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TEMPERATURE SENSOR

PART NUMBER 627962-2 SERIES 1, 2 AND 3

REVISION NO. 2 DATED FEB 6/04

HIGHLIGHTS

Due to the requirements of Specification ATA-100 and the extent of this revision, this publication has been
reprinted in its entirety. Discard previous issues of Abbreviated Component Maintenance Manual 21-60-60 and
replace with this issue dated Feb 6/04.

Chapter/Section
Description of Change Effectivity
and Page No.

21-60-60 1 Changed masthead and name. Changed title to All


Abbreviated Component Maintenance Manual and
added Revision No. 2. Changed copyright notice, added
revision date and renumbered page.

21-60-60 RR-1/RR-2 Deleted in accordance with Specification ATA-100. All

21-60-60 LEP-1/LEP-2 Deleted in accordance with Specification ATA-100. All

21-60-60 SB-1/SB-2 Deleted in accordance with Specification ATA-100. All

21-60-60 5 and 7 Added Series 2 and 3. All


21-60-60 7, Figure 1 Changed schematic IAW drawing 627962. All

21-60-60 8 Added metric conversions to Leading Particulars table. All

21-60-60 8 to 9 Changed Testing and Fault Isolation IAW 76C3306. All


21-60-60 10, Figure 2 Added test setup illustration. All

21-60-60 Figures 3 thru 8 Added metric conversion to graph. All

21-60-60 18 Added metric conversion. All

21-60-60 19 Added metric conversions to Test Equipment table. All

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DUCT TEMPERATURE SENSOR


PART NUMBER 627962-2 Series 1, 2 and 3

ABBREVIATED
COMPONENT MAINTENANCE MANUAL

REVISION No. 2

This document and all information and expression contained herein are the property of Honeywell ASCa Inc., are provided in
confidence, and may be used by persons required by Federal Aviation Regulation Part 21.50 to comply with any of the terms of these
instructions. Except as set forth above, no person may, in whole or in part, use, duplicate, or disclose this information for any purpose
without the prior written permission of Honeywell ASCa Inc.

Copyright 1979, 1996, 2004, Honeywell ASCa Inc. All rights reserved.

This publication was prepared by:


Honeywell ASCa Inc. (FSCM 07217)
3333 Unity Drive, Mississauga, Ontario, Canada L5L 3S6
Telephone: (905) 607-0300
Fax: (905) 608-6177

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Part Number 627962

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Part Number 627962

TABLE OF CONTENTS

Paragraph No. Subject Page

1 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Testing and Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Not Applicable)

4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7 Assembly (Including Storage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8 Fits and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Not Applicable)

9 Special Tools, Fixtures and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

10 Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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Part Number 627962

INTRODUCTION

This publication provides maintenance instructions for the Duct Temperature Sensor, P/N 627962-2 Series 1, 2
and 3, manufactured by Honeywell ASCa Inc., 3333 Unity Drive, Mississauga, Ontario, Canada (Federal
Supply Code number V07217).

This manual contains the following sections:

Title Page Check


Table of Contents Repair
Introduction Assembly (Including Storage)
Description and Operation Fits and Clearances
Testing and Fault Isolation Special Tools, Fixtures and Equipment
Disassembly Illustrated Parts List
Cleaning

Refer to the Table of Contents for the page locations of applicable sections.

All weights and measures quoted in this publication are expressed in imperial units, unless otherwise stated
(metric units are provided in parentheses).

This manual will be revised as necessary to reflect current information.

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Part Number 627962

1. Description and Operation

A. General

(1) This publication covers Duct Temperature Sensor, P/N 627962-2 Series 1, 2 and 3,
manufactured by Honeywell ASCa Inc., 3333 Unity Drive, Mississauga, Ontario, Canada.

(2) Since the subject equipment is cast in filled epoxy resin, repair is limited to general
cleaning and removal of foreign matter. No illustrated parts list is presented.

B. Identification

The manufacturer’s identification is stamped on an adhesive-backed nameplate affixed to each


unit. Refer to Figure 9 for details.

C. Physical Characteristics (refer to Figure 1)

(1) The unit consists of two sensing elements in a probe-type housing cast in filled epoxy
resin. One sensing element consists of a single glass-encased thermistor bead; the other
consists of two glass-encased thermistor beads wired in series. The cast housing features
a triangular, three-hole mounting flange for boss-mounting into an aircraft duct. The unit is
mounted with only the thermistor beads exposed to duct air.

(2) Three screw terminals on one end of the housing provide electrical connections to the
aircraft temperature control system.

MOUNTING
FLANGE ELECTRICAL
TERMINALS A

T
A B

B
C
NAMEPLATE
T
TERMINAL
ARRANGEMENT SENSOR C
BEAD(S) PROBE
SCHEMATIC
DIAGRAM

216060_01

Outline and Schematic Diagram


Figure 1

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Part Number 627962

D. Operation

The unit detects air temperature in the aircraft air supply duct and provides outputs representing
the duct temperature to an associated temperature control unit.

E. Leading Particulars

Leading particulars of the Duct Temperature Sensor are shown in Table 1.

TABLE 1. LEADING PARTICULARS


Operating Ambient Temperature Range . . . . . . . . . . –65°F to +350°F (–53.9°C to +176.7°C)
Maximum Pressure Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 PSIG (103.4 kPa)
Maximum Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55,000 ft (16,764 m)
Nominal Resistance at 77°F (25°C):
Terminals A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 kΩ
Terminals B and C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 kΩ
Electrical Connections . . . . . . . . . . . . . Three screw terminals (4-40 slotted pan head screws
and No. 4 internal-tooth lock washers)
Mounting . . . . . . . . . . . . . . . . . . . . . . Three 0.205 in. (0.52 cm) dia. holes equally spaced on
1.80 in. (4.57 cm) pitch dia.
Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.40 in. (6.10 cm) (maximum)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20 lb (0.09 kg) (maximum)

2. Testing and Fault Isolation

A. General

(1) Refer to Special Tools, Fixtures and Equipment (paragraph 9) for test equipment required.

NOTE: Make sure to keep the electrical connection completely dry.

(2) The following procedures provide a means of checking the serviceability of the sensor.
Failure of any of the tests outlined is cause for rejection of the Duct Temperature Sensor;
there are no repair procedures for failures of this type.

(3) Two characteristics of sensors require observance of special precautions during testing: the
sensitivity of the sensor to ambient temperature changes and the sensor dissipation factor.

(4) Keep ambient temperature changes to a minimum by means of a draft-free environment


and by use of equipment which will maintain a stable test temperature.

(5) Due to the voltage sensitivity of cabin temperature sensor, the wheatstone bridge voltage
should be applied only long enough to obtain a reading. The wheatstone bridge current
should not exceed 80 µA.

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Part Number 627962

B. Operational Test

(1) Set the duct temperature sensor in the temperature bath and connect it to the test unit as
shown in Figure 2.

(2) Set the temperature bath fluid to 35 ±3ºF (1.7 ±1.7ºC). Let sensor temperature stabilize for
at least five minutes.

(3) Using the wheatstone bridge, measure the resistance between terminals A and B, and
terminals B and C. Simultaneously measure the temperature of the fluid in the
temperature bath. Plot the resistance measured versus temperature on the graph shown
in Figure 3 and Figure 4; the intersection point shall lie within the shaded area.

(4) Set the temperature bath fluid to 75 ±5ºF (23.9 ±2.8ºC). Let sensor temperature stabilize
for at least five minutes.

(5) Using the wheatstone bridge, measure the resistance between terminals A and B, and
terminals B and C. Simultaneously measure the temperature of the fluid in the
temperature bath. Plot the resistance measured versus temperature on the graph shown
in Figure 5 and Figure 6; the intersection point shall lie within the shaded area.

(6) Set the temperature bath fluid to 230 ±5ºF (110 ±2.8ºC). Let sensor temperature stabilize
for at least five minutes.

(7) Using the wheatstone bridge, measure the resistance between terminals A and B, and
terminals B and C. Simultaneously measure the temperature of the fluid in the
temperature bath. Plot the resistance measured versus temperature on the graph shown
in Figure 7 and Figure 8; the intersection point shall lie within the shaded area.

C. Test Results

(1) A unit that meets all the requirements of the test procedure may be put into service.

(2) A unit that fails to meet all of the requirements of the test procedure should be replaced.
The unit cannot be repaired.

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Part Number 627962

WHEATSTONE
BRIDGE

TEMPERATURE MEASURING
INSTRUMENT
TEST UNIT

TEMPERATURE
BATH
NOTE CLOSE
PROXIMITY OF TIPS

216060_2

Duct Temperature Sensor Test Setup


Figure 2

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Part Number 627962

36000
35812

35000

34000
SENSOR RESISTANCE BETWEEN TERMINALS A AND B (OHMS)

32936
33000

32000

31000

30317

30000
29788

29000

28000

27386
27000

26000

25209
25000

24000
32 33 34 35 36 37 38
(0) (0.6) (1.1) (1.7) (2.2) (2.8) (3.3)

TEMPERATURE - °F (°C)
216060_03

Temperature vs Resistance – Terminals A and B at 35 ±3°F (1.7 ±1.7°C)


Figure 3

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Part Number 627962

48000

47000

46000
45531

45000
SENSOR RESISTANCE BETWEEN TERMINALS B AND C (OHMS)

44000

43309
43000

42100
42000

41000

40000
40000

39000 38800

38000

37000
36840

36000
32 33 34 35 36 37 38
(0) (0.6) (1.1) (1.7) (2.2) (2.8) (3.3)

TEMPERATURE - °F (°C)
216060_04

Temperature vs Resistance – Terminals B and C at 35 ±3°F (1.7 ±1.7°C)


Figure 4

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Part Number 627962

13000

12620

12000
SENSOR RESISTANCE BETWEEN TERMINALS A AND B (OHMS)

11145
11174
11000

10600

10000
9859
9865

9400

9000
8725

8000

7000

70 71 72 73 74 75 76 77 78 79 80
(21.1) (21.7) (22.2) (22.8) (23.3) (23.9) (24.4) (25.0) (25.6) (26.1) (26.7)
TEMPERATURE - °F (°C)
216060_05

Temperature vs Resistance – Terminals A and B at 75 ±5°F (23.9 ±2.8°C)


Figure 5

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19000

18020
18000
SENSOR RESISTANCE BETWEEN TERMINALS B AND C (OHMS)

17150
17000

16050
16000

15300
15320

15000

14700
14400

14000

13750

13000

70 71 72 73 74 75 76 77 78 79 80
(21.1) (21.7) (22.2) (22.8) (23.3) (23.9) (24.4) (25.0) (25.6) (26.1) (26.7)
TEMPERATURE - °F (°C)
216060_06

Temperature vs Resistance – Terminals B and C at 75 ±5°F (23.9 ±2.8°C)


Figure 6

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700

650
SENSOR RESISTANCE BETWEEN TERMINALS A AND B (OHMS)

631

600
583

550
539

500

485

450
448

415

400

225 226 227 228 229 230 231 232 233 234 235
(107.2) (107.8) (108.3) (108.9) (109.4) (110.0) (110.6) (111.1) (111.7) (112.2) (112.8)
TEMPERATURE - °F (°C)
216060_07

Temperature vs Resistance – Terminals A and B at 230 ±5°F (110 ±2.8°C)


Figure 7

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1100

1064

1050
SENSOR RESISTANCE BETWEEN TERMINALS B AND C (OHMS)

1011
1000
984

950

935

911

900

865
850

800

225 226 227 228 229 230 231 232 233 234 235
(107.2) (107.8) (108.3) (108.9) (109.4) (110.0) (110.6) (111.1) (111.7) (112.2) (112.8)
TEMPERATURE - °F (°C)
216060_08

Temperature vs Resistance – Terminals B and C at 230 ±5°F (110 ±2.8°C)


Figure 8

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3. Disassembly

Not applicable.

4. Cleaning

WARNING: EXTREME CARE MUST BE TAKEN DURING HANDLING/CLEANING TO


AVOID TOUCHING OR APPLYING PRESSURE OR DIRECTING
COMPRESSED AIR ONTO EXPOSED PORTION OF THERMISTOR BEADS.

WARNING: USE SOLVENT IN A WELL-VENTILATED AREA. AVOID SKIN CONTACT.


AVOID BREATHING FUMES. DO NOT IMMERSE ELECTRONIC PARTS IN
SOLVENT.

A. Wipe exterior surfaces of unit with a cloth (solvent-dampened if necessary).

B. Carefully remove any foreign matter around thermistor beads and electrical terminals using a soft-
bristle brush moistened with solvent (refer to Table 2).

TABLE 2. CLEANING MATERIALS AND COMPOUNDS


(Equivalent substitutes may be used)

Type Application

Isopropyl Alcohol General cleaning. A comparatively mild solvent –


but water-miscible.

Gensolv 2004 * General cleaning where a solvent more astringent


than isopropyl alcohol is required.

* Although Gensolv 2004 is more astringent than isopropyl alcohol (and may therefore be more
effective in stubborn grease-based situations), it is not miscible with water. Therefore, a final
cleaning with isopropyl alcohol may be desirable – particularly where moisture contamination is
present.

5. Check

A. Check unit nameplate for security and legibility.

B. Check sensor for obvious wear or damage.

C. Check sensing elements for broken, cracked or crazed thermistor beads.

D. Check electrical terminals for missing screws or lock washers and for damaged, stripped or
crossed threads.

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6. Repair

NOTE: These are the only repair procedures applicable to this unit.

A. If nameplate requires placement, stamp new nameplate by transcription from original or from
service records.

NOTE: Replacement nameplates may be obtained from Honeywell ASCa Inc. under P/N CS308.

B. If necessary, internal threads of electrical terminals may be chased.

C. Replace any missing or damaged screws and/or lock washers. Replacement screws are
cadmium-plated brass 4-40 slotted pan head, 0.25 inches (0.635 cm) long. Replacement lock
washers are MS35333-36.

7. Assembly (Including Storage)

A. Assembly is not applicable.

B. Since this unit is not designed to be disassembled, the only procedures applicable under this
heading are those pertaining to storage. The following procedures refer to storage and shipping.

(1) For storage or shipment, place temperature sensor in a sealed padded carton; a desiccant
must be included (refer to Table 3).

(2) The temperature sensor may be stored for an indefinite period within the temperature
range of –40°F to +165°F (–40°C to +73.9°C).

TABLE 3. STORAGE MATERIALS AND COMPOUNDS


(Equivalent substitutes may be used)

Nomenclature Model, Manufacturer

Desiccant Protek-Sorb 88, Type I, W. R. Grace and Co.


Davison Chemical Division 101 N. Charles St.
Baltimore, Maryland 21203

8. Fits and Clearances

Not applicable.

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9. Special Tools, Fixtures, and Equipment

Table 4 lists the special tools, fixtures and equipment required to test the Duct Temperature Sensor.

TABLE 4. TEST EQUIPMENT


(Equivalent substitutes may be used)

Nomenclature Model, Manufacturer Application

Wheatstone Bridge Model 4735, Leads & Northrop. Operational Test


Range: 0.1 Ω to 1,111 MΩ.

Temperature Bath Range: 35ºF to 230ºF Operational Test


(1.70ºC to 110ºC)

Thermometer Type 15-155, Fisher Scientific Co., Operational Test


52 Fadem Rd.,
Springfield, New Jersey 07081, USA

10. Illustrated Parts List

Since this unit is non-repairable, no parts list is presented. Refer to Figure 9 for manufacturer’s
identification.

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IDENTIFICATION DATA
The following data is provided on the LRU:

LRU NAME: SENSOR TEMP COOLANT PNR: 627962-2 Series 1, 2 and 3


MFR: 07217 DMF: MMYYYY SERIES: 1, 2 and 3
SER: 627962-00116

HONEYWELL PART NUMBER MANUFACTURER DETAILS

This is the complete part number for the configured end unit. It MFR 07217 is the CAGE code for Honeywell ASCa Inc. in
is laser marked on the nameplate in the "PNR" text field or laser Mississauga, Ontario, Canada.
etched directly on the LRU.
DMF is the Date of Manufacture in the form MMYYYY, where
The first seven numbers indicate a basic design family. MM is the numeric code for the month and YYYY is the year,
i.e., 072003 represents July 2003.
The number following the dash denotes a specific configuration
within the basic design family, and indicates that all units SERIAL NUMBER
(within the same basic design family) bearing the same number
The serial number (SER) is made up of 13 characters. The first
are interchangeable. Units bearing a different dash number are
seven characters are from the basic outline drawing number.
not interchangeable.
The five numbers following the dash represent a sequential
SERIES number allocated in numerical sequence. In the example
above this would represent the 116th unit off the production
The series number classifies the unit with respect to minor
line.
differences that do not affect interchangeability of the unit but
which do involve a change in spare parts and/or technical data.
Series numbers are assigned in numerical order (starting with
"1") against each specific configuration of unit.

Provision may be made on the nameplate or on a separate modification plate for the identification of retrofitted minor
changes. These changes do not affect interchangeability of the unit but may affect spare parts and/or technical data.
These changes may be made out of sequence and are therefore separately identified. Accordingly, the notation "2"
stamped in the slot would indicate the incorporation of "Change 2" but would not indicate the incorporation of "Change 1"
unless the notation "1" also appeared.

SPECIFICATION
DRAWING PARTS STANDARD PARTS DETAIL PARTS

Class Number Alpha prefix denoting seat of A chronologically


design control: assigned sequence of
Sequential Number numbers of no
CS Honeywell (Canada) particular significance
Code Number
S Honeywell Individual or Dash
Individual or Dash (United States) Number
Number
A chronologically assigned
151 - 007 - 9 001 sequence of numbers of no
123456 - 1
particular significance
This is the complete
Part Number.
CS 1234 This is the complete
Part Number.

This is the complete


Part Number.

Manufacturer’s Part Numbering System


Figure 9

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