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BATTERY CHARGER

D.C POWER SUPPLY

CPN, HP, HPT series

A U T O M A T I S M E S E N E R G I E E L E C T R O N I Q U E S Y S T E M E S
PRELIMINARY
AEES Company, specialist in emergency power supply for various applications provides a wide range of products.
The charger rectifier is the common part of all these systems.

CHARGER RECTIFIER
LOW RATING CHARGER DC POWER SUPPLY
for stationnary battery WITH BATTERY
CE-CN.D-CPN.D/E-CMV Series FUNCTIONALITY IPP - ISP- ISPP - SPP Series
RELIABILITY
20039 leaflet 20043 - 20044
PERFORMANCE
leaflets
STANDARD OR
UNINTERRUPTIBLE POWER SUPPLY CUSTOM DESIGN EMERGENCY LIGHTING
ASD-ASC SERIES EPP-ESP-PCC-SCC Series
20040 - 20050 20079 - 20080
LEAFLETS leaflets

BATTERY CHARGER UNIT DC POWER SUPPLY

CPN-HP-HPT series : this 20046 leaflet is dedicated to them

REFERENCES
APPLICATIONS : USES :
Automatisms (relays, PLC...) Transport (Subway, airport, railways...)
Telephone exchanges (PABX) Telecommunications
Switchboards for LV, MV, HV, Switchgears Industry (oil, chemical, car...)
Emergency lighting Marine (Veritas, Lloyds...)
Computers, data processings Army
Alarm systems Buildings (Sky scraper, commercial center...)
Machines (ticketing - tooling...) O.E.M.
etc... Exportation (5 mainlands).

SYNOPTIQUE
INPUT MAINS

OUTPUT
EQUIPMENT CPN HP HPT
A B A B A B
1 Overload and short circuit protection :
Circuit breaker ......................................................................................................................... V V
V V V V
INPUT

Fuse ........................................................................................................................................
2 Pre-magnetization circuit (Rush of current limitation) .............................................................................
3 Surge suppressor according to CEI 801.5. ............................................................................................. V V V V V V
4 Incoming circuit contactor ...................................................................................................................... V V V V V V
5 Input transformer ..................................................................................................................................... V V V V V V
Regulated rectifier module including :
RECTIFIER

6 Diodes / thyristors bridge rectifier. ............................................................................................. V V V V V V


6 pulses rectifier bridge .............................................................................................................
MCD type rectifier bridge system providing same performances as a 12 pulses rectifier, but
with higher reliability. As example (N version) : - Cos 0,92 - THD (current) 15%........................
7 Electronic control unit. .............................................................................................................. V V V V V V
8 Smoothing unit :
- Standard : LC type ................................................................................................................. V V V V V V
- Improved : type ..................................................................................................................
9 Output voltage limitation :
- Transistorized ballast ..............................................................................................................
- Diodes dropper ......................................................................................................................
Overload and short circuit protection
10 Output circuit : fuse ......................................................................................................... V V V V V V
OUTPUT

Circuit breaker ..........................................................................................


11 Battery circuit : fuse isolator (Depending on configuration) ................................................. V/ V/ V/
Circuit breaker ..........................................................................................
12 Battery temperature sensor for U = f () regulation .....................................................................................
13 Line voltage drop compensation device (far away battery, high power supply...) .........................................
14 Earth fault monitor (CPI) ............................................................................................................................
15 Voltage monitoring of charger voltage ........................................................................................................ V V V
Voltage monitoring of battery voltage ......................................................................................................... V V V
Voltage monitoring of output voltage .........................................................................................................
16 Charger switch-off when over battery voltage ............................................................................................ V V V
17 Output switch-off when under battery voltage ...........................................................................................
18 on-off switch ........................................................................................................................................ V V V V V V
19 Remote control of the charger (for instance to enslave the charge operation, to the battery room ventilation) ..... V V V
20 Switch or push button for manual charge control .........................................................................................
21 Selector for Charge mode - Automatic mode - Manual mode .......................................................................
22 Voltage selector for multi voltages system ....................................................................................................
23 Ajustable output voltage by potentiometer ..................................................................................................
24 Push button faults reset .............................................................................................................................. V V V
Signalling by L.E.D. or signal lamp (S) and free remote contact (R) :
25 A.C. healthy ............................................................
S S S S S S
MONITORING

26 Charge on .............................................................. S S S S S S
V
27 Charger fault .......................................................... SR SR SR
28 Charger voltage fault (overvoltage) ..................... SR SR SR SR SR SR
29 Battery voltage fault (undervoltage) .................... } V
30 Earth fault ............................................................... SR SR SR SR SR SR
CONTROL -

31 Manual charge on ................................................. S S S S S S


Meters (72 x 72 - 90 scale) :
32 Charger flow ...................................................................................................................................................... V V V
33 Output flow ........................................................................................................................................................ V V V
34 Charge and discharge battery current ...........................................................................................................
35 Output voltage or battery voltage ................................................................................................................... V V
V V V V
36 Input voltage .....................................................................................................................................................
37 Digital indicator against moving coil indicator ..................................................................................................................

38 U and I measuring tansducers ...........................................................................................................................................

39 Man-machine communication-unit, maintenance aid, battery supervising, remote transmission ............................

40 Interface (RS 232 - RS 485 - RS 422) ...............................................................................................................................

41 Automatic battery test device ............................................................................................................................................
42 Additional outgoing feeders by circuit breakers ...............................................................................................................
43 Special make following specification ................................................................................................................................
A Battery charger : system combined with a battery V Standard
B D.C. power supply : static power supply operating without battery Option
ELECTRICALDATA
AND SURROUNDINGS
CHARGER POWER SUPPLY
Input voltage (U)
- CPN and HP series ............................................................. 230 Vac or 400 Vac single phase (1) ..................... V V
- HPT series .......................................................................... 230 Vac or 400 Vac three phase (1) ....................... V V
- Other voltages ..................................................................... 220 Vac - 240 Vac - 380 Vac - 415 Vac etc. .........
Frequency ................................................................................................. 50/60 Hz, (47 to 63 Hz) ........................................ V V
Input apparent power rating.
- CPN and HP series (single phase) ...................................... S = 1,6 x output power .......................................... V V
- HPT series (three phase) ..................................................... S = 1,4 x output power .......................................... V V
Line protection (breaker) Triggering curve
Type D Type C
INPUT

- CPN and HP series (single phase) ...................................... I=1,6.S/U I=2,2.S/U .......... V V


- HPT series (three phase) ..................................................... I=1,6 S./U 3 I=2,2 S./U 3 .... V V

Rush current limitation while voltage applies : ........................................ Pre-magnetization circuit ........................................
Efficiency between half load and full load : ............................................ 24 Vdc about 85%, 48 Vdc about 90% ................ V V
110/220 Vdc about 93% ....................................... V V
HF radio interferences feedback suppression : ....................................... According to the VDE 871/875 standards ............
Current soft start ramp : ........................................................................... 10 to 15 seconds ................................................... V V
galvanic insulation, dielectric characteristics : ......................................... 2500V between input and output terminals.
and between input and ground terminals. ............ V V
Phase failure or incorrect phase : rotation protection (for HPT series): ... included ................................................................. V V

Voltages and ratings standard ......................... See range chart (chapter 7) ................................... V V
specific ........................... 28 - 72 Vdc etc. consult us ..................................
Regulation in static duty ........................................................................... 0,5% for cumulative variations : ......................... V V
Load from 0 to 100%
Input voltage (1)
Input frequency between 47 and 63 Hz
Temperature 0 to 40C
Ripple voltage ........................................................................................... <5% rms (typical value 2,5%) ............................... V V
Other value 1% /80mV/ 2mV (CCIT standard-KAX9516)
V
OUTPUT

RMS current in the battery ....................................................................... <C/10 (C= battery capacity) ..................................
Electronic current limitation and short circuit protection ......................... <105% of the rating. .............................................. V V
output voltage limitation ........................................................................... According to the specifications
ex : 50Vdc for charging voltage at 54Vdc .............
Charging features : Sealed lead acid Bat. lead acid Bat. Ni. Cd Bat;
Nominale 2 Vdc 2 Vdc 1,2 Vdc
Charge 2,25 Vdc 2,25 Vdc 1,45 Vdc
version
version
X..............................................................
N...............................................................
[ Floating 2,25 Vdc 2,20 Vdc 1,40/1,42 Vdc
option E................................................................. Manuel - 2,45 Vdc 1,60 Vdc
option S................................................................. I Batterie C/10 C/10 C/5
>20C -3mV/C/el -3mV/C/el -2mV/C/el
option T............................................................... { <20C +2,7mV/C/el +2,7mV/C/el +1,8mV/C/el
output voltage setting .............................................................................. Between 10 and 110% of rated voltage ...............
Operating temperature ............................................................................. According to the standard NF C 42-810 A Version (CEI 146)
Storage - 40 to + 50C .................... V V
Operating 0 to + 40C (2) .................. V V
Relative humidity ...................................................................................... 10 to 95% .............................................................. V V
Altitude ..................................................................................................... 0 to 1000 m ........................................................... V V
Other conditions ....................................................................................... Salty air, tropicalization etc. ...................................
SURROUNDINGS

Electrostatic discharging behaviour ......................................................... 15 kV - following standard NF C 42-810 A Version V V


Cases or cabinet :
in sheet steel .......................................................................... 15/10e and 20/10e .................................................. V V
IP (according to NF C 20-010/CEI 529) ................................... 205 (2) .................................................................... V V
Finish ...................................................................................... EPOXY RAL 7032 painting .................................... V V
Locking .................................................................................. Keys lock ................................................................ V V
Cooling ................................................................................... Natural or forced convection according to the models ........ V V
Electrical connection ............................................................. Lateral or bottom for cabinet without battery case ............... V V
Accessibility ........................................................................... Every fundamental part of equipment is with close-approach
V V
Handling ................................................................................. Delivered on pallet for handling by fork-lift or by lift trings ...
V V
options ................................................................................... Particular, protection (IP), locking, painting ...........................
(1) Standard voltage tolerance according to NF C 15-100 : +6%, -10%, other values on request. V Standard equipment
Our systems accept +10%, -20% without damage, only the percentage regulation may increase progressively depending on load. Option equipment
(2) Other values on request.
CHARGING FEATURES
The AEES chargers can be combined with most of battery type.
However, two safety measures must be taken in order to guarantee an optimal mode of operation and to increase the battery lifetime :

A - Adjust the charging mode to the battery type.


B - Provide the proper protection to the battery.

A. CHARGING MODE

TWO BASIC VERSIONS

N version X version
E Option manuel charge
One automatic voltage level V Two automatic voltage levels :
Mainly used for free maintenance The rapid charging mode operates during
sealed lead acid battery but also sui- 12 hours in standard version (adjustable
table to lead acid battery and NiCd between 1 H and 15 H on option). This
battery of vented type. mode operates after power supply inter-
S Option ruption upper than 30 seconds in standard
Battery current limiting
version (adjustable between 3 and 5 min
Total current limiting
on option).

V The floating charging mode


(automatically resumed after charging mode).

THREE OPTIONS

T OPTION S OPTION E OPTION

Charge voltage regulation following tem- Current limiting according to the battery Manual mode (Equalizing charge) often
perature. charging current (total current limiting as used for battery commisionning or rene-
This option is interesting if the battery is standard). This option is very welcome wing of vented battery performance after a
exposed to high and long fluctuation of when high rating chargers (I) are combined long period of float charge operation.
temperature. with low battery capacity (C) (in fact for
quotient below 3 (C/I ratio), and mainly for
sealed lead acid battery with gas recombi-
nation.

Each option can be combined with any basic version


NE XE
N NT NTE X XT XTE
NS NSE XS XSE
NST NSTE XST XSTE

B. PROTECTION

An electronic voltage control unit totally independant of the charger regulation permits :

V To be in accordance with the NF C 58-311 and NF C 15-100 (see appendix chapter 554), with required voltage control device
independant of the charger regulation in order to switch off the charge when the voltage reaches the level corresponding to
the maximal battery charging current.

V To be in accordance, when combined with S option, with the rules link to the air circuit cooling of the battery case in closed
rooms.
V Cabinet fitting :
This table describes our charger or DC power supply range
fitted in cabinet (see last page).

VChassis mounting (open frame) or rack mounting :


Available on request.

RANGE FITTING

1A

2A ** HP 02-110 HP 02-220
CE-CN.D-JUPITER SERIES CAN CAN
CE
HP 03-110 HP 03-220
3A
see 20039 / 20065 leaflet CAN CAN
HP 04-110 HP 04-220
4A
CAN CAN
CN HP 08-110 HP 08-220 HP charger (chassis version) HP 12 - 120 / HP 50 - 120
8A
CAN CAN
CPN 12-48 HP (T) 12-110 HP (T) 12-220
12A
CAN CAN CB1 CAN CB1
CPN 18-24 CPN 18-48 HP (T) 18-110 HP (T) 18-220 CHARGER + BATTERY UNIT
PHASE INPUT

18A
CAN CAN CAN CB1 CB1 V Working principle :
CPN 25-12 CPN 25-24 CPN 25-48 HP (T) 25-110 HP (T) 25-220 Different possibilities are permitted : see on following page.
25A
CAN CAN CAN CB1 CB1 V Fitting :
CPN 30-12 CPN 30-24 CPN 30-48 HP (T) 30-110 HP (T) 30-220
CPN 30A Different possibilities are permitted : see last page.
1

CAN CAN CAN CB1 CB1


* CPN 40-12 CPN 40-24 CPN 40-48 HP (T) 40-110 HP (T) 40-220 V When the charger is provided with the battery, these two
40A
CAN CAN CAN1 CB1 CDN units can be combined with different ways :
CPN 50-12 CPN 50-24 HP (T) 50-48 HPT 50-110 HPT 50-220 - charger with housing and battery on stand.
50A
CAN 1 CAN1 CAN1 CB1 CDN
HP 60-12 HP (T) 60-24 HP (T) 60-48 HPT 60-110 HPT 60-220
- charger and battery in cabinet fitting.
60A Thus, the battery is mounted :
CB 1 CB1 CB1 CB1 CDN
HP 65-12 HP (T) 65-24 HP (T) 65-48 HPT 65-110 HPT 65-220 - either in the same cabinet
65A
CB 1 CB1 CB1 CB1 CDN - either on the bottom side
HP 80-12 HP (T) 80-24 HP (T) 80-48 HPT 80-110 HPT 80-220
80A - or with on additionnal case
HP CB 1 CB1 CB1 CN CN
* HP 100-12 HP (T) 100-24 HP (T) 100-48 HPT 100-110 HPT 100-220 - or in a second cabinet
100A
CB 1 CB1 CB1 CDN CDN
HP 125-12 HP (T) 125-24 HP (T) 125-48 HPT 125-110 HPT 125-220 In the case of battery of the vented type (NiCd for example),
125A
CB 1 CB1 CB1 CDN MC 188
the battery can be provided on special sliding drawer in order
HPT 160-12 HPT 160-24 HPT 160-48 HPT 160-110 HPT 160-220
160A to help the access and so the maintenance.
CB 1 CDN CDN MC 188 MC 188
HPT 200-12 HPT 200-24 HPT 200-48 HPT 200-110 HPT 200-220
200A
CB 1 CDN CDN MC 188 MC 188
HPT 250-12 HPT 250-24 HPT 250-48 HPT 250-110 HPT 250-220 DEFINITION
HPT 250A
CDN CDN CDN MC 188 MC 188
HPT 300-12 HPT 300-24 HPT 300-48 HPT 300-110 HPT 300-220
300A Depending on the specification you need, we are at your disposal
CDN CDN CDN MC 188 MC 188
400A
HPT 400-12 HPT 400-24 HPT 400-48 HPT 400-110 HPT 400-220 to determine which configuration is best suited (working principle,
PHASE INPUT

CDN CDN MC 188 MC 188 charger rating, battery capacity, dimensions...).


HPT 500-12 HPT 500-24 HPT 500-48 HPT 500-110
500A
MC 138 MC 188 MC 188 MC 188
HPT 600-12 HPT 600-24 HPT 600-48 HPT 600-110
600A
MC 138 MC 188 MC 188 MC 188 OTHER PRODUCTS
3

HPT 700-12 HPT 700-24 HPT 700-48


700A
s

MC 138 MC 188 MC 188


tu

Automatic battery chargers CE - CN.D - CPN.D - CMV - Jupiter :


ul

HP 800-12 HPT 800-24 HPT 800-48


ns

800A see leaflet N20039/20065.


co

MC 188 MC 188 MC 188


se

HPT 1000-12 HPT 1000-24 HPT 1000-48 Low power rating DC powers supplies with battery :
ea

1000A
Pl

MC 188 MC 188 MC 188 see leaflet N20043.


>1000 A by modules paralleling
Low power rating regulated DC power supplies (RFI series) or non
regulated DC power supplies (XFI, XTI series) : see leaflet 20048.
ENERGY STATION
Purpose The combination of a charger with a battery constitute a DC power supply with a back up time in case
of mains failure.
Operating This combination permits different principles such as these principals :

INDPENDENT SYSTEM

MAINTAINED TYPE NON - MAINTAINED TYPE

When mains is on the charger supplies both the load and the When mains is on, the charger supplies only the battery
battery recharge. recharge. The load is either provided only by the battery when
mains is off, or provided intermittently by the battery when
mains is on.

MAINS MAINS
On Off

Output Output
uninterruptedly

Intermittently

SYSTEMS REDUNDANT OR IN STAND-BY

DUAL PARALLELING PILOT + STAND-BY

The two chargers (diagram with one battery) or two units The two chargers (diagram with one battery) or two units
charger + battery (diagram with two batteries) operate in charger + battery (diagram with two batteries) do not opera-
parallel. te in parallel. In case of pilot failure, the stand-by unit (slave)
Both of them are able to supply the total output in case of starts up and supplies the output with no transfer time thanks
stopping of the faulty one. to the battery.

Diagram with two batteries Diagram with one battery

AEES, SPECIALIST IN EMERGENCY SUPPLY PROVIDES YOU OTHER DIFFERENT WORKING PRINCIPLES
For some applications it can be intersting to have only one energy station which supplies all the types of loads DC or AC current regulated or not.

Regulated DC output
48 Vdc 5 %
48 Vdc Charger
48 Vdc Battery
DC output
48 Vdc 15 %

Insulated DC output
24 Vdc
Utilisation
230 Vac - 50 Hz
AC output
230 Vac - 50 Hz
MECHANICAL DATA
CAN / CAN1
A wide range of cases, cabinets, battery compartments
allows many possibilities

STANDARD MODEL :

A cabinet including :
- charger and its accessories
- battery space if need

OTHER SOLUTION :
CB
- one cabinet for charger
- one cabinet for battery
or
- one cabinet for charger
- one wooden stand or metallic rack for battery

CDN

20046/4 GB
LEAFLET N
/ NOTICE
AEES - Document non contractuel -
MC

Code/mm H W D
MC 136 1300 600 650
MC 138 1300 800 650
MC 186 1800 600 650
MC 188 1800 800 650

AEES - 62, avenue du Progrs - B.P.92 - 69685 Chassieu cedex France Tel. 33 (0) 472 47 63 77 - Fax. 33 (0) 478 40 13 94
E-mail: commercial@aees.fr http://www.aees.fr

AUTOMATISMES ENERGIE ELECTRONIQUE SYSTEMES


E S T U N E S O C I T D U

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