DLT 5210.8-2009 - Part 8 Processing Preparation

ICS 27.
100
F 20 DL
Record No.: J906-2009
PROFESSIONAL STANDARD
OF THE PEOPLES REPUBLIC OF CHINA

P DL/T 5210.8-2009
Code for Construction Quality Acceptance

and Evaluation of Electric Power Construct
Part 8: Processing Preparation

8
Issue date: July 22, 2009 Implementation date: December 1, 2009

Issued by National Energy Administration of the People's Republic of China
Contents
1 Scope ................................................................................................................................... 1
2 Normative Reference........................................................................................................... 1
3 General Principles ............................................................................................................... 1
4 Construction quality acceptance.......................................................................................... 2
4.1 Requirements in construction quality acceptance..................................................... 2
4.2 Division Of Construction Quality acceptance scope And General Tables................ 4
4.3 Machined part and forging...................................................................................... 23
4.4 air&flue gas ducts/raw coal&pulverized coal piping and its parts ......................... 25
4.5 steam/water pipes and Other Parts.......................................................................... 52
4.6 Steel Welded atmospheric vessels........................................................................... 67
4.7 metal components ................................................................................................... 73
4.8 Others...................................................................................................................... 81
5 Quality Evaluation of Individual project ........................................................................... 83
5.1 Basic Requirements ................................................................................................ 83
5.2 Evaluation Provisions ............................................................................................. 84
5.3 Evaluation Content ................................................................................................. 85
5.4 Evaluation Methods ................................................................................................ 85
5.5 Quality Evaluation of processing preparation Engineering .................................... 88
5.6 Evaluation Score Summary of Individual project................................................... 93
5.7 Report of Individual project Quality Evaluation..................................................... 94
6 Quality Evaluation of Individual unit................................................................................ 94
7 Overall Project Quality Evaluation ................................................................................... 96
Annex A (Normative) Methods on Observation of Tank Foundation Settlement ................. 101
Annex B (Normative) Criteria on the minimum Derusting Grade Required by Various primers
and Anti-rusting Paints as well as on Derusting Grade Classification .................................. 102
1
Foreword
The standard series "Code for Construction Quality Acceptance and Evaluation of
Electric Power Construct consists of 8 parts:
DL/T 5210.1 Part 1: Civil Work
DL/T 5210.2 Part 2: Boiler Unit
DL/T 5210.3 Part 3: Steam Turbine Generator Units
DL/T 5210.4 Part 4: Instrumentation and Control
DL/T 5210.5 Part 5: Piping & System
DL/T 5210.6 Part 6: Water Treatment & Hydrogen Generation Equipment and
System
DL/T 5210.7 Part 7: Welding
DL/T 5210.8 Part 8: Processing Preparation
This Part is the eighth part of DL/T 5210.
This Part is developed according to the requirements of Document Fa Gai Ban Gong Ye
[2008] No. 1242 issued by the National Development and Reform Commission--"Notice on
Executing the Program of Professional Standard Project in 2008 ".
During the drafting, this Part refers to Document Huo Dian Ji Huo Zi [1983] No.137
issued by the Department of Capital Construction from the former Ministry of Water
Resource and Power --"Standard for Quality Inspection and Evaluation of Thermal Power
Construction--Part of Processing and Preparation".
Annex A and Annex B in this Part are informative.
This Part was proposed by the China Electricity Council.
This Part is under the jurisdiction of the Technical Committee for Standardization of
Thermal Power Construction in power industry which is responsible for the explanation of
this Part.
Chief drafting organization of This Part: Sichuan No.3 Electric Power Construction
Company
Participating drafting organizations of This Part: Anhui No.1 Electrie Power
Construction Corporation, Heilongjiang No.3 Thermal Power Construction Corp. and
Guangdong Power Engineering Corporation
Chief drafting staffs of This Part: Li Zhenqiang, Huang Junlin, Lan Hua, Han Yingming,
Hou Yongqiang, Zhang Xiaodong, Zhong Congshuang and Cao Hui
The former "Standard for Quality Inspection and Evaluation of Thermal Power
Construction (Trail)--Part of Processing and Preparation" (Shui Dian Ji Hua Zi [1983] No.
137), issued by the Department of Capital Construction form the former Ministry of Water
Resource and Power, shall be abolished on the issuing date of this Part.
During the implementation of this Part, the relevant opinions and advice, whenever
necessary, can be posted or passed on to the Standardization Center of the China Electricity
Council (No.1, Baiguang Road Ertiao, Beijing, 100761, China).
1 Scope
This Part in DL/T 5210 specifies the construction quality acceptance standard for
site-processed and -prepared products and relevant requirements of individual project,
individual unit, and overall project quality evaluations for erection engineering of thermal
power generation.
This Part is applicable to the construction quality acceptance and project evaluation of
site-processed and -prepared products for constructed, extended and renovated thermal power
generation with unit capacity 300MW~1000MW. The construction quality acceptance and
project evaluation of site-processed and -prepared products for thermal power generation with
unit capacity below 300MW may comply with this Part by reference.
2 Normative References
The following normative documents contain provisions which, through reference in this
text, constitute provisions of this Part. For dated reference, subsequent amendments
(excluding correction to) to, or revisions of, any of these publications do not apply. However,
parties to agreements based on this Part are encouraged to investigate the possibility of
applying the most recent editions of the standards indicated below. For undated references,
the latest editions of the normative documents are applicable to this part.
GB/T 3 Run-outs, undercuts and chamfers for general purpose metric screw
threads
GB/T 197-2003 General purpose metric screw threads - Tolerances
GB/T 1800.1-2009 Geometrical product specifications (GPS) - Limits and fits - Part 1:
Bases of tolerances, deviations and fits
CB/T 1804-2000 General Tolerances - Tolerances for Linear and Angular Dimensions
without Individual Tolerance Indications
GB/T 12362.1 Tolerances and machining - Allowances of steel die forging
GB/T 21469 Machining allowances and tolerances for steel open die forgings on
hammer - General requirement
hammer - Disks, columns, rings, and seamless cylindrical sleeves
hammer - Shafts
GB/T 50375 Evaluating standard for excellent quality of building engineering
DL/T 515-2004 Pipe Bends for Power Station
DL/T 869 The code of welding for power plant
DL/T 5161.1~5161.17 Specification for construction quality checkout and evaluation of
electric equipment installation
3 General Provisions
3.0.1 This standard is formulated with a view to intensifying construction engineering
quality control in electric power industry, improving construction quality level, and unifying
1
the relevant requirements in construction quality acceptance standard and evaluation for
thermal power generation engineering.
3.0.2 The construction quality acceptance for thermal power generation project shall be
conducted by inspection batch, subitem, subsection, and subsystem. The construction quality
acceptance is only applied with a quality grade "qualified"; in case of any nonconformity, it
shall comply with Article 4.1.11 in this Part.
3.0.3 The engineering quality evaluation shall be conducted for the projects with the "high
quality" title.
3.0.4 The engineering quality evaluation shall be conducted by the three phases (stage) -
individual project, individual unit and overall project.
3.0.5 The construction quality evaluation for individual project shall be conducted upon that
the construction quality acceptance for all subsystems is qualified and the collection and
rearrangement of engineering technical document is completed, and the evaluation shall cover
the whole work content before 168-h trial operation with full load.
3.0.6 The quality evaluation for individual unit shall be conducted after the construction
quality acceptance for all individual projects and the 168-h trial operation of the unit with full
load are completed and the environmental protection projects supported are normally put into
operation. The synergic system shall be bought into the evaluation for the first unit.
3.0.7 The quality evaluation for overall project shall be conducted after the quality
evaluation for all individual units, the performance tests of the units and the engineering
archives evaluation are completed.
4 Construction quality acceptance

4.1 Requirements in construction quality acceptance
4.1.1 The inspection, acceptance and certification for the installation engineering
construction quality of I&C device in the thermal power project shall be conducted
according to the requirements of this Part.
4.1.2 For the inspection and acceptance for the project construction quality, the construction
contractor shall prepare the quality acceptance range division table on the base of the works
scope according to the requirements of Chapter 4 in this Part; the supervisor shall conduct the
examination and the parties of construction, supervision and owner jointly sign and seal for
approval after the owner make a confirmation. For the engineering projects with engineering
general contract or construction project management (mode), the construction contractor may,
according to the actual situation, add acceptance organizations in column "acceptance
organization" in the construction quality acceptance range division table; if the designer and
the equipment supplier in column "acceptance organization" participate in the quality
acceptance, the owner may make proper calibration according to the actual situation.
4.1.3 The part of the inspection items in "Construction Quality Acceptance Range Division
Table" in Chapter 4, incongruent with the ones in the actual project, may be added or
canceled. the items added or canceled may be numbered or not in the project numbering in the
construction quality acceptance range, but the original number shall not be altered.
4.1.4 The project construction quality shall be inspected by the acceptance organization
specified in "Construction Quality Acceptance Range Division Table". the acceptance for
2
batch, subitem and subsection, the supervisor shall, if participating in, shall organize them,
and the organizations concerned shall participate; the owner shall organize the acceptance for
subsystem, and the organizations concerned shall participate; the designer and the supplier
shall participate in the acceptance of the related items according to the requirements of
"Construction Quality Acceptance Range Division Table". The quality acceptance personnel
shall hold the qualification certificate consistent with his/her acceptance profession, and the
qualification certificate shall be within the validity period. The acceptance authority of the
personnel involved in the quality acceptance for subsystem, subsection, subitem and batch
shall be determined by the organizations concerned under the organization of the owner.
4.1.5 In the engineering quality inspection and acceptance, the quality inspection personnel
at all levels shall strictly comply with the requirements of this part as well as the relevant
current national standard, professional standard, contract terms, design document and
manufacturing technical document, and they shall be responsible for the acceptance results.
4.1.6 The quality acceptance must be conducted after the construction project is completed.
the construction contractor shall apply the quality acceptance to the projects supervisor and
owner upon the construction contractor has completed self-checking and prepared complete
self-checking records.
4.1.7 The construction contractor shall notify the supervisor and the organizations
concerned to witness acceptance before being concealed, and complete the inspection
acceptance record and the certification.
4.1.8 The inspection and acceptance of project construction quality shall comply with the
requirements in Chapter 4 of this Part and be conducted by batch, subitem, subsection and
subsystem; where a subsystem is constructed by multiple construction contractors by sections,
individual subsystems may be set up. the individual subsystem number is the original
subsystem number affixed with English letters for distinguishing.
4.1.9 The project construction quality acceptance shall meet the following requirements:
The acceptance for subitem shall be conducted only upon the acceptance for batches is
qualified; the acceptance for subsection shall be conducted only upon the acceptance for
subitems is qualified; the acceptance for subsystem shall be conducted only upon the
acceptance for subsections is qualified.
4.1.10 The "qualified" construction quality acceptance for batch, subitem, subsection and
subsystem shall meet the following requirements:
1 The complete inspection is conducted for the inspection items according to the
requirements on batches and subitems, and the inspection results meet the quality criteria; the
quality acceptance for this batch or subitem is qualified.
2 The acceptance for the batches contained in a subitem is qualified and the data for the
subitem is complete; the quality acceptance for this subitem is qualified.
3 The acceptance for the subitems contained in a subsection is qualified and the data
for the subsection is complete; the quality acceptance for this subsection is qualified.
4 The quality acceptance for the subsections contained in a subsystem is qualified and
the data for the subsystem is complete and meets the archives management requirements; the
quality acceptance for this subsystem is qualified.
4.1.11 The nonconformity of construction quality, if existing, shall be registered for record
and treated according to the following requirements:
3
1 The inspection items for reworked ones, or replaced instrument or equipment, shall
be conducted again.
2 The inspection items replaced, which satisfy the functional requirements of safe
handling, may be inspected according to the technical scheme and the agreement.
3 Unqualified inspection item, which cannot be replaced or reworked, shall be
identified by the certifying agency or the organizations concerned; the inspection items
without effects on inner quality, service life, use function and safe operation may be
concessional. The concessional items may not be inspected again, but they shall be indicted in
column "acceptance conclusion", and the written report shall be attached following the
acceptance table.
4.1.12 The construction quality of batch and subitem under one of the following conditions
shall not be inspected:
1 The inspection results of its dominant inspection items cannot meet the quality
criteria.
2 The designer or the supplier has data requirement in quality criteria and the measured
data are not filled in the inspection result columns.
3 The quality acceptance documents do not conform to the archives management
regulations.
4.1.13 The quality problems caused by design or equipment manufacturing shall be solved
by the designer or equipment supplier. When the onsite processing entrusted to the
construction contractor can not make individual dominant items meet the standard
requirements completely, the concessional treatment may be applied upon the certification in
writing made the owner jointly with the designer, supplier, supervisor and construction
contractor. the project (item) with concessional treatment may not be inspected again, but it
shall be indicated in column "acceptance conclusion", and the written report hereof shall be
attached following the acceptance table.
4.1.14 The quality acceptance documents for batch, subitem, subsection and subsystem
shall be of accurate data, complete document collection, and complete signature procedure;
and the material and handwriting for document preparation shall meet the requirements of
"durability" and the archives management specifications.
4.1.15 The quality criteria of processed and prepared products shall meet the requirements
of this Part. Should there be no criteria in this Part or the application scope of this Part be
unable to meet the actual need, additional criteria shall be formulated in combination of the
actual needs of the project. The references for preparing the additional criteria are:
1 the relevant current regulations, specifications and provisions of the nation and
industry;
2 the requirements of the relevant design documents and drawings;
3 the technical requirements and quality criteria from the entrustment organization on
the processed and prepared products.
4.2 Division of Construction Quality Acceptance Scope and General Tables

4.2.1 Quality inspection and acceptance of engineering construction shall be conducted
according to inspection batch, subitem, subsection and subsystem; the division of quality
acceptance scope shall be in accordance with those specified in Table 4.2.1.
4
Table 4.2.1 Construction quality acceptance scope division table
Project No. Acceptance organization
Subsystem
Subsection
Subitem
batch
Inspection
contractor
Construction
Supervisor
Designer
Owner
table
acceptance
No. of quality
Project name Nature
01 Metal processed products
01 Air & flue gas ducts/raw coal &

pulverized coal piping and their
parts
01 Pipes and fittings
01 Square (rectangular) pipe Table 4.4.1
02 Square (rectangular) elbow Table 4.4.2
03 Rectangular pipe reducer Table 4.4.3
04 Circular pipe Table 4.4.4
05 Circular elbow Table 4.4.5
06 Square-circular joint Table 4.4.6
07 Circular pipe reducer Table 4.4.7
08 Hyperbolical coal bunker Table 4.4.8
02 parts
01 Round flange Table 4.11
01 01 02 02 Square (rectangular) angle steel Table .4.12

flange
03 Round expansion joint Table .4.13
04 Square (rectangular) expansion Table .4.14

joint
05 Round manhole and round

Table 4.15
heat-preservation manhole
06 Rectangular manhole and

rectangular heat-preservation Table 4.16
manhole
07 Flue ash-removal hole Table

4.4.17
03 supports and hangers Dominant
01 supports for air & flue gas Dominant Table .4.4.

ducts/raw coal & pulverized 9
coal piping
02 hangers for air & flue gas Dominant Table 4.10

ducts/raw coal & pulverized
coal piping
02 Steam-water pipe and its parts
01 Pipes and fittings Dominant
5
01 Cold-bending pipe Dominant Table 4.5.1
02 Welded steel pipe Dominant Table 4.5.2
03 Welded elbow Dominant Table 4.5.3
04 Welded pipe reducer Dominant Table 4.5.4
05 Welded Tee Joint Dominant Table 4.5.5
02 parts
01 Flat welding flange Table 4.5.6
02 Flat blind flange Table 4.5.7
03 supports and hangers Dominant
01 Steam/water pipe support Dominant Table 4.5.8
02 Steam/water pipe hangers Dominant Table 4.5.9
03 Steel Welded atmospheric Dominant

vessels
01 Rectangular atmospheric vessel Dominant
01 Rectangular atmospheric vessel Dominant Table 4.6.1
02 Circular atmospheric vessel Dominant
01 Vertical circular atmospheric Dominant Table 4.6.2

vessel
02 Horizontal circular atmospheric Dominant Table 4.6.2

vessel
03 Vertical cylindrical steel welded Dominant

storage tank
01 Vertical cylindrical steel welded Dominant Table 4.6.3

storage tank
04 metal components
01 steel column
01 04 01 01 steel column Table 4.7.1
02 Steel beam
01 Steel beam Table 4.7.2
03 Monorail crane beam Dominant
01 Monorail crane beam Dominant Table 4.7.3
04 Metal platform
01 Metal platform Table 4.7.4
05 Metal ladder
01 Metal ladder Table 4.7.5
6
06 Metal handrail
01 Metal handrail Table 4.7.6
05 Others
01 pad block for steam turbine and

generator
01 pad block for steam turbine and Table 4.8.1

generator
02 Common pad block
01 Common pad block Table 4.8.2
03 anchor bolt
01 anchor bolt Table 4.8.3
(Seal) (Seal) (Seal)
Constructi
Supervis
Owner on
or
contractor
Date: Date: Date:
4.2.2 The construction management conditions of subsystem shall be inspected during the
construction and acceptance of subsystem and the inspection results shall be filled in Table
4.2.2.
Table 4.2.2: inspection records for construction management of processing preparation
subsystem
Project name Owner
Profession director of
Designer
the Designer
Supervision engineer
Supervisor
of subsystem
Construction Construction technical

contractor director of subsystem
Commencement date Completion date of

of subsystem subsystem
Inspection results of construction management
No. Construction management system and implementation status inspection item Inspection result
7
1 List of implemented technical standards
Preparation and examination of construction contractor design and construction

2
scheme
3 Examination and countersignature of construction drawing
4 Acceptance and inspection of equipments and materials
5 Implementation condition of compulsory provision
6 Quality management system and implementation status
7 Safety management system and implementation status
8 Energy saving and emission reduction target and system
9 Environmental protection system
10 Prior certification condition of special type of work
11 Registration form of measuring instruments
12 Qualification management system of subcontractors
13 Management of engineering technical documents
14 Inspection results of quality supervision and problem resolution condition
Inspection conclusion:
Chief supervising engineer: Date:

Profession director of the Development organization: Date:
4.2.3 The documents listed in Table 4.2.3 shall be examined in subsystem acceptance; the
examining results shall be complete and meet the requirements of archives management.
Table 4.2.3: check table of quality control documents of processing preparation subsystem ()
Unit_____ Project number:
Copies Copies
No. Document name Check condition
required obtained
1 Registration forms of advice notes for design alteration and

material substitution
2 Registration form of factory test report and quality

certificate documents for equipment and material
3 Equipment defect notice and equipment defect handling

report
4 Registration form of measuring instruments
8
5 Quality acceptance table of inspection batch
6 Quality acceptance table of the subitem
7 Quality acceptance table of the subsection project
8 Quality acceptance table of the subsystem
9 Confirmation and signature of oil penetration test
10 Confirmation and signature of water filling test
11 Inspection table on the implementation status of

compulsory provisions
Acceptance
Signature
organization
Construction
Date:
contractor
Supervisor Date:
Owner Date:
4.2.4 The advice notes for engineering design alteration and material substitution shall be
numbered, registered and attached on the registration form. The registering of engineering
design alteration and material substitution in subsystem shall meet the requirements specified
in Table 4.2.4.
Table 4.2.4: registration form of advice notes for design alteration and materials substitutes of
processing preparation subsystem ( )
No. of amended
Original Drawing number related Implementation
No. Name of advice note contents in the
number to alteration status
advice note
9
Construction
Date: Supervisor Date:
contractor
4.2.5 The factory test reports and the quality certificate documents of equipment and
material shall be numbered, registered and attached on the registration form. The registering
of equipment and material factory test report and quality certificate documents of subsystem
shall meet the requirements specified in Table 4.2.5.
Table 4.2.5: registration form of equipment and material factory test report and quality
certificate document in processing preparation subsystem ( )
10
Original number of
Total
Name of equipment and material test report Report issuing report and quality
No. pages of Remarks
and quality certificate document organization certificate
the report
document
Filled by
Date:
4.2.6 Any equipment defect shall be inspected and confirmed by the construction,
supervision, manufacturing and owners together and the advice note of equipment defect shall
11
be filled. The filling of equipment defect advice note shall meet the requirements specified in
Table 4.2.6.
Table 4.2.6: advice note of equipment defect
Project name
Name of subsystem Name of subitem
Name of inspection No.

batch
Equipment name Detecting date
Condition of equipment defect:
Construction contractor
Date:
Construction Manufacturing
contractor organization
Supervisor Owner
Treatment suggestion:
Profession director of the Owner:
Date:
Organization Defect treatment suggestion Signature
Construction
Date:
contractor
Manufacturing
Date:
organization
Supervisor Date:
12
Owner Date:
4.2.7 After the equipment defect treatment, the defect treatment organization shall submit
the report to the owner, and the owner shall organize the organizations concerned to conduct
inspection and acceptance and sign the equipment defect treatment report. The filling of the
equipment defect reports shall meet the requirements specified in Table 4.2.7.
Table 4.2.7: Equipment defect treatment report
Name of subsystem Name of subitem
Name of inspection No.

batch
Equipment name Treatment date
Treatment condition of defect:
Technical director of the defect treatment organization:
Date:
Defect treatment conclusion:
Supervisor:
Date:
Acceptance
Signature
organization
Construction
Date:
contractor
13
Manufacturing
Date:
organization
Supervisor Date:
Owner Date:
4.2.8 The measuring instruments used in the construction must be inspected, and used
within the calibration validity period. All measuring instruments used in the construction
procedure shall be registered according to the requirements specified in Table 4.2.8. The
supervision engineer shall conduct the inspection and confirmation (approval) for the
measuring instruments registered in the table.
Table 4.2.8: registration form of measuring instruments used in processing preparation
subsystem ( )
Name of measuring Calibration
Factory Accuracy
No. equipment (instrument, Specification Measuring limit validity Remarks
number grade
tool) period
14
Construction
Date: Supervisor Date:
contractor
4.2.9 The construction quality of inspection batches shall be inspected and accepted
according to the quality criteria of the inspection items, and the acceptance table of inspection
batch shall be filled. No "Dominant" in column "nature" means "general" according to the
requirements specified in Table 4.2.1. For the items outside of the acceptance scope, the
acceptance organization column shall be filled with "/". The construction quality acceptance
of inspection batches shall meet the requirements specified in Table 4.2.9.
Table 4.2.9: Construction quality acceptance table of inspection batch ( )
Unit____ Nature: Project number: Table
Name of subitem
Quality inspection
No. Inspection item Nature Unit Quality criteria Conclusion
result
15
Acceptance conclusion:
Supervisor:
Acceptance
Signature
organization
Construction
Date:
contractor
Supervisor Date:
Owner
Date:
4.2.10 The construction quality of subitems shall be inspected and accepted according to the
requirements of Table 4.2.10, and the construction quality acceptance table for subitem shall
be filled. No "Dominant" in column "nature" means "general" according to the requirements
specified in Table 4.2.1. For the items outside of the acceptance scope, the acceptance
organization column shall be filled with "/".
Table 4.2.10: construction quality acceptance table of subitem ()
Unit____ Nature: Project number:
Name of subsection
Acceptance
No. Name of inspection batch Nature Remarks
result
16
Supervisor:
Acceptance
Signature
organization
Construction contractor Date:
Supervisor Date:
Owner Date:
4.2.11 The construction quality of subsections shall be inspected and accepted according to
the requirements of Table 4.2.11, and the construction quality acceptance table for inspection
batch and subsection shall be filled. No "Dominant" in column "nature" means "general"
according to the requirements specified in Table 4.2.1. For the items outside of the acceptance
scope, the acceptance organization column shall be filled with "/".
Table 4.2.11: construction quality acceptance table of subsection ( )
Unit____ Nature: Project number:
Name of subsystem
Name of subitem Acceptance

No. Nature Remarks
result
17
Supervisor:
Acceptance
Signature
organization
Construction contractor Date:
Supervisor Date:
Owner Date:
4.2.12 The construction quality of subsystems shall be inspected and accepted according to
the requirements of Table 4.2.12, and the construction quality acceptance table for subsystem
shall be filled. No "Dominant" in column "nature" means "general" according to the
requirements specified in Table 4.2.1. For the items outside of the acceptance scope, the
acceptance organization column shall be filled with "/".
Table 4.2.12: construction quality acceptance table of subsystem ( )
Acceptance
No. Name of subsection Nature Remarks
result
18
Owner:
Acceptance
Signature
organization
Construction
Date:
contractor
Supervisor Date:
Owner Date:
4.2.13 The confirmation and signature of the oil penetration test for sealing element in
processed products shall be conducted according to the requirements specified in Table
4.2.13.
Table 4.2.13: confirmation and signature of oil penetration test
Project name
Name of subsection Name of subitem
Name of inspection
Test date
batch
Brush the visible side of a weld joint with lime water; brush the other side of the weld joint with
Inspection content
kerosene after lime water dried; inspect the lime-water-brushed side 20min after kerosene brushing
Piece
Inspection item Drawing No. Design pieces Inspection result Remarks
No.
19
Acceptance
Signature
organization
Construction
Date:
contractor
Supervisor Date:
4.2.14 The confirmation and signature of the water filling test for steel welded atmospheric
vessels in processed products shall be conducted according to the requirements specified in
Table 4.2.14.
Table 4.2.14: confirmation and signature of water filling test for steel welded atmospheric
vessels
Project name
Name of subsection Name of subitem
Name of inspection
Test date
batch
20
1. Before the water filling tests for vessels, the auxiliaries and other welding component with the
vessel shall be completed, and qualified.
2. Before the water filling test, all weld joints related to tightness must not be painted.
3. Clean fresh water shall be used in water filling test. For stainless steel vessel, the Chloride ion
content in the water for test must not exceed 25mg/L. The test water temperature shall not be lower than
Test method and
5 .
procedure
4. Strength test for tank (vessel) wall, and tightness test for tank bottom and wall: slowly fill water to
the maximum design liquid level and stay for 48h;no leakage or abnormal deformation on tank bottom and
wall means "qualified".
5. Foundation settlement observation a: meet the design requirements; without design requirements,
the observation and recording shall comply with the requirements of Annex A.
Test item Record content Test item Record content
Environment
Test record Water quality
temperature
Deformation Leakage
measuring instruments and

number
Acceptance
Signature
organization
Construction
Date:
contractor
Supervisor Date:
a The foundation settlement observation is only applicable to steel storage tank.
4.2.15 The implementation status of compulsory provisions in processing preparation

subsystem shall be inspected according to the requirements specified in Table 4.2.15.
Table 4.2.15: Inspection table for implementation status of compulsory provisions in
processing preparation subsystem
Project name
Project No. Inspection time
21
No. implementation
Inspection item Related data
status
1 The steel material must meet the requirements of the design standard,
and imported steel must meet the technical specifications specified in
contract. the steel must be accompanied with material quality certificate
2 As for butt weld joint of vessel drum, the distance from the center line to
the seal bending curvature point shall not be less than the vessel wall
thickness plus 15mm, and not less than 25. The spacing of two adjacent
welds in parallel shall be 3 times larger than the wall thickness and not less
than 100mm
3 The pipe holes shall be opened clear from weld joints, and the weld
joints for connection pipes shall be avoided being superposed with the heat
affected zone of adjacent weld joint. When hole must be opened on or
nearby weld joint, the following conditions shall be met: (1) the weld
joints within 60mm from the pipe hole shall be qualified through
nondestructive testing; (2) the hole side shall not be located on weld
defect; (3) pipe joint shall be subjected to post weld heat treatment to
eliminate stress.
4 If the longitudinal and circumferential weld joint on a vessel cannot be

unqualified locally, the inspection length shall be extended on the
extension part of the two ends of the defect, and the extended inspection
length shall be 10% of the weld length and not be less than 250 mm; if the
inspection is also unqualified, the weld joint shall be inspected by 100%
Inspection result
22
Construction contractor: (Seal) Supervisor: (Seal)
Project technical director: Supervision engineer:
Date: Date:
Note: the content listed in this table may be added or canceled according to the actual situation.
4.3 Machined parts and forgings

4.3.1 Machined parts
1 This part is applicable to the quality acceptance for machined parts.
2 Inspection quantity:
1) Dominant items: total inspection
2) General items: 10% of each lot shall be randomly inspected and not less than 5
pieces.
3 See Table 4.3.1 for quality criteria and inspection method.
Table 4.3.1: Machined part
Item Inspection method and
Inspection item Nature Unit Quality criteria
No. instrument
Shall meet current national product Inspecting quality

standards and design requirements. qualification
Variety, specification and
1 Dominant Quality of import steels shall meet the documents, Chinese
performance of raw materials
design requirements and the provisions marks and inspection
specified in contract. reports
Inspecting with
Shall meet the design requirements vernier caliper,
and the technical provisions; the micrometer, depth
Dimensional accuracy and surface
2 tolerance not specified shall meet the gauge, dial indicator,
roughness of positions (parts)
precision requirement of grade m in caliper, roughness
GB/T 1804-2000 measuring instrument,
etc.
The surface shall be free from dent

Observing and
3 Machined surface quality or bruising; burrs shall be removed; the
inspecting
sharp corner shall be blunted.
The roundness of hole and axis and Inspecting with

the cylindricity shall be within the V-shape iron, platform,
Form/position deviation with no diameter tolerance, and the parallism dial holder, vernier
4
special requirement (or perpendicularity) of machined caliper, micrometer,
surface and axes shall not exceed the etc.
dimensional tolerance.
Diameter of drilling hole, not Shall meet the requirements for Inspecting with vernier
5
specified with tolerance grade m precision specified in GB/T caliper
23
1804-2000
Shall meet the requirements for Class Inspecting with

6 Unspecified thread tolerance
6 precision specified in GB/T 197-2003 thread gauge
It must be smooth and clean; and the

thread side roughness shall be larger Observing and
7 Thread surface quality
inspecting
than or equal to
Shall meet the requirements specified Inspecting with vernier

8 Thread run-outs
in GB/T 3 caliper
Symmetry of key slot axis mm Inspecting with

9 0.16
to shaft (hole) center line tosecan, V-shape iron,
key slot
Parallism of key slot axis mm vernier caliper, angle
10 L/1000
to shaft (hole) center line ruler, etc.
Note: L refers to the key slot length.
4.3.2 Forging
1 This Article is applicable to the quality acceptance of forging.
1) Dominant items: total inspection
2) General items: randomly inspecting 10% of each lot for common; inspecting piece
by piece for forgings used in high and medium pressure system
3 See Table 4.3.2 for quality criteria and inspection method.
Table 4.3.2 Forging

No. instrument

standards and design requirements. The qualification
1 Dominant quality of import steels shall meet the documents, Chinese
Shall meet the design requirements in Inspecting with

the forging drawing; the tolerance of straight steel ruler,
Tolerance of dimension and dimension and form/position, not steel tape, caliper,
2
form/position specified, shall meet the requirements of L-square, vernier
GB/T 12362and GB/T 21469~ caliper, etc.
21471
Shall be free from cracks, folding

Observing and
3 Surface quality interlining forging, scar, slag inclusion
inspecting
white point and nonmetallic inclusion
Inspecting the heat

4 Hardness Shall meet the design requirements
treatment records
5 Mechanical performance Shall meet the design requirements Inspecting the test
24
records
Shall meet the design requirements

Inspecting the defect
6 Supersonic or ray detection Dominant and the specification specified in the
detection report
current national codes
4.4 Air & flue gas ducts/raw coal & pulverized coal piping and its parts
4.4.1 Square (rectangular) pipe
1 This part is applicable to the quality acceptance of square (rectangular) pipe with
sectional area not larger than 100m2.
1) Dominant items: all those in Item 1, Item 13, item 17 and Item 18 shall be
inspected by 100%; 10% of each other items shall be inspected randomly, and shall not be
less than 5 pieces.
pieces.
3 See Table 4.4.1 for the quality criteria and the inspection method.
Table 4.4.1: square (rectangular) pipe
Item Inspection method
No. and instrument

Variety, specification and performance
1 Dominant The quality of import steels shall meet documents, Chinese
of raw materials
the design requirements and the marks and inspection
provisions specified in contract. reports
Inspecting with
Shall meet the requirements specified
2 Dimensional deviation of raw materials steel ruler and vernier
in product standards
caliper
Shall meet the provisions specified in Observing and

3 Appearance quality of raw materials
current relevant standards inspecting
Inspecting with a
4 Deviation of cross section side length mm L1/500, and 4
steel ruler
difference of two diagonal lines of Inspecting with a

5 Dominant mm L1/250, and 8
cross section steel ruler
Pulling line and

Verticality deviation of two end faces
6 mm L1/100, and 5 inspecting with steel
and axis
ruler
Inspecting with a
7 Deviation of pipeline length mm 0L2/500, and 10
steel ruler
Pulling line and

8 Deviation of pipe straightness Dominant mm L2/500, and 6 inspecting with steel
ruler
s10mm 1 Inspecting with

9 Fit-up offset mm
s>10mm 0.1s weld joint inspection
25
ruler
Planeness deviation of s5mm 8 Inspecting with 1m

10 mm/m
surface s>5mm 5 straight steel ruler
Inspecting with a
11 Deviation of stiffener position Dominant mm 5
steel ruler
Deviation of central position of Inspecting with a

12 mm 5
internal brace relative to stiffener steel ruler
Inspecting quality
Variety, specification and Shall meet the design requirements qualification
13 performance of welding Dominant and the requirements specified in documents, Chinese
materials current national product standards marks and inspection
reports
Inspecting with
weld joint
14 Welding Dominant Shall meet the design requirements weld joint inspection
dimension
Joint ruler
surface Smooth weld joint transition and Observing and
15 weld joint shaping
quality satisfactory joint inspecting
Crack, porosity and Observing and

16 No
slag inclusion inspecting
17 Tightness Dominant No leakage See Table 4.2.13
Inspecting quality
Shall meet the design requirements qualification
18 Dominant and the requirements specified in documents, Chinese
performance of paint
current national product standards marks and inspection
Painting reports
Derusting on steel surface Shall meet the requirements specified Observing and
19
before painting in the design and Annex B inspecting
Brushing of primer brushing shall be even and free from Checking and
20
(anti-rusting paint) exposed base materials. inspecting
Note: L1 - design side length; L2 - pipe design length, s - thickness of pipe wall plate
4.4.2 Square (rectangular) elbow

1 This part is applicable to the quality acceptance of square (rectangular) elbow with
sectional area not larger than 100m2.
2 Inspection quantity
less than 5 pieces.
pieces.
Table 4.4.2: Square (rectangular) elbow
26
No. instrument

Variety, specification and Domin
1 quality of import steels shall meet the documents, Chinese
performance of raw materials ant
Dimensional deviation of raw Shall meet the requirements specified in Inspecting with steel
2
materials product standards ruler and vernier caliper

Inspecting with a steel

4 Deviation of cross section side length mm L/500, and 4
ruler
Difference of two diagonal lines of Domin Inspecting with a steel

5 mm L/250, and 8
cross section ant ruler
Pulling line and

6 mm L/100, and 5 inspecting with steel
and axis
ruler
Inspecting with angle

Domin
7 Deviation of elbow angle 130' ruler and steel ruler with
ant
lineation
s10mm 1 Inspecting with weld

8 Fit-up offset mm
s>10mm 0.1s joint inspection ruler
Planeness s5mm 8
Inspecting with 1m
9 deviation of mm/m
s>5mm 5 straight steel ruler
surface

10 Bending radius deviation of elbow mm R/500, and 10
ruler

11 Deviation of stiffener position mm 5
ruler
Deviation of central position of Inspecting with a steel

12 mm 5
internal brace relative to stiffener ruler
Inspecting quality
Wel Domin
13 performance of welding and the requirements specified in documents, Chinese
ding ant
reports
Domin Inspecting with weld

14 weld joint dimension Shall meet the design requirements
ant joint inspection ruler
Joint
Smooth weld joint transition and Observing and
15 surface weld joint shaping
satisfactory joint inspecting
quality
16 None
27
Domin
17 Tightness without leakage See Table 4.2.13
ant
Inspecting quality
18 and the requirements specified in documents, Chinese
performance of paint ant
Paint
reports
ing
19
Brushing of primer brushing shall be even and free from Observing and
20
(anti-rusting paint) exposed base materials inspecting
Note: L - design side length; R - design bending radius; s - thickness of elbow wall plate
4.4.3 Rectangular pipe reducer

1 This part is applicable to the quality acceptance of square (rectangular) rectangular
pipe reducer with sectional area not larger than 100m2.
less than 5 pieces.
pieces.
Table 4.4.3: rectangular pipe reducer
No. instrument

1 quality of import steels shall meet the documents, Chinese
Inspecting with steel

Dimensional deviation of raw Shall meet the requirements specified in
2 ruler and vernier
materials product standards
caliper


4 Deviation of cross section side length mm L/500, and 4
ruler
Difference of two diagonal lines of Domin Inspecting with a steel

5 mm L/250, and 8
cross section ant ruler
Pulling line and

6 mm L/100, and 5 inspecting with angle
and axis
ruler and steel ruler
7 Pipe length deviation mm L/500, and 10 Inspecting with a steel
28
ruler
Pulling line and

8 Center eccentricity of two end faces mm 30 inspecting with a steel
ruler

9 Fit-up offset mm
Planeness s5mm 8
Inspecting with 1m
10 deviation of mm/m
surface

ruler
Deviation of central position of Inspecting with a steel

12 mm 5
internal brace relative to stiffener ruler
Inspecting quality
Domin
ant
reports

14 Wel weld joint dimension Shall meet the design requirements
ding Joint
quality
16 None
Domin
17 Tightness No leakage See Table 4.2.13
ant
Inspecting quality
18 and the requirements specified in documents, Chinese
Pain
reports
ting
Derusting on steel surface Shall meet the requirements specified in Observing and
19
before painting the design and Annex B inspecting
20
Note: L - design side length; s - thickness of pipe wall plate
4.4.4 Circular pipe

1 This part is applicable to the quality acceptance of circular pipe with nominal
diameter not larger than 8000mm.
29
less than 5 pieces.
pieces.
Table 4.4.4: circular pipe
No. instrument

1 Dominant The quality of import steels shall documents, Chinese
of raw materials
meet the design requirements and the marks and inspection
Dimensional deviation of raw Shall meet the requirements specified Inspecting with steel
2
materials in product standards ruler and vernier caliper

Deviation of DN500mm mm 3
4 external diameter
DN>500mm 6D/1000, and 8 ruler
perimeter
Inspecting with a
5 Ellipticity Dominant mm D/100 steel ruler at several
directions
Verticality deviation of two end faces Inspecting with angle

6 mm D/100, and 5
and axis rule and steel ruler
Pulling line and

7 Straightness deviation Dominant mm L/500, and 8 inspecting with steel
ruler
8 Fit-up offset Longitudinal mm 1

Inspecting with weld
Circumferential 0.25 joint inspection ruler
Positions of longitudinal weld joint in Inspecting with a steel

9 Staggered over 100mm
two adjacent sections ruler
Inspecting with a
sample plate with D/6
10 Planeness deviation of surface mm 3
chord-length and not
less than 300mm
Inspecting with a
11 Edge angle on weld joint mm 0.1s+2
less than 300mm
Distance between stiffener and Inspecting with a steel

12 mm >50
circumferential weld joint ruler
13 Deviation of stiffener position mm 5 Inspecting with a steel
30
ruler
Inspecting with a
14 Planeness deviation of stiffener mm/m 3D/1000, and 5
less than 300mm
Inspecting quality
reports
weld joint Inspecting with weld

16 Welding Dominant Shall meet the design requirements
dimension joint inspection ruler
Joint
quality
18 None
Inspecting quality
Painting reports
Derusting on steel surface Shall meet the requirements Observing and

21
before painting specified in the design and Annex B inspecting
22
Note: DN - pipe nominal diameter; D - pipe external diameter; L - pipe design length; s - pipe wall thickness
4.4.5 Circular elbow

1 This part is applicable to the quality acceptance of circular elbow with nominal
less than 5 pieces.
pieces.
3 See Table 4.4.5 for the quality criteria
Table 4.4.5: Circular elbow
No. instrument
Shall meet current national Inspecting quality

1 Dominant product standards and design qualification
of raw materials
requirements. The quality of import documents, Chinese
31
steels shall meet the design marks and inspection
requirements and the provisions reports
specified in contract.
mm Inspecting with steel

Dimensional deviation of raw Shall meet the requirements specified
2 ruler and vernier
materials in product standards
caliper

Deviation of DN500mm 3
4 external diameter
perimeter
Inspecting with a
5 Ellipticity Dominant mm D/100 steel ruler at several
directions
Marking out and

6 Angular deviation Dominant 130' inspecting with angle
rule and steel ruler
Inspecting with a
7 Deviation of bend radius mm R/500, and 10
steel ruler
Pulling line and

8 mm D/100, and 5 inspecting with angle
and axis
Longitudinal 1 Inspecting with

9 Fit-up offset mm weld joint inspection
Circumferential 0.2s
ruler
Inspecting with a
10 Edge angle on weld joint mm 0.1s+2
chord length and not
less than 300mm
Inspecting with a
12 Planeness deviation of surface mm 3
less than 300mm
Distance between stiffener and Inspecting with a steel

13 mm >50

ruler
Inspecting with a
15 Planeness deviation of stiffener mm 3D/1000, and 5
less than 300mm
Positions of longitudinal weld joint in Staggered over 100mm Inspecting with a steel
16
32
Inspecting quality
reports
Inspecting with
weld joint
dimension
Joint ruler
Crack, porosity and None Observing and

20
Inspecting quality
Painting reports

23
24
Note: DN - elbow nominal diameter; D - elbow design external diameter; R - elbow design bending radius; s - pipe wall
thickness
4.4.6 Square-circular joint

1 This part is applicable to the quality acceptance of square-circular joint with nominal
diameter (round end) not larger than 8000mm.
less than 5 pieces.
pieces.
3 See Table 4.4.6 for the quality criteria
Table 4.4.6: square-circular joint
No. and instrument

of raw materials
33
Inspecting with
2 steel ruler and vernier
caliper

Inspecting with a
4 external diameter mm
DN>500mm 8D/1000, and 8 steel ruler
perimeter
Inspecting with a
5 Ellipticity of round opening Dominant mm D/100 steel ruler at several
directions
Side length deviation of square Inspecting with a

6 mm L/500, and 4
opening steel ruler
Difference between two diagonal lines Inspecting with a

7 Dominant mm L/250, and 8
of square opening steel ruler
Inspecting with
8 mm D/100L/100) , and 5 angle rule and steel
and axis
ruler
+5 Inspecting with a
9 Deviation in height mm
0 steel ruler
Plumbing and
10 Center eccentricity of two end faces mm 30 inspecting with a steel
ruler

Planeness deviation
11 mm steel ruler and
of surface s>5mm 3
template

s>10mm 0.1s
ruler
Inspecting with a
steel ruler
Pulling line and

Deviation of central position of
14 mm 5 inspecting with steel
internal brace relative to stiffener
ruler
Inspecting quality
15 Welding performance of welding Dominant and the requirements specified in documents, Chinese
reports
Joint Inspecting with

weld joint
16 surface Dominant Shall meet the design requirements weld joint inspection
dimension
quality ruler
17 weld joint shaping Smooth weld joint transition and Observing and
34

18 None
Inspecting quality
qualification
Variety, specification and and the specification specified in the
20 Dominant documents, Chinese
performance of paint current national relevant product
marks and inspection
standards
Painting reports
21
22
Note: DN - nominal diameter of round end; D - design external diameter of round end; L - design side length; s - wall plate
thickness
4.4.7 Circular pipe reducer

1 This part is applicable to the quality acceptance of circular pipe reducer with nominal
1) Dominant items: all those in Item 1, Item 9, item 13 and Item 14 shall be inspected
by 100%; 10% of each other items shall be inspected randomly, and shall not be less than 5
pieces.
pieces.
Table 4.4.7: circular pipe reducer
No. instrument

of raw materials
Inspecting with
Dimensional deviation of raw Shall meet the requirements
2 steel ruler and vernier
materials specified in product standards
caliper
Shall meet the provisions specified Observing and

in current relevant standards inspecting
perimeter

5 Ellipticity Dominant mm D/100
ruler
35
Pulling line and
6 mm D/100, and 5 inspecting with steel
and axis
ruler
Plumbing and
7 Center eccentricity of two end faces Dominant mm D/50, and 15 inspecting with a steel
ruler
Longitudinal 1 Inspecting with

ruler
Inspecting quality
reports
Inspecting with
weld joint
dimension
Joint ruler

12 None
Inspecting quality
qualification
standards
Painting reports
15
16
Note: DN - nominal diameter; D - design external diameter; s - pipe wall thickness
4.4.8 Hyperbolical coal bunker

1 This Part is applicable to the quality acceptance of hyperbolical coal bunker.
1) Dominant items: all those in Item 1, Item 9, item 13 and Item 14 shall be inspected
by 100%; 10% of each other items shall be inspected randomly, and shall not be less than 5
pieces.
pieces.
3 See Table 4.4.8 for the quality criteria.
Table 4.4.8: hyperbolical coal bunker
36
No. instrument

1 Dominant The quality of import steels shall meet documents, Chinese
of raw materials

Dimensional deviation of raw Shall meet the requirements
2 ruler and vernier
materials specified in product standards
caliper
Shall meet the provisions specified Observing and

in current relevant standards inspecting
Longitudinal 1 Inspecting with weld

4 Fit-up offset mm
joint inspection ruler

5 Deviation in height mm 6
ruler

6 Ellipticity of two end faces mm D/100, and 30
ruler
Pulling line and

7 Center eccentricity of two end faces mm 20 inspecting with steel
ruler
Clearance of liner to coal bunker pipe Inspecting with a steel

8 mm 3
wall ruler
Inspecting quality
reports

Joint
quality
12 None
Inspecting quality
qualification
Painting standards
reports

15
16 Brushing of primer brushing shall be even and free from Observing and
37
Note 1: D is the diameter of the upper or lower internal orifice of the coal bunker; s is the thickness of wall plate.
Note 2: item 8 is applicable to coal bunker part with lining required on inner wall.
4.4.9 Supports in air & flue gas ducts/raw coal & pulverized coal piping
1 This part is applicable to the quality acceptance of supports in air & flue gas
ducts/raw coal & pulverized coal piping.
1) Dominant items: all those in Item 1, Item 13 and Item 19 shall be inspected;
10% of each rest item shall be inspected randomly, and shall not be less than 5 pieces.
2) General items: 10% of each lot shall be inspected randomly and shall not be
less than 5 pieces.
3 Quality criteria and inspection method: see Table 4.4.9.
Table 4.4.9 supports in air & flue gas ducts/raw coal & pulverized coal piping
Ite
m Inspection
Nature
No Inspection item Unit Quality criteria method and
. instrument
Shall meet current national Inspecting

product standards and design quality
Variety, specification and Domin requirements. Quality of qualification
1 performance of raw ant import steels shall meet the documents,
materials design requirements and the Chinese marks
provisions specified in and inspection
contract. reports
Shall meet the requirements Inspecting with
Dimensional deviation of
2 specified in product steel ruler and
raw materials
standards vernier caliper
Shall meet the requirements
Surface appearance quality Observation
3 specified in current relevant
of raw materials inspection
standards.
Length deviation of Inspecting with
4 mm 3
component steel ruler
Width deviation of Inspecting with
5 mm 3
Verticality deviation of Inspecting with
6 mm 2
Pulling line and
Straightness deviation of
7 mm L/500, and5 inspecting with
section steel
steel ruler
Inspecting with
Domin
8 Radius deviation of arc plate mm 0~6R/100, and4 template with
ant
R/2 chord
38
length
Plainness deviation of
9
bolster
10 Length deviation of bolster
Plainness deviation of base
11
plate
Plainness deviation of cut Inspecting with
12 mm 0.05t, and2
surface steel ruler
Inspecting
Shall meet the design quality
Variety, specification requirements and the qualification
Domin
13 and performance of requirements specified in the documents,
ant
welding materials current national product Chinese marks
standards and inspection
reports
Inspecting with
weld joint Domin Shall meet the design
14 weld joint
dimension ant requirements
inspection ruler
Weldi weld joint Smooth weld joint transition Observation
15 Joint
ng shaping and satisfactory joint inspection
surfa
Inspecting with
ce Undercut
16 mm h0.5 weld joint
quali
inspection ruler
ty
Crack, arc
crater, porosity None Observation
17
and slag inspection
inclusion
Shall meet the design Inspecting
Nondestructive Domin
18 requirements and the defect detection
inspection ant
specification of DL/T 869 report
Inspecting
Shall meet the design quality
Variety, specification requirements and the qualification
Domin
19 and performance of specification specified in the documents,
ant
paint current national relevant Chinese marks
Painti product standards and inspection
ng reports
Derusting on steel Shall meet the requirements
Observation
20 surface before specified in the design and
inspection
painting Annex B
Brushing of primer Brushing shall be uniform; Observation
21
(anti-rusting paint) free from exposed bottom inspection
39
and brushing skip
Note: L is the design length of section steel; R is the design radius of arc plate; t is the
thickness of cut surface; and h is the undercut depth of weld joint.
4.4.10 hangers in air & flue gas ducts/raw coal & pulverized coal piping
1 This part is applicable to the quality acceptance of hangers in air & flue gas
ducts/raw coal & pulverized coal piping.
less than 5 pieces.
Table 4.4.10 hangers in air & flue gas ducts/raw coal & pulverized coal piping
Item
Nature Inspection method
No. Inspection item Unit Quality criteria
and instrument

Variety, specification and performance Dominant
1 Quality of import steels shall meet the documents, Chinese
of raw materials

2 ruler and vernier
caliper
Surface appearance quality of raw Shall meet the requirements specified in Observation
3
materials current relevant standards. inspection
Inspecting with
Radius deviation of semi-circular arc
4 Dominant mm 0~R/250, and3 template with R/2
plate
chord length
Length deviation of semi-circular arc Inspecting with steel

5 mm 3
plate ruler

6 Length deviation of component mm 3
ruler
Pulling line and

7 Straightness deviation of section steel mm L/500, and8 inspecting with a
ruler
+3 Inspecting with steel

8 Length deviation of tie bar mm
0 ruler
Length deviation of tie bar screw +4 Inspecting with steel

9 mm
thread 0 ruler
Shall meet the requirements for Class

Inspecting with
10 Thread tolerance H7/g6 tolerance precision specified in
thread gauge
GB/T 197-2003
40
Transverse and longitudinal
11 dimensional deviation in the lifting lug mm
0 ruler
ring
Planeness deviation of lifting lug ring Inspecting with steel

12 mm 1
after welded with rod ruler
Pulling line and

13 Straightness deviation of tie bar mm L1/500, and4 inspecting with steel
ruler

14 Planeness deviation of cut surface mm 0.05t, and2
ruler
Inspecting quality
Variety, specification and Shall meet the design requirements and qualification
15 performance of welding Dominant the requirements specified in the documents, Chinese
reports

16 Dominant Shall meet the design requirements
Smooth weld joint transition and Observation

17 Welding weld joint shaping
Joint satisfactory joint inspection
surface Undercut Inspecting with weld
18 mm h0.5
quality joint inspection ruler
Crack, arc crater,

None Observation
19 porosity and slag
inspection
inclusion
Shall meet the design requirements and Inspecting defect

20 Nondestructive inspection Dominant
the specification of DL/T 869 detection report
Inspecting quality
Shall meet the design requirements and qualification
21 Dominant the specification specified in the current documents, Chinese
national relevant product standards marks and inspection
Painting reports
Derusting on steel surface Shall meet the requirements specified in Observation

22
before painting the design and Annex B inspection
Brushing of primer Brushing shall be uniform; free from Observation

23
(anti-rusting paint) exposed bottom and brushing skip inspection
Note: R is the design radius of semi-hoop arc plate; L is the length of section steel; L1 is the design length of tie bar; t is the
thickness of cut surface; his weld joint undercut depth
4.4.11 Circular flange

1 This part is applicable to the quality acceptance of circular flange with nominal
1) Dominant items: all those in Item 1, Item 14, Item 18 and Item 19 shall be
inspected; 10% of each rest item shall be inspected randomly, and shall not be less than 5
pieces.
41
less than 5 pieces.
Table 4.4.11 Circular flange
No. and instrument

of raw materials
design requirements and the marks and inspection

2 Dimensional deviation of raw materials ruler and vernier
caliper
Surface appearance quality of raw Shall meet the requirements specified Observation
3
materials in current relevant standards. inspection
Inspecting with
4 Flange thickness deviation mm 1
vernier caliper

5 Fit-up offset mm
+1
DN500mm
Internal 0
diameter +2 Inspecting with steel

6 600mmDN1400mm mm
deviation of 0 ruler
flange +3
DN>1400mm
0
Inspecting with 1m
7 Planeness deviation of flange mm/m 3
straight steel ruler
+1.5
Diameter deviation D11000mm
0 Inspecting with steel
8 of bolt holes' center Dominant mm
+2 ruler
circle D1>1000mm
0
Deviation of the distance between two Inspecting with

9 mm 0.5
adjacent bolt holes vernier caliper
Deviation of the distance between any Inspecting with steel

10 mm 1.5
two bolt holes ruler
Polished smoothly and shall not be Observation

11 weld joints of joint surface Dominant
lower than the base metal inspection
It should not be placed on the weld

Observation
12 Position of bolt hole joints and should be placed away from
inspection
the welding heat affected zone
Inspecting with
13 Diameter deviation of bolt hole mm 0.5
vernier caliper
42
Inspecting quality
14 performance of welding Dominant and the requirements specified in the documents, Chinese
reports

Joint
satisfactory joint inspection
quality
Crack, porosity and Observation
17 None
slag inclusion inspection
18 Tightness Dominant Without seepage see Table 4.2.13
Inspecting quality
19 Dominant and the requirements specified in the documents, Chinese
Painting reports
Derusting on steel surface Shall meet the requirements specified Observation

20
before painting in the design and Annex B inspection

21
Note: s is flange thickness; DN is flange nominal diameter; D1 is the diameter of flange bolt holes' center circle
4.4.12 Square (rectangular) angle steel flange

1 This part is applicable to the quality acceptance of square (rectangular) angle steel
flange with sectional area not larger than 100m2.
pieces.
less than 5 pieces.
Table 4.4.12 Square (rectangular) angle steel flange
No. and instrument

Variety, specification and performance of
1 Dominant Quality of import steels shall meet the documents,
raw materials
design requirements and the provisions Chinese marks and
specified in contract. inspection reports
Inspecting with
2 Dimensional deviation of raw materials steel ruler and
vernier caliper
43
3

4 Fit-up offset mm weld joint
s>10mm 0.1s
inspection ruler
Pulling line and

Straightness deviation of flange angle
5 Dominant mm L2/500, and6 inspecting with
steel
steel ruler
Inspecting with 1m
6 Planeness deviation of flange mm/m 3
Allowable deviation of internal opening Inspecting with

7 mm 0~L1/500, and4
side length steel ruler
Difference between two diagonal lines of Inspecting with

8 Dominant mm 3L1/1000, and8
internal opening steel ruler
Deviation of L11000mm 1.5

distance between Inspecting with
9 Dominant mm
bolt hole centers at L1>1000mm 2 steel ruler
both sides

10 mm 0.5
Inspecting with
11 Distance deviation between any holes mm 1.5
steel ruler

12 weld joints of joint surface
It should not be placed on the weld

Observation
13 Position of bolt hole joints and should be placed away from
inspection
the welding heat affected zone
Inspecting with
vernier caliper
Inspecting quality
15 performance of welding Dominant the requirements specified in the documents,
materials current national product standards Chinese marks and
inspection reports
Inspecting with
weld joint
16 Welding Dominant Shall meet the design requirements weld joint
dimension
Joint inspection ruler
surface Smooth weld joint transition and Observation
quality satisfactory joint inspection

18 None
19 Tightness Dominant Without seepage See Table 4.2.13
44
Inspecting quality
20 Dominant the requirements specified in the documents,
current national product standards Chinese marks and
Painting inspection reports

21
Brushing of primer (anti-rusting Brushing shall be uniform; free from Observation

22
paint) exposed bottom and brushing skip inspection
Note: s is angle steel thickness; L2 is angle steel design length; L1 is the side length of flange design internal opening
4.4.13 Circular expansion joint

1 This part is applicable to the quality acceptance of single-wave and multi-wave
expansion joint with maximum nominal diameter 8000mm.
less than 5 pieces.
Table 4.4.13 Circular expansion joint

No. and instrument

1 Dominant Quality of import steels shall meet the documents,
raw materials
design requirements and the Chinese marks and
provisions specified in contract. inspection reports
Inspecting with
2 Dimensional deviation of raw materials steel ruler and
vernier caliper
3
Inspecting with
DN>1000mm 6 steel ruler
perimeter
Inspecting with
5 Ellipticity mm 6D/1000, and8
steel ruler
Pulling line and

Verticality deviation of two end faces with
6 mm D/100, and5 inspecting with
axis
steel ruler
Inspecting with
7 Height deviation of wave node IT18/2
steel ruler
45
Inspecting with
8 Spacing deviation of wave node mm IT18/2
steel ruler
Inspecting with
9 Length deviation of wave node mm IT18/2
steel ruler
Inspecting with
10 Bending radius deviation of wave node mm 0.15r 1m straight steel
ruler
+2.5 Inspecting with

11 Clearance between bellows and sleeve mm
+1.0 steel ruler
Inspecting with
12 Planeness deviation of surface mm/m 5 1m straight steel
ruler
Pulling line and

13 Inlet/outlet center eccentricity mm 5 inspecting with
steel ruler
Inspecting quality
14 performance of welding Dominant and the requirements specified in the documents,
materials current national product standards Chinese marks and
inspection reports
Inspecting with
15 Welding weld joint dimension Dominant Shall meet the design requirements weld joint
Joint inspection ruler

quality satisfactory joint inspection

17 None
Note 1: DN is the nominal diameter of expansion joint; D is the external diameter of bellows; r is the curvature radius of bellows
wave crest and trough.
Note 2: Class IT18 precision in Item 7, Item 8 and Item 9 shall meet the requirements of Table 1 in GB/T 1800.1 - 2009.
4.4.14 Square (rectangular) expansion joint

1 This part is applicable to the quality acceptance of square (rectangular) expansion
joint with sectional area not larger than 100m2.
less than 5 pieces.
Table 4.4.14 Square (rectangular) expansion joint
No. instrument
46
of raw materials

2 ruler and vernier
caliper
3
Side length deviation of internal Inspecting with steel

4 mm L/500, and4
opening ruler
Difference between two diagonal lines Inspecting with steel

5 Dominant mm L/250, and8
of internal opening ruler
plumbing and
6 mm 3L/1000, and5 inspecting with steel
with axis
ruler

7 Height deviation of wave node mm IT18/2
ruler

8 Spacing deviation of wave node mm IT18/2
ruler

9 Length deviation of wave node mm IT18/2
ruler
Inspecting with 1m
10 Bending radius deviation of wave node mm 0.15r
+2.5 Inspecting with steel

11 Clearance between bellows and sleeve mm
+1.0 ruler

12 Inlet/outlet center eccentricity mm 5
ruler
Inspecting with 1m
13 Planeness deviation of wave node mm/m 5
Pulling line and

14 Straightness deviation of wave node mm L/250, and5 inspecting with steel
ruler
Pulling line and

Straightness deviation of each side of
15 mm L/250, and5 inspecting with steel
the interface
ruler
Inspecting quality
16 Welding performance of welding Dominant and the requirements specified in the documents, Chinese
reports
47
Joint Smooth weld joint transition and Observation
surface satisfactory joint inspection
quality Crack, porosity,
Observation
19 undercut and slag None
inspection
inclusion
Note 1: L is the side length of bellows internal opening; r is the curvature radius of bellows wave crest and trough.
Note 2: Class IT18 precision in Item 7, Item 8 and Item 9 shall meet the requirements of Table 1 in GB/T 1800.1 - 2009.
4.4.15 Circular manhole and circular heat-preservation manhole

1 This part is applicable to the quality acceptance of circular manhole and circular
heat-preservation manhole with 500mm nominal diameter.
1) Dominant items: all those in Item 1, Item 13, Item 17 and Item 18 shall be inspected;
2) General items: 10% of each lot shall be inspected randomly and shall not be less
than 5 pieces.
Table 4.4.15 Circular manhole and circular heat-preservation manhole
No. and instrument

of raw materials
design requirements and the provisions marks and

caliper
3
Inspecting perimeter
4 Diameter deviation mm 1.5
with steel ruler

5 Ellipticity mm 2
ruler
Diameter deviation of bolt holes' center Inspecting with steel

6 mm 1
circle ruler

7 mm 0.5
Inspecting with 1m
8 Planeness deviation of cover plate mm/m 1.5
9 Fit-up offset of s10mm mm 1 Inspecting with
48
flange plane weld joint
s>10mm 0.1s
inspection ruler

Observation
11 Position of hinge handle Shall meet the design requirements
inspection
Flexible, without jamming and closed Observation

12 Switch test Dominant
tightly inspection
Inspecting quality
materials current national product standards marks and
inspection reports
weld joint Inspecting with

14 Welding dimension Dominant Shall meet the design requirements weld joint
Joint weld joint shaping inspection ruler

15
quality Crack, porosity, satisfactory joint inspection
and slag inclusion Observation
16 None
inspection
Inspecting quality
18 Dominant the requirements specified in the documents, Chinese
current national product standards marks and

19 before painting in the design and Annex B inspection
20 (anti-rusting paint) exposed bottom and brushing skip inspection
Note: s is flange thickness
4.4.16 Rectangular manhole and rectangular heat-preservation manhole

1 This part is applicable to the quality acceptance of rectangular manhole and
rectangular heat-preservation manhole with 500 mm600 mm section.
than 5 pieces.
Table 4.4.16 Rectangular manhole and rectangular heat-preservation manhole
No. instrument
49
of raw materials

2 ruler and vernier
caliper
3

4 Deviation of side length mm 1.5
ruler

5 Difference of two diagonal lines Dominant mm 2
ruler
Planeness deviation of flange and Inspecting with 1m

6 mm/m 2
cover plate straight steel ruler
Fit-up offset of s10mm 1 Inspecting with weld

7 mm
flange angle steel s>10mm 0.1s joint inspection ruler

Deviation of the distance between two Inspecting with steel

9 mm 1
groups of parallel bolt holes ruler

10 mm 0.5
Observation
11 Position of hinge handle Meeting drawing requirements
inspection
Flexible, without jamming and closed Observation

12 Switch test Dominant
tightly inspection
Inspecting quality
reports

Joint
quality
16 None
Painting
18 Variety, specification and Dominant Shall meet the design requirements and Inspecting quality
performance of paint the specification specified in the qualification
current national relevant standards documents, Chinese
50
reports

19

20
Note: s is flange thickness
4.4.17 Flue ash-removal hole

1 This part is applicable to the quality acceptance of flue ash-removal hole with
300mm300mm section.
pieces.
less than 5 pieces.
Table 4.4.17 Flue ash-removal hole
No. instrument


2 ruler and vernier
caliper
Surface appearance quality of raw Shall meet the requirements specified in

3 Observation inspection
materials current relevant standards.
Side length deviation of flange and Inspecting with steel

4 mm 1.5
cover ruler
Domin Inspecting with steel

5 Difference of two diagonal lines mm 2
ant ruler
Planeness deviation of flange and Inspecting with 1m

6 mm/m 1
Deviation of the distance between Inspecting with vernier

7 mm 0.5
two adjacent bolt hole centers caliper

8 Fit-up offset mm
Polished smoothly and shall not be

9 weld joints of joint surface Observation inspection
lower than the base metal
51
10 Position of hinge handle Shall meet the design requirements Observation inspection
Domina Flexible, without jamming and closed

11 Switch test Observation inspection
nt tightly
Inspecting quality
Domina
12 performance of welding the requirements specified in the current documents, Chinese
nt
materials national product standards marks and inspection
reports
Domina Inspecting with weld

13 Wel weld joint dimension Shall meet the design requirements
nt joint inspection ruler
ding Joint
Smooth weld joint transition and
14 surface weld joint shaping Observation inspection
satisfactory joint
quality
Crack, porosity and
15 None Observation inspection
slag inclusion
Domina
16 Tightness Without seepage See Table 4.2.13
nt
Inspecting quality
Variety, specification and Domina
17 the specification specified in the current documents, Chinese
performance of paint nt
Pain
reports
ting
Derusting on steel surface Shall meet the requirements specified in
before painting the design and Annex B
Brushing of primer Brushing shall be uniform; free from

(anti-rusting paint) exposed bottom and brushing skip
Note: s is the pipe wall thickness
4.5 steam/water pipes and Other Parts

4.5.1 Cold-bending pipe
1 This part is applicable to the quality acceptance of cold-bending pipe whose nominal
pressure is not larger than 8MPa and nominal diameter is not larger than 108mm.
1) Dominant items: total inspection.
2) General items: 5% of each lot shall be inspected randomly according to various
specifications and shall not be less than 5 pieces.
Table 4.5.1 Cold-bending pipe
No. instrument

1 Materials of steel pipes Dominant Quality of import steels shall meet the documents, Chinese
52
Shall be free from skin lamination, Observation inspection
Appearance inspection of steel pipe
2 crack and pit; positive tolerance shall and inspecting with
before bending
be adopted for the pipe wall thickness vernier caliper
Inspecting with vernier

3 Ellipticity of bended parts mm 7D/100
caliper

4 Wave degree of bended parts mm 4
caliper
Pipe wall of the outer arc part of Inspecting with

5 Dominant Sm
cold-bending pipe thickness gauge

6 Deviation of bend angle 0.5
ruler and template
Lofting and inspecting

7 Deviation of bend radius mm 50
with steel ruler
Shall be free from such defects as

8 Surface quality of bending Observation inspection
cracks, lamination and overburning
Shall meet the design requirements and

Heat treatment and nondestructive
9 Dominant the specification specified in the Inspecting the records
inspection
current national codes
10 Material mark Clear and correct Observation inspection
Note 1: D is the external diameter of steel pipe.

Note 2: Sm is the minimum wall thickness of straight pipe, shall be enforced according to the requirements of DL/T 515 - 2004
"Pipe Bends for Power Station"
4.5.2 Welded steel pipe

1 This part is applicable to the quality acceptance of welded steel pipe whose nominal
pressure is not larger than 1.6MPa and nominal diameter is not larger than 5200mm.
than 5 pieces.
Table 4.5.2 Welded steel pipe
No. instrument

of raw materials

2 ruler and vernier
caliper
3 Surface appearance quality of raw Shall meet the requirements specified Observation inspection
53
materials in current relevant standards.
Deviation DN500mm 3
of external Inspecting with steel
4 500mm<DN1500mm mm D/200, and7
diameter ruler
DN>1500mm 6D/1000, and10
perimeter

5 Ellipticity mm D/100, and20
ruler
Pulling line and

6 mm D/100, and3 inspecting with angle
with axis
Pulling line and

7 Straightness deviation mm L/500, and8 inspecting with steel
ruler
8 Longitudinal 0.1s, and2 Inspecting with weld

Fit-up offset mm
9 Circumferential 0.2s, and3 joint inspection ruler
Positions of longitudinal weld joint in Inspecting with steel

Inspecting quality
reports


13 Welding weld joint shaping Observation inspection
Joint satisfactory joint
surface Crack, arc crater,
14 quality porosity and slag None Observation inspection
inclusion

15 Undercut Dominant h0.5mm; I0.2L1

the specification of DL/T 869 detection report
Inspecting quality
Shall meet the design requirements and
qualification
Variety, specification and the specification specified in the
standards
Painting reports
Derusting on steel surface Shall meet the requirements specified

before painting in the design and Annex B

54
Note: DN is pipe nominal diameter; D is pipe external diameter; L is design length; s is pipe wall thickness; h is weld joint
undercut depth; I is weld joint total undercut length; L1 is weld joint length
4.5.3 Welded elbow

1 This part is applicable to the quality acceptance of welded elbow whose nominal
than 5 pieces.
Table 4.5.3 Welded elbow
No. instrument

of raw materials

2 ruler and vernier
caliper
3
Deviation DN500mm mm 3
of external Inspecting with steel
4 500mmDN1500mm mm D/200, and7
diameter ruler
perimeter DN>1500mm mm 6D/1000, and10
Inspecting several
5 Ellipticity mm 3D/1000, and20 directions with steel
ruler
Pulling line and

6 mm D/100, and3 inspecting with steel
with axis
ruler
Pulling line and

7 Deviation of elbow angle 130' inspecting with steel
ruler
8 Longitudinal mm 0.1s, and2 Inspecting with weld

Fit-up offset
9 Circumferential mm 0.2s, and3 joint inspection ruler
Positions of longitudinal weld joint in Inspecting with steel

Distance between stiffener and Inspecting with steel

11 mm >50
55
12 Position deviation of stiffener mm 5
ruler
Inspecting quality
13 performance of welding Dominant and the requirements specified in the documents, Chinese
reports


15 Welding weld joint shaping
Joint satisfactory joint inspection
Observation
16 quality porosity and slag None
inspection
inclusion

17 Undercut Dominant h0.5mm; I0.2L
Shall meet the design requirements Inspecting defect

and the specification of DL/T 869 detection report
Inspecting quality
qualification
standards
Painting reports

20

21
Note: DN is elbow nominal diameter; D is pipe external diameter; s is pipe wall thickness; h is weld joint undercut depth; I is
weld joint total undercut length; L is weld joint length
4.5.4 Welded pipe reducer

1 This part is applicable to the quality acceptance of welded pipe reducer whose
nominal pressure is not larger than 1.6MPa and nominal diameter is not larger than 5200mm.
pieces.
less than 5 pieces.
Table 4.5.4 Welded pipe reducer
No. instrument
56
2

Deviati DN500mm 3
on of
500mm<DN1500mm D/200, and7
externa
l Inspecting with steel
4 mm
diamet ruler
DN>1500mm 6D/1000, and10
er
perimet
er

5 Ellipticity mm 8D/1000, and20
ruler
Pulling line and

6 mm D/100, and3 inspecting with angle
with axis
plumbing and
7 Center eccentricity of two end faces mm D/50, and15 inspecting with steel
ruler

Fit-up offset
Inspecting quality
Domin
ant
reports

Wel Smooth weld joint transition and

12 weld joint shaping Observation inspection
ding Joint satisfactory joint
inclusion

14 Undercut h0.5mm; I0.2L
Domin Shall meet the design requirements and Inspecting defect

15 Nondestructive inspection
ant the specification of DL/T 869 detection report
57
Inspecting quality
Pain
reports
ting

D refers to the external diameter of the major end of the pipeH refers to the design height
s refers to the pipe wall thicknessh refers to the weld joint undercut depthI refers
to the total length of weld joint undercutL refers to the weld joint length.
4.5.5 Welded Tee Joint
1 This part is applicable to the quality acceptance of welded Tee Joint whose nominal
2 Inspection quantity
than 5 pieces.
Table 4.5.5 Welded Tee Joint
No. instrument

2
Surface appearance quality of raw Shall meet the requirements specified


4 Length deviation mm L/500, and5
ruler

5 Height deviation mm H/250, and5
ruler
Verticality deviation between branch Inspecting with angle

6 mm H/100, and3
pipe and main pipe ruler and steel ruler
Verticality deviation of each end face Inspecting with angle

7 mm D/100, and3
with axis ruler and steel ruler
8 Deviati DN500mm mm 3 Inspecting with steel

on of ruler
500mmDN1500mm D/200, and7
58
external
diamete
r DN>1500mm 6D/1000, and10
perimet
er

Fit-up offset
Inspecting quality
Domin
11 performance of welding the requirements specified in the documents, Chinese
ant
reports

Weld Smooth weld joint transition and

13 weld joint shaping Observation inspection
ing Joint satisfactory joint
inclusion

15 Undercut h0.5mm; I0.2L1

Inspecting quality
Paint
reports
ing
before painting in the design and Annex B

Note: L is design length; H is design height; DN is pipe nominal diameter: D is pipe external diameter; s is pipe wall thickness; h
is weld joint undercut depth: I is weld joint total undercut length; L1 is weld joint length
4.5.6 Flat welding flange

1 This part is applicable to the quality acceptance of flat welding flange whose nominal
1) Dominant items: all those in Item 1 and Item 14 shall be inspected; 10% of each
rest item shall be inspected randomly, and shall not be less than 5 pieces.
less than 5 pieces.
59
Table 4.5.6 Flat welding flange
No. instrument

Variety, specification and performance Domin
of raw materials ant
2
Surface appearance quality of raw Shall meet the requirements specified

4 Surface roughness of joint surface Observation inspection
+2.0
c18mm
0
Flange
Domin +3.0 Inspecting with vernier
5 thickness 18mm<c50mm mm
ant 0 caliper
deviation
+4.0
c>50mm
0
+1.0
DN125mm
0
Internal +1.5
150mmDN600mm
diameter 0 Inspecting with steel
6 mm
deviation +3.0 ruler
700mmDN1000mm
of flange 0
+4.0
DN1200mm
0
External DN150mm 2.0
diameter 200mmDN500mm 3.0 Inspecting with steel

7 mm
deviation 600mmDN1200mm 5.0 ruler
of flange DN1400mm 7.0
Diameter M10~M24 1.0

deviation M27~M33 1.25
of bolt Inspecting with vernier
8 M36~M52 mm 1.5
holes' caliper
center M56 2.0

circle
Deviation M10~M24 0.5

of the M27~M33 0.625
Domin Inspecting with vernier
9 chord mm
M36~M52 ant 0.75 caliper
distance
between M56 1.0
60
two
adjacent
bolt holes
Deviatio Domin Inspecting with vernier

DN500mm mm 1.0
n of the ant caliper
chord
600mmDN1200mm 1.5
distance
10
between
any two
DN1400mm 2.0
bolt
holes

caliper
12 Position of bolt hole Should not be placed on weld joints Observation inspection
Shall be smooth and free from burr and

13 Surface quality Observation inspection
scratch; weld joints shall be polished
Inspecting quality
Domin
14 performance of welding the specification specified in the current documents, Chinese
Weld ant
materials national relevant product standards marks and inspection
ing
reports
Without Crack, arc crater, porosity and

15 Joint surface quality Observation inspection
slag inclusion
16 Specification material mark Clear and correct Observation inspection
Note: DN is flange nominal diameter; c is flange thickness,
4.5.7 Flat blind flange

1 This part is applicable to the quality acceptance for flat blind flange whose nominal
1) Dominant items: all those in Item 1 shall be inspected; 10% of each rest item
shall be inspected randomly, and shall not be less than 5 pieces.
less than 5 pieces.
Table 4.5.7 Flat blind flange
No. instrument

I Quality of import steels shall meet the documents, Chinese
61
2

4 Surface roughness of joint surface Observation inspection
+2
Thickn c18mm
0
ess
deviatio +3 Inspecting with vernier
5 18mm<c50mm mm
n of 0 caliper
blind
+4
flange c>50mm
0
Diamet M10~M24 1.0

er
M27~M33 1.25
deviati
M36~M52 1.5
on of Inspecting with vernier
6 mm
bolt caliper
holes'
M56 2.0
center
circle
Deviati M10~M24 0.5

on of
M27~M33 0.625
the
M36~M52 0.75
chord
distanc
7 e mm
ant caliper
betwee
n two M56 1.0
adjacen
t bolt
holes
Deviati DN500mm 1.0

on of
600mmDN1200mm 1.5
the
chord
distanc
8 e mm
ant caliper
betwee DN1400mm 2.0
n any
two
bolt
holes
62
caliper
Shall be smooth and free from crack,

10 Surface quality Observation inspection
burr, scratch and dent
11 Specification material mark Clear and correct Observation inspection
Note: DN is nominal diameter of blind flange; c is thickness of blind flange
4.5.8 Steam/water pipe support

1 This part is applicable to the quality acceptance of Steam/water pipe support.
less than 5 pieces.
Table 4.5.8 Steam/water pipe support
No. instrument

2


ruler

5 Width deviation of component mm 3
ruler

6 Verticality deviation of component mm L1/100, and4
ruler
Pulling line and

7 Straightness deviation of section steel mm L/500, and5 inspecting with steel
ruler
Inspecting with arc

8 Radius deviation of arc plate mm 0~R/1000, H4 template with R/2 chord
length
Internal Domin +1.6 Inspecting with steel

9 D51mm mm
diameter ant 0 ruler
deviation of +2.2
51mm<D102mm
pipe clamp 0
63
+3.2
102mm<D305mm
0
+4.0
305mm<D457mm
0
+6.0
457mm<D762mm
0
+6.6
D>762mm
0
Diameter deviation of pipe clamp Inspecting with vernier

10 mm 0.8
bolt hole caliper
distance deviation of pipe clamp bolt

Domin Inspecting with steel
11 hole center to the edge or any two mm 1.5
ant ruler
hole centers
Inspecting with 1m
12 Planeness deviation of soleplate mm 2

ruler
Inspecting quality
Domin
ant
reports
weld joint Domin Inspecting with weld

15 Shall meet the design requirements
dimension ant joint inspection ruler
Weldi weld joint Smooth surface transition and

ng Joint shaping satisfactory joint
surface Inspecting with weld
17 Undercut mm h0.5
quality joint inspection ruler
Crack, arc crater,

18 porosity and slag None Observation inspection
inclusion

Inspecting quality
Painti
reports
ng

Note: L1 is the design length of the component; L is design length of section steel; R is design radius of arc plate; D is internal
64
diameter of pipe clamp; t is the thickness of cut surface; h is undercut depth
4.5.9 Steam/water pipe hangers

1 This part is applicable to the quality acceptance of Steam/water pipe hangers.
less than 5 pieces.
Table 4.5.9 Steam/water pipe hangers
No. and instrument
Shall meet current national

Inspecting quality
product standards and design
qualification
Variety, specification and performance of requirements. Quality of import
raw materials steels shall meet the design
requirements and the provisions
reports
specified in contract.

specified in product standards
caliper

Surface appearance quality of raw Observation
3 specified in current relevant
materials inspection
standards.

ruler

5 Width deviation of component mm 3
ruler
Pulling line and

6 Straightness deviation of section steel mm L/500, and5 inspecting with a
ruler

7 Length deviation of rod mm
0 ruler

8 Length deviation of rod screw thread mm
0 ruler
Shall meet the requirements for

Inspecting with
9 Thread tolerance Class 7H/6g tolerance precision
thread gauge
specified in GB/T 197-2003
Pulling line and

10 Straightness deviation of rod mm L1/500, and4 inspecting with steel
ruler
Internal +1.6 Inspecting with steel

11 D51mm Dominant mm
diameter 0 ruler
65
deviation of +2.2
51mm<D102mm
pipe clamp 0
+3.2
102mm<D>305mm
0
+4.0
305mm<D457mm
0
+6.0
457mm<D762mm
0
+6.6
D>762mm
0
Diameter deviation of pipe clamp bolt Inspecting with

12 mm 0.8
hole vernier caliper
Distance deviation of pipe clamp bolt Inspecting with steel

13 Dominant mm 1.5
hole center to the edge or any two holes ruler

ruler
Inspecting quality
Shall meet the design
Variety, specification and qualification
requirements and the
15 performance of welding Dominant documents, Chinese
requirements specified in the
materials marks and inspection
current national product standards
reports
weld joint Shall meet the design Inspecting with weld

16 Dominant
dimension requirements joint inspection ruler
Smooth surface transition and Observation

17 Welding Joint weld joint shaping
surface
18 quality Undercut mm h0.5
Crack, arc crater,

Observation
19 porosity and slag None
inspection
inclusion

Inspecting defect
20 Nondestructive inspection Dominant requirements and the specification
detection report
of DL/T 869
Inspecting quality
qualification
Variety, specification and requirements and the specification
performance of paint specified in the current national
relevant product standards
reports
Painting
Derusting on steel surface Observation
22 specified in the design and Annex
before painting inspection
B
Brushing of primer Brushing shall be uniform; free Observation

23
(anti-rusting paint) from exposed bottom and inspection
66
brushing skip
Note: L is the length of section steel; L1 is design length of rod; D is design internal diameter of pipe clamp; t is cut surface
length; h is undercut depth
4.6 Steel Welded atmospheric vessels

4.6.1 Rectangular atmospheric vessel
1 This Article is applicable to the quality acceptance of rectangular atmospheric vessel.
2 Inspection quantity: total inspection
3 See Table 4.6.1 for the quality criteria and the inspection method
Table 4.6.1: rectangular atmospheric vessel

No. instrument


2 Raw material dimension deviation ruler and vernier
caliper
Shall meet the provisions specified in

3 Appearance quality of raw materials Observation inspection
current relevant standards.

4 Deviation of box side length mm L/500, and 6
ruler

5 Deviation of two diagonal lines mm 3L/1000, and 10
ruler

6 Height deviation of box mm H/500, and 8
ruler
Planeness s5mm 6
Inspecting with 1m
7 deviation of box mm/m
wall
Planeness deviation of base plate and Inspecting with 1m

8 mm/m 8
plumbing, inspecting
9 Verticality deviation of box wall mm 3/1000, and15 with angle rule and
steel ruler

ruler
Verticality deviation of flange and Inspecting with angle

11 mm D/100, and 3
axis rule and steel ruler

12 Deviation of nozzle position mm 3
ruler
13 Deviation of nozzle extension length mm 3 Inspecting with a steel
67
ruler
14 Manhole nozzle opening position Away from the weld joints Observation inspection

15 Position of box parts Meeting drawing requirements
ruler

16 Fit-up offset mm
s>10mm 0.1s, and 2 inspection ruler
Inspecting quality
Variety, specification and Shall meet design requirements and the qualification
17 performance of welding Dominant requirements specified in current documents, Chinese
reports

dimension inspection ruler
Joint Smooth weld joint transition and
19 Weld joint shaping Observation inspection
surface satisfactory joint
quality Crack, arc crater,
20 porosity and slag No Observation inspection
inclusion
21 Water filling test Dominant No leakage or abnormal deformation See Table 4.2.14
Inspecting quality
Shall meet design requirements and the qualification
22 Dominant requirements specified in current documents, Chinese
national product standards marks and inspection
Paint reports

before painting in design and Annex B
Brushing of primer brushing shall be even and free from

(anti-rusting paint) exposed base materials
Note: L is design side length; H is design height; D is flange outer diameter; and s is wall plate thickness
4.6.2 Circular atmospheric vessel

1 This Article is applicable to the quality acceptance of circular atmospheric vessel with
Table 4.6.2: circular atmospheric vessel
No. and instrument

raw materials
design requirements and the provisions marks and
68
Inspecting with
2 Raw material dimension deviation steel ruler and
vernier caliper
Shall meet the provisions specified in Observation

current relevant standards. inspection
Inspecting with a
4 Deviation of external diameter perimeter mm 6D/1000, and 12
steel ruler
Inspecting with a
5 Ellipticity mm D/100, and 30
steel ruler
Inspecting with a
sample plate with
6 Partial unevenness mm 4 D/6 chord length
and not less than
300mm
Inspecting with a
7 Height deviation mm H/500, and 10
steel ruler
Vertical plumbing and
8 Verticality deviation mm H/500, and 20 inspecting with
steel ruler
Inspecting with a
9 Length deviation mm L/500, and 10
steel ruler
Horizontal Pulling line and
10 Straightness deviation mm L/500, and 20 inspecting with
steel ruler
Inspecting with a
11 External diameter deviation mm 6
steel ruler
Inspecting with a
12 Ellipticity mm 10
steel ruler
Inspecting with a
1m straight steel
ruler or a sample
13 Head Partial unevenness on surface mm 4 plate with D/6
chord length and
not less than
300mm
Inspecting with a
14 Height deviation in curved face mm 20
steel ruler
Deviation of straight side +5 Inspecting with a

15 mm
height -3 steel ruler
Position of adjacent two-section Observation

longitudinally weld joint inspection
Inspecting with a
steel ruler
69
Inspecting with
18 Verticality deviation of flange and axis mm D1/100, and 3 angle rule and steel
ruler
Inspecting with a
19 Deviation of nozzle position mm 3
steel ruler
Inspecting with a
20 Deviation of nozzle extension length mm 3
steel ruler
Observation
21 Manhole nozzle opening position Away from the weld joints
inspection
Inspecting with a
22 Position of drum parts Shall meet the design requirements
steel ruler
Inspecting with a
sample plate with
23 Edge angle at weld joint mm 0.1s+2, and 5 D/6 chord length
and not less than
300mm
24 Longitudinal joint mm 0.1s, and 2 Inspecting with

Fit-up offset Circumferential weld inspection
25 mm 0.2s, and 3
joint ruler
Inspecting quality
materials national product standards marks and
inspection reports
Inspecting with
weld joint
27 Welding Dominant Shall meet the design requirements weld inspection
dimension
ruler
Joint
28 surface Weld joint shaping
quality
Crack, arc crater,
Observation
29 porosity and slag No
inspection
inclusion
30 Water filling test Dominant No leakage or abnormal deformation See Table 4.2.14
Inspecting quality
national product standards marks and

32
before painting in design and Annex B inspection
Brushing of primer (anti-rusting brushing shall be even and free from Observation
33
paint) exposed base materials inspection
Note: D is the design external diameter of vessel; H is design height; L is design side length; D1 is flange outer diameter and S is
70
wall plate thickness
4.6.3 Vertical cylindrical steel welded storage tank

1 This Article is applicable to the quality acceptance of vertical cylindrical steel welded
storage tank with volume not larger than 10000m3.
Table 4.6.3: vertical cylindrical steel welded storage tank
No. instrument

1 Dominant Quality of import steels shall meet documents, Chinese
of raw materials

specified in product standards
caliper
Shall meet the provisions specified

in current relevant standards.
not larger than 2% deformation

s6mm
length , and 50
Planeness
not larger than 2% deformation Inspecting with level
4 deviation of 6mm<s10mm
length, and 40 gauge
the base plate
not larger than 2% deformation
s>10mm
length, and 30
s5mm 15 Inspecting with steel

Partial
ruler and arc sample
5 unevenness of mm
s>5mm 10 plate with 1.5m in
drum
chord length

ruler and arc sample
Partial Vault plate mm 10
plate with 1.5m in
6 unevenness on
chord length
top cover
Inspecting with 1m
Conic roof plate mm/m 4
D12.5m 13 Measuring in 8 radius

Radius
7 mm directions with a steel
deviation 12.5m<D45m 19
ruler
Measuring in 8
diameter directions at
8 Ellipticity mm D/100, and 50 tank bottom and at the
angle steel of upside
wrapping
71
Inspecting with level
9 Height deviation of tank mm H/500, and 30
gauge and steel ruler
Inspecting 8 points on
10 Verticality deviation of tank mm H/250, and 50 circle by plumbing and
with steel ruler
11 Longitudinal joint mm 0.1s, and 2 Inspecting with weld

Fit-up offset
12 Circumferential joint mm 0.2s, and 3 joint detection ruler
Distance between adjacent two-section Inspecting with a steel

13 mm >500
longitudinal joint ruler
Distance between the first ring of

14 tank-wall longitudinal joint and the mm >200
ruler
side plate abutt joint at tank bottom

15 Deviation of flange nozzle position mm 3
ruler

16 Deviation of nozzle extension length mm 3
ruler
Positions of such auxiliaries as oil

17 measuring hole, oil level gauge, light Shall meet the design requirements Observation inspection
hole and air inlet
18 Manhole nozzle position Away from the weld joints Observation inspection
Inspecting quality
Variety, specification and Shall meet design requirements and qualification
19 performance of welding Dominant the requirements specified in documents, Chinese
reports

Joint Smooth weld joint transition and
surface satisfactory joint
quality Crack, arc crater,
22 porosity and slag No Observation inspection
inclusion
No leakage or abnormal Specified in Table

23 Water filling test Dominant
deformation 4.2.14
Inspecting quality
Shall meet design requirements and qualification
24 Dominant the requirements specified in documents, Chinese
Painting reports
Derusting on steel surface Shall meet the requirements

before painting specified in design and Annex B
Brushing of primer brushing shall be even and free

(anti-rusting paint) from exposed base materials
72
Note: D is design external diameter; H is design height and s is wall plate thickness
4.7 Metal components

4.7.1 Steel column
1 This Article is applicable to the quality acceptance of steel column.
1) Dominant items: all those in Item 1, Item 12 and Item 18 shall be inspected; 10% of
each lot in other items shall be inspected randomly, and shall not be less than 5 pieces.
pieces.
Table 4.7.1: steel column
No. instrument
Shall meet current national

product standards and design
Inspecting quality
requirements. Quality of
Variety, specification and qualification documents,
1 Dominant import steels shall meet the
performance of raw materials Chinese marks and inspection
design requirements and the
reports
provisions specified in
contract.
Shall meet the requirements Inspecting with steel ruler

2 Raw material dimension deviation
specified in product standards and vernier caliper
Shall meet the provisions

3 Appearance quality of raw materials specified in current relevant Observation inspection
standards.
column height H10m mm 5

4 Inspecting with a steel ruler
deviation H>10m mm 10
Pulling line and inspecting

5 column straightness deviation Dominant mm H/1000, and 6
with steel ruler
Pulling line and inspecting

6 column distortion degree mm H/1000, and 8
with steel ruler
Verticality of end plate (base plate) Inspecting with angle rule

7 mm L1/200
and axis and steel ruler
Difference of column section

8 Dominant mm L2/200 Inspecting with steel ruler
diagonal lines
9 Deviation of connecting plate spacing mm 5 Inspecting with steel ruler

10 Deviation of bolt hole position mm 1
caliper
Shall meet the provisions

11 Column splicing specified in relevant technical Observation inspection
codes
73
Shall meet design requirements Inspecting quality
and the requirements specified qualification documents,
12 performance of welding Dominant
in current national product Chinese marks and inspection
materials
standards reports
weld joint Shall meet the design Inspecting with weld

13 Dominant
dimension requirements inspection ruler
Smooth weld joint transition

Joint and satisfactory joint
Welding
surface Crack, porosity,
15 quality arc crater and slag No Observation inspection
inclusion

16 Undercut mm h0.5
inspection ruler

Defect detection inspection
17 Nondestructive inspection Dominant requirements and the
reports
specifications of DL/T 869
Shall meet design requirements Inspecting quality

Variety, specification and and the requirements specified qualification documents,
18 Dominant
performance of paint in current national product Chinese marks and inspection
standards reports
Painting Shall meet the requirements
Derusting on steel surface
19 specified in design and Annex Observation inspection
before painting
B
Brushing of primer brushing shall be even and free

(anti-rusting paint) from exposed base materials
Note 1: H is design height; L1 is the design side length of end plate; L2 is design side length of column section; h is undercut
depth
Note 2: Item 9 is only applicable to lattice steel column.
Note 3: Item 17 is only applicable to important bearing steel structure.
4.7.2 Steel beam

1 This Article is applicable to the quality acceptance of steel beam.
pieces.
Table 4.7.2: steel beam
No. instrument

Variety, specification and performance standards and design requirements. qualification
1 Dominant
of raw materials Quality of import steels shall meet the documents, Chinese
74

caliper

Length deviation of L10m mm 5 Inspecting with steel

4
steel beam L>10m mm 10 ruler
Pulling line and

5 Straightness deviation of steel beam Dominant mm L/1000, and 6 inspecting with steel
ruler
Pulling line and

6 Distorsion degree of steel beam mm L/1000, and 8 inspecting with steel
ruler
Deviation of two diagonal lines of Inspecting with steel

7 Dominant mm 3L1/1000
steel beam section ruler

8 Deviation of connecting plate spacing mm 5
ruler

9 Deviation of bolt hole position mm 1
caliper
Inspecting quality
reports
Mortar joint Inspecting with weld


12 Welding Weld joint shaping Observation inspection
Joint satisfactory joint
surface Crack, porosity, arc
13 quality crater and slag No Observation inspection

inclusion

14 Undercut mm h0.5
inspection ruler

the specifications of DL/T 869 detection reports
Inspecting quality
16 Painting Dominant requirements specified in current documents, Chinese
reports
75

Note 1: L is the design length of steel beam; L1 is the side length of steel beam section; h is undercut depth.
Note 2: Item 8 is only applicable to lattice steel beam.
Note 3: Item 15 is only applicable to important bearing steel structure.
4.7.3 Monorail crane beam

1 This Part is applicable to the quality acceptance of monorail crane beam.
2 Inspection amount:
each lot in other items shall be inspected randomly.
2) General item: 10% of each lot shall be inspected randomly.
Table 4.7.3: monorail crane beam
No. instrument
Inspecting quality
Shall meet current national product standards
qualification
Variety, specification and and design requirements. Quality of import steels
performance of raw materials shall meet the design requirements and the
provisions specified in contract.
reports

Raw material dimension Shall meet the requirements specified in product
2 ruler and vernier
deviation standards
caliper
Appearance quality of raw Shall meet the provisions specified in current

materials relevant standards.
Verticality deviation of I beam Inspecting with angle

4 mm b/100, and 2
flange and web plate rule and steel ruler
Pulling line and

Bending vector height of I
5 mm L/1000, and 5 inspecting with steel
beam
ruler
Pulling line and

Angular deviation of arc I steel
6 5 inspecting with steel
beam
ruler
height difference and

Inspecting with feeler
7 misalignment deviation of rail Dominant mm 1
gauge
joint
Deviation of central position Inspecting with sample

8 mm 1
of connecting bolt hole plate and steel ruler
Diameter deviation of 1 Inspecting with vernier

9 mm
connecting bolt hole 0 caliper
10 Welding
Variety, specification Dominant Shall meet design requirements and the Inspecting quality
76
and performance of requirements specified in current national qualification
welding materials product standards documents, Chinese
reports

Dominant Shall meet the design requirements
Weld joint Smooth weld joint transition and satisfactory

shaping joint
Joint Crack,
12
surface porosity, arc
quality crater and No
13 slag Observation inspection

inclusion
Undercut mm h0.5
14
Nondestructive Shall meet the design requirements and the Inspecting defect
15 Dominant
inspection specifications of DL/T 869 detection reports
Inspecting quality
Variety, specification Shall meet design requirements and the qualification
16 and performance of Dominant requirements specified in current national documents, Chinese
paint product standards marks and inspection
reports
Painting
Derusting on steel
Shall meet the requirements specified in design
17 surface before Observation inspection
and Annex B
painting
Brushing of primer brushing shall be even and free from exposed

(anti-rusting paint) base materials
Note: b is the flange width of I beam; L is design length and h is undercut depth.
4.7.4 Metal platform

1 This Part is applicable to the quality acceptance of metal platform.
2 Inspection amount:
pieces.
Table 4.7.4: Metal platform
No. instrument

Variety, specification and performance standards and design requirements. qualification
1 Dominant
of raw materials Quality of import steels shall meet the documents, Chinese
77

caliper


4 Length deviation of platform frame mm -L/500~0, and -10
ruler

5 Width deviation of frame mm 5
ruler
Difference between two diagonal lines Inspecting with a steel

6 Dominant mm 3L/1000, and 10
of frame ruler
Pulling line and

7 Straightness deviation of frame Dominant mm L/500, and 8 inspecting with steel
ruler
Pulling line and

8 Distorsion degree of frame mm L/500, and 8 inspecting with steel
ruler
Inspecting with arc

9 Deviation of circular platform radius mm R/500 sample plate with
R/3 in chord length
Deviation of platform checker plate Inspecting with 1m

10 Dominant mm/m 3
planeness straight steel ruler
Deviation of the distance between two Inspecting with vernier

11 mm 1
adjacent bolt holes caliper
12 Checker plate splicing Aligned checker and plane surface Observation inspection
Inspecting quality
13 performance of welding requirements specified in current documents, Chinese
reports
Welding weld joint Inspecting with weld

Joint
15 surface Weld joint shaping Observation inspection
satisfactory joint
quality
Crack, porosity and
16 No Observation inspection
slag inclusion
Inspecting quality
17 Painting Dominant requirements specified in current documents, Chinese
reports
78

Note: L is design length of platform; R is the design radius of circular platform
4.7.5 Metal ladder

1 This Part is applicable to the quality acceptance of metal ladder.
2) General items: 10% of each lot shall be randomly inspected and not less than 5 pieces.
Table 4.7.5: metal ladder
No. instrument

of raw materials

caliper
Shall meet the provisions specified in Observation

current relevant standards. inspection

4 Length deviation of ladder mm 5
ruler

5 Width deviation of ladder mm 3
ruler
Pulling line and

6 Straightness deviation of side plate Dominant mm L/1000, and 6 inspecting with steel
ruler

7 Deviation of pedal spacing mm 3
ruler
Pulling line and

8 Straightness deviation of pedal mm 1 inspecting with steel
ruler
Inspecting with angle

9 Angular deviation of pedal Dominant 2
ruler
Inspecting with 1m
10 Surface planeness deviation of pedal mm/m 1.5
Welding
11 Variety, specification and Dominant Shall meet design requirements and the Inspecting quality
performance of welding requirements specified in current qualification
79
materials national product standards documents, Chinese
reports

Joint
13 surface Weld joint shaping
quality
14 No
Inspecting quality
Painting reports

16
before painting in design and Annex B inspection
Brushing of primer brushing shall be even and free from Observation

17
(anti-rusting paint) exposed base materials inspection
Note: L is design length of ladder
4.7.6 Metal handrail

1 This Part is applicable to the quality acceptance of metal handrail.
pieces.
Table 4.7.6 metal handrail
No. instrument

of raw materials

caliper

Pulling line and

4 column straightness deviation Dominant mm 1 inspecting with steel
ruler
80
5 column height deviation mm 2
ruler

6 Spacing deviation of two columns mm 3
ruler
Pulling line and

Straightness deviation of horizontal
7 Dominant mm L/1000 inspecting with steel
pole
ruler
Deviation of the central distance Inspecting with a steel

8 mm 2
between two holes of column ruler
plumbing and
9 Verticality deviation of column Dominant mm 1 inspecting with steel
ruler
Smooth, favorable appearence and

10 Spherical surface process Observation inspection
free of burr
Inspecting quality
Variety, specification and Shall meet design requirements and qualification
11 performance of welding Dominant the requirements specified in current documents, Chinese
reports
Welding Inspecting with weld

12 weld joint dimension Dominant Shall meet the design requirements
inspection ruler
Joint
13 surface Weld joint shaping Observation inspection
satisfactory joint
quality
Crack, porosity and
14 No Observation inspection
slag inclusion
Inspecting quality
Shall meet design requirements and qualification
15 Dominant the requirements specified in current documents, Chinese
Painting reports


Note: L is horizontal pole length
4.8 Others
4.8.1 pad block for steam turbine and generator
1 This part is applicable to the quality acceptance of pad block for steam turbine and
generator.
1) Dominant item: total inspection
2) General item: total inspection
81
Table 4.8.1: pad block for steam turbine and generator
No. instrument

Flat and smooth without burr or

flanged edge, the fours edges shall be
2 Appearance quality Observation inspection
chamfered by 45 Outside edge shall be
chamfered by 45 2 up and down

3 Length deviation mm 2
ruler

4 Width deviation mm 1
ruler
Inspecting the
thickness difference at
5 Thickness deviation mm 0.05
four corners in each
group with micrometer
6 Processing surface roughness Observation inspection
4.8.2 Common pad block

1 This part is applicable to the quality acceptance of common pad block.
pieces.
Table 4.8.2: common pad block
No. instrument


2 Length variation mm 3
ruler

3 Width deviation mm 2
ruler
Inspecting the
4 Thickness deviation mm 0.20 thickness difference at
four corners in each
82
group with micrometer
5 Processing surface roughness 12.5 Observation inspection
6 Surface quality of pad block Flat, smooth, free of burr and oil stain Observation inspection
4.8.3 anchor bolt

1 This part is applicable to the quality acceptance of anchor bolt with nominal diameter
not larger than M56.
2) General items: 10% of each lot shall be randomly inspected and not less than 5 pieces.
Table 4.8.3: anchor bolt
No. instrument

+5 Inspecting with a steel

2 Length variation mm
0 ruler
+5 Inspecting with a steel

3 Thread length deviation mm
0 ruler
Shall meet the requirements for Class 6 Inspecting with thread

4 Thread tolerance
precision specified in GB/T 197-2003 gauge
5 Thread roughness Observation inspection
Shall meet the requirements specified Inspecting with vernier

6 Thread ending
in GB / T 3 caliper
Pulling line and

Straightness deviation of rod
7 mm 0.3 inspecting with steel
threaded portion
ruler
Shall be free from any crack, bruising,

8 Thread surface quality Observation inspection
burr, paint or dirt
9 Root shape and dimension Shall meet the design requirements Observation inspection
5 Quality Evaluation of Individual project

5.1 Basic Requirements
5.1.1 In thermal power generation project, such individual projects as the civil work, boiler
unit, steam turbine generator unit, thermal meter and its control device, pipe and system,
water treatment/hydrogen generation equipment and system, welding work, processing
preparation and electrical device installation shall be evaluated respectively.
5.1.2 In the in thermal power generation project, the individual project evaluation for the
boiler unit, steam turbine generator unit, thermal meter and its control device, pipe and system,
83
water treatment/hydrogen generation equipment and system, as well as processing preparation
shall be evaluated respectively according to this code.
5.1.3 The project owner engaged in applying high quality title shall organize the
participating organizations to formulate quality objective, conduct objective management,
develop quality planning, highlight corresponding responsibilities, strengthen process control
and intensify quality acceptance in each phase before the commencement.
5.1.4 Organizations to evaluate and construct the individual project shall inspect themselves
according to the requirements specified in this Part; the owner shall be responsible for
organizing supervisor or other evaluation organization to evaluate; in addition, the supervisor
or other evaluation organization shall summarize and analyze the evaluation results and then
prepare evaluation report.
5.1.5 Quality of individual project shall be evaluated after all subsystems in this individual
project acceptance qualified.
5.1.6 During the quality evaluation of individual project, the actual project quality and
project technical documents shall be comprehensively inspected.
5.1.7 Quality of individual project for processing preparation shall be evaluated according
to the subsystem of processing preparation.
5.1.8 Subsystem of processing preparation shall be evaluated according to the quality
assurance in construction site, performance testing, quality records, dimension deviation and
actual limit measurement, implementation status of compulsory provisions and appearance
quality. Corresponding weighing value of each evaluation item shall be given according to its
work load and importance in this subsystem.
5.1.9 Each evaluation item shall consist of several kinds of evaluation specifying the
standard score according to the importance. During the evaluation of construction quality,
each evaluation is judged as Class I, Class II or Class III which are corresponding to the
standard scores of 100%, 85% and 70%.
5.1.10 During project quality evaluation, attention shall be paid to promoting scientific
management, strengthening project quality control, improving management mechanism and
consistently improving evaluation capability.
5.1.11 Control of project quality shall highlight material receiving inspection, process
quality control and function effectiveness test so as to improve management efficiency and
operating skills.
5.1.12 During the evaluation of project quality, attention shall be given to apply the advance
of science and technology as well as environmental protection and energy conservation.
5.1.13 The score for the evaluated excellent quality of individual project shall be larger than
or equal to 85 scores; those projects totally scored 92 at minimum shall be high-quality
excellent projects.
5.2 Evaluation Provisions
5.2.1 Quality of processing-preparation subsystem shall be evaluated according to the
quality assurance in construction site, performance testing, quality records, dimension
deviation and actual limit measurement, implementation status of compulsory provisions and
appearance quality.
5.2.2 Weight value of the evaluation item shall be according to those specified in Table
5.2.2.
84
Table 5.2.2: distribution on the weight of evaluation item
No. Evaluation item processing preparation engineering
1 Quality assurance in construction site 10
2 Performance testing 30
3 Quality records 20
4 Actual measurement of dimensional deviation and limit 15
implementation status of compulsory provisions

5 15
6 Appearance quality 10
Note: if there is nonexistent evaluation item in the table, its score and weight value shall be calculated as full score.
5.3 Evaluation Content

5.3.1 Quality of individual project shall be evaluated item by item according to the
evaluation item content of this Part; such quality shall be statistically analyzed basing on the
records of random inspection in construction site as well as the construction quality
acceptance records of each inspection batch, subitem, subsection and subsystem; in addition,
the quality is scored according to the requirements specified in evaluation item
(corresponding table).
5.3.2 Individual project shall not be evaluated to be excellent where there is any of the
following conditions:
1 Materials and products officially banned are used.
2 The obtained score of any evaluation item is less than 85% standard score
5.4 Evaluation Methods
5.4.1 Content and methods to evaluate the quality assurance on construction site shall meet
the following requirements:
1 If the followings can be practically achieved, the quality assurance on construction site
is Class I and gains 100% standard score: sound quality management, liability system and
project-department organization; effectively-operated quality management system; perfect
technologies, working management system, site acceptance system and sampling inspection
system. If sound quality management and liability systems can be basically achieved, the
quality assurance on construction site is Class II and gains 85% standard score. And if main
quality management and liability systems can be basically achieved, the quality assurance on
construction site is Class III and gains 70% standard score.
2 The quality assurance on construction site with standard quality inspection and
acceptance required by projects, standard construction technologies, complete working
methods, operation specifications and operation manuals which have strong pertinency and
operability are Class I and gain 100% standard score; the quality assurance on construction
site with standard and complete quality inspection and acceptance, standard construction
technologies, basically complete operation specifications and operation manuals which have
relatively strong pertinency and operability are Class II and can gain 85% standard score; and
the quality assurance on construction site with standard and complete quality inspection and
acceptance, standard major construction technologies and complete operation specifications
as well as operation manuals which have general pertinency and operability are Class III and
85
gain 70% standard score.
3 The quality assurance on construction site with complete processes to develop and
approve construction management plan, construction scheme, construction measures and risk
prevention measures which have strong pertinency and operability, are seriously implemented
and achieve notable effectiveness is Class I and gains 100% standard score; the quality
assurance on construction site with complete development and approval processes, relatively
strong pertinency and operability, being implemented and achieving preferable effectiveness
is Class II and gain 85% standard score; and the quality assurance on construction site with
sound development and approval processes, being generally implemented is Class III and
gains 70% standard score.
4 The quality assurance on construction site with specified quality objective, proper &
effective management system and notable implementation effectiveness is Class I and gains
100% standard score; the quality assurance on construction site with preferable
implementation effectiveness is Class II and gains 85% standard score; and the quality
assurance on construction site with general implementation effectiveness is Class III and
gains 70% standard score.
5.4.2 Content and methods to evaluate the performance inspection shall meet the following
requirements:
1 Inspection and test of construction process as well as subsystem trial running shall
meet the requirements specified in relevant standards; the performance inspection provided
with complete and standard test records and reports is Class I and gains 100% standard score;
2 Inspection and test of construction process as well as subsystem trial running shall
meet the requirements specified in relevant standards; the performance inspection provided
with complete and basically standard test records and reports is Class II and gains 85%
standard score;
3 The above test items and test conditions basically meet the requirements specified in
relevant standards; and the performance inspection provided with basically complete test
records and reports is Class III and gains 70% standard score.
4 To check the test records and reports; to measure on site, if necessary
5.4.3 Content and methods to evaluate the quality records shall meet the following
requirements:
1 Those quality records with material & equipment quality certificates (outgoing quality
certificates), material/equipment acceptance record, construction record, construction test
record, data; actual and effective content, standard classification & rearrangement, perfect
reviewing and signing procedures and meeting the requirements specified in design and
standards are Class I and gain 100% standard score. Those quality records with complete
information, relatively complete data, actual and effective content, relatively standard
rearrangement, relatively complete reviewing and signing procedures and meeting the
requirements specified in design and standards are Class II and gain 85% standard score.
Those quality records with basically complete information, date; actual and effective content;
basically standard rearrangement, basically complete reviewing and signing procedures and
basically meeting the requirements specified in design and standards are Class III and gain
70% standard score.
2 To inspect the quantity and content of information
86
5.4.4 Content and methods to evaluate the size deviation and actually measured limit shall
meet the following requirements:
1 As for those evaluation items, if they are permissible deviation ones; the actual values
measured at each item measuring point reach the ones specified in standard and the actual
values of 80% and more measuring points are less than or equal to 0.8 times the ones
specified in standard, they are Class I and gain 100% standard score. For those evaluation
items, if the actual values of each measuring point reach the ones specified in standard and the
average actual values of greater than 50% (including 50%) but less than 80% measuring
points are less than or equal to 0.8 times the ones specified in standard; they are Class II and
gain 85% standard score. For those evaluation items, if the actual values of each measuring
point reach the ones specified in standard; they are Class III and gain 70% standard score.
2 For those evaluation items, if they are two-way limits items, the actual values measured
at each measuring point meet the ones specified in standard and the actual values of at least
50% measuring points approximate to the medium limit value; they are Class I and gain 100%
standard score; those evaluation items all of whose actual values at each measuring point are
within the limit specified in standard are Class II and gain 85% standard score; those
evaluation items whose measuring points meet the standard specification after treatment are
Class III and gain 70% standard score.
3 For those evaluation items, if they are one-way limit items and all the actual values at
each measuring point meet the ones specified in standard, they are Class I and gain 100%
standard score; those evaluation items whose measuring points meet the standard speciation
after treatment are Class III and gain 70% standard score.
4 If both permissible deviation and limit are available, the decision value is from the
lower Class.
5 Random 10 batches or all lots if they are less than 10 are sampled from the relevant
batches or subitems in the category for analyzing and calculating. If necessary, random
measurement on site may be carried out.
5.4.5 Content and methods to evaluate the compulsory provision implementations shall
meet the following requirements:
1 Those compulsory provisions with detailed implementation plan, comprehensive
content, strong operability, strict implementation and complete inspection records are Class I
and gain 100% standard score; those ones with implementation plan, comprehensive content,
preferable operability, preferable implementation and relatively complete inspection records
are Class II and gain 85% standard score; those ones with implementation plan,
comprehensive content, operability, implementation and inspection records are Class III and
gain 70% standard score.
2 To randomly inspect the compulsory provision implementation plan, scheme measure,
operation manual, construction record certification and compulsory provisions inspection
record;
5.4.6 Content and methods to evaluate the appearance quality shall meet the following
requirements:
1 The inspection points of each evaluation item are evaluated according to "good",
"ordinary" and "poor". Those evaluation item whose 90% or more inspection points are
"good" and the other inspection points are "ordinary" are Class I and gain 100% standard
87
score; those evaluation item whose greater than 70% (including 70%) and less than 90%
inspection points are "good" and the other inspection points are "ordinary" are Class II and
gain 85% standard score; those evaluation item whose greater than 30% (including 30% ) and
less than 70% inspection points are "good" and the other inspection points are "ordinary" are
Class III and gain 70% standard score.
2 To observe (to measure, if necessary); to inspect the quality acceptance records of
subsection and to analyze and calculate.
5.4.7 For those absent in the score table of each evaluation item for processing-preparation
subsystem (or those inconsistent with actual project), the standard score of existing evaluation
content shall be re-given according to its importance or calculated according to the relevant
formula; while the score of each item shall be round number and the total score shall be 100.
(Standard score = original standard score of the evaluation content/the sum of the original
standard scores of existing evaluation contents 100).
5.5 Quality Evaluation of processing preparation Engineering

5.5.1 Quality assurance condition of construction site for the processing preparation
engineering
1 The required inspection items in the construction site quality assurance condition are
detailed in Table 5.5.1
2 Methods to evaluate the quality assurance on the construction site shall meet those
specified in 5.4.1
3 The evaluation for the construction site quality assurance conditions shall meet
requirements specified in 5.5.1
Table 5.5.1Evaluation table on quality assurance condition for construction site
Before carrying out 168h full load trial
Subsystem name Construction stage
operation
Evaluation
organization
Obtained
Evaluation result Remarks
No. Evaluation content Full score score
100% 85% 70%
Quality Organizational structure and quality

management management system operation in project
and liability department
1 system in Technology, management, working 30
construction system
site Systems for material, equipment site
acceptance and sampling inspection, etc
Pertinency and operability of quality inspection and
acceptance specification, construction process standard,
2 30
working method, operation code and working
instructions
88
Examination and approval, content pertinency and
workability and implementation effects of construction
3 30
contractor design, construction scheme, construction
measure, risk aversion measure, etc.
Implement effects of quality objective and management
4 20
system
Weight value:10scores
Total of full scores:
Total obtained score:
Evaluation
result
Construction site quality assurance condition evaluation (score) = Obtained score / full score * 10 =
Evaluation personal (sign)

Date:
5.5.2 Performance testing of processing preparation engineering

1 The required inspection items of the performance testing for the processing preparation
engineering are detailed in Table 5.5.2
2 Inspection and evaluation methods of performance for the processing preparation
engineering not only meet requirements specified in 5.4.2 but also shall meet the following
requirements:
1) The weld joint nondestructive inspection and the sealing element oil penetration test
belong to the test of weld joint internal quality. Class I: the testing index (parameters) of weld
joint internal quality inspection item meets requirements for design and of specifications and
standards at the first time, and adopts the 100 % standard score; Class II: after one treatment
according to the relevant specification, the index of weld joint internal quality defects meets
requirements of design and specification, and adopts the 85% standard score; Class III: after
two treatments according to the relevant specifications, the index of weld joint internal quality
defects meets requirements of design and specification, and adopts the 70% standard score;
2) water filling test of steel welded atmospheric vessels shall be divided into the
container rigidity testing and the weld joint internal quality testing. Class I: If the container
does not have abnormal deformation and the once testing index (parameters) of inspection
item of weld joint internal quality meets requirements for design and of specifications and
standards at the first time, and adopts 100 % standard score; Class II: If the container does not
have abnormal deformation and after one treatment according to the relevant specifications,
the index of weld joint internal quality defects meets requirements of design and specification,
and adopt 85% standard score; Class III: If the container does not have abnormal deformation
and after two treatments according to the relevant specifications, the index of weld joint
internal quality defects meets requirements of design and specification, and adopts the 70%
standard score;
3 The performance inspection and evaluation of the processing preparation engineering
shall meet requirements specified in 5.5.2
89
Table 5.5.2Inspection and evaluation table on performance
Subsystem name Construction Before carrying out 168h full load trial
stage operation
Construction contractor Evaluation

organization
Obtained
Full Evaluation result Remarks
No. Evaluation content score
score
100% 85% 70%
1 Nondestructive inspection of weld joint 35
2 Oil penetration test of sealing element 30
3 water filling test of steel welded atmospheric vessels 35
Evaluation Weight value:30scores

result Total of full scores:
Performance testing score = Obtained score/ full score * 30 =
Evaluation personal (sign):
Date:
5.5.3 The quality record of the processing preparation engineering

1 The required inspection items of quality record of the processing preparation
engineering are detailed in Table 5.5.3
2 The inspection and evaluation methods of engineering quality record of processing
preparation shall meet requirements specified in 5.4.3
3 Inspection and evaluation of quality record of the processing preparation engineering
shall meet requirements specified in 5.5.3
Table 5.5.3evaluation table of quality records
stage operation

organization
Full Evaluation result Obtained

No. Evaluation content Remarks
score 100% 85% 70% score
1 Records of Records of product certificate or

material delivery inspection and site acceptance 25
certificate for steels and welding material
2 and site Records of product certificate or

acceptance delivery inspection and site acceptance 20
for anticorrosive material
3 Quality acceptance records of inspectionlot lot,

20
subitem, subsection and subsystem
4 Construction Confirmation and signature of oil

15
90
penetration test
5 water filling test confirmation and

test record
signature of steel welded atmospheric 20
vessels
Total of full scored:
Evaluation Quality record score = Obtained score / full score * 20 =
result

Date:
5.5.4 The actual measurement of the dimensional deviation and limit of processing
preparation engineering
1 Actual measurement inspection items of the dimensional deviation and limit of the
processing preparation engineering are detailed in 5.5.4
2 The inspection and evaluation methods of actual measurement of the dimensional
deviation and limit for the processing preparation engineering shall meet those specified in
5.4.4
2 Inspection and evaluation of actual measurement of the dimensional deviation and limit
of the processing preparation engineering shall meet those specified in 5.4.4
Table 5.5.4Evaluation table of actual measurement of dimensional deviation and limit
stage operation

organization

Air&flue Difference of two

gas Rectangular parts diagonal lines of cross 10
ducts/raw section
1 coal&pulve
Circular parts Ellipticity 5
rized coal
piping and supports and radius deviation of
10
other parts hangers semicircle curved plate
Circular parts Ellipticity 5

steam/water
supports and Central distance
pipes and
2 hangers deviation between bolt
other parts
hole center and edge or 15
any two holes of pipe
clamp
3 Steel Rectangular Verticality deviation

10
91
welded atmospheric of box wall
atmospheric vessel
vessels Circular Ellipticity
atmospheric 5
vessel
vertical
cylindrical steel Verticality deviation of
15
welded storage drum
tank
metal steel column column straightness

15
components deviation
4
Steel beam Straightness deviation
10
of steel beam
Evaluation
result Dimensional deviation and actually-measured limit score = Obtained score / full score * 15 =

Date:
5.5.5 Implementation status of Compulsory provisions for the processing preparation

engineering
1 The required inspection items of the implementation status of compulsory provisions
for the processing preparation engineering are detailed in Table 5.5.5
2 Inspection and evaluation method of the implementation status of compulsory
provisions for processing preparation engineering shall meet requirements specified in 5.4.5
3 Inspection and evaluation for dimensional deviation and actual measurement of limit of
processing preparation engineering shall meet those specified in 5.5.5.
Table 5.5.5evaluation table on implementation status of compulsory provisions
Construction Before carrying out 168h full load trial
Subsystem name
stage operation
Evaluation
organization

Compilation condition of implementing compulsory

1 5
provision plan
Workability of implementing compulsory provision
2 10
plan
3 The compulsory provision of this subsystem whether be 45
92
entirely implemented or not
Strictness degree of compulsory provision

4 15
implementation of this subsystem,
Records of implementing compulsory provision
5 whether be complete and meet requirements of 25
specification or not
Evaluation
result Compulsory provision implementation status score = Obtained score / full score 15

Date:
5.5.6 Appearance quality of the processing preparation engineering

1 The appearance quality inspection items of processing preparation engineering shall
meet those specified in 5.5.6
2 Inspection and evaluation methods of the appearance quality of the processing
preparation engineering shall meet requirements specified in 5.5.6
3 Appearance quality evaluation of the processing preparation engineering shall meet
requirements specified in 5.5.6
Table 5.5.6evaluation table on appearance quality
stage operation

organization

1 Planeness of rectangular flue gas & air ducts surface 25
2 weld joint appearance quality 25
3 Ellipticity of circular pipeline 20
4 Paint surface quality 30
Evaluation
Appearance quality score = Obtained score / full score 10 =
result
Date:
5.6 Evaluation Score Summary of Individual project

The quality evaluation score and evaluation rating of the individual project shall be
93
implemented in accordance with requirements specified in Table 5.6
Table 5.6Quality evaluation score summary table of individual project
processing preparation
No. Evaluation item Remarks
engineering
1 Quality assurance condition of construction site
2 Performance testing
3 Quality record
4 Actual measurement of dimensional deviation and limit
5 Compulsory provision implementation status
6 Appearance quality
Total score evaluation rating (class)

Evaluation organization(seal)
Date:
5.7 Report of Individual project Quality Evaluation

5.7.1 After the quality evaluation of the individual project, the supervision or evaluation
organization shall carry out an evaluation report which shall include the following content:
1 Overview of individual project
2 Quality evaluation situation and result of subsystem
3 Quality evaluation situation and result of individual project
5.7.2 Report of individual project quality evaluation shall meet the following requirements:
1 Individual project overview: explaining major equipment status, each participating
construction contractor (design, construction, commissioning, supervision, etc), contracting
mode and construction and erection quantity (contract amount), major projects characteristics,
quality control status in the construction process.
2 Administrative situation of individual project: quality characteristics (technology
highlight, management innovation, technology innovation and "four new" application), as
well as completion conditions of safety and environmental protection targets.
3 Construction quality acceptance situation: checking acceptance results of the
subsystem, the subsection and the subitem
4 Subsystem evaluation: seriously non-conformance items shall be explained
specifically.
5 Score summary of the individual project quality evaluation, evaluation rating and
conclusive opinion
6 Quality Evaluation of Individual unit

6.0.1 The quality evaluation for individual unit shall be conducted after the completion of
all individual project quality evaluation and the completion of the full load trial operation of
the unit with 168h and the supported environment protection projects are normally put into
operation. The utility system shall be brought into the evaluation of the first unit.
6.0.2 Units of the same phase shall be evaluated as per individual unit respectively, and the
subsequent operated unit and its supported utility system shall be evaluated synchronously.
6.0.3 The168h full-load trial operation quality evaluation of the unit shall be in accordance
94
with those specified in Table 6. 0. 3.
Table 6.0.3quality evaluation table on 168h full-load trial operation of the unit
Project name Unit No.
Test organization Evaluation

organization
Examining
Examination
No. Evaluation content Nature standard/examining Remarks
result/actual values
value
Conditions for entering into 168 h trial Dominant Meeting the

1
operation requirements
2 Continuous operating time Dominant 168h
Continuous steady load Meeting preselected

3
load curve
4 Continuous average load rate 90%
5 Time of continuous full load 96h
6 Input rate of C&I protection Dominant 100%
Automatic input rate of C&I Dominant

7 ( input coordinated, and quality controlled to 95%
meet the standards)
C&I, electrical measuring point /instrument

8 99%
input rate
Indication accuracy rate of C&I and meter

9 98%
of electrical measuring point
10 Input rate of electric protection Dominant 100%
11 Input rate of electrical automatic device Dominant 100%
12 Qualification of steam and water quality Qualified
Completion of full load trial operation Dominant Approved by

13
commander-in-chief
Number of days from first light up (for

14 steam blowing) to accomplishment of 168h 90d
full load trial operation
15 Number of start-up of 168 h trial operation 3
16 Tightness of vacuum system Dominant 0. 3kPa/min
17 Hydrogen leakage rate of generator 10m3/d
18 Unit shafting vibration Dominant 76m
Load reject test of unit Meeting the

19
requirements
Evaluation score

Date:
95
Note 1: Class I: The evaluation score 92 (include 92) ~100; each index reaching assessment value and the relevant
requirements; test conditions meeting the requirements; test report, confirmation and signature complete and normative.
Note 2: Class II: The evaluation score 85 (include 85) ~92; the dominant indexes reaching assessment value and relevant
requirements; test conditions meeting the requirements; test report, confirmation and signature complete and normative; 85% and
above general indexes reaching assessment value and relevant requirements; test report, confirmation and signature complete and
normative basically.
Note 3: Class III: evaluation score 70 (include 70) ~85; the dominant indexes reaching assessment value and relevant
requirements; test conditions meeting the requirements; test report, confirmation and signature complete and normative; 70% and
above general indexes reaching assessment value and relevant requirements; test report, confirmation and signature basically
complete and normative.
6.0.4 The individual unit evaluation score is the sum of obtained score of all weighted
individual project quality evaluation and the technical index evaluation of the unit 168-h full
load trial operation. Evaluation score statistics shall be in accordance with those specified in
Table 6. 0. 4.
Table 6.0.4Individual unit evaluation score statistic table
Project name Unit No.
Construction Evaluation
contractor organization
Weight Obtained
No. Quality evaluation of individual project Score
% score
1 Civil work 15
2 Boiler unit 16
3 Steam turbine generator unit 15
4 Instrumentation and control 9
5 Piping & system 5
6 Water treatment & hydrogen generation equipment and system 5
7 Welding 6
8 Processing preparation 3
9 Installation of electrical devices 10
10 Technical index of unit 168-h full load trial operation 16
Evaluation score:
Date:
Note 1: Evaluating civil engineering shall refer to requirements specified in GB / T 50375

Note 2: Electrical device installation shall be evaluated according to the subsystem excellent rate in DL/T 5161-2002; Class I:
excellent rate is 100%; Class II: excellent rate is 95% ~99%; Class III: excellent rate is 90% ~94%.
7 Overall Project Quality Evaluation

7.0.1 The quality evaluation for overall project shall be conducted after the quality
96
evaluation for all individual units and the accomplishment of grid special test, the
performance tests of units and the engineering archives management evaluation are
completed.
7.0.2 Unit performance test technical index evaluation shall be in accordance with those
specified in Table 7.0.2.
Table 7.0.2Testing technical index evaluation table of the unit performance
Project g name Unit No.
Test organization Evaluation

organization
Design
Test condition Test report
value / Actual
No. Evaluation content Nature ( coincidence ( coincidence Remarks
guarantee values
rate) rate)
value
1 Thermal efficiency of boiler Dominant
Maximum continuous rating of

2
boiler
3 Boiler rated load
Minimum stable combustion rating

4
of boiler without fuel oil
5 Coal pulverizing system rating
6 Single coal mill power consumption
7 Air preheater air leakage rate
8 ESP efficiency
Maximum rating of steam turbine Dominant

9
(combined with combustion engine)
Nominal rating of steam turbine

10
(combustion engine)
Heat consumption of steam turbine Dominant

11
(combined with combustion engine)
Coal consumption of unit power Dominant

12
supply
13 Unit auxilary power rate Dominant
14 Shafting vibration of unit Dominant
15 Unit RB test
Pollutant emission (NOx, SO2, flue Dominant

16
gas, waste water)
17 Noise
18 Heat dissipation
19 Dust
20 Desulphurazation efficiency
21 Denitration efficiency
22 Waste water and sewage treatment Dominant
23 Power generation water Dominant
97
consumption rate
Evaluation Obtained score:

Date:
Note 1: Class I: evaluation Obtained score 92 (include 92) ~100; each index reaching design value, contract guarantee value
and relevant criteria; test conditions meeting the requirements; test reports and statistical reports complete and normative.
Note 2: Class II: evaluation Obtained score 85 (include 85) ~92; dominant indexes reaching design value, contract guarantee
value and relevant criteria; test conditions meeting the requirements; 85% and above general indexes reaching design value,
contract guarantee value and relevant criteria, test reports and statistical reports complete and normative basically.
Note 3: Class III: evaluation Obtained score 70 (include 70) ~85; dominant indexes reaching design value, contract guarantee
value and relevant criteria; test conditions meeting the requirements; 70% and above general indexes reaching design value,
contract guarantee value and relevant criteria, test reports and statistical reports complete and normative basically.
7.0.3 Engineering archives management evaluation shall be in accordance with those

specified in Table 7.0.3.
Table 7.0.3Engineering archives management evaluation table
Project name Project scale
Owner Evaluation
organization
Contents of Obtained
Evaluation content Full score Remarks
non-conformance items score
Each item archives working system shall be improved; 5

management system and working procedure shall be
developed. The unified leadership, the hierarchical
management and the responsibility system of leaders
shall be adopted for project archives work. Owners shall
supervise and instruct construction participating
organization. Project archives work shall be carried out
Basic synchronously with project construction.
management archiving work shall be brought into the post 5
of archives responsibilities of the relevant department and personnel
work as well as the contract management, and provided with
assessment measures.
Archives management shall be informationalized and 20

convenient for the shortcut retrieve and the utilization.
Facilities and equipment shall meet the requirements of
archives safety, protection and modernization
management. Personnel shall be on duty with
certificates.
Time of Within 45 days after putting into production, all 5

archiving archives shall be handed over to owners
Scope of archiving project documents shall be intact, accurate, 30

archiving systematic and effective. The preservation period shall
98
be classified accurately.
The project document arrangement (classification, 20

volume compilation, arrangement, serial number and
catalog) shall be normative; hand-over procedures shall
Archives be complete.
quality As-built drawing compilation shall be normative and 5
meet the actual conditions
10
Durable carrier, legibility, complete signature and seal
Engineering archives management evaluation score:
Evaluation
result
Date:
Note 1: Class I: evaluation score shall be 92 or above (include 92) ~100.

Note 2: Class II: evaluation score shall be 85 or above (include 85) ~ 92.
Note 3: Class III: evaluation score 70 (include 70) ~85
7.0.4 The application of advanced technology such as science and technology progress as
well as energy saving and emission reduction shall be paid attention to the overall project
quality evaluation. Projects that win state, province and department (industry) level award or
certificate shall be awarded marks according to those specified in Table 7.0.4.
Table 7.0.4State, province and department (industry) level award statistic table
Award Awarded
No. Awarded item Awarded item name
department marks
1 High quality engineering award
2 Scientific and technological achievement award
3 Patent
4 Working method
5 QC achievement
6 "Four new" application
7 New record
8 Saving
9 Environment protection
Total score:
99
Date:
7.0.5 The overall project quality evaluation score is the sum of mean value of all individual
unit evaluation scores, average value of all unit performance test evaluation scores, obtained
score of engineering archives management evaluation and awarded scores. Overall project
quality shall be evaluated according to those specified in Table 7.0.5.
Table 7.0.5Overall project quality evaluation summary table
Owner Designer
Commissioning
organization
Performance test
Supervisor
organization
Weight Obtained
No. Evaluation content
% score
1 Average value of all individual unit evaluation scores 55
2 Mean value of all unit performance test evaluation scores 30
3 Engineering archives management evaluation 15
4 Awarded score
Overall project quality evaluation score:

Date:
7.0.6 Excellents project: the overall project quality evaluation score is 85 and above; and the
high-quality excellent project: 92 and above.
7.0.7 The overall project quality evaluation shall be organized and coordinated by owners,
and shall be carried out independently by supervisors or other evaluation organizations. The
evaluation result shall be provided with the assessment report.
7.0.8 The overall project quality evaluation shall meet the relevant requirements of current
national and professional project completion acceptance and evaluation.
100
Annex A
(Normative)
Methods on Observation of Tank Foundation Settlement

A.1 In newly-constructed tank field, each tank shall be observed once before being filled
with water.
A.2 Where the subgrade foundation is solid and predicted settlement is very small, the first
tank may be filled with water rapidly to 1/2 tank height for settlement observation, the data of
which shall be compared with the observed before filling water so as to figure out the actual
non-uniform settlement. If the non-uniform settlement is within the allowable one, the tank
may be filled water continuously till 3/4 tank height for observation. In this case, if the
non-uniform settlement is still within the allowable one, the tank may be filled with water to
the highest operational liquid level. The tank is observed after filling and 48 hours'
maintenance respectively. When the settlement does not change obviously any more, the
water may be discharged; but when the settlement changes obviously, the tank shall be kept
with the highest operation liquid level and observed daily and regularly till there is stable
settlement.
Where the foundation settlement of the first tank meet the requirements and the
foundation structures and construction methods of other storage tanks are completely the
same with the first ones; the water filling test of other tanks may not be observed at 1/2 and
3/4 height.
A.3 In soft ground foundation, where the predicted settlement is larger than 300mm or
sliding failure may occur, the tank shall be filled with water at the speed of 0.3m/d; when the
water in the tank is 3m, the filling shall be stopped and the settlement shall be observed
everyday regularly, according to which, time-settlement curve shall be drawn. When the
settlement reduces, the tank may be filled with water continuously but the daily water-filling
height shall be reduced so as to guarantee the downtrend of daily settlement during load
adding. When the water level in tank approaches to the highest operation liquid level, the tank
shall be added with water after once observation in every morning; in addition, it shall be
observed once in every evening. If the settlement increases, the water filled on the day shall
be discharged immediately and the aforementioned observation for settlement shall be
repeated by filling less water till settlement does not change obviously and get stable.
101
Annex B
(Normative)
Minimum Derusting Grade Required by Various Primers or
Anti-rusting Paints and Classification Criteria on Derusting Grade

B.1 Minimum derusting grade required by various primers or anti-rusting paints
See Table B.1 for minimum derusting grade required by various primers or anti-rusting
paints
Table B.1: minimum derusting grade required by various primers and anti-rusting paints
Derusting
Paint variety
grade
primers or anti-rusting paints of oily phenolic aldehyde and alcohol acid etc. St2
primers or anti-rusting paints of high chlorinated polyethylene, chlorinated rubber, chlorosulfonated

Sa2
polyethylene, epoxy resin and polyurethane etc.
1
Inorganic zinc rich primer, silicone primer and perchloroethylene primer Sa 2
2
B.2 Classification Criteria of derusting grades

Derusting grades shall be evaluated by direct observation with normal visual acuity
under proper lighting but without the help of magnifier; and the derusting grades are
represented by the visual appearance of steel surface.
The derusting grades of steel surfaces are represented by the letters which represent the
adopted derusting methods; the Arabic number after the letter represents the grades of degree
to remove such attachments as oxide scale, rust and paint coat.
B.2.1 sand blasting or shot blasting derusting is represented by "Sa" and there are four
derusting grades altogether:
Sal Light sand blasting or shot blasting derusting
Steel surface shall be free from visible grease or dirt; no non-firmly-attached oxide scale,
rust or paint coat.
Sa2 Thorough sand blasting or shot blasting derusting
Steel surface shall be free from any visible grease or dirt; in addition, such attachments
as oxide scale, rust and paint coat are basically cleaned up and the residues shall be firmly
attached.
Sa2.5 Extremely thorough sand blasting or shot blasting derusting
Steel surface shall be free from any visible grease, dirt, oxide scale, rust or paint coat and
any residual mark shall be only slight dot or strip colored spot.
Sa3 sand blasting or shot blasting derusting to make steel appearance clean
Steel surface shall be free from visible grease, dirt, oxide scale, rust or paint coat and
the steel surface shall display uniform metallic luster.
B.2.2 Derusting by hands or with power tools are represented with "St" and there are two
grades.
St2 Thorough derusting by hands or with power tools
102
rust or paint coat.
St3 Extremely thorough derusting by hands or with power tools
rust or paint coat. The derusting shall be more thorough than "St2" and the exposed base
material surface shall have metallic luster.
103

DLT 5210.8-2009 - Part 8 Processing Preparation

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DLT 5210.8-2009 - Part 8 Processing Preparation

Uploaded by

Copyright:

Available Formats

ICS 27.

Code for Construction Quality Acceptance

Issue date: July 22, 2009 Implementation date: December 1, 2009

4 Construction quality acceptance

4.2 Division of Construction Quality Acceptance Scope and General Tables

01 Metal processed products

01 Air & flue gas ducts/raw coal &

01 Pipes and fittings

01 Square (rectangular) pipe Table 4.4.1

02 Square (rectangular) elbow Table 4.4.2

03 Rectangular pipe reducer Table 4.4.3

04 Circular pipe Table 4.4.4

05 Circular elbow Table 4.4.5

06 Square-circular joint Table 4.4.6

07 Circular pipe reducer Table 4.4.7

08 Hyperbolical coal bunker Table 4.4.8

01 Round flange Table 4.11

01 01 02 02 Square (rectangular) angle steel Table .4.12

03 Round expansion joint Table .4.13

04 Square (rectangular) expansion Table .4.14

05 Round manhole and round

06 Rectangular manhole and

07 Flue ash-removal hole Table

03 supports and hangers Dominant

01 supports for air & flue gas Dominant Table .4.4.

02 hangers for air & flue gas Dominant Table 4.10

02 Steam-water pipe and its parts

01 Pipes and fittings Dominant

02 Welded steel pipe Dominant Table 4.5.2

03 Welded elbow Dominant Table 4.5.3

04 Welded pipe reducer Dominant Table 4.5.4

05 Welded Tee Joint Dominant Table 4.5.5

01 Flat welding flange Table 4.5.6

02 Flat blind flange Table 4.5.7

03 supports and hangers Dominant

01 Steam/water pipe support Dominant Table 4.5.8

02 Steam/water pipe hangers Dominant Table 4.5.9

03 Steel Welded atmospheric Dominant

01 Rectangular atmospheric vessel Dominant

01 Rectangular atmospheric vessel Dominant Table 4.6.1

02 Circular atmospheric vessel Dominant

01 Vertical circular atmospheric Dominant Table 4.6.2

02 Horizontal circular atmospheric Dominant Table 4.6.2

03 Vertical cylindrical steel welded Dominant

01 Vertical cylindrical steel welded Dominant Table 4.6.3

01 04 01 01 steel column Table 4.7.1

01 Steel beam Table 4.7.2

03 Monorail crane beam Dominant

01 Monorail crane beam Dominant Table 4.7.3

01 Metal platform Table 4.7.4

01 Metal ladder Table 4.7.5

01 Metal handrail Table 4.7.6

01 pad block for steam turbine and

01 pad block for steam turbine and Table 4.8.1

02 Common pad block

01 Common pad block Table 4.8.2

01 anchor bolt Table 4.8.3

(Seal) (Seal) (Seal)

Date: Date: Date:

Construction Construction technical

Commencement date Completion date of

Inspection results of construction management

Preparation and examination of construction contractor design and construction

3 Examination and countersignature of construction drawing