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Your efficient partner for modern and effective bulk material handling
PLANT DESIGN - ENGINEERING - EPC-CONTRACTING
Floating Economic
terminals. modifications
Mini terminals. with advanced
Silo systems. cutting-edge
Dome systems. technology.
Flat storage
terminals.
Ship Unloaders
Stationary or
mobile types:
Spare Parts
High stock
availability:
I BAU HAMBURG
From the Just-in-time
5,000 class
up to the
60,000 class.
supply
of spare parts.
After-sales
Original
Service.
Components
+ 49 (0) 40 36 13 090 www.ibauhamburg.de info@ibauhamburg.de
Z/11/15/Original Components
A trouble-free operation
of silo plants and
of either mechanical or
pneumatic transport
systems depends signifi-
cantly on the reliability
of its single components.
Components engineered
by I BAU HAMBURG in
connection with the Original
I BAU 7
I BAU plant engineering
are the key for a well Components
functioning plant. in the I BAU
Our scope of supply Central cone silo
includes the planning of
complex plants up to the 1 I BAU Pump
development and 2 I BAU
construction of single Loading chute
components such as the
3 I BAU Loaders
I BAU Screw pump,
I BAU Flow control gate, 4 I BAU Mixer
I BAU Loading devices 5 I BAU
and Lump crusher
I BAU Roller-type
dischargers. 6 I BAU
Flow control gate
REFERENCES MAKE 7 I BAU
DIFFERENCES Two-way valve
I BAU HAMBURG has
more than 30 years of
experience in storage and 6
transport of bulk material
and is one of the worlds 5
leading companies.
These years of experi-
ence help us to support
our customers in imple-
menting their projects 3 4
by developing and
applying customised 2
systems and concepts of
the highest quality.
As an innovative com-
pany, I BAU HAMBURG 1
continually develops its
products and components
and undergoes continuous
quality improvements.
I BAU HAMBURG The state of the art for modern bulk material handling
2 3
The I BAU HAMBURG Original components Warehouse and assembly shop on more than 5.000 sqm Information
1 Pump 2 Mixer 3 Flow control gate 4 Cut-off gate 5 Simplex loader 6 Loading chute in our giant store Allermhe near Hamburg
7 Lump crusher 8 Roller-type discharger 9 Jet conveyor 10 Two-way valve 11 Airlift
1 1 1
2 2
3 3 4
5 6 7
11
8 9 10
4 5
The I BAU HAMBURG Pump Information
The screw-type pump with decisive advantages
The I BAU
Screw pump
Two decisive features
distinguish the I BAU
Pump from conventional
pumps, as follows:
Operation
With I BAU Pumps there
is a short cylindrical
space between the end of Pump feeding is stopped. The material plug remains
the screw and the non- unchanged while the screw is rotating.
return flap which is filled
with pulverized material
during conveying. Even
when the feeding is total-
ly shut down and at pres-
sures above 1 bar there is
no blowback of air.
This means:
- Material feeding
variable 0 100 %. Pump feeding is 25% of the pump capacity.
- Pulsation-free charging The material plug still remains unchanged. The I BAU Pump
of material into
conveying line due to
sealing plug.
5 8 4 3 2 10 1 9 11 13 14 15
- Low wear. 12
20 7 Oil-level gauge
- No penetration of the
screw shaft into the 8 Air supply
pressurized discharge connection
box. 9 Stuffing box with
purge air
Design 10 Pump feeding box
Pump feeding is 50% of the pump capacity. 11 Heavy shaft barrel
The screw is secured in a The material plug remains unchanged.
12 Cylindrical roller
sturdy barrel with a cone- bearing
shaped inlet connection.
13 Roller bearing
This means: 14 Coupling
15 Electric motor
- Incomparably quieter 16 Gauge for
running, even under 18 compressed air
no-load conditions. 17 7
17 Gauge with cock
- Easy removal and refit- for purge air
1 Pump screw 5 Lever with
ting of the screw with- 2 Exchangeable 18 Gauge for
out disturbing the bear- 19 adjustable conveying line
wear bushes counterweight
ing seats. Pump feeding is 100% of the pump capacity. 3 Flare-shaped for non-return 19 Conveying line
The material plug remains unchanged and the screw chamber for valve 20 Thermometer
does not rotate in the heavily compressed material. 6 21 16 plug formation 6 Pump discharge 21 Compressed air
4 Non-return valve box nozzles
6 7
The I BAU HAMBURG Mixer Information
Continuous or discontinuous mixing plants for the cement industry
Discontinuous mixing
systems provide for the
production of specific 5 6 4
recipes "just-in-time".
The I BAU Batch-type mixer type IB-M
8 9
The I BAU HAMBURG Flow control gate Information
Standard type and variations for all applications
The I BAU
Flow control gate
The I BAU Flow control
gate type IBN
shows all advantages
and features of the
worldwide accepted
I BAU Flow control gate.
1
Gasket exchange The I BAU Flow control gate in open position
10 11
The I BAU HAMBURG Loader Information
The simple way to quick and dustfree loading
As is suggested by the
name they are of a
simple design and easy
to handle. They do not
require much mainte- Bulk loading with I BAU Simplex loader This picture demonstrates the principle of the I BAU Simplex loader
nance.
5 6
12 13
The I BAU HAMBURG Loading chute Information
The element for trouble-free loading of powdered bulk materials
The I BAU
Loading chute
On all continents and for 10
many decades the I BAU 9
Loading chutes are in 8
operation for the loading
of powdered bulk 7
material such as cement,
lime, gypsum, fly ash, 6
alumina, etc.
11 1 Tapered weight
The chute is being 2 Sensor tube
lowered onto the opened 3 External cone
loading spout. 5 4 External hose
4 5 Bowl
As soon as the cone of the 6 Vacuum breaker
loading chute is set
down on the loading spout 7 Terminal box
of the vessel, the sealing with stroke limitation
cone of the loading chute 8 Slack rope switch
lowers itself and opens the 9 Wire rope pulley
material feeding line as 3 10 Dedusting socket
well as the annular venting 11 Sensor blower
2
area between the cones 1
and the outer bellow.
The I BAU Loading chute during positioning and feeding Truck loading with I BAU Loading chute
14 15
The I BAU HAMBURG Lump crusher Information
A silo discharge aid for unhindered material flow
The I BAU
Lump crusher
Cement which is stored in
silos sometimes tends to
conglobate especially in
silos which have only one
central or lateral discharge
spout or in silos which are
located in humid climates.
The lump crusher placed View from inside the silo to the lump crusher The installation of lump crushers ensures a troublefree discharge
at the silo discharge
desintegrates the lumps to
a size that the cement
passes the aperture of the
flow control gate trouble-
free. The lump crusher has
proved his ability since
many years of service.
16 17
The I BAU HAMBURG Two-way valve Information
The proven diverter valve for pneumatic conveying
The I BAU
Two-way valve
Pneumatic conveying
systems for pulverulent
bulk goods such as
cement, raw meal, lime,
fly ash etc. often have
to charge several silos
one after the other.
18 19
The I BAU HAMBURG Roller-type discharger Information
Efficient tight-dosing diverter units for fluidslide conveying systems
The I BAU
Roller-type
discharger
This unit for fluidslide
conveying systems is
well-accepted by
engineers and operators
worldwide.
20 21
The I BAU HAMBURG Jet conveyor Information
A straightforward, sturdy conveying element; dependable and free of maintenance
The I BAU
Jet conveyor
They are in operation on
all continents in power-
stations, aluminium
works, cement factories
and other works, where
small quantities of
abrasive, powdery goods
have to be conveyed
in a straightforward and
dependable way over
short distances.
No metered feeding to
the jet conveyor is The I BAU Jet conveyor The I BAU Jet conveyor for spillage return
required and plugging
of the conveying
line due to overfeeding 10
is not possible. 1 Housing with
intake flange
The necessary conveying 2 Aeration plate 12 8 1 9
air generally is 3 Air box
compressed by a rotary 4 Control cock
piston blower. for air box
Possible conveying
capacities are shown on
the diagram on the
Capacity in t/h
right page
(metric dimensions).
5 Gauge for air box
6 Gauge for air pressure
4 7 Compressed air inlet
8 Adjustable nozzle
9 Diffusor with
basalt lining
10 Gauge for conveying
line pressure
11 Compressed air Distance in m
11 7 5 6 3 2 12 Material feeding
22 23
The I BAU HAMBURG Airlift Information
The continuously working vertical conveyor for minor and major capacities
3
2
24 25
The I BAU HAMBURG Original components Information
in our giant store Allermhe near Hamburg
I BAU Warehouse and assembly shop on more than 5.000 sqm pre-assembled components for fast delivery the real just-in-time solution
26 27