We supply Take-out Robot, Factory Automation, Auxiliary Equipment,

MTC
Auto Feeding system as an Integrated Engineering Solution provider.

Consilience Technology
Mold Temperature Control

YUDO-SUNS CO., LTD.

415, Cheongneung-daero, Namdong-gu, Incheon, 21644, Korea
T _ + 82 - 32 - 450 - 7800 F _ + 82 - 32 - 819 - 3200
E-mail _ yudosuns@yudosuns.com
Web _ http://www.yudosuns.com

This catalogue provides a customer with product image and the information.
All reference specifications are subjected to change without prior notice.
| Mold Temperature Control _ 1608 |
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Company HISTORY
1980 12 Established YUDO
1988 5 Developed and marketed Take-out Robot
1992 3 Established YUDO-STAR (Seoul)
(Joint company with STAR SEIKI (Japan)
10 Launched into export Take-out Robot
2000 1 Established YUDO-STAR R&D center
8 Established YUDO-SUNS (Auxiliary equipments)
2005 5 Established YUDO-ROBOTICS (Gantry loader, Human server)
2007 4 Opened AUTO-FEEDING exhibition
2008 11 Established WEIHAI YUDO MACHINARY CO., LTD. (China)
2010 12 30th anniversary of YUDO
2011 5 Awarded 23th Gold Tower Order of Industrial Service Merit
(from the president of Korea) Francis Yu
12 A day of trade : Ten million dollar, prize for top of export
2012 3 Established ValuePro Institute
Education courses of YUDO SCHOOL newly launched
12 Established YUDO-SUNS R&D center
2013 5 Patent Registration related to RICH (Heating & Cooling System)
return valve control
7 Awarded 31th Commerce & Industry Grand Prix in Productivity
Consilience Technology 12
Improvement
A day of trade : Twenty million dollar, prize for top of export
2014 6 Certified 2008 : YUDO-SUNS ISO 9001
The Leader of Injection Molding Industry 8 Branched into the Confederation of North, Central America
YUDO-SUNS is one of the affiliated companies of YUDO Group which is the global leader (Mexico - Tijuana , Queretaro)
of Hot Runner system in plastic industry. We supply Take-out Robot, Factory Automation, 10 Registered Korea Institute of Carbon Convergence Technology.
Auxiliary Equipment, Auto-Feeding system as a total solution provider. We have done our 2015 2 Planning and patent development for Smart Robot Solution
level best to increase customers revenue and improve their productivity since 1988 11 RICH series : PMS (Preventive Maintenance System) development
through the development of factory automation system and the know-how of various heat 2016 6 ICC (Intergrated Clinic Care) system construction
exchanging system. 9 YUDO Smart factory simulation construction
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Consilience Technology
lnjection molding process needs a lot of different element. YUDO is only company to respond directly on
customer's requests which are related to various problems of injection molding. We provide a Turn-key
system according to customer's demands.

1 Take-Out Robot M T C (Mold Temperature Control) 4

Traverse type
t Side entry Steam controller Air cooler

Applied to the I.M.M machine from less than 30 tons to more than 4000 tons (MEGA, GIGA, HX, SONIX, EZI, EX, SMUS)

2 Factory Automation

Chiller Mold temperature controller

PET Preform Total Solution 5

Mobile Equip. Related Optical Equip. Related Car Manufacturing Related In-mold Label Related Home Elec. Related

In mold label, Automotive part automation, Mobile automation, Optical Part related Hot-half Cold-half
6

3 Hot Runner Solutions

Hot Runner System
1
M H (Material Handing) 6
5
3 4
MODU system ECO MODU Manifold system Nozzle system

Hot Runner Controller

Hot air dryer Multi hopper Hopper loader Granulator

2

Storage bin Desiccant dryer Filter & blower Control system

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Mold Temperature Controller

Flow-rate and clamping force@ Chiller
Ton /min Medium : Clean Water Ton /min Medium : SKY THERM / Therm oil I.M.M (ton) ~ 250 ~ 300 ~ 450 ~ 650 ~ 850 ~ 1000 ~ 1600
450 450
Model SOCUL-103 SOCUL-105 SOCUL-107 SOCUL-110 SOCUL-115 SOCUL-120 SOCUL-130
430 FOS-2430 430
850~ 400 850~ 400 Cooling capacity (Kcal/h) 8,376.6 13,956 18,259.1 29,249.5 43,205.5 55,765.8 85,422.4
(60Hz, Cool Water 5 Standard) (7,200) (12,000) (15,700) (25,150) (37,150) (47,950) (73,450)
350 350
300 300 Refrigeration ton 3R/T 5R/T 7.5R/T 10R/T 15R/T 20R/T 30R/T
250 250
240 FOS-2240 240
650~ 650~ Air cooler
200 200
180 180 Classification ZETCUL-7
160 FOS-2160 160 Cooling capacity (Kcal/h) 4,031 (3,401)
450~ 120 450~ 140
Nominal ton of refrigeration ton 7.5R/T
90 FOS-290 FOS-2090 90 FOS-390
80 FOS-180 80 FOS-180 Temperature range -15 ~ Normal temperature
70 70 Evaporating temp : -40, condensing temp : 35
250~ 250~
60 FOS-160 60 FOS-160
50 50 Steam mold temperature controller
46 46
Model RICH-4 RICH-2 RICH-5 RICH-7 RICH-7 RICH-5R RICH-7R
45 FOS-245 45 FOS-345
150~ 150~ Max pressure 15 bar (60Hz) / 13 bar (50Hz) 25 bar (50Hz/60Hz) 25bar (50/60Hz)
40 FOS-140 40 FOS-140
30 FOS-230 30 FOS-330 Pressure 13 bar (60Hz) / 11 bar (50Hz) 20 bar (50Hz/60Hz) 20bar (50/60Hz)
20 20 Max pressure of steam 200 (60Hz) / 194 (50Hz) 225 (50Hz/60Hz) 225 (50/60Hz)
50~ 10 50~ 10
Tank / Capacity       
I.M.M Flow rate FOS-100 FOS-200 FOS-2000 I.M.M Flow rate FOS-100 FOS-300 75kW 144kW 180kW 240kW
Heater 148.5kW 165kW 231kW
(37.5kWx2) (48kWx3) (90kWx2) (80kWx3)
Electricity
Temperature range Capacity
Water supply pump 3kW 3kW 5.5kW 5.5kW 4kW 4kW 4kW
Temperature Range Cooling pump 2.2kW 3kW 5.5kW 5.5kW 5.5kW 5.5kW 5.5kW
170 Pressure 6 ~ 8 bar
Compressed
160 FOS-300 air
Consumption 1000cc / cycle
150 FOS-100
140
130 Water quality selection table
120 FOS-200 FOS-2000
Classification Standard Corrosion SCALE
110
a
100 PH [25] 6 ~ 8 (5.8 ~ 8.5)
95 (Coolant Temp. Electric conductibility [25] (S/cm) 200 Below
90 FOS-100 a
Carbonate hardness (CaCO mg/) 500 Below (300 Below)
80 (Coolant Temp. (Coolant Temp.
70 a a Chloride ion (CL mg/) 500 Below (250 Below)
60 (Coolant Temp. Sulfur peroxide (SO mg/) 500 Below (200 Below)
50 a
Iron (Fe mg/) 0.3 Below (0.3 Below)
40
30 Oxygen demand ph4.8 (organic fouling [Pollution]) (COD mg/) 50 Below (10 Below)
20 Ion (silicate) (SiO mg/) 30 Below
10
Sulfide ion (S mg/) No detection
Medium Clean Water SKY THERM Clean Water SKY THERM Clean Water
Series FOS-100 FOS-200 FOS-300 FOS-2000 Ammonium (NH mg/ ) 0.5 Below (0.5 Below)

( ) is an inspecting standard (tap water)

Generally, purified industrial water meets the tap water standard
No periodical replacement of Cooling tower water shortens product life (heater and pump seal.)
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Mold Temperature Controller - FOS Series

Specially designed to meet customers requirements

Water : Max.~120
SKY THERM : Max.~160
Water SKY-THERM
~ 120 ~ 160

Features
@Preheating system :
- Preheating the mold at a selected temperature
and time.
@Cooling and heating system :
- Securing optimal molding conditions by accurately
controlling cooling water and a heating medium.
@High flow rate / High temperature :
- Using a large-capacity pump and heater
according to actual production conditions in
factories

FOS-100 Series FOS-200 Series FOS-300 Series FOS-2000 Series

(High Temperature) (High Flow & Unit)

Standard specifications Classification by cooling type

Model Temperature Range Cooling type Flow rate (/min) Zone Controller Remarks

Water Indirect Cooling Direct Cooling

Water supply temp (Indirect)
+20 ~ 95 P.I.D
Indirect Cooling Single Zone
FOS-100 Series 40 ~ 80 LED panel
(Open type) Dual Zone
SKY-THERM LCD
Water supply temp (Indirect) Heating medium Heating medium
+20 ~ 150

Water P.I.D Water Inlet Water Inlet

Direct Cooling Single Zone
FOS-200 Series Water supply temp (Direct) 30 ~ 90 LED panel
(Closed type) Dual Zone Cooling Water Cooling Water
+10 ~ 120 LCD
Water Outlet Water Outlet
SKY-THERM P.I.D
Indirect Cooling High
FOS-300 Series Water supply temp (Indirect) 30 ~ 90 Single Zone LED panel
(Closed type) Temperature
+20 ~ 160 LCD

@@Good thermal stability @@High efficiency in temperature control

Water P.I.D
Direct Cooling Multi Zone High @@Easy exchange and maintenance of a heating medium @@Operating at a high circulation pressure
FOS-2000 Series Water supply temp (Direct) 90 ~ 430 LED panel
(Closed type) (Option) Flow & Unit @@Minimizing heat loss (Water supply pressure + Pump pressure)
+10 ~ 120 LCD
@@Scale prevention @@Precise temperature control and low temperature control
For your correct application of Dual zone or Multi zone, please contact us for more detailed specifications.
SKY THERM is only for mold temperature controllers.
If normal thermal oil is selected, please contact us before using it.
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Leakage & scale free mold temperature controllers

Occurrence of scale is prevented by applying Anti-corrosion

and antirust design, and A variety of the options are available
Water : Max.~95
responding to customers demands. SKY THERM : Max.~150
Water SKY-THERM
~ 95 ~ 150

W L

Outer dimension [mm]

Model W L H
FOS-140ST 320 625 540
FOS-160ST 320 625 620
FOS-180ST 320 625 620

Functional specifications General specifications

Model FOS-100ST Model FOS-140ST FOS-160ST FOS-180ST
Pump Type WESCO Type Pump Power source AC220V / 380V 10 50 / 60Hz, 3Phase
Scale prevention design Temperature control method PID (0.5)
Cooling type Indirect Cooling Temperature control range Clean water : Water supply temp + 20 ~ 95 / SKY THERM : Water supply temp + 20 ~ 150
Auto Water Supply Heating medium Clean water, SKY THERM
Mold Purge (Air Suck-Back) Option Motor (kW) 0.5 0.5 1.5
Temperature Control method P.I.D (7 Segment LED) Maximum discharge Pressure (MPa) 0.38 (50Hz) / 0.38 (60Hz) 0.38 (50Hz) / 0.38 (60Hz) 0.70 (50Hz) / 0.70 (60Hz)
Operational Temperature Range () Water : Water supply temp + 20 ~ 95 / SKY THERM : Water supply temp + 20 ~ 150 Maximum discharge Volume (/min) 40 (50Hz) / 40 (60Hz) 60 (50Hz) / 60 (60Hz) 70 (50Hz) / 70 (60Hz)
SSR (Solid State Relay) Heater (kW) 3.5 5 7
Communication Port (RS-485) Option Cooling type Indirect cooling
Run/Stop timer (to run and stop time) Temperature sensor method RTD (PT) Sensor
Language : Korean/English/Japanese/Chinese Display 7 Segment LED
Pre-heating Alarm display Overload, Low water level, Phase detection
Phase Detecting Circuit Coolant Inlet / Outlet 10A (3/8") / 10A (3/8")
Selecting Temperature () Medium Outlet / Inlet 10A (3/8") x 4ea / 10A (3/8") x 4ea
Max/Min Temperature Alarm (Abnormal Temperature) Drain 15A (1/2")
Max/Min Pressure Alarm (Abnormal Pressure) Safety Device OVER HEAT (Circuit breaker TRIP)
Motor pump Overload & Water level detector Weight (Kg) 62 70 82
Overheat prevention / Block overheat Max. power consumption (KVA) 4.1 5.6 8.6
Custom color / Micro Filter Option Dual zone is an option. The degree of temperature control accuracy is based on our own test data.
The temperature control range can be influenced by external factors, for example, injection and process conditions. In case that water supply temperature 20 and room
Above specifications are subjected to change without prior notice. Standard, Not Available
temperature 20, the min. control range is about 30 (Direct cooling) or 40 (Indirect cooling)
Recommended operating temperature range : clean Water 90, SKYTHERM 140
The above-stated specifications are subject to change with prior notice.
Excessively long-hours of operation at maximum temperature should be avoided.
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For precise plastic injection molding

FOS-200 Series is designed exclusively for clean water,

and usable temperature range is from 10 to 120.
Water : Max. ~ 120
Water
~ 120

W L

H
Outer dimension [mm]

Model W L H
FOS-230ST 300 775 590
FOS-245ST 300 775 590
FOS-290ST 300 775 590

Functional specifications General specifications

Model FOS-200ST Model FOS-230ST FOS-245ST FOS-290ST
Pump Type WESCO Type Pump Power source AC220V / 380V 10 50 / 60Hz, 3Phase
Scale prevention design Temperature control method PID (0.5)
Cooling type Direct Cooling Temperature control range Clean water : Water supply temp + 10~120
Auto Water Supply Heating medium Clean Water
Temperature Control method P.I.D (7 Segment LED) Motor (kW) 0.5 0.75 1.5
Operational Temperature Range () Water supply temp + 10 ~ 120 Water supply pressure
Maximum discharge Pressure (MPa)
SSR (Solid State Relay) +0.40 (50Hz) / +0.54 (60Hz) +0.40 (50Hz) / +0.50 (60Hz) +0.60 (50Hz) / +0.65 (60Hz)
Communication Port (RS-485) Option Maximum discharge Volume (/min) 25 (50Hz) / 30 (60Hz) 40 (50Hz) / 50 (60Hz) 80 (50Hz) / 90 (60Hz)
Run/Stop timer (to run and stop time) Heater (kW) 4.5 6 7
Language : Korean/English/Japanese/Chinese Cooling type Direct cooling
Phase Detecting Circuit Temperature sensor method RTD(PT) Sensor
Selecting Temperature () Display 7 Segment LED
Max/Min Temperature Alarm (Abnormal Temperature) Alarm display Overload, high pressure, Low water level, Phase detection
Max/Min Pressure Alarm (Abnormal Pressure) Coolant Inlet / Outlet 15A (1/2) / 15A (1/2)
Motor pump Overload & Water level detector Medium Outlet 10A (3/8") x 2ea 10A (3/8") x 4ea 10A (3/8") x 6ea
Overheat prevention / Block overheat Medium Inlet 10A (3/8") x 2ea 10A (3/8") x 4ea 10A (3/8") x 6ea
Custom color / Micro Filter Option Drain 15A (1/2") x 1ea
Above specifications are subjected to change without prior notice Standard, Not Availab Safety Device OVER HEAT (Circuit breaker TRIP)
Recommended operating temperature range : clean Water 110 Weight (Kg) 60 75 95
Max. power consumption (KVA) 5.1 6.8 8.6
Dual zone is an option. The degree of temperature control accuracy is based on our own test data.
Any problems or damages to the machines, caused by the quality of water are not to be covered by the warranty.
The temperature control range can be influenced by external factors, for example, injection and process conditions. In case that water supply temperature 20 and room
temperature 20, the min. control range is about 30 (Direct cooling) or 40 (Indirect cooling)
The above-stated specifications are subject to change with prior notice. Please refer to the supply water pressure table below and operate the machines.
The machines are to be used within the operating range. Excessively long-hours of operation at maximum temperature should be avoided.
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No Carbonization and No Scale mold temperature controller for high temperature

FOS-300 series is designed for high temperature up to

Max. 160 considering high pressure and stability.
SKY THERM : Max. ~160
Safety improvement, Anti-corrosion, Scale prevention,
SKY-THERM
and Simple Structure for easy maintenance are merits
~ 160
of FOS series.

W L

Outer dimension [mm]

H
Model W L H
FOS-330ST 320 759 680
FOS-330STM 320 759 680
FOS-345ST 320 759 680
FOS-345STM 320 759 680
FOS-390ST 330 850 900
FOS-390STM 330 850 900

Functional specifications General specifications

Model FOS-300ST Model FOS-330ST FOS-330STM FOS-345ST FOS-345STM FOS-390ST FOS-390STM
Pump Type WESCO Type Pump Power source AC220V / 380V 10% 50 / 60Hz , 3Phase
Scale prevention design Temperature control method PID (0.5)
Temperature control range SKY THERM : Water supply temp + 20 ~ 160
Cooling type Indirect Cooling
Heating medium SKY THERM
Mold Purge (Air Suck-Back)
0.5 1.5 2.2
Temperature Control method P.I.D (7 Segment LED) Motor (kW) 0.5 0.75 1.5
(SEALESS PUMP) (SEALESS PUMP) (SEALESS PUMP)
Operational Temperature Range () SKYTHERM : Water supply temp + 20 ~160 0.40 (50Hz) / 0.50 (50Hz) / 0.40 (50Hz) / 0.50 (50Hz) / 0.60 (50Hz) / 0.70 (50Hz) /
Maximum discharge Pressure (MPa)
SSR (Solid State Relay) 0.54 (60Hz) 0.60 (60Hz) 0.50 (60Hz) 0.65 (60Hz) 0.65 (60Hz) 0.70 (60Hz)
Communication Port (RS-485) Option 25 (50Hz) / 30 (50Hz) / 40 (50Hz) / 55 (50Hz) / 80 (50Hz) / 80 (50Hz) /
Maximum discharge Volume (/min)
30 (60Hz) 35 (60Hz) 50 (60Hz) 60 (60Hz) 90 (60Hz) 90 (60Hz)
Run/Stop timer(to run and stop time)
Heater (kW) 4.5 6 12 (6 x 2)
Language : Korean/English/Japanese/Chinese Cooling type Indirect cooling
Pre-Heating Temperature sensor method RTD (PT) Sensor
Phase Detecting Circuit Display 7 Segment LED
Selecting Temperature () Alarm display Overload, high pressure, Low water level, Phase detection
Max/Min Temperature Alarm (Abnormal Temperature) Coolant Inlet 15A (1/2") 15A (1/2") 15A (1/2")
Motor pump Overload & Water level detector Coolant Outlet 15A (1/2") 15A (1/2") 15A (1/2")
Overheat prevention / Block overheat Medium Outlet 10A (3/8") x 2ea 10A (3/8") x 4ea 10A (3/8") x 6ea
Medium Inlet 10A (3/8") x 2ea 10A (3/8") x 4ea 10A (3/8") x 6ea
Custom color / Separable Remote Controller Option
Safety Device OVER HEAT (Circuit breaker TRIP)
Micro Filter / Strobe Light Option
Weight (Kg) 110 110 130
Above specifications are subjected to change without prior notice Standard, Not Available Max. power consumption (KVA) 5.1 6.8 13.6
Recommended operating temperature range : SKYTHERM 150
Dual zone is option. The degree of temperature control accuracy is based on our own test data.
The temperature control range can be influenced by external factors, for example, injection and process conditions. In case that water supply temperature 20 and room
temperature 20, the min. control range is about 30 (Direct cooling) or 40 (Indirect cooling)
Above stated are subject to change without prior notice.
Excessively long-hours of operation at maximum temperature should be avoided.
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High Flow & High Head-capacity mold temperature controller

FOS-2000 is designed to be operated at water supply

temperatures from 10 to 120 and only for water.
Water : Max. ~ 120
The high head-capacity and high flow rate features
Water
enable the customers to select even the large size
~ 120
injection molding process.
The multi zone type, separately controlling the
temperatures of the core part and the cavity part is also
available. W L

Customers can purchase FOS-2000 series equipped

with various options available.
For more details, please contact us.

Outer dimension [mm]

Model W L H
FOS-2090ST 320 759 680
FOS-2160ST 320 759 680
FOS-2240ST 320 759 680
FOS-2430ST 320 759 680

Functional specifications General specifications

Model FOS-2000ST Model FOS-2090ST FOS-2160ST FOS-2240ST FOS-2430ST
Pump Type Volute Type Pump Power source AC220V / 380V 10 50 / 60Hz , 3Phase
Scale prevention design Temperature control method PID (0.5)
Cooling type Direct Cooling Temperature control range Clean water: Water supply temp + 10 ~ 120
Auto Water Supply Heating medium Clean water
Temperature Control method P.I.D (7 Segment LED) Motor (kW) 0.37 (50Hz) / 0.55 (60Hz) 0.55 (50Hz) / 1.1 (60Hz) 1.4 (50Hz) / 2.2 (60Hz) 2.2 (50Hz) / 3 (60Hz)
Operational Temperature Range () Water supply temp + 10 ~ 120 Maximum discharge Pressure (MPa) 0.26 (50Hz) / 0.37 (60Hz) 0.27 (50Hz) / 0.38 (60Hz) 0.32 (50Hz) / 0.43 (60Hz) 0.28 (50Hz) / 0.39 (60Hz)
SSR (Solid State Relay) Maximum discharge Volume (/min) 73 (50Hz) / 90 (60Hz) 138 (50Hz) / 166 (60Hz) 216 (50Hz) / 250 (60Hz) 380 (50Hz) / 466 (60Hz)
Communication Port (RS-485) Option Heater (kW) 9 12 15 20
Run/Stop timer(to run and stop time) Cooling type Direct cooling
Language : Korean/English/Japanese/Chinese Temperature sensor method RTD (PT) Sensor
Phase Detecting Circuit Display 7 Segment LED
Selecting Temperature () Alarm display Overload, High pressure, Low water level, Phase detection
Max/Min Temperature and pressure Alarm (Abnormal Coolant Inlet
Temperature) 15A 15A 20A 20A
Motor pump Overload & Water level detector Coolant Outlet 15A 15A 20A 20A
Overheat prevention / Block overheat Medium Outlet 10A x 6EA 10A x 6EA 10A x 8EA 10A x 8EA
Custom color / Separable Remote Controller Option Medium Inlet 10A x 6EA 10A x 6EA 10A x 8EA 10A x 8EA
Micro Filter / Strobe Light Option Safety Device OVER HEAT (Circuit breaker TRIP)
Above specifications are subjected to change without prior notice Standard, Not Available Weight (Kg) 130 130 150 150
Recommended operating temperature range : clean Water 110 Max. power consumption (KVA) 9.6 13.2 17.4 23.2
Multi zone is option. The degree of temperature control accuracy is based on our own test data.
The temperature control range can be influenced by external factors, for example, injection and process conditions. In case that water supply temperature 20 and room
temperature 20, the min. control range is about 30 (Direct cooling) or 40 (Indirect cooling)
Above stated are subject to change without prior notice.
Excessively long-hours of operation at maximum temperature should be avoided. 50
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PURI-Filter is the ion filter water-purifying device that manages Features SKY THERM delivers outstanding performance of more efficient Features
the water quality by filtering the water property using the eco- Eliminating calcium and magnesium components and precise heat exchange mold temperature control. 1) Harmless to human
friendly technology. from water 2) Odorless
Scale prevention 3) No Chemical Scale
@@Easy temperature control 4) Easy maintenance (Water-soluble medium)
5) Eco-friendly
Electricity saving
6) Combination of merits of water and oil
Longer parts lifetime 7) Excellent Heat transfer
8) Long Product Lifetime (over 6month)
Examples of using inappropriate mediums

Damage caused by Decreased efficiency by Heater damage by

scale of heater scale of cooling coil Thermal oil

Malfunction caused by Strainer's foreign Mixer of thermal oil and

scum substances SKYTHERM
Using SKY Using Oil
TEMRM

Water quality selection table Compared SKY TEMRM and Mineral base oil
Classification Standard Corrosion SCALE SKY THERM Thermal oil
PH [25] 6 ~ 8 (5.8 ~ 8.5) Good thermal stability Bad thermal stability

Electric conductibility [25] (S/cm) 200 Below Long Product Life Short Product Life
Carbonate hardness (CaCO mg/) 500 Below (300 Below) Stable viscosity Viscosity increases sharply at a low temperature and it effects the motor
Chloride ion (CL mg/) 500 Below (250 Below)
No Chemical Scale Chemical Scale decreases a thermal efficiency
Sulfur peroxide (SO mg/) 500 Below (200 Below)

Iron (Fe mg/) 0.3 Below (0.3 Below)

Oxygen demand ph4.8 (organic fouling [Pollution]) (COD mg/) 50 Below (10 Below)

Ion (silicate) (SiO mg/) 30 Below

Sulfide ion (S mg/) No detection

Ammonium (NH mg/ ) 0.5 Below (0.5 Below)

( ) is an inspecting standard (tap water)

Generally, purified industrial water meets the tap water standard
No periodical replacement of Cooling tower water shortens product life (heater and pump seal.)
 20
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Chiller

The core technology to improve productivity of injection molding

g Features
process is to control mold cooling. Precise and stable temperature control balance
Stable temperature control balance within 1 C through innovative design
of evaporator structure.
Development of a dedicated controller only for YUDO Chiller
Detect water ow precisely by Electronic ow switch
Easy check of cooling medium input through the digital pressure switch
Durable and reliable electric parts applied (best-in-class performance)
lntegrated frame structure for easy management and maintenance
Providing stable ow rate by good performance pump (Grundfos). (CE Certification)
W D Applied anti-rust protectors to major component against condensed water
Optimized internal electrical parts layout design for cooling performance and
maintenance
@Digital type of safety system
Performance Comparison
Innovative structure of the evaporator Accurate temperature controller for
H mold cooling, 30% cooling eciency imporvement
Improved 10% of Energy saving effiency
(Test data is based on out own condition)
Comparison of Evaporator's temperature measurement
20 Other products SOCUL Temperature control

Temp. (C)
2C range is maintained
15
within 1C deviation
10 Based on
A dedicated YUDO digital controller only
for chiller 5 temperature control
test result

Water cooling Air cooling

Model SOCUL-103W SOCUL-105W SOCUL-107W SOCUL-110W SOCUL-115W SOCUL-120W SOCUL-130W Model SOCUL-103A SOCUL-105A SOCUL-107A SOCUL-110A SOCUL-115A SOCUL-120A SOCUL-130A
Power AC220V / 380V 10 50 / 60Hz, 3Phase Power AC220V / 380V 10 50 / 60Hz, 3Phase
Temperature control ON, OFF (Range of temperature difference setting : 0 ~ 10) Temperature control ON, OFF (Range of temperature difference setting : 0 ~ 10)
Temperature range 5 ~ 35 Temperature range 5 ~ 35
Medium Clean water , MEG (Mono Ethylene Glycol) Medium Clean water , MEG (Mono Ethylene Glycol)
Refrigerant R-22 or R-407C Refrigerant R-22 or R-407C
Compressor(kW) 50 / 60Hz 2.7 / 3.25 4.43 / 5.4 5.81 / 6.95 9 / 10.9 11.3 / 13.9 13.6 / 16.8 22 / 27.1 Compressor(kW) 50 / 60Hz 2.7 / 3.25 4.43 / 5.4 5.81 / 6.95 9 / 10.9 11.3 / 13.9 13.6 / 16.8 22 / 27.1
Cooling capacity 5C 7,200 12,000 15,700 25,150 37,150 47,950 73,450 Cooling capacity 5C 7,050 10,850 14,400 22,300 33,700 43,600 67,000
(Kcal / h, 60Hz 10C 8,650 14,400 18,800 30,250 44,500 57,450 87,300 (Kcal / h, 60Hz 10C 7,100 13,200 17,400 27,650 40,600 52,700 80,350
Standard) 15C 10,300 16,850 22,450 35,400 52,700 68,250 103,250 Standard) 15C 7,200 15,800 20,800 32,400 48,400 62,650 95,500
Pump (kw) 50Hz /60Hz 0.43 / 0.74 0.43 / 0.74 0.85 / 1.7 1.2 / 2.5 1.2 / 2.5 2.2 / 4.0 2.2 / 4.0 Pump (kw) 50Hz / 60Hz 0.43 / 0.74 0.43 / 0.74 0.85 / 1.7 1.2 / 2.5 1.2 / 2.5 2.2 / 4.0 2.2 / 4.0
Pump Max. Flow & 50Hz 30 / 3.3 50 / 2.7 75 / 3.2 100 / 3.2 150 / 2.8 200 / 3.6 300 / 2.8 Pump Max. Flow & 50Hz 30 / 3.3 50 / 2.7 75 / 3.2 100 / 3.2 150 / 2.8 200 / 3.6 300 / 2.8
Pressure (LPM / bar) 60Hz 30 / 4.7 50 / 4.4 75 / 4.7 100 / 4.5 150 / 4.4 200 / 5.8 300 / 4.6 Pressure (LPM / bar) 60Hz 30 / 4.7 50 / 4.4 75 / 4.7 100 / 4.5 150 / 4.4 200 / 5.8 300 / 4.6
Cooling type Water condenser type Cooling type Water condenser type
Temperature sensor 15 Temperature sensor 15
Display LED display + 7 Segment LED Display LED display + 7 Segment LED
Alarm Anti Phase, Low Water ,Water Flow, High / Low Pressure, Anti Freeze, Comp Overload Alarm Anti Phase, Low Water, Water Flow, High / Low Pressure, Anti Freeze, Comp Overload
Cooling Water In / Out (A) 25 32 32 32 40 50 50 Fan ()*EA 600 600 630 630 2 630 2 700 2 700 3
Condensationfan
Condenser In / Out (A) 25 32 32 32 40 50 50 Motor (kW P) 0.27 / 0.43 x 6 0.27 / 0.43 x 6 0.33 / 0.46 x 6 0.33 / 0.46 x 6 x 2 0.33 / 0.46 x 6 x 2 0.75 / 1.08 x 6 x 2 0.75 / 1.08 x 6 x 3
Dimensions (mm) 950 x 2,200 x Cooling Water In / Out (A) 25 32 32 32 40 50 50
WxDxH 700 x 1,100 x 1,420 800 x 1,400 x 1,480 900 x 2,050 x 1,830
(Include Caster) 1,945 Dimensions (mm) 850 x 1,200 850 x 1,300 900 x 1,500 900 x 1,850 900 x 1,850 1,050 x 2,200 1,050 x 2,850
WxDxH
Tank capacity () 45 86 100 123 245 323 497 (Include Caster) x 1,530 x 1,650 x 1,700 x 1,770 x 1,900 x 2,150 x 2,200
Water supply 15A (1/2") Tank capacity () 45 86 100 123 245 323 497
DRAIN 15A (1/2") Water supply 15A (1/2")
OVER FLOW 25A (1") DRAIN 15A (1/2")
MANIFOLD (Option) 3/8" x 6EA 3/8" x 8EA 3/8" x 8EA 3/8" x 10EA 3/8" x 10EA 3/8" x 12EA 3/8" x 12EA OVER FLOW 25A (1")
Max. power consumption (KVA) 3.9 / 5.0 6.1 / 7.7 8.3 / 10.8 12.8 / 16.8 15.6 / 20.5 19.8 / 26 30.2 / 38.9 MANIFOLD (Option) 3/8" x 6EA 3/8" x 8EA 3/8" x 8EA 3/8" x 10EA 3/8" x 10EA 3/8" x 12EA 3/8" x 12EA
All state here are subject to change without advance notice. Please consult with sales department for ow rate and water presser without general specification Max. power consumption (KVA) 4.3 / 5.5 6.4 / 8.2 8.7 / 11.4 13.6 / 17.9 16.5 / 21.7 21.6 / 28.7 33 / 42.9
The cooling capacity decrease by 15% when use 50Hz equipment.
Mixing ratio of Mono ethylene glycol is only guarantee by less than 30%.
 22
23

Zet Cooler

CPC(Core Pin Cooling) system to reach dead spot in the mold. Features
Optimized Cooling Efficiency with "-15 Compressed Cold Air" Cooled down partially and especially the hot spots(as core pins) of
mold by blowing "-15 compressed cold air"
With the high efficiency Shell & FIN Tube type of evaporator, it is
maximized the heat exchanging efficiency and minimized the
pressure drop
Applied the high quality insulation material to minimize the heat loss
Evaporator-defrosting system: High efficient heater and efficient
evaporator exchange system (Alternating operation)

770 1526

Core Cooling principle and performance

It can be reduced the cycle time as directly cooling down the core pins
inserted inside the certain hole and thread of complicated molded product
in the mold.

1545
CORE -15 (Air) ()
120 Core : Air Cooling not used

Temperature
100
MOLD
80
Core : Air Cooling use
60

T1 Time(sec)
T1 : Cooling temperature standard (the core part)
Depending on the mold conditions and the shape
OUTLET
INLET of the mold will be different Core Effects

General specifications Application

Model ZETCUL-7 (7.5R/T)
Power AC 220V / 380V 10 50 / 60Hz, 3Phase
Temperature control PLC controller
Temperature range -15 ~ Normal temperature
Medium Compressed air
Air Pressure Range 1.0 ~ 8.5bar
Refrigerant R-404A
Compressor (kW) 50Hz/60Hz 4.33 / 4.91
Cooling capacity (kcal/h) 50Hz/60Hz 3,401 / 4,031
Condensing type Air condenser type
Evaporator type Shell & Fin & Tube type
Defrosting type Evaporator alternating operation (E/H Defrosting)
Temperature sensor 15
Display Touch Screen
Alarm Anti Phase, Low Air Pressure, High Pressure, Low Pressure, Comp Overload, Fan overload
Heater(kW) 0.2kW Products that temperature control of the core part nescessary(Washing machines, tub, car engines, cylinder cover) or a process to cool down
partially the hot spot
FAN 650
FAN MOTOR (kW x POLE) 0.75 x 6
Dimensions(mm) (W x D x H) 770 x 1,526 x 1,543
Evaporator capacity () 20
Air supply 20A (3/4")
DRAIN Auto drain 10A (3/8") x 2EA
MANIFOLD 3/8" x 6EA
Design Criterion: Compressed air intake pressure: above 0.5Mpa / Compressed air humidity: above 3rd rating (dew point: -20) /
evaporating temperature (-40) / condensing temperature (35)
 24
25

Temperature controlling system for high glossy products

Features
RICH SYSTEM (Rapid Isolation Cooling & Heating)
It is the system to rapidly heat and cool the mold cavity in every cycle
by supplying the steam and cooling water each.

The effects
Good surface quality (High glossy, Weld-less, No painting, No scratch)
High productivity (Cycle time reduction)
Microstructure precision molding (Light guide panels of LCD)

The applications
High glossy parts Weld-less parts
High cycle parts Parts requiring the improved flow length

Application

Weld less perform Expanding molding Surface improvement

No Spray perform

62&8/ &KLOO 
62&8/&KLOOHU RICH WATER PURIFIER EPS molding Surface improvement
Expanding molding Surface improvement durability improvement
strength improvement (preventing moisture absorption)

Comparison and advance of RICH System Utility specifications

Classification Existing System Other brands' system RICH series Model RICH-2 RICH-4 RICH-5 RICH-7 RICH-7 RICH-5R RICH-7R
Steam generator Oil Steam Boiler Electric Steam Boiler Electric Steam Boiler Power 380V 3Ph 3W
Power Circuit
Pressure Saturated steam Superheated heat + Compressed air Saturated steam 300A 175A 350A 400A 300A 300A 400A
breaker
Tank pressure 10 bar 30 bar 15 bar Pressure Open signal - a point of contact / Starting Mold signal - a point of contact / Cavity Temperature Sensor (K-TYPE)
Signal
Thermal efficiency 50% 60% 85% Output Approved Mold signal (point of contact )
Inlet / Outlet Type Separated Type Separated Type One body type Compressed Pressure 6 ~ 8 bar
air Discharge 1000cc / cycle
Heating / Cooling 2sec / 3sec
23sec / Boiler Piping
Time (TV52) 35sec / 35sec 33sec / 33sec (Mobile High-speed : 20A
25sec
Special Specifications) Pressure Minimum 4 bar
* Existing Steam controllers boost superheated steam of low energy with high pressured compressed air(30bar) and provide big amount of steam, yet RICH System uses Flow-rate 200 lpm 250 lpm 250 lpm
saturated steam which contains high heat energy expecting high efficiency with low presured steam and result in stability.
* With boosted Steam discharge pressure(20bar) that RICH can be designed to reduce heating time up on request. Coolant IN / OUT : 32A IN / OUT : 25A
Piping IN / OUT : 40A (min) IN / OUT : 40A (min)
* Also cooling time can be reduced up on request. (min) (min)
Water quality Purified water below total hardness 20ppm.
General specifications Pressure 3 ~ 5 bar
Model RICH-2 RICH-4 RICH-5 RICH-7 RICH-7 RICH-5R RICH-7R Water supply Flow-rate 150 lpm
Max pressure 15bar (60Hz) / 13bar (50Hz) 25bar (50/60Hz) 25bar (50/60Hz) Water quality Pure water total hardness 70ppm (water purifier: 70ppm)
Working pressure 13bar (60Hz) / 13bar (50Hz) 20bar (50/60Hz) 20bar (50/60Hz) The degree of temperature control accuracy is based on our own test data.
Above stated are subject to change without prior notice.
Max steam temperature 200 (60Hz) / 200 (50Hz) 225 (50/60Hz) 225 (50/60Hz) Excessively long-hours of operation at maximum temperature should be avoided.
Heater 144kW 75kW 180kW 240kW 148.5kW 165kW 231kW
Electric Feed pump 3kw (50/60Hz) 4kW (50/60Hz) 4kW (50/60Hz)
capacity 3.0kW (60Hz) / 2.2kW (60Hz) / 5.5kW (60Hz) / 5.5kW (60Hz) /
Cooling pump
2.2kW (50Hz) 1.5kW (50Hz) 4.0kW (50Hz) 4.0kW (50Hz)
Size Rich 9002,0301,600 6001,2001,600 8402,1001,910 1,0302,2801,910 1,0301,9661,910 1,0302,1401,935 1,0302,1401,935
(WxDxH) Water purifier 650 1,300 1,670
Boiler Tank Capacity       
 26

Global Network & Service

27
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Items : Hot runner systems Items : Take-out Robor,
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