Professional Documents
Culture Documents
SECTION 4
PILING
GENERAL
4.01 Definitions
In this Section, the following definitions are used:
(1) " Piling Contract " shall mean a foundation contract for which the scope of works
includes construction of foundation and does not include the construction of
superstructure.
(2) " Combined Piling and Building Contract " shall mean a contract for which the
scope of works includes the construction of both the foundation and the
superstructure.
(3) " Contractor's Design Piling Contract / Combined Piling and Building Contract "
shall mean a Piling Contract / Combined Piling and Building Contract for which
the scope of works includes design of piles and / or pile caps and / or footings;
(4) " Engineer's Design Piling Contract / Combined Piling and Building Contract "
shall mean a Piling Contract / Combined Piling and Building Contract for which
the scope of works does not include design of piles and / or pile caps and / or
footings and the design of such works is provided by SO;
DESIGN RESPONSIBILITY
Engineers Design
4.03
Piles, pile caps and footings are to be Engineers design.
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SECTION 4 PILING GENERAL SPECIFICATION 2013
STANDARDS
4.04 Piling
Comply with the Code of Practice for Foundations and the relevant Building
Regulations of Hong Kong.
PILE TYPES
4.09 General
(1) This Specification applies to pile types 1 to 6 as defined in clauses 4.10 to 4.15
below;
(2) Where relevant, this Specification applies equally to any other type of pile.
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SITE INVESTIGATION
Certain logs of exploratory boreholes made on Site and reports of laboratory soil test
results are available for inspection by appointment at SO's office during normal
working hours. Copies of the drillhole logs and reports may also be made available to
tenderers who have previously applied to SO in writing and subject to payment of a
charge for photocopying. Such information as is contained in the drillhole logs and
reports is given in good faith and without prejudice to the Contractor's liabilities under
the Contract.
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The number of Piling Subcontractor shall be limited to one per each type of piles
unless otherwise approved by SO.
The number of Piling Sub-subcontractor shall be limited to one per each type of piles
unless otherwise approved by SO.
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(1) Letter of intent from the proposed Piling Subcontractor whom the tenderer
intends to employ for the Contract should the tenderer be awarded the
Contract, indicating his willingness to carry out the proposed Piling Subcontract.
(2) The names of the directors or sole proprietor and site representatives of the
proposed Piling Subcontractor;
(3) The piling activity and the scope of the proposed Piling Subcontract;
(4) The minimum numbers of self owned piling plants and directly employed piling
plant operators to be provided by the tenderer;
(5) The minimum numbers of self owned piling plants and directly employed piling
plant operators to be provided by the proposed Piling Subcontractor.
(1) Letter of intent from the proposed Piling Sub-subcontractor whom the proposed
Piling Subcontractor intends to employ for the subcontract should the proposed
Piling Subcontractor be awarded the subcontract, indicating his willingness to
carry out the proposed Piling Sub-subcontract.
(2) The names of the directors or sole proprietor and site representatives of the
proposed Piling Sub-subcontractor;
(3) The piling activity and the scope of the proposed Piling Sub-subcontract;
(4) The minimum numbers of self owned piling plants and directly employed piling
plant operators to be provided by the proposed Piling Subcontractor;
(5) The minimum numbers of self owned piling plants and directly employed piling
plant operators to be provided by the proposed Piling Sub-subcontractor.
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(1) The piling activity and the scope of the Piling Sub-contract;
(2) The Piling Sub-contractor is not allowed to sublet the following piling activities:
(a) Pile driving of Type 1, 2, & 4 Piles; and / or
(b) Excavation and / or concreting of Type 3 Pile; and / or
(C) Construction of any acceptable pile types other than Type 1, 2, 3 & 4 Piles;
and / or
(d) Foundation design.
(3) For the types of plants listed below which are required to be used on Site, the
Piling Sub-contractor shall deploy and use only his self-owned plants save when
necessary, he may use Contractor's self-owned plants deployed in accordance
with clause 4.113:
(a) Crawler crane;
(b) Oscillator or rotator;
(c) Reverse circulation drill (RCD);
(d) Pile driving hammer;
(e) Pile driving rig.
(4) The Piling Sub-contractor shall comply with the following in deploying self-
owned plants listed in Sub-clauses (3)(a) to (3)(e) above:
(a) Self-owned plants of the Piling Sub-contractor shall mean plants owned by
the Piling Sub-contractor or by the Piling Sub-contractor's parent, sister or
subsidiary company for the exclusive use of the Piling Sub-contractor;
(b) All the plants deployed to Site shall be in good working conditions;
(c) Deploy at least one number of self-owned plant that are required to be
used on Site;
(d) Submit documents to prove his ownership of the plants and, if applicable,
the relationship between the Piling Sub-contractor and the Piling Sub-
contractor's parent, sister or subsidiary company;
(e) Submit document to confirm no further subletting of his part of the works.
(5) The Contractor shall supply piling materials, which form whole or part of
permanent works, to the Piling Sub-contractor;
(6) A probity clause shall be included in the Piling Sub-contract such that:
" If the Piling Sub-contractor or any of his agents or employees are found to have
offered or given advantage, gratuity, bonus, discount, bribe or loan of any sort to any
agent or employee of the Contractor, Hong Kong Housing Authority or Housing
Department, the Contractor shall at liberty forthwith terminate the employment of the
Piling Sub-contractor under the Piling Subcontract. The Contractor, Hong Kong
Housing Authority or Housing Department shall hold the Piling Sub-contractor liable
for any loss or damage which the Contractor, Hong Kong Housing Authority or
Housing Department may thereby sustain. "
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(1) The piling activity and the scope of the Piling Sub-contract;
(2) The Piling Sub-contractor is not allowed to sublet the following piling activities to
more than one Piling Sub-subcontractor:
(a) Pile driving of Type 1, 2, & 4 Piles; and / or
(b) Excavation and / or concreting of Type 3 Pile; and / or
(c) Construction of any acceptable pile types other than Type 1, 2, 3 & 4 Piles;
and / or
(d) Foundation design.
(3) For the types of plants listed below which are required to be used on Site, the
Piling Sub-contractor shall deploy at least one number of self-owned plant for
each type of the plants, unless otherwise allowed by SO:
(a) Crawler crane;
(b) Oscillator or rotator;
(c) Reverse circulation drill (RCD);
(d) Pile driving hammer;
(e) Pile driving rig.
(4) The Piling Sub-contractor shall comply with the following in deploying self-
owned plants listed in Sub-clauses (3)(a) to (3)(e) above:
(a) Self-owned plants of the Piling Sub-contractor shall mean plants owned by
the Piling Sub-contractor or by the Piling Sub-contractor's parent, sister or
subsidiary company for the exclusive use of the Piling Sub-contractor;
(b) All the plants deployed to Site shall be in good working conditions;
(c) Submit documents to prove the plant ownership and, if applicable, the
relationship between the Piling Sub-contractor and the Piling Sub-
contractor's parent, sister or subsidiary company;
(d) For piling works undertaken by Piling Sub-subcontractor, deployment of
self-owned plants of the Piling Sub-subcontractor to Site shall comply with
the requirements stated in clause 4.35;
(e) The self-owned plants deployed to Site according to Sub-clauses (3)(a) to
(3)(e) may be used by the Piling Sub-subcontractor when necessary.
(5) A probity clause shall be included in the Piling Subcontract such that:
" If the Piling Sub-contractor or any of his agents or employees are found to have
offered or given advantage, gratuity, bonus, discount, bribe or loan of any sort to any
agent or employee of the Contractor, Hong Kong Housing Authority or Housing
Department, the Contractor shall at liberty forthwith terminate the employment of the
Piling Sub-contractor under the Piling Subcontract. The Contractor, Hong Kong
Housing Authority or Housing Department shall hold the Piling Sub-contractor liable
for any loss or damage which the Contractor, Hong Kong Housing Authority or
Housing Department may thereby sustain. "
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(1) The piling activity and the scope of the Piling Sub-subcontract;
(2) The Piling Sub-subcontractor is not allowed to sublet the following piling
activities:
(a) Pile driving of Type 1, 2, & 4 Piles; and / or
(b) Excavation and / or concreting of Type 3 Pile; and / or
(c) Construction of any acceptable pile types other than Type 1, 2, 3 & 4 Piles;
and / or
(d) Foundation design.
(3) For the types of plants listed below which are required to be used on Site, the
Piling Sub-subcontractor shall deploy and use only his self-owned plants save
when necessary, he may use the Piling Sub-contractor's self-owned plants
deployed in accordance with clause 4.34:
(a) Crawler crane;
(b) Oscillator or rotator;
(c) Reverse circulation drill (RCD);
(d) Pile driving hammer;
(e) Pile driving rig.
(4) The Piling Sub-subcontractor shall comply with the following in deploying self-
owned plants listed in Sub-clauses (3)(a) to (3)(e) above:
(a) Self-owned plants of the Piling Sub-subcontractor shall mean plants owned
by the Piling Sub-subcontractor or by the Piling Sub-subcontractor's parent,
sister or subsidiary company for the exclusive use of the Piling Sub-
subcontractor;
(b) All the plants deployed to Site shall be in good working conditions;
(c) Deploy at least one number of self-owned plant that are required to be
used on Site;
(d) Submit documents to prove his ownership of the plants and, if applicable,
the relationship between the Piling Sub-subcontractor and the Piling Sub-
subcontractor's parent, sister or subsidiary company;
(e) Submit document to confirm no further subletting of his part of the works.
(5) The Piling Sub-contractor shall supply piling materials, which form whole or part
of permanent works, to the Piling Sub-subcontractor;
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(6) A probity clause shall be included in the Piling Sub-subcontract such that:
" If the Piling Sub-subcontractor or any of his agents or employees are found to have
offered or given advantage, gratuity, bonus, discount, bribe or loan of any sort to any
agent or employee of the Piling Sub-contractor, the Contractor, Hong Kong Housing
Authority or Housing Department, the Piling Sub-contractor shall at liberty forthwith
terminate the employment of the Piling Sub-subcontractor under the Piling Sub-
subcontract. The Piling Sub-contractor, the Contractor, Hong Kong Housing Authority
or Housing Department shall hold the Piling Sub-subcontractor liable for any loss or
damage which the Piling Sub-contractor, the Contractor, Hong Kong Housing
Authority or Housing Department may thereby sustain."
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DESIGN
GENERAL
4.38 General
Not used
Not used
Not used
4.42 Submissions
Not used
Not used
DESIGN SUBMISSIONS
Not used
Not used
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DESIGN PARAMETERS
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
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SETTLEMENT ANALYSIS
4.58 Requirements
Not used
Not used
4.61 Basis of Analysis
Not used
4.62 Schedule
Not used
Not used
Not used
4.65 General
Not used
Not used
Not used
4.68 Horizontal Resistance by Piles only with Pile Tops fixed against Rotation
Not used
Not used
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4.72 General
Not used
4.77 Standards
Not used
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MATERIALS
GENERAL
4.81 Samples
Test representative samples of all materials being incorporated into the permanent
works to show compliance with this Specification.
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STEEL PILES
PERMANENT CASTINGS
PILE SHOES
4.87 General
(1) Submit full details of pile shoes together with the tender as directed by SO;
(2) Take all necessary precautions including, where appropriate, or as directed by
SO, the provision of specially designed pile shoes to protect the ends of the piles
during driving.
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4.89 Straps and Fastenings for Cast Pile Shoes for Types 1A and 1B Piles
Manufactured from steel complying with Grade S275 to BS EN 10025 : 2004, cast
into the point of the shoe to form an integral part of the shoe.
4.92 Grout
Consisting of ordinary Portland cement and water and:
(1) Containing sand, PFA and admixtures only when Approved;
(2) With a minimum cementitious content of 600 kg / m;
(3) When used to fill core holes, having a minimum characteristic compressive
strength at 28 days of not less than the specified grade strength of the concrete
surrounding the core hole;
(4) With a maximum amount of bleeding of 2 % in the first 3 hours and not
exceeding 4 % in total. The water must be reabsorbed by the grout during the
24 hours after mixing;
(5) With a maximum free expansion of 10 % at the nominal temperature;
(6) With any Approved admixtures being chloride-free;
(7) With a maximum total chloride content, expressed as a percentage relationship
between the chloride ion and the cementitious content by mass in the grout, of
0.1 %.
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ANCILLARY MATERIALS
4.96 Paint for Steel Piles and Steel or Cast Iron Components
Approved proprietary epoxy based paint.
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WORKMANSHIP
GENERAL
PROTECTION
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4.104 General
(1) Carefully set out the foundations, locate the piles in the correct positions and
spacing and install the piles either plumb positions or to exact inclinations all in
accordance with Drawings;
(2) For manufacturing and installation tolerances, refer to clause 1.87.
4.106 Approval
Obtain Approval for plant and equipment before use.
4.107 Submissions
Submit full details of plant, driving rig and hammer proposed to be used, with the
tender.
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4.109 Followers
Where followers are used, make allowance for a reduction of the efficiency of the pile
hammers and the followers when calculating the driving resistance.
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DRIVING
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4.128 Bell-Out
(1) Form bell-out, if any, using an expandable drill bit mounted onto a reverse
circulation drill rig or other means approved by SO.
(2) Ensure that the size of the bell-out tools is checked and calibrated on ground in
the presence of SO before construction of the bell-out.
(3) For Contractors Design Piling Contract / Combined Piling and Building Contract,
size of bell-out shall comply with clause 5.4.7 of the Code of Practice for
Foundations.
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4.129 General
Install piles without the use of bentonite slurry or other drilling muds.
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UNDERGROUND OBSTRUCTIONS
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4.140 Design Changes for Contractors Design Piling Contract / Combined Piling
and Building Contract
Where the intended means of overcoming obstructions involve any changes to the
design of the piles and pile caps accepted by the Employer at the date of acceptance
of the Tender, any reduction in cost as may have resulted from the changes shall be
subject to reduction in accordance with the provision of the Contract .
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4.148 Batching
(1) Batch dry materials by weight;
(2) Measure the amount of water used by use of a calibrated flowmeter or a
measuring tank.
4.151 Testing
Test after mixing and sieving and before injection as clause 4.211.
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4.152 Preparation
Before steel reinforcement and / or steel H-pile is inserted in the pre-bored hole, clean
the hole to ensure that it is free from debris and soil by a method approved by SO.
4.153 Injection
Obtain prior Approval for the method of placing the grout and:
(1) Use an injection pump of the positive displacement type;
(2) Measure the grout intake volume by a method agreed by SO. Calibrate the
measuring device and submit a calibration report to SO 7 days before trial mix of
grout is made;
(3) Fill the entire shaft, inside the casing, solidly with grout, without voids,
honeycombing or other defects; and
(4) Cast each pile in one continuous operation and under no circumstances leave a
pile partially grouted even if this involves working beyond normal hours and rates
are to allow for such circumstances.
CONCERTING
4.154 General
(1) Obtain Approval for the method of placing concrete;
(2) Ensure that the entire shaft is solidly filled with concrete without voids,
honeycombing or other defects.
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PILING RECORDS
4.168 General
Keep accurate and comprehensive records of each pile installed and submit daily a
copy of these records signed by the site representative, to SO, of each pile installation
to its final position.
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REMEDIAL MEASURES
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SPLICING PILES
4.176 General
Where lengthening of a pile becomes necessary, or is directed by SO, carry it out by
the method directed or by any other Approved method. Do not resume the driving of
a lengthened pile without the permission of SO.
WELDING
4.182 Standards
Weld by electric arc welding:
(1) Comply with Specification Section 6 for welding Standards;
(2) Where grade S450 steel H-piles are used, ensure that welding procedures is
carried out on Site and Approved.
4.183 Preparation
Ensure the surface to be welded is free from all scale, grease, paint and rust and other
matter.
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4.185 Finishing
After every run of weld, chip out slags, and thoroughly wire brush surfaces.
4.186 Defects
Make good any defects in a weld, such as distortion, spatter, cracks, undercut, slag
holes, unequal width of bead, irregular ripple etc to the satisfaction of SO.
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Certification
4.190
(1) Submit the following prior to serving notice in writing to SO on completion of the
Works in accordance with the General Conditions of Contract:
(a) Authorized Signatory's certification confirming that the completed job is
satisfactory for the purpose intended and the piles, as installed, properly
penetrate into insitu decomposed rock or onto bedrock as approved by SO;
(b) (i) For Contractor's Design Piling Contract / Combined Piling and Building
Contract, four copies of the as-built pile caps design and drawings based on
the as-built piling layout and/or four copies of the as-built footings design and
drawings; the as-built pile caps and / or footing design and drawings shall be
certified by the Design Certifying Consultant and shall not contain any
amendments which have not been Approved, or;
(ii) For Engineers Design Piling Contract / Combined Piling and Building
Contract, four copies of the as-built pile cap drawings based on the as-built
piling layout and / or four copies of the as-built footing drawings;
(c) Four copies of report listing the date of casting of concrete, the quality and
quantity of materials used and the excavation record of each pile cap and / or
footings;
(d) Four copies of final test reports on the pile caps and / or footings not carried
out by the Specialist Testing Contractors;
(e) Completed Form ICU 14; and
(f) Any other relevant information.
(2) Any submission not to the satisfaction of SO shall have to be re-submitted. Allow
35 days for each submission and re-submission for the checking of SO.
4.191 General
Execute the work described in this Sub-section in accordance with the provisions of the
other relevant Sections in this Specification.
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TESTING
TESTING GENERALLY
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4.202 Instrumentation
(1) Instrument the preliminary pile with calibrated strain gauges to determine the
distribution of side resistance in each major soil stratum down the pile and tip
resistance in the bearing stratum during the loading test;
(2) Propose, for the above purpose, the type, number and locations of strain gauges
to be installed in each preliminary pile as well as the method of installation and
protection of the strain gauges;
(3) Acceptance of the Contractor's proposal by SO shall not relieve the Contractor
from the responsibility for ensuring the proper installation of the strain gauges
and their satisfactory performance during load testing of the piles;
(4) Check the performance of the strain gauges installed in the preliminary pile
before and after installation of each segment of the pile into the ground, and
before and during load testing of the pile;
(5) The preliminary pile will be deemed unacceptable should there be more than 20
% of the required total number of installed strain gauges not functioning properly
during load testing of the pile;
(6) Install an additional preliminary pile as clause 4.200;
(7) No claim for an extension of time will be allowed in connection with the
provisions of this Clause;
(8) Take strain gauge reading at each incremental change of test load during the
load test;
(9) Present the strain gauge results by an Approved personal computer compatible
spreadsheet software in both tabular and pictorial forms agreed by SO;
(10) Submit two copies of the data stored on floppy diskettes to SO within one week
after completion of the loading test.
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4.207 Founding Level for Types 5 and 6 Piles and for Type 4 Pile Driven to Bedrock
(1) Testing arrangements:
(a) When Instructed, provide equipment for obtaining disturbed and undisturbed
soil and rock samples in accordance with BS 5930 : 1981 from ground in
the vicinity of the pile shaft during installation;
(2) Testing methods:
(a) When Instructed, carry out the following tests on Site or in the laboratory as
directed by SO:
(i) The standard penetration test in accordance with BS 1377 : 1975 (Test
19), modified by Geoguide 2 : Guide to Site Investigation , Hong Kong
Government, 1987;
(ii) Point load test in accordance with ISRM Suggested Method for
Determining Point Load Strength , International Journal of Rock
Mechanics, Mining Sciences & Geomechanics, 1985, Volume 22, No. 2,
Pages 51-60;
(iii) Uniaxial compression strength test in accordance with ASTM Designation:
D2938 - 86;
(b) When the drillhole reaches the rockhead, recover continuous rock cores to at
least the base level of the rock socket. Log all rock cores to ensure the
quality of the rock socket;
(c) Provide suitable containers for samples of soil and ground water, ensuring
that containers for cohesive material are airtight;
(d) Arrange for the testing of the samples in an Approved laboratory.
(3) Test on bearing strata for Types 5 and 6 Piles
(a) Carry out the uniaxial compressive strength test or equivalent point load
index test on the founding material for piles socketed in Cat 1(c) or better
rock in accordance with the testing methods stated in sub-clause (2)(a)(ii)
and (iii) above. Perform at least one such test on rock specimen taken
within 5 metres of each installed pile.
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VISUAL INSPECTION
4.213 Requirement
When Instructed, open up for inspection any piles covered up as specified in the
following clauses in this sub-section.
4.214 Method
Excavate to expose piles for a minimum of 750 mm from face of the pile all round and:
(1) Plank and strut and shore all faces of the excavation and keep the excavation
free from water by pumping or baling;
(2) Wash surfaces of piles to be inspected clean of all silt, mud or other adhering
material;
(3) Deposit excavated material in temporary spoil heaps on Site;
(4) After inspection, fill in and well ram to the entire satisfaction of SO, around the
piles with Special Filling Material suitable for the piling system adopted. If
necessary, remove excavated Unsuitable Filling Material from site and make up
voids with Special Filling Material.
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4.216 General
Testing arrangements:
Allow for providing additional piles for testing, making samples of steel plates and their
delivery.
4.217 Samples
Testing samples:
(1) SO will order approximately 1 % of the number of the steel piles delivered to Site
to be subjected to testing in accordance with this sub-section before driving;
(2) Take two samples from the steel plates at both ends of each of the chosen piles
for tensile testing;
(3) Tensile tests on steel samples will be carried out by Specialist Testing Contractor.
4.218 Non-Compliance
In the event that the tensile test results fail to comply with this Specification, all piles
delivered on the same date will be deemed unacceptable and must be removed from
the Site.
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(b) For loading tests in compression, SO will order the Specialist Testing
Contractor to carry out the tests in accordance with this Section;
(c) For loading tests in tension, submit details of tests for SO's approval and carry
out the tests according to the Approved procedures.
(3) Testing arrangements:
(a) Piles will not be tested before the concrete and / or grout has attained
sufficient strength to withstand the test loads and selection of piles for testing
shall be in accordance with clause 4.199;
(b) Allow sufficient time in the programming of the Works for SO to order the
piles to be load tested and for performing the number of tests stated before
completion of the Works or the respective Section thereof;
(c) Provide attendance on the Specialist Testing Contractor as specified in
Specification Section 1 ;
(d) Pave the area around the test pile with chunam or other materials approved
by SO immediately after the pile has been selected for load test. The extent
of the paved area to be determined by SO. Keep the paved area from being
damaged prior to the load test;
(e) Provide adequate site safety to cater for the possible failure of the piles
during testing.
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SECTION 4 PILING GENERAL SPECIFICATION 2013
4.225 Anchorages
(1) Apply the load by jacking against suitable reactions provided by kentledge,
anchor piles, or other anchorages to Approval;
(2) Provide the centre of such reactions at a minimum distance of 2000 mm or three
times the pile diameter, whichever is the greater, from the centre of the pile to
be tested and from the centre of any adjacent pile.
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SECTION 4 PILING GENERAL SPECIFICATION 2013
4.228 Sequence
Adopt the following sequence of testing of preliminary pile unless otherwise instructed:
(1) Apply the load in increments of 50 %P up to the stage 1 test loading;
(2) Do not apply increments of loading until the rate of settlement of the pile is less
than 0.05 mm in 10 minutes;
(3) Remove the test load and determine the recovery of the pile before resuming
loading;
(4) Repeat procedures in Sub-clauses (1) and (2) above for the stage 2 test loading;
(5) Maintain the full stage 2 test loading for 72 hours before removal;
(6) Remove the test load and record the recovery of the pile;
(7) Apply the load in increments of 50 %P up to the stage 2 test loading allowing 20
minutes between load increments;
(8) Maintain the stage 2 test loading for 20 minutes;
(9) Apply the load in increments of 10 %P until the stage 3 test loading or the failure
load as defined in clause 4.233 is reached, allowing 20 minutes between load
increments;
(10) Maintain the stage 3 test loading for 2 hours if failure of the pile does not occur;
(11) Remove the test load in four equal decrements allowing 20 minutes between
decrements, and record the recovery of the pile.
- GS 2013 / S4 / Page 56 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
4.231 Completion
On completion of the test, remove all testing equipment etc, demolish the test pile
cap, make good the test pile and the Site back to their original condition and remove
all debris arising from the test from the Site.
- GS 2013 / S4 / Page 57 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
4.235 General
The Specialist Testing Contractor will carry out load tests of working piles in
accordance with the requirements of the Specification.
4.238 Sequence
The Specialist Testing Contractor will adopt the following sequence of testing of
working pile unless otherwise instructed:
(1) Apply the load in increments of 50 %P up to the stage 1 test loading;
(2) Do not apply increments of loading until the rate of settlement of the pile is less
than 0.05 mm in 10 minutes;
(3) Remove the test load and determine the recovery of the pile before resuming
loading;
(4) Repeat procedures in Sub-clauses (1) and (2) above for the stage 2 test loading;
(5) Maintain the full stage 2 test loading for 72 hours before removal;
(6) Remove the test load and record the recovery of the pile.
- GS 2013 / S4 / Page 58 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
- GS 2013 / S4 / Page 59 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
4.242 General
Testing arrangements:
(1) Core tests of piles as described in this sub-section will be carried out by Specialist
Testing Contractor(s) and selection of piles for testing shall be in accordance with
clause 4.199;
(2) Provide attendance on the Specialist Testing contractor(s) as specified in
Specification Section 1 ;
(3) Allow sufficient time in the programming of the Works for SO to order the piles to
be tested and for performing the number of tests stated before completion of the
Works or the respective Section thereof.
- GS 2013 / S4 / Page 60 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
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SECTION 4 PILING GENERAL SPECIFICATION 2013
4.247 General
Testing arrangements:
(1) Allow for providing additional materials of piles for testing;
(2) Arrange for the taking and testing of concrete cores by a Specialist Testing
Contractor employed direct by the Authority;
(3) Provide attendance on the Specialist Testing Contractor as specified in
Specification Section 1 and remove the tested piles from Site on completion of
the tests.
- GS 2013 / S4 / Page 62 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
4.249 Coring
Testing methods:
(1) For Types 1(a) and 2 :
(a) Specialist Testing Contractor will take cores in accordance with Specification
Section 5 from each of the chosen precast concrete piles for core test;
(2) For Type 1(b) :
(a) Specialist Testing Contractor will take 3 sets of 3 cores (total 9 nos.) of
76 mm diameter taken normal to the length and from 3 transverse sections
of a chosen precast prestressed spun concrete pile in accordance with clauses
5.181 and 5.182 for core test;
(b) Where the estimated insitu cube strength of any individual core is less than
85 % of the specified grade strength, comply with any instruction of SO for
the taking of additional core samples to make up a total of 12 numbers of
core samples in the same concreting day for further tests. Allow the time
without any claim for extension of time and bear all the costs for such extra
work;
(c) Assess the coring test results in accordance with clause 5.186.
(3) Do not apply the provisions of clause 5.187 to precast concrete piles generally or
those of clause 5.184 to precast prestressed spun concrete piles.
4.252 Requirement
If inspection, loading tests, core tests (for Type 3 piles) or weld tests show that any
pile is not in accordance with the Specification or the Drawings, SO may order further
inspection / tests, the number to be calculated by the application of the formula given
below and no extension of time will be allowed. Contractor to bear the cost of such
further inspection / tests.
number of further inspections / tests = n 2
2n 3
where n = total number of unsuccessful inspections / tests progressively
until all inspections / tests are successful.
- GS 2013 / S4 / Page 63 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
4.254 General
Testing arrangements:
(1) Non-destructive tests on welds will be carried out by Specialist Testing
Contractor(s), allow at least 3 working days for the execution of each weld test
by the Specialist Testing Contractor(s);
(2) Provide attendance on the Specialist Testing Contractors as specified in
Specification Section 1 ;
(3) Allow sufficient time in the programming of the Works for SO to order the piles to
be tested and for performing the number of tests stated before completion of the
Works or the respective Section thereof.
- GS 2013 / S4 / Page 64 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
4.256 General
(1) Testing methods and test samples:
(a) In addition to the normal requirements for testing of the piles, a proportion of
the installed piles will be tested by Specialist Testing Contractor(s), using non-
destructive tests which includes the following types of test:
(b) The total number of driven concrete piles tested by pile driving analyser and
Pile Integrity Test, taken together, will be minimum 5 % of the total number
of all driven concrete piles;
(c) In addition, SO will order another Specialist Testing Contractor or the Housing
Department Materials Testing Laboratory to carry out the same tests on 5 %
to 10 % of the tested piles again.
(2) Testing arrangements:
(a) Inform SO in writing at least 7 working days before all piles of each individual
pile cap or every 20 % of the total numbers of piles of the same block,
whichever is less, are ready for the non-destructive test; allow at least 7
working days for the execution of non-destructive test on each pile by the
Specialist Testing Contractor(s);
(b) Provide attendance on the Specialist Testing Contractors and / or Housing
Department Material Testing Laboratory as specified in Specification Section
1;
(c) Allow sufficient time in the programming of the Works for SO to order the
piles to be tested and for performing the number of tests stated before
completion of the Works or the respective Section thereof.
- GS 2013 / S4 / Page 65 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
(b) Half of the number of the sonic access tubes installed in a Type 3 pile shall be
used for both sonic logging test and confirmatory core testing. These tubes
shall be of 150 mm internal diameter. The remaining half number of the
sonic access tubes shall be used for sonic logging test only in accordance with
the following table.
Pile Diameter Remaining half number of the
Sonic Access Tube
(Pile Length)
Less than 2 m diameter 2 nos. of internal diameter not
less than 42 mm
(Length less than 50 m)
Less than 2 m diameter 2 nos. of 150 mm internal
diameter
(Length equal to or longer than 50 m)
Equal to or exceeding 2 m diameter 3 nos. of internal diameter not
less than 42 mm
(Length less than 50 m)
Equal to or exceeding 2 m diameter 3 nos. of 150 mm internal
diameter
(Length equal to or longer than 50 m)
(Pile Length = length of bored pile measured from cut off level to founding level)
(c) Install sonic access tubes for both sonic logging test and confirmatory core
testing and those for sonic logging test only in alternate positions along the
perimeter inside the pile shaft;
(d) Fit all tubes with screw-on steel watertight shoes or other Approved means at
both ends. Fix all tubes securely to the interior of the reinforcement cage of
the pile by method to be approved by SO;
(e) All sonic access tubes shall be watertight including any joints, evenly spaced,
parallel to each other and to the axis of the pile, free from corrosion with
clean internal and external faces so as to allow free and unobstructed
passage of the testing probes;
(f) Plug or cap all sonic access tubes before concreting. Extend the tubes along
the depth of the pile from 300 mm approximately above the pile top level
down to 1 m above the pile base for the 150 mm diameter tubes used for
both sonic logging test and confirmatory core testing, and down to 500 mm
above the pile base for the remaining half number of the sonic access tubes
used for sonic logging test only;
(g) Fill up the sonic access tubes with water prior to concreting of pile and during
testing;
(h) Cut off all tubes flush with the concrete surface of pile and fill up the tubes
with non-shrinkage grout of at least the same crushing strength as the
concrete of the pile upon completion of all testing.
- GS 2013 / S4 / Page 66 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
- GS 2013 / S4 / Page 67 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
(b) Unless otherwise agreed by SO, use only hydraulic hammers to carry out the
tests.
(2) Prepare and submit a report of hydraulic hammer performance which should
include particularly the following:
(a) Correlation of the results of final sets measurement, the results of pile driving
analyser tests with or without CAPWAP and the results of static load tests;
(b) Back calculate the values of the Hydraulic Hammer Factor, " Kh ", of the
proposed modified Hiley formula stated in clause 4.53 by using appropriate
test results.
- GS 2013 / S4 / Page 68 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
- GS 2013 / S4 / Page 69 of 78 -
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- GS 2013 / S4 / Page 70 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
*****
- GS 2013 / S4 / Page 71 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
APPENDICES
APPENDIX PIL1/II -
CALCULATION OF NUMBER OF FURTHER INSPECTIONS / TESTS
1. Loading test shows 2 piles failed to meet the requirements of the Contract.
2. The Contractor when required, at his own expense, is to carry out further tests in
accordance with the formula of:
n 2
2n 3
= 2 - 2 x 2 + 3
= 3 further tests
3. If one of the above 3 further tests fails, SO may order further tests to be carried out at the
contractor's expense by re-applying the formula and taking into account the total number of
failed piles. Altogether and based on the formula, the number of total retesting required:
= 3 - 2 x 3 + 3
=6
As 3 tests have been carried out the Contractor therefore when ordered by SO is to carry
out:
6 - 3 = 3 further tests
4. If the next 3 further tests show further failed piles, the formula will be re-applied as before
until all the tests are successful.
- GS 2013 / S4 / Page 72 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
APPENDIX PIL1/III -
PILE DRIVING RECORD
(PRECAST CONCRETE, PREFABRICATED STEEL & DRIVEN CAST-IN-PLACE
PILES)
(Sheet 1 of 2)
Pile Data
Ref. No: ................................................................... Location: .....................................................
Type: .................................. Size: ............................................ Rake: .................................
For precast concrete and steel piles; Preformed length: .................................................................
For precast concrete piles; Date of casting: .......................................................................................
Levels
Commencing ground / sea bed* level (PD / CD)*: ...........................................................................
Depth of overburden / height of working platform above sea bed level: ..............................................
Reference working level/platform level*: ....................................................... (*delete as appropriate)
Date & Drop Depth No. of Cumula-tive Indicate here length of Remarks (State details of
Time (m) Penetrated blows No. of blows individual segments, obstruction, delays
(m) per m location of splices and interruptions and location
+ testing carried out of concrete samples)++
- GS 2013 / S4 / Page 73 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
APPENDIX PIL1/III -
PILE DRIVING RECORD
(PRECAST CONCRETE, PREFABRICATED STEEL AND DRIVEN CAST-IN-
PLACE PILES)
(Sheet 2 of 2)
- GS 2013 / S4 / Page 74 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
APPENDIX PIL1/IV -
PILE DRIVING RECORD (BORED CAST-IN-PLACE PILES) (Sheet 1 of 2)
Pile Data:
Ref. No: ......................................................... Location: ..........................................................
.......
Type: ............... Diameter: ............... mm Type: ............... Diameter: ............... mm
Bore Hole Record:
Commencing ground / sea bed* level (PD /
CD*): .........................................................................................
Depth of overburden / height of walking platform above sea bed
level: ................................................... m
Casing / drilling fluid*
type: ..........................................................................................................................
Reference working level / platform level*: ............................................................ (*delete as
appropriate)
Date & Depth Details of strata Details of soil testing, Remarks (State details of
penetrated penetrated/ground proving of bedrock obstruction, delays
Time water level and under-ream interruptions, and location of
concrete samples)
- GS 2013 / S4 / Page 75 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
APPENDIX PIL1/IV -
PILE DRIVING RECORD (BORED CAST-IN-PLACE PILES) (Sheet 2 of 2)
Concrete Record:
Concreting in dry / by tremie* Water inflow rate: ................................ litre / sec
Concrete Slump: ...............................................................
grade: ................................................ ..
Actual concreted level: ......................... Cut-off level: ......................................................
Concreting in dry / by tremie* Water inflow rate: ................................. litre /
sec
Concrete Slump: ...............................................................
grade: ................................................. ..
Actual concreted level: ......................... Cut-off
level: .........................................................
Length of cage reinforcement: .......... m
- GS 2013 / S4 / Page 76 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
APPENDIX PIL1/V -
PILE LOAD TEST RECORD (Sheet 1 of 2)
Pile Data:
Ref No: ................................................................. Location: ..................................................
...............
Type: ....................................................................... Size: ........................................................
...............
Pile dia* / diagonal width (D): ................................. Gross pile length
(Lp): ...................................
Sectional area (A): .................................................. Young's modulus
(E): ............................................
Testing Data:
Safe load carrying capacity
(P): .................................................................................................................
- GS 2013 / S4 / Page 77 of 78 -
SECTION 4 PILING GENERAL SPECIFICATION 2013
APPENDIX PIL1/V -
PILE LOAD TEST RECORD (Sheet 2 of 2)
Load in kN
0 1000 2000 3000 4000 5000 6000
5-
10 -
15 -
20 -
25 -
30 -
35 -
40 -
2 PLp D
Maximum pile head settlement (mm): allowable 4 ............. Actual = ...........
AE 120
D
Residual settlement (mm): allowable = The greater of ( 4) or
120
25 % maximum pile head settlement during the test =............. Actual = ..................
Reported by: Witnessed by:
.................................. .....................................................
Contractor's Rep. COW / IOW / Engineer / Architect
Date: ......................... Date: ................................
- GS 2013 / S4 / Page 78 of 78 -