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SXHSD Series
With the world-renowned SIGMA PROFILE
Flow rate: 0.26 to 86 m/min, Pressures 5.5 to 15 bar
www.kaeser.com
KAESER KOMPRESSOREN Contents
The global compressed air systems provider KAESER KOMPRESSOREN
The global compressed air systems provider 2-3
Expert advice and professional customer care: KAESER AIR SERVICE 22-23
Logistics Centre
Production Centre
Reciprocating Compressors
Production Centre
Services
Management
Administration
2 3
More compressed air for less energy consumption Energy saving controllers:
SIGMA CONTROL 2 and SIGMA CONTROL BASIC
Energy-saving compressor airend with SIGMA PROFILE rotors Potential energy cost savings: up to 70% Energy-efficiency: the essential requirement
A specific drive power can be used to turn a smaller airend at high speed or Energy costs Investment and service costs account for only a small
a larger airend at slow speed. Larger, lower speed airends are more efficient part of a compressors total life-cycle costs. Since energy
and deliver more compressed air for the same drive power. accounts for the lions share of those costs, its wise to
This is why KAESER builds airends with the slowest drive speeds possible. Commissioning
save with KAESER Life-Cycle Management. KAESER has
Every KAESER rotary screw compressor quickly pays for itself through sig- been committed to minimising your energy costs for com-
Life-cycle costs
nificant savings in energy costs. Investment costs pressed air production for over 40 years. We also have the
bigger picture in clear focus when it comes to service and
Service costs
maintenance, as well as maximum compressed air supply
availability.
4 5
KAESER rotary screw compressors Potential energy cost savings
with heat recovery
Save energy with the KAESER
SIGMA PROFILE
with belt drive to 22 kW Every KAESER rotary screw airend is equipped with
energy-saving SIGMA PROFILE rotors. Components
manufactured to the highest standards and precision
aligned roller-bearings ensure long service life with
Energy cost savings maximum reliability.
through system optimisation
Compressed air system investment Energy costs Maintenance costs
Energy cost saving potential
6 7
KAESER rotary screw compressors Potential energy cost savings
with heat recovery
Save energy with the KAESER
SIGMA PROFILE
with 1:1 drive to 500 kW Every KAESER rotary screw airend is equipped with
energy-saving SIGMA PROFILE rotors. Components
manufactured to the highest standards and precision
aligned roller-bearings ensure long service life with
Energy cost savings maximum reliability.
through system optimisation
Compressed air system investment Energy costs Maintenance costs
Potential energy cost savings
ER
KAES
- Reduced maintenance costs.
8 9
KAESER rotary screw compressors SIGMA CONTROL 2
The control unit features an easy to read display and
10 11
KAESER rotary screw compressors Potential energy cost savings
with heat recovery
Save energy with the KAESER
SIGMA PROFILE
Modular design with refrigeration dryer Every KAESER rotary screw airend is equipped with
energy-saving SIGMA PROFILE rotors. Components
to 132 kW
manufactured to the highest standards and precision
aligned roller-bearings ensure long service life with
Energy cost savings maximum reliability.
through system optimisation
Compressed air system investment Energy costs Maintenance costs
Energy cost saving potential
12 13
KAESER rotary screw compressors with SIGMA CONTROL 2
The control unit features an easy to read display
SIGMA FREQUENCY CONTROL and durable input keys; all relevant information can
be viewed at a glance. User-friendliness is further
enhanced by the logical menu structure and the
ability to display data in any one of 30 selectable
languages.
Other variable speed KAESER SFC compres- 3:0 for 1:1 converter:
Soft start with no damaging current spikes
compressors sors Series: SM SFC to HSD SFC
Significantly increasing reliability and service life, 1:1 drive (available with Motor power: 7.5 to 515kW 800%
Direct start The soft rise in motor starting current from zero to
Flow rate: 0.30 to 86m/min Star-delta start
Transmission losses ASD SFC series upwards) reduces the number of components needed 700%
full load without current spikes leads to an almost
in comparison with gear drive and eliminates the associated transmission 500%
SFC systems
unlimited motor starting frequency (the number of
SFC = SIGMA FREQUENCY CONTROL
Energy consumption
losses. Sound levels are also considerably lower. The benefits speak for 400%
possible motor starts within a given time period with-
300%
themselves: efficient power transmission, optimal energy consumption and 200% out overheating occurring). The continuously variable
Maintenance costs reduced servicing / downtime costs. 100%
0%
acceleration and deceleration significantly reduces
component stress.
14 15
SIGMA CONTROL 2 SIGMA CONTROL BASIC
...for SX to HSD series compressors ...for SXC, SX, SM, SK and ASK
With its versatile control, monitoring and communication abilities, the industrial PC-based SIGMA CONTROL 2 is the perfect The SIGMA CONTROL BASIC is available with KAESERs SXC, SX, SM, SK and ASK series rotary screw compressors. It
choice for applications requiring sophisticated communication functionality. It is therefore fitted as standard on all KAESER is the perfect solution for users who initially require a single compressor for their air supply, but who also may wish to expand
ASD to HSD series rotary screw compressors and is optionally available for SX, SM, SK and ASK series compressors. the compressed air system in the future. Furthermore, KAESERs modular control and compressed air management concept
ensures trouble-free system compatibility.
SIGMA CONTROL 2 The function keys in detail SIGMA CONTROL BASIC Functions
16 17
Information technology
SIGMA AIR MANAGER 4.0 4 Automatic 10.04 bar
C2 - BSD 75
Energy & costs
C2 D1 F1
C3 - BSD 75
Maintenance
R1
C4 - CSD 105 SFC DHS1
C3 D2 F2
Dryer
SAM 4.0 Logic
Filter
Time control
C4 CT1
Air receiver
Initial start-up
Condensate
treatment Configuration
Contact i
C2 - BSD 75
Energy & costs
C3 - BSD 75
C2 D1 F1
Maintenance
Communications module e.g. Modbus TCP
R1
C4 - CSD 105 SFC DHS1
Control
C3 D2 F2
Dryer
SAM 4.0 Logic
Filter
Time control
C4 CT1
Air receiver
Initial start-up
Condensate
treatment Configuration
(1) SIGMA AIR MANAGER 4.0 (SAM 4.0) Visualisation via gigabit Ethernet interface for remote Contact i
18 19
Premium quality, Precision milling and grinding
The SIGMA PROFILE rotors are machined on CNC
Detailed inspection
Each rotor pair undergoes detailed inspection for
fitting accuracy and interplay.
20 21
Expert advice and professional customer care: Optimised compressed air supply
After carrying out a computer-aided Air Demand
KAESER AIR SERVICE Analysis (ADA), we will quickly determine your busi-
nesss compressed air demand and provide an exact
itemised air-cost analysis. With help from KAESERs
Energy Saving System (KESS), the ADA data forms
the basis for determining a cost-optimised air supply
system.
22 23
More and more users choose Trade and industry
The majority of industrial compressed air require-
24 25
SX ASK series ASD CSDX series
Rotary screw compressors with V-belt drive to 22 kW Rotary screw compressors with 1:1 drive to 90 kW
Model Gauge working Flow rate *) Max. Motor rated Dimensions Compressed air Sound pressure Mass Model Gauge working Flow rate *) Max. Motor rated Dimensions Compressed air Sound pressure Mass
pressure Overall package at gauge gauge pressure power WxDxH connection level **) pressure Overall package at gauge gauge pressure power WxDxH connection level **)
working pressure working pressure
Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure; tolerance: 3 dB (A)
**)
Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure; tolerance: 3 dB (A)
**)
26 27
DSD HSD series SXC AIRCENTER SX/SM/SK series
Rotary screw compressors with 1:1 drive to 500 kW Modular rotary screw compressors with refrigeration dryer & air receiver to 15 kW
Model Gauge working Flow rate *) Max. Motor rated Dimensions Compressed air Sound pressure Mass Model Gauge Flow rate *) Max. Motor rated Refrigeration dryer Refrigerant Pressure Air Dimensions Com- Sound Mass
pressure Overall package at gauge gauge pressure power WxDxH connection level **) working Overall package gauge power power consumption dew receiver WxDxH pressed air pressure
working pressure pressure at gauge working pressure point capacity connection level **)
pressure
7.5 0.34 8
DSD 145 7.5 14.00 9 75 2450 x 1730 x 2150 69 2950 SXC 3 2,2 0,18 R 134a +6 215 620 x 980 x 1480 68 285
10 0.26 11
7.5 0.45 8
7.5 16.92 8.5
DSD 175 90 2450 x 1730 x 2150 70 3090 SXC 4 10 0.36 11 3,0 0,18 R 134a +6 215 620 x 980 x 1480 69 285
10 13.60 12
13 0.26 15
DN 65 G
7.5 21.00 8.5 7.5 0.60 8
DSD 205 10 16.59 12 110 2450 x 1730 x 2150 72 3360 SXC 6 10 0.48 11 4,0 0,26 R 134a +6 215 620 x 980 x 1480 69 290
13 13.06 15 13 0.37 15
*)
Performance data to ISO 1217:2009, Annex C Performance data to ISO 1217:2009, Annex C
*)
**)
Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure; tolerance: 3 dB (A) Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure; tolerance: 3 dB(A)
**)
***)
At high fan speed At high fan speed
***)
28 29
SX ASK T series ASD DSD T series
Modular rotary screw compressors with refrigeration dryer to 22 kW Modular rotary screw compressors with refrigeration dryer to 132 kW
Model Gauge Flow rate *) Max. Motor rated Refrigeration dryer Refrigerant Pressure Dimensions Com- Sound Mass Model Gauge Flow rate *) Max. Motor rated Refrigeration dryer Refrigerant Pressure Dimensions Compressed Sound Mass
working Overall package gauge power power consumption dew WxDxH pressed air pressure working Overall package gauge power power consumption dew WxDxH air connec- pressure
pressure at gauge working pressure point connection level **) pressure at gauge working pressure point tion level **)
pressure pressure
bar m/min bar kW kW Type C mm dB(A) kg bar m/min bar kW kW Type C mm dB(A) kg
DSD 145 T 7.5 14.00 9 75 1.8 R 134a +3 2750 x 1730 x 2150 69 3220
Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure; tolerance: 3 dB (A)
**)
Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure and maximum speed; tolerance: 3 dB (A)
**)
30 31
SM CSDX SFC series DSD HSD SFC series
Modular rotary screw compressors with SIGMA FREQUENCY CONTROL to 90 kW Modular rotary screw compressors with SIGMA FREQUENCY CONTROL to 515 kW
Model Gauge Flow rate *) Max. Motor rated Min. Speed Dimensions Compressed Sound Mass Model Gauge Flow rate *) Max. Motor rated Min. Speed Dimensions Compressed Sound Mass
working Overall package gauge power pressure range WxDxH air connection pressure working Overall package gauge power pressure range WxDxH air connection pressure
pressure at gauge working pressure bandwidth min. max. level **) pressure at gauge working pressure bandwidth min. max. level **)
pressure pressure
bar m/min bar kW bar rpm mm dB(A) kg bar m/min bar kW bar rpm mm dB(A) kg
7.5 0.62 - 1.98 8 1200 - 3510 7.5 3.67 - 18.43 450 - 1942
DSD 175 SFC 10 90 0.1 2690 x 1730 x 2150 71 3330
SK 22 SFC 10 0.63 - 1.67 11 11 0.1 1500 - 3552 750 x 895 x 1260 67 329 10 3.50 - 15.60 450 - 1700
13 0.57 - 1.37 15 1800 - 3660 DN 65
G1 7.5 4.45 - 21.22 10 450 - 1883
7.5 0.81 - 2.55 8 1200 - 3660 DSD 205 SFC 10 4.20 - 18.30 10 110 0.1 450 - 1645 2690 x 1730 x 2150 73 3340
SK 25 SFC 10 0.84 - 2.25 11 15 0.1 1500 - 3696 750 x 895 x 1260 68 337 13 4.97 - 15.16 15 650 - 1713
13 0.83 - 1.90 15 1800 - 3872
7.5 5.57 - 23.47 8.5 450 - 1673
DSD 240 SFC 10 5.33 - 20.08 12 132 0.1 550 - 1800 2690 x 1730 x 2150 75 3670
7.5 0.94 - 3.60 8 1060 - 3691
13 4.96 - 16.57 15 650 - 1877
ASK 34 SFC 10 0.80 - 3.14 11 18.5 0.1 1075 - 3752 800 x 1100 x 1530 68 530
13 0.88 - 2.70 15 1420 - 3865
G1
7.5 0.94 - 4.19 8 900 - 3692 7.5 5.57 - 27.17 8.5 450 - 1933
ASK 40 SFC 10 0.80 - 3.71 11 22 0.1 900 - 3741 800 x 1100 x 1530 70 550 DSDX 245 SFC 10 5.58 - 23.35 12 132 0.1 550 - 2087 2940 x 1910 x 2140 75 4700
13 0.88 - 3.17 15 1200 - 3870 13 4.95 - 19.27 15 650 - 2149
DN 80
7.5 6.85 - 33.03 8.5 450 - 1985
DSDX 305 SFC 10 5.35 - 28.46 12 160 0.1 450 - 2052 2940 x 1910 x 2140 76 4800
ASD 40 SFC 7.5 1.02 - 4.58 8.5 22 0.1 900 - 3513 1540 x 900 x 1530 G1 68 755 13 5.18 - 24.01 15 550 - 2191
7.5 1.05 - 5.18 8.5 750 - 3373 7.5 8.58 - 33.38 8.5 450 - 1668
ASD 50 SFC 10 1.00 - 4.52 13 25 0.1 900 - 3500 1540 x 900 x 1530 68 735 ESD 352 SFC 10 6.43- 27.43 12 200 0.1 450 - 1730 3100 x 2000 x 2140 76 4848
13 0.92 - 3.76 13 900 - 3050 13 5.17 - 23.70 15 450 - 1800
G1 DN 125
7.5 1.26 - 6.04 8.5 750 - 3260 7.5 10.14 - 41.52 8.5 450 - 1746
ASD 60 SFC 10 1.00 - 4.70 15 30 0.1 900 - 3700 1540 x 900 x 1530 70 795 ESD 442 SFC 10 8.33 - 36.00 12 250 0.1 450 - 1870 3100 x 2000 x 2140 77 4876
13 0.92 - 4.08 15 900 - 3316 13 6.13 - 29.50 15 450 - 1920
7.5 2.84 - 12.00 8.5 900 - 3624 7.5 11.90 - 77.80 8.5 450 - 1690
CSD 125 SFC 10 2.05 - 10.53 12 75 0.1 900 - 3900 1760 x 1110 x 1900 74 1400 HSD 782 SFC 10 10.00 - 65.50 12 410 0.1 450 - 1723 4370 x 2145 x 2350 DN 150 74 9600
13 1.79 - 8.75 15 900 - 4020 13 8.00 - 55.78 15 450 - 1860
Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure; tolerance: 3 dB (A)
**)
Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure and maximum speed; tolerance: 3 dB (A)
**)
32 33
AIRCENTER ASK T SFC series ASD DSD T SFC series
Modular rotary screw compressors with SIGMA FREQUENCY CONTROL and refrigeration dryer to 22 kW Modular rotary screw compressors with SIGMA FREQUENCY CONTROL and refrigeration dryer to 132 kW
Model Gauge Flow rate *) Max. Motor Speed Dryer power Refriger- Pressure Dimensions Com- Sound Mass Model Gauge Flow rate *) Max. Motor Speed Dryer power Refriger- Pressure Dimensions Compressed Sound Mass
working Overall package gauge rated range consumption ant dew WxDxH pressed air pressure working Overall package gauge rated range consumption ant dew WxDxH air connec- pressure
pressure at gauge working pressure power min.max. point connection level **) pressure at gauge working pressure power min.max. point tion level **)
pressure pressure
bar m/min bar kW rpm KW Type C mm dB(A) kg bar m/min bar kW rpm KW Type C mm dB(A) kg
7.5 0.62 - 1.98 8 1200 - 3510 7.5 1.05 - 5.18 8.5 750 - 3373
AIRCENTER 22 SFC 10 0.63 - 1.67 11 11 1500 - 3552 0.46 R 134a +3 750 x 1370 x 1880 G1 67 596 ASD 50 T SFC 10 1.05 - 4.52 13 25 900 - 3500 0.8 R 134a +3 1850 x 900 x 1530 68 830
13 0.57 - 1.37 15 1800 - 3660 13 0.92 - 3.76 13 900 - 3050
G 1
7.5 0.81 - 2.55 8 1200 - 3660 7.5 1.26 - 6.04 8.5 750 - 3260
AIRCENTER 25 SFC 10 0.84 - 2.25 11 15 1500 - 3696 0.46 R 134a +3 750 x 1370 x 1880 G1 68 604 ASD 60 T SFC 10 1.00 - 4.70 15 30 900 - 3700 0.8 R 134a +3 1850 x 900 x 1530 70 890
13 0.83 - 1.90 15 1800 - 3872 13 0.92 - 4.08 15 900 - 3316
DSD 145 T SFC 7.5 3.67 - 15.73 8.5 75 450 - 1667 1.8 R 134a +3 2990 x 1730 x 2150 70 3470
Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure and maximum speed; tolerance: 3 dB (A)
**)
Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum gauge working pressure and maximum speed; tolerance: 3 dB (A)
**)
34 35
The world is our home
As one of the worlds largest compressed air systems
providers and compressor manufacturers, KAESER
KOMPRESSOREN is represented throughout the world
by a comprehensive network of branches, subsidiary
companies and authorised partners.
KAESER KOMPRESSOREN SE
P.O. Box 2143 96410 Coburg GERMANY Tel +49 9561 640-0 Fax +49 9561 640-130
e-mail: productinfo@kaeser.com www.kaeser.com