Professional Documents
Culture Documents
TYPE 816R-2B
It
FM BROADCAST TRANSMITTER
It
WITH SOLID STATE EXCITER 802A
II .
INSTRUCTION MANUAL
varlan@
continental electronics division
PTl-l P.O. BOX 27087' DALLAS. TEXAS 75227 (214) 381-7181
CABLE ADDRESS: CONTRONICS TELEX ADDRESS: 73 - 318
..
816R- 2B
RECORD OF CHANGE
CHANGE NO. DATE EFFECTIVITY
1 14 July 1988 All Transmitters
CHANGE NOTICE
CHANGE NO. 1
TO
816R-2B
FM BROADCAST TRANSMITTER
INSTRUCTION MANUAL
--"-~-----------------------------------~------------- -----------
1~ July 1988
VARIAN
CONTINENTAL ELECTRONICS DIVISION
~212 SOUTH BUCKNER BLVD.
DALLAS, TEXAS 75227-~299
816R- 2B
TABLE OF CONTENTS
SECTION 2 - INSTALLATION
2-1 . Pre-Installation Information ....... 2-1
2- 1 1 Transmi t ter Cool i ng ...................... 2-1
2- 2. Unpacking & Inspecting ...... 2-2
2- 2.1 Domestic Shipments ........................ 2-2
2-2.2 Foreign Shipments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2- 3. Assembly It It It It It It It It It It It It ........ 2-7
SECTION 3 - OPERATION
3-1. General 3-1
3- 2. Controls & Indicators ...... 3-1
3- 3. Initial Turn-On Procedure .................... . 3-8
3-4. Remote Operation ................................................... .. 3-24
3- 5. 2nd Power Level (Low Power) Adjustment .... 3-24
3- 6. Automatic Recycle Resetting ....... 3-24
3-7. Normal Turn-Off (At Transmitter Site) ...... 3-24
3- 8. Emergency Turn-Off .................. 3-25
iii
816R-2B
TABLE OF CONTENTS
SECTION 5 - MAINTENANCE
5-1 . Routine Maintenance ............ 5-1
5-2. Cleaning ...................................................................... .. 5-1
5- 2.1 General Cleaning Procedures ...... 5-1
5-2.2 Air Filter .................................................................. . 5-2
5-2.3 Tube Cleaning ................................... " ................... , .. 5-2
5- 3. Inspection .................................................................. .. 5-2
5-4. Lubrication ............................................................ .. 5-2
5- 5. Parts Replacement .................................................... .. 5-2
5- 5.1 4CX15000A PA Tube ................. 5-3
5-5.2 Control Panel Indicator Lamps .............. 5-3
5- 5.3 Fuse Replacement ......... 5-3
5- 6. Troubleshooting ....................................................... . 5-3
5- 6.1 Access Panel Interlock Switch ..... 5-3
5- 6.2 Test Equipment .......................................................... .. 5-3
iv
816R-2B
TABLE OF CONTENTS
SECTION 5 - MAINTENANCE
v
816R-2B
LIST OF ILLUSTRATIONS
vi
816R-2B
LIST OF ILLUSTRATIONS
vii
816R-2B
LIST OF TABLES
viii
816R-28
1-1. INTRODUCTION
1- 2. FUNCTION AL DESCRIPTION
:' 1- 1
816R-2B .
87-1445
1-2
816R- 2B
1- 3
816R-2B
MECHANICAL
Weight 1962 lbs
Size - Transmitter Height: 69" (175 cm)
(Not Including Directional Cplr)
Width: 72" (183 cm)
Depth: 28" (71 cm)
Ventilation: Squirrel cage type blower mounted
under the cavity. Axial fan that
provides positive air pressure
within the entire cabinet.
Ambient Temperature Range: -2000C to +5008
(-4 F to +122 F) operating
Relative Humidity Range: o to 95% relative humidity
Altitude:
Up to 7580 feeto(2285m)
at +40 C (104 F)
Up to 10800 fee& (3046m)
at +40 C (104 F)
(W i th 0 ptional High Alt. Blower)
Shock and Vibration: Normal handling & transportation
Finish: Front Panel: Tan
Cabinet: Brown
ELECTRICAL
Frequency Range: 88 to 108 MHz
Output Power: 10,000 watts to 21,500 watts
Output Impedance: 50 ohms, VSWR 2:1 Maximum
Standing Wave Ratio: Not to exceed 2:1
(Refer to Figure 3-9)
1- 4
816R-2B
ELECTRICAL - Continued
Power Source: 200 to 250 volts, 60 Hz, 3 phase
Available voltage taps on
transformer: 200, 210, 220, 230,
240 and 250.
50 Hz operation available on
special order
Power Line Variations: +5% overall power line
variations; in addition, the
phase angle and voltage unbalance
shall be within 5% of the average
of all three phases.
Harmonic & Spurious Radiation: Any emission appearing on a
frequency removed from the
Carrier by between 120 kHz and
240 kH z in cl usi ve is atten uated
at least 25 dB below the level of
the unmodulated carrier.
Any emission appearing on a
frequency removed from the
carrier by more than 240 kHz and
up to and including 600 kH z is
attenuated at least 35 dB below
the level of the unmodulated
carrier.
Any emission appearing on a
frequency removed from the
carrier by more than 600 kHz is
attenuated at least 80 dB below
the level of the unmodulated
carrier.
Mod ulation Characteristi cs: Wideband direct Fh
Input Power Requirements:
at 20 kW output: 32 kW at 0.9 Power Factor
Excitation Source: Continental 802A exciter capable
of accepting an input signal of
from 20 Hz to 100 kHz.
Output Impedance: 50 Ohms, unbalanced
1- 5
816R-2B
ELECTRICAL - Continued
Carri er F re quen cy Stability: Frequency will not vary more than
+250 Hz for an ambient tempera-
-
ture range of 0 to +55 0 C.
Synchronous: 50 dB below
e qui valent 100% AM mod ulation
1- 6
816R-2B
SECTION 2 - INSTALLATION
2- 1
816R-2B
2-2
816R-28
CABINET HEAT
AIR OUTLET
AIR TO ROOM APPROX 500CFM AIR INLET
APPROX 5666 BTU APPROX 815 CFM
APPROX 41,000 BTU TRANSMITTER CABINET MUST BE
APPROX 315 CFM STRAPPED TO STATION RF GROUND SYSTEM
NOTE: ANY DUCT WORK MUST 1/420 GNO HOLES
IN FLOOR
NOT PRESENT MORE THAN
, PLACES
0.1" H 0 BACK PRESSURE
2
MAIN POWER
00 '(2INCH CONDUIT)
II)
..: II!
120.1 [4.11)
, ~t=i::::::::==~=r.;E:::======::=::::r18(
ill ~1==~4=~~==============~
"-"2.6
1---,4.6 --+ \ 3-118 FLG TRANSMISSION
LINE CONNECTION
SECTION A-A
TOP VIEW OF TRANSMITTER
133." (5.25J
\~ /
"" "'~------tll . l [71.50)
774.7 [30.50)
-----"1
ir-------,r--if-----r-....LLl---,;1 101.. [4.00J
1\ B02A EXCITER
"
MAY BE INSTAL.LED IN EQUIPMENT RACK
OR CONSOLE.
i
, 171'.3
'. [II.MJ
.,.a
254.0 (10.00) -
...
0
.....
~
A ~A
so. (2.00) J"-;::tt:t===:=~:!:===~~s!;;::====::P_J-1
20.1 [2.00)-1
47'.2
(11.001
< I
t
RF
OUTPUT AIR IN
AIR OUT
t
HEAT POWER PLATE
TRANSFORMER
==!=c =---- -
D
CABINET~
TRANSMITTER ~: CABINET
HEAT
~ RADIATION
AIR
LEAKAGE
(CALI
~ (CHRI
Q _
~CABINET
L-- AIR DUMP
J------CABINET (CADI
~ ~ AIR
LEAKAGE
(CALI
iJ
AIR-IN
INPUT
POWER
STRAY HEAT TO ROOM
::::::(CALI + (CHR)
~~ ~ ~ ~ fo
816R-2B o 0 +0.1" H O 0.1" H O
21.5KW 21.5 KW 34.5 36.7 815 +40 C +22.2 C 500 815 2 2
38560 62 39.7 315 5666 500
~ ~~ ~~~
0 0 +0.1" H O 0.1" H O
18 KW 28.75 31.25 815 +40 C +22.2 C 500 315 815 2 2
32424 55.8 33.& 4437 500
L / ~ ~/ /
TABLE 2-1 816R-2B NOMINAL POWER AND HEAT BALANCE CHART
Table 2-1. FM Transmitter, Nominal Heat Balance
2-5/2-6
816R-2B
2-3. ASSEMBLY
2-7
816R-2B
I NOTE I
The positive plate current sample, TB4-30, must
be connected to the ground side of the remote
metering circuits if one side of the remote
metering is grounded. The negative plate current
sample, TB4-29, will then be connected to the
rem ote meterin g in put. The open circuit voltage
at T B 4:- 29, 30 will be approximately 7.2Vdc when
plate current is 3.0 Amperes. An external voltage
di vider may be required to obtain a sample that
is within allowable limits for the remote
control.Refer to Figure 2- 2.
II CAUTION II
DAMAGE MAY RESULT FROM AN IMPROPER IMPEDANCE MATCH
BETWEEN THE TRANSMITTER AND THE TRANSMISSION LINE.
ENSURE THAT THE TRANSMISSION LINE AND ANTENNA
PRESENT A 50 OHM IMPEDANCE AND A VSWR NOT GREATER
THAN 2:1 TO THE TRANSMITTER AT THE OPERATING
FREQUENCY.
2-8
816R- 2B
2- 9
A14RI
TB4
.lK A14R11
21
REMOTE
CONTROL
~
METERING
2.7K A14R12 A14R10 ....CD
....
C)
(3)
:JJ
N
m
A14R13 A14R15 A14R14
+ 30
CUSTOMER SUPPLIED
A 17TB4
REMOTE +28V
INTERCONNECT
CONTROL CABLE +28V
...L
o-------~--------------r__V
PUSHBUTTONS
MAYBE
RELAY :O-~~~7-------------+--'
CONTACTS AUTO PWR CONT
ON
REMOTE
CONTROL
I
PANEL ~I +28V
...L
o---._+--r--------------r_-1\ MNL PWR RAISE
MNL PWR LOWER
THIS SWITCH
MUST REMAIN o-....................~...................................~~.....~~ SECOND POWER LEVEL
(LOW POWER I
CLOSED TO
MAINTAIN SECOND
POWER LEVEL FILON IND
...~!t-""''''''''''''''''+-'''''''''''''''''''''''''''''''''''-+-''--'1ii!2 FIL OFF IND
3 REM INTLK
REMINTLK
PLATE ON IND
REMOTE
PANEL
CONNECTIONS
FOR LAMP
MAYBE
RELAY
In
1-.;-;11,-------+-t-t!/S,i\I PA IBI-'
CIRCUITS
,-:-X;.-------+-tl---ifilIODl! PA lal+1
PA EBI-'
REMOTE 1.......;..;1I;-..__________-+--+-ifJ2 PA E8 1+1
METERING
~%~----------;-~ib3
I r.
ll~I--:-:-- .......... -t-1---tP.
REFLPWR
fWD PWR
I
+28 VDC
CHANNEL CONTROL METER
FUNCTION fUNCTION MNL/AUTO SWITCH
IA1S5'
1 FIL Off/ON
2 PLATE OFF/ON PLATE VOLTS
3 MANUAL/AUTO PLATE CURRENT
4 PWR RAISE/LOWER fWD PWR
. 5 REFL PWR
TYPICAL REMOTE CONTROL CHANNEL ASSIGNMENT
NOTE: AS SHOWN, THE STEERING DIODES INOT SUPPLIED' ENSURE THAT THE TRANSMITTER IS PLACED IN THE
AUTOMATIC POWER CONTROL MODE WHEN THE PLATE ON CONTROL IS ENERGIZED AND ALSO THAT THE
TRANSMITTER IS PLACED IN MANUAL POWER WHEN EITHER THE MANUAL POWER RAISE OR MANUAL
LOWER CONTROL IS ENERGIZED. ALL DIODES ARE 1N4007 OR EQUIVALENT ICE NO. 3536442070'.
A"TII
a:
lot
I
~
I:
C
.
:I
i
w
=
f
...
LINE
VOLTAGE
T1. T2
TERMINALS
T4 A10T2 J
A10T1
T1
T2
TERM. CONN TERM. CONN. TERM CONN. T4
Pi.ATE TRANSFORMER
SCREEN TRANSFORMER
EXCITER/CONTROLS
TRANSFORMER
A10T2 28 VOLT SUPPL V
23.18.1213 1&2 1&2.4&5. A10n PA BIAS SUPPL V
2UOV 1&8 1&2
1&9
230V 13.6-8. 11-13 1&5 1&3
1&3.4&6.
260-
240 ""-
....
220 .....
-
210 :.
200':
<01
<01
0_
;1250
_240
...
-o,.........gO----~~-.~t 0_
<01
1A 1B 5 2 I
I 10 /_ 250
o
I
oC
<01
'"- 0_
A28K1 A28T1
85% WY E
200 680 714 748
210 648 680 712 745
220 618 649 680 711 742
230 591 621 650 680 710 739
240 567 595 623 652 680 708
250 544 571 598 625 653 680
70% WY E
200 560 588 616
210 533 560 587 613
220 509 535 560 585 611
230 487 511 536 560 584 609
240 467 490 513 537 560 583
250 448 470 493 515 538 560
100% DELTA
200 462 485 508
210 440 462 484 506
220 420 441 462 483 504
230 402 422 442 462 482 502
240 385 404 424 443 462 481
250 370 388 407 425 444 462
DC SCREEN VOLTAGE
2-14
816R- 2B
SECTION 3 - OPERATION
3-1. GENERAL
The transmitter can be operated from the control panel or
by remote control. Once the transmitter has been installed and
properly tuned, it is only necessary to monitor ~eter indications
and to make minor tuning and loading adjustments (Figure 3-1).
Instructions for the 802A exciter are found in the Exciter
Instruction Man ual. (Figures 3- 2 thru 3- 6 are detailed areas of
Figure 3-1.)
3-2. CONTROLS AND INDICATORS
Refer to the following tables for a general description of
the operating controls found on the front panels of the
transmitter cabinets: Table 3-1, left cabinet; Table 3-2, center
cabinet; Table 3- 3, right cabinet.
3-1
816R- 2B
3- 2
816R-28
PLATE
VOLTAGE
RF
WATT
METER
FILAME
OFF
FILAME
ON
3-3
816R- 2B
3- 4
816R-2B
3- 5
816R-2B
3-6
816R-2B
3-7
816R- 2B
"1m
DISCONNECT PRIMARY POWER BEFORE SERVICING THIS
TRANSMITTER. SHORT ALL CAPACITORS AND POWER
SUPPLIES WITH GROUNDING STICK. VOLTAGES IN THIS
TRANSMITTER ARE DEADLY TO HUMAN LIFE.
1. Ensure that the transmitter has been properly assembled
and connected according to instructions provided in
Paragraphs 2-1 thru 2-3.
2. Open access panel to the control circuit cards. Check
the circuit cards for proper installation.
3. 'Replace access panel and ensure that all doors and
panels are properly closed.
4. Ensure that al,l transmitter cir cuit breakers are 0 F F.
5. Apply primary power to transmitter.
6. Set the 28 VDC POWER SUPPLY and BLOWER circuit breaker
to ON. Check the phase loss/phase rotation indicator on
A7, top LED (see Figure 6-1). If this in dicator is not
on, remove primary power and the right front bay access
panel. Locate K5 (the phase loss/phase rotation moni-
tor) and turn its control to minimum (full counterclock-
wise). Replace the access panel and restore primary
power. If the phase loss/ phase rotation indicator 1s
still not on, remove primary power and interchange any
two primary input leads at A17TB3 (figure 6-1). Restore
primary power and check indicator.
7. Adjust the Phase Monitor phase loss threshold.
3- 8
816R-2B
PT15
3-9
816R-2B
U. , 'UI"
.,~ , .r
."
HOURS
l}'It'"
87-1217
PT16
3-10
816R-2B
87-1449
PT17
3-11
816R-2B
.,
..."' .'''. .
:; e ..
.,o ..
oc ~
9
:
c
. ....
I.
:>
' 0
8.
.
CI " 0
~
...
<t
8
... .
0 .,;
.
CJ
~ cc
ca
"E
ca
(J
It)
..
M
CII
:::s
CI
LL
t:l
.~
!!
z
...::>
.
<>: I-
z
"i
~
It~ *
PTlg
3-12
816R-2B
10
0
C3
~
0
8
"'~
~
~
ca
a:
"Eca
U
U)
M
G)
~
:I
.21
~
'PTl10
3-13
816R-2B
NOTE f
3-14
816R- 2B
If CAUTION II
DO NOT PERFORM THE REMAINDER OF THIS
PROCEDURE IF THE TRANSMITTER IS NOT CONNECTED
TO AN ANTENNA WITH A 50-OHM IMPEDANCE OR A
DUMMY LOAD CAPABLE OF DISSIPATING AT LEAST
THE RATED RF OUTPUT OF THE TRANSMITTER.
12. Set the test meter selector switch to 28V SUPPLY (40V
S CAL E ). The t est met e r will in d i cat e 28 + / - 2.0 VDC.
13. Set the AC Meter Panel selector switch to FIL. The test
meter should indicate 6.3 +/-0.1 volt s. Adj ust Filament
Voltage i f i t is not correct, using procedures in
Paragraph 5-7.2. These adjustments are required to be
made at customer's normal line voltage.
NOTE
3-15
816R- 2B
18. Press the PLATE switch. The PLATE ON switch lamp will
light.
19. Adj ust P A GRID TUNING and the COUPLING control for
minimum IPA reflected power.
I NOTE {
NOTE f
Do not perform this proced ure unless the power
amplifier is neutralized. See paragraph 5- 9.3.
3- 1 6
816R- 2B
NOTE I
This procedure is intended to maintain
authorized station maximum power output with
line voltage variations.
3- 17
816R-2B
PATUNING RAISE
~
Z
1&1
II:
II:
~
CJ
Z
1&1
1&1
II:
~
C
~
~
Z
III
II:
II:
~
CJ
III
~
C
...I
~
C
~ I___------~
3-18
816R-2B
NOTE
3-19
816R-2B
II: .82
0
l-
t,)
CC
u.. .80
>
t,)
Z
w
~
t,)
.78
u..
u..
w
w
I- .76
CC
...I
II..
~
.82
II:
0
l-
t,)
CC
u..
.80 .,...
~
~
>
t,)
Z
w .78
t,)
u..
u..
w
w .76
l-
CC
...I
II..
10 12 14 16 18 20 22
POWER OUTPUT - KW 199.7MHz)
DRIVER
AC POWER ANALYZER
3- 21
816R-28
DRIVER
3- 22
816R-2B
N 4-
......
g,iDONg,N en lID
..
0
N
o
'TI
o
21
t
~
21
o
"D
o
t
1'1
21
3-23
816R- 28
3- 24
816R- 2B
3- 25
816R-28
4-1. GENERAL
4- 3. RF CIRCUITS
4- 3.1 EXCITER
4- 1
MONAURAL, w
STEREO COMPOSITE
l SCA r:---- A2S- ---:1 35KW
88 TO 108 MHz
PHASEBC
OF liNE
(~ -I FILAMENT
SU~LY
VOLTAGE
PA
BIAS
SUPPLY FORWARD
POWER
SAMPLE
,
I I REFLECTED
POWER
SAMPLE
i
IPA
~ I
SUPPLY
....
~
N ,. 1 1- I
A28
II en
::D
N
=t:!j
OJ
~
PLATE
'PHASE
LINE POWER SUPPLY
VOLTAGE CONTROL
UNIT 3 PHASE
A9 CONTROLLED
.... I VOLTAGE
~
SCREEN
SUPPLY
]
28VDC
CONTROL
SUPPLY
I CIRCUITS
A3
--- ---
---
A21V
L . . .,. . r
COUPLING
EXCITER DC
-I IREFL 1 4 r 4 A18C2
-----. I I
--
A27
IPA
I u l L f
~~:
r -.l..~ PA GRID TUNE
METERING
t
PANEL A/~.TUB A11R1
J Tl
0l:Io
....CO
0)
W ::D
A26
R1 N
OJ
1
A26
R3
I
A28
3t/J
DC
POWER
_SUPPLY I L
0
0
0
....
~ TODRIVER
SUPPLY
CIRCUIT
BREAKER
A28
K1
TO PLATE-ON
CIRCUITRY
4~ 3.2.2 IP A (A26AR2)
4-4
816R-2B
AR2
MN(O 700W DC.-I
SS AMPLIFIER DIR.
COUPLER
FROM 80ZA -
FWD~ ~ RFL .
PI "1' ", pz,
(~1---4"""""~D
~ A2.7TeI- 3
0.14 A2.7Te\ -4
-.. A""'Z'71'6I.- I
0.1.Jl.
- AZ7TaI- '2.
Ii? R2. rPA FAUL.T
I A.AA
. y y ...
2
- A2.1TBI- I!
':I 0 Jl,.
- - A27T'81- 16
rc (-)OR -- A'Z7TBI- 17
AZ7T~I-7
E'c.C+)
- A27T81-6
.E4~ ~~.~A-. ~ &~. -- I'c.(-)J:PA
lU----~...~...~--~r_----------~_+--------~--------------------------~~~~---~ A27T~IB
L:.(+)
- A27TBI-9
A!7TBI-11
Ml.1T'E
A27T~ 1-15
NOTES
I PARiIAL. REFERENce DE'S IGNA110NS ARE SHO~N.
PREF'IX ~ITH UNIT NUM~ER OR 5UBAS5EHBL
D;'SIGNATION OR BOTH FO~ COMPL.ETE'
OE'SIGNATION.
4-5/4-6
816R-2B
I
- -4B~----~
+IZV (OUiJ~ P n l: - -_ _ _ _--'
I ~----------------~--~--------~--~
~C>-:--------------....f-~
I
1
-('V>-:----------t----------J
__________ ~ ~~-----J
RFL FOLOBA'K~
~iE )-;-_
~---------------------~
_________________ -..1
I,(~~\4r---------------------------------------------~
~c rPA Ie.
I C
Ie t -) 7 R ~-------------~" ~o DR Ie
I SWI
Ec + 7Z ~I-------------------------~
RFL~L>lO
GND~'O
I >+-l
I
F~D{7N r.:It~------------------------------------------------~~
GND -bIZ I
I I
GND-p3~
_----- ___:N~_j'8~
CRI
/1014007 NOTES:
....,
I. SWIrt:N 51 15 SHOWN IN elolEIlGIr.
VRI
UI IS It
~I +12V IN50?48
I I lM3 4'0 121 ?0
"I 470.fL
2w
L
~
I
I
I
C'I
I.OIIF
50v
rh
F ,,~
O./~F
50"
7-h C3
Ool/./F
50'0' ,.,'7
1 1 +C'4
4711F
20'0'
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FllRIlARD N
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tt, Ct.
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8 0 . I /./F
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S~ r.~ IN~()O" I'
~EFU"TED
l 'I
I R!J
.1 LM4.!itP
IDOIL
1 I
I'CFLECTED
PWIt
INPUT
"7 J II(
""1
1
10
i1
I
/001, ().Ipr
rh
RIO
1;ff'G
~/2 -C/AI
I
I
1
II< r:-1.t ~ I
FIlOM I R2 '1-12 V RZ/ I
OVEA"'- Tl!ftIfP P
SWITCH 1 471L ~2 t CW
RI!J
10K I
I IVI
C~ 1
I
I "" C5
O.laF
C/O.: 51(
I
P OP":
ell ,t;1; , /.2K
R22
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I
(! I'CEFlEcrED
,.w~ lED
I ~ !J
I O.I/./F
I
e.ov r.1-]
~,.NO
c il
I CRt' R4 I
A (+) 7"() PAN~~
T I
lOOn.
:_NC I ~ M~rEIl
I IN4007 I
nI
O&e;lp- ~MP X
R~ rh ' I
I
8(-)
n
I /~()()Jl
cJ:! t~ lr
LED 20
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ClIlUtEItn" I! I
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I~$ o 0
He o ly o ? _? ?~C 140.n.
I 2K I
14
I SI-A 51-! 51-C 51-0 (4POT)
I fU7
I
-cw DRlveA'" /:WIveI' ~RWARI.) REVeRSE
VOl.TAG~ ('(/.eti'~T
v L..l
y
1!5 A/~
I~ J
POW~~ PO/Al~R
I .J!lOO ZI)K
la~
4- 11
L6
+
PLATE
SUPPLY
"T1 RI
cc 0.25
c
..
CD
~
~ K7
"'0
0
~
CD
.. V3 SCREEN
4CX15000A OVERLOAD
3
~
~
~.
.. (1)
4
0 ~ L5
....en
~ n :D
....
N
I:D R16 N
iii 1 I:D
en
~R66
Q 22 ~
.. K6
n
c
::i: ~R80
1.5K PLATE
-< OVERLOAD
~
3 BIAS~R35
"2- 1K
~
CD +
c.
en HALL GRID
n ~R37 DEVICE SCREEN IA14
:r CA 10 CURRENT SUPPLY
CD Z4
3CIl
0'. ~R38
n 3K
AI. Ii!'" I
+
8l6R- 2B
4-4.1 GENERAL
4- 1 3
816R- 28
4-14
816R-2B
L6
INNER
CONDUCTOR
P5
~~~ _ _ _ _ P4
L13
Lt2
PATUNING
(C5t) BLOCKING
CAPACITOR
OUTER
PLATE
R75 (C45)
PA
LOADING
Lt4 (C50)
TUBE SHELF
ANO COVER
(BLOCKING
CAPACITOR
INNER
PLATE)
PTl8
4-15
816R-2B
C45
LI
B+ LOW PASS
FILTER
-:r C62
4CX15000A
_--~~--<J6
NOTE:
-
--
C45 IS THE CAPACITANCE BETWEEN TUBE ANODE ~D THE CAVITY CENTER CONDUCTOR
C50 IS THE CAPACITANCE BETWEEN MOVABLE PLATE 1 AND THE TUBE ANODE
C51 IS THE CAPACITANCE BETWEEN MOVABLE PLATE 2 AND THE TUBE ANODE
LR IS THE LUMPED CONSTANT EQUIVALENT OF THE SHORTENED 1/4 WAVE RESONATOR
4-16
816R- 2B
4-17
816R-2B
4- 18
816R-2B
GATING CARDS
I-R-;--~O~ I ,J4
1'> = , r T', T2
PRIMARIES 13 PLACES)
01
r - - - - - -,
I
PIO
I A20XA3 r - - -
L AS -,
3~~_1~ ~
r--< 7;r:- 60
Attll
I
1
Q41
2N 2,2022A I PIO
Ii l 2i
AZ1-C
"
ru
FORWARD 21' R A9AR,TB2
I
I I I~
POWER ~
I
<8~vvI4>-J
I A20R59 I- 2.2K I AC
D"
INPUT
I I I
I'Z::-~---< I
DIRECTIONAL 2 R12 12 1 9
!_J I ' "1:
COUPLER, DC 1_ _ 'OK t>--'VY'-,,, I
820 co.::r:. C9
0.'
POWER
13 I I.I. 0.1 - I
L -.-!!OA3 - ~ L
-'8........J
y
1
'r<,~ .'0V P/OA8
I
~
" a
I....--._---I2..cS L- -
A20R43
-
AA
-
PIO
A9AR1TBl
18 15 28
t-_-+_ _-< r - -
~l1.VAC
- - - --,
X1
"1
PIO A1Tal
I 7 ~~
16t 9~ PIO ~ ,I
LM . K2
24 ... i3-
.
A'ZA3
- K3
-is -~----I
I
4- 21
816R-2B
U3A and U3B are provided to insure that the raise and lower
functions are not activated simultaneously by circuit failure or
accidentally by the operator using the manual control. While in
the manual mode, the operator may depress both the raise and
lower switches simultaneously and the only action to take place
is the timing of U6 as noticed by the illumination of yellow LED
DS 1. This allows the operator a convenient way to set the time
delay of U6 without effecting the other circuits.
Solid state relays K1, K2 and K3 provide a return for the
ac voltages already on the windings of the clutch, and the lower
and raise circuits of the variac dri ve motor. Relays K2 and K3
also have the return path for the ac voltages routed through
micros witches S1 and S2 on the variac assembly. This provides a
secondary measure against operating the filament voltage
regulator outside of the prescribed range provided by the
mechanical stops on the variac drive motor.
11-11.10 FILAMENT VOLTAGE DISTRIBUTION
4-22
816R-2B
4- 23
816R-2B
A1M2
TB1
AI
FILAMENT
VOLTAGE
"IVA: REGULATOR
,,
MC82 ,
--".r-~- \
~~ I FILAMENTS \ \ ,
~-+-;o ~2=--_....;.T2::o~~L2=--_ ,
:::: I 4; A1M'4
I A1ES;
0-
U
1 2
I T
I'ILAM'." I I
1 2 ~ T10--I-OL~1~___~_____________________~~_________4-_______1~A01~~~2L-~'oJ
r u ----,
000 II
I A10 S1.0
I
c
I ("
..011(
AU
"011( ,
A1'
11K l..
E4
P/OA2S I
LAC~T~A~L J
4-24
816R-2B
.~I REGULATED DC
-,I-4J.....
_2IiOVAC
10 ... 3'_
r 'A'LAIE
POWER ",",LY
1
I
. fI
c )----d"'\y--i
~.O~-oH>-~
~~
~
POWER
CONTAOL
AI
f- ':::T":~:~;:T
HEGULATOIIM
_ 1(12
7.VOC
~_ _ _ _ _ _~~~_ _ _ _ _ _ _ _ _ _~O~N~R~LV~~
1- .. _ - - - . ,
~------~~------------------~
~--~~~----------------~L . . . -
rT~..o...Gsl
r PAKMEEN
fOIIIER_LY
L __ -
rT~..o.NGsl
- _.J
~~ __________________________________~~'~K~.~'~~~__-_~~~_~~~~~~~~~_~__-_~-_-_-_~~
L _____ J
I_:'~vl r DRIVER
POIM~R SU'~LV
Mea' ~~----o-rnO-----~
~~~~~o-------~
.--.~- aaVDC
_""T'ii:-----_
f-~ fOIIIElllUfft.V f-. aaVDe
~ "OA.O UNIIEO 1.. -c::::J
r---------, A2tM1
_11
,-__.,
1..::'011\
1!3
JTI' . .
~I ..n fAN! I F.... I
B
F.
I
I
I
I
IPAON RELAY
L.
----~
__
-
IIILOIMEIIII
~,.......
~
.....,
~~~--~-~
-t-
+
.... f
~
ylLOIMER
u
C"VITV
:
:I ~k~,: -{II:
(~_~.p;.1f. I
1:
'----..,.; I ~----- -~ I
. ----.0 0-:1:++-0+-
~
VARIAC DRIVE
"OlOM
"rB1'0 - _-.-
fl L N -,--.,
I
I AC 'ANEL METEII
I
I
AI'1 A 8 A.IIoUIr--
.. fr--A2!..----- ..
1,ILAMENTS 1 C HI
O
IL~~'
VOLTAGE
'1EGULATOA.45
I
OHIILY } TOPA
'--j1r----1f--+---, ~-_-_+_~~- fIL .... ENT
LT Ir' I ~
1~"lk~---L-1--I-.::+-~T,~-R1+-----+-6-6\...P--
c~l. 'I T4~~
~::l
~
Q~"jll~L---r~"'::::')Ul'-L_EII_'r_'~_R~
''-------Alf' - I TOTALIZING
TI".. ..L
r
l
--~--, ,s.1RAI~_J
I I ftS7P 1
..
_ I / L O.. H
XCITEI! j,----m-A--
. . . ---o.,. ,t
r ~:LMV 0 0I
1 I I "ETER.""" I - I
I PA 81A5 ~] LOADING I IL
I ~}
I POW::.A;~:,LROL
"DJU~'
f
.2 "OTOR 83
'--...A""\ ~_-+- TU::'NG
I
1 1
A , - - - - - - - \.Y I ..... 5 "OTOR U I
A'" r'l r - - - - - , L k~~E~t~Y~
I ~~~~ SUPf'LV
UAt8KI
FILAMENT
ON HLV
'ABI"',~
POWIfSU .. 'LV
'/0"'0
II
Sl
CO .. TMOL
L _ _ _ A' _ _ _
PANEL 54
J
II
I
eo'
II
L - . . . . . AU
I~. . I H",
....
en
:JJ
- REC..!.C!.! c:.!!' - 1 ,':tt.UAe
Irrr&0 ' I " N
-- . .~"~ aJ
U -:- -:-
IL. ___ _ ___ _
1-1 -., .,AS TO EXCITER 1221'
FILAMENTI P' O ....
XA'3 .
1.., 1171 .-
* +.
lA'lM2J
lun,
IA'III2I
~, ::t _ _ _
""V""] 6 1211, "B:' ~
xA':'. 2 , lUI d - D:J..
.10,., 5'0 tAIMOTE MIT . .k1
r.7' -:-
L 7n INfLk PlO
7 ....
~ 1111
IIA1242
L ____
~~~ ~,~ ~M
-1
~4, :;~I I ~,
-- -- --
4- 27
816R-2B
4- 28
816R-2B
4- 30
816R-2B
"'0 AITII
- -l
,n,
' - I I-I
"'0
AI7TI4
AUTOMATIC )I-~-t--+--<I (~ iI ) I
III
! I +1. I yl ),.,
I
-+--<11 (
I
II
I :I 110
' - - - - - --.-,) I~
I I T
Y ~~","A<III
)111
FIIOM IIlMOn
COIITlIOl "AIIl
+ZI
--<,1.
I I
I
'7 -
- 10
I I
I IAUTOI
I I
~ J
MONAUIIAL
L _"_'2 _
L "_TC
_ HIII_' _"_H "_ ' _5_
4-31
816R-2B
4- 32
816R-28
-=-
-;OW~R::TROLI
PIO IP/OA9--
C102
A1TB1 -
O.33uF
RELAYS
~
A1S6 2
1
I 4
115VAC
I I
7 I
I 9' 9' I
I C2 C1 C2 C1
I
I K6 K7 I
L_
LOWER
--
RAISE
_J
PIO
'--___=-_____ ::::::..~A17TB4
4-33
816R-2B
A17TB4
PUSH.unONI
MAYBE -L
RELAY O-~~~~~----------------~--~
..J.....
CONTACTS O-~~+-~--------------+_~
ON
REMOTE
CONTROL
I
PANEL
:ttl +28V
....Lo-__~+-~--------------~~(
MNL PWR LOWER
THIS SWITCH
MUST REMAIN SECOND POWER LEVEL
CLOSED TO ILOWPOWER'
MAINTAIN SECOND
POWER LEVEL ~~~--------+-----------------~~IDt FILONIND
~~~------~~--------------~--~2 FILOFFIND
a REM INTLK
4 REM INTLK
~~~----------~--------------~~~~s PLATEONIND
REMOTE
PANEL
CONNECTIONS
FOR LAMP
MAYBE
RELAY PA 1.1-1
CIRCUITS
--;,,:.---------~""'*4~o~ PA 1.1+1
PA E.I-I
REMOTE
-;,,;....-------------'""'*~ 2 PA E.I+.
METERING
-::;-----------44-163 REFL PWR
~~~---------44-1fj4 FWD PWR
+28VDC
CHANNEL CONTROL METER
FUNCTION FUNCTION MNL/AUTO SWITCH
IA1S5'
FIL OFF/ON
2 PLATE OFF/ON PLATE VOLTS
3 MANUAL/AUTO PLATE CURRENT
.. PWR RAISE/LOWER FWDPWR
REFL PWR
6
TYPICAL REMOTE CONTROL CHANNEL ASSIGNMENT
NOTE: AS SHOWN, THE STEERING DIODES (NOT SUPPLIED) ENSURE THAT THE TRANSMITTER IS PLACED IN THE
AUTOMATIC POWER CONTROL MODE WHEN THE PLATE ON CONTROL IS ENERGIZED AND ALSO THAT THE
TRANSMITTER IS PLACED IN MANUAL POWER WHEN EITHER THE MANUAL POWER RAISE OR MANUAL
LOWER CONTROL IS ENERGIZED. ALL DIODES ARE 1N4007 OR EQUIVALENT (CE NO. 353-64420701.
4-34
8 7 6 5 4 3 2
REVISIONS
11 +
0.5W
C'2~
CRI 29
C!~o
IN4007 C251
1000lir C271
O.lpF
+5VOC
1 100}!':"
+5VOC
R8 +S VOC
('
O.lpF
+ 5 VOC
IOOlJr
~,IIF
('7 +5VOC
X~~ r-------t 1
KI) 'XI< I
.------, +
16
R 12
+5VOC
2 15 3.30.n.
II< I 3 14
CR2
IN4007 4 Ifj
C5 5 12 L2
CI?4 (/0, XlI6 "II 4.7~H
O.IJI~
4(3 ~--------t~---' 7 10 t--_ .....rT T .....-~.36
IN 400 7 R5
r--+--II--I I 8 II< tJ 9
+15VOC +15VOC
1
......--t1--l 2
LI
3
7
o t--+-_--*"~""'-...;.3:w
2
R7
OSI
1<2, X/(2
100PF
CII !
m
ACGNO
RI
C/~ +
CIS ......- - 1 4 5 + 501< yellOw
+
O.IP~
2. 2K 1/7) XU7 I 16 R I4
't ('~ jC4
L...-_---1 -I-5VOC
V2 W I/4F A0536A 555 2 15 .33pIl.
t#. /~F,h 220llF
CI4 3 CI5 3 14
I
I /?VI /00,0'<1 :: I ' I N,<
2
I 14
13 C20
4
,
5
I~
I~
1/
L!J
4.71411
c I AC GND .---+-~ 3 I~ R 18 r----tf --, +15VOC 7 If) 40 C
20K
4 O.I.tIF ~ 9
TPI 5
/I
1O
Rl9
CI21
190 PF
RV3
5tJo
I
, R25
4
II
:
II
' ; 1------11-'
4.7pH
....---:-,'7 44
I 1 c 52 U2
1 l
101(
C22 C3? MAN LOweR
('13 1 RV4 I
B :
FI
IA
O.I/.IF 100PF
R22
loon
1%
R28
2.2M
[0 20
A(, GNO
l oopFrh I
R26 7400 ~----------------~7 46
'54 -f5VOC
10K
R23
101( 1/
R27
101(
1?29
?2N1
[~o
+5VOC
SECTION 5 - MAINTENANCE
1!!!1
HIGH VOLTAGES ARE EXPOSED WHEN CABINET DOORS OR
ACCESS PANELS ARE OPENED. DEATH ON CONTACT MAY
OCCUR IF YOU FAIL TO OBSERVE SAFETY PRECAUTIONS.
WHEN WORKING INSIDE THE EQUIPMENT, BE SURE THAT
ALL CIRCUIT BREAKERS ARE OFF AND THAT PRIMARY
POWER IS DISABLED AT THE WALL DISCONNECT OR
CIRCUIT BREAKER UNLESS OTHERWISE DIRECTED. ALWAYS
SHORT ALL HIGH VOLTAGE TERMINALS TO GROUND WITH
THE GROUNDING STICK PROVIDED.
5-2. CLEANING
5-1
816R-2B
5-4. LUBRICATION
The tuning and loading motor and the manual power increase/
decrease motor are sealed and do not require lubrication. The
cabinet inlet fan motor (B4) and the PA cavity blower motor (B1)
should be lubricated with SAE 10 oil as required.
5-2
81 6R- 2B
5- 6. TROUBLESHOOTING
5- 3
816R-2B
DC Voltmeter o to 10k V, 1 % t 01
5- 4
816R-2B
( NOTE I
The 28-Volt power supply is ON when both the 28v
supply breaker and ac line breaker are ON .Unless
otherwise indicated, the POW ER CONTROL switch is
set to MANUAL, the POWER switch is set to FORWARD,
the AUT 0 R E C Y C L E s wit c h i sse t toO F F, and all
circuit breakers are set to ON during adjustment
procedures.
5-7.1.2 TUNING MOTOR LIMIT SWITCHES Sll, S12, S13, AND S14
5-5
816R-2B
5- 6
816R-2B
12. Turn Main Breaker (A25C B1) back on. Press FILAM ENT ON
switch on control panel Al.
16. To adj ust -the timer, while still in the MANUAL position
of switch Sl, push both RAISE and LOWER switches (SW3
and S W2) simultaneously and notice how long the timer
yello w i ndi cator LED DS 1 stays illuminated before it
extinguishes. Normally this delay is set at the factory
for 5 seconds. This prevents momentary changes in the
power line voltage from constantly effecting a
correction. To in crease time delay adj ust resistor R7
CCW, to decrease time delay adjust resistor R7 CWo
Repeatin g t he abo ve will verif y yo ur action. The ran ge
of the time delay is approximately 0 - 12 seconds.
5-7
816R- 28
6. If overload does not occur, then adj ust PAP L ATE OVL D
ADJ resistor A22R66 to trip relay A22K6 at this
current. (The PA PLATE OIL fault indicator on the
overloadlrecycle board lights when the relay tri ps.) If
overload trip occurs at less than 4.0A, adjust resistor
A22R66 to raise trip point to 4.0A.
5-8
816R-2B
5- 9
816R-2B
1. General.
Press the PLATE OFF switch and remove the four screws
holding the IPA meter panel to the front of the
transmitter to gain access to the metering circuit
board. Preset resistor R7 to maximum CC Wand resistor
R11 to maximum CWo Also preset the two pots inside the
IPA directional coupler, A26DC 1 t by prying off the two
. hole plugs which cover them. Turn the pot nearest the
IPA mod ule t A26AR2, to maximum CC Wand the other pot to
maximum C W. Replace the hole plugs.
2. IP A Voltage
Connect a voltmeter across the supply terminals of the
IPA module. Push the PLATE ON switch and adjust
reSistor R 17 until the correct voltage is indicated on
the IPA panel meter when IPA voltage is selected. Press
the PLATE OFF switch.
3. IP A Current
NOTE I
Routine maintenance is not required and will be
necessary only if major part damage has occurred.
Ade quate test equi pment is re qui red for' proper,
accurate alignment.
A. Offset Nulls
5- 11
816R-2B
5-12
816R-2B
NOTE
, NOTE f
This threshold may be quite abrupt. Adjust
resistor A3A 1 R32 to the threshold of FWD Power
Reduction.
5-13
816R-2B
5-14
816R-2B
I NOTE 1
The data presented in the graphs (Figures 5-1,
5-2 and 5-3) is approximate and is intended only
to get the transmitter tuning "in the ballpark".
5-15
816R-2B
1. SHORTING PLANE
2. PA NEUTRALIZATION
;
5-16
816R2B
~ II1II...
18 .....
f' l1li....
~ ......
""""III
17
.......
-
'C ~ ....
"""lIlIIII
~ .......
en
w
::a:: 16
.......
...... ......
(J
Z
Z
"""lIlIIII
~ ......
w
(J
Z 15
< ""IIIIIIIIi
~ ill....
I-
en
is
........
14 ~ .....
.........
~
13
r--
FREQUENCVIN
rd
L 1 1
517
816R-28
~ 2t--i--~--;---~-i---+--~--~--r--+--~--~--~~---+--~--4---~~---I
w
J:
U
Z
FREQUENCY IMHz)
-........ .......
9
(I)
w
J:
U
Z
2 ~
-
~
~ ..... ~
~~ ..
~
w
r-..... ~ ~
U
z ~
:!!!
Q
1
~~
-
I'
FREQUENCY IN MHz
C7.8.9
C4.5.6
Cl0.ll.12
,
519
8l6R-2B
A21L3
A21C39
A21 RSS A21C40 DRIVER EFFICIENCY A21L1
I TUNING DRIVER
ITOR TUNING
I
I
I
I
87
A21L2
DRIVER
TUNING
5. EFFICIENCY CAPACITOR
6. COUPLING CAPACITOR
7. PA BIAS
~~ ________________________
RG_"_4_2B_/U
___________________________ ~nr~
~ L" ~
88-95 MHz 95-102 MHz 102-108 MHz
l = 44 INCHES l = 40 INCHES l = 36 INCHES
5- 21
816R2B
0.6
0.6
.
~
Ii OA ~
~
w
:z:
u
!:
0' 0.3 ~
f1/III'" ~
0.2
0.1
o
81 80 15 110 1 II 1 0
FREQ (MHz'
522
816R-2B
SHORTED END
~~----L"------~(
88 - 95 MHz 95 -102 MHz 102 - 108 MHz
L -Z2INCHES L -20 INCHES L -18 INCHES
5-9.2 PA TUNING
1. Press PLATE OFF and FILAMENT OFF switches on control
panel A 1.
II CAUTION II
DO NOT PERFORM THE REMAINDER OF THIS PROCEDURE IF
THE TRANSMITTER IS NOT CONNECTED TO AN ANTENNA
WITH A 50-OHM IMPEDANCE OR A DUMMY LOAD CAPABLE OF
DISSIPATING AT LEAST 25 KILOWATTS.
5-23
816R-2B
II CAUTION II
DO NOT EXCEED THE FOLLOWING MAXIMUM RATINGS:
II CAUTION II
5-24
816R-28
~ CAUTION II
M A X I MUM PAT U B E P L ATE DIS SIP A T ION IS 1 5K W
PROLONGED OPERATION WITH THE PLATE IMPROPERLY
TUNED MAY DAMAGE THE POWER AMPLIFIER. PLATE
DISSIPATION MAY BE CALCULATED AS FOLLOWS: PLATE
DISSIPATION (WATTS) = DC PLATE CURRENT (AMPERES)
X DC PLATE VOLTAGE (VOLTS) - RF POWER OUTPUT
(WATTS).
NOTE
5-25
816R-2B
5-9.3 PA NEUTRALIZATION
A. NEUTRALIZING PROCEDURE
Rises Regenerati ve
Doesn't change Perfect
Drops Degenerati ve
Experience has shown that it is best to adjust the
neutralization slightly beyond the point of perfect neutrali-
zation into the region of degeneration. Moving the neutralization
bar sou t s I i g h t I Y ( , / 1 6" 1 / 8") fro m the poi n t of per f e ct
neutralization will place the PA into the degenerative region.
5- 26
816R-28
5-21
816R-2B
6-1. GENERAL
6- 3. DESCRIPTION
6-5. ILLUSTRATIONS
6- 1
816R- 2B
Unit 1
Control Panel, A1 6- 9
Fwd/Refl Cal and Pwr Control, A3 6-13
VSWR Fold Back & Two Level Audio Power Control, A3A1 6-16
Filament Regulator, A5 6-18
Circuit Breaker Panel, A6 6- 22
Overload and Recycle Board, A7 6- 24
Power Control Regulator, A8 6- 28
Power Control Panel, A9 6- 31
Power Supplies, A10 6- 33
Latching Relay and Status Board, A12 6- 35
RF Output Low-Pass Filter, A13 6- 37
Power Supply Filter, A14 6- 39
Metering Multiplier Board, A15 6- 44
Directional Coupler, A16 (DC 1) Purchased
Bleeder Resistor Panel, A11 6- 46
Power Amplifier Cavity, A18 6- 49
Component Panel, A19 6- 53
Power Failure Recycle Board, A19A1 6- 56
Variable Transformer Drive Assembly, A19A2 6- 58
Card Cage Assembly, A20 6- 60
Power Amplifier Socket, A21 6- 63
Overload and Meter Calibrate Panel, A22 6- 66
AC Metering Panel, A25 6- 69
Resistor Board Assembly, A25A1 6-71
Driver Shelf Assembly, A26 6-73
IPA Front Panel Assembly, A27 6-76
IPA Metering Board Assembly, A27A1 6-79
Driver Power Supply, A28 6- 82
6- 2
816R-2B
PTl12
6-3
, ~~ ~~w~"L A2tK:: l DC1
~. ._ ~\ r:,f.'I""tI' . Ii ~ ..
A9 /, ~~ ----
. A18
00
....
0)
::D
0)
N
~ GJ
-c
-i T4
';"'
....
w
A2 Not Used
6-5
816R-2B
------------------------------------------------------------------
REF DES DESCRIPTION CE PART NUMBER
------------------------------------------------------------------
A22 Overload and Meter Calibrate Panel 186- 3666- 003
C1 Not Used
C2 Not Used
C3 Capacitor, Fxd, Paper 20 mfd. 930-0181-040
10% Tol, 10 KVDCW
C4
Through Not Used
C49
C50 P A Loading Capacitor 186- 3048- 001
C 51 PAT unin g C apaci tor 186- 3049- 00 1
C52
Through Not Used
C 56
DCl Line Section, 3-1/8 Dual Socket 124-9004-010
J1 Not Used
J2 Not Used
J3 Connector, Electrical, Rece pt acle 368-0139-010
Sin gle 0 utlet, Groun din g Type
L1 Plate Supply Filter Choke 668- 0199- 010
4H Inductance
L2 Screen Supply Filter Choke 668-0200-010
, 1 H Inductance
P1 - P5 Not Used
p6 Plug Adapter, Right Angle, Bnc 351- 9339- 000
6- 6
816R-2B
Rl Not Used
R2 - R3~ Not Used
R35 Resistor, Var, Wirewound, 749-1026- 000
1.0K ohms, 10% Tol, 50 W
R36 Resistor, Fixed, Wirewound, 710- 9294- 000
3.0K ohms, 5% Tol, 80 W
6-7
816R-2B
---------------------------------------------~-~-----------~------
REF DES DESCRIPTION CE PART NUMBER
------------------------------------------------------------------
Shorting St.ick 547- 6572- 002
Includes
Rod, Shortin g 547- 6574- 002
Spring, Compression 547- 6575- 002
Cord, Shorting Stick 427- 0004- 000
2 Clamp, Neutralizing 786- 3236-001
- Qty 2-
3 Clamp, Neutralizing 786- 3237- 001
- Qty 2
4 Impeller, Fan 009-3118-010
5 Knob 757- 0228- 001
6 Bearing Assembly, Panel 01 5- 3 437- 0 1 0
7 Joint, Universal 233- 0132- 000
8 Shaft 789-4365-001
9 Coupling, Insulator 015-3438-010
10 Filter 786- 3457- 001
11 Retainer, Upper 786-3537-001
12 Deflector 786- 5842- 001
13 Clamp 013-1309-420
6-8
816R-2B
M1 M2 M3 M4
': :'1.
H ' :-.:' . ... \
I '" .~
,,. - .f ' ::. '
88-0614 2 8 4 3 5 XDS3 9 6 7 10
DS1A DS4A DS6A
DS1C DS2C DS4C DS5C
XDSl XDS2 XDS4 XDS6
6-9
R8
S4
....co
a>
81 __
....0cp
\ :xl
N
82 C
C4
11
-l
t;"
....UI
C1 S3 C2 S6 S5 C3 R7
6- 11
816R-28
S4
Through Same as S3
s6
S7 Swi tch, Push, Illuminated 266- 6806-110
SPDT Contact Arrangement
S8
Through Same as S7
S 11
6-12
816R-2B
R3
R2
rtiJ .
86-1043
PT1.-16
6-13
816R- 2B
6-14
816R-2B
R20 Same as R7
R21 Resistor, Fxd, Composition 745-3310-000
100 Ohms, 10% Tol, 1 Watt
R22 Resistor, 745-3337-000
4790 Ohms, 1 W
R24 Same as R14
R25 Resistor, Var, 25 Turn 382- 1 405- 070
10K ohms, 10%, Tol, 1/2 Watt
R26 Same as R25
R27 Resistor, Var, 15 Turn 382- 0012- 300
20K ohms, 10% Tol, 3/4 Watt
R28 Resistor, Fxd, Carbon Film 7450910-410
100 Ohms, 5% Tol, 1/4 Watt
R29 Resistor, Fxd, Carbon Film 745- 0910- 650
lK ohms, 5% Tol, 1/4 Watt
R30 Resistor, Fxd, Carbon Film 745-0910-530
330 Ohm, 5% Tol, 1/4 Watt
R 31 Same as R30 266- 5321- 980
6-15
816R-2B
. PTl.- 11 '
1
Figure 6-4. VSWR Fold Back & Two Level Auto Power Control, A3A
6-16
816R-2B
VSWR FOLD BACK & TWO LEVEL AUTO PWR CTRL ASSY, A3A1 643-7576-001
CR4
Through Diode, 1N5711 353- 3691- 010
CR6
CR7 Diode, 1N4004 353- 6442- 040
K1 Relay 410-0572-010
6-17
816R-2B
C 1- C 3 NOT USED
C4 Capacitor, Fixed, Tantalum 184- 9102- 550
220 mfd., 10 VDC
C 5- C 1 0 Capacitor, Fixed, Ceramic 91 3- 5019-720
1000K pf, 50 VDC
Cll-C14 Capacitor, Fixed, Mica 912-2816-000
100 pf, 500 VDC
C15 Capacitor, Fixed, Ceramic 913-3279-590
C16 Capacitor, Fixed, Tantalum 184-9102-350
1 mfd., 35 VDC
C17, C18 Capacitor, Fixed, Tantalum 184-9102-370
2.2 mfd., 35 VDC
C19-C23 Same as C5
C24 Capacitor, Fixed, Electrolytic 183- 5005- 030
100 mfd., 50 VDC
C25 Capacitor, fixed, Electrolytic 183- 5003- 010
1000 mfd., 35 VDC
C26, C 27 Same as C5
C28 Capacitor, Fixed, Tantalum 184- 9102- 200
100 mfd., 20 VDC
C29 Same as C5
C30 Capacitor, Fixed, Tantalum 184- 9102- 1 00
100 mfd., 10 VDC
C 31 , C32 Same as C 11
6-19
816R-2B
6-20
816R-28
6- 21
816R-2B
F1
XF1
86-1039
PT1.-19
6-22
816R-2B
Fl Fuseholder 265-1241-090
20A Current Rating
XF2
Through Same as XF 1
XF14
6-23
816R-2B
86-1044
'PTl-20
6-24
816R-2B
6-25
816R-2B
6- 26
816R-2B
6- 27
816R-28
RS
03
C2
TP3
6-28
816R- 28
6- 29
816R- 2B
6- 30
816R-2B
6-31
816R-2B
Kl
Thru Relay 970- 2454- 270
K7
Q1-
thru PIO ZlA-Z1C (Not Purchased Separately)
Q6
XK1
Thru Relay Socket 220-1399- 010
XK7
6- 32
TBl Tl
PA
BIAS
POWER
SUPPLY
R5
28-VOLT
POWER
SUPPLY ()C)
...&
en en
W
Co.) JJ
N
c:J
...;:,~
87-1464
'"
Figure 6-10. Power Supplies, Al0
816R-2B
CRl
Through Diode, 1N4586 (Note 1) 353-6467-050
CR5
CR6 Rectifier 353-6327-000
6- 34
816R-2B
t::J CRl
a 00 a
XK1/K1 a?1 R1
~ CR5
Bt1 R2
~ CR6 .
0 0 0000
Gt-f R3 ~ CR7
~ R4
~ CR8
Gt.i R5 ~ CR9
~ R6 ~ CR10
~ R7 ~ CR11
et1 R8
~ CR12
eti R9
~ CR13
0 ~ CR17
6-35
816R-2B
6- 36
816R-2B
7
=---3
6
5 9
4
10
86-1041
PTl.~24
6-37
816R-2B
6- 38
R20' C8 R21 C7 R22
co
.....
cp en
W ::::c
cg
N
OJ
87-1457
C2 C7 C8
co
cp -'
c:n
~ :IJ
o N
a:I
R10
R15
"II
-I
t;"'
II>
0>
C6
Figure 6-13. Power Supply Filter, A14 (Sheet 2 of 3)
816R-28
,....- r - - - - -------y1-,
:O:t ~Ol ., ---.,
I I', (01
I I I 10)
',,- _ __ .Y'
lOa...: -101
~'1L _ _ _ _ _ _ _ _ _ .J~ ....
- rl-- -
-LJ. ___ -T"-
+L-_
'0 0
TOP VIEW
CI
., 0 0
<t 0
~---
061 00 0
BOTTOM VIEW
6-41
816R- 2B
C1 Not Used
C2 Not Used
C3 Not Used
C4 Not Used
C5 Capacitor, Fxd, Ceramic, 913-1188-000
0.01 mfd., 20% T01, 500 VDCW
C6 Capacitor, F xd, 938- 5016- 010
0.05 mfd. ,2% T01, 2000 VDCW
C7 Capacitor, Fxd, Paper, 962- 4246- 000
12 mfd., 10% T01, 1500 VDCW
c8 Same as C7
C9 Not Used
R1
Through Not Used
R4
R5 Not Used
R6 Not Used
R7 Not Used
R8 Not Used
R9 Resistor, Fxd, Wirewound, 747-9451-000
0.25 Ohms, 1 % T01, 10 Watts
R10 Resistor, Fxd, Wirewound, 710- 5076- 060
4 Ohms, 10% T01, 100 Watts
R11 Resistor, F xd, Composition, 745- 3355- 000
1200 Ohms, 5% T01, 1 Watt
R12 Resistor, Fxd, Composition, 745- 3375- 000
3600 Ohms, 5% T01, 1 Watt
R13 Same as R 11
R14 Resistor, Fxd, Wirewound, 710- 5076- 030
0.5 Ohms, 1 % T01, 36 Watts
R 15,
R16
Same as R10
Not Used
*
R17 Not Used
R18 Not Used
R19 Not Used
R20 Resistor, Fxd, Film 705-1493-050
200K ohms, 1% T01, 2 Watts
R 21 Same as R 20
R22 Same as R20
R23 Same as R 20
R24 Resistor, Fxd Composition, 745-3422-000
47K ohms, 10% T01, 1 Watt
6- 42
816R- 2B
T B1
Through Not Used
TB6
TB7 Board, Terminal 786- 3126- 001
Z1 Not Used
22 Rectifier 353-0434-010
816R2B
A15 A A15 B
86-1034
86-1033
644
816R-2B
6- 45
816R-2B
...c
e
~
".-.
1"1
1"1
a:
PTl-28
6-46
816R2B
J
I-
~
&l
m
.
""",
.-
<.
J
l-
Qj
cca
.
a.
0
1;;
'iii
N
. ~
.CD
a:
CD
1m
Iri
.-
..
fD
CD
;:,
,2'
u.
M
l1li
I-
c
z
"
.PTl-29
647
816R- 2B
E1 Not Used
E2 Arrestor, Lightning 013-1332- 020
R1 Not Used
R2, R3 Not Used
R4 Resistor, Fxd, Wirewound, 747-1790-000
330 Ohms, 5% T01, 26 Watts
R5 Not Used
R6 Resistor, Fxd, Wirewound 746- 6662- 000
18 Ohms, 5% T01, 210 Watts
R7 Resistor, Fxd, Wirewound, 746- 6737- 000
100K ohms, 5% T01, 210 Watts
R8 Same as R 7
R9
Through Not Used
R17
R18 Resistor, Fxd, Wirewound 746- 681 7 - 000
5.1K ohms, 5% T01, 210 Watts
T B1 Not Used
TB2 Board, Terminal 367- 4180- 000
18 Terminals
TB3 Board, Terminal 367- 1188- 000
3 Terminals
TB4 Board, Terminal 367- 4180- 000
18 Terminals
- Qty 2-
6- 48
816R-2B
S15
C52 ~~:IiII~
C92 _ _ _ _-;;
C93
J4
L12
4
5 l15
R75
PA
GRID
TUNING
FRONTVIEW
87-1461
PTl-30
6-49
816R- 28
------------------------------------------------------------------
REF DES DESCRIPTION CE PART NUMBER
Bl Not Used
B2 Motor, AC 230- 0581- 01 0
115 VAC
B3 Same as B2
6- 50
816R-2B
Ll L4 Not Used
L5 PA Grid RFC, 4.7 uH 240-1611-000
L6 Choke, RF 786- 3548- 001
L7
Through Not Used
Ll1
L12 Ind ucti ve C ou plin g Loop, 1" #20 Buss 421- 2020- 000
L13 Same as L12
L14 Choke, RF 786- 3673- 001
L15 Choke, Static Drain 640- 3527- 000
P1 - P3 Not Used
p4 Connector, Electrical 357- 9292- 000
1 Contact
P5 Same as p4
6- 51
8l6R-2B
6- 52
816R-2B
PTl-31
6-53
816R- 2B
6- 55
816R-2B
XK1 XK2
K1 K2
6-56
816R- 2B
------------------------------------------------------------------
REF DES DESCRIPTION CE PART NUMBER
6- 57
816R-2B
S1 (FAR SIDE)
/
/
/
B1
C4
El '---=~
TBl
87-0257
PTl-32
6-58
816R-2B
6- 59
CR1
CR2
~
~ ~
... R85
0)
co
m ~
o 0)
:J:J
N
tD
810
R43
86-1269
....~
w
Co>
B1
Through Not Used
B4
B5 Motor , Reversible, 115 V A C 230- 5006- 010
R1
Through Not Used
R18
R19 Resistor, Fxd, Composition 745- 331 0- 000
100 Ohms, 10% T01, 1 Watt
R20
Through Not Used
R42
R43 Resistor, Var, Wirewound, 10 Turn 381-1648-020
5K Ohms, 3ft T01, 2 Watts
R44
Through Not Used
R58
R59 Resistor, F xd, Com posi tion 745-1349-000
820 Ohms, 10% T01, 1/2 Watt
R60 - R81 Not Used
R82 Resistor, Fxd, Carbon Film 745-0914-570
470 Ohms, 5% T01, 1/2 Watt
R83 Same as R 82
R84 Resistor, Fixed Comp, 22K, 1/4 W 745- 0796- 000
R85 Resistor, F xd, C omposi tion 745- 0820- 000
100K Ohms, 1/4 Watt
6- 61
816R- 2B
S1 - S9 Not Used
CARD CAGE ASSEMBLY, A20 786- 330t- 002
S10 SWitch, Rotary 259- 2694- 010
DPDT Contact Arrangement
S 11
Through Not Used
S14
S15 Switch, Interlock 266- 8000- 000
SPDT Contact Arrangement
Tl
Through Not Used
T7
T8 Transformer, pwr, Single Phase 50/60 Hz 662- OB98- 010
166 V RMS Pri, 24 V RMS Sec (1)
56V RMS C.T. Sec (2)
6- 62
816R-2B
C4 C5 \#o ~ ____ _
87-1460
~/--- XV1
PTl-34
6-63
816R-2B
A21R55
A21C40
L5 A21C10.11.12
,
I
I A21C7.8.9
I
A21
A18C2
,,
I
I
I
I 0
0/
I
I
I I
\ I
I
I I J
'\
I
\ I
\ I
I I
I
PTI-35
6-64
816R-2B
C1 - C3 Not Used
C 4- C 12 Capacitor,. Fxd, Ceramic 913- 0821- 000
100 pf, 10% Tol, 5000 VDCW
C 13- C 37 Not Used
C 38 Capacitor, Fxd, Ceramic 913-2831-000
1000 pf, Plus 40% Minus 20%,
2500 VDC W
C 39 Capacitor, Var, Air 922-8010-010
R1 - R 75 Not Used
R76 Resistor, Fxd, Composition 712- 0070- 000
50 Ohms, 20% Tol, 60 Watts
R 77 Same as R76
PIO XV3:
Outer Filament Collet 220-1494- 000
Inner Filament Collet 220-1495- 000
Con trol Grid Collet 220-1496- 000
Screen Grid Collet 220-1501- 000
Post Insulator 220- 1 498- 000
Screen Spring 220-1506- 000
Sleeve Insulator 220-1498- 000
Filament Bypass 220- 1 500- 000
6- 65
816R-2B
R70
K9
K6
K7
TBS Z4
87-1463
PTl-36
6-66
816R-2B
K1
Through Not Used
K5
K6, K7, K9 Relay, Armature 408- 111 4- 000
lC Contact Arrangement
K8 Not Used
Rl
Through Not Used
R36
R37 Resistor, Fxd, Wirewound 747- 5320- 000
10 Ohms, 5% Tol, 3 watts
R38
Through Not Used
R60
R 61 Not Used
R62 Resistor, Fxd, Wirewound 746- 6145- 000
150 Ohms, 5% Tol, 1 Watt
R63
Through Not Used
R64
R65 Resistor, Variable, Wirewound 377- 0619- 000
R66 Same as R65
R67
Through Note Used
R69
R70 Resistor, Fxd, Wirewound 747- 0990-730
60.4 Ohms, 1% Tol, 30 Watts
R 71 Not Used
R72 ReSistor, Var, Wirewound 377- 0716- 040
50 Ohms, 10% T01, 4 Watts
6- 67
8 16R-2B
TB 1
Through Not Used
TB7
TBB Board , Terminal
14 Te rm inals
VRl
Throu gh Not Used
VR7
vB7 Diode 353- 6230 - 000
Zl Not Used
Z2 . Not Used
Z3 Not Used
Z4 Magnetic Circuit. Halltron
6- 6B
816R-2B
PTl-37
6-69
816R- 28
---~----~----------------~---------------------------- ------------
REF DES DESCRIPTION CE PART NUMBER
------------------------------------------------------------------
Al Resistor Board Assy 636-7262- 001
See Breakdown on page 6-80
C B1 Circuit Breaker, 150 Amps, 3 Pole 260- 4060- 080
M1 Meter, Iron Vane 458- 5006- 010
10mA. Movement, 2% Accuracy
S1 SWitch, Rotary, Wafer, 2 Sections 259- 9475-150
2 Pole, 5 Position
6-70
816~-2B
,.....
R1
J ~~ _ _~_R2
_, _ _- - - - R 3
86-103 5
PTl-38
6-72
816R-2B
R2
6-73
816R-2B
PTl-40
6-74
816R- 28
6-75
816R-2B
"
l;~IJ.
"
: ::
:
.
:
S1
,.,....
87-1452
PT1-41
6-76
00
cp ...a
..... m
..... ::IJ
. N
OJ '
87-1456
...~
J.
II>
------------------------------------------------------------------
REF DES DESCRIPTIONC E
PART NUMBER
------ -- ----- --- ------ ---- ---------- -- --------------- -- -- - --------
A1 IPA Metering Board Assembly 159549-1
Cl Capacitor, Fixed, Mica 912-2816-000
6-78
816R-2B
C5 R2
C4
C2 C3
C1 CRl
VR1------------~~~~~~~~~
R16------------=~I~
R17----------~~~1
87-1450
PTl-43
6-79
816R- 2B
CHANGE 1
6-80
816R-2B
6- 81
816R-2B
...u
.-
...-
I-
III
11'1
o
o
m
co
PTl-44
6-82
816R- 2B
6-83