 7(d).
corresponding to 2ld/lc < 1 and A1B1 part in Fig. 7(c), and 2lu/lc <
1 and A1B1 part in Fig. 7(d); and Ue increases to 22.3 kJ/m3 at the 4. Experimental comparisons
517th cycle, i.e., B1C1 part in Fig. 7(a), the peak strain increases to
0.207% at the 517th cycle, i.e., B1C1 part in Fig. 7(b), correspond- The damage and failure of cross-ply SiC/MAS composite under
ing to 2ld/lc = 1 and B1C part in Fig. 7(c), and 2lu/lc < 1 and B1C1 cyclic fatigue, dwell-fatigue and thermomechanical fatigue (TMF) at
part in Fig. 7(d); and Ue increases to 23.7 kJ/m3 at the 10,000th elevated temperatures have been predicted.
cycle, i.e., C1D1 part in Fig. 7(a), the peak strain increases to 0.21%
at the 10,000th cycle, i.e., C1D1 part in Fig. 7(b), corresponding to 4.1. Cyclic fatigue
2ld/lc = 1 and B1C part in Fig. 7(c), and 2lu/lc = 1 and C1D part in
Fig. 7(d). The damage and failure of cross-ply SiC/MAS composite under
When the TMF angle is = , Ue increases from 6.7 kJ/m3 at the cyclic fatigue loading at max = 103 MPa at elevated temperatures of
rst cycle to 15.5 kJ/m3 at the 11th cycle, i.e., A2B2 part in Fig. 7(a), 566 C and 1093 C with the dierent loading frequencies of 1.0 and
the peak strain increases from 0.119% at the rst cycle to 0.182% at the 10 Hz are illustrated in Figs. 8 and 9.
11th cycle, i.e., A2B2 part in Fig. 7(b), corresponding to 2ld/lc < 1 and At 566 C and the loading frequency of 1.0 Hz, Ue decreases from
A2B2 part in Fig. 7(c), and 2lu/lc < 1 and A2B2 part in Fig. 7(d); and 3.0 kJ/m3 at the frist cycle to 2.3 kJ/m3 at the 1000th cycle; the fatigue
Ue increases to 26.9 kJ/m3 at the 94th cycle, i.e., B2C2 part in hysteresis modulus decreases to 0.88 at the 600,000th cycle; the peak
Fig. 7(a), the peak strain increases to 0.21% at the 94th cycle, i.e., strain increases from 0.26% at the rst cycle to 0.28% at the 8000th

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Fig. 8. (a) The experimental and theoretical predicted fatigue hysteresis dissipated energy versus cycle number curves; (b) the experimental and theoretical predicted fatigue hysteresis
modulus versus cycle number curves; (c) the experimental and theoretical predicted fatigue peak strain versus cycle number curves; (d) the theoretical predicted broken bers fraction
versus cycle number curves; (e) the experimental and theoretical predicted fatigue life SN curves at the loading frequency of 1.0 Hz; and (f) the experimental and theoretical predicted
fatigue life SN curves at the loading frequency of 10 Hz for cross-ply SiC/MAS composite at 566 C in air.

cycle; the bers broken fraction increases from 2.3% at the rst cycle to strain increases from 0.2% at the rst cycle to 0.21% at the 600,000th
49.2% at the 114,537th cycle; and the fatigue limit stress approaches to cycle; the bers broken fraction increases from 2.4% at the rst cycle to
10% of the tensile strength. 50% at the 244,079th cycle; and the fatigue limit stress approaches to
At 566 C and the loading frequency of 10 Hz, Ue decreases from 30% of the tensile strength.
1.5 kJ/m3 at the frist cycle to 0.8 kJ/m3 at the 1000th cycle; the fatigue At 1093 C and the loading frequency of 1.0 Hz, Ue decreases from
hysteresis modulus decreases to 0.89 at the 500,000th cycle; the peak 28.8 kJ/m3 at the frist cycle to 5.5 kJ/m3 at the 11,000th cycle; the

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Fig. 9. (a) The experimental and theoretical predicted fatigue hysteresis dissipated energy versus cycle number curves; (b) the experimental and theoretical predicted fatigue hysteresis
modulus versus cycle number curves; (c) the experimental and theoretical predicted fatigue peak strain versus cycle number curves; (d) the theoretical predicted broken bers fraction
versus cycle number curves; (e) the experimental and theoretical predicted fatigue life SN curves at the loading frequency of 1.0 Hz; and (f) the experimental and theoretical predicted
fatigue life SN curves at the loading frequency of 10 Hz for cross-ply SiC/MAS composite at 1093 C in air.

fatigue hysteresis modulus decreases to 0.63 at the 20,000th cycle; the At 1093 C and the loading frequency of 10 Hz, Ue decreases from
peak strain increases from 0.44% at the rst cycle to 0.55% at the 14.6 kJ/m3 at the frist cycle to 5 kJ/m3 at the 10,000th cycle; the
100,000th cycle; the bers broken fraction increases from 8.3% at the fatigue hysteresis modulus decreases to 0.71 at the 100,000th cycle; the
rst cycle to 50% at the 14,887th cycle; and the fatigue limit stress peak strain increases from 0.45% at the rst cycle to 0.5% at the
approaches to 39% of the tensile strength. 200,000th cycle; the bers broken fraction increases from 8% at the

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Fig. 10. (a) The experimental and theoretical predicted fatigue hysteresis dissipated energy versus cycle number curves; (b) the experimental and theoretical predicted fatigue hysteresis
modulus versus cycle number curves; (c) the experimental and theoretical predicted fatigue peak strain versus cycle number curves; (d) the theoretical predicted broken bers fraction
versus cycle number curves; and (e) the experimental and theoretical predicted fatigue life SN curves with the hold-times of t = 1, 10 and 100 s for cross-ply SiC/MAS composite at
566 C in air.

rst cycle to 50% at the 75,600th cycle; and the fatigue limit stress dwell-fatigue loading at max = 137 and 103 MPa at elevated tempera-
approaches to 40% of the tensile strength. tures of 566 C and 1093 C with the hold-times of t = 1, 10 and 100 s
are illustrated in Figs. 10 and 11.
4.2. Dwell fatigue At 566 C under max = 137 MPa and hold-time of t = 1 s, Ue
decreases from 20.9 kJ/m3 at the rst cycle to 10.2 kJ/m3 at the
The damage and failure of cross-ply SiC/MAS composite under 1195th cycle; the fatigue hysteresis modulus decreases to 61.7% at the

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Fig. 11. (a) The experimental and theoretical predicted fatigue hysteresis dissipated energy versus cycle number curves; (b) the experimental and theoretical predicted fatigue hysteresis
modulus versus cycle number curves; (c) the experimental and theoretical predicted fatigue peak strain versus cycle number curves; (d) the theoretical predicted broken bers fraction
versus cycle number curves; and (e) the experimental and theoretical predicted fatigue life SN curves with the hold-times of t = 1, 10 and 100 s for cross-ply SiC/MAS composite at
1093 C in air.

1195th cycle; the peak strain increases from 0.37% at the rst cycle to the 300th cycle; the fatigue hysteresis modulus decreases to 56.5% at
0.48% at the 1195th cycle; the bers broken fraction increases from the 300th cycle; the peak strain increases from 0.34% at the rst cycle
5.4% at the rst cycle to 49.9% at the 1075th cycle; and the fatigue limit to 0.45% at the 265th cycle; the bers broken fraction increases from
stress approaches to 33% of the tensile strength. When the hold-time is 5.5% at the rst cycle to 49.8% at the 335th cycle; and the fatigue limit
t = 10 s, Ue decreases from 11.9 kJ/m3 at the rst cycle to 8.2 kJ/m3 at stress approaches to 30% of the tensile strength. When the hold-time is

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Fig. 12. (a) The experimental and theoretical predicted fatigue hysteresis loops; (b) the experimental and theoretical predicted fatigue hysteresis dissipated energy versus cycle number
curves; (c) the experimental and theoretical predicted fatigue hysteresis modulus versus cycle number curves; (d) the experimental and theoretical predicted fatigue peak strain versus
cycle number curves; (e) the theoretical predicted broken bers fraction versus cycle number curves; and (f) the experimental and theoretical predicted fatigue life SN curves for cross-
ply SiC/MAS composite under in-phase thermomechanical fatigue loading at the temperature range of 566 C and 1093 C in air.

t = 100 s, Ue decreases from 13 kJ/m3 at the rst cycle to 4.8 kJ/m3 at stress approaches to 28% of the tensile strength.
the 100th cycle; the fatigue hysteresis modulus decreases to 53.4% at At 1093 C under max = 103 MPa and hold-time of t = 1 s, Ue
the 30th cycle; the peak strain increases from 0.3% at the rst cycle to decreases from 16.7 kJ/m3 at the rst cycle to 6.9 kJ/m3 at the 6017th
0.448% at the 14th cycle; the bers broken fraction increases from cycle; the fatigue hysteresis modulus decreases to 73.6% at the 601th
7.1% at the rst cycle to 45.5% at the 10th cycle; and the fatigue limit cycle; the peak strain increases from 0.48% at the rst cycle to 0.55% at

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Fig. 13. (a) The experimental and theoretical predicted fatigue hysteresis loops; (b) the experimental and theoretical predicted fatigue hysteresis dissipated energy versus cycle number
curves; (c) the experimental and theoretical predicted fatigue hysteresis modulus versus cycle number curves; (d) the experimental and theoretical predicted fatigue peak strain versus
cycle number curves; (e) the theoretical predicted broken bers fraction versus cycle number curves; and (f) the experimental and theoretical predicted fatigue life SN curves for cross-
ply SiC/MAS composite under out-of-phase thermomechanical fatigue loading at the temperature range of 566 C and 1093 C in air.

the 6017th cycle; the bers broken fraction increases from 8.6% at the 0.53% at the 216th cycle; the bers broken fraction increases from
rst cycle to 50% at the 4707th cycle; and the fatigue limit stress 9.2% at the rst cycle to 49.9% at the 348th cycle; and the fatigue limit
approaches to 32% of the tensile strength. When the hold-time is t = stress approaches to 15% of the tensile strength. When the hold-time is
10 s, Ue decreases from 12.4 kJ/m3 at the rst cycle to 5.4 kJ/m3 at the t = 100 s, the bers broken fraction increases from 6.4% at the rst
216th cycle; the fatigue hysteresis modulus decreases to 52.6% at the cycle to 49.5% at the 9th cycle; and the fatigue limit stress approaches
316th cycle; the peak strain increases from 0.45% at the rst cycle to to 10% of the tensile strength.

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Fig. 14. (a) The experimental and theoretical predicted fatigue hysteresis dissipated energy versus cycle number curves; (b) the experimental and theoretical predicted fatigue hysteresis
modulus versus cycle number curves; (c) the experimental and theoretical predicted fatigue peak strain versus cycle number curves; and (d) the experimental fatigue life SN curves of
cross-ply SiC/MAS composite at 566 C and 1093 C and dierent loading frequencies.

4.3. Thermomechanical fatigue at the rst cycle to 33% at the 729th cycle when max = 80 MPa, and
from 0.018% at the rst cycle to 33% at the 1809th cycle when max =
The damage and failure of cross-ply SiC/MAS composite under in- 70 MPa, as shown in Fig. 12(e). The fatigue limit stress approaches to
phase (IP) and out-of-phase (OP) thermomechanical fatigue (TMF) 30% of the tensile strength when the maximum cycle number is dened
loading at elevated temperature range of 566 C and 1093 C in air are to be 1000, as shown in Fig. 12(f).
illustrated in Figs. 12 and 13. Under out-of-phase thermomechanical fatigue loading, the experi-
Under in-phase thermomechanical fatigue loading, the fatigue mental and predicted fatigue hysteresis loops under max = 90 MPa at
hysteresis loops under max = 120 MPa corresponding to N = 1, 10, the cycle number of N = 1 are illustrated in Fig. 13(a). The shape of the
30 and 70 are illustrated in Fig. 12(a). The shape of the hysteresis loops hysteresis loops is dierent from that under in-phase thermomechani-
changes with applied stress and temperature during loading or cal fatigue loading due to the combination of thermal and mechanical
unloading, and the hysteresis energy increases from 18.1 kJ/m3 at cycle. The fatigue hysteresis modulus decreases with cycle number, and
the rst cycle to 36.3 kJ/m3 at the 100th cycle, as shown in Fig. 12(b). the modulus reductions are 10% at the 3000th cycle when max =
The fatigue hysteresis modulus decreases with cycle number, and the 60 MPa, 24% at the 30th cycle when max = 83 MPa, and 50% at the
modulus reductions are 19% at the 100th cycle when max = 85 MPa, 30th cycle when max = 91 MPa, respectively, as shown in Fig. 13(b).
26% at the 100th cycle when max = 105 MPa, and 43% at the 100th The peak strain increases with cycle number, from 0.16% at the rst
cycle when max = 120 MPa, respectively, as shown in Fig. 12(c). The cycle to 0.18% at the 326th cycle when max = 83 MPa; from 0.2% at
peak strain increases with cycle number, from 0.15% at the rst cycle to the rst cycle to 0.22% at the 5th cycle when max = 110 MPa, as shown
0.21% at the 326th cycle when max = 85 MPa; from 0.2% at the rst in Fig. 13(c). The broken bers fraction increases from 0.036% at the
cycle to 0.26% at the 50th cycle when max = 105 MPa; and from 0.3% rst cycle to 33% at the 81th cycle when max = 80 MPa, and from
at the rst cycle to 0.9% at the 3660th cycle when max = 120 MPa, as 0.018% at the rst cycle to 33% at the 148th cycle when max = 70 MPa,
shown in Fig. 12(d). The broken bers fraction increases from 0.036% as shown in Fig. 13(d). The fatigue limit stress approaches to 15% of

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Fig. 15. (a) The experimental and theoretical predicted fatigue hysteresis dissipated energy versus cycle number curves; (b) the experimental and theoretical predicted fatigue hysteresis
modulus versus cycle number curves; (c) the experimental and theoretical predicted fatigue peak strain versus cycle number curves; and (d) the experimental fatigue life SN curves of
cross-ply SiC/MAS composite at 566 C corresponding to the hold-times of t = 0 and 100 s.

the tensile strength when the maximum cycle number is dened to be hysteresis modulus degrades greatly at the initial cycle caused by
1000, as shown in Fig. 13(e). matrix multicracking, and the degradation rate of the hysteresis
modulus is much higher than that at 566 C, due to the oxidation of
5. Damage and failure analysis the interphase and bers. The fatigue limit stress is aected by the
testing temperature. At room temperature, the fatigue limit stress is
The comparison analysis of damage and failure in cross-ply SiC/ approximately 50% tensile strength at the loading frequency of 10 Hz;
MAS composite subjected to cyclic fatigue, dwell-fatigue, in-phase (IP) at 566 C in air, the fatigue limit stress is approximately 10% and 30%
and out-of-phase (OP) thermomechanical fatigue (TMF) have been tensile strength corresponding to the loading frequency of 1 and 10 Hz;
investigated. The eects of testing temperature, loading frequency, and at 1093 C in air, the fatigue limit stress is approximately 39% and
loading type on the internal damage accumulation have been discussed. 40% tensile strength corresponding to the loading frequency of 1 and
10 Hz.
5.1. Eect of testing temperature and loading frequency The loading frequency also aects the fatigue damage and failure
for cross-ply SiC/MAS composite. With increasing of the loading
The eect of testing temperature (566 C and 1093 C) and loading frequency, the hysteresis energy and the degradation rate of the
frequency (0.0056 Hz, 1 Hz, 10 Hz, and 900 Hz) on the damage and hysteresis energy decrease; the hysteresis modulus increases, and the
failure of cross-ply SiC/MAS composite is illustrated in Fig. 14. degradation rate of the hysteresis modulus decreases; the peak strain
At 1093 C under the same peak stress of max = 103 MPa, the and the increasing rate of the peak strain decrease. The fatigue limit
hysteresis energy and peak strain are both higher than those at 566 C, stress increases with decreasing loading frequency at room tempera-
due to the low interface shear stress; and the degradation/increasing ture, i.e., 50% tensile strength at the loading frequency of 10 Hz, and
rate of the hysteresis energy and peak strain are also higher than those 28% tensile strength at the loading frequency of 900 Hz, due to internal
at 566 C, due to the oxidation of the interphase and bers; the frictional heating and oxidation caused by high loading frequency.

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Fig. 16. (a) The experimental and theoretical predicted fatigue hysteresis dissipated energy versus cycle number curves; (b) the experimental and theoretical predicted fatigue hysteresis
modulus versus cycle number curves; (c) the experimental and theoretical predicted fatigue peak strain versus cycle number curves; and (d) the experimental fatigue life SN curves of
cross-ply SiC/MAS composite at 1093 C corresponding to the hold-times of t = 0 and 100 s.

However, at elevated temperatures of 566 C and 1093 C in air, the is t = 100 s.


fatigue limit stress decreases with decreasing loading frequency,
corresponding to the lowest fatigue limit stress at the loading frequency 5.3. In-phase versus out-of-phase TMF
of 0.0056 Hz.
The comparison analysis of damage and failure in cross-ply SiC/
5.2. Cyclic fatigue versus dwell fatigue MAS composite under in-phase (IP) and out-of-phase (OP) thermo-
mechanical fatigue loading (TMF) at the temperature range between
The comparison analysis of damage and failure in cross-ply SiC/ 566 C and 1093 C in air are illustrated in Fig. 17.
MAS composite under cyclic fatigue (t = 0 s) and dwell fatigue (t = For cross-ply SiC/MAS, the damage accumulation inside of the
100 s) at elevated temperatures of 566 C and 1093 C are illustrated in composite is much more serious under out-of-phase TMF than that
Figs. 15 and 16. under in-phase TMF. Under out-of-phase TMF, the degradation rate of
For cross-ply SiC/MAS, the damage accumulation is much more hysteresis modulus and increasing rate of the peak strain are both
serious under dwell fatigue than that under cyclic fatigue. Under dwell higher than those under in-phase TMF. The fatigue limit stress is
fatigue at 566 C and 1093 C, the degradation rate of hysteresis energy approximately 30% tensile strength under in-phae TMF, and 15%
and hysteresis modulus, and the increasing rate of the peak strain are tensile strength under out-of-phase TMF.
higher than those under cyclic loading, due to the interphase and bers
oxdiation. The fatigue limit stress also decreases with increasing of 5.4. TMF versus isothermal fatigue
hold-time. At 1093 C, the fatigue limit stress is approximately 39% of
the tensile strength when the hold-time is t = 0 s; however, the fatigue The comparison analysis of damage and failure in cross-ply SiC/
limit stress decreases to 10% of the tensile strength when the hold-time MAS composite under isothermal fatigue (IF) and in-phase (IP) and

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Fig. 17. (a) The experimental and theoretical predicted fatigue hysteresis modulus versus cycle number curves; (b) the experimental and theoretical predicted fatigue peak strain versus
cycle number curves; and (c) the experimental fatigue life SN curves of cross-ply SiC/MAS composite under in-phase and out-of-phase thermomechanical fatigue loading.

out-of-phase (OP) thermomechanical fatigue loading (TMF) at elevated fatigue phase angles on the damage and failure of CMCs at elevated
temperatures of 566 C and 1093 C in air are illustrated in Fig. 18. temperatures have been analyzed. The damage and failure of cross-
Compared with cyclic fatigue and dwell-fatigue, the damage accu- ply SiC/MAS composite under cyclic fatigue, dwell fatigue and
mulation under in-phase and out-of-phase TMF is much more serious. thermomechanical fatigue with dierent phase angles have been
The degradation rate of the hysteresis modulus and increasing rate of predicted. The eects of testing temperature, loading frequency,
the peak strain are much higher under in-phase and out-of-phase loading type on the internal damage accumulation have been
thermomechanical fatigue than those under cyclic fatigue and dwell discussed.
fatigue, even under lower peak stress. The fatigue limit stress is the
lowest for out-of-phase thermomechanincal fatigue, i.e., approximately (1) With increasing of the hold-times, peak stress and testing tem-
15% of the tensile strength. perature, the interface slip lengths increase with applied cycles due
to the interface oxidation, leading to the increase of the fatigue
6. Conclusions hysteresis dissipated energy.
(2) With increasing of matrix crack spacing and ber volume fraction,
The damage and failure of ber-reinforced CMCs under cyclic the interface slip lengths decreases, leading to the decrease of
fatigue, dwell fatigue, in-phase and out-of-phase thermomechanical fatigue hysteresis dissipated energy.
fatigue have been investigated. The damage and failure models (3) Compared with cyclic fatigue and dwell-fatigue, the damage
considering multiple fatigue damage mechanisms, including the accumulation under in-phase and out-of-phase TMF is much more
cracking of matrix, debonding and sliding of the interface, and the serious. The fatigue limit stress is the lowest for out-of-phase
oxidation and fracture of the bers have been established. The thermomechanincal fatigue, i.e., approximately 15% of the tensile
eects of material properties, damage mechanisms, fatigue peak strength.
stress, hold-times, testing environments and thermomechanical

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Fig. 18. (a) The experimental and theoretical predicted fatigue hysteresis modulus versus cycle number curves; (b) the experimental and theoretical predicted fatigue peak strain versus
cycle number curves; and (c) the experimental fatigue life SN curves of cross-ply SiC/MAS composite under cyclic fatigue, dwell-fatigue, in-phase and out-of-phase thermomechanical
fatigue.

Acknowledgements Eect of frequency and environment on fatigue behavior of a CVI SiC/SiC ceramic
matrix composite at 1200 C, Compos. Sci. Technol. 71 (2011) 190196.
[7] L.B. Li, Fatigue hysteresis behavior of cross-ply C/SiC ceramic matrix composites at
The work reported here is supported by the Natural Science Fund of room and elevated temperatures, Mater. Sci. Eng. A 586 (2013) 160170.
Jiangsu Province (Grant no. BK20140813), and the Fundamental [8] E. Maillet, N. Godin, M. RMili, P. Reynaud, G. Fantozzi, J. Lamon, Real-time
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Research Funds for the Central Universities (Grant no. NS2016070). damage monitoring of ceramic matrix composites, J. Eur. Ceram. Soc. 34 (2014)
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