Code For Construction Quality Acceptance and Evaluation of Electric Power Construct-3

ICS 27.
100
F20 DL
Record No.: J902-2009
PROFESSIONAL STANDARD
OF THE PEOPLES REPUBLIC OF CHINA

P DL/T 5210.3-2009
Code for Construction Quality Acceptance

and Evaluation of Electric Power Construct
- Part 3: Turbine Generator Unit
3 :

Issued on July 22, 2009 Implemented on December 1, 2009

Issued by the National Energy Administration of the People's Republic of China
Contents
Foreword ...........................................................................................................................................1
1 Scope...........................................................................................................................................2
2 Normative references ..................................................................................................................2
3 General Provisions ......................................................................................................................2
4 Construction quality acceptance .................................................................................................3
4.1 Requirements for construction quality acceptance...........................................................3
4.2 Division of construction quality acceptance range and general tables.............................5
4.3 General parts of steam turbine generator units...............................................................90
4.4 Steam turbine main body installation...........................................................................116
4.5 Adjustment and lubricating oil system installation ......................................................146
4.6 Generator and exciter installation ................................................................................167
4.7 Assembly and installation of water-cooled condenser .................................................193
4.8 Installation of air-cooling condenser system................................................................198
4.9 Installation of deaerator (water tank) equipment installation.......................................205
4.10 Installation of high- and low-pressure heater .............................................................208
4.11 Installation of bypass system equipment....................................................................209
4.12 Installation of steam feed pump unit ..........................................................................212
4.13 Installation of electrically driven feed pump group ...................................................232
4.14 Installation of condensate pump.................................................................................240
4.15 Installation of desuperheater and decompressor ........................................................242
4.16 Installation of hoisting appliance ...............................................................................243
4.17 Installation of diesel generator ...................................................................................250
4.18 Installation of water circulating pump .......................................................................251
4.19 Rotary sieve installation.............................................................................................263
4.20 Trash remover equipment installation ........................................................................266
4.21 Installation of large-scale flat steel gate .....................................................................269
4.22 Deep water pump installation.....................................................................................270
4.23 Installation of water purifying plant...........................................................................272
4.24 Main body installation of combustion engine ............................................................275
4.25 Combustion engine auxiliary device and accessory machinery installation ..............289
4.26 Construction Identification and approval...................................................................290
5 Construction Quality Evaluation of Single Project .................................................................342
5.1 Basic requirements .......................................................................................................342
5.2 Evaluation provisions...................................................................................................344
5.3 Evaluation content........................................................................................................345
5.4 Evaluation methods......................................................................................................345
5.5 Construction quality evaluation for main body and sub-system of turbine generator..348
5.6 Evaluation on installation and construction quality of accessory machinery and
auxiliary device in main power house...................................................................................356
5.7 Evaluation on Installation and Construction Quality of Accessory Machines and
Auxiliary Equipments outside the Main Building.................................................................363
5.8 Evaluation on Pipe Installation Quality of Steam Turbine...........................................369
5.9 Evaluation on Construction Quality of Steam Turbine Main Body (Including Steam
Feed Pump), Equipment, Pipe Insulation and Paint..............................................................375
5.10 Evaluation on Installation and Construction Quality of Combustion Engine and Its
Auxiliary Equipments and Accessory Machines...................................................................385
5.11 Summarizing of Evaluation Score of Project Position (Scope) of Single Project ......392
5.12 Evaluation Report on the Quality of Single Project ...................................................393
6 Quality Evaluation of Single Unit...........................................................................................394
7 Quality Evaluation of Overall Project.....................................................................................396
Annex A (Informative) Typical Data of Flow Passage Part .......................................................401
Annex B (Informative) Grading Standard of Oil Quality ..........................................................415
Annex C (Normative) Vibration of Accessory Machines ..........................................................417
Annex D (Normative) Centre Alignment of Accessory Machines.............................................418
Foreword
The standard series DL/T 5210 "Code for Construction Quality Acceptance and
Evaluation of Electric Power Construct consists of 8 parts:
DL/T 5210.1 Part 1: civil work
DL/T 5210.2 Part 2: boiler unit
DL/T 5210.3 Part 3: steam turbine generator units
DL/T 5210.4 Part 4: thermal meter and control device
DL/T 5210.5 Part 5: Piping & System
DL/T 5210.6 Part 6: The equipment and the system with the water treatment and
hydrogen generation
DL/T 5210.7 Part 7: welding
DL/T 5210.8 Part 8: Processing preparation
This Part is the third part of DL/T 5210.
This Part is formualted by the National Development and Reform Commission according
to the requirements of the document "announcement on issuing the professional standard
project planning in 2008" (Fagaiban Gongye [2008] No. 1242).
During the darfting process, this Part referrenced "Standard for Quality Inspection and
Evaluation of Thermal Power Construction" (Section of steam turbine) (Dianzong [1998] No.
145) issued by the former Ministry of Power Industry.
Annex A and Annex B are informative.
Annex C and Annex D are normative.
This Part is proposed by the China Electricity Council.
The technical committee for standardization of thermal power construction in power
industry is under the jurisdiction of and in charge of the explanation of this Part.
Chief Drafting Organizations: Zhejiang Province thermal power construction company,
Jiangsu Province Electric power Construction No. 3 Company
Participating organization: Hebei Electrie Power Construction No. 1 Engineering
Corporation, Hunan Thermal Power Construction Company, Shandong Electrie Power
Construction No.1 Engineering Corporation, Shanxi Province Power Company Electrie
Power Construction No. 4 Company.
Chief drafting staffs: Lu Huanhao, Yu Xingmei, Wang Weimin, Fan Youlin, Cheng Xinyu,
Zhu Junmao, Yu Xiaoming, Yang Xiaoming, Xu Yunquan, Guo Zhenying, Liu Xinmin, Li
Wei and Zhang Xinmin.
Upon the issuance, "Standard for Quality Inspection and Evaluation of Thermal Power
Construction" (Section of steam turbine) (Dianzong [1998] No. 145) issued by the former
Ministry of Power Industry go invalid.
During the process of implementing this Part, the relevant opinions and advice, whenever
necessary, can be posted or passed on to the Standardization Center of the China Electricity
Council (No. 1, 2nd lane, Baiguang Road, Beijing 100761).
1
1 Scope
This Part in DL/T 5210 specifies the relevant requirements in construction quality
acceptance standard, quality evalution of single project, quality evalution of single unit, and
quality evalution of overal project of steam turbine generator units in thermal power
generation engineering.
This part is applicable to construction quality acceptance and engineering quality
assessment of new construction, extension and renovation of thermal power generation
project steam turbine generator units with unit capacity of 300MW ~ 1000MW thermal power
generation project and fuel gas - steam combined cycles machine unit. This part can be
referanced for assessment of thermal power generating unit and nuclear power station
conventional Island under 300MW and the BOP engineering.
2 Normative references
For dated reference, subsequent amendments to (excluding corrigenda), or revisions of,
any of these publications do not apply. However, all parties coming to an agreement
according to this standard are encouraged to study whether the latest edition of these
documents is applicable. For undated references, the latest edition of the normative document
is applicable to this standard.
GB/T7596 Quality criteria of turbine oils in service for power plants
GB 50205 50205-2001 Code for Acceptance of Construction Quality of Steel
Structures
GB/T 50375 GB/T 50375-2006 Evaluating standard for excellent quality of building
engineering
DL 5011 DL 5011-1992 The Code of Election and Acceptance for Power Plant
Construction - steam turbine unit part
DL/T5161.1~5161.17 Part 9: Specification for construction quality checkout and
evaluation of electric equipment installation
DL/T 5210.1 Specification for construction quality acceptance and evaluation of
electric power construct Part 1: Civil construction engineering
DL/T869 The Code of the Welding for Power Plant
3 General Provisions
3.0.1 This standard is formualted with a view to intensifying construction engineering
quality control in electric power inducstry, improving construction quality level, and unifying
the relevant requirements in construction quality acceptance standard and evaluation for
thermal power generation engineering.
3.0.2 The construction quality acceptance for thermal power generation project shall be
conducted by inspection lot, subitem project, subsection project, and unit project. the
construction quality acceptance is only applied with a quality grade "qualified"; in case of any
nonconformity, it shall comply with Article 4.1.12 in this Part.
3.0.3 The engineering quality evaluation shall be conducted for the projects with the
"high quality" engineering objective.
3.0.4 The engineering quality evaluation shall be conducted by the three phases (stage)
2
- single project, single unit and overal project.
3.0.5 The construction quality evaluation for single project shall be conducted upon
that the construction quality acceptance for all unit projects is qualified and the collection and
rearrangement of engineering technical document is completed, and the evaluation shall cover
the whole work content before 168-h trial operation with full load.
3.0.6 The quality evalution for single unit shall be con ducted after the construction
quality acceptance for all single projects and the 168-h trial operation of the unit with full
load are completed and the environmental protection projects suppoted are normally put into
operation. the synergic system shall be bought into the evaluation for the first unit.
3.0.7 The quality evalution for overal project shall be conducted after the quality
evalution for all single units, the performance tests of the units and the engineering archives
evaluation are completed.
4 Construction quality acceptance

4.1 Requirements for construction quality acceptance
4.1.1 The inspection, acceptance and acceptance confirmation and signature for steam
turbine generator units shall be conducted according to the requirements of this Part.
4.1.2 For the inspection and acceptance for the project construction quality, the
construction organization shall prepare the quality acceptance range division table on the base
of the works scope according to the requirements of Chapter 4 in this Part; thes upervision
organization shall conduct the examination and the parties of construction, supervision and
construction organization jointly sign and seal for approal after the construction organization
make a confirmation. For the engineering projects with engineering general contract or
construction project management (mode), the construction organization may, according to the
actual situation, add acceptance organizations in column "acceptance organization" in the
construction quality acceptance range division table; if the design organization and the
equipment manufacture organization in column "acceptance organization" participate in the
quality acceptance, the construction organization may make proper adjustment according to
the actual situation.
4.1.3 As for the discrepancy between inspection items and engineering inspection items
in "construction quality acceptance range division table ", matters can be added and deleted.
As for the project number in thix process, continunance and vacant are acceptable, but not the
alteration of the original number.
4.1.4 Engineering construction quality acceptance shall be carried out by the
acceptance organizationsacceptance organization stipulated in "construction quality
acceptance range division table". Acceptance of inspection lot, subentry project and
subsection project shall be carried out by the supervision organizations if they participate.
unit project acceptance shall be organized by development organiztions and participated by
coherent units; design organizations and manufacturing organizations shall participate in the
acceptance of related items in accordance with "construction quality acceptance range
division table". Quality acceptance personnel shall hold the qualification certificate consistent
with the profession which shall be within the validity period. Acceptance authority related to
unit project, subsection project, subentry project and inspection lot shall be confirmed by
the coherent units organized by development organiztion.
3
4.1.5 Apart from strictly implement provisions, the quality inspection personnel at
all-level shall be in accordance current national standard, professional
standard,contract,design document and manufacturing technology document.
4.1.6 The quality acceptance must be conducted after the construction project is
completed. the construction organization shall apply the quality acceptance ro the project
supervision and the development organization upon the construction organization has done
self-checking and prepared complete selfchecking records.
4.1.7 The construction organization shall notify the supervision organization and the
organizations concerned to conduct witness acceptance before being concealed, and complete
the inspection acceptance record and the confirmation and signature.
4.1.8 The appearance quality of unit projects shall be inspected by the quality
inspection personnel with visual observation, feeling or necessary measurement, and
confirmed and singed according to the overall condition of the inspected project .
4.1.9 The inspection and acceptance of project construction quality shall comply with
the requirements in Chapter 4 of this Part and be conducted by inspection lot, subitem project,
subsection project and unit project; where a unit project is constructed by multiple
construction organizations by sections, subunit projects may be set up. the subunit project
number is the original unit project number affixed with english letters for distinguishing.
4.1.10 The acceptance for construction quality shall be conducted only upon the
acceptance for inspection lots is qualified; the acceptance for subsection project shall be
conducted only upon the acceptance for subitem projects is qualified; the acceptance for unit
project shall be conducted only upon the acceptance for subsection projects is qualified.
4.1.11 The "qualified" construction quality acceptance for inspection lot, subitem
project, subsection project and unit project shall meet the following requirements:
1 The complete inspection is conducted for the inspection items according to the
requirements on inspection lots and subitem projects, and the inspection results meet the
quality quality criteria; the quality acceptance for this inspection lot or subitem project is
qualified.
2 The acceptance for the inspection lots cotnained in a subitem project is qualified and
the data for the subitem project is compelte; the quality acceptance for this subitem project is
qualified.
3 The acceptance for the subitem projects cotnained in a subsection project is qualified
and the data for the subsection project is compelte; the quality acceptance for this subsection
project is qualified.
4 The acceptance for the subitem projects cotnained in a subsection project is qualified
and the data for the subsection project is compelte; the quality acceptance for this subsection
4.1.12 The nonconformity of construction quality, if existing, shall be registered for
record and treated according to the following requirements:
1 The inspection items for reworked ones, or replaed instrument or equipment, shall be
conducted again. .
2 The inspection items repaied, which satisfy the functional requirements of safe
handling, may be inspected according to the technology processing scheme and the negotiated
document.
4
3 As for the unaccepted project for rework or back repair, certifying agency or coherent
units shall carry out appraisal and make concessional treatment of the project not affecting the
inner quality, service life, use function and safe operation. . Secondary acceptance will not be
carried out to project after concessional treatment. However, this shall be indicated in
"acceptance conclusion". The written report thereof shall be attached to the acceptance table.
4.1.13 The construction quality of inspection lot and subitem project under one of the
following conditions shall not be inspected:
1 The inspection results of its dominant inspection items cannot meet the quality
criteria.
2 Design and manufacturer maintains data requirements for quality criteria, but there is
no measuring data in the inspection result column. .
3 Quality acceptance documents do not conform to records management regulation.
4.1.14 As for quality question problems caused by design or equipment manufacture, the
design or equipment manufacture units shall be responsible for the disposal. After the
entrusted on-site disposal by construction organization, if specific non- dominant items cannot
fully meet standard requirements, upon the written signature by development organiztion,
design organization, supervision organization and construction organization, the concessional
treatment can be made. Secondary acceptance will not be carried out to project undergone
concessional treatment. But it shall be noted in acceptance result and the written report shall
be attached after the acceptance table.
4.1.15 The quality acceptance documents for inspection lot, subitem project, subsection
project and unit project shall be of accurate data, complete document collection, and complete
signature procedure; and the material and handwriting for document preparation shall meet
the requirements of "durability" and the records management specifications.
4.2 Division of construction quality acceptance range and general tables
4.2.1 Quality acceptance shall be classified according to inspection lot, subentry project,
subsection project and unit project, which shall also be in accordance with those specified in
Table 4.2.1.
Table 4.2.1 Construction quality acceptance range division table
Construction number Acceptance organization
Number
Subite Constructi Supervisi Manufactur Developm
Unit Subsecti Propert Design of quality
m Inspecti Project name on on ing ent
proje on y organizati acceptanc
projec on lot organizati organizati organizatio organiztio
ct project on e table
t on on n n
01 Main body
installation
Domin
engineering of
ant
turbine
generators
01
Foundation
preparation
and iron
gasket (block)
5
configuration
before
installation of
turbine
generators
01 Foundation
preparation of Domin

turbine ant
generators
Foundation
check and
Domin Table 4.3.
01 geometric
ant 1
dimension
checking
Foundation
Domin Table 4.3.
02 settlement
ant 13
observation
Foundation
Table 4.3.
03 bearing area
2
roughening
Baseplate
grouting inner Table 4.3.
04
baffle 3
installation
Foundation
Table 4.3.
05 bolt
4
examination
02 Turbine
generators
foundation
iron gasket
(filling block)
preparation
installation
Iron gasket Table 4.3.

01
preparation 5
Iron gasket Domin Table 4.3.

02
installation ant 6
Concrete block Domin Table 4.3.

03
preparation ant 7
Adjustable
Domin Table 4.3.
04 fixer
ant 8
installation
05 Pedestal Table 4.3.

adjusting 9
6
screw
installation
02 Main body
Domin
installation of
ant
steam turbine
01 Pedesta check
Domin
and
ant
installation
Bearing seat
pedestal check domina Table 4.3.
01
and nt 10
installation
Low pressure
cylinder
domina Table 4.3.
02 pedestal check
nt 10
and
installation
02 Bearing seat
( box ) and

bearing bush
check
Bearing seat
domina Table 4.3.
01 ( box ) clean
nt 14
and check
Bearing bush domina Table 4.3.

02
check nt 15
Bearing bush
Table 4.3.
03 filling block
16
check
03 Installation of
bearing seat domina

(box ) and nt
bearing bush
Bearing seat
Table
01 positioning
4.4.1-1
and centering
Clearance
measurement
and domina Table
02
adjustment of nt 4.4.1-2
bearing bush
and oil catch
03 Clearance domina Table

measurement nt 4.4.1-3
7
and
adjustment of
thrust bearing
Bearing seat Table

04
covering 4.4.1-4
04 cleaning and
check of steam
cylindr and

cylinder
internal
component
Cleaning and
check of low Table
01
pressure 4.4.2-1
cylinder
Cleaning and
check of high
and Table
02
intermediate 4.4.2-2
pressure
cylinder
Cleaning and
check of high
and medium Table
03
pressure inner 4.4.2-3
cylinder steam
inlet pipe
Check of high
and medium
pressure
cylinder Table
04
nozzle box, 4.4.24
parting sheet
(suit), steam
seal (suit)
Check of low
pressure
cylinder
admission
Table
05 chamber,
4.4.2-5
parting
sheet(suit) and
steam seal
(suit)
8
High and
medium
pressure
cylinder Table 4.3.
06
component 17
spectrum and
hardness
recheck
low pressure
cylinder
component Table 4.3.
07
spectrum and 17
hardness
recheck
05 check of

turbinr rotor
High and
medium Table
01
pressure rotor 4.4.3
check
Low pressure Table

02
rotor check 4.4.3
06 Steam cylindr
combination
positioning
Low pressure
cylinder
combination, Table
01
joint surface 4.4.4-1
clearance
inspection
Clearance
inspection of
high and
Table
02 medium
4.4.4-2
pressure
cylinder joint
surface
Positioning
and centering
Table
03 of low
4.4.4-3
pressure
cylinder
04 Positioning Table
9
and centering 4.4.4-3
of high and
medium
pressure
cylinder
07 Aggregate
installation of
domina
steam cylindr
nt
internal
component
Centre
alignment of
Table
01 bearing seat,
4.4.5-1
steam cylindr
and rotor
Installation of
Table
02 low pressure
4.4.5-2
inner cylinder
Inner cylinder
installation of
Table
03 high and
4.4.5-3
medium
pressure
High pressure
Table
04 nozzle box
4.4.5-4
installation
Installation of
high and
medium
pressure
cylinder
parting sheet domina Table
05
(suit), balance nt 4.4.5-5
piston ( loop ),
steam
admission
shunt ring and
gland sleeve
06 Installation of Table
low pressure 4.4.5-6
cylinder
parting sheet
(suit), balance 10
piston ( loop ),
steam
admission
shunt ring and
gland sleeve
Low pressure
cylinder
internal Table
07
component 4.4.5-7
bore centre
align
High and
medium
pressure
cylinder Table
08
internal 4.4.5-8
component
bore centre
align
08 Steam cylindr
domina
load
nt
distribution
Steam cylindr
domina Table
01 load
nt 4.4.6
distribution
09 Flow passage
clearance domina

measurement nt
adjustment
Low pressure
cylinder flow
passage domina Table
01
clearance nt 4.4.7
measurement
adjustment
High and
medium
pressure
cylinder flow domina Table
02
passage nt 4.4.7
clearance
measurement
adjustment
10
Labyrinth domina
clearance nt
11
measurement
adjustment
Low pressure
cylinder
labyrinth domina Table
01
clearance nt 4.4.8
measurement
adjustment
High and
medium
pressure
cylinder domina Table
02
labyrinth nt 4.4.8
clearance
measurement
adjustment
11 Steam turbine domina

covering nt
Check before
domina Table
01 steam turbine
nt 4.4.9-1
covering
Steam turbine domina Table

02
covering nt 4.4.9-2
12 Shafting
domina
adjustment
nt
and connection
Coupling
centre align
domina Table
01 before steam
nt 4.4.10-1
turbine
covering
Coupling
centre align
domina Table
02 after steam
nt 4.4.10-1
turbine
covering
Coupling
centre align domina Table
03
before reaming nt 4.4.10-1
connection
Coupling
domina Table
04 reaming
nt 4.4.10-2
connection
12
13 Turbine
generators
domina
foundation
nt
secondary
pouring
Check before
foundation Table 4.3.
01
secondary 11
pouring
Foundation
secondary domina Table 4.3.
02
pouring and nt 12
maintenance
14 Sliding pin
system
clearance
measurement,
adjustment
Sliding pin
system
domina Table
01 clearance
nt 4.4.11-1
measurement,
adjustment
Center beam
installation
between Table
02
bearing seat 4.4.11-2
and steam
cylindr
Installation of
Table
03 push and pull
4.4.11-3
device
15 Turning gear
check and
installation
Turning gear Table

01
clearing check 4.4.12-1
Turning gear Table

02
assembling 4.4.12-2
16 Medium and
low pressure
communicatin
g pipe
installation
13
Medium and
low pressure
domina Table
01 communicatin
nt 4.4.13
g pipe
installation
17 Check before
steam turbine
thermal
insulation and
decorative
sheet
installation
Check before
steam turbine
thermal
Table
01 insulation and
4.4.14
decorative
sheet
installation
03 01 Adjustment
and lubricating
domina
oil system
nt
equipment
installation
Valve and
governing domina

valve nt
installation
Valve and
governing Table 4.5.
01
valve cleaning 1-1
and check
Valve and
governing domina Table 4.5.
02
valve nt 1-2
installation
02 Installation of
domina
actuating
nt
mechanism
Installation of
domina Table 4.5.
01 actuating
nt 2
mechanism
03
Installation of domina
protective nt
14
device
Emergency
domina Table 4.5.
01 governor
nt 3-1
installation
Emergency
domina Table 4.5.
02 trip throttle
nt 3-2
installation
Emergency
domina Table 4.5.
03 trip device
nt 3-3
installation
Other security
operating Table 4.5.
04
equipment 3-4
installation
04 Main oil pump

installation
Main oil pump domina Table 4.5.

01
installation nt 4
05 Fire resistant
fluid system domina

and piping nt
installation
Integrated
fire-resistant
Table 4.3.
01 oil feeding
33
device
installation
Installation of
fireresistant oil
box, oil
domina Table 4.5.
02 poump, oil
nt 5-1
cooler,oil filter
and
accumulator
Fire resistant
oil system Table 4.5.
03
piping 5-2
installation
Fire resistant
domina Table 4.5.
04 oil system
nt 5-3
cycle flushing
06
Lubricating oil domina
system nt
15
equipment and
piping
installation
Integrated oil
domina Table 4.5.
01 tank
nt 6-1
installation
Lubricating oil
Table 4.5.
02 cooler
6-2
installation
Oil filter Table 4.5.

03
installation 6-3
Oil poump Table 4.5.

04 check and 6-4 Table
installation 4.5. 6-5
Oil poump domina Table 4.5.

05
trial run nt 6-6
Table 4.3.
Installation of
30
06 smoke exhaust
Table 4.3.
fan
31
Oil ejector or
oil worm Table 4.5.
07
wheel pump 6-7
installation
Oil purifier Table 4.5.

08
installation 6-8
Jacking oil
Table 4.5.
09 piping
6-9
installation
Lubricating
Table 4.5.
10 pipe
6-9
installation
Lubricating oil
domina Table 4.5.
11 system cycle
nt 6-10
flushing
04 Generator and
domina
exciter
nt
installation
01 Pedestal

positioning
Pedestal Table 4.6.

01
positioning 1
02
Generator domina
16
rotor check nt
Generator domina Table 4.6.

01
rotor check nt 2-1
Rotor domina Table 4.6.

02
tightness test nt 2-2
03 Stator hoisting
domina
positioning
nt
check
Stator hoisting
domina Table 4.6.
01 positioning
nt 3
check
04 Stator domina

tightness test nt
Stator domina Table 4.6.

01
tightness test nt 4
05 Insertion of domina

generator rotor nt
insertion of domina Table 4.6.

01
generator rotor nt 5
06 Inlet and outlet

domina
water pedestal
nt
mounting
Inlet and outlet

Table 4.6.
01 water pedestal
6
mounting
07 Generator end
domina
cap bearing
nt
installation
Generator end
domina Table 4.6.
01 cap bearing
nt 7
installation
08 Adjustment of
air gap and domina

magnetic force nt
center
Adjustment of
air gap and domina Table 4.6.
01
magnetic force nt 8
center
09 Fan gap

adjustment
Fan gap Table 4.6.

01
adjustment 9
17
10 Sealing pad domina

installation nt
Sealing pad domina Table 4.6.

01
installation nt 10
11 Steam turbine
- generator domina

coupling nt
centre align
Steam turbine
- generator domina Table 4.6.
01
coupling nt 11
centre align
Coupling
domina Table
02 reaming
nt 4.4.10-2
connection
12 Generator oil
catch
installation
Generator oil
Table 4.6.
01 catch
12
installation
13 Installation of
seal of domina

generator end nt
cap
Installation of
seal of domina Table 4.6.
01
generator end nt 13
cap
14 Installation of
domina
hydrogen
nt
cooler
Installation of
domina Table 4.6.
01 hydrogen
nt 14
cooler
15 Exciter domina

installation nt
Stator and Table 4.6.

01
rotor check 15-1
Bearing Table 4.6.

02
installation 15-2
03 Exciter domina Table 4.6.

coupling nt 15-3
18
centre align
Pedestal dowel
pin and outer Table 4.6.
04
cover 15-4
installation
Adjustment of
air gap and domina Table 4.6.
05
magnetic force nt 15-5
center
Adjustment of
gap among Table 4.6.
06
fan, air damper 15-6
and oil catch
Air cooler Table 4.6.

07
installation 15-7
16 Carbon brush
yoke
installation
Carbon brush
Table 4.6.
01 yoke
16
installation
17 Air pressure
test of whole domina

set of nt
generator
Air pressure
test of whole domina Table 4.6.
01
set of nt 17
generator
18 Sealing oil
system device

and piping
installation
Integrated
sealing oil Table 4.3.
01
device 33
installation
Sealing oil
Table 4.5.
02 cooler
6-2
installation
03 Screw rod Table 4.6.

sealing oil 18-1
poump
19
installation
Other
Table 4.6.
04 equipments
18-2
installation
Sealing oil
Table 4.5.
05 piping
6-9
installation
Sealing oil
domina Table 4.5.
06 system
nt 6-10
washing
19 Internal
cooling water
system

equipment and
piping
installation
Integrated
internal
Table 4.3.
01 cooling water
33
device
installation
Internal
cooling water Table 4.6.
02
pump 19-1
installation
Installation of
cooling water
Table 4.6.
03 tank, cooler
19-2
and ion
exchanger
Internal
04
conduit 19-3
installation
Internal
cooling water domina Table 4.6.
05
system nt 19-4
flashing
20 Gas system
equipment and

piping
installation
01 Installing Table 4.6.
20
equipment 20-1
Gas pipeline Table 4.6.

02
installation 20-2
Gas pipeline
Table 4.6.
03 gas pressure
20-3
test
02 Turbine
generator
auxiliary
device
installation
01 Water-cooled
condenser domina

aggregate nt
installation
01 Condenser
domina
shell
nt
combination
Condenser
domina Table 4.7.
01 shell
nt 1-1
combination
02 Condenser
positioning
and centering
Condenser
Table 4.7.
01 positioning
1-2
and centering
03 Condenser
cooling tube domina

bundle nt
installation
Condenser
cooling tube domina Table 4.7.
01
bundle nt 2
installation
04 Condenser and
steam cylindr domina

connection and nt
tightness test
Condenser and
steam cylindr domina Table 4.7.
01
connection and nt 3
tightness test
21
05 Condenser
accessory
installation
and secondary
pouring
Condenser
accessory
Table 4.7.
01 installation
4
and secondary
pouring
06 Condenser
cleaning

equipment
installation
Condenser
Table 4.3.
01 scavenging
24
pump check
Condenser
Table 4.3.
02 cleaning pump
25
installation
Condenser
domina Table 4.3.
03 cleaning pump
nt 26
trial operation
Check and
installation of
Table 4.7.
04 rubber ball
5
cleaning
system
02 Air cooling
condenser

system
installation
01 Air cooling
steel structure
installation
Scribing line Table 4.8.

01
for base 1-1
Steel member Table 4.8.

02
pre-assembly 1-2
Bracing steel
domina Table 4.8.
03 structure
nt 1-3
installation
04 Bracing steel domina Table 4.8.

structure nt 1.4
22
high-strength
bolt
connection
Fan bridge
framework and
Table 4.8.
05 platform cover
1-5
plate
installation
Tube bundle
bracing Type A domina Table 4.8.
06
frame nt 1-6
installation
Air stopping Table 4.8.

07
installation 1-7
Platform,
ladder and
Table 4.3.
08 handrail
37
aggregate
installation
02 Air cooling
condenser fan
installation
Air cooling
Table 4.8.
01 condenser fan
2
installation
03 Exhaust
equipment

aggregate
installation
Exhaust
Table 4.7.
01 equipment
1-1
combination
Exhaust
equipment Table 4.7.
02
positioning 1-2
and centering
Exhaust
equipment and
Table 4.7.
03 steam cylindr
3
connection and
tightness test
04 Exhaust Table 4.7.

equipment 4
accessory
23
installation
and secondary
pouring
04 Air cooling
flushing water

pump
installation
Flushing water Table 4.3.

01
pump check 24
Installation of
Table 4.3.
02 flushing water
25
pump
Trial run of
domina Table 4.3.
03 flushing water
nt 26
pump
05 Exhaust
equipment hot
domina
well drainage
nt
pump
installation
Exhaust
equipment hot Table 4.3.
01
well drainage 24
pump check
Exhaust
equipment hot
Table 4.3.
02 well drainage
25
pump
installation
Exhaust
equipment hot domina Table 4.3.
03
well drainage nt 26
pump trial run
06 Vacuum
deaerator
installation
Installation of
Table 4.9.
01 deaerator main
1
body
Installation of
Table 4.9.
02 deaerator
2
accessory
07
Installation of domina
condenser pipe nt
24
bundle and
washing
device
Installation of
condenser pipe
domina Table 4.8.
01 bundle and
nt 3
washing
device
08 Electric hoist
check, domina

installation nt
and load test
Electric hoist
domina Table
01 check,
nt 4.16. 2-1
installation
Electric hoist domina Table

02
load test nt 4.16. 2-2
09 Aircooling
domina
system
nt
tightness test
Aircooling
domina Table 4.8.
01 system
nt 4
tightness test
03 01 Deaerator
( water tank ) domina

equipment nt
installation
Deaerator
( water tank ) domina Table 4.9.
01
main body nt 1
installation
02 Deaerator
( water tank )

accessory
installation
Deaerator
(water tank) Table 4.9.
01
accessory 2
installation
03
Installation of
deaerator
(water tank)
platform,
25
ladder and
handrail
Installation of
deaerator
(water tank) Table 4.3.
01
platform, 37
ladder and
handrail
04 High pressure
heater check domina

and nt
installation
01 High pressure

heater check
High pressure domina Table

01
heater check nt 4.10.1
02 High pressure
heater
installation
High pressure
Table 4.3.
01 heater
35
installation
05 Low pressure
heater check domina

and nt
installation
01 Low pressure

heater check
Low pressure domina Table

01
heater check nt 4.10.1
02 Low pressure
heater
installation
Low pressure
Table 4.3.
01 heater
35
installation
06 Gland heater
check and
installation
01 Gland heater

check
Gland heater Table 4.3.

01
check 34
02
Gland heater
26
installation
Gland heater Table 4.3.

01
installation 35
07 Turbine hall
drain flash

tank
installation
01 Turbine hall
drain flash

tank
installation
Turbine hall
drain flash Table 4.3.
01
tank 36
installation
08 Installation of
other heat
exchanger
01 Installation of
other heat
exchanger
Heat
Table 4.3.
01 exchanger
34
check
Heat
Table 4.3.
02 exchanger
35
installation
09 Bypass system
equipment

inspection
installation
01 High pressure
bypass system
equipment
inspection
installation
High pressure
bypass system
Table
01 equipment
4.11.1
inspection
installation
02
Low pressure
bypass system
27
equipment
inspection
installation
Low pressure
bypass system
Table
01 equipment
4.11.2
inspection
installation
03 Installation of
steam
discharge

device
accessing into
condenser
Installation of
steam
discharge Table
01
device 4.11.3
accessing into
condenser
04 Installation of
bypass oil
system
Hydraulic
pressure
bypass set oil Table 4.5.
01
system 5-1
equipment
installation
Hydraulic
pressure
bypass set oil Table 4.5.
02
system 5-2
pipeline
installation
Hydraulic
pressure
domina Table 4.5.
03 bypass set oil
nt 5-3
system
flashing
03
Turbine
generator
accessory
machinery 28
installation
01 01 Steam feed
domina
pump set
nt
installation
Foundation
preparation,
iron gasket

and stone bolt
preparation
installation
Foundation
preparation,
iron gasket Table
01
and stone bolt 4.12.1
preparation
installation
02 Pedestal
grinding and
positioning
Pedestal
Table
01 grinding and
4.12.2
positioning
03 Bearing
( seat ) and oil
catch check
Bearing (seat)
Table
01 and oil catch
4.12.3
check
04 Steam cylindr
combination,

check,
positioning
Steam cylindr
combination, Table
01
check, 4.12.4
positioning
05 Rotor
positioning
centre align
01 Rotor
Table
positioning
4.12.5
centre align
06 Diaphragm

29
gland
installation
01 Diaphragm
Table
gland
4.12.6
installation
07 Flow passage domina

part clearance nt
measurement,

adjustment
and thrust disc
orientation
01 Flow passage domina

part clearance nt
measurement, Table

adjustment 4.12.7
and thrust disc
orientation
08 Driving steam domina

turbine nt
covering

Table
turbine nt
4.12.8
covering
09 Bearing (seat)
covering and
rotor turning
gear
installation
01 Bearing (seat)
covering and
Table
rotor turning
4.12.9
gear
installation
10 Control and domina

protection nt
system check
and
installation
01 Control and domina

protection nt
Table
system check
4.12.10
and
installation
11 Lubricating oil

30
system
installation
01 Lubricating oil
Table
system
4.12.11
installation
12 Oil system domina

flashing nt
01 Oil system domina Table 4.5.

flashing nt 6-10

turbine trial nt
run

Table
turbine trial nt
4.12.12
run
14 Steam feed domina

pump nt
installation

Table
pump nt
4.12.13
installation

pump set nt

secondary
pouring

pump set nt Table 4.3.

secondary 20
pouring

pump set nt

centre align
and connection

pump set nt Table

centre align 4.12.14
and connection

pump trial run nt
01 Steam feed domina Table

pump trial run nt 4.12.15
02 Electrically domina
driven feed nt
31
pump group
installation
driven feed nt
pump check
Table
driven feed nt
4.13. 1
pump check
02 Motor check
01 Motor check Table

4.13. 2
driven feed nt

pump group
installation
driven feed nt Table

pump group 4.13. 3
installation
driven feed nt
pump group
coupling
centre align
driven feed nt
Table
pump group
4.12.14
coupling
centre align
driven feed nt
pump group
secondary
pouring
driven feed nt
Table 4.3.
pump group
20
secondary
pouring
06 Electrically
driven feed
pump oil
system
32
installation
01 Electrically
driven feed
Table
pump oil
4.13. 4
system
installation
driven feed nt
pump oil
system
flashing
driven feed nt
Table 4.5.
pump oil
6-10
system
flashing
driven feed nt

pump group
trial run
driven feed nt Table

pump group 4.13. 5
trial run
03 01 Feed pump domina

booster pump nt
installation
Booster pump

check
01 Booster pump Table 4.3.

check 24
02 Booster pump

installation
01 Booster pump Table 4.3.

installation 25
03 Booster pump domina

trial run nt
01 Booster pump domina Table 4.3.

trial run nt 26
04 Condensate domina
pump nt
installation
01 Condensate

33
pump check
01 Condensate Table

pump check 4.14.1
02 Condensate
pump
installation
01 Condensate
Table
pump
4.14.2
installation

pump trial run nt
01 Condensate domina Table

05 Water ring
vacuum pump
installation
01 Installation of

vacuum pump
01 Installation of Table 4.3.

vacuum pump 25
02 Vacuum pump domina

trial run nt
01 Vacuum pump domina Table 4.3.

trial run nt 26
06 Gland heater
air exhauster
installation
01 Gland heater
air exhauster

check and
installation
01 Gland heater
air exhauster Table 4.3.

check and 30
installation
02 7 Gland heater domina

air exhauster nt
trial run
01 Gland heater domina

Table 4.3.
air exhauster nt
31
trial run
07 Low pressure
heater
34
drainage pump
installation
01 Low pressure
heater

drainage pump
check
01 Low pressure
heater Table 4.3.

drainage pump 24
check
02 Low pressure
heater

drainage pump
installation
01 Low pressure
heater Table 4.3.

drainage pump 25
installation
03 Low pressure domina

heater nt

drainage pump
trial run
01 Low pressure domina

heater nt Table 4.3.

drainage pump 26
trial run
04 Installation of
other
equipments

including
steam turbine
generator units
01 House service
pump
installation
01 House service

pump check
01 House service Table 4.3.

pump check 24
02 House service
pump
installation
01 House service
pump Table 4.3.
25
35
installation
03 House service domina

pump trial run nt
01 House service domina Table 4.3.

pump trial run nt 26
02 Installation of
raw water
pump
01 Raw water

pump check
01 Raw water Table 4.3.

pump check 24
02 Installation of
raw water
pump
01 Installation of
Table 4.3.
raw water
25
pump
03 Raw water domina

pump test run nt
01 Raw water domina Table 4.3.

pump test run nt 26
03 Condensate
make-up pump
installation
01 Condensate
make-up pump
check
01 Condensate
Table 4.3.
make-up pump
24
check
02 Condensate
make-up pump
installation
01 Condensate
Table 4.3.
make-up pump
25
installation
make-up pump nt
trial run
Table 4.3.
make-up pump nt
26
trial run
36
04 Deaerator
recirculating

pump
installation
01 Deaerator
recirculating

pump
installation
01 Deaerator
recirculating Table 4.3.

pump 24
installation
02 Deaerator
recirculating

pump
installation
01 Deaerator
recirculating Table 4.3.

pump 25
installation
03 Deaerator
domina
recirculating
nt
pump trial run
01 Deaerator
domina Table 4.3.
recirculating
nt 26
pump trial run
05 Other
equipment
installation
01 Steam turbine
oil
replenishment
tank
installation
01 Steam turbine
oil
Table 4.3.
replenishment
36
tank
installation
02 Auxiliary
steam headder
installation
01
Auxiliary Table 4.3.
steam headder 36
37
installation
03 Makeup water
tank
installation
01 Makeup water
Table 4.3.
tank
36
installation
04 Desuperheater
and

decompressor
installation
01 Desuperheater
and Table

decompressor 4.15
installation
05 Raw water
heater
installation
01 Raw water Table 4.3.

heater check 34
02 Raw water
Table 4.3.
heater
35
installation
06 Turbine hall
internal
recycling
pump
installation
01 Turbine hall
water

circulating
pump check
01 Turbine hall
water Table 4.3.

circulating 27
pump check
02 Turbine hall
water
domina
circulating
nt
pump
installation
01
Turbine hall domina Table 4.3.
water nt 28
38
circulating
pump
installation
03 Turbine hall
water
circulating

pump oil
piping
installment
01 Turbine hall
water
circulating Table

pump oil 4.18. 4
piping
installment
04 Turbine hall
water
domina
circulating
nt
pump trial
shipment
01 Turbine hall
water
domina Table 4.3.
circulating
nt 29
pump trial
shipment
07 Open
circulation
chilled wated
plant
installment
01 Open
circulation
cooling water
pump
examination
01 Open
circulation
Table 4.3.
cooling water
24
pump
examination
02
Open
circulation
cooling water
pump 39
installment
01 Open
circulation
Table 4.3.
cooling water
25
pump
installment
03 Open
circulation
domina
cooling water
nt
pump trial
shipment
01 Open
circulation
domina Table 4.3.
cooling water
nt 26
pump trial
shipment
04 Water filter

installment
01 Water filter Table 4.3.

installment 36
08 Closed cycle

cooling pump
01 Closed cycle
cooling pump
check
01 Closed cycle
Table 4.3.
cooling pump
24
check
02 Closed cycle
cooling pump
installation
01 Closed cycle
Table 4.3.
cooling pump
25
installation
03 Closed cycle
domina
cooling pump
nt
trial shipment
01 Closed cycle
domina Table 4.3.
cooling pump
nt 26
trial shipment
09
Closed
circulating
water cooler
40
adjustment
01 Closed
circulating

water cooler
examination
01 Closed
circulating Table 4.3.

water cooler 34
examination
02 Closed
circulating

water cooler
installation
02 Closed
circulating Table 4.3.

water cooler 35
installation
10 Turbine hall
dredge pump
installation
01 Turbine hall
dredge pump
check
01 Turbine hall
Table 4.3.
dredge pump
24
check
11 02 Turbine hall
dredge pump
installation
01 Turbine hall
Table 4.3.
dredge pump
25
installation
03 Turbine hall
domina
dredge pump
nt
trial run
01 Turbine hall
domina Table 4.3.
dredge pump
nt 26
trial run
12 Turbine hall
domina
crane
nt
installation
01 Bridge crane

installation
41
01 Bridge rail domina Table

check nt 4.16. 1-1
02 Bridge crane
Table
aggregate
4.16. 1-2
installation
03 Bridge crane
rotating
Table
machine check
4.16. 1-3
and
installation
04 Bridge crane domina Table

02 Other crane

installation
01 Crane Table

installation 4.16. 2-1
02 Cargo Table

handling test 4.16. 2-2
13 Heating
network
system
equipment
installation
01 Heating
network pump
installation
Heating
Table 4.3.
01 network pump
24
check
Heating
Table 4.3.
02 network pump
25
installation
Heating
domina Table 4.3.
03 network pump
nt 26
trial run
02 Installation of
the heaters in

heating
network
Heating
Table 4.3.
01 network heater
34
check
42
heater for 35
heating
network
14 Installation of
shutdown

cooling water
pump
01 Check of
shutdown

cooling water
pump
Check of
shutdown Table 4.3.
01
cooling water 24
pump
02 Shutdown
cooling water

pump
installation
Shutdown
01
pump 25
installation
03 Shutdown
domina
cooling water
nt
pump trial run
Shutdown
domina Table 4.3.
01 cooling water
nt 26
pump trial run
15 Diesel
generator
installation
01 Diesel
generator oil

tank
installation
Diesel
generator oil Table 4.3.
01
tank 36
installation
02 Diesel
generator
installation
43
Diesel
Table
01 generator
4.17. 1
installation
03 Diesel
domina
generator trial
nt
run
Diesel
domina Table
01 generator trial
nt 4.17. 2
run
16 Installation of
the platform,
ladder,

handrail and
cover plate of
turbine room
01 Installation of
the platform,
ladder,

handrail and
cover plate of
turbine room
Installation of
the platform,
ladder, Table 4.3.
01
handrail and 37
cover plate of
turbine room
05 Water
circulating
pump room
equipment
installation
01 Water
circulating

pump
installation
01 Check and
installation of
water
circulating domina

pump nt
foundation and
pump base
(body)
44
Check and
installation of
water
circulating domina Table
01
pump nt 4.18. 1
foundation and
pump base
(body)
02 Water
circulating domina

pump nt
installation
Table
Water 4.18. 2-1
circulating domina Table
01
pump nt 4.18. 2-2
installation Table
4.18. 2-3
03 Installation of
motor for
water
circulating
pump
Installation of
Table
motor for
4.18. 3-1
01 water
Table
circulating
4.18. 3-2
pump
04 Water
circulating
pump oil
system
installation
Water
Table
circulating
4.18. 4
01 pump oil
Table
system
4.18. 5
installation
05 Water
domina
circulating
nt
pump trial run
Water
domina Table
01 circulating
nt 4.18. 6
pump trial run
45
02 Rotary sieve
equipment
installation
01 Rotary sieve
check and
installation
Rotary sieve
Table
01 check and
4.19. 1
installation
02 Test run of
domina
rotary filter
nt
screen
Test run of
domina Table
01 rotary filter
nt 4.19. 2
screen
03 Trash remover

installation
01 Trash remover
check and
installation
Trash remover
Table
01 check and
4.20.1
installation
02 Trash remover domina

trial run nt
Trash remover domina Table

01
trial run nt 4.20.2
04 Large scale
flat plate steel

valve
installation
01 Large scale
flat plate steel

valve
installation
Large scale
flat plate steel Table
01
valve 4.21
installation
05 Water
circulating
pump room
crane
installation
46
01 Bridge crane
check and
installation
Table
4.16. 1-1
Bridge crane
Table
01 check and
4.16. 1-2
installation
Table
4.16. 1-3
02 Bridge crane domina

load test nt
Bridge crane domina Table

01
03 Electric hoist
check and
installation
Electric hoist
Table
01 check and
4.16. 2-1
installation
04 Electric hoist domina

load test nt
Electric hoist domina Table

01
06 Water
circulating
pump room

cooling water
pump
installation
01 Cooling water

pump check
Cooling water Table 4.3.

01
pump check 27
02 Cooling water
pump
installation
Cooling water
Table 4.3.
01 pump
28
installation
03 Cooling water domina

pump trial run nt
Cooling water domina Table 4.3.

01
47
07 Installation of
water
circulating
pump room
metal member,
platform,ladde
r and handrail
01 Installation of
water
circulating
pump room
metal member,
platform,ladde
r and handrail
Installation of
water
circulating
Table 4.3.
01 pump room
37
metal member,
platform,ladde
r and handrail
08 Water
circulating
pump room

flushing water
pump
installation
01 Flushing water

pump check
Flushing water Table 4.3.

01
pump check 24
02 Installation of
flushing water
pump
Installation of
Table 4.3.
01 flushing water
25
pump
03 Trial run of
domina
flushing water
nt
pump
Trial run of
domina Table 4.3.
01 flushing water
nt 26
pump
48
06 Public water
pump house
and rain pump

house
equipment
installation
01 House service
pump
installation
01 House service

pump check
House service Table 4.3.

01
pump check 24
02 House service
pump
installation
House service
Table 4.3.
01 pump
25
installation
03 House service domina

pump trial run nt
House service domina Table 4.3.

01
02 Fire pump

installation
01 Fire pump

check
Fire pump Table 4.3.

01
check 27
02 Fire pump

installation
Fire pump Table 4.3.

01
installation 28
03 Fire pump trial domina

run nt
Fire pump trial domina Table 4.3.

01
run nt 29
03 Rain pump

installation
01 Rain pump

check
01 Rain pump Table 4.3.

check 27
49
02 Rain pump

installation
01 Rain pump Table 4.3.

installation 28
03 Rain pump domina

trial run nt
01 Rain pump domina Table 4.3.

trial run nt 29
04 Installation of
hoisting
equipment
01 Crane check
and
installation
01 Crane check
Table
and
4.16. 2-1
installation
02 Cargo domina

handling test nt
01 Cargo domina Table

handling test nt 4.16. 2-2
05 Installation of

draining pump
01 Draining

pump check
01 Draining Table 4.3.

pump check 27
02 Installation of

draining pump

draining pump 28
03 Draining

pump trial run
01 Draining Table 4.3.

pump trial run 29
07 Water
catchment
pump house
equipment
installation
01 Deep water
pump
installation
50
01 Deep water

pump check
01 Deep water Table

pump check 4.22.1
02 Deep water
pump
installation
01 Deep water
Table
pump
4.22.2
installation
03 Deep water domina

pump trial run nt
01 Deep water domina Table

02 Pressure
boosting
(feedwater)
pump
installation
01 Pressure
boosting

(feedwater)
pump check
01 Pressure
boosting Table 4.3.

(feedwater) 24
pump check
02 Pressure
boosting
(feedwater)
pump
installation
01 Pressure
boosting
Table 4.3.
(feedwater)
25
pump
installation
03 Pressure
boosting domina

(feedwater) nt
pump trial run
01
Pressure domina Table 4.3.

boosting nt 26
(feedwater) 51
pump trial run
03 Trash remover
equipment
installation
01 Trash remover
check and
installation
01 Trash remover
Table
check and
4.20.1
installation
02 Trash remover domina

trial run nt
01 Trash remover domina Table

trial run nt 4.20.2
04 Large scale
flat plate steel

valve
installation
01 Large scale
flat plate steel

valve
installation
01 Large scale
flat plate steel Table

valve 4.21
installation
05 Installation of
hoisting
equipment
01 inspection and
installation of

overhead
traveling crane
01 Table
inspection and 4.16. 1-1
installation of Table

overhead 4.16. 1-2
traveling crane Table
4.16. 1-3
02 Load test of
domina
overhead
nt
traveling crane
01
Load test of domina Table
52
overhead nt 4.16. 1-4
traveling crane
03 Electric hoist
overhaul and
installation
01 Electric hoist
Table
overhaul and
4.16. 2-1
installation
04 Electric hoist domina

load test nt
01 Electric hoist domina Table

06 Water
purifying plant
installation
01 Water
purifying plant

equipment
inspection
01 Water
purifying plant Table

equipment 4.23. 1
inspection
02 Water
purifying plant domina

installation, nt
trial run
01 Water
purifying plant domina Table

installation, nt 4.23. 2
trial run
07 Sludge pump
equipment
installation
01 Sludge pump

check
01 Sludge pump Table 4.3.

check 27
02 Sludge pump

installation

installation 28
03
Sludge pump
53
trial run

trial run 29
08 Combustion
engine main domina

body nt
installation
01 Combustion
engine main domina

body nt
installation
01 Foundation

preparation
Foundation Table
01
preparation 4.24.1
02 Adjustable
fixer(iron domina

gasket)installat nt
ion
Adjustable
fixer(iron domina Table 4.3.
01
gasket)installat nt 8
ion
03 Check and
installation of domina

pedestal and nt
base plate
Check and
installation of domina Table
01
pedestal and nt 4.24.2
base plate
04 Combustion
engine main
domina
body
nt
positioning
installation
Combustion
engine main domina Table
01
body nt 4.24.3-1
positioning
Burner domina Table

02
installation nt 4.24.3-2
03 Combustion domina Table
54
engine load nt 4.24.3-3
distribution
Shafting
domina Table
04 adjustment
nt 4.24.3-4
and connection
Sliding pin
system
clearance domina Table
05
measurement nt 4.24.3-5
and
adjustment
Table
Rotor turning
4.4.12-1
06 gear
Table
installation
4.4.12-2
Automatic
synchronizing Table
07
device 4.24.3-6
installation
05 Combustion
engine inlet domina

side nt
installation
See DL/T
5210.2
Gas handling table
system steel 4.4.1~Ta
01
structure ble 4.4.6,
installation Table 4.3.
1~Table
4.3. 4
Inlet chamber
Table
02 aggregate
4.24.4-1
installation
Air cleaning
and sound
Table
03 suppression
4.24.4-2
system
installation
Inlet system domina Table

04
sealing check nt 4.24.4-3
06
Combustion domina
engine exhaust nt
part
55
installation
See DL/T
5210.2Ta
Exhaust ble
system steel 4.4.1~Ta
01
structure ble 4.4.6,
installation Table 4.3.
1-Table
4.3. 4
Exhaust frame
Table
02 and diffuser
4.24.5-1
installation
Draught flue
Table
03 aggregate
4.24.5-2
installation
Exhaust
domina Table
04 system seal
nt 4.24.5-3
check
01 07 Bypass
chimney
installation
Bypass
Table
01 chimney
4.24.6
installation
08 Foundation
baseplate
grouting
Table 4.3.
Foundation
11
01 baseplate
Table 4.3.
grouting
12
09 Housing

installation
Housing Table
01
installation 4.24.7
02 Combustion
engine main domina

body pipeline nt
installation
01 Combustion
engine main domina

body pipeline nt
installation
56
Combustion
engine main domina Table
01
body pipeline nt 4.24.8
installation
02 Oil system
domina
installation
nt
and flashing
Lubricating oil
Table 4.5.
01 system
6-9
installation
Fire resistant
Table 4.5.
02 oil system
5-2
installation
Lubricating oil
domina Table 4.5.
03 system
nt 6-10
flashing
Fire resistant
domina Table 4.5.
04 oil system
nt 5-3
flashing
09 Combustion
engine
auxiliary
device and
accessory
machinery
installation
01 Gaseous fuel
supply system

equipment
installation
01 Gaseous fuel
pressure
regulating
station module
installation
Gaseous fuel
pressure
Table 4.3.
01 regulating
33
station module
installation
02 Gaseous fuel
preposition

module
installation
57
Gaseous fuel
preposition Table 4.3.
01
module 33
installation
03 Gaseous fuel
domina
valve module
nt
installation
Gaseous fuel
domina Table 4.3.
01 valve module
nt 33
installation
04 Fuel gas
supercharger
installation
Fuel gas Table 4.3.

01 supercharger 33 Table
installation 4.3. 26
02 Fuel oil supply

system
installation
01 Fuel oil
treatment

system
installation
Fuel oil
Table 4.3.
processing
01 33 Table
module
4.3. 26
installation
02 Fuel oil
preposition

module
installation
Fuel oil
Table 4.3.
preposition
01 33 Table
module
4.3. 26
installation
02 03 Fuel oil filter

module
installation
Fuel oil filter

Table 4.3.
01 module
33
installation
04
Combustion
engine V
inhibitor 58
module
installation
Combustion
Table 4.3.
engine V
33
01 inhibitor
Table 4.3.
module
26
installation
05 Combustion
engine
atomizing air
pump
installation
Combustion
Table 4.3.
engine
33
01 atomizing air
Table 4.3.
pump
26
installation
03 Other
equipment
module
installation of
the
combustion
engine
01 Combustion
engine
auxiliary
module
installation
Combustion
Table 4.3.
engine
33
01 auxiliary
Table 4.3.
module
26
installation
02 Combustion
engine water
washing
module
installation
Combustion
Table 4.3.
engine water
33
01 washing
Table 4.3.
module
26
installation
59
03 Combustion
engine flame
failure

protection
module
installation
Combustion
engine flame
failure Table 4.3.
01
protection 33
module
installation
04 Combustion
engine air
handling
module
installation
Combustion
engine air
Table 4.3.
01 handling
33
module
installation
05 Combustion
engine
ventilation, domina

sealing nt
cooling system
installation
Combustion
engine Table 4.3.
ventilation, domina 30
01
sealing nt Table
cooling system 4.4.13
installation
06 Combustion
engine water
injection
module
installation
Combustion
Table 4.3.
engine water
33
01 injection
Table 4.3.
module
26
installation
60
(Seal) (Seal) (Seal)
Development Supervision Construction
organization organization organization
Date Date Date
The construction management condition of unit project shall be inspected during the
construction and acceptance of unit project and the inspection results shall be filled in Table
4.2.2.
Table 4.2.2 ()Engineering construction management record of inspection
________ plant unit Project number:
Development
Project name
organization
Design organization
Design organization
Leader
Supervision Unit engineering

organization Supervising engineer
Unit engineering
Development
construction
organization
Technical director
Unit construction Unit completion of

starting date works date
Construction management inspection result
SN Construction management system and delivery performance inspection item Inspection result
1 Implemented technical standards list
2 Read and edit of construction organization design abd construction scheme
3 Construction drawing examination and inspection meeting
4 Acceptance and inspection of equipments and materials
5 Implementation condition of compulsory provision
6 Quality control system and delivery performance
7 Safety management system and delivery performance
8 Energy saving and emission reduction target and system
9 Environmental protection
10 Certification condition of special type of work
11 Management of measurement tools
61
12 Subcontract unit aptitude management
13 Administrative situation of engineering materials
14 Inspection results of quality supervision and problem closed loop condition
Acceptance result:
General supervision engineer : Date
Development organization leader : Date
4.2.3 The information listed in Table 4.2.3 shall be examined for the unit project acceptance;
the examing results shall be complete and meet the requirements of records management.
Table 4.2.3 () check table of quality control documents of unit project
Expected Actual
SN Document name Check condition
copies copies
Letter of notice and registration form of design

1
alteration and materials substitutes
Equipments and materials delivery test report and

2
quality certificate registration form
Equipment defect notice and equipment defect

3
handling report
Registration form of measurement tools used for this

4
unit project
5 Quality acceptance records of the inspection lot
6 Subentry project quality acceptance table
7 Subsection project quality acceptance table
8 Unit quality inspection and acceptance table
9 Concealed work approval
10 Construction record
11 Single machine trial run approval
Table of implementation performance of compulsory

12
provisions
Acceptance organization signature
Construction organization Date
Supervision organization Date
62
Development organization Date
4.2.4 The letter of notice for engineering design alteration, materials substitutes and change in
design shall be numbered and registered and attached following registration form. The
register of letter of notice for the unit project design alteration and materials substitutes shall
be in accordance with those specified in Table 4.2.4.
Table 4.2.4 Letter of notice and registration form of design alteration and materials substitutes
No. of amended
Original Chart number related Implementation
SN Letter of notice name contents in letter of
number to alteration performance
notice
Construction Supervision
Date Date
organization organization
4.2.5 Delivery test report of equipments and materials and quality certificate shall be
numbered, registered and attached following the registration form. The register of factory test
report of unit project equipments and materials and the quality certificate shall be in
accordance with those specified in Table 4.2.5.
Table 4.2.5 ( ) unit engineering facilities, material routine test report and quality certificate material
registration table
________ plant unit Numbering:
Total Original number of
Equipment, material testing report and Providing organization
SN page of report and quality Remarks
quality certificate material name of report
report certificate material
63
Filled by Date
4.2.6 After the discovery of equipment defect, construction,supervision,manufacture and

Development organization shall check together and fill the equipment defect letter of notice.
The filling of equipment defect letter of notice shall meet the provisions of table 4.2.6.
Table 4.2.6 Letter of notice on equipment defect
Subentry project
Unit project name
name
Inspection lot name No.
Equipment name Discovery date
64
Condition of equipment defect:
Construction organization
Date
Construction Manufacturing
Supervision Construction
Treatment suggestion:
Set up unit profession skill responbsilbe person:

Date
Organization Defect treatment conclusion: Signature
Construction
Date
organization
Manufacturing
Date
organization
Supervision
Date
organization
Development
Date
organization
4.2.7 The process unit report to development organization after the treatment of equipment
defect; the development organization organiza organizations concerned to carry out inspection
and acceptance abd sign acceptance opinion and signature on the equipment defect treatment
report. The filling of equipment defect treatmen report shall meet the provisions of table 4.2.7.
65
Table 4.2.7 Equipment defect treatmen report single
Plant unit Project number:
Subentry project
Unit project name
name
Inspection lot name No.
Equipment name Treatmen date
Defect treatment condition:
Technical director of defect treatment organization:

Date
Treatment condition of defect:
Supervision organization:
Date
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Manufacturing
Date
organization
Supervision
Date
organization:
Development
Date
organization
66
4.2.8 The measurement tools used for construction inspection must be identified for
measurement and in the validity period. The used measurement tools must be registered
accurately according to those specified in Table 4.2.8 during the construction. The supervision
engineer shall inspect and verify the measurement tools registered in table.
Table 4.2.8 () measurement tools used for unit project registration form
Plant unit Project number:
Calibration
Measuring equipment (tool) Factory Measurement Accuracy
SN Type/model Validity Remarks
name number limit rating
period
67
Construction
Date Supervision organization Date
organization
4.2.9 The construction quality of inspection lot shall be inspected and accepted according to
the quality criteria of inspection item; the construction quality acceptance table of inspection
lot shall be filled in. In accordance with Table 4.2.1, if there is no main control inProperty
column, the table means general. It shall be made in the acceptance organization signature
column which goes beyond acceptance range; inspection lot construction quality acceptance
shall meet the provisions of table 4.2.9.
Table 4.2.9 () construction quality acceptance table of inspection lot
Plant unit Project number: Property: Table X. X. X
Subentry project name
SN Inspection item Property Unit Quality criteria Inspection result Conclusion
Acceptance conclusion:
Construction
Date
organization
68
Supervision
Date
organization
Manufacturing
Date
organization
Design
Date
organization
Development
Date
organization
4.2.10 The construction quality of subentry project shall be accepted according to those
specified in Table 4.2.10 and the construction quality acceptance table of subentry project
shall be filled in. In accordance with table 4.2.1, slash shall be filled in the acceptance
organization signature column which is not belongs to the acceptance range.
Table 4.2.10 Subentry project quality acceptance table
________ plant unit Project number: Property:
Subsection project name
SN Inspection lot name Property Acceptance result Remarks
69
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Design organization Date
Development
Date
organization
4.2.11 The construction quality of subsection project shall be accepted according to those
specified in Table 4.2.11 and the construction quality acceptance table of subsection project
shall be filled in. In accordance with table 4.2.1, slash shall be filled in the acceptance
organization signature column which is not belongs to the acceptance range.
Table 4.2.11 ( )subsection project quality acceptance table
________ plant unit Project number: Property:
Unit project name
SN Subentry project name Property Acceptance conclusion: Remarks
70
Construction
Date
organization
Manufacturing
Date
organization
Development
Date
organization
4.2.12 The unit engineering quality shall be accepted according to those specified in Table
4.2.12 and the unit quality inspection and acceptance shall be filled in. In accordance with
table 4.2.1, slash shall be filled in the acceptance organization signature column which is not
belongs to the acceptance range.
Table 4.2.12 ( ) unit quality inspection and acceptance table
SN Subsection project name Property Acceptance result Remarks
71
Development organization :
Construction
Date
organization
Manufacturing
Date
organization
Development
Date
organization
4.2.13 Refer to table 4.2.13 for steam turbine generator units installation engineering quality
control point approval, record,compulsory provision delivery performance check. during the
process of implementing this standard, this can be adjusted according to actual situation.
Table 4.2.13 Steam turbine generator units engineering quality control point approval, record, compulsory
provision delivery performance and check item
72
Table of
Appearance
implementation
Unit Subsection Subitem quality Table
SN Name Approval Record performance of
engineering project project acceptanceand numbering
compulsory
approval
provisions
Main body installation

Table 4.26.
01 engineering of turbine
1-26
generators
Foundation preparation and

iron gasket ( block )
Table
configuration before
4.4.15
installation of turbine
generators
Foundation preparation of
turbine generators
Turbine generator foundation

01 1
01 inspection acceptance record
Foundation settlement
2
observational record
Turbine generators foundation

iron gasket ( filling block )
preparation installation
02
Steam turbine foundation iron
1 gasket (mortar block)
preparation records
Steam turbine main body Table

02
installation 4.4.16
Pedestal check and installation
Steam cylindr, bearing seat

1 pedestal leveing centering
records
Steam cylindr, bearing seat

2 pedestal, steam cylindr and
01
bearing seat gap records
Bearing seat, steam cylindr

3 pedestal stone bolt fastening
records
Table 4.26.
4 Pedestal contact check
1-1
Bearseat(box) and bearing

02
bush check
1 Bearing seat slippage check
2 Bearing seat oil-filling test Table 4.26.
73
1-2
Thrust pad contact and thrust

3
gap check
Bearing bush filling

4 block,bearing bush and shaft
neck contact check
Installation of bearing seat

(box ) and bearing bush
Bearing seat split horizontal

1
recording
Bearing bush installation

03 2
records
3 Thrust pad installation records
4 Oil catch gap records
Table 4.26.
5 Bearing seat covering
1-3
cleaning and check of steam

cylindr and cylinder internal
04 component
Steam cylindr appearance Table 4.26.

1
inspection 1-4
check of turbinr rotor
Turbine rotor appearance Table 4.26.

1
inspection 1-5
Axiocervical ellipticity and

2
non-cylindrical degree records
05
3 Axial bend records
Thrust disc floating

4
displacement records
Coupling floating
5
displacement records
Steam cylindr combination

positioning
Steam cylindr combination

1
06 records
Steam cylindr positioning and

2
centering records
3 Casing split gap records
Aggregate installation of
07 steam cylindr internal
component
1 Steam cylindr parting sheet
74
bore centre align records
Steam cylindr inner cylinder

2 vertical, lateral pin installation
records
Inner cylinder bracing stud

3
installation records
Inner cylinder split horizontal

4
recording
Inner cylinder split gap

5
records
Parting sheet expansion

6
clearance measuring record
High and medium pressure Table 4.26.

7
nozzle box check seal 1-6
Steam cylindr load distribution

08
1 Steam cylindr load distribution
Flow passage clearance

measurement adjustment
Flow passage clearance

1
inspection
Minimum axial flow passage

09 2
clearance inspection
Rotor location dimension

3
outer outer lead
coupling gasket thickness

4
records
Labyrinth clearance
10 measurement adjustment
1 Labyrinth clearance check
Steam turbine covering
Check before steam turbine Table 4.26.

1
covering 1-7
11
Table 4.26.
2 Steam turbine covering
1-8
3 Casing split bolt up records
Shafting adjustment and

12
connection
Turbine rotor coupling centre

1
align
Rotor bolt, nut counterweight

2
records
3 Shaking degree records after
75
coupling joint
Rotor bolt, bolt hole fit

4
clearance records
5 Coupling bolt up records
Turbine generators foundation

secondary pouring
13
Check before foundation Table 4.26.
1
baseplate grouting 1-9
Sliding pin system clearance

measurement and adjustment

1
measurement records
14
Center beam installation
2 records between bearing seat
and steam cylindr
3 Side arm installation records
Turning gear check and

installation
15
Rotor turning gear gear
1
clearance measuring record
Medium and low pressure

communicating pipe
installation
Communicating pipe Table 4.26.

1
16 installation check 1-10
Communicating pipe cold

2
drawn records
Communicating pipe bolt up

3
records
Adjustment and lubricating oil Table 4.5.

03
system equipment installation 7
Valve and governing valve

installation
ValveValve and governing

Table 4.26.
1 valve tightness inspection
1-11
(after washing pipe)
01 Main throttle valve
2 positioning and centering
records
Combined intermediate valve

records
05
Fire resistant fluid system and
76
piping installation
Check before fire resistant oil Table 4.26.

1
system flashing 1-12
Oily laboratory examination Table 4.26.

2
after fireresistant oil flashing 1-13
Fireresistant oil device

3
positioning records
Lubricating oil system

equipment and piping
installation
Table 4.26.
1 Oil cooler tightness inspection
1-14
Table 4.26.
2 Check before oil tank sealing
1-15
06
Check before lubricate Table 4.26.
3
(sealing) oil flushing 1-16
Oily inspection after lubricate Table 4.26.

4
(sealing) oil flushing 1-17
5 Oil poump installation records
6 Oil cooler installation records
7 Main tank centering records
Generator and exciter Table 4.6.

04
installation 21
Pedestal positioning
Generator pedestal and

1 embedded parts installation
01
records
Pedestal leveing and centering

2
records
Generator rotor check
Table 4.26.
02 1 Generator rotor tightness test
1-18
2 Rotor record of inspection
Stator tightness test

04 Table 4.26.
1 Stator tightness test
1-19
insertion of generator rotor

05 Table 4.26.
1 insertion of generator rotor
1-20
Generator end cap bearing

07
installation
77
Generator bearing bush
1 clearance measurement
records
Adjustment of air gap and

magnetic force center
08
Adjustment of air gap and
1
magnetic force center
Fan gap adjustment

09 Generator fan clearance
1
measurement records
Sealing pad installation
Generator sealing pad

10
1 inspection and installation
records
Steam turbine generator

coupling centre align
11
Steam turbine generator
1
coupling centre align
Generator oil catch installation

12 Generator oil catch installation
1
record
Installation of seal of
generator end cap
13
Installation of seal of Table 4.26.
1
generator end cap 1-21
Installation of hydrogen cooler

14 Table 4.26.
1 Hydrogen cooler tightness test
1-22
Exciter installation
Exciter rotor record of

1
inspection
Exciter clearance
2
measurement records
Exciter air gap and magnetic

3
force center measuring record
15
Exciter rotor and generator
4
rotor centre align records
Exciter fan,air damper and oil

5 catch clearance measurement
records
Exciter air cooled condenser Table 4.26.

6
water pressure test 1-23
78
Carbon brush yoke installation
Exciter (brush yoke) coupling

1
16 centre align
Clearance measurement
2
records of carbon brush yokes
Air pressure test of whole set

of generator
17
Air pressure test of whole set Table 4.26.
1
of generator 1-24
Sealing oil system device and

piping installation
Integrated sealing oil device

1
Sealing oil pump clearance

18 2
measurement records
Sealing oil pump coupling

3
centre align records
Sealing oil subdivision trial

4
run records
Internal cooling water system

equipment and piping
installation
Internal cooling water pump

records

2
19 coupling centre align records

3
subdivision trial run records
Integrated internal cooling

4 water device installation
records
Generator internal cooling Table 4.26.

5
water system flashing 1-25
Turbine generators auxiliary Table 4.26.

02
device installation 2-8
Assembly and installation of Table 4.7.

01
water-cooled condenser 6
Condenser positioning and

02
centering
Condenser foundation pedestal

1
2 Condenser shell combination
79
records
Condenser positioning,
3
leveing and centering records
Condenser cooling tube

bundle installation
1 Tube plate interval records
2 Tube plate planeness records
Parting sheet concentricity

03 3
records
Tube plate elevation

4
difference records
Check before condenser Table 4.26.

5
poling 2-1
Low pressure cylinder and

condenser connection and
tightness test
Check before low pressure

04 Table 4.26.
1 cylinder and condenser
2-2
connection
Table 4.26.
2 Condenser watering test
2-3
Condenser accessory
installation
05
Table 4.26.
1 Drain flash tank shelter
24
Installation of air-cooling Table 4.8.

02
condenser system 5
Air cooling steel structure

installation
01
Bracing steel structure
1
Air cooling condenser fan

installation
Fan blade installation angle

1
records
Fan retaining cylinder

02 2
ellipticity records
Boss plate and gear case

3
levelness records
Fan blade top and fan drum

4
gap records
Aircooling system tightness

09
test
80
Aircooling system tightness Table 4.26.
1
test 2-5
Deaerator (water tank) Table 4.9.

equipment installation 3
Deaerator (water tank) main

body installation
03
Deaerator (water tank) main
01 1
body installation record
Deaerator (water tank) main Table 4.26.

2
body seal shelter 2-6
High pressure heater check Table

and installation 4.10.2
High pressure heater

04 installation
02 High pressure heater
records
Low pressure heater check Table

and installation 4.10.2
Low pressure heater

05 installation
02 Low pressure heater
records
Gland heater check Table

installation 4.10.2
06 Gland heater installation

02 Gland heater positioning and
1
centering records
Turbine hall drain flash tank Table

installation 4.10.2
07 Turbine hall drain flash tank
01 1 positioning and centering
records
Installation of other heat Table

exchanger 4.10.2
Installation of other heat

exchanger
08 other heat exchanger
02 1 positioning and centering
records
Heat exchanger (water side or Table 4.26.

2
steam side) water pressure test 2-7
81
Inspection and installation of Table
09 1
bypass system equipment 4.11.4
Turbine generator accessory Table 4.26.

03
machinery installation 3-3
installation of steam feed Table

01
pump unit 4.12.16
Foundation preparation, iron

gasket and stone bolt
preparation installation
01
Steam feed pump unit
1 foundation embedded parts
and stone bolt check
Pedestal grinding and

positioning
02
Steam feed pump unit pedestal
1
Bearing (seat) and oil catch

check
Steam feed pump unit bearing

records
03
Thrust bearing gap and contact
2
check
Bearing bush filling

3 block,bearing bush and shaft
neck contact check
Steam cylindr combination,

check, positioning
Steam cylindr positioning and

1
centering records
04
2
measurement records
Lug clearance measurement

3
records
Rotor positioning centre align
Driving steam turbine rotor

05 1 and steam cylindr centre align
records
2 Rotor journal lift records
Diaphragm gland installation
1 Parting sheet bore centre align

06
Labyrinth clearance measuring
2
record
82
Flow passage part clearance
measurement, adjustment and
thrust disc orientation
Steam feed pump steam

1 turbine flow passage clearance
07
inspection
Steam feed pump driving

steam turbine rotor thrust gap,
2
axial location and outer lead
value measuring record
Driving steam turbine

covering
08
Steam feed pump driving Table 4.26.
1
steam turbine covering 3-1
Bearing (seat) covering and

rotor turning gear installation
Steam feed pump driving

09 1 steam turbine barring
Driving feed pump steam Table 4.26.

2
turbine bearing seat covering 1-3
Lubricating oil system

installation
Oil tank positioning and

1
centering
11
Table 4.26.
2 Oil cooler tightness inspection
1-14
3 Oil poump installation records
4 Oil poump trial run records
Oil system flashing
Oily inspection after driving

Table 4.26.
1 feed pump set lubricant
12 1-17
flashing
Pilot oil oily laboratory Table 4.26.

2
examination 1-13
Driving steam turbine trial run
Driving steam turbine trial run

1
13 record
Steam feed pump unit trial run

2
records
Steam feed pump installation

14
1 Foundation iron gasket
83
Steam feed pump unit

secondary pouring
15
Steam feed pump unit Table 4.26.
1
secondary pouring 1-9
Steam feed pump set centre

align and connection
16 Steam feed pump and its
1 driving steam turbine centre
align
Electrically driven feed pump Table 4.13.

02
group installation 6
Electrically driven feed pump

group installation

group foundation embedded
1
parts and stone bolt record of
inspection

2 group pedestal installation
records
03
3 group bearing clearance
measurement records

4 rotor axial drunkenness and
thrust gap measuring record

5 rotor shaft lifting volume
measuring record

group coupling centre align
04
1
group coupling centre align

group secondary pouring
05
Electrically driven feed pump Table 4.26.
1
group secondary pouring 1-9

06
oil system installation

Table 4.26.
1 group working oil cooler
1-14
water pressure test
84
Table 4.26.
2 group lube oil cooler water
1-14
pressure test

oil system flashing
07 Oily inspection after
Table 4.26.
1 electrically driven feed pump
1-17
oil system flashing

group trial run
Fluid coupling no load trial

08 1
run records

2
cold state trial run records
Feed pump booster pump Table 4.13.

installation 7
Booster pump check

01 Booster pump clearance
1
measurement records
Booster pump installation

03
Rotor coupling centre align
1
02 records
Motor air cooled condenser Table 4.26.

2
water pressure test 3-2
Booster pump trial run

03
1 Booster pump trial run record
Table 4.13.
Condensate pump installation
7
01 Condensate pump check

04 Condensate pump motor water Table 4.26.
1
cooler water pressure test 3-2
Condensate pump bearing Table 4.26.

2
cooler water pressure test 1-14
Table 4.3.
Installation of other
39
04 01 equipments including steam
Table 4.26.
turbine generator units
4-3
05 General tank container
records
Table 4.26.
2 General tank container seal
2-4
85
Turbine hall installation of
hoisting equipment
01 Bridge crane installation
Bridge type cargo handling Table 4.26.

1
12 test 4-1
Other installation of hoisting

02
equipment
Table 4.26.
1 General cargo handling test
4-2
Table 4.23.
Water circulating pump room 3
05
equipment installation Table 4.26.
5
Water circulating pump

installation
Water circulating pump check

01 01 1 (include air tight test),
Water circulating pump trial

05 1
run
Rotary sieve installation
Rotary sieve installation

02 01 1
records
02 1 Rotary sieve trial run
Trash remover installation

03 01 1
record
02 1 Trash remover trial run
Large scale flat plate steel

valve installation

04 01 1
valve installation record

02 .1
valve test
Water circulating pump room

crane enection
05
01 1 crane enection records
02 1 Crane trial run
other installations of water

06
circulating pump room
other pump installation

01 1
records
86
02 1 Trial run of other pump
Table 4.23.
Public water pump house and
3
rain pump house equipment
Table 4.26.
installation
5
House service pump

installation
01 House service pump check,

02 1
installation record
03 1 House service pump trial run
Fire pump installation

06 02 02 1 Fire pump installationrecord
03 1 Fire pump trial run
Rain pump installation
03 02 1 Rain pump installation record
03 1 Rain pump trial run
Installation of hoisting
equipment
04 Installation of hoisting
01 1
equipment record
02 1 Crane test
Table 4.23.
Water catchment pump house 3
07
equipment installation Table 4.26.
5
Deep water pump installation
Deep water pump check and

01 02 1
03 1 Deep water pump trial run
Pressure boosting (feedwater)

pump installation

02 02 1
pump installation record

03 1
pump
Trash remover equipment

03
installation

1
01 record
2 Trash remover trial run
04
1 Large scale flat plate steel
87
valve installation record

2
valve test
Installation of hoisting
1
05 equipmentrecord
2 Crane test
Water purifying plant

1
06 02 installationrecord
2 Water purifying plant trial run
other pump installation

02 1
07 records
03 1 Other pump trial run
Combustion engine main body Table 4.26.

08
installation 6-4
Combustion engine main body Table

01
installation 4.24.9
Foundation plate (pedestal)

01 1
installation
Combustion engine main body

04
positioning installation
Combustion engine module

1 -
hoisting positioning
Combustion engine load

2
distribution
Combustion engine rotor

3
impact test
Combustion engine precision

4
centering and coupling joint
Combustion engine foundation

5
acceptance record
6 Fixer installation
Combustion engine load

7
distribution
8 Key pin installation record
Draught flue centre align

9
record
10 Coupling centre align record
Coupling bolt up elongation

11
indicator
Module positioning
12
installation record
88
13 Fan installation record
Combustion engine inlet side

installation
Inlet side steel structure

1
installation record
05
Inlet side manhole door seal Table 4.26.
2
check 6-1
Table 4.26.
3 Housing transparent check
6-3
Combustion engine exhaust

part installation
Combustion engine exhaust

1 part steel structure installation
06 record
Exhaust part manhole door Table 4.26.

2
seal check 6-2
Table 4.26.
3 Housing transparent check
6-3
Combustion engine main body Table

pipeline installation 4.24.10
Systematic inspection before Table 4.26.

02 1
oil flushing 1-16
Oil quality check after oil Table 4.26.

2
flushing 1-17
Combustion engine auxiliary

Table 4.26.
device and accessory
7-2
machinery installation
Gaseous fuel supply system

01 1 Table 4.25
equipment installation
Fuel oil treatment system

02 1 Table 4.25
installation
09
Other equipment module
03 installation of the combustion Table 4.25
engine
Module positioning
1
installation record
Fire extinguishing system Table 4.26.

2
spray test 7-1
89
4.3 General parts of steam turbine generator units
Turbine generators foundation preparation application scope: foundation check
preparation work before the installation of turbine generator main body, including foundation
check and geometric dimension checking, foundation bearing area roughening, baffle
installation within the process of baseplate grouting and stone bolt check.
4.3.1 See table 4.3. 1 for foundation check and geometric dimension checking, inspection
and acceptance
Table 4.3. 1 Foundation check and geometric dimension checking
Inspection method and
Inspection item Property Unit Quality criteria
measuring instrument
Smooth
Appearance inspection sureface,flawless,hole,nest,pitting Observation
surface and reinforcement exposion
Verticality deviation mm/m 2<

between foundation Isosceles triangle method
longitudinal center line dominant check, steel tape

mm Total deviation value <5
and condenser transverse measurement
Foundation center line
inspection Verticality deviation mm/m <2
between foundation Isosceles triangle method
longitudinal center line dominant check, steel tape

mm Total deviation value <5
and generator foundation measurement
transverse center line
Elevation reference line as

Bearing area elevation In accordance with design drawing
mm the benchmark;level
deviation requirements,10
measurement
Appearance inspection Clean up foundation olt hole Observation
Foundation vertical and

Deviation between bolt
horizontal center line as
hole center and base dominant mm <10 or <0.1da
Foundation benchmark;use steel tape
center line
olt hole for measurement
Pulling plumb-bob line and

Bolt hole wall verticality
b
mm <L/200, and <10 testing with straight steel
deviation
ruler
Deviation between bolt Foundation vertical and

center and foundation Meet the requirements of the horizontal center line as
mm
vertical and horizontal drawing,and<2 benchmark;use steel tape
center line for measurement
Buired bolt Reference line as the
Machine unit shafting lift shall be
Bolt elevation deviation mm benchmark; level
considered usually as +5~+10
measurement
Pulling plumb-bob line and

Verticality deviation mm L/450
testing with straight steel
90
ruler
In accordance with actual installation

requirements of design and
Reserved foundation hole size recheck mm equipment; do not affect expansion Measuring with steel tape
sliding of steam cylindr or bearing
seat
Deviation between Foundation vertical and

anchorage plate center horizontal center line as
mm <3
and foundation vertical benchmark;use steel tape
Preembedded and horizontal center line for measurement
anchorage Foundation line as the
Anchorage plate
plate mm 3 benchmark;level
elevation deviation
measurement
Positioning retaining Measuring with suspension

mm/m <3
plate verticality deviation wire plumb
Foundation vertical and

horizontal center line as
Support center deviation mm <2
benchmark;use steel tape
High-medium
for measurement
pressure
Foundation line as the
combined Support (bracket)
mm 3 benchmark;level
reheat valve elevation deviation
measurement
pre-buried
Horizontal relevant
support
elevation difference of
mm 1 Level measurement
same valve support top
surface
Seismic isolation gap between

foundation,factory building and relevant Clean up Observation
operation platform
a dIs pre-buried steel sleeve internal diameter.

b LIs length of pre-buried steel sleeve or stone bolt
4.3.2 See table 4.3. 2 for foundation bearing area roughening inspection and acceptance
Table 4.3. 2 Foundation bearing area roughening
Foundation cleaning Clean, without lacquer,and oil dirt Observation
Meet the requirements of manufacturer;

Iron gasket arrangement Refer to DL 5011 if there are no design
requirements
Foundation strength during Examine and verify relevant

>70%Design strength
roughening report
Chip away concrete layer protruded

Roughening depth Observation
surface mortar bed
91
Straight steel ruler
Chipping size mm Exceed iron gasket edge 10~30
measurement
Contact between iron gasket and Compact contact; no tilting on four

Paint observation;hand test
concrete corners
Levelling rod vertical and

Foundattion level after roughening Bubble centered
horizontal direction check
Mount and adjust small lifting jack

Flat, smooth and without drop pit Observation
or temporarily iron gasket position
4.3.3 See table 4.3. 3 for installation, inspection and acceptance of baffle within baseplate
grouting.
Table 4.3.3 Baseplate grouting inner baffle installation
Ensure positioning of steam cylindr and Check actual size of

Open hole geometric dimension mm
stator equipment

Thickness mm 3~5
measurement
Material Steel plate Observation
Flat and neat along the foundation inner

Position bore wall;do not affect expansion of Observation
steam cylindr and bearing seat

Upper limb height mm 10~20 lower than pedestal upper plane
measurement
Closeness around;without obvious

Inner baffle installing Observation
deformation
4.3.4 See table 4.3.4 for stone bolt inspection and acceptance.
Table 4.3.4 Foundation bolt examination
Appearance Oil-free; without lacquer and dirt Observation
Bolt and nut coordination Flexible, block-free Hand feeling check
Bolt length;diameter Meet the requirements of the drawing
Gap between bolt and
Foundation bolt hole or gap within mm >5 Steel tape measurement
bolt bolt sleeve
After bolt tighten up piece 2~3 shall protude Observation
Fasciae smooth and not inclined;

Surface contact between fasciae and compact contact; spot welding or
Observation
foundation concrete locking shall be made to underplate
lower nut
Alloy steel stone bolt material Meet the requirements of manufacturer Spectrum check
4.3.5 See table 4.3.5 for iron gasket preparation,inspection and acceptance
92
Table 4.3.5 Iron gasket preparation
Iron gasket material Steel plate Observation
Meet the requirements of

Length and width mm manufacturer or provitions of DL
5011
Flat, smooth;burr free and

Appearance Observation
curling;45 chamfer around edge
Feather edge thickness mm >10 Straight steel ruler measurement
Inclination 1/10~1/25 Surveying calculation
Contact face process roughness Observation
4.3.6 See table 4.3. 6 for installation inspection and acceptance of iron gasket.
Table 4.3. 6 Iron gasket installation
Pedestal and iron gasket dominant mm Local tucked in width, depth all <
Contact
Iron gasket and iron 1/4 of side length (local0.05 feeler Inspecting with a feeler gauge
face gap dominant mm
gasket gauge)
Taper liner iron staggered area 25%Iron gasket area Observation
Edge distance between iron gasket

mm >10 Straight steel ruler measurement
and foundation
Gross thickness of each stack of About

mm Straight steel ruler measurement
iron gasket 80
Greater than stack ratio of three

dominant <20% Statistical calculation
a, b
pieces of iron gasket

Elevation of burried iron gasket
manufacturer
Iron gasket levelness deviation mm/m <0.1 Gradienter measurement
Deviation between burried iron

gasket position and the center of mm <3 Steel tape measurement
bolt hole
a Each stack of iron gasket is less than or equal to three; five is acceptable under special circumstances; only one pair of
inclined iron gasket is allowed; a pair of inclined iron gasket shall shall be deemed as two.
b Stack ratio computing formula :Stack ratio= *100%
4.3.7 See Table 4.3.7 for preparation, inspection and acceptance of concrete block.
Table 4.3.7 Concrete block preparation
Foundation Position Meet the requirements of the

Check with pedestal
roughening Size drawing
93
Formwork installation Firm, sealing Observation
Formwork height mm About 80 Straight steel ruler measurement
Formwork internal concrete surface Impurity-free ; without lacquer

Observation
cleaning and dirt Impurity-free,
Foundation surface soaking time h 24 Observation
Material specifications and mixture Meet the requirements of

ratio manufacturer or DL 5011
Meet the requirements of the

Test block curing strength dominant Test report
drawing

Filling block maintenance On-site examination
manufacturer or DL 5011
Contact area of filling block and

dominant >70% Paint method check
pedestal
Local tucked in width, depth all <

Filling block and pedestal contact
dominant mm 1/4 of side length (local0.05 feeler Inspecting with a feeler gauge
check
gauge)
Filling block levelness deviation mm/m <0.1 Gradienter measurement
Flat, smooth,flawless,cellulate; air

hole volume shall be in
accordance with manufacturer
requirements; single filling block
Concrete block surface surface popouts volume shall be Observation
less than or equal to 10% of the
total area. The filling block
surface bubble maximum diameter
10mm.
4.3.8 see table 4.3.8 for Fixer Installation inspection and acceptance
Table 4.3.8 Adjustible fixer installation
Flat, smooth,air-hole-free,without
crack,burrs and rusty stain; size Observation,use the straight
Appearance inspection
shall meet the requirements steel ruler for measurement
of manufacturer
Adjustable fixer spherical face

Flexible sliding, block-free Observation
contact
Adjustable height of spherical face Meet the requirements of Straight steel ruler
mm
pad manufacturer measurement
Filled lubricating grease;pollution

Adjustable gasket lubricating grease Observation
free
Distance between adjustable device Meet requirements of baseplate Straight steel ruler
mm
bottom surface and foundation grouting measurement
94
surface

Adjustable fixer positioning
manufacturer
Meet requirements of baseplate

Adjustable baseplate grouting
grouting
4.3.9 See table 4.3.9 for installation inspection and acceptance of pedestal adjusting screw.
Table 4.3. 9 Pedestal adjusting screw installation
Concrete surface shall be made

Adjusting concrete surface check at smooth, closely contacted with the
Observation
filling block emplacement filling block and be without tilting
around.
Screw contact part shall be flat and

Filling block surface inspection Observation
smooth
Screw load carrying shall be even;

Screw installation anti-looseness measures shall be Observation
taken.
Distance between pedestal and Meet requirements of baseplate Straight steel ruler
mm
foundation surface after adjustment grouting and adjustment measurement
4.3.10 See table 4.3. 10 for pedestal check, installation,inspection and acceptance.
Table 4.3. 10 Pedestal check and installation
Flat, smooth, clean, burr free,

crack-free; fire resistant powder paint
Pedestal sliding surface appearance
dominant shall be painted on sliding surfaces or Observation
inspection
settle according to requirements of the
manufacturer.
Pedestal pouring slot,louvre and Observation, blowing and

Complete, clear and impurity-free
lubricate oil hole shall be checked sweeping
Gasket between pedestal and stone

Flat, smooth and be without distortion Observation
bolt
Distance between pedestal bottom Straight steel ruler

mm About 80
surface and foundation surface measurement
Pedestal sliding surface contact Inspecting with a feeler

dominant mm <0.05
clearance inspection gauge
Contact between pedestal bottom Inspecting with a feeler

dominant mm <0.05
surface and fixer spherical face gauge

<0.05
surface and iron gasket gauge

<0.05
surface and concrete iron gasket gauge
95
Position meets the requirements of the
drawing;elevation allowable deviation Gradienter,gradienter and
Pedestal centering dominant mm is 1; deviation value direction shall straight steel ruler
be consistent; the level shall meet the measurement
requirements of manufacturer.
4.3.11 See table 4.3.11 for inspection and acceptance before steam turbine generator units
foundation secondary pouring.
Table 4.3.11 Check before steam turbine generator units foundation secondary pouring
Firm, without leaked welding;clean up

Iron gasket spot welding dominant Observation
electrode coating
Use hand hammer to knock

Foundation bolt All fastening
and listen to the sound
Foundation surface cleaning Clean, without lacquer,and oil dirt Observation
Foundation surface soaking time dominant h 24 Timing
Buried spare parts pouring check Clean, without lacquer,and oil dirt Observation
Equipment oil hole, drainage hole Shall not be blocked Observation
Check of steam cylindr (bearing Rubberized fabric shall be stuck

Observation
seat) and pedestal slot firmly and completely
Position of secondary pouring Do not affect pipeline expansion Check formwork position
Clean,impurity-free, without sludge

Foundation olt hole Observation
and dirt
Good contact with foundation

Installing anchor bolt Observation
concrete; without leakage
4.3.12 See table 4.3.12 for steam turbine generator units foundation secondary pouring and
maintenance inspection and acceptance
Table 4.3. 12 Steam turbine generator unit foundation secondary pouring and maintenance
Check test block strength

Test block strength Meeting the requirements of DL 5011
test report
Pouring Inside pedestal louvre overflowing the

of mortar is tehe limit; outside height
Pouring height Observation
concrete shall refer to design and actual
demand.
Bolt hole and pedestal Compact internal filling Observation
Curing Meeting the requirements of DL 5011 Observation
Check after Without honeycomb. spongy

Concrete appearance dominant Observation
removal of surface, hole or crack
the mould Concrete strength dominant Meet the requirements of the drawing Check strength test report
4.3.13 See table 4.3.13 for foundation settlement observation, inspection and acceptance.
Table 4.3.13 Foundation settlement observation
96
Original record data shall be Level measurement or

After the expiration of foundation
complete; measurement shall be examination and verification
curing period
accurate record
Foundation regular settlement

observation
Before turbine chamber positioning
Complete data;accurate
After turbine chamber positioning
measurement;foundation differential
Before generator stator positioning Level measurement or examine
settlement leveing steam
and verify; compared with
After generator stator positioning turbine;centering and centre align
source data
every other day measurement
Before turbine generators baseplate
without obvious changes.
grouting
Other matters shall be in accordance

with provisions of the manufacturer
for settlement observation
4.3.14 See table 4.3.14 for bearing seat (box) cleaning and check acceptance
Table 4.3. 14 Bearing seat (box) clean and check
Clean,without casting sand,

crack-free, without rust,dirt and
sundries, the inner surface is not Five times ~ ten times
inodissoluble turbine oil; lacquer magnifier appearance
Cleaning and check
dissolved in turbine oil must be inspection; oil passage
removed; oil passage shall be endoscopy
cleaned; without welding beading,
burrs and double skin.
Environment temperature
above 5; kerosene height be
Oil penetration test dominant No leakage not less than up edge of the oil
return port; whitewash powder
observation maintained for 24h.
Pressure oil supply hole flange joint Complete circuit continuous contact
Color-painting test
surface without breaking mark
Vessel flange studding hole It shall not penetrate shell wall Test passage
Gap between bearing seat (box) and Tightened bolt;feeler gauge

dominant mm <0.05
bearing cover horizontal integration check
Flat, smooth, clean, burr free,

Bearing seat sliding surface dominant crack-free; fire resistant powder Observation
paint shall be painted on sliding
97
surfaces or settle according to
requirements of the manufacturer.
Louvre and oil hole of joint surface

between bearing seat (box ) and Clear passage; no blocking
pedestal
Contact face gap between bearing

dominant mm <0.05 Inspecting with a feeler gauge
seat (box) and pedestal

Sliding pin gap dominant mm Measurement
manufacturer
Use internal and external

Sliding pin,cotterway dimensional
mm 0.03 diameter micrometer to take
deviation value
three points for measurement
4.3.15 Bearing bush check see Table 4.3.15.

Table 4.3.15 Bearing bush inspection
Clean and clear oil duct and oil hole ;

Cleaning
without scrap iron and sundries
Bearing
Opening position Correct Observation, Test passage
bush
Without slag inclusion,air hole,drop
Bearing pad
pit and crack
Length of bodiless
dominant mm 1.5% of the black bronze perimeter
General segment
Black bearing 5% of black bronze perimeter; there
Total length of
bronze bush dominant mm shall be no bodiless section within PT check
bodiless section
bodiless 90bearing area
Three oil wedge and tilting

dominant No bodiless section
pad
Upside-down bearing bush assembly Mismatch not allowed Check after steady nail
Not-tightened bolt;feeler
Bearing bush split gap mm <0.05
gauge check
Bonding Area of contact surface dominant >75%,even Color-painting test

spherical
face between
Inspecting with a feeler
bearing bush Split gap dominant mm <0.03
gauge
and bearing
seat
Compacted, uniform, complete circuit

Contact around oil inlet dominant of contact around hydraulic fluid Color-painting test
connection
Black Meet the requirements of

Contact angle Color-painting test
bronze manufacturer,usually 30~45
98
and shaft Contact face dominant >75%,even
neck
Shape of contact point Dot shape

manufacturer,General depth
is0.20~0.40; oil bag area shall be 1.5
Apical Physical dimension dominant mm % ~ 2.5 % of the shaft neck projected Feeler gauge
axis oil area (the relatively bigger value shall
bag be applied to the relatively bigger
shaft neck )
Contact between oil bag

dominant Closeness Color-painting test
and shaft neck
Jacking oil way, oil hole dominant Right and clear Test passage
4.3.16 Bearing bush filling block check see Table 4.3.16.

Table 4.3.16 Bearing bush filling block check
Filling Contact face dominant >70%,and even Color-painting test

block and 0.05 feeler gauge local tucked in Inspecting with a feeler
Local gap nun
bore depth 10 gauge
Filling Contact face >60%,and even Color-painting test

block and Total clearance of lateral Meet the requirements of
mm Feeler gauge measurement
tile part manufacturer
Material quality Stainless steel
Common piece 3
Quantity:
special Piece 5
Gasket Observation
Flat, smooth, burr free, curling and a
Appearance
full wafer
Relatively larger than the oil hole

Gasket pore diameter
diameter
4.3.17 Alloy component material recheck see table 4.3.17.

Table 4.3.17 Alloy component material recheck
Alloy component material recheck Meet the requirements of manufacturer Spectrum check
High Surface shall be smooth and clean,

temperature dent-free, rift-free, rust-free, and other
Appearance inspection dominant Observation
bolt greater defects caused by other stress
than or concentration.
equal to High alloy steel bolt
M32 100%Spectrum check dominant Meet the requirements of manufacturer inspection area shall be
both ends
100%Hardness check dominant Meet the requirements of manufacturer Check the inspection
99
report
100%Nondestructive Check the inspection

dominant Meet the requirements of manufacturer
inspection report
20CrlMolVNbTiBSteel
Check the inspection
metallurgical phase spot dominant Meet the requirements of manufacturer
report
inspection
4.3.18 Inspection and acceptance of auxiliary device and accessory machinery foundation
preparation see table 4.3.18.
Table 4.3.18 Auxiliary device and accessory machineryfoundation preparation
Curing time In accordance with DL/T 5210.1 Check pouring record

dominant Meet the requirements of the drawing Check inspection report
concrete compressive strength
Free from reinforcement

exposion,honeycomb,crack,cobble Observation, hand
Concrete surface inspection
extruding,defects,and cleaning up hammer beat
interior of foundation bolt hole
Vertical and horizontal center line

mm 10 Steel tape measurement
deviation
Small steam turbine foundation

mm -10~10 Measuring with level
bearing area elevation deviation
Pump foundation bearing area

elevation deviation
Checking in accordance
Center deviation of foundation bolt
mm 10 with figure,Steel tape
hole
measurement
Iron gasket position concrete Flat chipping, tight contact and

Observation
surface treatment without tilting in iron gasket
Correct position and no obvious Checking in accordance

Embedded ironworks
deflection with figure
4.3.19 As for inspection and acceptance of auxiliary device and accessory machinery iron
gasket and stone bolt preparation and installation, see table 4.3.19.
Table 4.3. 19 Preparation and installation of auxiliary device and accessory machinery iron gasket and
stone bolt
Iron gasket Physical dimension mm 10~20 wider than side of base Measuring with ruler
configuration Surface process No warping and burrs Observation
and Surveying calculation of
Taper liner iron gradient 1:10
installation straight ruler
Taper liner iron feather

mm Vernier check
edge thickness
100
Usually not less than or equal to 3
pieces; 5 under special circumstances;
Quantity of each stack Observation
there shall be one pair of taper liner
iron
Thickness of each stack Straight rule

mm 50~60
of iron gasket measurement
At both sides of foundation olt hole and

Iron gasket distribution Observation
load-bearing position
Hand hammer knocking

Compacted;local gap after tightened
Installation of iron gasket mm test and check of feeler
stone bolt shall be less than0.05
gauge
There shall be less than 2 points on each

Iron gasket spot welding Observation
iron gasket
Surface state Oil-free without dirt, scale and bending Observation
Verticality deviation <1% Measurement

Foundation Screw thread out of the
Thread 2~3 Observation
bolt nut
Good contact between nut and gasket, Observing,knocking and

Fastening
gasket and base testing by hand hammer
Pre-buried method
Supporting Pre-buried position Check according to

Meet the requirements of manufacturer
plate Levelness mm/m design drawing
Elevation mm
a Iron gasket shall be applicable to large pump unit like feed pump and water circulating pump . As for the small scale
accessory machine sharing commonbase, the requirements for iron gasket can be loosen.
4.3.20 See table 4.3.20 for auxiliary device and accessory machinery secondary pouring
inspection and acceptance
Table 4.3.20 Auxiliary device and accessory machinery secondary pouring
Tamp concrete tightly inside hole; keep

Foundation bolt Check during pouring
foundation bolt vertical
Primary tightening of Knocking and testing by

No looseness
stone bolt hand hammer
Equipment level and Check in comparison

In accordance with installation record
center reinspection twith original record
Check
There shall be less than 2 points on each
before Iron gasket spot welding Observation
iron gasket
secondary
Appearance inspection of
pouring
component in which the Clean,oil-free; without painting and rust
concrete is poured Observation
Foundation surface Dustless; free of sundries and oil; no

cleaning surface soaking in water
101
Internal part shall be higher than the
Pouring of concrete
external part; the internal base shall be
within the base
filled
Concrete height of the

Secondary No lower than the lower edge of base
external base Observation
pouring
Compacted; there shall be no gap and
Concrete tamping air hole at the bottom surface below
base
Curing Meeting the requirements of DL 5011
Concrete compressive strength of

70%
tightened stone bolt
Note 1: auxiliary device and accessory machinery secondary pouring shall meet the requirements of manufacturer; comply
with this provision if there is no regulation.
Note 2: If the small pump is with the casting iron pedestal, pedestal and stone bolt can be poured at the same time; auxiliary
device base and stone bolt can be poured at the same time.
4.3.21 See table 4.3.21 for installation inspection and acceptance of accessory machinery
bearing seat (bearing room).
Table 4.3.21 Installation of accessory machinery bearing seat (bearing housing)
Flawless; without slag inclusion, casting

sand and air hole; painting shall be
Appearance inspection Observation
cleaned up (oilproof paint may not be
cleaned)
Horizontal integration Scatheless; local gap after tightening the Inspecting with a feeler
Check of mm
surface bolt <0.05 gauge
bearing
Scatheless; right installation, no leak of
housing Oil level gauge Observation
oil
Oleophobic hole of oil

Clean, clear and without leakage Observation
pipe and water pipe
Grease chamber tightness Check after filling

dominant No leakage
test kerosene for 24h
Hand hammer knocking

Bolt up Firm or measuring force
moment
Bearing
Location pin Complete and tight Observation
installation
Measuring with 1000
Motor bearings seat
M >0.5 V insulation resistance
insulation
meter
4.3.22 Check, installation, inspection and acceptance of sliding bearing see table 4.3.22.
Table 4.3.22 Check and installation of accessory machinery sliding bearing
102
Without slag inclusion,air hole,drop pit Coal-soaked oil or
Black bronze check
and crack penetrating fluid check
Horizontal integration dominant

Scatheless Observation
surface
Bearing bore contact Compacted and without tilting Hand feeling

Bearing
Contact face between
bush >70%,0.05 deducted from the height of
bearing bush filling mm Paiting inspection
check gasket below the bottom filling block
block and bore
In the right direction; alignment with the

Bearing bush oil inlet Observation
hydraulic fluid connection
Bearing bush thrust

No mismatch if it is pined Hand feeling
surface
Observation; take the

Bearing
Contact angle () 30~45 bigger value for the lower
bush and
rotation speed
shaft neck
Contact area 75%Evenly dotted distribution Paiting inspection

Pressure fuse
Top dominant mm manufacturer,Generally0.2 % of the axle
measurement
diameter and >=0.10
Bearing Meet the requirements of manufacturer; Feeler gauge

Oil-block edge at both
bush gap dominant mm Generally0.1 % of the axle diameter and measurement; insertion
sides
0.06 depth10mm~15mm
Oil wedge at both ends Inspecting with a feeler

Even weage
of the lower bush gauge
Tightening Pressure fuse

Socket bush dominant mm 0.03
force of measurement
bearing
Other bush dominant mm 0.03~0.05
bush
Smooth and clean,burr free,no elliptical

Oil ring and firm joint. Flexible with the rotation Observation
of the axis
0.05~0.15,Small lower end and big up Feeler gauge

Pectinate oil catch gap nm
end measurement
Use soft and compacted material to

Hair felt oil catch Observation
closely touch the axle
4.3.23 See table 4.3.23 for check, installation, inspection and acceptance
Table 4.3.23 Check and installation of accessory machinery sliding bearing
Appearance inspection Clean,rustless and scatheless Observation
Roll body and internal and external

Flexible rotation,no looseness Hand feeling
circle
103
Check of bearing coollar shrunk Good contact with roll body;parallel end Measure with vernier
ring and housing washer surface caliper
0.2(Duplex bearing can be amplified Pressure fuse

Bearing capping Fixed end mm
properly) measurement
and bearing
Calculation according to
axial clearance Expansion end With enough expansion space
axial length
Gap between Fixed end dominant nun -0.03~0.01

Pressure fuse
bearing and
Expansion end dominant mm -0.01~0.03 measurement
enclosure
Measure with vernier

Match of bearing and shaft In accordance with requirements of H7/k6
caliper
Bearing designation dominant Meet the requirements of the drawing
4.3.24 See table 4.3.24 inspection and acceptance of horizontal centrifugal pump
Table 4.3.24 General check of horizontal centrifugal pump
Appearance inspection of the Without casting sand, burrs, air hole, crack
Observation
casting and scar; smooth and clean joint surface
Gap between support leg and Inspecting with a feeler

mm <0.05
pedestal base gauge
Inspecting joint surface of pump

Flatten,burr free and pit Observation
body
In accordance with provisions of table 4.3.

Bearing seat
21
Bearing and
bearing seat Sliding bearing
22
check
Rolling bearing
23
Without casting sand, burrs, air hole, crack

Parts appearance Observation
and scar; smooth and clean joint surface
Check of
Internal and external
sealing Assemblage gap mm Meet the requirements of manufacturer
miking
device
Filter screen
Meet the requirements of manufacturer Measuring with tape
specification
4.3.25 See table 4.3.25 for installation inspection and acceptance of common horizontal
centrifugal pump
Table 4.3.25 Installation of common horizontal centrifugal pump
Foundation preparation In accordance with provisions of table 4.3. 18
Preparation and installation of iron

In accordance with provisions of table 4.3. 19
gasket and stone bolt
Center line deviation mm 10 Steel tape measurement
104
Elevation deviation mm 10 Measuring with level
Levelness deviation of Measuring horizontal

longitudinal and transversal mm/m flange or discharge flange
directions with levelling rod
Iron feet shall be equipped with spacer shim

Installing motors with different
mm with 1~2 thickness (take the big value for Observation
pump pedestals
large pump )
Coupling center deviation In accordance with provisions of table 4.3. 32
Cooling water pipe,dewatering

Complete,firm, in order and nice; do not
conduit and bleeder pipe water Observation
obstruct the channel
impact funnel
Coupling protective cover Firm and nice Observation
Secondary pouring In accordance with provisions of table 4.3. 20
4.3.26 See table 4.3.26 inspection and acceptance of horizontal centrifugal pump trial run.
Table 4.3.26 Horizontal centrifugal pump trial run
Inspection method
Inspection item Property Unit Quality criteria and measuring
instrument
In accordance with provisions of DL/T

Examine electric test
No-load trial operation of motor 5161.1 ~ 5161.17; right direction of
rum record
Inspection rotation
before In accordance with provisions of table

Coupling center reinspection
trial run 4.3. 32
Rolling rotor Flexible, no friction Hand feeling
Coupling protection cover Firm, not touching the coupling Observation
Oil level Meet the requirements of
Oil designation manufacturer
Cooling water Passage clear and enough flow Observation
Pressure difference between

Check Meet the requirements of
sealing water pressure and filter Observation
before manufacturer
screen
trial run
Measurement by using
Inlet pressure (vacuum) Meet the design requirements
vacuum pressure meter
Matching test with

Exit door and pump linkage test Meet the design requirements electric, heat
engineering
Check Measure with pressure

Outlet pressure dominant Reach to rated value and keep stable
during gage
trial run Sound normal, no friction and without Monitor with audition
Operation condition
shocking pin and
Current meter
Working current of motor A Rated value
measurement
105
n1000r/min dominant mm 0.10
Measure the vertical
Bear 1000r/min<n2000r/min dominant mm 0.08
and horizontal direction
vibration
by using virometer
2000r/min<n3000r/min dominant mm 0.05
Adopt bearing temperature of Measurement by

dominant 80
lubricating grease thermometer
Bearing temperature by adopting

dominant 70
lubricant
Normal temperature, tight vacuum;

Shaft seal sealed packing set; a small amount of Observation
dripping is allowed
Continuous trial run duration h 4~8 Timing
With certain race time but no sudden

Shutdown and coasting operation Observation
broke-off of the pump
Note: small multistage centrifugal pump trial run; refer to requirements of feed pump trial run
4.3.27 See table 4.3. 27 for inspection and acceptance of commonvertical pump
Table 4.3. 27 Check of common vertical pump
instruments
Without casting sand, burrs, air hole, crack

and scar; smooth and clean joint surface
Inspecting joint surface of pump

Flatten,burr free and pit Observation
body
Flawless; without deformation, burrs and

Short piece and joint surface of base Observation
trench
Local gap between planes of

composition of impeller enclosure mm <0.05
gauge
and guide vane
It shall be in the right position; be

Packing ring of each section compacted; without rupture, detinning Observation
tank or local protrusion

Bearing seat
21
Bearing and
bearing seat Sliding bearing
22
check
Rolling bearing
23
4.3.28 See table 4.3.28 for installation inspection and acceptance of vertical pump. Table
4.3.28 Installation of common vertical pump
Base Center line deviation mm 3 Steel tape measurement
106
(foundation
plate)
Levelness of base end surface dominant mm/m 0.05 Measure with gradienter
Preparation and installation of iron In accordance with provisions of table

gasket 4.3. 19
Concrete shall be compacted and be

without gap; the base and the upper part
of the pump base shall be poured with
Base secondary pouring Observation
filling; before pouring of enclosure
foundation-platform, the enclosure dowel
Bar and coat shall be welded.
Measurement of plumb
Hub cap fixation Meet the requirements of the drawing
bob and straight steel ruler
In accordance with requirements for rotor Control group assembling

Rotor hoisting height
hoisting value record checking
Coupling gasket preparation dominant Meet the requirements of manufacturer
Use spanner for checking

Bearing lock nut fastening dominant Firm during coupling
connection
Coupling floating displacement mm 0.04 Measure with dial gauge
Coupling radial flutter mm <0.04 Measure with dial gauge
Coupling Radical deviation

In accordance with provisions of table
centre dominant mm Measure with dial gauge
End face deviation 4.3. 32
alignment

Coupling joint back face gap mm <0.05
gauge
Lower guide bearing radial total Measure with vernier

dominant mm 0.16~0.24
clearance caliper
Adjusting bolt Locking Use the spanner for check
4.3.29 See table 4.3.29 for trial run, inspection and acceptance of common vertical pump.
Table 4.3.29 Common vertical pump trial run
Inspection item Property Unit Quality standard
Oil level gauge Oil level is normal Observation
Oil designation Meet the requirements of manufacturer

Check
Cooling water pipe Passage clear and enough flow Observation
before
trial run Flexible operation of the Coordination with the
Lubricate water pipe quantity of
electromagnetic valve which meet the heat engineering
water
requirements of the drawing debugging
Check Electric and heat engineering In accordance with requirements of

before protection trial run
107
trial run Test of linkage among pump, Coordination with
outlet check valves and butterfly Meet the requirements of the drawing theelectric, heat
valve. engineering debugging

5161.1 ~5161.17; right direction of
No-load trial operation of motor
rotation; without friction and
abnormal sound
Coupling reinspection In accordance with installation record
In accordance with requirements for Comparison with

Coupling connection
rotor hoisting value installation record
Rubber First start-up 10

bearing
mm Timing
preoiling Normal start-up 5
time
Linkage between start-up after

Meet the requirements of the drawing Observation
pump and outlet valve
Listening to and
Normal,zero friction; without
Operation condition monitoring the gauge
abnormal vibration and shock
needle, hand feeling
Motor trial
Pressure of delivery side of Measure with pressure
run dominant Reach to rated value and keep stable
pump gage
n<250r/min dominant mm 0.15 Vertical and horizontal

direction measurement
Bear n=250r/min~600r/min dominant mm 0.10 of motor upper spider;
vibration horizontal direction
n>600r/min dominant mm 0.08 measurement of stator

housing
A small amount of fresh water; normal

Shaft seal Observation, hand test
temperature
Bearing temperature by Measurement by

80
adopting lubricant thermometer
Bearing temperature by Measurement by

70
adopting lubricant thermometer
Blade angle adjustment test Meet the requirements of manufacturer
Continuous trial run duration h 4~8 Timing
4.3.30 See table 4.3.30 for inspection and acceptance of common fan installation
Table 4.3.30 Common fan installation
Fan check Scatheless, hand disc block-free Observation
Blower Elevation deviation mm 10 Gradienter
108
installation Measuring with levelling
Levelness deviation mm/m 2
rod
Vertical distance between

drain pipe outlet and stator mm 1500 Steel tape measurement
shell bottom
Water seal height of drain 50 20 higher than the blower wind

mm Steel tape measurement
pipe exit pressure
>0.5%,In opposite direction with the
Installation of exhaust pipe dominant levelling rod and straight
gas flow
steel ruler
4.3.31 See table 4.3. 31 for blower trial run, inspection and acceptance.
Table 4.3.31 Blower trial run

Starting time
manufacturer

Pickup current dominant
Blower manufacturer
trial run Zero friction,water impact and
Operation condition Observation, hand feeling
without abnormal vibration
Inlet negative pressure dominant Reaching the design value
vacuum meter
Trial run timing h 4~8 Timing
4.3.32 See table 4.3.32 for accessory machinery coupling assembly and centre align
inspection and acceptance.
Table 4.3.32 Accessory machinery coupling assembly and centre align
Cool
Coupling and mm 0~0.02
housing Measure with vernier
shaft assembly
Hot caliper
Assembly gap mm -0.02~0
housing
and
Contact between spindle
check Even distribution of imprint Paiting inspection
nose with taper and coupling
Radial flutter mm 0.06

Measure with dial gauge
Floating displacement mm 0.06
Coupling Radial dominant mm Fixed :0.04,Unfixed :0.06 Maximum value of dial

center n3000 End gauge or feeler gauge
dominant mm Fixed :0.03,Unfixed :0.04
allowable surface measurement for
deviation separation
Radial dominant mm fixed:0.06,unfixed:0.10
3000>n1500 End
dominant mm fixed:0.04,unfixed:0.06
surface
109
1500>w^750 End
surface

750>n>500 End
surface

n<500 End
surface
Checking according to
Fuel inlet nozzle direction Correct
drawing
Toothed sleeve movement

Gear value Meet the requirements of manufacturer
coupling
End surface distance
Enclosure tightness Closeness and no leakage Observation
Lubricant (grease) Meet the requirements of manufacturer
Elastic ring and dowel pin Measure with vernier

mm 0.20~0.40
tightening force caliper
Elastic Elastic ring external Measure with vernier
mm 0.20
rang diameter deviation caliper
dowel pin Measurement carried out
coupling Elastic ring and coupling when elastic ring is on
mm 0.5~1.0
hole unilateral space the same side of coupling
hole
4.3.33 See table 4.3.33 for installation, inspection and acceptance of integrated device
Table 4.3.33 Installation of integrated device
Equipment appearance Clean,in good condition without scar Observation and check
inspection and with complete components with drawing
Canning equipment Clean and without welding slag,

dominant Observation
inspection welding beading and sundries
Clean,transparent and with protective

Liquidometer inspection Observation
Equipment hood
inspection Check of instrument,

In good condition and meeting
transmitter and signal Observation
manufacturer's requirements
indicator
Right position; specification meeting the Observation and

Joint check
requirements of the drawing measurement
Valve inspection Actuator and accurate actuator Observation
Elevation deviation mm 10 Measurement in
Center line deviation mm 10 accordance with
110
reference line
Level Bubble centered Iron spirit level

Foundation, iron gasket, stone bolt
4.3. 18 and table 4.3. 19
Installing equipment Meet the requirements of manufacturer

Secondary grouting
4.3. 20
In order, nice,flat, smooth and be in

Manufacture of platform, ladder and accordance with technological
Observation
handrail requirements; in accordance with
provisions of table 4.3. 37
4.3.34 See table 4.3.34 for inspection and acceptance of common heat exchanger.
Table 4.3.34 Check of common heat exchanger
Clean,rustless,scatheless,flawless and
a
Appearance inspection without sundries, bleb and double Observation
skin
Tube bundle and overheat

Clear passage and right pathway Compressed air check
belt sealing box
Position of steam baffle;

Match drawing Observation
water chamber pathway
Water chamber and tube

Without short circuit Observation
bundle parting sheet
Flat, smooth and without drop pit and

Packing strip Observation
radial trench
Tubular
Tube bundle parting sheet
exchanger Block-free during suspension Observation
and lock assembling
Appearance of flange bolt Rustless; without crack and injury Observation
Even gap around; nut is at the same

Flange bolt fastening side of flange; 2~3 threads are
gauge
protruding
Clean, flawless, enough expansion

Movable support clearance, flat, smooth surfac, burr Observation
free and without welding beading
10 minuts check for test

pressure stipulated on the
Hydraulic pressure test dominant No leakage manufacturer nameplate or
minituts check with 1.25
times of working pressure
a Cooler is divided into plate type and tubular type; whole supply without on-site disassembly. If on-site disassembly is carried
out, refer to the requirements of manufacturer; only take water pressure test and appearance inspection for baffle heater.
4.3.35 See table 4.3. 35 for installation, inspection and acceptance of common heat
111
exchanger.
Table 4.3.35 Common heat exchanger installation
Levelness deviation Levelling rod,plumb bob or

mm/m 2
Perpendicularity deviation straight rule measurement

Installation of iron gasket
4.3. 19
Check after soaking in water

Tightness of floating pipe No leakage
for 24 H
Floating pipe operation Flexible and block-free Manual test
Full Good contact, flexible and reliable

Valve spool and valve seat dominant Paiting inspection
water operation
protective
Signal transmitter Flexible and block-free Manual test
device
carry out water pressure test

Welded joint and flange tightness test dominant No leakage at the heat exchanger steam
side in the meanwhile
Electric steam trap overhaul

installation
Safety gate actuating pressure dominant Meet the requirements of manufacturer Hydraulic pressure test
Complete and tighted water level

Pointer Observation
gauge
Secondary pouring In accordance with table 4.3. 20
Horizontal heater roller wheel and

Even contact and no cavity Observation
guide track
4.3.36 See table 4.3.36 for installation, inspection and acceptance of common tank container
Table 4.3.36 Installation of common tank container
Tank container with Smooth surface,and free from flaw and

Observation
Foundation ground jack looseness
inspection Tank container with flat Levelling mortar and cladding damp
Observation
bottom proof course of asphalt
10 minuts check for test

Tightness
Pressure tank dominant No leakage manufacturer nameplate or
test
minituts check with 1.25
112
Inspecting after 24h
No-pressure water tank No leakage
watering
Perpendicularity deviation Measuring with levelling

mm/m 2
Levelness deviation rod
Check in comparison with

Interface direction Meet the requirements of the drawing
Tank drawing
container
Water level gauge Complete mounting, No leakage Observation
installation
Water level control device Flexible operation, No leakage Observation
Sampling tube Clear passage and right position Observation
Internal anticorrosive Complete and meet requirements of

Observation
coating drawing

Secondary pouring
4.3. 20
4.3.37 See table 4.3.37 for manufacture, installation, inspection and acceptance of metal
member, steel platform, ladder, handrail and cover plate.
Table 4.3.37 Manufacture, installation, inspection and acceptance of metal member, steel platform, ladder,
handrail and cover plate.
Deviation between base

and pillar support center mm 5 Steel tape measurement
line
Pillar Total height seton hammer
Perpendicularity deviation mm/m 1
measurement
Colddrawn steel, Steel tape

Tortuosity deviation mm/m 1
measurement
Platform elevation
mm 5 Measurement in accordance
deviation
with data grade and glass
Liner, binding beam
mm 5 tube gradienter
elevation deviation
Platform
Steel structure combination
supports deviation of mm/m 1.5,And total value is 15mm Steel tape measurement
diagonal line
Edge brattice mm Complete,height 100 Steel tape measurement
Handrail Levelness deviation mm/m 2,and the total height20mm Levelling rod measurement
Measuring with levelling

Support perpendicularity
mm/m 2 rod and along the total high
deviation
plumb bob
113
Burr free, without sharp edge, glib
turning, firm welding, filed and
strickled welded joints; stable
supports
Footboard interval Straight steel ruler

mm 5
deviation measurement
Footboard longitudinal
mm/m 10
Ladder levelness deviation Measuring with levelling
Footboard lateral levelness rod

mm/m <2
deviation
Edge brattice mm Complete,height shall 100 Steel tape measurement
Material of cover plate Checkered plate Observation
Weight of movable
kg/piece 30 Estimating
Cover plate covering plate
manufacture Installation of lifter and
Level with cover plate Observation
lewis hole
Discontinuity status Parallel and level, smooth and clean Observation
Upper side welded joint wearring

Metallic margin frame Observation
down
Cover plate
Expansion clearance mm 0.5~1.5 Observation
installation
No tilting at four corners; top level
Installation Observation
meet the requirements of the drawing
4.3.38 See table 4.3. 38 for inspection and acceptance of gear wheel (worm wheel) reducto
and increaser
Table 4.3.38 Check of gear wheel (worm wheel) reductor and increaser
Flawless; without slag inclusion,

casting sand and air hole; painting
appearance Observation
shall be cleaned up (oilproof paint may
not be cleaned)
Horizontal integration Scatheless; local gap after tightening Inspecting with a feeler
Case mm
surface the bolt <0.05 gauge
check
Scatheless; right installation, no leak of
Oil level gauge Observation
oil
Oil line, oleophobic hole Clean, clear and without leakage Observation
Check 24 H after oiling or

Tightness inspection dominant No leakage
pouring kerosene
Oil nozzle direction Direct at meshing position Observation
Smooth and clean tooth

Gear wheel (worm wheel) appearance surface,scatheless; without rust and Observation
crack
114
Gear Along the tooth depth 65%
wheel
Paiting inspection
contact Along the tooth depth 75%
face
Worm along the tooth height 60%

wheel
Paiting inspection
contact Along the tooth depth 65%
face
Multiple thread worm and worm

Position of ends shall be consistent Paiting inspection
wheel contact
L50 mm 0.09~0.17
L=51~80 mm 0.10~0.21
L=81~120 mm 0.13~0.26
Gear set
L=121~200 mm 0.17~0.34 Dial gauge measurement or
flank
L=201~320 mm 0.2~0.42 pressure fuse measurement
gap a
L=321~500 mm 0.26~0.53
L=501~800 mm 0.34~0.67
L=801~1250 mm 0.42~0.85
L140 mm 0.06~0.11
Worm L1=41~80 mm 0.09~0.19
wheel
L1=81~160 mm 0.13~0.26 Dial gauge measurement or
set
L1=161~320 mm 0.19~0.38 pressure fuse measurement
flank
gap b L1=321~630 mm 0.26~0.53
L1=631~1250 mm 0.38~0.75

Bearing inspection
4.3. 22 and table 4.3. 23
Complete, noleak at joints, no ruption

Temperature element Observation, multimeter test
of the line
a L is cylindrical gear central distance or length of cone gear reference circle cone busbar; if the flank contact is not up to
standard, the manufacturer shall deal with it; manual rescrape is not allowed.
b L1Is worm wheel central distance
4.3.39 See table 4.3. 39 for steam turbine generator units general equipments installation
and implementation performance of compulsory provisions.
Table 4.3. 39 ( )Subsection projectTable of implementation performance of compulsory provisions
Unit engineering Installation of other equipments including steam Subsection project
name turbine generator units name
Project number Acceptance date Date
Delivery
SN Inspection item Related information
performance
Before filling water, it must thoroughly clean up internal rusty

1
scale, weld beading and foreign bodies. The internal anticorrosive
115
coating shall be paited according to design requirements or after the
study of technical section.
Before installing equipment, it must inspect equipment as required.

If there is damage or quality defect, it shall timely inform
organizations concerned of joint inspection. As for defect in
equipment manufacture, it shall contact the manufacturer for
treatment. If the installation quality fails to meet requirements due to
2
manufacturing quality, it shall be jointly negotiated among
construction organization, manufacturing organization, construction
or using organization; there shall be records as well as confirmation
and signature for construction, equipment inspection and defect
treatment after reaching installation quality standard.
When carrying out water pressure test on equipment, if it can only

observe condition of water pressure test by disassembling certain
3
parts and the permanent deformation may be caused on equipment
for this, it must carry out temporary strengthening work.
On the pressure vessel,access opening,welding pipe saddle,belt

4 adding,covering as well as using pipes as the support point for other
heavy things hoisting,which are all prohibited to carry out randomly
Acceptance
conclusion:
Construction organization:(Seal) Supervision organization:(Seal)
Project technical director: Supervising engineer :
Date Date
4.4 Steam turbine main body installation

4.4.1 Installation of bearing seat (box) and bearing bush
Application scope: steam turbine main body bearing, thrust bearing, installation of
bearing seat, including Bearing seat positioning and centering, Clearance measurement and
adjustment of bearing bush and oil catch, thrust bearing gap adjustment and earing
seat covering.
1 Inspection and acceptance of Bearing seat positioning and centering shall refer to
table 4.4.1-1.
Table 4.4.1-1 Bearing seat positioning and centering
Deviation between bearing seat center

mm Usually1 Tape check
and Delivery base center line
Meeting the requirements on thickness

Bearing seat elevation mm specified in drawings, with deviation of Measuring with level
5
Relative position of bearing seat and With largest thermal expansion, sliding
pedestal surface of bearing seat are not protruding
116
the pedestal edge but with some surplus
Bearing seat slippage dominant mm Meet the requirements of manufacturer Measure with dial gauge

Transverse levelness mm/m Gradienter measurement:a
manufacturer,and 0.20
Bearing
After bore centre align,use
seat
Longitudinal level mm/m Shaft neck lift as benchmark gradienter for
measurement
2 See table 4.4.1-2 and figure 4.4.1 for inspection and acceptance of clearance
measurement and adjustment of bearing bush and oil catch
Table 4.4.1-2 Clearance measurement and adjustment of bearing bush and oil catch
Axial Adjustment end a Meet the requirements of manufacturer Straight steel ruler
mm
clearance Electricity end b Meet the requirements of manufacturer measurement
Feeler gauge
Gap at both sides Meet the requirements of manufacturer
measurement
Top gap c dominant mm Meet the requirements of manufacturer Pressure fuse, outside
micrometer, Feeler gauge
Tightening force of bearing bush d Meet the requirements of manufacturer
measurement
Bearing bore contact face dominant 75%, and even Paiting inspection
Upper part T Meet the requirements of manufacturer

Oil catch Feeler gauge
Two sides L, R dominant mm Meet the requirements of manufacturer
gap e measurement
Lower part B Meet the requirements of manufacturer
Figure 4.4.1 Bearing bush and oil catch gap

3 See table 4.4.1-3 for inspection and acceptance of Clearance measurement and
adjustment of thrust bearing
Table 4.4.1-3 Clearance measurement and adjustment of thrust bearing
117
Smooth surface,burr free, without drop
Pad appearance inspection Observation
pit, scratch and mechanical damage
PT check or coal-soaked
Pad bodiless check Bodiless black bronze
oil (4h~8h)
Meet the requirements of Outside micrometer or

Pad thickness difference mm
manufacturer,usually0.02 dial gauge measurement
Smooth, burr free and without passage

Bearing area Observation
Thrust mark
pad Measure the thickness of
support all points along the
Degree difference mm 0.02
ring perimeter by using outside
micrometer
Thrust Contact face dominant >70% Paiting method inspection

pad
support
Horizontal integration 0.05,Local tuck in depth less than or Inspecting with a feeler
ring and dominant mm
surface local gap equal to 10% of spheric radius gauge
tilting
fillet
Contact between tile pad and oil inlet Contact tightly at all sides Paiting method inspection
Fuel inlet throttling orifice size Meet the requirements of manufacturer
Gradient chamfer of oil inlet and out

let of thrust pad
Thrust the rotor back and

forth after assembling; use
Thrust gap dominant mm Meet the requirements of manufacturer
dial gauge for
measurement
Contact area of every block of thrust

dominant 75% Paiting method inspection
segment (not including oil wedge)
Feeler gauge
Oil seal ring total clearance mm Meet the requirements of manufacturer
measurement
4 See table 4.4.1-4 for check of bearing seat covering.

Table 4.4.1-4 Bearing seat covering

Close clearance between coupling and Straight steel ruler
dominant mm And meet requirements of thermal
housing volume measurement
expansion
Cleaning and check within bearing

Complete, clean and impurity-free parts Observation
seat
Jacking oil pipe and installation of

dominant Finished installation Observation
temperature measuring equipment
Pressure fuse, Feeler

Tightening force of bearing cover Meet the requirements of manufacturer
gauge measurement
118
Bearing cover joint surface paint Painting sealing gum Observation
Joint surface bolt Fastening and well match with nut Observation
Radial clearance between oil deflector Feeler gauge

mm 1~1.5
ring outside feel and axle measurement
4.4.2 Steam cylindr cleaning and check

Application scope:steam turbine main body and rotor cleaning and check,
includingCleaning and check of low pressure cylinder,Cleaning and check of high and
intermediate pressure cylinder,Cleaning and check of inner cylinder steam inlet pipe,Check of
high and medium pressure cylinder nozzle box, parting sheet (suit), steam seal (suit),Check of
low pressure cylinder admission chamber, parting sheet(suit) and steam seal (suit).
1 Check of cleaning and check of low pressure cylinder refer to table 4.4.2-1.
Table 4.4.2-1 Cleaning and check of low pressure cylinder
Flawless and without slag inclusion, Use 5~ 10times magnifier

Steam cylindr appearance inspection dominant
double skin, welding beading and injury for observation
Steam Flat, smooth,burr free clean out

cylindr and Appearance anticorrosive coating and without Observation
pedestal mechanical damage
sliding Painting, inspecting with
Contact face mm Even contact and <0.05
surface a feeler gauge
Smooth, rustless and without dirt;

Check of horizontal and vertical joint
dominant anticorrosive coating shall all be cleaned Observation
surface
out
Complete circuit continuous contact

Pipe flange contact face on the steam
dominant without a break;there shall be certain Paiting method inspection
cylindr
width
Appearance inspection dominant Smooth screw thread,burr free,scatheless Observation
Suitable elasticity; tighten the nut by

Bolt and nut dominant Observation
hand
Bolt hole
Bolt hole, studding hole dominant No shifting Observation
studding
Lower studding shall be all within the
Studding bolt dominant steam cylindr flange; the upper studding Observation
shall below flange surface
Diaphragm and contact Flat, smooth, without paint, temporary

Observation
surface of valve seat press plate dismantled
Diaphragm compaction
Aerography Cultrated Observation
circle edge corner angle
safety gate
Material and thickness of
diaphragm type safety Meet the requirements of manufacturer
gate diaphragm
2 See table 4.4.2-2 for the check of cleaning and check of high and intermediate
119
pressure cylinder.
Table 4.4.2-2 Cleaning and check of high and intermediate pressure cylinder
Flawless and without slag inclusion, Use 5~ 10times magnifier

Steam cylindr appearance inspection dominant
double skin, welding beading and injury for observation
Smooth, rustless and without dirt;

Horizontal integration surface check dominant anticorrosive coating shall all be cleaned Observation
out
No casting sand, scrap iron and other

Inside of steam chamber dominant Endoscopy
attachment
Complete circuit continuous contact

Pipe flange contact face on the steam
dominant without a break;there shall be certain Paiting method inspection
cylindr
width
Appearance inspection dominant Smooth screw thread,burr free,scatheless Observation
Suitable elasticity; tighten the nut by

Bolt and nut dominant Observation
hand
Bolt hole
Bolt hole, studding hole dominant No shifting Observation
studding
Lower studding shall be all within the
Studding bolt dominant steam cylindr flange; the upper studding Observation
shall below flange surface
3 Check of cleaning and check of high and medium pressure inner cylinder steam inlet
pipe refer to table 4.4.2-3.
Table 4.4.2-3 Cleaning and check of high and medium pressure inner cylinder steam inlet pipe
Steam inlet pipe and seam inside

Impurity-free and without scrap iron Observation
cleaning
Appearance of steam inlet pipe sealing Observation and hand

Flat, smooth, clean and burr free
ring tank feeling check
Total clearance between steam inlet

Internal and external
pipe sealing ring and both sides of mm Meet the requirements of manufacturer
miking
tank
Enlarge the debouchment

ElasticProperty All right to specified value; recover
Steam after unlashing
inlet pipe Put the sealing ring within

sealing Debouchment gap mm Meet the requirements of manufacturer the nozzle box casing for
ring check
Adjacent debouchment staggered for

Installation direction Observation
180
Axial clearance between upside-down Straight steel ruler

mm Meet the requirements of manufacturer
cylinder steam inlet pipe and steam measurement
120
inlet
4 Check of high and medium pressure cylinder nozzle box, parting sheet (suit), steam
seal (suit) see able 4.4.24.
Table 4.4.2-4 Check of high and medium pressure cylinder nozzle box, parting sheet (suit), steam seal
(suit)
Flawless and be without injury, painting,

Nozzle box appearance
oil stain and rust; the surface shall expose Observation
inspection
metallic luster
High and
Nozzle box horizontal Tighten bolt,Inspecting
medium dominant mm <0.05
integration gap with a feeler gauge
pressure
Upside-down nozzle box No radial mismatch; no notable axial Observation and hand
cylinder
mismatch mismatch feeling check
Total clearance between Measure with vernier

split seal key and tank caliper
No casting sand; without crack,welding

beading, painting, oil stain and rust; the
Parting sheet (suit), steam seal (suit)
surface shall expose metallic luster; the Observation
appearance inspection
steam seal tooth edge shall be flat,
smooth and without curl
Horizontal integration surface gap

Tighten bolt,Inspecting
between parting sheet (suit) and gland dominant mm <0.05
with a feeler gauge
sleeve
Loose bolt, Inspecting

Parting sheet diagonal plane gap mm Meet the requirements of manufacturer
with a feeler gauge
Parting sheet (suit), gland sleeve No radial mismatch; no notable axial Observation and hand
Superlevation between parting sheet Use flat bevel scale for

suspension loop and casing split measurement

Coordination among parting sheet
manufacturer,Suitable coordination Observation
(suit), gland sleeve pin and pin hole
elasticity
Smooth and clean, burr free and be Observation and hand

Parting sheet and tank joint surface
without oil stain feeling
Parting sheet steam stopping strip, Complete, no shortage andcrimping;

Observation
sealing strip sharpen edge
Lower parting sheet (suit) drainage

It shall be clear Observation, air blowing
hole check
5 Check of low pressure cylinder admission chamber, parting sheet(suit) and steam
seal (suit) see table 4.4.2-5.
Table 4.4.2-5 Check of low pressure cylinder admission chamber, parting sheet(suit) and steam seal (suit)
Inspection item Property Unit Quality criteria Inspection method and
121
Do not install in a counter position; make Check in accordance with

Low Position of shunt ring
it drawing
pressure
Gap between all parts of
cylinder Meet the requirements of manufacturer Measurement check
shunt ring
No casting sand; without crack,welding

beading, painting, oil stain and rust; the
Parting sheet (suit), steam seal (suit)
surface shall expose metallic luster; the Observation
appearance inspection
steam seal tooth edge shall be flat,
smooth and without curl
Horizontal integration surface gap

Tighten bolt,Inspecting
between parting sheet (suit) and gland dominant mm <0.05
with a feeler gauge
sleeve
Do not tighten the bolt;

Parting sheet diagonal plane gap mm Meet the requirements of manufacturer inspecting with a feeler
gauge
Parting sheet (suit), gland sleeve No radial mismatch; no notable axial Observation and hand
Superlevation between parting sheet Use flat bevel scale and

suspension loop and casing split feeler gauge measurement

Coordination among parting sheet
manufacturer; suitable coordination Observation
(suit), gland sleeve pin and pin hole
elasticity
Smooth and clean, burr free and be Observation and hand

Parting sheet and tank joint surface
without oil stain feeling
Parting sheet steam stopping strip, Complete, no shortage andcrimping;

Observation
sealing strip sharpen edge
Lower parting sheet (suit) drainage

It shall be clear Observation, air blowing
hole check
4.4.3 Check of turbinr rotor

Check of turbinr rotorsee table 4.4.3.
Table 4.4.3 Check of turbinr rotor
Appearance inspection of steam seal,

Smooth, rustless, without burr, crack, Inspecting with
shaft neck, thrust disc, gear wheel, worm
painting,grease and other injury magnifier by 5~10 times
gear and coupling
Weight and locking key on wheel hub;

center hole closure plate and other Locking, no looseness Reinspection
locking parts
No Looseness (loose vane for

Blade and duplicate loop exception), no injury, flat, smooth Observation
inlay, without tilting and protrusion
122
Opening inside shall be clean and
Adjacent spider creep of shrunt on disc impurity-free; the gap shall meet the
gauge and record
requirements of manufacturer
Feeler gauge
Velocity level mm Meet the requirements of manufacturer
Adjacent two double measurement
ring expansion clearance Feeler gauge
Pressure level mm Meet the requirements of manufacturer
measurement
Check of rotor axial Floating

displacement,differential displacement
dominant mm 0.02 Measure with dial gauge
expansion and shaft
Flutter
vibration
In accordance with manufacturer

Rotor tortuosity mm Measure with dial gauge
assembly record and 0.06
Ellipticity
Shaft neck Non-cylindrical dominant mm 0.02
outside micrometer
degree
Flutter dominant mm 0.03 Measure with dial gauge

Thrust disc Floating
dominant mm 0.01 % of the thrust disc radius Measure with dial gauge
displacement
Coupling floating Stiffness dominant mm 0.02 Measure with dial gauge
displacement Semi-stiffness dominant mm 0.03 Measure with dial gauge
Radial flutter at journal oil block of the

dominant mm 0.10 Testing with dial gauge
belt joint long axis
Shrink-fitting shall be firm and without

Main shaft sealing strip Observation
distortion and injury
Clean inside, without welding slag,

Coupling waved tube scrap iron or other sundries, with oil Observation
catch hole
Measurement of internal
Coupling spigot coordination Meet the requirements of manufacturer diameter by using
outside micrometer
Check of spigot excircle

Coupling flange spigot radial flutter dominant mm 0.02 and inner circle by using
dial gauge
4.4.4 Steam cylindr combination positioning

Application scope: steam turbine main body low pressure cylinder and high-medium
pressure cylinder combination, joint surface clearance inspection and steam cylindr
positioning and centering, including low pressure cylinder combination, joint surface
clearance inspection, high and medium pressure cylinder combination,joint surface clearance
inspection and steam cylindr positioning and centering.
1 Check of low pressure cylinder combination, joint surface clearance inspection refer
to table 4.4.4-1.
Table 4.4.4-1 Low pressure cylinder combination, joint surface clearance inspection
123
Casing split and bearing Communicating pipe or

dominant mm Meet the requirements of manufacturer
seat superlevation measuring with level
Gap between end plate and Inspecting with a feeler

side plate welded joints gauge
Welding
End plate and side plate
steam Meet the requirements of manufacturer Observation
weld groove type
cylindr and
Diagonal line dominant mm Meet the requirements of manufacturer Measuring with tape
patching
Steam Lateral dimension dominant mm Meet the requirements of manufacturer Measuring with tape
cylinder
cylindr Longitudinal size dominant mm Meet the requirements of manufacturer Measuring with tape
combination
patching Lug hole Measuring with inside
mm Upside-down, right and left 0.5
cylinder deviation micrometer
size Guide finger Measuring with inside
mm Upside-down, right and left 0.5
position deviation micrometer
Adjacent two stage steam Upper, lower cylinder fit together and
Check
Flange cylindr mismatch volume be in accordance with ex-work record
steam Bolt up force moment Meet the requirements of manufacturer Torque spanner
cylindr and Lock it before sealing. If one use
patching Vertical joint surface nut electric welding for locking; carry out
cylinder and steam cylindr spot dominant spot welding at nut and cylinder wall. Observation
combination welding Set seal welding position stipulated in
the requirements shall also be done.
Connection between cylindr steam

Joint shall meet the requirements of
exhaust section and condenser or short Observation
manufacturer
piece
Inspecting with a feeler gauge. At the

Inside low pressure; As for the cold tightening
Steam same cross-section of steam cylindr
vertical outer shell and one third bolt, use the
cylindr joint dominant mm flange, the tuck in length sum both from
horizontal integration feeler gauge for
surface internal and external shall not exceed
surface inspecting.
1/3 of the steam cylindr flange width.
Horizontal integration surface bolt and Inspecting with a feeler

mm 0.05
gap around bolt hole gauge
Check of depth gauge or

Sheath-type nut and bolt top clearance mm 2
straight steel ruler
Screw thread out of the nut Thread 2~3 Observation
2 See table 4.4.4-2 for high and medium pressure cylinder combination and the
clearance inspection, acceptance of joint surface.
Table 4.4.4-2 Clearance inspection of high and medium pressure cylinder combination and joint surface
Steam
cylindr Horizontal integration dominant mm 0.03 feeler gauge cannot be tucked in As for the cold tightening
surface gap of high both from internal and external sides one third bolt, use the
124
pressure inside and outside feeler gauge for
cylinder. inspecting.
joint Inside low pressure; 0.05 feeler gauge shall not be tucked in As for the cold tightening
surface vertical outer shell and both from internal and external sides; the one third bolt, use the
dominant mm
horizontal integration certain tucked in part shall not exceed feeler gauge for
surface 1/3 of the packing strip width. inspecting.
Horizontal integration surface bolt and Inspecting with a feeler

mm 0.50
gap around bolt hole gauge
Check of depth gauge or

Sheath-type nut and bolt top clearance mm 2
Screw thread out of the nut Thread 2~3 Observation
3 See table 4.4.4-3 for positioning, centering, inspection and acceptance of steam
cylindr
Table 4.4.4-3 Positioning and centering of steam cylindr
Deviation between steam cylinder Plumb bob, steel tape and

mm Usually 1
center and delivery base center line steel wire
Relative position of steam cylinder Meet the requirements of machine unit

Observation
and pedestal expansion
Meet the requirements of the drawing and

Casing split elevation mm Measuring with level
the deviation shall 5
Meet the requirements of manufacturer combined diagram

Steam cylinder lateral level mm/m
and0.20 gradienter measurement
After bore centre align,use

combined diagram
Steam cylinder longitudinal level mm/m Shaft neck lift as benchmark
gradienter for
measurement
large leveling rule,
coincidence level,
Steam cylinder planeness mm/m 0.20
precision level, horizontal
pipe and depth
micrometer
Direction and gap of contact bolt and

Meet requirements of cylinder expansion Observation
bolt hole expansion direction
4.4.5 Aggregate installation of steam cylindr internal component

Application scope: steam turbine main body steam cylindr internal component aggregate
installation, including bearing seat,steam cylinder and rotor centre align, Installation of low
pressure inner cylinder, high and medium pressure inner cylinder installation, high pressure
nozzle box installation, high, medium and low pressure cylinder parting sheet (suit), balance
piston (loop), steam admission shunt ring, gland sleeve installation, low pressure cylinder
inside component bore centre align, high and medium pressure cylinder inside component
125
bore centre align.
1 Check and acceptance of centre alignment of bearing seat, steam cylindr and rotor refer
to table 4.4.5-1.
Table 4.4.5-1 Centre alignment of bearing seat, steam cylindr and rotor
Deviation between Right and left )

dominant mm
front and rear (a-b)
bearing seat oil
catch center of
Bottom
high and medium dominant mm
c-[(a+b)/2]
pressure cylinder
and shaft axis.
Deviation between Right and left )

dominant mm
front and rear (a-b)
bearing seat oil
catch center of low Bottom
dominant mm
pressure cylinder c-[(a+b)/2]
and shaft axis.
High and medium Right and left )

dominant mm
pressure outer (a-b)
cylinder reference
steam seal bore Bottom
dominant mm After positioning of rotor,
and axle center c-[(a+b)/2] Meet the requirements of
the measurement of inside
deviation manufacturer,usually0.10
micrometer or dial gauge
High and medium Right and left )
dominant mm
pressure inner (a-b)
cylinder bore and
Bottom
axle center dominant mm
c-[(a+b)/2]
deviation
Center deviation Right and left )

dominant mm
between low (a-b)
pressure outer
cylinder reference Bottom
dominant mm
steam seal and axle c-[(a+b)/2]
center deviation
Center deviation Right and left )

dominant mm
between low (a-b)
pressure inner
cylinder bore and Bottom
dominant mm
axle center c-[(a+b)/2]
deviation
Note: a and b are right and left side clearance of horizontal split; c is top clearance
126
2 Check and acceptance of installation of low pressure inner cylinder refer to table
4.4.5-2.
Table 4.4.5-2 Installation of low pressure inner cylinder
Inner cylinder positioning key (Pin) Measuring with inside

assemblage gap and outside micrometer
Bracing stud gap at both sides of inner feeler gauge, inside and
cylinder outside micrometer and
gauge
Axial positioning key gap dominant mm Meet the requirements of manufacturer feeler gauge or dial
indicator
Steam cylinder joint surface dowel pin Measuring with inside

Measuring with inside

Bottom centre pin assemblage gap dominant mm Meet the requirements of manufacturer
and outside micrometer
Gap between communicating pipe

Feeler gauge
joint and outer cylinder positioning dominant mm Meet the requirements of manufacturer
measurement
key
Inner cylinder steam inlet dowel pin Feeler gauge

gap measurement
Measurement of feeler
Assemblage gap of the extraction
dominant mm Meet the requirements of manufacturer gauge and depth
point
micrometer
3 See table 4.4.5-3 for installation, inspection and acceptance of high and medium
pressure inner cylinder.
Table 4.4.5-3 Installation of high and medium pressure inner cylinder
Inner cylinder positioning key (Pin) Measuring with inside

Bracing stud gap at both sides of feeler gauge, inside and
inner cylinder outside micrometer and
gauge
Axial positioning key gap dominant mm Meet the requirements of manufacturer feeler gauge or dial
indicator
Steam cylinder joint surface dowel Measuring with inside

pin assemblage gap and outside micrometer
Assemblage gap of the extraction dominant mm Meet the requirements of manufacturer Measurement of feeler
127
point gauge and depth
micrometer
4 See table 4.4.54 for installation, inspection and acceptance of high pressure nozzle
box
Table 4.4.5-4 Installation of high pressure nozzle box

Check of steam inlet pipe dominant
4.4.2-3

Split gap dominant mm <0.03 gauge after tightening the
bolt
Total clearance at both sides of

upside-down longitudinal stud
With inner cylinder

Supportting dominant mm Compact contact, gap <0.05
supporting surface
key at both Feeler gauge
Surface gap with upper
sides dominant mm Meet the requirements of manufacturer measurement
inner cylinder
Gap at axial location tank dominant mm Meet the requirements of manufacturer
5 See table 4.4.5-5 for installation of high and medium pressure cylinder parting sheet(suit),
balance piston (loop), steam admission shunt ring and gland sleeve.
Table 4.4.5-5 Installation of high and medium pressure cylinder parting sheet (suit), balance piston (loop),
steam admission shunt ring and gland sleeve
Radial clearance of steam inlet pipe Measuring with inside

sealing ring and outside micrometer
Axial clearance of steam inlet pipe Feeler gauge

sealing ring measurement
Expansion clearance at the end of Check of depth gauge or

steam inlet pipe straight steel ruler
Gap at both High and medium
sides of pressure inner cylinder

radial Diaphragm housing ring mm Meet the requirements of manufacturer
and outside micrometer
location Top and bottom of
stud balance piston loop
High and medium

Axial pressure inner cylinder
positioning mm Meet the requirements of manufacturer
Diaphragm housing ring and outside micrometer
key gap
Balance piston loop

Size of gland sleeve axial location mm Meet the requirements of manufacturer
measurement
128
6 See table 4.4.5-6 for installation, inspection and acceptance of low pressure cylinder
parting sheet (suit), balance piston (loop), steam admission and gland sleeve. Table 4.4.5-6
Installation of low pressure cylinder parting sheet (suit), balance piston (loop), steam admission shunt ring
and gland sleeve
Radial clearance of steam inlet pipe Measuring with inside and

sealing ring outside micrometer
Axial clearance of steam inlet pipe Measuring with inside and

sealing ring outside micrometer
Expansion clearance at the end of Check of depth gauge or

steam inlet pipe straight steel ruler
Diaphragm housing
Gap at both
ring Measuring with inside and
sides of radial mm Meet the requirements of manufacturer
Top and bottom of outside micrometer
location stud
balance piston loop
Axial Diaphragm housing

Measuring with inside and
positioning key ring mm Meet the requirements of manufacturer
outside micrometer
gap Balance piston loop

Size of gland sleeve axial location Meet the requirements of manufacturer
measurement
7 See table 4.4.5-7 for inspection and acceptance of low pressure cylinder inside bore
centre align.
Table 4.4.5-7 Low pressure cylinder inside component bore centre align
Right and left

Diaphragm dominant mm
(a-b) Meet the requirements of manufacturer
housing
Bottom and deviation 0.05
ring dominant nun
c-[(a+b)/2]
Center Right and left )

Steam dominant mm
deviation of (a-b) Meet the requirements of manufacturer Use manufacturer
admission
each Bottom and deviation 0.05 reference bore line of
shunt ring dominant mm
components c-[(a+b)/2] centres as reference;
within the Steam Right and left carry out miking by
dominant mm
low exhaust (a-b) Meet the requirements of manufacturer using rotor, colddrawn
pressure deflector Bottom And deviation 0.05 steel wire and laser laser.
dominant mm
cylinder ring c-[(a+b)/2]
Right and left

dominant mm
Steam seal (a-b) Meet the requirements of manufacturer
(suit) Bottom and the deviation0.05
dominant mm
c-[(a+b)/2]
8 See table 4.4.5-8 for inspection and acceptance of high and medium pressure
129
cylinder inside bore centre align.
Table 4.4.5-8 High and medium pressure cylinder internal component bore centre align
Right and left

dominant mm
Nozzle (a-b) Meet the requirements of manufacturer
group Bottom and deviation0.05
dominant mm
c-[(a+b)/2]
Center Parting Right and left

dominant mm
deviation of sheet (a-b)
Meet the requirements of manufacturer Use manufacturer
each (diaphragm
Bottom and the deviation 0.05 reference bore line of
components housing dominant mm
c-[(a+b)/2] centres as reference;
within the ring)
carry out miking by
high and Right and left
Balance dominant mm using rotor, colddrawn
medium (a-b) Meet the requirements of manufacturer
piston steel wire and laser laser.
pressure Bottom and the deviation0.05
(loop) dominant nun
cylinder c-[(a+b)/2]
Right and left

dominant mm
Steam seal (a-b) Meet the requirements of manufacturer
(suit) Bottom and the deviation0.05
dominant mm
c-[(a+b)/2]
4.4.6 See table 4.4.6 for the inspection and acceptance of steam cylinder load distribution
Table 4.4.6 Steam cylinder load distribution
Inspecting with a
Lug filling block bearing area and
dominant mm Good contact, the gap shall be <0.05 feeler gauge at both
sliding surface
ends
Lug droop arc method distribution

Meet the requirements of Dial gauge measurement
loading; lug right and left catenary dominant mm
manufacturer,usually it shall be0.10 take two catenary arc
arc difference
Dynamometer Front
Midair cylinder with
method load
Meet the requirements of manufacturer rotor; use dynamometer
distribution ratio Back
method for check
(cross ratio)
Loading difference of center line

5%
position of symmetry

Transverse mm/m
manufacturer,and0.20
Steam cylinder combined diagram
level gradienter measurement
Longitudinal mm/m manufacturer,Usually the rotor journal lift
shall be the benchmark
Lug contact bolt debouncing gap mm Meet the requirements of manufacturer Inspecting with a feeler
130
gauge

Lug bolt hole and bolt around gap mm manufacturer,And shall meet requirements
measurement
of thermal expansion.
4.4.7 See table 4.4.7 for adjustment, inspection and acceptance of flow passage part
clearance measurement. See Annex A for data of manufacturer steam turbine flow passage
part.
Table 4.4.7 Flow passage part clearance measurement adjustment
Blade tip clearance at steam

admission side F
Blade tip clearance at outlet

dominant mm Meet the requirements of manufacturer Measure rotor flow
steam side E
passage at 0and 90. Use
Blade root gap at steam
dominant mm Meet the requirements of manufacturer feeler gauge or weage
admission side A
Axial feeler gauge to measure
Blade root gap at outlet
clearance dominant mm Meet the requirements of manufacturer axial clearanc; use feeler
steam side B
gauge for measurement
Axial clearance at steam
of radial clearance;stick
seal tooth steam admission dominant mm Meet the requirements of manufacturer
rubberized fabric for the
side
check of the complete
Axial clearance at steam
dominant mm Meet the requirements of manufacturer solid cylinder status.
seal tooth outlet steam side
Radial Block steam radial gland dominant mm Meet the requirements of manufacturer
clearance Parting sheet radial gland dominant mm Meet the requirements of manufacturer
Steam seal block circumference Depth gauge

expansion clearance measurement
Use feeler gauge or

Rotor location dimension k value dominant mm Meet the requirements of manufacturer weage feeler gauge for
measurement
If rotor is positioned
according to k value.
Make the measurement
Minimum axial throughflow clearance dominant mm Meet the requirements of manufacturer and push the rotor under
the conditions of half
solid cylinder and
complete solid cylinder.
4.4.8 See table 4.4.8 for measurement,adjustment, inspection and acceptance of labyrinth
clearance.
Table 4.4.8 Measurement and adjustment of labyrinth clearance
Balance Stage Use feeler gauge, weage

Seal tooth axial dominant mm Meet the requirements of
131
clearance manufacturer
piston
teeth
loop Steam seal tooth Meet the requirements of
dominant mm
steam radial clearance manufacturer
feeler gauge to measure axial
seal Flat Steam seal tooth Meet the requirements of clearance; use feeler gauge
dominant mm
tine radial clearance manufacturer to measure radial clearance;
Steam tooth axial Meet the requirements of stick rubberized fabric for
dominant mm
Stage clearance manufacturer check under the conditions
External teeth Steam seal tooth Meet the requirements of of complete solid cylinder.
dominant mm
gland radial clearance manufacturer
Flat Steam seal tooth Meet the requirements of

dominant mm
tine radial clearance manufacturer
Axial clearance of each gland casing

arch section within the gland sleeve mm Measure with dial gauge
manufacturer
tank
Complete circuit expansion clearance

of gland casing arch sectioninstalled mm Depth gauge measurement
manufacturer
in the gland sleeve tank
4.4.9 Steam turbine covering

Application scope: steam turbine covering, including check before steam turbine
covering and steam turbine covering.
1 See table 4.4.9-1 for inspection and acceptance before steam turbine covering.
Table 4.4.9-1 Check before steam turbine covering
Inside steam cylinder, inside pipeline

dominant Clean, impurity-free and hole seal
section and inside steam chamber
Observation
Pipe orfice, instrument table socket
dominant Reliable seal
and choke plug
Steam cylinder and component inside

Clean all the components; make all
cylinder (held loop, parting Observation and hand
dominant the joint surface smooth; burr free;
sheet,deflector ring, rotor and inner feeling
lock the loose components
cylinder)
Protective device and monitoring Checking completed; all installed

dominant Inspection
component within the steam cylinder before covering.
Nut needing hot tightening; the

contact plane with steam cylinder or dominant Closeness and even contact Paiting method inspection
gasket
Matching of screw bolt and nut shall

be smooth, burr free, too loose and too
Bolt, nut and studding hole of steam tight; high pressure cylinder bolt and Hand feeling and
dominant
cylinder nut shall all be with steel impression observation
mark and not be randomly
exchanged.
132
All shall be screwed in steam cylinder
flange; screw thread shall be lower
Screw thread part of steam cylinder than the flange surface; the verticality
studding bolt of studding bolt and flange surface
shall meet the requirements of
manufacturer.
Bolt screw thread shall be 2-3 threads

Screw the bolt to the position of
out of the nut. When the shield nut is
installation (refer to the requirements
cooled and tightened to the installation
of manufacturer for exported machine dominant Observation
position, it shall ensure around 2mm
unit with requirements for tapered
clearance between top shield and top
bolt)
bolt after properly fastening.
2 Steam turbinecovering check see table 4.4.9-2.

Table 4.4.9-2 Steam turbine covering check
clean and impurity-free inside. Right

assembling position. The loose
component are finally locked. The
Full range supervision and
Steam cylindr internal component dominant loose and useless components are
air blowing
dismantled; part of hole channel are
clear; blocking and isolated parts are
partially blocked.
Protective device and monitoring All parts of covering are installed

dominant Inspection
component within the steam cylinder completely.
Painting combining position of spare

dominant Right and even painting Inspection
parts
Right painting; the thickness shall be

Paint laying at the steam cylinder in accordance with requirements by
Observation
horizontal integration surface paint manufacturer; the painting shall
be even
Total number of lug filling block shall

be less than or equal to 3; the contact
Temporarily support transformation
dominant mm shall be compacted;solid the steam Measure with dial gauge
of lug bracing the inner cylinder
cylinder center change before and
after transformation shall be 0.03.
Right tightening sequence, force

Observation and torque
Cold spring dominant moment shall meet the requirements
spanner
of manufacturer
Casing split Elongation indicator:
Right tightening sequence; bolt
bolt up measuring with special
elongation indicator or nut arc of
Hot tightening dominant measuring stick and depth
rotation length shall meet the
micrometer
Arc length:Measuring with
133
tape
Rolling rotor after steam turbine Uniform rotation in accordance with Rolling hand feeling,
covering actual situation; zero friction listening to the sound
Solid lug filling block bearing area

contact; area of0.05 feeler gauge
Feeler gauge both end
Upper lug bracing outer cylinder tucked in shall be less than or equal to
dominant mm check ; dial gauge
falsework transformation 10% of gross area; the steam cylinder
measurement
center change shall be 0.02 before
and after transformation.
4.4.10 Shafting adjustment and connection

Application scope: Shafting adjustment and connection, including coupling centre align
and coupling reaming connection.
1 See table 4.4.10-1 for inspection and acceptance of coupling centre align.
Table 4.4.10-1 Coupling centre align

Coupling relative position mark; offset by floating displacement
if there is no marks
Deviation between center

actually measured
superlevation value and meet dominant mm 0.02
the requirements of Measurin with feeler gauge,
Coupling manufacturer reserve value chock or dial gauge
center
Right-left center deviation dominant mm 0.02
deviation
Deviation of measured lower
gape value and reserve value dominant mm 0.03
required by the manufacturer
Right-left gape deviation dominant mm 0.03
Meet the requirements of Checking with inside and

Rotor location dimension deviation nun
manufacturer outside micrometer
Coupling gasket thickness deviation mm 0.02 Outside micrometer check
Meet the requirements of combined diagram

Rotor journal lift mm/m
manufacturer gradienter measurement
2 See table 4.4.10-2 for inspection and acceptance of coupling reaming connection.
Table 4.4.10-2 Coupling reaming connection
Coupling center reinspection Meet the requirements of manufacturer
Reaming
coupling Shaking degree change mm 0.02 Measure with dial gauge
before coupling reaming
134
and temporary connection
Coupling reaming Right reaming order
Corresponding coupling
bolt hole diameter dominant mm Meet the requirements of manufacturer
diameter meter
deviation after reaming
Bolt hole surface roughness Observation
Bolt surface roughness Observation
Bolt and nut coordination dominant Meet the requirements of manufacturer diameter volume by using
outside micrometer
Coupling spigot gap or tightening Measuring with inside

force micrometer
Scale or electronic scale

Symmetrical bolt weight difference g/suit <10
weighing
Measuring external
Right tightening sequence, force diameter with depth
a
Bolt up dominant moment shall meet the requirements micrometer; torque
of manufacturer spanner or special tools
for hydraulic tensioning
When the rotor is in the

right axial position, the gap
Thickness deviation of
mm 0.02 between two couplings shall
gasket
be the benchmark; Measure
Axial with the block gauge
adjusting
Gasket roughness Observation
gasket
Appearance inspection of It shall be burr free and without crack

Observation
the gasket and oil stain
It shall be concentric to the coupling;

Gasket bolt hole Observation
reaming shall be carried out together
Use dial gauge for

Circumference flutter change before
dominant mm 0.02 measurement before and
and after coupling joint
after coupling connection
Assembly of coupling baffle and Correct assembling; complete; tightly

Observation
safety pin locked
Coordination between reaming Measurement of internal

coupling bolt and bolt hole is not Meet the requirements of manufacturer diameter by using outside
needed micrometer
a Generally, the bolt-up degree is measured by bolt elongation, fastening force moment or oil pressure of hydraulic tensioning
instrument
135
4.4.11 Sliding pin system clearance measurement and adjustment
Application scope: measurement and adjustment of sliding pin system clearance,
including sliding pin system gap adjustment, installation of bearing seat and steam cylinder
center beam and installation of pushing and pulling device.
1 See table 4.4.11-1 and figure 4.4.11 for the adjustment, inspection and acceptance of
Sliding pin system clearance measurement
Table 4.4.11-1 Sliding pin system clearance measurement and adjustment
Outer cylinder vertical 2a dominant mm Meet the requirements of manufacturer

See figure 4.4.11a for feeler
and horizontal king b dominant mm Meet the requirements of manufacturer
gauge and miking
pin c dominant mm Meet the requirements of manufacturer
2a dominant mm Meet the requirements of manufacturer

Bearing seat vertical, See figure 4.4.11b for feeler
b dominant mm Meet the requirements of manufacturer
lateral pin gauge and miking
c dominant mm Meet the requirements of manufacturer
a dominant mm Meet the requirements of manufacturer

Bearing seat pressure See Figure 4.4.11 c for feeler
b dominant mm Meet the requirements of manufacturer
pin gauge measurement
c dominant mm Meet the requirements of manufacturer
a dominant mm Meet the requirements of manufacturer Feeler gauge

Bearing seat contact
measurement,See figure
bolt b dominant mm Meet thermal displacement requirements
4.4.1 1d
Low pressure cylinder
Bearing seat
Platform plate
Locating plate
Low pressure cylinder
Platform plate
Locating plate
Low pressure cylinder end vertical pin gap Front and middle bearing seat vertical and horizontal pin gap
Bearing seat
Bearing seat
Pressure pin
Plateform seat
Platform plate
Front and middle bearing seat pressure pin gap Front and middle bearing seat connection bolt gap
Figure 4.4.11 Sliding pin system gap
136
2 See table 4.4.11-2 for the installation, inspection and acceptance of center beam
between bearing seat and steam cylinder.
Table 4.4.11-2 Installation of center beam between bearing seat and steam cylinder
The thickness is in accordance with

Configuration of center beam seat
manufacturer design without distortion Measuring and observing
sheet
and brute force installation
Center beam seat sheet joint surface Measuring connecting bolt

dominant mm <0.05
gap with feeler gauge
As for the center beam installation with

requirements for pre-offset volume, one
end shall be in accordance with
Center beam cold state installation requirements of manufacturer for
dominant mm Testing with dial gauge
pre-offset fastening; the other end shall be pre-raised
or pre-lowered in accordance with
manufacturer design value; then reregister
eccentricity of the sleeve.
Diametric clearance between dowel

pin and location sleeve
Location hole interference of dowel

Measurement with
pin and steam cylinder (reel shaft dominant mm Meet the requirements of manufacturer
inside/outer micrometer
landing seat)
Location sleeve and center beam

open hole diametric clearance
3 See table 4.4.11-3 for the installation, inspection and acceptance of pushing and
pulling device.
Table 4.4.11-3 Installation of push and pull device
Thickness shall be confirmed in the cold

Measurement and
state. It shall be in accordance with
Side arm gasket configuration observation with outside
manufacturer design. There shall be no
micrometer
distortion and brute force installation.
Measuring connecting bolt

Side arm gasket joint surface gap dominant mm <0.05
with feeler gauge
Diametric clearance between dowel

pin and location sleeve
Location hole interference of dowel

Measurement with
pin and steam cylinder (reel shaft dominant mm Meet the requirements of manufacturer
landing seat)
Location sleeve and side arm open

hole diametric clearance
4.4.12 Check and installation of turning gear
137
Application scope: check and installation of turning gear, including turning gear
cleaning check and the assembly of turning gear.
1 See table 4.4.12-1 for the inspection and acceptance of turning gear clearing.
Table 4.4.12-1 Turning gear clearing
Without casting sand, crack, bleb, smooth Observation and hand

Appearance inspection:
and clean component and burr feeling check
Pinion Length 75% of tooth length

Paiting method inspection
joggled joint Height 65% of tooth height
Gear case Level dominant mm 0.05

Inspecting and tightening
joint surface
Electrical Vertical dominant mm 0.05 the bolt with a feeler gauge
local gap
rolling
Internal lubrication oil
gear dominant Clean and clear Observation
line supply hole
Contact between
throwout and wobble
dominant Close joint Observation
wheel enclosure end
surface
Internal lubrication oil

Hydraulic dominant Clean and clear Observation
line supply hole
pressure
Inside hydraulic circuit
gear dominant Clean and clear Observation
oil supply hole
2 See table 4.4.12-2 for the inspection and acceptance of turning gear assembling
Table 4.4.12-2 Turning gear assembling
Gap between Top dominant mm 1.5 Outside micrometer of

wobble gear and Both feeler gauge and pressure
dominant mm 0.08~1.20
rotor gearwheel sides fuse
Pinion backlash mm Meet the requirements of manufacturer
Distance from rotor cog

after disconnection of Enough distance shall be maintained Observation
Electrical
wobble wheel
rolling
Drive gearshaft gap mm Meet the requirements of manufacturer
gear
Cup spring pretension Measuring with inside
nun 0.20~0.50
value micrometer
Spring center column Straight steel ruler

mm 4
buffer value measurement
Inside fastenings Tightly locked

Observation
Motor sideshaft sealer Felted wool
Hydraulic
Hydraulic motor and dominant Meet the requirements of manufacturer Measure with dial gauge
138
trochanterian alignment
Thrust bearing gap dominant mm Meet the requirements of manufacturer Measure with dial gauge
pressure
Pinion backlash mm Meet the requirements of manufacturer
barring
Torque spanner fastening
Bolt up force moment Meet the requirements of manufacturer
check
4.4.13 See table 4.4.13 for the installation, inspection and acceptance of middle and low
pressure cylinder communicating pipe
Table 4.4.13 Medium and low pressure communicating pipe installation
Communicating pipe inside clearing Clean and rustless Observation and hand
Flange face cleaning Smooth and burr free feeling check

Contra aperture gap and bevel
5210.5
Observation or oil
Weld bond tightness No leakage
penetration test
Without distortion and compulsion contra

Flange contra aperture Observation
aperture
Observation and hand

Flange bolt hole Without mismatch
feeling check
Bolt and nut coordination No seaming and no looseness
Measure with vernier

Flange gasket thickness mm Meet the requirements of manufacturer
caliper
Gasket and material Meet the requirements of manufacturer Observation
Communicating pipe set swinging Meet the requirements of manufacturer
Expansion joint and link bar Meet the requirements of manufacturer
Drain pipe It shall be clear Compressed air blowing
Gap between low pressure steam

admission stub pipe and outer mm Meet the requirements of manufacturer Feeler gauge measurement
cylinder
Gap between low pressure steam

admission stub pipe and inner mm Meet the requirements of manufacturer Feeler gauge measurement
cylinder
Cold Upside dominant mm

drawing Meet the requirements of manufacturer
Downside dominant mm measurement
value
4.4.14 See table 4.4.14 for check of steam cylinder, main steam valve and adjustment steam
valve before thermal insulation and the check of turbine generators decorative sheet
Table 4.4.14 Check of steam cylinder, main steam valve and adjustment steam valve before thermal
insulation and the check of turbine generators decorative sheet
Inspection item. Property Unit Quality criteria Inspection method and
139
Installation of cylinder body

drainage, instrument socket, joint Right, complete and no leakage Observation
and closure plate
Fastening iron of chrome

molybdenum vanadum cylinder Spot welding is not allowed Observation
body a
Rustless;without scar; smooth and clean

electroplating: straight and even
Appearance
framework and decorative sheet; complete
Observation
screw hole and right position
Straight and even; close joint; installation

Installation
in order; nice and firm
a Meet the requirements of manufacturer if they have.
4.4.15 See table 4.4.15 for the compulsory provision delivery performance check of
foundation preparation before the installation of turbine generators and iron gasket (block)
configuration
Table 4.4.15 Foundation preparation and iron gasket (block) configuration before installation of turbine
generators
_________ plant unit Project number:
Foundation preparation and
iron gasket ( block )
Unit engineering Main body installation of turbine
Subsection project name configuration before
name generator
installation of turbine
generators
Project number Acceptance date Date
Delivery Related
SN Inspection item
performance information
The construction and acceptance of steam turbine generator units must be

in accodance with approved design and the technical document provided
1
by the equipment manufacturing plant. If it need modify equipment the
above-mentioned documents, there must be certain approval process.
Those important materials used in construction shall be provided with

quality certificate and material certificate. If the quality of such materials
2
are doubted during checking and inspecition; they shall be inspected and
identied necessarily.
When settlement observation is carried out for foundation, the observation

work shall be carried out together with at least the following procedures:
(1) After curing period for foundation expires (with this measured value as
3 source data);
(2) Before and after all steam cylinder and generator stator of steam
turbine are positioned;
As for collapsible loess area, it shall properly increase measuring times.
140
Instrument with the level 2 precision shall be used for settlement
observation. All observed data shall be recorded on the special record
book; protection shall be made to the settlement observation point
Installation of steam cylinder and bearing seat shall be in accordance with

the following requirements:
(1) Vertical and horizontal center line of steam cylinder and bearing seat
shall meet the requirements of the drawings. In the same time, all the feet
4 bolt of steam turbine, generator and exciter shall be able to be threaded
into the bolt hole.
(2) Before steam cylinder positioning, pipeline and ironworks installed on
between the steam cylinder and foundation shall be installed before hand
to avoid hinderance in construction.
Acceptance
conclusion:
Date Date
4.4.16 See table 4.4.16 for the implementation performance of compulsory provisions for
subsection project and steam turbine main body installation
Table 4.4.16 Implementation performance implementation performance of compulsory provisions for
subsection project and steam turbine main body installation
________ engine Project number:
Unit engineering Steam turbine main body
Main body installation of turbine generator Subsection project name
name installation
Project number: Acceptance date Date
Delivery Related
SN Inspection item
The construction and acceptance of steam turbine generator units must

be in accodance with approved design and the technical document
1 provided by the equipment manufacturing plant. If it need modify
equipment the above-mentioned documents, there must be certain approval
process.
Before installing equipment, it must inspect equipment as required. If

there is damage or quality defect, it shall timely inform organizations
concerned of joint inspection. As for defect in equipment manufacture, it
2 shall contact the manufacturer for treatment. If the installation quality fails
to meet requirements due to manufacturing quality, it shall be jointly
negotiated among construction organization, manufacturing organization,
development or using organization; there shall be records as well as
141
confirmation and signature for construction, equipment inspection and
defect treatment after reaching installation quality standard.

3 identied necessarily. All performances of quality steel, alloy steel,
nonferrous alloy, high-pressure-temperature welding material,
lubricating-oil (grease) fire-resistant liquid and insulation material must
meet design requirements and national standards and then used.
When settlement observation is carried out for foundation, the

observation work shall be carried out together with at least the following
procedures:
(1)After curing period for foundation expires (with this measured value as
source data);
(2)Before and after all steam cylinder and generator stator of steam turbine
are positioned;
4
(3)Before concrete is poured by steam turbine and generator for second
time;
(4)After commissioning test of the complete set.
As for collapsible loess area, it shall properly increase measuring times.
Instrument with the level 2 precision shall be used for settlement
observation. All observed data shall be recorded on the special record
book; protection shall be made to the settlement observation point
When there is obvious change on measurement for leveling, alignment

and centering every other day caused by nonuniform settlement of
5
foundation, the equipment shall be not be installed. Except strengthening
settlement observation, it shall also carry out research and treatment.
Before installing steam cylinder, it shall carry out the following

inspection on relevant manufacturing quality of equipment drawing and
shall meet the requirements; if necessary, it shall make records and shall
make research and treatment when failing to meet the requirements:
In appearance inspection of steam cylinder, it shall be free of crack, slag
6
inclusion, double skin, weld beading, pore, casting sand and damage.
All joint surface, sliding bearing area, flange, bore and processing surface
shall be smooth, clean and no rust and dirt. The anti-corrosive coating
shall be entirely cleaned out; the inside of steam chamber shall be
cleaned up thoroughly and without any attachment.
142
It shall inspect bolt and nut of steam cylinder according to the following
requirements:
(1)The screw thread in studding hole of bolt, nut and steam cylinder shall
be smooth and without rag; the matching between bolt and nut should not
be too loose or too tight. it shall be ablw to freely screw nut to the end by
hands; otherwise, it shall carry out research and treatment. There shall be
steel impression mark on bolt and nut of high pressure cylinder; they shall
be not exchanged randomly.
(2)As for contact plane of nut,steam cylinder or gasket with requirements
for hot tightening, Paiting inspection shall be applied to check the contact
is even or not.
(3)The screw thread of studding bolt for steam cylinder shall be entirely
screwed into flange of steam cylinder; the screw thread shall be lower
than the surface of flange; the verticality between studding bolt and
flange surface shall meet the requirements of manufacturer and shall be
less than or equal to0.50 in general; otherwise, it shall carry out research
7
and treatment.
(4)When the nut of bolt is tightened to the installation position in trial, the
screw thread of bolt shall be buckled where 2~3 buckles of nut are
exposed. When the shield nut is cooled and tightened to the installation
position, it shall ensure around 2mm clearance between top shield and top
bolt after properly fastening. The installation of tapered bolt for introduced
unit shall meet the requirements of manufacturer.
(5)Check the material of steam cylinder bolt and nut as required.
(6)The damaged screw thread shall be repaired and scraped; finally, it must
use triangular oil stone to polish the repaired and scraped area. If the screw
thread inside the studding hole need be repaired, it shall prepare special
screw tap.
(7)After inspecting and repairing screw thread, it shall use powder coating
with fine granularity and high temperature resistance for inunction
forcibly, or paint with lubricant required by the manufacturer; it shall
remove surplus paint and pack up bolt to avoid dust and clash.
When clearance of sliding pin is unqualified, it shall make adjustment.

As for oversized clearance, it shall allow repair welding or ion spraying on
8 the whole contact surface; but its hardness shall be greater than or equal to
that of virgin metal. restraining and squeezing shall not be used for
narrowing sliding pin gap.
143
Steam cylinder combination shall meet the following requirements :
(1)Before formal combination of the steam cylinder, non-paint trial
erection must be carried out. The closeness of joint surface shall meet the
requirements.
(2)If the manufacturer have no clear requirements for the steam cylinder
sealing paint, refer to the working pressure and temperature.
9
(3)As for the combined steam cylinder, the nut of vertical joint surface
shall be locked before the final sealing of steam cylinder. If electric
welding is used for locking, carry out spot welding at the nut and cylinder
wall. The position required by design requirements for sealing shall be
welded. Deformation caused by steam cylinder overheat shall be
avoided during welding.
Installation of steam cylinder and bearing seat shall be in accordance

with the following requirements:
Relative position of steam cylinder, bearing seat and pedestal shall meet
the requirements of thermal expansion during the operation of the unit. On
10
occasion of the largest thermal expansion, sliding surfaces of steam
cylinder or bearing seat shall not outstretch pedestal edge. Certain
allowance is needed. Fire resistant powder paint shall be painted on the
sliding surface or refer to the manufacturer's requirements.
Installation of steam cylinder expansion indicator shall be firm and

reliable; the indication range of indicator shall meet the maximum swelling
11 volume of steam cylinder. Before the marine machinery start-up and in the
cold state, check and ratify the final indication and record it. Record the
room temperature meanwhile.
The dimension of oil bag for oil hole on apical axis of lower bearing
shell shall meet the requirements of drawing. Generally, its depth shall be
between0.20~0.40mm; the area of oil bag shall be 1.5%~2.5% (larger
12 value for larger diameter of axle) of projected area of axle neck ; the axle
neck shall be tightly close to around oil bag. The oil pipe head of apical
axis must be firmly buried under black bronze and ensure to be clean and
smooth.
Before assembling steam turbine, it shall complete the following

work; it shall meet the requirements and shall have specified installation
records or confirmation and signature book:
(1)The iron gasket is completely installed and the foundation bolt firmly
fastened; ;
(2)Measure the final clearance between vertical and horizontal sliding pin
13
of platen, vertical pin of steam cylinder and horizontal pin of lug;
(3)Gap measuring of inner cylinder lug, vertical and horizontal sliding pin
and axial location pin
(4)Measure the clearance on horizontal joint surface of steam cylinder; ;
(5)Steam cylinder lift and turbine rotor shaft neck lift, including measuring
of rotor lift after connection between condenser and steam cylinder ;
144
(6)Central position confirmation of turbine rotor at steam seal or oil catch
bore; rotor coupling centre align final measuring;
(7)Gasket thickness record of rotor final positioning among all coupling
flange rotor ;
(8)Clapboard centering;
(9)Measure the clearance of steam seal and throughflow part;
(10)Adjust and measure clearance of thrust bearing;
(11)Spectrum reinspection of demountable parts inside steam cylinder; ;
(12)Eliminate defects of spare parts inside steam cylinder;;
(13)Thoroughly clean up the inside of steam cylinder, pipe segment and
steam chamber; seal pipe orfice as well as socket and plug of
instrumentation
As for alloy steel materials and parts within the supervision scope, their
steel types shall be verified in manufacture, installation or overhaul to
14
prevent misusage. After assembling, comprehensive review shall be made
for a second time to confirmation no mistake before putting into operation
There must be quality certificate for shaft, impeller and blade of steam
turbine provided by the manufacturer; before installation, it shall refers to
relevant technical information provided by the manufacturer. If any
15
inadequate information or quality or quality problem is discovered, the
manufacturer shall be required to supplement inspection or take
corresponding treatment measures.
Before installing high temperature bolt, make sure whether the

manufacturer instructions and quality guarantee are complete, including
16
material, specification of heat treatment,mechanicalProperty and
metallographic structure.
For high temperature bolt greater than or equal M32, the following
check shall be carried out before installation:
(1)Surface shall be smooth and clean, dent-free, rift-free, rust-free, and
other defects caused by other stress concentration.
17 (2) Carry out 100% spectrum check;High alloy steel bolt inspection area
shall be both ends;
(3)100% hardness check ;
(4)100% nondestructive inspection;
(5)20CrlMolVNbTiBSteel metallurgical phase spot inspection
Before installing heavy castings, such as steam cylinder, steam chamber

and main throttle valve, it shall check exfactory certification and quality
guarantee and carry out appearance inspection; there shall be no crack,
18 slag inclusion, double skin, weld beading, casting sand and damage.
When there is crack, its length, depth and distribution condition shall be
found out and treatment measures shall be carried out by the manufacturer
and other organizations concerned.
Acceptance
conclusion:
145
Date Date
4.5 Adjustment and lubricating oil system installation

4.5.1 Valve and governing valve installation
Application scope; It is applicable to the inspection and installation of steam port and
governing valve, including cleaning, check and installation of steam port and governing
valve.
1 See Table 4.5.1-1 for the cleaning, check and acceptance of steam port and governing
valve.
Table 4.5.1-1 Cleaning of Steam Port and Governing Valve
Flawless and without slag inclusion,

Appearance inspection Dominate double skin, welding beading, casting sand Observation
or damage
Material of alloy steel Spectrum and hardness

Dominate Meet the requirements of manufacturer
spare parts inspection
Observing with
Internal cleaning of Without casting sand, crack and sand hole,
Dominate magnifier with over five
enclosure and the internal surface shall show luster
times
Anti-looseness measure
for valve seat and internal Reliable and in good condition Observation
Cleaning
parts
and
Coloring method or
inspection Tightness of valve disc Continuously contact along the complete
Dominate drawing marks with
of valve and valve seat circle, and the width shall be uniform
pencil
body
Drainage holes Unimpeded Test passage
Fasteners
insurance on the
Steam
expansion Check against drawing
filter Correct, in good condition and reliable
clearance of and observe
screen
installation
position of mesh
Actuation of valve rod and Pushing and pulling,

Flexible, block-free
valve disc observing
Valve rod Pushing and pulling, and

Stroke of equilibrated
inspection Dominate mm Meet the requirements of manufacturer measuring with depth
valve
gauge
Stroke of valve disc Dominate mm Meet the requirements of manufacturer Pushing and pulling, and
146
measuring with depth
gauge
Smooth, clean, flat, without burr or radial

Joint surface inspection of valve
trench, continuously contact alone the Coloring method
cover and valve body
complete circle and with certain width
Joint surface gasket of valve cover Meet the requirements of manufacturer

Observation
and valve body and the gasket in good condition
Surface shall be smooth and clean, and

Appearance inspection without dent, rift, rust, burrs or other Observation
defects causing the concentration of stress.
Material
Dominate Meet the requirements of manufacturer Spectrum inspection
Valve
Hardness
cover bolt Dominate Meet the requirements of manufacturer Hardness inspection
Bolt screw thread Shall be coated with proper lubricant Observation
Cold tightening moment Dominate Meet the requirements of manufacturer Torque spanner
Rotation arc length of nut

Dominate mm Meet the requirements of manufacturer Measuring with tape
by hot tightening
2 See Table 4.5.1-2 for the inspection and acceptance on installation of steam port and
governing valve.
Table 4.5.1-2 Installation of Steam Port and Governing Valve
Elevation
mm 10
Measuring with steel tape
Deviation in the vertical and
mm 10
horizontal center lines
Level
The water bubble is in the middle Ordinary iron spirit level
Contact between frame Inspecting with a feeler

Contact tightly
and anchorage plate gauge
Fixed mode of frame Connected firmly; the direction and gap of

Check against drawing
and expansion direction dowel pin is correct
Supporting
The cold drawing is carried out after the
type of
heat treatment of welded joints' the
frame Check against drawing
pedestal bearing of steam port move
Cold drawing value Dominate mm and measure with steel
straightly and evenly; the direction and
tape
value meet the requirements of
manufacturer
Supporting Position of spring

Meeting the drawing requirements Check against drawing
type of support
spring
The operating height or Dominate mm Meet the requirements of manufacturer Check against drawing
operating load of spring and measure with steel
147
tape
Assembling of spring Measuring with a feeler

Contact solidly and fixed firmly
support gauge
Cold drawing value or

the installation deviation Dominate mm Meet the drawing requirements Measuring with steel tape
value of support
4.5.2 See Table 4.5.2 for the inspection and acceptance on installation of actuator.
Table 4.5.2 Installation of Actuator
In good condition, free of crack, rust,

Appearance inspection Dominate Observation
damage or deformation
Pipe joint Meet the requirements of manufacturer Check against drawing
Piston action Flexible, block-free Actuation inspection
Greater than travel of valve disc, with

Maximum stroke of Pushing, pulling and
mm surplus on both ends; meet the
piston measuring
Oil servomotor requirements of manufacturer
Correct and firm, the connection piece is

provided with tightly locked measure and
Assembling Dominate Observation
all the items shall meet the requirements
of manufacturer
Correct and firm meet the requirements

Displacement transmitter Check against drawing
of manufacturer
Indicator for the piston position and

Conform to both indications Checking and verifying
local stroke
Connecting rod assembly No deflection; flexible and no jam at joint Observation and actuation
Connection position of
Transmission Correct, firm and lock Observation
connecting rod
gear of
Space between piston Pushing, pulling and
connecting Dominate mm Meet the requirements of manufacturer
and bottom measuring
rod
Compression quantity of Pushing, pulling and
dish-type gasket measuring
Free of crack, rust, damage and

Spring inspection Observation
deformation; flat and smooth on end face
Spring
Correct, firm and all items shall meet the
support Spring support assembly Dominate Check against drawing
Preparation of dowel pin Dominate Correct and firm
The assembling is firm; the position and

Other parts Throttle pore plug hole diameter meet the requirements of Check against drawing
manufacturer
Check against quality

Gaskets Fluorine rubber gasket shall be selected
certificate
148
Filter element Clean and intact; t he dimension meet the
Correctly positioned; sealed firmly; no oil

Electro Assembling Observation
leakage
hydraulic
Operating
converter Dominate Flexible and block-free Trial operation
Assembling Firm and sealed without oil leakage Observation
Slide valve Actuation and depth

Dominate mm Meet the requirements of manufacturer
travel vernier caliper
Slide valve
Unloading Flexible and block-free Trial operation
action
valve
Manual
screw rod for Block-free and the travel meet the
mm Trial operation
pressure requirements of manufacturer
regulation
Assembling of linear Correct and firm, meet the requirements

difference transducer of manufacturer
4.5.3 Installation of protective device

Application scope: It is applicable to the installation of protective device, including
installation of emergency governor, emergency trip throttle, emergency trip devices and other
security operating equipments.
1 See Table 4.5.3-1 for the inspection and acceptance on installation of emergency governor.
Table 4.5.3-1 Installation of Emergency Governor
Intact, without rust, crack, damage or

deformation
Swaying degree in radial Measuring with dial

Dominate mm 0.05
circumference of shaft terminal gauge
Fly ball Adjusting nut In good condition and shall be locked Observation
or
Shaft neck protruded on
eccentric mm 10.2 Checking the marks
the top
strap
Trial operation
Trigger Binding of hook Intact and correct
of
Rotating gap with fly ball Measuring with a feeler
dropout Dominate mm Meet the requirements of manufacturer
or eccentric strap gauge
2 See Table 4.5.3-2 for the inspection and acceptance on installation of emergency trip
throttle.
Table 4.5.3-2 Installation of Emergency Trip Throttle
Appearance inspection Intact, without rust, crack, damage or Observation
149
deformation
Contact between emergency trip Tightly contacted and no oil leakage after Trial operation,
sliding valve disc and valve seat closure observation
Positioning of emergency trip sliding The caulked joints of dowel pin, holding
Observation
valve devices screw and tally screw shall be compacted
Spring
Manual Tightness is proper Inspection
emergency
Hand grip
trip Dominate Hand grip is provided with shelters Observation
devices
Position of slide valve Dominate Positioning is correct Check against drawing
Unimpeded and in the right direction;

Solenoid valve Test inspection
actuation is accurate and reliable
Resetting
Air cylinder or oil Block-free, move smoothly and no air or oil
solenoid Trial operation
cylinder piston leakage
valve and
Implementation pusher
air Block-free in the whole travel route Test inspection
arm
cylinder or
Good contact between vertical pusher arm
oil Movable panel Test inspection
and switch
cylinder
Travel switch spacing Meet the requirements of manufacturer Measuring with a ruler
Indicating position Consistent with the actual position Checking
Position is correct and aligns to the fuel

Mounted position Dominate Observation
inlet chamber of emergency governor
Space meets the requirements and the

Measuring with a feeler
Space requirements Dominate mm requirements for maximum expansion
gauge
difference of rotor
Correct and firm, no leakage and the inside

Spray bar Dominate Ventilation test
is clean
Oil spray Be able to control the emergency trip
Dropout lever and test tie
test device Dominate throttle and oil-spray slide valve accurately Trial operation
bar
and the indicate correctly
Space meet the requirements of

Assembling Dominate mm Measuring
manufacturer
Actuation
Dominate Driving flexibly and without block Trial operation
The pipe is clean and unimpeded; sealing is

Pipe Dominate Ventilation test
without leakage
Position is correct, the inside is clean,

Assembling Check against drawing
connection is firm and without leakage
Overflow
Actuation
valve Dominate Flexible and block-free in the whole stoke Trial operation
Pressure adjustment Dominate MPa Meet the requirements of manufacturer Inspection
Clean, the assembling is firm; the position

Throttle pore plug Dominate Check against drawing
and hole diameter meet the requirements of
150
manufacturer
Connection is firm, assembling is correct,

Connecting rod assembly Trial operation
operation is flexible and without block
3 See Table 4.5.3-3 for the inspection and acceptance on installation of emergency trip
devices.
Table 4.5.3-3 Installation of Emergency Trip Devices


deformation
The caulked joints of dowel pin, holding

Positioning of device Inspection
screw and tally screw shall be compacted
Spring Tightness is proper Inspection
Hand grip
Manual emergency trip Dominate Hand grip is provided with shelters Observation
devices
Position of
Dominate Positioning is correct Check against drawing
slide valve
Gap between
Measuring with feeler
shifter lever mm Meet the requirements of manufacturer
Electromagnet of gauge
and baffle ring
mechanical shutdown
Flexible and block-free; the slide valve
Actuation Dominate Trial operation
can be controlled accurately

Emergency intercepter connection is firm and without leakage
valve Actuation
Dominate Flexible and block-free Trial operation

Solenoid isolation valve connection is firm and without leakage
Actuation Dominate Flexible and block-free Trial operation

Main intercepter solenoid Assembling Check against drawing
valve
Resetting solenoid valve Unimpeded and in the right direction;

Solenoid valve Test inspection
and air cylinder or oil actuation is accurate and reliable
cylinder Air cylinder or
Block-free, move smoothly and no air or
oil cylinder Trial operation
oil leakage
piston
Implementation
Block-free in the whole travel route Test inspection
pusher arm
Good contact between vertical pusher

Movable panel Test inspection
arm and switch
151
Travel switch
mm Meet the requirements of manufacturer Measuring with a ruler
spacing
Indicating
Consistent with the actual position Checking
position
Mounted Position is correct and aligns to the fuel

Dominate Observation
position inlet chamber of emergency governor
Space meets the requirements and the

Space Measuring with a
Oil spray test device Dominate mm requirements for maximum expansion
requirements feeler gauge
difference of rotor
Correct and firm, no leakage and the

Spray bar Dominate Ventilation test
inside is clean
Space meet the requirements of

Assembling Dominate Measuring
manufacturer
Indicator or travel switch Actuation Dominate Driving flexibly and without block Trial operation
The pipe is clean and unimpeded; sealing

Pipe Dominate Ventilation test
is without leakage
Clean, the assembling is firm; the

Throttle pore plug Dominate position and hole diameter meet the Check against drawing
Connection is firm; assemblage is

Connecting rod assembly correct; actuation is free flexible and Trial operation
block-free
4 See Table 4.5.34 for the inspection and acceptance on installation of other security
operating equipments.
Table 4.5.3-4 Installation of Other Security Operating Equipments

deformation
The operation is flexible; tight; prepressing

Observing and trial
Air pilot valve quantity of spring meets the requirements of
operation
manufacturer
Inspection for
connection tube Meet the requirements of manufacturer Spectrum inspection
Oil drive
material
intercepter
Position is correct; firm and tight; without
valve Assembling Check against drawing
leakage
Emergency Position is correct; meet the requirements of

Pipe joint Check against drawing
trip control drawing
block Assembling of Position is correct, clean, connection is firm
magnetic valve and without leakage
Actuation of Dominate Flexible and block-free Trial operation
152
magnetic valve
Clean, the assembling is firm; the position

Throttle pore plug Dominate and hole diameter meet the requirements of Check against drawing
manufacturer
Clean, the mounted position is correct,

Diaphragm
Flexible operation, block-free, actuating
valve
Actuation Dominate pressure meet the requirements of Trial operation
manufacturer
The operation is flexible; tight; prepressing

Protective device for low oil
Dominate (preloading) quantity of spring meets the Trial operation
pressure and low vacuum
The protective devices are installed after the

Protective device for axial
determination of thrust bearing position and
displacement and differential Dominate Trial operation
gap; the zero position meet the requirements
expansion
of manufacturer
Other electronic protective

Matching the installation of thermal;
devices (overspeed monitoring
Dominate position is correct; the test actuation number Trial operation
protection, vibration monitoring
is accurate
protection, etc.)
4.5.4 Inspection and acceptance on installation of main oil pump specified in Table 4.5.4.
Table 4.5.4 Installation of Main Oil Pump
Appearance of pump shell and Without casting sand, crack, paint or

Observation
impeller sundries
Tighten 1/3 bolt and

Gap on horizontal joint surface
mm <0.05 inspect with feeler gauge
of pump shell
along around

Oil seal bore of main oil pump mm Meet the requirements of manufacturer
micrometer
Inspect by feeler gauge or

Base flange of main oil pump Tight contact
painting
Matching of impeller and shaft

Tight and without looseness Inspection
and connecting key
Bolt and nut on rotor Anti-looseness measures shall be taken Observation
Measuring with dial

Radial flutter on shaft end Dominate mm 0.05
gauge
Radial flutter of impeller sealing Measuring with dial

Dominate mm 0.05
ring gauge
The radial and axial total

Measuring with a vernier
clearance of sealing ring on the Dominate mm Meet the requirements of manufacturer
caliper or a feeler gauge
impeller side
153
The radial and axial total
Measuring with a vernier
clearance of sealing ring on the Dominate mm Meet the requirements of manufacturer
caliper or a feeler gauge
pump shell side
Clearance in the front and back Meet the requirements of manufacturer and
Measuring with block
sides of vane wheel and axial Dominate mm larger than the maximum expansion
gauge
clearance of pump shell difference
Vent port of pump body Unimpeded and without blocking Ventilation purging
Note: It is mainly the centrifugal main oil pump that the impeller of pump shaft and the high-voltage rotor of steam turbine
connected as a whole
4.5.5 Installation of the equipments and pipelines of fire resistant fluid system
Application scope: It is applicable to the installation of equipment and pile of fire resistant
fluid system, including installation of fire resistant oil tank, oil pump, oil cooler, oil filter and
accumulator and the cycle flushing of fire resistant oil system, piping installation and fire
resistant oil system.
1 See Table 4.5.5-1 for the inspection and acceptance on installation of fire resistant oil tank,
oil pump, oil cooler, oil filter and accumulator.
Table 4.5.5-1 Installation of Fire Resistant Oil Box, Oil Pump, Oil Cooler ,Oil Filter and Accumulator
Internal cleaning of
Clean, without welding slag or sundries Observation
oil tank
Flexible and correspond with actual oil

Oil pointer Checking
level
Oil tank Bar magnet
Clean Observation
Clean and without damage, loading and

Filter element unloading is flexible, the dimension Observation
meets the requirements of manufacturer
Good appearance; correct dimension,

Oil pump inspection Observation
type, and joints; firmly fixed
Appearance Intact, correct dimension, model, and

inspection joints
Oil cooler
Hydraulic test at 1.5 times work stress;
Dominate MPa Without seepage
water side inspect after 5min
Material and dimension meet the

Oil filter and Filter element
requirements of manufacturer and are Inspection
regenerative
clean
device
Assembling Firm and no leak Observation
Correct position and direction; firmly

fixed
Accumulator
Nitrogen padding No leakage and the padding pressure
Dominate Inspection
inspection meets the requirements of manufacturer
2 See Table 4.5.5-2 for the inspection and acceptance on installation of fire resistant oil
154
system pipe.
Table 4.5.5-2 Installation of Fire Resistant Oil System Pipe
The internal and external surface is

Oil pipe inspection Dominate washed clean and without welding slag, Lighting inspection
rust stain or sundries
Observe after cold

Bending of oil pipe Without double skin or wrinkle
bending
Contact surface of locknut joint on Uniformly and continuously contacted

Color-painting test
spherical opening and without score break
Locknut gasket material on plane

Meet the requirements of manufacturer Observation
opening
The connection is without forced contra

aperture, dead head, arch in the middle or
Oil pipe installation Dominate Observation
keeping air; the heat expansion
compensation is provided with
The type meet the requirements of the Check against drawing

Installation of supports
drawing and the layout is reasonable and observe
The welding form meets the requirements

Welded junction inspection Dominate of technological documents and welding
procedure
The materials of pipe, joint and pipe

All shall be stainless steel Observation
fittings
The pipe end is smooth, clean and burr

Pipe cutting free; emery wheel pipe cutting machine or Observation
flame cutting cannot be adopted
Washing of piping and parts Clean, impurity-free and corrosion-free Observation
Check against quality

System sealing ring Fluorine rubber gasket shall be selected
certificate
3 See Table 4.5.5-3 for the inspection and acceptance for the cycle flushing of fire resistant
oil system.
Table 4.5.5-3 Cycle Flushing of Fire Resistant Oil System
Installation finished, connection correct

System inspection Dominate and be in accordance with those specified Check against drawing
in design
Restriction orifice or pore plug Dismantled Inspection
Dismantled and provided with temporary Check against drawing

Electro hydraulic converter
flashing means and inspect
Replaced by temporary flashing filter

Filter element Observation
element
155
Has been installed according to
Thermal instrumentation System inspection
requirements
Chemical examination
Flushing oil The oil is qualified and sufficient
and inspection
Oil loading apparatus The inside is clean Observation
Cycle flushing pressure Dominate Meet the requirements of manufacturer Pressure gage
Measuring with
Cycle flushing oil temperature Dominate 54~60
thermometer
Sampling point position Meeting the design requirements Observation

Cleanness Sampling for chemical
Number of particles Dominate and at least reach to NAS5; refer to Annex
of examination
B
flashing
Magnetic steel bar Clean and without particles Observation
Tightness inspection of system Dominate Without leakage Observation
4.5.6 Lubricating oil system equipment and piping installation

Application scope: equipment and pipe installation of the lubricating oil system, including
installation of integrated oil tanks, installation of oil coolers, installation of fuel filters,
inspection and installation of vertical or horizontal oil pumps, trial operation of oil pumps,
installation of oil ejectors and oil worm wheel pumps, installation of oil purifiers, installation
of lubricant (jacking oil) pipes, and cycle flushing of lubricating (sealing) oil system.
1 See Table 4.5.6-1for inspection and acceptance on installation of integrated oil tanks
Table 4.5.6-1 Installation of Integrated Oil Tanks
Inspection item Unit Quality criteria
Property measuring instrument
Inspection Appearance of oil tank In good condition without scar and with
Observation
of and equipment complete components
integrated Check in accordance with
Oil tank opening complete and correct
oil tanks drawing
Parting sheets and filter Check in accordance with

All the positions are correct
screens drawing
Filter screens are clean, free from

damage, fixing devices are installed at the
Filter screen inspection Observation
internal and external sides and loading
and discharging is flexible.
Flange studding hole It shall not penetrate box wall Observation
Soaked in kerosene for 4h

Tightness of floating
dominant No leakage and the weight does not
pipe
change
Clean the internal oil dominant Free from scales, welding slag, clean, Observation
tank paints with internal surface, which do not
dissolve in the turbine oil, are free from
156
shedding; paints dissolvable in the turbine
oil must be removed.
Adjustable inverted the full range is flexible, without jam,

Operation, observation
valve Meet the requirements of manufacturer
Oil tanks are cleaned Reboring, gas cutting and welding shall
dominant
and sealed not be carried out after sealing
Deviation in the vertical

Measuring steel tapes
and horizontal center mm 10
subject to the reference
lines
line
Elevation deviation mm 10
Foundation, iron meet those specified in table 4.3.18 and

gasket, stone bolt table 4.3.19
Integrated
oil tank Secondary pouring
4.3.20
installation
Measure and carry out
Firm, vertical, mark posts of floating
Installation of oil level Trial operation with a
pipes are stable and the Indication is
gauge plumb bob along the total
accurate
height
Ladder footpath,
in according to Table 4.3.37 Observation
platform and handrail
2 See Table 4.5.6-158 for inspection and acceptance on installation of oil coolers.
Table 4.5.6- 157 Installation of Oil Coolers
Specifications, types, joints and

positions are correct and clean, free Observation, Check in
Appearance inspectiona
from rust stains, foreign bodies, accordance with drawing
damages and deformation
Elevation deviation of the

mm 10
foundation measuring steel tapes subject
Deviation in the vertical and to the reference line

mm 10
Perpendicularity deviation of Measuring with a plumb bob

mm/m 5
installation along the total height
meet those specified in table 4.3.18 and

table 4.3.19

Secondary pouring
4.3.20
Check 0.6 MPa oil pressure

leak Oil side oil pressure (blast
dominant MPa No leakage or 0.35 MPa blast pressure
testb pressure) test
30 min later
157
Test water quality clean and free from foreign matters Visual observation
Oil coolers with expansion

Taken strengthening measures Observation
compensators
5 minutes check for test

water side dominant MPa Without leakage manufacturer nameplate or 5
minutes check with 1.5 times
of working pressure
Gasket materials Oil proof gasket Observation
Valve discs shall be tight, valve rods

shall be oil tight and switching Systematic trial operation
Inspection of block valves
positions shall have clear indications on and observation
the out side.
a Coolers are divided into panel coolers and tube coolers, all of which are integrally delivered, shall not be disassembled on-site;
if disassembly is carried out on-site, disassembly shall be implemented according to meet the requirements of manufacturer.
b Leak test shall be carried out on either the water side hydraulic pressure or the oil side air pressure according to the site
condition.
3 See Table 4.5.6-3for inspection and acceptance on installation of fuel filters

Table 4.5.6-3 Oil Filter Installation
Clean, free from rust stains, foreign

bodies, damages and deformation

mm 10
foundation measuring steel tapes
Deviation in the vertical and subject to the reference line

mm 10
Perpendicularity deviation of Measuring with a plumb

mm/m 5
installation bob along the total height

table 4.3.19

Secondary pouring
4.3.20
Internal inspection Clean, free from short circuit Observation
Intact and eyelets meet the requirements

Guard plate of the filter screen Observation
of manufacturer
Intact, free from damage, firmly fixed and

Filter screen dominant Observation
meet the requirements of manufacturer
Valve discs are tight, valve rods are oil

Systematic trial operation
Block valves tight and switching position have clear
and observation
indications on the out side.
4 See Table 4.5.6-4doe check, installation, inspection and acceptance of vertical oil pumps
Table 4.5.6-4 inspection And Installation of Vertical Oil Pumps
158
Free from casting sand, gas cavities,

Pump shells and vane wheels cracks, paint and the position of oil duct
hole is correct and unimpeded.
Vent ports on the pump shell Unimpeded

Observation
Flat, smooth, clean, free from burrs and
Joint surface of pump body
radial delves
Clean, free from damage, firmly

Filter screen
installed
Intact, free from rust, crack and flexible

Shaft bearing
rotation
Inspection Central section of

Rotor dominant mm 0.05
and the pump shaft
flutter in
Measure with dial gauge
installation the radial Axle neck mm 0.03
of oil direction
Impeller ring mm 0.08
pump
Unilateral radial
Push and pull, measure
direction of the dominant mm 0.12~0.20
with depth gauge
suction inlet
Axial direction of Push and pull, measure

dominant mm 34~4
the suction inlet with depth gauge
Impeller
Unilateral radial Measure internal and
clearance
direction on the dominant mm 0.12~0.20 external diameters with
pressure side vernier caliper
Axial direction of
Push and pull, measure
the on the dominant mm 3~4
with depth gauge
pressure side
5 See Table 4.5.6-5 for the checking, installation, inspection and acceptance of the horizontal
oil pumps.
Table 4.5.6-5 Inspection And Installation of Horizontal Oil Pumps
free from casting sand, gas cavities,

cracks and mechanical damages

foundation


table 4.3.19

Secondary pouring
4.3.20
159
Pump base is horizontal and the direction
Installation of oil pumps Leveling rod
is correct
Reliably connected, have anti-looseness

Inspection of impellers Observation
measures
Filter screen of inlets Clean, free from damage, firmly fixed Observation

Coupling centre alignment dominant mm
4.3.32
Pump unit bolt Installed with lock washers Observation
Rolling hand feeling,

Rotor of pump assembling dominant Uniform rotation, free from grating
listening to the sound
Installation of outer cover of the Firm, nice process and convenient

Observation
coupling maintenance
6 See Table 4.5.6-6 for inspection and acceptance of oil pump trial operation
Table 4.5.6-6 Oil Pump Trial Operation
Fuel level in tank mm not less than the lowest level
Inlet tube flashing for It may be connected with oil pump after
Observation
plunger pumps proving qualified
Check
Start-up oil level of gear
before Meet the requirements of manufacturer Observation
oil pump
trial run
Fixed value of electric and
Check electricity, thermal test record and
heat engineering
all of them are qualified
protection
Sound in the pump is normal, free from Hand feeling, listening to

Run of oil pump
attack the sound
Pump set vibration dominant mm Meeting the requirements of DL 5011 Measuring with vibrometer
Meet the requirements of manufacturer ,if

lubricant is used, it is 65~70, if the Measurement by
Shaft bearing temperature dominant
lubricating grease is used, it shall not thermometer
exceed 80
partially Indicating with pressure

Outlet pressure dominant Reach the rated value and keep stable
trial run gage
Shaft seal Tight without leakage
Continuous trial run

h 4~8 Timing
duration
Current meter
Motor working current Rated value
measurement
Shutdown and coasting with certain race time but no sudden

Observation
operation broke-off of the pump
7 See Table 4.5.6-7 for inspection and acceptance on installation of oil ejectors and worm
wheel pumps.
160
Table 4.5.6-7 Installation of Oil Ejectors And Oil Worm Wheel Pumps
Free from casting sand, gas cavities and

cracks
Diameter of nozzle throat dominant mm
Diameter of diverging Check against the

dominant mm
pipe throat drawing, use the vernier
Distance between nozzle caliper for depth
Oil exit and diverging pipe dominant mm measurement
ejectors throat

Location of suction inlet Below lowest oil level of oil tank
measurement
Back stop plate Flexible operation, free from jam Trial run
Filter screen of inlets Clean, in good condition Observation
Connection is firm, sealed, oil tight and Trial tightening,

Connection
the bolt is locked observation
free from casting sand, gas cavities and

cracks
Measuring with plumb it shall be vertical and the direction of Measuring with plumb
bob the flange shall be correct. bob
Rubber seal
In good condition without damage
washers
Nozzle Coated with lubricating grease as
Assembling Observation
ring required by the manufacturer
Installation
Baffle and filter
of worm Clean and firmly fixed
screen
wheel
Flat, smooth and the plane shall not
pumps Subplates on the nozzle
higher than the oil drainage flange end Observation
ring
face of the pump body
Reliably connected, have anti-looseness

Inspection of impellers Observation
measures
using torque spanner,

Connecting bolt Fastened, have anti-looseness measures
observation
Uniform rotation without abnormal Hand feeling, listening to

Manual rolling rotor
sound the sound
8 See Table 4.5.6-8for inspection and acceptance on installation of oil purifiers.

Table 4.5.6-8 Installation of Oil Purifiers
Device inspection Conform to Table 4.5.6-1
Elevation deviation of the foundation mm 10 Steel tape measurement
161
level of the equipment the water bubble is in the middle Ordinary iron leveling rod

table 4.3.19

Secondary pouring
4.3.20
In good condition without damage and

Smoke deformation
exhaust hearing the sound and

rolling rotor Normal rotation without strange sound
fan hand feeling
Installation Meet the requirements of manufacturer Check the drawing
Sludgeless
Coupling centre alignment mm Meeting the requirements of DL 5011
oil pump
9 See Table 4.5.6-9 for installation and inspection and acceptance of lubricating pipes and
jacking oil pipes
Table 4.5.6-9 Installation of Lubricant Pipes (Jacking Oil Pipes)
Valve type dominant use steel rising valves Observation
Valve cleaning the inside is clean, without leakage Hydraulic pressure test
Special valves (reducing

valves, overflow valves,
dominant Meet the requirements of manufacturer
oneway valves,
overpressure valves etc.)
Serial connect two hand wheel type gate

Valve Quantity dominant Observation
valves
installation
Easy for operation, more than 5m away
Oil outlet
Installation from the oil tank, have more than 2
position passages and protecting glass shall be
set for handwheels
Valve packing PTFE bowl-shaped gaskets should adopt Observation
Installation direction of
dominant Valve stem horizontal or downward Check
valves
Internal and external sides shall all be

Flange Flat welding flange welded and the welded joint surface Painting inspection
shall be flat and smooth
Raise by one grade compared with the

Flange rating Observation
general one
Gasket Oil proof, high temperature resistant, Check, Push and pull,
Material dominant
material without using plastics or rubber measure with depth gauge
of the Thickness mm Ordinary1
162
joint Internal Bigger than the flange internal diameter
mm
surface diameter 2~3
Pipeline materials, pipe Clean inwall; no rust stain, dust and

fittings foreign bodies
Welding dominant meet requirements of DL/T 869 Observation
Internal and external of oil pipes and

pipe fittings, supports are clean and
Complete suit of oil pipes Observation
installation of conduit clips and supports
shall be firm.
Connect to the emergency oil drainage

Emergency oil pipes dominant
shaft
Meet the requirements of the drawing Measuring with leveling

Scavenge pipe gradient dominant
and it generally shall be 3%~5% rod
Contra apertures of oil

Strong contra apertures are forbidden Observation
pipes, flange connection
Installation space of oil Without prejudice to steam turbines,

Observation
pipes thermal expansion of oil pipes
Oil piping Clear space between the oil
installation pipe and the Insulating Straight steel ruler
mm >150
layer surface of the steam measurement
pipe
Insulation values of oil

Measuring with 1000 V
pipes and exciter shaft dominant M 0.5
insulation resistance meter
bearings
Type, space Meet the requirements of the drawing Checking, measuring

Supporter
Installation Firm, reliable and beautiful Observation
and
hanger Isolation measures shall be taken, if
Stainless pipe Observation
dissimilar steels are contacted.
the contact is uniform and the

Spherical joint surrounding press marks have no Painting inspection
rupture
On-site pressure gage and the position and number are correct and
Checking
thermometer conform those specified in DL/T 5210.4
10 See Table 4.5.6-10 for inspection and acceptance of the lubricating oil system, sealing oil
systemic circulation.
Table 4.5.6-10 Cycle Flushing of Lubricating (Sealing) Oil System
Cycle
flushing Systematic inspection (including The installation is inspection
emergency discharge system) finished, the
connection is correct
and meet the
163
requirements of the
drawing
Restriction orifices or pore plugs Dismantled inspection
Thermal instrumentation Installed as required Systematic inspection
the oil is qualified and

Flushing oil Chemical examination
sufficient
Screen more than 100 screen

Specification Observation
Temporarily mesh meshes
filter screen 2 times~4 times of oil
Flow area Measuring, calculating
pipe flow area
Highest Measurement by
Flushing oil temperature
temperature80 thermometer
More than 0.25mm dominant None Fuel inlet filter screens

of shaft bearings with
150 screen meshes (No.
60), full flow flashing
Number of oil for 0.5h, collect all the
particles 0.13mm~0.25mm dominant Particles 5 foreign matters on the
filter screen and carry
Oil out differential count
inspection with a
after flashing decuple-magnifier.
a
Meet the
requirements of
Choose samples from
manufacturer , It is
the oil tank and oil
generally not less
Chemical examination of oil samples dominant outlet of the oil cooler
than NAS grade 7 and
and carry out chemical
meet the oil index
examination
specified in GB/T
7596
Tightness inspection of jacking oil system dominant Without leakage Observation
a Granularity counting and chemical examination of oil samples could be carried out according to the site condition.
4.5.7 See Table 4.5.7 for adjustment and inspection of implementation performance of
subsection project compulsory provisions for lubricating oil system equipment installation.
Table 4.5.7 adjustment and Inspection table for implementation performance of subsection
project compulsory provisions for lubricating oil system equipment installation
________unit project number:

Unit project Subsection project Adjustment and lubricating oil
Main body installation of turbine generator
name name system equipment installation
Project number Acceptance time Date
SN Inspection item Implementation Related
164
The installation of oil-spray test device for emergency governor shall

be in accordance with the following requirements:
(1) The spray bar shall be clean and smooth; the oil-taking room of
emergency governor shall be alighted and it shall make close inspection
within the range of maximum expansion difference of rotor; its relative
position shall be able to meet the test requirement. The clearance
between nozzle and oil-taking room shall meet the requirements.
(2) The test tie bar shall be used to control the tripping lever and
oil-spray slide valve system. After installation and positioning
emergency governor, emergency trip throttle, tripping lever and test tie
bar, it shall try operation and meet the following requirements:
1) The test tie bar shall be able to accurately control disconnection or
1 in-put of emergency trip throttle corresponding to fly ball as well as oil
throughout or oil cutoff corresponding to oil-spray slide valve and
indicate them correctly;
2) The control pin shall be able to fix up location of test tie bar
reliably.
(3) As for the system of directly applying emergency trip test throttle
to oil-filling test, it shall be subject to trial operation and meet the
following requirements:
1) The indication on rotation direction of test slide valve and the oil
line switching shall be in accordance with the test sequence of
emergency governor;
2) When no oil-filling test is carried out, the indication pin shall be
able to prevent rotation or pulling of test slide valve reliably.
The installation of emergency trip indicator shall be in accordance with

(1) The clearance between contact terminal of mechanical lever-type
indicator and transmitter as well as emergency governor of electricity
2
indication shall meet the requirements of drawing;
(2) The piston and spring indicator shall be jacked up with safety oil;
there shall be flexible operation and no jam on piston and indicator pole.
The safety oil pipe shall be tight, without leakage, clean and smooth.
Installation and adjustment of impulse elements (transmitters and oil

nozzles) used for axial displacement and differential expansion
protective devices shall be carried out the position and gap of the steam
3
turbine thrust bearings are determined and the position of the impulse
element to the turbine rotor zero position shall meet the requirements of
the manufacturer.
There shall be protective cover for manual emergency trip device; the
4
positioning billiards shall be able to correctly position slide valve.
The slide valve of magnetic-power disconnection throttle and electric

5
over speed protective device shall be flexible in operation and without
165
looseness; the air port on the slide valve shall be smooth; the iron core
and slide valve shall be firmly connected.
If the protective devices of the steam turbine are installed and

submitted for acceptance, the following technology are required:
(1) Record of nut position of fixed spring tightening force of
emergency governors;
6
(2) Record of gaps between the dropout levers of emergency
governors and fly balls or eccentric straps;
(3) Records of oil nozzles of axial displacement protective hydraulic
devices and main shaft flanges
The oil exit pipe for oil tank accident shall be connected to the accident
oil drainage well specified in design. Before unit trial operation, it shall
be formally installed and confirmed to be smooth.
The inspection and installation of oil piping valve shall be in accordance
with the following requirements:
Generally, two gate valves shall be set up for accident oil discharge
valve; the gate valve close to oil tank shall be made of steel. The
7
operation handwheel of accident oil discharge valve shall be set up at
over 5m away from oil tank and there shall be more than two passages.
The handwheel shall be set up with protecting glass.
There shall be clear marking on switch direction of valve; rising stem
valve shall be used instead of reverse valve. The valve stem of pipe shall
be laid flat or downward to prevent valve disc from falling off and
cutting off oil line during operation.
Drilling hole, gas cutting and welding shall not be carried out on the oil
8 pipe after it is cleaned up and sealed, otherwise, cleaning, inspection and
sealing must be carried out again.
All pipes shall be constructed according to design drawing. If it need

9 modify design or adopt substitute material, it must apply to the design
unit and handle it according to relevant system
Anti-corrosive coating for buried steel pipe shall be painted before

installation; anti-corrosive measures shall not be taken for the weld
10 seams before they are qualified in inspection; the anticorrosive coating
shall be prevented from damage during transportation and assembling;
and those damaged anticorrosive coatings shall be repaired.
Acceptance
conclusion:
166
Construction unit: (seal) Supervision unit: (seal)
Project technical director: Supervision engineer:
Date Date
4.6 Generator and exciter installation

4.6.1 See Table 4.6.1 for emplacement, inspection and acceptance of generator pedestals.
Table 4.6.1 Emplacement of Generator Pedestals
Flat, smooth, clean, free from

damage, deformation, rags, the Inspecting with a feeler
Appearance inspection for pedestals embedded part of the secondary gauge and a leveling
penetration course is free from paint ruler
and rust stain
No crimping, rust; flat, smooth and

clean; cut opening at bolt
Material steel Observation
Adjustable Meet the requirements of Push and pull, measure

Gross thickness mm
gasket manufacturer , normally5 with depth gauge

Layer numbers Layer Observation
manufacturer , 2~3

Layout type Observation
manufacturer , echelon form
Measuring subject to the

Position deviation of pedestals mm 2 vertical and horizontal
longitudinal center lines
If it is fine grade, it shall

Elevation deviation of pedestals mm -5~0
be measured with level
The space between the bottom surface of

Meet the requirements of Straight steel ruler
the pedestal and the foundation concrete mm
manufacturer , normally around 80 measurement
surface
The 0.05mm feeler gauge could not

Contact between the pedestal and the Inspecting with a feeler
mm be inserted and the partial inserting
iron gasket (concrete block) gauge
width depth is all less than 25 of the
167
horizontal side length and side edge
length of the iron gasket (filling
block).
Position deviation mm 3 Steel tape measurement
Elevation deviation mm 5 measure with gradienter
Embed lifting Measuring with leveling

Levelness mm/m 2
bolt subplates rod
Local gaps from the

Feeler gauge
filling blocks of lifting mm 0.08
measurement
bolts
the contact is in good condition and

Contact between lifting bolt filling block hand feeling
free from tilting
Lower than the pedestal plane by Depth gauge or Straight

Crest height mm
Stone bolts of about 5 steel ruler measurement
counter sinks Swing (loose) Firm, reliable, welded joints are free
Observation
prevention welding from flaws

Base plate grouting baffle installation
4.3.3
4.6.2 Generator rotor check

Application scope: this part is applicable to inspection of generator rotors, including
inspection of generator rotors and tightness test of rotors.
1 See Table 4.6.2-1for inspection and acceptance of generator rotors
Table 4.6.2-1 Generator Rotor Check
Inspection method
Inspection item Property Unit Quality criteria and measuring
instrument
Dry, clean, positive and

Ventilating duct hole Clean, unimpeded, free from stems negative gas injection
Hydrogen cooled
with compressed air
rotor
Ellpticity at the shaft Measurement by using
mm 0.03
seal outside micrometer
Flutter of water inlet Measure with dial

Water cooled rotor mm 0.05
stub pipes gauge
Cooling water Observation, trial

passage of the the inner part is clean and unimpeded ventilating of the clean
packing set compressed air
The Internal is clean, the return

Water diversion box passage is correct and the connection Observation
with the water pipe is reliable
Water diversion Stainless steels are usually used and

Observation
corner the joint welding shall be firm.
168
Observation, trial
Compound insulation
the inner part is clean and unimpeded ventilating of the clean
driving pipes
compressed air
Firmly fixed, locknuts have locking Re-tightening for trial

Equilibrium weight dominant
devices run
Slot wedges free from looseness hand feeling
Smooth and clean, free from rust,

Appearance of axle necks and shaft seal dominant Observation
pockmark and damage
Elasticity mm 0.03 Measurement by using

outside micrometer, use
the difference between
the maximum and the
Shaft neck Non-cylindrical
mm 0.03 minimum diameter of
degree
the longitudinal section
of the same cross
section
Floating
dominant mm 0.03
displacement
Measure with dial
Flutter in the radial
gauge
Solid coupling direction of the mm 0.04
circumference

End face seam mm
manufacturer
2 See Table 4.6.2-2for inspection and acceptance of rotor tightness test.

Table 4.6.2-2 Rotor tightness test
instrument
As for hydrogen cooled rotor, use

oil-free, dry, clean compressed air or Check the chemical
Testing medium
nitrogen and use desalted water with examination list
rotor
Standard measuring
Test pressure dominant MPa Meet the requirements of manufacturer
with pressure gauge
Duration of test dominant h Meet the requirements of manufacturer Timing
the proportion of the pressure drop

dominant Meet the requirements of manufacturer Calculation
to the initial pressure
4.6.3 See Table 4.6.3 for inspection and acceptance of stator hoisting and emplacement
Table 4.6.3 Stator Hoisting Positioning
No damage on equipment; accurately

Stator hoisting and positioning dominant Observation, measuring
positioned
169
Stator air duct, ventage, ventilation Clean, free from dust, scrap and foreign
Observation
slot bodies
Insulated Distance to the end cap mm 20

water Observation
Water pipes and their Keep clear of each other, free from bent
pipes
positions and shriveled
Flat, smooth, clean, free from burr and

Contact surface of the stator support hand feeling
bulge
Use feeler gauge

measurement on the
Partial gaps of adjustable gasket mm 0.05
support, gasket and
pedestal
Flange studding hole of the stator It shall not penetrate shell wall Observation
Appearance of the joint Flat, smooth, free from burr and radial
surface delve
Stator
Tighten 1/3~1/2bolts,
end cap
inspecting with a feeler
flange Joint surface gap dominant mm 0.05
gauge on the horizontal
and vertical joint surface.
Appearance of the seal packing The inwall is smooth and sections are
Observation
delves of the joint surface uniform
Glue filled pore canal Unimpeded, alien to the groove Ventilation inspection
Permanent gasket gaps of the two

mm 0.05~0.08 Feeler gauge measurement
sides of the locating plate
Gap between the anchor bolt nut

mm 0.03~0.25 Feeler gauge measurement
gasket and base
4.6.4 See Table 4.6.4 for inspection and acceptance of stator tightness test
Table 4.6.4 Stator Tightness Test
Winding insulation
Meet the requirements of Measuring with 1000 V
and electric dominant
manufacturer insulation resistance meter
resistance
Water Temporarily filter
Screen
pressure screen 200 Observation
mesh
Pretest specification
inspection Check the chemical examination

Water quality Solidified water or desalted water
list
Winding insulation
air and electric dominant
pressure resistance
Testing medium Nitrogen or clean dry compressed
170
air
Meet the requirements of Measuring with standard

Pressure dominant MPa
Hydraulic manufacturer pressure gauge
pressure Time h 8 Timing

test Inspection of watercourse joint,
Tightness dominant No leakage
insulating hose and end coil bar

pressure dominant MPa Measuring with pressure gauge
manufacturer
Gas
pressure time h Timing
manufacturer
test
tightness dominant calculation
manufacturer
Water accumulated
Flush out Inspection of gas injection
inside
Water
Winding insulation
pressure Meet the requirements of Measuring with 1000 V
Posttest and electric dominant
inspection resistance
Winding insulation
Gas Meet the requirements of Measuring with 1000 V
and electric dominant
pressure manufacturer insulation resistance meter
resistance
4.6.5 See Table 4.6.5for inspection and acceptance of insertion of generator rotors
Table 4.6.5 Insertion of Generator Rotor
Inspection of the joint The expose is good and the

surface direction is correct
Inner
Joint inspection for inner
end Shall have no staggered joints Observation
circle of the split
caps
Steady nails, tighten bolts and take
Installation of inner end caps
measures of anti-looseness
Inspection for cleaning of stators and

dominant Clean and impurity-free inside Observation
rotors
Meet requirements of
Electricity and thermal examination DL/T5161.1~5161.17 and
DL/T5210.4
Equipment have no impact and

Crossed rotors dominant Observation
damage
4.6.6 See Table 4.6.6 for inspection and acceptance of pedestal mounting for inlet and outlet
water
Application scope: this table is applicable to the double-water internal cooling generator set.
Table 4.6.6 Inlet and Outlet Water Pedestal Mounting
Inspection index Unit Quality criteria
Property instrument
171
Flat, smooth, free from burr and
Support base plates contact pedestals tightly contacted with the Observation
pedestals
Free from foreign bodies, such as

Carry out appearance inspection
casting sand, crack and rust, the
with a 5loupe magnification or
inner inlet and outlet water
Inspection for cleaning a 10loupe magnification and
passage shall be clean and free
inspect the inlet and outlet water
from welding beading, rag and
with a endoscope
skin lamination.
The surrounding temperature is

above 5 and top up water and
Watering leakage test dominant Water inlets are all leakage free
keep it for 24h and carry out
observation
The axial distance between the water Meet the shafting expansion
inlet cover and the water inlet stub dominant mm requirements and normally is Straight steel ruler measurement
pipe around 35
Clean, meet the requirements of

Observe, check the document of
Filler of the water inlet cover manufacturer and shall have no
the manufacturer
metal fibers
Inspection of the water inlet support Measuring with 1000 V

dominant M 0.5
insulation insulation resistance meter
Contact with the rotor Tightly contacted and have bouncy Observation
Water 0.5, uniform on the right and left
deflector Radial clearance mm side and the crest is slightly bigger Inspecting with a feeler gauge
than the butt end
4.6.7 See Table 4.6.7 for installation and inspection of generator end cap bearings.
Application scope: this part is applicable to the inspection of generator stator emplacement,
including the installation of generator end cap bearings
Table 4.6.7 Generator End Cap Bearing Installation
In accordance with provisions of

Shaft bearing bases shall be cleaned.
table 4.3.14
Meet those specified in Table

Bearing bush check
4.3.15 and Table 4.3.16
Partial gap between the shaft bearing

Tightening the bolts and
cover and the horizontal integration mm 0.05
measuring with a feeler gauge
plane of the shaft bearing cover
Shaft bearing cover contact with the The expose is uniform, free from
Painting inspection
bore lateral part looseness and jam
Inspection Inspect the layer joint surface

Layer gaps dominant mm 0.05
for after putting on the rotor.
insulation Horizontal split Parallel with the internal and Ruler inspection
172
boards external tile covers
Measuring with 1000 V

Insulation resistance of the tile cover dominant M 0.5
The gap between the shaft neck crest Meet the requirements of Pressure fuse, measurement by
dominant mm
and the bearing bush manufacturer using outside micrometer
Left and right sides oil-block edge Meet the requirements of

dominant Feeler gauge measurement
gaps manufacturer
Measuring with feeler gauge and

Lateral part gap depth mm 15~20
ruler
Feeler gauge with dissimilar

Oil wedge shape Wedge is uniform thickness, the at different
wedging depth
Installation of dowel pins on the There are some clearance of the Push and pull, measure with
bearing bush crest periphery and the bottom depth gauge

Spherical face gap mm Pressure fuse
manufacturer
4.6.8 See Table 4.6.8 for inspection and acceptance of adjustment of air gap and magnetic
force center
Table 4.6.8 Adjustment of Air Gap And Magnetic Force Center
Measure with depth gauge on the

upper, lower, left and right
Deviation of measured value and
dominant mm 1 quatres of the same section of
average value of air gap
both ends of the stator, push and
pull
Corresponding points of both

dominant mm ends of the stator and measuring
specified value of magnetic center
with straight steel

The axial space between the rotor drawing, And meet the
dominant mm Straight steel ruler measurement
spindle shoulder and the tile edging requirements of largest thermal
expansion values
4.6.9 See Table 4.6.9 for inspection and acceptance of fan gap adjustment
Table 4.6.9 Fan Gap Adjustment
Flanged Smooth and clean, free from free

edge, of flaw and mechanical damage
tightly Mark with number, meet the
Position, angle dominant Check the drawing
locked requirements of manufacturer

Installation of fan blades
manufacturer
173
Fan blade fastens the Meet the requirements of
dominant Torque spanner
moment manufacturer
Inspection of fan blades by The noise shall be solid and Knock fan blades of the two
dominant
listening to the sound uniform, free from mute sides with a copper rod
Gasket Observation
Match with the inner end Inner end caps fall into the seam
Observation
cap seam and compact the bottom seam
In good condition, free from

Joint surface contacting Observation
warping
Fan
Joint surface set pins and Uniformly tightened, take
guard dominant Observation
bolts anti-looseness measures
Measuring with feeler gauge on

Fan gaps dominant nun 8 points of the blade
manufacturer
circumference
4.6.10 See Table 4.6.10 for inspection and acceptance of sealing pad installation
Table 4.6.10 Sealing Pad Installation
The vertical joint surface shall be

burr free, the oil holes and oil
Appearance inspection chambers shall be clean, hand feeling and observation
unimpeded, and free from scraps
and welding slag.
Inspection for the pipe Clean, the meshing shall be in

connector for sampling good condition and compress the Trial erection inspection
Sealing
screw threads seal
pad base
The surface contact area of
dominant >75%, uniform Coloring method
the horizontal integration
Contact gap dominant mm <0.05 Tighten the bolts on the

Vertical horizontal integration of the
joint Flat, smooth and free from tilting fillet, contact the panel
Assembling dominant
surface staggered joints and inspecting with a feeler
gauge
Tighten bolts on the horizontal

Lateral contact of the sealing pad base integration plane, inspection of
dominant Even contact
core-cavity painting of sealing pads and
tilting fillets
Sealing Free from hole, slag inclusion,

Black bronze appearance Observation
pad cracks and pits
inspection Inspection of black Coal-soaked oil or penetrating
Free from bodiless
bronze bodiless fluid check
Oil hole and annular oil Clean, unimpeded, free from

Observation
chamber scale, scrap and foreign bodies
174
The first and second half tiles
shall be upended on the panel
Split contact area dominant >75%, uniform
and carry out painting inspection
of the division plane.
Tighten the split bolt, contact

Ring casing side surface
dominant mm <0.05 with the panel and inspecting
contacts the partial gap
with a feeler gauge
Measuring the thickness of the

Side surface parallel
dominant mm 0.03 circumference with the outside
misalignment
micrometer
Meet the requirements of Measuring with dial gauge and

Total radial clearance dominant mm
Sealing manufacturer feeler gauge
pad gap Meet the requirements of
Axial total clearance dominant mm
manufacturer
Calculate quatres in the vertical

Peripheral gap difference
mm 0.15 and horizontal direction of the
of the shaft neck
shaft neck
Gasket material Nitrile rubber pads checking
Insulator arrangement In good condition Observation

Installation
Tilting fillet internal state dominant Flexible and block-free Trial run
of sealing
Carry out inspection with depth
pad base Crest stop bolt
gauge and vernier caliper
All the bolts and nuts shall be

Assembling Observation
sealed.

Insulation against ground dominant M
manufacturer , normally0.5 insulation resistance meter
4.6.11 See Table 4.6.11for inspection and acceptance of steam turbine - generator coupling
centre alignment
Table 4.6.11 Coupling Centre Alignment Of Steam Turbine - Generator

Measuring with feeler gauge,
mark; offset by floating
Coupling relative position chock or dial gauge
displacement if there is no
marks.
Deviation of measured
Coupling central height difference
center value and reserve value dominant mm 0.02
deviation required by the
manufacturer
Right-left center deviation dominant mm 0.02
Deviation of measured dominant mm 0.03

lower gape value and
175
reserve value required by
the manufacturer
Right-left gape deviation dominant mm 0.03
Measurement by using outside

Coupling gasket thickness deviation mm 0.02
micrometer
4.6.12 See Table 4.6.12 for installation and inspection of generator oil catch installation
Table 4.6.12 Generator Oil Catches Installation
The wedging depth of 0.05 feeler

Split contact mm gauge shall not exceed 1/4of the Inspecting with a feeler gauge
joint surface width
Unimpeded, the direction shall be

Drain hole correct and the section meets the Observation
oil discharge.
End Edge thickness of the oil Push and pull, measure with
mm 0.1~0.2
cap oil catch plate depth gauge
catch Oil catch plate margin Free from zigzag type and warp Observation
Meet the requirements of Within the range of 90 radian,

Oil catch gap mm
manufacturer measuring with a feeler gauge
Installation of the inner

Bolt on, sealed firmly
grease retainer plate
Electric resistance for the Meet the requirements of Measuring with 500 V insulation
dominant M
ground insulation manufacturer , normally>0.5 resistance meter
Partial gap of split surface

mm <0.10 Feeler gauge measurement
contact
Push and pull, measure with

Edge thickness mm 0.15~0.20
depth gauge
Support Unimpeded, the direction shall be
oil Oil drain hole correct and the section meets the
catch oil discharge.

Oil catch gap mm

Bolt on, sealed firmly Observation
Partial gap of split surface

mm 0.10 Measuring on the bearing bush
contact
Bearing
bush Oil catch gap mm
oil
Oil catch installation Bolt on, sealed firmly
catch
Bolt on, sealed firmly Observation
4.6.13 See Table 4.6.13 for inspection and acceptance of the installation of seal of generator
176
end cap
Table 4.6.13 Installation of Seal of Generator End Cap
The internal installation is

finished, meet relevant
Internal inspection dominant Observation and record
requirements, clean and free from
impurity
Electricity and thermal examination DL/T5161.1~5161.17 and Examination record
DL/T5210.4
Joint surface and seal groove shall

End cap flange joint surface Observation
be clean
The installation shall be complete,

Positioning pin Trial run
tight and free from looseness
Bolt Uniformly fastened Knocking and listening
Filling sealing gum dominant Fill compactly Placement method inspection
4.6.14 See Table 4.6.14 for inspection and acceptance of the installation of hydrogen cooler
Table 4.6.14 Installation of Hydrogen Cooler
Clean, free from

Water chamber casting sand, dust
and rust stain
The pipe inside is

unimpeded, the pipe
outer wall shall be
Cooling water pipe
clean, free from
impurity and the heat
disassembly dissipation skeins are
Observation
inspection Clean, flat, smooth,
Joint surface of flange free from burr and
radial delve
Free from
deformation, clean,
Enclosure
the paint has no
shedding
The laying direction of the cooler Vertically or inclined

hydraulic pressure placed
Meet the
Hydraulic Measuring with pressure
Test pressure dominant MPa requirements of
pressure test gauge
manufacturer
time dominant min 30 Timing
177
tightness dominant No leakage Comprehensive inspection
3%Total cooling
Allowable plug pipe number Observation
tube number
Free from jam and

Cooling room assembling Assembling inspection
looseness
Connected, have
enough expansive
force and the
Installation of wind-shielding rubber Observation
concave formed by
the rubber is in the
airflow direction.
Meet the
Materials dominant requirements of
Joint surface pad manufacturer
(filling)materials Meet the
Section size dominant mm requirements of
manufacturer
Installation of Flat, smooth, in good
hydrogen condition and have
appearance
coolers adequate elastic
Compensate gasket property
Meet the
Thickness mm requirements of
manufacturer
Appearance is
beautiful, convenient
Air release and installation of water for operation,
Observation
blow-down pipes connect to the
discharge pipe by
water drain funnel
With direction steel

Installation Position of the hydrogen impression marks and
Observation
cooler shall not be
misplaced.
Application scope: it is applicable to installation of generator exciters, including inspection of

exciter stators and rotors, exciter bearing installation, coupling centre alignment of exciters,
dowel pin and outer cover installation of exciter pedestals and adjustment of the air gap and
magnetic center of exciters, adjustment of fans, air dampers, and oil catch gaps of exciters and
installation of air coolers.
1 See Table 4.6.15-1 for inspection and acceptance of stators and rotors of exciters.
Table 4.6.15-1 Inspection of Stators and Rotors of Exciters
Inspection Drawing, crossing rotors Free from impact and damage Observation
178
of stators Stator air duct and Clean, free from dust, scrap and
Observation
and rotors ventage foreign bodies
Foundation frame
Inspecting with a feeler gauge on
contacts with the Contact tightly
the periphery.
pedestal
Adjustable gasket gross Push and pull, measure with

mm 2~3
thickness depth gauge
Smooth and clean, free from rust,

pockmark and damage
Shaft Measurement by using outside
Ellipticity mm 0.03
neck micrometer
Non-cylindrical Measurement by using outside

mm 0.03
degree micrometer
Equilibrium weight of Fixed, tightly locked and take

Observation
all the parts of the rotor anti-looseness measures
Floating displacement dominant mm 0.03 Measure with dial gauge

Solid
Flutter of the
coupling dominant mm 0.04 Measure with dial gauge
circumference
2 See Table 4.6.15-2 for inspection and acceptance of the exciter shaft bearing installation
Table 4.6.15-2 Exciter Shaft Bearing Installation
Inspection Shaft bearing base inspection for In accordance with provisions

of shaft cleaning of table 4.3.14
bearing Shaft bearing base contact with Flat, smooth, free from burr Inspecting with a feeler gauge
installation the foundation frame and tightly contacted on the four angles
Gross Push and pull, measure with

mm 3
Steel plate washer thickness depth gauge
adjustment Layer
layer 2~3
number
Flat, smooth, free from

Inspect the appearance with a
Insulation warping, the thickness is
appearance micrometer, measuring with a
boards uniform and have good
insulating property
Layer number Layer 2
Thickness Ordinary mm 3
of the Crossed Push and pull, measure with
single with lead mm >5 depth gauge
sheet wires
Overlapping Ladder type overlapping, lap

width >20mm, Gross thickness
of the overlapping shall be the
same with the single sheet 179
thickness
Shape of the four

Arcs of circles Observation
angles
More extrusive than the shaft

Dimension of the layer
mm bearing base or the periphery Observation
plate
of the upper gasket
Longitudinal
mm/m Next to shaft neck Levelness
level
Shaft bearing base measure with gradienter
Transverse
mm/m 0.20
levelness
Electric resistance for the ground Measuring with 1000 V

dominant M 0.5
insulation insulation resistance meter
Conform to those specified in

Shaft bearing inspection
Table 4.3.15 and Table 4.3.16

Top dominant mm Pressure fuse
manufacturer
Measuring with a feeler gauge

Lateral part dominant mm on four angles of the tile
Bearing gaps manufacturer
edging
Feeler gauge with dissimilar

Shape of the oil
Uniform wedged thickness, the at different
clearance
bearing wedging depth
installation There is some gap between the
Dowel pins on the bearing bush Push and pull, measure with
mm pin hole periphery and the
crest depth gauge
bottom
Tightening force of the bearing Meet the requirements of

dominant mm Pressure fuse
bush spherical face manufacturer
Shall be larger than the Straight steel ruler

Axial space between the shaft
mm maximum elongation value of measurement according to the
shoulder and the bearing bush
the thermal expansion manufacturer drawing
3 See Table 4.6.15-3for the inspection and acceptance of coupling Centre alignment of
exciters
Table 4.6.15-3 Coupling Centre Alignment of Exciters

Circumference deviation dominant mm
manufacturer, nornally0.04

Solid Right-left gape deviation dominant mm Measuring with dial gauge, feeler
coupling gauge and block gauge
The deviation between the
upper and lower gapes and dominant mm
the manufacturer reserve
180
values
Radial direction flutter of the rotor Meet the requirements of Measure with dial gauge after
dominant mm
end manufacturer coupling bolt on
4 See Table 4.6.15-4 for inspection and acceptance of installation of dowel pins and outer
covers to the exciter pedestals
Table 4.6.15-4 Pedestal Dowel Pin and Outer Cover Installation to the Exciter
Specification of the Meet the requirements of

position and number manufacturer
Positioning
Fitness of pin and hole conical
pin Conical degree Observation
degree
Bottom hole gap mm Around 5 Depth gauge measurement
Clean, flat, smooth, galvanic

brightness, the skeleton shall be
appearance fast, screw holes shall be Observation
complete, and the position shall
Outer
be correct.
cover
The air throttles are flexible, the
air throttles and inspection holes
Installation Observation
are tightly shut down and firmly
installed.
5 See Table 4.6.15-5 for the adjustment of the exciter air gap and the inspection and
acceptance of magnetic center.
Table 4.6.15-5 Adjustment of Exciter Air Gap and Magnetic Center
Measure with wedge gauge or

Deviation of measured value and special tools at upper, lower, left
Dominate mm 5% of the average value
average value of air gap and right positions of both ends
of rotor
Measure with straight steel ruler

Dominate mm 1 at the corresponding position at
specified value of magnetic center
both ends of rotor
Note: It is applicable to the installation of exciter with AC brushless excitation system and not applicable to the installation of
exciter with auto excitation type static state excitation system
6 See Table 4.6.15-6 for the adjustment of exciter fan, windshield and oil catch gap.
Table 4.6.15-6 Adjustment of Exciter Fan, Windshield and Oil Catch Gap
Fan blade inspection Fan is intact without damage and Knocking and listening
181
the sound is normal

Dominate mm <10%, and the gap>1.5 Measuring with feeler gauge
average value of fan gap
Radial clearance of windshield Dominate mm 0.20~0.50 Measuring with feeler gauge
Oil Partial gap of split surface

mm <0.10 Measuring with feeler gauge
catch contact
Edge thickness mm 0.1~0.2 Measuring with vernier caliper

Gap of oil catch Dominate mm Measuring with feeler gauge
manufacturer
7 See Table 4.6.15-7 for the inspection and acceptance on installation of air cooler.
Table 4.6.15-7 Installment of Air Cooler
Clean, without casting sand or

Water chamber inspection Observation
sundries
Shall be according to the

specification of manufacturer; if
Pressure Dominate MPa there is no specification by Measuring with pressure gauge
Water
manufacturer, according to 1.25
pressure
test
Time min 5 Timing
Tightness Dominate Without leakage Complete inspection
Plugging pipe number 3% of the total cooling pipe Observation
Gasket material of air duct

Hair pad Observation
joint surface
Cooler
Slope
mm/m Slope 3~5 to the drainage side Measurement along total length
Clean and dipped with thick oil

Air filter element and the surplus thick oil shall flow Observation
up
Installation solid, supporter and

hanger correct, joint surface close
Air duct installation Observation
and without leakage, and clean,
paint 2 light color paintings
Note: It is applicable to the installation of exciter with AC brushless excitation system and not applicable to the installation of
exciter with auto excitation type static state excitation system
4.6.16 See Table 4.6.16 for the inspection and acceptance on installation of carbon brush
yoke
Table 4.6.16 Installation of Carbon Brush Yoke
Appearance inspection Cleaned up without iron chips or Appearance inspection
182
other sundries
Measuring with straight steel

Radial clearance of slip ring Gap around is uniform
ruler
Measuring with a straight steel

Brush Radial clearance mm 2~3
ruler or a feeler gauge
box
Shall meet the expansion Measuring with straight steel
Difference of axial center
requirements ruler
Insulation resistance value against Measuring with 1000V

M 0.5
ground of conducting ring insulation resistance meter
Note: This table is applicable to the installation of exciter with auto excitation type static state excitation system
4.6.17 See Table 4.6.17 for the inspection and acceptance of air pressure test for whole set
of generator.
Table 4.6.17 Air Pressure Test for Whole Set of Generator

Seal oil pressure MPa Pressure gage value
Preparation manufacturer
before test Water pressure of < (0.1~0.15) test wind pressure
MPa Pressure gage difference
hydrogen cooler value of generator
Measuring with u-shaped

Test pressure Dominate MPa mercury pressure gauge or
manufacturer
accurate pressure gauge
Continuous test duration Dominate h 24 Timing

Air Calculate after the measurement
pressure of start and end atmospheric
test pressure, gas temperature,
Air leakage Dominate U-shaped mercury pressure
manufacturer
gauge display or after the
measurement of inclined type
differential manometer
4.6.18 Installation of sealing oil system

Application scope: It is applicable to installation of sealing oil system of generator, including
installation of screw rod type sealing oil pump and other equipments; see Table 4.3.33 for the
installation of sealing oil devices; refer to Table 4.5.6-9 and 4.5.6-10 for the installation and
flashing of sealing oil pipe.
1 See Table 4.6.18-1 for the inspection and acceptance on installation of screw rod type
sealing oil pump.
Table 4.6.18-1 Installation of Screw Rod Type Sealing Oil Pump
Without casting sand or crack and

Inspection Pump inspection Observation
clean
Total radial Measuring with

Screw rod and Dominate mm Meet the requirements of
183
bushing of main manufacturer, and is generally
shaft 0.07~0.13

Idler spindle and
Dominate mm manufacturer, and is generally
bushing
0.05~0.12
clearance Meet the requirements of
Shaft sleeve and and dial indicator
mm manufacturer, and is generally
thrust bush
0.03~0.08

Screw rod and
thrust bush
0.02~0.05

Gap between the idler spindle and
Dominate mm manufacturer, and is generally Pressure fuse
the upper cover end face
0.3~1.9
Gasket material
Oil proof gasket
Circumference
Coupling mm 0.10 Measuring with flat bevel
deviation
centre scale slit method, feeler
End surface
Installation alignment mm 0.10 gauge or dial indicator
deviation
Esthetic for technology, firm and

Enclosing cover of coupling Observation
convenient for maintenance
Hand feeling and sound

Discal motion of pump rotor Nimble and block-free
hearing
Measuring with pressure

Outlet pressure of pump To rated value and being stable
gauge
Measuring with vibration

Vibration Dominate mm 0.05
By-part gauge
Bearing
trial Measuring with
Temperature Dominate 65
operation thermometer
Mechanical sealing Without leakage and heating
and hand feeling
Continuous test run time h 4~8 Timing
2 See Table 4.6.18-2 for the inspection and acceptance on installation of other equipments.
Table 4.6.18-2 Installation of Other Equipments
Clean in the tank Clean without rust or sundries Observation
Flexible and reliable; accurate in

Oil Liquid level annunciator Test
movement
sealing
Measurement based on reference
tank Elevation deviation mm 10
line
Position installation Meet the requirements of the
184
drawing

Installations direction Observation
manufacturer
Pressure
Trial operation
difference Piston action Flexible and block-free
valve
Piston weight
drawing

Balanced Installations direction Observation
manufacturer
valve
Piston action Flexible and block-free Trial operation
Internal Clean without rust or sundries Observation
Leveling with glass tube or

Hydrogen Elevation deviation mm 10
measuring with level
isolating
Leveling the height difference at
device
Horizontal deviation mm/m 2 both ends of glass tube or
measuring with level ruler
4.6.19 Installation of the equipments and pipelines of internal cooling water system
Application scope: It is applicable to the installation of equipment and pipe of generator
internal cooling water system, including installation of internal cooling water pump, cooling
water tank, cooler, ion exchanger, internal cooling water conduit and the flashing of internal
cooling water system.
1 See Table 4.6.19-1 for the inspection and acceptance on installation of internal cooling
water pump.
Table 4.6.19-1 Installation of Internal Cooling Water Pump
instrument
Stainless steel material, smooth Observing, carry out spectrum

Flow passage part
and clean without sundries inspection if necessary

Pump shaft
Inspection Dominate mm manufacturer, and is generally
0.05
Meet the requirements of The pump shaft is set on

Excircle of
Radial flutter mm manufacturer, and is generally v-shaped iron and measuring
shaft sleeve
0.08 with dial indicator

Impeller
sealing ring
0.08
Impeller in Meet the requirements of

radial Dominate mm manufacturer, and is generally Measuring with vernier caliper
Sealing ring direction 0.4~0.47
gap Impeller in
Measuring by push and pull
axial Dominate mm 3
method or with depth gauge
direction
185
Axial clearance of bearing Measuring with depth gauge or
at expansion end pressure fuse
0.30~0.40

Circumference
deviation Measuring with flat bevel scale
0.10
slit method, feeler gauge or dial
Coupling End surface indicator
Installation centre deviation
0.08
alignment
Meet the requirements of Measuring with straight steel
Spacing mm
manufacturer, and is generally 2 ruler
Solid and esthetic for technology,

Enclosure Observation
convenient for maintenance
Designation Meet the requirements of Check against specification of

Lubricating manufacturer lubricating oil
oil Oil level
Normal Oil scale observation
Measuring with vibration

Vibration Dominate mm 0.05
Bearing gauge
By-part Temperature Dominate 65 Measuring with thermometer
trial Appearance inspection and

Sealing device Dominate Well sealed without being heated
operation hand feeling
Stability after reaching rated

Outlet pressure Dominate MPa Measuring with pressure gauge
value
The operation of cylinder is

Operation condition smooth, sound in pump is normal Observation
and without impact
Continuous test run time h 4~8 Timing
2 See Table 4.6.19-2 for the inspection and acceptance on installation of cooling water tank,
cooler and ion exchanger.
Table 4.6.19-2 Installation of Cooling Water Tank, Cooler and Ion Exchanger
Material quality
Stainless steel Observation
Internal cleaning Clean without rust or sundries Observation

Inspection
of cooling Watering test Dominate Without leakage 24h
water Water level gauge Clean, transparent and with shield Observation
tank
Liquid level annunciator Flexible, accurate and reliable Test check
Inflation pressure Meet the requirements of

warning indicator manufacturer
186
Material quality Stainless steel Observation
Intact, correct of specification,

Appearance inspection Inspection according to drawing
model, interface and position
Cooler
inspection
manufacturer; if there is no
Timing and measuring with
Water pressure test Dominate MPa requirements by manufacturer,
pressure gauge
according to the 1.25 times of
work stress and maintain 5min
Material quality Stainless steel Refer to material certificate
Ion Tightness inspection Without leakage Water inspection

exchanger
Resin inspection
manufacturer
3 See Table 4.6.19-3 for the inspection and acceptance on installation of internal cooling
water pipe.
Table 4.6.19-3 Installation of Internal Cooling Water Pipe
Stainless steel or corrosion

Pipe fittings and parts material Dominate Observation
resistant material
Elbow selection Cold bend or hot press elbow Observation
Backing electric welding capping

Manner
of argon arc welding or argon arc Observation
Welding welding
Contra aperture According to the specification of

Observation
DL/T 5210.5
Flange gasket material Polytetrafluoroethylene gasket Observation
Material quality Stainless steel wire Observation

Screen of filter Screen
Dimension 70 Observation
mesh
Inside clean without burr or

Inspection of stop valve, check valve
sundries and the specification Disassembly inspection
and pipe fittings
meets the design requirements
In the right direction, convenient

Stop valve installation for operation and arranged in Observation
order
Position correct, firm and

Supporter and hanger installation Observation
technology esthetic
0.15% of the total height and the Measuring by suspending a

Pipe Vertical misalignment mm
maximum 7 plumb bob along total height
installation
Horizontal gradient mm/m Slope 3~5 to the drainage side Measuring and observing
187
Quantity and position is correct
Installation of pressure gage,
and meet the requirements of
thermometer and measuring orifice
DL/T 5210.4
The insulation value of water inlet lug

Measuring with 1000V
support for the pipeline and generator Dominate M 0.5
rotor
4 See Table 4.6.19-4 for the inspection and acceptance of internal cooling water system
flashing.
Table 4.6.19-4 Internal Cooling Water System Flashing
Flushing Flush water quality Qualified desalted water Chemical examination

of
Inspection of flushing No obvious change of water Sampling chemical examination
external Dominate
results quality at the inlet and outlet of continuous flushing
pipeline
Transparent and pure without

Purity degree Observation
mechanical impurities
Flushing
Water Conductance Dominate S/cm 1.5 Chemical examination
of the
quality
whole set Hardness mol/L 2 Chemical examination
of system pH value 6.8~8.0 Chemical examination
NH3 value Slight amount Chemical examination
4.6.20 Installation of the equipments and pipelines of gas system

Application scope: It is applicable to the installation of equipments and pipe of generator gas
system, including installation of gas system equipments, gas system pipe and gas pipeline air
pressure test.
1 See Table 4.6.20-1 for the inspection and acceptance on installation of gas system
equipments.
Table 4.6.20-1 Installation of Gas System Equipment
Equipment such as pressure gage,

vacuum gauge, pressure regulator,
Equipment inspection Dominate hydrogen filter, rubber valve, Verification and inspection
safety valve and magnetic valve
shall be complete and intact
Gas
Measurement based on
control Position deviation mm 10
reference line
station
Measuring by suspending
Verticality deviation mm/m 1.5
plumb bob
Straight and even, regular and

Bottle rest and fence esthetic, moderate in height and Observation
convenient for application
188
Clean without rust or sundries and
Appearance the sight hole is smooth, clean and Disassembly inspection
transparent

Hydrogen Material of joint surface
manufacturer
dryer
According to inspection method
Drying agent Meet the requirements of quality
of manufacturer
Measurement based on
Position deviation mm 10
reference line
2 See Table 4.6.20-2 for the inspection and acceptance on installation of gas system
pipeline.
Table 4.6.20-2 Installation of Gas System Pipeline

Tubes and pipes
drawing
Clean without rust, oil sludge or

Internal inspection of pipes Observation
sundries
Bottoming with argon arc welding

Manner Observation
and capping with electric welding
Welding
According to the specification of
Contra aperture
DL/T 5210.5
Measuring by suspending a
Vertical misalignment Dominate mm 0.15% of the total height, and 7
plumb bob along total height
Measuring with glass tube

Horizontal gradient Dominate mm/m 3~5 (to the drainage side)
gradienter
Drain pipes Installed at the lowest point Observation

Pipe
Discharge to the ventilation
installation Emptying pipe Observation
position out of the plant
Inspect by clean and dry white

Without impurity, water drop or oil filter paper at the exhaust outlet
Pipe purging
drop after the purging by clean, dry
and deoil compressed air

Type Dominate Observation
manufacturer
Valve
Gasket material Observation
manufacturer
Supporter and hanger installation Correct, firm and esthetic Observation
3 See Table 4.6.20-3 for the inspection and acceptance of gas pipeline gas pressure test.
Table 4.6.20-3 Gas Pressure Test for the Gas Pipeline
Pressure test medium Dry and clean compressed air or Check
189
nitrogen
Measuring with U-shaped

Test pressure Dominate MPa mercury pressure gauge or
manufacturer
vernier gauge
Pressure test time h 6 Timing
Calculation according to
Average pressure drop each hour Dominate MPa 0.1% initial pressure
measured data
4.6.21 See Table 4.6.21 for the inspection for implementation performance of subsection
project compulsory provisions of installation of generator and exciter.
Table 4.6.21 Inspection table for implementation performance of subsection project compulsory provisions
for installing generator and exciter
_________Unit Project number:
Main body installation engineering of Subsection project
Unit project name Installation of generator and exciter
turbine generators name
Implementation Related
SN Inspection item

unit and handle it according to relevant system
It shall cut holes on the pipes according to design drawing before

2 installing pipes. After cutting holes, it must clean up the inside and
there shall be no drill cuttings or other foreign bodies
The construction and acceptance of steam turbine generator units must

be in accordance with approved design and the technical document
3 provided by the equipment manufacturing plant. If it need modify
equipment the above-mentioned documents, there must be certain
approval process
Before equipment installation, it must inspect the equipment as

required. If there is damage or quality defect, it shall timely inform
equipment manufacture, it shall contact the Office for Research to
handle it. If the installation quality fails to meet requirements due to
4
manufacturing quality, it shall be jointly negotiated among
construction organization, manufacturing unit, building or using unit;
there shall be records as well as confirmation and signature for
construction, equipment inspection and defect treatment after reaching
installation quality standard.
190
When settlement observation is carried out for foundation, the
observation work shall be carried out together with at least the
following procedures:
(1) After curing period for foundation expires (with this measured
value as source data);
(2) Before and after all steam cylinder and generator stator of steam
turbine are positioned;
(3) Before concrete is poured by steam turbine and generator for
5
second time;
(4) After commissioning test of the complete set.
As for collapsible loess area, it shall properly increase measuring
times.
The settlement observation shall be carried out by instrument of Grade
2 precision. The observed data for each time shall be recorded at
special record book and the settlement observation point shall be
preserved properly.
The dimension of oil bag for oil hole on apical axis of lower bearing
shell shall meet the requirements of drawings. Generally, the depth
shall be between 0.20~ 0.40mm; the area of oil bag shall be
6 1.5%~2.5% (larger value for larger diameter of axle) of projected area
of axle neck; the axle neck shall be tightly close to around oil bag. The
oil-pipe head of apical axis must be firmly buried under black bronze
and ensure to be clean and smooth.
The insulated parts for insulating shaft current of generator and exciter
shall be smooth and clean and free of warping and defect; its thickness
shall be even and with good insulating property. After installation, all
7
of them shall be measured by 1000V insulation resistance meter. The
insulation resistance shall meet the requirements; generally, it shall be
0.5M
The hoisting and positioning of generator stator shall be in accordance

with the following requirements: Before hoisting and positioning of
stator, there must be approved technical scheme and safety measures;
When the cranes make hoisting under over load or by auxiliary
hoisting facilities, it must make careful check and calculation, carry
8
out careful inspection on all parts of hoisting facilities and carry out
necessary strength and performance test. It can't make hoisting before
the all results meet the hoisting requirements; it shall also test building
structures related to hoisting. If necessary, it shall carry out
strengthening.
The axial clearance values for bearing bush and shaft shoulder as well
as air fan and air damper of generator shall meet the requirements of
9
manufacturer to ensure there is no friction under full load condition
and rotor thermal expansion.
191
The official closing of generator end cap shall meet the following
requirements:
Before end cap closing, it shall carefully check the inside of generator,
where shall be free of foreign bodies; all parts shall be in good
condition and all fit clearance shall meet relevant requirements.
The check test of relevant electric and thermal meter shall be
completed and it shall be confirmed and signed jointly with relevant
personnel.
When rubber strip is used for gland packing of hydrogen-cooled and
water-hydrogen-cooled generator, its section size shall meet the
requirements and there shall be adequate elasticity and compression
amount.
When colloidal substance is used for gland packing, it shall be filled
according to the method required by the manufacturer and it shall pay
10 attention to the following two points: It shall be clean inside the
seal groove, which shall be fully filled with paint; then it shall tighten
the bolt between vertical and horizontal surface of end cap; When
compressing filled sealing material, it shall start from the filling
opening of the upper part; when the fillings exude from the next
adjacent hole, it shall block the previous hole with plug and continue
to pressurize and fill the next hole until filling all grooves.
As for the joint surface between end cap and platen as well as end cap
and casing of air-cooling and double-water internal cooling generator,
it shall tightly sealed without any leakage. If there is felt, pasteboard
and other gasket material, it shall be flat, smooth and free of
disconnection and fold; moreover, it shall be firmly compressed and
shall not be blown down.
The sealing pressure air duct on small end cap shall be smooth and
shall be aligned with pressure tuyere on large end cap
There must be quality certificate provided by the manufacturer for

shaft, guard ring and other parts of generator. Before installation, it
shall refer to relevant technical information provided by the
11
manufacturer. If there is inadequate information or quality problem, it
shall require the manufacturer to complement inspection or take
corresponding measures
Acceptance result
Construction organization:(seal) Supervision organization: (seal)
Date Date
192
4.7 Assembly and installation of water-cooled condenser
4.7.1 Installation of condenser (exhaust equipment).

Application scope: it is applicable to installation of condenser (exhaust equipment), including
assembly of condenser (exhaust equipment) enclosure as well as positioning and centering of
condenser (exhaust equipment).
1 See Table 4.7.1-1 for inspection and acceptance for assembly of condenser (exhaust
equipment) enclosure.
Table 4.7.1-1 Assembly of condenser (exhaust equipment) enclosure
instruments
Space between pipe plates and design Main Measuring with steel tape by
mm -30~0
value deviation control zones and multi-points
Verticality deviation between pipe

plate as well as clapboard and base mm/m 1 Measuring with plumb bob
plate
Central line Deviation value

of pipe
Main Meeting the requirements of
orifice on Relative misalignment mm Inspecting with pulling steel wire
control manufacturer
two direction
clapboards
The welding form shall meet the

requirements of technical
Weld space and groove of enclosure
conditions and welding code
Measuring with pulling steel

Local bending of enclosure mm 3
wire

Full-length total bending of enclosure mm 20
wire
Straightness deviation of throat top Measuring with pulling steel

mm 10
plate wire
Diagonal line deviation of throat Measuring with pulling steel

mm 20
upper end wire
Internal tie bar, baffle plate and Welding firmly, without welding
Checking according to drawing
auxiliaries skip
Open pore of condenser enclosure Without welding skip Checking according to drawing
Tightness of welded joints Without welding skip Oil penetration test
2 See Table 4.7.1-2 for inspection and acceptance for positioning and centering of condenser
(exhaust equipment).
Table 4.7.1-2 Positioning and centering of condenser (exhaust equipment)
instruments
193
Main
Concrete strength Meet requirements of drawing
control

exposion, honeycomb, crack,
Concrete surface
cobble extruding, defects, and Observe
inspection
cleaning up interior of foundation
bolt hole
Deviation of transverse
mm 10 Inspecting with steel tape
Foundation central line
preparation Elevation deviation of

mm -10~0 Inspecting with level
foundation bearing area
Central deviation of
foundation bolt hole
Concrete surface treatment Flat chipping, tight contact and

Observe
for iron gasket without tilting in iron gasket
Correct position and no obvious

Embedded iron Observe
deflection
Geometric dimension mm 10~20 wider than side of base Inspecting with steel tape
Preparation and installation of iron In accordance with those

gasket specified in Table 4.3.5~4.3.7
Preliminary Center line deviation mm 10 Measuring with steel tape
centering Elevation deviation mm 10 Measuring with level
4.7.2 See Table 4.7.2 for inspection and acceptance for cooling tube bundle of condenser.
Table 4.7.2 Cooling tube bundle installation of condenser
instruments
Free of flaw, sand hole, corrosion

Observe by magnifier in
Appearance inspection of cooling tube pit, cross break, double skin and
5-fold~10-fold
rag
Ammonia cure test of Main Inspect by sampling 1/1000 of

Flawless
copper tube control the total copper tubes
Test on Eddy current test or water Main Meeting the requirements of DL Inspect by sampling 5% of the
cooling pressure test control 5011 total cooling tubes
tube Inspect by sampling 0.5/1000 of
Processing property test of Main
No crack or other damage the total cooling tubes; See
copper (titanium) tube control
DL5011 for inspection method
Tube plate Position and quantity of

Meet requirements of drawing Observe
inspection tube orifice
Space a between tube orifice Main

mm 0.20~0.50 Measuring with vernier caliper
and cooling tube control
No rust scale and rag; chamfer

Tube orifice of clapboard Observe
1*45
194
Non-axial groove, oil stain, rust
Cleaning up tube plate and
and rag inside hole; expose Observe
tube orifice
metallic luster
Smooth and clean, free of oil dirt,

oxidizing layer, dust, corrosion
Tube end surface Observe
pit and longitudinal groove,
Cooling
expose metallic luster
tube
Main Measuring and calculating with
assembling Expansion coefficient 4%~6%
control vernier caliper
Main
Depth of expanded joint mm 75%~90% of tube plate thickness Measuring with depth gauge
control
Main Measuring with straight steel

Exposed tube plate of steel tube mm 1~3
control ruler
Length of exposed titanium (stainless Meet welding requirements;

mm Measuring with depth gauge
steel) tube plate generally 0.3~0.5
Seal weld of titanium (stainless steel) Main

Flawless Inspect penetrating fluid
tube orfice control
Measure angle of flanging

Flanging angle of copper tube inlet 15
device
a The space between tube sheet hole and cooling tube shall ensure no excessive expansion of cooling tube; the specific value
shall be determined according to calculation.
4.7.3 See Table 4.7.3 for inspection and acceptance of connection between condenser
(exhaust equipment) and steam cylinder as well as tightness test.
Table 4.7.3 Connection between condenser (exhaust equipment) and steam cylinder as well as tightness test

Space between condenser requirements of technical
and steam cylinder conditions and welding code
Welded Dimension of
connection upper-opening bent side of Measuring with straight steel
mm 20~50
condenser into exhaust ruler
steam cylinder
Deformation control of
mm 0.1 Monitoring with dial gauge
steam cylinder
Welding Welded connection

inspection between balancing pup
and joint as well as tie bar No leakage Watering or oil penetration test
tightness expansion joint and steam
test cylinder
Tightness test at steam side Main No leakage at expansion opening Observe after the irrigated water
control is 100mm higher than top
195
cooling tube
No foreign bodies in water

Closing of condenser end
chamber; complete tightening Observe
cap
bolt, washer and nut
Tightness inspection at Main No leakage at flange and manhole

Observe
water side control bolt
No foreign bodies at steam side

Main
Closing of condenser at steam side space; no trauma at top cooling Observe
control
tube
4.7.4 See Table 4.7.4 for inspection and acceptance for installation of condenser (exhaust
equipment) auxiliaries and secondary pouring
Table 4.7.4 Condenser (exhaust equipment) auxiliaries and secondary pouring
Internal diameter of pipe connected Measuring with straight steel

mm >25
with water level gauge ruler
Height of U-shaped sealing water Measuring with straight steel

mm >150
pipe of connection pipe at water side ruler
Gradient at water level gauge side in

Measuring with straight steel
the direction of connection pipe at 4%~5%
ruler and level ruler
steam side
No leakage; complete and firm

Water level gauge of glass tube Watering test; observation
protective cover
Tamp concrete tightly inside hole;

Foundation bolt Observe
keep foundation bolt vertical
In accordance with those specified

Secondary pouring
in Table 4.3.20
Concrete strength of foundation bolt >70% Check measuring record
4.7.5 See Table 4.7.5 for inspection and acceptance of rubber ball cleaning system.
Table 4.7.5 Inspection and installation of rubber ball cleaning system
Ball Ball valve inspection Flexible rotation Feel by hands

installation Gland box and flange Inspection on water connection
No leakage
room tightness of system
Space between around

Less than width of grate opening Measuring with straight steel
grating and drum wall under mm
gap ruler
Ball ball receiving condition
screen Grating rotation No block Inspecting by moving hand grip
Inspecting according to
Joint position Correct
construction drawing
196
Inspecting according to
Various auxiliaries Complete
equipment drawing
Gland box and flange Inspection on water connection

No leakage
Secondary tightness of system
filter
screen
Filter screen eyelet No rag and blockage Observe
Butterfly valve rotation No jam Inspecting by moving hand grip
4.7.6 See Table 4.7.6 for inspection on implementation performance of compulsory

provision for assembly and installation of water-cooled condenser
Table 4.7.6 Inspection table on implementation performance of compulsory provision for assembly and
installation of water-cooled condenser
________Unit Project number:
Auxiliary device installation of turbine Subsection project Assembly and installation of
Unit project name
generators name water-cooled condenser
Implementation
performance
Before filling water, it must thoroughly clean up internal rusty

scale, weld beading and foreign bodies. The internal anticorrosive
1
coating shall be painted according to design requirements or the
study of technical section.

treatment. If the installation quality fails to meet requirements due
2
to manufacturing quality, it shall be jointly negotiated among
construction organization, manufacturing unit, building or using
unit; there shall be records as well as confirmation and signature for
construction, equipment inspection and defect treatment after
reaching installation quality standard.
The quality acceptance of material shall be in compliance with the

The metallic material under supervision must meet the relevant
national standard and professional standard. The imported metallic
material must meet relevant national technical standards specified
3 in contract.
The steel, steel tube and space parts as well as auxiliaries under
supervision must be carried out with quality acceptance according
to quality certificate and quality guarantee. The quality certificate
or quality guarantee shall be indicated with steel type, chemical
composition, mechanical property as well as necessary
197
metallographic inspection result and heat treatment technique. As
for those with insufficient data, it shall make up for inspection. The
method, range and quantity of supplemented inspection shall meet
the national standard or relevant professional standard. The
imported metallic material shall not meet the requirements of not
only relevant national technical standards specified in contract, but
also commodity inspection qualification document.
Conclusion
Date Date
4.8 Installation of air-cooling condenser system
4.8.1 Installation of steel structure

Application scope: It is applicable to steel structure installation of air-cooling condenser,
including foundation lineation, steel structure pre-assembly, bracing steel structure installation,
high-strength bolt installation of bracing steel structure, installation of fan supporting
structure and platform cover, installation of tube-bundle bracing Type-A frame and
air-stopping wall installation.
1 See Table 4.8.1-1 for inspection and acceptance of foundation lineation.
Table 4.8.1-1 Foundation lineation inspection
Distance deviation between

vertical and horizontal central Main Inspecting with theodolite
mm 20
line of foundation and control and steel tape
Foundation lineation (installation of column base plate)
benchmark of plant
Main
Space Column space 10m mm 1
control
deviation
Main
of pillars Column space>10m mm 2
control
Tensioning with spring
Difference Main
Diagonal line 20m mm 5 balance; measuring with
between control
steel tape; 10kN tension
central
diagonal Main
Diagonal line>20m mm 8
lines of control
pillar
Levelness deviation of column Main

mm/m 0.5 Measuring with level ruler
embedded plate control
198
Elevation deviation of
foundation plane
Deviation of foundation external

mm 0~+20 Measuring with steel tape
dimension
Central line deviation of

embedded foundation bolt
2 See Table 4.8.1-2 for inspection and acceptance of steel structure pre-assembly.
Table 4.8.1-2 Steel member pre-assembly
Total length of pre-assembly

mm 5.0 Inspecting with steel tape
unit
Bending arc rise of Inspecting with steel tape

mm L/1500, and 10.0
pre-assembly unit and puling line
Multi-section Joint misalignment mm 2.0 Inspecting with weld gauge

column Inspecting with pulling line,
Column shaft distortion of
mm h/200, and 5.0 suspension line and steel
pre-assembly unit
tape
Distance between puller

surface and any bracket
Distance between open holes

at both outermost ends of
span and between outermost mm -10.0~+5.0 Inspecting with steel tape
sides of supporting surface
on both ends
Beam and Joint section malposition mm 2.0 Inspecting with weld gauge
truss Arch camber Main Inspecting with pulling line
mm L/5000
required in design control and straight steel ruler
Camber
Arch camber not Main Inspecting with pulling line
mm 0~+L/2000
required in design control and straight steel ruler
Malposition of member bar Inspecting with steel ruler

mm 4.0
axes at joint after scribing
Total length of pre-assembly Main

unit control
Pipe Bending arc rise of Inspecting pulling line and

mm L/1500, and 10.0
structure pre-assembly unit with steel tape
member Main
Joint misalignment mm t/10, and 3.0
control Inspecting with weld gauge
Groove space mm -1.0~2.0
Pre-assembly Column deviation mm 4.0 Tensioning with spring

of structure Distance deviation between balance; measuring with
mm 3.0
member beams steel tape
199
plane Difference between diagonal
mm L/2000, and 5.0
lines of frames
Difference between any two

mm L/2000, and 8.0
diagonal lines
3 See Table 4.8.1-3 for inspection and acceptance of bracing steel structure installation.
Table 4.8.1-3 Installation of bracing steel structure
Distance between L24m mm -7.0~3.0

holes at both
outermost ends of Tensioning with spring
truss or between balance; measuring with

L>24m mm -10.0~5.0
outermost sides of steel tape
supporting surface
on both ends
Inspecting with pulling line

Mid-span arch camber of truss mm Meet requirements of drawing
and straight steel ruler
Main
H6m mm 1 Inspecting with steel ruler
Height (vertical) control
deviation Main
6<H12m mm 1.5 Inspecting with steel ruler
control
Main
L6m mm 2 Inspecting with steel ruler
Longitudinal control
deviation Main
6<H12m mm 3 Inspecting with steel ruler
control
Main
L6m mm 2 Inspecting with steel ruler
control
Lateral deviation
Main
6<H12m mm 3 Inspecting with steel ruler
control
4 See Table 4.8.14 for inspection and acceptance of high-strength bolt installation for bracing
steel structure.
Table 4.8.1-4 Installation of high-strength bolt for bracing steel structure
Bolt hole 17mm mm 0.0~1.0 Inspecting with vernier caliper
tolerance >17mm mm 0.0~1.5 Inspecting with vernier caliper
Ellipticity of 17mm mm 1.0 Inspecting with vernier caliper
bolt hole >17mm mm 1.5 Inspecting with vernier caliper
No crack and bruise; the screw

thread is in good condition: no oil
Appearance of bolt and nut Observe
dirt, floating rust and other
attachments
200
Inspection of bolt, nut and washer Observe
manufacturer
The surface treatment reaches the

requirements of equipment
technological documents; the
Joint surface for joint friction Observe
scale, oil dirt and dust are cleaned
up; no deformation, edge lifting,
bending and rag
Main Meet the requirements of

Bolt-up moment Inspecting with torque spanner
5 See Table 4.8.1-5 for inspection and acceptance on installation of fan supporting structure
and platform cover plate.
Table 4.8.1-5 Installation of fan bridge framework and platform cover plate
Checking against drawing and

Levelness deviation mm 2/1000 length
inspecting with level ruler
Elevation deviation mm 10 Inspecting with level

Installation Main
Final bolt-up moment Meet requirements of drawing Inspecting with torque spanner
of fan control
bridge Laying in the same direction;
framework Grating installation straight and even; uniform in gap Observe
joint; fixed firmly
Inspecting with straight steel

Grating planeness mm 3
ruler
In accordance with those

Fan deck, cover plate (grating), handrail Check against drawing; observe
specified in Table 4.3.37
6 See Table 4.8.1-6 for inspection and acceptance on installation of tube-bundle bracing
Type-A frame.
Table 4.8.1-6 Installation of tube-bundle bracing Type-A frame
Main
Longitudinal deviation mm 10 Inspecting with steel ruler
control
Main
Lateral deviation mm 2 Inspecting with steel ruler
control
Main
Elevation deviation mm 2 Inspecting with level
control
Meet the requirements of drawing

Main Checking against drawing;
Bolted connection on specification, model and
control inspecting with torque spanner
fastening moment of bolt
Firmly installed and tightly

Installation of separating wallboard Observe
overlapped
201
7 See Table 4.8.1-7 for inspection and acceptance on installation of air-stopping wall.
Table 4.8.1-7 Installation of air-stopping wall
Meet the requirements of drawing

Main Checking against drawing;
Bolted connection on specification, model and
control inspecting with torque spanner
fastening moment of bolt
Main Inspecting with gradienter and

Reference line, elevation deviation Meet requirements of drawing
control theodolite
Installation of air-stopping wall Inspecting with gradienter and

Meet requirements of drawing
framework theodolite
Firmly installed and tightly

Installation of air-stopping wallboard Observe
overlapped
4.8.2 See Table 4.8.2 for inspection and acceptance on installation of air-cooling condenser
fan.
Table 4.8.2 Installation of air-cooling condenser fan
Smooth, flawless and free of

Appearance inspection Observe
damage in appearance
Roundness or diameter of fan Main

mm Meet requirements of drawing Inspecting with steel ruler
drum control
Installation and fixation of

Meet requirements of drawing Checking against drawing
fan drum
Installation
Checking against drawing;
of fan Bolt type, extruded length Meet requirements of drawing
inspecting with steel ruler
drum
Main
Position deviation mm Meet requirements of drawing Inspecting with steel ruler
control
Main
Final bolt-up moment Meet requirements of drawing Inspecting with torque spanner
control
Flat, smooth, firm and no

Fan protecting wire net Observe
deficiency
Motor Appearance inspection No visual defect Observe

installation
Inspect correctness of installation
Motorgear case connecting Main and connection; meet the
Observe
device control requirements of gear case
instruction manual
Installation and fixation of

motorgear case
First oiling of gear case;

inspecting oil type and liquid Observe
level
202
Installation of hub plate and Main
fixed plate control
Appearance inspection No visual defect Observe
Fan blade installation and Main Meet the requirements of Observing and measuring with
()
blade angle adjustment control manufacturer angle measuring instrument
Blade
Space between blade and fan Meet the requirements of
installation mm Inspecting with steel ruler
drum manufacturer
Final bolt-up moment meets the

Fixing of gear case, hub plate Main
requirements of fan instruction Inspecting with torque spanner
and fan blade control
manual
4.8.3 See Table 4.8.3 for inspection and acceptance on installation of condensing tube bundle.
Table 4.8.3 Installation of condensing tube bundle and cleaning system
Free of flaw, sand hole, corrosion

Appearance inspection on Main Inspecting with magnifier by 5
pit, cross break, double skin and
tube bundle control times
rag
Tube
Main Inspecting with leveling
bundle Position deviation Meet requirements of drawing
control instrument and steel ruler
installation
Main
Welding requirements of technical
control
document and welding code
Straight and even in upside-down

Observe; inspecting with steel
Track rail; the upside-down rail space
ruler
Installation meets the requirements of drawing
of cleaning Meet the requirements of

Roadster Observe
system manufacturer

Nozzle Observe
manufacturer, no blockage
4.8.4 See Table 4.8.4 for inspection and acceptance on tightness test of air-cooling system
Table 4.8.4 Tightness test of air-cooling system

Installation position of pressure gage
manufacturer

Installation position of blanking plate
manufacturer
Fill in compressed air 30kPa;

Main The pressure drop in 24h is less
Tightness test kPa measuring relative pressure drop
control than or equal to 5
with precise pressure gage
4.8.5 See Table 4.8.5 for the implementation performance of subsection project compulsory
provisions for installation of air-cooling condenser system
Table 4.8.5 Inspection table on the implementation performance of subsection project compulsory
203
provisions for installation of air-cooling condenser system
Unit project Assembly and installation of
Turbine generator auxiliary device installation Subsection project name
name air-cooling condenser
SN Inspection item
Before filling water, it must thoroughly clean up internal rusty scale, weld
beading and foreign bodies. The internal anticorrosive coating shall be
1
painted according to design requirements or after the study of technical
section.
Before equipment installation, it must inspect the equipment as required. If

there is damage or quality defect, it shall timely inform organizations
shall contact the manufacturer for treatment. If the installation quality fails
2 to meet requirements due to manufacturing quality, it shall be jointly
negotiated among construction organization, manufacturing unit, building
or using unit; there shall be records as well as confirmation and signature
for construction, equipment inspection and defect treatment after reaching

The metallic material under supervision must meet the relevant national
standard and professional standard. The imported metallic material must
meet the requirements of relevant national technical standards specified in
contract.
The steel, steel tube and spate parts as well as auxiliaries under supervision
must be carried out with quality acceptance according to quality certificate
3 and quality guarantee. The quality certificate or quality guarantee shall be
indicated with steel type, chemical composition, mechanical property as
well as necessary metallographic inspection result and heat treatment
technique. As for those with insufficient data, it shall make up for
inspection. The method, range and quantity of supplemented inspection
shall meet the national standard or relevant professional standard. The
imported metallic material shall not meet the requirements of not only
relevant national technical standards specified in contract, but also
commodity inspection qualification document.
Installation organization shall refer to inspection record on manufacturing

quality (including nondestructive testing record) before installation of
structure and main pipes. When quality certificate information is
4 incomplete or quality is doubtful, installation organization shall question
manufacturing organization jointly with development organization and
require supplemented inspection or reinspection. Installation shall not be
carried out without inspection.
204
Conclusion
Date Date
4.9 Installation of deaerator (water tank) equipment installation
4.9.1 See Table 4.9.1 for inspection and acceptance on installation of deaerator (water tank)
main body.
Table 4.9.1 Installation of deaerator (water tank) main body
Free of crack, hole, oil stain and

Foundation surface cleaning Observe
foreign bodies
Inspecting by tapping with hand

Iron gasket installation Compact contact; no looseness
hammer
Contact surface of base, support and Smooth, clean and free of rag and
Observe
roller weld beading
Appearance inspection Straight, no bending

Support
Support contact Compact
roller Observe
Meeting the requirements of
inspection Position
expansion
No pit, scratch and mechanical

Equipment surface Observe
damage
Deviation of Central line mm 10 Measuring with steel tape

equipment
positioning Elevation mm 10 Measuring with level
dimension
Levelness deviation mm/m 2 Measuring with level
Clean and free of rust, weld

Internal inspection beading and foreign bodies; Observe
complete in internal auxiliaries
100 higher than water tank

Sewer pipe opening mm Measuring with steel tape
bottom
Appearance inspection on nozzle and Smooth eyelet; no processing

Observe
water spraying panel scrap and foreign bodies
Levelness deviation of water spraying

mm/m 2 Measuring with level ruler
panel
Uniform gap; smooth and clean

Spring nozzle inspection Observe
spring; block-free core
205
Clean, no foreign bodies and
Inspecting according to the
Filling installation smooth in surface; the height
drawing
meets relevant requirements
Groove The welding form shall meet the

Equipment
Gap requirements of technical
welding
Welded joint document and welding code
Main No leakage and no obvious According to the requirements of

Deaerator tightness test
control deformation on shell manufacturer
No omission in in-case work;

Main
Equipment sealing clean inside, tightly sealed in Observe
control
plug and manhole door
4.9.2 See Table 4.9.2 for inspection and acceptance on installation of deaerator auxiliaries.
Table 4.9.2 Installation of deaerator auxiliaries
Inspection on level gauge of magnetic Magnetic reverse turning bed

Observe
reverse turning bed indicates correctly; no jam in buoy
Tightness of plug cock of water level Inspecting by painting valve

No leakage
gauge spool
Three-way valve switch of water level

Correctly indicated Observe
gauge
Protective cover of water level gauge Smooth in edge; firmly fixed Observe
Sampling point distribution of

Meet requirements of drawing Check according to the drawing
sampling device
Cleaning Clean inside Observe
Safety Operating Flexible, reliable and no jam Turn the handle

gate
Inspecting by painting valve
Tightness inspection No leakage
spool or water pressure
4.9.3 See Table 4.9.3 for the implementation performance of subsection project compulsory
provisions for installation of deaerator (water tank) equipment
provisions for installation of deaerator (water tank) equipment
Turbine generator auxiliary device Subsection project Installation of deaerator (water tank)
Unit project name
installation name equipment
Implementation
performance
Installation organization shall refer to inspection record on

manufacturing quality (including nondestructive testing record)
1
before installation of pressure vessel. When quality certificate
information is incomplete or quality is doubtful, installation
206
organization shall question manufacturing organization jointly
with development organization and require supplemented
inspection or reinspection. Installation shall not be carried out
without inspection.
Access opening must not be opened randomly on the pressure

vessel, pipe seat must not be welded, and repair must not be
2
carried out, as well as pipes must not be used as hanger and
support points for hoisting other heavy things.
When carrying out water pressure test on equipment, if it can

only observe condition of water pressure test by disassembling
3 certain parts and the permanent deformation may be caused on
equipment for this, it must carry out temporary strengthening
work.
Before filling water into tank, it must thoroughly clean up

internal rusty scale, weld beading and foreign bodies. The
internal anticorrosive coating shall be painted according to
4
design requirements or after the study of technical section. The
water supply tank shall not be sealed before confirmation and
signature for inspection.
As for butt welded junction of vessel drum, the distance

between its centre line and starting point of head bending shall
not be less than thickness of vessel wall plus 15mm and shall be
5 greater than or equal to 25mm. The distance between two
adjacent parallel welded joints shall be greater than three-fold
thickness of vessel wall and shall be greater than or equal to
100mm
When the partial gap of welded junction is two large, it shall

6
manage to repair it to given size; it must not add stuffing in gap.
Generally, the welded parts assembly shall ensure flush inner

wall (base); it there is staggered joint, the value of staggered
joint shall meet the following requirements:
a) The value for partial staggered joint of butt-joint single
7 welding shall not exceed 10% of wall thickness and shall be
less than or equal to 1mm.
b) The value for partial staggered joint of butt-joint double
welding shall not exceed 10% thickness of welded parts and
shall be less than or equal to 3mm.
As for hidden welded joints for inspection, it shall not continue

8 other procedures before passing the inspection
Acceptance result
207
Date Date
4.10 Installation of high- and low-pressure heater
Application scope: This part is applicable to installation of high- and low-voltage heater,
including heater inspection and heater installation (See Table 4.3.35 Installation of ordinary
heat exchanger).
4.10.1 See Table for inspection and acceptance of high- and low- pressure heater.
Table 4.10.1 Inspection on high- and low- pressure heater
No bruise, no defect in welded

joints, tightly sealed in pipe
Shell Observe
opening, complete in measuring
Appearance
point of instrumentation
inspection
Clean, no rust, correct diverging
Water chamber access, no short circuit in Observe
clapboard
No pit, rag, crack, nick and rust

Appearance Observe
Self-pressurized on surface
sealing Sealing surface Smooth, clean and no damage Observe

manhole door
Gasket material Observe
manufacturer
1.25-fold operating pressure for

Main 10 minor confirmation and
Water pressure test No leakage
control signature book for inspection
and supervision
4.10.2 See Table 4.10.2 for inspection on the implementation performance of subsection
project compulsory provisions for inspection and installation of high pressure heater, low
pressure heater and gland heater as well as installation of drain flash tank in steam turbine
room and other heat exchanger.
provisions for ( )
Subsection project
Unit project name Turbine generator auxiliary device installation
name
SN Inspection item Implementation Related information
208
performance
Before filling water, it must clean up internal rusty scale, weld

1 beading and foreign bodies and shall not be sealed until
confirmation and signature for inspection.

vessel, pipe seat must not be welded, and repair must not be
2
carried out, as well as pipes must not be used as hanger and
support points for hoisting other heavy things.

3
Acceptance result
Date Date
4.11 Installation of bypass system equipment
Application scope: It is applicable to installation of bypass system equipment, including

inspection and installation of high-voltage bypass system equipment, inspection and
installation of low-voltage bypass system equipment as well as installation of steam discharge
device for access to condenser.
4.11.1 See Table 4.11.1 for inspection and acceptance on installation of high-voltage bypass
system equipment.
Table 4.11.1 Installation of high-voltage bypass system equipment
High-pressure Main
Internal cleaning Clean and impurity-free Observe
bypass valve control
Filter screen
Smooth Observe
eyelet
Desuperheating
Appearance Smooth Compressed air
water nozzle
inspection
Material of alloy Main
Meet requirements of drawing Spectrum inspection
steel parts control
Dimension of
Main
joint with Conform to the design Measuring with steel tape
control
pipeline
Internal
inspection Sealing surface Main Whole-circle linear contact, no Inspecting by painting
of valve seat and control discontinuity
209
valve spool
Flange sealing Main

Complete, no radial groove Observe
surface control
Deviation of Main
mm 10 Measuring with steel tape
central line control
Elevation
mm 10 Measuring with level
deviation
Installation
Levelness
deviation
Verticality
deviation
a The internal inspection only refers to high voltage bypass valve where temporary valve spool need be replaced for boiler
washing pipe
4.11.2 See Table 4.11.2 for acceptance on inspection and installation of low-voltage bypass
system equipment.
Table 4.11.2 Inspection and installation of low-voltage bypass system equipment
Main
Internal cleaning Clean and impurity-free Observe
control
Filter screen eyelet Smooth Observe
Desuperheating
Appearance Smooth Compressed air
water nozzle
inspection
Material of alloy Main Meet requirements of
Spectrum inspection
Low-pressure steel parts control drawing
bypass valve Dimension of joint Main

Conform to the design Measuring with steel tape
with pipeline control
Deviation of central Main

line control
Installation Elevation deviation mm 10 Measuring with level
Levelness deviation
Verticality deviation
Deviation of central Main

line control
Elevation deviation mm <10 Measuring with level

Grade 3 desuperheater
Levelness deviation mm/m 2 Measuring with level ruler
Dimension of joint Main

Conform to the design Measuring with steel tape
with pipeline control
4.11.3 See Table 4.11.3 for inspection and acceptance on installation of steam discharge
device for access to condenser
Table 4.11.3 Installation of steam discharge device accessing into condenser
210
Main Correctly positioned, firmly welded, no

Steam baffle
control crack in welded joints
Observe
Spray water pipe and eyelet Smooth and impurity-free
Internal cleaning Clean and no rust scale
Welded joints connected with

No crack, pore and other defects Oil penetration test
condenser
project compulsory provisions for inspection and installation of bypass system equipment.
provisions for inspection and installation of bypass system equipment
Subsection project Inspection and installation of bypass
name system equipment
Implementation
performance

1
unit; there shall be records as well as confirmation and signature
for construction, equipment inspection and defect treatment after
The important materials used in construction shall be provided

with quality certificate and material certificate. If the quality of
such materials are doubted during checking and inspection; they
2 shall be inspected and identified necessarily. All performances of
alloy steel, high-pressure-temperature welding material and
fire-resistant oil must meet design requirements and national
standards before application.
If valves is used as the closed circuit components (for isolation),

tightness inspection must be carried out before installation to
check the tightness of the joint surfaces of the valve seat and the
3
valve spool, valve cover and packing chamber. Tightness of valves
shall be carried out with a pressure 1.25 times of the name plate
pressure.
As for disintegration valve, it shall carry out the following

4
inspection: spectrum reinspection shall be carried out on internal
211
parts of alloy steel valve (It may make no marking on parts, but
shall record the inspection result)
Acceptance result
Date Date
4.12 Installation of steam feed pump unit
Application scope: It is applicable to installation of steam feed pump unit, including

foundation preparation, pedestal grinding and positioning, inspection and installation of
bearing (block) and oil catch, assembly, inspection and positioning of cylinder, rotor
positioning, centering adjustment of gland casing and oil catch bore, fixation of steam
cylinder, installation of clapboard and gland casing, adjustment of throughflow clearance
measurement, positioning of thrust disc, covering of driving steam turbine, covering of shaft
block and installation of gear-type rolling gear, adjustment and of driving steam turbine and
inspection and installation of protection system, installation of lubricating oil system for
driving steam turbine, test run of driving steam turbine, installation of steam feed pump,
centering of coupling for feed pump group as well as test run of steam feed pump. See Table
4.5.6-10 for oil system rinsing and See General-purpose Table 4.3.20 for secondary pouring.
4.12.1 See Table 4.12.1 for inspection and acceptance on foundation preparation as well as
preparation and installation of iron gasket and foundation bolt
Table 4.12.1 Foundation preparation as well as preparation and installation of iron gasket and foundation
bolt

exposion, crack, defects, and
Foundation appearance Observe
cleaning up impurities inside
Deviation of vertical and horizontal

central line
Center deviation of bolt hole mm 10 Measuring with steel tape
Verticality deviation of bolt-hole wall mm/m 10 Measuring with plumb bob
Center deviation of embedded bolt mm 2 Measuring with steel tape
Treatment of concrete surface under Flat chipping, tight contact with

mm Observe
iron gasket iron gasket and without tilting
Inspecting according to the

Embedded ironworks Meet requirements of drawing
drawing
212
Preparation and installation of iron In accordance with those specified
gasket in Table 4.3.5~4.3.7

Installation of foundation bolt
in Table 4.3.4 and Table 4.3.19
Contact area of adjustable iron gasket

70% Inspecting by painting
on spherical face
4.12.2 See Table 4.12.2 for inspection and acceptance on pedestal grinding and positioning
Table 4.12.2 Pedestal grinding and positioning
Cast-iron pedestal contact with steam

75%, and uniform Inspecting by painting
cylinder and shaft block
Gap between lamellate pedestal Inspecting with feeler gauge

(subplate) and steam cylinder mm <0.05 after positioning of steam
arm-brace cylinder
Tightening force of sliding pin and

mm 0~0.02 Measuring with vernier caliper
pedestal pin slot
Distance between pedestal bottom Measuring with straight steel

mm 50~80
and foundation bearing area ruler
Levelness deviation of base plate for Meet the requirements of

mm/m Measuring with level ruler
fast-assembing unit manufacturer
Partial gap between base plate and

mm <0.05 Inspecting with feeler gauge
subplate
4.12.3 See Table 4.12.3 for inspection and acceptance on inspection and installation of
bearing (block)and oil catch.
Table 4.12.3 Inspection and installation of bearing (block) and oil catch

Shaft block inspection
in Table 4.3.14
Levelness Horizontal mm/m 0.2

deviation of Measuring with gradienter
shaft block Longitudinal mm/m Consistent with lift of axle neck

Bearing bush inspection
in Table 4.3.15
Black bronze of tilting pad contact Meet the requirements of

Observing moulage
with axle neck manufacturer
Main
Gaps Roof Mm (0.1~0.15) /100 shaft diameter Measuring pressure fuse
control
between
Measuring oil-blocking side by
elliptical Main
Both sides Mm (0.15~0.2) /100 shaft diameter feeler gauge, with 15mm ~20mm
tiles control
inserted depth
213
Main
Gap between roof of tilting pad mm (0.12~0.2) /100 shaft diameter Measuring pressure fuse
control
Upper part mm 0.20~0.25

Gap between
post-oil-catch
Both sides mm 0.10~0.20 Measuring with feeler gauge
of elliptical
tile
Lower part mm 0.05~0.10

Gap between oil seal of tilting pad nun Measuring with feeler gauge
manufacturer

Gap between oil catch of thrust pad mm Measuring with feeler gauge
manufacturer
Measuring with pressure fuse,

Tightening force of bearing bush mm outside micrometer and feeler
manufacturer
gauge
4.12.4 See Table 4.12.4 for assembly, inspection and positioning of steam cylinder.
Table 4.12.4 Assembly, inspection and positioning of steam cylinder
Free of crack, slag inclusion and

Appearance of cylinder body Observe
weld beading
Horizontal staggered joint on vertical Main Measuring with depth gauge

mm <0.05
joint surface of steam cylinder control after assembly
Staggered joint on division plane of Measuring with depth gauge

mm 0.05
front case and steam cylinder after assembly
No casting sand, scrap iron and

Internal cleaning of steam chamber Observe
other attachment
Horizontal joint surface of steam

No rust and radial groove Observe
cylinder
Tightening 1/3 bolt and

Partial gap between horizontal joint Main
mm <0.05 inspecting with feeler gauge
surface of steam cylinder control
from inside and outside
Gap
Top Mm 1.0 Measuring with depth gauge
between
sliding pin
at bottom of Main
Both sides (total gap) mm 0.04~0.08 Measuring with vernier caliper
steam control
cylinder
Horizontal Measuring with combined

Horizontal mm/m 0.2
deviation of diagram level
steam Main Consistent with lift of front axle Measuring with combined
Longitudinal mm/m
cylinder control neck diagram level
214
Meet the requirements of Measuring with feeler gauge and
Lug gap Mm
manufacturer micrometer

Material of alloy steel parts Spectrum inspection
4.12.5 See Table 4.12.5 for inspection and acceptance on rotor positioning, centering
adjustment of gland casing and oil catch bore as well as fixation of steam cylinder.
Table 4.12.5 Rotor positioning, centering adjustment of gland casing and oil catch bore as well as fixation of
steam cylinder.

Rotor appearance
in Table 4.4.3
Main
Rotor levelness mm/m The lift of rear axle neck is zero Measuring with gradienter
control
Main
Center Right-left (a-b) mm 0.06~0.1
control
deviation of
Upper Measuring with inside
steam seal
Main micrometer
and oil catch ab mm 0.06~0.1
c control
bore
part 2
Tapping with hand hammer and
Reinspection on iron gasket mm No looseness; partial space<0.05
inspecting with feeler gauge
Preliminary fastening of foundation

Firm and without looseness Tapping with hand hammer
bolt
Reinspection on space between platen

and steam cylinder as well as shaft mm <0.05 Inspecting with feeler gauge
block
Horizontal space between steam Main

mm 0.04~0.08 Inspecting with feeler gauge
cylinder and platen bolt washer control
Horizontal space between bolt washer Main

mm 0.04~0.06 Inspecting with feeler gauge
of front bearing pedestal control
Space between bolt of front bearing

Main Meet the requirements of Measuring with straight steel
pedestal and before and after bolt mm
control manufacturer ruler
hole
Fixation of flexible-strut front bearing Tightening positioning pin and Tapping with hand hammer and
pedestal and platen bolting up listening to sound
4.12.6 See Table 4.12.6 for inspection and acceptance on installation of clapboard and gland
casing.
Table 4.12.6 Installation of clapboard and gland casing

Inspection on clapboard steam seal Complete, no shortage and

Observe
block crimping; sharpen edge
215
Inspecting with bolt-up feeler
Horizontal surface space of clapboard mm <0.05
gauge
Total clearance between split seal key

of clapboard and both sides of key mm Measuring with vernier caliper
control manufacturer, generally 0.05~0.08
groove
Assembling and space of gland In accordance with those specified

casing in Table 4.4.5-5
Center
deviation Main Meet the requirements of
Right-left (a-b) mm wire, hanging earphone or laser
of control manufacturer, generally 0~0.08
alignment method
clapboard
Center
deviation ab Main Meet the requirements of
c mm wire, hanging earphone or laser
of Upper part 2 control manufacturer, generally 0~0.05
alignment method
clapboard
Space of Meet the requirements of

c
suspension pin Main manufacturer, generally 0.20~0.30
mm Measuring pressure fuse
assembly (Figure control Meet the requirements of
g
4.12.6a) manufacturer, generally 1.50
Bearing contact area of down-hanger

A [ Figure 4.12.6a)]
Axial clearance a Meet the requirements of

Steel diaphragm
of end face of manufacturer, generally 0.05~0.10
Main
lapboard (sleeve) mm Measuring with dial gauge
Cast-iron control Meet the requirements of
or holding ring
clapboard manufacturer, generally 0.10~0.20
[Figure 4.12.6b]
Contact area of clapboard radial

bottom-supporting pin [Figure 50% Inspecting by painting
4.12.6c)]
Space a of clapboard nailon Main Meet the requirements of

clapboard support [Figure 4.12.6c)] control manufacturer, generally 0.30~0.50
Space of clapboard (sleeve) or both

sides of holding-ring positioning key Main Meet the requirements of
mm Measuring with inside/outer
(a1+a2) [Figure 4.12.6d), Figure control manufacturer, generally 0.03~0.05
micrometer for pressure fuse at
4.12.6e)]
top clearance and both sides of
Positioning key space c of clapboard
Meet the requirements of clearance
(sleeve) or holding ring [Figure mm
manufacturer, generally 2.00~2.50
4.12.6d), Figure 4.12.6e)]
216
a) Clearance in suspension pin assembly b) Axial clearance of clapboard (sleeve) or ring-holding end surface c) Clearance of clapboard nail on clapboard support
Interference
d) Clearance on both sides of clapboard (sleeve) or ring-holding positioning key e) Clearance of clapboard (sleeve) or ring-holding positioning key
Figure 4.12.6 Gap between clapboards

4.12.7 See Table 4.12.7 for inspection and acceptance on measurement and adjustment of
throughflow gap as well as positioning of thrust disc
Table 4.12.7 Measurement and adjustment of throughflow gap as well as positioning of thrust disc
Main Meet the requirements of Measuring with feeler gauge or

Axial direction mm
Labyrinth control manufacturer wedged feeler gauge
clearance at shaft Meet the requirements of
Main Inspecting by sticking adhesive
end Radial direction mm manufacturer, generally 0.25~0.50
control tape
for one side
Main Meet the requirements of Measuring with feeler gauge or

Axial direction mm
Labyrinth control manufacturer wedged feeler gauge
clearance of Meet the requirements of
Main Inspecting by sticking adhesive
clapboard Radial direction mm manufacturer, generally 0.25~0.50
control tape
for one side
All-level axial and radial throughflow Main Meet the requirements of Measuring with feeler gauge or
mm
clearance control manufacturer wedged feeler gauge
Thrust disc approaches main

No change on throughflow
Thrust disc positioning thrust pad; reinspect axial
clearance
throughflow clearance

Thrust gap mm Measuring with dial gauge
Thickness deviation of thrust pad

mm 0.02 Measuring with vernier caliper
locating ring
217
Contact area of thrust segment and Main 75%, Taking on spot or uniform Inspecting by wholly painting
thrust disc control distribution after assembling thrust pad
4.12.8 See Table 4.12.84.12.8 for inspection and acceptance on covering of driving steam
turbine
Table 4.12.8 Covering of driving steam turbine
Cleaning up steam cylinder and

No dust and foreign bodies Observe
steam chamber
Inspection before covering
Drainage hole of steam cylinder No blockage Access test
Cleaning up horizontal joint

No dust, rust and oil stain Observe
surface
Cleaning up spare parts inside

No dust, oil stain and rust Observe
cylinder
Trial erection of bolt and nut Screw in freely, without looseness Test by hands
Joint surface with

Paint black lead powder
steam cylinder
Installation Observe
Location of horizontal Basically flush with horizontal
of lower
surface surface of steam cylinder
clapboard
Installation of spare parts inside cylinder
Positioning pin at Fitting in loose and tight,

Feel clapboard by hands
bottom block-free
Reinspection on throughflow Main

Conform to installation record Inspecting suspended rotor
clearance control
Horizontal joint
No staggered joint Inspecting driven-in pin
surface on sides
Installation Bolts Fasten Inspecting with spanner

of upper
Painting joint surface
clapboard Paint black lead powder Observe
with steam cylinder
Complete, no fracture at bending

Anti-loosing washer Observe
position
Thickness of paint mm 0.5 right-left, and uniform Observe
Main Able to fall freely, no jam and top

Covering Observe
control resistance
Assembling
Positioning pin Complete, hit hard Hammering and listening
Paint black lead powder, screw

Installation of steam cylinder bolt Observe
studding to bottom hole

Bolt-up moment Measuring with torque spanner
218
Secondary grouting specified in Table 4.3.11 and
4.3.12
4.12.9 See Table 4.12.9 for inspection and acceptance on covering of shaft block and
installation of rolling gear.
Table 4.12.9 Covering of shaft block and installation of rolling gear
Cleaning up bearing pedestal Clean and impurity-free Observe

Covering
Temperature-measuring Firmly installed, with outgoing Observing and measuring with
bearing
equipment for bearing bush line in good condition multimeter
pedestal
Tightening force of bearing Main Meet the requirements of
bush control manufacturer
Contact surface of In accordance with those

gear specified in Table 4.3.38
Main
Clearance Top mm 1.5~2
control
Wobble with Measuring pressure fuse
Both Main
wheel gearwheel mm 0.8~1.2
sides control
type
Distance from
gearwheel after
Installation Adequate distance, firmly fixed Observe
disconnection of
of
wobble wheel
gear-type
Contact surface of In accordance with those
rolling gear
Sliding gear specified in Table 4.3.38
wheel Limit position of
Main Positioning pin is able to embed
type sliding wheel Observe
control into notch of torsion panel
withdrawal
Installation of gearwheel
Not contact gearwheel Inspecting by rolling rotor
enclosure
Injector nozzle of lubricating

Align with lubricant housings Observe
oil
Installation Inspection on impeller and Clean on surface; firmly fixed

Observe
of blade between blade and impeller
oil-impeller
Inspection on nozzle group Clean inside; smooth passage Observe
rolling gear

Blade tip clearance mm Measuring with feeler gauge
control building factory; uniform around
Considering rotor expansion,

Main
Axial clearance mm meet the requirements of Measuring with feeler gauge
control
manufacturer
219
Main Observe, compressed air
Pressure oil pipe Clean inside; smooth pipeline
control inspection
Lever, connecting rod and pin Flexible operation, adequate

Trial operation
roll travel
Installation
of manual Lever support Firmly fixed Trial operation
rolling gear
Flexible operation, safe and
Ratchet wheel Trial operation
reliable elasticity
4.12.10 See Table 4.12.10 for inspection and acceptance on adjustment of driving steam
turbine as well as inspection and installation of protection system
Table 4.12.10 Adjustment of driving steam turbine as well as inspection and installation of protection system
In good condition; free of

Main
Appearance inspection crack, rust, damage and Observe
control
deformation

Pipe joint Checking against drawing
manufacturer
Piston action Flexible, block-free Operation inspection
Greater than travel of valve

Oil servomotor
disc, with surplus on both Pushing, pulling and

Maximum stroke of piston
ends; meet the requirements of measuring
manufacturer
Correct, firm, with locking

Main mechanism at connecting part,
Connection of oil servomotor Observe
control meet the requirements of
manufacturer
Correct, firm; meet the

Displacement transmitter Checking against drawing
Indicator parts for piston location and local

Conform to both indications Check and verify
travel
No deflection; flexible and no

Connecting rod assembly Observe, operate
jam at joint
Transmission Connection position of

Correct, firm and lock Observe
gear of connecting rod
connecting Main Meet the requirements of Pushing, pulling and
Space between piston and bottom mm
rod control manufacturer measuring
Compression quantity of Meet the requirements of Pushing, pulling and

mm
dish-type gasket manufacturer measuring
Free of crack, rust, damage

support
Spring
Spring appearance and deformation; flat and Observe

smooth on end face
220
Main Correct, firm; meet the
Spring support assembly Checking against drawing
control requirements of manufacturer
The assembly is firmly fixed;

the position and hole diameter
Throttle pore plug Checking against drawing
meet the requirements of
manufacturer
Clean, in good condition; the

Filter cartridge specification meets the Checking against drawing
Correctly positioned; sealed

Assembly Observe
Electro-hydraulic firmly; no oil leakage
converter Main
Action Flexible and no jam Trial operation
control
Assembly Firmly sealed; no oil leakage Observe

Other parts
Slide valve Main Meet the requirements of Measuring with vernier

mm
travel control manufacturer caliper
Unloading valve
Slide valve Main

Flexible and no jam Trial operation
action control
Manual screw
rod for No jam; the travel meets the Trial operation; measuring
pressure requirements of manufacturer with vernier caliper
regulation
Assembly of linear differential Correct and firm; meet the

Checking against drawing
action transmitter requirements of manufacturer
Inspection on emergency Main In accordance with those

governor control specified in Table 4.5.3-1

Inspection on interrupted slide Main
specified in Table 4.5.3-2 and
Inspection valve control
Table 4.5.3-3
and
installation Space between fly ball and lever mm Measuring with feeler gauge
of security
Slide valve Main
parts and mm
Electromagnetic clearance control Meet the requirements of Measuring with vernier
sets
intercepter valve Oil port Main manufacturer caliper and depth gauge
mm
opening control
Fire-resistant In accordance with those

Installation of adjustable oil oil specified in Table 4.5.5-2
pipe In accordance with those
Lubricating oil
specified in Table 4.5.6-9

Oil flushing of fire-resistant oil system
221
Main Observing pressure drop after
Tightness of accumulator No leakage
control filling nitrogen
4.12.11 See Table 4.12.11 for inspection and acceptance on installation of lubricating oil
system for driving steam turbine.
Table 4.12.11 Installation of lubricating oil system for driving steam turbine

Inspection and installation of oil cooler
No casting sand, air hole, crack

Cleaning up enclosure
Inspection and weld beading
and Flat, smooth, no rust and radial
Joint surface of flange Observe
installation groove
of oil filter
Appearance of filter screen No damage
Eyelet of guard plate No rag and blockage

Inspection
and Valve rod of switching
Flexible rotation Test by hands
installation valve
of oil filter Valve spool of switching
Uniform in continuous contact Inspecting by painting
valve
Horizontal motor-driven oil In accordance with those

pump specified in Table 4.5.6-5
Inspection
Vertical motor-driven oil In accordance with those
and
pump specified in Table 4.5.64
installation
Clearance between Main Meet the requirements of
of oil mm Measuring with feeler gauge
Screw pump
screw rod and shell control manufacturer

pump
Pressure regulating Main Clean and impurity-free; oil line
Observe
valve control conforms to the drawing
Inspection Main Inspecting after watering for 24

Watering test on oil tank No leakage
and control h
installation Main No welding slag, foreign bodies
Cleaning up oil tank Observe
of oil tank control and dust
Inspection on filter screen No crack Observe
No leakage in pontoon; balance in

Installation of oil level
surveyor's pole; correct in Observe
gauge
indication
Diameter of nozzle Main Meet the requirements of Check according to the drawing,
mm
Installation of oil
throat control manufacturer Measuring with vernier and

ejector
Diameter of depth gauge
diverging pipe
throat
222
Distance between
nozzle exit and
diverging pipe
throat
Location of suction Measuring with straight steel

Below lowest oil level of oil tank
inlet ruler
Suction strainer Clean, in good condition Observe
Bolt installation Firmly fixed and sealed Observe
Elevation deviation of oil

tank
Deviation of vertical and

horizontal central line

Installation of lubricating oil pipe
4.12.12 See Table 4.12.12 for inspection and acceptance on test run of driving steam turbine
Table 4.12.12 Test run of driving steam turbine
Main
Governor oil pressure MPa
control Meet the requirements of
Online monitoring
Main manufacturer
Lubricating oil pressure MPa
control
Main
Fire-resistant oil temperature 505 Measuring thermometer
control
Main
Lubricating oil temperature 405 Measuring thermometer
control
Inspection before trial operation
Travel of starting valve

corresponds to travel of oil Observe
servomotor
Travel of electro hydraulic

Main
converter corresponds to Observe
control
travel of oil servomotor
Travel of wholly electricity
manufacturer
regulation and control Main
Observe
corresponds to travel of oil control
servomotor
Nitrogen-filling pressure of Main Meet the requirements of

MPa Measuring pressure gauge
accumulator control manufacturer
Main
Trip and latching test Normal operation Test by hands
control
223
Actuation test of main
Normal Manually operate, observe
throttle valve
Test on exhaust-steam
Normal switching Observe
butterfly valve switch
Manual 0 Flexible, no friction sound

Rolling Listening to and monitoring the
gear Balance operation, no strike gauge needle
Motor-driven
note
Condenser vacuum kPa 40 Measuring with vacuum gauge
Main steam pressure MPa 0.40~0.60 Measuring pressure gauge
Feeling discharging door with

Water discharging Smooth hands; the pipe is hot to the
touch
Temperature before main

300 Measuring thermometer
throttle valve
Normal temperature; no steam

Steam supply by steam seal away and air suction at steam Observe, feel by hands
sealing point
Capable of automatic stop and

Electrical rolling gear Observe
drop out
Main
Scavenge oil temperature 65 Measuring with thermometer
control
Main
Bearing bush temperature 90 Online monitoring
control
Main Listening to and monitoring the

Operation condition No friction; abnormal vibration
Inspection control gauge needle
after Main Measuring bearing with
Rated revolution vibration mm 0.04
rolling control vibration gauge

Static characteristic test
manufacturer
Main
Emergency trip speed Rated speed of 1.1~1.12 times Online monitoring
control
Listening to and monitoring the

Shutdown and coasting Main No friction; no sudden running
gauge needle, timing by
operation control down
stopwatch
4.12.13 See Table 4.12.13 for inspection and acceptance on installation of steam feed pump.
Table 4.12.13 Installation of steam feed pump
Feed Location dimension of Main Accurate measurement and clear

mm Measuring with depth gauge
pump spindle nose and locknut control record
224
inspection Conform to the installation
Parts number Observe
sequence
Mark Clear steel seal Observe

Shaft seal inspection

Sliding bearing
Black bronze of thrust Main No bodiless, crack, air hole and Inspecting with coal-soaked or
segment control slag inclusion oil penetrating fluid
Thickness deviation of Measuring with outside

mm 0.02
Bearing inspection
main thrust pad micrometer

mm 0.02
auxiliary thrust segment micrometer
Radial gap of thrust disc

mm 0.35~0.45 Measuring with feeler gauge
and oil-blocking ring
Thickness difference of Measuring dial gauge; reading

mm 0.02
thrust-pad fixed ring maximum opposite difference
Contact area of thrust Main

segment control

Iron gasket installation
Clearance between lug and Main Inspecting with feeler gauge(not

mm <0.05
pedestal platen control tightening bolt)
Feed
pump
installation Transverse levelness mm/m <0.20 Measuring with gradienter
appearance No rag, rusted pit, rust stain Observe

Guide key and
key groove Total Main
clearance control
4.12.14 See Table 4.12.14 for inspection and acceptance on coupling centering of feed
pump group
Table 4.12.14 Coupling centering of feed pump group
Joint surface of No radial groove and other

Gear coupling
end shield seal damage
Appearance
Tooth No damage and deformation Observe
inspection
Gaskets In good condition
225
Compensation
value of reserve
Coupling temperature
Measuring dial gauge; reading
centre Radial Main
mm 0.06 maximum opposite difference
alignment deviation control
End face Main

mm 0.04
deviation control
Movement value of coupling Main Measuring with straight steel

mm 5~10
toothed sleeve control ruler
Distance between coupling Meet the requirements of

mm Measuring with vernier caliper
end face manufacturer
Location and direction of

Correct, firmly installed Observe
lubricating oil nozzle
Compensation
value of reserve
Coupling temperature
Measuring dial gauge; reading
centre Radial Main
Lamination-type mm 0.06 maximum opposite difference
alignment deviation control
coupling
End surface Main
mm 0.04
deviation control
Distance between coupling Meet the requirements of

end face manufacturer
4.12.15 See Table 4.12.15 for inspection and acceptance on test run of steam feed pump
Table 4.12.15 Test run of steam feed pump
Inspection method and measuring
instrument
Measuring with pressure gage

Main steam parameters Reach the rated value
and thermometer

Operation condition of steam feed Listening to and monitoring the

No friction, abnormal vibration
pump unit gauge needle
Rotation speed, outlet pressure and Main Meet the requirements of

Online monitoring
center tap pressure control manufacturer
Main
Bearing bush temperature 90 Measuring with thermometer
control
Main
Bearing annealing temperature 65 Measuring with thermometer
control
Main
Bear vibration mm 0.04 Measuring with vibration gauge
control
Vibration
Shaft vibration Online monitoring
226
Main
Balance pipe temperature No sudden heating phenomenon Feel by hands
control
Pressure difference between for pump Main

MPa <0.05 Observing pressure gage
outlet and feed pump inlet control
Listening to and monitoring the

Main No friction; no sudden running
Operation of pump off and coasting gauge needle; timing by
control down
stopwatch
project compulsory provisions for installation of steam feed pump unit.
provisions for installation of steam feed pump unit
_________ Unit Project number:
Installation of turbine generator Subsection project
Unit project name Installation of steam feed pump unit
auxiliaries name
Implementation
performance
All pipes shall be constructed according to design drawing. If

it need modify design or adopt substitute material, it must
1
apply to the design unit and handle it according to relevant
system.
If valves is used as the closed circuit components (for

isolation), tightness inspection must be carried out before
installation to check the tightness of the joint surfaces of the
2
valve seat and the valve spool, valve cover and packing
chamber. Tightness of valves shall be carried out with a
pressure 1.25 times of the name plate pressure.
It shall cut holes on the pipes according to design drawing

before installing pipes. After cutting holes, it must clean up the
3
inside and there shall be no drill cuttings or other foreign
bodies.

required. If there is damage or quality defect, it shall timely
inform organizations concerned of joint inspection. As for
defect in equipment manufacture, it shall contact the
manufacturer for treatment. If the installation quality fails to
4 meet requirements due to manufacturing quality, it shall be
jointly negotiated among construction organization,
manufacturing unit, building or using unit; there shall be
records as well as confirmation and signature for construction,
equipment inspection and defect treatment after reaching
227
such materials are doubted during checking and inspection;
they shall be inspected and identified necessarily. All
5
performances of alloy steel, high-pressure and
high-temperature welding material, lubricating-oil (grease) and
fire-resistant oil must meet design requirements and national
standards before application.
Before installing steam cylinder, it shall carry out the

following inspection on relevant manufacturing quality of
equipment drawing and shall meet the requirements; if
necessary, it shall make records and shall make research and
treatment when failing to meet the requirements.
In appearance inspection of steam cylinder, it shall be free of
6
crack, slag inclusion, double skin, weld beading, pore, casting
sand and damage. All joint surface, sliding bearing area,
flange, bore and processing surface shall be smooth, clean and
no rust and dirt. The anti-corrosive coating shall be entirely
cleaned out; the inside of steam chamber shall be cleaned up
thoroughly and without any attachment.
It shall inspect bolt and nut of steam cylinder according to the

The screw thread in studding hole of bolt, nut and steam
cylinder shall be smooth and without rag; the matching
between bolt and nut should not be too loose or too tight. it
shall be able to freely screw nut to the end by hands;
otherwise, it shall carry out research and treatment. There shall
be steel impression mark on bolt and nut of high pressure
cylinder; they shall be not exchanged randomly.
The screw thread of studding bolt for steam cylinder shall be
entirely screwed into flange of steam cylinder; the screw
thread shall be lower than the surface of flange; the verticality
7
between studding bolt and flange surface shall meet the
requirements of manufacturer and shall be less than or equal to
0.50 in general; otherwise, it shall carry out research and
treatment.
When the nut of bolt is tightened to the installation position in
trial, the screw thread of bolt shall be buckled where 2~3
buckles of nut are exposed. When the shield nut is cooled and
tightened to the installation position, it shall ensure around
2mm clearance between top shield and top bolt after properly
fastening. The installation of tapered bolt for introduced unit
shall meet the requirements of manufacturer.
The damaged screw thread shall be repaired and scraped;
228
finally, it must use triangular oil stone to polish the repaired
and scraped area. If the screw thread inside the studding hole
need be repaired, it shall prepare special screw tap.
After inspecting and repairing screw thread, it shall use powder
coating with fine granularity and high temperature resistance
for inunction forcibly, or paint with lubricant required by the
manufacturer; it shall remove surplus paint and pack up bolt to
avoid dust and clash.
When the clearance of sliding pin is unqualified, it shall male

adjustment. As for oversized clearance, it shall allow repair
welding or ion spraying on the whole contact surface; but its
8
hardness shall be greater than or equal to that of virgin metal.
It shall not narrow clearance of narrow by restraining and
squeezing method.
The dimension of oil bag for oil hole on apical axis of lower
bearing shell shall meet the requirements of drawing.
Generally, its depth shall be between 0.20~ 0.40mm; the area
of oil bag shall be 1.5%~2.5% (larger value for larger diameter
9
of axle) of projected area of axle neck; the axle neck shall be
tightly close to around oil bag. The oil-pipe head of apical axis
must be firmly buried under black bronze and ensure to be
clean and smooth.
Before assembling steam turbine, it shall complete the

following work; it shall meet the requirements and shall have
specified installation records or confirmation and signature
book:
(1) The iron gasket is completely installed and the foundation
bolt firmly fastened;
(2) Measure the final clearance between vertical and horizontal
sliding pin of platen, vertical pin of steam cylinder and
horizontal pin of lug;
(3) Measure the clearance on horizontal joint surface of steam
cylinder;
10
(4) Horizontal lift of steam cylinder and axle neck lift of
turbine rotor; (5) Determine the central position of turbine
rotor at steam seal or oil catch bore;
(6) Clapboard centering;
(7) Measure the clearance of steam seal and throughflow
part;
(8) Adjust and measure clearance of thrust bearing;
(9) Spectrum reinspection of demountable parts inside steam
cylinder;
(10) Eliminate defects of spare parts inside steam cylinder;
(11) Thoroughly clean up the inside of steam cylinder, pipe
229
segment and steam chamber; seal pipe orfice as well as socket
and plug of instrumentation
The installation of oil-spray test device for emergency

governor shall be in accordance with the following
requirements:
(1) The spray bar shall be clean and smooth; the oil-taking
room of emergency governor shall be aligned and it shall make
close inspection within the range of maximum expansion
difference of rotor; its relative position shall be able to meet
the test requirement. The clearance between nozzle and
oil-taking room shall meet the requirements.
(2) The test tie bar shall be used to control the tripping lever
and oil-spray slide valve system. After installing and
positioning emergency governor, emergency trip throttle,
tripping lever and test tie bar, it shall try operation and meet
1) The test tie bar shall be able to accurately control
11
disconnection or in-put of emergency trip throttle
corresponding to fly ball as well as oil throughout or oil cutoff
corresponding to oil-spray slide valve and indicate them
correctly;
2) The control pin shall be able to fix up location of test tie bar
reliably.
(3) As for the system of directly applying emergency trip test
throttle to oil-filling test, it shall be subject to trial operation
and meet the following requirements:
1) The indication on rotation direction of test slide valve and
the oil line switching shall be in accordance with the test
sequence of emergency governor;
2) When no oil-filling test is carried out, the indication pin
shall be able to prevent rotation or pulling of test slide valve
reliably.
The installation of emergency trip indicator shall be in

accordance with the following requirements:
(1) The clearance between contact terminal of mechanical
lever-type indicator and transmitter as well as emergency
governor of electricity indication shall meet the requirements
12
of drawing;
(2) The piston and spring indicator shall be jacked up with
safety oil; there shall be flexible operation and no jam on
piston and indicator pole. The safety oil pipe shall be tight,
without leakage, clean and smooth.
230
There shall be protective cover for manual emergency trip
13 device; the positioning billiards shall be able to correctly
position slide valve.
The slide valve of magnetic-power disconnection throttle and

electric overspeed protective device shall be flexible in
14 operation and without looseness; the air port on the slide valve
shall be smooth; the iron core and slide valve shall be firmly
connected.
After installing protection device of steam turbine, it shall

15 submit records on clearance between emergency governor
tripping lever and fly ball or eccentric strap.
The oil exit pipe for oil tank accident shall be connected to the
accident oil drainage well specified in design. Before unit trial
operation, it shall be formally installed and confirmed to be
smooth.
The inspection and installation of oil piping valve shall be in
accordance with the following requirements:
Generally, two gate valves shall be set up for accident oil
discharge valve; the gate valve close to oil tank shall be made
16 of steel. The operation hand wheel of accident oil discharge
valve shall be set up at over 5m away from oil tank and there
shall be more than two passages. The hand wheel shall be set
up with protecting glass.
There shall be clear marking on switch direction of valve;
rising stem valve shall be used instead of reverse valve. The
valve stem of pipe shall be laid flat or downward to prevent
valve disc from falling off and cutting off oil line during
operation.
Drilling hole, gas cutting and welding shall not be carried out
17 on the oil pipe after it is cleaned up and sealed, otherwise,
cleaning, inspection and sealing must be carried out again.
There must be quality certificate for shaft, impeller and blade

of steam turbine provided by the manufacturer; before
installation, it shall refers to relevant technical information
18 provided by the manufacturer. If any inadequate information or
quality or quality problem is discovered, the manufacturer
shall be required to supplement inspection or take
corresponding treatment measures.
231
Before installing heavy castings, such as steam cylinder, steam
chamber and main throttle valve, it shall check exfactory
certification and quality guarantee and carry out appearance
inspection; there shall be no crack, slag inclusion, double skin,
19
weld beading, casting sand and damage. When there is crack,
its length, depth and distribution condition shall be found out
and treatment measures shall be carried out by the
manufacturer and other organizations concerned.
Except cold-drawing welded junction specified in design, the

forced contra aperture shall be prohibited for rest welded
20
junction; thermal expansion technique shall not be used for
contra aperture
Acceptance result
Date Date
4.13 Installation of electrically driven feed pump group
Application scope: installation of electrically driven feed pump group, including inspection of
electrically driven feed pump and motor, installation of electrically-driven feed pump and
electrically driven feed pump oil system as well as trial operation of electrically driven feed
pump. See Table 4.12.14 for coupling centre alignment; see Table 4.5.6-10 for oil system
rinsing; see General-purpose Table 4.3.20 for secondary pouring.
4.13.1 See Table 4.13.1 for inspection and acceptance of electrically driven feed pump
Table 4.13.1 Inspection on electrically driven feed pump
Space between pump wheels Meet the requirements of Measuring with inside
Dominant mm
at inlet and outlet segment manufacturer micrometer at rod-through bolt
Removing sealing device and

Measuring source data
Thrust gap Dominant mm 0.25~0.45 measuring main oil pump with

dial gauge
Removing thrust pad;

Revolving value of operation Dominant mm measuring with dial gauge for
manufacturer
0 and 180
Meet the requirements of Disassembling balance disk;

Total revolving value Dominant mm
manufacturer measuring with dial gauge
232
Meet the requirements of Measuring with dial gauge for
Shaft lifting value Dominant mm
manufacturer upper tile and upside-down tile
Location dimension of Meet the requirements of

Dominant mm Measuring with depth gauge
spindle nose and locknut manufacturer
Conform to the installation

Parts number
sequence
Observing
Marking Clear steel seal

Shaft seal inspection
in Table 4.3.24

Sliding bearing
in Table 4.3.22
Black bronze of thrust No bodiless, crack, pore and slag Inspecting with coal-soaked or
Dominant
segment inclusion oil penetrating fluid
Thickness deviation of main Measuring with outside

mm 0.02
Bearing inspection
thrust pad micrometer

mm 0.02
auxiliary thrust segment micrometer
Radial gap of thrust disc and

mm 0.35~0.45 Measuring with feeler gauge
oil-blocking ring
Thickness difference of Measuring with outside

mm 0.02
thrust-pad fixed ring micrometer at any two points
Contact area of thrust

Dominant 75% Inspecting by painting
segment
4.13.2 See Table 4.13.2 for inspection and acceptance of motor.

Table 4.13.2 Motor inspection
Measuring with outside

Ellipticity Dominant mm 0.02
Shaft micrometer
neck Non-cylindrical Measuring with outside
Dominant mm 0.02
degree micrometer
Motor
inspection Bearing pedestal and
specified in Table 4.3.21 and
bearing
Table 4.3.22
Adjustable gasket for stator 2~3 floors, layout in echelon

Observing
and bearing pedestal form
Inspection
Internal pipe of air cooler Smooth and clean Compressed air purging
and
installation Inspecting after 5 minwater
of air Water side tightness Dominant No leakage pressure test with 1.25 times
cooler working pressure
233
Clean and impurity-free, tight
Air chamber and air duct Observing
joint
Deviation of central line mm 10 Measuring with steel tape
4.13.3 See Table 4.13.3 for inspection and acceptance on installation of electrically driven
feed pump.
Table 4.13.3 Installation of electrically driven feed pump

Iron gasket installation
Insta
Clearance between lug and Inspecting with feeler gauge
llati Dominant mm <0.05
pedestal platen (Not tightening bolt)
on
of Transverse levelness mm/m <0.20 Measuring with gradienter
feed
Guide
pum Appearance No rag, rusted pit, rust stain Observing
key and
p
key
Total clearance Dominant mm 0.05~0.08 Measuring with vernier caliper
groove
Appearance inspection; in good

Appearance Observing
condition; no damage
Installation of Deviation of central
fluid coupling line
or speed-up
Elevation deviation mm 10 Measuring with level:
gear case
Levelness deviation mm/m <0.04 Measuring with gradienter
Transverse levelness deviation

mm/m 0.2 Measuring with gradienter
of platen
Partial clearance between

Motor installation
bearing pedestal and platen
Pedest Meet the requirements of

Material dimension Observing
al manufacturer
bearin Meet the requirements of

Material quantity Observing
g manufacturer
insulati Measuring with 1000 V
Insulation resistance M 0.5
on insulation resistance meter
Auxiliary piping installation
Cooling water pipe Reasonable layout of pipeline Observing

and valve, correct direction and
Pump suction pipe smooth flow Observing
Installation of sealing water Reasonable layout of pipeline, Observing

pipe filter screen and valve, correct
234
connection, no blockage,
reasonable and firm support
Transparent water without

Sealing water pipeline rinsing Observing
impurity
Lined neatly, firmly fixed and

Pressure gage pipe Observing
tightly connected
Balance pipe With expansion curve Observing
Correct measuring range and

Thermometer Observing
tight joint
Correct measuring range and

Pressure gage Observing
tight joint
Lead wire of temperature No disconnection and no oil Measuring with multimeter

measuring equipment leakage at joint and observing
4.13.4 See Table 4.13.4 for inspection and acceptance on installation of electrically driven
feed pump oil system.
Table 4.13.4 Installation of electrically driven feed pump oil system
Inspection and installation of oil In accordance with those specified

cooler in Table 4.5.6-2

Inspection and installation of oil tank
in Table 4.5.6-1
Inspection and installation of oil In accordance with those specified

pipeline in Table 4.5.6-9
Inspection and installation of Meet the requirements of

auxiliary oil pump manufacturer

Oil filter installation
in Table 4.5.6-3
Tightness test on oil filter No leakage Oil access test
4.13.5 See Table 4.13.5 for inspection and acceptance on trial operation of electrically
driven feed pump.
Table 4.13.5 Trial operation of electrically driven feed pump
Calibration on the operating value of Meet requirements of Check records on electric and
pressure and temperature drawing thermal test
No-load trial Meet the requirement of

Motor insulating value Check records on electrical test
operation of DL/T 5161.1~5161.17
motor Bearing pedestal insulating Measuring with 1000 V
M 0.5
value insulation resistance meter
235
Feeling by hands and listening to
Rolling rotor No friction and jam inside
the sound
Start-up and no-load Meet the requirements of Check records on electric

current manufacturer profession
Rotation direction Correct Observing
Scavenge oil temperature Dominant <65

Measuring with thermometer
No-load trial Bearing bush temperature Dominant <90

operation of
motor Bear vibration Dominant mm 0.05 Measuring with vibration gauge
Motor outlet Meet the requirements of

Dominant Online monitoring
air-temperature manufacturer

Stator core temperature Dominant Online monitoring
manufacturer

Trial operation of booster pump
Cam-turn-angle
No-load trial corresponds to spoon tube Draw static characteristic curve
operation of Static test Dominant travel and meets the and compare with curve provided
fluid coupling requirements of by the manufacturer
manufacturer

Pressure MPa
Cooling manufacturer
water Meet the requirements of
Flow m3/h
manufacturer

manufacturer

Working oil pressure MPa
manufacturer
Meet the requirements of Online monitoring
Lubricating oil temperature manufacturer, generally

455
Lubrication scavenge oil

Dominant 65
temperature
Working oil temperature 55~95
Working scavenge oil

Dominant 75~105
temperature
Gear and coupling parts Meet the requirement of oil

Observing
lubrication spray quantity
Flexible, accurate and

Regulating mechanism Observing
reliable
236
n3000 Dominant mm 0.05
Bearing
Measuring with vibration gauge
vibration
n>3000 Dominant mm 0.04
Relation curve between

spoon tube travel and
manufacturer
rotation speed
Minimum flow device
drawing
Higher than water tank

Deaerator water level Observing water level gauge
center
Rolling rotor No jam Feeling by hands
Start-up and operation No abnormal sound and

Monitoring with listening needle
condition abnormal vibration

manufacturer
Cooling trial
operation of Meet the requirements of
Working oil pressure MPa
electrically manufacturer
driven feed Scavenge oil temperature Dominant <65

pump Online monitoring
Working scavenge oil
Dominant 75~105
temperature
Lubricating oil temperature 455
Working oil temperature 55~95
n3000 Dominant mm 0.05 Measuring vertical, horizontal

Bearing
and axial vibration with vibration
vibration
n>3000 Dominant mm 0.04 gauge
Cooling trial Meet the requirement of

Motor operation
operation of non-load
electrically Pressure difference between
driven feed forepump outlet and feed Dominant MPa <0.05
pump pump inlet
Sealing water pressure of 0.15~0.20 higher than Measuring pressure gauge

Dominant MPa
feed pump pump inlet pressure
Equilibrium water chamber Basically the same as pump

Dominant MPa
pressure inlet pressure
Balance pipe temperature Dominant No sudden temperature rise Feeling by hands
Fluid coupling slippage Meet the requirements of

under rated conditions manufacturer
237
Speed adjustable range of Meet the requirements of
fluid coupling manufacturer
Relation between rotation

speed, outlet pressure and Dominant
manufacturer
tapping pressure
No friction sound in
Coasting operation of pump coasting operation, no Timing by stopwatch and
Dominant
unit sudden pump-off monitoring with listening needle
phenomenon
project compulsory provisions for installation of electrically driven feed pump group.
provisions for installation of electrically driven feed pump group
Installation of turbine generator Subsection project Electrically driven feed pump group
Unit project name
auxiliaries name installation
Implementation
performance
All pipes shall be constructed according to design drawing. If

it need modify design or adopt substitute material, it must
1
apply to the design unit and handle it according to relevant
system.
If valves is used as the closed circuit components (for

isolation), tightness inspection must be carried out before
installation to check the tightness of the joint surfaces of the
2
valve seat and the valve spool, valve cover and packing
chamber. Tightness of valves shall be carried out with a
pressure 1.25 times of the name plate pressure.
It shall cut holes on the pipes according to design drawing

before installing pipes. After cutting holes, it must clean up the
3
inside and there shall be no drill cuttings or other foreign
bodies.

required. If there is damage or quality defect, it shall timely
inform organizations concerned of joint inspection. As for
defect in equipment manufacture, it shall contact the
4
meet requirements due to manufacturing quality, it shall be
records as well as confirmation and signature for construction,
equipment inspection and defect treatment after reaching
238

such materials are doubted during checking and inspecition;
5
they shall be inspected and identified necessarily. The
performance of lubricating oil (grease) must meet the design
specifications and national standard before application.
Drilling hole, gas cutting and welding shall not be carried out
6 on the oil pipe after it is cleaned up and sealed, otherwise,
cleaning, inspection and sealing must be carried out again.
Except cold-drawing welded junction specified in design, the

forced contra aperture shall be prohibited for rest welded
7
junction; thermal expansion technique shall not be used for
contra aperture
Acceptance result
Construction organization: (seal) Supervision organization: (seal)

Date Date
project compulsory provisions for installation of booster pump and condensate pump of feed
pump.
provisions for installation of ( ) pump
Installation of turbine generator Subsection project
Unit project name
auxiliaries name
Implementation
performance
Before equipment installation, it must inspect the equipment

as required. If there is damage or quality defect, it shall
timely inform organizations concerned of joint inspection.
As for defect in equipment manufacture, it shall contact the
1
meet requirements due to manufacturing quality, it shall be
records as well as confirmation and signature for
construction, equipment inspection and defect treatment
239
after reaching installation quality standard.
The important materials used in construction shall be

provided with quality certificate and material certificate. If
the quality of such materials are doubted during checking
2 and inspection; they shall be inspected and identified
necessarily. The performance of lubricating oil (grease)
must meet the design specifications and national standard
before application.
Acceptance result
Construction organization: (seal) Supervision organization: (seal)
Date Date
4.14 Installation of condensate pump
Application scope: installation of condensate pump, including inspection, installation and trial
operation of condensate pump.
4.14.1 See Table 4.14.1 for inspection and acceptance of condensate pump.
Table 4.14.1 Inspection on condensate pump
Pump Clear marking without

Matching parts disassembly Observing
disintegration repetition
overhaul Loosening top thread at
Axial rolling measurement Dominant Accurate and clear records bottom; measuring with
depth gauge
Axial rolling after dissembling

Dominant Accurate and clear records Measuring with depth gauge
inducer
Shell
No casting sand, pore, crack
Appearance Impeller and rag; smooth and clean on Observing
joint surface
Bearing support
Water lubricated bearing Meeting the requirements of

mm Measuring with feeler gauge
clearance manufacturer

Rolling bearing overhaul

Sliding bearing overhaul Dominant
manufacturer
240
Pump shaft flexibility Dominant mm Measuring with dial gauge
manufacturer
Radial gap between impeller and Meet the requirements of Measuring with vernier
Dominant mm
sealing ring manufacturer caliper
Pump shell bolt-up Dominant Firm and without looseness Tightening again; observing
Installation of impeller, snap ring

No looseness Tapping with hand hammer
and shaft sleeve
Axial rolling before assembling

inducer Meet the requirements of Feeling by hands, knocking
Dominant
Axial rolling after assembling manufacturer with hammer and observing
inducer

Radial total clearance between manufacturer, generally
Dominant mm Measuring with feeler gauge
inducer and enclosure 0.1%~0.15% of inducer
diameter and uniform around
Pump
assembling Locking after being properly
Bottom jacking screw Dominant Inspecting with spanner
positioned
The clearance of inducer and

enclosure from rotor meet
the requirement of the
Rotor hoisting height Dominant Correct measuring record
distance between required
location and the bottom;
measuring with depth gauge
Radial unilateral space between Measuring with outside and

Dominant mm 0.25~0.35
balancing drum and bushing inside micrometer

Shaft seal installation
4.14.2 See Table 4.14.2 for inspection and acceptance on installation of condensate pump.
Table 4.14.2 Inspection and acceptance on installation of condensate pump
instruments

Foundation inspection
in Table 4.3.18
Preparation and installation of iron In accordance with those specified

gasket and foundation bolt in Table 4.3.19
Measuring with gradienter for

Levelness deviation mm/m 0.05
pump base
241
Clearance between support leg and
platen

Coupling centre alignment a
in Table 4.3.32
Meet the requirement of rotor

Coupling gasket preparation b Dominant
hoisting height
a The side coupling of vertical condensate pump sways strongly. The iron block shall be first used to stuff inner bore of filling
box of pump shaft so that the deviation between pump shaft and inner bore of filling box is less than 0.05mm.
b The requirements for preparing this coupling gasket is only applicable to vertical condensate pump with thrust bearing on
motor.
4.14.3 See Table 4.14.3 for trial operation of condensate pump.

Table 4.14.3 Trial operation of condensate pump
instruments
Condenser trial operation under In accordance with those specified

non-vacuumized condition in Table 4.3.29
Vacuum pumping valve Dominant Opened Observing and trying by hands
Sealing water pipe Dominant Smooth and abundant water Start-up observing
Trial
operation Judging according to inlet and
Inlet screen Dominant No blockage
under outlet pressure
vacuum
Condensing water level Normal Observing
state
Observing and closing pump

Outlet pressure Dominant Meet requirements of drawing urgently in case of loss of
pressure
4.15 Installation of desuperheater and decompressor
4.15 See Table 4.15 for inspection and acceptance on installation of desuperheater and
decompressor
Table 4.15 Installation of desuperheater and decompressor
Inspection Flange sealing surface Complete, no radial groove Observing
Internal cleaning Clean and impurity-free
Filter screen eyelet Smooth
No blockage; blowhole diameter

Desuperheating water nozzle
meets the requirement of design
242
Restriction orifice
arrangement
Reducing valve, regulating Flexible operation, tight packing

valve set
Material of alloy steel parts Meet requirements of drawing Spectrum inspection
Flexible operation; actuating

Safety gate pressure meets requirements of Water pressure test
drawing
Levelness deviation mm/m

2 Measuring with level ruler
Verticality deviation mm/m

Installation
Correctly positioned, firmly

Steam baffle
welded, no crack in welded joints
Steam Spray water pipe

Smooth and impurity-free Observing
discharge and eyelet
device for
Internal cleaning Clean and no rust scale
access to
condenser Welded joints
connected with No crack, pore and other defects Oil penetration test
condenser
4.16 Installation of hoisting appliance
4.16.1 Installation of overhead traveling crane

Application scope: installation of overhead traveling crane, including rail installation and
inspection, crane assembly and installation, inspection and installation of transmission gear as
well as load test on overhead traveling crane.
1 See Table 4.16.1-1 for inspection and acceptance on rail installation
Table 4.16.1-1 Rail installation and inspection
No crack, honeycomb and pitted

Foundation beam appearance Observing
surface
Elevation deviation of crane beam

and design
Deviation of Measuring with steel tape with

Span<19.5m Dominant mm 3
rail space and adding 100 N tension
243
design size Measuring with steel tape with
Span 19.5m Dominant mm 5
adding 150 N tension
Straightness deviation mm 3 Measuring with pulling line

Monorail
center line Deviation of
mm 3 Measuring with pulling line
reference line
Longitudinal
mm/m <1/1500 column space Measuring with level
levelness
Transverse levelness mm/m <1/100 track width Measuring with level ruler
Track
Maximum deviation
of full-range Dominant mm 10 Measuring with level
elevation of rail top
Elevation deviation between rack

and two railheads of sections
Ordinary joint mm 1~2 Measuring with feeler gauge

Track
clearance Measuring with straight steel
Temperature joint mm 4~6
ruler
Deviation between temperature joint Measuring with straight steel

mm 1
clearance and design value ruler
Transverse staggered joint of track Measuring with flat ruler and

mm 1
joint feeler gauge
Measuring with flat ruler and

Height difference of track joint mm 1
feeler gauge
Splint and track shall close to nut

Observing, Tapping with hand
Track bolt-up with complete washer ring, and
hammer
tightening firmly
Track joint welding Meet the requirement of design
Terminal limiting device Correctly and firmly positioned Observing
Contact with press plate, iron gasket, In good condition, compact and no
Tapping with hand hammer
track and crane beam looseness

Secondary grouting
in Table 4.3.20
2 See Table 4.16.1-2 for inspection and acceptance on crane assembly and installation.
Table 4.16.1-2 Crane assembly and installation
Bolting up all parts without

Appearance inspection looseness; no missing solder and Observing
crack in welded joints
244
Measuring with steel tape
adding 100~150 N tension or
Main beam span deviation mm 5
measuring wheel center distance
with telemeter
Measuring with steel wire and

Deflection of main beam mm/m 0.9~1.3
steel tape
Allowable
Box girder mm 5 Measuring bridge framework
deviation of
with steel tape adding 100~150
bridge
Single web beam N tension or with telemeter;
framework mm 10
truss diagonal line
diagonal line

Lateral curvature of box girder mm <1/2000 Span
wire and steel tape
Lateral
Span L16.5ma mm 5
bending of Measuring with pulling steel
single web and wire and steel tape

Span L>16.5m mm <L/3000
beam truss
Track Distance end mm -1~2
deviation
Span Measuring with steel tape
of box Span <19.5m mm 1~5
end (Excurvation refers to +)
girder
traveller Midspan Span 19.5m mm 1~7
Traveller track deviation of single web

and beam truss
Vertical Track gauge 3.5m mm 3

deviation
Measuring with level on the
of Track gauge 4m mm 5
same cross section
traveller
tracks Track gauge >4m mm 7
Trundle span deviation mm 3 Measuring with steel tape
L/1000, and the direction of

deflection of two driving wheels Measuring with pulling steel
Skewness of big wheel end surface mm
(or following pulley) shall be wire
opposite
Location difference of two wheels on Measuring with pulling steel

mm 1
one and the same balance beam wire
Location difference of one and the

same end distance from the farthest mm 3
wire
two wheels
245
Perpendicular skewness of big wheel mm L/400 Measuring with plumb bob
Flutter of each transmission shaft mm 1 Measuring with dial gauge
The specification meets

Observing and inspecting
Appearance of steel wire requirements of drawing, no
intensity certification
broken-strand
Cylinder number of steel wire on

drum where hook at the extreme Ring 2
lower position
Steel wire on drum where hook at the Drum shall be able to contain Observing
extreme lower position entirely
Correct, firm and reliable

Dampener, limit switch
installation site
a L refers to wheel chord length at measuring position
3 See Table 4.16.1-3 for check, installation, inspection and acceptance of transmission gear.
Table 4.16.1-3 Inspection and installation of transmission gear

Reductor inspection
in Table 4.3.38
Coupling
Radial deviation mm
alignment of
0.08 Measuring with dial gauge
motor and End surface
mm
reductor deviation
Radial deviation of coupling center

mm 0.15 Measuring with dial gauge
of transmission shaft
Appearance of brake strap, drum,

No crack and scar Observing
pulley and hook
Gap between brake strap of long

stroke brake and unilateral brake mm 0.7~0.8, and uniform on both sides Measuring with feeler gauge
wheel
Gap between D=100mm mm 0.60.1, and uniform on both sides

brake strap of
long stroke brake D=200mm mm 0.80.1, and uniform on both sides Measuring with feeler gauge
and unilateral
brake wheel D=300mm mm 1.00.1, and uniform on both sides
Brake strap gap Consistent in full length Measuring with feeler gauge
Qualified oil, flexible operation

Brake oil pump or electromagnet Observing
and block-free
246
Grease without rust and
Wheel bearing Observing
deteriorating
a D refers to diameter of brake wheel
4 See Table 4.16.1-4 for inspection and acceptance of load test on overhead traveling crane.
Table 4.16.1-4 Load test of overhead traveling crane
Gap between edge of big Meet requirements of drawing, and

mm Observing
and small trundle and track on the same side
Wheel and rail contact Solid and gapless Observing
Travelling of big and Flexible rotation without strange

small travellers sound
Wheel rolls on the

No jam; disalignment
track
Unload test
Test on big and small roadster
Brake Sensitive and reliable Observing
Limit switch
Correct and reliable operation
Interlock protection
device
Gear case No-impacting sound

Feeling by hands
Bearing temperature Normal
Electric bridge
Catenary Dominant mm <L/700
type
arc of
Electric
crossbeam Dominant mm <L/600 Transit survey
monospar
at running
test Manual Dominant mm <L/500
Static Deflection of Restoration to the original state

load bridge Dominant and without residual deformation
test framework and abnormal phenomena
Inspection
Rotary hook Hooking with 1.25 times rated
after 1.25 Dominant Without residual deformation
opening load for 10 min, and inspecting it
times
after unloading
running test Welded joint No crack
Steel pieces No crack

Dynamic
load test
Testing load 1.1 times rated load Weigh or calculate
247
Test continuous time min 10 Timing
Stable, without abnormal

Travelling of big and small
Dominant vibration, blocking and impacting, Observing
travellers
and wheel track shall be carded
Motor temperature Normal Feeling by hands
Meet the requirements of Measuring with infrared

Bearing temperature
manufacturer, generally 80 thermometer
Flexible rotation, with normal

Variable speed drive parts vibration, gear meshing and Observing
normal sound
Actuation Sensitive Observing

Brake
Brake strap
Normal Feeling by hands
temperature
Stable elevation and subsidence,

Big and small hook Dominant and drum steel wire shall be lined
neatly
Observing
Motor, control equipment,
Normal operation, and accurate
limit switch and interlock
and reliable operation
protection
4.16.2 Installation of other cranes

Application scope: installation of other cranes (mainly electric block), including inspection
and installation of electric block as well as load test on electric block.
1 See Table 4.16.2-1 for inspection and acceptance on installation and inspection of electric
block.
Table 4.16.2-1 Inspection and installation of electric block
Electric
Brake ring Without damage and grease Observing
block
inspection Revolving along the axis of Measuring with straight steel
Dominant mm 1.5~3
brake wheel ruler
No damage in gear; the oil meets

Reduction box Observing
the requirements of manufacturer
Without broken wires and hard

Steel wire Observing
bending
Without flaw and other damage,

Pulley and hook Observing and trying by hands
and flexible rotation
Fix steel wire on winding Rope shall be compacted by

Inspecting with spanner
drum press plate with firm bolt
Fix steel wire on outer cover mm Pigtail length of outstretching Observing, Tapping with hand
248
from bottom of wedge box 50; hammer
wedge chock tightly
No looseness; no jam on steel

Rope guide Observing
wire
No damage in gear; the relative

Travelling reduction gear position meets the requirements Observing
of manufacturer
Scatheless surface, flexible

Transport wheel Observing
rotation
Restricting electric block not to

Installing machine of
slide out track, and not to touch Observing
blocking entering
obstacle
One side of transport wheel

Gap between lateral margin
shall close to I beam, and
of I beam lower wing and mm 2~4
measuring another side with
transport wheel margin
Steel wire
Electric reservation on
block winding drum
Dominant Ring 3 Observing
installation where hook at
the extreme
Limiting
lower position
stopper
Distance
adjustment
between pulley
and drum cheek
where hook at
the extreme
higher position
2 See Table 4.16.2-2 for inspection and acceptance of load test on electric block.
Table 4.16.2-2 Load test on electric block
Hook where no load Stable zero friction and impaction Observing; listening by ears
Brake Reliable
Suspending with 1.25 times rated
Static
Steel wire Dominant No looseness load at 100mm height; inspecting
load test
after 10min
Lifting hook No deformation
Elevation and subsidence Elevation and subsidence with

Dynamic
of hook and travelling of Dominant Stable zero friction and impaction rated load, observing after
load test
traveller travelling 15 min.
249
Gliding distance of
suspended object after Dominant mm 50
braking
4.17 Installation of diesel generator
4.17.1 See Table 4.17.1 for inspection and acceptance on installation of diesel generator.
Table 4.17.1 Installation of diesel generator
instrument

Foundation preparation in Table 4.3.18 or meet the

Making and installation of sizing
in Table 4.3.19 or Meet the
block and anchor bolt
Vertical and horizontal levelness

deviation
Installation of oil pipe, cooling

Complete, firm, no leakage; not
water pipe, discharge flue and heat Observing
obstructing the passage
extraction duct

Secondary pouring in Table 4.3.20 or Meet the
4.17.2 See Table 4.17.2 for inspection and acceptance on trial operation of diesel generator.
Table 4.17.2 Trial operation of diesel generator
Inspection Meet the requirements of

Oil level in tank Observing
before manufacturer
trial Check information or laboratory
operation Oil desingnation test report provided by the
manufacturer
manufacturer
Evacuation gas valve Normal start-up; connection

Observing
inspection for oil tank between oil tank and atmosphere
Oil entrance & return valves start

Pipeline inspection up normally; the pipeline is Observing
smooth without blockage
250
Oil filling inspection on oil Full of diesel fuel, without air Inspecting by disassembling
Dominant
inlet pipe discharged fuel intake connection
Oil filling inspection for Full of diesel fuel, without air Inspecting by disassembling
Dominant
oil inlet filter screen discharged fuel intake connection
Cooling water pipeline

Normal pressure, no leakage Observing
inspection
The diesel engine starts/stops

Operation condition normally; the sound is normal Observing
without impacting phenomenon
Trial
Continuous operation time h 2 Timing
operation
Coasting operation with

Shutdown and coasting
determinated time and without Observing
operation
sudden stop
4.18 Installation of water circulating pump
Application scope: installation of water circulating pump, including inspection and

installation of water circulating pump for foundation and pump base (body), inspection and
installation of vertical centrifuged /diagonal / axial water circulating pump, inspection and
installation of motor for large-scale vertical / horizontal water circulating pump, installation
of oil system for water circulating pump, installation of parts and sets for hydraulic regulating
system of vertical water circulating pump as well as trial operation of large-scale vertical
water circulating pump.
4.18.1 See Table 4.18.1 inspection and acceptance on installation and inspection of
foundation and pump base (body) for water circulating pump.
Table 4.18.1 Inspection and installation of water circulating pump foundation and pump base (body)
Foundation Deviation of foundation

preparation central line
Relative elevation deviation

of each-layer foundation
Central deviation of
Center deviation of
embedded foundation bolt
Center deviation of
each-layer plate orifice
Dimensional check of floor Meet the requirement of

Observing
slab hole water-outlet bent pipe installation
Foundation Meet the requirement of DI/T

Curing time Inspecting curing records
cleaning 5210.1
251
and check Concrete
Dominant Meet requirements of drawing Check intensity report
strength

Concrete exposion, honeycomb, crack,
Observing, knocking by hand
surface looseness, cobble extruding,
hammer
inspection defects, and cleaning up inside of
Short piece and joint surface Flawless; without deformation,

Observing
of base burrs and groove
Deviation of
central line
Base
Elevation
deviation
Levelness of base end

Dominant mm/m 0.05 Measuring with gradienter
surface
Preparation and installation In accordance with those

of iron gasket specified in Table 4.3.19
Concrete shall be compacted and

Installation
be without gap; the base and the
of pump
upper part of the pump base shall
base
be poured with filling; before
(pump Secondary pouring of base Observing
pouring of enclosure
body)
foundation-platform, the
enclosure dowel Bar and coat
shall be welded.
Local gap between planes of

composition of impeller mm <0.05 Inspecting with feeler gauge
enclosure and guide vane
It shall be in the right position; be

Packing ring of each section compacted; without rupture, Observing
detinning tank or local protrusion
Measuring with plumb bob and

Hub cap fixation Meet requirements of drawing
4.18.2 The inspection and installation of water circulating pump is divided into inspection
and installation of vertical centrifuged water circulating pump, inspection and installation of
diagonal water circulating pump and inspection and installation of axial water circulating
pump according to different pump forms.
1 See Table 4.18.2-1 for check, installation, inspection and acceptance of vertical centrifuged
Table 4.18.2-1 Inspection and installation of vertical centrifuged water circulating pump
252
No crack on surface, no
Appearance inspection Observing
mechanical damage

Pump shaft flexibility mm Measuring with dial gauge
manufacturer

Rolling bearing overhaul
in Table 4.3.23
Radial gap between impeller and Meet the requirements of

Dominant mm Measuring with vernier caliper
sealing ring manufacturer

Rotor hoisting height Dominant mm Measuring with dial gauge
manufacturer
Clearance between balance Meet the requirements of

reinforcement and protecting cover manufacturer
Meet the requirement of rotor Checking according to

Coupling gasket preparation Dominant
hoisting value assembling records
Bearing lock nut fastening Firm Inspecting with spanner
2 See Table 4.18.2-2 for check, installation, inspection and acceptance of vertical diagonal
Table 4.18.2-2 Inspection and installation of vertical diagonal water circulating pump
Appearance inspection of impeller,

No crack on surface, no
principal axis, coupling, bearing Observing
mechanical damage
support and main shaft sleeve drum
Single-axle flexibility Dominant mm 0.03 Measuring with dial gauge
Fluctuation after pump shaft Meet the requirements of

mm Measuring with dial gauge
assembling a manufacturer
Gap of rubber bearing and shaft Meet the requirements of

sleeve manufacturer
Gap of seal ring on back side of Meet the requirements of

impeller manufacturer
Radial clearance between impeller Meet the requirements of

and enclosure manufacturer
Axial clearance between impeller Measuring with straight steel

and enclosure ruler

Rotor hoisting height Dominant mm Measuring with dial gauge
manufacturer
Meet the requirement of rotor Checking according to

Coupling gasket preparation Dominant
hoisting value assembling records
a The blade rotor assembling of blade adjustable diagonal pump may refer to the requirements of axial pump assembling.
3 See Table 4.18.2-3 for check, installation, inspection and acceptance of vertical axial water
253
circulating pump.
Table 4.18.2-3 Inspection and installation of vertical axial water circulating pump
No rust stain, rag and mechanical

Appearance inspection Observing
damage
Clearance with thrust-shaft

Dominant mm 0.10~0.15 Measuring with vernier caliper
Rocker arm
sleeve end-face
With inwall of rotor body No jam Trial operation
Pivot movement value of impeller Dominant mm 0.50 Measuring with dial gauge
Flexible rotation and without jam

Pivot
inside shaft sleeve
Transition fit with key groove;

Collared shaft Measuring with vernier caliper
fitting in loose and tight
Complete and no crack, rag and

Sealing device parts Observing
defection
Measuring with multi-purpose

Installation angle deviation Meet requirements of drawing
goniasmometer
Blade
Radial clearance between

Dominant mm 2~3 Measuring with feeler gauge
end face and enclosure
Oil servomotor piston stroke

corresponding to blade Observing
manufacturer
corner
Rotation angle between Meet the requirements of

Observing
blades manufacturer
Blade rotation No jam Observing
Carrying out together with blade

Tightness of oil pipeline and sealing No leakage on combination plane
operation test according to the
device and bolt hole
requirement of manufacturer
Fastening and pouring lead or

Bolt of overflowing surface Observing
epoxy resin at bolt hole
No damage and rust in finishing

Appearance inspection on
processing; no chap and peeling in Observing
main shaft
Main shaft inspection
axle-neck chromium coating
Main shaft length checking Meet requirements of drawing Measuring with steel tape
Main shaft flexibility Dominant mm 0.10 Measuring with dial gauge
Radial flutter at axle neck mm 0.06
254
Coupling floating
mm 0.04
displacement
Coupling radial flutter mm 0.04
Cleaning up, the inside oil pipe be

Main shaft and internal oil added with gasket; the joint is
Observing
pipeline tight and the bolt is fastened and
locked uniformly
Partial gap on joint surface

of main shaft and pump mm <0.05 Measuring with feeler gauge
wheel
The joint surface shall be added

Final connection between
with water proofing paint Observing
main shaft and pump wheel
according to the requirements
Levelness deviation of
coupling flange surface
When the blade is at maximum

Clearance deviation of blade and minimum corner, measuring
Dominant 20% of average value
Assembling of main shaft and pump wheel
and enclosure upper, middle and lower points

with feeler gauge
Unilateral space of lower 5%~15% greater than the

edge and enclosure of unilateral space of upper margin Measuring with feeler gauge
impeller and enclosure
Main shaft elevation before Design value, equal to coupling Measuring with straight steel
mm
installing motor seam depth plus 2~6 ruler
Hub cap Smooth in surface, no pit Observing
Align seal loop and water inlet;

Seal loop assembly Observing
smooth eyelet
Tight joint; the joints shall stagger

Packing set filling Observing
120~180 with each other
Thickness deviation of
mm 0.05 Measuring with vernier caliper
guiding bush
Upside-down clearance
deviation of axle and guide Dominant mm 0.05
micrometer and vernier caliper
bearing
4.18.3 The inspection and installation on motor of large-scale water circulating pump is
divided into inspection and installation on motor of large-scale vertical water circulating
pump and horizontal water circulating pump.
1 See Table 4.18.3-1 for check, installation, inspection and acceptance on motor of large-scale
vertical water circulating pump.
Table 4.18.3-1 Inspection and installation on motor of large-scale vertical water circulating pump
Inspection item Propert Unit Quality criteria Inspection method and
255
y measuring instrument
Inspection on plane of
composition of frame support Flat, smooth and no damage
leg
Oil groove tightness of Domin Inspecting after soaking

No leakage
upside-down frame ant kerosene for 24h
Water test with 1.25 times

Domin
Tightness of oil cooler No leakage operating pressure; inspecting
ant
Inspect after 5min
ion Motor coupling floating

before displacement
installa Meet the requirement of DL/T

Motor electric inspection
tion 5161.1~5161.17
Purging and inspecting by

Internal cooling pipe Smooth, clean
compressed air p
Water test with 1.25 times

Air Waterside tightness
No leakage operating pressure; inspecting
cooler test
after 5min
Air chamber Clean, impurity-free and tight

Observing
inspection joint
The rotor is slightly lower; With pump coupling elevation

Center deviation of rotor and Domin deviation value 0.4% of as reference, measuring
%
stator magnetic field a ant effective height of stator silicon magnetic field center after
steel sheet lower frame installation
Stator elevation error b mm 1 Measuring with level
With horizontal base center as

Installation of motor frame and stator
Domin
Frame center deviation mm 1.5 reference, measuring with
ant
Frame levelness deviation mm/m 0.10 Measuring with gradienter
Clearance Bolt fastening

mm 0.05
between position
Measuring with feeler gauge
lower frame Sum of wedged area of 0.05
Other position mm
and base feeler gauge 30% of total area
End face clearance after

coupling joint
Partial gap on joint surface of

stator and lower frame
Positioning pin Fit closely
Appearance inspection on thrust Domin No crack, pore, slag inclusion and Inspecting with coal-soaked or
bearing
thrust
d
bearing and guide bearing ant bodiless in black bronze oil penetrating fluid
256
Smooth, clean, flat, smooth and
Thrust disc Observing
no damage
Contact area of thrust segment Domin 70%, taking on uniform spot

Inspecting by painting
and thrust disc ant distribution
Support bolt Well-integrated with bearing bush Observing
Surface clearance between

thrust block and upper frame
Motor Inspecting with feeler gauge at

Domin
installa Air gap deviation <10% of average value upside-down ends of magnetic
ant
tion pole
Upper-frame horizontal Domin

deviation ant
Domin Measuring with combined

Thrust disc levelness mm/m 0.02
ant diagram level
Coordination of thrust cone and Meet the requirements of

shaft manufacturer

Thickness deviation of snap ring mm 0.02
micrometer
0.03; the length shall be less than

Clearance between snap ring
mm or equal to 20% of perimeter and Measuring with feeler gauge
and load-bearing surface
distributed uniformly
Thrust segment adjusting bolt Uniform load; tightly locked
Jacking up rotor after thrust

bearing oiling and measuring
Thrust-bearing insulation value M 0.30
with 1000V insulation
resistance meter
After oil tank oiling, measuring

Upper-guide-bearing insulation
M 0.30 with 1000V insulation
value
resistance meter

Upper-guide-bearing and axial Domin Measuring with pressure fuse
mm manufacturer, generally
unilateral space ant method and feeler gauge
0.08~0.10
Domin
n<250r/min mm/m 0.03
Relative ant
Measuring opposite maximum
waggling n=250r/min~375r/mi Domin
mm/m reading with dial gauge at
of motor n ant
0.02 coupling section
shaft n=250r/min~600r/mi Domin
mm/m
n ant
Relative Domin Measuring opposite maximum

n<250r/min mm/m 0.05
waggling ant reading with dial gauge at
of water n=250r/min~375r/mi Domin pump guide bearing
mm/m 0.04
pump n ant
257
shaft n=250r/min~600r/mi Domin
mm/m 0.03
n ant
Absolutel Domin
n<250r/min mm 0.40
y ant
Measuring opposite maximum
waggling n=250r/min~375r/mi Domin
mm 0.30 reading with dial gauge at
of water n ant
pump guide bearing
pump n=250r/min~600r/mi Domin
mm 0.20
shaft n ant
Rad
ial
Dom
dire mm 0.12
inant
750>n500 ctio
r/min n
End
Permanent Dom
surf mm 0.06
couping inant Measuring opposite maximum
ace
center reading with dial gauge or
Rad
allowable feeler gauge
ial
deviation Dom
dire mm 0.16
inant
n<500r/mi ctio
n n
End
Coupling center deviation
Dom
surf mm 0.08
inant
ace
Motor installation
Rad
ial
Dom
dire mm 0.16
inant
750>n500 ctio
r/min n
Non-perm End
Dom
anent surf mm 0.10
inant Measuring opposite maximum
coupling ace
reading with dial gauge or
center Rad
feeler gauge
allowable ial
Dom
deviation dire mm 0.24
inant
n<500r/mi ctio
n n
End
Dom
surf mm 0.15
inant
ace
Radial total clearance of lower

guide bearing
Adjusting bolt Tightly locked Inspecting with spanner
258
Positioning pin at joint surface Tightly contacted Tapping with hand hammer
aThe rotor field center is slightly lower than stator field center. bThe stator elevation error refers to the value after meeting the
previous requirements
2 See Table 4.18.3-2 for check, installation, inspection and acceptance on motor of horizontal
Table 4.18.3-2 Inspection and installation on motor of horizontal water circulating pump
Inspection on plane of
composition of frame Flat, smooth and no damage Observing
support leg
Ellipticity Dominant mm 0.02

Shaft Measuring with outside
diameter Non-cylinder micrometer
Dominant mm 0.02
degree
Motor coupling floating

Inspection mm 0.04 Measuring with dial gauge
displacement
before
Bearing pedestal and In accordance with those
installation
bearing specified in Table 4.3.21~4.3.23
No rust, crack and deformation;

Appearance inspection on
the fan blades firmly installed Observing
motor fan
without looseness
Meet the requirement of DL/T

Motor electric inspection
5161.1~5161.17
Adjustable gasket for 2~3 floors, layout in echelon

Observing
stator and bearing pedestal form
Center deviation of rotor Meet the requirements of Measuring with straight steel
Dominant mm
and stator magnetic field manufacturer ruler
Stator elevation error mm 1 Measuring with level
Frame levelness deviation mm/m 0.20 Measuring with gradienter
Material
Motor dimension Meet the requirements of
Pedestal
installation Material manufacturer
bearing
quantity
insulation
Insulation Measuring with 1000V
M 0.5
resistance insulation resistance meter
Partial gap on joint surface

of stator and lower frame
Positioning pin Tightly fitted
259
4.18.4 See Table 4.18.3-2 for inspection and acceptance on installation of oil system for
Table 4.18.4 Installation of oil system for water circulating pump
Oil tank and equipment In good condition without scar and

Observing
appearance with complete components
Oil tank opening Complete and correct Observing
Flange studding hole It shall not penetrate box wall Observing
Internal cleaning of oil tank Dominant Clean and impurity-free Observing
Not dissolve in turbine oil; no

Paint inside oil tank Observing
falling off
Inspection and installation of high- and low-level oil tank
Inspecting after watering for

Oil-tank tightness test No leakage
24 h
Flat-bottom oil tank Leveling mortar and cladding

Observing
foundation damp proof course of asphalt
Bracket-carrying oil tank Smooth surface, and free from

Observing
foundation flaw and looseness

Elevation deviation mm 10 Measuring with gradienter
Verticality deviation mm/m 2 Measuring with level ruler
Levelness deviation mm/m 1.0
Interface direction Meet requirements of drawing
Installation of oil level

Firm and vertical Observing
gauge
Ladder footpath, platform Neat, nice, flat, smooth; meet the

Observing
and handrail technical requirements
Valve type Applying steel rising stem Observing

Oil piping installation
Valve cleaning Clean inside and no leakage Water pressure test
Pipeline material, pipe Clean inwall; no rust stain, dust

Dominant Observing
fittings and foreign bodies
Sleeve welding or argon arc

Welding Dominant Observing
welding for base coat
260
Measuring with glass tube
Scavenge pipe gradient Dominant mm/m 30~50
gradienter
Oil-pipe vertical deviation mm 1.5mm/m, and the maximum 7 Measuring with plumb bob
It shall not be transmitted to the

Oil pipe and valve loading Observing
Oil piping installation
equipment
Installation form and space Meet the requirement of drawing

Checking
of supporter and hanger design
Supporter and hanger

Firm, reliable and nice Observing
installation
On-site pressure gage and Correct position and quantity; meet

Checking
thermometer the requirement of thermal control

Oil feed pump inspection
in Table 4.5.6-4 and Table 4.5.6-5

Elevation deviation mm 10 Measuring with gradienter
Circumference
Dominant nun 0.10
deviation Measuring with flat bevel
Coupling
End surface scale
centre Dominant mm 0.08
deviation
alignment
Coupling
mm 2~3 Measuring with steel tape
clearance
Inspection and installation of oil feed pump
Firm, nice process and convenient

Coupling outer cover Observing
maintenance
No rust, crack, damage; no groove

mark on sealing surface; no rag,
Oil filter inspection Observing
blockage and breakage in filter
screen eyelet
By-part Inlet oil pipe It may be connected with oil pump

Observing
trial rinsing after proving qualified
operation Manual rolling Uniform rotation without abnormal Listening to the sound and
rotor sound feeling by hands
Oil temperature
for trial 15~65 Measuring with thermometer
operation
Oil pump Measuring with vibration

Dominant mm 0.08
vibration gauge
Oil pump
Dominant 85 Measuring with thermometer
temperature
Oil pump Listening to the sound and

Dominant Normal, stable
operating state feeling by hands
261
Outlet oil pipe It may be connected with bearing
Observing
rinsing bush after proving qualified
4.18.5 See Table 4.18.5 for inspection and acceptance on installation of parts and sets for
hydraulic regulating system of vertical water circulating pump.
Table 4.18.5 Installation of parts and sets for hydraulic regulating system of vertical water circulating pump
instrument
Levelness deviation of
flange on oil distributor mm/m 0.06 Measuring with gradienter
Inspection and installation of parts and sets
base
Radial flutter of oil

distributor
Concentricity deviation
of regulator and motor mm 0.60 Measuring with dial gauge
shaft
Pilot oil valve clearance

of regulator
Piston stroke indication

Fit with indication of regulator
of regulator oil Observing
blade position
servomotor
4.18.6 See Table 4.18.6 for inspection and acceptance on trial operation large-scale vertical
Table 4.18.6 Trial operation of large-scale vertical water circulating pump
Oil level gauge Normal oil level Observing

Oil designation Observing
manufacturer
Cooling water pipe Smooth, adequate water quantity Observing
Flexible operation of the

Water quantity of
electromagnetic valve; meet Observing
lubrication water pipe
requirements of drawing
Fixed value of electric

and heat engineering Eligible
protection
Linkage test of pump and Coordination with the eelectric,

outlet valve heat engineering debugging
Inspection during
No-load trial operation of

trial operation
Correct rotation direction Observing

motor
Meet the requirement of

Coupling reinspection Check installation records
262
Meet the requirement of rotor
Coupling connection Check installation records
hoisting value
Rubber First
10
bearing start-up
min Timing
pre-oiling Normal
5
time start-up
Linkage between start-up

Coordination with the eelectric,
after pump and outlet Meet requirements of drawing
heat engineering debugging
valve
Normal, zero friction; without Listening to and monitoring the

Operation condition
abnormal vibration and shock gauge needle, Feeling by hands
Reach to rated value and keep

Pump outlet pressure Measuring pressure gauge
stable
n250r/min Dominant mm 0.15

Measuring vertical and radial
Bearing 250<n<
Dominant mm 0.10 vibration at stator frame with
vibration 600r/min
vibrometer
n600r/min Dominant mm 0.08
A small amount of fresh water; Measuring with thermodetector

Shaft seal
normal temperature and observing
Adopt bearing
temperature of lubricating 80 Measuring with thermometer
grease
Bearing temperature by
70 Measuring with thermometer
adopting lubricant
Blade angle adjustment Meet the requirements of

test manufacturer
Continuous operation
h 4~8 Timing Observing
time
4.19 Rotary sieve installation
Application scope: rotary sieve installation, including inspection, installation and trial
operation of rotary sieve.
4.19.1 See Table 4.19.1 for inspection and acceptance on installation and inspection of
rotary sieve.
Table 4.19.1 Rotary sieve inspection
Appearance
inspection
Spare parts No damage, deformation, Observing

welded joints; no crack,
missing solder; no casting
263
sand, pore and crack in
castings
Combination (assembly) Flat, smooth; no rag and

Observing
surface groove mark

Reductor inspection

Bearing inspection specified in Table 4.3.22 and
Table 4.3.23
Preparation and
installation of iron gasket
and foundation bolt

Curing time Inspecting pouring records
DL/T 5210.1
Concrete Meet requirements of

Dominant Check strength test report
strength drawing
Foundation
preparation
Concrete exposion, honeycomb, crack,
surface looseness, cobble extruding, Observing
inspection defects, and cleaning up
Seat frame installation
inside of foundation bolt hole
Height difference of
separated base coordinate
Horizontal deviation of
seat frame
Smooth joint; vertical in full

Sealing plate length; flat and smooth on Observing
sealing surface
Concrete foundation of
Contact tightly Observing
sealing plate support
Guide track Single-track bending Measuring with pulling steel

mm 3
installation deviation wire
Full-length straightness Measuring with pulling steel

mm/m 1
deviation of guide track wire
Interface malposition of
mm 1.5 Measuring with steel tape
guide track
Space deviation of guide

Dominant mm 3 Measuring with steel tape
track
264
Verticality deviation of Suspending plumb bob along
mm/m 1
guide track total height
Deviation of guide-track
diagonal line
Guide-track center
elevation deviation of Dominant mm 3 Glass tube gradienter
bottom double-side curve
loading shaft
Tightly fit with pin hole,

Guard pin of loading axis Observing
with cut-off groove on pin
Smooth oil hole; the oiling

Chain ring staff Observing
device is in good condition
Clearance
between
No looseness and jam
swivel pin
Driving motor installation
Chain and pin hole Observing and feeling by

plate Flexible and no jam in track hands
Roller
groove
Locknut and
Tightly locked
pin
Chain plate and otter Correct direction; reliably Checking according to

board assembly connected drawing
Align mutual position; no Observing and feeling by

Two chain wheel assembly
jam on chain plate hands
Otter-board diagonal line

deviation
Clearance between
reductor, motor support mm 0.05 Inspecting with feeler gauge
and base
Meet requirements of Checking according to

Layout of wash waterpipe
drawing drawing
Correct position; smooth

Nozzle installation Observing
eyelet
Auxiliaries installation
Snap knife Flexible operation

Dump tank gradient
manufacturer
Dirt blocking net In good condition; firm Observing
Transmission gear
Firm and reliable Observing
protective cover
265
Metal cover plate
4.19.2 See Table 4.19.2 for inspection and acceptance on trial operation of rotary sieve.
Table 4.19.2 Trial operation of rotary sieve
Sieve rotation Dominant Flexible without jam Observing

Trial operation before access to water
Reductor No oil leakage; no crashing in gear Observing
Guard pin No deformation Observing
Bearing temperature 80 Measuring with thermometer

Motor current
manufacturer
Trial operation time h 4~8 Timing
Motor operating current after Meet the requirements of

access to water manufacturer
4.20 Trash remover equipment installation
Application scope: trash remover equipment installation, including inspection and

installations well as trial operation of trash remover.
4.20.1 See Table 4.20.1 for acceptance on inspection and installation of trash remover
Table 4.20.1 Inspection and installation of trash remover
No damage, deformation, welded

joints; no crack, missing solder;
Parts Observing
no casting sand, pore and crack in

castings
Flat, smooth; no rag and groove

Joint surface Observing
mark

Bearing inspection
in Table 4.3.23
Guide Preparation and

track installation of iron gasket
in Table 4.3.19
installation and foundation bolt
Single-track bending Measuring with pulling steel

mm 3
deviation wire
266
Full-length straightness Measuring with pulling steel
mm/m 1
deviation of guide track wire
nun 1.5 Measuring with steel tape
guide track

Dominant mm 3 Measuring with steel tape
track

mm/m 1
diagonal line
Planeness of net grating mm 3

Dirt blocking parts installation
Transit clearance at
longitudinal switching mm 3.5 Measuring with steel tape
section of net grating
Full-length verticality of Suspending plumb bob along

mm/m <1
dirt-blocking grate total height
Planeness of
mm 2
dirt-blocking grate
loading shaft
Tightly fit with pin hole, with cut

Guard pin of loading axis Observing
-off groove on pin
Smooth oil hole; the oiling device

Chain ring staff Observing
is in good condition
Chain assembly No looseness and jam

Chain Observing and feeling by hands
Locknut and pin Tightly locked

Driving mechanism installation
The specification shall meet the

Steel wire and drum Observing and inspecting
requirement; no broken wire and
appearance intensity certification
crack
Cylinder number of steel

wire on drum with
Ring 2
scraper bucket at the
lowest position
Cylinder number of steel

Observing
wire on drum with Drum shall be able to contain
scraper bucket at the entirely
highest position
Installation of dampener Correct, firm and reliable

and limit switch installation site
Clearance between mm 0.05 Inspecting with feeler gauge
267
reductor, motor support
and base
Two chain wheel Align mutual position; no jam on

Observing and feeling by hands
assembly chain plate
Installation and layout of

Meet requirements of drawing Checking according to drawing
operating house
Accessory installation
Casing installation Firm and reliable Observing
Protective cover of
Firm and reliable Observing
driving device

Metal cover plate
in Table 4.3.37
4.20.2 See Table 4.20.2 for inspection and acceptance on trial operation of trash remover.
Table 4.20.2 Trial operation of trash remover
Clearance between wheel Meet the requirement of drawing

mm
edge and track and on the same side
Wheel and rail contact Compact and gapless
Wheel rolls on the track No jam; disalignment

No load test
Integral traveling Flexible without strange sound Observing
Brake Sensitive and reliable
Limit switch Correct and reliable operation
Interlock protection
device
Feeling by hands and listening to

Transmission No abnormal sound
the sound
Non-load test
Scraper bucket lifting No jam Observing
Rotary brush and net

grating
Trial operation of access to
Rotary brush rotation Dominant Flexible without jam Observing

water
Reduction gear No oil leakage; no crashing in gear Observing
Guard pin No deformation Observing
268

Motor current
manufacturer
Trial operation time h 4~8 Timing
4.21 Installation of large-scale flat steel gate
4.21 See Table 4.21 for inspection and acceptance on installation and test of large-scale flat
steel gate.
Table 4.21 Installation and test of large-scale flat steel gate
Door head appearance of

No oil leakage; no crashing in gear Observing
gate groove sill
Flat and smooth without pit; the

Observing and checking
Gate flap surface corrosion protection shall
Appearance manufacture document
meet the technical requirements
inspection
Appearance and Meet the requirement of design
Checking the drawing
dimension of parts drawing
Meet the requirement of design

Parts material Checking the drawing
drawing
Straight deviation of
single-section gate mm 1/2000 of structure member length
wire
groove
Full-length straightness
deviation of gate-groove mm 1
wire
working surface
Bulkhead mm 0.5 Measuring with steel tape
guide track
gate
installation Dominant mm 8 Measuring with steel tape
track

mm/m 1
diagonal line
Bottom sill planeness mm/m 2 Measuring with level ruler
Secondary Inspection on gate Without missing parts and missing

Observing
pouring of groove connection solder
gate groove Inspection inside gate
Clean and impurity-free Observing
groove
269
Concrete pouring inside The concrete inside embedded parts
gate-groove embedded shall be much more parallel and Observing
parts level than that outside
Compact; thee shall be no cavity or

Concrete tamping air between concrete and embedded Observing
parts

Curing
5210.1
Automatic hooking and

Flexible and reliable Observing
unhooking device
Gate flap at lowest

Tight waterstop Transparent inspection
Test on flat position
steel gate Full-travel on and off
Flexible, smooth and reliable Observing
test
On and off test on Check the design

flowing water requirements
4.22 Deep water pump installation
Application scope: This part is applicable to deep water pump installation for water-collecting
pump house, including inspection, installation and trial operation of deep water pump.
4.22.1 See Table 4.22.1 for inspection and acceptance of deep water pump.
Table 4.22.1 Deep water pump inspection
instrument
Coupling driving-shaft end face Flat and smooth; no rag, damage;

of pump shell and ascending-pipe vertical to axes; the screw thread is Observing
bracket in good condition
Fitting surface of impeller and No rust stain, rag and mechanical

Observing
tapered sleeve damage on the surface
No damage; forbidden to contact

Rubber bearing Observing
grease
Radial flutter of driving shaft Dominant mm <0.20 Measuring with dial gauge
Coordination of impeller and

Fastened without looseness Tapping with hand hammer
shaft
Clearance between sand cap and Meet the requirements of

sealing ring manufacturer
Clearance between balancing Meet the requirements of

drum and balance sleeve manufacturer
Clearance between impeller and Meet the requirements of

sealing ring manufacturer.
270
Axial displacement quantity of Measuring with push-and-pull
Dominant mm 6~8
impeller method
After tightening up water outlet

Elongation deviation of pump
mm 2 blade and shell, measuring with
shaft
depth gauge
4.22.2 See Table 4.22.2 for inspection and acceptance on installation of deep water pump.
Table 4.22.2 Deep water pump installation
Complete gaskets; parallel flange;

Flange type overlapped adjacent pump-pipe Inspecting with pulling line
Outlet pipe
axes
connection
Pipe hoop type Fastening screw thread Observing and knocking
Joint is tightly fastened; the

Pump shaft connection chromium plating surface conform Observing
to guide bearing position
Levelness deviation of pump base mm/m 0.2 Measuring with level ruler
Connection between motor and Observing and tapping with hand

Bolt-up
pump base hammer

Rotor hoisting height Dominant mm Measuring with depth gauge
manufacturer
Correct rotation direction; meet the

Connection between motor and Observing and measuring with
requirement of rotor hoisting
pump shaft straight steel ruler
height
Able to be taken out from shaft

Water level measuring device Observing
freely
Lubricating water pipe installation Correct joint and abundant water Observing
Insulating value for deep-well After filling condensed water for

pump motor of submersible water M 5 24h, measuring with 500V
pump motor insulation resistance meter
After being soaked under water

Insulating value for cable joint of
M >5 for 6h, measuring with 500V
submersible water pump motor
4.22.3 See Table 4.22. for inspection and acceptance on trial operation of deep water pump.
Table 4.22.3 Trial operation of deep water pump
No-load trial operation of motor Correct rotation direction Observing
271
Rubber bearing preoiling time min 20 Timing
Motor working current <Rated value Measuring with amperemeter
Axial displacement quantity of No change before and after Stopping pump and measuring
Dominant
impeller start-up after start-up for 20min
Measuring with vibration gauge

Bearing vibration Dominant mm 0.10
at motor bearing pedestal
A small amount of fresh water;

Shaft seal Observing, Feeling by hands
normal temperature
Reach to rated value and keep

Pump outlet pressure Dominant Measuring pressure gauge
stable
Continuous trial operation time h 4~8 Timing
4.23 Installation of water purifying plant
Application scope: installation of water purifying plant for hydraulic engineering, including
inspection, installation and trial operation of water purifying plant.
4.23.1 See Table 4.23.1 for inspection and acceptance of water purifying plant.
Table 4.23.1 Inspection on water purifying plant
Specification & model Meet requirements of drawing Checking according to drawing
Appearance The dimension shall meet the

inspection requirement of design drawing; Observing and measuring with
Visual inspection
correct joint position; the steel tape
appearance is in good condition
Internal The water chamber and enclosure

device Internal cleanliness is in good condition and Checking according to drawing
inspection impurity-free
mm 4
branch pipe
Vertical misalignment of
mm 3 Measuring with L-square
branch pipe and main pipe
Hole diameter and eyelet

angle
Position of pipe orfices Meet requirements of drawing Checking according to drawing
272
Thickness of packing
material
Enclosure material Meet requirements of drawing Checking according to drawing
The property shall meet Inspecting product qualification

Fillings Dominant
requirements of drawing certificate
4.23.2 See Table 4.23.2 for inspection and acceptance on installation and trial operation of
water purifying plant.
Table 4.23.2 Installation and trial operation of water purifying plant

Curing time Inspecting pouring records
5210.1

Installation Concrete surface design drawing; no Observing and checking
of water Foundation inspection reinforcement exposion, design drawing
purifying inspection honeycomb and crack
plant
Surface deviation mm 5 Measuring with level
Deviation of central
line
Measuring with plumb bob

Vertical deviation mm 2.5% of the equipment height
Positioning along the total height
of water
Center displacement mm 10 Measuring with steel tape
purifying
plant
Installation
Foundation surface
of water No impurity, dust and oil stain
cleaning
purifying
Concrete height of the Higher than or equal to the
plant
external base lower edge of base
Secondary
Compacted; there shall be no Observing
grouting
Concrete tamping gap at the lower bottom of
base

curing
5210.1
Inspecting after fully filling

Test on access to water No leakage, No deformation
water for 24 h
Segmental
No water leakage and gas
trial Connecting pipeline of parts Observing
leakage
operation
Water outlet of trial operation Dominant Checking laboratory report
design drawing
273
project compulsory provisions for engineering installation organizations in water-circulating
pump room equipment, public-water pump house equipment and water-collecting pump
house equipment.
provisions for ( )
Subsection project
Unit project name
name
Implementation
performance
Before filling water into tank container, it must thoroughly clean up

internal rusty scale, weld beading and foreign bodies. The internal
1
anticorrosive coating shall be painted according to design
requirements or after the study of technical section.

2

3

vessel, pipe seat must not be welded, and repair must not be carried
4
out, as well as pipes must not be used as hanger and support points
for hoisting other heavy things.
Acceptance result
Date Date
274
4.24 Main body installation of combustion engine
Application scope: main body installation of combustion engine, including preparation of

combustion engine foundation installation, main body positioning and installation of
combustion engine, installation of inlet system, installation of exhaust system and enclosure
installation of combustion engine.
4.24.1 See Table 4.24.1 for inspection and acceptance on preparation of combustion engine
foundation installation.
Table 4.24.1 Preparation of combustion engine foundation installation
Smooth surface without crack,

Appearance inspection hole, honeycomb, pitted surface Observing
and reinforcement exposion
Foundation longitudinal
center line and combustion mm/m <2
Inspecting by isosceles triangle
engine
Dominant method; measuring with steel
Transverse verticality
tape
deviation of main-body mm Total deviation value <5
supporting leg
Verticality deviation
mm/m <2
between foundation Inspecting by isosceles triangle
longitudinal center line and Dominant method; measuring with steel
Foundation generator foundation mm Total deviation value <5 tape
inspection transverse center line
With elevation reference line as

Elevation deviation of Meet the requirement of design
mm benchmark, measuring with
bearing area drawing, 10
level
Clean, without lacquer, oil dirt

Foundation cleaning Observing
and oil dirt
Foundation strength during

>70% of design strength Strength test
roughening
Chip away surface concrete layer

Roughening depth Observing
and expose coagulation layer
Position for mounting and

adjusting small lifting jack Flat, smooth and without drop pit Observing
or temporarily iron gasket
Deviation between bolt

Embedded With foundation horizontal
center and foundation Meet requirements of drawing,
foundation mm central line as benchmark,
vertical and horizontal <2
bolt measuring with steel tape
center line
Bolt elevation deviation mm 0~3 With reference line as

benchmark, measuring with
275
level
Vertical deviation mm L/450a
Appearance Without lacquer and dirt Observing
Bolt and nut coordination mm Flexible without jam Inspecting and feeling by hands
Length and diameter of

Meet requirements of drawing Measuring with steel tape
bolt
Gap between bolt and bolt

hole or gap within bolt mm Measuring with steel tape
manufacturer, >5
sleeve

After tightening up bolt manufacturer, exposing 2~3 Observing
buckles
Deviation between
With vertical and horizontal
anchorage plate center and
mm <3 central lines benchmark,
foundation vertical and
Embedded measuring with steel tape
horizontal center line
anchorage
Elevation deviation of With foundation line as
plate mm 3
anchorage plate benchmark,
Verticality difference of
mm/m <3 Measuring with plumb bob
positioning retaining plate
Meet the requirement of design

Recheck on reserve hole and limes
and practical equipment Measuring with steel tape
margin is dimension
installation
Meet the requirements of Measuring with level gauge and

Embedded base plate
manufacturer communicating vessels

Alloy steel stone bolt material Spectrum inspection
manufacturer
a L refers to the length of foundation bolt
4.24.2 See Table 4.24.2 for inspection and acceptance on installation and inspection of
combustion engine base plate and platen
Table 4.24.2 Inspection and installation of combustion engine base plate and platen
Pedestal sliding surface and base Flat, smooth, clean and no Inspecting with leveling ruler
plate inspection damage, deformation and rag feeler gauge
No crimping, rust; flat, smooth and

Gasket inspection Observing
clean; cut opening at bolt
Base plate; Measuring with level gauge and

Elevation mm 1
platen communicating vessels
276
Meet the requirement of drawing
Measuring with combined
Horizontal mm/m provided by the manufacturer, with
diagram level
the same direction
Meet the requirement of rawing Measuring with tapeline and

Gasket geometric dimension mm
provided by the manufacturer outside micrometer
Inspection on base plate, platen and Meet the requirement of the

Dominant Inspecting by painting on site
gasket contact manufacturer
Contact between pedestal bottom

Dominant mm <0.05 Inspecting with feeler gauge
surface and fixer spherical face
Meet requirements of drawing;

Longitudinal and horizontal device Measuring with straight steel
mm deviation of platen central line in
of base plate and platen ruler
vertical and horizontal direction<1
4.24.3 Positioning and installation of combustion engine main body

Application scope: This part is applicable to positioning and installation of combustion engine
main body, including positioning inspection of combustion engine, installation of combustion
chamber, load distribution of combustion engine, adjustment and connection of shafting,
clearance measurement and adjustment of sliding pin system as well as installation of
automatic synchronizing device.
1 See Table 4.24.3-1 for inspection and acceptance of combustion engine positioning
Table 4.24.3-1 Combustion engine positioning inspection
The appearance is in good

condition; no collision mark in
Appearance inspection on equipment Dominant Site inspection
transport; the transport detection
device indicates in good condition
Clean and without rag, high spot,

Combustion engine base Site inspection
rust and groove
Combustion engine hoisting and No damage on equipment;

Dominant Observing, measuring
positioning accurately positioned
Inspection on combustion engine and Meet the requirement of the Inspecting by painting on site;
Dominant
platen contact surface manufacturer inspecting with feeler gauge
Measuring with feeler gauge

Meet the requirement of the
Gasket partial clearance mm among support, gasket and
manufacturer
platen
Fastening of anchor bolt nut gasket Fastening according to the

Nm Torque spanner
and base requirement of the manufacturer
2 See Table 4.24.3-2 for inspection and acceptance on installation of burner

Table 4.24.3-2 Burner installation

Material of alloy steel parts spectrum check
manufacturer
277
Cleanliness inspection inside Clean and without rust and foreign
Dominant Site inspection
combustion chamber bodies
Cleanliness inspection inside main Clean and without rust and foreign
Dominant Site inspection
body joints bodies
Inspection on joint flange face of Clean and without rag, high spot,
Site inspection
burner and main body rust and radial groove
The number is consistent with the

Installation position Dominant Site inspection
drawing
The opposite-angle fastening and

Bolt-up Dominant the moment shall meet the Inspecting with torque spanner
requirement of the manufacturer
3 See Table 4.24.3-3 for inspection and acceptance of combustion engine load distribution
Table 4.24.3-3 Combustion engine load distribution
No crimping, rust; flat, smooth and Observing and inspecting with

Gasket cleaning and check
clean; cut opening at bolt micrometer
Meet the requirements of Measuring with dial gauge or

Load distribution Dominant mm
manufacturer chock

Combustion engine rotor lift Dominant mm/m Combined diagram gradienter
manufacturer
4 See Table 4.24.3-4 for inspection and acceptance of shafting adjustment and connection
Table 4.24.3-4 Shafting adjustment and connection
Spectrum inspection or
Coupling bolt; nut material examining certification
manufacturer
provided by the manufacturer

Coupling bolt; nut hardness Inspecting with sclerometer
manufacturer

Material of other alloy steel parts Spectrum inspection
manufacturer

Minimum axial throughflow clearance Dominant mm Dial gauge; special tools
manufacturer
Corresponding to the
manufacturer's mark; when there
Coupling relative position is no mark, the floating Site inspection
displacement shall be offset
mutually
Central Measuring with feeler gauge,

reinspection Deviation of measured Dominant mm Meet the requirements of chock or dial gauge
central height difference manufacturer, 0.02

value and reserve value
required by the
278
manufacturer

Right-left center deviation Dominant mm
manufacturer, 0.02
Deviation of measured
lower gape value and Meet the requirements of
Dominant mm
reserve value required by manufacturer, 0.02
the manufacturer

Right-left gape deviation Dominant mm
manufacturer, 0.02

Bolt-hole surface roughness Observing
manufacturer or

Bolt surface roughness Observing
manufacturer or
After formal coupling

Circumference flutter before and after Meet the requirements of
Dominant mm connection, measuring with dial
coupling joint manufacturer, 0.02
gauge
Safety pin, stop pin, cotter pin, nut-cap Correct assembling; complete;
Observing
cover plate, bolt assembly tightly locked
Bolt and nut Meet the requirements of

coordination manufacturer

Coupling spigot Meet the requirements of
mm micrometer calipers or dial
dimension manufacturer
gauge
Loading minor
Weight difference of
axis; coupling Meet the requirements of Weighing with scale or
symmetrical screw Dominant g/set
joint manufacturer or <10 electronic scale
bolt and nut
Measuring external diameter

Correct tightening sequence; the
with depth micrometer; torque
Bolt-up a Dominant fastening degree shall meet the
spanner or special tools for
hydraulic tensioning
a Generally, the bolt-up degree is measured by bolt elongation, fastening force moment or oil pressure of hydraulic tensioning
instrument
5 See Table 4.24.3-5 for inspection and acceptance on measurement and adjustment of sliding
pin system clearance.
Table 4.24.3-5 Measurement and adjustment of sliding pin system clearance
horizontal pin
Distance between
Vertical and
i

anchorage plate and mm Tapeline
ll i
manufacturer
combustion engine
279
Smooth, clean and without high
Contact surface inspection Dominant Feeling by hands
spot and rag
Meet the requirement of the Measuring with feeler gauge and

Sheet inserting clearance Dominant mm
manufacturer micrometer
Smooth and clean; complete screw

Cleaning and check Observing
thread; without scar and rag
Fit properly; tighten the nut to the

Bolt and nut inspection Observing
Push-pull rod installation
end freely

Installation position Site inspection
manufacturer
Meet the requirements of force

Fastening Dominant moment required by the Torque spanner
manufacturer
Correct installation; reliable

Anti-loose pin Observing
fastness
6 See Table 4.24.3-6 and Figure 4.24.3 for inspection and acceptance on installation of
automatic synchronizing device
Table 4.24.3-6 Installation of automatic synchronizing device
The appearance is in good

condition; no collision mark;
Equipment appearance Dominant clean; complete; complete Observing
assembly; meet the requirement of
the manufacturer
Installation position Meet requirements of drawing Observing
Reserve dimension mm Meet requirements of drawing Tapeline
Pallet upper-part
longitudinal spacing A mm Meet requirements of drawing
micrometer
during SSS clutch on-off
Pallet left-side longitudinal

spacing A during SSS clutch mm Meet requirements of drawing
Installation dimension
micrometer
on-off
Pallet right-side
longitudinal spacing A mm Meet requirements of drawing
micrometer
during SSS clutch on-off
Pallet upper-part lateral

Measuring with depth
spacing B during SSS mm Meet requirements of drawing
micrometer
clutch on-off
Pallet left-side lateral

spacing B during SSS nun Meet requirements of drawing
micrometer
clutch on-off
280
Pallet right-side lateral
spacing B during SSS mm Meet requirements of drawing
micrometer
clutch on-off
The opposite-angle fastening and

Bolt-up Dominant the moment shall meet the Inspecting with torque spanner
requirement of the manufacturer
Figure 4.24.3 Automatic synchronizing device

4.24.4 Inlet system installation
Application scope: This part is applicable to air inlet system installation of gas generating unit,
including assembly and installation of inlet chamber, air purification, sealing inspection on
sound deadening system and inlet system.
1 See Table 4.24.4-1 for inspection and acceptance on assembly and installation of inlet
chamber
Table 4.24.4-1 Assembly and installation of inlet chamber
Tight overlapping; no damage on

Gasket installation Observing
gasket
Bolt-up Firm and without looseness Observing
Firm; guaranteed by argon arc

Nut insurance Observing
welding
Inspection and installation of

Meet requirements of drawing Observing
expansion joint
2 See Table 4.24.4-2 for inspection and acceptance of air purification sound deadening system
Table 4.24.4-2 Air purification and sound deadening system
Clean, no deformation, no damage

on expansion joint; ageing; meet
Equipment appearance inspection Site inspection
the requirement of the
manufacturer
Deviation of central
Alignment mm 10 Measuring with steel tape
line
281
0.2% of the total height; and the

Vertical deviation mm Site inspection
maximum 10
Clearance between
Gapless after glue impregnating Site inspection
modules
Connected Staggered joint Meet the requirements of

mm Measuring with steel tape
with expansion deviation manufacturer
joint of inlet Meet the requirements of
Blocking distance mm Measuring with steel tape
chamber manufacturer and expansion
Correct position; the space

Inspecting with straight steel
Silencer installation between meets the requirement of
ruler
drawing
Correct position; no water leakage

Rain hood installation Site inspection
and nice in appearance

Sealing washer installation Site inspection
gasket
The specification meets the design

Filter screen installation requirements; correct position; Observing
tight joint
Correct position; flexible and tight

Manhole door inspection Site inspection
switching
Platform, stairway and handrail Neat, nice, flat and smooth; meet
Observing
installation the technical requirements
3 See Table 4.24.4-3 for inspection and acceptance of inlet system sealing
Table 4.24.4-3 Sealing inspection of inlet system
Clean and without rust, weld

Internal cleaning Dominant Observing
beading and foreign bodies
Correct gasket installation; no part

Gasket inspection Dominant Observing
reaching the passage
Filter screen inspection Dominant Complete, clean and no damage Observing
Correct, complete and reliable

Inside bolt installation Dominant Site inspection
anti-loose measures
Internal transmittancy inspection Dominant No ray penetration Observing
Pass examination on internal work

Manhole door sealing Dominant Observing
omission and cleanliness
4.24.5 Exhaust system installation

Application scope: This part is applicable to exhaust system installation of gas generating unit,
including installation of exhaust frame and diffusion section, assembly and installation of
282
draught flue as well as sealing inspection of exhaust system.
1 See Table 4.24.5-1 for inspection and acceptance on installation of exhaust frame and
diffusion section
Table 4.24.5-1 Installation of exhaust frame and diffusion section
Center deviation of Meet requirements of drawing,

Dominant mm Measuring with steel tape
Foundation embedded foundation bolt and 5
preparation Meet the requirement of the
Base plate elevation nun Gradienter
manufacturer
Clean and without rag, high spot,

Cleaning and check of frame and rust and radial groove; no Measuring with leveling ruler
diffusion section staggered joint on flanged joint and observing on site
surface
No malposition; smooth screw

thread; no rag and damage; fit
Bolt hole inspection Observing
properly; the nut may be screwed
Inspection
to the end by hands
on exhaust
Correct and complete; the force
flange face
moment meets the requirement of
Bolt-up Observing
the manufacturer; reliable
anti-loose measures
Correct, Meet the requirement of

Installation position Dominant Observing
the manufacturer
Meet the requirements of force

Diffusion Bolt-up Dominant moment required by the Torque spanner
section manufacturer
installation Flange face clearance Meet the requirement of the
Dominant mm Inspecting with feeler gauge
inspection manufacturer, <0.03

Press plate installation Site inspection
anti-loose measures
2 See Table 4.24.5-2 for inspection and acceptance on assembly and installation of draught
flue
Table 4.24.5-2 Assembly and installation of draught flue
Cleaning and Cleaning and check of Clean and without rag, high spot,
Observing
check of joint surface flange rust and radial groove
inlet and Inspection on bolt
Clean and no rust Observing
outlet flue hole cleanliness
Fastening piece Smooth and clean; complete

Observing
inspection screw thread; without scar and rag
283
Inspection on spring
thread insert inside Tightly fit with bolt hole Observing
bolt hole
No damage on gasket; correct

Gasket inspection, installation Dominant
position; no straight gape

Flange seal weld PT inspection
manufacturer
Bolted connection Firm and without looseness Site inspection

Expansion
joint Protection block
Abundant quantity; firm
inspection inspection before Site inspection
connection
installation
Expansion joint Meet the requirements of Measuring with straight steel

dimension inspection manufacturer ruler
The force moment shall meet the

Bolt-up Torque spanner
Vertical and
horizontal mm 10 Tapeline
central line
Draught flue
installation Elevation mm 10 Gradienter

Sliding surface Dominant Site inspection
manufacturer
3 See Table 4.24.5-3 for acceptance on sealing inspection of exhaust system

Table 4.24.5-3 Sealing inspection of exhaust system
Internal cleaning Dominant Clean and impurity-free Observing
Internal thermal insulation inspection Dominant Correct installation; complete

Internal bolt installation Dominant Site inspection
anti-loose measures
Correct gasket installation; no part

Gasket inspection Dominant Observing
reaching the passage
Pass examination on internal work

Manhole door sealing Dominant Observing
omission and cleanliness
4.24.6 See Table 4.24.6 for inspection and acceptance on assembly and installation of
bypass chimney
Table 4.24.6 Assembly and installation of bypass chimney
284
Checking according to the
Center deviation of
Dominant 10 drawing; measuring with
Foundation embedded foundation bolt
steel tape
preparation
Base plate elevation mm Gradienter
manufacturer
Bolt up Firm and without looseness Observing

Gasket installation Site inspection
Chimney gasket
assembly
Welded junction inspection Meet the requirement of DL/T 869 PT test
The space between expansion

Expansion joint installation Dominant Site inspection
meets the requirement of drawing
Note: This Table is applicable to the assembly and installation of bypass chimney in case of no exhaust-heat boiler
4.24.7 See Table 4.24.7 for inspection and acceptance on installation of combustion engine
enclosure
Table 4.24.7 Installation of combustion engine enclosure
Deviation of central line mm 10 Steel tape

Gasket installation gasket; the joint is in dovetailed Site inspection
groove
Enclosure
assembly Bolt-up Firm and without looseness Observing
Inspection access, manhole

Flexible switch; sealing Site inspection
door inspection
Fabrication of platform, ladder and Neat, nice, flat and smooth; meet
Observing
handrail the technical requirements
Internal transmittance inspection of

Dominant No ray penetration Observing
enclosure
Spray test on fire extinguishing system Dominant Tight enclosure; no leakage point Observing
4.24.8 See Table 4.24.8 for inspection and acceptance on installation of combustion engine
main-body pipeline
Table 4.24.8 Installation of combustion engine main-body pipeline
Meet the requirement of DI/T

Pipeline connection Site inspection
5210.5
285
Correct direction; flexible
Valve installation Site inspection
operation

Supporter and hanger installation Site inspection
5210.5
The bolt-up force moment shall

Flange connection meet the requirements of Site inspection
manufacturer
Inspection and installation of

Meet requirements of drawing Site inspection
expansion joint
Gasket installation Meet requirements of drawing Site inspection

Tightness test Dominant
5210.5
Sound system; the temporary pipe

Preparation before pipeline blow-down Site inspection
intensity meets the requirement
Pipeline blow-down and cleanliness Clean and without rust and foreign Air for instrument or nitrogen
Dominant
inspection bodies purging inspection
Prevent secondary pollution; the

Pipeline recovery Dominant bolt -up or welding meets the Site inspection
requirement of this system pipeline
project compulsory provisions for installation of combustion engine main body.
provisions for installation of combustion engine main body
Subsection project Main body installation of combustion
Unit project name Combustion engine installation
name engine
Implementation
performance

1

2 with quality certificate and material certificate. If the quality of
such materials are doubted during checking and inspecition; they
286
shall be inspected and identified necessarily. All performances of
quality steel, alloy steel, high-pressure and high-temperature
welding material, lubricating-oil (grease) and fire-resistant oil must
meet design requirements and national standards before
application.
Settlement observation point shall be set up on foundation of

combustion gas turbine and combined cycle generating unit. When
there is obvious change on measurement for leveling, alignment
3 and centering every other day caused by non-uniform settlement of
foundation, the equipment shall be not be installed. Except
strengthening settlement observation, it shall also carry out
research and treatment.
When clearance of sliding pin is unqualified, it shall make

adjustment. As for oversized clearance, it shall allow repair
welding or ion spraying on the whole contact surface; but its
4
hardness shall be greater than or equal to that of virgin metal. It
shall not narrow clearance of narrow by restraining and squeezing
method.

(1) The metallic material under supervision must meet the relevant
national standard and professional standard. The imported metallic
material must meet the requirements of relevant national technical
standards specified in contract.
(2) The steel, steel tube and spate parts as well as auxiliaries under
supervision must be carried out with quality acceptance according
to quality certificate and quality guarantee. The quality certificate
or quality guarantee shall be indicated with steel type, chemical
composition, mechanical property as well as necessary
metallographic inspection result and heat treatment technique. As
for those with insufficient data, it shall make up for inspection. The
5
method, range and quantity of supplemented inspection shall meet
the national standard or relevant professional standard. The
imported metallic material shall not meet the requirements of not
only relevant national technical standards specified in contract, but
also commodity inspection qualification document.
(3) The important metal parts shall not only meet the requirement
of relevant professional standards and national standards, but also
have quality guarantee for parts. As for alloy steel materials and
parts within the supervision scope, their steel types shall be
verified in manufacture, installation or overhaul to prevent
misusage. After assembling, comprehensive review shall be made
for a second time to confirmation no mistake before putting into
operation
287
Acceptance result
Date Date
project compulsory provisions for installation of combustion engine main-body pipes
provisions for installation of combustion engine main-body pipes
Installation of combustion engine auxiliary Installation of combustion
Unit project name Subsection project name
device engine main-body pipes
SN Inspection item

1
identified necessarily.
Auxiliary facilities andother design requirements:

(1) Gas flow measuring device shall be set up for in-factory main gas
pipe and gas inlet pipe on each combustion gas turbine; emergency shut
( of ) valve shall be installed for in-factory main gas pipe, which shall be
set up at safe and operation-convenient position.(2) Lightning protection
facilities shall be set up for pressure regulating station; there shall be
electrostatic grounding facilities for pipeline and equipment inside the
station.
(3) Inside the plant shall be set up with inert gas replacement system
2
during outage of natural gas pipeline. The capacity of replacement gas
should be twice as much as total capacity of replaced gas.
(4) The natural gas system inside the factory shall be set up with air
lancing, sampling joint exhaust stack for gas displacement. According to
layout or safety requirements, the exhaust stack may be set up
independently or led to blowdown pipe by part concentration. The
discharge of relief gas into the atmosphere shall meet the requirement of
environmental protection and fire protection to prevent it from intaking
into ventilation system, window or adjacent buildings.
288
unit and handle it according to relevant system.
Alloy-steel pipe, pipe fittings, pipe auxiliaries and valve shall be carried
4 out spectrum recheck piece by piece before using, and make marks for
material
During pressure test of pipe system, the pressure shall be maintained for
10min after reaching test pressure and then drop to design stress;
comprehensive inspection shall be carried out for all joints. There shall
5
not be water seepage or leakage mark on the overall system except partial
places obstruct of pump or valve padding and no deformation by visual
observation.
Acceptance result
Date Date
4.25 Combustion engine auxiliary device and accessory machinery installation
4.25 See Table 4.25 for inspection on the implementation performance of subsection project
compulsory provisions for gas equipment installation subsection project, fuel-fired equipment
installation subsection project as well as other equipment installation of combustion engine.
Table 4.25 Inspection table on the implementation performance of subsection project compulsory provisions
for ( )
Combustion engine auxiliary device and Subsection project
Unit project name
accessory machinery installation name
SN Inspection item
Before equipment installation, it must inspect the equipment as required.

If there is damage or quality defect, it shall timely inform organizations
shall contact the manufacturer for treatment. When the installation
quality can't be reached due to manufacturing quality, joint negotiation
shall be made among construction organization, manufacturing
organization, development or using organization. There shall be records
as well as confirmation and signature for construction, equipment
289
inspection and defect treatment after reaching installation quality
standard.

2 are doubted during checking and inspection; they shall be inspected and
identified necessarily. The performance of lubricating oil (grease) must
meet the design specifications and national standard before application.

unit and handle it according to relevant system.
Alloy-steel pipe, pipe fittings, pipe auxiliaries and valve shall be carried
4 out spectrum recheck piece by piece before using, and make marks for
material
During pressure test of pipe system, the pressure shall be maintained for
10min after reaching test pressure and then drop to design stress;
comprehensive inspection shall be carried out for all joints. There shall
5
not be water seepage or leakage mark on the overall system except
partial places obstruct of pump or valve padding and no deformation by
visual observation.
Access opening must not be opened randomly on the pressure vessel,

pipe seat must not be welded, and repair must not be carried out, as well
6
as pipes must not be used as hanger and support points for hoisting other
heavy things.
Acceptance result
Date Date
4.26 Construction Identification and approval
4.26.1 Unit project construction Identification and approval for turbine generator main-body
installation.
1 See Table 4.26.1-1 for Identification and approval of platen contact inspection.
Table 4.26.1-1 Identification and approval table of platen contact inspection
Subsection project
Unit project name
name
Subitem project name Inspection lot name
290
Confirmation and signature description or sketch map:
SN Inspection item Inspection result
The contact surface of platen and bearing pedestal sliding block as well
1
as platen and steam cylinder shall be smooth and clean without rag.
The contact surface of platen and bearing pedestal sliding block as well
2 as platen and steam cylinder shall be tight and inspected with 0.05mm
feeler gauge to prevent wedging.
The contact area of casting platen shall be inspected with red lead
powder or red stamp-pad ink; the area with contact points per sq. cm
3
shall account for over 75% of the total area and shall be distributed
uniformly.
Acceptance result:
Acceptance
Quality acceptance opinions Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
2 See Table 4.26.1-2 for Identification and approval table of bearing pedestal oil-filling test
Table 4.26.1-2 Identification and approval table of bearing pedestal oil-filling test
Subsection project
Unit project name
name
291
Confirmation and signature description or sketch map: Oil-filling test shall be carried out on oil chamber of bearing pedestal; it
shall be repaired and tested again when there is leakage during oil-filling test.
Before oil-filling test, the oil chamber and oil line of bearing pedestal
1
shall be inspected and shall be smooth and clean inside and outside.
The height of kerosene for oil-filling shall be greater than or equal to

2 upper-opening outer wall of scavenge pipe; there shall be no leakage in
oil-filling after 24h.
3 The paint dissolvable in turbine oil has been removed.
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
3 See Table 4.26.1-3 for Identification and approval of bearing pedestal covering
Table 4.26.1-3 Identification and approval table of bearing pedestal covering
Subsection project
Unit project name
name
292
The inside of bearing pedestal shall be clean and impurity-free; all

parts shall be completely and correctly installed; the bolt shall be
1 tightened up and locked tightly; the elements of thermal meter shall be
well installed and adjusted; all clearance shall meet the requirement of
drawing (Checking related records)
As for horizontal joint surface of bearing cover and connection area of

oil catch and bearing bush, they shall be tightly contacted; after
2
fastening blot, the joint surfaces shall not be plugged in by 0.03mm
feeler gauge; all joint surface shall be coated with oil-proof sealants.
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
4 See Table 4.26.1-4 for Identification and approval of steam cylinder appearance inspection.
Table 4.26.1-4 Identification and approval table of steam cylinder appearance inspection
Subsection project
Unit project name
name
293
1 Appearance inspection on steam cylinder
2 Check of horizontal and vertical joint surface
3 Bolt hole, studding hole
4 Bolt and nut
5 Appearance inspection on bolt hole
6 Top clearance of sheath-type nut and bolt
7 Horizontal integration surface bolt and gap around bolt hole
8 Screw thread out of the nut
9 Spot welding bolt on vertical joint surface
10 Installation of atmospheric relief valve
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
5 See Table 4.26.1-5 for Identification and approval of turbine rotor appearance inspection.
294
Table 4.26.1-5 Identification and approval table of turbine rotor appearance inspection
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
Cleanliness of steam seal, shaft neck, thrust disc, gear wheel, worm gear
1
and coupling
Weight and locking key on wheel hub; center hole closure plate and other
2
locking parts
3 No looseness and damage on rotor blade and double ring
Axial displacement, differential expansion and floating displacement of

4
rotor as well as flange flutter of detection device
5 Rotor tortuosity
6 Axle neck ellipticity
7 Axle-neck non-cylindrical degree
8 Coupling floating displacement
9 Coupling spigot coordination
10 Coupling flange spigot radial flutter
Acceptance result:
Acceptance
organization
Construction
Date
organization
295
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
6 See Table 4.26.1-6 for Identification and approval on inspection and sealing of high and
medium pressure nozzle box
Table 4.26.1-6 Identification and approval table on inspection and sealing of high and medium pressure
nozzle box
Subsection project
Unit project name
name
1 Clean and impurity-free inside
2 All parts are completely and reliably installed
3 The inspection on alloy steel parts meets the requirement of drawing
Acceptance result:
Acceptance
organization
Construction
Date
organization
296
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
7 See Table 4.26.1-7 for Identification and approval of inspection before steam turbine
covering
Table 4.26.1-7 Identification and approval table of inspection before steam turbine covering
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
1 Compressed air purging
2 Protective device and monitoring component inside the steam cylinder
3 Paints required for covering
4 Trial erection of steam cylinder internal component
5 Foundation settlement of steam turbine generator units
High-temperature fasteners hardness; spectrum reinspection on spare parts

6
and pipeline materials of demountable alloy steel inside steam cylinder
Statistics on defects and quality problems as well as sealing conditions

7
within covering range
Construction record, Identification and approval, acceptance and

8
uncompleted items within covering range
9 Serial number and registration of instruments and tools
10 Site civilized construction and site environment
297
11 Various engineering construction schemes, systems and documents
The overhead traveling cranes in turbine house meet the hoisting

12
requirements
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
8 See Table 4.26.1-8 for Identification and approval of steam turbine covering
Table 4.26.1-8 Identification and approval table of steam turbine covering
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
The inside of equipment shall be clean and in good order and condition
1
during covering
2 Impurity-free, with instruments left inside cylinder body
3 The parts is completely and correctly installed
4 High-temperature bolt up
Paint laying at the steam cylinder horizontal joint surface and parts joint
5
surface
6 Temporarily support transformation of lug bracing the inner cylinder
7 Continuity of covering work
8 Rolling rotor after steam turbine covering
298
9 Sealing the opening in time after covering
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
9 See Table 4.26.1-9 for Identification and approval of steam turbine foundation before
secondary grouting
Table 4.26.1-9 Identification and approval table of steam turbine foundation before secondary grouting
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
The secondary grouting scheme and technical disclosure have been

1
completed and shall meet the requirement of DI /T5011
According to the requirements of DL/T 5011, the due work and

2 related record have been completed and shall meet the requirement of
drawing before checking foundation secondary grouting.
The checking of foundation grouting material shall meet the

3 requirement of drawing; the test piece passes the strength test
(providing relevant strength test report)
The rough surface between foundation concrete and secondary

4 grouting layer shall be cleaned by air lancing and free of foreign
bodies, paint and oil stain; the concrete surface shall be soaked for at
299
least 24h.
The platen grouting screw has been correctly installed; the baffle plate
of secondary grouting has been correctly installed and has no effect on
5
expansion; the surface between platen and secondary grouting shall be
cleaned up without paint and oil stain
The spot welding of foundation iron gasket has been completed; the
foundation bolt has been adjusted to the cylinder body and the central
position of stator toe-board foundation bolt hole; the inside of
6
foundation bolt hole has been cleaned up without any impurity; the
foundation bolt subplate and foundation concrete are well contacted to
ensure no motar leakage.
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
10 See Table 4.26.1-10 for Identification and approval on installation and inspection of
communicating pipe.
Table 4.26.1-10 Identification and approval table on installation and inspection of communicating pipe
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
300
1 Cold drawing value of communicating pipe
2 Internal cleanliness inspection before final sealing of communicating pipe
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
11 As for steam port and governing valve disassembling during washing pipe, it shall carry
out tightness inspection after washing pipe. See Table 4.6.1-11 for Identification and approval
on tightness inspection of steam port and governing valve.
Table 4.26.1-11 Identification and approval table (after washing pipe) on tightness inspection of steam port
and governing valve
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
Identification and approval record description:
The appearance of valve disc and valve seat shall be smooth and clean
1
without scar
2 The valve rod and valve disc acts flexibly without jam
The area between valve disc and valve seat shall be inspected by painting
3 method or scribing pencil marks; the whole ring shall be contacted
continuously and uniform in width
301
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
12 See Table 4.26.1-12 for Identification and approval on inspection of fire resistant oil
system before flashing
Table 4.26.1-12 Identification and approval table on inspection of fire resistant oil system before flashing
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
The system and temporary measures have been installed and completed;
1
the connection shall be correct and meet the requirement of drawing
2 The oil tank has been sealed
3 The restriction orifice or pore plug have been removed
The electro hydraulic converter has been replaced by temporary flashing

4
block
5 The filter element has be replaced by temporary flashing filter element t
6 The thermal meter has been installed as required
7 The flushing oil meets the requirement and shall be sufficient
8 The valve condition meets the requirement of flashing
The accident oil drainage system is correctly connected; the inside of

9
accident oil drainage well is cleaned up
10 The sand box, fire extinguisher and other fire-fighting tools shall be well
302
prepared
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
13 See Table 4.26.1-13 for Identification and approval on oiliness laboratory examination of
fire-resistant oil after flashing
Table 4.26.1-13 Identification and approval on oiliness laboratory examination of fire-resistant oil after
flashing
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
Oil sample shall be taken at from filter before scavenge oil, main
1
oil-drainage header pipe or sampling point required by the manufacturer
The oil analysis granularity meets the requirement of the manufacturer or

2
the stipulated requirements
3 The magnetic steel rod shall be clean without any particle
4 The oiliness indicators of fire-resistant oil meets the requirement
303
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
14 See Table 4.26.1-14 for inspection and acceptance on tightness inspection of oil cooler
Table 4.26.1-14 Inspection and acceptance table on tightness inspection of oil cooler
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
1 The water for test shall be clean and without any impurity
Measures have been taken to strengthen oil cooler with expansion

2
compensator
Test pressure: test pressure of the manufacturer's nameplate or 1.5 times of

3
operating pressure
4 Pressure stabilization time: 5min
5 Tightness inspection: No leakage
304
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
15 See Table 4.26.1-15 for Identification and approval on oil tank inspection before sealing
Table 4.26.1-15 Identification and approval table on oil tank inspection before sealing
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
Identification and approval description:
1 The internal parts are complete and correct; the fasteners are reliable
2 The opening of oil tank is complete and correct
The inside of oil tank is clean and free from scales and welding slags; the
3 inner surface is undissolvable in paints for turbine oil and without any
falling off; the paints dissolvable in turbine oil have been removed.
305
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
16 See Table 4.26.1-16 for Identification and approval of inspection before lubrication
(sealing) oil flushing
Table 4.26.1-16 Identification and approval table of inspection before lubrication (sealing) oil flushing
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
The system (including accident oil discharge system) and temporary measures
1 have been installed and completed; the connection shall be correct and meet
requirements of drawing
2 The oil tank has been sealed
3 The restriction orifice or pore plug have been removed
4 The thermal meter has been installed as required
5 The flushing oil meets the requirement and shall be sufficient
The specification of temporary filter screen and the flow area meet the
6
requirement
7 The valve condition meets the requirement of flashing
8 Trial operation of oil pump motor and smoke exhaust fan
306
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
17 See Table for Identification and approval of oiliness inspection after lubrication (sealing)
oil flushing
Table 4.26.1-17 Identification and approval table of oiliness inspection after lubrication (sealing) oil flushing
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
Identification and approval record description: Oiliness laboratory report shall be provided.
1 Taking oil sample from sampling points of oil tank and oil cooler
The oil analysis granularity meets the requirement of the manufacturer or

2
reaches grade NAS 7
3 The oiliness indicators of turbine oil meets the requirement
Acceptance result:
Acceptance Quality acceptance opinions Acceptance signature
307
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
18 See Table 4.26.1-18 for Identification and approval of generator rotor tightness test
Table 4.26.1-18 Identification and approval table of generator rotor tightness test
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
1 Pressure test medium
2 Test pressure
3 Test time
4 Pressure drop (air leakage)
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
308
19 See Table 4.26.1-19 for Identification and approval of generator stator tightness test
Table 4.26.1-19 Identification and approval table of generator stator tightness test
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
1 Pressure test medium
2 Test pressure
3 Testing time
4 Tightness
5 Winding insulation resistance (before pressure test)
6 Winding insulation resistance (after pressure test)
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
20 See Table 4.26.1-20 for Identification and approval of generator crossed rotor
Table 4.26.1-20 Identification and approval table of generator crossed rotor
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
309
1 Cleaning inspection of stator and rotor
Confirmation on electric, thermal test and erection work before crossing

2
rotor
3 Rotor-crossing process
4 Confirmation on temporary sealing measures after crossing rotor
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
21 See Table 4.26.1-21 for Identification and approval of generator end cap installation and
sealing
Table 4.26.1-21 Identification and approval table of generator end cap installation and sealing
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
310
1 Internal cleaning inspection before sealing
Confirmation on relevant electric, thermal examination and erection

2
work before sealing
3 Condition confirmation of end-cap flange joint surface
4 Filling sealing gum
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
22 See Table 4.26.1-22 for identification and approval of tightness test on generator hydrogen
cooler
Table 4.26.1-22 Identification and approval table of tightness test on generator hydrogen cooler
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
311
1 Test medium inspection
2 Test pressure inspection
3 Inspection on solid compression time
4 Leakage detection
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
23 See Table 4.26.1-23 for Identification and approval table of water pressure test on exciter
air-cooled condenser
Table 4.26.1-23 Identification and approval table of water pressure test on exciter air-cooled condenser
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
312
1 Test medium inspection
2 Test pressure inspection
3 Inspection on solid compression time
4 Leakage detection
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
24 See Table 4.26.1-24 for identification and approval of generator complete air pressure test
Table 4.26.1-24 Identification and approval table of generator complete air pressure test
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
313
1 Test pressure
2 Continuity test time
3 Air leakage
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
25 See Table 4.26.1-25 for identification and approval table of generator internal cooling
water system flashing
Table 4.26.1-25 Identification and approval table of generator internal cooling water system flashing
Subsection project
Unit project name
name
Identification and approval description or sketch map: (Water quality report shall be provided)
314
1 Purity for rinse water quality of the whole system
2 Electrical conductivity for rinse water quality of the whole system
3 Hardness for rinse water quality of the whole system
4 PH value for rinse water quality of the whole system
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
26 See Table 4.26.1-26 for Identification and approval on appearance quality acceptance of
turbine generator main-body installation unit project.
Table 4.26.1-26 Identification and approval table on appearance quality acceptance of turbine generator
main-body installation unit project
Main body installation of turbine Construction
Unit project name
generator organization
Acceptance result
SN Acceptance item name
Qualified Unqualified
The equipment and structural support shall be firmly installed; the

paint shall be uniform and the objects shall be in the natural color
and free from pollution
The mark and label shall be uniform, complete and normative
1 Overall appearance quality The thermal-insulation appearance is in good condition
The pipe below 76 is arrayed reasonably and orderly
The platform, stairway and handrail shall be stable and with good
technology
The finished product has excellent protective effects
Tightness of equipment
2 No leakage point
and system
315
The material, procedure, thickness and color shall meet the
requirement of design
3 Painting construction The color and luster shall be consistent, uniform and without flow
mark and wrinkle
There shall be no bubbles, shedding, rust return and pollution
The weld quality shall meet the requirement of specification
The welded joints shall be uniform, without weld beading and

4 Welding construction residual electrode coating
The welded joints shall be free from deformation; the welded

junction shall be free from welding skip
The surface shall be smooth, without damage and shedding
The rendering coat shall be smooth and without cracks

Thermal-insulation The seaming of heat preservation metal shell shall meet the
5
engineering specification
The overlapping size of insulating layer enclosure in the metal shell

75mm
Matching application, firm connection and corrosion-proof
6 Bolted connection The penetration direction shall be consistent
The exposed screw thread shall be united and meet the specification
The mark shall be striking, united and normative

Equipment and system
7 The label shall be complete, united, clear, hung firmly and without
mark
pollution
Without construction residual
Production area Without water, oil or ash accumulation

8
management The articles shall be stacked regularly and fixed
The doors of cabinets (boxes) shall be closed tightly
Acceptance organization Quality acceptance opinions Signature
4.26.2 Identification and approval on unit project construction of turbine generator auxiliary
device installation
1 See Table 4.26.2-1 for Identification and approval of condenser inspection before crossing
pipe
Table 4.26.2-1 Identification and approval table of condenser inspection before crossing pipe
Subsection project
Unit project name
name
Subitem project
Inspection lot name
name
316
1 Acceptance of condenser assembly
2 Separated sealing top condenser and steam cylinder
3 Cooling pipe inspection
4 Cleanness an drag inspection of pipe (separation) plate orifice
Completion condition of opening and welding at cooling pipe

5
installation area
6 Cleanliness inside condenser
7 Cooling pipe fitting
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
2 See Table 4.26.2-2 for Identification and approval on inspection before connection of low
pressure cylinder and condenser
Table 4.26.2-2 Identification and approval table on inspection before connection of low pressure cylinder
317
and condenser
Subsection project
Unit project name
name
1 Centering of low-pressure outer cylinder
2 Longitudinal and lateral level of steam cylinder
3 Space between condenser and steam cylinder
Dimension of upper-opening bent side of condenser into exhaust steam

4
cylinder
5 Contact surface of steam cylinder and platen
The deformation control measures have been implemented during steam

6
cylinder connection
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
318
Manufacturing
Date
organization
Development
Date
organization
3 See Table 4.26.2-3 for Identification and approval of condenser watering test inspection
Table 4.26.2-3 Identification and approval table of condenser watering test inspection
Subsection project
Unit project name
name
1 The watering height meets the requirement
2 The joint flange of condenser is free of leakage
3 No leakage on cooling water pipes
Acceptance result:
Acceptance
organization
Construction Date
319
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
4 See Table 4.26.2-4 for Identification and approval on hidden inspection of drain flash tank
Table 4.26.2-4 Identification and approval table on hidden inspection of drain flash tank
Subsection project
Unit project name
name
1 The internal parts (device) is clean and in good condition
2 The inside is clean and impurity -free
320
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
5 See Table 4.26.2-5 for Identification and approval on tightness test of air-cooling system
Table 4.26.2-5 Identification and approval table on tightness test of air-cooling system
Subsection project
Unit project name
name
321
1 Whether there is gas leakage on all parts of system
2 Whether the pressure drop of system within 24h meets the requirement
3 There is no leakage during watering (when watering test is adopted)
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
6 See Table 4.26.2-6 for Identification and approval of deaerator (water tank) before main
body sealing
Table 4.26.2-6 Identification and approval table of deaerator (water tank) before main body sealing
322
Subsection project
Unit project name
name
Subitem project name. Inspection lot name
1 No omission for working inside tank
2 Internal cleaning
3 The plug and manhole door are tightly sealed
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
323
Development
Date
organization
7 See Table 4.26.2-7 for Identification and approval on water pressure test of heat exchanger
(water side or steam side)
Table 4.26.2-7 Identification and approval table on water pressure test of heat exchanger (water side or
steam side)
Subsection project
Unit project name
name
1 The water for test shall be clean and without any impurity
Test pressure: test pressure of the manufacturer's nameplate or 1.5 times of

2
operating pressure
3 Specification, measuring range, precision class and number of pressure gage
4 Pressure stabilization time: 10min
5 Tightness inspection: No leakage
6 No deformation on enclosure
7 No leakage at flange connection area and welded joints
Acceptance result:
Acceptance
organization
324
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
8 See Table 4.26.2-8 for Identification and approval on unit project appearance quality
acceptance of turbine generator auxiliary device installation
Table 4.26.2-8 Identification and approval table for unit project appearance quality acceptance of turbine
generator auxiliary device installation
Construction
organization
Acceptance result

1 Overall appearance quality The thermal insulation appearance shall be in good condition
technology
2 No leakage point
and system

mark and wrinkle


5 Thermal insulation The surface shall be smooth, without damage and shedding
engineering
The seaming of heat preservation metal shell shall meet the
325
specification

75mm
Penetration direction shall be consistent

6 Bolted connection
The exposed screw thread shall be united and meet the
specification

mark
pollution

8
4.26.3 Identification and approval on unit project construction of turbine generator

auxiliaries installation
1 See Table 4.26.3-1 for Identification and approval on driving steam turbine covering of
steam feed pump
Table 4.26.3-1 Identification and approval table on driving steam turbine covering of steam feed pump
Subsection project
Unit project name
name
1 Cleaning up steam cylinder and steam chamber
326
2 Drainage hole of steam cylinder
3 Cleaning up horizontal joint surface
4 Cleaning up spare parts inside cylinder
5 Trial erection of bolt and nut
6 Installation of spare parts inside cylinder
7 Covering process (carried out continuously without remnant)
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
2 See Table 4.26.3-2 for Identification and approval on water pressure test of pump motor
cooler
Table 4.26.3-2 Identification and approval table on water pressure test of pump motor cooler
Subsection project
Unit project name
name
327
1 No deformation on enclosure
2 No leakage at flange connection area and welded joints
3 Test pressure
4 Testing time
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
3 See Table 4.26.3-3 for unit project appearance quality acceptance Identification and
approval of turbine generator auxiliaries installation
Table 4.26.3-3 Identification and approval table on unit project appearance quality acceptance of turbine
328
generator auxiliaries installation
Construction
Unit project name Installation of turbine generator auxiliaries
organization
Acceptance result

technology
Tightness of equipment and

2 No serious leakage point
system

mark and wrinkle



Thermal insulation The seaming of heat preservation metal shell shall meet the
5
The overlapping size of insulating layer enclosure in the metal

shell 75mm

6 Bolted connection
specification

7 Equipment and system mark The label shall be complete, united, clear, hung firmly and without
pollution
329

8
4.26.4 Unit project construction Identification and approval on other equipment installation
of steam turbine generator units
1 See Table 4.26.4-1 for Identification and approval of bridge cranes load test
Table 4.26.4-1 Identification and approval table of bridge cranes load test
Subsection project
Unit project name
name
During load test, the hook lifting as well as large and small vehicle travelling are
1
stable and free of no jam and strange sound
The brake is sensitive and reliable; the limit switch and interlock protection device
2
operates correctly and reliably
3 There is no crashing on gear case; the bearing temperature is normal
4 Catenary arc of girder during rated static load test
10min after 1.25 times rated static load test, the bridge framework deflection shall
restore to the original state and there is no residual deformation and abnormal
5
phenomena; The rotary hook gape is free of residual deformation; there is no crack on
steel pieces and welded joints
During 1.1 times rated dynamic loading test, the lifting of large and small hook is
6
stable; the steel wire of rotary drum is lined neatly
7 Brake operation inspection
330
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
2 See Table 4.26.4-2 for Identification and approval of ordinary crane load test
Table 4.26.4-2 Identification and approval table of ordinary crane load test
Subsection project
Unit project name
name
During unload test, the hook lifting as well as large and small vehicle
1
travelling are stable and free of no jam and strange sound
2 10min after 1.25 times rated load at 100mm height, the brake shall be reliable
331
in inspection; there shall be no looseness on steel wire and no deformation on
hook
The rated load rises and falls for 15min; the hook lifting and trolley traveling
3 is stable and free of no jam and strange sound; after braking, the gliding
distance of hoisting objects is less than or equal to 50mm
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
3 See Table 4.26.4-3 for Identification and approval for unit project appearance quality
acceptance on other equipment installation of steam turbine generator units
Table 4.26.4-3 Identification and approval table for unit project appearance quality acceptance on other
equipment installation of steam turbine generator units
Other equipment installation of steam Construction
Unit project name
turbine generator units organization
Acceptance result

1 Overall appearance quality paint shall be uniform and the objects shall be in the natural color
The thermal insulation appearance shall be in good condition
332
technology

system

mark and wrinkle



Thermal insulation
5 specification
engineering
shell 75mm

6 Bolted connection
specification

mark
pollution

Production area
8 Without water, oil or ash accumulation
management
The articles shall be stacked regularly and fixed
4.26.5 See Table 4.26.5 for Identification and approval for unit project appearance quality
acceptance on water-circulating pump room equipment, public-water pump house equipment
and water-collecting pump house equipment.
Table 4.26.5 Identification and approval table for unit project appearance quality acceptance on
water-circulating pump room equipment, public-water pump house equipment and water-collecting pump
333
house equipment
Construction
Unit project name
organization
Acceptance result


1 Overall appearance quality
technology
and system

mark and wrinkle



5 Bolted connection
specification

mark
pollution

7
334
4.26.6 Inspection table and construction Identification and approval on the implementation
performance of unit project compulsory provisions for main body installation of combustion
engine
1 See Table 4.26.6-1 for Identification and approval on manhole door sealing inspection at air
inflow area
Table 4.26.6-1 Identification and approval table on manhole door sealing inspection at air inflow area
Subsection project
Unit project name
name
The parts inside air purification and sound deadening system have been
1
well installed and in good condition
The expansion joint connected with inlet chamber has been installed and
2
meets the requirement
The inside of air purification and sound deadening system are clean and
3
free of rust, weld beading and foreign bodies
4 No ray penetrates the inside of air purification and sound deadening system
Statistic list on the quantity of bolts and nuts inside system after fine
5
filtration
6 Insurance of argon arc welding for nuts
7 Nut insurance inspection: 100% insurance has been completed
The parts (excluding fine filtration) inside air purification and sound
8
deadening system have been improved
The air purification and sound deadening system have been connected with
9
expansion joint
10 The inside shall be clean and without rust, weld beading and foreign bodies
335
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
2 See Table 4.26.6-2 for Identification and approval on manhole door sealing inspection at
exhaust area
Table 4.26.6-2 Identification and approval table on manhole door sealing inspection at exhaust area
Subsection project
Unit project name
name
1 The exhaust system has been well installed and in good condition
The expansion joint connected with exhaust part has been installed and
2
meets the requirement
The inside of exhaust system shall be clean and without rust, weld
3
beading and foreign bodies
336
4 The exhaust system is dark inside and no penetrated ray
The spot welding insurance of argon arc welding for nuts has been
5
completed
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
3 See Table 4.26.6-3 for Identification and approval on enclosure translucidus inspection
Table 4.26.6-3 Identification and approval table on enclosure translucidus inspection
Subsection project
Unit project name
name
337
1 The acceptance of enclosure installation has been completed
2 No ray penetrates into the inside of enclosure
Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
4 See Table 4.26.6-4 for Identification and approval on unit project appearance quality
acceptance of combustion engine main-body installation
Table 4.26.6-4 Identification and approval table on unit project appearance quality acceptance of
338
combustion engine main-body installation
Main body installation Construction
Unit project name
of combustion engine organization
Acceptance result

technology
2 No leakage point
and system

mark and wrinkle



Thermal insulation The seaming of heat preservation metal shell shall meet the
5

shell 75mm

6 Bolted connection
specification

mark
pollution
8 Production area Without construction residual
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management Without water, oil or ash accumulation
The articles shall be stacked regularly and fixed
4.26.7 Unit project construction Identification and approval on installation of combustion

engine auxiliaries and accessory machines
1 See Table 4.26.7-1 for Identification and approval on spraying test of fire extinguishing
system
Table 4.26.7-1 Identification and approval table on spraying test of fire extinguishing system
Subsection project
Unit project name
name
The pipes of fire extinguishing system have been carried out with
1
strength test
Inspecting nozzle and gas container before spraying test of fire

2
extinguishing system
3 Observing the effects during spraying test of fire extinguishing system
4 Inspecting nozzle after spraying test of fire extinguishing system
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Acceptance result:
Acceptance
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
2 See Table 4.26.7-2 for Identification and approval for unit project appearance quality
acceptance on installation of combustion engine auxiliaries and accessory machines
Table 4.26.7-2 Identification and approval table for unit project appearance quality acceptance on
installation of combustion engine auxiliaries and accessory machines units
Installation of combustion engine Construction
Unit project name
auxiliaries and accessory machines organization
Acceptance result

technology

2 No leakage point
system
341
mark and wrinkle



Thermal insulation
5 specification
engineering
75mm
6 Bolted connection Penetration direction shall be consistent
The exposed screw thread shall be united and meet the specification

mark
pollution

8
5 Construction Quality Evaluation of Single Project
5.1 Basic requirements
5.1.1 Single project as the civil work, boiler unit, steam turbine generator unit, thermal
meter and its control device, pipe and pipe system, the equipment and the system with the
water treatment and hydrogen generation, welding engineering, processing preparation and
electrical device installation in thermal power generation project shall be evaluated
342
respectively.
5.1.2 Single project as boiler unit, steam turbine generator unit, thermal meter and its
control device, pipe and pipe system, the equipment and the system with the water treatment
and hydrogen generation and processing preparation in thermal power generation project shall
be assessed respectively according to this regulation.
5.1.3 Those project construction organizations engaged in creating high quality project shall
organize the participating organizations to formulate quality objective, conduct objective
management, develop quality planning, highlight corresponding responsibilities, strengthen
process control and intensify quality acceptance in each phase before the commencement of
projects.
5.1.4 Construction organizations to assess and construct single project shall inspect
themselves according to the requirements specified in this Part. Development organizations
shall be responsible for organizing supervision organizations or other assessment
organizations to assess. In addition, the supervision organizations or other assessment
organizations shall summarize and analyze the assessment results and then write assessment
report.
5.1.5 During the assessment of single project, the actual project quality and technical project
information shall be comprehensively inspected.
5.1.6 Construction quality of single project shall be evaluated after all the acceptance of unit
5.1.7 The construction quality evaluation of this single project shall be carried out
respectively according to main body and sub-system installation of turbine generator,
accessory machinery and auxiliary device in the main power house, accessory machinery and
auxiliary device out of the main power house, pipeline of steam turbine, insulation and
painting of main body (include steam feed pump) equipment piping of steam turbine,
combustion engine and its auxiliary device [six project position (scope) in total].
5.1.8 Each project position (scope) shall be evaluated according to the quality guarantee in
construction site, performance testing, quality records, size deviation and actual limit
measurement, implementation performance of compulsory provision and appearance quality.
Corresponding weighing value of each evaluation project shall be given according to its work
load and importance in this project position (scope).
5.1.9 Each evaluation item shall consist of several kinds of evaluation which shall specify
the standard score according to the importance. During the evaluation of construction quality,
each evaluation is judged as Class I, Class II or Class III which are corresponding to the
standard scores of 100%, 85% and 70% respectively.
5.1.10 During project quality evaluation, attention shall be given to promote scientific
management, strengthen project quality control, improve management mechanism and persist
to improve evaluation competence.
5.1.11 Control of project quality shall highlight material receiving inspection, process
quality control and function effectiveness test so as to improve management efficiency and
operating skills.
5.1.12 During the evaluation of project quality, attention shall be given to apply the advance
of science and technology as well as environmental protection.
5.1.13 The score for the evaluated excellent construction quality of single project shall be
343
greater than or equal to 85 scores; those projects with total score being at last 92 shall be
extremely excellent projects.
5.2 Evaluation provisions
5.2.1 The evaluated weight value of position (range) contained in single project is specified
according to the comprehensiveness of importance, difficulty and work load. Evaluation of
single project position (range) shall be carried out according to those specified in Table 5.2.1.
Table 5.2.1 Distribution Table on the Weight Value of Single Project Position (Range) of Steam Turbine
Generator Units
Weight value
Gas-steam combined
Project position (scope) Conventional fossil
cycle turbine generator Air-cooling unitb
fuel steam power unit
unita
Installation of main body and sub-system of

35 25 35
turbine generator
Accessory machinery and auxiliary device in

25 20 30
main power house
Accessory machinery and auxiliary device out of

15 10 10
main power house
Steam turbine pipe 15 10 15
Steam turbine main body (include steam feed

10 10 10
pump), equipment, pipe insulation and painting
Combustion engine and its auxiliary device 25
Note : If item of project position (scope) was missing in the table, the weight value is distributed according to actual work load
but it shall be integral value.
a The weight value of gas-steam combined cycle turbine generator unit is distributed in the type of "single-axle" configuration.
b For the air-cooling unit, the air-cooling condenser is included in the project position (scope) of accessory machinery and
auxiliary device in main power house
5.2.2 The quality evaluation for each project position (scope) shall be include the quality
guarantee condition in construction site, performance inspection, quality records, size
deviation and actual limit measurement, implementation performance of compulsory
provision and appearance quality.
5.2.3 Weight value of the evaluation item shall be according to those specified in Table
5.2.3.
Table 5.2.3 Distribution Table on the Weight Value of Evaluation Item in Project Position (Scope)
Project position (scope)
Installation Accessory Accessory Steam

of main machinery machinery turbine main Combustion
Number Evaluation item body and and auxiliary and auxiliary Steam body engine and
sub-system device in device out of turbine pipe (include its auxiliary
of turbine main power main power steam feed device
generator house house pump),
344
equipment,
pipe
insulation
and painting
Quality guarantee condition of

1 (15) (15) (15) (15) (15) (15)
construction site
2 Performance inspection (30) (25) (25) (25) (20) (30)
3 Quality records (20) (20) (20) (20) (15) (20)
Size deviation and actual limit

4 (10) (10) (15) (15) (10) (10)
measurement
Implementation performance of
5 (15) (15) (10) (15) (15) (15)
compulsory provision
6 Appearance quality (10) (15) (15) (10) (25) (10)
Note: If there is nonexistent evaluation item in the table, its weight value shall be calculated according to full score.
5.3 Evaluation content
5.3.1 Construction quality of single project shall be evaluated item by item according to the
project position (scope) and evaluation item content of this Part; the construction quality shall
be statistically analyzed basing on the records of random inspection on construction site as
well as the quality acceptance records of each inspection lot, subitem project, subsection
project and unit project; in addition, the construction quality is scored according to project
position (scope) and the requirements specified in evaluation item (corresponding table).
5.3.2 Single project shall not be evaluated to be excellent where there is any of the
following conditions:
1 To use the materials and products which China forbids publically.
2 The obtained score of any project position (scope) or evaluation item is less than 85%
standard score.
5.4 Evaluation methods
5.4.1 Contents and methods to evaluate the quality guarantee condition on construction site
shall meet the following requirements:
1 If the followings can be practically achieved, the quality guarantee on construction site is
Class I and gains 100% standard score: sound quality management, liability system and
project-department organizations; effectively-operated quality management system; perfect
technologies, working management system, site acceptance system and sampling inspection
system of equipments and materials. If sound quality management and liability systems can
be basically achieved, the quality guarantee on construction site is Class II and gains 85%
standard score. And if main quality management and liability systems can be basically
achieved, the quality guarantee on construction site is Class III and gains 70% standard score.
2 The quality guarantee on construction site with standard quality inspection and acceptance
required by projects, standard construction technologies, complete working methods,
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operation specifications and operational guide books which have strong pertinency and
operability are Class I and gain 100% standard score; the quality guarantee on construction
site with standard and complete quality inspection and acceptance, standard construction
technologies, basically complete operation specifications and operation guide books which
have relatively strong pertinency and operability are Class II and can gain 85% standard score;
and the quality guarantee on construction site with standard and complete quality inspection
and acceptance, standard major construction technologies and complete operation
specifications as well as operation guide books which have general pertinency and operability
are Class III and gain 70% standard score.
3 The quality guarantee on construction site with complete processes to develop and
approve construction management plan, construction scheme, construction measures and risk
prevention measures which have strong pertinency and operability, are seriously implemented
and achieve notable effectiveness is Class I and gains 100% standard score; the quality
guarantee on construction site with complete development and approval processes, relatively
strong pertinency and operability, being basically implemented and achieving preferable
effectiveness is Class II and gain 85% standard score; and the quality guarantee on
construction site with sound development and approval processes, being generally
implemented is Class III and gains 70% standard score.
4 The quality guarantee on construction site with specified quality objective, proper &
effective management system and notable implementation effectiveness is Class I and gains
100% standard score; the quality guarantee on construction site with preferable
implementation effectiveness is Class II and gains 85% standard score; and the quality
guarantee on construction site with general implementation effectiveness is Class III and
gains 70% standard score.
5.4.2 Content and methods to evaluate the performance inspection shall meet the following
requirements:
1 Inspection and test of construction process as well as by-part trial operation shall meet the
requirements specified in relevant standards; the performance inspection provided with
complete and standard test records and reports is Class I and gains 100% standard score;
2 Inspection and test of construction process as well as by-part trial operation shall meet the
requirements specified in relevant standards; the performance inspection provided with
complete and basically standard test records and reports is Class II and gains 85% standard
score;
3 The above test items and test conditions basically meet the requirements specified in
relevant standards; and the performance inspection provided with basically complete test
records and reports is Class III and gains 70% standard score.
4 To sample test records and reports; to measure on site, if necessary.
5.4.3 Content and methods to evaluate the quality records shall meet the following
requirements:
1 Those quality records with material & equipment quality certificates (outgoing quality
certificates), complete site acceptance record, construction record, construction test record,
data; actual and effective content, standard classification & rearrangement, perfect reviewing
and signing procedures and meeting the requirements specified in design and standards are
Class I and gain 100% standard score. Those quality records with complete information,
346
relatively complete data, actual and effective content, relatively standard rearrangement,
relatively complete reviewing and signing procedures and meeting the requirements specified
in design and standards are Class II and gain 85% standard score. Those quality records with
basically complete information, date; actual and effective content; basically standard
rearrangement, basically complete reviewing and signing procedures and basically meeting
the requirements specified in design and standards are Class III and gain 70% standard score.
2 To inspect the quantity and content of information.
5.4.4 Content and methods to evaluate the size deviation and actual limit measurement shall
meet the following requirements:
1 As for those evaluation items, if they are permissible deviation ones; the actual values
measured at each item measuring point reach the ones specified in standard and the actual
values of 80% and more measuring points are less than or equal to 0.8 times the ones
specified in standard, they are Class I and gain 100% standard score. For those evaluation
items, if the actual values of each measuring point reach the ones specified in standard and the
average actual values of greater than 50% (including 50%) but less than 80% measuring
points are less than or equal to 0.8 times the ones specified in standard; they are Class II and
gain 85% standard score. For those evaluation items, if the actual values of each measuring
point reach the ones specified in standard; they are Class III and gain 70% standard score.
2 For those evaluation items, if they are two-way limit items, the actual values measured at
each measuring point meet the ones specified in standard and the actual values of at least 50%
measuring points approximate to the medium limit value; they are Class I and gain 100%
standard score; those evaluation items all of whose actual values at each measuring point are
within the limit specified in standard are Class II and gain 85% standard score; those
evaluation items whose measuring points meet the standard specification after treatment are
Class III and gain 70% standard score.
3 For those evaluation items, if they are one-way limit items and all the actual values at
each measuring point meet the ones specified in standard, they are Class I and gain 100%
standard score; those evaluation items whose measuring points meet the standard speciation
after treatment are Class III and gain 70% standard score.
4 If both permissible deviation and limit are available, the decision value is from the lower
Class.
5 Random 10 inspection lots or subentry project or all lots if they are less than 10 are
sampled from the relevant inspection lots or subitem projects in the category for analyzing
and calculating. If necessary, random measurement on site may be carried out.
5.4.5 Content and methods to evaluate the implementation performance of compulsory
provisions shall meet the following requirements:
1 Those compulsory provisions with detailed implementation plan, comprehensive content,
strong operability, strict implementation and complete inspection records are Class I and gain
100% standard score; those ones with implementation plan, comprehensive content,
preferable operability, preferable implementation and relatively complete inspection records
are Class II and gain 85% standard score; those ones with implementation plan,
comprehensive content, operability, implementation and inspection records are Class III and
gain 70% standard score.
2 To randomly inspect the executive plan, scheme measures, operation guide book,
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construction record confirmation and signature and inspection records of compulsory
provisions.
5.4.6 Content and methods to evaluate the appearance quality shall meet the following
requirements:
1 The inspection points of each evaluation item are evaluated according to "good",
"ordinary" and "poor". Those evaluation item whose 90% or more inspection points are
"good" and the other inspection points are "ordinary" are Class I and gain 100% standard
score; those evaluation item whose greater than 70% (including 70%) and less than 90%
inspection points are "good" and the other inspection points are "ordinary" are Class II and
gain 85% standard score; those evaluation item whose greater than 30% (including 30% ) and
less than 70% inspection points are "good" and the other inspection points are "ordinary" are
Class III and gain 70% standard score.
2 To observe (to measure, if necessary); to inspect the quality acceptance records of
subsection project and to analyze and calculate.
5.5 Construction quality evaluation for main body and subsystem of turbine
generator
5.5.1 The evaluation method of quality guarantee condition on installation and construction
site of main body and sub-system of turbine generators shall be in accordance with those
specified in 5.4.1; the evaluation contents shall be inspected according to those specified in
Table 5.5.1 and comprehensive judgment shall be carried out.
Table 5.5.1 Evaluation Table on Quality Guarantee Condition for Construction Site
Installation of main body and sub-system of Construction
Project position (scope) Before 168h trial operation in full load
turbine generator stage
Construction Evaluation
Evaluation result Re
Numb Deserved Obtaine
Evaluation contents mar
er score 100% 85% 70% d score
ks
Organizational structure and quality

Quality
management system operation in project
management and
department.
1 product liability 30
Technology, management, working system.
system for
Systems for material, equipment site
construction site
acceptance and sampling inspection, etc.
Pertinency and workability of quality inspection and acceptance

2 standard, construction technology standard, working method, 30
operation specifications and operation instructors
Examination and approval of construction organization design,

construction scheme, construction measure, risk aversion
3 20
measure, etc. Pertinency, workability and implementation effect
of contents
348
Implementation effects of quality objective and management
4 20
system
Weight value: 15
Total deserved score:
Evalua Total obtained score:
tion Score of quality guarantee condition on installation and construction site of main body and sub-system of turbine
result generators=obtained score/deserved score*weight value=
Evaluator (signature):
Date
5.5.2 Inspection and evaluation for the installation performance of main body and
sub-system of turbine generators.
1 The contents of inspection and evaluation for installation performance of main body and
sub-system of turbine generators shall be carried out according to Table 5.5.2 and the
comprehensive judgment shall be carried out.
Table 5.5.2 Inspection and Evaluation Table on Performance
Installation of main body and Construction
sub-system of turbine generator stage
Evaluation
organization
Deserved Evaluation result Obtained

Number Evaluation contents Remarks
score 100% 85% 70% score
1 Rating of steam turbine 15
Oil system oiliness of steam turbine-generator unit

2 15
(lubricating oil and EH oil)
3 Cooling water quality of generator stator (rotor) 5
Shafting vibration and bearing temperature of steam

4 20
turbine generator unit
Bear vibration and temperature of rotating equipment

5 for the steam turbine oil system and generator water 5
cooling system
Cylinder expansion, differential expansion and axial

6 10
displacement of rotor
7 Vacuum tightness of steam turbine 15
8 Air test for whole set of generator 10
9 Tightness test for main throttle valve 5
Weight value: 30
Total obtained score:
Evaluation
Score of performance inspection for installation engineering of turbine generator main body=obtained score/deserved
result
score*weight value=
Date
2 Evaluation methods for the installation performance inspection of main body and
349
sub-system of turbine generators are as follows:
1) Rating of steam turbine
It is Class I, if the test value of maximum continuous rating and nominal rating of steam
turbine reaches to 100% contract value; it is rated as Class II, if the test value reaches to95%
(included)~100&; and it is rated as Class III, if the test value is lower than 95%.
2) Oil system oiliness of steam turbine generator unit
It is Class II if the lubricating oil quality reaches NAS7 and the EH quality reaches to NAS5.
It is rated as rated as Class I if any of the item surpasses Class II. It is rated as rated as Class
III if any of the item inferior to Class II.
3) Cooling water quality of generator stator (rotor)
It is Class I if the electrical conductivity 1.5 s/cm during the load on trial operating period;
it is rated as Class II if the electrical conductivity is 1.5s/cm~2s/cm and it is rated as Class
III if the electrical conductivity>2S/cm.
4) Shafting vibration and bearing temperature of steam turbine generator unit
The bearing temperature shall meet the requirements of manufacturer; it is Class I if shafting
vibration 70m; it is rated as Class II if the shafting vibration is 70m~120m and it is rated
as Class III if sampling tube 120m.
5) Bear vibration and temperature of rotating equipment for the steam turbine oil system and
generator water cooling system
The bearing temperature shall meet the requirements of manufacturer; it is Class I if the
vibration (See Annex C) is excellent; it is rated as Class II if the vibration is good and it is
rated as Class III if the vibration is qualified.
6) Cylinder expansion, differential expansion and axial displacement of rotor
The cylinder expansion, differential expansion and rotor axial displacement shall meet the
requirements of drawing; it is rated as Class I if the cylinder expansion is smooth and without
any jam or jump phenomena; it is rated as Class II if the cylinder expansion is poor but can be
smooth and without jam after treatment; it is rated as Class III if the cylinder expansion is
with slightly poor and with jam.
7) Vacuum tightness of steam turbine
Water cooling unit: it is rated as Class I if the tested vacuum value of steam
turbine0.3kPa/min; it is rates as Class II if the test value is 0.3 kPa/min~0.4 kPa/min; and it
is rated as Class III if the test value>0.4kPa/min.
Air-cooling unit: it is rated as Class I if the tested vacuum value of steam turbine0.2kPa/min;
it is rates as Class II if the test value is 0.2 kPa/min~0.3 kPa/min; and it is rated as Class III if
the test value>0.3kPa/min.
8) Air test for whole set of generator
It is rated as Class I if the air leakage of generator is less than or equal to 80% of the value
specified by manufacturer; it is rated as Class II if the air leakage of generator is larger than
80% of the required value but less than required value; and it is rated as Class III if the air
leakage of generator is larger than or equal to required value.
9) Tightness test for main throttle valve
Where the rated steam pressure, normal vacuum and the no load operation of unit, it is rated
as Class I if the speed drop under 800 r/min after the shutdown of main throttle valve; it is
rated as Class II if the speed drop to 800r/min~1000r/min; and it is rated as Class III if the
350
speed drop to higher than 1000r/min.
5.5.3 The recording and evaluation method of installation quality of main body and
sub-system of turbine generators shall be in accordance with those specified in 5.4.3; the
evaluation contents shall be inspected according to those specified in Table 5.5.3 and
Table 5.5.3 Recording and Evaluation Table on Installation Quality
Evaluation
organization

1 Records of material certificate and site acceptance 5
2 Records of equipment certificate and site acceptance 10
3 Monitoring records and report of metal 5
4 Installation records 20
5 Various confirmation and signature 10
Quality acceptance table of inspection lot, subitem,

6 20
subdivision and unit project
7 Trial operation records of single rotating machine 10
Notice letter and registration form of design alteration

8 5
and materials substitutes
Equipment defect notice, equipment defect handling

9 5
report and registration form
10 Registration form of measurement tools 5
Inspection records and correction records of external

11 quality supervision central station before covering steam 5
turbine and the start-up of complete set
Weight value: 20
Evaluation
Record score of installation engineering quality of main body and sub-system of turbine generators=obtained
result
score/deserved score*weight value=
Date
5.5.4 Evaluation for the installation dimension deviation and actual limit measurement of
main body and sub-system of turbine generators
1 The evaluation for the size deviation and actual limit measurement of main body and
sub-system of turbine generators shall be carried out according to those specified in Table
5.5.4 and comprehensive judgment shall be carried out.
Table 5.5.4 Evaluation Table on Size Deviation and Actual Limit Measurement
351

Coupling centre alignment and connection of

1 20
steam turbine generator unit
Flow section gap of the steam turbine (including
2 20
axial location)
3 External gland gap 10
Bearing assembly gap (including thrust pad and
4 15
sealing pad)
5 Load distribution 5
6 Sliding pin system of turbine generators 10
7 Magnetic center and air gap of generator 5
8 Coupling center of auxiliary rotating machine 10
9 Installation position of equipment (device) 5

Weight value: 10
Evaluation
Score for the size deviation and actual limit measurement of installation engineering of main body and
result
sub-system of turbine generators=obtained score/deserved score*weight value=
Date
2 The evaluation method for the installation dimension deviation and actual limit
measurement of main body and sub-system of turbine generators shall be in accordance with
those specified in 5.4.4 of this Part. The counting of measuring point number for size
deviation and limit and the provisions of permissible deviation shall comply with the
following:
1) Coupling centre alignment and connection of steam turbine generator unit
The shafting center of steam turbine generator units must meet the requirements. Four points
are set on each pair of couplings and two points on circle deviation and end face opening
respectively. Each datum for the increased flutter of each pair of coupling joint and the
moment or elongation of fastening blot shall be a measuring point according to installation
records.
2) Flow section gap of the steam turbine and external gland gap
The counting of actual measuring point number and permissible deviation shall comply with
the measuring position and state specified by manufacturer.
3) Bearing assembly gap (including sealing pad), load distribution and sliding pin system of
turbine generator
It shall be counted according to measuring points established in Chapter 4 Construction
352
Quality Acceptance Standard; the permissible deviation shall be in accordance with
provisions of manufacturer.
4) Magnetic center and air gap of generator
The counting of actual measuring point number and permissible deviation shall comply with
the requirements of measuring position specified by manufacturer.
5) Coupling center of auxiliary rotating machine
The auxiliary rotating machine includes pump and smoke exhaust fan of oil system and
generator internal cooling water system; the coupling center must meet the requirements of
DL 5011; four points shall be set on each pair of couplings and two points on circle deviation
and end face opening respectively. All the pumps and blowers shall be counted together.
6) Installation position of equipment (device)
Equipments (devices) include turbine generators and hydrogen, oil and water system
equipments (devices); the installation positions include center, elevation, levelness and
verticality; the permissible deviation is determined according to 4 Construction Quality
Acceptance Standard; the measuring point number is the counted point number.
5.5.5 The evaluation method for the management and implementation performance of
installation compulsory provision of main body and sub-system of turbine generators shall be
in accordance with those specified in 5.4.5; the evaluation contents shall be inspected
according to those specified in Table 5.5.5; comprehensive judgment shall be carried out.
Table 5.5.5 Evaluation Table for Management Implementation Performance of Compulsory Provision
Installation of main body and sub-system Construction
of turbine generator stage
Evaluation
organization

Compilation condition of implementation plan of

1 25
compulsory provisions
Workability of implementation plan of compulsory

2 15
provisions
Compulsory provisions of this position(system) has been

3 30
implemented entirely
Strictness degree of implementing compulsory provisions

4 15
of this position (system)
Whether records of implementing compulsory provisions

5 15
are complete and meet requirements of specification or not
Weight value: 15
Evaluation
Score of management and implementation performance of compulsory provision for the installation engineering of
result
main body and sub-system of turbine generators=obtained score/deserved score*weight value=
Date
5.5.6 Appearance quality evaluation for the installation of main body and sub-system of
353
turbine generators.
1 The appearance quality of main body and sub-system of turbine generators installation
shall be inspected and evaluated according to those specified in Table 5.5.6; comprehensive
judgment shall be carried out.
Table 5.5.6 Evaluation Table on Appearance Quality
Installation of main body and sub-system Construction
of turbine generator. stage
Evaluation
organization

1 Equipment appearance 20
Pipe installation technology of hydrogen, oil and water

2 15
system
3 Tightness of equipment and system 15
4 Marks of equipment and system 10
Installation technology of platform, handrail and ladder

5 10
access
6 Installation technology of enclosure and shield 10
7 Painting and insulation 10
8 Regional environment 10
Weight value: 10
Evaluation
Score of appearance quality for the installation engineering of main body and sub-system of turbine
result
generators=obtained score/deserved score*weight value=
Date
2 The evaluation methods for the appearance of the installation equipments of main body
and sub-system of turbine generators as well as the evaluation methods for the appearance
quality of pipe installation technology of hydrogen, oil and water system shall comply with
those specified in 5.4.6, and the counting method for the inspection points of evaluation shall
be implemented according to the following requirements:
1) Equipment appearance: Each independent equipment and its structure support are taken as
a evaluation point. It can be evaluated to be "good" if it is installed firmly, and is regular,
reasonable, clean and has no damage or lave.
2) Pipe installation technology of hydrogen, oil and water system: Each independent system
shall be taken as one evaluate point, and the point featured of reasonable pipe arrangement,
esthetic appearance, normative and firm installation of gradient and supporters and hangers,
well installed valves that are convenient for operation, concentrated and regular arrangement
of small diameter pipes with uniform spacing and the same turn radius shall be evaluated to
be "good".
354
3) Tightness of equipments and systems: The equipments and systems which have no leakage
points and the seepage points of which are no more than 3 points are divided as Class I; the
equipments and systems which have no leakage points and seepage points of which are no
more than 8 points are divided into Class II; the equipments and systems which have no
severe leakage points are divided as Class III.
4) Marks of equipment and system: the equipment and system with correct, complete, striking,
unified and normative as well as legibility and firm hanging mark without pollution are Class
I; the equipment and system with correct, basically complete, normative as well as legibility
and firm hanging mark without pollution are Class II; the equipment and system with correct,
basically complete and firm hanging mark are Class III.
5) Installation technology of platform, handrail and ladder access: platform, handrail and
ladder access with firm installation, smooth surface, intact coating, straight and even
horizontal pole, vertical pole, uniform spacing and height meeting the requirements, firm
welding, qualified weld appearance quality, skirting board, access ladder and safety cage
meeting the requirements are Class I; the ones with firm installation, basically reaching
smooth surface, intact coating and height meeting the requirements, firm welding, qualified
weld appearance quality, skirting board, access ladder and safety cage meeting the
requirements are Class II; the ones with firm installation and height meeting the requirements,
firm welding, skirting board, access ladder and safety cage meeting the requirements are
Class III.
6) Installation technology of enclosures and shields: the closure and shield with correct
installation position and free from knocking with rotary position, not influencing expansion,
with complete bolts, straight and even framework and panel, firm without deformation, tight
joint, regular installation, esthetic appearance, rustless and without scar are Class I; the ones
with correct installation position and free from knocking with rotary position, not influencing
expansion, with complete bolts, basically straight and even framework and panel, firm
without deformation and with regular installation are Class II; the ones with correct
installation position and free from knocking with rotary position, not influencing expansion,
with complete bolts and firmly installed framework and panel are Class III.
7) Painting and insulation: provided that the thickness and color of paint meet the design and
the paint color is matched harmoniously, the color and luster are uniform without flow mark,
wrinkle, gas bubble, shedding, rust and contamination; the insulation does not affect the
expansion, the surface is smooth without damage and shedding, the rendering coat is round
and smooth without cracks, the seaming of and metal enclosure meets the requirements and
the technique is of esthetic appearance, the point shall be classified into Class I; provided that
the paint thickness and color meet the design, the color and luster are basically uniform
without flow mark, wrinkle, gas bubble, shedding and rust; and the insulation does not affect
the expansion, the surface is smooth with damage and shedding, the rendering coat is
basically round and smooth without crack, and the seaming of metal shell meets the
requirements, the point shall be classified into Class II; provided that the paint thickness and
color meet the design, the color and luster are uniform basically; and the insulation does not
affect the expansion, the surface is basically flat and smooth, the rendering coat is basically
round and smooth and the seaming of metal shell meets the requirements, the point shall be
classified into Class III.
355
8) Regional environment: The trial operation area without oil, water or ash accumulation and
the articles with regular stacking and fixed management without sanitation dead angle is Class
I; the trial operation area without oil and water as well as ash accumulation and the articles
with regular stacking without waste stacking is Class II; the trial operation area basically
without oil and water as well as ash accumulation and the articles with basically regular
stacking is Class III.
5.6 Evaluation on installation and construction quality of accessory machinery
and auxiliary device in main power house
5.6.1 The method to evaluate the quality guarantee condition on installation and
construction site of accessory machinery and auxiliary device in main power house shall be in
accordance with those specified in 5.4.1; the evaluation contents shall be inspected according
to Table 5.5.1 and the comprehensive judgment shall be carried out.
5.6.2 Inspection and evaluation on the installation performance of the accessory machinery
and auxiliary device in the main power house.
1 The inspection and evaluation for the installation performance of accessory machinery
and auxiliary device in main power house shall be carried out according to those specified in
Table 5.6.2 and comprehensive judgment shall be carried out.
Table 5.6.2 Evaluation Table on Performance Inspection
Installation of accessory machinery and Construction
auxiliary device in main power house stage
Evaluation
organization

1 Pump performance and capacity 25
2 Bear vibration and temperature of rotating equipment 20
Oil system oiliness of feed pump group (lubricating oil and

3 20
fire resistant oil)
4 Vacuum value of condenser 15
5 Setting of safety valve 10
6 Ball back ration of rubber ball cleaning system 5
7 Crane performance 5
Weight value: 25
Evaluation
Inspection score for the installation performance of accessory machinery and auxiliary device in main power
result
house=obtained score/deserved score*weight value=
Date
2 Inspection and evaluation methods for the installation performance of accessory
356
machinery and auxiliary device in main power house are as following.
1) Pump performance and capacity:
Provided that the performance and the volume test value of all the pumps reach to 100%
requirements of unit operation and design, it is Class I; the performance and volume test value
of main pump (condensate pump, electrically driven feed pump group, steam feed pump unit
and vacuum pump) reach to 100% requirements of unit operation and design, but the
performance and volume test value of other pumps reaching to 95% requirements of unit
operation and design, it is Class II; the performance and volume test value of main pump
(condensate pump, electrically driven feed pump group, steam feed pump unit and vacuum
pump) reach to 100% requirements of unit operation and design, but the performance and
volume test value of other pumps reaching to 90% requirements of unit operation and design,
it is Class III.
2) Bear vibration and temperature of rotating equipment:
All the bearing temperatures shall meet the requirements of manufacturer; the grease
lubricated bearing is generally not exceed 80 and the oiled bearing is generally not exceed
65~70. If the vibration (See Annex C) is excellent, it is Class I; if the vibration is good, it
is Class II; if the vibration is qualified, it is Class III.
3) Oil system oiliness of feed pump group (lubricating oil and pilot oil):
If the lubricating oil quality reaches to NAS7 and the pilot oil quality reaches to NAS5, it is
Class II; if any item is surpass Class II, it is rated as Class I; and if any item inferior to Class
II, it is rated as Class III.
4) Condenser vacuum:
At the full load of unit, if the condenser vacuum value meets the design value, it is Class I; if
the design value is 3kPa lower than design value, it is Class II; if the design value is 5kPa
lower than design value, it is Class III.
5) Setting of safety valve:
If the safety valve is tight and without leakage after the setting, the popping pressure meets
the design requirements, the re-seating pressure difference is less than 5% of popping pressure
and the data are complete, it is Class I; if the re-seating pressure difference is 5%~7% of the
popping pressure, it is Class II; and if the re-seating pressure difference is 7%~10% of the
popping pressure, it is Class III.
6) Ball back ration of rubber ball cleaning system:
If the recovery rate of rubber ball is 95% or higher, it is Class I; if the recovery rate of rubber
ball is between 90%~95%, it is Class II; and if the recovery rate of rubber ball is lower than
90%, it is Class III.
7) Crane performance:
It is Class I if all the parameters and indexes of crane performance meet the design
requirements safety license of the special equipments is obtained, the usage of crane is normal
and maintenance is perfect; it is Class II if the usage of crane is normal and maintenance is
good. It is Class III if the usage of crane is basically normal and maintenance is general.
5.6.3 The recording and evaluation method for the installation quality of accessory
machinery and auxiliary device in main power house shall be in accordance with those
specified in 5.4.3 of this Part; the evaluation contents shall be inspected according to those
specified in 5.6.3 and comprehensive judgment shall be carried out.
357
Table 5.6.3 Recording and Evaluation Table on Quality
Installation of accessory machinery and Construction
auxiliary device in main power house stage
Evaluation
organization

1 Material certificate and site acceptance record 5
2 Equipment certificate and site acceptance record 10
3 Monitoring records and report of metal 5
4 Installation record 15
Quality acceptance table of inspection lot, subitem,

6 15

8 5
and materials substitutes

9 5
Weight value: 20
Evaluation
Record score for installation quality of accessory machinery and auxiliary device in main power house=obtained
result
score/deserved score*weight value=
Date
5.6.4 Evaluation for the installation dimension deviation and actual limit measurement of
accessory machinery and auxiliary device in main power house
1 The evaluation for the installation dimension deviation and actual limit measurement of
accessory machinery and auxiliary device in main power house is listed as water-cooled
condenser and air-cooling unit. The evaluation for the installation dimension deviation and
actual limit measurement of water cooling accessory machinery and auxiliary device in main
power house shall be carried out according to those specified in Table 5.6.4-1, and the
Table 5.6.4-1 Evaluation Table on Dimension Deviation and Actual Limit Measurement
Installation of accessory machinery
Construction
Project position (scope) and auxiliary device in main power Before 168h trial operation in full load
stage
house
Evaluation
organization
Number Evaluation contents Deserved Evaluation result Obtained Remarks
358
1 Coupling center of rotating machine 25
Flow passage part gap and external gland gap of feed

3 10
pump driving steam turbine
4 Sliding pin system of feed pump driving steam turbine 10
5 Bearing assembly gap 15
6 Installation dimension of condenser 10
7 Installation dimension of overhead traveling crane 10
Weight value: 10
Evaluation Total obtained score:
result Score for the dimension deviation and actual limit measurement of installation engineering of accessory machinery
and auxiliary device in main power house=obtained score/deserved score*weight value=Evaluator (signature):
Date
measurement of water-cooled condenser accessory machinery and auxiliary device in main
power house shall be in accordance with those specified in 5.4.4. The dimension deviation,
counting number of limits and the permissible deviation provisions shall comply with
following.
1) Coupling center of rotating machine:
The rotating machine includes every kind of pump and blower in main power house; the
coupling center must meet the requirements of DL 5011; four points shall be set on each pair
of couplings and two points on circle deviation and end face opening respectively; all the
pumps and blowers shall be counted together.
2) Installation position of equipment (device):
The equipment (device) shall include all accessory machines and auxiliary devices in main
building; the installation positions shall include center, elevation, levelness and verticality; the
permissible deviation shall be determined according to Construction Quality Acceptance
Standard; the measuring point number shall be taken as the counting point.
3) Flow passage part gap and external gland gap of feed pump driving steam turbine:
The count of actual measuring point number and permissible deviation shall comply with the
measuring position and state specified by manufacturer.
4) Sliding pin system of feed pump driving steam turbine:
It shall be counted according to measuring points established in Construction Quality
Acceptance Standard; the permissible deviation shall be in accordance with provisions of
manufacturer.
5) Bearing assembly gap:
The assembly clearance of sliding bearing shall include bushing clearance and bushing
tightening force; the assembly clearance of rolling bearing shall include bearing and enclosure
clearance as well as axial clearance of bearing capping and bearing; each data shall be taken
as one measuring point according to installation records.
6) Installation dimension of condenser:
359
The installation dimension of condenser specially refer to the verticality of pipe plate and
clapboard to base plate and the relative misalignment direction of conduit orifice center line;
the four measuring points for verticality on each pipe plate (clapboard) shall be four
measuring points for dimension and the relative misalignment values of four conduit orifice
measuring center line shall be taken from each pipe plate (clapboard) as four measuring
points for dimension.
7) Installation dimension of overhead traveling crane:
Each datum as rail dimension, main beam dimension, trolley span dimension and trundle span
shall be taken as one measuring point according to installation records.
3 The evaluation for the installation dimension deviation and actual limit measurement of
machinery and auxiliary device of air-cooling condenser accessory in main power house shall
be carried out according to those specified in Table 5.6.4-2 and comprehensive judgment shall
be carried out.
Table 5.6.4-2 Evaluation Table on Dimension Deviation and Actual Limit Measurement
Installation of accessory machinery
Construction
Project position (scope) and auxiliary device in main power Before 168h trial operation in full load
stage
house
Evaluation
organization

Flow passage part gap and external gland gap of feed

3 10
pump driving steam turbine
4 Sliding pin system of feed pump driving steam turbine 10
5 Bearing assembly gap of feed pump group 10
6 Installation dimension of air-cooling condenser 20
Weight value: 10
result Score for the dimension deviation and actual limit measurement of installation engineering of accessory machinery
and auxiliary device in main power house=obtained score/deserved score*weight value=Evaluator (signature):
Date
measurement of accessory machinery and auxiliary device of air-cooling condenser in main
power house shall be in accordance with those specified in 5.4.4; refer to relevant contents in
Table 5.6.4-1 for the requirements for No. 1, 2, 3, 4, 5, 6 and 7 inspection items in Table
5.6.4-2. For the No. 6 inspection item, the evaluation method for the installation dimension
deviation and actual limit measurement of air-cooling condenser shall be in accordance with
those specified in 5.4.4. The counting of point number and permissible deviation provisions
360
shall comply with followings:
Each datum as pillar space of air-cooling condenser, center slanting stitch of pillar, height
error on one supporting area of steel platform, condensing tube bundle position, "A" shape
structure position, levelness of blower wheel hub, diameter of blower fan drum, installation
angle of fan blade, gap between fan blade and fan drum shall be a measuring point according
to installation records.
compulsory provision for the installation of accessory machinery and auxiliary device in main
power house shall be in accordance with those specified in 5.4.5. The evaluation shall be
carried out according to Table 5.5.5 and comprehensive judgment shall be carried out.
5.6.6 Evaluation for the appearance quality of accessory machinery and auxiliary device in
main power house
1 The evaluation on appearance quality of accessory machines and auxiliary devices in
main power house shall be carried out according to the content specified in Table 5.6.6 and
Installation of accessory machines and Construction
auxiliary devices in main building stage
Evaluation
organization

SN Evaluation content
score 100% 85% 70% score Remarks
2 Pipe installation technology of oil system 15
3 Equipment and system tightness 15
4 Equipment and system mark 10
Installation technology of platform, handrail and ladder

5 10
access
6 Installation technology of enclosure and shield 10
Weight value: 15
Evaluation
Installation appearance quality score of accessory machines and auxiliary devices in main power house=obtained
result
score/deserved score weight value =
Date
2 Appearance quality evaluation method for the installation equipment appearance of

the accessory machines and the auxiliary devices in the main building and the installation
process of the oil system pipes shall meet the provisions specified in 5.4.6 of this part. The
counting method for the inspection point of the evaluation shall be implemented according to
361
the following methods.
1) Equipment appearance: Each independent equipment and its structure support
shall be taken as an evaluation point, and the point which is firmly installed,
regular, reasonable and clean without damage and remains shall be evaluated as
"good".
2) Installation technology of oil system pipes: each independent system shall be
taken as one evaluation point, and the point featured of reasonable pipe
arrangement, esthetic appearance, normative and firm installation of gradient
and supporter and hangers, well installed valves that are convenient for
operation, concentrated and regular arrangement of small diameter pipes with
uniform spacing and the same turn radius shall be evaluated to be "good".
3) Tightness of equipments and systems: the equipments and systems without
leakage points and the seepage points less than 3 are Class I; the ones without
leakage points and seepage points less than 8 are Class II; the ones without
severe leakage points are Class III.
4) Equipment and system: the equipment and system with correct, complete,
striking, unified and normative as well as legibility and firm hanging mark
without pollution are Class I; the equipment and system with correct, basically
complete, normative as well as legibility and firm hanging mark without
pollution are Class II; the equipment and system with correct, basically
complete and firm hanging mark are Class III.
5) Installation technology of platform, handrail and staircase: platform, handrail
and staircase with firm installation, smooth surface, intact coating, straight and
even horizontal pole, vertical pole, uniform spacing and height meeting the
requirements, firm welding, qualified weld appearance quality, skirting board,
access ladder and safety cage meeting the requirements are Class I; the ones
with firm installation, basically reaching smooth surface, intact coating and
height meeting the requirements, firm welding, qualified weld appearance
quality, skirting board, access ladder and safety cage meeting the requirements
are Class II; the ones with firm installation and height meeting the requirements,
firm welding, skirting board, access ladder and safety cage meeting the
requirements are Class III.
6) Installation technology of enclosures and shields: the closure and shield with
correct installation position and free from knocking with rotary position, not
influencing expansion, with complete bolts, straight and even framework and
panel, firm without deformation, tight joint, regular installation, esthetic
appearance, rustless and without scar are Class I; the ones with correct
installation position and free from knocking with rotary position, not
influencing expansion, with complete bolts, basically straight and even
framework and panel, firm without deformation and with regular installation
are Class II; the ones with correct installation position and free from knocking
with rotary position, not influencing expansion, with complete bolts and firmly
installed framework and panel are Class III.
7) Painting and thermal insulation: the painting with thickness and color meeting
362
design, color matching coordination, consistent and uniform tincture without
flow mark, wrinkle, bubble, shedding, return rust and pollution; the thermal
insulation with smooth surface without damage or shedding and the seaming of
metal enclosure meeting the requirements as well as esthetic technology are
Class I; the painting with thickness and color meeting design, basically
consistent tincture, uniform, basically without flow mark, wrinkle, bubble,
shedding or return rust; the thermal insulation with smooth surface without
damage or shedding and the seaming of metal enclosure meeting the
requirements are Class II; the painting with thickness and color meeting design,
basically consistent tincture; the thermal insulation with basically smooth
surface and the seaming of metal enclosure meeting the requirements are Class
III.
8) Regional environment: the trial operation area without oil and water as well as
ash accumulation and sanitation dead angles, articles are stacked regularly with
fixed management is Class I; the trial operation area without oil and water as
well as ash accumulation, articles are stacked regularly without sanitary fill is
Class II; the trial operation area without oil and water as well as ash
accumulation and sanitation dead angles, articles are stacked basically regularly
is Class III.
5.7 Evaluation on Installation and Construction Quality of Accessory Machines and

Auxiliary Equipments outside the Main Building
5.7.1 The evaluation methods on construction site quality guarantee condition for
installation of the accessory machines and auxiliary devices outside main building shall meet
the provisions specified in 5.4.1. The evaluation contents shall be inspected referring to those
specified in Table 5.5.1 and shall be comprehensively judged.
5.7.2 Evaluation on the performance inspection for installation of the accessory machines
and auxiliary devices outside the main building.
1 The evaluation on performance inspection for installation of the accessory machines
and auxiliary devices outside the main building shall be inspected, evaluated and judged
comprehensively according to the provisions specified in Table 5.7.2
Table 5.7.2 Evaluation Table of Performance Inspection
Accessory machine and auxiliary
Construction
Project position (scope) device installation outside the main Before 168h trial operation in full load
stage
building
Evaluation
organization
Deserved Evaluation results Obtained

Evaluation content Remarks
1 Performance of major equipment 40
Bearing temperature and vibration of the rotating

2 25
equipment
363
3 Outlet butterfly valve and control device 10
4 Crane performance 10
5 Service performance of steel gate 10
6 Noise 5
Weight value: 25
Evaluation
Score of performance inspection for installation of accessory machines and auxiliary device outside the main
result
building =obtained score/deserved score* weight value=
Date
2 The evaluation methods on the performance inspection for installation of accessory

machines and auxiliary devices outside the main building are as follows:
1) Performance of the main equipments
Major equipments shall include all the series of pumps, water purifying plant,
rotary filter screen and trash remover. If the performance of all series of the
pumps and the water purifying plant meets 100% of the operation of the unit
and the design requirements, the rotary filter screen and trash remover run
normally, it is Class I; if the performance of water circulating pump, industrial
water pump, fire pump, water intaking pump and rain pump meets 100% of the
operation of the unit and the design requirements, the performance of other
pumps reaches 90% of the operation of the unit and the design requirements,
water purifying plant, rotary filter screen and the trash remover equipments run
basically normally, it is Class II; if the performance of water circulating pump
and fire pump meets 100% of the operation of the unit and the design
requirements, the performance of other pumps reaches 90% of the operation of
the unit and the design requirements, water purifying plant, rotary filter screen
and trash remover equipments run basically normally, it is Class III.
2) Bearing temperature and vibration of the rotating equipment
Bearing temperature shall meet the requirements of manufacturer: the greased
bearing temperature generally shall not exceed 80, and the oiled bearing
temperature shall not exceed 65~70. The vibration is detailed in Annex C;
the excellent vibration is Class I; the good vibration is Class II; the qualified
vibration is Class III.
3) Outlet butterfly valve and control device
It is Class I if the linkage of pump valve meets the requirements of
manufacturer with normal and flexible actions.
4) Performance of the crane
It is Class I if all the parameter indices of the crane performance meet the
design requirements; the safety license of the special equipments is obtained;
normally used and well-maintained. It is Class II if the crane is normally used
and maintained better. It is Class III if it is used normally basically and
maintained generally.
364
5)
Steel gate
The steel gate with service performance meeting the requirements of
manufacturer, normal and flexible actions as well as tight waterstop is Class I.
6) Noise
Noise meeting the design value is Class I; the one without exceeding 10% of
the design value is Class II; one beyond the design value by 10% is Class III.
5.7.3 The evaluation method for quality record of installation of accessory machines and
auxiliary devices outside main building shall be in accordance with those specified in 5.4.3;
the evaluation contents shall be inspected according to those specified in Table 5.7.3 and shall
be comprehensively judged.
Table 5.7.3 Evaluation Table of Quality Record
Installation of accessory machine and Construction
auxiliary device outside main building stage
Evaluation
organization

SN Evaluation content Remarks
1 Material certificate and site acceptance record 10
2 Equipment certificate and site acceptance record 10
3 Installation record 15
Quality acceptance table of inspection batch, subitem,

5 20

7 5
and material substitutes

8 5
Weight value: 15
Evaluation
Quality record score for installation of accessory machines and auxiliary devices outside main building=obtained
result
score/deserved scoreweight value =
Date
5.7.4 Evaluation on size deviation and actual limit measurement for installation of accessory
machines and auxiliary devices outside main building.
1 The evaluation for the size deviation and actual limit measurement of installation of
accessory machines and auxiliary devices outside main building shall be inspected according
to those specified in Table 5.7.4 and shall be comprehensively judged.
Table 5.7.4 Evaluation Table of Size Deviation and Actual Limit Measurement
Project position (scope) Installation of accessory machine and Construction Before 168h trial operation in full load
365
Evaluation
organization

3 Assembly clearance of pump bearing 15
4 Waggling of long-axis vertical pump shaft 10
Installation dimension of steel gate and guide rail of

6 10
rotary filter screen
Weight value: 15
Evaluation
score of size deviation and actual limit measurement for installation project of accessory machines and auxiliary
result
devices outside main building=obtained score /deserved scoreweight value=
Date
2 The evaluation methods for size deviation and actual limit measurement of
installation of accessory machines and auxiliary devices outside main building shall meet
those specified in 5.4.4; the point statistics and permissible deviation of size deviation and
limit shall be implemented according to the following.
1) Coupling center of rotating machine:
The rotating machine shall include every kind of pump outside main building;
the coupling center must meet the requirements of "permissible deviation value
of accessory machine centering" as detailed in Annex D; each pair of couplings
shall be installed with four points, and the surrounding deviation and end
surface opening shall be two points respectively; all pumps shall be
summarized with statistics.
2) Installation position of equipment (device):
The equipment (device) shall include all accessory machines and auxiliary
devices outside main building; the installation positions shall include center,
elevation, levelness and verticality; the permissible deviation shall be
determined according to acceptance standard of construction quality; the
measuring point number shall be taken as the statistics point.
3) Assembly clearance of pump bearing:
The assembly clearance of sliding bearing shall include bushing clearance and
bushing tightening force; the assembly clearance of rolling bearing shall
include bearing and enclosure clearance as well as axial clearance of bearing
capping and bearing; each data shall be taken as one measuring point according
to installation records.
4) Waggling of long-axis vertical pump shaft:
366
The waggling measurement of long-axis vertical pump shaft shall be carried out
according to the requirements of manufacturer and DL 5011, and each data
shall be taken as one measuring point according to installation records.
5) Installation dimension of overhead traveling crane
Each data as rail dimension, main beam dimension, trolley span dimension and
trundle span shall be taken as one measuring point according to installation
records.
6) Installation dimension of steel gate and guide rail of rotary filter screen:
Each data as installation dimension of steel gate and guide rail of rotary filter
screen shall be taken as one measuring point according to installation records.
compulsory provisions for installation of accessory machines and auxiliary devices outside
main building shall be in accordance with those specified in 5.4.5; the evaluation contents
shall be inspected and evaluated according to those specified in Table 5.5.5 and shall be
comprehensively judged.
5.7.6 Evaluation on appearance quality of accessory machines and auxiliary devices outside
main building
1 The evaluation on appearance quality of accessory machines and auxiliary devices
outside main building shall be inspected and evaluated according to the content specified in
Table 5.7.6 and shall be comprehensively judged.
Table 5.7.6 Evaluation Table of Appearance Quality
Installation of accessory machine and Construction
Evaluation
organization

2 Auxiliary pipe installation technology of equipment 10
3 Tightness of equipment and system 15
4 Marks of equipment and system 10
Installation technology of platform, handrail and

5 15
ladder access
6 Installation technology of shield 10
7 Painting and thermal insulation 10
Weight value: 15
result Score of appearance quality for installation of accessory machines and auxiliary devices outside main
building=obtained score /deserved scoreweight value=
367
Date
2 The evaluation methods for the appearance of the installation equipments of

accessory machines and auxiliary devices outside main building as well as the appearance
quality of installation technology of auxiliary pipe of equipment shall comply with those
specified in 5.4.6, and the counting method for the inspection points of evaluation shall be
implemented according to the following requirements.
1) Equipment appearance: each independent equipment and its framework and
bracket shall be taken as one evaluation point, and the regular, reasonable and
clean point that is firmly installed without damage or remnant shall be
evaluated to be "good".
2) Installation technology of auxiliary pipe of equipment: each independent
system shall be taken as one evaluate point, and the point featured of
reasonable pipe arrangement, esthetic appearance, correct gradient, good and
firm installation of supporters and hangers, well installed valves that are
convenient for operation, concentrated and regular arrangement of small
diameter pipes with uniform interval and same turn radius shall be evaluated to
be "good".
3) Equipment and system tightness: equipment and system without leakage point
and seepage points no larger than 5 are Class I; equipment and system without
leakage point and seepage points no larger than 10 are Class II; equipment and
system without severe leakage points are Class III.
4) Equipment and system: the equipment and system with correct, complete,
striking, unified and normative as well as legibility and firm hanging mark
without pollution are Class I; the equipment and system with correct, basically
complete, normative as well as legibility and firm hanging mark without
pollution are Class II; the equipment and system with correct, basically
complete and firm hanging mark are Class III.
5) Installation technology of platform, handrail and ladder access: platform,
handrail and ladder access with firm installation, smooth surface, intact coating,
straight and even horizontal pole, vertical pole, uniform spacing and height
meeting the requirements, firm welding, qualified weld appearance quality,
skirting board, access ladder and safety cage meeting the requirements are
Class I; the ones with firm installation, basically reaching smooth surface,
intact coating and height meeting the requirements, firm welding, qualified
weld appearance quality, skirting board, access ladder and safety cage meeting
the requirements are Class II; the ones with firm installation and height meeting
the requirements, firm welding, skirting board, access ladder and safety cage
meeting the requirements are Class III.
6) Installation technology of shield: the shield with correct installation position
368
and free from knocking with rotary position, not influencing expansion, with
complete bolts, straight and even as framework and panel, firm without
deformation, tight joint, regular installation, esthetic appearance, rustless and
without scar is Class I; the one with correct installation position and free from
knocking with rotary position, not influencing expansion, with complete bolts,
basically straight and even framework and panel, firm without deformation and
with regular installation is Class II; the one with correct installation position
and free from knocking with rotary position, not influencing expansion, with
complete bolts and firmly installed framework and panel is Class III.
7) Painting and thermal insulation: the painting with thickness and color meeting
design, color matching coordination, consistent and uniform tincture without
flow mark, wrinkle, bubble, shedding, return rust and pollution; the thermal
insulation with smooth surface without damage or shedding and the seaming of
metal enclosure meeting the requirements as well as esthetic technology are
Class I; the painting with thickness and color meeting design, basically
consistent tincture, uniform, basically without flow mark, wrinkle, bubble,
shedding or return rust; the thermal insulation with smooth surface without
damage or shedding and the seaming of metal enclosure meeting the
requirements are Class II; the painting with thickness and color meeting design,
basically consistent tincture; the thermal insulation with basically smooth
surface and the seaming of metal enclosure meeting the requirements are Class
III.
8) Regional environment: the trial operation area without oil and water as well as
ash accumulation and the articles with regular stacking and fixed management
without sanitation dead angle is Class I; the trial operation area without oil and
water as well as ash accumulation and the articles with regular stacking without
waste stacking is Class II; the trial operation area basically without oil and
water as well as ash accumulation and the articles with basically regular
5.8 Evaluation on Pipe Installation Quality of Steam Turbine
5.8.1 The evaluation method of quality assurance condition of construction site of steam
turbine pipe shall meet those specified in 5.4.1; the evaluation content shall be inspected
referring to those specified in Table 5.5.1 and shall be comprehensively judged.
5.8.2 Evaluation on performance inspection for installation of steam turbine pipe.
1 The evaluation content of performance inspection for installation of steam turbine
pipe shall be inspected according to those specified in Table 5.8.2 and shall be
comprehensively judged.
Table 5.8.2 Scoring Table of Performance Inspection
Project position (scope) Installation of steam turbine pipe Construction stage Before 168h trial operation in full load
SN Evaluation content Deserved Evaluation result Obtained Remarks
369
Spectral analysis of alloy steel as pipe materials and

1 10
pipe fittings as well as hardness inspection:
2 Valve inspection 10
Inspection of creep expansion supervising section

3 5
and creep monitoring point
4 Adjustment and inspection of supporter and hanger 15
5 Welded junction inspection under supervision: 15
6 Expansion inspection of pipe system 10
7 System tightness test 10
Blowing inspection of main steam and reheating

8 10
system
9 Internal cleaning degree of system 10
10 System earthing inspection 5
Weight value: 30
result Score of performance inspection for installation of steam turbine pipe=obtained score/deserved score weight value=
Date
2 The evaluation methods for performance inspection of installation of steam turbine

pipe are listed as follows.
1) Spectral analysis of alloy steel as pipe materials and pipe fittings as well as
hardness inspection:
Report inspection; spectral analysis of alloy steel as pipe materials and pipe
fittings as well as hardness inspection result meeting design or specification
requirements with intact, standard and complete records are Class I and gain
100% standard score; those ones with little inspection value not meeting the
design or specification requirements but meeting the requirements after
processing or to be applied with concession through unified agreement of the
parties and intact, standard and complete related records are Class II and gain
85% standard score; those ones with partial inspection value not meeting the
design or specification requirements but meeting the requirements after
processing or to be applied with concession through unified agreement of the
parties and basically intact, standard and complete related records are Class III
and gain 70% standard score.
2) Valve inspection:
The valves with qualified inspection and complete record, and the service
performance fully meeting the operating requirement after operation in system
and without leakage on site (including internal leakage) are Class I and gain
100% standard score; the ones with internal (external) leakage phenomenon
(only limited to drainage system valve for main pipe) for individual valve in
370
system and the service performance meeting the operating requirement after
processing are Class II and gain 85% standard score; the ones with internal
(external) leakage phenomenon (only limited to drainage system valve for main
pipe) for a small amount of valves in system and the service performance
basically meeting the operating requirement after processing are Class III and
gain 70% standard score.
3) Inspection of creep expansion supervising section and creep monitoring point:
Installation of creep supervising section and creep measurement points meeting
design and compulsory provision requirements and with intact, actual and
complete record is Class I and gains 100% standard score, the one meeting
design and compulsory provision requirements and with basically intact, actual
and complete record is Class II and gains 85% standard score; the one basically
meeting design and compulsory provision requirements and with basically
intact, actual and complete record is Class III and gains 70% standard score.
4) Adjustment and inspection of supporter and hanger:
Installation of supporter and hanger meeting design and specification
requirements with actual and complete record and the thermal running state
meeting design and specification requirements is Class I and gains 100%
standard score; the one meeting design and specification requirements with
actual and complete record and may meet design and specification
requirements after adjustment or processing under thermal state is Class II and
gains 85% standard score; the one basically meeting design and specification
requirements with basically actual and complete record and basically meeting
design and specification requirements after adjustment or processing under
running state is Class III and gains 70% standard score.
5) Welded junction inspection under supervision:
The welded junction under supervision with qualified 100% non-destructive
inspection according to specification and the first qualification rate reaching
98% and above is Class I and gains 100% standard score; the one with the first
qualification rate reaching 96% and above is Class II and gains 85% standard
score; the one with the first qualification rate reaching 95% and above is Class
III and gains 70% standard score.
6) Expansion inspection of pipe system:
Pipe system expansion meeting the design requirements with correct expansion
indication and without expansion obstructing phenomenon on site and with
complete record is Class I and gains 100% standard score; the one basically
meeting the design requirements and with complete record is Class II and gains
85% standard score; the one with deviation for individual position expansion
but basically not influencing the normal operation of system and with basically
complete record is Class III and gains 70% standard score.
7) System tightness test:
The system tightness test shall be qualified with complete confirmation and
signature, and the main pipe of system during operational process shall be free
from leakage phenomenon. If the system tightness is good without any leakage
371
point, it is Class I and gains 100% standard score; the slight leakage points
(limited to drain and blowdown system of main pipe system less than 2 and
leakage points of medium and low-pressure pipe system less than 5) and not
influencing the normal operation of unit is Class II and gains 85% standard
score; the slight leakage point (limited to drain and blowdown system of main
pipe system less than 4 and leakage points of medium and low-pressure pipe
system less than 8) and not influencing the normal operation of unit is Class III
and gains 70% standard score.
8) Blowing inspection of main steam and reheating system:
The system flushing with scientific and reasonable scheme, less flushing times
and effect reaching code and standard requirements [impact spot on last target
card 0.8mm, 0.5mm~0.8mm (including 0.8mm) spot no larger than 8 points
and 0.2mm~0.5mm spot with even distribution], complete record and
confirmation and signature and intact target card preservation is Class I and
gains 100% standard score; the system flushing with scientific and reasonable
scheme, and flushing effect reaching code and standard requirements, basically
complete record and confirmation and signature and intact target card
preservation is Class II and gains 85% standard score; the system flushing with
scientific and reasonable scheme, and flushing effect basically reaching code
and standard requirements, basically complete record and confirmation and
signature and intact target card preservation is Class III and gains 70% standard
score.
9) Internal cleaning degree of system:
The pipe system with clean internal cleaning (flushing) and complete record
and confirmation and signature as well as good systems operation is Class I and
gains 100% standard score; the pipe system with comparatively clean internal
cleaning (flushing) and complete record and confirmation and signature as well
as the slight jam or other poor phenomena existing for equipment and valves
caused by unclean system during operation, but not influencing the normal
operation of system is Class II and gains 85% standard score; the one with
basically complete record and confirmation and signature the slight jam or
other poor phenomena existing for equipment and valves caused by unclean
system during operation, but basically not influencing the normal operation of
system is Class III and gains 70% standard score.
10) Earthing inspection of fuel gas and fuel oil pipes:
The system with earthing construction meeting design and specification
requirements and qualified ground resistance test as well as complete and
standard test record and report is Class I and gains 100% standard score; the
one with system earthing construction meeting design and specification
requirements and with qualified ground resistance test as well as basically
complete and standard test record and report is Class II and gains 85% standard
score; the one with system earthing construction basically meeting design and
specification requirements and with qualified ground resistance test as well as
basically complete and standard test record and report is Class III and gains
372
70% standard score.
5.8.3 The evaluation method of quality record for installation of steam turbine pipe shall be
in accordance with those specified in 5.4.3; the evaluation contents shall be inspected
according to those specified in Table 5.8.3 and shall be comprehensively judged.
Table 5.8.3 Scoring Table of Quality Record
Construction
Project position (scope) Installation of steam turbine pipe Before 168h full load trial operation
stage
Evaluation
organization

Raw material Quality certificate document of raw

and material equipment and warehouse entry 10
equipment acceptance record
1 inspection
and Field spectrum, thickness and hardness
5
acceptance inspection record
record
Quality acceptance record 10
Trace record of pipe piping (installation) 10
Monitoring record of creep expansion 5
Installation record of expansion indicator 5

Construction Welded junction inspection, heat
2 10
record treatment and detection record
Design alteration and defect treatment

10
record
Confirmation and signature record of

5
concealed items
Acceptance record of tightness test 10

Construction
Acceptance record of washing pipe and
3 test 15
washing
(debugging)
Valve debugging record 5
Weight value: 20 scores

result Score of quality record for installation of steam turbine pipe=obtained score/deserved scoreweight value=
Date
5.8.4 Evaluation on size deviation and actual limit measurement for installation of steam
turbine pipe.
1 The evaluation on size deviation and actual limit measurement for installation of
steam turbine pipe shall be inspected according to those specified in Table 5.8.4-1 and shall
373
be comprehensively judged.
2 The evaluation method of size deviation and actual limit measurement for installation
of steam turbine pipe shall meet those specified in 5.4.4; the specific inspection item of size
deviation and limit evaluation content shall be carried out according to those specified in
Table 5.8.4-2.
Table 5.8.4-1 Evaluation Table of Size Deviation and Actual Limit Measurement for Installation of Steam
Turbine Pipe
Before 168h full load trial
Project position (scope) Installation of steam turbine pipe Construction stage
operation

SN Inspection item Remarks
1 Size deviation of pipe positioning 15
2 Installation deviation value of supporter and hanger 20
3 Adjustment of original position of spring 20
4 Flatness and deviation of contra aperture 15
5 Spacing of two welds 5
Distance from weld to supporter and hanger (open pore

6 5
position or bend beginning point)
7 Length of connecting bolt exposed from screw thread 10
8 Cold drawing value deviation of pipe 5
9 Gradient of flange end surface. 5

Evaluation
Score of size deviation and actual limit measurement for installation of steam turbine pipe=obtained score/deserved
result
scoreweight value=
Date
Table 5.8.4-2 Items to Be Inspected of Size Deviation and Actual Limit Measurement for Installation of
Steam Turbine Pipe
SN Inspection item Unit Permissible variation value
Elevation deviation mm <15
Bending degree DN100 1/1000 and 20

Size deviation of
1 of the horizontal mm
pipe positioning DN>100 2/1000 and 20
pipe
Vertical pipe verticality mm 2/1000 and 15
2 Installation deviation value of supporter and hanger Meeting the requirements of the design drawing
3 Adjustment of original position of spring Meeting the requirements of the design drawing
Flatness of contra DN<100 mm 1

4
aperture DN100 mm 2
374
Spacing of two DN500 mm >external diameter of pipe, and>150
5
welds DN>500 mm >external diameter of pipe, and>500
Distance from weld Spacing between weld and bending

mm >external diameter of pipe, and>100
to supporter and point of bent pipe
6 hanger (open pore Spacing between weld and opening mm >50
position or bend Spacing between weld and edge of
mm >50
beginning point) supporter and hanger
7 Length of connecting bolt exposed from screw thread Exposing 2~3 threads
8 Cold drawing value deviation of pipe Meeting the design requirements
No larger than 1.5/1000 of the outer diameter of the

9 Gradient of flange end surface mm
flange and no larger than 2mm
5.8.5 The evaluation method of management and implementation performance of

compulsory provisions for installation of steam turbine pipe shall meet those specified in
5.4.5; the evaluation content shall be inspected referring to those specified in Table 5.5.5 and
shall be comprehensively judged.
5.8.6 Evaluation on appearance quality for installation of steam turbine pipe.
The evaluation method of appearance quality for installation of steam turbine pipe shall
meet those specified in 5.4.6; the evaluation content shall be inspected and evaluated
according to the contents specified in Table 5.8.6 and shall be comprehensively judged.
Table 5.8.6 Scoring Table of Appearance Quality
Installation of steam turbine
Project position (scope) Construction stage Before 168h full load trial operation
pipe
Construction organization Evaluation organization

1 Overall appearance quality 25
2 System tightness 10
3 Painting construction 10
4 Welding construction 5
5 Thermal insulation project 15
6 Bolted connection 5
7 System mark 5
8 Installation of supporter and hanger 15
9 Valve installation 10

result Score of appearance quality for the installation of steam turbine pipe=obtained score/deserved scoreweight value=
Date
5.9 Evaluation on Construction Quality of Steam Turbine Main Body (Including Steam
375
Feed Pump), Equipment, Pipe Insulation and Paint
5.9.1 Evaluation on the quality assurance conditions on the construction site.

The evaluation method of quality assurance conditions on the construction site for steam
turbine main body (including steam feed pump), equipment, pipe insulation and paint shall be
in accordance with those specified in Article 5.4.1. The evaluation content shall be inspected
and comprehensively evaluated according to those specified in Table 5.5.1.
5.9.2 Evaluation on performance inspection
1 Performance inspection and evaluation items of steam turbine main body, equipment,
pipe insulation and paint project are detailed in Table 5.9.2.
Steam turbine main body (including steam
Construction
Project position (scope) feed pump), equipment, pipe insulation Before 168h full load trial operation
stage
and paint
Evaluation result Obtained Remarks

SN Evaluation content Deserved score
100% 85% 70% score
Spectrum re-inspection of alloy

steel for thermal insulation 5
member
Steam turbine Expansion joints and expansion

1 8
main body clearances of main parts
shed-free and crack-free 5
Insulating layer surface

12
temperature inspection
Qualified materials for the on-site

10
inspection
Binding and laying of insulating

10
Equipment layer
2
pipe insulation Installation quality of support
10
member
Installation quality of protective

10
layer
Equipment Adhesive strength 15

3
pipe paint Uniform in color 15

results The performance inspection score for steam turbine main body (including steam feed pump), equipment, pipe
insulation and paint projects= obtained score/deserved scoreweight value =
Evaluator ( signature):
Date
2 Inspection criteria
376
1) Steam turbine main body:
Spectrum re-inspection of insulation-member alloy steel: spectral analysis shall
be carried out for the alloy steel piece by piece; materials shall not be misused.
Materials of the alloy steel parts shall meet the requirements specified in
equipment technical documents.
Expansion joint and expansion clearance in main parts: they shall meet the
requirements specified in equipment technical documents. Expansion joints
shall be arranged to be criss-cross; through-expansion joints shall not be
available and the expansion joints directions shall be consistent with designed
ones. For the quality and clearance of expansion joints: the expansion joints
shall meet the design requirements; the size deviation of expansion clearance
meet design requirements and insulation materials are filled in compaction; it
shall be free from any lumpy shedding and large-area cracking. Inspection on
insulation layer surface temperatures: during the full load trial operation of
steam turbine generator units, the insulation layer surface of the steam turbine
main body (including steam feed pump) are inspected in thermal state; where
the environment temperature is not greater than 25, the insulation-layer
surface temperature shall not be greater than 50; where the environment
temperature is greater than 25, the insulation-layer surface temperature is not
greater than 25plus the environmental temperature.
2) Equipment and pipe insulation:
Material qualification on-site inspection: technical performance of insulation
materials meets the design criteria. There are complete quality certificates,
delivery reports and random inspection reports.
The binding and laying of insulating layer shall meet the design If the same
kind of thermal insulation product is adopted during the laying of insulating
layer, in the following conditions, the layer must be divided into sub-layer:
thickness of hard material is greater than 80mm; or the thickness of semi-hard
material or soft material is greater than 100mm. Gap joint shall not be larger
than 5mm. Joints in the same layer shall be staggered and in the adjacent
vertical layers shall be pressed; angle joint is close-over overlay one. The edge
joints shall be regular, the staggered joints shall be in good order, and the layer
surfaces shall be even. Binding of hard or semi-hard insulating layer shall be
firm and the binding spacing of hard insulating layer shall not be larger than
400 mm. Where the nominal diameter is equal to or greater than 600mm, the
pipe or equipment shall be reinforced with additional iron wire or steel strip and
the binding spacing shall not be greater than 500mm. The binding spacing of
the semi hard heat insulating layers shall not be larger than 300 mm; at least
two galvanized iron wires shall be bound on each thermal insulation product
and the spacing shall be uniform; the appearance shall be flat.
Quality of support member installation: support member is firmly installed in
the right position without looseness.
Support member spacing: for vertical pipes with nominal diameter greater than
100mm and vertical equipments, the spacing of plane-wall support members is
377
1.5~2m. Round tank and pipe: the spacing of high-temperature pipe support
members is 2m~3m; the spacing of moderate temperature pipe support member
is 3m~5 m and the spacing of low temperature pipe support members is 5
m~7m. The width of the support member shall be less than the insulation
thickness by 10mm but shall not be less than 20mm.
Installation quality of protective layer: the upper circumferential joints and
longitudinal joints of the metallic protective layer for equipment and pipe shall
overlap the lower ones in downstream direction; the overlapping shall be firm,
without looseness or falling off; the joints shall be regular; the layout of self
plugging rivet or tapping screw shall be uniform. Appearance of protective
layer is tidy and esthetic. Overlapping spacing of metallic protective layer: for
indoor equipment and pipe, it is not less than 20mm at general positions and not
less than 50mm at expansion joint positions. For outdoor equipment and pipe: it
is not less than 50mm in general position and not less than 75mm in expansion
joint position. Overlapping of metallic protective layer for upright high
temperature pipe shall be not less than 80mm. Where the rendering coat is
taken as the protective layer, the broken joint of the rendering coat for high
temperature pipe shall be kept at the same position of the expansion joint of
insulating layer. The expansion joint surface of outdoor rendering coat shall be
added with metal protective shell or provided with other waterproof measures.
The width and depth of quadrilled or annular flute expansion joints reserved by
the rendering coat of large equipment shall meet design requirements.
3) Equipment and pipe paint:
The paint color shall meet design requirements; the post-painted surface color
is uniform and consistent; there shall be no spot, falling off, flow mark or
obvious brush mark etc.
3 Inspection method: site inspection; if necessary, inspecting the construction records
to judge it comprehensively.
1) Steam turbine main body thermal insulation
Spectrum re-inspection of alloy steel: checking spectral analysis report.
Expansion joints and expansion clearances of main parts: inspecting the
construction acceptance records.
Without shedding or cracking: inspecting the acceptance license.
Insulating-layer surface temperature inspection: measuring with thermoscope
for the surface temperatures of metals or outer guard boards.
Qualification of materials for on-site inspection: inspecting whether the
delivery report, quality certificate and material random inspection report of
each batch of materials are complete or not.
Binding and laying of heat insulating layer: observation and ruler-based
inspection
Installation quality of support member: observation and ruler-based inspection.
Installation quality of protective layer: observation and ruler-based inspection.
3) Equipment and pipe paint: observation
378
5.9.3 Quality record evaluation.
1 The quality record evaluation items of steam turbine main body (including steam
feed pump), equipment, pipe insulation and paint are detailed in Table 5.9.3 and shall be
comprehensively evaluated according to those specified in the table.
2 Evaluation criteria: Those quality records with material & equipment quality
certificates (outgoing quality certificates), complete site acceptance record, construction
record, construction test record, data; actual and effective content, standard classification &
rearrangement, perfect reviewing and signing procedures and meeting the requirements
specified in design and standards are Class I and gain 100% standard score. Those quality
records with complete information, relatively complete data, actual and effective content,
relatively standard rearrangement, relatively complete reviewing and signing procedures and
meeting the requirements specified in design and standards are Class II and gain 85%
standard score. Those quality records with basically complete information, date; actual and
effective content; basically standard rearrangement, basically complete reviewing and signing
procedures and basically meeting the requirements specified in design and standards are Class
III and gain 70% standard score.
3 Evaluation methods: to inspect the quantity and content of information
Table 5.9.3 Evaluation Table of Quality Records
Steam turbine main body (including
Construction
Project position (scope) steam feed pump), equipment, pipe Before 168h full load trial operation
stage
insulation and paint
Deserved Evaluation results Obtained

Delivery certificates and re-inspection

7
reports of materials and equipments
Notice letter and registration form of

design alteration and materials 3
substitutes
Confirmation and signature of the

critical process records of concealed 8
Steam
project
1 turbine main
Expansion joints and expansion
body 6
clearances records of main parts
Confirmation and signature for the

inspection records of insulating-layer 8
surface temperature
Inspection report of heat insulating

material, plastering material and 8
formula
2 Equipment Delivery certificate or report of material 3

pipe Site acceptance record of material 3
379
insulation On-site inspection report of material 4

measurement of insulating-layer surface 6
temperature

measurement of main steam pipe 7
surface temperature

measurement of reheated steam surface 6
temperature

measurement of cylinder surface 6
temperature
Quality acceptance of inspection batch,

5
subitem, subdivision
Delivery certificate of material 5
Equipment Site acceptance record of material 5

3
pipe paint Quality acceptance records of
10
inspection batch, subitem, subdivision

Evaluation
The quality inspection score for steam turbine main body (including steam feed pump), equipment, pipe insulation
results
and paint projects= obtained score/deserved scoreweight value =
Evaluator(signature):
Date
5.9.4 Size deviation and limit evaluation.

1 Size deviation and limit evaluation items of steam turbine main body, equipment,
pipe insulation and paint project are detailed in Table 5.9.4.
1) Steam turbine main body thermal insulation:
Insulating layer thickness: about -5mm~+15mm.
Expansion joint and expansion clearance sizes in main parts: they shall meet
the requirements specified in equipment technical documents.
Inspection on temperature on insulation layer surface: during the trial operation
of steam turbine generator in full load, the insulation layer surface of the steam
turbine main body (including steam feed pump) are inspected in thermal state;
where the environment temperature is not greater than 25 , the
insulation-layer surface temperature shall be not greater than 50; where the
environment temperature is greater than 25, the insulation-layer surface
temperature is not greater than 25plus environmental temperature.
Insulating layer thickness: shall meet the design requirements; allowable
deviation of thermal insulating material thickness shall be -5mm ~10mm.
380
Thermal inspection on insulation layer surface of the heating power pipes, such
as equipment main steam and reheated steam, the valve and the pipe fittings:
where the environment temperature is not greater than 25 , the
insulation-layer surface temperature shall be not greater than 50; where the
environment temperature is greater than 25, the insulation-layer surface
temperature is not greater than 25 plus environmental temperature. Surface
temperature inspection of cylinder: the temperature difference between the
upper and lower cylinder shall not be higher than 50.
Film thickness shall meet the design requirements.
3 Inspection method: it shall be site inspection assisted by inspecting construction
records and comprehensive judgment on the size deviation and limit.
Insulating layer thickness: inspecting the confirmation and signature records.
Expansion joint and expansion clearance sizes in main parts: inspecting the
confirmation and signature records and they shall meet the requirements
specified in equipment technical documents.
Record, confirmation and signature inspection of insulating layer surface
temperature: thermal inspection on the main body surface with thermoscope.
Insulating layer thickness: inspection on heat insulating layer for its thickness
by vertically inserting one straight pin with a length above that thickness into
this heat insulating layer
Inspection on insulating layer surface temperature of equipment: to inspect with
infrared thermometer and spot inspect three points every 50m2.
Inspection on surface temperatures of the heating power pipes, such as
equipment, main steam and reheated steam, the valve and the pipe fittings: to
inspect on the main steam pipe with infrared thermometer and spot inspect
three points every 50m.
The thermal insulations for the creep measurement points and the parts with
special purposes by the design and criteria shall meet the relevant requirements.
3) Equipment and pipe paint: paint thickness tester shall be applied to measure.
Table 5.9.4 Evaluation Table of Size Deviations and Limits
Steam turbine main body (including
Construction
Project position (scope) steam feed pump), equipment, pipe Before 168h full load trial operation
stage
insulation and painting
Evaluation
organization
Evaluation results Obtained

SN Evaluation content Deserved score Remarks
100% 85% 70% score
1 Steam turbine Insulating layer thickness 8

main body
Expansion joint and expansion
6
clearance sizes of main parts
381
Spot inspection on insulating layer
6
surface temperatures
Insulating layer thickness 10
Cylinder surface temperature test 16
Equipment insulating layer surface

15
temperature test
Test on surface temperatures of the

Equipment and
2 heating power pipes, such as main
pipe insulation 16
steam and reheated steam, the valve
and the pipe fittings
The creep measurement points and the

parts with special purposes by the
13
design and criteria shall meet the
specifications.
Equipment and
3 Film thickness 10
pipe paint

results The quality inspection score for steam turbine main body (including steam feed pump), equipment, pipe insulation
and paint projects= obtained score/deserved scoreweight value = Evaluator (signature):
Date
5.9.5 Evaluation on implementation performance of compulsory provisions

1 The evaluation items on implementation performance of compulsory provisions for
steam turbine main body (including steam feed pump), equipment and pipe insulation are
detailed in Table 5.9.5.
2 The inspection and evaluation method on implementation performance of
compulsory provisions for steam turbine main body (including steam feed pump), equipment,
pipe insulation and paint are detailed in 5.4.5.
Table 5.9.5 Evaluation Table of Compulsory Provision Implementation Performance
Project position Steam turbine main body (including steam feed Construction
Before 168h full load trial operation
(scope) pump), equipment, pipe insulation and painting stage

SN Evaluation content Deserved score Remarks
100% 85% 70% score
Compilation condition of implementing

1 5
compulsory provision plan
Workability of implementing compulsory

2 15
provision plan
Compulsory provisions of this position (system)

3 25
have been implemented entirely
382
Strictness degree of implementing compulsory
4 25
provisions of this position (system)
Records of implementing compulsory provision

5 whether be complete and meet requirements of 30
specification or not
Weight value :15 scores

Evaluation
The quality inspection score for steam turbine main body (including steam feed pump), equipment, pipe
results
insulation and paint projects= obtained score/deserved scoreweight value =
Evaluator (signature) :
Date
5.9.6 Appearance quality evaluation:

1 The appearance quality evaluation items on steam turbine main body (including
steam feed pump), equipment, pipe insulation and paint are detailed in Table 5.9.6.
The appearance and process of insulating layer shall be fine: the surface
smoothness shall not be greater than 3mm/m; it shall be regular, straight and
even; the circular arc shall be smooth; free from shedding and obvious crack;
the color and luster shall be uniform and tidy without contamination.
Outer casing installation process: when corrugated plate (contour plate) is
adopted as the outer casing, the upper and lower corrugation shall be vertical,
upper joints shall overlap the lower joints, downstream overlapping, the upper
and lower joints shall be in the same horizontal line, and interfaces shall be flat.
Axial and circumferential overlapping of pipe outer casing shall not be less
than 50mm; outdoor pipe and high-temperature pipe overlapping shall not be
less than 75mm. Circumferential joints of outer casing shall be consistent with
the pipe gradient direction. Axial joint shall be downward, arranged in the
15-45 position below the pipe horizontal center line, and form an extended
line, recommended to be installed in the concealed position, and moved to the
60 position above the pipe horizontal center line when there are obstacles in
the side surface or bottom. Self plugging rivet or self-tapping screw shall be
arranged uniformly in the fixed distance; the surface shall be tidy and esthetic
Construction process of plastering layer: the surface smoothness shall not be
greater than 5mm/m; the plastering layer surface shall be smooth, the corner
angle shall be square and sharp, the circular arc shall be slick without obvious
crack.
Valve bushing process: the valve bushing shall be firmly fixed without
loosening, the appearance shall be smooth and esthetic; and it shall be
convenient for installation and dismantling.
Small pipe thermal insulation process: thermal insulating belt or thermal
insulating rope winding shall be tight, firm, multi-layer pressed joints,
383
consistent in thickness. Appearance shall be flat, smooth and beautiful.
It shall be uniform and consistent in tone; without spot, falling off, wrinkle,
flow mark, floating film, paint particle or obvious brush mark after painting.
4) Equipment and system mark shall meet the design; be complete, standard,
uniform and striking.
3 Inspection method: it shall be observed and inspected on the site, accompanied by
actual measuring and checking the inspection acceptance records, confirmation and signature
and shall be carried out with qualitative or quantitative conclusions.
Steam turbine main body
(including steam feed pump), Construction
Project position (scope) Before 168h full load trial operation
equipment, pipe insulation and stage
paint
Evaluation
organization
Evaluation
SN Deserved Obtained
Evaluation content results Remarks
Deserved score score
100% 85% 70%
Surface smoothness shall not be

4
greater than 3mm/m
Insulating layer Regular, straight and even and

4
appearance and process smooth for circular arc
1
of steam turbine main Without shedding or obvious
3
body crack
Uniform in color and tidy

4
without contamination
Construction process of
5
plastering layer
Outer guard board (including

Equipment pipe metal enclosure) installation 25
2
insulation process
Valve bushing process 15
Small pipe thermal insulation

10
process
Color meets the design 10
Uniform in color 5
3 Equipment pipe paint
Without pervious spots, wrinkle,
5
shedding or flow mark
Meeting the design 5

4 Complete, standard, uniform
mark 5
and striking
Evaluation Weight value: 25 scores
384
results Total deserved score:
The quality inspection score for steam turbine main body (including steam feed pump), equipment, pipe insulation
and paint projects= obtained score/deserved scoreweight value =
Evaluator (signature) :
Date
5.10 Evaluation on Installation and Construction Quality of Combustion Engine and

Its Auxiliary Equipments and Accessory Machines
5.10.1 The evaluation methods of quality assurance conditions on installation and

construction sites for the combustion engine and its auxiliary equipments and accessory
machines shall be in accordance with those specified in Article 5.4.1. The evaluation contents
shall be inspected and comprehensively evaluated according to those specified in Table 5.5.1.
5.10.2 Evaluation on installation performance inspection of the combustion engine and its
auxiliary equipments and accessory machines.
1 The contents of evaluation on installation performance inspection of the combustion
engine and its auxiliary equipments and accessory machines shall be inspected and
comprehensively evaluated according to those specified in Table 5.10.2.
Project position Installation of the combustion engine and its Construction
(scope) auxiliary equipments and accessory machines stage

SN Inspection items Deserved score
100% 85% 70% score Remarks
1 Combustion engine output power 20
Bearing vibration and temperatures of the

2 20
combustion engine main body
Oil quality in the oil systems (lubricating oil

3 15
and fire-resistant oil)
Performance on auxiliary equipments and

4 15
accessory machines
Bearing vibration and temperatures of

5 10
accessory machines
Enclosure tightness of the combustion engine

6 5
main body
7 Tightness of the combustion gas system 10
8 Exhaust temperature of the combustion engine 5
385
Weight value: 30
Evaluation results Installation performance inspection score of the combustion engine and its auxiliary equipments and
accessory machines=Obtained score/Deserved scoreWeight value=
Date
2 Methods of evaluation on installation performance inspection of the combustion

engine and its auxiliary equipments and accessory machines are as follows.
1) Combustion engine output power:
Class I shall be evaluated if the test values of the combustion engine
maximum-continuous output and rated output reach 100% of values given in
the contract; Class II shall be evaluated if the test values reach
95%(included)~100% of values given in the contract; Class III shall be
evaluated if the test values reach 95% below of values given in the contract.
2) Bearing vibration and temperature values of the combustion engine main body:
The combustion engine bearing temperature values shall all meet the
requirements of the manufacturer. Class I shall be evaluated if the shafting
vibration is less than or equal to 70m; Class II shall be evaluated if the
shafting vibration is between 70m and 120m; Class III shall be evaluated if
the shafting vibration is greater than or equal to 120m.
3) Oil quality in the oil systems:
If the lubricating oil quality reaches to NAS7 and the fire-resistant oil quality
reaches to NAS5, the oil quality in the oil systems shall be evaluated as Class II;
if one oil quality of the two surpasses the criterion specified in Class II, the oil
quality in the oil systems shall be evaluated as Class I; and if one oil quality of
the two is inferior to the criterion specified in Class II, the oil quality in the oil
systems shall be evaluated as Class III.
4) Performance of auxiliary equipments and accessory machines:
Auxiliary equipments and accessory machines refer to the attached pumps of
the combustion engine, air blowers and fuel processing equipments. If the
performances of all these equipments reach the units operation and design
requirements, the performance shall be evaluated as Class I. If the main
equipment performances reach the units operation and design requirements and
the other equipment performances basically reach the units operation and
design requirements, the performance shall be evaluated as Class II. If
performances of all these equipments basically reach the units operation and
design requirements, the performance shall be evaluated as Class III.
5) Bearing vibration and temperature values of accessory machines:
Bearing temperature shall all meet the provisions and requirements of the
manufacturer. Lipid-lubricating bearing temperature generally shall not exceed
80, oil-lubricating bearing temperature generally shall not exceed 65~70.
Vibration of accessory machines is detailed in Appendix C. If the amplitude
reaches the high-class criterion, the vibration shall be evaluated as Class I; if
386
the amplitude reaches the good-class criterion, the vibration shall be evaluated
as Class II; if the amplitude reaches the qualified criterion, the vibration shall
be evaluated as Class III.
6) Enclosure tightness of the combustion engine main body:
If the enclosure is tight without light-leak and the spray tests of the fire
extinguishing protection system are without leakage points, the enclosure
tightness shall be evaluated as Class I; if the enclosure is tight without
light-leak and the spray tests of the fire extinguishing protection system are
without obvious leakage points, the enclosure tightness shall be evaluated as
Class II; if the enclosure is tight without obvious light-leak and spray tests of
the fire extinguishing protection system are without obvious leakage points, the
enclosure tightness shall be evaluated as Class III.
7) Tightness of the combustion gas system:
If the combustion gas system equipments and pipes are tight without leakage,
the tightness shall be evaluated as Class I.
8) Exhaust temperature of the combustion engine:
If the exhaust temperature average values of the combustion engine are not
greater than assurance values given in the contract, it shall be evaluated as
Class I.
5.10.3 Methods of evaluation on installation quality records of the combustion engine and
its auxiliary equipments and accessory machines shall meet the requirements specified in
Article 5.4.3, The evaluation contents shall be inspected and comprehensively evaluated
according to those specified in Table 5.10.3.
Table 5.10.3 Evaluation Table of Installation Quality Records
Evaluation result Obtained

SN Inspection items Deserved score Remarks
100% 85% 70% score
Material certificates and site acceptance

1 5
records
Equipment certificates and site acceptance

2 10
records
3 Monitoring records and reports of metal 5
4 Installation records 20
5 Various certificates 15
Quality acceptance table of inspection lot,

6 20
subitem, subsection and unit project
Trial operation records of single rotating

7 10
machine
Notice letters and registration forms of

8 5
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design alterations and materials substitutes
Equipments defects notices, equipments

9 5
defects handling reports and registration forms
10 Registration forms of measurement tools 5
Weight value: 20
Installation construction quality records score of the combustion engine and its auxiliary equipments and
Evaluation results
accessory machines=Obtained score/Deserved scoreWeight value=
Date
5.10.4 Evaluation on actual measurement of installation size deviation and limit of the
combustion engine and its auxiliary equipments and accessory machines
1 Evaluation on actual measurement of installation size deviation and limit of the
combustion engine and its auxiliary equipments and accessory machines shall be inspected
and comprehensively evaluated according to those specified in Table 5.10.4.
Table 5.10.4 Evaluation Table of Actual Measurement of Installation Size Deviation and Limit
Evaluation result Obtained

SN Inspection items Deserved score Remarks
100% 85% 70% score
1 Equipments (devices) installation position 25
Coupling centre alignment and connection of

2 20
the combustion engine
Assembling gaps between the combustion

3 10
engine shafts and self-synchronizing couplers
4 Sliding pin system of the combustion engine 10
5 Combustion engine load distribution 10
6 Coupling centers of rotating machines 10
Assembling gaps between rotating machines

7 5
bearings
Installation position of inlet and exhaust

8 10
passage as well as bypass chimney
Weight value: 10
results Actual measurement of installation project size deviation and limit score of the combustion engine and its
auxiliary equipments and accessory machines=Obtained score/Deserved scoreWeight value=
388
Date
2 Methods of evaluation on actual measurement of installation size deviation and limit

of the combustion engine and its auxiliary equipments and accessory machines shall meet
those specified in Article 5.4.4 of this part. Point counting and allowable deviation provisions
of the size deviation and limit shall be implemented as follows.
1) Equipment (device) installation position; installation position of inlet and
exhaust passage as well as bypass chimney:
Equipments (devices) include the combustion engine and auxiliary system
equipments (devices). Installation positions include center, elevation, levelness
and verticality; allowable deviation shall be determined according to Chapter 4
Construction Quality Acceptance Criteria; the measuring points are regarded as
statistic points.
2) Coupling centre alignment and connection of the combustion engine:
Coupling centre alignment of the combustion engine must meet the
requirements of the equipment manufacturing plant and DL 5011. Four points
are set up for each pair of the couplings, and two points are respectively set up
for circumference deviation and end face opening. Coupling connection
includes the connection of load short-shafts and the combustion engine rotors
and the connection of load short-shafts and the driven end rotors. Each datum
for the increased flutter of each pair of coupling after connection and the force
moment or elongation of fastening blots shall be a measuring point according to
the installation records.
3) Assembling gaps between the combustion engine shafts and self-synchronizing
couplers; sliding pin system of the combustion engine and the combustion
engine load distribution:
They shall be counted according to the measuring points determined in Chapter
4 Construction Quality Acceptance Criterion; the allowable deviation shall be
in accordance with the provisions of the manufacturers.
4) Coupling centers of rotating machines:
Coupling centers must meet the requirements of accessory machines centre
alignment allowable deviation. Four points are set up for each pair of the
couplings (see Appendix D), and two points are respectively set up for
circumference deviation and end face opening. All the data shall be
gather-counted.
5) Bearing assembly gap:
The assembling gap between sliding bearings include bearing bush gap and
bearing bush tightening force; the assembling gap between rolling bearings
includes the gap between bearings and enclosures, axial gap between bearing
capping and bearing shaft.Each datum shall be a measuring point according to
389
the installation records.
5.10.5 The evaluation methods for the management and implementation performance of the
compulsory provisions on the installation of combustion engine and its auxiliary equipments
and accessory machines shall meet the requirements of 5.4.5, the evaluation shall include the
inspection and evaluation according to the contents specified in Table 5.5.5 and the
comprehensive judgement shall be carried out finally.
5.10.6 Evaluation on installation appearance quality of the combustion engine and its
auxiliary equipments and accessory machines.
1 For the evaluation on the installation appearance quality of combustion engine and
its auxiliary equipments and accessory machines, the inspection shall be carried out according
to the requirements of Table 5.10.6 and the comprehensive judgement shall be carried out
finally.
Installation of combustion
engine and its auxiliary Construction
Project position (scope) Before carrying out trial operation with 168h full load
equipments and accessory stage
machines
Evaluation
organization

SN Inspection item Remarks
Pipe installation technology of gas, oil and

2 15
water systems
3 Equipment and system tightness 15
4 Equipment and system mark 10
Installation technology of platform, handrail

5 10
and ladder access
Installation technology of enclosure and

6 10
shield
Weight value: 1 0
Evaluation
Appearance quality score of the installation works of combustion engine and its auxiliary equipments and accessory
result
machines=obtained score/deserved score weight value =
Date
2 The evaluation methods for the appearance of the installation equipments of

combustion engine and its auxiliary equipments and accessory machines as well as the
evaluation methods for the appearance quality of pipe installation technology of gas, oil and
water systems shall comply with those specified in 5.5.9, and the counting method for the
390
inspection points of evaluation shall be implemented according to the following requirements:
1) Equipment appearance: Each independent equipment and its framework and
bracket shall be taken as one evaluation point, and the regular, reasonable and
clean point that is firmly installed without damage or remnant shall be
evaluated to be "good".
2) Pipe installation technology of gas, oil and water systems: Each independent
system shall be taken as one evaluate point, and the point featured of
reasonable pipe arrangement, esthetic appearance, correct gradient, good and
firm installation of supporters and hangers, well installed valves that are
convenient for operation, concentrated and regular arrangement of small
diameter pipes with uniform interval and same turn radius shall be evaluated to
be "good".
3) Tightness of equipments and systems: In this item, the equipment and systems
do not include the fuel gas system. The equipments and systems with no leak
sources and the systems with no more than 3 leak sources shall be classified
into Class I; the equipments and systems without leak sources and those with
no more than 8 leak sources shall be classified into Class II; the equipments
and systems without severe leak sources shall be classified into Class III.
4) Equipment and system mark: The equipments and systems with correct,
complete, striking, uniform, standard, legible, firmly-hung and pollution-free
marks shall be classified into Class I; the equipments and systems with correct,
basically complete, standard, legible, firmly-hung and pollution-free marks
shall be classified into Class II; and those with correct, basically complete and
firmly-hung marks shall be classified into Class III.
5) Installation technology of platform, handrail and staircase: The platform,
handrail and staircase that are firmly installed, with smooth surface, good
coating, straight and even horizontal pole, vertical pole, uniform space, height
meeting the relevant requirements, firm welding, qualified weld appearance
quality, and skirting board, access ladder and safety cage meeting the
specifications shall be classified into Class I; the platform, handrail and
staircase that are firmly installed, reach smooth surface basically and are with
good coating, height meeting the relevant requirements, firm welding, qualified
weld appearance quality, and skirting board, access ladder and safety cage
meets the specifications shall be classified into Class II; and those firmly
installed platform, handrail and staircase with height meeting the relevant
requirements, firm welding, and skirting board, access ladder and safety cage
meeting the specification shall be classified into Class III.
6) Installation technology of enclosure and shield: The enclosure and shield that
are installed at right positions, have no rubbing with rotating positions and no
influence on expansion, and are with complete bolts, straight, even,
deformation-free and tightly-welded framework and panel, regular, beautiful,
rustless and scar-free installation shall be classified into Class I; the enclosure
and shield that are installed at right positions, have no rubbing with rotating
positions and no influence on expansion, and are with complete bolts, basically
391
straight, even and tightly-welded framework and panel free from obvious
deformation as well as are with regular installation shall be classified into Class
II; and those that are installed at right positions, have no rubbing with rotating
positions and no influence on expansion, and are with complete bolts and
firmly installed framework and panel shall be classified into Class III.
7) Painting and insulation: provided that the thickness and color of paint meet the
design and the paint color is matched harmoniously, the color and lustre are
uniform without flow mark, wrinkle, gas bubble, shedding, rust and
contamination; the insulation does not affect the expansion, the surface is
smooth without damage and shedding, the rendering coat is round and smooth
without cracks, the seaming of and metal enclosure meets the requirements and
the technique is of esthetic appearance, the point shall be classified into Class I;
provided that the paint thickness and color meet the design, the color and lustre
are basically uniform without flow mark, wrinkle, gas bubble, shedding and
rust; and the insulation does not affect the expansion, the surface is smooth
with damage and shedding, the rendering coat is basically round and smooth
without crack, and the seaming of metal shell meets the requirements, the point
shall be classified into Class II; provided that the paint thickness and color
meet the design, the color and lustre are uniform basically; and the insulation
does not affect the expansion, the surface is basically flat and smooth, the
rendering coat is basically round and smooth and the seaming of metal shell
meets the requirements, the point shall be classified into Class III.
8) Regional environment: The trial operation area without oil and water as well as
ash accumulation and the articles with regular stacking and fixed management
without sanitation dead angle is Class I; the trial operation area without oil and
water as well as ash accumulation and the articles with regular stacking without
waste stacking is Class II; the trial operation area basically without oil and
water as well as ash accumulation and the articles with basically regular
5.11 Summarizing of Evaluation Score of Project Position (Scope) of Single Project
5.11.1 The actual quality evaluation score of single project shall be summarized and
evaluated corresponding to each project position (scope) and evaluation item.
5.11.2 Quality evaluation score and evaluation rating of single project shall be implemented
in accordance with requirements specified in Table 5.11.2.
Table 5.11.2 Quality Evaluation Score Summary Table of Single Project
Name of project position (scope)
Installation of Installation of Steam turbine Installation of

Installation
accessory accessory main body combustion
of main body Installation
Evaluation machines and machines and (including engine and its In
SN and of steam Remarks
content auxiliary auxiliary steam feed auxiliary total
sub-system lead pipe of
devices in devices pump), equipments
of turbine turbine
main power outside main equipment, and accessory
generator
house power house pipe insulation machines
392
and painting
On-site quality
1 assurance
condition
2 Performance test
3 Quality record
Actual
measurement of
4 dimensional
deviation and
limit
Implementation
performance of
5
compulsion
provisions
Appearance
6
quality
Subtotal
Subtotal weight
value listed in Table
5.2.3
Total score Evaluation rating (class)
Evaluation organization (official seal)
Date
5.12 Evaluation Report on the Quality of Single Project
5.12.1 After quality evaluation of single project, supervision or evaluation organization

shall issue evaluation report which shall include the following contents:
1 Overview of single project.
2 Quality evaluation situation and result of project position (scope).
3 Quality evaluation situation and result of single project.
5.12.2 The report of single project quality evaluation shall meet the following requirements:
1 Single project overview: explaining primary device situation, each construction
participating organization (design, construction, debugging, supervision, etc), contracting
pattern and construction safety workload (contract amount), major projects characteristics,
quality control in the construction process.
2 Administrative situation of single project: quality characteristics (technology
lightspot, management innovation, technology innovation and "four new" application), as
well as completion conditions of safety and environmental protection targets.
3 Construction quality acceptance situation: checking condition of the acceptance
result of unit project, subsection project and subitem project.
4 Evaluation of each project position (scope): where there is the item of serious
inconformity, it shall be indicated on stress.
5 Quality evaluation score summary, evaluation grade and conclusive opinions of
393
single project.
6 Quality Evaluation of Single Unit
6.0.1 The quality evaluation for single unit shall be conducted after the construction quality
acceptance for all single projects and the 168-h trial operation of the unit with full load are
completed and the environmental protection projects supported are normally put into
operation. The public system shall be bought into the evaluation for the first unit.
6.0.2 More units of the same stage shall be evaluated according to single unit respectively,
and the support public system for units put into production subsequently shall be evaluated
synchronously with the unit.
6.0.3 168h full-load trial operation quality evaluation of the unit shall be in accordance with
those specified in Table 6.0.3.
Table 6.0.3 Quality Evaluation Table on 168h Full-load Trial Operation of the Unit
Project name Unit number
Test organization Evaluation organization
Examining Examination
SN Evaluation content Property Remarks
standard/examining value result/measured value
Conditions for entering into 168h trial

1 Dominant Meeting the requirements
operation
2 Continuous operation time Dominant 168h
Continuous steady load Meeting preselected load

3
curve
4 Continuous average load rate 90%
5 Time of continuous full load 96h
6 Thermal protection utilization rate Dominant 100%
Thermal control automatic utilization

rate (coordination investment,
7 Dominant 95%
adjustment quality reaching the
standard)
Thermal control, electrical measuring

8 99%
point/ instrument utilization rate
Accuracy rate of indication of meters

9 at thermal control and electrical 98%
measuring points
10 Electric protection utilization rate Dominant 100%
Electric automatic device utilization

11 Dominant 100%
rate
Qualification of steam and water

12 Qualified
quality
Termination of full load trial Approved by

13 Dominant
operation commander-in-chief
394
Number of days from the first pipe
blowing and lighting to the
14 90d
completion of trial operation with
168h full load
Starting frequency of 168h trial

15 3 times
operation
16 Tightness of vacuum system Dominant 0.3kPa/min
Hydrogen leakage rate of electric

17 10Nm3/d
generator
18 Shafting vibration of unit Dominant 76m
19 Load dump test of unit Meeting requirements
Evaluation score:
Date
Note 1: Class I: evaluation score 92 (including 92)~100; each index reaching the examination value and relevant requirements;
test conditions meeting the requirements; test report, confirmation and signature complete and normative.
Note 2: Class II: evaluation score 85 (including 85)~92; dominant indexes reaching examination value and relevant
requirements; test conditions meeting the requirements; test report, confirmation and signature being complete and normative;
85% and above general indexes reaching examination value and relevant requirements; test report, confirmation and signature
complete and normative fundamentally.
Note 3: Class III: evaluation score 70 (including 70)~85; dominant indexes reaching examination value and relevant
requirements; test conditions meeting the requirements; test report, confirmation and signature complete and normative; 70% and
above general indexes reaching assessment value and relevant requirements; test report, confirmation and signature complete and
normative fundamentally.
6.0.4 Single unit evaluation score is the sum of obtained score of all weighted single project
quality evaluation and unit 168-h full load trial operation technical index evaluation, and the
evaluation score statistics shall be in accordance with those specified in Table 6.0.4.
Table 6.0.4 Statistic Table of Single Unit Evaluation Score
Construction organization Evaluation organization
SN Quality evaluation of single project Score Weight % Obtained score
1 Civil work 15
2 Boiler unit 16
3 Steam turbine generator unit 15
4 Thermal meter and control device 9
5 Pipe and system 5
Equipment and system with the water treatment and hydrogen

6 5
generation
7 Welding work 6
8 Processing preparation 3
395
9 Installation of electrical devices 10
10 Technical indexes for 168-h full load trial operation of unit 16
Evaluation score:
Date
Note 1: Evaluation of civil works shall be carried out by making reference to the requirements of GB/T 50375.
Note 2: Electrical device installation shall be evaluated according to the unit project fine rate in DL/T 5161.1~5161.17; thereinto,
Class I: fine rate is 100%; Class II: fine rate is 95%~99%; Class III: fine rate is 90%~94%.
7 Quality Evaluation of Overall Project
7.0.1 The quality evaluation for overall project shall be conducted after the quality
evaluation for all single units, net special test, the performance tests of the units and the
engineering archives management evaluation are completed.
7.0.2 Technical index evaluation of performance test of unit shall be in accordance with
Table 7.0.2 Evaluation Table of the Technical Indexes of Performance Test on Single Unit
Evaluation
Test organization
organization
Design Test condition Test report

Measured
SN Evaluation content Property value/guarantee (coincidence (coincidence Remarks
value
value rate) rate)
Thermal efficiency
1 Dominant
of boiler
Maximum
2 continuous rating of
boiler
3 Boiler rated load
Minimum stable
combustion rating
4
of boiler fuel (arc)
cut
Coal pulverizing
5
system rating
Unit consumption
6
of coal pulverizer
Air leakage ratio of

7
air preheater
Dust remover
8
efficiency
9 Maximum rating of Dominant
396
steam turbine
(combustion
engine)
Nominal rating of
steam turbine
10
(combustion
engine)
Heat consumption
of steam turbine
11 Dominant
(combustion
engine)
Coal consumption
12 of unit power Dominant
supply
Station service
13 power consumption Dominant
rate of unit
Shafting vibration
14 Dominant
of unit
15 Unit RB test
Pollutant emission
16 (NOx, SO2, fume Dominant
and waste water)
17 Noise
18 Heat dissipation
19 Dust
Denitration
20
efficiency
Denitration
21
efficiency
Waste water and

22 Dominant
sewage treatment
Water consumption
23 rate for power Dominant
generation
Evaluation score:
Date
Note 1: Class I: evaluation score 92 (including 92)~100; each index reaching design value, contract guarantee value and relevant
criteria; test conditions meeting the requirements; test reports and statistical forms complete and normative.
Note 2: Class II: evaluation score 85 (including 85)~92; dominant indexes reaching design value, contract guarantee value and
relevant criteria; test conditions meeting the requirements; 85% and above general indexes reaching design value, contract
guarantee value and relevant criteria, test reports and statistical forms complete and normative fundamentally.
397
Note 3: Class III: evaluation score 70 (including 70)~85; dominant indexes reaching design value, contract guarantee value and
relevant criteria; test conditions meeting the requirements; 70% and above general indexes reaching design value, contract
guarantee value and relevant criteria, test reports and statistical forms complete and normative fundamentally.
7.0.3 The evaluation on the engineering archives management shall be in accordance with
Table 7.0.3 Evaluation Table of Engineering Archives Management
Project name Project scale
Development Evaluation
Content of
Deserved Obtained
Evaluation content unmatched Remarks
score score
item
Each item archives working system shall be improved;

management system and working procedure shall be
developed. Unified leadership, hierarchical management and
responsibility system of leader shall be adopted for project
5
archives work. Development organization shall supervise and
instruct construction participating organizations. Project
archives work shall be carried out synchronously with project
Basic
construction.
management of
Filing work shall be brought into the post responsibilities of
archives work
relevant department and personnel as well as contract 5
management, and provided with assessment measures.
Archives management shall be informationalized and

convenient for shortcut retrieve and utilization. Facilities and
equipments shall meet the requirements of archives safety, 20
protection and modernization management. Personnel shall be
on duty with certificates.
Within 45 days after put into production, all archives shall be

Time of filing 5
handed over to development organization
Filing documents shall be intact, accurate, systematic and

Scope of filling 30
effective. Retention period shall be classified accurately.
Project document collection and arrangement (classification,

volume compilation, arrangement, serial number and catalog) 20
Archives shall be normative; hand-over procedures shall be complete

quality Completion drawing compilation shall be normative and meet
5
the actual conditions
Durable carrier, legibility, complete signature and seal 10
Engineering archives management evaluation score:
Evaluation
result
Date
398
Note 1: Class I: evaluation score of 92 (including 92)~100.
Note 2: Class II: evaluation score of 85(including 85)~ 92.
Note 3: Class III: evaluation score of 70(including 70)~85.
7.0.4 Application of advanced technology such as advance of science and technology as

well as energy saving and emission reduction shall be paid attention to in the overall project
quality evaluation. Projects that win state, province and department (industry) level award or
certificate shall be awarded scores according to those specified in Table 7.0.4.
Table 7.0.4 Statistic Table of State, Province and Department (Industry)-level Awards
SN Awarded project Awarded project name Award department Awarded score
1 High quality project award
2 Scientific and technological achievement award
3 Patent
4 Working method
5 QC achievement
6 "Four new" application
7 New record
8 Saving
9 Environmental protection
Total score:
Date
7.0.5 Overall project quality evaluation score is the sum of mean value of all single unit
evaluation scores, mean value of all unit performance test evaluation scores, obtained score of
engineering archives management evaluation and awarded scores; overall project quality shall
be evaluated according to those specified in Table 7.0.5.
Table 7.0.5 Summary Table of Overall Project Quality Evaluation
Development organization Design organization
Construction organization Debugging organization
Supervision organization Performance test organization
SN Evaluation content Weight % Obtained score
1 Mean value of all single unit evaluation scores 55
2 Mean value of all unit performance test evaluation scores 30
3 Engineering archives management evaluation 15
4 Awarded score
Overall project quality evaluation score:
Date
7.0.6 Fine project: overall project quality evaluation score is 85 and above; high-quality fine
project: 92 and above.
7.0.7 Overall project quality evaluation shall be organized and coordinated by the
development organization, and carried out independently by the supervision organization or
399
other evaluation organizations. The evaluation results shall be issued with evaluation report.
7.0.8 Overall project quality evaluation shall meet the relevant current national and
professional regulations on project completion acceptance and evaluation.
400
Annex A
(Informative)
Typical Data of Flow Passage Part
A.1 Typical data of flow passage clearance of STC 300MW steam turbine (for your
information only)
A.1.1 Flow passage clearance of high- and medium-pressure cylinders
See Figure A.1 for the flow passage clearance of high- and medium-pressure cylinders.
Steam flow direction
Rotor
Grade High-pressure cylinder Grade Medium-pressure cylinder

number A B E F number A B E F
1 9.76 9.71 9.80 9.68 12 10.81 13.80 13.78 12.75
2 8.25 8.16 8.13 8.28 13 10.81 13.80 13.78 12.75
3 8.25 8.16 8.13 8.28 14 10.81 13.80 13.78 10.81
4 8.25 8.16 8.13 8.28 15 10.81 13.80 13.78 10.81
5 8.25 8.16 8.13 8.28 16 10.81 10.81
6 8.25 8.16 8.13 8.28 17 10.01 14.60 14.58 10.01
7 8.25 8.26 18 10.01 14.60 14.58 10.01
8 8.25 8.16 8.15 8.26 19 10.01 14.61 14.58 10.01
9 8.25 8.16 8.15 8.26 20 9.19 15.47 9.19
10 8.25 8.16 8.15 8.26
11 8.25 8.16 10.34
Figure A.1 Flow Passage Clearance of High- and Medium-pressure Cylinders
401
The location dimension K value of rotor is 9.80mm 0.13mm.
The design clearance values of the Grade 1~20 radial diaphragm gland and steam seal
gland of high- and medium-pressure rotors all are 0.75mm.
A.1.2 Flow passage clearance of low-pressure cylinders
1 See Figure A.2 for axial clearance.
Rotor Rotor
Grade Valve adjusting end Motor end

number A B E F A B E F
1 26.49 17.30 17.30 26.49 17.35 26.44 26.44 17.35
2 26.49 25.86 25.86 26.49 17.35 35.00 35.00 17.35
3 26.49 25.86 25.86 26.49 17.35 35.00 35.00 17.35
4 26.49 25.54 25.54 26.49 17.35 34.68 34.68 17.35
5 27.47 22.99 33.17 18.33 32.13 24.03
6 28.48 37.43 19.34 46.57
7 31.00 21.86
Figure A.2 Axial Clearance of Low-pressure Cylinders

The location dimension K value of rotor is 26.49mm 0.13mm.
2 See Table A.1 for the radial clearance.
Table A.1 Radial Clearance of Low-pressure Cylinders
Steam seal gland Diaphragm gland

Grade number
Valve adjusting end Motor end Valve adjusting end Motor end
1 1.05 1.05 0 0
2 1.15 1.35 1.00 1.00
3 1.45 1.55 1.30 1.30
4 1.85 1.55 1.40 1.30
5 1.35 1.65 1.00 1.50
6 3.38 3.38 1.54 1.54
7 6.10 6.10 1.61 1.61
information only)
See Figure A.3 for the flow passage clearance of high- and medium-pressure cylinders.
402
Rotor
High-pressure cylinder Medium-pressure cylinder

Grade Grade
number number
A B E F H A B E F
1 11.933 11.86 11.96 11.89 11
2 12
3 13
4 14
5 15
6 16
7 17
8 18
9 19
10 20
Figure A.3 Flow Passage Clearance of High- and Medium-pressure Cylinders

The location dimension K value (F value of Grade 1) of rotor is 11.96mm0.13mm.
information only)
A.3.1 Flow passage clearance of No.1 low-pressure rotor
403
Valve adjusting end Motor end Rotor
location Rotor location
Grade Grade
A B E F A B E F dimension dimension K2
number number
K1
1 28.00 1 13.95 14.00
2 14.85 27.95 28.00 14.00 2 28.85 13.95 14.00 28.00
3 28.10 28.00 3 14.10 14.00

14.000.50 28.000.50
4 32.50 32.00 4 46.50 18.00
5 21.00 34.00 65.00 5 35.00 20.00 51.00
6 24.00 39.40 6 38.00 25.40
Figure A.4 Axial Clearance of No.1 Low-pressure Rotor

2 See Figure A.5 for radial clearance.
Steam gland clearance (radial gland of low-pressure Seal gland clearance (radial gland of low-pressure
Grade number
rotor blade) partition panel)
1 1.30~1.60
2 1.30~1.60 1.30~1.60
Valve
3 1.30~1.60 1.30~1.60
adjusting
4 1.50~1.80 1.40~1.70
end
5 3.40~3.70 1.30~1.60
6 1.00~1.30
1 1.30~1.60
2 1.30~1.60 1.30~1.60
Motor 3 1.30~1.60 1.30~1.60
end 4 1.50~1.80 1.40~1.70
5 3.40~3.70 1.30~1.60
6 1.00~1.30
Figure A.5 Radial Clearance of No.1 Low-pressure Rotor
404
A.3.2 Flow passage clearance of No.2 low-pressure rotor
Valve adjusting end Motor end Rotor

Rotor location
Grade Grade location
A B E F A B E F dimension K2
number number dimension K1
1 35.95 36.00 1 13.95 14.00
2 14.60 36.00 36.00 14.00 2 36.60 14.00 14.00 36.00
3 35.95 36.00 3 13.95 14.00

14.050.50 36.050.50
4 26.90 36.00 4 48.90 14.00
5 17.00 38.00 44.00 5 39.00 16.00 22.00
6 20.00 43.40 6 42.00 21.40
Figure A.6 Axial Clearance of No.2 Low-pressure Rotor

2 See Figure A.7 for radial clearance.
Steam gland clearance (radial gland of low-pressure Seal gland clearance (radial gland of low-pressure
Grade number
rotor blade) partition panel)
1 1.30~1.60
2 1.30~1.60 1.30~1.60
Valve
3 1.30~1.60 1.30~1.60
adjusting
4 1.50~1.80 1.40~1.70
end
5 3.40~3.70 1.30~1.60
6 1.00~1.30
Motor 1 1.30~1.60
end 2 1.30~1.60 1.30~1.60
3 1.30~1.60 1.30~1.60
4 1.50~1.80 1.40~1.70
5 3.40~3.70 1.30~1.60
405
6 1.00~1.30
Figure A.7 Radial Clearance of No.2 Low-pressure Rotor
A.4 Typical data of flow passage clearance of HTC 1000MW steam turbine (for your
information only)
A.4.1 Flow passage clearance of low-pressure rotor
1 See Figure A.8 for the axial clearance on the steam admission side at blade top and
root.
Low-pressure rotor
No.1 low-pressure cylinder No.2 low-pressure cylinder

Grade
Valve adjusting end Motor end Valve adjusting end Motor end
number
N L N L N L N L
1 21.10 21.90 10.50 11.30 34.80 35.60 10.60 11.40
2 20.90 21.90 11.20 12.00 34.50 35.60 11.30 12.10
3 20.80 21.90 11.90 12.70 34.50 35.60 12.00 12.80
4 25.20 23.80 16.90 15.50 39.00 37.40 17.00 15.60
5 23.30 23.80 15.90 16.20 37.00 37.40 16.00 16.30
6 24.00 24.00 38.00 38.00
Figure A.8 Axial Clearance on the Steam Admission Side at Blade Top and Root of Low-pressure Rotor
2 See Figure A.9 for the axial clearance of Grade 1 and Grade 2 tip glands at valve
adjusting end
Grade number Valve adjusting end H Motor end H
1 9.40 9.40
406
2 9.40 9.40
Figure A.9 Axial Clearance of Grade 1 and Grade 2 Tip Gland at Valve Adjusting End of Low-pressure
Rotor
3 See Figure A.10 for the radial clearance of Grade 2~6 diaphragm glands.
Diaphragm gland Steam flow direction
Low-pressure rotor
N
Grade number
Right side Left side Top Bottom
2 1.40 1.70 1.00 1.40
3 1.40 1.70 1.00 1.40
4 1.40 1.70 1.00 1.40
5 1.80 1.40 2.00 1.60
6 1.80 1.40 2.00 1.60
Figure A.10 Radial Clearance of Grade 2~6 Diaphragm Glands of Low-pressure Rotor
4 See Figure A.11 for the radial clearance of the tip gland at blade top.
Low-pressure rotor
Z-1
Grade number
1 1.98 1.58 1.98 1.78
2 2.23 1.83 2.23 2.03
3 2.23 1.83 2.23 2.03
407
4 3.70 3.30 3.70 3.50
5 3.80 3.40 3.60 3.60
6 12.20 11.80 12.00 12.00
Figure A.11 Radial Clearance of Tip Gland at Blade Top of Low-pressure Rotor
A.4.2 Flow passage clearance of medium-pressure rotor
root.
Grade Valve adjusting end Motor end

number N L L J N L L J
1 8.00 15.00 8.80 13.00 4.90 16.00 5.70 10.00
2 8.60 13.00 9.40 5.60 10.00 6.40
3 9.10 14.00 9.90 6.10 11.00 6.90
4 6.20 11.00 7.00 7.10 11.00 7.90
5 6.20 11.00 7.50 7.10 11.00 8.60
6 6.20 11.00 7.50 7.10 11.00 8.60
7 6.20 11.00 7.00 7.10 11.00 7.90
Figure A.12 Axial Clearance on the Steam Admission Side at Blade Top and Root of Medium-pressure
Rotor
2 See Figure A.13 for the axial clearance of the tip gland at blade top.
408
Valve adjusting end Motor end

Grade number
H H' H H'
1 4.90 8.40 7.60 5.40
2 4.90 9.10 7.60 6.10
3 4.90 9.50 7.60 6.50
4 3.60 6.60 10.30 7.50
5 3.60 6.50 10.30 7.50
6 3.45 6.55 10.30 7.50
7 3.55 6.45 10.30 7.50
Figure A.13 Axial Clearance of Tip Gland at Blade Top of Medium-pressure Rotor
3 See Figure A.14 for the axial clearance of diaphragm gland.
Rotor
Valve adjusting end Motor end

Grade number
M M M M
1 6.63 10.22 9.52 7.33
2 8.03 10.82 9.52 7.33
3 8.03 10.82 9.52 7.33
4 6.15 9.14 12.47 9.17
5 6.15 9.14 12.47 9.17
409
6 4.56 7.55 12.47 9.17
7 4.56 7.55 12.47 9.17
Figure A.14 Axial Clearance of Diaphragm Gland of Medium-pressure Rotor

O
Grade number
1 1.27 1.27 1.57 1.57
2 1.27 1.27 1.57 1.57
3 1.27 1.27 1.57 1.57
4 1.27 1.27 1.57 1.57
5 1.27 1.27 1.57 1.57
6 1.27 1.27 1.57 1.57
Figure A.15 Radial Clearance of Tip Gland at Blade Top of Medium-pressure Rotor
5 See Figure A.16 for the radial clearance of diaphragm gland.
Rotor
N
Grade number
1 1.50 1.50 1.50 1.50
2 0.54 0.54 0.74 0.74
3 0.54 0.54 0.74 0.74
4 0.54 0.54 0.74 0.74
5 0.54 0.54 0.74 0.74
6 0.54 0.54 0.74 0.74
Figure A.16 Radial Clearance of Diaphragm Gland of Medium-pressure Rotor
410
A.4.3 Flow passage clearance of high-pressure rotor
root.
Grade number N L'
1 4.50 5.30
2 5.40 6.20
3 5.70 6.30
4 6.30 7.10
5 6.90 7.70
6 7.30 8.10
7 7.30 8.10
8 8.30 9.10
9 8.30 9.10
10 8.30 9.10
Figure A.17 Axial Clearance on the Steam Admission Side at Blade Top and Root of High-pressure Rotor
2 See Figure A.18 for the axial clearance of the tip gland at blade top.
411
Grade 1
Grade 2~10
Grade number H H'
1 5.10 4.70
2 7.50 5.90
3 8.00 6.10
4 8.50 6.70
5 8.80 7.30
6 9.20 7.60
7 9.60 7.80
8 9.90 8.70
9 10.20 8.50
10 10.40 8.70
Figure A.18 Axial Clearance of Tip Gland at Blade Top of High-pressure Rotor
3 See Figure A.19 for the axial clearance of Grade 2~10 diaphragm glands.
412
Grade number M M'
2 9.53 7.32
3 9.53 7.32
4 9.53 7.32
5 10.43 8.02
6 10.43 8.02
7 12.12 9.52
8 12.12 9.52
9 12.12 9.52
10 12.12 9.52
Figure A.19 Axial Clearance of Grade 2~10 Diaphragm Glands of High-pressure Rotor
Grade 1
Grade 2~10
O
Grade number
1 1.27 1.27 1.27 1.27
2 1.17 1.17 1.17 1.47
3 1.17 1.17 1.17 1.47
4 1.17 1.17 1.17 1.47
5 1.17 1.17 1.17 1.47
6 1.17 1.17 1.17 1.47
7 1.17 1.17 1.17 1.47
8 1.17 1.17 1.17 1.47
9 1.17 1.17 1.17 1.47
10 1.17 1.17 1.17 1.47
Figure A.20 Radial Clearance of Tip Gland at Blade Top of High-pressure Rotor
413
5 See Figure A.21 for the radial clearance of Grade 2~10 diaphragm glands.
N
Grade number
2 0.64 0.64 0.64 0.94
3 0.54 0.54 0.54 0.84
4 0.54 0.54 0.54 0.84
5 0.54 0.54 0.54 0.84
6 0.54 0.54 0.54 0.84
7 0.54 0.54 0.54 0.84
8 0.54 0.54 0.54 0.84
9 0.54 0.54 0.54 0.84
10 0.54 0.54 0.54 0.84
Figure A.21 Radial Clearance of Grade 2~10 Diaphragm Glands of High-pressure Rotor
414
Annex B
(Informative)
Grading Standard of Oil Quality
B.1 The Oil Quality Standards of National Aerospace Standard (NAS, 1638) was issued in
January 1984, see Table B.1.
Table B.1 NAS Grading Standards for Oil Cleanliness
Graded granularity Grain size m
100/mL
5~15 15~25 25~50 50~100 100~250 250
00 125 22 4 1 0 0
0 250 44 8 2 0 0
1 500 59 16 5 1 0
2 1000 178 32 6 1 0
3 2000 356 63 11 2 0
4 4000 712 126 22 4 0
5 8000 1435 253 45 8 0
6 16000 2350 506 90 16 0
7 32000 5700 1012 180 32 0
8 64000 11400 2025 360 64 0
9 128000 22800 4050 720 128 0
10 256000 45600 8100 1440 256 0
11 512000 91200 16200 2880 512 0
12 1024000 182400 32400 5760 1024 0
B.2 MOOG Pollution Grade Standard jointly proposed by Aircraft Industries Association of
America (ALA), American Society for Testing and Materials (ASTM) and Society of
Automotive Engineers (SAE) is detailed in Table B.2, contamination scope of different
Grades: Grade 0--very difficult to realize; Grade 1--super clean system; Grade 2--high-level
guided missile system; Grade 3 and Grade 4--common precision devices (like electric
hydraulic servoactuator); Grade 5--low-level guided missile system; Grade 6-Grade 1
industrial system.
Table B.2 MOOG Pollution Grade Standard
Graded granularity Grain size m
100/mL
5~10 10~25 25~50 50~100 >100
0 2700 670 93 16 1
1 4600 1340 210 28 3
2 9700 2680 380 56 5
3 24000 5360 780 110 11
4 32000 10700 1510 225 21
415
5 87000 21400 3130 430 41
6 128000 42000 6500 1000 92
B.3 As for the equality relation between ISO grading standards and NAS and MOOG
grading standards, the International Standardization Organization (ISO) considers s kind of
improved grading standard, the grades of quantity with the grain sizes above 5m and above
15m may be looked up from ISO Drawing, and now the equality relation between ISO
grading standards and MOOG and NAS grading standards are listed in Table B.3.
Table B.3 Equality Relation between ISO Grading Standards and NAS and MOOG Grading Standards
ISO standard NAS standard MOOG standard
26/23
25/23
12
23/20
21/18
21/18
11
20/17
20/16
10
19/16
18/15 9 6
17/14 8 5
16/13 7 4
15/12 6 3
14/11 5 2
13/10 4 1
12/9 3 0
11/8 2
10/8
1
10/7
10/6
0
9/6
8/5 00
7/5
6/3
5/2
2/0.8
416
Annex C
(Normative)
Vibration of Accessory Machines
The bearing vibration (double amplitude) criteria for accessory machines shall be made
reference to DL 5011 and are detailed in Table C.1.
Table C.1 Bearing Vibration (double amplitude) Criteria for Accessory Machines
Rotation speed n Vibration amplitude mm
r/min
High class Good Qualified
n1000 0.05 0.07 0.10

1000<n2000 0.04 0.06 0.08
2000<n3000 0.03 0.04 0.05
n>3000 0.02 0.03 0.04
417
Annex D
(Normative)
Centre Alignment of Accessory Machines
The allowable deviation value (maximum value of the reading difference between
opposite faces) for the coupling centre alignment of accessory machines shall be made
reference to DL 5011 and is detailed in Table D.1.
Table D.1 Allowable Deviation Value (maximum value of the reading difference between opposite faces)
for Centre Alignment of Coupling
Allowable deviation value mm

Rotation speed n
r/min Stationary Non-stationary
Radial direction End surface Radial direction End surface
n3000 0.04 0.03 0.06 0.04
3000>n1500 0.06 0.04 0.10 0.06
1500>n750 0.10 0.05 0.12 0.08
750>n>500 0.12 0.06 0.16 0.10
n<500 0.16 0.08 0.24 0.15
418

Code For Construction Quality Acceptance and Evaluation of Electric Power Construct-3

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Code For Construction Quality Acceptance and Evaluation of Electric Power Construct-3

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ICS 27.

Code for Construction Quality Acceptance

Issued on July 22, 2009 Implemented on December 1, 2009

4 Construction quality acceptance

Iron gasket Table 4.3.

Iron gasket Domin Table 4.3.

Concrete block Domin Table 4.3.

05 Pedestal Table 4.3.

Bearing bush domina Table 4.3.

03 Clearance domina Table

Bearing seat Table

Low pressure Table

11 Steam turbine domina

Steam turbine domina Table

Turning gear Table

Turning gear Table

04 Main oil pump

Main oil pump domina Table 4.5.

Oil filter Table 4.5.

Oil poump Table 4.5.

Oil poump domina Table 4.5.

Oil purifier Table 4.5.

Pedestal Table 4.6.

Generator domina Table 4.6.

Rotor domina Table 4.6.

Stator domina Table 4.6.

insertion of domina Table 4.6.

06 Inlet and outlet

Inlet and outlet

Fan gap Table 4.6.

Sealing pad domina Table 4.6.

Stator and Table 4.6.

Bearing Table 4.6.

03 Exciter domina Table 4.6.

Air cooler Table 4.6.

03 Screw rod Table 4.6.

01 Installing Table 4.6.

Gas pipeline Table 4.6.

Scribing line Table 4.8.

Steel member Table 4.8.

04 Bracing steel domina Table 4.8.

Air stopping Table 4.8.

04 Exhaust Table 4.7.

Flushing water Table 4.3.

Electric hoist domina Table

High pressure domina Table

Low pressure domina Table

Gland heater Table 4.3.

Gland heater Table 4.3.

07 Flow passage domina

01 Flow passage domina

08 Driving steam domina

01 Driving steam domina

10 Control and domina

01 Control and domina

12 Oil system domina

01 Oil system domina Table 4.5.

13 Driving steam domina

01 Driving steam domina

14 Steam feed domina

01 Steam feed domina

15 Steam feed domina

01 Steam feed domina