You are on page 1of 9

Tensile test

Table. The Average thickness of samples A, B and C.


Sample Thickness (mm)
1st 2nd 3rd Average
A 1 1.74 1.69 1.71 1.71
2 1.76 1.70 1.73 1.73
3 1.77 1.71 1.70 1.73
4 1.73 1.70 1.70 1.72
5 1.72 1.68 1.70 1.70
B 1 1.74 1.70 1.83 1.76
2 1.73 1.68 1.80 1.74
3 1.75 1.72 1.89 1.77
4 1.72 1.70 1.81 1.76
5 1.75 1.71 1.83 1.76
C 1 2.03 2.03 2.06 2.05
2 1.96 1.97 1.97 1.97
3 1.87 1.88 1.92 1.89
4 2.06 2.06 2.06 2.06
5 2.07 2.06 2.07 2.07

Cross section area = thickness x width

Compound A Compound B Compound C


 
(mm2) (mm2) (mm2)
1 11.456 13.120 13.120
2 11.456 12.608  12.608
3 11.456 11.648  12.096
4 11.392 11.648  13.184
5 11.328 11.648  13.248

Tensile stress =
9
8
7
6
5 Compound C
compound B
4
Compound A
3
2
1
0
-1 0 50 100 150 200 250 300 350 400 450

Figure : Stress versus Elongation for compound A, B, C

Table :

Break stress Break strain M300


  M100% M500% M700%
(MPa) (%) %
1
2
3
4
5

Average

Standard
deviatio
n
Tear Test

Sample Thickness (mm) Maximum Load Maximum


(kN) Load/Thickness
(N/mm)
1st 2nd 3rd Average
A 1 1.93 1.89 1.86 1.89 0.01788 9.460
2 1.86 1.88 1.91 1.88 0.01273 6.771
3 1.84 1.85 1.87 1.85 0.01797 9.714
4 1.79 1.81 1.85 1.82 0.01433 7.874
5 1.79 1.77 1.83 1.79 0.01300 7.263
Average 0.01518 8.216
B 1 1.92 1.86 1.84 1.87 0.01226 6.556
2 1.89 1.84 1.82 1.85 0.01276 6.897
3 1.90 1.85 1.82 1.86 0.01196 6.430
4 1.86 1.81 1.81 1.83 0.01064 5.814
5 1.85 1.79 1.81 1.82 0.01082 5.945
Average 0.01169 6.328
C 1 2.05 2.00 2.00 2.02 0.00658 3.257
2 2.04 2.00 2.01 2.02 0.00713 3.530
3 2.00 1.95 2.01 1.97 0.00450 2.284
4 2.01 1.96 2.07 2.01 0.00577 2.871
5 2.03 1.96 1.97 1.99 0.00794 3.990
Average 0.00638 3.186
Hardness test:

Wallace dead load tester


Rapid hardness tester (IRHDs)
Sample (IRHDs)
1 2 3 Average 1 2 3 Average
1 38.0 37.0 39.0 38.0 39.0 39.0 38.0 38.7
2 38.0 39.0 36.0 37.7 37.0 38.0 39.0 38.0
A
3 36.0 38.0 36.0 36.7 39.0 38.0 37.0 38.0
Average 37.5 Average 38.2
1 32.0 31.0 30.0 31.0 29.0 28.0 32.0 29.7
2 33.0 34.0 35.0 34.0 28.0 31.0 30.0 29.7
B
3 31.0 32.0 29.0 30.7 32.0 29.0 31.0 30.7
Average 31.9 Average 30.0
1 45.0 46.0 44.0 45.0 44.0 43.0 45.0 44.0
2 45.0 47.0 45.0 45.7 46.0 45.0 45.0 45.3
C
3 46.0 47.0 45.0 46.0 44.0 45.0 44.0 44.3
Average 45.6 Average 44.5

Compression
COMPRESSION

THICKNESS(mm)
COMPOUN SAMPLE
BEFORE AFTER
D NO
COMPRESS COMPRESS
1 12.32 10.85
2 12.89 10.78
A
3 12.60 10.89
4 12.59 10.68
Average 12.60 10.80
1 12.29 9.89
2 12.14 9.76
B
3 12.19 9.83
4 12.25 9.80
Average 12.22 9.82
1 12.44 12.30
2 12.48 12.30
C
3 12.61 12.28
4 12.38 12.11
Average 12.48 12.25

Diameter(mm)
COMPOUN SAMPLE BEFORE AFTER
D NO COMPRES COMPRES
S S
A
1 31.25 27.37
2 31.41 27.47
3 31.51 27.47

4 31.29 27.50
Average 31.37 27.45

1 32.72 27.49

2 32.98 27.53
B
3 32.94 27.61

4 32.94 27.60
Average 32.90 27.56

1 29.04 27.65

2 28.86 27.67
C
3 28.93 27.75

4 28.82 27.72
Average 28.91 27.70

WEIGHT
COMPOUN SAMPLE BEFORE
D NO COMPRES AFTER
S COMPRESS
1 7.68 7.65
2 7.73 7.71
A
3 7.75 7.72
4 7.62 7.59
Average 7.70 7.67
1 7.76 7.73
2 7.71 7.68
B
3 7.78 7.75
4 7.76 7.74
Average 7.75 7.73
1 7.47 7.42
2 7.50 7.45
C
3 7.46 7.41
4 7.47 7.42
Average 7.48 7.43

Compression set = (t0 – tr) / (t0 – tc) x 100%


Compression set for A =
Compression set for B =
Ressilence

Karl Frank pendulum


Sample Wallace Dunlop Tripsometer
1 2 3 Average 1 2 3 Average
1 21 20 21 20.7 51 50 50.5 50.5
2 22 22.5 23 22.5 52 52 51 51.7
A
3 22 24 23 23 52 51.5 51 51.5
Average 22.1 Average 51.2
1 21 20 20.5 20.5 48 47.5 48 47.8
2 22 23 22 22.3 49 49 49 49
B
3 21 21 23 21.7 48 49 48.5 48.5
Average 21.5 Average 48.4
1 23 23.5 23 23.2 62 61.5 62 61.8
2 23 23 23 23 60 60 59 59.7
C
3 23 23.5 23.5 23.3 61 60 61.5 60.8
Average 23.2 Average 60.8

Wallace Dunlop Tripsometer

the average of % resilience for samples A = (1 – cos 22.1°) / (1 – cos 45°) x 100
=25.08%
the average of % resilience for samples B = (1 – cos 21.5°) / (1 – cos 45°) x 100
= 23.76%
the average of % resilience for samples C = (1 – cos 23.2°) / (1 – cos 45°) x 100
= 27.61%

Karl Frank pendulum

the average of % resilience for samples A = (1 – cos 51.2°) / (1 – cos 90°) x 100
= 37.33%
the average of % resilience for samples B = (1 – cos 48.4°) / (1 – cos 90°) x 100
= 33.61%
the average of % resilience for samples C = (1 – cos 60.8 °) / (1 – cos 90°) x 100
= 51.2%

Abrasion test :

Compound A B C
Weight of sample before trial run (g) 35.05 35.84 34.08
Weight of sample after trial run 500 rev (g) 34.96 35.70 33.78
Loss in weight on trial run (g) 0.09 0.14 0.30
Specific gravity of compound 0.945 0.971 0.915
Volume loss on trial run (cc.) 0.095 0.144 0.328
Running-in period (revs.) 195 103 172
Condition of compound collapsed collapsed collapsed

Table 3 : tensile test data for compound A

Break stress Break strain M300


  M100% M500% M700%
(MPa) (%) %
1 10.55 1050.6 0.457 0.974 1.80 3.77
2 12.26 1045.3 0.426 0.951 1.82 3.75
3 12.92 995.6 0.489 0.996 1.78 3.96
4 11.35 1030.5 0.496 0.957 1.75 3.69
5 10.24 1011.5 0.435 0.975 1.79 3.74

Average 11.464 1026.7 0.4606 0.976 1.788 3.782

Standard
deviatio 1.02 20.64 0.028 0.016 0.023 0.0982
n

Table 4 : tensile data for compound B

Break stress Break strain M300


  M100% M500% M700%
(MPa) (%) %
1 9.23 1058.6 0.435 0.88 1.49 3.75
2 8.75 1054.2 0.485 0.81 1.43 3.69
3 8.23 1045.6 0.504 0.79 1.39 3.56
4 9.12 1055.8 0.398 0.92 1.58 3.89
5 8.01 1052.9 0.423 0.83 1.42 3.48

Average 8.668 1052.83 0.449 0.846 1.462 3.674

Standard
deviatio 0.48 4.35 0.0395 0.048 0.067 0.144
n

Table 5 : tensile data for compound C

Break stress Break strain M300


  M100% M500% M700%
(MPa) (%) %
1 13.62 901.45 0.618 1.45 2.81 6.56
2 12.56 895.36 0.578 1.59 2.89 5.98
3 12.87 910.21 0.702 1.69 2.54 6.15
4 14.69 889.33 0.598 1.79 2.12 6.23
5 12.89 895.87 0.656 1.21 2.99 5.78

Average 13.326 898.44 0.6304 1.546 2.67 6.14

Standard
deviatio 0.766 7.02 0.044 0.202 0.313 0.261
n

Compression set

Table 4 : compression
COMPRESS
set results

THICKNESS(mm)
SAMPLE
COMPOUND
NO (ts)
(t0) (tr)
10.85
1 12.32 11.70
10.78
2 12.89 11.75
A
10.89
3 12.60 11.85
10.68
4 12.59 11.68
Average 10.80
12.60 11.75
B 1 12.29 10.10 9.89
9.76
2 12.14 10.30
9.83
3 12.19 10.48
9.80
4 12.25 10.29
Average 9.82
12.22 10.29
12.30
1 12.44 12.41
12.45
2 12.48 12.30
C 12.28
3 12.61 12.51

12.11
4 12.38 12.30

Compression set = (t0 – tr) / (t0 – ts) x 100%


Compression set for A = (12.60-11.37) / (12.60-10.80) x 100% = 47.22%
Compression set for B = (12.22 – 10.29) / (12.6 - 9.82) x 100% = 69.42%
Compression set for C = (12.48 – 12.42) / (12.48 – 12.25) x 100% = 26.10%

You might also like