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INPUT CELLS (UNLOCKED) CALCULATED BY PROGRAM


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Optional Inputs

RESULTS

Considser height as developed from 2 meter wide plates


(Maximum height is 20 meter considered)

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REV. DESCRIPTION DATE ISSUED CHK'D APPV'D
REVISIONS
COMPUTER REFERENCE NUMBER:

DEL DDFC ENGINEERING LIMITED.


P.O.Box 54700, 73-G/II, MODEL TOWN LAHORE, PAKISTAN

DESIGNED: CLIENT:

CHECKED: PROJECT:

APPROVED: TITLE:

DATE: WORK ORDER DOCUMENT NUMBER REV.

THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS PROPERTY OF DEL. IT MUST NOT BE COPIED OR LENT WITHOUT THE CONSENT OF DEL AND MUST BE RETURNED WITH TENDER AND / OR

ON COMPLETION OF THE ORDER TO DDFC ENGINEERING LIMITED. MODEL TOWN LAHORE, PAKISTAN
DESIGN DATA
TANK No. 0-T-1250
DESIGN CODE API-650 ADD. 4
APPENDIX Basic API 650
Client Datasheet No. EC0184-0220-049-04-0001 Rev. 0
Shell A36
Bottom A36
MATERIALS Roof A36
Shell Plate Width Hc = 2,000 mm
Material Weight Density r = 7,850 kg / m3
Inside Diameter Di = 8,000 mm
Height Hs = 8,000 mm
Shell
No. of Shell Courses nr = 4.0
Used Shell Courses n = 4
Type Conical
DIMENSIONS / Roof
PARAMETERS
Angle B/w Roof & Horizontal q = 4 deg.
Type Flat
Bottom
Angle B/w Bottom & Horizontal = 0 deg.
Nominal Vnom = 387.04 m3
Capacity Working Vwor = 50.27 m3
Geometrical Vgeo = 402.12 m3
Service Dry Condensate
Liquid Density Dn = 722 kg/m3
High Liquid Level (HLL) HH = 7,700 mm
Liquid Level Low Liquid Level (LLL) HL = 500 mm
Max. Design Liquid Level HD = 7,700 mm
Operating to = 55 o
C
Temperature Design td = 94 o
C
Min. Design Metal Temperature MDMT = -48 o
C
Operating Po = 0.000 bar.g
SERVICE
Pressure Design internal Pi = 0.025 bar.g
Design external Pe = bar.g
Filling Rate Fin = 20 m3/hr
Flow Rate
Emptying Rate Fout = 20 m3/hr
Shell CA(Shell) = 3.0 mm
Corrosion Roof CA(Roof) = 3.0 mm
Allowance Bottom CA(Bottom) = 3.0 mm
Nozzles CA(Nozzles) = 3.0 mm
Weld Joint Efficiency Spot Radiography E = 0.85

SITE
50-Year Wind Speed (3-sec gust factor) V = 45 m/s
WIND Snow Load S = 0 MPa
Importance Factor (Per API 650) I = 1.00
Seismic Use Group SUG = I
Site Class = C
Ss = 0.104 %g
Mapped Seismic Spectral Response S1 = 0.032 %g
Basis For Parameters
SEISMIC Lateral So = %g
Acceleration
Design Level Peak Ground Acceleration Sp = %g
Parameter
Seismic Zone Factor Z = 2A
Site Coefficient 0 = 1

MISCELLANEOUS
Roof WRA = 350 kg
ACCESSORIES LOADS
ACCESSORIES LOADS
Shell WSA = 700 kg
Project Title:

SHELL DESIGN
1 SHELL DESIGN (As per Section 3.6):
Design Code API-650 ADD.4, Sec 3.6
1.1 INPUTS:
Material (Shell) A36
Height of one course Hc = 2.0 m = 2,000 mm
Density of Material r = 7,850 kg/m3
Minimum Yield Strength = 250 MPa
Minimum Tensile Strength = 400 MPa
Product Design Stress Sd = 160 MPa From Table 3.2
Hydro test Test Stress St = 171 MPa From Table 3.2
Inside dia of tank Di = 8.00 m = 8,000 mm
Height of shell HS = 8.0 m = 8,000 mm
Design Liquid level Hd = 7.7 m = 7,700 mm
Design Internal Pressure Pd = 0.025 bar.g = 255 mm of Water
Total Static Head H = 8.0 m = 7,955 mm
Density of contents Dn = 722 kg/m3 Ref: Data sheet
Corrosion allowance CA = 3.0 mm Ref: Data sheet

1.2 CALCULATIONS:
Nominal dia. of tank (Di + Shell thick) D = 8.008 m = 8,008 mm
Outside dia. of tank (D + Shell thick) Do = 8.016 m = 8,016 mm
Used specific gravity of fluid G = 0.7

Height of one course Hc = 2.0 m = 2,000 mm


No. of courses n = HS/Hc
= 4.0
Used courses = 4

Course 1:
Height of Liquid for 1st. Course (Full of Water) H1 = 8.0 m = 7,955 mm
Design Shell Thickness td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA Ref: API 650, 3.6.3
= 4.36 mm

Hydrostatic Test shell thickness tt = 4.9 x D x (H - 0.3) / St Ref: API 650, 3.6.3
= 1.76 mm

Required Thickness = Max(td , tt)


= 4.36 mm
Minimum Required Thickness for D > 15 m, t = 8 mm Ref. VESL-621 (10.5.6)
So, used shell course thickness for first shell course t1 = 8 mm
Shell thickness used is satisfactory

Course 2:
Height of Liquid for 2nd. course H2 = 6.0 m = 5,955 mm
Design Shell Thickness for 2nd. Course td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA Ref: API 650, 3.6.3
= 4.00 mm
Used shell course thickness for 2nd course t2 = 8 mm
Shell thickness used is satisfactory

Course 3:
Height of Liquid for 3rd. course H3 = 4.0 m = 3,955 mm
Design Shell Thickness for 3rd. Course td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA = Ref: API 650, 3.6.3
= 3.65 mm
Used shell course thickness for 3rd course t3 = 8 mm
Shell thickness used is satisfactory

DDFC Doc. No.:


Project Title:

Course 4:
Height of Liquid for 4th. course H4 = 2.0 m = 1,955 mm
Design Shell Thickness for 4th. Course td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA Ref: API 650, 3.6.3
= 3.29 mm
Used shell course thickness for 4th course t4 = 8 mm
Shell thickness used is satisfactory

1.3 SUMMARY OF SHELL COURSES


New Corroded
x Di x H x t x r x Di x H x (t - CA) x r
Weight of 1st Shell Course t1 = 8 mm 3,157 1,973 kg
Weight of 2nd Shell Course t2 = 8 mm 3,157 1,973
Weight of 3rd Shell Course t3 = 8 mm 3,157 1,973
Weight of 4th Shell Course t4 = 8 mm 3,157 1,973
Weight of the Shell WS 12,627 7,893 kg

Approx. Weight of Attachments WSA


700 700 kg
(includes weight of nozzles, ladders, etc)

Total Weight of Shell W ST 13,327 8,593 kg


130.73 84.29 kN

DDFC Doc. No.:


APPENDIX F - CALCULATIONS 7 of 25
5 APPENDIX-F API 650, 10 th Ed, Add 04

Radius of Dome/Umbrella roof rr = 8,000 mm


Used Roof Thickness tR = 8 mm

Nominal dia. of tank (Di + Shell thick) D = 8.005 m = 8,005 mm


Area of roof AR = / 4 x D2
= 50.33 m2

Internal design pressure of tank Pi = 0.025 bar.g

Total upward lifting force acting on roof FR = Pi x AR


= 1.26 kN

Weight of roof WR = 36.03 kN


Since, 1.26 <= 36.03

Appendix-F is not applicable Ref: API 650 Figure F-1

Weight of shell, roof and attached framing W = 166.77 kN


Since, 1.26 < 166.77

F.7 is not applicable Ref: API 650 Figure F-1

Internal design pressure is, P = (1.1 x A x tan) / D2 + 0.08 x tR Ref: API 650 F.4
= 2.28 kPa

Max. design pressure, limited by uplift at base of shell is;


Pmax = 0.00127 x W / D2 + 0.08 x tR - 0.00382 x Mw / D3 Ref: API 650 F.4.2
= 1.30 kPa
= 0.013 bar.g
Required compression area at roof-to-shell junction is
Areq = D2 x (P - 0.08 x tR) / (1.1 x tan) Ref: API 650 F.5
= 1523.044 mm2
Since area available at roof-to-shell juction is, A Areq
1,740 > 1523.044 mm2
Area provided at roof-to-shell junction is Satisfactory Ref: API 650 F.5

But, internal design pressure of tank is Pi = 0.025 bar.g


= 2.50 kPa
Since, 0.025 > 0.013

Calculated failure pressure is Pf = 1.6 x Pi - 0.047 x tR Ref: API 650 F.6


= 3.280 kPa

Since, Pmax < 0.8 x Pf Ref: API 650 F.4.3


1.30 < 2.624
Safe margin is there b/w max. operating pressure & failure pressure Ref: API 650 F.4.3

JDL Doc No.:6209-10-100-C1354-001-01-0


Project Title:

LOAD COMBINATIONS
2 LOAD COMBINATIONS (As per Appendix R) API 650, 10 th Ed, Add 04

2.1 CALCULATIONS:

Combination (a) - Fluid & Internal Pressure = DL + F + P i

Combination (b) - Hydrostatic Test = D L + (H t + P t)

Combination (c) - Wind & Internal Pressure = D L + W + 0.4P i

Combination (d) - Wind & External Pressure = D L + W + 0.4P e

Combination (e) - Gravity Loads 1 D L + (L r or S) + 0.4P e


2 D L + P e + 0.4 (L r or S)

Roof live load Lr = 1.2 Kpa Ref: API 650 3.2.1


Roof snow load S = 0 Kpa
Roof dead load DRL = WR/( / 4 x D2)
= 0.72 Kpa
T = DRL + (Lr or S) + 0.4 x Pe Ref:API-650, Appendix R
= 1.92 Kpa
T = DRL + Pe + 0.4 x (Lr or S) Ref:API-650, Appendix R
= 1.20 Kpa
Max. gravity load combination for Roof T = 1.92 Kpa

Combination (f) - Seismic = D L + F + E + 0.1S + 0.4P i

DDFC Doc. No.:


Project Title:

CONE ROOF DESIGN


3 SELF SUPPORTED CONE ROOF: API 650, 10 th Ed, Add 04

3.1 INPUTS:
Inside Dia of Tank Di = 8.000 m = 8,000 mm
Minimum Roof Thickness Recommended tR = 5 mm Ref: API 650, 3.10.2.2
Angle between roof & horizontal q = 4 deg
Roof Height Above Shell HR = 252 mm
Approx. Weight of Attachments WRA = 350 kg
For Roof & Shell Joint:
Thickness of top most Course tt = 5
Used curb angle = 70X70X9
Area of used curb angle Ac = 1,179 mm2
Weight per meter W = 9.26
Total Weight of Angle Wc = 232.90
Area in corroded condition Ac = 786 mm2

Minimum required curb angle A = 51X51X4.8 Ref: API 650, 3.1.5.9


Minimum required curb angle area = 467 mm2
Used curb angle provides more area than minimum required
3.2
CALCULATIONS:
Nominal dia. of tank (Di + Shell thick) at top D = 8,005 mm = 8.005 m
Outside dia. of tank (D + Shell thick) Do = 8,010 mm = 8.010 m
Radius of Tank Roof R = 4,100 mm = 4.100 m
Specific gravity of contents G = 1
Angle b/w roof & horizontal q = 4 deg Ref:API-650,3.10.5.1

Minimum Required Thickness without C.A. t = 5.00 mm Ref: API 650 3.10.2.2 / 3.10.5.1 / J 3.5.2
Corrosion Allowance C.A. = 3.00
Used Roof Thickness tR = 8 mm Ref: API 650 3.10.2.2 / 3.10.5.1 / J 3.5.2

Roof Height Above Shell HR = 258 mm = 0.26 m

Weight of Roof WRF = p x R x (( R2 + HR2 ) x tR) x r


= 3323 kg
Approx. Weight of Attachments WRA = 350 kg includes weight of nozzles, etc

Total Weight of Roof WR = 3,673 kg = 36032 N

Total Corroded Weight of Roof W'R = 2,427 kg = 23808 N

DDFC Doc. No.:


Project Title:

CONE ROOF DESIGN


3.3
AREA AT ROOF-TO-SHELL JUNCTION
Minimum required participating area = D2 / (0.432 x SIN q) x (T/2.2) Ref: API 650 3.10.5.2
= 2056 mm 2

Length of normal to roof from tank C.L. R2 = Rc / sin


= 63703.88 mm
Max. width of participating roof wh = 0.3 x (R2 x th) Ref: API 650 Fig F-2
= 169.31 mm
Max. width of participating shell wc = 0.6 x (Rc x ts)
= 53.67 mm
Participating area of roof Ah = wh x th
846.56 mm 2
Participating area of shell As = wc x ts
= 107.33 mm 2
Used curb angle = 70X70X9
Area of Curb Angle = 786.00 mm 2
Total Area Provided = 1739.89 mm 2
Since, 1739.89 < 2056.38

Used Curb Angle is not satisfactory.

DDFC Doc. No.:


Project Title:

BOTTOM DESIGN
4 BOTTOM DESIGN: API 650, 10 th Ed, Add 04

4.1 INPUTS:
Material (Bottom) A36
Nominal dia. of tank (Di + Shell thick) at bottom D = 8,008 mm = 8.008 m
Specific gravity of contents G = 722 kg/cm3
Design liquid height H1 = 7,700 mm = 7.7 m
Used thickness for bottom shell course t1 = 8 mm
Angle Between Bottom & Horizontal = 0 deg.

4.2 CALCULATION:
Bottom plates min. nominal thickness excluding CA.
As per Section 3 = 6 mm Ref: API 650 3.4.1
So, minimum required thickness with C.A = 9.00 mm
Used Thickness = 9 mm Ref: API 650 3.4.1
Diameter of Bottom plate is Do = 8.116 m Ref: API 650 3.4.2
Since, D < 10 m
8.0 < 10
Annular bottom plate ring is not required Ref: API 650 3.2.2

Weight of Bottom plate, WB = p / 4 x Do2 x t x r


= 3,655 kg
= 35.855 kN

Weight of corroded Bottom W'B = 2,467 kg


= 24.20 kN

DDFC Doc. No.:


Project Title:

5.0 CALCULATION OF STRUCTURAL SUPPORT OF LARGE DIAMETER TANK

Centre
Column

Top Rafter
Plate
Rafter

5.1 Inputs:
Inside Radius of Tank Rs = 4,000 mm = 4 m
Height of Tank H = 8,000 mm = 8 m
Live Load Lv = 1.2 KPa
Product Design Stress for Shell = 160 MPa Ref: API 650 3.2.1
Radius of Rafter Plate Rp = 600 mm = 0.6
Radius of Centre Column Rc = 110 mm

5.2 Calculations
5.2.1 Load
Dead Weight of Roof Plate LD = p Rs Rs +H2 th d
2 2

= 3163 kg
= 31.03 kN

= p Rs Rs +H2
2 2
Surface Area of Roof Plate A
= 112.40 m2

Dead Load Per unit Area LD = 0.28 Kpa


Total Load Per unit Area = 1.48 KPa

5.2.2 Max. Rafter Spacing


Max. Rafter Spacing on outer ring Io = 2 ft. Ref. API 650
= 6.28 ft.
= 1915 mm

Max. Rafter Spacing on Inner Ring Ii = 5.50 ft


= 1676 mm

DDFC Doc. No.:


Project Title:

5.2.3 Minimum No. of Rafters


For Shell
Min. No. of Rafters nmin. = 2 p R/ lo
= 13.12
= 14

Total Rafters no. = 14

Avg. Space b/w rafter on shell end = 2 p R/ n


= 1795 mm
= 5.89 ft. Satisfied

Avg. Space b/w rafter on rafter plate end end = 2 p R/ n


= 269 mm
= 0.88 ft. Satisfied

5.2.4 Selection of Rafter Size


Max. rafter span l = Rs-Rp
= 3400 mm
= 11.15 ft.
Spacing between rafters at shell periphery = 5.89 ft.
Spacing Between rafters at Rafter Plate = 0.88 ft.
Avg. width of roof plate between two rafters b = 3.39 ft.
= 1.03 m

U.D.L. w = Lxb
= 1.52 KN/m

Length of rafter l = 3.4 m

Max. bending moment Mmax = w l2/8


= 2.20 KN-m

Section modulus z = Mmax/ f


= 13760 mm3

use channel 140 * 60 * 7 * 10 with zavl = 5.27 in3


= 86400 mm3
channel rating w'' = 16 kg/m

including rafter weight in rafter load w' = w+ (9.81w'')


= 1680.56 N/m

Mmax' = w' l2/8


= 2428.41 N-m
= 2.43 KN-m

z' = Mmax'/ f
= 15178 mm3

As z' < zavl so rafter selected is satisfactory

5.2.5 Check against deflection

Deflection in beam both ends fixed with Uniformly Distributed load.


Moment of inertia M.O.I. = 14.5 in4

Allowable deflection d = Length / 240 Ref. VESL-621 (10.4.3)


= 14.17 mm

DDFC Doc. No.:


Project Title:

Induced deflection dind = w1 x l4 / (384 x E x MOI )


= 0.48 mm

Design is Safe for Deflection

5.2.7 SELECTION OF COLUMN SIZE

CENTER COLUMN

Load on Column, P = 795.72 N/m


Length of column L = 27.00 ft
= 324.00 in
= 8230 mm
= 8.23 m

l/r = 180
r = l / 180
= 1.80 in

Use Pipe 10" Sch.STD. with ravl = 3.67 in Ref. AISC 3-36

Metal cross-sectional area A = 11.90 in2


weight of pipe per unit length w = 60.00 kg/m
Total weight of pipe W = w*l
= 493.78 kg.
= 4844 N
l/r = 88.28

Allowable compressive stress for column Fa = [122E/(23(l/r)2]/[1.6-(l/200r)] Ref. API650 ADD.4 - 3.10.3.4
= 114.02 MPa

Actual induced stress find. = (p + W) / A


= 0.73

As Allowable Compressive Strength is Greater than induced so design is safe

5.3 Weight Summary

Total Rafters nT. = 14


Length of Each Rafter Lr = 11.15 ft.
= 3.40 m
Weight per unit Length w = 16 kg/m
Total Weight of all rafters Wr = nT x Lr x w
Wr = 762 kg

Total Length of all columns LC = 27.00 ft.


= 8.23 m
Weight per unit Length w = 60.00 kg/m
Total Weight of all Columns Wc = 494 kg

Total Weight of Roof Structure WT = 1256 kg.

DDFC Doc. No.:


Project Title:

INTERMEDIATE WIND GIRDER CHECK


6 INTERMEDIATE WIND GIRDER: API 650, 10 th Ed, Add 04

6.1 INPUTS:
Inside dia of tank Di = 8.00 m = 8,000 mm
Wind velocity V = 162.00 km/h = 45 m/s
Nominal dia. of Tank at Top D = 8.005 m = 8,005 mm

6.2 CALCULATIONS:
Max. height of the unstiffened shell H1 = 9.47 t x ( t / D )3 x (190 / V)2 Ref: API 650 3.9.7.1
= 0.00 m

Ordered thickness of top shell course tuniform = 0 mm

Ordered thickness of 1st shell course tactual-1 = 8 mm


Transposed width of 1st shell course Wtr-1 = W ((tuniform/ tactual-1)5) Ref: API 650 3.9.7.2
= 0.000 m = 0 mm
Actual width of 1st shell course W1 = 2.000 m = 2,000 mm

Ordered thickness of 2nd shell course tactual-2 = 8 mm


Transposed width of 2nd shell course Wtr-2 = W ((tuniform/ tactual-2)5) Ref: API 650 3.9.7.2
= 0.00 m = 0 mm
Actual width of 2nd shell course W2 = 2.00 m = 2,000 mm

Ordered thickness of 3rd shell course tactual-3 = 8 mm


Transposed width of 3rd shell course Wtr-3 = W ((tuniform/ tactual-3)5) Ref: API 650 3.9.7.2
= 0.00 m = 0 mm
Actual width of 3rd shell course W3 = 2.00 m = 2,000 mm

Ordered thickness of 4th shell course tactual-4 = 8 mm


Transposed width of 4th shell course Wtr-4 = W ((tuniform/ tactual-4)5) Ref: API 650 3.9.7.2
= 0.00 m = 0 mm
Actual width of 4th shell course W4 = 2.00 m = 2,000 mm

Ordered thickness of 5th shell course tactual-5 = 0 mm


Transposed width of 5th shell course Wtr-5 = W ((tuniform/ tactual-5)5) Ref: API 650 3.9.7.2
= #DIV/0! m = #DIV/0! mm
Actual width of 5th shell course W5 = 0.00 m = 0 mm

Ordered thickness of 6th shell course tactual-6 = 0 mm


Transposed width of 6th shell course Wtr-6 = W ((tuniform/ tactual-6)5) Ref: API 650 3.9.7.2
= #DIV/0! m = #DIV/0! mm
Actual width of 6th shell course W6 = 0.00 m = 0 mm

Ordered thickness of 7th shell course tactual-6 = 0 mm


Transposed width of 7th shell course Wtr-6 = W ((tuniform/ tactual-6)5) Ref: API 650 3.9.7.2
= #DIV/0! m = #DIV/0! mm
Actual width of 6th shell course W6 = 0.00 m = 0 mm
Height of the transformed shell HT = Wtr-1 + Wtr-2 + Wtr-3 + Wtr-4 + wtr-5 + wtr-6+Wtr-7
= #DIV/0! m
Since, #DIV/0! #DIV/0! 0.0

### Ref: API 650 3.9.7.3

DDFC Doc. No.:


Project Title:

WIND LOAD CALCULATIONS


7 WIND LOAD: API 650, 10 th Ed, Add 04

7.1 INPUTS:
Effective Wind Gust Factor G = 0.85 Ref: ASCE 7-02, 6.5.8
Force Co-efficient Cf = 0.70 Ref: ASCE 7-02, Fig. 6-19
Wind Directionality Factor Kd = 0.95 Ref: ASCE 7-02, Table 6-4
Velocity Pressure Exposure Co-efficient Kz = 1.22 Ref: ASCE 7-02, Table 6-3
Topographic Factor Kzt = 1.00 Ref: ASCE 7-02, 6.5.7.2
Importance Factor (Wind) I = 1.00 Ref: ASCE 7-02, Table 6.1
Wind Velocity V = 45 m/s = 162 km/hr
Inside dia. Di = 8 m
Nominal dia. of tank (Di + Shell thick) D = 8.005 m
Outside dia. of tank (D + Shell thick) Do = 8.010 m
Height of shell HS = 8 m
Height of tank including roof height HT = 8.25 m
Roof Height Above Shell HR = 0.252 m
Surface area of roof Sr = 50.49 m2

7.2 CALCULATIONS:
For overturning moment due to internal pressure;
Design internal pressure Pi = 0.025 bar.g
= 2.50 kPa
Projected area of Roof against internal pressure, A, is;
A = / 4 x Di 2
= 50.27 m2

Uplift due to internal pressure Wup = Pi x A Ref: API 650 3.11.2


= 125.66 kN

For overturning moment due to wind load;


Design Wind Pressure qz' = 0.613 x Kz x Kzt x Kd x V2 x I /1000 Ref: ASCE 7-02, 6.5.10
1.44 kPa

Added pressure for Internal Vacuum = 0.24 kPa Ref: API 650, 3.9.7.1

Total Design Wind Pressure qz = 1.68 kPa

Projected area of tank shell Af = 65.09 m2

Design Wind Load Pw = qz x G x Cf x Af Ref: ASCE 7-02, 6.5.13


= 65.01 kN

Overturning Wind Moment Mw = P w x Ht / 2 Ref: API 650 3.11.2


268 kN-m

Overturning due to weight of shell & roof supported by the shell is;
Total weight of corroded shell W'ST = 84.29 kN Includes weight of attachments
Total weight of corroded roof W'RT = 23.81 kN Includes weight of attachments

Unanchored Tanks shall satisfy both of the following criteria: Ref: API 650 3.11.2
1 0.6Mw + MPi < MDL / 1.5

Moment about the shell to bottom joint from MPi = Wup x Di / 2


design internal pressure = 502.65 kN-m

Moment about the shell to bottom joint from the MDL = (W'ST + W'RT) x Di / 2
weight of the shell and roof supported by the shell = 432

0.6Mw + MPi = 664 kN-m


MDL / 1.5 = 288 kN-m

664 > 288

DDFC Doc. No.:


Project Title:
Anchorage Required

2 Mw + 0.4MPi < (MDL + MF)/2


Mw + 0.4MPi = 469.29 kN-m

wa = 59 x tb x Fbyx H
= 520.95 kN
MF = wa x Di / 2
= 2,084 kN-m

(MDL + MF)/2 1,258 kN-m

469 < 1,258


Condition Satisified - Anchorage is not Required

DDFC Doc. No.:


Project Title:

SEISMIC LOAD CALCULATIONS


8 SEISMIC LOAD: API 650, 10 th Ed, Add 04

8.1 INPUT DATA

Inside Diameter of Tank Di = 8.00 m


Nominal Diameter of Tank at Bottom D = 8.02 m
Height of tank shell Hs = 8.00 m
Height of tank roof Hr = 0.252 m
Max. design product height HD = 7.70 m
Equivalent uniform thickness of tank shell tu = 6.00 mm
Density of contents Dn = 722 kg/m3
Specific gravity G = 0.722
Operating design pressure Pi = 0.00 Mpa
Weight of Tank Bottom Wb = 3,655 kg = 35,855 N
Weight of Tank Roof including Framing, etc Wr = 4,929 kg = 48,351 N
Weight of Shell & Appurtenances Ws = 13,327 kg = 53,542 N
Surface area of cone Sr = 112 m2
Live load per unit area P = 1.2 kPa Ref : API 650 3.10.2.1
Yield Strength Fy = 159.96 Mpa
Elastic modulus of tank material E = 200,000 Mpa
Importance Factor (Wind) I = 1.00

Mapped, MCE, 5% damped, spectral response acceleration S1 = 0.032 Ref: ASCE 7-02, Table 9.1.4
parameter of 1 second, %g; (Considering SUG-II)

Mapped, MCE, 5% damped, spectral response acceleration SS = 0.104 Ref: ASCE 7-02, Table 9.1.4
parameter of 0.2 second, %g; (Considering SUG-II)
Site Class = C Ref: API-650,E.4.5

Acceleration base site-coefficient (at 0.2 sec period) Fa = 1.10 Ref:API-650, Table E-1

Velocity base site-coefficient (at 0.2 sec period) Fv = 1.60 Ref:API-650, Table E-2

Coefficient Ci = 6.25 Ref:API-650, Fig.E-1

Force reduction factor for "Impulsive Mode" Rwi = 3.50 Ref:API-650, Table E-4

Force reduction factor for "Convective Mode" Rwc = 2.00 Ref:API-650, Table E-4

Total weight of tank contents WT = / 4 x Di 2 x H x Dn


= 290,494 kg = 2,849 kN

Total live load on roof LL = P x Sr


= 134.88 kN

8.2 CALCULATIONS:
D/H ratio of tank D/H = 1.04

Total weight of contents Wp = ( / 4) x Di2 x H x Dn


= 279,637 kg = 2,743,239 N

EFFECTIVE WEIGHT OF CONTENTS:


"Impulsive Weight" of contents
For D/H 1.33 Wi = (tanh (0.866 x D / H) x (Wp) / (0.866 x D / H) Ref: API 650 E.6.1.1
= 2,181,856.79 N
OR
For D/H < 1.33 Wi = [1.0 - 0.218 D / H] x Wp Ref: API 650 E.6.1.1
= 2,120,670 N
Since , D/H ratio is D/H = 1.04 < 1.33 Ref: API 650 E.6.1.1
therefore "Impulsive Weight" is Wi = 2,120,670 N

"Convective Weight" of contents,Wc, is;


Wc = 0.23 x D / H x tanh (3.67 x H / D) Wp Ref: API 650 E.6.1.1
= 655,701 N
TOTAL DESIGN BASE SHEAR, V:
Natural time period-for impulse contents Ti = (Ci x H) x ((Dn / E)) / (2 x tu / D) Ref:API-650, E.4.8.1
= 2.36 sec

DDFC Doc. No.:


Project Title:

SEISMIC LOAD CALCULATIONS


Natural time period-for convective contents Tc = 1.8 x Ks x D Ref:API-650, E-4.8.2

where, Ks = 0.578 / (tanh (3.68 x H / D)


= 0.58
so, TC = 2.95 sec

Regional-Dependent transition period TL = 4.00 sec API-650 E4.9.1

Ts = (Fv x S1) / (Fa x Ss) Ref: API 650 E.2.1.6


= 0.45
K = 1.50 Ref: API 650 E.2.1.6

Peak-Ground acceleration,Sp, is; SP = 2.5 / Sc Ref:API-650, E.4.4


SP = 0.04
Sp = 1.25 / Sl Ref:API-650, E.4.4
Sp = 0.03
Taking higher value of Sp, SP = 0.04 Ref:API-650,E.4.9.1
Taking, SO = SP
Scaling factor Q is, Q = 1.00 Ref:API-650,E.4.9.1

"Impulsive Spectral Acceleration" parameter Ai = 2.5 x Q x Fa x So (I / Rwi) Ref:API-650, E.4.9.1


= 0.03 >= 0.007

"Convective Spectral Acceleration" parameter Ac = 2.5 x Q x Fa x SO x (Ts / Tc) x (l / Rwc) Ai Ref:API-650, E.4.9.1
= 0.01 =< Ai
OR
Ac = 2.5 x K x Q x Fa x SO x (Ts x TL / Tc2) x (I / Rwc) Ai
= 0.02 =< Ai
Since ;
Tc < TL
Therefore value of Ac will be; Ac = 0.01
Vertical earthquake acceleration coefficient, Av, is;
Av = 0.14 SDS Ref:API-650, E-.6.1.3
Where, SDS = 2/3 x SMS & SMS = Fa x SS Ref: ASCE 7-02 9.4.1.2.4
= 0.08 = 0.11 Ref: ASCE 7-02 9.4.1.2.5
Av = 0.01
Ref:API-650, E-.6.1
Design Base Shear due to convective component of the Vc = Ac x Wc
effective sloshing weight of tank & contents = 5,693.73 N
Design Base Shear due to impulsive component of the Vi = Ai x (Ws + Wr + Wf + Wi) Ref:API-650, E-.6.1
effective sloshing weight of tank & contents = 75,817.94 N

Total Design Base Shear,V, is; V = (Vi2 + Vc2)


= 76 KN Ref:API-650, E.6.1

OVERTURNING MOMENT:
For Ring-Wall overturning moment, Ref:API-650, E.6.1.5
Height from the bottom of the tank shell to the centre of action of the lateral seismic force related to the impulsive liquid force for ring-wall moment;
For D/H 1.33 Xi = 0.375 x H Ref:API-650, E.6.1.2.1
= 2.89 m
OR
For D/H < 1.33 Xi = (0.5 - 0.094 x D / H) x H Ref:API-650, E.6.1.2.1
= 3.10 m
Since , D/H ratio is D/H = 1.04 < 1.33
Therefore,
Xi = 3.10 m
Height from the bottom of the tank shell to the centre of action of the lateral seismic force related to the convective liquid force for ring-wall moment;
Xc = (1.0 - (cosh ((3.67 x H / D) - 1) / (3.67 x H / D x sinh (3.67 x H / D))) x H Ref:API-650, E.6.1.2.1
= 6.89 m

Height from the top of the tank shell to the roof &roof's Xr = Hr / 3
appurtenances centre of gravity; = 0.08 m
Height from the bottom of the tank shell to the shell's centre
of gravity(in empty conditions); Xs = Hs / 2
= 4.00 m

DDFC Doc. No.:


Project Title:

SEISMIC LOAD CALCULATIONS


Now, overturning moment is calculated ; M = [ Ai (Wi Xi + Ws Xs + Wr Xr)]2 + [Ac (Wc Xc)]2 Ref:API-650, E.6.1.5
= 225 KNm

DDFC Doc. No.:


Project Title:

SEISMIC LOAD CALCULATIONS


ALLOWABLE LONGITUDINAL MEMBRANE COMPRESSION STRESS:
Ref:API-650, E.6.2.2.3
Since, GHD2 / t2 = 9.93

Allowable Seismic Stress Fc = 83 x ts/D


= 62.13 Mpa
OR
Fc = 83 x ts / (2.5 x D) + 7.5 (G x H)
= 42.54 Mpa
Since, GHD2 / t2 is; GHD2 / t2 = 9.93 < 44.00
Therefore,
Fc = 42.54 Mpa

Effective specific gravity including vertical seismic effects Ge = G(1 - 0.4Av) Ref:API-650, E.2.1.6
= 0.72
For "SELF-ANCHORED" tanks the resisting force of tank contents per unit length of shell circumference resisting overturning moment,wa, is;
wa = 99 x ta x (Fy x H x Ge) 196 H D Ge *Neglecting vertical seismic effects"
But, = 17,681 > 8,702 Ref:API-650, E.6.2.1.1
Anchorage is required

Anchorage Ratio,J, is; J = Mrw / (D2 (wt (1 - 0.4 Av) + wa) Ref:API-650, E.6.2.1.1.1

Where, wt Total weight of tank/unit length of wt = (Ws + Wr) / (p x D)


Tank-circumference = 4,046 N/m

J = 0.16

Calculated design uplift load due on anchors per unit wAB = (1.273 x M/D2 - wt (1 - 0.4 Av)) Ref:API-650, E.6.2.1.2
circumferential length, = 417.91 N/m
Uplift-load due to internal press. of shell circumference wAC = Pi / (p X D)
= 0.00 N/m

Total anchorage resistance per unit circumference length = wAB + 0.4 X wAC
= 418 N/m
Max. longitudinal shell compression stress at the bottom of
the shell ; SC = (wt (1 + 0.4 Av) + (1.273 Mrw / D2)) x (1 / (1000 x ts) Ref:API-650, E.6.2.2.2
= 1.42 Mpa
Since, Anchorage Ratio J = 0.16 < 0.785
Ref:API-650, E.6.2.2.2
Therefore, Max. longitudinal stress is; SC = 1.42 Mpa < Fc

Max. longitudinal shell compression stress is less than Allowable longitudinal shell membrane compression stress

DDFC Doc. No.:


Project Title:

SLIDING STABILITY CHECK


9 SLIDING STABILITY: API 650, 10 th Ed, Add 04

Total Design Base Shear = 76.03 kN Ref:API-650, E.6.1


Weight of tank bottom (corroded) WB = 24.20 kN
Weight of tank roof (corroded) WR = 23.81 kN
Weight of shell & appurtenances (corroded) WS = 8,593 kN
Total weight of contents is WT = 2,743 kN
Friction coefficent b/w the tank bottom & subgrade u = 0.40
Sliding shear force is Vs = u x ( WS + WR + WB + WT ) x (1.0-0.4 x Av) Ref:API-650, E.7.6
= 4,534 kN
Since, Vs > 76
4,534 > 76
Sliding resistance of self-anchored tank is satisfactory

DDFC Doc. No.:


Project Title:

FOUNDATION LOADING DATA


10 FOUNDATION LOADING DATA:

10.1 INPUTS:
Density of contents Dn = 722 kg/m3
Density of Material (A-36) r = 7,850 kg/m3
Pe = 0 bar.g = 0 psi
Inside dia. Di = 8 m = 8,000 mm
Nominal dia. of tank (Di + Shell thick) D = 8.008 m = 8,008 mm
Outside dia. of tank (D + Shell thick) Do = 8.016 m = 8,016 mm
Inside radius of tank R = 4.000 m = 4,000 mm
Height of shell HS = 8 m = 8,000 mm
Design Liquid level Hd = 8 m = 7,700 mm
Total Weight of Shell WST = 13,327 kg
Angle b/w roof & horizontal q = 4 deg
Roof Height Above Shell HR = 252 mm
Total Weight of Roof WRT = 4,929 kg
Roof used Thickness tR = 9 mm
Weight of Bottom WB. = 3,655 kg
Used bottom plate thickness tB = 9 mm
Total empty weight of the tank WT = 21,910 kg
Design Wind Load P1 = 65 kN
Overturning Wind Moment Mw 268 kN.m
Total live load on roof LL = 1 kN
Seismic moment Ms = 225 kN.m

10.2 CENTRE OF GRAVITY

Empty Condition
Base Plate Thickness h1 = 0.009 m = 9 mm
Height of Shell h2 = 8 m = 8,000 mm
Height of Roof h3 = 0.25 m = 252 mm
m
from base a1 = h1 / 2 a1 = 0.005 m = 5 mm
from base a2 = h2 / 2 +h 1 a2 = 4.009 m = 4,009 mm
from base a3 = h3 / 3 + h1 + h2 a3 = 8.093 m = 8,093 mm

Weight of Bottom Plate w1 = 3,655 kg


Weight of Shell w2 = 13,327 kg
Weight of Roof w3 = 4,929 kg
Total Empty Weight of Tank (w1 + w2 + w3) WE.T = 21,910 kg

COG in Empty Condition = (a1 x w1 + a2 x w2 + a3 x w3) / WE.T


= 4.3 m = 4,260 mm
Full of Water Condition
Weight of Water = 402,124 kg
Weight of Shell + Weight of Water w6 = 415,451 kg
Weight of Tank (Full of Water) WF = 424,034 kg

COG in Full of Water Condition = (a1 x w1 + a2 x w6 + a3 x w3) / WF


= 4.031 m = 4,031 mm
Operating Condition
Operating liquid level, = 8 m = 7,700 mm
from base a4 = (Liquid Level / 2) + h1 a4 = 3.859 m = 3,859 mm
Weight of Liquid WL = 279,601 kg
Weight of Liquid + contributing Weight of Shell w4 = 292,428 kg
Weight of Shell without Liquid w5 = 500 kg
Height of remaining shell center from base a5 = 7.859 m = 7,859 mm
(from base a5 = Remaining height / 2 + Liquid Level + h1)
Operating Weight WO = 301,511 kg

C.O.G in Operating Condition = (a1 x w1 + a2 x w2 + a3 x w3 + a4 x w4) / WO


3.888 m = 3,888 mm

DDFC Doc. No.:


Project Title:

FOUNDATION LOADING DATA


10.3 WEIGHT SUMMARY

EMPTY WT = 21,910 kg

OPERATING WTO = 301,511 kg

FULL OF WATER WTF = 424,034 kg

10.4 FOUNDATION LOADING DATA

The self weight of roof and live load will be transferred to tank shell

Live load transferred to foundation

Total Live Load WL = 1 kN


Circumference of Tank C = 25 m
Live Load transferred to Foundation LL = 0 kN/m

Dead load transferred to foundation

Total Dead Load WD = 215 kN


Dead Load Transferred to Foundation DL = 9 kN/m

Operating & Hydrostatic Test Loads

Self Weight of Tank = 215 kN


Weight of Fluid in Tank at Operating Conditions = 2,743 kN
Weight of Water in Tank at Hydrotest Conditions = 3,945 kN
Uniform Load Operating Condition = Self wt.+ fluid Wo = 59 kN / m2
Uniform Load Hydrotest Condition = Self wt.+ water Wh = 83 kN / m2

Wind Load Transferred to Foundation

Moment due to wind load Mw = 268 kN.m


Base Shear due to wind load Fw = 65 kN
Reaction due to wind load Rw = 1 kN/m

Seismic Load Transferred to Foundation

Moment due to seismic load Ms = 225 kN.m


Base Shear due to seismic load Fs = 58 kN
Reaction due to seismic load Rs = 1 kN/m

10.5 Summary of Foundation Loading Data

Dead load, shell, roof & ext. structure loads DL = 8.53 kN/m
Live Load LL = 0.05 kN/m
Uniform load, operating condition Wo = 58.73 KN/m2
Uniform load, hydrotest load Wh = 82.59 KN/m2
Base shear due to wind Fw = 65.01 KN
Reaction due to wind Rw = 1.33 kN/m
Moment due to wind load Mw = 268 kN.m
Base Shear due to seismic load Fs = 57.92 KN
Reaction due to seismic load Rs = 1.12 kN/m
Moment due to Seismic load Ms = 4 kN.m

DDFC Doc. No.:


Inquiry No.:OG-180
Inquiry Title: Condensate Storage Tanks
DEL-014

RESULTS
TANK No.: 0-T-1250 Dia.: 8m Height: 8m Volume: 402 m3
(Nominal)
Design Code: API-650 ADD. 4
Client Datasheet No.: EC0184-0220-049-04-0001 Rev. O

A) SHELL

Shell Width Thickness


Material
Course (mm) (mm)
1 2,000 8 A-36
2 2,000 8 A-36
3 2,000 8 A-36
4 2,000 8 A-36

Shell weight (Plates Only) WS = 12,627 kg


Shell weight including attachments WSA = 13,327 kg
(Nozzles, Reinforcement plates, Pipes, Sump)

B) ROOF
Roof thickness tR = 8 mm
Roof weight WR = 3,323 kg
Roof weight including attachments (Nozzles, Pipes) WRT = 3,673 kg
Weight of Curb Angle Wc = 233 kg
Material A-36

C) ROOF STRUCTURE
Total Weight of Roof Structure WRS = 2,500 kg

D) BOTTOM
Bottom thickness tB = 9 mm
Bottom weight WB = 3,655 kg
Material A-36

E) EXTERNAL ATTACHMENTS
Description Length Material Weight (kg)
i) Spiral Stair Case (90 kg/m) 12m A-36 1080
ii) Interlanding (75 kg each) -- A-36 75
iii) Top Platform (135 kg each) -- A-36 135
iv) Hand Rail (35 kg/m) 25m A-36 875
v) Anchor Chairs (40 kg each) 16 Nos. A-36 640
Total ### kg

F) WEIGHT SUMMARY:
F1) Weight of fluid in tank at operating conditions upto HLL = 279,601 kg = 2,743 kN
F2) Weight of water in tank at hydro test conditions = 402,124 kg = 3,945 kN
F3) Total dead load/self weight (empty) (A to E) WD = 26,193 kg = 256.95 kN
Weight

F4) Operating (F1+F3) WTO = 305,793 kg = 3,000 kN


F5) Full of water (F2+F3) WTF = 428,317 kg = 4,202 kN

File Name:368520827.xls

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