Professional Documents
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2.2.15.1 Every tower has to be grounded as per the standard procedure. The materials required
are Charcoal and Salt and Pipe type earthing set. The pipe type earthing set consists of 3
mtr. long galvanized steel pipe provided with holes, galvanised steel strip and bolts and
nuts. The grounding of towers shall be done as shown in the figure.
2.2.15.2 COUNTERPOISE EARTHING :- It is necessary to provide counterpoise earthing at
locations where soil resistance is found to be high. The materials required for providing
counterpoise earthing are (a) 60 metres or more of 7/10 SWG G.I. Wire, (b) 4 Nos.
Connecting lugs to tower legs and (c) 4 Nos. H.R.H. Bolts & Nuts. 15 Mtrs. of G.I.
Wire shall be connected to each leg through the connecting lug. The four wires shall be
taken radially to a distance of 15 Mtrs. duly buried in the ground. The purpose of
providing the counterpoise earthing is to bring down the tower footing resistance to
below 15 Ohms. If necessary, the counterpoise earthing may be run to longer radial
distances to achieve the above.
4r L
R = Radius in meters of a circle having the same area as that occupied by earth mat.
3 x system kv
3.4.6.3 In order to take care of corrosion etc. some extra margin may be provided in the size of
earthing strip.
3.4.7.1 The permissible values of step and touch potentials can be calculated as follows :
i) Safe tolerable E step (Volts) = 165 + Ps
where Ps is the resistivity of the ground in ohm meter just beneath the feet of a person (3000
for crushed rock). t is the time in seconds to clear earth (fault by the concerned breaker (0.5 may be
assumed)
ii) Safe tolerable E touch (Volts) = 165 + 0.25 Ps
6 mm
G.S. Flat
50 x 6 mm
G.S. Flat
Link at every 30 m
Link at every 30 m
600
32 mm Dia
M.S.Rod Riser
300
32 mm Dia M.S.Rod
Main Earthmat
3.4.7.2 The maximum attainable step and touch potentials can be calculated as follows. (These
potentials shall be less than the tolerable value, calculated under clause 2.4.7.1)
Where Ks = 7 x ( 1 + 1 + 1 + 1 + n terms)
22 2h D+h 2D 3D
Ki = 0.655 + (0.172 x n)
P = Average resistivity of the ground in ohm meters
l = Maximum total RMS current flowing between the ground grid and
Earth in amps
44 16 hd 22 4 6 8
Ki = 0.655 + (0.172 x n)
earth in amps
3.4.7.3 All exposed steel earthing conductors should be protected with bituminous paint.
PLATE EARTHS
i)EHT Substation - 1.3 M x 13 M.Ms cast iron plates 25mm thick Plates are to be buried vertically
in pits and surrounded by finely divided coke, crushed coal or char coal atleast 155 mm all round the
plates. Plates should not be less than 15 m apart and should be buried to sufficient depth to ensure that
they are always surrounded by moist earth.
3.05m long.
Pipes are to be placed vertically at intervals of not less than 12.2 m in large stations surrounded
by finely broken coke crushed coal and charcoal atleast 150 mm around the pipe on the extra depth.
a) Peripheral or main earth mat 100 x 16 m MS flat
apart
ii) All joints and connections in earth grid are to be brazed, riveted, sweated, bolted or welded.
For rust protection the welds should be treated with barium chromate. Welded surfaces should be
painted with red lead and aluminium paint in turn and afterwards coated with bitumen. Joints in the
earthing conductor between the switchgear units and the cable sheaths, which may require to be
subsequently broken should be bolted and the joint faces tinned. All joints in steel earthing system
should be made by welding except the points for separating the earthing mat for testing purposes which
should be bolted. These points should be accessible and frequently supervised.
3.4.7.6 In all sub-stations there shall be provision for earthing the following :
a) The neutral point of each separate system should have an independent earth, which in turn
should be interconnected with the station grounding mat
b) Equipment frame work and other non-current carrying parts (two connections)
c) All extraneous metallic frame work not associated with equipment (two connections)
d) Lightning arrestors should have independent earths which should in turn be connected to the
station grounding grid.
e) Over head lightning screen shall also be connected to the main ground mat.
3.4.7.7 The earth conductor of the mat could be buried under earth to economical depth of burial
of the mat 0.5 meters.
3.4.7.8.1 The earth resistance can be measured by any of the following methods :
3.4.7.8.2 THREE POINT METHOD : In this method, two temporary electrodes or spikes are
driven, one for current and the other for voltage, at a distance of 150 ft. and 75 ft. respectively
from earth electrode under test and ohmic values of earth electrode resistances are obtained from
the earth megger. The earth resistance is calculated from the following formula :
2 L
P = 2aR
Increased spacing of spikes gives high values for P and this effect is believed to be due to
different strata in the earths depth having different resistivities.
LIGHTNING SHIELDING
This protection could be achieved by overhead ground wires of 7/4.064 mm hot dip galvanized
steel wire, mounted at a h eight above the power conductors maintaining minimum earth
clearance. Lightning masts also could be used instead of ground wires.
3.7.2 When overhead ground wires used, all electrical equipment outside the area enclosed by
the ground wires shall fall within the area covered by 30 degrees angle to the vertical on the
outside of the outer most ground wires. All electrical equipment within the area enclosed by the
ground wires shall within the area covered by a 60 degree angle to the vertical on the side of the
ground wires.
If lightning masts or rod used all electrical equipment outside the area enclosed by the lightning
masts or rods shall fall within the protective cone formed by rotating a line at 30 degrees to the
vertical with the lightning mast or rod peak as apex through 360 degrees. All electrical
equipment within the area enclosed by the lightning masts or rods shall fall within the protective
cone formed by rotating a line at 60 degree to the vertical with the lightning mast or rod peak as
apex through 360 degrees.
The ground wire and/or masts/rods shall be connected to the main station earthing system bus
solidly (and not through supporting steel structures) for preventing difference of surge potential
between the shield and other grounded parts of the station.
EARTHING SYSTEM
Earth mat shall be laid in the substation in accordance with the provisions of the relevant IEC
recommendations/IS code of practice IS 3043-1987 and Indian Electricity rules, so that the
values of the step and touch potentials in case of faults are kept within safe permissible limits.
Earth wire of lightning protector systems shall be connected to earth mat. The grounding
connection to the lightning arrestors shall be as short as possible. Sharp turns of these
conductors shall be avoided. It has to be ensured that main earth bus in the installation as well
as earth buses in individual sections / areas shall form complete ring and they shall be
interconnected. Duplicate earthing (two separate and distinct connections with earth) shall be
employed for all equipments. Wherever burying of earth conductors is specified, they shall be
buried as per approved drawings. Wherever any earth conductor crosses the road, it shall be
taken though GI pipes. At all the terminations of earth conductors on equipments, sufficient
length shall be left for any movement of the equipment from its position for alignment purpose.
Wherever not detailed, the route of the conductor and location of the earth pit shall be arranged
so as to avoid obstruction, crossing etc, according to convenience at site and shall be got
approved by the owners representative in-charge of the works.
iii. All accessories required for the earth pits such as electrodes, charcoals, salt, clamps, clips,
bolts / nuts washer, GI pipes, funnel cast iron cover and also the masonry works of the
pits including supply of necessary materials, bricks, cement and excavation of earth for
providing earth pits shall be part of the scope.
iv. The electrodes shall be well packed with earth, charcoal and salt mix up to the level of
connections.
i) All joints of bare galvanized earth strips shall be welded so as to form rigid earth ring.
All such welded joints shall be given necessary coating of cold galvanized paint as per
relevant standards and a coat of suitable bitumen compound to prevent corrosion.
ii) In case the joints are made by using suitable connectors the entire joint shall be fully
sealed by suitable compound so that no metallic part is exposed.
iii) Necessary crimping tools, soldering equipments, drilling machines and other tools and
tackles which are necessary for completing shall be arranged.
Connection of Electrical Equipment to Station-Earthing System:
1 Support of bushing Device flange or base 1) Connect the earthing bolt of the
insulators, lightning plate. device to the station earthing
arrester, fuse, etc. system. In the absence of earthing
bolt or in case of connection to
non conducting structures,
connecting device fastening bolt
Earth terminal of to earth.
each pole of 3-phase
surge arrester 2) When device is mounted on a
steel structure, weld the structure,
mounting the device mounting
the device flange: each supporting
structure of apparatus to earthing
mesh via separate conductor.
9 Steel door and wire Door or guard steel Weld the mount of each door and
guard in chamber or mount. guard to earth system.
cubicles.
The neutral point of each separate system should have an independent earth, which
in turn should have be interconnected with station ground-ing mat.
Equipment frame work and other non-current carrying parts.
All extraneous metallic frameworks not associated with equipment (structures, sub-
station gantries, building etc.)
Lightning arrestors should have independent earth. This should in turn be connected
to station ground mat.
Earthing of sub-station fence is also equally important from viewpoint of touch and
step potentials in the area outside the fence.
In reducing the danger of high step and touch voltage on earth surface provided grid is
installed in a shallow depth usually in the range 0.3 to 0.15 mtrs.
Generally the path and direction of fault current is through electrode to ground. The surface
area of electrode depends on length and diameter of electrode. More area is obtained by
changing the length than the diameter. Hence, generally variations are done in length of
electrode than diameter.
1. See that each and every pole structure is earthed with 50 x 6 MS flat to the earth mat.
2. For every breaker there will be five earth connections to the earth mat with 50x6 MS flat.
Breaker body, Relay panel, CTs of the breaker and two sides of the breaker structure.
3. Lightning arrester is to be connected one end directly to the earth mat and the other end is
to the nearer earth pit or to the earth mat.
6. Twin neutral earthing should be done to power transformer. One earth flat of size 75
8mm MS flat is directly connected to the earth pit and the earth pit is again connected to
the earth mat. The second neutral is directly connected to the earth mat with the support
of 75x40x6mm MS channel.
7. All AB switch operating rods are to be provided with coil earths and the AB switch
support is to be earthed to the earth mat.
8. All the exposed earth flat which are dropping down from the breaker, CTs structures
should be applied with Bituminous paint which is non corrosive.
9. 75 8 MS flat is to be laid around the control room from main switchyard earth mat and
the panels of the breakers, mid point of the battery and battery stand structures are to be
earthed to the earth flat and make a section in front of the control room.
10. The distance between any two earth electrodes should be twice the length of the electrode.
11. If l is the length of electrode, then the distance between two electrodes (D) = 2 x l.
12. The cable sheaths are to be earthed with 25x3 GI strips to the earth mat.
13. The neutral of the station transformer is to be connected to the earth mat directly with
25x3 GI strips.
14. All the welding joints should be painted with bituminous paint.
MAIN EARTHMAT
CONTROL ROOM
50x6 MS OF
6 Inches Size
Welding Flux
Welding Flux
75x8 MS 75x8 MS
75x8 MS
Welding Flux
75x8 MS
75x8 MS
Welding Flux
75x8 MS
Ground Rod
Terminal
Mean Earth
Potential
Arc zone around an electrode when a large current flows away from it to ground
Earthing of Power Transformer:
GROUND LEVEL
50 x 8 mm GS Flat LV
Neutral Earthing
Earthing of C.T.
50 x 8 mm GS Flat
OLTC operating 50 x 8 mm GS Flat
Mechanism Box
50 x 8 mm GS Flat Earthing
Cable Box Earthing
Body Earthing
32 m dia
32 mm dia GS
GS Rod
Rod riser
32 mm dia MS Rod 32 mm dia MS Rod
50 x 6 mm
Link at every 30 m
Body Earthing
50 x 6 mm
50 x 6 mm
G
G.S. Flat G.S. Flat
32 mm dia M S Rod
riser
Aux. Earth Mat
32 mm dia M S Rod
Main EarthMat
32 mm dia M S Rod
Main EarthMat
Earthing of Isolator:
Body Earthing
50 x 6 mm
G.S. Flat
Main Switch
Earthing Earthing
600
LA Earthing
4 kV Insulated
Cable
Surge Counter
50 x 6 mm G I Flat
Structure Earthing
32 mm dia
600
To Pipe
M S Rod
Electrode
Riser
32 mm dia M S Rod
Main Earthmat
Pipe Earthing:
600
32 mm dia M S Rod 32 mm dia M S Rod
100
12 mm dia Hole
G.I. Pipe
Alternate layers of
Charcoal/coke & Salt
3000
3000
Earthing of Substation Tower:
Earth Mat
Cleat
32 mm dia M S Rod
Main Earthmat
Earthing of Cable Trench:
50 x 6 mm
G.S. Flat
50 x 6 mm
G.S. Flat
Link at every 30 m
Link at every 30 m
600
32 mm Dia
M.S.Rod Riser
300
32 mm Dia M.S.Rod
Main Earthmat
On the roof of the buildings of height below 20 m the horizontal conductors (Air termination
rod) shall be laid as shown in the drawings below.
Down conductors of size 20 x 3 mm at 20 m spacing shall be run along the perimeter of the
building, terminating in a rod type earth electrode. The down conductors can be bonded to the
metal rain water pipes wherever possible.
BS 6651 Code of practice for protection of structures against lightning may be referred for
the design of the Air terminations.
(a) Elevation showing protective angle
10 m (max)