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Bienvenido: r120hxrc
Producto: TRUCK
Modelo: 789D TRUCK SPD
Conguracin: 789D Off-Highway Truck SPD00001-UP (MACHINE) POWERED BY
3516 Engine
Desarmado y Armado
789D and 789D XQ Off-Highway Trucks Power Train
Nmero de medio -UENR1065-00 Fecha de publicacin -01/08/2012 Fecha de actualizacin -15/08/2012
i06605407
Removal Procedure
Table 1
Required Tools
C 189-0863 Shackle As 2
D 208-8784 Plate 2
F 316-8771 Plate 2
Start By:
At operating temperature, the oil in the power train is hot and under
pressure. Hot oil can cause burns. Remove the breather lter cap when
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2017-6-2 789D Off-Highway Truck SPD00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP5054 - 47) - Sistemas y componentes
the engine is stopped and the breather cap is cool enough to touch by
hand.
Slowly loosen the breather lter cap in order to release any pressure in
the oil tank. Be careful of hot hydraulic oil when any lines are
disconnected from the components of the power train.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil ller cap only when
the engine is stopped, and the ller cap is cool enough to touch with your
bare hand.
3. Refer to Operation and Maintenance Manual, "Differential and Final Drive Oil - Change" for the correct
draining and lling procedure.
4. Refer to Operation and Maintenance Manual, "Hoist and Brake Tank Oil - Change" for the correct draining
and lling procedure.
5. Refer to Operation and Maintenance Manual, "Torque Converter and Transmission Oil - Change" for the
correct draining and lling procedure.
Illustration 1 g01759113
Typical Example
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Illustration 2 g03050996
7. Disconnect hose assembly (1). Disconnect clips (2). Remove cover (3). Disconnect harness assembly (4).
Remove drive shaft guard (5).
Illustration 3 g03147856
8. Position suitable blocking in the center tube to support the weight of the drive shaft.
9. Attach a suitable lifting device onto drive shaft (6). The weight of drive shaft (6) is approximately 68 kg
(150 lb).
10. Remove bolts (7). Use a suitable prybar to retract drive shaft (6). Lower drive shaft (6) onto the suitable
blocking.
Illustration 4 g03148699
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Illustration 5 g03148776
Illustration 6 g03148957
Illustration 7 g03148958
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Illustration 8 g03148856
Illustration 9 g03148876
Illustration 10 g03148880
17. Disconnect hose assembly (15). Disconnect harness assembly (16) and remove the connecting hardware.
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Illustration 11 g03148898
Illustration 12 g03149360
Illustration 13 g03149224
19. Disconnect tube assembly (18). Remove clamps (19). Disconnect hose (20). Remove tube assembly (18).
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Illustration 14 g03149362
Illustration 15 g03149257
20. Disconnect tube assembly (21). Remove clamps (22). Disconnect hose (23). Remove tube assembly (21).
Illustration 16 g03127020
21. Use Tooling (A) to support both sides of the frame assembly.
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Illustration 17 g03151058
22. Remove bolts (24) and guard (25). Disconnect grease hose assembly (26). Remove grease tting (27) from
the pin.
Illustration 18 g03151063
Illustration 19 g03151077
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2017-6-2 789D Off-Highway Truck SPD00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP5054 - 47) - Sistemas y componentes
Illustration 20 g03151083
26. Repeat Step 22 through Step 25 for the remaining suspension cylinder.
Illustration 21 g03151096
Illustration 22 g03151116
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Illustration 23 g03151156
29. Disconnect bracket (34). Remove clips (35). Disconnect hose assembly (36). Remove clips (37).
Illustration 24 g03151178
30. Remove bolts (38) and position lubrication group (39) out of the way.
Illustration 25 g03151200
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Illustration 26 g03151218
32. Attach a suitable lifting device onto lateral control rod (42). The weight of lateral control rod (42) is
approximately 113 kg (250 lb). Remove pin assembly (43). Lower lateral control rod (42) onto the rear
axle housing.
Illustration 27 g03151277
33. Install Tooling (F) to support axle housing support (44). Repeat this step for the opposite side.
Illustration 28 g03152018
34. Attach Tooling (B) and a suitable lifting device onto transmission (45). The weight of transmission (45) is
approximately 1905 kg (4203 lb).
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Illustration 29 g03151756
Illustration 30 g03151796
35. Attach Tooling (C), Tooling (D), and a suitable lifting device onto rear axle housing (46). The weight of
rear axle housing (46) and transmission (45), as a unit, is approximately 16783 kg (37000 lb).
Illustration 31 g03151816
36. Use Tooling (B) and a suitable lifting device to secure rear suspension cylinder (47) out of the way. Repeat
this step for the remaining suspension cylinder.
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Illustration 32 g03151821
Illustration 33 g03151837
Illustration 34 g03151898
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Illustration 35 g03151858
39. Use Tooling (B), Tooling (C), and Tooling (D) to remove rear axle housing (45) and transmission (46).
Installation Procedure
1. Install rear axle housing (45) and transmission (46) in the reverse order of removal.
a. Tighten bolts (48) and (49) in a cross pattern to a torque of 700 90 Nm (516 66 lb ft). Repeat
this to ensure that all bolts are properly seated. When bolts (48) and (49) are seated torque bolts to a
nal torque of 2300 300 Nm (1696 221 lb ft).
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