Professional Documents
Culture Documents
Table of Contents
Introduction 1
SIPROTEC Functions 2
Input /Output Unit
Installation and Commissioning 3
with Local Control Technical Data 4
6MD63
V4.4 Appendix A
Index
Manual
C53000-G1840-C1013
Liability Statement Copyright
We have checked the text of this manual against the Copyright Siemens AG 2002. All rights reserved.
hardware and software described. Exclusions and de- Dissemination or reproduction of this document, or evalu-
viations cannot be ruled out; we accept no liability for ation and communication of its contents, is not authorized
lack of total agreement. except where expressly permitted. Violations are liable for
The information in this manual is checked periodically, damages. All rights reserved, particularly for the purposes
and necessary corrections will be included in future of patent application or trademark registration.
editions. We appreciate any suggested improvements.
Registered trademarks
We reserve the right to make technical improvements SIPROTEC, SIMATIC, SIMATIC NET , SINAUT , SI-
without notice. CAM, and DIGSI are registered trademarks of Siemens
AG. Other designations in this manual may be trademarks
Release 4.40.02
that if used by third parties for their own purposes may vi-
olate the rights of the owner.
Purpose of This This manual describes the functions, operation, installation, and placing into service
Manual of the device. In particular, one will find:
Descriptions of device functions and settings Chapter 2;
Instructions for mounting and commissioning Chapter 3;
Compilation of technical specifications Chapter 4;
As well as a compilation of the most significant data for experienced users in the
Appendix.
General information about design, configuration, and operation of SIPROTEC devic-
es are laid down in the SIPROTEC 4 system manual, order no. E50417H1176
C151.
Target Audience Protection engineers, commissioning engineers, personnel concerned with adjust-
ment, checking, and service of selective protective equipment, automatic and control
facilities, and personnel of electrical facilities and power plants.
Applicability of This manual is valid for: SIPROTEC 4 6MD63 Input /Output Unit with Local Controls;
This Manual firmware version 4.4.
Indication of Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the member states relating to electromagnetic
compatibility (EMC Council Directive 89/336/EEC) and concerning electrical equip-
ment for use within certain voltage limits (Low-voltage Directive 73/23/EEC).
This conformity is proved by tests conducted by Siemens AG in accordance with Ar-
ticle 10 of the Council Directive in agreement with the generic standards EN 50081
and EN 50082 for EMC directive, and with the standard EN 602556 for the low-volt-
age directive.
The product conforms with the international standard of the series IEC 60255 and the
German standard DIN 57435 /Part 303 (corresponds to VDE 0435/Part 303).
ANSI This product has been designed according to ANSI C37.90.* standards.
6MD63 Manual i
C53000-G1840-C1013
Preface
Additional Support Should further information be desired or should particular problems arise which are
not covered sufficiently for the purchaser's purpose, the matter should be referred to
the local Siemens representative.
Training Courses Individual course offerings may be found in our Training Catalogue, or questions may
be directed to our training center. Please contact your Siemens representative.
Instructions and The warnings and notes contained in this manual serve for your own safety and for an
Warnings appropriate lifetime of the device. Please observe them!
The following terms are used:
DANGER
indicates that death, severe personal injury or substantial property damage will result
if proper precautions are not taken.
Warning
indicates that death, severe personal injury or substantial property damage can result
if proper precautions are not taken.
Caution
indicates that minor personal injury or property damage can result if proper precau-
tions are not taken. This particularly applies to damage on or in the device itself and
consequential damage thereof.
Note
indicates information about the device or respective part of the instruction manual
which is essential to highlight.
Warning!
Hazardous voltages are present in this electrical equipment during operation. Non
observance of the safety rules can result in severe personal injury or property dam-
age.
Only qualified personnel shall work on and around this equipment after becoming thor-
oughly familiar with all warnings and safety notices of this manual as well as with the
applicable safety regulations.
The successful and safe operation of this device is dependent on proper handling, in-
stallation, operation, and maintenance by qualified personnel under observance of all
warnings and hints contained in this manual.
In particular the general erection and safety regulations (e.g. IEC, DIN, VDE, EN or
other national and international standards) regarding the correct use of hoisting gear
must be observed. Nonobservance can result in death, personal injury or substantial
property damage.
ii 6MD63 Manual
C53000-G1840-C1013
Preface
QUALIFIED PERSONNEL
For the purpose of this instruction manual and product labels, a qualified person is one
who is familiar with the installation, construction and operation of the equipment and
the hazards involved. In addition, he has the following qualifications:
Is trained and authorized to energize, de-energize, clear, ground and tag circuits
and equipment in accordance with established safety practices.
Is trained in the proper care and use of protective equipment in accordance with es-
tablished safety practices.
Is trained in rendering first aid.
Typographic and The following text formats are used when literal information from the device or to the
Symbol Conven- device appear in the text flow:
tions
Parameter names, i.e. designators of configuration or function parameters which
may appear word-for-word in the display of the device or on the screen of a personal
computer (with operation software DIGSI 4), are marked in bold letters of a mono-
space type style.
Parameter options, i.e. possible settings of text parameters, which may appear
word-for-word in the display of the device or on the screen of a personal computer
(with operation software DIGSI 4), are written in italic style, additionally.
Annunciations, i.e. designators for information, which may be output by the relay
or required from other devices or from the switch gear, are marked in a monospace
type style in quotation marks.
Deviations may be permitted in drawings when the type of designator can be obviously
derived from the illustration.
The following symbols are used in drawings:
Parameter address
Parameter name
Parameter options
Besides these, graphical symbols are used according to IEC 6061712 and
IEC 6061713 or similar. Some of the most frequently used are listed below:
or OR gate
signal inversion
2610 Iph>>
Iph> Limit stage with setting address and parameter designator (name)
2611 T Iph>>
T 0
Timer (pickup delay T, example adjustable)
with setting address and parameter designator (name)
0 T
Timer (dropout delay T, example non-adjustable)
Furthermore, the graphic symbols according IEC 6061712 and IEC 6061713 or
similar are used in most cases.
iv 6MD63 Manual
C53000-G1840-C1013
Table of Contents
1 Introduction.......................................................................................................................................... 1
1.3 Characteristics........................................................................................................................ 7
2 Functions.............................................................................................................................................. 9
2.1 General................................................................................................................................. 11
2.1.1 Configuration of Functions.................................................................................................... 13
2.1.2 Power System Data 1........................................................................................................... 14
2.1.2.1 Power System ...................................................................................................................... 15
2.1.2.2 Current Transformers (CTs) ................................................................................................ 15
2.1.2.3 Voltage Transformers (VTs) ................................................................................................ 16
2.1.2.4 Information .......................................................................................................................... 17
2.1.3 Power System Data 2........................................................................................................... 18
2.1.3.1 Settings ................................................................................................................................ 18
2.1.3.2 Information ........................................................................................................................... 18
6MD63 Manual v
C53000-G1840-C1013
2.4 Phase Rotation ..................................................................................................................... 36
2.4.1 Description of Phase Rotation .............................................................................................. 36
2.4.2 Programming Settings .......................................................................................................... 36
6MD63 Manual vi
C53000-G1840-C1013
3.3 Commissioning ..................................................................................................................... 92
3.3.1 Testing mode and transmission blocking ............................................................................. 93
3.3.2 Checking the System (SCADA) Interface............................................................................. 93
3.3.3 Checking the Binary Inputs and Outputs .............................................................................. 95
3.3.4 Testing User-Defined Functions ........................................................................................... 97
3.3.5 Current, Voltage, and Phase Rotation Testing ..................................................................... 97
3.3.6 Directional Checks with Load Current .................................................................................. 98
3.3.7 Checking the Temperature Measurement via RTD-box ....................................................... 99
3.3.8 Trip/Close Tests for the Configured Operating Devices ..................................................... 101
A.9 Overview of the masking features of the user defined information..................................... 198
6MD63 Manual 1
C53000-G1840-C101-3
Introduction
The SIPROTEC 4 6MD63 is a numerical Input /Output Unit with Local Control
equipped with a powerful microprocessor. All tasks, such as the acquisition of the
measured quantities, issuing of commands to circuit breakers and other primary pow-
er system equipment, are processed in a completely digital way. Figure 1-1 illustrates
the basic structure of the 6MD63.
Analog Inputs The measuring inputs (MI) section consists of current and voltage transformers. They
convert the signals from the measuring transducers to levels appropriate for the inter-
nal processing of the 6MD63.
Four current inputs are available in the MI section. Three inputs are used for measur-
ing of the phase currents. The fourth input can be used for measuring the ground cur-
rent as the residual of the phase current transformers (In), or for measuring the ground
current from a separate current transformer.
MI IA AD C AV
Ia ERROR
A
RUN
Ib
Status
Ic
Output
In Relays, User-
Programmable
Va
LEDs
on the Front
Vb Panel, User-
C Programmable
Vc / 3V0 D Display on
the Front Panel
7 8 9
Front To
Operator 4 5 6
Control Panel PC Port PC
1 2 3
. 0 +/- System To
Serial Interface SCADA
CTRL ESC ENTER
Rear PC/Modem/
Binary Inputs, Service Port
Programmable
RTD-box
Figure 1-1 Hardware Structure of the Numerical Device 6MD63 (Maximum Configuration)
2 6MD63 Manual
C53000-G1840-C101-3
Overall Operation
The 6MD63 has three voltage inputs in the MI section. The inputs can either be used
to measure the three phase-ground voltages, or two phase-phase voltages and 3V0
from, for example, open delta voltage transformers. Displacement voltage is another
term used for 3V0. It is also possible to connect two phase-to-phase voltages in open-
delta connection.
The analog input quantities from the MI stage are passed on to the input amplification
(IA) stage, which provides high-resistance terminations for the analog quantities. The
IA stage consists of filters for processing the measured values. The filters are opti-
mized with regard to bandwidth and processing speed.
The analog-to-digital (AD) stage consists of memory components, a multiplexer, and
an analog-to-digital (A/D) converter. The A/D converter processes the analog signals
from the IA stage. The digital signals from the converter are input to the microcomputer
system where they are processed as numerical values in the residing algorithms.
Microcomputer The actual protection and control functions of the 6MD63 are processed in the micro-
System computer system (C). In addition, the C controls the measured quantities. Specifi-
cally, the C performs:
Filtering and preparation of the measured quantities
Continuous monitoring of the measured quantities
Control of signals for the logic functions
Decision for trip, close, and other control commands
Output of control commands for switching devices (output contacts)
Recording of messages and data for events, alarms and control actions, and provi-
sion of their data for analysis
Management of the operating system and the associated functions such as data re-
cording, real-time clock, communications, interfaces, etc.
Binary Inputs and The C obtains external information through the binary inputs such as blocking com-
Outputs mands for protective elements or position indications of circuit breakers. The C is-
sues commands to external equipment via the output contacts. These output com-
mands are generally used to operate circuit breakers or other switching devices. They
can also be connected to other protective devices, annunciators, or external carrier
equipment for use in Pilot-Relaying schemes.
Front Elements Light-emitting diodes (LEDs) and a display screen (LCD) on the front panel provide
information such as messages related to events and functional status of the 6MD63.
Integrated control and numeric keys in conjunction with the LCD facilitate local inter-
action with the 6MD63. All information of the device can be accessed using the inte-
grated control and numeric keys. The information includes protective and control set-
tings, operating and fault messages, and metering values (see also Chapter 2). The
settings can be modified; the procedures are discussed in Chapter 2. In addition, con-
trol of circuit breakers and other equipment is possible from the 6MD63 front panel.
Serial Interfaces A serial PC Port on device is provided for local communications with the 6MD63
through a personal computer. Convenient operation of all functions of the device is
6MD63 Manual 3
C53000-G1840-C101-3
Introduction
Power Supply The 6MD63 can be supplied with any of the common power supply voltages from 24
VDC to 250 VDC. The device can also be supplied with 115/230 VAC. Momentary dips
of the supply voltage up to 50 ms are bridged by a capacitor (see Technical Data, Sub-
section 4.1). Voltage dips can occur, for example, if the voltage supply system (sub-
station battery) becomes short-circuited or experiences a severe variation in load.
4 6MD63 Manual
C53000-G1840-C101-3
Applications
1.2 Applications
The Input /Output Unit with Local Control SIPROTEC 4 6MD63 is a versatile device
designed for many applications. The 6MD63 can be used as a control, and monitoring
device for distribution feeders and transmission lines of any voltage in networks that
are grounded, low-resistance grounded, ungrounded, or of a compensated neutral
point structure.
The 6MD63 includes the functions that are necessary for monitoring of circuit breaker
positions, and control of the circuit breakers in straight bus applications or breaker-
and-a-half configurations; therefore, the device can be universally employed.
Control Functions The 6MD63 supports all control and monitoring functions that are required for operat-
ing medium to high-voltage substations. A major application is the reliable control of
switchgear or circuit breakers. Such control can be accomplished via the integrated
operator panel, the system interface, the binary inputs, and the serial port using a per-
sonal computer with DIGSI 4.
The status of the primary equipment or auxiliary devices can be transmitted to the
6MD63 via auxiliary contacts connected to binary inputs. The present status (or posi-
tion) of the primary equipment can be displayed on the 6MD63, and used for interlock-
ing or, if applicable, plausibility monitoring. Only the quantity of binary inputs and out-
puts available in the 6MD63 limits the number of primary devices that can be operated.
Depending on the primary equipment being controlled, one binary input (single indica-
tion) or two binary inputs (double indication) can be used in the position monitoring
process.
The capability of switching primary equipment can be restricted by a setting associat-
ed with switching authority Local, DIGSI 4 PC, or Remote, and by the operating
mode Interlocked or Non-Interlocked, with password request. Processing of inter-
locking conditions for switching (e.g. switching error protection) can be established
with the aid of integrated, user-configurable logic functions.
Messages and A series of operating messages provide information about conditions in the power sys-
Measured Values; tem and the 6MD63. Measurement quantities and values that are calculated can be
Recording of Event displayed locally and communicated via the serial interfaces.
Data
Messages of the 6MD63 can be indicated by a number of programmable LEDs on the
front panel, externally processed through programmable output contacts, and commu-
nicated via the serial interfaces (see Communication below).
Important events and changes in conditions are saved under Annunciation in the
Event Log.
Communication Serial interfaces are available for communications with PCs, RTUs, and SCADA sys-
tems.
A 9-pin D-subminiature female connector on the front panel is used for local commu-
nications with a personal computer. DIGSI 4 software is required to communicate via
this port. Using the DIGSI 4 software, settings and configuration can be made to the
relay, Realtime operating quantities can be viewed, Event Log records can be dis-
played, and controls can be issued.
6MD63 Manual 5
C53000-G1840-C101-3
Introduction
A DIGSI 4 service interface port, a system (SCADA) port and a time-sync port (IRIG-
B or DCF77) are optionally available on the rear of the device.
A rear service interface can be supplied as RS-232, RS-485, or multimode fiber optics
type ST. DIGSI 4 software is required to communicate via this port.
A rear system interface can be supplied as RS-232, RS-485, or multimode fiber optics
type ST for communications between the 6MD63 and a PCs, RTUs, or SCADA sys-
tems Standard Protocols, IEC 608705103 are available via the system port. Inte-
gration of the devices into the automation systems SINAUT LSA and SICAM also
take place with this profile.
Alternatively, a field bus coupling with PROFIBUS FMS is available for the 6MD63.
The PROFIBUS FMS is performed in accordance with IEC 61850, is an open commu-
nications standard that particularly has wide acceptance in process control and auto-
mation engineering, with especially high performance. A profile has been defined for
the PROFIBUS communication that covers all of the information types required for
protective and process control engineering. The integration of the devices into the en-
ergy automation system SICAM can also take place with this profile.
Besides the field-bus connection with PROFIBUS FMS, further couplings are possible
with PROFIBUS DP and the protocols DNP3.0 and MODBUS. These protocols do not
support all possibilities which are offered by PROFIBUS FMS.
6 6MD63 Manual
C53000-G1840-C101-3
Characteristics
1.3 Characteristics
Monitoring Availability of the 6MD63 is greatly increased because of self-monitoring of the in-
Functions ternal measurement circuits, power supply, hardware, and software;
Current transformer and voltage transformer secondary circuits are monitored us-
ing summation and symmetry check techniques;
Trip circuit monitoring;
Phase rotation.
Breaker Control Circuit breakers can be opened and closed via the process control keys or the pro-
grammable function keys on the front panel, through the SCADA, or through the
front PC interface using a personal computer with DIGSI 4;
Circuit breakers are monitored via the breaker auxiliary contacts;
Plausibility monitoring of the circuit breaker position and check of interlocking con-
ditions.
6MD63 Manual 7
C53000-G1840-C101-3
Introduction
Phase Rotation Selectable ABC or ACB with a setting (static) or binary input (dynamic).
User-defined Internal and external signals can be logically combined to establish user-defined
Functions logic functions;
All common logic functions are available for programming (AND, OR,NOT, Exclu-
sive OR, etc.);
Time delays and limit value inquiries are available;
Processing of measured values, including zero suppression, adding a knee charac-
teristic for a transducer input, and live-zero monitoring.
n
8 6MD63 Manual
C53000-G1840-C101-3
Functions 2
This chapter describes the numerous functions available on the SIPROTEC 6MD63
relay. The setting options for each function are defined, including instructions for re-
porting setting values and formulas where required.
2.1 General 11
2.2 Monitoring Functions 19
2.3 Temperature Detection via RTD-boxes 27
2.4 Phase Rotation 36
2.5 Breaker Control 37
2.6 Auxiliary Functions 49
6MD63 Manual 9
C53000-G1840-C101-3
Functions
Regionalization The SIPROTEC 6MD63 devices are offered in regional versions. The prepared func-
tions are adapted to the technical requirements of the regions. The user should pur-
chase only the functional scope that is needed.
Frequency 50 Hz 50 Hz / 60 Hz 60 Hz
Default 50 Hz
Control Buttons on Front Red, Green Red, Green Control Gray Colored
Panel (7SJ63, 7SJ64) Control Buttons Buttons Control Buttons
10 6MD63 Manual
C53000-G1840-C101-3
General
2.1 General
The settings associated with the various device functions may be modified using the
controls on the front panel of the device or by using the operator interface in DIGSI 4
in conjunction with a personal computer. The SIPROTEC 4System Manual gives a
detailed description of the procedure. Therefore, it will only be described briefly here.
Password No. 5 is required to modify individual settings.
:
From PC with To select a function, the user should double-click on Settings, and then double-click
DIGSI 4 on the desired setting function (e.g. Power System Data 1 is selected by double-
clicking Settings, and then double-clicking Power System Data 1 as illustrated
in Figure 2-1).
A dialog box associated with the selected function is displayed (e.g., if Power Sys-
tem Data 1 function is selected, the dialog box shown in Figure 2-2 will appear). If
a function contains many settings, the dialog box may include multiple windows. In this
situation, the user can select individual windows via tabs located at the top of the dia-
log box (e.g., In Figure 2-2, tabs exist for Power System, CTs, VTs, and Break-
er).
6MD63 Manual 11
C53000-G1840-C101-3
Functions
The left column of the dialog box (identified as the No. column) contains the four-digit
address number of the setting. The middle column of the dialog box (identified as the
Settings column) contains the title of the setting, and the right column of the dialog
box (identified as the Value column) contains the current value of the setting in text
or numerical format. When the mouse cursor is positioned over a numerical field in the
Value column, the allowable range is shown.
To modify a setting, the user must click on the setting value which is displayed in the
Value column.
Text Values When a text setting value is selected, a pull-down menu of possible setting options is
displayed. To modify the setting, the user simply clicks on the desired option. The pull-
down menu closes, and the new setting value appears in the Value column.
Numerical Values When a numerical setting value is selected, the setting is modified using the number
(including ) keys, if applicable, with a decimal comma (not a decimal point). A value of infinity
may be entered by pressing the small o key twice. The setting modification is con-
firmed by clicking on Apply, or the user may select another setting to modify.
If the value entered is outside the allowable range, a message block appears on the
screen describing the error and displaying the acceptable range of values. To ac-
knowledge the message, the user should click OK, and the original value reappears.
A new entry can be made or another setting value can be modified.
Primary or Setting values can be entered and displayed in primary terms or secondary terms, as
Secondary Values desired. DIGSI 4 automatically performs the conversions. For this, the station data
have to be entered correctly.
12 6MD63 Manual
C53000-G1840-C101-3
General
Additional Settings Those settings that are modified only in special cases are typically hidden. They may
be made visible by checking on Display Additional Settings.
General The 6MD63 relay contains selectable protection functions. The first step in configuring
the relay is to determine which functions are required.
The available functions must be configured as enabled or disabled. For individual
functions, the choice between several alternatives may be presented, as described
below.
Functions configured as disabled are not processed by the 6MD63. There are no
messages, and corresponding settings (functions, limit values) are not displayed dur-
ing detailed settings.
Note:
Available functions and default settings are depending on the ordering code of the re-
lay (see table 2-1 and ordering code in the appendix for details).
6MD63 Manual 13
C53000-G1840-C101-3
Functions
Determination of Configuration settings must be entered using a PC and the software program
Functional Scope DIGSI 4 and transferred via the front serial port, or via the DIGSI 4 serial port inter-
face. Operation via DIGSI 4 is described in the SIPROTEC 4 System Manual.
Entry of password No. 7 (for setting modification) is required to modify configuration
settings (see Section 4). Without the password, the settings may be read, but may not
be modified and transmitted to the device.
The functional scope with the available alternatives is set in the Device Configu-
ration dialog box to match equipment requirements.
If you want to detect an ambient temperature or a coolant temperature, specify in ad-
dress 0190 RTD-BOX INPUT the port to which the RTD-box is connected. For 6MD63
Port C (service port) is used for this purpose. The number and transmission type of
the temperature detectors (RTD = Resistance Temperature Detector) can be specified
in address 0191 RTD CONNECTION: 6 RTD simplex or 6 RTD HDX (with one RTD-
box) or 12 RTD HDX (with two RTD-boxes). Appendix A.3.2 gives design examples.
The settings in address 0191 has to comply with those at the RTD-box (see Subsec-
tion 2.3.2).
191 RTD CONNECTION 6 RTD simplex operation 6 RTD simplex Ext. Temperature Input Connec-
6 RTD half duplex operation operation tion Type
12 RTD half duplex opera-
tion
The device requires certain basic data regarding the protected equipment, so that the
device will be compatible with its desired application. Phase sequence data, nominal
system frequency data, CT&PT ratios and their physical connections, as well as,
breaker operating times and minimum current thresholds are selected in the Power
System Data 1 display.
To modify these settings from the front of the device, the user should press the MENU key
and wait for the MAIN MENU to appear. From the MAIN MENU, the user should use the
key to select Settings, and then use the key to navigate to the SETTINGS
display. To obtain the P.System Data1 display, the user should use the key to
select P.System Data1 in the SETTINGS display, and then press the ENTER key.
To modify settings associated with Power System Data 1 using DIGSI 4, the user
should double-click Settings, and then Power System Data 1, and the desired
selection options will be displayed. A dialog box opens under Power System Data
1 which contains the tabs Power System, CTs and VTs. In these tabs individual
settings are configured. Thus the following Subsections are structured accordingly.
14 6MD63 Manual
C53000-G1840-C101-3
General
Nominal Frequency Address 0214 Rated Frequency corresponds to the frequency at which the pro-
tected equipment operate. The setting is dependent on the model number of the relay
purchased, and must be in accordance with the nominal frequency of the power sys-
tem.
Phase Sequence Address 0209 PHASE SEQ. is used to establish phase rotation. The default phase
sequence is A B C. For systems that use a phase sequence of A C B, address
0209 should be set accordingly. A temporary reversal of rotation is also possible using
binary inputs (see Section 2.4).
Temperature Unit Address 0276 TEMP. UNIT allows you to display the temperature values either in de-
gree Celsius or in degree Fahrenheit.
Polarity of Current At address 0201 CT Starpoint, the polarity of the wye-connected current trans-
Transformers formers is specified (see Figure 2-4 for options). Modifying this setting also results in
a polarity reversal of the ground current inputs IN or INS.
Busbar
IA IG
IB
IC
IA
IG IB
IC
Line Line
Address 0201 = Address 0201=
towards Line towards Busbar
Voltage Connection Address 0213 VT Connection specifies how the voltage transformers are connect-
ed. When the voltage transformers are connected in a wye configuration, address
0213 is set at Van, Vbn, Vcn. VT Connection = Vab, Vbc, VGnd meaning that
two phase-to-phase voltages (V-connection) and Vgnd are connected. The latter set-
ting is also selected when only two phase-to-phase voltage transformers are utilized
or when only the displaced voltage (zero sequence voltage) is connected to the de-
vice.
CTs Nominal Val- At addresses 0204 CT PRIMARY and 0205 CT SECONDARY, information is entered
ues regarding the primary and secondary ampere ratings of the current transformers. It is
important to note that the primary ampere rating of the current transformers is based
on the actual tapped connection of the current transformers secondary winding (i.e.
for a 1200/5 ampere multi-ratio current transformer connected at a 600/5 ampere tap,
6MD63 Manual 15
C53000-G1840-C101-3
Functions
the user should enter a value of 600 for CT PRIMARY and a value of 5 for CT SEC-
ONDARY). It is also important to ensure that the rated secondary current of the current
transformer matches the rated current of the device, otherwise the device will incor-
rectly calculate primary amperes.
Addresses 0217 Ignd-CT PRIM and 0218 Ignd-CT SEC provide the device with
information on the primary and secondary rated current of the ground CT. In case of
a normal connection (starpoint current connected to Ignd-transformer) 0217 Ignd-CT
PRIM and 0204 CT PRIMARY must be set to the same value.
VTs Nominal Val- At addresses 0202 Vnom PRIMARY and 0203 Vnom SECONDARY, information is en-
ues tered regarding the rated primary nominal voltage and rated secondary nominal volt-
ages (L-L) of the connected voltage transformers.
VTs Ratio Address 0206A Vph / Vdelta corresponds to the factor by which the secondary
phase-to-ground voltage must be adjusted relative to the secondary displacement
voltage (zero sequence voltage), and only applies in situations where the displace-
ment voltage is actually measured by the device as opposed to calculated by the de-
vice.
If the voltage transformer set provides open delta windings and if these windings are
connected to the device, this must be specified accordingly in address 0213 (see
above margin heading Voltage Connection). The relationships between the second-
ary device input voltages and the primary phase-to-ground and displacement voltages
are given as follows:
For the secondary input voltages representing phase-to-phase voltages:
Vprim- Vprim-g
Vsec-input = ------------------------ = 3 ------------------------
VT Ratio VT Ratio
For the secondary input voltage representing displacement voltage:
Vprim-disp
Vsec-input = 3 ----------------------------
VT Ratio
Since the per unit base values of the phase-to-ground voltage and the displacement
voltage are equivalent, Vsec-input / Vprim-g should equal Vsec-input / Vprim-disp.
To compensate for the voltage transformer connection, the device must adjust the
secondary phase-to-ground voltage upward by a factor of 3. Therefore, in this case,
address 0206A Vph / Vdelta would be set at 1.73 (= 3).
For situations where displacement voltage is measured by the device and other types
of voltage transformer connections are utilized, the setting at address 0206A should
be modified accordingly.
16 6MD63 Manual
C53000-G1840-C101-3
General
276 TEMP. UNIT Degree Celsius Degree Celsius Unit of temparature measure-
Degree Fahrenheit ment
210A TMin TRIP CMD 0.01..32.00 sec 0.15 sec Minimum TRIP Command Dura-
tion
211A TMax CLOSE CMD 0.01..32.00 sec 1.00 sec Maximum Close Command
Duration
2.1.2.4 Information
6MD63 Manual 17
C53000-G1840-C101-3
Functions
2.1.3.1 Settings
In the list below, the setting ranges and default setting values are for a device with a
nominal current rating IN = 1 A. Consider the current transformer ratios when setting
the device with primary values.
2.1.3.2 Information
18 6MD63 Manual
C53000-G1840-C101-3
Monitoring Functions
The device is equipped with extensive monitoring capabilities - both for hardware and
software. In addition, the measured values are also constantly monitored for plausibil-
ity, therefore, the current transformer and voltage transformer circuits are largely inte-
grated into the monitoring. It is also possible to implement trip and closing circuit mon-
itoring, using appropriate binary inputs as available.
The device is monitored from the measurement inputs to the binary outputs. Monitor-
ing checks the hardware for malfunctions and disallowed conditions.
Auxiliary and The processor voltage of 5 V DC is monitored, and if the voltage decreases below the
Reference Voltages minimum value, the device is removed from operation. When the normal voltage re-
turns, the processor system is restarted.
Removal of or switching off the supply voltage removes the device from operation and
a message is immediately generated by a dead contact. Brief voltage interruptions of
less than 50 ms do not disturb the readiness of the device (for nominal auxiliary volt-
age 110 V DC).
The processor monitors the offset and reference voltage of the AD (analog-digital)
converter. The protection is suspended if the voltages deviate outside an allowable
range, and lengthy deviations are reported.
Buffer Battery The buffer battery, which ensures the operation of the internal clock and the storage
of counters and messages if the auxiliary voltage fails, is periodically checked for
charge status. If it is less than an allowed minimum voltage, then the Fail Battery
message is issued.
The internal battery of 7SJ64 is switched off automatically by the clock module when
the device has been disconnected from the auxiliary voltage for a period of 1 to 2 days
meaning that clock management will be discontinued. The memory containing the
messages and fault data is however preserved.
Memory The working memory (RAM) is tested when the system is started up. If a malfunction
Components occurs then, the starting sequence is interrupted and an LED blinks. During operation,
the memory is checked using its checksum.
For the program memory, the cross sum is formed periodically and compared to the
stored program cross sum.
For the settings memory, the cross sum is formed periodically and compared to the
cross sum that is freshly generated each time the setting process takes place.
If a malfunction occurs, the processor system is restarted.
6MD63 Manual 19
C53000-G1840-C101-3
Functions
Probing Probing and the synchronization between the internal buffer components are con-
stantly monitored. If any deviations cannot be removed by renewed synchronization,
then the processor system is restarted.
Measurement Value Up to four input currents are measured by the device. Three of the currents corre-
Collection Cur- spond to phase currents and the fourth current corresponds to the neutral or ground
rents current measured from a separate current transformer. If all four currents inputs are
connected, their digitized sum must be zero.
Faults in the current circuit are recognized if
IF = |ia+ib+ic+(kNig) | > S I THRESHOLD IN + S I FACTOR Imax
The factor kN takes into account a possible difference in the neutral current transform-
er ratio (e.g. toroidal current transformer see addresses 0217, 0218, 0204 and
0205):
IF
IN
Increase:
I FACTOR
I THRESHOLD
Imax
IN
Figure 2-5 Current Sum Monitoring
Watchdog For continuous monitoring of the program sequences, a time monitor is provided in the
hardware (hardware watchdog) that runs upon failure of the processor or an internal
program, and causes a complete restart of the processor system.
20 6MD63 Manual
C53000-G1840-C101-3
Monitoring Functions
Current Symmetry During normal system operation (i.e. the absence of a short-circuit fault), symmetry
among the input currents is expected. This symmetry is checked by the device, using
a quantity monitor. The smallest phase current is compared to the largest phase cur-
rent, and asymmetry is recognized if:
|Imin|/|Imax| < BAL. FACTOR I, as long as Imax /IN > BALANCE I LIMIT / IN
where Imax is the largest of the three phase currents and Imin is the smallest. The sym-
metry factor BAL. FACTOR I represents the allowable asymmetry of the phase cur-
rents while the limit value BALANCE I LIMIT is the lower limit of the operating range
of this monitoring (see Figure 2-6). Both settings are adjustable, and the dropout ratio
is about 97 %.
This malfunction is reported as Fail I balance.
Imin
IN
Increase:
BAL.FACTOR I
BALANCE I LIMIT
Imax
IN
Figure 2-6 current Symmetry Monitoring
Voltage Symmetry During normal system operation (i.e. the absence of a short-circuit fault), symmetry
among the input voltages is expected. Because the phase-to-phase voltages are in-
sensitive to ground connections, the phase-to-phase voltages are used for the sym-
metry monitoring. If the device is connected to the phase-to-ground voltages, then the
phase-to-phase voltages are calculated accordingly, whereas if the device is connect-
ed to phase-to-phase voltages and the displacement voltage, then the third phase-to-
phase voltage is calculated accordingly. From the phase-to-phase voltages, the small-
6MD63 Manual 21
C53000-G1840-C101-3
Functions
est and largest phase-to-ground voltages are calculated and compared to check for
symmetry. Asymmetry is recognized if:
|Vmin|/|Vmax| < BAL. FACTOR V, as long as |Vmax| > BALANCE V-LIMIT
where Vmax is the largest of the three phase-to-ground voltages and Vmin is the small-
est. The symmetry factor BAL. FACTOR V is the measure for the asymmetry of the
conductor voltages; the limit value BALANCE V-LIMIT is the lower limit of the oper-
ating range of this monitoring (see Figure 2-7). Both settings are adjustable. The drop-
out ratio is about 97 %.
This malfunction is reported as Fail V balance.
vmin
V
Increase:
BAL.FACTOR V
BALANCE VLIMIT
Vmax
V
Figure 2-7 Voltage Symmetry Monitoring
Current and Volt- To detect swapped phase connections in the voltage and current input circuits, the
age Rotation phase sequence of the phase-to-phase measured voltages and the phase currents
are checked by the monitoring.
Direction measurement with normal voltages, path selection for fault location, and
negative sequence detection all assume a phase sequence of abc. The phase se-
quence of the phase-to-ground voltages is verified by ensuring the following
Va leads Vb leads Vc leads Va
Likewise, the phase sequence of the phase currents is verified by ensuring the follow-
ing
Ia leads Ib leads Ic leads Ia
Verification of the voltage rotation occurs when each measured voltage is at least
| Vc |, |Vb |, | Va| > 40V / 3.
Verification of the current rotation occurs when each measured current is at least
|Ia|, |Ib|, |Ic| > 0.5 IN.
For abnormal phase sequences, the messages Fail Ph. Seq. V or Fail Ph.
Seq. I are issued, along with the switching of this message Fail Ph. Seq..
For applications in which an opposite phase sequence is expected, the protective re-
lay should be adjusted via a binary input or a programmable setting. If the phase se-
quence is changed in the relay, phases b and c internal to the relay are reversed,
and the positive and negative sequence currents are thereby exchanged (see also
22 6MD63 Manual
C53000-G1840-C101-3
Monitoring Functions
Section 2.4). The phase- related messages, malfunction values, and measured values
are not affected by this.
2.2.2.1 General
Measured value monitoring can be turned ON or OFF at address 8101 MEASURE. SU-
PERV.
The sensitivity of measured value monitor can be modified. Default values are set at
the factory, which are sufficient in most cases. If especially high operating asymmetry
in the currents and/or voltages is to be expected for the application, or if it becomes
apparent during operation that certain monitoring functions activate sporadically, then
the setting should be less sensitive.
Address 8102 BALANCE V-LIMIT determines the limit voltage (Phase-to-Phase),
above which the voltage symmetry monitor is effective (see also Figure 2-7). Address
8103 BAL. FACTOR V is the associated symmetry factor; that is, the slope of the
symmetry characteristic curve (Figure 2-7).
Address 8104 BALANCE I LIMIT determines the limit current, above which the cur-
rent symmetry monitor is effective (see also Figure 2-6). Address 8105 BAL. FACTOR
I is the associated symmetry factor; that is, the slope of the symmetry characteristic
curve (Figure 2-6).
Address 8106 S I THRESHOLD determines the limit current, above which the current
sum monitor (see Figure 2-5) is activated (absolute portion, only relative to IN). The
relative portion (relative to the maximum conductor current) for activating the current
sum monitor (Figure 2-5) is set at address 8107 S I FACTOR.
Note:
Current sum monitoring is only in effect if the ground current for the line to be protect-
ed is connected.
Note:
The connections of the ground paths and their adaption factors were set when config-
uring the general station data. These settings must be correct for the measured values
monitoring to function properly.
In the list below, the setting ranges and default setting values for current-based set-
tings are for a device with a nominal current rating IN = 1 A. For a nominal current rat-
6MD63 Manual 23
C53000-G1840-C101-3
Functions
ing IN = 5 A, multiply the Setting Options values and Default Setting values by 5. Con-
sider the current transformer ratios when setting the device with primary values.
8105 BAL. FACTOR I 0.10..0.90 0.50 Balance Factor for Current Moni-
tor
24 6MD63 Manual
C53000-G1840-C101-3
Monitoring Functions
AC/DC Supply External (aux. Voltage) Device shutdown All LEDs dark Live status contact
Voltage Loss Internal (power supply) de-energized
Internal Supply Internal (power supply) Device shutdown LED ERROR Live status contact
Voltages Ribbon cable de-energized2)
disconnected
Hardware Internal (processor Restart attempt 1) LED ERROR Live status contact
Watchdog failure) de-energized2)
ROM Internal (Hardware) Restart attempt 1) LED ERROR Live status contact
de-energized2)
Settings Internal (Hardware) Restart attempt 1) LED ERROR Live status contact
de-energized2)
Analogue data Internal (Hardware) Device shutdown LED ERROR Live status contact
acquisition de-energized2)
1) After three unsuccessful restart attempts, the device will go out of service.
2
) Protection and control function are blocked, HMI might be still accessible.
6MD63 Manual 25
C53000-G1840-C101-3
Functions
1
) After three unsuccessful restart attempts, the device will go out of service.
2
) Protection and control function are blocked, HMI might be still accessible.
Certain messages of the monitoring functions are already combined to group alarms.
Table 2-3 shows an overview of these group alarms an their composition.
26 6MD63 Manual
C53000-G1840-C101-3
Temperature Detection via RTD-boxes
RTD-box 7XV56 The RTD-box 7XV566 is an external unit which is mounted on the top-hat rail. It fea-
tures 6 temperature detectors and one RS485 interface for communication with the
protection device. The RTD-box detects the coolant temperature of each measuring
point from the resistance value of the temperature detectors (Pt100, Ni100 or Ni120)
connected via a two- or three-wire lines and converts it to a digital value. The digital
values are held available at a serial port.
Communication The Input/Output unit 6MD63 can employ up to two RTD-boxes via its service port
with the Input/Out- (port C).
put Unit
A maximum of 12 temperature detectors is thus available. For greater distances to the
protection device the communication via fibre optic cables is recommend. Possible
communication structures are shown in Appendix A.3.2.
6MD63 Manual 27
C53000-G1840-C101-3
Functions
Non-linear- Temperature
ized values RTD 1 St.1 p.up
calculation
FNo. 14112
Moni-
toring Fail: RTD 1
FNo. 14111
1 Fail: RTD
FNo. 14101
Fail: RTD-Box 1
FNo. 00264
Figure 2-8 Logic diagram of the temperature processing for the RTD-box 1
General Temperature detection is only effective and accessible if this function was allocated to
an interface during configuration of the protective functions (Subsection 2.1.1). At ad-
dress 0190 RTD-BOX INPUT the RTD-box(es) is allocated to the interface at which
it will be operated (e.g. port C). The number of sensor inputs and the communication
mode were set at address 0191 RTD CONNECTION. The temperature unit (C or F)
was set in the Power System Data 1 at address 0276 TEMP. UNIT.
Device Settings The settings are the same for each input and are here shown at the example of mea-
suring input 1.
Set the type of temperature detector for RTD1 (temperature sensor for measuring
point 1) at address 9011A RTD 1 TYPE. You can choose between Pt 100 W, Ni
120 W and Ni 100 W. If no temperature detector is available for RTD1, set RTD 1
TYPE = Not connected. This setting is only possible via DIGSI 4 at Additional
Settings.
28 6MD63 Manual
C53000-G1840-C101-3
Temperature Detection via RTD-boxes
The mounting location of RTD1 is set at address 9012A RTD 1 LOCATION. You can
choose between Oil, Ambient, Winding, Bearing and Other. This setting is only
possible via DIGSI 4 at Additional Settings.
Furthermore, you can set an alarm temperature and a tripping temperature. Depend-
ingn on the temperature unit selected in Power System Data (section below address
0276 TEMP. UNIT), you can enter the alarm temperature at address 9013 RTD 1
STAGE 1 in degree Celsius (C) or in degree Fahrenheit (F) at address 9014 RTD
1 STAGE 1. The tripping temperature is set at address 9015 RTD 1 STAGE 2 in
degree Celsius (C) or degree Fahrenheit (F) at address 9016 RTD 1 STAGE 2.
The settings for the all other connected temperature detectors are made accordingly
(see Settings 2.3.2.1).
RTD-box If temperature detectors are used with two-wire connection, the line resistance (for
Settings short-circuited temperature detector) must be measured and adjusted. For this pur-
pose, select mode 6 in the RTD-box and enter the resistance value for the correspond-
ing temperature detector (range 0 to 50.6 ). If a 3-wire connection is used, no further
settings are required to this end.
A baudrate of 9600 bits/s ensures communication. Parity is even. The factory setting
of the bus number 0. Modifications at the RTD-box can be made in mode 7. The fol-
lowing convention applies:
Processing The RTD-box is visible in DIGSI 4 as part of the 6MD63 relays i.e., messages and
Measured Values measured values are displayed in the configuration matrix besides the internal func-
and Messages tions and like them they can be masked and processed. Messages and measured val-
ues can thus be forwarded to the integrated user-defined logic (CFC) and intercon-
nected as desired.
If it is desired that a message should appear in the event buffer, a cross must be en-
tered in the intersecting box of column/row.
6MD63 Manual 29
C53000-G1840-C101-3
Functions
2.3.2.1 Settings
30 6MD63 Manual
C53000-G1840-C101-3
Temperature Detection via RTD-boxes
6MD63 Manual 31
C53000-G1840-C101-3
Functions
32 6MD63 Manual
C53000-G1840-C101-3
Temperature Detection via RTD-boxes
6MD63 Manual 33
C53000-G1840-C101-3
Functions
Note: Further alarms regarding thresholds of the individual temperature detectors are available at the RTD-box
for output via relay contacts.
34 6MD63 Manual
C53000-G1840-C101-3
Temperature Detection via RTD-boxes
6MD63 Manual 35
C53000-G1840-C101-3
Functions
General Various functions of the 6MD63 only function correctly if the phase rotation of the volt-
ages and currents is known. Among these functions are negative sequence protec-
tion, undervoltage protection (based only on positive sequence voltages), directional
overcurrent protection, and measurement quantity monitors. A phase rotation is imple-
mented in the 6MD63 device using binary inputs and settings, thus making it possible
for all protective and monitoring functions to operate correctly when the phase rotation
is reversed.
If an acb phase rotationphase rotation is normal, the appropriate setting should be
entered at address 0209. (See Subsection 2.1.2).
If the phase rotation can change during operation (e.g. the direction of a motor must
be routinely changed), then a changeover signal at the input masked for this purpose
is sufficient to inform the protective relay of the phase rotation changeover.
Logic As stated before, the phase rotation is always established at address 0209 PHASE
SEQ.. The binary input (FNo. 05145, >Reverse Rot.) sets the phase rotation for
the opposite of the setting at 0209, via the exclusive-OR function (see Figure 2-9).
FNo. 05145
>Reverse Rot.. FNo. 05147
XOR Rotation ABC
0209 PHASE SEQ. FNo. 05148
Rotation ACB
1 A B C Opposite Phase Sequence
0 A C B
To The Monitoring Functions
Influence on Moni- The swapping of phases directly impacts the calculation of positive and negative se-
toring Functions quence quantities, as well as phase-to-phase voltages via the subtraction of one
phase-to-ground voltage from another. Therefore, this function is vital so that operat-
ing measurement values are not falsified. As stated before, this function influences
some of the monitoring functions (see Subsection 2.2.1.3) that issue messages if the
required and calculated phase rotations do not match.
The normal phase sequence is set at 0209 PHASE SEQ. (see Subsection 2.1.2).
If, on the system side, phase rotation are made temporarily, then these are communi-
cated to the protective device using the binary input >Reverse Rot., FNo. 05145.
36 6MD63 Manual
C53000-G1840-C101-3
Breaker Control
General A Control command process is integrated in the SIPROTEC 6MD63 to coordinate the
operation of circuit breakers and other equipment in the power system. Control com-
mands can originate from four command sources:
Local operation using the keypad on the local user interface of the device
Local or remote operation using DIGSI 4
Remote operation using the SCADA Interface (via IEC, Profibus)
Automatic functions (e.g., using a binary input)
The device supports the operation of circuit breakers/switchgear. The number of
switchgear devices to be controlled is, basically, limited by the number of binary inputs
and outputs present. High security against inadvertent device operations can be en-
sured if interlocking checks are enabled. A standard set of optional interlocking checks
is provided for each command issued to circuit breakers/switchgear.
Devices with integrated or detached operator panel can control switchgear via the op-
erator panel of the device. Depending on the type of operator panel (text display or
graphic display) the procedure is slightly different:
Commands can be initiated using the keypad on the local user interface of the relay.
For this purpose, there are three independent keys located below the graphic display.
Pressing the CTRL key causes the Control Display to appear in the LCD. The other two
control keys OPEN and CLOSE then become active, and control of switching devices be-
comes possible. The LCD must be changed back to the default display for other, non-
control, operational modes.
The navigation keys , , , are used to select the desired device in the Con-
trol Display. The CLOSE key or the OPEN key is then pressed to convey the intended con-
trol command. After pressing the appropriate key, the selected device in the Control
Display begins to blink in the targeted-position, and a message to confirm the control
command is given. The ENTER key is pressed to confirm. Next a security check takes
place. After the security check is complete, the ENTER key must be pressed again to car-
ry out the control command. If the ENTER key is not pressed within one minute, the se-
lection is cancelled. Cancellation via the ESC key is possible at any time before the con-
trol command is issued.
After a successful switching operation, the Control Display shows the new position of
the device, and the message Control Executed is given at the bottom of the dis-
play. For control commands with feedback, the message Swgr. Feedback OK is
briefly displayed.
If the selected control command is not accepted, because an interlocking condition is
not met, then an error message appears in the display. The message indicates why
the command was not accepted (see also SIPROTEC 4System Manual). This mes-
sage must be acknowledged with ENTER before any further control commands can be
issued.
Operation using The procedure for issuing control commands using the DIGSI 4 program is described
DIGSI 4 in the SIPROTEC 4System Manual (Control of Switchgear).
6MD63 Manual 37
C53000-G1840-C101-3
Functions
Operation using the Commands can be issued remotely via the SCADA interface as well. Please check
SCADA Interface MLFB order number to ensure that your individual relay has a SCADA interface mod-
ule that supports this. Please refer to specific protocol documents for a complete list
of supported commands (see SIPROTEC 4System Manual).
Control Commands Control commands operate (OPEN/CLOSE) binary outputs. Examples are:
Commands (e.g. operation of circuit breakers, etc.)
Step Commands (e.g. raising and lowering transformer LTCs)
Set-point Commands with configurable time settings (Petersen coils)
Internal / pseudo These commands do not directly operate binary outputs. They serve to initiate internal
Commands functions, simulate changes of state, or to acknowledge changes of state.
Marking/Tagging commands are used to manually overwrite or set status functions
normally controlled by binary inputs.
Additionally, Tagging commands are issued to establish internal settings, such as
switching authority (remote vs. local), parameter set changeover, data transmission
block to the SCADA interface, and measured value set-points.
Acknowledgment and resetting commands for setting and resetting internal buffers.
Status Information commands:
Controlling activation of binary input status
Binary Output Blocking
Safety mechanisms in the command sequence ensure that a command can only be
released after a thorough check of preset criteria has been successfully concluded.
Standard Interlocking checks are provided for each individual control command. Ad-
ditionally, user-defined interlocking conditions can be programmed separately for
each command. The actual execution of the command is also monitored afterwards.
The entire sequence of a command is described briefly in the following:
Check Sequence Command Entry (e.g. using the keypad on the local user interface of the device)
Check Password Access Rights
Check Switching Mode (interlocking activated/deactivated) Selection of Deac-
tivated Interlocking Recognition
38 6MD63 Manual
C53000-G1840-C101-3
Breaker Control
User configurable Interlocking checks that can be selected for each command
Switching Authority (local, remote)
Device Position (scheduled vs. actual comparison)
Zone Controlled/Field Interlocking/ (logic using CFC)
System Interlocking (centrally, using SCADA system or substation controller)
Double Operation (interlocking against parallel switching operation)
Protection Blocking (blocking of switching operations by protective functions)
Fixed Command Checks
Internal process time (software watch dog which checks the time for processing
the control action between initiation of the control and final close of the relay con-
tact. After 1 second the control action will be aborted).
Setting Modification in Process (if setting modification is in process, commands
are denied or delayed)
Equipment not Present at Output (If a circuit breaker or other operable equipment
is not configured to a binary output, then the command is denied)
Output Block (if an output block has been programmed for the circuit breaker,
and is active at the moment the command is processed, then the command is
denied)
Component Hardware Malfunction
Command in Progress (only one command can be processed at a time for one
circuit breaker or switch)
1-of-n-check (for schemes with multiple assignments, such as common ground,
whether a command has already been initiated for the affected output relay is
checked).
6MD63 Manual 39
C53000-G1840-C101-3
Functions
2.5.3 Interlocking
The command checks that can be selected for the 6MD63 relay are also referred to
as standard interlocking. These checks can be activated (interlocked) or deactivated
(non interlocked).
Deactivated interlock switching means the configured interlocking conditions are not
checked in the relay.
Interlocked switching means that all configured interlocking conditions are checked
within the command processing. If a condition could not be fulfilled, the command will
be rejected by a message with a minus added to it (e.g. CO-), immediately followed
by an operation response information. Table 2-5 shows some types of commands and
messages. For the device the messages designated with *) are displayed in the event
logs, for DIGSI 4 they appear in spontaneous messages.
40 6MD63 Manual
C53000-G1840-C101-3
Breaker Control
The plus appearing in the message is a confirmation of the command execution: the
command execution was as expected, in other words positive. The minus is a neg-
ative confirmation, the command was rejected. Figure 2-10 shows the messages re-
lating to command execution and operation response information for a successful op-
eration of the circuit breaker.
The check of interlocking can be programmed separately for all switching devices and
tags that were set with a tagging command. Other internal commands such as manual
entry or abort are not checked, i.e. carried out independent of the interlocking.
EVENT LOG
---------------------
19.06.01 11:52:05,625
Q0 CO+ close
19.06.01 11:52:06,134
Q0 FB+ close
Standard Interlock- The following is a list of Standard Interlocking Conditions that can be selected for each
ing Defaults controllable device. All of these are enabled as a default.
(fixed programming)
Device Status Check (scheduled = actual): the switching command is rejected, and
an error message is displayed, if the circuit breaker is already in the scheduled (de-
sired) position. (If this check is enabled, then it works whether interlocking, e.g.
zone controlled, is activated or deactivated.) This condition is checked in both inter-
locked and non-interlocked status modes.
System Interlocking/Substation Controlled: To check the system interlocking, a lo-
cal command is transmitted to the central unit with Switch Authority = LOCAL. A
switching device that is subject to system interlocking cannot be switched by
DIGSI 4.
Zone Controlled/Bay Interlocking: All devices controlled by this relay can be inter-
locked by the CFC logic.
Blocked by protection: Not applicable for Input/Output Unit with Bay Controller
6MD63.
Double Operation Block: parallel switching operations are interlocked against one
another; while one command is processed, a second cannot be carried out.
Switch Authority LOCAL: When this interlocking check is enabled in the Object
Properties dialog box, the status of Switching authority is checked prior to issuing a
control command. If this particular setting is selected, a control command from the
user interface of the device is only allowed if the Key Switch (for devices without key
switch via configuration) is set to LOCAL.
Switch Authority DIGSI: Switching commands can be issued locally or remotely via
DIGSI. As part of the safety features, the device will check the DIGSI configuration
file in regard to the virtual device number to ensure that the correct configuration file
is used. DIGSI must have the same virtual device number. It is important that one
6MD63 Manual 41
C53000-G1840-C101-3
Functions
file can not be reused with multiple relays. But it is possible to copy the file and use
the new file with another relay.
Switch Authority REMOTE: When this interlocking check is enabled in the Object
Properties dialog box, the status of Switching authority is checked prior to issuing a
control command. If this particular setting is selected a control command from a re-
mote DIGSI connection or via the SCADA interface is only allowed if the Key Switch
(for devices without key switch via configuration) is set to REMOTE.
An overview for processing the interlocking conditions in the relay is shown by Figure
2-11.
.
AUTO
&
Remote &
Switching Authority
(Local/Remote)
& DIGSI
Event
Condition
1)
Source REMOTE also includes SAS. Command using substation controller.
REMOTE Command using remote source such as SCADA through controller to device.
Figure 2-12 shows the configuration of the interlocking conditions using DIGSI 4.
42 6MD63 Manual
C53000-G1840-C101-3
Breaker Control
Not applicable
for 6MD63
Figure 2-12 DIGSI 4Dialogue box: Object properties for a command (configuration of the
interlocking conditions)
For devices with operator panel the display shows the configured interlocking reasons.
They are marked by letters explained in the following table 2-6.
Figure 2-13 shows all interlocking conditions (which usually appear in the display of
the device) for three switchgear items with the relevant abbreviations explained in
table 2-6. All parametrized interlocking conditions are indicated (see Figure 2-13).
6MD63 Manual 43
C53000-G1840-C101-3
Functions
Interlocking 01/03
--------------------
Q0 Close/Open S Z P B
Q1 Close/Open S Z P B
Q8 Close/Open S Z P B
Figure 2-13 Example of configured interlocking conditions
Control Logic using For Zone Controlled (field interlocking), control logic can be developed, using the
CFC CFC. Via specific release conditions the information released or bay interlocked
are available.
Switching Switching authority configures the relay to perform Local/Remote Supervisory func-
Authority (for tions. Note, that only one source can have authority at a time. The following switching
devices with authority ranges are defined in the following priority sequence:
operator panel)
LOCAL (commands are issued from the relay keyboard)
DIGSI 4
REMOTE (commands are issued from SCADA)
The 6MD63 is equipped with key switches on the front panel. The top switch is re-
served for switching authority between Local and Remote mode. The switching au-
thority condition LOCAL allows commands from the user interface of the relay, but not
remote or DIGSI commands. The position Remote enables remote control.
The switching authority condition DIGSI allows commands to be initiated using
DIGSI 4. Commands are allowed for both a remote and a local DIGSI 4 connection.
Configuration Programming:
1. Specific Device (e.g., switching device): Switching authority LOCAL (check for
commands initiated Locally via keypad):
y/n
2. Specific Device (e.g., switching device): Switching authority REMOTE (check for
SAS, REMOTE, or DIGSI commands:
y/n
44 6MD63 Manual
C53000-G1840-C101-3
Breaker Control
In detail, the following interlocking logic is derived when using default configuration
settings:
Current Switching Switching Command issued Lo- Command issued from Command issued from
Authority Status Authority cally SAS or SCADA DIGSI
DIGSI
LOCAL Not checked Allowed Interlocked - switching Interlocked - DIGSI not
authority LOCAL
*2 checked
*1
) By-passes Interlock if Configuration for: switching authority LOCAL (check for Local status): is not
marked.
*2
) By-passes Interlock if Configuration for: switch authority REMOTE (check for CLOSE, REMOTE, or
DIGSI status): is not marked
SC = source of command
SC = AUTO SICAM: Commands that are initiated internally (command processing in
the CFC) are not subject to switching authority and are therefore always allowed.
Switching The dongle cable sets the switching authority of the device to Remote. The specifi-
Authority (for cations of the previous section apply.
devices without
operator panel)
6MD63 Manual 45
C53000-G1840-C101-3
Functions
Switching Mode The dongle cable sets the switching authority of the device to Interlocked. The spec-
(for devices without ifications of the previous section apply.
operator panel)
Zone Controlled/ Zone Controlled (field interlocking) includes the verification that predetermined switch-
Field Interlocking gear position conditions are satisfied to prevent switching errors as well as verification
of the state of other mechanical interlocking such as High Voltage compartment doors
etc.
Interlocking conditions can be programmed separately, for each switching device, for
device control CLOSE and/or OPEN. Processing of the status of the release condition
for an operation switching device can be based on information acquired:
directly, using a single point or double point indication (binary inputs), key-switch,
or internal indication (marking), or
with logic using CFC.
When a switching command is initiated, the actual status of all relevant switching de-
vices is scanned cyclically.
Substation Control- Substation Controller (System interlocking) involves switchgear conditions of other
ler (System Inter- bays evaluated by a central control system.
locking)
Double Operation Parallel switching operations are interlocked. When this function is enabled only one
control can be issued at a time. All control objects are checked prior to issuing a com-
mand.
Blocked by Protec- Not applicable for Input/Output Unit with Bay Controller 6MD63.
tion
Device Position For switching commands, a check takes place whether the selected switching device
(Scheduled = Actu- is already in the scheduled/desired position (Open/Closed; scheduled/actual compar-
al) ison). This means, if a circuit breaker is already in the CLOSED position and an at-
tempt is made to issue a closing command, the command will be refused, with the op-
erating message scheduled condition equals actual condition. If the circuit breaker/
switchgear device is in the intermediate position, then this check is not performed.
Bypassing Bypassing configured interlocks at the time of the switching action happens device-
Interlocks internal via interlocking recognition in the command job or globally via so-called
switching modes.
G VQ=ORT
46 6MD63 Manual
C53000-G1840-C101-3
Breaker Control
The switching modes interlocked or non-interlocked can be set via the key
switch. The position Test corresponds to non-interlocked switching and serves the
special purpose of unlocking the standard interlocks.
G REMOTE and DIGSI 4
Commands issued by SICAM or DIGSI 4 are unlocked via global switching mode
REMOTE. A separate job order must be sent for the unlocking. The unlocking ap-
plies only for one switching operation and for command caused by the same
source.
Job order: command to object switching mode REMOTE, ON
Job order: switching command to switching device
G Derived command via CFC (automatic command, SC=Auto SICAM):
Behavior is determined in the CFC block (Bool to command) via configuration
During the processing of the commands, independent of the further message routing
and processing, command and process feedback information are sent to the message
processing centre. These messages contain message cause indication. The messag-
es are entered in the event list.
Acknowledgement All messages which relate to commands that were issued from the device front Com-
of commands to the mand Issued = Local are transformed into a corresponding response and shown in
device front the display of the device. A listing of possible operating messages and their meaning
is given in the SIPROTEC4 System Manual.
Acknowledgement The messages which relate to commands with the origin Command Issued = Local/
of commands to Remote/DIGSI must be send independent of the routing (configuration on the serial
- Local digital interface) to the initiating point.
- Remote
The acknowledgement of commands is therefore not executed by a response indica-
- Digsi
tion as it is done with the local command but by ordinary command and feedback in-
formation recording.
Monitoring of The processing of commands monitors the command execution and timing of feed-
feedback back information for all commands. At the same time the command is sent, the moni-
information toring time is started (monitoring of the command execution). This time controls
whether the device achieves the required final result within the monitoring time. The
monitoring time is stopped as soon as the feedback information arrives. If no feedback
information arrives, a response Timeout command monitoring time appears
and the process is terminated.
Commands and information feedback are also recorded in the event list. Normally the
execution of a command is terminated as soon as the feedback information (FB+) of
the relevant switchgear arrives or, in case of commands without process feedback in-
formation, the command output resets.
The plus appearing in a feedback information confirms that the command was suc-
cessful, the command was as expected, in other words positive. The minus is a neg-
ative confirmation and means that the command was not fulfilled as expected.
6MD63 Manual 47
C53000-G1840-C101-3
Functions
Command Output The command types needed for tripping and closing of the switchgear or for raising
and Switching and lowering of transformer taps are described in the SIPROTEC4System Manual.
Relays
48 6MD63 Manual
C53000-G1840-C101-3
Auxiliary Functions
After the occurrence of a system fault, data regarding the response of the protective
relay and the measured quantities should be saved for future analysis. For this reason
message processing is done in three ways:
LED Display and Binary Outputs (Output Relays)
Information via Display Field or Personal Computer
Information to a Control Center
LED Display and Bi- Important events and conditions are displayed, using LEDs on the front panel of the
nary Outputs (Out- relay. The relay also contains output relays for remote signaling. All LEDs and binary
put Relays) outputs indicating specific messages can be freely configured. The relay is delivered
with a default setting. The SIPROTEC 4 System Manual gives a detailed description
of the configuration procedure. The Appendix of this manual deals in detail with the
delivery status and the allocation options.
The output relays and the LEDs can be operated in a latched or unlatched mode (in-
dividually settable for each one).
The latched conditions are protected against loss of the auxiliary voltage. They are re-
established after restart of the device. However they can be reset as follows:
On site by pressing the LED key on the relay.
Remotely using a binary input configured for that purpose.
Using one of the serial interfaces.
Condition messages should not be stored. Also, they cannot be reset until the criterion
to be reported is cleared. This applies to messages from monitoring functions, or sim-
ilar.
A green LED (RUN) displays operational readiness of the relay, and cannot be reset.
It goes out if the self-check feature of the microprocessor recognizes an abnormal oc-
currence, or if the auxiliary voltage is lost.
When auxiliary voltage is present, but the relay has an internal malfunction, then the
red LED (ERROR) lights up and the processor blocks the relay.
Fault Information Events and conditions can be read out on the display on the front cover of the relay.
Display or Personal Using the front PC interface or the rear service interface, a personal computer can be
Computer connected, to which the information can be sent.
6MD63 Manual 49
C53000-G1840-C101-3
Functions
The relay is equipped with several event buffers, for operational messages, circuit
breaker statistics, etc., which are protected against loss of the auxiliary voltage by a
buffer battery. These messages can be retrieved, at any time, using the operating key-
pad in the display field, or transferred to a personal computer, using the serial operat-
ing interface. Readout of messages during operation is described in detail in the
SIPROTEC 4System Manual.
Transmitting If the device features a serial system port, stored information can be transmitted to a
Information to a central control and storage unit. Transmission is possible via different transmission
Control Center protocols.
2.6.1.1 Statistics
The number of circuit breaker operations is counted in the device based on the feed-
back information from the circuit breaker auxiliary contacts.
Operating hours The operating hours under load are also counted. The equipment is considered to be
in operation whenever a current threshold (I 0.04 IN) is exceeded by at least one
phase current. .
2.6.2 Measurements
Display of A series of measured values and the values derived from them are constantly avail-
Measured Values able for call up on site, or for data transfer (See table 2-7, as well as the following list).
A precondition for correctly displaying the primary and percentage values is complete
and correct entry of the nominal values for the voltage transformers, current transform-
ers, and protected equipment, in accordance with Subsections 2.1.2 and 2.1.3. Table
2-7 shows the formulas which are the basis for the conversion from secondary values
into primary values and percentages.
Tabelle 2-7 Conversion formula between secondary values and primary/percentage values
Measured Value Second Primary %
ary
IA, IB, IC, ISEC.
I1, I2 CT PRIMARY I prim.
------------------------------------------- I SEC. --------------------------------------
CT SECONDARY FullScaleCurr.
IN = 3I0 IN SEC.
(calculated) CT PRIMARY I N prim.
------------------------------------------- I N SEC. --------------------------------------
CT SECONDARY FullScaleCurr.
IN = measured IN SEC.
value of the Ignd CT PRIM I N prim.
-------------------------------------------- I N SEC. --------------------------------------
I4 input Ignd CT SEC FullScaleCurr.
50 6MD63 Manual
C53000-G1840-C101-3
Auxiliary Functions
Tabelle 2-7 Conversion formula between secondary values and primary/percentage values
Measured Value Second Primary %
ary
VA, VB, VC, Vg SEC.
V0, V1, V2, Vnom PRIMARY V prim.
-------------------------------------------------- V g SEC. -----------------------------------------------------
Vnom SECONDARY FullScaleVolt. ( 3 )
VA-B, VB-C, VC-A V SEC.
Vnom PRIMARY V prim.
-------------------------------------------------- V SEC. ------------------------------------
Vnom SECONDARY FullScaleVolt.
VN VN SEC.
Vnom PRIMARY V prim.
Vph Vdelta -------------------------------------------------- V N SEC. ------------------------------------------------
Vnom SECONDARY 3 FullScaleVolt.
P, Q, S no secondary values
(P and Q phase- Power
prim.
separated) ------------------------------------------------------------------------------------------------------------------------------------
3 (FullScaleVolt.) (FullScaleCurr.)
with
Parameter Adresse Parameter Adresse
Vnom PRIMARY 0202 Ignd-CT PRIM 0217
Vnom SECONDARY 0203 Ignd-CT SEC 0218
CT PRIMARY 0204 FullScaleVolt. 1101
CT SECONDARY 0205 FullScaleCurr. 1102
Vph / Vdelta 0206A
Depending on the type of device ordered and the device connections, some of the op-
erating measured values listed below may not be available. The phase-to-ground volt-
ages are either measured directly, if the voltage inputs are connected phase-to-
ground, or they are calculated from the phase-to-phase voltages Vab and Vbc and the
displacement voltage V0.
The displacement voltage is either measured directly or calculated from the phase-to-
ground voltages:
6MD63 Manual 51
C53000-G1840-C101-3
Functions
The ground current IG is either measured directly or calculated from the conductor cur-
rents:
3 I0 mit 3I0 = (Ia + Ib + Ic)
I G = -----------------------------------
I gnd-CT ( CT ) Ignd-CT = Parameter 0217 or 0218
CT = Parameter 0204 or 0205
Set points To recognize extraordinary operational conditions, warning levels can be pro-
grammed. When a programmed limit value is exceeded (or fallen below), a message
is generated that can be masked to both output relays and LEDs. In contrast to the
actual protective functions, such as time-overcurrent protection or overload protection,
this monitoring program may becomes lower.
Ex works, the following individual limit value levels are configured:
Exceeding a preset maximum average current in Phase A
52 6MD63 Manual
C53000-G1840-C101-3
Auxiliary Functions
If the SIPROTEC4 device is connected to a central or main computer system via the
SCADA interface, then the information that is transmitted can be influenced. This is
only possible with some of the protocols available (see Table Protocol-dependent
functions in the Appendix).
Depending on the type of protocol, all messages and measured values transferred to
the central control system can be identified with an added message test operation-
bit while the device is being tested onsite (test mode). This identification prevents the
messages from being incorrectly interpreted as resulting from an actual power system
disturbance or event. As another option, all messages and measured values normally
transferred via the SCADA interface can be blocked during the testing (block data
transmission).
Data transmission block can be accomplished by controlling binary inputs, by using
the operating panel on the device, or with a PC and DIGSI 4 via the operator inter-
face.
The activation and deactivation of the test mode and transmission block is described
in detail in the SIPROTEC 4 System Manual.
If the device features a system port and uses it to communicate with the control center,
the DIGSI 4 device operation can be used to test if messages are transmitted cor-
rectly.
A dialog box shows the display texts of all messages which were allocated to the sys-
tem interface in the configuration matrix. In another column of the dialog box you can
specify a value for the messages you intend to test (e.g. ON/OFF). Having entered
password no. 6 (for hardware test menus) a message can then be generated. The as-
6MD63 Manual 53
C53000-G1840-C101-3
Functions
sociated message will be issued and can then be retrieved in the operational annun-
ciations of the SIPROTEC device and also in the control center of the station.
A detailed description of the procedure is given in Subsection 3.3.2.
The binary inputs, outputs, and LEDs of a SIPROTEC4 device can be individually
and precisely controlled in DIGSI 4. This feature can be used, for example, to verify
control wiring from the device to substation equipment (operational checks), during
start-up.
A dialog box shows all binary inputs and outputs and LEDs of the device with their
present status. The operating equipment, commands, or messages that are config-
ured (masked) to the hardware components are displayed also. After entering pass-
word no. 6 (for hardware test menus), you can switch to the opposite status in another
column of the dialog box. You can energize every single output relay to check the wir-
ing between 6MD63 and the system without having to create the alarm allocated to it.
Subsection 3.3.3 gives a detailed description of the procedure.
Average Calcula- The selection of the time period for measured value averaging is set at address 8301
tion DMD Interval. The first number specifies the averaging time window in minutes
while the second number gives the frequency of updates within the time window. A set-
ting of 15 Min., 3 Subs, for example, means that time average generation occurs
for all measured values that arrive within 15 minutes, and that output is updated three
times during the 15 minute window, or every 15/3 = 5 minutes.
The point in time where averaging begins (On The Hour, 15 After Hour, 30
After Hour or 45 After Hour) is set at address 8302 DMD Sync.Time. If the
settings for averaging are changed, then the measured values stored in the buffer are
deleted, and new results for the average calculation are only available after the set
time period has passed.
Minimum and The tracking of minimum and maximum values can be reset automatically at a pro-
Maximum Values grammable point in time. To select this feature, address 8311 MinMax cycRESET
should be set to YES. The point in time when reset is to take place (the minute of the
day in which reset will take place) is set at address 8312 MiMa RESET TIME. The
reset cycle in days is entered at address 8313 MiMa RESETCYCLE, and the beginning
date of the cyclical process, from the time of the setting procedure (in days), is entered
at address 8314 MinMaxRES.START.
Limit Values Phase currents and the averages of the currents and powers can be monitored. These
are stationary monitors that cannot be used as pre-warning levels by time-overcurrent
protection, for example. The percentages are relative to the nominal device quantities.
Furthermore, it is possible to monitor the power factor, and connected 20 mA values
(if any).
54 6MD63 Manual
C53000-G1840-C101-3
Auxiliary Functions
The settings are entered under MEASUREMENT in the sub-menu SET POINTS(MV) by
overwriting the existing values.
Power Meter Parameter 8315 MeterResolution can be used to maximize the resolution of the
metered energy values by Factor 10 or Factor 100 compared to the Standard
setting.
Demand Measure-
ment Setup
8302 DMD Sync.Time On the Hour On the Hour Demand Synchronization Time
15 Min. after Hour
30 Min. after Hour
45 Min. after Hour
Min/Max Measure-
ment Setup
8312 MiMa RESET TIME 0..1439 min 0 min MinMax Reset Timer
8313 MiMa RESET- 1..365 day(s) 7 day(s) MinMax Reset Cycle Period
CYCLE
Energy
6MD63 Manual 55
C53000-G1840-C101-3
Functions
Measured Values
00602 Ib = Ib
00603 Ic = Ic
00604 In = In
00621 Va = Va
00622 Vb = Vb
00623 Vc = Vc
00627 VN = VN
56 6MD63 Manual
C53000-G1840-C101-3
Auxiliary Functions
Demand meter
Min/Max meter
6MD63 Manual 57
C53000-G1840-C101-3
Functions
58 6MD63 Manual
C53000-G1840-C101-3
Auxiliary Functions
Set Points
6MD63 Manual 59
C53000-G1840-C101-3
Functions
Energy
60 6MD63 Manual
C53000-G1840-C101-3
Installation and Commissioning 3
This section is primarily for personnel who are experienced in installing, testing, and
commissioning protective and control systems, and are familiar with applicable safety
rules, safety regulations, and the operation of a power system.
Installation of the 6MD63 is described in this section. Connections for the device are
discussed. Hardware modifications that might be needed in certain cases are ex-
plained. Connection verifications required before the device is put in service are also
given. Commissioning tests are provided. Some of the tests require the protected line
or equipment to carry load. Preparation for the initial energization of the device is cov-
ered.
6MD63 Manual 61
C53000-G1840-C1013
Installation and Commissioning
Warning!
Trouble free and safe use of this SIPROTEC 4 device depends on proper transport,
storage, installation, and application of the device according to the warnings in this in-
struction manual.
Of particular importance are the general installation and safety regulations for work in
a high-voltage environment (for example, ANSI, IEC, EN, DIN, or other national and
international regulations.) These regulations must be observed. Failure to observe
these precautions can result in death, personal injury, or severe damage of property.
Requirements The rated device data is checked as recommended in the SIPROTEC 4 System
Manual. The compliance these data is verified with the power system data.
3.1.1 Installation
Panel Flush The device housing can be 1/2 or Full size depending on the version. For the 1/2 size
Mounting housing, there are four covers and four holes, as shown in Figure 3-1). There are six
covers and six holes for the full size housing, as indicated in Figure 3-2.
G Remove the 4 covers located at the corners of the front cover, for size 1/1 the 2 ad-
ditional covers located centrally at the top and bottom, reveal the 4 respectively 6
slots in the mounting flange.
G Insert the device into the panel cut-out and fasten it with four or six screws. For the
dimensions refer to Figure 4-1 or 4-2 in Section 4.6.
G Replace the four or six covers.
G Connect the ground on the rear plate of the device to the protective ground of the
panel. Use at least one M4 screw for the device ground. The cross-sectional area
of the ground wire must be greater than or equal to the cross-sectional area of any
other control conductor connected to the device. Furthermore, the cross-section of
the ground wire must be at least 2.5 mm2.
G Connect the plug terminals and/or the screwed terminals on the rear side of the de-
vice according to the wiring diagram for the panel.
When using forked lugs or directly connecting wires to screwed terminals, the
screws must be tightened so that the heads are even with the terminal block before
the lugs or wires are inserted.
A ring lug must be centred in the connection chamber so that the screw thread fits
in the hole of the lug.
SIPROTEC 4 System Manual has pertinent information regarding wire size, lugs,
bending radii (optical cables), etc.
62 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
Elongated
Holes SIEMENS SIPROTEC
RUN ERROR 6MD63
Schlossplatz
MENU
1000 A
21 kV
Local
Annunciation F1 7 8 9
Meas. Val. F2 4 5 6
Remote
F3 1 2 3
Interlocking
OFF
F4 0 +/-
Normal
Default Display
MENU
1000 A
21 kV
Annunciation F1 7 8 9
Local Annunciation
Meas. Values F2 4 5 6
Remote Meas. Val
Trip log F3 1 2 3
Interlocking
OFF
F4 0 +/-
Normal
6MD63 Manual 63
C53000-G1840-C1013
Installation and Commissioning
Rack Mounting and In housing sizes 1/2 (Figure 3-3) there are 4 covers and 4 securing slots, with the hous-
Cubicle Mounting ing size 1/1 (Figure 3-4) there are 6 covers and 6 securing slots available.
To install the device in a frame or cubicle, two mounting brackets are required. The
ordering codes are stated in Appendix A, Section A.1.
G Loosely screw the two mounting brackets in the rack with four screws.
G Remove the 4 covers at the corners of the front cover, for size 1/1 the 2 covers lo-
cated centrally at the top and bottom also have to be removed. The 4 respectively.
6 slots in the mounting flange are revealed and can be accessed.
G Fasten the device to the mounting brackets with four or six screws.
G Replace the four or six covers.
G Tighten the mounting brackets to the rack using eight screws.
G Connect the ground on the rear plate of the device to the protective ground of the
rack. Use at least one M4 screw for the device ground. The cross-sectional area of
the ground wire must be greater than or equal to the cross-sectional area of any oth-
er control conductor connected to the device. Furthermore, the cross-section of the
ground wire must be at least 2.5 mm2.
Mounting bracket
SIEMENS SIPROTEC
RUN ERROR 6MD63
MENU
1000 A
21 kV
Annunciation F1 7 8 9
Local
Meas. Val. F2 4 5 6
Remote
F3 1 2 3
Interlocking
OFF
F4 0 +/-
Normal
Mounting bracket
Figure 3-3 Installing a 6MD63 in a rack or cubicle (housing size 1/2 of 19 inch rack)
64 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
SIEMENS SIPROTEC
RUN ERROR 6MD63
MENU
1000 A
21 kV
Annunciation F1 7 8 9
Local
Meas. Val. F2 4 5 6
Remote
F3 1 2 3
Interlocking
OFF
F4 0 +/-
Normal
Figure 3-4 Installing a 6MD63 in a rack or cubicle (housing size 1/1 of 19 inch rack) as an example
G Connect the plug terminals and/or the screwed terminals on the rear side of the de-
vice according to the wiring diagram for the rack.
When using forked lugs or directly connecting wires to screwed terminals, the
screws must be tightened so that the heads are even with the terminal block before
the lugs or wires are inserted.
A ring lug must be centred in the connection chamber so that the screw thread fits
in the hole of the lug.
SIPROTEC 4 System Manual has pertinent information regarding wire size, lugs,
bending radii, etc.
Panel Surface G Secure the device to the panel with four screws. For dimensions refer to Figure
Mounting 4-3 to 4-5 in Section 4.6.
G Connect the ground of the device to the protective ground of the panel. The cross-
sectional area of the ground wire must be greater than or equal to the cross-sec-
tional area of any other control conductor connected to the device. Furthermore, the
cross-section of the ground wire must be at least 2.5 mm2.
G Connect solid, low-impedance operational grounding (cross-sectional area
2.5 mm2) to the grounding surface on the side. Use at least one M4 screw for the
device ground.
6MD63 Manual 65
C53000-G1840-C1013
Installation and Commissioning
G Connections according to the circuit diagram via screw terminals, connections for
optical fibres and electrical communication modules via the inclined housings.
SIPROTEC 4 System Manual has pertinent information regarding wire size, lugs,
bending radii, etc.
Caution!
Do never pull or plug the connector between the device and the detached operator
panel while the device is alive!
G Connect the operator panel to the device. Furthermore, plug the 68-pin connector
of the cable belonging to the operator panel into the corresponding connection at
the rear side of the device (see SIPROTEC 4 System Manual).
66 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
G Connections are realized via the plug terminals or screw terminals on the rear side
of the device according to the circuit diagram.
When using forked lugs for direct connections or screw terminal, the screws, before
having inserted the lugs and wires, must be tightened in such a way that the screw
heads are even with the terminal block.
A ring lug must be centred in the connection chamber, in such a way that the screw
thread fits in the hole of the lug. SIPROTEC 4System Manual has pertinent infor-
mation regarding wire size, lugs, bending radii, etc.
G For mounting the D-subminiature connector of the dongle cable please observe the
following:
G Plug the 9-pin connector of the dongle cable with the connecting parts into the con-
trol panel or the cubicle door according to Figure 3-5. For dimensions refer to Figure
4-9 in Section 4.6.
G Plug the 68-pin connector of the cable into the corresponding connection at the rear
side of the device.
Caution!
Do never pull or plug the Donglecable while the device is alive! Without the cable the
device is not ready for operation!
The connector of the dongle cable at the device must always be plugged during
operation!
c b a c b a c b a
1 1 1 UH+
2 2 UH- 2
3 3 3
4 4 4
c 5 5 5
6 6 6
7 7
F 7
c
8 8 8
9 9
c
K 9
10 10 10
c 11 11 11
12 12a b c 12
13 a b c
c 13
14 14
c 15 15
16 16
c 17 17
18 18
a b c a b c
c b a
1
2
1
2 D C
3
4
Ch1
4 5
3
6
J 7
6 8
5
9
10
B A
8 11
7
12
Ch1
a b c
Control panel or
cubicle door
Figure3-5 Plugging the D-subminiature connector of the dongle cable into the control panel
or cubicle door (housing size 1/2 as an example).
6MD63 Manual 67
C53000-G1840-C1013
Installation and Commissioning
3.1.2 Connections
Elementary diagrams for device family 6MD63 are shown in Appendix A, Section A.2.
Anschlussbeispiele fr die Strom- und Spannungswandlerkreise befinden sich im An-
hang A.3. Connection examples for current and voltage transformer circuits are pro-
vided in Appendix A, Section A.3. It must be checked that the setting configuration of
the Power System Data 1 (P.System Data 1), Section 2.1.2, corresponds with
the connections to the device.
Currents The Figures A-33 to A-35 show examples of the current transformer connection op-
tions for the model 6MD63.
Voltages The Figures A-36 to A-39 show examples of the voltage transformer connection op-
tions.
The device can either be connected with three phaseground voltages as shown in
Figure A-36 (address 0213 VT Connection = Van, Vbn, Vcn), or with two phase
phase voltages and 3V0 (also called the displacement voltage) from open delta VTs
as shown in Figure A-37 (address 0213 VT Connection = Vab, Vbc, VGnd). For
the latter, only the phasephase voltages can be connected as shown in Figures A-38
and A-39 (open delta VTs), or only 3V0 can be connected. In the device settings the
appropriate voltage connection must be entered under Address 0213, VT
Connection, in P.System Data1.
The maximum continuous voltage rating of a 6MD63 is 170 V. For the first case above
(phase-ground voltage connections), phase-phase voltages of up to [3 170V] =
294 V can be continuously applied. For the second case, the steady state phase-
phase voltages connected to the device must be 170 V or less.
Binary Inputs and The configuration of the binary in and outputs, i.e. the individual adaptation to the plant
Outputs conditions, is described in the SIPROTEC 4 System Manual. The connections to the
plant are dependent on this actual configuration. The presettings of the device are list-
ed in Appendix A, Section A.4. Check also if the labelling corresponds to the allocated
message functions.
3.1.3.1 General
Power Supply There are different ranges for the power supply voltage of the various power supplies.
Voltage Refer to the data for the 6MD63 ordering numbers in Section A.1 of the Appendix. The
power supplies of the different variants are largely interchangeable by modifying the
68 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
position of the jumpers. Jumper settings determine the rating. The assignment of
these jumpers to the supply voltages is described in Subsubsection 3.1.3.3. When the
relays are delivered, these jumpers are set according to the name-plate sticker. Gen-
erally, they need not be altered.
Life Contact The life contacts of the devices are changeover contacts. The NC contact or the NO
contact can be connected to the device connections via a plug-in jumper (X40). The
assignment of the plug-in jumper to the type of contact and the location of the jumper
is described in Subsubsections 3.1.3.3.
Nominal Currents The input transformers of the device are set to a nominal current of 1 A or 5 A with
jumpers. The position of the jumpers are set according to the name-plate sticker. The
assignment of the jumpers to the nominal rate and the arrangement of the jumpers is
described in 3.1.3.3.
All jumpers must be set for the same nominal current, i.e. a jumper (X61 to X63) one
jumper for each input transformer and additionally one jumper X 60.
Jumper X64 for the ground path is set to 1 A or 5 A (depending on the ordered variant)
irrespective of the other jumper positions.
Note:
If nominal current ratings are changed exceptionally, then the new ratings must be
registered in addresses 0205 CT SECONDARY/ 0218 Ignd-CT SEC in the Power
System Data 1 (P.System Data 1) (see Subsection 2.1.2).
Control Voltages When the device is delivered from the factory, the binary inputs are set to operate with
for Binary Inputs a voltage that corresponds to the rated DC voltage of the power supply. In general, to
optimize the operation of the inputs, the pick-up voltage of the inputs should be set to
most closely match the actual control voltage being used. Each binary input has a
pick-up voltage that can be independently adjusted; therefore, each input can be set
according to the function performed.
A jumper position is changed to adjust the pick-up voltage of a binary input. The phys-
ical arrangement of the binary input jumpers in relation to the pick-up voltages is de-
scribed in 3.1.3.3.
Replacing Only serial interfaces of devices for panel and cubicle flush mounting as well as of
Interfaces mounting devices with detached operator panel or without operator panel are replace-
able. For more details on this matter refer to Subsubsection 3.1.3.4, Replacing Inter-
faces.
Configuring When the device is delivered from the factory, the serial interfaces are matched to the
RS232/RS485 ordered version according to the 11th and 12th figure of the ordering code of the de-
vice (or to the additional information of the ordering code). The configuration is deter-
mined by jumpers on the interface module. The physical arrangement is described be-
low, RS232/RS485 in Subsection 3.1.3.4.
Termination of If the device is equipped with a serial RS485 port or Profibus, they must be terminated
Serial Interfaces with resistors at the last device on the bus to ensure reliable data transmission. For
6MD63 Manual 69
C53000-G1840-C1013
Installation and Commissioning
this purpose, the printed circuit board of the central processor unit CPU and the RS485
or Profibus interface module are provided with terminating resistors that can be con-
nected to the system by means of jumpers. It is important to use only 1 of the options.
The position of the jumpers on the printed circuit board of the corresponding central
processor unit CPU is described in Subsubsections 3.1.3.3, see Processor Board
CPU and the position of the jumpers on the interface modules in Subsubsection
3.1.3.4, see RS485/RS232 und Profibus (FMS/DP) DNP3.0/Modbus. Both jumpers
must always be plugged in the same way.
As delivered from the factory, the resistors are switched out.
Spare Parts Spare parts can be the battery that provides for storage of the data in the battery-buff-
ered RAM in case of a power failure, and the miniature fuse of the internal power sup-
ply. Their physical location is shown in Figures 3-8 or 3-9. The ratings of the fuse are
printed on the board next the fuse itself. When exchanging the fuse, please observe
the hints given in the SIPROTEC4 System Manual in the chapter Maintenance.
Important!
It is assumed for the following steps that the the device is not operative.
To perform work on the printed circuit boards, such as checking or moving switching
elements or exchanging modules, proceed as follows:
Caution!
Jumper-setting changes that affect nominal values of the device render the ordering
number and the corresponding nominal values on the nameplate sticker invalid. If
such changes are necessary, the changes should be clearly and fully noted on the de-
vice. Self adhesive stickers are available that can be used as replacement name-
plates.
o Prepare area of work. Provide a grounded mat for protecting components subject to
damage from electrostatic discharges (ESD). The following equipment is needed:
screwdriver with a 5 to 6 mm wide tip,
1 Philips screwdriver,
4.5 mm socket or nut driver.
o Unfasten the screw-posts of the D-subminiature connector on the back panel at loca-
tion A and C (7SJ64). This activity does not apply if the device is for surface mount-
ing.
o If there are additional interfaces on location B , C and D next to the interfaces at
location A to C (7SJ64), remove the screws located diagonally to the interfaces.
This activity is not necessary if the device is for surface mounting.
o Remove the four or six caps on the front cover and loosen the screws that become
accessible.
70 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
o Carefully take off the front cover. The front cover is connected to the CPU board with
a short ribbon-cable. With device versions with a detached operator panel it is possible
to remove the front cover of the device right after having unscrewed all screws.
Caution!
Electrostatic discharges through the connections of the components, wiring, plugs,
and jumpers must be avoided. Wearing a grounded wrist strap is preferred. Otherwise,
first touch a grounded metal part.
o Disconnect the ribbon cable between the front cover and the BCPU board () at the
front cover side. To disconnect the cable, push up the top latch of the plug connector
and push down the bottom latch of the plug connector. Carefully draw out the plug con-
nector.
This action does not apply to the device version with detached operator panel. How-
ever, on the central processor unit BCPU () the 7-pole plug connector X16 behind
the D-subminiture connector and the plug connector of the ribbon cable (connected to
the 68pole plug connector on the rear side) must be removed.
o Disconnect the ribbon cables between the BCPU unit () and the input/output print-
ed circuit boards (depending on the version () and ()).
o Remove the boards and set them on the grounded mat to protect them from ESD dam-
age. A greater effort is required to withdraw the BCPU board, especially in versions
of the device for surface-mounting, because of the communication connectors.
o Check the jumpers according to Figures 3-8 to 3-11 and the following information
Change or remove the jumpers as necessary.
The order of the boards for the individual device types and housings is shown in Fig-
ures 3-6 and 3-7.
6MD63 Manual 71
C53000-G1840-C1013
Installation and Commissioning
Module Arrange- Figure 3-6shows the arrangement of the modules for 6MD63 with housing size 1/2 and
ment of 6MD63 Figure 3-7 for the housing size 1/1.
1 3 6MD634
BI1 to BI8 to Binary inputs (BI)
BI7 BI20
1 3 2 6MD637
BI1 to BI8 to BI21 to Binary inputs (BI)
BI7 BI20 BI33
Figure 3-6 Front view of the 6MD63 with housing size 1/2 after removal of the front cover (simplified and scaled down)
72 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
Prozessorbaugruppe
1 Processor p. c. b. BCPU
1 42 1 42 2 Input/output p. c. b. BI/O-1
3 Input/output p. c. b. BI/O-2
Slot 5 Slot 33 Slot 5 Slot 33
1 3 3 2
Figure 3-7 Front view of 7SJ635 and 6MD636 with housing size 1/1 after removal of the front cover (simplified and
scaled down)
6MD63 Manual 73
C53000-G1840-C1013
Installation and Commissioning
Processor Board There exist two different releases of the BCPU board with a different arrangement
BCPU for and setting of the jumpers. Figure 3-8 depicts the layout of the printed circuit board for
6MD63.../DD the B-CPU board for devices up to the release 6MD63.../DD, Figure 3-9 for devices of
release .../EE and higher.
For devices up to release 6MD63.../DD check the provided nominal voltage of the in-
tegrated power supply according to Table 3-1, the quiescent state of the life contact
according to Table 3-5 and the selected pickup voltages of the binary inputs BI1
through BI7 according to Table 3-6. The location and ratings of the miniature fuse (F1)
and of the buffer battery (G1) are shown in Figure 3-8.
3
2
1
X51
1
2
3
X40
F1
3
2
1
X53
X21
L H
X22
L H
X23 X24 X25
L H L H L H
X52
4 3
2
X27
L
X26
1
L H
H
Battery
G1
Figure 3-8 Processor printed circuit board BCPU for 6MD63.../DDwith jumper settings required for the module
configuration
74 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
Table 3-1 Factory Jumper Settings for the Nominal Voltage of the integrated Power Sup-
ply on BCPU for 6MD63.../DD
Table 3-2 Jumper Setting for Live Status Contact-Type brought out to device terminals,
on BCPU for 6MD63.../DD
Pickup Voltages
of BI1 to BI7
Table 3-3 Factory Jumper Settings for the Pickup Voltages of the Binary Inputs BI1
through BI7 on the CPU Board for 6MD63.../DD
BI1 X21 L H
BI2 X22 L H
BI3 X23 L H
BI4 X24 L H
BI5 X25 L H
BI6 X26 L H
BI7 X27 L H
1
) Factory settings for devices with power supply voltages of 24 VDC to 125 VDC
2
) Factory settings for devices with power supply voltages of 110 VDC to 250 VDC and 115 VAC
6MD63 Manual 75
C53000-G1840-C1013
Installation and Commissioning
Processor Board For devices of release 6MD63.../EE and higher check the provided nominal voltage of
BCPU for the integrated power supply according to Table 3-4, the quiescent state of the life con-
6MD63.../EE tact according to Table 3-5 and the selected pickup voltages of the binary inputs BI1
through BI7 according to Table 3-6. The location and ratings of the miniature fuse (F1)
and of the buffer battery (G1) are shown in Figure 3-9.
3
2
X51
1
2
3
1
X40
F1
3
2
1
X53
H
L
X23
X26
H
L
H L
X25
X21 X22 X24
4 3
H
L
X52
H
L
2
1
H
L
H L
X27
Front
Operator Cable Binder
Time Syn-
Panel chronization
LithiumBattery 3 V/1 Ah, (Port A)
+ Typ CR 1/2 AA
Battery
G1
Figure 3-9 Processor printed circuit board BCPU for 6MD63.../EE with jumper settings required for the module
configuration
76 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
Table 3-4 Jumper settings for the nominal voltage of the integrated power supply on the
processor printed circuit board BCPU for 6MD63.../EE
X51 12 23 12
X53 12 23 none
Table 3-5 Jumper setting for the quiescent state of the life contact on the
processor printed circuit board BCPU for 6MD63.../EE
Jumper Open in the quiescent state Closed in the quiescent state Presetting
X40 12 23 23
Pickup Voltages
of BI1 to BI7
Table 3-6 Factory Jumper Settings for the Pickup Voltages of the Binary Inputs BI1
through BI7 on the CPU Board for 6MD63.../EE
BI1 X21 L H
BI2 X22 L H
BI3 X23 L H
BI4 X24 L H
BI5 X25 L H
BI6 X26 L H
BI7 X27 L H
1
) Factory settings for devices with power supply voltages of 24 VDC to 125 VDC
2
) Factory settings for devices with power supply voltages of 110 VDC to 250 VDC and 115/230 VAC
6MD63 Manual 77
C53000-G1840-C1013
Installation and Commissioning
Input/Output Board The layout of the printed circuit board for the input/output board BI/O1 is illustrated
BI/O1 in Figure 3-10. The set nominal currents of the current input transformers and the se-
lected operating voltage of the binary inputs BI21 to BI24 according to Table 3-7 are
checked.
The jumpers X60 to X63 must all be set to the same rated current, i.e. one jumper (X61
to X63) for each input transformer of the phase currents and in addition the common
jumper X60.
The jumper X64 determines the rated current for the input IE and may thus have a set-
ting that deviates from that of the phase currents.
1A 5A
X60
H
X24
X23
X22
X21
L
L
X62
X61
5A 1A 5A 1A
T2 T1
X73 AD2
X72 AD1
X71 AD0
H L
T3 T4
X63
X64
5A 1A 5A 1A
Figure3-10Input/output module BI/O-1 with representation of the jumper settings required for
the module configuration
78 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
Pickup Voltages
of BI21 to BI24
Table 3-7 Factory jumper settings for the Pickup Voltages of the binary inputs
BI21 through BI24 on the BI/O-1 board
Binary Input Jumper 19 VDC Pickup1) 88 VDC Pickup2)
BI21 X21 L H
BI22 X22 L H
BI23 X23 L H
BI24 X24 L H
1) Factory settings for devices with power supply voltages of 24 VDC to 125 VDC.
2
) Factory settings for devices with power supply voltages of 110 VDC to 220 VDC and 115/230 VAC.
Bus address Jumpers X71, X72 and X73 on the B I/O-1 board serve to set up the bus address.
The jumpers must not be changed. Table 3-8 shows the factory settings for the jump-
ers.
Table 3-8 Factory Settings for Jumpers X71, X72, and X73 on the BI/O-1 Board
X71 L
X72 H
X73 L
6MD63 Manual 79
C53000-G1840-C1013
Installation and Commissioning
Input/Output Board The layout of the printed circuit board for the input/output board BI/O2 is illustrated
BI/O2 in Figure 3-11. Check the selected pickup voltages of the binary inputs BI8 through
BI20, and BI25 through BI37, according to Table 3-9.
The assignment of the binary inputs to the printed circuit board is shown in Figures 3-
6 and 3-7.
X22
123
3 21
X24
X21
123
3 21
X26
X23
123
3 21
X28
X25
123
3 21
X29
X27
123
X30
123
X31
123
X32
123
X33
123
X73 X72 X71
1
2
3
1
2
3
1
2
3
Figure3-11Jumpers on the BI/O-2 Board for the Binary Inputs BI8 through BI20, and BI25
through BI37. (Jumpers X71, X72 and X73 apply to 1/2 size housing)
80 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
Pickup Voltages
of BI8 to BI20
Table 3-9 Factory jumper settings for the Pickup Voltages of the binary inputs BI8
through BI20 and BI25 through BI37on the BI/O-2 board
Binary Input Jumper 19 VDC Pickup1) 88 VDC Pickup2)
BI8 BI25 X21 1-2 2-3
BI9 BI26 X22 1-2 2-3
BI10 BI27 X23 1-2 2-3
BI11 BI28 X24 1-2 2-3
BI12 BI29 X25 1-2 2-3
BI13 BI30 X26 1-2 2-3
BI14 BI31 X27 1-2 2-3
BI15 BI32 X28 1-2 2-3
BI16 BI33 X29 1-2 2-3
BI17 BI34 X30 1-2 2-3
BI18 BI35 X31 1-2 2-3
BI19 BI36 X32 1-2 2-3
BI20 BI37 X33 1-2 2-3
1) Factory settings for devices with power supply voltages of 24 VDC to 125 VDC.
2
) Factory settings for devices with power supply voltages of 110 VDC to 220 VDC and 115/230 VAC.
Bus address Jumpers X71, X72 and X73 on the BI/O-2 board serve to set up the bus address. The
jumpers must not be changed. Table 3-10 shows the factory settings for the jumpers.
Table 3-10 Factory Settings for Jumpers X71, X72, and X73 on the BI/O-2 Board
Jumper 1
/2 Size Housing Full Size Housing
Slot 33 Slot 5
X71 2-3 1-2 1-2
X72 1-2 2-3 1-2
X73 1-2 2-3 2-3
6MD63 Manual 81
C53000-G1840-C1013
Installation and Commissioning
Exchanging Inter- The interface modules are located on the processor printed circuit boards CPU ( in
face Modules Figure 3-6 to 3-7) of the devices 6MD63. Figure 3-12 shows the printed circuit board
and the modules.
Mounting Location
(Rear Side of Housing)
82 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
For the order numbers of the exchangeable modules please refer to Subsection A.1.3
Accessories in the Appendix.
RS232/RS485 The interface RS232 can be modified to interface RS485 and vice versa, according to
Figure 3-14.
Figure 3-12 shows the printed circuit board CCPU and the interface modules.
Figure 3-13 shows the location of the jumpers of interface RS232 on the interface
module.
Terminating resistors are not required. They are disconnected.
6MD63 Manual 83
C53000-G1840-C1013
Installation and Commissioning
1 2 3
X3
8X
1 X6
2 X7
3 X4
Terminating Resistors X12 X5
Jumper disconnected 1 2 3 1 2 3
1
X11
2
X3 12 *) 3
X10
X4 12 *) 1 2 3 1
2
3
X13
*) Default Setting
C53207-
A324-B180
CTS With jumper X11, CTS is activated which is necessary for the communication with the
modem.
*) Default Setting
Jumper setting 23: the connection to the modem is usually done with star coupler
or optical fibre converter. Therefore the modem control signal according to RS232
standard DIN 66020 is not available. Modem signals are not required since communi-
cation to SIPROTEC devices is always carried out in the half duplex mode. Use con-
netion cable with ordering number 7XV51004.
Jumper setting 12: this setting makes the modem signal available, i. e. for a direct
RS232-connection between the SIPROTEC device and the modem this setting can
be selected optionally. We recommend to use a standard RS232 modem connection
cable (converter 9-pole on 25-pole).
Note: For a direct connection to DIGSI 4 with interface RS232 jumper X11 must be
plugged in position 23.
RS485/RS232 Interface RS485 can be modified to interface RS232 and vice versa, according to Fig-
ure 3-13.
Termination Busbar capable interfaces require a termination at the last device of the bus, i.e. ter-
minating resistors must be connected. For 6MD63 this applies to the variant with in-
terface RS485 or Profibus.
The terminating resistors are located on the corresponding interface module that is
mounted to the processor input/output board BCPU ( in Figure 3-6 to 3-7).
The module for interface RS485 is illustrated in Figure 3-14, the module for Profibus
(FMS and DP) and DNP3.0 and Modbus in Figure 3-15.
84 6MD63 Manual
C53000-G1840-C1013
Installation and Connections
With default setting, jumpers are plugged in such a way that terminating resistors are
disconnected. For the configuration of the terminating resistors both jumpers have to
be plugged in the same way.
1 2 3
X3
8X
1 X6
2 X7
3 X4
Terminating Resistors X12 X5
Jumper 1 2 3 1 2 3
connected disconnected 1
X11
2
3
X3 23 12 *) X10
1 2 3 1
X4 23 12 *) 2
3
X13
*) Default Setting
C53207-
A324-B180
Profibus (FMS/DP)
DNP3.0/Modbus
C53207-A322- 2 3 4
B100
B101
Terminating Resistors
Jump- 3 2 1
connected disconnected X4
er
X3 12 23 *) 3 2 1
X3
X4 12 23 *)
*)Default Setting
Figure 3-15 Location of jumpers for the configuration of terminating resistors at the interface Profibus (FMS and DP),
DNP3.0 and Modbus
The terminating resistors can also be connected externally (e.g. to the connection
module) as illustrated in Figure 3-16. In this case, the terminating resistors located on
the interface module must be disconnected.
+5 V
390
A/A
220
B/B
390
6MD63 Manual 85
C53000-G1840-C1013
Installation and Commissioning
86 6MD63 Manual
C53000-G1840-C1013
Checking Connections
The following tables list the pin-assignments for the various serial interfaces of the de-
vice and the time synchronization interface. The position of the connections can be
seen in Figure 3-17.
RS232 RS485
5 1 1
RS232-LWL
9 6 6
6 9 9
1 5 5
P-Slave
AME
Oprerating Interface
front side Time Synchronization
Serial System Interfaces and Service Interface
rear side rear side
PC Operating When the recommended communication cable is used, correct connection between
Interface at Front the SIPROTEC device and the PC is automatically ensured. See the Appendix, Sub-
section A.1 for an ordering description of the cable.
Service Check the data connection if the service (port C) is used to communicate with the de-
Port vice via fix wiring or a modem. If the service port is used as input for one or two RTD-
boxes, verify the interconnection according to one of the connection examples given
in the Appendix A.3.2.
System (SCADA) When a serial interface of the device is connected to a central substation control sys-
Interface tem, the data connection must be checked. A visual check of the transmit channel and
the receive channel is important. Each connection is dedicated to one transmission di-
rection. The data output of one device must be connected to the data input of the other
device, and vice versa.
The data cable connections are designated in sympathy with DIN 66020 and ISO
2110 (see also Table 3-13):
TxD data transmit
RxD data receive
RTS request to send
CTS clear to send
DGND signal/chassis ground
6MD63 Manual 87
C53000-G1840-C1013
Installation and Commissioning
The cable shield is to be grounded at both ends so that potential differences cannot
cause circulating currents to flow along the shield. In areas of extremely strong EMC
interferences, the interference immunity factor can be improved by leading the ground
wire in a separate shielded pair of strands.
.
Termination The RS485 interface is capable of half-duplex service with the signals A/A' and B/B'
with a common relative potential C/C' (DGND). Verify that only the last device on the
bus has the terminating resistors connected, and that the other devices on the bus do
not. The jumpers for the terminating resistors are on the interface module RS485
(Figure 3-14) or on the Profibus module RS485 (Figure 3-15). The terminating resis-
tors can also be connected externally (e.g. to the connection module) as illustrated in
Figure 3-16. In this case, the terminating resistors located on the RS485 or the Profi-
bus interface module must be disconnected.
If the bus is extended, make sure again that only the last device on the bus has the
terminating resistors switched-in, and that all other devices on the bus do not.
Time Either 5-VDC-, 12-VDC- or 24-VDC- time synchronization signals can be processed if
Synchronization the connections are made as indicated in Table 3-14.
Interface
Table 3-14 Pin-assignments for the D-subminiature port of the Time Synchronization
Interface
Pin- Designation Signal Meaning
No.
1 P24_TSIG Input 24 V
2 P5_TSIG Input 5 V
3 M_TSIG Return Line
4 *) *)
5 Shield Shield Potential
*) assigned, but not available
88 6MD63 Manual
C53000-G1840-C1013
Checking Connections
Table 3-14 Pin-assignments for the D-subminiature port of the Time Synchronization
Interface
Pin- Designation Signal Meaning
No.
6
7 P12_TSIG Input 12 V
8 P_TSYNC*) Input 24 V*)
9 Shield Shield Potential
*) assigned, but not available
Optical Fibers Signals transmitted via optical fibers are unaffected by interference. The fibers guar-
antee electrical isolation between the connections. Transmit and receive connections
are shown with the symbols for transmit and for receive.
The normal setting for the optical fiber interface isLight off. If this setting is to be
changed, use the operating program DIGSI 4, as described in the SIPROTEC 4
System Manual.
Warning!
Laser injection! Do not look directly into the fibre-optic elements!
Temperature If one or two 7XV566 temperature meters are connected, check their connections to
Meter (RTD-box) the ports (port C or D).
Verify also the termination: the terminating resistors must be connected to 6MD63
(see Subsection 3.1.3.4 at Termination.
For further information refer to the operating manual of 7XV566. Check the transmis-
sion settings at the temperature meter. Besides the baudrate and the parity observe
also the bus number.
For connection of one 7XV566 RTD-box:
Bus number = 0 (to be set at 7XV566)
For connection of two 7XV566 RTD-boxes:
Bus number = 1 for the 1st RTD-box (to be set at 7XV566 for RTD1 to 6),
Bus number = 2 for the 2nd RTD-box (to be set at 7XV566 for RTD7 to 12).
Please observe that the detector input 1 (RTD1) of the 1st RTD-box is reserved for the
input of the ambient temperature/coolant temperature for the overload protection.
6MD63 Manual 89
C53000-G1840-C1013
Installation and Commissioning
Warning!
The following procedures are carried out with dangerous voltages present. Therefore,
only qualified people who are familiar with and adhere to the safety procedures and
precautionary measures shall perform the procedures.
Caution!
Operating the device on a battery charger without a connected battery can lead to un-
usually high voltages and consequently, the destruction of the device. For limit values
see Sub-section 4.2.1 under Technical Data.
Before the device is energized for the first time, the device should be in the final oper-
ating environment for at least 2 hours to equalize the temperature, to minimize humid-
ity and avoid condensation. Connection are checked with the device at its final loca-
tion. The plant must first be switched off and grounded.
o Protective switches (e.g. test switches, fuses, or miniature circuit breakers) for the
power supply and the measured voltages must be opened.
o Check the continuity of all current and voltage transformer connections against the
system and connection diagrams:
G Are the current transformers grounded properly?
G Are the polarities of the current transformers the same?
G Is the phase relationship of the current transformers correct?
G Are the voltage transformers grounded properly?
G Are the polarities of the voltage transformers correct?
G Is the phase relationship of the voltage transformers correct?
G Is the polarity for current input I4 correct (if used), also refer to Subsection 3.1.2,
Currents?
o The short-circuit feature of the current circuits of the device are to be checked. An
ohmmeter or other test equipment for checking continuity is needed.
G Remove the front panel of the device (see Figure 3-6 to 3-7).
G Remove the ribbon cable connected to the I/O board with the measured current and
measured voltage inputs ( in Figure 3-6 and 3-7). Furthermore, remove the print-
ed circuit board so that there is no more contact anymore with the plug-in terminal.
G At the terminals of the device, check continuity for each pair of terminals that re-
ceives current from the CTs.
G Firmly re-insert the I/O board. Carefully connect the ribbon cable. Do not bend any
connector pins! Do not use force!
G Check continuity for each of the current terminal-pairs again.
G Attach the front panel and tighten the screws.
90 6MD63 Manual
C53000-G1840-C1013
Checking Connections
o Connect an ammeter in the supply circuit of the power supply. A range of about 1 A
for the meter is appropriate.
o Close the protective switches to apply voltage to the power supply. The measured
steady state current should be insignificant. Transient movement of the ammeter
merely indicates the charging current of capacitors.
o Check the polarity and magnitude of the voltage at the device terminals.
o Remove the voltage from the power supply by opening the protective switches.
o Disconnect the measuring test equipment; restore the normal power supply connec-
tions.
o Apply voltage to the power supply.
o Close the protective switches for the voltage transformers.
o Verify that the voltage phase rotation at the device terminals is correct. Note that the
device can be set for ABC rotation or ACB rotation under Address 0209 PHASE
SEQ.in P.System Data1.
o Open the protective switches for the voltage transformers and the power supply.
o Check the trip and close circuits to the power system circuit breakers and the other
primary equipment that is to be controlled by the 6MD63.
o Verify that the control wiring to and from other devices is correct.
o Check the signalling connections.
o Close the protective switches to apply voltage to the power supply.
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3.3 Commissioning
Warning!
When operating an electrical device, certain parts of the device inevitably have dan-
gerous voltages. Severe personal injury or property damage can result if the device is
not handled properly.
Only qualified people shall work on and around this device after becoming thoroughly
familiar with all warnings and safety notices in this instruction manual as well as with
the applicable safety steps, safety regulations, and precautionary measures.
The main points to observe are:
The device is to be grounded to the substation ground before any other connections
are made.
Hazardous voltages can exist in the power supply and at the connections to current
transformers, voltage transformers, and test circuits.
Hazardous voltages can be present in the device even after the power supply volt-
age has been removed, i.e. capacitors can still be charged.
After removing voltage from the power supply, wait a minimum of 10 seconds be-
fore re-energizing the power supply. This wait allows the initial conditions to be firm-
ly established before the device is re-energized.
The limit values given in Technical Data (Chapter 10) must not be exceeded, neither
during testing nor during commissioning.
When testing the device with secondary test equipment, make sure that no other mea-
surement quantities are connected and that the trip and close commands to the circuit
breakers and other primary switches are disconnected from the device unless ex-
pressly stated.
DANGER!
Current transformer secondary circuits must be short-circuited before the cur-
rent leads to the device are disconnected!
For the commissioning switching operations have to be carried out. A prerequisite for
the prescribed tests is that these switching operations can be executed without dan-
ger. They are accordingly not meant for operational checks.
Warning!
Primary test may only be carried out by qualified personnel, who are familiar with the
commissioning of protection systems, the operation of the plant and the safety rules
and regulations (switching, earthing, etc.).
92 6MD63 Manual
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Commissioning
If the SIPROTEC4 device is connected to a central or main computer system via the
SCADA interface, then the information that is transmitted can be influenced. This is
only possible with some of the protocols availabel (see Table Protocol-dependent
functions in the Appendix).
If Test mode is set ON, then a message sent by the device to the main system has
an additional test bit. This bit allows the message to be recognized as resulting from
testing and not an actual fault or power system event.
If DataStop is set ON, transmission to the SCADA is blocked.
Both of these features should be checked. The procedures for setting Test mode and
DataStop are described in the SIPROTEC 4 System Manual. Note that when
DIGSI 4 is being used, the program must be in the Online operating mode for the
test features to be used.
Preliminary Provided that the device is equipped with a system (SCADA) interface that is used for
Remarks the communication with a substation, it is possible to test via the DIGSI 4 operational
function if messages are transmitted correctly. Do not apply this test function in the
real operating mode of the device.
DANGER!
The transmission and reception of messages via the system (SCADA) interface
by means of the testing mode is the real exchange of information between the
SIPROTEC4 device and the substation. Connected equipment such as circuit
breakers or disconnectors can be operated as a result of these actions!
Note:
After termination of this test, the device will reboot. All annunciation buffers are
erased. If required, these buffers should be extracted with DIGSI 4 prior to the test.
Structure of the In the column Indication, all message texts that were configured for the system in-
Dialogue Box terface in the matrix will then appear. In the column Status Scheduled the user has
to define the value for the messages to be tested. Depending on the type of message
6MD63 Manual 93
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Installation and Commissioning
different entering fields are available (e.g. message ON / message OFF). By double-
clicking onto one of the fields the required value can be selected from the list.
Changing the Clicking for the first time onto one of the field in column Action you will be asked for
Operating State password n 6 (for hardware test menus). Having entered the correct password mes-
sages can be issued. To do so, click on Send. The corresponding message is issued
and can be read out either from the event log of the SIPROTEC4 - device or from the
substation.
As long as the windows is open, further tests can be performed.
Test in Message For all information that is transmitted to the central station the following is tested in
Direction Status Scheduled:
G Make sure that each checking process is carried out carefully without causing any
danger (see above and refer to DANGER!)
G Click on Send and check whether the transmitted information reaches the central
station and shows the desired reaction.
Exiting the Test To end the System Interface Test, click on Close. The device is briefly out of service
Mode while the start-up routine is executed. The dialogue box closes.
Test in Command The information beginning with > is transmitted towards the device. This kind of in-
Direction formation must be indicated by the central station. Check whether the reaction is cor-
rect.
f
94 6MD63 Manual
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Preliminary Notes The binary inputs, outputs, and LEDs of a SIPROTEC4 device can be individually
and precisely controlled using DIGSI 4. This feature is used to verify control wiring
from the device to plant equipment during commissioning. This test feature shall not
be used while the device is in service on a live system.
DANGER!
Changing the status of a binary input or output using the test feature of DIGSI 4
results in an actual and immediate corresponding change in the SIPROTEC de-
vice. Connected equipment such as circuit breakers or disconnectors will be
operated as a result of these actions!
Note: After termination of the hardware test, the device will reboot. Thereby, all annun-
ciation buffers are erased. If required, these buffers should be extracted with DIGSI 4
prior to the test.
The hardware test can be done using DIGSI 4 in the online operating mode:
G Open the Online directory by double-clicking; the operating functions for the de-
vice appear.
G Click on Test; the function selection appears in the right half of the screen.
G Double-click in the list view on Hardware Test. The dialogue box of the same
name opens (see Figure 3-19).
6MD63 Manual 95
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Structure of the The dialogue box is divided into three groups: BI for binary inputs, REL for output
Test Dialogue Box relays, and LED for light-emitting diodes. Each of these groups is associated with an
appropriately marked switching area. By double-clicking in an area, components with-
in the associated group can be turned on or off.
In the Status column, the present (physical) state of the hardware component is
displayed. The binary inputs and outputs are indicated by an open or closed switch
symbol, the LEDs by a dark or illuminated LED symbol.
The possible intended condition of a hardware component is indicated with clear text
under the Scheduled column, which is next to the Status column. The intended
condition offered for a component is always the opposite of the present state.
The right-most column indicates the commands or messages that are configured
(masked) to the hardware components.
Changing the To change the condition of a hardware component, click on the associated switching
Hardware field in the Scheduled column.
Conditions
Password No. 6 (if activated during configuration) will be requested before the first
hardware modification is allowed. After entry of the correct password a condition
change will be executed.
Further condition changes remain possible while the dialog box is open.
Test of the Binary Each individual output relay can be energized allowing a check of the wiring between
Outputs the output relay of the 6MD63 and the plant, without having to generate the message
that is assigned to the relay. As soon as the first change of state for any one of the
output relays is initiated, all output relays are separated from the internal device func-
tions, and can only be operated by the hardware test function. This implies that a
switching signal to an output relay from e.g. a protection function or control command
cannot be executed.
G Ensured that the switching of the output relay can be executed without danger (see
above under DANGER!).
G Each output relay must be tested via the corresponding Scheduledcell in the di-
alog box.
G The test sequence must be terminated (refer to margin heading Exiting the Proce-
dure), to avoid the initiation of inadvertent switching operations by further tests.
Test of the Binary To test the wiring between the plant and the binary inputs of the 6MD63 the condition
Inputs in the plant which initiates the binary input must be generated and the response of the
device checked.
To do this, the dialogue box Hardware Test must again be opened to view the phys-
ical state of the binary inputs. The password is not yet required.
G Each state in the plant which causes a binary input to pick up must be generated.
G The response of the device must be checked in the Statuscolumn of the dialogue
box. To do this, the dialogue box must be updated. The options may be found below
under the margin heading Updating the Display.
If however the effect of a binary input must be checked without carrying out any switch-
ing in the plant, it is possible to trigger individual binary inputs with the hardware test
function. As soon as the first state change of any binary input is triggered and the
96 6MD63 Manual
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Commissioning
password nr. 6 has been entered, all binary inputs are separated from the plant and
can only be activated via the hardware test function.
G Terminate the test sequence (see above under the margin heading Exiting the Pro-
cedure).
Test of the LEDs The LEDs may be tested in a similar manner to the other input/output components.
As soon as the first state change of any LED has been triggered, all LEDs are sepa-
rated from the internal device functionality and can only be controlled via the hardware
test frunction. This implies that no LED can be switched on anymore by e.g. a protec-
tion function or operation of the LED reset key.
Updating the When the dialog box Hardware Test is opened, the present conditions of the hard-
Display ware components at that moment are read in and displayed. An update occurs:
for each harware component, if a command to change the condition is successfully
performed,
for all hardware components if the Update button is clicked,
for all hardware components with cyclical updating if the Automatic Update
(20sec) field is marked.
Exiting the To end the hardware test, click on Close. The dialog box closes. The device becomes
Procedure unavailable for a brief start-up period immediately after this. Then all hardware com-
ponents are returned to the operating conditions determined by the plant settings.
A 6MD63 has a vast capability for allowing functions to be defined by the user, espe-
cially with the CFC logic. Any special function or logic added to the device must be
checked.
Naturally, general test procedures cannot be given. Rather, the configuration of these
user-defined functions and the necessary associated conditions must be known and
verified. Of particular importance are the possible interlocking conditions of the circuit
breakers and other primary switching devices. They must be considered and tested.
Load Current The connections of the current and voltage transformers are tested using primary
[10% IN] quantities. Secondary load current of at least 10 % of the nominal current of the device
is necessary. With proper connections of the measuring circuits, none of the mea-
sured-values supervision elements in the device should pick up. If an element detects
a problem, the relevant condition can be viewed in the Event Log. If current summation
errors occur, then check the matching factors. See Subsection 2.1.2).
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Messages from the symmetry monitoring could occur because there actually are
asymmetrical conditions in the network. If these asymmetrical conditions are normal
service conditions, the corresponding monitoring functions should be made less sen-
sitive. See Subsection 2.2.2).
Current and Currents and voltages can be seen in the display field on the front of the device under
Voltage Values Measurement. The quantities can also be viewed under Measurement in the
DIGSI 4 window. The currents and voltages displayed by the device can be com-
pared to the quantities measured by an independent source.
If the measured values are not plausible, the connection must be checked and correct-
ed after the line has been isolated and the current transformer circuits have been
short-circuited. The measurements must then be repeated.
Phase Rotation The phase rotation must correspond to the configured phase rotation, in general a
clockwise phase rotation. If the system has an anti-clockwise phase rotation, this must
have been considered when the power system data was set (address 0209 PHASE
SEQ., refer to Subsection 2.1.1 ). If the phase rotation is incorrect, the alarm Fail
Ph. Seq. (FNo 00171) is generated. The measured value phase allocation must be
checked and corrected, if required, after the line has been isolated and current trans-
formers have been short-circuited. The phase rotation check must then be repeated.
Voltage The VT mcb of the feeder must be opened. The measured voltages in the operational
Transformer measured values appear with a value close to zero (small measured voltages are of
Miniature Circuit no consequence).
Breaker (VT mcb)
Check in the spontaneous messages that the VT mcb trip was entered (message
>FAIL:FEEDER VT ON in the spontaneous messages). Beforehand it has to be as-
sured that the position of the VT mcb is connected to the device via a binary input.
Close the VT mcb: The above messages appear under the spontaneous messages
as OFF, i.e. >FAIL:FEEDER VT OFF.
If one of the events does not appear, the connection and routing of these signals
must be checked.
If the ONstate and OFFstate are swapped, the contact type (Hactive or Lactive)
must be checked and remedied.
Load Current The connections of the current and voltage transformers are checked using load cur-
10 % IN rent on the protected line. The secondary load current must be at least 0.10 IN. The
load current should be in-phase or lagging the voltage (resistive or resistive-inductive
load). The direction of the load current must be known. If there is a doubt, network
loops should be opened or other action taken to guarantee the direction of the load
current. The line remains energized during this directional test.
98 6MD63 Manual
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Commissioning
DThe direction can be derived directly from the operational measured values. Initially
the correlation of the measured load direction with the actual direction of load flow is
checked. In this case the normal situation is assumed whereby the forward direction
(measuring direction) extends from the busbar towards the line (Figure 3-20).
P positive, if active power flows into the line,
P negative, if active power flows towards the busbar,
Q positive, if reactive power flows into the line,
Q negative, if reactive power flows toward the busbar.
jQ
The power measurement provides an initial indication as to whether the measured val-
ues have the correct polarity. If both the active power as well as the reactive power
have the wrong sign, the polarity in addresse 0201 CT Starpoint must be checked
and rectified.
After the termination of the RS485 port and the setting of the bus address have been
verified according to Subsection 3.2.1, the measured temperature values and thresh-
olds can be checked.
If temperature sensors are used with 2-phase connection you must first determine the
line resistance for the temperature detector being short-circuited. Select mode 6 at the
RTD-box and enter the resistance value you have determined for the corresponding
sensor (range: 0 to 50.6 ) to the RTD-Box.
When using the preset 3-phase connection for the temperature detectors no further
entry must be made.
For checking the measured temperature values the temperature detectors are re-
placed by settable resistances (e.g. precision resistance decade) and the correct as-
6MD63 Manual 99
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Installation and Commissioning
signment of the resistance value and the displayed temperature for 2 or 3 temperature
values from table 3-15 are verified.
Temperature thresholds that are configured in the 6MD63 can be checked by slowly
approaching the resistance value.
Control by Local At the end of commissioning, actual 6MD63 tripping and closing should be verified for
Command all the relevant circuit breakers and primary switching devices. The feedback of the
status of the primary equipment, through the equipments auxiliary contacts to the bi-
nary inputs of the 6MD63, should be checked during the testing. Be sure the 6MD63
always indicates the true position of the equipment in the device messages.
The procedure for the control is described in the SIPROTEC4System Manual.
Make sure that the switching authority is set according to the source of commands that
is used. The switching mode can be chosen as interlocked or non-interlocked. Note
that non-interlocked switching presents safety risks.
Be fully aware that such testing can result in a trip-close-trip event of the circuit breaker
by an external reclosing device.
DANGER!
A successfully started test cycle can lead to the closing of the circuit breaker!
Control from a Re- If the device is connected to a remote substation via a system (SCADA) interface, the
mote Control Cen- corresponding switching tests may also be checked from the substation. Please also
tre take into consideration that the switching authority is set in correspondence with the
source of commands used.
Tighten the used screws at the terminals; those ones not being used should be slightly
fastened. Ensure all pin connectors are properly inserted.
Caution!
Do not use force! The tightening torques must not be exceeded as the threads and
terminal chambers may otherwise be damaged!
Verify that all service settings are correct. This is a crucial step because some
setting changes might have been made during commissioning. The input/output
configuration are especially important (Section 2.1.1) as well as the power system
data (2.1.2) , and activated Groups A through D (if applicable). All desired elements
and functions must be set ON. See Chapter 2. Keep a copy of all of the in-service set-
tings on a PC.
Check the internal clock of the device. If necessary, set the clock or synchronize the
clock if it is not automatically synchronized. For assistance, refer to the SIPROTEC
4 System Manual.
The Annunciation memory buffers should be cleared, particularly the Event Log and
Trip Log. Future information will then only apply for actual system events and faults.
To clear the buffers, press MAIN MENU Annunciation Set/Reset. Refer to
Sub-section 7.1.1 if further assistance is needed. The numbers in the switching statis-
tics should be reset to the values that were existing prior to the testing, or to values in
accordance with the user's practices. Set the statistics by pressing MAIN MENU An-
nunciation Statistic. Refer to the SIPROTEC 4 System Manual if more in-
formation is needed.
Press the ESC key, several times if necessary, to return to the default display.
Clear the LEDs on the front panel by pressing the LED key. Any output relays that were
picked up prior to clearing the LEDs are reset when the clearing action is performed.
Future indications of the LEDs will then apply only for actual events or faults. Pressing
the LED key also serves as a test for the LEDs because they should all light when the
button is pushed. Any LEDs that are lit after the clearing attempt are displaying actual
conditions.
The green RUN LED must be on. The red ERROR LED must not be lit.
Close the protective switches. If test switches are available, then these must be in the
operating position.
The device is now ready for operation.
6MD631* 11 (configurable)
6MD632* 24 (configurable)
6MD633* 20 (configurable)
6MD634* 20 (configurable)
6MD635* 37 (configurable)
6MD636* 33 (configurable)
6MD637* 33 (configurable)
Output Relays Output Relay for Commands/Annunciations1) (see also General Diagrams in
High-duty relays (motor control)2 Appendix A.2)
1
) ULlisted with the following nominal value:
120 V ac Pilot duty, B300
240 V ac Pilot duty, B300
240 V ac 5 A General Purpose
24 V dc 5 A General Purpose
48 V dc 0.8 A General Purpose
240 V dc 0.1 A General Purpose
120 V ac 1/6 hp (4.4 FLA)
240 V ac 1/2 hp (4.9 FLA)
2
) ULlisted with the following nominal value:
240 V dc 1.6 FLA
120 V dc 3.2 FLA
60 V dc 5.5 FLA
RS232
Connection for flush mounted case rear panel, mounting location B
9 pin DSUB port
for panel surface- at the housing on the case bottom
mounted case
Test Voltage 500 V AC
Transmission Speed min. 4800 Bd, max. 38400 Bd
Factory Setting: 38400 Bd
Maximum Distance of Transmission 15 meters / 49 feet
RS485
Connection for Flush Mounted Case rear panel, installation location B
9 pin DSUB Port RS 485
for panel surface- at the housing on the case bottom
mounted case
Test Voltage 500 V AC
Transmission Speed min. 4800 Bd, max. 38400 Bd
Factory Setting: 38400 Bd
Maximum Distance of Transmission 1 km / 3280 feet / 0.62 mile
Fibre Optical Link
Connector Type STConnector
with flush-mounted case rear panel, mounting location B
with panel surface- at housing
mounted case on the case bottom
Optical Wavelength = 820 nm
Laser Class 1 Under EN 608251/ 2 using glass fiber 50/125 m or
using glass fiber 62.5/125 m
Optical Link Signal Attenuation max. 8 dB, with glass fiber 62.5/125 m
Channel Distance max. 1.5 km (0.95 miles)
Character Idle State selectable: factory setting Light off
PROFIBUS RS485 (FMS and DP)
Connection for Flush Mounted Case rear panel, installation location B
9 pin DSUB Port RS 485
for panel surface- at the housing on the
mounted case case bottom
Test Voltage 500 V AC
Transmission Speed up to 1.5 M Baud
Maximum Distance of Transmission 1 km / 3280 feet / 0.62 mile at 93.75 kBd
500 m /1640 feet /0.31 mile at 187.5 kBd
200 m / 660 feet at 1.5 MBd
Profibus (FMS and DP)
Fibre Optical Link
Connector type integrated ST connector for OWG
direct access; for FMS single ring or
twin ring, depending on order
for DP only double ring
VILow 1.0 V at IILow = 0.25 mA 1.4 V at IILow = 0.25 mA 1.9 V at IILow = 0.25 mA
IIHigh 4.5 mA to 9.4 mA 4.5 mA to 9.3 mA 4.5 mA to 8.7 mA
RI 890 at VI = 4 V 1930 at VI = 8.7 V 3780 at VI = 17 V
640 at VI = 6 V 1700 at VI = 15.8 V 3560 at VI = 31 V
EMC Tests for Im- Standards: IEC 602556 and 22, (Product standards)
munity (Type Tests) EN 500822 (Generic standard)
DIN 57 435 Part 303 ANSI/IEEE C37.90.1
and C37.90.2
High Frequency Test 2.5 kV (Peak): 1 MHz: = 15 s;
IEC 60255221, Class III 400 Surges per s: Test Duration 2 s
and VDE 0435 Part 303, Class III Ri=200
Electrostatic Discharge 8 kV contact discharge: 15 kV air-
IEC 60255222 Class IV discharge, both polarities:150 pF:Ri=330
and IEC 6100042, Class IV
Irradiation with HF Field, 10 V/m: 27 MHz to 500 MHz
non-modulated
IEC 60255223 (Report) Class III
Irradiation with HF Field, 10 V/m: 80 MHz to1000 MHz: 80 % AM:
amplitude modulated 1 kHz
IEC 6100043, Class III
The protective device is designed for use in an industrial environment and an electrical
utility environment. Proper installation procedures should be followed to ensure elec-
tromagnetic compatibility (EMC). In addition, the following are recommended:
All contacts and relays that operate in the same cubicle, cabinet, or relay panel as
the numerical protective device should, as a rule, be equipped with suitable surge
suppression components.
For substations with operating voltages of 100 kV and above, all external cables
should be shielded with a conductive shield grounded at both ends. The shield must
be capable of carrying the fault currents that could occur. For substations with lower
operating voltages, no special measures are normally required.
Do not withdraw or insert individual modules while the protective device is ener-
gized. When handling the modules or the device outside of the case, standards for
components sensitive to electrostatic discharge (ESD) must be observed. The mod-
ules and device are not endangered when inserted into the case.
4.1.9 Certifications
UL listing UL recognition
6MD63B 6MD63A
6MD63C Models with 6MD63D Models with
threaded termi- plugin termi-
6MD63E nals 6MD63G nals
6MD63F
4.1.10 Construction
Case 7XP20
Dimensions see dimensional drawings, Section 4.6
Task Level
Function Modules Description MW_BEARB PLC1_BEARB PLC_BEARB SFS_BEARB
Meter Slow PLC Fast PLC Interlocking
processing
ABSVALUE Magnitude X
Calculation
ADD Addition X X X X
AND AND-Gate X X X
BOOL_TO_CO Boolean to X X
Control
(Conversion)
BOOL_TO_DI Boolean to X X X
Double Point
(Conversion)
BOOL_TO_IC Boolean to X X X
Internal Single
Point Indication
(Conversion)
CMD_CHAIN Switching X X
Sequence
CMD_INF Command X
information
CONNECT Connection X X X
D_FF D-Flipflop X X X
DIV Division X X X X
DYN_OR Dynamic Or X X X X
Task Level
Function Modules Description MW_BEARB PLC1_BEARB PLC_BEARB SFS_BEARB
Meter Slow PLC Fast PLC Interlocking
processing
LONG_TIMER Timer X X X X
(max. 1193 h)
MUL Multiplication X X X X
NAND NAND-Gate X X X
NEG Negator X X X
NOR NOR-Gate X X X
OR OR-Gate X X X
RS_FF RS-Flipflop X X X
SR_FF SR-Flipflop X X X
SUB Subtraction X X X X
TIMER Timer X X
X_OR XOR-Gate X X X
PLC1_BEARB 18 50
9 20
PLC_BEARB
SFS_BEARB ---- -----
*) at f = fN
*) at f = fN
Measured Values Current Asymmetry Imax/Imin > I - balance factor, for I > I - bal-
Supervision ance limit. Factor and limit are adjustable.
Voltage Asymmetry Vmax/Vmin > V - balance factor,for V > V -
balance limit. Factor and limit are
adjustable.
Current Sum | ia+ib+ic+[kn in] | > I - sum
threshold value, adjustable.
kn = CTn ratio / CTphase ratio
Current Phase Sequence Clockwise (ABC)/ counter-clockwise (ACB)
Voltage Phase Sequence Clockwise (ABC)/ counter-clockwise (ACB)
Limit Value Monitor Ia > Limit value IA dmd>
Ib > Limit value IB dmd>
Ic > Limit value IC dmd>
I1 > Limit value I1 dmd>
IL < Limit value 37-1
cos < Lower limit value |cos |<
P > Limit value |Pdmd|>
Q > Limit value |Qdmd|>
S > Limit value Sdmd>
Pressure < Lower limit value Press<
Temperature > Limit value Temp>
Energy Counter Values for Energy Wp, Wq (real and reactive energy)
in kWh (MWh or GWh) and in kVARh
(MVARh or GVARh)
- Range 28 bit or 0 to 268435455 decimal for
IEC 60870-5-103 (VDEW protocol)
31 bit or 0 to 2147483647 decimal for
other protocols (other than VDEW)
- Tolerance*) 5% for I > 0.5 INom, V> 0.5 VNom and
|cos | 0.707
6 SIMEAS Time signal Sync. External synchronization using SIMEAS Sync. Box
Box
7 Pulse via binary input External synchronization with pulse via binary input
4.6 Dimensions
29 30 225 (8.86)
29.5 172 (6.77) 34 29.5 172 (6.77) (1.14) (1.18) 220 (8.66)
(1.16) (1.34) (1.16)
Mounting plate Mounting plate
F
R K
266 (10.47)
244 (9.61)
266 (10.47)
244 (9.61)
C
2 2
(0.08) (0.08) Q J
B A
34
(1.34)
Side view (with screwed terminals) Side view (with plug-in terminals) Rear view
5 (0.20) or M4
Dimensions in mm
Values in brackets in inches
6 (0.24)
(0.21)
5.4
Figure 4-1 Dimensions 6MD63 for panel flush mounting or cubicle installation (size 1/2 x 19)
29 30
29.5 172 (6.77) (1.14) (1.18)
29.5 172 (6.77) 34
(1.16) (1.34) (1.16)
Mounting plate Mounting plate
266 (10.47)
244 (9.61)
266 (10.47)
244 (9.61)
Dimensions in mm
Values in brackets in inches
2 2
(0.08) (0.08)
34
(1.34)
Side view (with screwed terminals) Side view (with plug-in terminals)
450 (17.72)
445 (17.52) 446 +2 (17.56 +0.08)
6 (0.24)
255.8 0.3 (10.07 0.01)
5 (0.20)
F or M4
245 + 1 (9.64 + 0.03)
R L K
5 (0.20) 5 (0.20)
6 (0.24) 6 (0.24)
or M4 or M4
C
5 (0.20)
Q M J or M4 6 (0.24)
B A
(0.21)
5.4
13.2
13.2 216.1 0.3 (8.51 0.01) (0.52)
(0.52)
Rear view 425.5 0.3 (16.75 0.01) 13.2
7.3 (0.52)
(0.29)
Figure 4-2 Dimensions 6MD63 for panel flush mounting or cubicle installation (size 1/1 x 19)
150 (5.91)
280 (11.02)
320 (12.60)
344 (13.54)
266 (10.47)
25
1 15
9 30
(0.35)
16 72(2.83) 52 (2.05)
71 (2.80) Dimensions in mm
(0.98) Values in brackets in inches
Front view Side view
Figure 4-3 Dimensions 6MD63 for panel surface mounting (size 1/3 x 19)
240 (9.45)
219 (8.62) 10.5 260 (10.24)
(0.41)
51 75
29.5
76 100 (1.16)
266 (10.47)
225 (8.86)
280 (11.02)
320 (12.60)
344 (13.54)
(0.98)
25
1 25
9 26 50 72 52
(0.35) 71 (2.83) 2.05)
(2.80)
Front view Side view
Dimensions in mm
Values in brackets in inches
1/
Figure 4-4 Dimensions 6MD63 for panel surface mounting (size 2 x 19)
266 (10.47)
450 (17.72)
280 (11.02)
320 (12.60)
344 (13.54)
(0.98)
25
1 50 72 52
9 51 100 71 (2.83) 2.05)
(0.35) (2.80)
Side view
Front view
Dimensions in mm
Values in brackets in inches
Figure 4-5 Dimensions 6MD63 for panel surface mounting (size 1/1 x 19)
Housing for
Mounting with
Detached
Operator Panel
(Size 1/2 x 19)
(1.14) (1.18)
Mounting plate Mounting plate
209.5 (8.25) 34 (1.34) 209.5 (8.25) 29 30 225 (8.86)
220 (8.66)
F
R K
266 (10.47)
312.8 (12.31)
244 (9.61)
266 (10.47)
312.8 (12.31)
244 (9.61)
C
Q J
B A
34
(1.34)
Side view (with screw terminals) Side view (with plug-in terminals) Rear view
4.5 (0.18)
300 0.3 (11.81 0.01)
Dimensions in mm
Values in brackets in inches
6.4 (0.25)
12.5 (0.49) 100 0.3 (3.93 0.11)
200 0.3 (7.87 0.11)
Mounting Holes of
Mounting Plate
Figure 4-6 Dimensions 6MD63 for mounting with detached operator panel (size 1/2 x 19)
Housing for
Mounting with
Detached
Operator Panel
(Size 1/1 x 19)
(1.14) (1.18)
Mounting Plate Mounting Plate
209.5 ( 8.25) 34 (1.34) 209.5 (8.25) 29 30
266 (10.47)
312.8 (12.31)
244 (9.61)
266 (10.47)
312.8 (12.31)
244 (9.61)
34 (1.34)
Side View (with Screw Terminals) Side View (with Screw Terminals)
4.5 (0.18)
F
R L K
300 0.3 (11.81 0.01)
C
Q M J
B A
6.4 (0.25)
25 100 0.3 (3.94 0.01)
Rear View
200 0.3 (7.87 0.01)
300 0.3 (11.81 0.01)
400 0.3 (15.75 0.01)
Dimensions in mm
Values in brackets in inches
Figure 4-7 Dimensions 6MD63 for mounting with detached operator panel (size 1/1 x 19)
Detached
Operator Panel
246.2 (9.69)
266 (10.47)
2 (0.08)
5 (0.20)
or M4
255.8 0.3 (10.07 0.01)
247.2 + 1 (9.73 + 0.04)
6 (0.24)
D-Subminiature
Connector of the
Dongle Cable
(Panel or Cubicle
40 0,2
Dimensions in mm
34 1
Door Cutout)
4,5 oder M4
20 1
Figure 4-9 Dimensioned drawing for the panel cutout or cubicle door cutout of the D-sub-
miniature connector of the dongle cable for 6MD63 without integrated operator
panel n
Measuring Inputs
No analog inputs 0
Iph = 1 A, Ie = 1 A 1
Iph = 1 A, Ie = 5 A 5
11
Additional Information L + L
System Interfaces (Device Rear)
Profibus DP Slave, RS485 0 A
Profibus DP Slave, 820 nm, Optical Double Ring, STConnector2) 0 B2)
Modbus RS485) 0 D
Modbus, 820 nm, Optical, STConnector3) 0 E3)
DNP3.0, RS485 0 G
DNP3.0, 820 nm, Optical, STConnector3) 0 H3))
6 7 8 9 10 11 12 13
Comment:
1) if the optical
interface is required you must order the following: 11th digit = 4 (RS485)
and in addition:
for single ring: SIEMENS OLM 6GK15023AB10
for double ring: SIEMENS OLM 6GK15024AB10
The converter requires an operating voltage of 24 V DC. If the available operating voltage is
> 24 V DC the additional power supply 7XV58100BA00 is required.
4) RTD-box 7XV5662*AD10 (see also Section A.1.3 Accessories).
5)
if you want to run the RTD-box at an optical interface, you need also the
RS485FOconverter 7XV56500*A00 (see Accessories at A.1.3).
6 7 8 9 10 11 12 13
SIPROTEC 4 Input/Output Unit with Local Control Order No. 6MD63 _ _ AA0
Housing, Number of Binary Inputs and Outputs, Measuring Transducer Inputs
Housing 1/2 19, 11 BI, 8 BO, 1 Live Status Contact 1
Housing 1/2 19, 24 BI, 11 BO, 2 High-duty relays (4 Contacts), 1 Live Status Contact 2
Housing 1/2 19, 20 BI, 11 BO, 2 MT, 2 High-duty relays (4 Contacts) 1 Live Status Contact 3
Housing 1/2 19, 20 BI, 6 BO, 2 MT, 2 High-duty relays (4 Contacts) 1 Live Status Contact1) 41)
Housing 1/1 19, 37 BI, 14 BO, 4 High-duty relays (8 Contacts), 1 Live Status Contact 5
Housing 1/1 19, 33 BI, 14 BO, 2 MT, 4 High-duty relays (8 Contacts), 1 Live Status Contact 6
Housing 1/2 19, 33 BI, 9 BO, 4 High-duty relays (8 Contacts), 1 Live Status Contact1) 71)
Nominal Current
No analog inputs 0
IN = 1 A 1
IN = 5 A 5
Power Supply, Binary Input Pickup Threshold Setting
24 to 48 VDC, Binary Input Threshold 19 VDC 2
60 to 125 VDC, Binary Input Threshold 19 VDC 4
110 to 250 VDC, 115 VAC, Binary Input Threshold 88 VDC 5
Construction
Surface-mounting case, plug-in terminals, detached operator panel A
Installation in a low-voltage compartment
Surface-mounting case for panel, 2 tier terminals top/bottom B
Surface-mounting case, screw-type terminals (ring lugs), detached operator panel C
Installation in a low-voltage compartment
Flush-mounting case for panel/cubicle, plug-in terminals (2/3 pin connector) D
Flush-mounting case for panel/cubicle, screw-type terminals (ring lugs) E
Region-Specific Default/Language Settings and Function Versions
Region DE, 50 Hz, IEC, Language German (Language can be changed) A
Region World, 50/60 Hz, IEC/ANSI, Language English (Language can be changed) B
Region US, 60 Hz, ANSI, Language Americal English (Language can be changed) C
Region DE, 50 Hz, IEC, Language German (Language cannot be changed) M
Region World, 50/60 Hz, IEC/ANSI, Language English (Language cannot be changed) N
Region US, 60 Hz, ANSI, Language Americal English (Language cannot be changed) P
System Interface - Rear Ports
No system interface 0
IEC-Protocol, RS232 1
IEC-Protocol, RS485 2
IEC-Protocol, Optical, 820 nm, ST-Connector 3
Profibus FMS Slave, RS485 4
Profibus FMS Slave, Optical, Single Ring, ST-Connector1) 51)
Profibus FMS Slave, Optical, Double Ring, ST-Connector 1) 61)
For further interface options see Additional Information L 9
11
Additional Information L + L
System Interfaces (device rear)
Profibus DP Slave, RS485 0 A
Profibus DP Slave, 820 nm, Optical Double Ring, STConnector1) 0 B1)
Modbus RS485) 0 D
Modbus, 820 nm, Optical, STConnector2) 0 E2)
DNP3.0, RS485 0 G
DNP3.0, 820 nm, Optical, STConnector2) 0 H2)
1) not for B at position 9; if the optical interface is required, see the comment on page 135
2) cannot be delivered in connection with 9th digit B.
6 7 8 9 10 11 12 13
Comment
1) if the optical interface is required you must order the following: 11th digit = 4 (RS485)
and in addition:
for single ring: SIEMENS OLM 6GK15023AB10
for double ring:SIEMENS OLM6GK15024AB10
The converter requires an operating voltage of 24 V DC. If the available operating voltage is
> 24 V DC the additional power supply 7XV58100BA00 is required.
A.1.3 Accessories
RTD-Box For up to 6 temperature measuring points (at most 2 devices can be connected to
6MD63)
Name Order No.
Thermobox, UN = 24 to 60 V AC/DC 7XV56622AD100000
Thermobox, UN = 90 to 240 V AC/DC 7XV56625AD100000
RS485/Fibre Optic
Converter
RS485/Fibre Optic Converter Order No.
820 nm; FCConnector 7XV56500AA00
820 nm; STConnector 7XV56500BA00
Terminal Block
Covering Caps
Covering cap for terminal block type Order No.
18-terminal voltage, 12-terminal current block C73334-A1-C31-1
12-terminal voltage, 8-terminal current block C73334-A1-C32-1
Female Plugs
Battery
Interface Cable An interface cable is necessary for communication between the SIPROTEC device
and a PC. Requirements for the computer are Windows 95 or Windows NT4 and the
operating software DIGSI 4.
Graphical Analysis Software for graphical visualization, analysis, and evaluation of fault data. Option
Program SIGRA package of the complete version of DIGSI 4
Display Editor Software for creating basic and power system control pictures. Option package
of the complete version of DIGSI 4
Graphic Tools Graphical Software to aid in the setting of characteristic curves and provide zone dia-
grams for overcurrent and distance protective devices. Option package of the com-
plete version of DIGSI 4.
Graphic Tools 4 Order No.
Full version with license for 10 PCs 7XS5430-0AA0
DIGSI REMOTE 4 Software for remotely operating protective devices via a modem (and possibly a star
connector) using DIGSI 4. (Option package of the complete version of DIGSI 4.
SIMATIC CFC 4 Graphical software for configuration of control interlocking conditions or creating addi-
tional logic functions in SIPROTEC 4 devices. Option package for the complete ver-
sion of DIGSI 4.
6MD631D/E
Q1 F6
IA BO1
Q2 F8
BO2
Q3 F5
IB
Q4 F9
BO3
Q5 F7
IC
Q6
Q7 I4
Q8
R14
Va
R16
Vb
R15
R17
Vc/VG
R18
F10 BI1 R1
F11 BO11
BI2 R2
F12 BO12
BI3 R3
F13 BO13
BI4 R4
F15 BI5 R5
F16 BI6 BO14
R6
F14
R7
BO15 R8
F17 BI7
F18 1)
Live status F3 Jumper: 12 NO
contact F4 23 NC
Jumper1) (NO, NC)
+
Power F1
(~ )
supply - F2 and 3-14 in Subsection 3.2.1
Assignment of Pins of Inter-
Rear SCADA
B
faces, refer to Table 3-13
Port
Rear Service
Port C
Time
Synchronization A
R9 BI21
R10 BI22 Front PC Port
R11 BI23
R12 BI24
R13
Interference suppression
capacitors at the
Ground at Back
relay contacts,
Wall of Housing
Ceramic, 4.7 nF, 250 V
Figure A-1 General diagram 6MD631D/E (panel flush mounting or cubicle installation)
6MD632D/E
Q1 F6
IA BO1
Q2 F8
BO2
Q3 F5
IB
Q4 F9
BO3
Q5 F7
IC
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17
Vc/VG K17
R18 BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4 J11
F15 BI5 BO10
J12
F16 BI6
F14 R1
BO11
R2
F17 BO12
BI7 BO13 R3
F18 R4
K1 BI8 R5
BO14
K2 R6
BI9
K3 R7
BI10 BO15
K4 BI11 R8
K6 BI12 1)
K7 Live status F3 Jumper: 12 NO
BI13 contact 1
K8 BI14
F4 23 NC
Jumper ) (NO, NC)
K9 BI15 +
K5 Power F1
(~ )
K10 supply - F2
BI16
K11 BI17
and 3-14 in Subsection 3.2.1
Assignment of Pins of Inter-
K12 BI18
faces, refer to Table 3-13
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-2 General diagram 6MD632D/E (panel flush mounting or cubicle installation)
6MD633D/E
Q1 F6
IA BO1
Q2 F8
BO2
Q3 F5
IB
Q4 F9
BO3
Q5 F7
IC
Q6 J1 ()
Q7 J2 (+)
I4 *) J3
Q8 BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17 Vc/VG K17
R18 BO7
F10 BI1 J7
F11 BO8 J9
BI2
F12 BO9
BI3 J8
F13 BI4 J11
F15 BI5 BO10
J12
F16 BI6
F14 R1
BO11
R2
BO12
F17 BI7 R3
BO13
F18 R4
K1 R5
BI8 BO14
K2 R6
BI9
K3 R7
BI10 BO15
K4 R8
BI11
K6 1)
BI12 Live status F3 Jumper: 12 NO
K7 BI13 contact 1 F4 23 NC
K8 BI14 Jumper ) (NO, NC)
K9 BI15 +
K5 Power (~ )
F1
K10
supply - F2
BI16
K11 BI17
and 3-14 in Subsection 3.2.1
Assignment of Pins of Inter-
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-3 General diagram 6MD633D/E (panel flush mounting or cubicle installation)
6MD634D/E
F6
BO1
F8
BO2
F5
F9
BO3
F7
J1 ()
J2 (+)
*) J3
BO4
J4
BO5
K18
BO6
K17
BO7
F10 BI1 J7
F11 BO8 J9
BI2
F12 BO9
BI3 J8
F13 BI4 J11
F15 BI5 BO10
J12
F16 BI6
F14
F17 BI7
F18
K1 BI8
K2 BI9
K3 BI10
K4 BI11
K6 1)
BI12 Live status F3 Jumper: 12 NO
K7 BI13 contact F4 23 NC
K8 BI14 Jumper1) (NO, NC)
K9 BI15
K5 +
Power (~ )
F1
K10 BI16 -
supply F2
K11 BI17
K12
and 3-14 in Subsection 3.2.1
BI18
Assignment of Pins of Inter-
K14 Interface B
K15 BI20
K16 Rear Service/
DIGSI Port C
Time
Synchronization A
Front DIGSI
Port
Ground at Back
Wall of Housing
Interference suppression
capacitors at the
relay contacts,
Ceramic, 4.7 nF, 250 V
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-4 General diagram 6MD634D/E (panel flush mounting or cubicle installation)
6MD635D/E
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17 Vc/VG
R18 K17
BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15 R8
K4 BI11
K6 BI12 L1 ()
K7 L2 (+)
K8
BI13 *) L3
BI14 BO16
K9 BI15
K5 BO17
L4 *)High-duty relays
K10 Interference suppression
BI16 M18 capacitors
K11 BO18
BI17 MP, 22 nF, 250 V
K12 BI18 M17
K13 BO19
BI19
K14 L7
BO20 L9
K15 BI20 BO21
K16 L8
L11
R9 BO22
BI21 L12
R10 BI22 1) Jumper: 12 NO
R11 BI23 Live status F3
R12 BI24 contact 1 F4 23 NC
R13 Jumper ) (NO, NC)
M1 +
BI25 Power (~ )
F1
M2 BI26 supply -
M3 F2
BI27
M4 BI28
of Interfaces, refer to
Table 3-13 and 3-14
M6 Rear SCADA
Assignment of Pins
in Subsection 3.2.1
BI29 B
M7 Port
BI30
M8 BI31
M9 BI32 Rear Service
Port C
M5
M10 BI33 Time
M11 BI34 Synchronization A
M12 BI35
M13 BI36 Front PC Port
M14
Interference suppression
M15 BI37 capacitors at the
M16 Ground at Back relay contacts,
Wall of Housing Ceramic, 4.7 nF, 250 V
Figure A-5 General diagram 6MD635D/E (panel flush mounting or cubicle installation)
6MD636D/E
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17 Vc/VG
R18 K17
BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15
K4 BI11 R8
K6 BI12 L1 ()
K7 L2 (+)
K8
BI13 *) L3
BI14 BO16
K9 BI15
L4
*) High-duty relays
K5 BO17 Interference suppression
K10 BI16 M18 capacitors
K11 BO18 MP, 22 nF, 250 V
BI17
K12 BI18 M17
K13 BO19
BI19
K14 L7
BO20
L9
K15 BI20 BO21
K16 L8
L11
(+) R9 BO22
L12
Transducer 1
() R10
1)
(+) R11 Live status F3 Jumper: 12 NO
Transducer 2 contact 1 F4
() R12
Jumper ) (NO, NC)
23 NC
M1 BI25 +
F1
M2 Power (~ )
BI26 supply -
M3 F2
BI27
M4 BI28
of Interfaces, refer to
Table 3-13 and 3-14
M6 Rear SCADA
Assignment of Pins
BI29
in Subsection 3.2.1
M7 B
BI30 Port
M8 BI31
M9 BI32 Rear Service
M5 Port C
M10 BI33
M11 Time
BI34 A
M12 Synchronization
BI35
M13 BI36
M14 Front PC Port
Interference suppression
M15 BI37 capacitors at the
M16 Ground at Back relay contacts,
Wall of Housing Ceramic, 4.7 nF, 250 V
Figure A-6 General diagram 6MD636D/E (panel flush mounting or cubicle installation)
6MD637D/E
F6
BO1
F8
BO2
F5
F9
BO3
F7
J1 ()
J2 (+)
*) J3
BO4
F10 BI1 J4
F11 BO5
BI2
F12 BI3 K18
BO6
F13 BI4
F15 K17
BI5 BO7
F16 BI6
F14 J7
BO8 J9
F17 BO9
BI7 J8
F18 J11
BO10
K1 BI8 J12
K2 BI9
K3 BI10
K4 BI11
K6 BI12 L1 ()
K7 L2 (+)
K8
BI13 *) L3
BI14 BO16
K9 BI15
K5 L4
BO17
K10 BI16 M18
K11 BO18
BI17
K12 BI18 M17
BO19
K13 BI19
K14 L7
BO20
L9
K15 BI20 BO21
L8
K16
L11
BO22
L12
1)
Live status F3 Jumper: 12 NO
contact F4 23 NC
Jumper1) (NO, NC)
M1 +
BI25 Power F1
(~ )
M2 BI26 -
supply F2
M3 BI27
M4 BI28
13 and 3-14 in Subsection
terfaces, refer to Table 3-
Assignment of Pins of In-
M6 BI29 System
M7 Interface B
BI30
M8 BI31
M9 BI32 Rear Service/
M5 DIGSI Port C
M10 BI33
M11 Time
BI34 Synchronization A
M12 BI35 Interference suppression
M13 BI36 capacitors at the
3.2.1
6MD631B
25 76
IA BO1
50 77
BO2
24 51
IB
49 53
BO3
23 52
IC
48
22
I4
47
21 Va
20
Vb
46
19
Vc/VG
44
55 BI1
80 BI2
56 BI3
81 BI4
82 BI5
58 BI6
57 100
BO11
75
83 BO12
BI7 99
59 BO13
74
98
BO14
73
97
BO15 72
1) Jumper: 12 NO
Live status 54
contact 1 79 23 NC
Jumper ) (NO, NC)
+
Power 15 L+ (V+)
(~ )
supply - 16 L (V)
Assignment of Pins
Front PC Port of Interface, refer to
96 BI21 Table 3-13 in Sub-
71 BI22 section 3.2.1
95 BI23
70 BI24
94
Interference suppression
capacitors at the
Ground at Side relay contacts,
Wall of Housing Ceramic, 4.7 nF, 250 V
6MD632B
25 76
IA BO1
50 77
BO2
24 51
IB
49 53
BO3
23 52
IC
48 11 ()
22 36 (+)
47
I4 *) 10
BO4
21
Va 35
20 BO5
Vb
46 12
BO6
19
Vc/VG 37
44 BO7
55 BI1 14
80 BI2 BO8 39
56 BI3 BO9 40
81 BI4 13
82 BI5 BO10 38
58 BI6
57 100
BO11
75
83 BO12
BI7 99
59 BO13
74
84 BI8 98
BO14
60 73
BI9
85 97
BI10 BO15
61 BI11 72
62 BI12 1)
87 BI13 Live status 54 Jumper: 12 NO
63 contact 1 79 23 NC
BI14 Jumper ) (NO, NC)
88 BI15
86 +
15 L+ (V+)
Power (~ )
64 BI16 supply - 16 L (V)
89 BI17
65 BI18
90 BI19
66 Assignment of Pins
Front PC Port of Interface, refer to
91 BI20
67 Table 3-13 in Sub-
96
section 3.2.1
BI21
71 BI22
95 BI23
70 Interference suppression
BI24 capacitors at the
94
relay contacts,
Ceramic, 4.7 nF, 250 V
Ground at Side
Wall of Housing *)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
6MD633B
25 76
IA BO1
50 77
BO2
24 51
IB
49 53
BO3
23 52
IC
48 11 ()
22 36 (+)
47
I4 *) 10
BO4
21
Va 35
20 BO5
Vb
46 12
BO6
19 Vc/VG 37
44 BO7
55 BI1 14
80 BI2 BO8 39
56 BI3 BO9 40
81 BI4 13
82 BI5 BO10 38
58 BI6
57 100
BO11
75
83 BO12
BI7 99
59 BO13
74
84 BI8 98
BO14
60 73
BI9
85 97
BI10 BO15
61 BI11 72
62 BI12 1)
87 BI13 Live status 54 Jumper: 12 NO
63 contact 1 79 23 NC
BI14 Jumper ) (NO, NC)
88 BI15
86 +
Power (~ )
15 L+ (V+)
64 BI16 -
supply 16 L (V)
89 BI17
65 BI18
90 BI19
66 Assignment of Pins
91 BI20 Front PC Port of Interface, refer to
67 Table 3-13 in Sub-
(+) 96 section 3.2.1
() 71 Transducer 1
(+) 95
() 70 Transducer 2
Interference suppression
capacitors at the
relay contacts,
Ground at Side Ceramic, 4.7 nF, 250 V
Wall of Housing
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-10 General diagram 6MD633B (panel surface mounting)
6MD634B
76
BO1
77
BO2
51
53
BO3
52
11 ()
36 (+)
*) 10
BO4
35
55 BI1 BO5
80 BI2 12
56 BO6
BI3
81 BI4 37
82 BO7
BI5
58 BI6 14
BO8 39
57
BO9
40
83 BI7 13
59 BO10
38
84 BI8
60 BI9
85 BI10
61 BI11
62 BI12
87 BI13
63 BI14
88 BI15
86
64 BI16
89 BI17 1)
65 Live status 54 Jumper: 12 NO
BI18 contact 1
90 79 23 NC
BI19 Jumper ) (NO, NC)
66
+
91 BI20 Power (~ )
L+ (V+)
67 supply - L (V)
Assignment of Pins
Front DIGSI of Interfaces, refer
Port
to Table 3-13 in
Subsection 3.2.1
Interference suppression
Ground at Side capacitors at the
Wall of Housing relay contacts,
Ceramic, 4.7 nF, 250 V
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
6MD637B
76
BO1
77
BO2
51
53
BO3
52
11 ()
36 (+)
*) 10
BO4
35
BO5
12
BO6
55 BI1 37
80 BO7
BI2
56 BI3 14
81 BO8 39
BI4
82 BO9
BI5 40
58 BI6 13
57 BO10
38
83 BI7
59
21 ()
84 46 (+)
60
BI8 *) 20
85
BI9 BO16 *)
BI10 High-duty relays
61 BI11 45 Interference suppression
BO17
62 BI12 capacitors
87 22
BI13 BO18 MP, 22 nF, 250 V
63 BI14 47
88 BI15 BO19
86
BO20 25
64 BI16 50
BO21
89 BI17 24
65 BI18 23
90 BI19 BO22 48
66
91 BI20
67 1)
Live status 54 Jumper: 12 NO
contact 1 79 23 NC
Jumper ) (NO, NC)
+
Power L+ (V+)
(~ )
supply - L (V)
92 BI25
68 BI26
93 BI27
69 Assignment of Pins
BI28 Front DIGSI
70 BI29 of Interfaces, refer
95 Port
BI30 to Table 3-13 in
71 BI31 Subsection 3.2.1
96 BI32
94
72 Interference suppression
BI33 capacitors at the
97 BI34
73 relay contacts,
BI35 Ceramic, 4.7 nF, 250 V
98 BI36
74
Ground at Side
99 BI37 Wall of Housing
75
6MD631/2/3/4/7-B
(up to release ... /DD)
Channel B
Profibus
RS232 RS485
4 CTS B
Optical 5 RTS
Rear SCADA
Port or 6 GND GND
Electrical 7 TxD A
8 RxD
9 Shield
Channel C
RS232 RS485
29 CTS B
Optical 30 RTS
Rear Service
Port or 31 GND GND
Electrical 32 TxD A
33 RxD
34 Shield
27 IN 12 V
2 COMMON
Time
Synchronization 28 IN 5 V
3 IN 24 V
1 Shield
Figure A-13 General diagram 6MD631/2/3/4/7B up to release .../DD (panel surface mounting)
6MD631/2/3/4/7B
(beginning with
release ... /EE)
Assignment of Pins
of Interface, refer to
Table 3-13 in Sub-
section 3.2.1
Rear Optical
Service Port or Channel C
Electrical elektrical RS232/RS485
27 IN 12 V
2 COMMON
Time
Synchronization 28 IN 5 V
3 IN 24 V
1 Shield
Figure A-14 Connection Diagram For 6MD631/2/3/4/7B beginning with release /EE
(Panel Surface Mounted)
6MD635B
50 IA 151
BO1
100 152
BO2
49 IB 101
99 103
BO3
48 IC 102
98 19 ()
47 69 (+)
97
I4 *) 18
BO4
46
Va 68
45 BO5
Vb
96 20
BO6
44 Vc/VG
94 70
BO7
105 BI1 23
155 BI2 BO8 73
106 BI3 BO9
74
156 BI4
157 22
BI5 BO10
108 72
BI6
107 200
BO11
150
158 BO12
BI7 199
109 BO13
149
169 BI8 198
BO14
120 BI9 148
170 BI10 197
BO15
121 BI11 147
122 BI12 27 ()
172 77 (+)
123
BI13 *) 26
BI14 BO16
173
171
BI15
76 *)
BO17 High-duty relays
124 Interference suppression
BI16 28 capacitors
174 BO18
BI17 MP, 22 nF, 250 V
125 BI18 78
175 BO19
BI19
126 31
BO20 81
176 BI20 BO21
127 30
29
196 BO22
BI21 79
146 BI22 1)
195 Live status 104 Jumper: 12 NO
BI23
145 contact 1 154 23 NC
BI24 Jumper ) (NO, NC)
194
177 +
BI25 Power (~ )
37 L+ (V+)
128 BI26 supply -
178 38 L (V)
BI27
129 BI28
130 Assignment of Pins
BI29
180 Front PC Port of Interface, refer to
BI30
131 BI31 Table 3-13 in Sub-
181 BI32 section 3.2.1
179
132 BI33 Interference suppression
182 BI34 capacitors at the
133 BI35 relay contacts,
183 BI36 Ceramic, 4.7 nF, 250 V
134
Ground at Side
184 BI37 Wall of Housing
135
Figure A-15 General diagram 6MD635B (panel surface mounting)
6MD636B
50 IA 151
BO1
100 152
BO2
49 IB 101
99 103
BO3
48 IC 102
98 19 ()
47 69 (+)
97
I4 *) 18
BO4
46 Va 68
45 BO5
Vb
96 20
BO6
44 Vc/VG
94 70
BO7
105 BI1 23
155 BI2 BO8 73
106 BI3 BO9
74
156 BI4
157 22
BI5 BO10
108 72
BI6
107 200
BO11
150
158 BO12
BI7 199
109 BO13
149
169 BI8 198
BO14
120 BI9 148
170 BI10 197
BO15
121 BI11 147
122 BI12 27 ()
172 77 (+)
123
BI13 *) 26
BI14 BO16
173 BI15
171 76 *)
BO17
High-duty relays
124 BI16 28 Interference suppression
174 BO18
BI17 capacitors
125 BI18 78 MP, 22 nF, 250 V
175 BO19
BI19
126 31
BO20 81
176 BI20 BO21
30
127
29
BO22
(+) 196 79
Transducer 1
() 146 1)
Live status 104 Jumper: 12 NO
(+) 195 contact 1
Transducer 2 154 23 NC
() 145 Jumper ) (NO, NC)
177 BI25 +
Power (~ )
37 L+ (V+)
128 BI26 supply - 38 L (V)
178 BI27
129 BI28
130 BI29 Assignment of Pins
180 BI30 of Interface, refer to
131 Front PC Port
BI31 Table 3-13 in Sub-
181 BI32
179 section 3.2.1
132 BI33
182 BI34 Interference suppression
133 BI35 capacitors at the
183 BI36 relay contacts,
134 Ceramic, 4.7 nF, 250 V
Ground at Side
184 BI37 Wall of Housing
135
Figure A-16 General diagram 6MD636B (panel surface mounting)
6MD635/6B
(up to release ... /DD)
Channel B
Profibus
RS232 RS485
4 CTS B
Optical 5 RTS
Rear SCADA
Port or 6 GND GND
Electrical 7 TxD A
8 RxD
9 Shield
Channel C
RS232 RS485
54 CTS B
Optical 55 RTS
Rear Service
Port or 56 GND GND
Electrical 57 TxD A
58 RxD
59 Shield
52 IN 12 V
2 COMMON
Time
Synchronization 53 IN 5 V
3 IN 24 V
1 Shield
Figure A-17 General diagram 6MD635/6B up to release .../DD (panel surface mounting)
6MD635/6B
(beginning with
release .../EE)
Assignment of Pins
of Interface, refer to
Table 3-13 in Sub-
section 3.2.1
Rear Optical
Service Port or Channel C
Electrical elektrical RS232/RS485
52 IN 12 V
2 COMMON
Time
Synchronization 53 IN 5 V
3 IN 24 V
1 Shield
Figure A-18 Connection Diagram For 6MD635/6B beginning with release /EE
(Panel Surface Mounted)
6MD631A/C
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6
Q7 I4
Q8
R14
Va
R16
Vb
R15
R17
Vc/VG
R18
F10 BI1
F11 BI2
F12 BI3
F13 BI4
F15 BI5
F16 R1
BI6 BO11
F14 R2
BO12
R3
F17 BO13
BI7 R4
F18 R5
BO14
R6
R7
BO15 R8
1) Jumper: 12 NO
Live status F3
contact F4 23 NC
Jumper1) (NO, NC)
+
Power F1
(~ )
supply - F2
of Interfaces, refer to
Table 3-13 and 3-14
Assignment of Pins
Rear SCADA
in Subsection 3.2.1
Port B
Rear Service
iPort C
R9 BI21 Time
R10 BI22 Syncronization A
R11 BI23
R12 BI24
R13
Ground at Back
Wall of Housing
Interference suppression
capacitors at the
Front PC Port Operation Ground at Back relay contacts,
unit Wall of Housing Ceramic, 4.7 nF, 250 V
Figure A-19 General diagram 6MD631A/C (devices with separate operation unit)
6MD632A/C
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17 Vc/VG
R18 K17
BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15
K4 BI11 R8
K6 BI12 1)
K7 Live status F3 Jumper: 12 NO
BI13 contact 1
K8 BI14
F4 23 NC
Jumper ) (NO, NC)
K9 BI15 +
K5 Power (~ )
F1
K10 supply - F2
BI16
K11 BI17
of Interfaces, refer to
Table 3-13 and 3-14
K12
Assignment of Pins
in Subsection 3.2.1
Ground at Back
Wall of Housing Interference suppression
capacitors at the
Front PC Port Operation Ground at Back relay contacts,
unit Wall of Housing Ceramic, 4.7 nF, 250 V
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-20 General diagram 6MD632A/C (devices with separate operation unit)
6MD633A/C
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17
Vc/VG K17
R18 BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15
K4 BI11 R8
K6 BI12 1)
Jumper: 12 NO
K7 Live status F3
BI13 contact 1 F4 23 NC
K8 BI14 Jumper ) (NO, NC)
K9 BI15 +
K5 Power F1
(~ )
K10
supply - F2
BI16
K11 BI17
of Interfaces, refer to
Table 3-13 and 3-14
K12
Assignment of Pins
in Subsection 3.2.1
BI18 Rear SCADA
K13 BI19 Port B
K14
K15 Rear Service
BI20 C
K16 Port
(+) R9
Transducer 1 Time
() R10 Synchronization A
(+) R11
Transducer 2
() R12
Ground at Back
Wall of Housing Interference suppression
capacitors at the
relay contacts,
Front PC Port Operation Ground at Back Ceramic, 4.7 nF, 250 V
unit Wall of Housing
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-21 General diagram 6MD633A/C (devices with separate operation unit)
6MD634A/C
F6
BO1
F8
BO2
F5
F9
BO3
F7
J1 ()
J2 (+)
*) J3
BO4
J4
BO5
K18
BO6
K17
BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4 J11
F15 BI5 BO10
J12
F16 BI6
F14
F17 BI7
F18
K1 BI8
K2 BI9
K3 BI10
K4 1)
BI11 Live status F3 Jumper: 12 NO
K6 BI12 contact 1 F4 23 NC
K7 BI13 Jumper ) (NO, NC)
K8 BI14
K9 BI15 +
K5 Power F1
(~ )
K10
supply - F2
BI16
K11 BI17
of Interfaces, refer to
Table 3-13 and 3-14
K12
Assignment of Pins
in Subsection 3.2.1
BI18 System
K13 BI19 Interface B
K14
K15 BI20 Rear Service/
DIGSI Port C
K16
Time
Synchronization A
Ground at Back
Wall of Housing
Interference suppression
capacitors at the
Front DIGSI Operation Ground at Back relay contacts,
Port unit Wall of Housing Ceramic, 4.7 nF, 250 V
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-22 General diagram 6MD634A/C (devices with separate operation unit)
6MD635A/C
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17 Vc/VG
R18 K17
BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15
K4 BI11 R8
K6 BI12 L1 ()
K7 L2 (+)
K8
BI13 *) L3
BI14 BO16
K9 BI15 *)
K5 L4 High-duty relays
BO17 Interference suppression
K10 BI16 M18 capacitors
K11 BO18
BI17 MP, 22 nF, 250 V
K12 BI18 M17
K13 BO19
BI19
K14 L7
BO20 L9
K15 BI20 BO21
K16 L8
L11
R9 BO22
BI21 L12
R10 BI22 1)
R11 BI23 Live status F3 Jumper: 12 NO
R12 BI24 contact 1 F4 23 NC
R13 Jumper ) (NO, NC)
M1 +
BI25 Power (~ )
F1
M2 BI26 supply -
M3 F2
BI27
M4
of Interfaces, refer to
Table 3-13 and 3-14
BI28
Assignment of Pins
in Subsection 3.2.1
Figure A-23 General diagram 6MD635A/C (devices with separate operation unit)
6MD636A/C
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17
Vc/VG K17
R18 BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15 R8
K4 BI11
K6 BI12 L1 ()
K7 L2 (+)
BI13 *)
K8 BI14 BO16
L3 *)
K9 BI15 High-duty relays
K5 L4 Interference suppression
BO17 capacitors
K10 BI16 M18 MP, 22 nF, 250 V
K11 BO18
BI17
K12 BI18 M17
K13 BO19
BI19
K14 L7
BO20 L9
K15 BI20 BO21
K16 L8
L11
(+) R9 BO22
L12
Transducer 1
() R10
1) Jumper: 12 NO
(+) R11 Live status F3
Transducer 2 contact 1 F4
() R12 23 NC
Jumper ) (NO, NC)
M1 BI25 +
F1
M2 Power (~ )
BI26 supply -
M3 F2
BI27
M4
of Interfaces, refer to
Table 3-13 and 3-14
BI28
Assignment of Pins
in Subsection 3.2.1
6MD637A/C
F6
BO1
F8
BO2
F5
F9
BO3
F7
J1 ()
J2 (+)
*) J3
BO4
J4
BO5
K18
BO6
F10 BI1 K17
F11 BI2 BO7
F12 BI3 J7
F13 BI4 BO8 J9
F15 BI5 BO9
J8
F16 BI6
F14 J11
BO10
J12
F17 BI7
F18
K1 L1 ()
BI8 L2 (+)
)
K2 BI9 * L3
K3 BI10 BO16
K4 BI11 L4
K6 BI12 BO17
K7 BI13 M18
K8 BO18
BI14
K9 BI15 M17
K5 BO19
L7
K10 BI16 BO20 L9
K11 BI17 BO21
L8
K12 BI18
K13 L11
BI19 BO22
K14 L12
M1 BI25
of Interfaces, refer to
M2
Table 3-13 and 3-14
BI26
Assignment of Pins
in Subsection 3.2.1
M3 BI27 System
M4 Interface B
BI28
M6 BI29
M7 BI30 Rear Service/
M8 DIGSI Port C
BI31
M9 BI32
M5 Time
Synchronization A
M10 BI33
M11 BI34
M12 Interference suppression
BI35
M13 capacitors at the
BI36
M14 relay contacts,
Ground at Back Ceramic, 4.7 nF, 250 V
M15 BI37
M16 Wall of Housing
*)
High-duty relays
Front DIGSI Operation Ground at Back Interference suppression
Port unit Wall of Housing capacitors
MP, 22 nF, 250 V
Figure A-25 General diagram 6MD637A/C (devices with separate operation unit)
6MD631F/G
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6
Q7 I4
Q8
R14
Va
R16
Vb
R15
R17
Vc/VG
R18
F10 BI1
F11 BI2
F12 BI3
F13 BI4
F15 BI5
F16 R1
BI6 BO11
F14 R2
BO12
R3
F17 BO13
BI7 R4
F18 R5
BO14
R6
R7
BO15 R8
1) Jumper: 12 NO
Live status F3
contact F4 23 NC
Jumper1) (NO, NC)
+
Power F1
(~ )
supply - F2
of Interfaces, refer to
Table 3-13 and 3-14
Assignment of Pins
Rear SCADA
in Subsection 3.2.1
Port B
Rear Service
iPort C
R9 BI21 Time
R10 BI22 Syncronization A
R11 BI23
R12 BI24
R13
Ground at Back
Wall of Housing
Interference suppression
PC Port capacitors at the
(to Panel or Door) relay contacts,
Ceramic, 4.7 nF, 250 V
Figure A-26 General diagram 6MD631F/G (devices for panel surface mounting without operation unit)
6MD632F/G
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17 Vc/VG
R18 K17
BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15
K4 BI11 R8
K6 BI12 1)
Live status F3 Jumper: 12 NO
K7 BI13
K8 contact 1 F4 23 NC
BI14 Jumper ) (NO, NC)
K9 BI15 +
K5 Power (~)
F1
K10 supply - F2
BI16
K11 BI17
of Interfaces, refer to
Table 3-13 and 3-14
K12
Assignment of Pins
in Subsection 3.2.1
Ground at Back
Wall of Housing Interference suppression
capacitors at the
PC Port
relay contacts,
(to Panel or Door)
Ceramic, 4.7 nF, 250 V
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-27 General diagram 6MD632F/G (devices for panel surface mounting without operation unit)
6MD633F/G
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17
Vc/VG K17
R18 BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15
K4 BI11 R8
K6 BI12 1)
Jumper: 12 NO
K7 Live status F3
BI13 contact 1 F4 23 NC
K8 BI14 Jumper ) (NO, NC)
K9 BI15 +
K5 Power F1
(~ )
K10
supply - F2
BI16
K11 BI17
of Interfaces, refer to
Table 3-13 and 3-14
K12
Assignment of Pins
in Subsection 3.2.1
(+) R9
Transducer 1 Time
() R10 Synchronization A
(+) R11
Transducer 2
() R12
Ground at Back
Wall of Housing Interference suppression
capacitors at the
relay contacts,
PC Port Ceramic, 4.7 nF, 250 V
(to Panel or Door)
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-28 General diagram 6MD633F/G (devices for panel surface mounting without operation unit)
6MD634F/G
F6
BO1
F8
BO2
F5
F9
BO3
F7
J1 ()
J2 (+)
*) J3
BO4
J4
BO5
K18
BO6
K17
BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4 J11
F15 BI5 BO10
J12
F16 BI6
F14
F17 BI7
F18
K1 BI8
K2 BI9
K3 BI10
K4 1)
BI11 Live status F3 Jumper: 12 NO
K6 BI12 contact 1 F4 23 NC
K7 BI13 Jumper ) (NO, NC)
K8 BI14
K9 BI15 +
K5 Power F1
(~ )
K10
supply - F2
BI16
K11 BI17
of Interfaces, refer to
Table 3-13 and 3-14
K12
Assignment of Pins
in Subsection 3.2.1
BI18 System
K13 BI19 Interface B
K14
K15 BI20 Rear Service/
DIGSI Port C
K16
Time
Synchronization A
Ground at Back
Wall of Housing
Interference suppression
capacitors at the
Front DIGSI Operation Ground at Back relay contacts,
Port unit Wall of Housing Ceramic, 4.7 nF, 250 V
*)
High-duty relays
Interference suppression
capacitors
MP, 22 nF, 250 V
Figure A-29 General diagram 6MD634F/G (devices for panel surface mounting without operation unit)
6MD635F/G
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17 Vc/VG
R18 K17
BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15
K4 BI11 R8
K6 BI12 L1 ()
K7 L2 (+)
K8
BI13 *) L3
BI14 BO16
K9 BI15 *)
K5 L4 High-duty relays
BO17
Interference suppression
K10 BI16 M18 capacitors
K11 BO18
BI17 MP, 22 nF, 250 V
K12 BI18 M17
K13 BO19
BI19
K14 L7
BO20
L9
K15 BI20 BO21
K16 L8
L11
R9 BO22
BI21 L12
R10 BI22
R11 1)
BI23 Live status F3 Jumper: 12 NO
R12 BI24 contact 1 F4 23 NC
R13 Jumper )(NO, NC)
M1 +
BI25 Power (~ )
F1
M2 BI26 -
supply F2
M3 BI27
M4
of Interfaces, refer to
Table 3-13 and 3-14
BI28
Assignment of Pins
in Subsection 3.2.1
6MD636F/G
Q1 IA F6
BO1
Q2 F8
BO2
Q3 IB F5
Q4 F9
BO3
Q5 IC F7
Q6 J1 ()
Q7 J2 (+)
Q8
I4 *) J3
BO4
R14
Va J4
R16 BO5
Vb
R15 K18
BO6
R17
Vc/VG K17
R18 BO7
F10 BI1 J7
F11 BI2 BO8 J9
F12 BI3 BO9
J8
F13 BI4
F15 J11
BI5 BO10
F16 J12
BI6
F14 R1
BO11
R2
F17 BO12
BI7 R3
F18 BO13
R4
K1 BI8 R5
BO14
K2 BI9 R6
K3 BI10 R7
BO15 R8
K4 BI11
K6 BI12 L1 ()
K7 L2 (+)
K8
BI13 *) L3
BI14 BO16
K9 BI15 *)
K5 L4 High-duty relays
BO17 Interference suppression
K10 BI16 M18 capacitors
K11 BO18 MP, 22 nF, 250 V
BI17
K12 BI18 M17
K13 BO19
BI19
K14 L7
BO20 L9
K15 BI20 BO21
K16 L8
L11
(+) R9 BO22
L12
Transducer 1
() R10 1)
(+) R11 Live status F3 Jumper: 12 NO
Transducer 2 contact 1 F4 23 NC
() R12
Jumper ) (NO, NC)
M1 BI25 +
F1
M2 Power (~ )
BI26 supply -
M3 F2
BI27
M4
of Interfaces, refer to
Table 3-13 and 3-14
BI28
Assignment of Pins
in Subsection 3.2.1
Figure A-31 General diagram 6MD636F/G (devices for panel surface mounting without operation unit)
6MD637F/G
F6
BO1
F8
BO2
F5
F9
BO3
F7
J1 ()
J2 (+)
*) J3
BO4
J4
BO5
K18
F10 BO6
BI1
F11 BI2 K17
F12 BO7
BI3
F13 BI4 J7
BO8 J9
F15 BI5 BO9
F16 BI6 J8
F14 J11
BO10
J12
F17 BI7
F18
L1 ()
K1 BI8 L2 (+)
K2 BI9 *) L3
K3 BI10 BO16
K4 BI11
BO17
L4 *)
K6 BI12 High-duty relays
K7 BI13 M18 Interference suppression
K8 BO18 capacitors
BI14
K9 BI15 M17 MP, 22 nF, 250 V
BO19
K5
L7
K10 BI16 BO20 L9
K11 BI17 BO21
L8
K12 BI18
K13 L11
BI19 BO22 L12
K14
K15 BI20 Live status F3 1)
Jumper: 12 NO
K16 contact 1 F4
Jumper ) (NO, NC) 23 NC
+ F1
Power (~ )
supply - F2
M1 BI25
of Interfaces, refer to
M2
Table 3-13 and 3-14
BI26
Assignment of Pins
in Subsection 3.2.1
M3 BI27 System
M4 Interface B
BI28
M6 BI29
M7 BI30 Rear Service/
M8 DIGSI Port C
BI31
M9 BI32
M5 Time
Synchronization A
M10 BI33
M11 BI34
M12 Interference suppression
BI35
M13 capacitors at the
BI36
M14 relay contacts,
Ground at Back Ceramic, 4.7 nF, 250 V
M15 BI37
M16 Wall of Housing
PC Port
(to Panel or Door)
Figure A-32 General diagram 6MD637F/G (devices for panel surface mounting without operation unit)
25 Q1 Ia Q2 50
24 Q3 Ib Q4 49
23 Q5 Ic Q6 48
L
l
k 22 Q7 I4 Q8 47
K
6MD631/2/3/4/7
A B C Size 1/2
50 Q1 Ia Q2 100
49 Q3 Ib Q4 99
48 Q5 Ic Q6 98
L
l
k 47 Q7 I4 97
K Q8
6MD635/6
A B C Size 1/1
Figure A-33 Current connections to three current transformers with a starpoint connection for
ground current(Grounded-Wye Connection with residual 3I0 Neutral Current), nor-
mal circuit layout appropriate for all networks.
25 Q1 Ia Q2 50
24 Q3 Ib Q4 49
23 Q5 Ic Q6 48
L
l
k 22 Q7 I4 47
K Q8
6MD631/2/3/4/7
A B C Size 1/2
50 Q1 Ia Q2 100
49 Q3 Ib Q4 99
48 Q5 Ic Q6 98
L
l
k
47 Q7 I4 97
K Q8
6MD635/6
A B C Size 1/1
Figure A-34 Current connections to two current transformers - only for ungrounded or com-
pensated networks.
25 Q1 Ia Q2 50
24 Q3 Ib Q4 49
23 Q5 Ic Q6 48
L
l
k
47 Q8 I4 Q7 22
K
6MD631/2/3/4/7
A B C
L l
K k
Size 1/2
50 Q1 Ia Q2 100
49 Q3 Ib Q4 99
48 Q5 Ic Q6 98
L
l
k
97 Q8 I4 Q7 47
K
6MD635/6
A B C
L l
K k
Size 1/1
Figure A-35 Current connections to three current transformers and a core balance neutral
current transformer for ground current preferred for effectively or low-resistance
grounded networks
A
Busbar
B
C
A
B
a
b
21 R14 Va
Vb
46 R15 R16 20
Vc
19 R17 R18 44
25 Q1 Ia Q2 50
24 Q3 Ib Q4 49
23 Q5 Ic Q6 48
L
l
k I4
K 22 Q7 Q8 47
6MD631/2/3/4/7
A B C Size 1/2
A
Busbar
B
C
A
B
a
b
Panel Surface Mounted
Flush-mounted/Cubicle
46 R14 Va
96 R15 Vb
R16 45
Vc
44 R17 R18 94
50 Q1 Ia Q2 100
49 Q3 Ib Q4 99
48 Q5 Ic Q6 98
L
l
k I4
K 47 Q7 Q8 97
6MD635/6
A B C Size 1/1
Figure A-36 Current and voltage connections to three current transformers and three voltage
transformers (phase-ground), normal circuit layout appropriate for all networks.
A
Busbar
B
C
A
B
da
dn
a
b
21 R14 Va-b
44 R18 VG R17 19
25 Q1 Ia Q2 50
24 Q3 Ib Q4 49
23 Q5 Ic Q6 48
L
l
k 22 Q7 I4 Q8 47
K
6MD631/2/3/4/7
A B C Size 1/2
A
Busbar
B
C
A
B
da
dn
a
b
46 R14 Va-b
96 R15 Vc-b
R16 45
94 R18 VG R17 44
50 Q1 Ia Q2 100
49 Q3 Ib Q4 99
48 Q5 Ic Q6 98
L
l
k 47 Q7 I4 Q8 97
K
6MD635/6
A B C Size 1/1
Figure A-37 Current and voltage connections to three current transformers, two voltage trans-
formers (phase-phase) and open delta VT for V4, appropriate for all networks.
A
Busbar
B
C
A BA B
a ba b
19 R17 R18 44
25 Q1 Ia Q2 50
24 Q3 Ib Q4 49
23 Q5 Ic Q6 48
L
l
k 22 Q7 I4 Q8
K 47
6MD631/2/3/4/7
A B C Size 1/2
A
Busbar
B
C
A BA B
a ba b
44 R17 R18 94
50 Q1 Ia Q2 100
49 Q3 Ib Q4 99
48 Q5 Ic Q6 98
L
l
k 47 Q7 I4 Q8
K 97
6MD635/6
A B C Size 1/1
Figure A-38 Current and voltage connections to two current transformers and two voltage
transformers, for ungrounded or compensated networks.
A
Busbar
B
C
A BA B
a ba b
19 R17 R18 44
25 Q1 Ia Q2 50
24 Q3 Ib Q4 49
23 Q5 Ic Q6 48
L
l
k 22 Q7 I4 Q8
K 47
6MD631/2/3/4/7
A B C Size 1/2
A
Busbar
B
C
A BA B
a ba b
44 R17 R18 94
50 Q1 Ia Q2 100
49 Q3 Ib Q4 99
48 Q5 Ic Q6 98
L
l
k 47 Q7 I4 Q8
K 97
6MD635/6
A B C Size 1/1
Figure A-39 Current connections to tree current transformers and two voltage transformers,
for ungrounded or compensated networks.
A 7XV566
7XV5650 A A
Port C T1 FO/RS485 RTD-box
6MD63 B Bus number: 00
Converter B A and B jumpers for
the terminating resis-
B tors
A 7XV566
A A RTD-box
6MD63 Port C*) Bus number: 00
B A and B jumpers for
B the terminating resis-
B tors
A 7XV566
R1 7XV5650 A A RTD-box
6MD63 Port C T1 FO/RS485 B Bus number: 01
Converter B A and B jumpers for
B the terminating resis-
tors
A 7XV566
A A RTD-box
6MD63 Port C Bus number: 01
A and B jumpers for
B B the terminating resis-
B tors
R1 7XV5650 7XV566
A A
RTD-box
6MD63 Port C T1 FO/RS485 B
Converter B Busnummer: 01
A 7XV566
A RTD-box
Bus number: 02
B A and B jumpers for
B the terminating resis-
tors
7XV566
A A RTD-box
6MD63 Port C Bus number: 01
B B
A 7XV566
A RTD-box
Bus number: 02
B A and B jumpers for
B the terminating resis-
tors
The LED indication presettings which are preset in the device when it leaves the fac-
tory are summarised in Table A-1.
The presettings of the binary inputs are listed (dependent on the ordering variant) in
Tables A-2 to A-4.
Positions that are not indicated in the following tables have no presetting.
Table A-2 Binary input presettings for all devices and ordering variants
Table A-4 Further binary input presettings for 6MD632*, 6MD633*, 6MD634* ,
6MD635*, 6MD636* and 6MD637*
The presettings of the binary outputs are listed (dependent on the ordering variant) in
Tables A-5 to A-7.
Positions that are not indicated in the following tables have no presetting.
Table A-5 Binary Output presetting for all devices and ordering variants
Tabelle A-6 Further binary output presettings for 6MD631*, 6MD632*, 6MD633* ,
6MD635* and 6MD636*
Tabelle A-7 Further binary output presettings for 6MD634* and 6MD637*
F3 No presetting
F4 No presetting
Standard Default
Display of the [%] IL ULE ULL
Graphic Display L1 0.0 0.0 0.0
L2 0.0 0.0 0.0
L3 0.0 0.0 0.0
I U
12 0kV
23 0kV
31 0kV
L1 0A 0kV
L2 0A 0kV
L3 0A 0kV
E 0A 0kV
I-MIN I-MAX
L1 0A 0A
L2 0A 0A
L3 0A 0A
S: 0.0MVA
P: 0.0MW
Q: 0.0MVAR
F: ---
cos: ---
Some CFC Charts are already supplied with the SIPROTEC device.
Depending on the variant the following charts may be implemented:
Device and System The NEGATOR block assigns the input signal DataStop directly to an output. This is
Logic not directly possible without the interconnection of this block.
Transducer For devices with integrated measurement transducers, a zero suppression and a limit
20 mA Input value monitor for the signals supplied by two measurement transducers for pressure
and temperature are shown as examples of measured value processing:
Figure A-45 Processing of the signals supplied by measurement modifiers for pressure and temperature
Worksheet 1:
Interlocking .15 X1
IN: Control Device 52Breaker DP Interlocking .14 X1
Interlocking .13 X1
IN: Control Device 52Breaker DP
Interlocking .15 X2
IN: Control Device Disc.Swit. DP
Figure A-46 Standard Interlocking For Circuit Breaker, Disconnector and Ground Switch
Set points Using modules on the running sequence measured value processing, a low current
monitor for the three phase currents is implemented. The output message is set high
as soon as one of the three phase currents falls below the set threshold:
Blocks of the task level MW_BEARB (measured value processing) are used to im-
plement the overcurrent monitoring and the power monitoring.
IN: Set points I Admd> LV OUT: Set points SP. I A dmd> OUT
IN: Demand meter Ia dmd= MV
IN: Set points I Bdmd> LV OUT: Set points SP. I B dmd> OUT
IN: Demand meter Ib dmd= MV
IN: Set points I Cdmd> LV OUT: Set points SP. I C dmd> OUT
IN: Demand meter Ic dmd= MV
IN: Set points I1dmd> LV OUT: Set points SP. I1 dmd> OUT
IN: Demand meter I1 dmd= MV
IN: Measurement PF = MV
1. Physical layer
1.1 Electrical interface
X EIA RS-485 X Number of loads for one equipment: 32
1.2 Optical interface
X Glass fibre F-SMA type connector
X Plastic fibre X BFOC/2,5 type connector
1.3 Transmission speed
X 9600 bit/s X 19200 bit/s
2. Link layer
There are no choices for the link layer
3. Application layer
3.1 Transmission mode for application data Mode 1 (least significant octet first) as defined in 4.10 of
IEC 60870-5-4
3.2 Common address of ASDU
X One common address of ADSU More than one common address of ASDU
(identical with station address)
3.3 Selection of standard information numbers in monitor direction
3.3.1 System functions in monitor direction
X 0 End of general interrogation X 0 Time synchronization
X 2 Reset FCB X 3 Reset CU
X 4 Start/restart X 5 Power on
3.3.2
3.3.3
3.3.4 see separate table in the device manual (Information List in the following section)
3.3.5
3.3.6
Protocol IEC 608705103 Profibus FMS Profibus DP DNP3.0 Modbus ASCII/ Additional
RTU interface
Function
(optional)
Fault recording Yes Yes No. Only via addi- No. Only via addi- No. Only via addi- Yes
tional service inter- tional service inter- tional service inter-
face face face
Remote relay setting No. Only via addi- Yes No. Only via addi- No. Only via addi- No. Only via addi- Yes
tional service inter- tional service inter- tional service inter- tional service inter-
face face face face
User-defined mes- Yes Yes Pre-defined User- Pre-defined User- Pre-defined User- Yes
sages and switching defined messag- defined messag- defined messages
objects es in CFC es in CFC in CFC
Time synchronization Via protocol; Via protocol; Via DCF77/IRIG B; Via protocol; Via DCF77/IRIG B;
DCF77/IRIG B; DCF77/IRIG B; Interface; DCF77/IRIG B; Interface;
Interface; Interface; Binary input Interface; Binary input
Binary input Binary input Binary input
Commissioning aids
Measured value Yes Yes No No No Yes
indication block-
ing
Creating test mes- Yes Yes No No No Yes
sages
Baudrate 4800 to 38400 Up to 1.5 Up to 1.5 MBaud 4800 to 19200 2400 to 19200 4800 to
MBaud 115200
191 RTD CONNECTION 6 RTD simplex operation 6 RTD simplex Ext. Temperature Input Con-
6 RTD half duplex operation operation nection Type
12 RTD half duplex operation
A.8 Settings
Note: The following table lists all data which are available in the maximum complement of the devices. Depen-
dent on the ordered model, only those data may be present which are valid for the individual version. In the list
below, the setting ranges and default setting values for the pickup currents are for a device with a nominal cur-
rent rating IN = 1 A. For a nominal current rating IN = 5 A, multiply the Setting Options values and Default Setting
values by 5. Consider the current transformer ratios when setting the device with primary values.
Addresses to which the letter A is attached can only be modified by using the DIGSI 4 software at Further
Settings.
202 Vnom PRIMARY Power System 0.10..800.00 kV 12.00 kV Rated Primary Voltage
Data 1
203 Vnom SECON- Power System 100..225 V 100 V Rated Secondary Voltage
DARY Data 1 (L-L)
206A Vph / Vdelta Power System 1.00..3.00 1.73 Matching ratio Phase-VT
Data 1 To Open-Delta-VT
210A TMin TRIP CMD Power System 0.01..32.00 sec 0.15 sec Minimum TRIP Command
Data 1 Duration
212 BkrClosed I MIN Power System 0.04..1.00 A 0.04 A Closed Breaker Min. Cur-
Data 1 rent Threshold
213 VT Connection Power System Van, Vbn, Vcn Van, Vbn, Vcn VT Connection
Data 1 Vab, Vbc, VGnd
Van, Vbn, Vcn,
VGnd
Van, Vbn, Vcn,
217 Ignd-CT PRIM Power System 1..50000 A 60 A Ignd-CT rated primary cur-
Data 1 rent
276 TEMP. UNIT Power System Degree Celsius Degree Celsius Unit of temparature measu-
Data 1 Degree Fahrenheit rement
610 FltDisp.LED/LCD Device, Gene- Display Targets on Display Targets on Fault Display on LED / LCD
ral Settings every Pickup every Pickup
Display Targets on
TRIP only
8103 BAL. FACTOR V Measurement 0.58..0.90 0.75 Balance Factor for Voltage
Supervision Monitor
8105 BAL. FACTOR I Measurement 0.10..0.90 0.50 Balance Factor for Current
Supervision Monitor
8302 DMD Sync.Time Demand Mea- On the Hour On the Hour Demand Synchronization
surement Setup 15 Min. after Hour Time
30 Min. after Hour
45 Min. after Hour
8311 MinMax cycRESET Min/Max Mea- NO YES Automatic Cyclic Reset
surement Setup YES Function
8312 MiMa RESET TIME Min/Max Mea- 0..1439 min 0 min MinMax Reset Timer
surement Setup
8313 MiMa RESET- Min/Max Mea- 1..365 day(s) 7 day(s) MinMax Reset Cycle Period
CYCLE surement Setup
8314 MinMax- Min/Max Mea- 1..365 Days 1 Days MinMax Start Reset Cycle
RES.START surement Setup in
9011A RTD 1 TYPE RTD-Box not connected Pt 100 Ohm RTD 1: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9021A RTD 2 TYPE RTD-Box not connected not connected RTD 2: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9031A RTD 3 TYPE RTD-Box not connected not connected RTD 3: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9041A RTD 4 TYPE RTD-Box not connected not connected RTD 4: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9051A RTD 5 TYPE RTD-Box not connected not connected RTD 5: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9061A RTD 6 TYPE RTD-Box not connected not connected RTD 6: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9071A RTD 7 TYPE RTD-Box not connected not connected RTD 7: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9081A RTD 8 TYPE RTD-Box not connected not connected RTD 8: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9091A RTD 9 TYPE RTD-Box not connected not connected RTD 9: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9101A RTD10 TYPE RTD-Box not connected not connected RTD10: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9111A RTD11 TYPE RTD-Box not connected not connected RTD11: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
9121A RTD12 TYPE RTD-Box not connected not connected RTD12: Type
Pt 100 Ohm
Ni 120 Ohm
Ni 100 Ohm
Binary Outputs
Function Keys
Measurement
Binary Inputs
Interlocking
(slow)
PLC1
(fast)
CFC
CFC
LED
PLC
Annunciation:
Single Point
SP_Ev Single Point Indication Event
SP Single Point Indication ON/OFF X X X X X X X
SP Single Point Indication Open/Close X X X X X X X
Double Point
DP Double Point Indication (Breaker indication 00 = X X X X1) X X X2)
not valid/transmitted as 3)
DP_I Double Point Indication (Breaker indication 00 = X X X X1) X X X2)
intermediate/transmitted as 0)
Output Slow
OUT Output Indication Event
OUT Output Indication ON/OFF X X X X X1) X X X2)
OUT Output Indication Open/Close X X X X X1) X X X2)
Output Fast
OUT Protection ON/OFF X X X X X X X2)
OUT Protection Open/Close X X X X X X X2)
Tagging
IntSP_ Ev Internal Single Point Indication Event
IntSP Internal Single Point Indication ON/OFF X X X X X X 1) X X X2)
IntSP Internal Single Point Indication Open/Close X X X X X X1) X X X2)
IntDP Internal Double Point Indication (Breaker indication X X X1) X X X2)
00 = not valid/transmitted as 3)
IntDP_I Internal Double Point Indication (Breaker indication X X X1) X X X2)
00 = intermediate/transmitted as 0)
Tap Changer
TxTap Transformer Tap Changer X
1)
Only for measurement setpoints (is processed cyclically every 600 ms); do not use for binary inputs.
2)
Only for commands (is triggered by commands only).
Binary Outputs
Function Keys
Measurement
Binary Inputs
Interlocking
(slow)
PLC1
(fast)
CFC
CFC
LED
PLC
C_SN ON/OFF X X X X X X
C_SN Open/Close X X X X X X
Double Controls 1 Trip 1 Close
C_D2 ON/OFF X X X X X X
C_D2 Open/Close X X X X X X
C_D2 Transformer Tap Changer X X X X X X
Double Controls 1 Trip 1 Close 1 Common
C_D3 ON/OFF X X X X X X
C_D3 Open/Close X X X X X X
C_D3 Transformer Tap Changer X X X X X X
Double Controls 2 Trip 2 Close
C_D4 ON/OFF X X X X X X
C_D4 Open/Close X X X X X X
C_D4 Transformer Tap Changer X X X X X X
Double Controls 1 Trip 2 Close
C_D12 ON/OFF X X X X X X
C_D12 Open/Close X X X X X X
C_D12 Transformer Tap Changer X X X X X X
Double Controls negated
C_D2N ON/OFF X X X X X X
C_D2N Open/Close X X X X X X
C_D2N Transformer Tap Changer X X X X X X
1)
Only for measurement setpoints (is processed cyclically every 600 ms); do not use for binary inputs.
2
) Only for commands (is triggered by commands only).
Binary Outputs
Function Keys
Measurement
Binary Inputs
Interlocking
(slow)
PLC1
(fast)
CFC
CFC
LED
PLC
Control Commands with feedback:
Single Controls
CF_S Single Point Indication ON/OFF Control X X X X X X
SP Feedback X X X X X X X X
CF_S Single Point Indication Open/Close Control X X X X X X
SP Feedback X X X X X X X X
CF_S Double Point Indication (Breaker indication Control X X X X X X
DP 00 = not valid/transmitted as 3) Feedback X X X X X X
CF_S Double Point Indication (Breaker indication Control X X X X X X
DP_I 00 = intermediate/transmitted as 0) Feedback X X X X X X
Double Controls 1 Trip 1 Close
CF_D2 Single Point Indication ON/OFF Control X X X X X X
SP Feedback X X X X X X X X
CF_D2 Single Point Indication Open/Close Control X X X X X X
SP Feedback X X X X X X X X
CF_D2 Double Point Indication (Breaker indication Control X X X X X X
DP 00 = not valid/transmitted as 3) Feedback X X X X X X
CF_D2 Double Point Indication (Breaker indication Control X X X X X X
DP_I 00 = intermediate/transmitted as 0) Feedback X X X X X X
CF_D2 Transformer Tap Changer Control X X X X X X
TxTap Feedback
Double Controls 1 Trip 1 Close 1 Common
CF_D3 Single Point Indication ON/OFF Control X X X X X X
SP Feedback X X X X X X X X
CF_D3 Single Point Indication Open/Close Control X X X X X X
SP Feedback X X X X X X X X
CF_D3 Double Point Indication (Breaker indication Control X X X X X X
DP 00 = not valid/transmitted as 3) Feedback X X X X X X
CF_D3 Double Point Indication (Breaker indication Control X X X X X X
DP_I 00 = intermediate/transmitted as 0) Feedback X X X X X X
CF_D3 Transformer Tap Changer Control X X X X X X
TxTap Feedback
Double Controls 2 Trip 2 Close
CF_D4 Single Point Indication ON/OFF Control X X X X X X
SP Feedback X X X X X X X X
CF_D4 Single Point Indication Open/Close Control X X X X X X
SP Feedback X X X X X X X X
Binary Outputs
Function Keys
Measurement
Binary Inputs
Interlocking
(slow)
PLC1
(fast)
CFC
CFC
LED
PLC
CF_D4 Double Point Indication (Breaker indication Control X X X X X X
DP 00 = not valid/transmitted as 3) Feedback X X X X X X
CF_D4 Double Point Indication (Breaker indication Control X X X X X X
DP_I 00 = intermediate/transmitted as 0) Feedback X X X X X X
CF_D4 Transformer Tap Changer Control X X X X X X
TxTap Feedback
Double Controls 1 Trip 2 Close
CF_D12 Single Point Indication ON/OFF Control X X X X X X
SP Feedback X X X X X X X X
CF_D12 Single Point Indication Open/Close Control X X X X X X
SP Feedback X X X X X X X X
CF_D12 Double Point Indication (Breaker indication Control X X X X X X
DP 00 = not valid/transmitted as 3) Feedback X X X X X X
CF_D12 Double Point Indication (Breaker indication Control X X X X X X
DP_I 00 = intermediate/transmitted as 0) Feedback X X X X X X
CF_D12 Transformer Tap Changer Control X X X X X X
TxTap Feedback
Double Controls 1 Trip 1 Close negated
CF_D2N Single Point Indication ON/OFF Control X X X X X X
SP Feedback X X X X X X X X
CF_D2N Single Point Indication Open/Close Control X X X X X X
SP Feedback X X X X X X X X
CF_D2N Double Point Indication (Breaker indication Control X X X X X X
DP 00 = not valid/transmitted as 3) Feedback X X X X X X
CF_D2N Double Point Indication (Breaker indication Control X X X X X X
DP_I 00 = intermediate/transmitted as 0) Feedback X X X X X X
CF_D2N Transformer Tap Changer Control X X X X X X
TxTap Feedback
Measured Values:
MV Measured Value X X
MVU Measured Value, User Defined X X
LV Limit Value X X
LVU Limit Value, User Defined X X
Binary Outputs
Function Keys
Measurement
Binary Inputs
Interlocking
(slow)
PLC1
(fast)
CFC
CFC
LED
PLC
Metered Values:
MVMV Metered Value of Measured Values
PMV Pulse Metered Values X
NOTE: The following table lists all data which are available in the maximum complement of the device. Depen-
dent on the ordered model, only those data may be present which are valid for the individual version.
The symbol > indicates that the source of the indication is a binary input.
Indications for T103 are always reported ON / OFF if they are subject to general interrogation for
IEC 60870-5-103. If not, they are reported only as ON.
New user-defined indications or such newly allocated to IEC 60870-5-103 are set to ON / OFF and subjected
to general interrogation if the information type is not a spontaneous event (".._Ev").
In columns Event Log, Trip Log and Ground Fault Log the following applies:
UPPER CASE: ON/OFF definitely set, not allocatable
lower case: preset, allocatable
*: not preset, allocatable
<blank>: neither preset nor allocatable
General Interrogation
Event Log On/Off
Information-No
Binary Output
Function Key
Binary Input
Type
LED
00003 >Synchronize Internal Real Time Device, General SP_Ev LED BI BO 135 48 1 GI
Clock (>Time Synch) Settings
00051 Device is Operational and Protec- Device, General OUT ON LED BO 135 81 1 GI
ting (Device OK) Settings OFF
General Interrogation
Event Log On/Off
Information-No
Binary Output
Function Key
Binary Input
Type
LED
00056 Initial Start of Device (Initial Start) Device, General OUT ON LED BO 160 5 1
Settings
00060 Reset LED (Reset LED) Device, General OUT_Ev ON LED BO 160 19 1
Settings
00110 Event lost (Event Lost) Device, General OUT_Ev ON LED BO 135 130 1
Settings
00113 Flag Lost (Flag Lost) Device, General OUT ON M LED BO 135 136 1 GI
Settings
00125 Chatter ON (Chatter ON) Device, General OUT ON LED BO 135 145 1 GI
Settings OFF
00140 Error with a summary alarm (Error Device, General OUT ON LED BO 160 47 1 GI
Sum Alarm) Settings OFF
00147 Error Power Supply (Error Pwr- Device, General OUT ON LED BO
Supply) Settings OFF
00160 Alarm Summary Event (Alarm Device, General OUT ON LED BO 160 46 1 GI
Sum Event) Settings OFF
General Interrogation
Event Log On/Off
Information-No
Binary Output
Function Key
Binary Input
Type
LED
00163 Failure: Current Balance (Fail I Measurement OUT ON LED BO 135 183 1 GI
balance) Supervision OFF
00167 Failure: Voltage Balance (Fail V Measurement OUT ON LED BO 135 186 1 GI
balance) Supervision OFF
00175 Failure: Phase Sequence Current Measurement OUT ON LED BO 135 191 1 GI
(Fail Ph. Seq. I) Supervision OFF
00176 Failure: Phase Sequence Voltage Measurement OUT ON LED BO 135 192 1 GI
(Fail Ph. Seq. V) Supervision OFF
00177 Failure: Battery empty (Fail Bat- Device, General OUT ON LED BO
tery) Settings OFF
00270 Set Point Pressure< (SP. Pres- Set Points (Mea- OUT on LED BO
sure<) sured Values) off
00271 Set Point Temp> (SP. Temp>) Set Points (Mea- OUT on LED BO
sured Values) off
General Interrogation
Event Log On/Off
Information-No
Binary Output
Function Key
Binary Input
Type
LED
00272 Set Point Operating Hours (SP. Set Points (Stati- OUT on LED BO 135 229 1 GI
Op Hours>) stic) off
00273 Set Point Phase A dmd> (SP. I A Set Points (Mea- OUT on LED BO 135 230 1 GI
dmd>) sured Values) off
00274 Set Point Phase B dmd> (SP. I B Set Points (Mea- OUT on LED BO 135 234 1 GI
dmd>) sured Values) off
00275 Set Point Phase C dmd> (SP. I C Set Points (Mea- OUT on LED BO 135 235 1 GI
dmd>) sured Values) off
00276 Set Point positive sequence Set Points (Mea- OUT on LED BO 135 236 1 GI
I1dmd> (SP. I1dmd>) sured Values) off
00277 Set Point |Pdmd|> (SP. |Pdmd|>) Set Points (Mea- OUT on LED BO 135 237 1 GI
sured Values) off
00278 Set Point |Qdmd|> (SP. |Qdmd|>) Set Points (Mea- OUT on LED BO 135 238 1 GI
sured Values) off
00279 Set Point |Sdmd|> (SP. |Sdmd|>) Set Points (Mea- OUT on LED BO 135 239 1 GI
sured Values) off
00284 Set Point 37-1 Undercurrent Set Points (Mea- OUT on LED BO 135 244 1 GI
alarm (SP. 37-1 alarm) sured Values) off
00285 Set Point 55 Power factor alarm Set Points (Mea- OUT on LED BO 135 245 1 GI
(SP. PF(55)alarm) sured Values) off
00301 Power System fault (Pow.Sys.Flt.) Device, General OUT ON ON 135 231 2 GI
Settings OFF OFF
00302 Fault Event (Fault Event) Device, General OUT ON 135 232 2 GI
Settings
00303 sensitive Ground fault (sens Gnd Device, General OUT ON ON 135 233 1 GI
flt) Settings OFF
General Interrogation
Event Log On/Off
Information-No
Binary Output
Function Key
Binary Input
Type
LED
00402 >Q MIN/MAX Buffer Reset (>Q Min/Max Measure- SP ON BI BO
MiMa Reset) ment Setup
05147 Phase rotation ABC (Rotation Power System OUT ON LED BO 70 128 1 GI
ABC) Data 1 OFF
05148 Phase rotation ACB (Rotation Power System OUT ON LED BO 70 129 1 GI
ACB) Data 1 OFF
General Interrogation
Event Log On/Off
Information-No
Binary Output
Function Key
Binary Input
Type
LED
14112 RTD 1 Temperature stage 1 pik- RTD-Box OUT ON * LED BO
ked up (RTD 1 St.1 p.up) OFF
General Interrogation
Event Log On/Off
Information-No
Binary Output
Function Key
Binary Input
Type
LED
14182 RTD 8 Temperature stage 1 pik- RTD-Box OUT ON * LED BO
ked up (RTD 8 St.1 p.up) OFF
General Interrogation
Event Log On/Off
Information-No
Binary Output
Function Key
Binary Input
Type
LED
>Error Meter (>Err Meter) Process Data SP on LED BI BO CB 240 184 1 GI
off
>Error Motor Voltage (>Err Mot V) Process Data SP on LED BI BO CB 240 181 1 GI
off
General Interrogation
Event Log On/Off
Information-No
Binary Output
Function Key
Binary Input
Type
LED
Hardware Test Mode (HWTest- Device, General IntSP ON LED BO
Mod) Settings OFF
Control Display
Default Display
Information-No
Function type
Compatibility
Position
CFC
00601 Ia (Ia =) Measurement 240 148 comp 9 1 CFC CD DD
Control Display
Default Display
Information-No
Function type
Compatibility
Position
CFC
00833 I1 (positive sequence) Demand (I1 dmd=) Demand Measu- CFC CD DD
rement Setup
Control Display
Default Display
Information-No
Function type
Compatibility
Position
CFC
00856 Ic Max (Ic Max=) Min/Max Measu- CFC CD DD
rement Setup
00874 V1 (positive sequence) Voltage Minimum (V1 Min Min/Max Measu- CFC CD DD
=) rement Setup
Control Display
Default Display
Information-No
Function type
Compatibility
Position
CFC
00880 Apparent Power Minimum (Smin=) Min/Max Measu- CFC CD DD
rement Setup
Control Display
Default Display
Information-No
Function type
Compatibility
Position
CFC
01078 Temperature of RTD11 ( RTD11 =) Measurement 134 146 priv 9 11 CFC CD DD
170.20 V1 = (V1 =) CD DD
50
170.20 V1 = (V1 =) CD DD
50
Index
A Control voltage of BI 1 to BI 7 74
Control voltage of BI 21 to BI 24 78
Accessories 136 Covering Caps 136
Acknowledgement of Cubicle Installation 139
commands to local/remote/Digsi 47 Current Inputs 104
commands to the device front 47 Current Rotation 22
Analog Inputs 2, 104 Current Symmetry 21
Analog Outputs 104 Currents 68
Auxiliary Voltages 19
Average Calculation 54
D
B Danger (definition) ii
DCF77 122
Battery 137 Default Settings 179
BCPU 74 Detached Operation Unit 157
BI/O2 80 Detached Operator Panel 127
Binary Inputs 3 Device Position 46
Binary Inputs and Outputs 3, 68 DIGRA 137
Binary Outputs 3 DIGSI REMOTE 4 138
Blocked by Protection 46 Dimensions 123
Breaker Control 8, 37, 115 Direction check with load current 98
Buffer Battery 19 Disassembly of the Device 70
Display Editor 137
DNP3.0 6, 109
Double Operation 46
C
Caution (definition) ii
CFC 116
E
Check
Current and voltage connection 97 Electrical Tests 110
Rotation 98 Elementary Diagrams 139
Checking Connections 87 EMC Tests for Immunity 110
Checking System Connections 90 EMC Tests For Noise Emission 111
Checking the Binary Inputs and Outputs 95 Exchanging interface modules 82
Climatic Stress Tests 112 External Current Transformer Circuits 21
Clock 109, 122
Command Output and Switching Relays 48
Command Sequence 38
Commissioning 92 F
Commissioning Aids 53
Fault value recording 53
Communications Interfaces 107
Femal Plugs 137
Connection Examples 171
Fibre optic cable 89
Connections 68, 87
Final Preparation of the Device 102
Construction 114
Front Elements 3
Contact type for output relays 69
Functional Scope 14
Control Functions 5
Control voltage 74
G Microcomputer System 3
Min/Max Report 120
Graphic Tools 138 Minimum and Maximum Values 54
Graphical symbols iii MODBUS 6
Ground Impedance Ratios 18 Monitoring Functions 8, 19
Group alarms 26 Monitoring of feedback information 47
Mounting Rail for 19"-Racks 137
H
N
Hardware Modifications 68
Hardware Monitoring 19 Negative Sequence Current Protection 8
Housing Nominal Frequency 15
for Panel Flush Mounting or Cubicle Installation Nominal rated values 18
(Size 1/1 x 19) 124 Note (definition) ii
for Panel Surface Mounting (Size 1/1) 126 Numerical Values 12
for Panel Surface Mounting (Size 1/3 x 19") 125
for Panel Surface Mounting (Size 1/3 x 19) 125
O
I Operating Hours Counter 122
Operating Software 137
Information List 203 Overview of the masking features 198
Installation 62
Insulation Tests 110
Interface Cable 137
Interface Modules 82 P
Interface modules 136
Panel Flush Mounting 139
Interlocking 40
Panel Installation 123
Interoperability List 187
Panel Surface Mounting 65, 146
IRIG B 122
Parameter names iii
Parameter options iii
PC Front Interface 107
L PC Operating Interface at Front 87
Phase Rotation 15, 36, 98
Limit Values 54 Pickup voltages of BI1 to BI7 75, 77
Load 98 Pickup voltages of BI21 to BI24 79
Long-Term Mean Value 120 Pickup voltages of BI8 to BI20 81
Polarity of Current Transformers 15
Power Supply 4, 104
Power System Data 1 14
M
Power System Data 2 18
Measured Values 119 Pre-Defined CFC Charts 183
Measured Values Monitoring 19 Probing 20
Measured Values Supervision 121 PROFIBUS 108
Measurements 50 ProfibusInterface 85
Measuring Transducer Inputs 104 Protective Functions 5
Mechanical Stress Tests 112 Protocol 189
Memory Components 19 Protocol-dependent functions 189
Message Processing 49
Q Temperature unit 15
Temperaturerfassung 27
Qualified personnel (definition) iii Termination 84
Text Values 12
Thermobox 27, 89
Time Stamping 121
R
Time synchronization interface 4, 88
Rack mounting and cubicle mounting 64 Trip Circuit Monitor 122
Rear Service/Modem Interface 107 Typographic conventions iii
Reassembly of Device 86
Recording of Event and Fault Data 5
Reference Voltages 19
U
Regionalization 10
RS232 107 UL-listing 106, 114
RS485 107
RTD 27
V
S Vibration and Shock Stress 112
Voltage Inputs 104
SCADA Interface 107 Voltage Rotation 22
Serial Interfaces 3, 69 Voltage Symmetry 21
Service Conditions 113 Voltage transformer m.c.b. 136
Set points 52 VTs Nominal Values 15
Short Circuit Links 136 VTs Ratios 16
SIMATIC CFC 4 138
Software Monitoring 20
Statistics 121
Switching Authority 44 W
Switching Mode 45, 46
Warning (definition) ii
Symbol conventions iii
Watchdog 20
System (SCADA) Interface 87 Waveform Capture 55, 121
T Z
Temperature Detection 115
Zone Controlled/ Field Interlocking 46
Temperature meter 89
To From
Siemens AG Name:
Dept. PTD PA D DM
D13623 Berlin Company/Dept.:
Germany
Address:
Dear reader,
printing errors can never be entirely eliminated:
therefore, should you come across any when read- Phone no.: Fax no.:
ing this manual, kindly enter them in this form to-
gether with any comments or suggestions for im-
provement that you may have.
Corrections/Suggestions
6MD63 Manual
C53000-G1840-C101-3
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