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The world is characterised by change, an increase in task volumes and new challenges. We are
rising to the challenges posed by these global issues, and are actively shaping the associated
changes. Our business activities are governed by the issues of reducing CO2 and saving fuel.
We have always had a passion for converting power into motion, and this passion is driven by
customer care, a thirst for knowledge and a love of innovation.
We combine components into a single system and create efficient overall solutions thanks to
our intelligent blend of hydraulics, electrical engineering, electronics and mechanics. Our
aspiration can be summed up by one simple concept:
We insure added value for our customers which is tailored to the customer and can be maintained
over the long term. Experience, system expertise and the pursuit of perfection form the basis
for our joint success.
Linde Hydraulics makes all of this possible thanks to a combination of partnership, overall respon-
sibility and the highest level of commitment. We power ideas, machines and markets, both
today and in the future.
Partnership.
Common success counts.
We are there for you. From initial contact to project Your advantages
engineering and product development all the way
through to prototype commissioning and series worldwide project support
production. You can rely on our customized solutions common product development
for your success. specific customer seminars
motivated staff training
Partnership is for us an important, indispensable part of customized project coaching
product development and quality assurance of Linde Hydraulics. system training for specific applications
Service Center.
Reliability counts.
Your Reman and Rebuild service. Customer service by Our Service
Linde Hydraulics. This service program points the
way. In providing quick and competent support. Our parts availability in Europe within 24 hours
experienced team of engineers is by your side any time. repair service
Best service counts. remanufacturing with as new warranty
Series 02-Features.
The multiple applications of Lindes Series 02 units
are due to its modular design: the combination of
a basic unit with the desired control element and
interface option allows for an optimum design of
your hydraulic system.
Lindes through drive technology for both pumps
and motors allows a flexibility of design in a
multitude of applications.
HIGH PRESSURE HYDROSTATICS | SERIES 02 07
21 Technology.
Our base for compact peak performance.
High longevity Noise reduction
The hydrostatic bearing of the rotating group compensates for the All design features having to do with noise emission, like
axial forces. This significantly increases the life expectancy of the hydrostatic bearing, commutation, canalling, interfaces
unit. The unique material combination of steel on steel assures and housing shape have been optimized in the Series 02
a high wear resistant piston-slipper assembly hence reliable with regard to pulsation and noise transmission. This
operation of our long-life units. The swash plate design tolerates helps quite considerably to cut costly noise
high radial accelerations. dampening measures afterwards.
HPV-02.
Variable pumps for closed loop operation.
Design characteristics Controls
Controls.
Machine control with instinctive feel.
All the controls used in the Series 02 are based on a load-inde- E2 with switch-off function
pendent control mechanism. No matter which control is used:
identical commands always call for the same response in the Prompt response and steady flow are also characteristic for
machine. The sensitive and precise machine control makes work the E2 control with additional switch-off function. In this context
easier and increases productivity. Various customer system the electronic control unit compares the travel command to
options for mechanical, hydraulic and electric input solutions other machine signals. In case of a system fault the electronic
are available. Further special regulating features like torque control unit will deactivate the watchdog-solenoid. Upon this
control and pressure cut-off are also available. the pump is brought to neutral under full control which ensures
The reliable control of the pump can easily be integrated into that the vehicle is brought to rest in a smooth jerk-free manner,
any kind of vehicle management control system. The electronic without endangering the driver.
input signals for dynamic driving behaviour control the pump
independent of pump load condition. Product advantages of E2
HPR-02.
Self-regulating pumps for open loop operation.
Design characteristics Controller types
axial piston pump in swashplate design for high pressure LP load sensing with pressure cut-off
open loop systems H1L load sensing with hydraulic pLS override
clockwise or counter clockwise rotation E1L load sensing with electrical pLS override
self-priming at high nominal speed LEP load sensing with electric stroke limiter
tank pressurization or swash angle reduction for and pressure cut-off
high speed applications ETP electro-proportional with hyperbolic power-
adaptive noise optimization SPU limiter and pressure cut-off
decompression fluid is discharged via pump housing to TL2 load sensing with hyperbolic power limiter
keep suction side calm
exact and rugged load sensing controls Product advantages
SPU.
Noise optimization by commutation.
Legal emission regulations force manufacturers of mobile Product advantages
machinery to optimize the noise emission of their
products. Since secondary measures tend to be expensive low noise level inside the cabin and outside:
and less efficient Linde prefers to fight the noise where obvious relief for driver and environment
it is generated: self-adapting wide scale reduction of pulsation over
by optimally connecting an additional volume directly next the whole range of operation: independent
to the commutation of the HPR-02 pump, Linde Hydraulics of pressure, speed and temperature
invented the SPU silencer. The adaptive SPU reduces flow no need of costly measures for additional
and pressure pulsations in the regulating pump over the noise dampening
entire range of operation without loss of power. significantly reduced noise peaks
Compared to a customary variable pump, an HPR-02 with no effect on function and performance
SPU reduces pulsation level by up to 70 %, independently of minor increase of weight and mounting space
pressure, speed and temperature! The pulsations transmitted simple and robust design
to system components and machine structure are significantly immediately usable, maintenance-free
less, making the machine quieter.
12 HIGH PRESSURE HYDROSTATICS | HMV-02 VARIABLE DISPLACEMENT MOTORS
HMV-02.
Variable displacement motors for closed and open loop operation.
HMR-02.
Variable motors for open and closed loop operation.
Design characteristics Maximum displacement override
HMF-02.
Fixed displacement motors for open and closed loop operation.
axial piston motor in swashplate design for high steady low speed
pressure open and closed loop systems high starting torque
optimized starting and low speed behaviour compact design
purge valves for circuit and case flushing optional high power density
high pressure relief valves set fixed or variable optional high reliability
SAE high pressure ports radial or axial long service life
SAE mounting flange with ANSI or SAE spline shaft
HIGH PRESSURE HYDROSTATICS | HMF-02 P SWING DRIVES 17
HMF-02 P.
Fixed displacement motors with integrated swing drive functions.
Alternative solution
Multiple units.
Double-, tandem- and multiple pumps are set up by
combining our variable displacement pumps and self-
regulating pumps. They can either supply larger volu-
me flows or feed different circuits.
The rated size and the type of the pump for open or
closed circuits are variable. The sequential arrange-
ment is determined by the maximum torque which
can be transferred.
Due to their swashplate design our motors can also
be combined to form double and tandem motors.
HIGH PRESSURE HYDROSTATICS | MULTIPLE UNITS 19
Multiple units.
For open and closed loop operation.
Design characteristics HPR double pumps Product advantages double, tandem and multiple pumps
two pumps of the same rated size, fitted back-to-back only one drive shaft required
common port plate housing no splitter box required for the pumps
single or dual circuit compact design
individual control of each single pump
Design characteristics tandem- and multiple pumps no adverse influence on functionality of the single
rotating groups
two or more pumps, fitted face-to-back advantages such as high dynamics and precise control
open and/or closed loop remain in full
tandem pumps: Pumps of the same type
multiple pumps: Pumps of different types Product advantages double motors
Design characteristics HMV double motors high conversion range for smooth acceleration
simplified drive train
two motors of the same rated size, fitted back-to-back high tractive effort and high final speed
common ports for high pressure, servo- and control pressure fast control response and high starting torque
can be controlled individually or together
both motors can swivelled to 0 cc/rev Product advantages tandem motors
Design characteristics tandem motors double torque with the same gearbox interface by using the
same flange as with the single motor
two motors of the same type, fitted face-to-back direct installation in the drive train, gearbox
separate ports, individual control possible can be omitted
both motors can swivelled to 0 cc/rev increased rotating speed and narrower dimensions
than for single motors of the same nominal
size in swash plate or bent axis design
20 HIGH PRESSURE HYDROSTATICS | K-02 UNITS
K-02 units.
Together with the customer Linde Hydraulics defines
new standards in technology. Advanced modular
drive technology, realised in hydrostatic variators
for variable speed transmission, form the core of
power split gearboxes. Compact units with a hollow
shaft are available for mounting to conventional
gearboxes in smaller machines. These compact units
are used as fully hydrostatic systems with PTO drive.
With customer-specific developments, Linde
Hydraulics supports the change from power shift to
continuous variable transmission technology.
HIGH PRESSURE HYDROSTATICS | K-02 UNITS 21
K-02 units.
Stepless for optimum performance.
Design characteristics Product advantages
variable displacement pump HPV-02 and fixed displacement accurate control of gearbox
motor HMF-02 back-to-back in one common housing exact gear shift without interrupting tractive effort
inline-configuration dynamic response
integrated high pressure relief valves stand-by control
with charge and discharge function sensitive start-up
external feed precise crawling speed
electric or hydraulic pump control high efficiency
low fuel consumption over entire operating range
Version for gearbox installation compact design
high reliability
optimized for power split transmissions long service life
customized enclosure geometry
engine power 120 - 165 kW
MPR 50 50 + IGP
Max. displacement cc/rev 50 16
Max. speed (at 1 bar abs.) rpm 3100
Max. speed (at <35 cc) rpm 3600
Nominal pressure bar 280 80
Peak pressure bar 315 110
Max. power (at rated pressure and maximum speed) kW 72.3 6.6
Weight incl. IGP (approx.) kg 26
MPR 50.
Open loop.
Design characteristics Product advantages
X 20 49 62 80 98
Max. displacement cc/rev 49.2 62.3 80.0 98.0
Max. speed (at 1 bar abs.) rpm 2650 2600 2200 2200
Max. speed (standby) rpm 3600 3600 3600 3000
Nominal pressure bar 280 280 210 280
Peak pressure bar 320 320 230 320
Max. power (theoretically) kW 60.8 75.6 61.7 100.0
Weight (approx.) kg 22.9 23.8 24.2 41.5
X 20.
Open loop.
Design characteristics Controls
350 Dual 41 49 62
Max. displacement cc/rev 41 49 62
Max. speed (standby) rpm 3600 3600 3600
Nominal pressure bar 280 280 280
Peak pressure bar 380 380 380
Max. power (theoretically) kW 69 82 104
Weight (approx.) kg 81.8 81.8 81.8
72400 41 49
Max. displacement cc/rev 40.6 49.2
Max. speed rpm 3600 3600
Nominal pressure bar 210 210
Peak pressure bar 379 379
Max. power (theoretically) kW 51 61.7
Weight (approx.) kg 27 27
350 Dual/72400.
Closed loop.
Design characteristics 350 Dual Design characteristics 72400
dual circuit pump for closed loop applications wide range of controls
mechanical or hydraulic controls without low charge pressure level
swashplate position feedback
electro-proportional control with or without Product advantages 72400
swashplate position feedback
integrated charge pump low weight
non-contact hall effect sensors for low parasitic losses
swashplate position smooth operation
speed sensor
compact design
minimized hosing effort
precise, real-time pump control
short reaction time
low hysteresis of the electro-hydraulic control
high PTO-capability
26 VALVE TECHNOLOGY | LSC LINDE SYNCHRON CONTROL SYSTEM
directional control valves in "closed centre" design approved quality since LSC-introduction in 1984
"post compensated" system with downstream compensators system can be individually adapted to customer specifications
valve control spool with integrated compensators and supply to additional actuators is optional
pressure copiers simple system control
parallel valve arrangement electronic override of the LS signal is feasible
compensation of load influences simultaneous motion of several actuators without reciprocal
actuator supply as needed or with defined influence
proportional flow distribution in case of system saturation maintaining of volume flow distribution ratios, even at system
saturation, all actuators remain active
intuitive, sensitive operation due to compensation of the load
influences - even with combined movements
low fatigue working
high handling performance
low energy consumption
high system efficiency
28 VALVE TECHNOLOGY | LSC LINDE SYNCHRON CONTROL-SYSTEM
Design characteristics
Design characteristics
VT modular.
More flexibility.
Manifold valve plates of series VT modular are made up of Product advantages
individual components of a modular building block system.
This is why manifold valve plates can be configured to all advantages of the LSC valve technology
optimally match any application with one up to eight easy to configure building block system
actuators. adjustable to the target application
quick availability
Design characteristics ideal for machines with low production volume
Monoblock.
Compact design.
Three directional control valves in a common housing form the Product advantages
base of the manifold valve plate in monoblock design. This
results in the most compact package. all advantages of the LSC valve technology
compact design
Design characteristics full-size expandability
high efficiency achieved by flow-optimized channels
basic block: three directional control valves of identical even for applications with numerous actuators
nominal size in one cast housing
designed for the Linde Synchron Control (LSC) -
Load Sensing System
nominal sizes 30, 25 and 18
flows up to 600 l/min (size 30)
broad dimensioned diameters and flow-optimized design
of the supply channels
extendable with directional control valves in sandwich
design, in identical or differing nominal size
pressure cut-off and additional functions integrated in
connection plate
special functions via intermediate plates
optionally with hydraulic or electric piloting
32 ELECTRIC DRIVE TECHNOLOGY
Linde Hydraulics.
Your Partner for electric drive systems.
Experience Integration
Since 1920 we have gathered experience and know-how with There are many ways to increase the efficiency of your machine.
electric drives by developing products for material handling The intelligent combination of different products and concepts
applications. Today, Linde produces 350 000 electromechanical adds value. Combine single electric products to powerful systems
components each year in series. A total of around 3.5 million AC and subsystems for medium power machines. Apply hydraulic
and DC drives in the market best states the high quality of our drives for higher power demands. Combine a powerful hydrostatic
products and provides economy of scale. drive system with electric auxiliary drives to meet emission
regulations, like TIER4.
Services Systems
Linde is your partner for electric and hydraulic drives. We provide A drive system consists of more than just the sum of its
expertise at every step. You can rely on our support when it components. Battery, power modules and electric motors, diesel
comes to designing your drive system and dimensioning and engines, hydraulic pump-motor combinations and the connections
selecting the right components for your individual application. between these components represent only the necessary hard-
Furthermore you can benefit from our services, such as software ware. Modern machines require intelligence and a sophisticated
engineering, system optimization, commissioning and support of design. Linde Hydraulics offers all components from a single
series production. source together with profound expertise in vehicle layout and
equipment to realize your idea of a machine.
34 ELECTRIC DRIVE TECHNOLOGY | ELECTRIC MOTORS
Electric Motors.
For drive and hydraulic pump operation.
Design characteristics Customizing options
asynchronous motors for different voltages different gear ratios, housing, flange and shaft extension
market common lamination lengths generator units for mobile application
wire harness versions and integral connectors versions water cooling
motor speed 0 to 6000 rpm type K temperature sensors
Drive motors: phase voltages 14, 28 or 48 VAC for battery position sensors
voltages 24, 48 or 80 VDC, 1 to 20 kW nominal power,
S2-60min duty cycle (according to DIN EN 60034-1) Product advantages
Pump motors: phase voltages 14, 28 or 48 VAC for battery
voltages 24, 48 or 80 VDC, 1 to 30 kW nominal power, integrated speed and temperature sensors
S3 15 % S3-40% duty cycle (acc. to DIN EN 60034-1) high starting torque, smooth low speed behaviour
SD - Servo drives: motor, power module, control, sesors compact and robust design
and gearbox in one unit fast customization of existing motor types,
DUGC - cyclo gearbox drives: motor, sensors, brake and tailored for specific applications
wire harness in one unit, cyclo gearbox attached SD: single unit solution for "steer by wire" applications
se
Plea r
o
ask f r
e
furth s
Type type Phase Nominal Nominal Nominal Nominal Maximum Maximum Speed Torque Torque Torque Torque
(example) voltage power torque speed current current torque at 2,000 at 3,000 at 4,000 at 5,000
rpm rpm rpm rpm
Wiring* [VAC] [kW] [Nm] [rpm] [A] [A] [Nm] [rpm] [Nm] [Nm] [Nm] [Nm]
IEC160LL180 D 48 25.0 89.0 2700 380 800 145.0 550 145 100 80 50
Power modules.
For drive and pump motors.
Design characteristics Product advantages
field oriented vector control (4Q) enable the use of AC motors in battery vehicles
driver MOSFET (IMS) tailored to Linde motors
single modules (1 x AC) and twin modules (2 x AC) modern design of electronics
24, 36, 48, 72 or 80 V battery voltage different designs for various applications
0.5 ... 30 kW power, current up to 600 A high efficiency
system-communication to LINC via CAN Bus energy recuperation
flange for cooling device or cooling fins
LinTronic.
Modern machines benefit from the advantages pro-
vided by an intelligent electronic control: Increased
comfort, machine variants realised by software in-
stead of differing components and a further reduction
of fuel consumption and emissions.
Linde accompanies this development from the very
beginning and complements the components of the
power-train with electronic products of the LinTronic
family, in the accustomed quality and reliability.
ELECTRIC COMPONENTS | ELECTRONIC CONTROL UNITS 37
Linde controllers from the LINC series are charac- conforms to EU directive 2004/108/EC
terised by high mechanical and electrical stability. resistant against vehicle electrical system impulses in
The core of the components is formed by a function accordance with ISO 7637-2
and safety controller. LINC control units are used robust and leak proof housing for mobile application
on their own or in combination with one another, protection class IP67 as per EN 60529
both for hydraulic and electric drives and resistant against salt spray, hydraulic oil, diesel,
combinations of both drive types. In addition to UV radiation, fertiliser
the drive components joysticks, pedals and the
combustion engine can be integrated into the
regulation concept. Thanks to efficient mode Product advantages
selection and an increase of user-friendliness,
they achieve enhanced power utilisation and thus management of the entire machine drive via just one
also reduce pollutant and noise emissions. electronic control unit
optimum interaction of hydraulic and electric
drive components from Linde
high availability and reliability
Design characteristics can guarantee safety functions up to performance level d
in accordance with DIN EN ISO 13849-1
redundant safety concept with function and safety controller can be used in applications in the scope of the German
preconfigured setup Regulations Authorising the Use of Vehicles for Road Traffic
operating voltage 8-32 VDC (StVZO)
protected against reverse polarity can be configured to input peripherals customary in the
protection against short-circuits, all inputs protected against market
operating voltage and earth machine behaviour can be configured on individual basis
freely definable switching and proportional outputs simple parametrising process and diagnostics with LinDiag
communication via CAN bus suitable for open and closed loop applications and
combinations of both
38 ELECTRIC COMPONENTS | PERIPHERAL EQUIPMENT
1 2 3 4
LinTronic.
Peripheral equipment.
1. Joystick, electronic CEH 80 3. Throttle / inch pedal CEH 20
2-way/ 4-way electronic control stick, transverse axis Drive pedal or inch pedal for reduction of reference value,
spring centred, brake optional, additional switch function stabilized supply voltage 5 V - 15 V,
in handle, this product is suited for console mounting. robust die cast console.
Potentiometer joystick, stabilized voltage supply 5 V - 15 V, 3 latching positions for forward, neutral and backward propelling,
spring-centred, suitable for armrest mounting, various versions, ergonomic actuator, switching voltage up to 70 V.
e.g. single lever, 4-way version available
ELECTRIC COMPONENTS | PERIPHERAL EQUIPMENT 39
5 6 7 8
LinTronic.
Peripheral equipment and sensors hydraulics.
5. Solenoid CEA-2x 7. Speed sensor CEH 11
37 mm-type solenoid in proportional or on/off version. For Speed sensor for hydraulic motor or gear. Two channels for
electro-mechanical valve control of pumps, motors, proportional detection of rotational direction. Hall-sensor up to 15 kHz,
valves and directional control valves. Magnetic force up to 55 N. pressure resistant to 5 bar static.
Linear Hall-effect angle sensor with spring reset force for HPV-02. For high pressure detection, various types with pressure ranges
of 40, 60 and 600 bar, analogue output signal 0.5 V - 4.5 V,
stabilized supply voltage 5 V or 8 V - 36 V.
40 ELECTRIC COMPONENTS | PERIPHERAL EQUIPMENT
1 2 3 4
LinTronic.
Peripheral equipment electric drive technology.
1. DC/DC converter 3. MCD
Insulated switching regulator, 24 96 VDC Input, 12 VDC or 24 Dual main contactor with 2 fuse mounts,120 VDC maximum
VDC output, single converter with 75, 150 or 400 W, parallel use contact voltage, thermal current rating from 350 A at 100 % duty
of multiple converters for power increase possible, conform to cycle to 635 A at 30 % duty cycle, integrated suppressor diode
EN60950, EN50155, EN1175, ISO20898
2. MCS 4. LD
Single main contactor, 96 VDC maximum contact voltage, Integrated circuit for loading the high power capacitors of the
thermal current rating from 350 A at 100 % duty cycle to 635 A power modules, for 24, 36, 48 or 80 VDC battery voltage
at 30 % duty cycle, integrated suppressor diode
ELECTRIC COMPONENTS | PERIPHERAL EQUIPMENT 41
1 2 3
LinTronic.
Sensors electric drive technology.
1. Temperature sensor CEH 08 3. Speed Sensor CEH 10
Single channel temperature sensor in NTC, KTY or PT1000 design Speed sensor for electric motor and gearbox, two channels
for measuring the temperature for detection of rotational direction, hall-sensor up to 15 kHz
2. Potentiometer CEH 05
LinDiag
Software for set up and diagnostics.
Characteristics Product advantages
compatible with Linde Hydraulics electronic controls optimum system usage by teach-in function
suited for PC /laptop with Windows operating system error prevention through continual comparison
with serial or USB interface and documentation of the variance
operated by mouse, key or pad user-friendly software up-dating (flashing)
diagnostics easy usage by self-explanatory user surface
documentation and reporting large letters and buttons offer optimum use
harness checking even with the machine running
parameterization self-adapting screen size
Teach in of components multi-lingual, up to 10 languages can be programmed
data logger documentation exportable into MS Office
electronic box restorable to factory setting practical-minded partition of control elements
by functional groups
modular set-up: individual functions can be
added optionally later
INFORMATION 43
Well-informed.
Our current print media at a glance.
Product Catalogues Datasheets
Hydraulic and electric drive technology Model Code. Configuration of the series 02
HMF/A/V/R-02. Hydraulic motors for closed and
Brochures open loop operation
HPR-02. Self-regulating pumps for open loop operation
LinDrive. The unbeatable driving experience. HPV-02. Variable pumps for closed loop operation
Drive systems for agricultural machines. VT modular. Modular system for LSC manifold valve plates
Drive systems for construction machines. LINC 1. Universal electronic drive control
HPV-CA. Unbeatable driving experience for applications LINC 2. Universal electronic drive control
with engine speed control Linde pressure definitions. According to DIN 24312
LSC Linde Synchron Control. Performance and flexibility Mineral-oil-based hydraulic fluids
How to reach us.
LHY.01/13.e
Post Linde Hydraulics GmbH & Co. KG
Grossostheimer Str. 198
63741 Aschaffenburg
Email info@linde-hydraulics.com
Internet www.linde-hydraulics.com
Sales companies.
(E) Linde Hydraulics Iberica S.L.
Avda. Prat de la Riba, 181, 08780 Palleja (Barcelona), Phone +34 93 663 32 58, info@linde-hydraulics.com.es
(F) Linde Hydraulics France SARL
1, rue du Marchal de Lattre de Tassigny, 78990 Elancourt, Phone +33 1 30 68 45 40, info.fr@linde-hydraulics.com
(GB) Linde Hydraulics Ltd.
12-13 Eyston Way, Abingdon Oxfordshire OX14 1TR, Phone +44 1235 522 828, enquiries@lindehydraulics.co.uk
(I) Linde Hydraulics Italia SpA
Via Del Luguzzone 3, 21020 Buguggiate (VA), Phone +39 0332 877 111, info.it@linde-hydraulics.com
(USA) Linde Hydraulics Corporation
5089 Western Reserve Road, Canfield Ohio 44 406, Phone +1 330 533 6801, info.us@linde-hydraulics.com
(BR) Kion South America, Linde Hydraulics do Brasil
Rua Victorino, 134 Jardim Mutinga 06463-290 - SP, Brazil, Phone +55 11 99 18 20 438, info.br@linde-hydraulics.com
(VRC) Linde Hydraulics (Xiamen) Co. Ltd.
No. 89 Jinshang Road, 361009 Xiamen, Phone +86 592 53 87 701, info@linde-hydraulics.com.cn
Linde Hydraulics GmbH & Co. KG, Grossostheimer Str. 198, 63741 Aschaffenburg
Phone +49 6021 150 00, Fax +49 6021 150 14202, www.linde-hydraulics.com