Dept.

731A

REPAIR TIP
R.T. 06-23 REVISED
Call Code: as required OCT., 2007
Job Code: Mfg. Ref. # N/A
56100E Console Test /
Program monitor REMOVE AND REPALCE
53032J Replace / Adjust DIV. 06 R.T. # 06-23
Control Board DATED: JANUARY 2004
SUPPLIER# C249
BR PROC ID:
PRS PROC ID: MAUICE PINCOFFS
Internal Use Only
BRAND FREE SPIRIT
PRODUCT TREADMILL

1. MONITOR CALIBRATION
2. PROCESS OF CHANGING THE ALATECH SYSTEM
3. PROCESS OF CHANGING THE CONTROL BOARD
On Model C249 30686

STEP 1:
Turn on the power for the monitor by pressing the on switch located on the front
of the treadmill.

MICHAEL TONNA - TECHNICAL MANAGER DEPARTMENT 731A

CHRIS BURNELL - PARTS BUYER - DEPARTMENT 731A
FOR INTERNAL USE ONLY
 2

STEP 2:
Please find the 4 holes located on backside of the console. These 4 holesare marked with R
(Reset Speed), I (Incline set), H (High Speed set) and L (Low Speed set).

STEP 3:
Press the button of R with a stick. Do not use metal material as this will affect the monitor
function.

CLAUDE BABINEAU - DEPARTMENT 731A

CHRIS BURNELL - DEPARTMENT 731A
 3

STEP 4:
Press START button.

STEP 5:
The speed will display at 1.6 km/h or 1.0mph.

CLAUDE BABINEAU - DEPARTMENT 731A

CHRIS BURNELL - DEPARTMENT 731A
 4

STEP 6:
Press the button of L to set low/start speed.

STEP 7:
Press the FAST button till the speed display at 16km/h or 10.0mph.

CLAUDE BABINEAU - DEPARTMENT 731A

CHRIS BURNELL - DEPARTMENT 731A
 5

STEP 8:
Press the button of H to set high speed.

STEP 9:
You can press the FAST button to ensure that the speed will not go over the high speed
you set.

CLAUDE BABINEAU - DEPARTMENT 731A

CHRIS BURNELL - DEPARTMENT 731A
 6

STEP 10:
Press the STOP button.

STEP11:
Press the button of I to reset incline.

CLAUDE BABINEAU - DEPARTMENT 731A

CHRIS BURNELL - DEPARTMENT 731A
 7

STEP12:
The treadmill will run incline function automatically for a cycle (from down to up).

STEP: 13
The treadmill reset has been completed when the pulse / incline icon display is at 00.

CLAUDE BABINEAU - DEPARTMENT 731A

CHRIS BURNELL - DEPARTMENT 731A
THE PROCESS OF CHANGING THE ALATECH SYSTEM
First of all, disassemble the top console, and
then assemble the new top console in the
same position with the same amount of
screws.

PS. Dont throw away those cords you

disassembled. You will need them.

Put back all the cords you disassembled.

The marked place in the left picture is the
incline upper position.

4Pin HR input connection terminal inserts

back to the former position.

12Pin upper controller cable position is

showed in the left picture.

THE PROCESS OF CHANGING THE ALATECH SYSTEM 1

 Put back the console after arranging the
cable in the former way.
And recalibration the treadmill to finish.

THE PROCESS OF CHANGING THE ALATECH SYSTEM 2

THE PROCESS OF CHANGING CONTROL BOARD
Please see the picture for the new
controller.

Drill those positions which marked by red

pen as fixed holes

Fix the controller on the position which

the hole you drilled in the last process

Insert the speed sensor into the position

showed in the left picture

1
Incline power cords must be set in order as
black, white, and red. Accordingly to the
picture on the left side

Please connect the Motor output cable

properly. Accordingly to the picture on the
left side

Please connect the VR of the incline motor

properly. Accordingly to the picture on the
left side

12Pin control cord connected position is

showed in the left picture

2
There are two magnets in the front roller.
One of them needs to be pulled out during
the change.
After correction, please help to make sure
one of them doesnt have magnetic and
another one does.

Put back the magnet that has no magnetic.

Disassemble the right handrail, handgrip,

and console in order. Then take 12Pin
lower controller cable and go across the
hole.

Then the controller cable will come out

from the back side of the hole as the
picture shows.(white part one)

3
Fix the cable you updated in the former
way. As the left picture shows

Take 12Pin controller cable link with the

controller. As the left picture shows

Disassemble the right handrail and then

take the other end of the controller cable
across it. After that, put back the right
handrail.

Ensure the fixed hole position is correct.

4
The fixed position is showed in the left
picture.

After fix, one end of the controller cable

will be the joint