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OD change (m)
0
7 m
-5
-10
Room 8C change
temp
0 2 4 6 8 10 12 14 16 18 20 22 24
Elapsed time (Hr)
* 0.0003 in.
Cycle time: 60 sec
X-axis travel: 60 mm
3 repetitions/cycle
Cutting conditions Spindle speed : 4,000 min-1
Optimized X-axis feed element
Cutting depth : 0.1 mm
Feed : 0.05 mm/rev
Workpiece material: BsB
2.0
0.0
0.3 m
-2.0
2,000 min-1
-4.0
Standard spindle 0 mm 0.50 1.00 1.50
Material: BsB
* Actual data
1 4
Huge reduction in machining time with an original
high power motor and faster machine movements
Super Rigidity Speed
New PREX motor on the spindle Reduced operation time achieved
with higher speed machine
gives turning capacity of 4 mm2
movements
Spindle with a larger bearing internal diameter of 140 mm
Rapid traverse X: 25 m/min (984 ipm)
can accommodate larger workpieces, and a turning capacity
of 4 mm2 is achieved with a high-speed, wide-area full Z: 30 m/min (1,181 ipm)
power PREX motor. Stable, high quality machining, from
heavy to high speed cutting. Spindle start/stop 3.7 sec (4,200 min-1)
Turret rotate 0.2 sec/index
Spindle size Bearing ID 140 (bore 91) NC tailstock rapids 12 m/min (472 ipm)
Spindle speed 4,200 min-1
Output 30 kW (40 hp)
Torque 700 Nm (515 ft-lbf) Turning 4 mm2
PREX motor 30/22 kW
(40/30 hp)
(Actual results)
2 2
Cylindrical, heavy- 4 mm (0.006 in. )
JIS A2-6 duty cutting Cutting speed V: 150 m/min (492 fpm)
Cutting depth t : 7 mm (0.28 in.)
140
(3.58)
(5.51)
Feedrate f : 0.6 mm/rev (0.02 ipr)
91
59 (2.32) carbide throwaway drill
Drilling Cutting speed V: 100 m/min (328 fpm)
Feedrate f : 0.2 mm/rev (0.008 ipr)
Spindle/motor variations
kW Nm kW 37 kW (30 min) Nm
30 kW (30 min)
22 kW (cont) 30 kW (cont)
10 10
5 5
Torque
Output
Output
1,178 Nm
Improved productivity: 20% shorter cycle time*
Torque
1000 955 Nm 1000
700 Nm
514 Nm
500
1 1 393 Nm
0 500 1,000 (Sec) 239 Nm 318 Nm
175 Nm
126
40 6-M12, 20 deep 100 100
Previous machine 20.4 minutes 50
0.1 0.1
50 100 500 1,000 5,000 50 100 500 1,000 2,000
42 410 1,200 4,200 min-1 30 300 900 3,000 min-1
Spindle speed Spindle speed
140
50
5 6
Greater efficiency with highest milling performance
in its class and fast tool change times
23
Drilling Cutting speed V: 30 m/min (98 fpm)
Feedrate f : 0.45 mm/rev (0.02 ipr)
Tapping M24 P3
(Synchronized tapping)
10 12-in. chuck
7.5 kW (25 min)
5 4.3 kW (cont) Big-bore spindle JIS A2-11 12-in. chuck
Torque
Output
100 15-in. chuck
58.1 Nm
1 50
33 Nm Distance between centers: 770/1,520 mm
Spindle thru hole: Bigger
10
Standard spindle: 91 mm (3.59 in.)
0.1
50 100 500 1,000 6,000
45 1,240 4,000 min-1 Big-bore spindle: 112 mm (4.41 in.)
Spindle speed
6,000 min-1
7.5/4.3 kW (25 min/cont)
58.1 Nm (43 ft-lbf)
7 8
Personal computer touch for ease of use
Many other functions including collision prevention
Easy to Operate and interactive operation
One CPU control for simulations, NC commands, and no machine following error
Easy-to-read, easy-to-use touch Collision Avoidance System for
panel system peace of mind
Large 15-inch display Machine stopped
The display area is 2.1 times before collision
larger than previous models,
increasing operation efficiency
with the display of abundant
machining information.
Touch panel
A tough dirt- and scratch-resistant
panel is used so that data can be
directly manipulated for huge Collisionavoidance in all settings,
improvement in work efficiency. including manual and automatic
operation, and huge reductions in
USB ports
setup and first part machining
Two USB ports are standard.
time. Various setting methods are
Various peripheral devices can be
provided in modeling as well,
connected for the intended use,
from simple
such as USB memory for the
dimension input
transfer of large NC programs or
to 3-dimensional
bar recorders for production
CAD data.
control.
Easy modeling
function
Process sheet
OSP-P200L
The Okuma Control for the New Era
Zero setting
9 10
Providing rich variation and optimum ease of use
Extreme Versatility
NC tailstock that shortens setup and
automates center work is standard
equipment
Up to 10 pairs of tailstock positions can be set, enabling
continuous machining of workpieces with 10 different
lengths without setup. In addition, thrust can be switched
between high and low without resetting the workpiece. High
accuracy positioning is also possible with a high speed
linear guide employing a ball screw guide.
is
Travel 140 mm (+70~-70) ax
Y- X-axis
[5.51 in. (+2.76~-2.76] Y-axis
Ys-axis
Y-axis rapid traverse 12.5 m/min (492 ipm) 70
70
X-axis
11 12
Machine Specifications Optional Specs & Accessories
LB4000 EX(L) LB4000 EX(M) LB4000 EX(MY) Headstock (Big-Bore spindle)
Model
T C 750 C 1500 T C 750 C 1500 T C 750 C 1500 Spindle bearing ID 160
Capacity Swing over bed mm (in.) 670 (26.38) 670 (26.38) JIS A2-11 30~3,000 min-1
Swing over saddle mm (in.) 480 (18.90) 480 (18.90) Spindle motor PREX 37/30 kW (30 min/cont)
Distance between centers mm (in.) 770 (30.31) 1,520 (59.84) 770 (30.31) 1,520 (59.84) 770 (30.31) 1,520 (59.84) Chucking Chuck auto open/close confirm
Max turning dia mm (in.) 480 (18.90) 430 (16.93) 430 (16.93) Chuck high/low pressure switch
Max work length mm (in.) 380 (14.96) 750 (29.53) 1,500 (59.06) 380 (14.96) 750 (29.53) 1,500 (59.06) 380 (14.96) 750 (29.53) 1,500 (59.06) Work stopper in spindle
Travels X axis mm (in.) 300 (11.81) 300 (11.81) Gauges In-process gauging system
Z axis mm (in.) 840 (33.07) 1,590 (62.60) 840 (33.07) 1,590 (62.60) 840 (33.07) 1,590 (62.60) Touch setter M (manual), A (auto)
Y axis mm (in.) 140 (70) Tailstock Revolving center: MT 5
C axis mm (in.) 360 (0.001 increments) 360 (0.001 increments) Tailstock taper: Built-in center MT 4
Spindle Spindle speed min-1(rpm) 42~4,200 [30~3,000] 42~4,200 [30~3,000] Threaded center MT 4
Speed ranges Infinitely variable 2 auto ranges (PREX motor coil switching) Infinitely variable 2 auto ranges (PREX motor coil switching) Tailstock taper: Built-in center MT 4
Spindle nose JIS A2-8 (JIS A2-11) JIS A2-8 (JIS A2-11) Threaded center MT 5
Spindle bore dia / Front bearing dia mm (in.) 91 [112] / 140 [160] (3.58 [4.41] / 5.51 [6.30]) 91 [112] / 140 [160] (3.58 [4.41] / 5.51 [6.30]) High thrust specs
Turret Type V12 NC turret M-V12 NC turret M-V12 NC turret Tailstock thrust hi/low switch specs
No. of tools L: 12 L / M: 12 L / M: 12 Steadyrests Rollers (fixed position)
OD tool shank mm (in.) 25 (1) 25 (1) Auto steadyrest (self-centering)
ID tool shank dia mm (in.) 40 (1-1/2) 40 (1-1/4) Lubrication Lube monitor B-2, C-1, C-2
Turret rotation sec/index 0.2 0.2 Coolant Shower coolant A,B
Milling tool Spindle speed min-1(rpm) 45~6,000 45~6,000 Spindle ID coolant A,B
Speed range infinitely variable 1 auto range (PREX motor coil switching) Infinitely variable 1 auto ranges (PREX motor coil switching) Coolant pump, 0.8 kW
Feedrates Rapid traverse (W) m/min (ipm) X: 25, Z: 30 (984, 1,181) X: 25, Z: 30, Y: 12.5 (984, 1,181, 492) Coolant sludge control
Tailstock rapids m/min (ipm) 12 (472) 12 (472) 12 (472) Coolant detection; flow volume, level
Rapid traverse (C) min-1(rpm) 200 200 Mist collector
Cutting (X-Z-Y) mm/rev (ipr) 0.001~1,000.000 (0.00004~39.37) 0.001~1,000.000 (0.00004~39.37) Coolant gun
Tailstock Tapered bore type MT 5 MT 5 MT 5 Air Air blow (blast; chuck, center, spindle ID, turret)
Quill travel mm (in.) 780 (30.71) 1,530 (60.24) 780 (30.71) 1,530 (60.24) 780 (30.71) 1,530 (60.24) Cover Front door auto open/close
Motors Main spindle kW (hp) 30/22 (40/30) (30 min/cont) [37/30] ([50/40]) 30/22 (40/30) (30 min/cont) [37/30] ([50/40]) Chip handling Chip pan side rear
Milling tool spindle kW (hp) 7.5/4.3 (10/5.7) (25 min/cont) 7.5/4.3 (10/5.7) (25 min/cont) Chip conveyor side rear discharge L, H
Axis drive kW (hp) X: 3.5 / Z: 4.6 (4.73/6.21) X: 3.5 / Z: 4.6, Ys: 3.5 (4.73/6.21, 4.73) Chip bucket L, H
Tailstock travel kW (hp) 2.9 (3.9) 2.9 (3.9) 2.9 (3.9) Dustproofing Air purge, double wiper
Coolant pump kW (hp) SD*: 0.25 (0.34), RD*: 0.8 (1.08) SD*: 0.25 (0.34) SD*: 0.25 (0.34), RD*: 0.8 (1.08) SD*: 0.25 (0.34) SD: 0.25 (0.34), RD: 0.8 (1.08) SD: 0.25 (0.34) Automation Bar feeder
Machine size Height mm (in.) 1,955 (76) 2,157 (84) 1,955 (76) 2,157 (84) 2,320 (91) 2,522 (99) Bar puller
Floor space mm (in.) 3,050 1,900 (120 75) 4,175 2,390 (164 94) 3,050 1,900 (120 75) 4,175 2,390 (164 94) 3,050 1,900 (120 75) 4,175 2,390 (164 94) NC robots
Weight (w/ CNC) kg (lb) 6,000 (13,200) 6,300 (13,860) 8,200 (18,040) 6,000 (13,200) 6,300 (13,860) 8,200 (18,040) 6,400 (14,080) 6,700 (14,740) 8,600 (18,920) NC loaders
CNC Okuma OSP-P200L OSP-P200L
* SD: Side Discharge, RD: Rear Discharge [ ]: Big-Bore specs
13 14
Tooling System
LB4000 EX (L) Optional Specifications
ID Turning OD Turning
60
70
237 OD-I
(auto, MDI, manual operation) selections B (rotary switch) 8 stages
0
4
214
264
45
80
center
xt
2 20
urn
Ma
2 270 Various tool draw elements Third party robot Type B (machine)
ing
xt
urn
7
10
Ma
6 42 With cycle time calculator Type C (robot and loader)
xt
71
50 0
urn
0
530 Type D
With 2D simulation
ing
Spindle
4
27.9
4
center
2
20
0
16.5 4.8 Cycle time over check Activates an alarm and stops when Type E
14.1 Bar feeders Bar feeder Included in machine specs
25 OD-II prescribed cycle time is exceeded
0
57
300st OD-II Load monitor CNC monitors and displays load conditions of Interface only MakerType
240 60 21
238 4
feed axis and spindle in a graph (Machining stops Cycle time Operation time Answer ignore of auxiliary movements
2
Axial
52
230 35
300st 205 Load monitor no-load detection When load monitor ordered Spindle rotating
505
Tool life management Totals no. of workpieces or cutting time, chuck open/close *
automatically tool changes at preset conditions Spindle rotating tail-
LB4000 EX (MY) LB4000 EX (MY) stock advance/retract
380 75 35 300
Operation end buzzer
380 85 300
190 190 215 85 190 190 240 60 Chucking miss detection Included in machine specs
OD-I, II ID, High-Speed/High-Accuracy Functions
Axial mill unit Axial mill/drill unit Work counters Count only, ( ) pcs
2 AbsoScale detection * Positioning detection by AbsoScale (X-Y-Z)
3 45 Cycle stop, ( ) pcs
4
0.1 m control 0.1 m (0.01 in.) command increments
2
2
Start disabled, ( ) pcs
52
207
OD-II
233 Power ON Pitch error compensation Compensates for ball screw pitch error (X-Y-Z)
Hour meters
14 237
2 Spindle rotation Other Functions
Max
NC operating
Short circuit breaker
turnin
Ma
xt
xt
20 0
M
7 ur
external input, etc) and 4 workpiece counters
ur
ax
nin 4
21
0
n
70
g
tu
ing
140
65
57
NC work counter
in
0
4
2
2
specifications
g
70
40
20
36.8
Operation end lamp Yellow
50
264
728
OD-I
20
2
15 20
Fire Safety Precautions
To protect your factory and equipment from fire and assure continued safe operation, observe the
following fire safety precautions whenever you operate machinery.
Whenever possible, avoid the use of oil-based coolants for cutting operations.
Sparks caused by hot chips, tool friction, and grinding can cause fires.
Always observe the following safety measures to ensure safe operation when machining flammable
materials or when performing dry machining.
1. Oil-based coolant
(1) Use nonflammable cutting fluid coolant.
(2) When the use of an oil-based coolant is unavoidable:
Before you begin machining, check cutting tools to make sure of their service life and the
condition of the tool edge, and choose cutting conditions that will not cause a fire.
Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently
verify that coolant is discharging normally.
Take measures to control the outbreak of fire: Place a fire extinguisher near the machine,
have an operator constantly monitor operation, and install an automatic fire extinguishing
system.
Do not place flammable materials near the machine.
Do not allow chips to over accumulate.
Periodically clean the inside of the machine and the area surrounding it.
Check that the machine is operating normally.
Never run the machine unattended.
Since an automatic fire extinguishing system and other peripherals are needed for grinding
operations, please let us know as soon as possible if you plan to perform such operations.
2. Precautions regarding machining of potentially flammable materials
Before machining any material designated by law as a flammable substance, e.g., plastic,
rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire
prevention, and observe the precautions given in (2) above to ensure safe operation.
Example: When machining magnesium, there is a danger that magnesium chips and water-
soluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip
should ignite.
3. Dry machining
Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure
safe operation, do not place any flammable objects near the machine and do not allow chips to
over accumulate.
In addition, be sure to check cutting tools to make sure of their service life and the condition of
the tool edge, and observe the precautions regarding oil-based coolants given in (2) above.
OKUMA Corporation, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN PHONE (0587) 95-7825 FAX (0587) 95-6074
The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice.
Consult your local Okuma representative for specific end-user requirements. Pub No. SPACE TURN LB4000 EX-E-(2)-200 (Feb 08)