Professional Documents
Culture Documents
Chapter GI
Contents
How to use this manual ....................................... GI-2 Support and jack pointGI-21
Scope ................................................................. GI-2 Floor type jack and safety foot rest ...................... GI-21
Definition of special terms ................................ GI-2 Jacking point ........................................................ GI-21
Definition of unit ................................................. GI-2 Dual column jack ................................................. GI-21
Description .......................................................... GI-2 Flat jack ................................................................ GI-22
Part drawing ........................................................ GI-3 Towing.................................................................. GI-23
Fault diagnosis flow chart ................................... GI-4 Towing hook......................................................... GI-23
Precautions on maintenance ................................ GI-6 Precautions on vehicle towing.............................. GI-23
General precautions............................................. GI-6 Abbreviation ....................................................... GI-24
Inspection of electrical system ............................ GI-7 Locking torque of standard bolt ........................... GI-24
Precautions on control elements and electric partsGI-8 MODEL CODE ................................................ GI-25
Precautions on installation of radio equipment .. GI-10 BASIC PARAMETERS OF COMPLETE
Precautions on SRS airbag and belt tension VEHICLE ........................................................... GI-25
device................................................................GI-10 MAIN CAPACITY PARAMETERS ............. GI-26
How to read circuit diagram .............................. GI-11 WHEEL & TIRE ................................................ GI-26
Example/circuit diagram ................................... GI-11 Identification and label.. GI-26
Description ........................................................ GI-12
GI-1
How to use this manual
Scope
This manual explains Removal, Installation, Disassembly,
Assembly, Inspection and Adjustment as well as Trouble
Diagnoses.
Definition of special terms
CAUTION indicates the jobs to which special attention
needs to be paid, including safety precautions and the
instructions that must be followed to avoid the improper
operations that may result in damage to your vehicle or its
important parts.
NOTE provides you with extra information for easier
operation.
Standard: Tolerance at inspection and adjustment.
Repair limit: The maximum or minimum value allowable
at inspection and adjustment.
Definition of unit
The UNITS of the values (e.g. tightening torque and
pressure) given in this manual are expressed as the SI
UNIT (International System of Unit), and alternatively
expressed in the metric system. These UNITS are
presented in such an order that metric values are contained
in braces {}.
Example: Tightening Torque 59-78 N-m {6.0-8.0 kg-m}
Sl {Metric Unit}
Conversion between Major Units
Conversion factor
Measurement Sl Metric unit Conversion factor to Sl Measurement Sl Metric unit
to Sl
Preparation
GI-2
How to use this manual
Description
The operation procedures, notes, special service tools and
other maintenance information that can help you operate
correctly will also be described.
Caution: In principle, descriptions on visual inspection and
about cleaning of removed parts will be omitted. However,
please remember that these procedures are still needed for
actual jobs.
GI-3
How to use this manual
Part drawing
A component drawing (refer to the figure below) contains
information on removal, installation, disassembly and
assembly (tightening torques, grease application locations
and non-reusable parts) as well as other information about
maintenance work. In addition, it also contains a section
number (e.g. SEC.000) given in a parts catalog published by
a part development department.
Brake disc
Spacer
Baffle
Outer bearing
Component Symbols
Apply grease. Specified oil/grease is displayed. Apply petroleum grease (e.g. vaseline).
Visually check.
GI-4
How to use this manual
NC
Check power supply of crankshaft position Check the following item:
sensor: Continuity of harness
between terminal 3 of
Turn ignition switch to OFF. crankshaft position sensor and
Remove the crankshaft position sensor terminal 5 of engine control
harness joint. module relay.
Turn ignition switch to ON.
If no continuity is detected
Check the voltage between the crankshaft (NG), repair harness or
position sensor joint terminal 3 and ground connector.
Terminal 3-body ground: battery voltage
1. Please follow the procedure in the following panes during inspection and operation.
B
Check power supply of crankshaft position Check item
sensor:
Turn ignition switch to OFF.
Operation
Remove the crankshaft position sensor
procedure/inspection
harness joint.
procedure
Turn ignition switch to ON.
Check the voltage between the crankshaft
position sensor joint terminal 3 and ground Measurement result
Terminal 3-body ground: Battery voltage
OK
2. Standard values are indicated in bold type in the following
flow chart panes.
Example:Approximately 5V
Example:Battery voltage
Caution: Battery voltage means normal voltage of a battery. It is generally
within the range of 12V-14V.
GI-5
How to use this manual
GI-6
How to use this manual
GI-7
How to use this manual
Apply parking brake. A connector (e.g. engine control module connector) contains
many terminals.
Check voltage.
Check resistance.
GI-8
Precautions on maintenance
General precautions
Seat cover
Vehicle Protection
Please use fender covers, seat covers, steering wheel cover
or paper pads to protect your vehicle from damage or
contamination.
Fender cover
Safe Operation
Do not operate the engine for an extended period of time in
a maintenance shop without proper exhaust ventilation (e.g.
without ventilating duct).
Keep the maintenance shop well ventilated and away from
any inflammable materials. Special care should be taken when
using any inflammable or poisonous materials (e.g. gasoline).
When discarding used oil or disposing of oil in parts after an
oil change, local regulations should be observed.
When working with related hot parts, rotating parts or
sliding parts, care should be taken to avoid burns and injury.
Proper Operation
Before diagnosing a problem, you should surely know the
symptoms in order to select related operation procedures.
Before removal or disassembly, check for correct installation
first. If matching marks are required, please make sure that
these marks will not affect functioning of the parts on which
they are made.
After removal, parts marked NON-REUSABLE
(including oil seals, washers, gaskets, O-rings, lock washers,
split pins and self-locking nuts) should be replaced by new
ones.
Inner and outer races of tapered or inclined roller bearings
GI-9
Precautions on maintenance
GI-10
Precautions on maintenance
GI-11
Precautions on maintenance
Breakage
GI-12
Precautions on maintenance
Connecting rod
Joint
Connecting rod
GI-13
Precautions on maintenance
GI-14
Precautions on maintenance
Caution:
Incorrect maintenance work may result in accidental deployment of the SRS air bag and seat belt
pre-tensioner. Follow the correct maintenance procedure only and take extra care!
Do not check circuits of the SRS air bag and seat belt pre-tensioner with a circuit tester.
When servicing the SRS air bag and seat belt pre-tensioner, the air bag sensor unit with any harness not
connected or mounting bolt getting loose can lead to improper operation of the former. After servicing, you
should carefully check each part to make sure the system can function normally.
Each harness related to the SRS air bag and seat belt pre-tensioner is provided with a yellow covering on the
lower part of its connector neck for distinguishing it from harnesses of other systems.
The SRS air bag and seat belt pre-tensioner system is located:
in steering wheel column, and
floor console of instrument panel.
The SRS air bag and seat belt pre-tensioner may be affected when these devices work. Follow the correct
working procedure only and work with care!
Examples of related work
Replace steering pinion and service steering wheel parts.
Install in-vehicle audio system.
Remove and install instrument panel and service its interior.
Service floor-type console parts.
GI-15
How to read circuit diagram
Example/circuit diagram
Refer to Description on page Gl-13.
Joint connector-1
To ELEXAMPL
Preceding page
Next page
Switch To
GLEXAMPL-0
Diode
Relay
Motor Motor
control
module
GI-16
How to read circuit diagram
Optional Splice
M/T models A/T models
Battery Battery
Relay Relay
Description
Number Item Description
1 Power condition This shows the condition when the system receives battery positive voltage (can be operated).
The double line shows that this is a fusible link.
2 Fuse fusible
The blank diagram means the current in and the solid diagram means the current out.
Fusible link/fuse This shows the location of the fusible link or fuse in the fusible link or fuse box. Refer to EL
3
location section, Power Supply Routing.
The single line shows that this is a fuse.
4 Fuse
The blank diagram means the current in and the solid diagram means the current out.
S Current rating This shows the current rating of the fusible link or fuse.
This shows that connector E-3 is female and connector M1 is male.
The G/R wire is located in the 1A terminal of both connectors.
6 Joint
Terminal number with an alphabet (1A, SB, etc.) indicates that the connector is SMJ
connector. Refer to page Gl-19.
7 Select branch point The blank drawing shows that the connector is optional depending on vehicle application.
8 Splice The solid drawing shows that the splice is optional depending on vehicle application.
9 To be continued This arrow shows that the circuit continues to an adjacent page.
10 Common connector The dotted lines between terminals show that these terminals are part of the same connector.
11 Option abbreviation This shows that the circuit is optional depending on vehicle application.
This shows an internal representation of circuit of the relay. Refer to EL section,
12 Relay
Standardized Relay.
13 Joint This shows that the connector is connected to the body or a terminal with nut.
GI-17
How to read circuit diagram
Description (continued)
Number Item Description
This shows a code for the color of the wire.
B = Black BR = Brown
W = White OR = Orange
R = Red P = Pink
G = Green PU = Purple
L = Blue GY = Gray
14 Wire color
Y = Yellow SB = Sky Blue
LG = Light Green CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as
shown below:
Example: L/W = Blue with White Stripe
1S Option description This shows a description of all related option abbreviations used on the page.
This shows that continuity exists between terminals 1 and 2 when the switch is in the A
16 Switch position and that continuity exists between terminals 1 and 3 when the switch is in the B
position.
17 Assembly parts Connector terminal in component shows that it is a harness incorporated assembly.
This identifies each page of the wiring diagram by section, system and wiring diagram page
18 Cell code
number.
Arrow indicates electric current flow, especially where the direction of standard flow
(vertically downward or horizontally from left to right) is difficult to follow.
19 Current flow arrow
A double arrow shows that current can flow in either direction depending on circuit
operation.
20 System branch This shows the branches to another system identified by cell code (section and system).
This arrow shows that the circuit continues to another page identified in conjunction with
page code.
21 To be continued
The C will match with the C on another page indicated by the cell code other than the next or
preceding pages.
22 Shielded line The line enclosed by broken line circle shows shield wire.
Component box in This shows that another part of the component is also shown on another page (indicated by
23
wave line wave line) within the system.
24 Component name This shows the name of a component.
This shows the connector number.
2S Connector number The letter shows which harness the connector is located in. Example: M: main harness. To
locate the connector, refer to Harness Layout in page EL-306 of EL section. A coordinate
grid is included for complex harnesses to aid in locating connectors.
The line spliced and grounded under wire color shows that ground line is spliced at the
26 Ground (GND)
grounded connector.
This shows the ground connection. For detailed ground distribution information, please refer
27 Ground (GND)
to "Ground Distribution" in EL section.
28 Connector views This area shows the connector faces of the components in the wiring diagram on the page.
Connectors enclosed in broken line show that these connectors belong to the same
29 Common component
component.
This shows a code for the color of the connector. For code meaning, refer to wire color codes,
30 Connector color
Number 14 of this chart.
This shows the arrangement of fusible link(s) and fuse(s), used for connector views of
Fusible link and fuse
31 Power Supply Routing in EL section. The open square shows current flow in, and the shaded
box
square shows current flow out.
This shows that more information on the Super Multiple Junction (SMJ) and Joint
32 Reference area
Connectors (J/C) exists on the insert. Refer to page Gl-19 for details.
GI-18
How to read circuit diagram
Description (continued)
Single line
Connector symbols shown from the terminal side are enclosed
Double line by a single line.
Joint
Connector symbols shown from the terminal side are enclosed
by a double line and followed by the direction mark.
Double line
Double line
Joint
Female Terminals
Guide
Joint
Connector Symbols
GI-19
How to read circuit diagram
Description (continued)
Example Connect
Harness Indication Harness Indication
Double
line
Switch position
Normally open
Switches are shown in wiring diagrams as if the vehicle is in the
normal condition.
A vehicle is in the normal condition when:
ignition switch is OFF,
doors, hood and trunk lid/back door are closed,
pedals are not depressed, and parking brake is released.
Normally open
GI-20
How to read circuit diagram
Description (continued)
Ignition switch Detectable Lines and Non-Detectable Lines
ON or START
In some wiring diagrams, two kinds of lines, representing wires,
with different weight are used.
A line with regular weight (wider line) represents a detectable
Single-speed sensor line for DTC (Diagnostic Trouble Code). A detectable line for
DTC is a circuit in which ECM can detect its malfunctions with
the on board diagnostic system.
A line with less weight (thinner line) represents a
Speed indicator non-detectable line for DTC. A non-detectable line for DTC
DTCDetectable line is a circuit in which ECM cannot detect its malfunctions with the
DTC on board diagnostic system.
Non-detectable line
GI-21
How to read circuit diagram
Description (continued)
Multiple Switch
The continuity of a multiple switch is described in two ways as
shown below:
The switch chart is used in schematic diagrams.
The switch diagram is used in wiring diagrams.
Example
Wiper switch
Wiper
switch
GI-22
How to read circuit diagram
Description (continued)
Reference Area
The Reference Area of the wiring diagram contains
references related to the electrical system at the end of
the manual. If connector numbers and titles are shown
in the Reference Area of the wiring diagram, these
connector numbers are not shown in the Connector
Area.
Example
Super multiple joint
(Main
harness)
(Engine
room
harness)
Connector Area
Reference Area:
Refer to the electrical reference pages at the end of the manual for the terminal
arrangement of the connectors shown here in the Reference Area.
GI-23
How to read circuit diagram
Description (continued)
Fuse Block-Junction Box (J/B)
Fuse block-junction box (J/B) connector numbers are shown
in the Reference Area of the wiring diagram. Please refer to
Fuse Block-Junction Box (J/B) in the electrical reference
pages at the end of the manual for arrangement of connector
terminals and fuses.
Fuse Box and Fusible Link Junction Box
Please refer to Fuse Box and Fusible Link Junction Box
for arrangement of fuses in fuse box and fusible link junction
box.
Electronic Components
Electronic component connector numbers are shown in the
Connector Area of the wiring diagram. However, electronic
component connector numbers are shown in the reference
pages of the wiring diagram when there is no space for
arrangement of connector terminals at connection locks of
the wiring diagram. Please refer to Electronic Components
at the end of the manual for arrangement of electronic
connector terminals. Most of electronic component
connectors in this page are indicated beside lines of the
connectors.
Joint Connectors
Joint connector marks are shown in the Connector Area of
the wiring diagram. Please refer to Joint Connectors (J/C)
in the electrical reference pages at the end of the manual for
layout of internal lines of connectors and arrangement of
joint connector terminals.
GI-24
How to read circuit diagram
GI-25
How to read circuit diagram
Front (without side sill guard) Rear side (without side sill guard) Front (with side sill guard) Rear side (with side sill guard)
Front 2WD Front 4WD Rear side 2WD Rear side 4WD
GI-26
Support and jack point
Flat jack
Front The attachment (LM4086-0400) is set in the center (flange
area) of the side sill (for a vehicle without side sill guard).
Caution:
Do not use board-on lift adapter (LM4086-0Z00).
Do not use board-on lift for a vehicle with side sill guard.
Lifting attachment
Towing hook
Caution: If a rope hits the bumper surface directly, the baking
finished surface may be damaged. Wrap the rope with a piece
of cloth.
Front Connect the rope to the hook secured to the front
frame.
Rear side: Connect the rope to the hook secured to the rear
frame.
N X
On board
GI-27
Abbreviation
GI-28
Tightening Torque Table
Standard tightening torque (without lubricant)
Bolt size Bolt diameter
Level Pitch Standard bolt Flange bolt
mm mm
Nm Kgm Nm Kgm
M6 6.0 1.0 5.1 0.52 6.1 0.62
1.25 13 1.3 15 1.5
M8 8.0
1.0 13 1.3 16 1.6
1.5 25 2.5 29 3.0
4T M10 10.0
1.25 25 2.6 30 3.1
1.75 42 4.3 51 5.2
M12 12.0
1.25 46 4.7 56 5.7
M14 14.0 1.5 74 7.5 88 9.0
M6 6.0 1.0 8.4 0.86 10 1.0
1.25 21 2.1 25 2.5
M8 8.0
1.0 22 2.2 26 2.7
1.5 41 4.2 48 4.9
7T M10 10.0
1.25 43 4.4 51 5.2
1.75 71 7.2 84 8.6
M12 12.0
1.25 77 7.9 92 9.4
M14 14.0 1.5 127 13.0 147 15.0
M6 6.0 1.0 12 1.2 15 1.5
1.25 29 3.0 35 3.6
M8 8.0
1.0 31 3.2 37 3.8
1.5 59 6.0 70 7.1
9T M10 10.0
1.25 62 6.3 74 7.5
1.75 98 10.0 118 12.0
M12 12.0
1.25 108 11.0 137 14.0
M14 14.0 1.5 177 18.0 206 21.0
Caution:
Special parts are excluded.
This standard is applicable to bolts in the table having
the following marks embossed on the bolt head.
Level Mark
4 T 4 or none
7 T 7
9 T 9
GI-29
Model code and complete vehicle parameter
Model code
ZN 6 44 1 V 1 W 4
National Stage IV
(with OBD)
Model Chart
Model
ZN6441V1W4 is a 42 light bus with a 5-door sedan body, a GVW of 2,035 kg, a rated seating capacity of 7
occupants (including driver), a manual transmission, and an EFI gasoline engine.
Basic Parameters of Complete Vehicle
Overall length 4420
Total width 1695
Total height 1825
Front suspension 880
Dimensions (mm) Suspension length
Rear suspension 845
Wheelbase 2695
Front tread 1470
Tread
Rear tread 1475
Vehicle curb weight 1435
Front axle 835
Rear axle 600
Weights (kg)
Gross vehicle weight 2035
Front axle 955
Rear axle 1080
Approach angle 16
Trafficability parameters Departure angle 17
Minimum ground clearance (mm) 160
King pin inclination 115030
Castor angle 33030
Front wheel alignment angle Front wheel camber 04545
and steering angle (under no
load) Front wheel toe-in (mm) 22
GI-30
Main Capacity Parameters
Item Working medium Capacity
Engine oil system 10W-40 SL 3.5L
Engine cooling system DF-3 (or L-192N) 6.5L
Refrigerant R-134a 600g
Fuel tank 93# and above unleaded gasoline (or ethanol gasoline) 58L
Power steering system ATF DX 0.87L
Brake system (with ABS)/(with load
DOT4 synthetic brake fluid 0.43L/0.39L
sensing proportioning valve)
Clutch system DOT4 synthetic brake fluid 0.6L
Transmission 75W/90 GL-4 2.0L
Identification
Each vehicle should be stamped with a VIN code in the format shown below:
LJNMDV1GN
Where, the first character represents check digit, the second character represents code of year of
production, and the last 6 characters represent product SN in that year.
Identification Plate
ZN6441V1W4 light bus
Print item
Print content
Manufacturer name Manufactured by Zhengzhou NISSAN Automobile Co., Ltd.
VIN LJNMDV1EN
Brand Dongfeng
Model ZN6441V1W4
Engine model 4A15
Engine displacement (cc) 1495
Engine power (kW) 75
Maximum design GVW (kg) 2035
Curb weight (kg) 1445
Seating capacity (number of occupants) 7
Year and month of manufacture [M] [Y]
Country of origin China
Note: x represents a figure or letter. The first 4 digits of delivery date represent year and the last 2 digits represent
month. (If a month is a one digit number, prefix a 0.)
GI-31